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12000 min-1, 22 kW
Built-in spindle motor

 
       Challenging the barriers for
speed and accuracy
The aims of the D500 concept are crystal clear. To overcome cumulative error due to
'''
the increased number of axes and to provide acceleration performance unaffected by
Ultra-high accuracy 20000 min-1 heavy table loads. Only by resolving these issues can a 5-axis machining center be a
Core cooling solution for production innovation. To date, 5-axis machining has often failed to
  
       deliver visible cost-effect benefits.The D500 5-axis machining center puts an end to
that issue by providing the true benefits of 5-axis machining.



30000 min-1, 60 kW
A/C-axis spindle

    

      

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High-torque
direct-drive (DD) motor
in B/C axes
 
      

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1009 N-m high-torque

Built-in spindle motor
 
      

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High-efficiency
VIPER grinding using
    
       a programmable coolant
nozzle (PCN) system

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 The D500 provides high productivity in parts machining

I Process concentration through multi-face machining

The number of operations can be reduced because multi-face machining is possible in a
single work setup. Class-leading indexing accuracy minimizes the cumulative error in each
axis to deliver stable high quality without requiring frequent corrections. Capable of handling
reverse boring, contouring and other machining operations requiring rigorous accuracy, the
D500 contributes to further innovations in manufacturing technology as a machining center
that provides the true benefits of 5-axis machining.

I Continuous unattended machining

The D500's high productivity and superb machining quality make it everyone's choice for
unattended nighttime operation. Improving the level of automation, which has been one issue
of 5-axis machining centers, was another important development aim set for the D500.
The D500 is designed so that the operator's access to the table is unaffected
by the installation of a pallet changer.
The D500 is compatible with a wide variety of automation systems, including
a pallet changer (2 pallets), pallet magazine (8-21 pallets), MMC (21 pallets)
and Module MMC (FMS line).

The D500 is always ready for prototype parts machining

I Comprehensive performance in 5-axis machining

The D500 delivers high performance in all types of machining processes, including
simultaneous 5-axis machining for undercuts and 2+3-axis machining that demands rigorous
indexing accuracy and high machined surface quality. Because it incorporates all the
essential elements demanded of a 5-axis machining center, the D500 meets the necessary
requirements for prototype parts machining. The most critical requirement of all is the
capability to produce high-quality parts in the shortest time possible. All five axes are
designed for ease of use and for delivering outstanding accuracy effortlessly. The D500
simplifies work setups, programming and the constant checking needed during debugging
and it consistently provides high accuracy without depending on corrections, pursuing easy
use and perfect accuracy on all 5 axes.

Outstanding access to the table and spindle

5-axis operating ease with the feeling of a 3-axis machine

3 5-Axis Vertical Machining Center , # 5-Axis Vertical Machining Center , # 4
 
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  A 360 rotating table is incorporated in a 150 tilting cradle supported at both ends by a trunnion.
No deflection occurs even with heavy workpieces on the table.
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The Y and Z axes are provided by the spindle and the X, A
and C axes by the table. This axis design was adopted after
considering the inertia and cumulative error at the spindle
nose position, if three axes were provided by the spindle. It
forms an ideal layout that shortens the loop from the spindle to
the table and constantly maintains the desired relative posi- %
tional relationship between the spindle center and table center.

The D500 is built with the A-axis

positioned parallel to the X-axis so
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at high speed. Such motion can 
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Cooling oil adjusted to the bed temperature is circulated through the
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The large-diameter bearings of the A-axis that support the cradle No. 55 roller bearings, one class
at both ends must be positioned so that the axis center of each larger than usual. !

  


one is completely coaxial. The trunnion consists of three compo-
nents that are machined to exacting accuracy and allow easy as- Cooling oil is circulated through the motor flange to prevent the trans-
sembly adjustments. The components facing each other at either The column and bed are covered with fer of motor-generated heat to the machine.
end prevent the cradle from twisting. In addition, the A-axis is insulation and then fitted with panel
meticulously adjusted to form a right angle with the center of the covers to suppress attitude changes
C-axis. due to ambient temperature variation.
Photo: Insulation

4 5-Axis Vertical Machining Center , # 5-Axis Vertical Machining Center , # (

          
                     
                     
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!"### $! $  

(standard specification)
This spindle can handle a wide variety of materials from
aluminum, cast iron and steel to difficult-to-cut materials.
A selection of three shanks is available: BT40 (standard),
BBT40 and HSK-A63 (the latter two are optional specifications).
The spindle accelerates rapidly to its top speed in just 1.4
sec. and to 7000 min-1 in only 0.6 sec.

%#### $! 

   (optional specification)
This spindle is optimally suited to the pre-cutting of
aluminum and high-speed machining of dies/molds. It has
an outstanding dynamic balance that delivers high-quality
machined surfaces. The spindle features Makino's unique
spindle core cooling and under race lubrication system that
suppresses spindle growth in high-speed operation to
provide high-accuracy machining.

&#### $! 

   (optional specification)
This spindle is ideal for jobs involving the use of many fine
tools. Deflection and vibration in high-speed operation are
thoroughly suppressed to deliver exceptional machined
surface quality. Its quiet operation attests to the spindle's
outstanding performance.
Photo: 20000 min-1 spindle with core cooling

!"### $!  %#### $!  &#### $! 

 
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20 100
20115%ED 2510 min 95.510 min 18.530 min 23.125%ED 1730 min
25 200 25
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15.010 min 15cont. 16.9cont.
20 15 13cont. 20
18.515 min 18.5cont.
Spindle torque (N-m)

Spindle torque (N-m)

Spindle torque (N-m)

150
Spindle power (kW)

Spindle power (kW)

Spindle power (kW)

118 63.7cont. 7.525%ED 11

15 min 60
15 15cont. 10.0cont. 15
4810 min 11.1 10 10.830 min
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4230 min 9.0 7.9 8.3cont.
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2000 4000 6000 8000 10000 12000 14000 2000 6000 10000 20000 5000 10000 15000 20000 25000 30000 The D500 features Makino's spindle core cooling system that circulate a large
Spindle speed (min-1) Spindle speed (min-1) Spindle speed (min-1)
volume of temperature-controlled cooling oil through the center of the rotating
!"### $!  %#### $!  &#### $!  spindle to cool it directly from the inside.
With under race lubrication, the cooling oil circulated through the spindle is



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 The adoption of this unique cooling and lubrication system facilitates continuous
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 20000 min-1 spindle (optional specification)
30000 min-1 spindle (optional specification)
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Photo: 20000 min-1 spindle with core cooling

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step from the work step. The large door opening and ample feet and puts the spindle and table within easy reach. Because the ceiling also
space inside the machining chamber make it easy to opens, the inside of the chamber is bright and no coolant drips on the operator. % 

load/unload large workpieces.
Photo: 20000 min-1 spindle
(optional specification)

Photo: Front discharge lift-up chip conveyor

Tool tip can be confirmed in a natural posture Easy to reach to the far side of the table Portable manual pulse generator

Photo: Operator's view from the work step

$    
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 The most comprehensive
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the highest possible utilization of your machine investment.     
   
  

   
  

  
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14000 min-1 high-power spindle Linear interpolation type positioning
40 tools magazine Data Center
Spindle temperature controller Part program storage: 320 m
Machine temperature controller Registered program number: 63
350kg weight load (500 mm dia. Circle type table) Tool offsets pairs (total): 99
A axis / C axis (DD motor) Tool offset memory type A
Rotary encoder (A , C axis) Custom macro (common variables : 100)
Conveyor in splash guard (operation side) Programmable data input
Base coolant (ATC side) High Speed Smooth TCP
Fully enclosed splash guard Tool center point control
Lift-up conveyor with coolant filtration (scraper type) H850 3-dimensional cutter compensation
(select front or rear type) 3-dimensional manual feed
Operator door lock (operating mode specification) Tilted working plane indexing command
ATC door interlock Workpiece setting function
Lighting device inside of splash guard (1 fluorescent light) (including tilted working plane indexing command)
Through spindle air Various Posture Control
8-nozzle coolant supply device Spindle-table interference preventive function
Automatic grease supply unit Standard tool length function
Portable manual pulse generator with the handle enable button Anchor bolt
Rigid tapping Automatic fire extinguisher interface
Super GI.4 Control ECO mode functions

 


      
20000min-1 spindle (core cooling) Workpiece washing gun (operator side / stocker side)
30000min-1 spindle (core cooling) *available for HSK-F63 only Coolant temperature controller (with heater)
Built-in hale function *including additional 1 axis and helical interpolation Oil skimmer
HSK-A63 *unavailable with 30000 min-1 spindle MQL (mist blow type / through spindle type)
HSK-F63 *available with 30000 min-1 spindle Shower coolant system
BIG - PLUS (BBT40) *available with 14000 min-1 spindle Tiltable chip bucket (for lift-up conveyor, 143 L)
Tool storage capacity: 60, 80 Tilt truck chip bucket (for lift-up conveyor, 270 L)
Tool storage capacity: 113, 155, 197, 239, 281, 323 Rear discharge lift-up conveyor with coolant filtration
(with tool loading station) (scraper type) H1250
HSK pots: 40, 60, 80,113, 155, 197, 239, 281, 323 Front discharge lift-up conveyor with coolant filtration
630 mm dia. Circle type table (350 kg weight load) (scraper type) H1250
500 kg weight load (500 mm dia. Circle type table) Operator door lock & ATC door lock
500 kg weight load (630 mm dia. Circle type table) Rotary wiper for splash guard window
400 Pallet table specification 300 kg weight load Additional lighting device inside of splash guard
(200 mm cone pitches, with 1-pc tapped holes pallet) (1 fluorescent light)
400 Pallet table specification 300 kg weight load Mist collector (including joint mount)
(200 mm cone pitches, with 1-pc T-slot pallet) Joint mount for mist collector (200 mm dia.)

500 Pallet table specification 250 kg weight load Mist collector interface for 2.2 kW
(200 mm cone pitches, with 1-pc tapped holes pallet) Air dryer

500 Pallet table specification 500 kg weight load Thermal guard
(240 mm cone pitches, with 1-pc tapped holes pallet) Automatic non-contact tool measuring device

500 Pallet table specification 500 kg weight load Automatic workpiece measuring device (MARPOSS)
(240 mm cone pitches, with 1-pc T-slot pallet) (with center of rotation axis measurement and measuring block)

Additional pallet (tapped hole, 200 mm cone pitches) 400 mm square Automatic workpiece measuring device (RENISHAW OMP60)
Additional pallet (T-slot, 200 mm cone pitches) 400 mm square (with center of rotation axis measurement and measuring block)
Additional pallet (tapped hole, 200 mm cone pitches) 500 mm square Ring gauge for automatic workpiece measuring device
Additional pallet (tapped hole, 240 mm cone pitches) 500 mm square Raku raku touch P
Additional pallet (T-slot, 240 mm cone pitches) 500 mm square Raku raku touch L
Additional air piping (for 500 mm dia. Circle type table) Measuring data print-out function
Additional air piping (for 630 mm dia. Circle type table) Portable manual pulse generator with tool position display
WHP clamp function D (for manual change) and the handle enable button
WHP clamp function D (for MMC) Run hour meter (power ON, NC automatic ON, spindle ON, resettable)
WHP4040D / 4050D / 650D (Please select either one) Warm-up timer (with automatic running function)
Pallet changer Lighting device inside of electric enclosure and 100V outlet
Pallet changer safety guard (with door lock) Signal light 3-layer
Pallet random calling function MTC door interlock
Robot shutter Leakage breaker
Scale feed back 0.1 m Customer specified machine color
Air blower (1 nozzle) Bond anchor
Through spindle coolant (1.5 MPa/ 7.0 MPa*) and Air
*only for water soluble coolant
*The specifications in this catalogue may be changed without prior notice to incorporate improvements resulting from ongoing R&D programs.
Printed in Japan M393E-1e 1202/2 (V-T-D)
 
  


  

 
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Standard ( ) / Opt. Equipment ( )

Machine Control

High speed,
Super GI.4 control
High precision
Nano smoothing

I/O
Data center (standard memory: 4 MB)
File management function (NC programs, various data files)
DNC simple schedule function (multiple main programs executable)
Data center memory extension function A (total 360 MB) (*3)
Data center memory extension function B (total 800 MB) (*3)
Twist pair cable (10 m, 20 m, 30 m, 40 m, 50 m)
8-port HUB
Special I/O interface function
Automatic fire extinguisher interface
Macro Variable File Output Function

Program Editing
Program preview function
Cut, past and replace function (equivalent to FANUC "Extended tape editing")
Background edit function (equivalent to FANUC "Background edit function")
2-program simultaneous edit function
G code insert function
M code insert function
Fixed-form statement insert function
Final MDI program insert function
Coordinate value insert function (equivalent to FANUC "Playback function")
Other program insert function

Monitor
Spindle load display
Spindle load monitoring function (SL)
Tool life monitoring function (TL)
Adaptive control function (AC)
Direct spare tool selection function
Parts count function (equivalent to FANUC "Run hour & parts quantity display") (*4)
Machining record function (equivalent to FANUC "Machining time stamp function") (*5)

One touch
Registered tool automatic selection/changing function
All axis automatic return to reference point
Automatic return to work setting position
Z axis retraction
Automatic Z-axis retract and restart function

Guidance
Self-diagnostics and instruction display
Number & position of LS & SOL display for alarm
Alarm History function (machine side & NC side)
Automatic display for regular maintenance advice
User create function for regular maintenance

Soft ware
FF-path package (requires custom macro and Helical interpolation)
External setting orientation
Function of the coordinate calculation and setting based on the rotary axis angle (requires custom macro (common variables: 100))
3D shape measuring function A (requires automatic workpiece measuring, measuring data print-out function and custom macro)

*
( 3) With the Chinese specification for NC screens, the usable memory area is reduced by 20 MB.
*
( 4) However, if the run hour and parts quantity are got by using the FANUC FOCAS Library, FANUC "Run hour & Parts quantity display" option is required.
*
( 5) However, if the machine time is got by using the FANUC FOCAS Library, FANUC "Machining time stamp function" option is required.

*The specifications in this catalogue may be changed without prior notice to incorporate improvements resulting from ongoing R&D programs.

Printed in Japan E-189Ee 1202/2 (V-T-D)