IMPACT 3.

0 Thursday, 20 September 2012

Chassis ID Path
4/Repair/B12R, AT2412C/Main shaft, overhaul. Unit removed

Model Identity
B12R 129813639

Publishing Date Operation No.

Friday, 5 November 2010 43173-5

43173-5 Main shaft, overhaul

Unit removed

As the same illustrations are reused for different variants, some details may differ for the variant you are working on.
The essential information in the illustrations is, however, always correct.

Contents
Disassembly
Check
Assemble

Special tools: 9990030, 9992078, 9992500, 9992619, 9992621, 9992671, 9992911, 9994731, 9996154, 9996222,
9996454, 9996480, 9996498, 9996499, 9996500, 9996600, 9996602, 9996603, 9996635, 9996725, 9996904,
9998215, 9998393, 9998542, 9996413

Other special equipment: 1159796

Disassembly
1

Note: The main shaft is not to be laid on a bench or similar. This is to avoid the tooth wheels from being damaged. All
work should be carried out with the shaft standing.

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

Remove the synchronizing ring and the synchronizing cone for the splitter.

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

Take off the support bearing.

A = 9996600
B = 9994731
C = 9996602
D = 9996635
E = 9996603
F = 9996454
G = 9996413
H = 9998215

Special tools: 9996600, 9994731, 9996602, 9996635, 9996603, 9996454, 9996413, 9998215

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

If there is clearance between the bearing and the puller, insert five pieces of brass, 10x21x1.2 mm, in the bearing.

Remove the nut by hitting the socket so that the shock releases it.

Special tools: 9996480

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

Pull off the HP wheel (3rd). Remove the spacer ring and the engaging sleeve.

Special tools: 9992619, 9992671, 9996222, 9998542

Pull off the hub for 2nd.

Copyright Volvo Group North America
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

Special tools: 9990030, 9992619, 9992671, 9996222

Remove 2nd gear and the needle bearing.

Pull off 1st gear and the tooth wheel and the bearing race for 2nd gear. Remove the needle bearing.

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

Note: Ensure that there is a small amount of clearance between the gearwheel and the arms so that the gearwheel is
not damaged.

Special tools: 9992619, 9992671, 9996222, 9996498, 9996499, 9996500

10
Remove the engaging ring.

11

Turn the shaft over and fit it carefully in the puller 9990030.

Special tools: 9990030

12

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

7 / 21
IMPACT 3.0 Thursday, 20 September 2012

Pull off reverse gear, bearing and spacing sleeve with piston rings. Remove reverse gear needle bearing.

Special tools: 9990030, 9992621, 9992671, 9996222, 9996454, 9996498, 9996499, 9996500

13

Knock the spacing sleeve out of the bearing. Use a sleeve mandrel as support if necessary.

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

Special tools: 9992078, 9992911

14

Check the part no. of the spacer sleeve and check TPI 431-033 in parts information.
If necessary, replace the spacer sleeve and transfer the piston rings to the new spacer sleeve.

Check
15
Clean and inspect all components.

16
Oil in all the needle bearings, ball bearings and gears with transmission oil when reassembling.

Assemble
17
Place the main shaft in the press with the sun gear facing upwards.

18
Fit the reverse gear needle bearing.

19

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

9 / 21
IMPACT 3.0 Thursday, 20 September 2012

Fit the reverse gear with the engaging teeth turned downwards.

20

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

Press on the rear bearing.

Special tools: 9996725

21

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

11 / 21
IMPACT 3.0 Thursday, 20 September 2012

Check the part no. of the spacer sleeve and check TPI 431-033 in parts information.
If necessary, replace the spacer sleeve and transfer the piston rings to the new spacer sleeve.

22

Carefully press on the spacing sleeve with the piston rings.

Note: Pressing on the spacing sleeve can only be done with the inner chamfer of the sleeve, otherwise the piston ring
groove can be damaged. It is therefore important to use the correct tool.

Special tools: 9998393

23

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

12 / 21
IMPACT 3.0 Thursday, 20 September 2012

Turn over the shaft and fit the engaging sleeve for 1st/reverse. Fit the needle bearing and 1st gear with the engaging
sleeve teeth turned downwards.

24

Manually install the toothed wheel with the flange facing downwards until it passes the lubrication channel of the main
shaft. Then install the needle bearing race for the 2nd gear. Install the bearing race and the toothed wheel using tool
9996904 .
Copyright Volvo Group North America
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

13 / 21
IMPACT 3.0 Thursday, 20 September 2012

Special tools: 9996904

25

Fit the 2nd gear needle bearing and then 2nd gear with the teeth for the engaging sleeve facing up.

26

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

14 / 21
IMPACT 3.0 Thursday, 20 September 2012

Press on the hub for 2nd gear using tool 9996904.

Special tools: 9996904

27

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

15 / 21
IMPACT 3.0 Thursday, 20 September 2012

Fit the engaging sleeve for the HP wheel, 3rd gear.

28

Press on the rear bearing for the HP wheel, 3rd gear, using tool 9992500

Special tools: 9992500

Copyright Volvo Group North America
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

16 / 21
IMPACT 3.0 Thursday, 20 September 2012

29

Fit the distance ring.

30

Fit the HP wheel (3rd) with the larger coupling teeth (for the splitter) turned upwards and the rounded teeth downwards.

31

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

. Press on the front bearing for the HP wheel using tool 9992500.

Note: The bearing, spacing sleeve and gear are replaced as a single unit.

Special tools: 9992500

32

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

18 / 21
IMPACT 3.0 Thursday, 20 September 2012

Fit the nut and socket wrench. Hold the shaft in the press with a load of approx. 10 tonne. Tighten the nut to a torque of
40050 Nm. Use tool 9996480.

Special tools: 9996480

Other special equipment: 1159796

Specifications:
40050 Nm

33

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 20 September 2012

Remove the socket, hold the shaft securely and lock the nut by punching a lug.

Note: Use a punch with a rounded point. Make sure it does not crack.

34

Press on the support bearing, using tool 9996154

Special tools: 9996154

35

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

20 / 21
IMPACT 3.0 Thursday, 20 September 2012

Fit the synchronizing cone and the synchronizing ring for the splitter.

Copyright Volvo Group North America

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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