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Safety Relays

Why Use a Minotaur? . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Quick Guide to Safety System Architectures . . . . . . . 4-3

Minotaur Safety Relay Selection Navigator . . . . . . . . . 4-4

Power Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Monitoring Safety Relays. . . . . . . . . . . . . . . . . . . . . . . 4-10

Monitoring Safety Relays with Delayed Outputs. . . . 4-42

Two Hand Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-50

Expansion Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-56

Timing Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . 4-62

Stop Motion Monitors . . . . . . . . . . . . . . . . . . . . . . . . . 4-66

Back EMF Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-70

Modular Monitoring Safety Relays . . . . . . . . . . . . . . . 4-72


Safety Relays
Why Use a Minotaur?
Relays and Control Units
Control units provide functions such as time delays, motion sensing Without Safety Relay Control Circuit
and two hand control supervision. Supply
The functional requirements for monitoring safety relay units, such
as the Guardmaster Minotaur range, will depend on their use in the
system.
Short Circuit
Their basic tasks are: Possible
1. To detect faults on safety-related electrical control circuits, e.g. Fault
faults in sensors, wiring, contactors, etc.
2. To provide an ensured switching action, e.g. to act as an
intermediate relay to amplify a signal or distribute it to multiple
devices. Contactor
Possible
3. To provide a manual reset facility. They achieve their function by Switch
Fault
using internal redundancy (e.g. duplication) and monitoring. Possible
Fault

With Safety Relay

Power Supply Minotaur Unit:


Monitors Switches, E-Stops, Contactors,
Safety Circuit Wiring, etc.

Switch Wiring:
Minotaur monitors for
faults that may cause
danger.

Contactor Wiring:
Minotaur monitors for
faults that may cause
danger.
From Supply

Switches:
Minotaur monitors
To Load for faults that may
cause danger.

Contactors:
Minotaur monitors for faults that
may cause danger.

Applications
Contactor monitoring circuit
Contactor switching circuit
MSR6R/T Supply inclusive of switching circuit
Contactor
Monitored by Minotaur

4-2
Safety Relays
Quick Guide to Safety System Architectures

Selection Guidelines Making the Right Choice


There are four safety system architectures available from Rockwell Begin the selection process by evaluating the needs of your
Automation. They are as follows: application. The Quick Guide below can be used to direct you
towards the best solution. Some of the guidelines will clearly point
1. Component systems: At the lowest level, a safety function can you to one type of architecture or another. Some will require further
be accomplished with an actuating device and a control device. For analysis before making a final decision. Due to the diverse nature of
example, an e-stop button that opens up the coil of a safety control machine guarding, it is possible to create a hybrid system or a
relay performs a simple safety function. Component system combination of architectures to provide adequate safeguarding of a
architectures are intended for low risk applications. particular machine or manufacturing system.

2. Dedicated safety monitoring relay systems: Dedicated safety Quick Guide


relays are used for specific applications. These systems utilize
packaged control modules that are designed to interface to common Characteristics Architecture
safety devices such as e-stops, safety gates, light curtains, safety mats. Application Complexity
Some dedicated relays provide special functions like timing, two-
hand control, muting, and presence sensing device initiation. Since Low Dedicated Relays
there are many different types of input devices and functions, there Medium Dedicated or Expandable Relays
are many different types of dedicated safety monitoring relays. High Safety PLCs
Dedicated safety monitoring relays have the ability to provide basic
diagnostics in the form of LEDs on their front panels and auxiliary Communication
contacts that may be connected to a PLC or indicator lamp. Status Expandable Relays
Dedicated safety relays system architectures are used in medium to Control Safety PLCs
high-risk applications.
Diagnostics
3. Expandable safety monitoring relay systems: This is a new Low Dedicated Relays
architecture being introduced to the machine safeguarding market; Med Expandable Relays
its the MSR200 family. It provides the unique ability to easily add
input and output modules to a basic safety relay module. Since the High Safety PLC
modular system is microprocessor based, it also has the ability to Expandability
provide enhanced diagnostics over a communication connection.
For instance, the I/O and error status can be communicated over a Low Dedicated Relays
field bus network. Being a relatively new architecture, it currently Med Expandable Relays
accepts inputs from common types of safety devices: e-stops, safety High Safety PLC
gates, light curtains and safety mats. Modular safety relay system
architectures can be used in medium to high-risk applications. Input Types
Special Dedicated Relays or Safety PLCs
4. Safety PLC systems: Safety PLCs bring programmability, high I/ Common Dedicated or Expandable Relays
O counts, distributed control and a high level of communications to
safety architectures. They also bring some special functions not I/O Count
previously available in dedicated systems: high speed counters and Low Dedicated Relays
analog signals. Safety PLC architectures are often applied in a variety Med Expandable Relays
of complex, high-risk applications.
High Safety PLCs
I/O Location
Contained Dedicated or Expandable Relays
Spread Out Safety PLC
Sequential Shutdown
None Dedicated or Expandable relays
Yes Safety PLC
Zone Control
Few Dedicated or Expandable Relays
Many Safety PLCs

4-3
Safety Relays
Minotaur Safety Relay Selection Navigator

Immediate Outputs Delayed Outputs Operating Voltage


Safety Auxiliary Safety Auxiliary
Cat.
per EN EM SS EM SS SS EM EM SS EM SS SS 24 24 120 230
Relay Model 954-1 Inputs NO NO NC NC NO NO NC NO NC NC NO DC AC AC AC
Monitoring Safety Relays
MSR8T 3 1 N.C. 3 2
MSR5T 4 1 N.C. or 2 N.C. 3 1
MSR30RT/RTP 4 1 N.C., 2 N.C. or SM 2 1
MSR126R/T 4 1 N.C., 2 N.C. or LC 2
MSR123RT 4 1 N.C., 2 N.C. or LC 2 1
MSR9T 3 1 N.C. & 1 N.O. 2 1
MSR33RT/RTP 4 1 N.C. & 1 N.O. 2 1
MSR23M 4 SM 2 1
MSR22LM 4 3 x 2 N.C. 2 1 2
MSR127RP/TP 4 1 N.C., 2 N.C. or LC 3 1
MSR6R/T 3 1 N.C. or 2 N.C. 3 1 1
MSR121RT 4 1 N.C., 2 N.C. or SM 3 1 1
MSR131RP/TP 4 1 or 2 N.C. or SM or LC 3 2 2
MSR124RT 4 1 N.C., 2 N.C. or LC 5 1

MSR18T 1 N.C. or 2 N.C. or


4 1 N.O. & 1 N.C. 5 2

Monitoring Safety Relays with Delayed Outputs


MSR38D/DP 4/3 1 N.C., 2 N.C. or SM 2 1
MSR15D 3 2 N.C. 2 1 1
MSR138DP 4/3 1 or 2 N.C. or LC 2 3
MSR138.1DP 4/3 1 or 2 N.C. or LC 2 2 1
MSR10RD 3 2 N.C. 8 1 1 1
Two-Hand Control Relays
MSR35H/HP 4 1 N.O. & 1 N.C. 2 1
MSR125H/HP 4 1 N.O. & 1 N.C. 2
MSR7R/C 3 1 N.O. & 1 N.C. 3 1
Expansion Units
MSR132E/EP 4 1 N.C. or 2 N.C. 4 2
MSR132ED/EDP 3 1 N.C. or 2 N.C. 4 2
MSR122E 4 1 N.C. or 2 N.C. 6 1
MSR19E 4 1 N.C. or 2 N.C. 8 2
SM = 4 wire Safety Mat, LC = Light Curtain EM = Electromechanical, SS = Solid State, and = included

4-4
Safety Relays

Output Switching
Reset Current, A
Housing
Approvals
Auto./ Mon. 250V 24V Width Removable Additional
Man. Man. AC DC (mm) Terminals C-tick CE BG cULus TUV Information Relay Model
Monitoring Safety Relays
4 3 45.5 4-14 MSR8T
4 3 22.5 4-10 MSR5T
2 22.5 4-26 MSR30RT/RTP
5 3 22.5 4-36 MSR126R/T
6 3 45.0 4-32 MSR123RT
4 3 45.5 4-16 MSR9T
2 22.5 4-28 MSR33RT/RTP
3 3 22.5 & 45.0 4-24 MSR23M
3 3 45.0 4-20 MSR22LM
5 3 22.5 4-38 MSR127RP/TP
4 3 45.5 4-12 MSR6R/T
6 3 55.0 4-30 MSR121RT
3 2.5 45.0 4-40 MSR131RP/TP
4 2 100 4-34 MSR124RT

0.75 2 90.0 4-18 MSR18T

Monitoring Safety Relays with Delayed Outputs


2 22.5 4-46 MSR38D/DP
4 2 45.5 4-44 MSR15D
6 3 45.0 4-48 MSR138DP
6 3 45.0 4-48 MSR138.1DP
4 3 152 4-42 MSR10RD
Two-Hand Control Relays
2 22.5 4-52 MSR35H/HP
5 3 22.5 4-54 MSR125H/HP
4 2 45.5 4-50 MSR7R/C
Expansion Units
6 3 22.5 4-60 MSR132E/EP
6 3 22.5 4-60 MSR132ED/EDP
4 2 100 4-58 MSR122E
0.75 2 90 4-56 MSR19E
Note: Auto./Man. = Automatic/Manual and Mon. Man. = Monitored Manual

4-5
Safety Relays
Minotaur Safety Relay Selection Navigator
(continued)

Immediate Outputs Delayed Outputs Operating Voltage


Safety Auxiliary Safety Auxiliary
Cat.
per EN EM SS EM SS SS EM EM SS EM SS SS 24 24 120 230
Relay Model 954-1 Inputs NO NO NC NC NO NO NC NO NC NC NO DC AC AC AC
Modular Monitoring Safety Relays
Two independent inputs
MSR210P 4 1, 2, or 3 N.C. or SM or 2 1 1 1
1 N.O. & 1 N.C.

MSR211 Two independent inputs


4 1, or 2 N.C. or LM
2 1 1 1

Two independent inputs


MSR220P 4 1, 2, or 3 N.C. or SM or
1 N.O. & 1 N.C.

MSR221P Two independent inputs


4
1 or 2 N.C. or LC
MSR230P 4 4
MSR238P 3 2 1
MSR240P
MSR245P
Control Units
CU1 1 1 N.O. 2 1
CU2 1 1 NPN & 1 PNP 2 1
CU3 1 1 Phase 2 1
CU4 3 1 N.C. or 2 N.C. 2 1
SM = 4 wire Safety Mat, LC = Light Curtain EM = Electromechanical, SS = Solid State, and = included

4-6
Safety Relays

Output Switching
Reset Current, A Approvals
Housing
Auto./ Mon. 250V 24V Width Removable Additional
Man. Man. AC DC (mm) Terminals C-tick CE BG cULus TUV Information Relay Model
Modular Monitoring Safety Relays

3 2.5 45.0 4-72 MSR210P

3 2.5 45.0 4-74 MSR211P

17.5 4-76 MSR220P

17.5 4-78 MSR221P

3 2.5 22.5 4-80 MSR230P

5 3 22.5 4-82 MSR238P

17.5 4-84 MSR240P


144 4-86 MSR245P
Control Units
4 3 45 4-62 CU1
4 3 45 4-66 CU2
4 3 45 4-70 CU3
5 3 22.5 4-64 CU4
Note: Auto./Man. = Automatic/Manual and Mon. Man. = Monitored Manual

4-7
Safety Relays
Power Supply Unit

Specifications
Standards IEC/EN 60204-1
Approvals CE marked for all applicable
directives and cULus
Power Supply 110V AC and 230V AC 50/50Hz
Power Consumption <4W
Fuses Input (external) 500mA time lag
Outputs 500mA@ 24V DC
Indication LEDs Red = Power on
Impulse Withstand Voltage 3000V
Installation Group C in accordance with VDE 0110
Pollution Degree 3
Operating Temperature -10C to +55C (+14F to +131F)
Description Humidity 90% RH
Enclosure Protection IP40, (NEMA 1), DIN 0470
The Minotaur power supply converts either 110V AC or 230V AC to
24V DC. It is intended to be used with an MSR5T or a Ferrotek Terminal Protection IP20, DIN 0470
noncontact interlock. Conductor Size 1 x 2.5mm2 (14AWG) stranded
1 x 4mm2 (12AWG) solid
The power supply can be connected to an MSR5T and used to
interface to 110V AC or 230V AC emergency stop and gate interlock Torque Settingsterminal 1Nm (8.85lbin)
control signals. screws
Case Material Red Polycarbonate
The power supply can be used to power 3 Ferrotek control units and Mounting 35mm DIN rail
one MSR5T for noncontact interlock protection.
Weight 210g (0.46lbs)
Features Vibration 0.75mm (0.30in) peak, 10-55Hz
110V AC or 230V AC input Shock 30g, 11ms half sine
24V DC output
<4VA power consumption
22.5mm wide housing

4-8
Safety Relays
Power Supply Unit

Product Selection
Description Output Catalogue Number
110/230V AC Power Supply 500mA @ 24V DC 440R-A32003

Dimensionsmm (inches)
22.5 (0.89)
99 (3.9)

82 (3.23)
75 (2.95)

35mm DIN Rail


Mounting

Typical Wiring Diagrams


110V Connections
110V AC
Supply

Jumper Jumper 24V AC 24V AC 24V AC 24V AC


Output Output Output Output

A1 A3 A2 A4 + _ + _ + _ + _

230V Connections

230V AC 24V AC 24V AC 24V AC 24V AC


Jumper Output Output Output Output
Supply

A1 A3 A2 A4 + _ + _ + _ + _

4-9
Safety Relays
Monitoring Safety Relays
Minotaur MSR5T
Specifications
Standards EN 954-1, ISO13849-1, IEC/EN
60204-1, IEC 60947-5-1, ANSI
B11.19, AS4024.1
Category Cat. 4 per EN 954-1
Approvals C-Tick, CE marked for all
applicable directives, cULus and
TUV
Power Supply 24V AC/DC15% 50/60Hz
Power Consumption <4VA
Safety Inputs 1 N.C.
Maximum Input Resistance 200
Reset Automatic/Manual
Outputs 3 N.O. Safety; 1 N.C. Auxiliary
Description Output Utilization per IEC B300 AC-15
60947-5-1 (Inductive) 4A/250V AC, 4A/120V AC
The MSR5T has 1 N.C. single channel input for use with gate P300 DC-13
interlocks and emergency stop buttons in lower risk applications. 3A/24V DC
Thermal Current (non switching) 4A
The MSR5T has output monitoring that can accommodate an Fuses, output 5A quick acting
automatic/manual reset function. Automatic/manual reset can use a
jumper or can be used to check operation of the contacts. Min. Switched Current/Voltage 10mA/10V
Maximum Dropout Time 90ms
The MSR5T has 3 N.O. safety outputs and 1 N.C. auxiliary output. Indication LEDs Green = Output
The safety outputs have independent and redundant internal
contacts to help ensure the safety function. The auxiliary contact is a Impulse Withstand Voltage 2500V
nonsafety output intended to provide an external signal about the Installation Group C in accordance with VDE 0110
status of the safety outputs. Pollution Degree 3
The Minotaur power supply converts either 110V AC or 230V AC to Operating Temperature -10C to +55C (+14F to +131F)
24V DC. It is intended to be used with an MSR5T or a Ferrotek Humidity 90% RH
noncontact interlock. When used with the MSR5T, the Minotaur Enclosure Protection IP40, (NEMA 1), DIN 0470
power supply acts like a 110V AC (230V AC) input module allowing a
single channel 110V AC (230V AC) circuit to be wired directly into a Terminal Protection IP20, DIN 0470
safety circuit. Conductor Size 1 x 2.5mm2 (14AWG) stranded,
1 x 4mm2 (12AWG) solid
Features Torque Settingsterminal 1Nm (8.85lbin)
Category 4 per EN 954-1 screws
Stop category 0 Case Material Red Polycarbonate
Single channel input
3 N.O. safety outputs Mounting 35mm DIN rail
1 N.C. auxiliary output Weight 210g (0.46lbs)
22.5mm wide housing Electrical Life
Optional 110/230V AC input module 220V AC/4A/880VA cos=0.35 100,000 operations
220V AC/1.7A/375VA cos = 0.6 500,000 operations
30V DC/2A/60W 1,000,000 operations
10V DC/0.01A/0.1W 2,000,000 operations
Mechanical Life 2,000,000 operations
Vibration 0.75mm (0.30in) peak, 10-55Hz
Shock 30g, 11ms half sine
See Output Ratings on page 1-29 for details. Consult factory for ratings not
shown.

Applications
Switching + -- Supply Contactor monitoring circuit
circuit
Contactor switching circuit
MSR5T The MSR5T
Supply inclusive of switching circuit monitors itself for
Contactor any internal fault
Contactors: Provides
Monitored by Minotaur contactor monitoring if two
The safety function is ensured by the Minotaur or more contactors are used

4-10
Safety Relays
Monitoring Safety Relay
Minotaur MSR5T
Product Selection
Inputs Safety Outputs Auxiliary Outputs Power Supply Catalogue Number
1 N.C. 3 N.O. 1 N.C. 24V AC/DC 440R-B23020

Accessories
Description Page Number Catalogue Number
110/230V AC Power Supply Unit 4-8 440R-A32003
500mA Fuse 14-6 440R-A31562

Dimensionsmm (inches) Block Diagram


22.5 (0.89)
99 (3.9) A1 A2 X1 X2 13 23 33 41

K2 K1
~ 24VDC K1
82 (3.23)

K1 K1 K2 K2
75 (2.95)

K2
K1 K2
35mm DIN
Rail Mounting
14 24 34 42

Typical Wiring Diagrams


24V DC 24V DC
Reset
open
E-Stop
L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3
A1 13 23 33 41 X1 A1 13 23 33 41 X1

closed K1
MSR5T
MSR5T K1 K2 K3
K2
A2 14 24 34 42 X2 A2 14 24 34 42 X2

Aux M M M Aux M
K1 K2 K3 K1 K2
Ground Ground

Single-Channel Gate Interlock, Automatic Reset, Dual-Channel E-Stop, Manual Reset,


Single-Channel Output, No Monitored Output Dual-Channel Output, Monitored Output

4-11
Safety Relays
Monitoring Safety Relays
Minotaur MSR6R/T
Specifications
Standards EN 954-1, ISO13849-1, IEC/EN
60204-1, IEC 60947-5-1, ANSI
B11.19, AS4024.1
Category Cat. 3 per EN 954-1 (ISO 13849-1)
Approvals C-Tick, CE marked for all
applicable directives, cULus & TUV
Power Supply 24V AC/DC, 110V or 230V AC 50/
60Hz
Power Consumption <4VA
Safety Inputs 2 N.C.
Input Simultaneity 0.5 seconds
Maximum Input Resistance 500
Reset Monitored Man. or Auto./Man.
Description Outputs 3 N.O. Safety; 1 N.C. Auxiliary
Output Utilization per IEC B300 AC-15; 4A/250V AC,
The MSR6R/T has an internal switch that allows the user to select 60947-5-1 (Inductive) 4A/120V AC
either 1 N.C. single channel input for use with gate interlock and P300 DC-13; 3A/24V DC
emergency stop buttons in lower risk applications or 2 N.C. dual
channel inputs for higher risk applications. Thermal Current (non switching) 4A
Fuses Input (internal, replace.) 500mA time lag
The MSR6R/T has an internal selector switch that can Output (external) 5A quick acting
accommodate automatic/manual or a monitored manual reset Min. Switched Current/Voltage 10mA/10V
function. Automatic/manual reset can use a jumper or can be used
to check operation of the contacts. Monitored manual requires the Maximum Dropout Time 50ms
use of a manually operated normally open momentary switch to Indication LEDs Red = Power On; Green = K1
activate the outputs. Closed; Green = K2 Closed;
Amber = Single Channel Mode
The MSR6R/T has 3 N.O. safety outputs and 1 N.C. auxiliary Impulse Withstand Voltage 2500V
output. The safety outputs have independent and redundant internal Installation Group C in accordance with VDE 0110
contacts to help ensure the safety function. The auxiliary contact is a
nonsafety output intended to provide an external signal about the Pollution Degree 3
status of the safety outputs. Operating Temperature -10C to +55C (+14F to +131F)
Humidity 90% RH
Features Enclosure Protection IP40, (NEMA 1), DIN 0470
Category 3 per EN 954-1 Terminal Protection IP20, DIN 0470
Stop category 0
Switch selectable input Conductor Size 1 x 2.5mm2 (14AWG) stranded,
3 N.O. safety outputs 1 x 4mm2 (12AWG) solid
1 N.C. auxiliary output Torque Settingsterm. screws 1Nm (8.85lbin)
Switch selectable reset
45mm wide housing Case Material Red Polycarbonate
Mounting 35mm DIN rail
Weight 510g (1.12lbs)
Electrical Life
220V AC/4A/880VA cos=0.35 100,000 operations
220V AC/1.7A/375VA cos=0.6 500,000 operations
30V DC/2A/60W 1,000,000 operations
10V DC/0.01A/0.1W 2,000,000 operations
Mechanical Life 2,000,000 operations
Vibration 0.75mm (0.30in) peak, 10-55Hz
Shock 30g, 11ms half sine
See Output Ratings on page 1-29 for details. Consult factory for ratings not
shown.
Application Details
Use a slotted screwdriver to pop open cover to reveal switches & fuse.
Contactor monitoring circuit R&T Reset Selector Switch
D
Contactor switching circuit Input Switch R = Monitored manual reset
MSR6R/T Supply inclusive of switching circuit facility with system check for
Replacement S high integrity utilizing a
Contactor Fuse momentary push button.
Monitored by Minotaur R The push and release feature
Reset Switch means the button can not be
T held in.
D & S Input Selector Switch T = Automatic system
D = Dual channel input. check.
S = Single channel input.

4-12
Safety Relays
Monitoring Safety Relays
Minotaur MSR6R/T
Product Selection
Inputs Safety Outputs Auxiliary Outputs Power Supply Catalogue Number
24V AC/DC 440R-C23017
1 N.C or 2 N.C. 3 N.O. 1 N.C. 110V AC 440R-C23018
230V AC 440R-C23019

Accessories
Description Page Number Catalogue Number
500mA Fuse 14-6 440R-A31562

Dimensionsmm (inches) Block Diagram


120 (4.72) 45.5 (1.79) A1 A2 X1 X2 S24 S23 13 23 33 41
T
R
K3
K2 K4
~ 24VDC K2 K3 K1
73 (2.87)

K1 K5
K2
K1
K1
K1 D S
K2
K3 K4 K5 K6 K6 K2
35mm DIN Rail Mounting
S14 S13 14 24 34 42

Typical Wiring Diagrams


L1 24V DC
Reset

L1 L2 L3 L1 L2 L3
S23 S24 A1 13 23 33 41 X1 S23 S24 A1 13 23 33 41 X1
open open

S S
MSR6R/T MSR6R/T
R K1 K1
T
closed S13 S14 A2 14 24 34 42 X2 closed 24 34 42 X2
S13 S14 A2 14

Aux M Aux M
K1 K1
N Ground

Single-Channel Safety Gate, Monitored Manual Reset, Single-Channel Safety Gate, Automatic Reset,
Single-Channel Output, Monitored Output Single-Channel Output, No Monitored Output

24V DC L1
Reset

L1 L2 L3 L1 L2 L3

open S23 S24 A1 13 23 33 41 X1 open S23 S24 A1 13 23 33 41 X1

D K1 D K1
MSR6R/T MSR6R/T
R K2 K2
T
closed closed
S13 S14 A2 14 24 34 42 X2 S13 S14 A2 14 24 34 42 X2

Aux M Aux M
K1 K2 K1 K2
Ground N

Dual-Channel Safety Gate, Monitored Manual Reset, Dual-Channel Safety Gate, Automatic Reset,
Dual-Channel Output, Monitored Output Dual-Channel Output, Monitored Output

4-13
Safety Relays
Monitoring Safety Relays
Minotaur MSR8T
Specifications
Standards EN 954-1, ISO13849-1, IEC/EN
60204-1, IEC 60947-5-1, ANSI
B11.19, AS4024.1
Category Cat. 3 per EN 954-1 (ISO 13849-1)
Approvals C-Tick, CE marked for all
applicable directives and cULus
Power Supply 24V AC/DC or 110/230V AC
50/60Hz
Power Consumption <4VA
Safety Inputs 1 N.C.
Maximum Input Resistance 200
Reset Automatic/Manual
Outputs 3 N.O. Safety; 2 N.C. Auxiliary
Description Output Utilization per IEC B300 AC-15
60947-5-1 (Inductive) 4A/250V AC, 4A/120V AC
The MSR8T has 1 N.C. single channel input for use with gate P300 DC-13;
interlocks and emergency stop buttons in lower risk applications. 3A/24V DC
Thermal Current (non switching) 4A
The MSR8T has output monitoring that can accommodate an 500mA time lag
automatic/manual reset. Automatic/manual reset can use a jumper Fuses Input (internal, replace.)
Output (external) 5A quick acting
or can be used to check operation of the contacts.
Min. Switched Current/Voltage 10mA/10V
The MSR8T has 3 N.O. safety outputs and 2 N.C. auxiliary outputs. Maximum Dropout Time 90ms
The safety outputs have independent and redundant internal
contacts to help ensure the safety function. The auxiliary contacts Indication LEDs Red = Power On
Green = Output On
are nonsafety outputs intended to provide an external signals about
the status of the safety outputs. Impulse Withstand Voltage 2500V
Installation Group C in accordance with VDE 0110
The MSR8T can be used either as an extension unit to other Pollution Degree 3
Minotaur units or as a independent single channel input device.
When used as an extension unit, the MSR8T inputs are connected to Operating Temperature -10C to +55C (+14F to +131F)
one of the outputs on the host unit. The outputs on the MSR8T will Humidity 90% RH
then mimic the outputs on the host unit. Enclosure Protection IP40, (NEMA 1), DIN 0470
Terminal Protection IP20, DIN 0470
Features
Conductor Size 1 x 2.5mm2 (14AWG) stranded,
Category 3 per EN 954-1
Stop category 0 1 x 4mm2 (12AWG) solid
1 N. C. single channel input Torque Settingsterminal 1Nm (8.85lbin)
3 N.O. safety outputs screws
2 N.C. auxiliary output Case Material Red Polycarbonate
45mm wide housing
Mounting 35mm DIN rail
Weight 210g (0.46lbs)
Electrical Life
220V AC/4A/880VA cos=0.35 100,000 operations
220V AC/1.7A/375VA cos=0.6 500,000 operations
30V DC/2A/60W 1,000,000 operations
10V DC/0.01A/0.1W 2,000,000 operations
Mechanical Life 2,000,000 operations
Vibration 0.75mm (0.30in) peak, 10-55Hz
Shock 30g, 11ms half sine
See Output Ratings on page 1-29 for details. Consult factory for ratings not
shown.

4-14
Safety Relays
Monitoring Safety Relays
Minotaur MSR8T
Product Selection
Type Safety Outputs Auxiliary Outputs Power Supply Catalogue Number
24V AC/DC 440R-E23030
1 N.C. 3 N.O. 2 N.C.
110/230V AC 440R-E23031

Accessories
Description Page Number Catalogue Number
500mA Fuse 14-6 440R-A31562

Dimensionsmm (inches) Block Diagram


120 (4.72) 45.5 (1.79) A1 A2 X1 X2 S13 S14 13 23 33 41 51
F1

K2 K3
K2
24VDC K1
~
73 (2.87)

K1
K1

K2
K3 K2 K1

35mm DIN Rail Mounting


14 24 34 42 52

Typical Wiring Diagrams


L1 L1

L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3
S13 A1 13 23 33 41 51 X1 S13 A1 13 23 33 41 51 X1
open open
K1
MSR8T K1 K2 MSR8T
K2

S14 A2 14 24 34 42 52 X2 closed S14 A2 14 24 34 42 52 X2

K1 K2 Aux M M K1 K2 Aux M M
N Ground

Single-Channel Safety Gate, Automatic Reset, Single-Channel Safety Gate, Automatic Reset,
Single-Channel Output, No Monitored Output Single-Channel Output, Monitored Output

Application Details

Voltage Selector Switch 230V AC


(440R-E23031 only) 110V AC

Replaceable Fuse

4-15
Safety Relays
Monitoring Safety Relays
Minotaur MSR9T
Specifications
Standards EN 954-1, ISO13849-1, IEC/EN
60204-1, IEC 60947-5-1, ANSI
B11.19, AS4024.1
Category Cat. 3 per EN 954-1 (ISO 13849-1)
Approvals C-Tick, CE marked for all
applicable directives and cULus
Power Supply 24V AC/DC or 110/230V AC 50/
60Hz
Power Consumption <4VA
Safety Inputs 1 N.C. & 1 N.O.
Input Simultaneity 0.5 seconds
Maximum Input Resistance 500
Reset Automatic/Manual
Description Outputs 2 N.O. Safety; 1 N.C. Auxiliary
Output Utilization per IEC B300 AC-15
The MSR9T has 1 N.C. and 1 N.O. dual channel input for use with 60947-5-1 (Inductive) 4A/250V AC, 4A/120V AC
gate interlocks and emergency stop buttons in higher risk P300 DC-13;
applications. The MSR9T is typically used for gate interlocks 3A/24V DC
incorporating the diversity of one positive opening and one non Thermal Current (non switching) 4A
positive opening interlock.
Fuses Input (internal, replace.) 500mA time lag
The MSR9T has output monitoring that can accommodate an Output (external) 5A quick acting
automatic/manual reset. Automatic/manual reset can use a jumper Min. Switched Current/Voltage 10mA/10V
or can be used to check operation of the contacts.
Maximum Dropout Time 50ms
The MSR9T has 2 N.O. safety outputs and 1 N.C. auxiliary output. Indication LEDs Red = Power On
The safety outputs have independent and redundant internal Green = Output On
contacts to help ensure the safety function. The auxiliary contact is Impulse Withstand Voltage 2500V
an nonsafety output intended to provide an external signal about the Installation Group C in accordance with VDE 0110
status of the safety outputs.
Pollution Degree 3
Features Operating Temperature -10C to +55C (+14F to +131F)
Category 3 per EN 954-1 Humidity 90% RH
Stop category 0 Enclosure Protection IP40, (NEMA 1), DIN 0470
1 N.C. and 1 N.O. dual channel input Terminal Protection IP20, DIN 0470
2 N.O. safety outputs
1 N.C. auxiliary output Conductor Size 1 x 2.5mm2 (14AWG) stranded,
Automatic reset 1 x 4mm2 (12AWG) solid
45mm wide housing Torque Settingsterm. screws 1Nm (8.85lbin)
Case Material Red Polycarbonate
Mounting 35mm DIN rail
Weight 210g (0.46lbs)
Electrical Life
220V AC/4A/880VA cos=0.35 100,000 operations
220V AC/1.7A/375VA cos=0.6 500,000 operations
30V DC/2A/60W 1,000,000 operations
10V DC/0.01A/0.1W 2,000,000 operations
Mechanical Life 2,000,000 operations
Vibration 0.75mm (0.30in) peak, 10-55Hz
Shock 30g, 11ms half sine
See Output Ratings on page 1-29 for details. Consult factory for ratings not
shown.

Applications
Contactor monitoring circuit
Contactor switching circuit
MSR9T Supply inclusive of switching circuit
Contactor
Monitored by Minotaur

4-16
Safety Relays
Monitoring Safety Relays
Minotaur MSR9T
Product Selection
Inputs Safety Outputs Auxiliary Outputs Power Supply Catalogue Number
24V AC/DC 440R-F23027
1 N.C. & 1 N.O. 2 N.O. 1 N.C.
110/230V AC 440R-F23028

Accessories
Description Page Number Catalogue Number
500mA Fuse 14-6 440R-A31562

Dimensionsmm (inches) Block Diagram


120 (4.72) 45.5 (1.79)
A1 A2 X1 X2 S13 S14 S22 S21 13 23 31
F1
110/230
K2 K3 K1
K3 K1
VR1 K1
73 (2.87)

K1 K2 K3
~ 24VDC K1 K2
Logic T1
Logic T2
K2
C1 K2

35mm DIN Rail Mounting 14 24 32

Typical Wiring Diagrams


L1 L1

Reset
L1 L2 L3 L1 L2 L3
closed S21 S22 A1 13 23 31 X1 closed S21 S22 A1 13 23 31 X1

K1 K1
MSR9T MSR9T
K2 K2
open open
S13 S14 A2 14 24 32 X2 S13 S14 A2 14 24 32 X2

K1 K2 Aux M K1 K2 Aux M
N N

Dual-Channel Safety Gate, Manual Reset, Dual-Channel Safety Gate, Automatic Reset,
Dual-Channel Output, Monitored Output Dual-Channel Output, No Monitored Output

Application Details

Replaceable Fuse

Voltage Selector Switch 230V AC


(440R-F23028) 110V AC

4-17
Safety Relays
Monitoring Safety Relays
Minotaur MSR18T
Specifications
Standards EN 954-1, ISO13849-1, IEC/EN
60204-1, IEC 60947-5-1, ANSI
B11.19, AS4024.1, EN 574
Category Cat. 4 per EN 954-1 (ISO 13849-1)
Approvals CE marked for all applicable
directives, cULus & TV
Power Supply AZ1 and AZ2 24V AC/DC -20%, +10%
AZ1 120V AC -15%, +10%
AZ2 240V AC -15%, +10%
Power Consump. 24V AC/DC 3.6W
120V and 240V AC 6.1VA, 5.7W
Safety Inputs 1 N.C. or 1 N.C. & 1 N.O. or 2
N.C.
Input Simultaneity 0.5 seconds
Description Maximum Input Resistance 100
The Minotaur MSR18T is a monitoring safety relay unit with dual Reset Automatic/Man. or Monitored
channel input, 5 safety outputs and 2 auxiliary outputs. It is designed for Man.
operation as E-Stop, safety gate applications, and 2-hand control Outputs 5 N.O. Safety; 2 N.C. Auxiliary
applications.
Output Utilization per IEC C300 AC-15
60947-5-1 (Inductive) 0.75A/250V AC, 1.5A/120V AC
The MSR18T is a versatile unit with extensive diagnostics. It can be Q300 DC-13
used with E-Stop buttons, gate interlocks, two-hand controls as well 2A/24V DC
as expansion relays when additional inputs are needed.
Thermal Current (non switching) 1 x 8A, 2 x 7A, 3 x 5.5A, 4 x 5A,
5 x 4.5A
When used in a suitably configured circuit, the MSR18T provides
additional safety rated output circuits with checking and monitoring Fuses Input (internal elect.) 20s reset time
of its status. Safety critical faults or power failures will cause them to Output (external) 1.6 slow blow
initiate a lock-out to a safe state. Min. Switched Current/Voltage 24V AC/DC, 20mA
Maximum Dropout Time 20ms
Features Indication LEDs Red = Input Short
Category 4 per EN 954-1 Green = Power
Stop category 0 Green = Run
24V AC/DC and 110V AC or 240V AC Red = Input Fault
Dual channel inputs Red = Output Fault
5 N.O. safety outputs Impulse Withstand Voltage 3000V
2 N.C. auxiliary outputs Installation Group C in accordance with VDE 0110
E-Stop and gate applications
2-hand control applications Pollution Degree 2
5 LEDs for comprehensive diagnostics Operating Temperature -25C to +55C (-13F to +131F)
Humidity 95% RH
Enclosure Protection IP40, (NEMA 1), DIN 0470
Terminal Protection IP20, DIN 0470
Conductor Size 1 x 2.5mm2 (14AWG)
Torque Settingsterm. screws 0.8Nm (7lbin)
Case Material Red Polyester PBT
Mounting 35mm DIN rail
Weight 395g (0.87lbs)
Electrical Life
222V AC/4A/880VA cos=0.35 100,000 operations
220V AC/1.7A/375VA cos=0.6 500,000 operations
30V DC/2A/60W 1,000,000 operations
10V DC/0.01A/0.1W 2,000,000 operations
Mechanical Life 5,000,000 operations
Vibration 0.75mm (0.30in) peak, 10-55Hz
Shock 5g, 11ms half sine
See Output Ratings on page 1-29 for details. Consult factory for ratings not
shown.

4-18
Safety Relays
Monitoring Safety Relays
Minotaur MSR18T
Product Selection
Inputs Safety Outputs Auxiliary Output Power Supply Catalogue Number

1 N.C. or 1 N.C. & 1 N.O. 24V AC/DC and 120V AC 440R-ZBR520AZ1


5 N.O. 2 N.C.
or 2 N.C. 24V AC/DC and 240V AC 440R-ZBR520AZ2

Dimensionsmm (inches) Block Diagram


103 (4.06) 90 (2.34) A1 A2 B1 T11 T32 T12 T31 T34 IF1 T22 T35 13 23 33 43 53 61 73

PTC K3

K2
Logic
97 ~ 24V DC
Input Output K1
(3.82) Short Fault Run

Power K1 K2 K3
Input
Fault

B2 X1 X2 T33 14 24 34 44 54 62 74

Typical Wiring Diagrams


24V DC 24V DC
open L1 L2 L3
L1 L2 L3
open T11 T12 X1 X2 T22 T35 A1 B1 13 23 33 43 53 61 73
T11 T12 X1 X2 T22 T35 A1 B1 13 23 33 43 53 61 73
K1
K1
closed MSR18T MSR18T
K2
closed
T31 T32 IF1 T33 T34 A2 B2 14 24 34 44 54 62 74 T31 T32 IF1 T33 T34 A2 B2 14 24 34 44 54 62 74

Reset K1 M K1 M
Aux Aux
K2
Ground Ground

Single-Channel Input, Monitored Manual Reset, Dual-Channel Input 1 N.O. & 1 N.C., Automatic Reset,
Single-Channel Output, Monitored Output Dual-Channel Output, No Monitored Output

L L
open
Switch 1 L1 L2 L3 L1 L2 L3
T11 T12 X1 X2 T22 T35 A1 B1 13 23 33 43 53 61 73 T11 T12 X1 X2 T22 T35 A1 B1 13 23 33 43 53 61 73

K1 K1
Switch 2 MSR18T closed MSR18T
K2 K2

T31 T32 IF1 T33 T34 A2 B2 14 24 34 44 54 62 74 T31 T32 IF1 T33 T34 A2 B2 14 24 34 44 54 62 74

K1 M Reset K1 M
Aux Aux
K2 K2
N N

Two-Hand Control, Automatic Reset, Dual-Channel Input (2 N.C.), Monitored Manual


Dual-Channel Output, No Monitored Output Reset, Dual-Channel Output, Monitored Output

4-19
Safety Relays
Monitoring Safety Relays
Minotaur MSR22LM
Specifications
Standards EN 954-1, ISO13849-1, IEC/EN
60204-1, IEC 60947-5-1, IEC
61496-1, ANSI B11.19, AS4024.3
Category Cat. 4 per EN 954-1 (ISO 13849-1)
Approvals CE marked for all applicable
directives and BG
Power Supply 24V DC 15%
Power Consumption 4W
Inputs 2 N.C. Symmetric or Asymmetric
Switch Selectable
Input Simultaneity 0.5s
Max. Input Resistance S12-S14 300 ohms
S21-S22 200 ohms
S33-S34 250 ohms
Description
Reset Start/Restart
The MSR22LM safety monitoring relay is designed to monitor light Outputs 2 N.O. Safety; 1 N.C. Auxiliary
curtains with the added features of muting and presence sensing
device initiation (PSDI). It provides an output to a machine control Output Utilization per N.O. B300 AC-15; 3A/250V AC,
IEC 60947-5-1 (Inductive) 3A/120V AC
system when the light curtain is clear. When the inputs to the P300 DC-13; 3A/24V DC
MSR22LM are closed (conducting), the output relays are closed if N.C. B300 AC-15; 2A/250V AC, 2A/
the monitoring circuit is satisfied. 120V AC
P300 DC-13; 2A/24V DC
The MSR22LM has 3 sets of dual channel inputs. This allows it to Thermal Current (non switching) 5A
operate in 4 different configurations:
1. Monitors up to 3 light curtains in guard only mode. Fuses Input (external) 500mA time lag
Output (external) 6A quick acting
2. Monitors up to 2 light curtains with 2 muting sensors (only 1
curtain muted). Min. Switched Current/Voltage 1mA/10V
3. Monitor 1 light curtain with 4 muting sensors. Power ON Delay Manual Reset 40ms
Auto Reset 200ms
4. Monitors up to 3 light curtains with PSDI (only 1 curtain
initiated). Response Time 15ms
Indication LEDs Power Green = Ready
The MSR21LM uses microprocessor based technology to offer a K1 Green = K1 Closed, If K1 alone is
wide variety of advanced safety solutions in a small 45mm DIN rail lit,
mounted housing. Internal selector switches provide for easy K2 Check for short across reset
button
selection of up to 10 different applications. Four LEDs give Green = K2 Closed
operational status as well as diagnostic information. Removable
terminals reduce wiring and installation costs when replacement is Operating Temperature -15C to +55C (+5 to +131F)
necessary. Humidity 90% RH
Enclosure Protection IP40 (NEMA 1), DIN 0470
Features Terminal Protection IP20, DIN 0470
Category 4 per EN 954-1 Conductor Size 1 x 2.5mm2 (14AWG) stranded
Stop category 0
Light curtain muting2 or 4 sensor 1 x 4mm2 (12AWG) solid
Presence sensing device initiationup to 3 breaks Installation Group C in accordance with VDE 0110
45mm housing Pollution Degree 3
Removable terminals
24V DC supply voltage Torque settingsterminal 1 Nm (8 lbin)
screws
Start/restart interlock
Third party approvalBG Case Material Red Polycarbonate
Mounting 35mm DIN rail
Application Details Weight 220g (0.485 lbs)
Disconnect power. Use a screwdriver to pop open Electrical Life
cover to reveal internal switches. 222V AC/4A/880VA cos=0.35 100,000 operations
220V AC/1.7A/375VA cos=0.6 500,000 operations
Front ch1 ch2 1,000,000 operations
Cover 30V DC/2A/60W
10V DC/0.01A/0.1W 2,000,000 operations
6 9 6 9 Maximum Operating Frequency 1200 cycles/hour
1
3 0 3 0 Mechanical Life 10,000,000 operations
6 9 6 9
10
Vibration 0.35mm 10-55Hz
3 0 3 0
See Output Ratings on page 1-29 for details. Consult factory for ratings not
shown.
Inside View

4-20
Safety Relays
Monitoring Safety Relays
Minotaur MSR22LM
Product Selection
Inputs Safety Outputs Auxiliary Outputs Power Supply Catalogue Number
3 x 2 N.C. 2 N. O. 1 N. C. 24V DC 440R-P23071

Dimensionsmm (inches) Block Diagram


45 (1.77) A1+ A2 S12 S14 S21 S22 S24 S23 S31 S32 S34 S33 S41 S42 S44 S43 M1M2 13 23 31
118 (4.65)

PTC
Galvanic Separation

86
(3.39) K1

Monitoring Monitoring
Logic 1 Logic 2 K2

K1 K1 run1 K2 K2 run2

48 58 X44 14 24 32

Typical Wiring Diagrams


24V DC Muting
Power Sensors K3 (Aux)
Maintained
Push Button MS1 Start L1 L2 L3
K3 (Aux)

Fuses
OSSD 2 DC MS2 Stop
Receiver
Sender

OSSD 1 DC

Light Curtain K3
LC2 - not muted
(Alarm or Indication)

Jumper S21-S22 A1 S12 S14 S21 S22 S23 S24 S31 S32 S33 S34 13 23 31
Auxiliary Circuit

and S23-S24 if
LC2 is not used MSR22LM K4
Auto Restart LC1 2 2 K1
2 Sensor Mute Contact
2 2 K2
30sec Mute Protection
A2 M1 M2 48 58 X44 S43 S44 S41 S42 14 24 32 e.g. Thermal
Cut Out
OSSD 2 DC
Receiver

M
Sender

OSSD 1 DC
Start/
Muted Restart
Lamp
Light Curtain
LCI - muted
Safety Contactors or
Start/Restart K3 K4 Safety Control Relays
24V Ground Required

Note: Two light curtains with 2-sensor muting and Auto Restart LC1.

4-21
Safety Relays
Monitoring Safety Relays
Minotaur MSR22LM
Typical Wiring Diagrams (continued)
24V DC Power Muting
Sensors K3 (Aux)
MS3 MS1 Start L1 L2 L3
K3 (Aux)
Fuses
OSSD 2 MS4 MS2 Stop

Receiver
Sender

OSSD 1

K3
Light Curtain
LC2 - not muted

(Alarm or Indication)
A1 S12 S14 S21 S22 S23 S24 S31 S32 S33 S34 13 23 31

Auxiliary Circuit
MSR22LM K4
Auto Restart 4 4 K1
4 Sensor Mute 5 5 K2
1hr Mute
A2 M1 M2 48 58 X44 S43 S44 S41 S42 14 24 32
Contact
M Protection
e.g. Thermal
Cut Out
Start/ Key
Muted Restart
Lamp Switch

Safety Contactors or
Start/Restart K3 K4
Safety Control Relays
24V Ground Required
Note: Typical 1 light curtain with 4-sensor muting and Auto Restart LC1.

24V DC
Power
OSSD 2
Receiver
Sender

Fuse
L1 L2 L3
OSSD 1
Fuses
Light Curtain 3
Guard Only

OSSD 2
Receiver
Sender

OSSD 1
K3
(Alarm or Indication)

Light Curtain 2
Auxiliary Circuit

Guard Only A1 S12 S14 S21 S22 S23 S24 S31 S32 S33 S34 13 23 31
MSR22LM K4
PSDI 6 6 K1
OSSD 2 Break/Start, Short
Receiver
Sender

Doublebreak 2 2 K2
OSSD 1
A2 M1 M2 48 58 X44 S43 S44 S41 S42 14 24 32
Contact
Light Curtain 1 Protection
PSDI
Machine
Cycle M e.g. Thermal
Cut Out
PSDI
Start/Restart

Safety Contactors or
Start/Restart K3 K4 Safety Control Relays
24V Ground Required

Note: Light curtain inputs, Presence Sensing Device Initiation (on LC1) Start/Restart Interlock, Dual Channel Output, Output Monitoring.

4-22
Safety Relays
Monitoring Safety Relays
Minotaur MSR22LM
Application Details Auto Initiation Sequence (Stepping)Double Break Shown
Auto initiation allows the machine to start and stop to the number of
times the light curtain beams are broken and cleared. Illustrated
MSR22LMShown connected to a safety light curtain. below is the MSR22LM set to auto initiation double break mode
(after initial start-up sequence). Single or three break modes can also
Multiple settings are available offering a variety of advantages. Below be selected.
are the three most common settings.

Protective Mode
Example shows a press protected by a safety light curtain connected
to the MSR22LM.

1st breakprocessed material removed


1st clearlight curtain clear
In machine operation, whenever the light curtain beams are broken Machine remains in stop mode
the press immediately stops ensuring there is no danger to the
operator. Once the beams are cleared the machine can then be
started.

Muting Mode
Two examples are shown, both conveyor applications with a safety
light curtain protecting the dangerous area. In-line and cross beam
muting is used to allow the material to pass through the light curtain
without stopping the machine. Any other object or person will be
detected by the light curtain which will initiate machine stop.
LC
2nd breaknew material inserted
MS4 MS3 MS2 MS1 Machine remains in stop mode

In-line muting requires the material to break the beams in a


sequence, as shown. Only if all four MS beams are broken in turn 2nd clearlight curtain clear
and then clear in turn will the light curtain allow material through Machine starts. Upon completion of cycle 1st break will start
without initiating machine stop. sequence again.

LC

MS1

Cross beam muting requires the material to break the beams in a


sequence. MS1 first and then MS2. Only if the beams are broken in
turn and then clear in turn will the light curtain allow material
through without initiating machine stop.

4-23
Safety Relays
Monitoring Safety Relays
Minotaur MSR23M
Specifications
Standards EN 954-1, ISO 13849-1, IEC EN
60204-1, IEC 60947-5-1, ANSI
B11.19, AS 4024.5
Category Cat. 4 per EN 954-1 (ISO 13849-1)
Approvals CE marked for all applicable
directives, BG and CSA (24V only)
Power Supply 24V AC/DC or 110V AC
Power Consumption 2W
Inputs 2 N.C., 4-wire safety mat
Maximum Input Resistance 100 ohms
Reset Monitored Man. or Auto./Man.
Outputs 2 N. O. Safety; 1 N.C. Auxiliary
Output Utilization per N.O. B300 AC-15;
Description IEC 60947-5-1 (Inductive) 3A/250V AC, 3A/125V AC
P300 DC-13; 2.5A/24V DC
The MSR23M control unit is designed to monitor 4 wire safety mats N.C. B300 AC-15;
that are connected together to form a safeguarded zone. The size of 2A/250V AC, 2A/125V AC
the safeguarded zone is limited by the total input impedance (100 P300 DC-13; 2A/24V DC
ohms maximum) created by the wiring and connections. The Thermal Current (non switching) 1 x 8A, 2 x 7A
controller is designed to interface with the control circuit of the Fuses Input (external) 500mA time delay
machine and includes two safety relays to ensure control redundancy. Output (external) 6A fast acting
The controller detects a presence on the mat, a short circuit, or an Min. Switched Current/Voltage 1mA/10V
open circuit. Under each of these conditions, the safety output relays Power ON Delay Manual Reset 40ms
turn off. When interfaced properly, the machine or hazardous Auto Reset 200ms
motion receives a stop signal, and an auxiliary output turns ON.
Response Time 15ms
Indication LEDs Power Green=Ready, Red=Mat Activated
Features Green=K1 Closed, If K1 alone,
K1
Category 4 check for short across reset button
Stop category 0 K2 Green=K2 Closed
Removable terminals Operating Temperature -15C to +55C (+5F to +131F)
Monitored or automatic reset
4-wire safety mats sensing Humidity 90% RH
Third party approvalBG Enclosure Protection IP40 (NEMA 1), DIN 0470
Terminal Protection IP20, DIN 0470
Conductor Size 1 x 2.5mm2 (14AWG) stranded
1 x 4mm2 (12AWG) solid
Installation Group C in accordance with VDE 0110
Pollution Degree 3
Operating Temperature -10C to +55C (+14F to +131F)
Humidity 90% RH
Enclosure Protection IP40 (NEMA 1), DIN 0470
Terminal Protection IP20, DIN 0470
Conductor Size 1 x 2.5mm2 (14AWG) stranded
1 x 4mm2 (12AWG) solid
Torque settingsterm. screws 1 Nm (8 lbin)
Case Material Red Polycarbonate
Mounting 35mm DIN rail
Weight 220g (0.485lbs)
Electrical Life
222V AC/4A/880VA cos=0.35 100,000 operations
220V AC/1.7A/375VA cos=0.6 500,000 operations
30V DC/2A/60W 1,000,000 operations
10V DC/0.01A/0.1W 2,000,000 operations
Maximum Operating Frequency 1200 cycles/hour
Mechanical Life 10,000,000 operations
Vibration 10g 10-55Hz
Shock 30g, 11ms half-sine
See Output Ratings on page 1-29 for details. Consult factory for ratings not
shown.

4-24
Safety Relays
Monitoring Safety Relays
Minotaur MSR23M
Product Selection
Inputs Safety Outputs Auxiliary Outputs Power Supply Catalogue Number
24V AC/DC 440R-P23073
4-Wire Safety Mat 2 N. O. 1 N. C.
110V AC 440R-P23074

Dimensionsmm (inches) Block Diagram


22.5 (0.89) 45 (1.77) A1(+) A2(-) S11 S12 S22 S33 S34 13 23 31
118 (4.65)
Overvoltage & Monitoring
short circuit Logic
protection
K1
86 (3.39)

24V
86 K2 K1
(3.39) K2

35mm DIN
Rail Mounting
440R-P23073 440R-P23074 S21 14 24 32

Typical Wiring Diagrams


+110V AC +110V AC
Reset Reset
L1 L2L3
A1 S11 S21 13 23 31 S33 A1 S11 S21 13 23 31 S33 L1 L2L3
Safety MSR23M K1 MSR23M
Safety
Mat Mat
A
M K2 K1
A2 S12 S22 14 24 32 S34 A2 S12 S22 14 24 32 S34

K1 K2 M K1 M
N Ground

Safety Mat Input, Monitored Manual Reset, Safety Mat Input, Automatic Reset,
Dual Channel Output, Monitored Output Single Channel Output, No Monitored Output

Application Details
Disconnect power. Use a screwdriver to pop open
cover to reveal internal switches.

Power LED

K1

K2

Automatic/Manual
Reset
Monitored Manual
Reset

4-25
Safety Relays
Monitoring Safety Relays
Minotaur MSR30RT/RTP
Specifications
Standards EN954-1, ISO13849-1, IEC/
EN60204-1, ANSI B11.19,
AS4024.1
Housing with removable
terminals shown. Safety Category Cat. 4 per EN954-1 (ISO13849-1)
Approvals CE marked for all applicable
directives, C-Tick, cULus, TUV
Power Supply 24V DC SELV
Power Consumption 3W
Safety Inputs 1 N.C., 2N.C., or 4-wire Safety
Mat
Max. Allowable Input Resistance 200 ohms
Outputs 2 N. O. Safety, Solid State
1 N.C. Aux, Solid State
Output Rating Safety 2A @ 24VDC
Description Auxiliary 50mA @ 24VDC
The Minotaur MSR30RT/RTP is a microprocessor based, Fuses, Output External 6A slow blow or 10A quick blow
monitoring safety relay, with safety rated, solid state outputs. Power On Delay 3s
The versatility of the MSR30RT/RTP inputs allows it to be Response Time 15ms
connected to gate interlocks, e-stop devices and four-wire safety Recovery Time 20ms
mats. The gate interlocks and e-stops can be either single channel or Indication LEDs Green = Power (Pwr)
dual channel normally-closed circuits. Green = K1 Closed
Green = K2 Closed
The reset capability of the MSR30RT/RTP allows it to set up for Pwr LED 3s Blink Initialization
manual or automatic start and restart. Diagnostics Constant Normal operation
2 Blinks Config. change during operation
The outputs include two normally-open safety rated outputs that can 4 Blinks Solid state output switch fault
be connected to loads up to 2A at 24V DC. These outputs can be Continuous Blinking Internal Fault
used to send a safety stop signal to a machine or manufacturing Operating Temperature -5C to +55C (+14 to +131F)
system.
Humidity 90% RH
The MSR30RT/RTP also has one solid state normally-closed Enclosure Protection IP40 (NEMA 1), DIN 0470
auxiliary output, which must only be used to indicate the status of Terminal Protection IP20, DIN 0470
the MSR30RT/RTP.
Pollution Degree 2

Features Conductor Size 0.2 2,5mm2 (24 14AWG)


Category 4 per EN954-1 Mounting 35mm DIN rail
Stop Category 0 Weight 130g (0.287 lbs)
2 Solid State Safety Outputs Vibration 10-55Hz, 0.35mm
1 Solid State Auxiliary Output
1 N.C., 2 N.C or Safety Mat Input Shock 10g, 16ms, 100 shocks
Monitored Manual or Automatic/Manual Reset See Output Ratings on page 1-29 for details. Consult factory for ratings not
shown.

Wiring Terminations
S11 & S21 Pulse train output
S12 & S22 Input contacts
A1 S34 Reset switch
S11 S34 Automatic reset, start-up test disabled
S21 S34 Automatic reset, start-up test enabled
A1 Y2 Monitoring circuit
A1 Y41 Cross-fault monitoring disabled

4-26
Safety Relays
Monitoring Safety Relays
Minotaur MSR30RT/RTP
Product Selection
Inputs Safety Outputs Auxiliary Outputs Terminals Catalogue Number

1 N.C., 2 N.C 2 N.O. 1 N.O. Fixed 440R-N23197


or Safety Mat Solid state Solid state Removable 440R-N23198

Dimensionsmm (inches) Block Diagram


22.5 (0.88)
99 (3.89)
A1 Y41 S1 1 S34
A1

MSR30RT/RTP
114.5
(4.5)
14 24 Y32
A2 S12 S22 Y32
14 24 S21 Y2

Typical Wiring Diagrams


Dual Channel, Monitored Dual Channel, Automatic Dual Channel, Monitored Dual Channel, Automatic Safety Mat, Monitored
Manual Reset, Cross-fault Reset, Cross-fault Manual Reset, No Cross-fault Reset, No Cross-fault Manual Reset, Cross-fault
Monitoring, No Startup Test Monitoring, No Startup Test Monitoring, No Startup Test Monitoring, No Startup Test Monitoring, No Startup Test
S11 S21 A1 S11 S21 S11 S11 A1 A1 S21 S11 A1 S11 S21 A1

S12 S22 S34 S12 S22 S34 S12 S22 S34 Y41 S12 S22 S34 Y41 S12 S22 S34
Single Channel, Monitored Single Channel, Automatic Dual Channel, Automatic Single Channel, Automatic Safety Mat, Automatic
Manual Reset, No Cross-fault Reset, No Cross-fault Reset, No Cross-fault Reset, No Cross-fault Reset, Cross-fault
Monitoring, No Startup Test Monitoring, No Startup Test Monitoring, Startup Test Monitoring, Startup Test Monitoring, No Startup Test
S21 A1 S21 S11 A1 S11 S21 A1 S11 S21 A1 S11 S21 S11

S12 S22 S34 Y41 S12 S22 S34 Y41 S12 S22 S34 Y41 S12 S22 S34 Y41 S12 S22 S34

+24V +24V
Reset
L1 L2 L3 L1 L2 L3

S11 S21 A1 S34 Y41 Y2 S11 S21 A1 S34 Y41 Y2

MSR30RT/RTP K1 MSR30RT/RTP K1

K2
S12 S22 A2 14 24 Y32 S12 S22 A2 14 24 Y32

K1 K2
Aux to PLC
M K1
Aux to PLC
M
Ground or Indicator Ground or Indicator
Dual Channel E-Stop, Dual Channel Delayed Outputs, Single Channel Gate Interlock, Single Channel Output,
Monitored Manual Reset, Output Monitoring Automatic Reset, No Output Monitoring

4-27
Safety Relays
Monitoring Safety Relays
Minotaur MSR33RT/RTP
Specifications
Standards EN954-1, ISO13849-1, IEC/
EN60204-1, ANSI B11.19,
AS4024.1
Safety Category Cat. 4 per EN954-1 (ISO13849-1)
Approvals CE for all applicable directives, C-
Housing with removable Tick, cULus, TUV
terminals shown. Power Supply 24V DC SELV (max with no load)
electrically separate supply source
Power Consumption 3W
Safety Inputs 1 N.C. & 1 N.O.
Max. Allowable Input Resistance 200 ohms
Outputs 2 N. O. Safety, Solid State
1 N.O. Aux, Solid State
Output Rating Safety 2A @ 24VDC
Description Auxiliary 50mA @ 24VDC
The Minotaur MSR33RT/RTP is a microprocessor-based, Short-Circuit Protection Inputs and outputs (safety and aux)
monitoring safety relay, with safety-rated, solid state outputs. Power On Delay 3s
The MSR33RT/RTP is designed to operate with dual channel inputs Response Time 15ms
where one channel is normally closed and the other is normally Recovery Time 20ms
open. The Sipha sensors can be connected to the MSR33RT/RTP Indication LEDs Green = Power (Pwr)
inputs. Green = CH1 Energized
Green = CH2 Energized
Test pulses are used to dynamically check the input circuits. All Pwr LED 3s Blink Initialization
inputs and outputs are short-circuit protected. Diagnostics Constant Normal operation
2 Blinks Config. change during operation
The reset capability of the MSR33RT/RTP allows it to set up for 4 Blinks Solid state output switch fault
monitored manual or automatic reset. A start-up test can be enabled Continuous Blinking Internal Fault
if automatic reset is used. The start-up test requires the inputs to be Operating Temperature -5C to +55C (+14 to +131F)
cycled before energizing the outputs. The reset and start-up test is
determined by the connection wiring. Humidity 90% RH
Enclosure Protection IP40 (NEMA 1), DIN VDE 0470-1
The outputs include two normally-open safety rated outputs that can Terminal Protection IP20
be connected to loads up to 2A at 24V DC. These outputs can be
used to send a safety stop signal to a machine or manufacturing Pollution Degree 2
system. Conductor Size 0.2 2,5mm2 (24 14AWG)
Mounting In panel enclosure (IP54)
The MSR30 also has one solid state, normally-open auxiliary output, 35mm DIN rail
which must only be used to indicate status of the MSR33RT/RTP.
Weight 130g (0.287 lbs)
Features Vibration 10-55Hz, 0.35mm
Category 4 per EN954-1 Shock 10g, 16ms, 100 shocks
Stop Category 0 See Output Ratings on page 1-29 for details. Consult factory for ratings not
2 Solid State N.O. Safety Outputs shown.
1 Solid State N.O. Auxiliary Output
1 N.O. & 1 N.C. Input Wiring Terminations
S11 & S21 Pulse checking dynamic output
S12 & S22 Input contacts
A1 S34 Reset switch
S11 S34 Automatic reset, start-up test disabled
S21 S34 Automatic reset, start-up test enabled
A1 Y2 Monitoring circuit

4-28
Safety Relays
Monitoring Safety Relays
Minotaur MSR33RT/RTP
Product Selection
Inputs Safety Outputs Auxiliary Outputs Terminals Catalogue Number

2 N.O. 1 N.O. Fixed 440R-F23199


1 N.C. & 1 N.O
Solid state Solid state Removable 440R-F23200

Dimensionsmm (inches) Block Diagram


22.5 (0.88)
99 (3.89)
A1 Y41 S11 S34
A1
MSR33RT/RTP
114.5
(4.5)

14 24 Y32
A2 S12 S22 Y32
14 24 S21 Y2

Typical Wiring Diagrams


+24V +24V
Reset
L1 L2 L3 L1 L2 L3

S11 S21 A1 S34 Y41 Y2 S11 S21 A1 S34 Y41 Y2

K1 MSR33RT/RTP K1
MSR33RT/RTP

K2 K2
S12 S22 A2 14 24 Y32 S12 S22 A2 14 24 Y32

K1 K2

Aux to PLC
M K1 K2

Aux to PLC
M
Ground or Indicator Ground or Indicator

Sipha Sensor Inputs, Dual Channel Outputs, Sipha Sensor Inputs, Dual Channel Outputs,
Monitored Manual Reset, Output Monitoring Automatic Reset, Output Monitoring
Start-up Test Disabled Start-up Test Enabled

+24V +24V
Reset
L1 L2 L3 L1 L2 L3

S11 S21 A1 S34 Y41 Y2 S11 S21 A1 S34 Y41 Y2

MSR33RT/RTP K1 MSR33RT/RTP K1

K2 K2
S12 S22 A2 14 24 Y32 S12 S22 A2 14 24 Y32

K1 K2

Aux to PLC
M K1 K2

Aux to PLC
M
Ground or Indicator Ground or Indicator

Dual Channel Inputs, Dual Channel Outputs, Dual Independent Inputs, Dual Channel Outputs,
Monitored Manual Reset, Output Monitoring Automatic Reset, No Output Monitoring
Start-up Test Disabled Start-up Test Disabled

4-29
Safety Relays
Monitoring Safety Relays
Minotaur MSR121RT
Specifications
Standards EN 954-1, ISO 13849-1, IEC/
EN60204-1, IEC 60947-4-1, IEC
60947-5-1, ANSI B11.19, AS4024.1
Category Cat. 4 per EN954-1 (ISO 13849-1)
Approvals C-Tick, CE marked for all
applicable directives, cULus & BG
Power Supply 24V AC/DC, 115/230V AC
0.81.1 x rated voltage, 50/60Hz
Power Consumption 4W
Safety Inputs 1 N.C., 2 N.C., Light Curtain or
Safety Mat
Input Simultaneity Infinite
Description Max. Allowable Input Resistance 45 ohms
The Allen-Bradley Guardmaster Minotaur MSR121RT is a safety Reset Auto./Man. or Monitored Man.
monitoring relay that provides three normally open safety contacts, a Outputs 3 N.O. Safety, 1 N.C. Aux, 1 S.S.
normally open auxiliary contact and a solid state auxiliary output for PNP Aux.
use with interfacing to PLCs. Output Utilization per AC-1: 8A/250V AC
IEC 60947-4-1 (Resistive) DC -1L 8A/24V DC
The MSR121RT has a versatile input arrangement. It can be
Output Utilization per A300 AC-15; 6A/250V AC, 6A/
connected to a single or dual channel safety gate or e-stop, a safety IEC 60947-5-1 (Inductive) 125V AC
mat input or a light curtain that provides cross fault detection. N300 DC-13; 3A/24V DC; 6A/24V
DC @ 6 ops/min
Reset and output monitoring is determined by the wiring
Output, Solid State 20mA @ 24V DC
configuration. Automatic/manual reset can use a jumper or can be
used to check operation of external contactors. Monitored manual Thermal Current (non switching) See limit curve
requires the use of a manually operated normally open momentary Max 10A in one current path
switch. Electrical Life (w/Surge Supp.)
250V AC/6A/1500VA cos=1 100,000 operations
The MSR121RT has 3 normally open safety rated outputs. The 250V AC/2.5A/625VA cos=1 500,000 operations
safety outputs have independent and redundant internal contacts to 250V AC/1.5A/375VA cos=0.35 300,000 operations
help ensure the safety function. It has one normally closed auxiliary 250V AC/5A/1250VA cos=0.6 100,000 operations
1,000,000 operations
output as well as a solid state PNP auxiliary output to indicate the 24V DC/2A/48W
2,000,000 operations
status of the MSR121RT to a indicator lamp or a PLC. 10V DC/0.01A/0.1W
Fuses, output external 6A slow blow or 10A quick blow
Features Min. Switched Current/Voltage 10mA/10V
Category 4 per EN 954-1 Contact Material AgSnO2 + 0.5Au
Stop category 0
3 Safety contacts N.O. Power On Delay 1s
1 Auxiliary contact N.C. Response Time 24V DC 15ms
1 Solid state PNP auxiliary contact 24/115/230V AC 20ms
Single/dual channel operation Recovery Time 100ms
Cross fault monitoring
Monitored or automatic reset Indication LEDs Green = Power on; Green = K1
E-stop, safety gate, safety mat or light curtain applications Closed; Green = K2 Closed
Impulse Withstand Voltage 2500V
Contact Current Limit Curve
Operating Temperature -5C to +55C (+23 to +131F)
200 Humidity 90% RH
current2 x number of contact paths, (A2)

180 Enclosure Protection IP40 (NEMA 1), DIN 0470


160 Terminal Protection IP20, DIN 0470
140 Electronic Short Circuit Prot. Inputs & solid state output
120 Pollution Degree 2
100 Conductor Size 0.2 - 4mm2 (24 - 12AWG)
80 Mounting 35mm DIN rail
60 Weight 24V DC 290g (0.64lbs)
Current over 3 contacts
110 and 230V AC 370g (0.82lbs)
40 Current over 2 contacts
Mechanical Life 2,000,000 operations
20
Vibration 10-55Hz, 0.35mm
0
0 10 20 30 40 50 60 Shock 10g, 16ms, 100 shocks
Ambient Temperature (C)
See Output Ratings on page 1-29 for details. Consult factory for ratings not
shown.

4-30
Safety Relays
Monitoring Safety Relays
Minotaur MSR121RT
Product Selection
Inputs Safety Outputs Auxiliary Outputs Power Supply Catalogue Number
24V AC/DC 440R-J23102
1 N.C., 2 N.C.,
1 N.C. 440R-J23100
Safety Mat or 3 N.O. 1 S.S. PNP 115V AC
Light Curtain
230V AC 440R-J23099

Dimensionsmm (inches) Block Diagram


A1
(+) S11 S52 S12 Y31 Y32 13 23 33 41

13 23 33 41
109.5 (4.31)
K1
87 (3.42)

K2
MSR121RT
14 24 34 42
S21 A2
45 S22 X5 S33 S34 14 24 34 42
(1.77) 75 (2.95) (PE) ()
4.5 (0.17)

Typical Wiring Diagrams


+24V DC
L1
+
24VDC Light curtain
- Out 1 Out 2
L1 L2 L3
L1 L2 L3
A1 S11 S52 S12 X5 Y31 13 23 33 41
A1 S11 S12 S52 X5 Y31 13 23 33 41 Safety
Mat
K1 K1
MSR121RT MSR121RT

K2 K2
PE PE
A2 S21 S22 S34 S33 Y32 14 24 34 42 A2 S21 S22 S34 S33 Y32 14 24 34 42

Reset M M
K1 K2 K1 K2
Ground Reset
N

24V DC Light Curtain, 115/230V AC Safety Relay, Safety Mat


Monitored Manual Reset, Monitored Output Monitored Manual Reset, Monitored Output

+24V DC +24V DC
Safety Gate

E-Stop L1 L2 L3 L1 L2 L3
Closed
A1 S11 S52 S12 X5 Y31 13 23 33 41 A1 S11 S12 S52 X5 Y31 13 23 33 41

K1 K1
MSR121RT MSR121RT
K2 K2
PE PE
A2 S21 S22 S34 S33 Y32 14 24 34 42 A2 S21 S22 S34 S33 Y32 14 24 34 42

M M
K1 K2 K1 K2
Ground Reset Ground

Dual Channel E-Stop, Single Channel Safety Gate,


Monitored Manual Reset, Monitored Output Automatic Reset, No Output Monitoring

4-31
Safety Relays
Monitoring Safety Relays
Minotaur MSR123RT
Specifications
Standards EN 954-1, ISO 13849-1, IEC/EN
60204-1, IEC 60947-4-1, IEC
60947-5-1, ANSI B11.19, AS4024.1
Category Cat. 4 per EN954-1
Approvals C-Tick, CE marked for all
applicable directives, cULus and BG
Power Supply 24V AC/DC, 115/230V AC
0.8 1.1 x rated voltage, 50/60Hz
0.9 1.1 x 24V DC
Power Consumption 4W
Safety Inputs 1N.C., 2 N.C., Light Curtain
Input Simultaneity Infinite
Max. Allowable Input Resistance 240 ohms
Reset Auto./Manual or Monitored Manual
Description
Outputs 2 N. O. Safety, 1 S.S. PNP Aux.
The Allen-Bradley Guardmaster Minotaur MSR123RT is a safety Output Utilization per IEC AC-1: 8A/250V AC
monitoring relay that provides two normally open safety contacts 60947-4-1 (Resistive) DC-1: 8A/24V DC
and a solid state auxiliary output for use with interfacing to PLCs. Output Utilization per A300, AC-15
IEC 60947-5-1 (Inductive) 6A/250V AC, 6A/125V AC
The MSR123RT can be connected to either a single or dual channel N300, DC-13; 3A/24V DC;
safety gate or e-stop, or can be connected to a light curtain that 6A/24V DC @ 6 ops/min
provides cross fault detection. Thermal Current (non switching) See limit curve
Max 10A in one circuit
Reset and output monitoring is determined by the wiring Output, Solid State 20mA @ 24V DC
configuration. Automatic/manual reset can use a jumper or can be
used to check operation of external contactors. Monitored manual Fuses, output external 6A slow blow or 10A quick blow
requires the use of a manually operated normally open momentary Min. Switched Current/Voltage 10mA/10V
switch. Contact Material AgSnO2 + 0.5Au
The MSR123RT has 2 normally open safety rated outputs. The Power On Delay 1s
safety outputs have independent and redundant internal contacts to
Response Time 15ms
help ensure the safety function. The solid state auxiliary output is a
PNP circuit with short circuit protection designed to indicate the Recovery Time 100ms
status of the MSR123RT. Indication LEDs Green = Power on
Green = K1 Closed
Features Green = K2 Closed
Category 4 per EN 954-1 Impulse Withstand Voltage 2500V
Stop category 0 Operating Temperature -5C to +55C (+23F to +131F)
2 Safety contacts N.O.
1 Solid state PNP auxiliary contact Humidity 90% RH
Single/dual channel operation Enclosure Protection IP40 (NEMA 1), DIN 0470
Cross fault monitoring Terminal Protection IP20, DIN 0470
Monitored or automatic reset
E-stop, safety gate or light curtain applications Short Circuit Protection Solid state outputs
Pollution Degree 2
Contact Current Limit Curve
Conductor Size 0.2-4mm2 (24-12AWG)
140
current2 x number of contact paths, (A2)

Mounting 35mm DIN rail


120 Weight 24V DC 270g (0.353lbs)
110 and 230V AC 350g (0.474lbs)
100
Electrical Life
80
220V AC/4A/880VA/cos=0.35 100,000 operations
220V AC/1.7A/375VA/cos=0.6 500,000 operations
60 30V DC/2A/60W 1,000,000 operations
10V DC/0.01A/0.1W 2,000,000 operations
40 Mechanical Life 2,000,000 operations
20 Vibration 10-55Hz, 0.35mm
Shock 10g, 16ms, 100 shocks
0
0 10 20 30 40 50 60 See Output Ratings on page 1-29 for details. Consult factory for ratings not
Ambient Temperature (C) shown.

4-32
Safety Relays
Monitoring Safety Relays
Minotaur MSR123RT
Product Selection
Inputs Safety Outputs Auxiliary Outputs Power Supply Catalogue Number
24V AC/DC 440R-J23106
1 N.C., 2 N.C. or 440R-J23104
Light Curtain 2 N.O. 1 S.S. PNP 115V AC
230V AC 440R-J23103

Dimensionsmm (inches) Block Diagram


A1(+) S11 S52 S12 Y31 Y32 13 23
109.5 (4.31) 13 23

K1
87 (3.42)

MSR123RT

K2
14 24
S21
45 75 (PE) S22 X5 S33 S34 14 24 A2(-)
(1.77) (2.95) 4.5
(0.17)

Typical Wiring Diagrams


+24V DC
L1

Safety Gate
+
24VDC Light curtain
- Out 1 Out 2 Closed L1 L2 L3
L1 L2 L3 A1 S11 S12 S52 X5 Y31 13 23
A1 S11 S12 S52 X5 Y31 13 23
K1
K1 MSR123RT
MSR123RT

PE
K2 PE M
A2 S21 S22 S34 S33 Y32 14 24
A2 S21 S22 S34 S33 Y32 14 24

M K1
K1 K2
Reset
N
Ground
115/230V Supply, 24V DC Light Curtain, Single Channel Safety Gate,
Monitored Manual Reset, Monitored Output Automatic Reset, No Output Monitoring

+24V DC

E-Stop L1 L2 L3
A1 S11 S12 S52 X5 Y31 13 23

K1
MSR123RT
K2
PE
A2 S21 S22 S34 S33 Y32 14 24

M
K1 K2
Reset
Ground

Dual Channel E-Stop,


Monitored Manual Reset, Monitored Output

4-33
Safety Relays
Monitoring Safety Relays
Minotaur MSR124RT
Specifications
Standards EN 954-1, ISO 13849-1, IEC/EN
60204-1, IEC 60947-4-1, IEC
60947-5-1, ANSI B11.19, AS4024.1
Category Cat. 4 per EN 954-1 (ISO 13849-1)
Approvals C-Tick, CE marked for all
applicable directives, cULus & BG
Power Supply 24V AC/DC, 115/230V AC
0.8 1.1 x rated voltage, 50/60Hz
(0.85 1.1 x 24V DC)
Power Consumption 3W
Safety Inputs 1 N.C., 2 N.C. or Light Curtain
Input Simultaneity Infinite
Max. Allowable Input Resistance 50 ohms
Reset Auto./Manual or Monitored Manual
Description
Outputs 5 N.O. Safety; 1 N.C. Auxiliary
The Allen-Bradley Guardmaster Minotaur MSR124RT is a safety Output Rating B300, AC-15, 4A/250V AC
monitoring relay that provides versatile inputs and monitoring N300, DC-13, 2A/24V DC
capability with a large number of safety outputs in a 100mm Output Utilization per IEC AC-1: 10A/250V AC
package. 60947-4-1 (Resistive) DC-1: 10A/24V DC
Output Utilization per IEC A300, AC-15
The MSR124RT can be connected as either a single or dual channel 60947-5-1 (Inductive) 5A/250V AC, 5A/125V AC
safety gate or e-stop, or can be connected to a light curtain that 2A/250V AC, 2A/125V AC
provides cross fault detection. N300, DC-13
4A/24V DC
Reset and output monitoring are determined by the wiring 10A/24V DC @ 6 ops/min
configuration. Automatic/manual reset can use a jumper or can be Thermal Current (non switching) See limit curve
used to check operation of the contacts. Monitored manual requires Max 10A in one circuit
the use of a manually operated normally open momentary switch to Fuses Output (external) 6A slow blow or 10A quick blow
activate the outputs.
Contact Material AgSnO2 + 0.5Au
The outputs include 5 normally open safety rated outputs and 1 Min. Switched Current/Voltage 10mA/10V
auxiliary output. The safety outputs have independent and Power On Delay 1s
redundant internal contacts to help ensure the safety function. The
auxiliary output is not safety rated and shall only be used for Response Time 20ms
indication purposes. Recovery Time 100ms
Indication LEDs Green = Power on
Features Green = K1 Closed
Green = K2 Closed
Category 4 per EN 954-1
Stop category 0 Impulse Withstand Voltage 2500V
5 Safety contacts N.O. Pollution Degree 2
Single/dual channel operation Operating Temperature -5C to +55C (+23F to +131F)
Cross fault monitoring
Monitored or automatic reset Humidity 90% RH
E-stop, safety gate or light curtain applications Enclosure Protection IP40 (NEMA 1)
Terminal Protection IP20
Contact Current Limit Curve
Conductor Size 0.2-4mm2 (24-12AWG)
200
Installation Group C in accordance with VDE 0110
current2 x number of contact paths, (A2)

180
Pollution Degree 2
160
Mounting 35mm DIN rail
140 550g (1.21lbs)
Weight 24V DC
120 110 and 230V AC 710g (1.57lbs)
100 Electrical Life
220V AC/4A/880VA/cos=0.35 100,000 operations
80
220V AC/1.7A/375VA/cos=0.6 500,000 operations
60 30V DC/2A/60W 1,000,000 operations
10V DC/0.01A/0.1W 2,000,000 operations
40
20
Mechanical Life 2,000,000 operations

0
Vibration 10g 10-55Hz
0 10 20 30 40 50 60
Shock 10g, 16ms 100 shocks
Ambient Temperature (C) See Output Ratings on page 1-29 for details. Consult factory for ratings not
shown.

4-34
Safety Relays
Monitoring Safety Relays
Minotaur MSR124RT
Product Selection
Inputs Safety Outputs Auxiliary Outputs Power Supply Catalogue Number
24V AC/DC 440R-G23110
1 N.C., 2 N.C. or Light 440R-G23108
Curtain 5 N.O. 1 N.C. 115V AC/24V DC
230V AC/24V DC 440R-G23107

Dimensionsmm (inches) Block Diagram

S11
A1 A3+ S12 S21 S23 S22 S12 A4 13 23 33 43 53 81

109.5 (4.31)
87 (3.42) MSR124RT

Y1 Y2 PE X1 X2 X5 X6 A2 14 24 34 44 54 82

100 (3.93) 75 (2.95) 4.5 (0.17)

Typical Wiring Diagrams


+24V DC +24V DC
Light curtain
Out 1 Out 2
L1 L2 L3
L1 L2 L3
A3+ S11 S22 S12 S21 S23 13 23 33 43 53 81 X2
A3+ S11 S12 S21 S23 S22 13 23 33 43 53 81 X2
K1
K1 MSR124RT
MSR124RT
K2
K2
A4- PE Y1 Y2 X5 X6 14 24 34 44 54 82 X1
A4- PE Y1 Y2 X5 X6 14 24 34 44 54 82 X1
Reset M
M K1 K2
K1 K2
Ground Ground

115/230V Supply, 24V DC Light Curtain, Dual Channel E-Stop Input,


Monitored Manual Reset, Monitored Output Monitored Manual Reset, Monitored Output

L1 L1
Light curtain
Out 1 Out 2 E-Stop L1 L2 L3
L1 L2 L3
A1 S11 S12 S22 S21 S23 13 23 33 43 53 81 X2
A1 S11 S12 S21 S23 S22 13 23 33 43 53 81 X2
K1
K1 MSR124RT
MSR124RT
K2
A2 PE Y1 Y2 X5 X6 14 24 34 44 54 82 X1
A2 PE Y1 Y2 X5 X6 14 24 34 44 54 82 X1

M M
K1
K1 K2
N N

115/230V Supply, 24V DC Light Curtain, Single Channel E-Stop Input,


Automatic Reset, Monitored Output Automatic Reset, No Output Monitoring

4-35
Safety Relays
Monitoring Safety Relays
Minotaur MSR126R/T
Specifications
Standards EN954-1, ISO13849-1, IEC/
EN60204-1, IEC60947-4-1,
IEC60947-5-1, ANSI B11.19,
AS4024.1
Category Cat. 4 per EN954-1 (ISO 13849-1)
Approvals C-Tick, CE marked for all
applicable directives, cULus
(except 42V AC units) and BG
Power Supply 24V AC/DC, 42/115/230V AC
(0.8 1.1 x rated voltage), 50/60Hz
Power Consumption 4W
Safety Inputs 1 N.C., 2 N.C. or Light Curtain
Input Simultaneity Infinite
Max. Allowable Input Resistance 90 ohms
Description Reset Auto./Manual or Monitored Manual
Outputs 2 N.O. Safety
The Allen-Bradley Guardmaster Minotaur MSR126R/T is a safety
monitoring relay that provides the very basics for safety control Output Utilization per IEC AC-1: 6A/250V AC
60947-4-1 (Resistive) DC-1: 6A/24V DC
systems in a 22.5mm package.
Output Utilization per IEC B300, AC-15
The MSR126R/T is designed for connection to a single channel 60947-5-1 (Inductive) 6A/250V AC, 6A/125V AC
safety gate, a single channel e-stop or a light curtain that provides P300, DC-13
3A/24V DC
cross fault detection. The MSR126.1R/T is designed for connection 6A/24V DC @ 6 ops/min
to a dual channel safety gate or e-stop, as it performs cross fault
detection across the inputs. Thermal Current (non switching) Max 6A in one current path
Fuses Output (external) 6A slow blow or 10A quick blow
The MSR126R and MSR126.1R are designed for applications where Maximum Thermal Current, Ie 1 x 6A, 2 x 4A
a monitored manual reset is required. Monitored manual reset
requires the use of a manually operated normally open momentary Min. Switched Current/Voltage 10mA/10V
switch to activate the outputs. Power On Delay 300ms
Response Time 15ms
The MSR126T and MSR126.1T are designed for applications where
automatic/manual reset is required. Automatic/manual reset allows Recovery Time 100ms
a jumper across the S33-S34 circuit, and therefore does not perform Indication LEDs Green = Power on
output monitoring. Green = K1 Closed
Green = K2 Closed
The outputs are only 2 normally open safety rated outputs. The Impulse Withstand Voltage 2500V
safety outputs have independent and redundant internal contacts to
help ensure the safety function. Operating Temperature -5C to +55C (+23 to +131F)
Humidity 90% RH
Features Enclosure Protection IP40 (NEMA 1), DIN 0470
Category 4 per EN 954-1 Terminal Protection IP20, DIN 0470
Stop category 0 Conductor Size 0.2-4mm2 (24-12AWG)
2 Safety contacts N.O.
Single/dual channel operation Installation Group C in accordance with VDE 0110
Cross fault monitoring Pollution Degree 2
Monitored or automatic reset Mounting 35mm DIN rail
E-stop, safety gate or light curtain applications
Weight 24V DC 160g (0.353 lbs)
110 and 230V AC 215g (0.474 lbs)
Electrical Life (w/Surge Supp.)
250V AC/6A/1500VA cos=1 100,000 operations
250V AC/2.5A/625VA cos=1 500,000 operations
250V AC/1.5A/375VA cos=0.35 300,000 operations
250V AC/5A/1250VA cos=0.6 100,000 operations
24V DC/2A/48W 1,000,000 operations
2,000,000 operations
10V DC/0.01A/0.1W
Mechanical Life 2,000,000 operations
Vibration 10g 10-55Hz
Shock 10g, 16ms 100 shocks
See Output Ratings on page 1-29 for details. Consult factory for ratings not
shown.

4-36
Safety Relays
Monitoring Safety Relays
Minotaur MSR126R/T
Product Selection
Safety Outputs Auxiliary Outputs Reset Input Power Supply Catalogue Number
24V AC/DC 440R-N23117
Light Curtain or
Single Channel 115V AC 440R-N23116
(MSR126T)
230V AC 440R-N23115
Automatic/Manual
24V AC/DC 440R-N23114
Dual Channel 440R-N23113
115V AC
(MSR126.1T)
230V AC 440R-N23112
2 N.O. None
24V AC/DC 440R-N23123
Light Curtain or
Single Channel 115V AC 440R-N23122
(MSR126R)
230V AC 440R-N23121
Monitored Manual
24V AC/DC 440R-N23120
Dual Channel 440R-N23119
115V AC
(MSR126.1R)
230V AC 440R-N23118

Dimensionsmm (inches) Block Diagram


22.5 (0.88) 75 (2.95) 13 23 24
A1 S33 S34
13 23
K1
110
(4.33) K2
14 24
S21 S22 A2
14 S11 S12

Typical Wiring Diagrams


L1 L1
Reset
Reset
OSSD1 L1 L2 L3 E-Stop L1 L2 L3
A1 S11 S12 S33 13 23
A1 S11 S12 S33 13 23
+ Light
24V DC Curtain K1
MSR126R K1
- MSR126.1R
K2
K2
A2 S21 S22 S34 14 24
A2 S21 S22 S34 14 24
OSSD2
M
K1 K2 M
N K1 K2
N
115/230V Supply, 24V DC Light Curtain, Dual Channel E-Stop Input,
Monitored Manual Reset, Monitored Output Monitored Manual Reset, Monitored Output
L1 L1
Safety Gate

L1 L2 L3
E-Stop L1 L2 L3
Closed A1 S11 S12 S33 13 23
A1 S11 S12 S33 13 23
K1
K1
MSR126T
K2 MSR126.1T
K2
A2 S21 S22 S34 14 24
A2 S21 S22 S34 14 24
M
K1 K2 M
N K1 K2
N
Single Channel Safety Gate Dual Channel E-Stop,
Automatic Reset, No Output Monitoring Automatic Reset, No Output Monitoring

4-37
Safety Relays
Monitoring Safety Relays
Minotaur MSR127RP/TP
Specifications
Standards EN954-1, ISO13849-1, IEC/
EN60204-1, IEC60947-4-1,
IEC60947-5-1, ANSI B11.19,
AS4024.1
Category Cat. 4 per EN 954-1 (ISO 13849-1)
Approvals CE marked for all applicable
directives, cULus and BG
Power Supply 24V AC/DC, 115V AC or 230V AC
0.8 to 1.1 x rated voltage, 50/60Hz
Power Consumption 2W
Safety Inputs 1 N.C. or 2 N.C. or 2 PNP (light
curtain)
Input Simultaneity Infinite
Max. Allowable Input Resistance 110 ohms
Description Reset Monitored Manual or Auto./Manual
Outputs 3 N.O. Safety; 1 N.C. Auxiliary
The MSR127RTP can be connected in three different input wiring
configurations: 1 N.C., 2 N.C., or with 2 PNP connections from a Output Utilization per IEC AC-1: 5A/250V AC
light curtain. When connected in the 2 N.C. fashion, the 60947-4-1 (Resistive) DC-1: 5A/24V DC
MSR127RTP checks for cross faults across the two inputs. When Output Utilization per IEC B300, AC-15; 5A/250V AC,
connected to light curtains, the light curtain must perform the cross 60947-5-1 (Inductive) 5A/125V AC
fault detection. P300, DC-13; 3A/24V DC
5A/24V DC @ 6 ops/min
The MSR127RP has a monitored manual reset. The MSR127TP has Thermal Current (non switching)
an automatic/manual reset. Models with automatic/manual reset Units with 24V AC/DC supply: 3x4A or 2x5A
can have the reset jumpered or can be converted to an unmonitored Units with 115/230V AC supply: 3x3A or 2x4A or 1x5A
manual reset by adding a normally open switch in the monitoring Fuses Output (external) 6A Slow Blow or 10A Quick Blow
loop. Models with monitored manual reset provide checking of the Min. Switched Current/Voltage 10mA/10V
output monitoring circuit.
Contact Material AgSnO2 + 0.5mAu
The outputs include 3 normally open safety rated outputs as well as Power On Delay 1s
1 normally closed auxiliary output. The safety outputs have
independent and redundant internal contacts to help ensure the Response Time 15ms
safety function. The auxiliary output is a nonsafety output intended Recovery Time 100ms
to provide an external signal about the status of the safety outputs. Indication LEDs Green = Power
Green = CH1 Closed
Features Green = CH2 Closed
Category 4 per EN 954-1 Impulse Withstand Voltage 2500V
Stop category 0 Pollution Degree 2
3 Safety contacts Operating Temperature -5C to +55C (+23F to 131F)
1 Auxiliary contact
Cross fault monitoring Humidity 90% RH
Monitored or automatic reset Enclosure Protection IP40 (NEMA 1)
Removable terminals Terminal Protection IP20
Light curtain, E-Stop or safety gate applications
Maximum Conductor Size 0.2 to 4mm2 (24-12AWG)
Torque Settingsterm. screws 0.4Nm (3.54lbin)
Case Material Polyamide PA 6.6
Mounting 35mm DIN rail
Weight 24V DC 210g (0.463lbs)
110V AC or 230V AC 260g (0.573lbs)
Electrical Life (w/Surge Supp.)
250V AC/6A/1500VA cos=1 100,000 operations
250V AC/2.5A/625VA cos=1 500,000 operations
250V AC/1.5A/375VA cos=0.35 300,000 operations
250V AC/5A/1250VA cos=0.6 100,000 operations
24V DC/2A/48W 1,000,000 operations
2,000,000 operations
10V DC/0.01A/0.1W
Mechanical Life 2,000,000 operations
Vibration 10-55Hz, 0.35mm
Shock 10g, 16ms, 100 shocks
See Output Ratings on page 1-29 for details. Consult factory for ratings not
shown.

4-38
Safety Relays
Monitoring Safety Relays
Minotaur MSR127RP/TP
Product Selection
Terminal Catalogue
Inputs Safety Outputs Auxiliary Outputs s Power Supply Type Reset Number
MSR127T Automatic/Manual 440R-N23126
24V AC/DC
MSR127R Monitored Manual 440R-N23129
MSR127T Automatic/Manual 440R-N23125
Fixed 115V AC
MSR127R Monitored Manual 440R-N23128
MSR127T Automatic/Manual 440R-N23124
230V AC
1NC, MSR127R Monitored Manual 440R-N23127
2NC, or 3 N.O. 1 N.C.
Light Curtain MSR127TP Automatic/Manual 440R-N23132
24V AC/DC
MSR127RP Monitored Manual 440R-N23135
MSR127TP Automatic/Manual 440R-N23131
Removable 115V AC
MSR127RP Monitored Manual 440R-N23134
MSR127TP Automatic/Manual 440R-N23130
230V AC
MSR127RP Monitored Manual 440R-N23133

Dimensionsmm (inches) Block Diagram


99 (3.89) 22.5 (0.88) 13 23 33 41
A1 S11(+) S52 S12
S12 13 23 33 41
K1
S52
114.5 S21 K2
(4.5)
S22 14 24 34 42
S21(-) S22 S34 A2
14 24 34 42

Typical Wiring Diagrams


L1
Light curtain, 24V DC Reset L1

Out1 Out2
L1 L2 L3 E-Stop L1 L2 L3
A1 S11 S52 S12 13 23 33 41
A1 S11 S52 S12 13 23 33 41

K1 K1
MSR127RP MSR127TP
K2

S21 S22 S34 A2 14 24 34 42 S21 S22 S34 A2 14 24 34 42

M M
K1 K2 K1
N N

Light Curtain, Monitored Manual Reset, Single Channel E-Stop, Automatic Reset,
Monitored Output No Output Monitoring
L1 L1
Reset
L1 L2 L3 L1 L2 L3
E-Stop
A1 S11 S52 S12 13 23 33 41 open A1 S11 S52 S12 13 23 33 41
K1
K1
MSR127RP MSR127RP
K2 K2
S21 S22 S34 A2 14 24 34 42 S21 S22 14 24 34 42
S34 A2
closed
M M
K1 K2 K1 K2
N N
Dual Channel E-Stop, Monitored Dual Channel Safety Gates,
Manual Reset, Monitored Output Automatic Reset, Monitored Output

4-39
Safety Relays
Monitoring Safety Relays
Minotaur MSR131RTP
Specifications
Standards EN 954-1, ISO 13849-1, IEC/EN
60204-1, IEC 60947-4-1, IEC
60947-5-1, ANSI B11.19, AS4024.1
Category Cat. 4 per EN 954-1 (ISO 13849-1)
Approvals C-Tick, CE marked for all
applicable directives, cULus & BG
Power Supply 24V AC/DC, 115V or 230V AC
0.85 to 1.1 x rated volt., 50/60Hz
Power Consumption 4W
Safety Inputs 1 N.C., 2 N.C., light curtain or
safety mat
Input Simultaneity Infinite
Max. Allowable Input Resistance 45 ohms
Reset Monitored manual or Auto./manual
Description
Outputs 3 N.O. safety; 2 N.C. auxiliary; 1
S.S. PNP inputs closed; 1 S.S. PNP
The MSR131RTP is a versatile monitoring safety relay. It can be outputs active
connected in four different input wiring configurations: 1 N.C., 2 Output Utilization per IEC AC-1: 6A/250V AC
N.C., 2 PNP connections from a light curtain, or a four wire safety 60947-4-1 (Resistive) DC-1: 6A/24V DC
mat. When connected in the 2 N.C. fashion, the MSR131RTP
checks for cross faults across the two inputs. When connected to Output Utilization per IEC B300, AC-15
light curtains, the light curtain must perform the cross fault 60947-5-1 (Inductive) 3A/250V AC, 6A/125VAC
P300, DC-13; 3A/24V DC
detection. 6A/24V DC @ 6 ops/min
The MSR131RTP has output monitoring that can accommodate Thermal Current (non switching) 1 x 6A, 3x5A
either automatic/manual reset or a monitored manual reset. When Output, Solid State 30mA short circuit protected
configured with automatic/manual reset (jumpers on X1-X2 and Fuses Output (external) 6A slow blow or 10A quick blow
X3-X4), the MSR131RTP can have the reset terminals S33-S34
jumpered or can be converted to an unmonitored manual reset by Min. Switched Current/Voltage 10mA/10V DC
adding a normally open switch in the monitoring loop (S33-S34). Contact Material AgSnO2 + 2mAu
When configured to monitored manual reset, the MSR131RTP
Power On Delay 1s
checks the output monitoring circuit through the manual application
of the reset switch. Response Time 15ms
Recovery Time 100ms
The outputs include 3 normally open safety rated outputs, 2 Indication LEDs Green = Power; Green = Start
normally closed auxiliary outputs, and 2 solid state outputs. One Green = CH1 Input Closed
solid state output indicates that the inputs are closed. The second Green = CH2 Input Closed
solid state output indicates that the safety outputs are active. Green = CH1 Output Active
Green = CH2 Output Active
The safety outputs have independent and redundant internal Impulse Withstand Voltage 2500V
contacts to help ensure the safety function. The auxiliary output is a
nonsafety output intended to provide an external signal about the Pollution Degree 2
status of the safety outputs. Operating Temperature -5C to +55C (+23F to 131F)
Humidity 90% RH
Features Enclosure Protection IP40 (NEMA 1)
Category 4 per EN 954-1 Terminal Protection IP20
Stop category 0
Light curtain, safety mat, E-Stop inputs Conductor Size 0.24mm2 (2412 AWG)
3 safety contacts Torque Settingsterm. screws 0.40.5Nm (3.544.43lbin)
2 auxiliary contact
Case Material Polyamide PA 6.6
2 solid state outputs
Cross fault monitoring Mounting 35mm DIN rail
Monitored or automatic reset Weight 24V DC 320g (0.71lbs)
Removable terminals 110V AC or 230V AC 450g (0.99lbs)
Electrical Life (w/Surge Supp.)
250V AC/6A/1500VA cos=1 100,000 operations
250V AC/2.5A/625VA cos=1 500,000 operations
250V AC/1.5A/375VA cos=0.35 300,000 operations
250V AC/5A/1250VA cos=0.6 100,000 operations
24V DC/2A/48W 1,000,000 operations
2,000,000 operations
10V DC/0.01A/0.1W
Mechanical Life 2,000,000 cycles
Vibration 10-55Hz, 0.35mm
Shock 10g, 16ms, 100 shocks
See Output Ratings on page 1-29 for details. Consult factory for ratings not
shown.

4-40
Safety Relays
Monitoring Safety Relays
Minotaur MSR131RTP
Product Selection
Inputs Safety Outputs Auxiliary Outputs Power Supply Catalogue Number
24V AC/DC 440R-C23139
1 N.C. or 2 N.C. or
2 N.C. 440R-C23137
Safety Mat or 3 N.O. 2 PNP Solid State 115V AC
Light Curtain
230V AC 440R-C23136

Dimensionsmm (inches) Block Diagram


99 (3.89) 45 (1.77) A1 S33 S34 S52 S11 13 23 33
X3 S11(+) S12 S21(-) S22 41 51 51
S12 13 23 33 41 51
K1
S52
114.5 S21 K2
(4.5)
S22 14 24 34 42 52
X4 Y30 Y31 Y32 Y35 42 52 52
A2 Y1 Y2 X1 X2 14 24 34

Typical Wiring Diagrams


+24V DC +24V DC
Reset Safety gate
Light Curtain
Out2 Out 1 open closed
L1 L2 L3 L1 L2 L3
A1 S11 S12 S21 S22 S52 S11 Y31 S33 S34 13 23 33 41 51 A1 S11 S12 S21 S22 S52 S11 Y31 S33 S34 13 23 33 41 51

K1 K1
MSR131RTP MSR131RTP
K2
A2 X1 X2 X3 X4 Y30 Y32 Y35 Y2 Y1 14 24 34 42 52
M
A2 X1 X2 X3 X4 Y30 Y32 Y35 Y2 Y1 14 24 34 42 52

M
K1 K2 K1
Ground Output Inputs Ground Output Inputs
Active Closed Active Closed

Light Curtain, Monitored Manual Reset, Single Channel Safety Gate, Automatic Reset,
Monitored Output No Output Monitoring

+24V DC +24V DC
Reset
Safety
E-Stop Mat
L1 L2 L3
A1 S11 S12 S21 S22 S52 S11 Y31 S33 S34 13 23 33 41 51 L1 L2 L3
A1 S11 S12 S21 S22 S52 S11 Y31 S33 S34 13 23 33 41 51

K1
MSR131RTP MSR131RTP K1
K2
K2
A2 X1 X2 X3 X4 Y30 Y32 Y35 Y2 Y1 14 24 34 42 52
A2 X1 X2 X3 X4 Y30 Y32 Y35 Y2 Y1 14 24 34 42 52
M
K1 K2 M
Ground Output Inputs K1 K2
Active Closed Ground Output Inputs
Active Closed

Dual Channel E-Stop, Monitored Manual Reset, Safety Mat, Automatic Reset, No
Monitored Output Output Monitoring
L1 L1
+24V DC +24V DC
Light Curtain Reset Light Curtain Reset
Out1 Out 2 Out1 Out 2

L1 L2 L3 L1 L2 L3
A1 S11 S12 S21 S22 S52 S11 Y31 S33 S34 13 23 33 41 51 A1 S11 S12 S21 S22 S52 S11 Y31 S33 S34 13 23 33 41 51

K1 K1
MSR131RTP MSR131RTP
K2 K2

A2 X1 X2 X3 X4 Y30 Y32 Y35 Y2 Y1 14 24 34 42 52 A2 X1 X2 X3 X4 Y30 Y32 Y35 Y2 Y1 14 24 34 42 52

+24V DC Ground M +24V DC Ground M


K1 K2 N K1 K2
N
Output Inputs Output Inputs
Active Closed Active Closed

115/230V AC Supply, 24V DC, Light Curtain, 115/230V AC Supply, 24V DC, Light Curtain,
Monitored Manual Reset, Monitored Output Monitored Manual Reset, No Output Monitoring

4-41
Safety Relays
Monitoring Safety Relays with Delayed Outputs
Minotaur MSR10D
Specifications
Standards EN 954-1, ISO 13849-1, IEC/EN
60204-1, IEC 60947-4-1, IEC
60947-5-1, ANSI B11.19, AS4024.1
Category Cat. 3 per EN 954-1 (ISO 13849-1)
Approvals C-Tick, CE marked for all
applicable directives and cULus
Power Supply 24V AC/DC and 110/230V AC
Power Consumption <4VA
Safety Inputs 2 N.C.
Input Simultaneity 0.5s
Maximum Input Resistance 500
Reset Monitored Manual or Auto./Manual
Outputs 8 N.O. Safety Instantaneous
Description 1 N.O. Safety delayed 0.1 to 10s
1 N.C. Auxiliary Instantaneous
1 N.C. Auxiliary delayed 0.1 to 10s
The MSR10RD has 2 N.C. dual channel input for use with gate
interlocks and emergency stop buttons in higher risk applications. Output Utilization per IEC B300, AC-15
60947-5-1 (Inductive) 4A/250V AC, 4A/125V AC
P300, DC-13
The MSR10RD has output monitoring that accommodates 3A/24V DC
automatic/manual or monitored manual reset. Automatic/manual
reset can use a jumper or can be used to check operation of the Thermal Current (non switching) 4A
contacts. Monitored manual requires the use of a manually operated Fuses Input (internal, replace.) 500mA time lag
normally open momentary switch to activate the outputs. Output (external) 5A quick acting
Min. Switched Current/Voltage 10mA/10V
The MSR10RD has 8 N.O. instantaneous safety outputs and 1 N.C.
instantaneous auxiliary outputs as well as 1 N.O. safety and 1 N.C. Maximum Dropout Time 50ms instantaneous
auxiliary delayed outputs. The delay is set by an internal potentiometer. Indication LEDs Red = Power On
The safety outputs have independent and redundant internal Green = K1 Closed
contacts to help ensure the safety function. The auxiliary contact is Green = K2 Closed
an nonsafety output intended to provide an external signal about the Green = Off Delay Closed
status of the safety outputs. Impulse Withstand Voltage 2500V
Installation Group C in accordance with VDE 0110
Features Pollution Degree 3
Category 3 per EN 954-1 Operating Temperature -10C to +55C (+14F to +131F)
Stop category 0 and 1
2 N.C. dual channel input Humidity 90% RH
8 N.O. instantaneous safety outputs Enclosure Protection IP40, (NEMA 1), DIN 0470
1 N.C. instantaneous auxiliary output Terminal Protection IP20, DIN 0470
1 N.O. delayed safety output
1 N.C. delayed auxiliary output Conductor Size 1 x 2.5mm2 (14AWG) stranded,
Automatic/manual or monitored manual reset 1 x 4mm2 (12AWG) solid
152mm wide housing Torque Settingsterm. screws 1Nm (8.85lbin)
Case Material Red Polycarbonate
Mounting 35mm DIN rail
Weight 1054g (2.32lbs)
Electrical Life
220V AC/4A/880VA cos=0.35 100,000 operations
220V AC/1.7A/375VA cos=0.6 500,000 operations
30V DC/2A/60W 1,000,000 operations
10V DC/0.01A/0.1W 2,000,000 operations
Mechanical Life 2,000,000 operations
Vibration 0.75mm (0.30in) peak, 10-55Hz
Shock 30g, 11ms half sine
See Output Ratings on page 1-29 for details. Consult factory for ratings not
shown.

4-42
Safety Relays
Monitoring Safety Relays with Delayed Outputs
Minotaur MSR10D
Product Selection
Inputs Safety Outputs Auxiliary Outputs Reset Delayed Timing Catalogue Number
Monitored Manual 0.1 to 10s 440R-G23029
8 N.O. Instantaneous 1 N.C. Instantaneous 440R-G23067
2 N.C. 1 N.O. Delayed 1 N.C. Delayed 1 second fixed delay
Automatic/Manual
0.5 second fixed delay 440R-G23068

Accessories
Description Page Number Catalogue Number
500mA Fuse 14-6 440R-A31562

Dimensionsmm (inches) Block Diagram


118.2 (4.65) 152 (5.98) A1 A2 + X2 X1 S13 S14 13 23 33 43 53 63 73 83 91 D13 D21

24V DC K1
F1
110/ K9 K4
230 K3 K3 K9 K10
K10 K7 K2 K3
73 (2.87)

K4 K4 K3 K4 K3 K5 K4 K9

K5 K5
Timer T1 K2 K6

~ K6 K6
K3 K4 K5
35mm DIN K7 K7 VR1
K6 K7 K6 K8 K7 K10

Rail Mounting K8 K8 K6 K7 K8
K1 K2

- S24 S23 14 24 34 44 54 64 74 84 92 D14 D22

Typical Wiring Diagrams


L
Reset
Guard Closed
& Unlocked L1 L2 L3
A1 42 54
S13 S14 + A1 13 23 33 43 53 63 73 83 91 D13 D21 X1
K1
MSR10RD
41 53
A2 12 22 34 K2
TLS2-GD2
Stop
11 21 33 S23 S24 - A2 14 24 34 44 54 64 74 84 92 D14 D22 X2

M
K1
Aux Aux
K2
N

Dual Channel Guardlocking Safety Gate, Delayed Gate Release,


Manual Reset, Dual Channel Output, Monitored Output

Application Details

Timing Potentiometer

Replaceable Fuse
Voltage Selector Switch 230V AC
Fully CCW Fully CW
110V AC Maximum 10s Minimum 0s

4-43
Safety Relays
Monitoring Safety Relays with Delayed Outputs
Minotaur MSR15D
Specifications
Standards EN 954-1, ISO13849-1, IEC/EN
60204-1, IEC 60947-5-1, ANSI
B11.19, AS4024.1
Category Cat. 3 per EN 954-1 (ISO 13849-1)
Approvals C-Tick, CE marked for all
applicable directives, cULus & TV
Power Supply 24V AC/DC
Power Consumption <4VA
Safety Inputs 2 N.C.
Input Simultaneity 0.5s
Maximum Input Resistance 500
Reset Automatic/Manual
Outputs 2 N.O. Safety; 1 N.C. Auxiliary
Description Output Utilization per IEC B300, AC-15
60947-5-1 (Inductive) 4A/250V AC, 4A/125V AC
The MSR15D has 2 N.C. dual channel input for use with gate P300, DC-13; 2A/24V DC
interlocks and emergency stop buttons in higher risk applications. Thermal Current (non switching) 4A
Fuses Input (internal, replace.) 500mA time lag
The MSR15D has output monitoring that can accommodate an Output (external) 5A quick acting
automatic/manual reset. Automatic/manual reset can use a jumper
or can be used to check operation of the contacts. Min. Switched Current/Voltage 10mA/10V
Maximum Dropout Time 90ms
The MSR15D has 3 N.O. safety outputs, 1 N.C. auxiliary output and Red = Power On
1 N.O. delayed safety output. The delay is set by an internal Indication LEDs
Green = K1 Closed
potentiometer. The safety outputs have independent and redundant Green = K2 Closed
internal contacts to help ensure the safety function. The auxiliary
contact is a nonsafety output intended to provide an external signal Impulse Withstand Voltage 2500V
about the status of the safety outputs. Installation Group C in accordance with VDE 0110
Pollution Degree 3
Features Operating Temperature -10C to +55C (+14F to +131F)
Safety category 3 Humidity 90% RH
Stop category 0 and 1 Enclosure Protection IP40, (NEMA 1), DIN 0470
2 N.C. dual channel input
2 N.O. safety outputs Terminal Protection IP20, DIN 0470
1 N.O. safety delayed output Conductor Size 1 x 2.5mm2 (14AWG) stranded,
1 N.C. auxiliary output
1 x 4mm2 (12AWG) solid
Automatic/manual reset
45mm wide housing Torque Settingsterminal 1Nm (8.85lbin)
screws
Case Material Red Polycarbonate
Mounting 35mm DIN rail
Weight 230g (.51lbs)
Electrical Life
220V AC/4A/880VA cos=0.35 100,000 operations
220V AC/1.7A/375VA cos=0.6 500,000 operations
30V DC/2A/60W 1,000,000 operations
10V DC/0.01A/0.1W 2,000,000 operations
The safety function is ensured by the Minotaur
Mechanical Life 2,000,000 operations
Vibration 0.75mm (0.30in) peak, 10-55Hz
Shock 30g, 11ms half sine
See Output Ratings on page 1-29 for details. Consult factory for ratings not
shown.

Switch circuit MSR15D MSR15D Contactors:


monitors for any single monitors itself Provides contactor
fault that may cause a for any internal monitoring if two or
danger. fault. more contactors are
used in series.

4-44
Safety Relays
Monitoring Safety Relays with Delayed Outputs
Minotaur MSR15D
Product Selection
Inputs Safety Outputs Auxiliary Outputs Power Supply Delay Timing Catalogue Number
2 N.O. Instantaneous 0.1 to 10 seconds 440R-M23048
2 N.C. 1 N.C. 24V AC/DC
1 N.O. Delayed 1 to 35 seconds 440R-M23057

Accessories
Description Page Number Catalogue Number
500mA Fuse 14-6 440R-A31562

Dimensionsmm (inches) Block Diagram


118 (4.65) 45.5 (1.79) A1 A2 X1 X2 S13 S14 D13 13 23 31

F1
K2 K1
K4 K3
K4
K1 K2
~ 24VDC K3 K1 K5 K5
K4 K3
73 (2.87)

K2 K3 K4 K2
K5 Timer
K5 K1
K3 K2 K1 K2 K1
VR1
35mm DIN Rail Mounting
S24 S23 D14 14 24 32

Typical Wiring Diagrams


24V DC
L1 L2 L3
Reset
Guard Closed
& Unlocked
A1 42 54 S13 S23 A1 13 23 31 D13 X1
K2

41 53
A2 12 22 34 MSR15D K2
TLS2-GD2
Stop
11 21 33
S14 S24 A2 14 24 32 D14 X2 M
K1
K2 Aux
Ground

Dual Channel Guardlocking Safety Gate, Delayed Gate Release,


Manual Reset, Dual Channel Output, Monitored Output

Application Details
Adjustment of
delay time for
output
D13-D14

Maximum Minimum

500 mAT
Fuse
replacement

4-45
Safety Relays
Monitoring Safety Relays with Delayed Outputs
Minotaur MSR38D/DP
Specifications
Standards EN954-1, ISO13849-1, IEC/
EN60204-1, ANSI B11.19,
AS4024.1
Safety Category Cat. 4 per EN954-1 (ISO13849-1)
Approvals CE for all applicable directives, C-
Housing with removable Tick, cULus, TUV
terminals shown. Power Supply 24V DC SELV
Power Consumption 3W
Safety Inputs 1 N.C.
Max. Allowable Input Resistance 200 ohms
Outputs 2 N. O. Safety,
1 N.C. Aux,
Output Rating Safety 2A @ 24V DC
Auxiliary 50mA @ 24V DC
Description
Fuses, Output External 6A slow blow or 10A quick blow
The Minotaur MSR38D/DP is a microprocessor-based, monitoring Power On Delay 3s
safety relay, with delayed, safety-rated, solid state outputs. Response Time 15ms
Recovery Time 20ms
The inputs of the MSR38D/DP are the same as the MSR30. They
can be connected to gate interlocks, e-stop devices or 4-wire safety Indication LEDs Green = Power (Pwr)
mats. The gate interlocks and e-stops can be either single channel or Green = K1 Closed
Green = K2 Closed
dual channel normally-closed circuits.
Pwr LED 3s Blink Initialization
The reset capability of the MSR38D/DP allows it to set up for Diagnostics Constant Normal operation
manual or automatic start and restart. 2 Blinks Config. change during operation
4 Blinks Solid state output switch fault
Continuous Blinking Internal Fault
The outputs include two delayed normally-open safety rated outputs
that can be connected to loads up to 2A at 24V DC. These outputs Operating Temperature -5C to +55C (+14 to +131F)
can be used to send a safety stop signal to a machine or Humidity 90% RH
manufacturing system. The delay is accomplished by the Enclosure Protection IP40 (NEMA 1), DIN 0470
configuration of jumpers on the terminals. The delay can be easily
adjusted by reconfiguring the jumpers. Terminal Protection IP20, DIN 0470
Pollution Degree 2
The MSR38D/DP also has one solid state normally-closed auxiliary
output, which must only be used to indicate the status of the
Conductor Size 0.2 2,5mm2 (24 14AWG)
MSR38D/DP. The auxiliary output responds immediately to the Mounting 35mm DIN rail
change in input status; it is not delayed. Weight 130g (0.287 lbs)
Vibration 10-55Hz, 0.35mm
Features Shock 10g, 16ms, 100 shocks
Cat. 4 per EN954-1
See Output Ratings on page 1-29 for details. Consult factory for ratings not
Stop Category 0 or 1 shown.
2 Delayed Solid State Safety Outputs
1 Solid State Auxiliary Output
1 N.C., 2 N.C. or Safety Mat Input Wiring Terminations
Monitored Manual or Automatic/Manual Reset S11 & S21 Pulse train output
S12 & S22 Input contacts
A1 S34 Reset switch
S11 S34 Automatic reset, start-up test disabled
S21 S34 Automatic reset, start-up test enabled
A1 Y2 Monitoring circuit
A1 Y41 Cross-fault monitoring disabled

4-46
Safety Relays
Monitoring Safety Relays with Delayed Outputs
Minotaur MSR38D/DP
Product Selection
Inputs Safety Outputs Auxiliary Outputs Terminals Catalogue Number

1 N.C., 2 N.C., 2 N.O. 1 N.C. Fixed 440R-M23203


or Safety Mat Solid state Solid state Removable 440R-M23204

Dimensionsmm (inches) Block Diagram


22.5 (0.88)
99 (3.89) S21 Y11 Y12 Y13
A1 Y41 S11 S34
A1

MSR3D/DP
114.5
(4.5)

18 28 Y32
A2 S12 S22 Y32
18 28 S21 Y2

Typical Wiring Diagrams

See MSR30 (page 4-26) for additional input wiring configurations.


+24V +24V
Reset
L1 L2 L3 L1 L2 L3

S11 S21 A1 S34 Y41 Y2 S11 S21 A1 S34 Y41 Y2

MSR38D/DP K1 MSR38D/DP K1

K2
S12 S22 A2 14 24 Y32 S12 S22 A2 14 24 Y32

K1 K2
Aux to PLC
M K1
Aux to PLC
M
Ground or Indicator Ground or Indicator
Dual Channel E-Stop, Dual Channel Delayed Outputs, Single Channel Gate Interlock, Single Channel Delayed
Monitored Manual Reset, Output Monitoring Output, Automatic Reset, No Output Monitoring

Application Details (Typical)

Apply jumpers (links) on the terminals identified to achieve the desired off delay.
Delay (s) Y11 Y12 Y13 Delay (s) Y11 Y12 Y13 Delay (s) Y11 Y12 Y13
0 8 S21 S11 50 S21 S21
0.5 S11 10 S11 S21 60 S11 S11 S11
1 S11 12 S21 S11 80 S11 S11 S21
1.5 S11 15 S21 S11 100 S11 S21 S11
2 S21 18 S11 S11 120 S11 S21 S21
3 S21 21 S11 S11 160 S21 S11 S11
4 S21 26 S11 S11 200 S21 S11 S21
5 S11 S21 30 S21 S21 250 S21 S21 S11
6 S11 S21 40 S21 S21 300 S21 S21 S21

4-47
Safety Relays
Monitoring Safety Relays with Delayed Outputs
Minotaur MSR138DP
Specifications
Standards EN 954-1, ISO 13849-1, IEC/EN
60204-1, IEC 60947-4-1, IEC
60947-5-1, ANSI B11.19, AS4024.1
Category Instantaneous/Delayed Cat. 4/Cat. 3 per EN 954-1
Approvals C-Tick, CE marked for all
applicable directives and cULus
Power Supply 24V AC/DC, 115V AC or 230V AC
0.8 to 1.1 x rated voltage, 50/60Hz
Power Consumption 4W
Safety Inputs 1 N.C., 2 N.C. or light curtain
Input Simultaneity Infinite
Max. Allowable Input Resistance 135 ohms
Reset Monitored Manual or Auto./Manual
Description Outputs 2 N.O. Safety; 3 N.O. Safety
Delayed (MSR138DP); 2 N.O.
Safety Delayed (MSR138.1DP); 1
The MSR138DP is a versatile monitoring safety relay. It can be N.C. Aux. Delayed (MSR138.1DP)
connected in four different input wiring configurations: 1 N.C., 2 Output Utilization per IEC AC-1: 7A/250V AC
N.C., or 2 PNP connections from a light curtain. When connected in 60947-4-1 (Resistive) DC-1: 7A/24V DC
the 2 N.C. fashion, the MSR138DP checks for cross faults across the
two inputs. When connected to light curtains, the light curtain must Output Utilization per IEC B300, AC-15
perform the cross fault detection. 60947-5-1 (Inductive) 6A/250V AC, 6A/125V AC
P300, DC-13; 3A/24V DC
6A/24V DC @ 6 ops/min
The MSR138DP has output monitoring that can accommodate
either automatic/manual reset or a monitored manual rest. When Thermal Current (non switching) Max 7A in one current path
configured with automatic/manual reset (jumpers on X1-X2 and Units with 24V AC/DC supply: 5x3.5A or 3x4.5A
Units with 115/230V AC supply: 5x2.5A or 3x3.5A
X3-X4), the MSR138DP can have the reset terminals S33-S34
jumpered or can be converted to an unmonitored manual reset by Fuses Output (external) 6A Slow Blow or 10A Quick Blow
adding a normally open switch in the monitoring loop (S33-S34). Min. Switched Current/Voltage 10ma/10V
When configured to monitored manual reset, the MSR138DP Contact Material AgSnO2 + 0.5mAu
checks the output monitoring circuit through the manual application
of the reset switch. Power On Delay 1s
Response Time 15ms
The outputs of the MSR138DP include 2 normally open immediate
safety outputs and 3 normally open delayed safety outputs. The Recovery Time 100ms
outputs of the MSR138.1DP include 2 normally open immediate Indication LEDs Green= Power
safety rated outputs, 2 normally open delayed safety outputs and 1 Green= CH1 Output Active
normally closed delayed safety output. The safety outputs have Green= CH2 Output Active
independent and redundant internal contacts to help ensure the Green=CHT1 Timed Output Act.
Green=CHT2 Timed Output Act.
safety function.
Impulse Withstand Voltage 2500V
A N.C. timer reset switch can be added to force the delayed contacts Pollution Degree 2
opened prior to the completion of the timing cycle. An electronic
Operating Temperature -5C to +55C (+23F to 131F)
protection circuit detects shorts across the input, when the
MSR138DP wired for cross fault detection. Enclosure Protection IP40 (NEMA 1)
Terminal Protection IP20
Features Conductor Size 0.24mm2 (2412 AWG)
Category 4/3 per EN 954-1 Torque Settingsterm. screws 0.40.5 Nm (3.544.43lbin)
Stop category 0 and 1
Light curtain, E-Stop, Safety Gate inputs Case Material Polyamide PA 6.6
2 immediate safety outputs Mounting 35mm DIN rail
Delayed outputs: 3 safety or 2 safety and 1 aux. Weight 24V DC 350g (0.77lbs)
Cross fault monitoring 110V AC or 230V AC 490g (1.08 lbs)
Monitored or automatic reset
Electrical Life (w/Surge Supp.)
Removable terminals 250V AC/6A/1500VA cos=1 100,000 operations
250V AC/2.5A/625VA cos=1 500,000 operations
250V AC/1.5A/375VA cos=0.35 300,000 operations
250V AC/5A/1250VA cos=0.6 100,000 operations
24V DC/2A/48W 1,000,000 operations
10V DC/0.01A/0.1W 2,000,000 operations
Mechanical Life 2,000,000 cycles
Vibration 10-55Hz, 0.35mm
Shock 10g, 16ms, 100 shocks
See Output Ratings on page 1-29 for details. Consult factory for ratings not
shown.

4-48
Safety Relays
Monitoring Safety Relays with Delayed Outputs
Minotaur MSR138DP
Product Selection
Safety Delayed
Inputs Safety Outputs Outputs Time Delay Power Supply Catalogue Number
1.0s fixed 115V AC 440R-M23080
24V AC/DC 440R-M23143
0.15 3s 115V AC 440R-M23141
230V AC 440R-M23140

3 N.O. 24V AC/DC 440R-M23147


(MSR138DP) 0.5 10s 115V AC 440R-M23145
230V AC 440R-M23144
24V AC/DC 440R-M23151
1.5 30s 115V AC 440R-M23149
1 N.C. or 2 N.C. or 440R-M23148
2 N.O. 230V AC
Light Curtain
24V AC/DC 440R-M23084
0.15 3s 115V AC 440R-M23082
230V AC 440R-M23081
24V AC/DC 440R-M23088
2 N.O.
1 N.C. 0.5 10s 115V AC 440R-M23086
(MSR138.1DP)
230V AC 440R-M23085
24V AC/DC 440R-M23092
1.5 30s 115V AC 440R-M23090
230V AC 440R-M23089

Dimensionsmm (inches) Block Diagram


99 (3.89) 45 (1.77) A1 (+) A2 (-) S11 (+) X1 X2 X3 X4 S12 S52 13 23 37 47 57 A1 (+) A2 (-) S11 (+) X1 X2 X3 X4 S12 S52 13 23 37 47 55

Overvoltage Logic Overvoltage Logic


Start Logic Channel 2 Start Logic Channel 2
protection protection
Logic Logic
AC Channel 1 AC Channel 1
24VDC CH1 CH T1 24VDC CH1 CH T1
CH1 CHT1 CH2 CHT2 CH1 CHT1 CH2 CHT2

PWR PWR
CH1 CHT1 CH2 CHT2 CH2 CH1 CHT1 CH2 CHT2 CH2
CH T2 CH T2
114.5 Time Reset
Time Reset
(4.5)
S21/PE S33 S34 Y1 Y2 Y39 Y40 S22 14 24 38 48 58 S21/PE S33 S34 Y1 Y2 Y39 Y40 S22 14 24 38 48 56

MSR138DP MSR138.1DP
In applications with 24V DC supply: terminal S21 must not be connected to PE.

Typical Wiring Diagrams


+24V DC L1
Reset +
Light Curtain Reset
E-Stop L1 L2 L3 Out2 Out 1 24VDC
-
L1 L2 L3
A1 S52 S11 S12 S21 S22 S33 S34 13 23 37 47 57
A1 S52 S11 S12 S21 S22 S33 S34 13 23 37 47 55
K1
K1
MSR138DP MSR138.1DP
K2 K2
A2 X1 X2 X3 X4 Y39 Y40 Y2 Y1 14 24 38 48 58 A2 X1 X2 X3 X4 Y39 Y40 Y2 Y1 14 24 38 48 56

M M
K1 K2 D1 D2 K1 K2 D1 D2
Indicator N Indicator
Ground Timer D1, D2 = Delayed Output Load D1, D2 = Delayed Output Load
Override

24V DC Supply Dual Channel E-Stop, 115/230V AC Supply, 24V DC Light Curtain,
Monitored Manual Reset, Monitored Output Monitored Manual Reset, Monitored Output

4-49
Safety Relays
Two Hand Relays
Minotaur MSR7R & MSR7C
Specifications
Standards EN574, EN954-1, ISO13849-1,
IEC/EN60204-1, IEC60947-5-1,
ANSI B11.19, AS4024.1
Category Cat. 3 per EN 954-1 (ISO 13849-1)
Cat. IIIb per EN 574
Approvals C-Tick, CE marked for all
applicable directives, cULus & TV
Power Supply 24V AC/DC, 110V AC or 230V AC
Power Consumption <4VA
Safety Inputs 1 N.C & 1 N.O.
Input Simultaneity 0.5s
Maximum Input Resistance 500 W
Description Reset Automatic
Outputs 3 N.O. Safety; 1 N.C. Auxiliary
The Allen-Bradley Guardmaster Minotaur MSR7R & MSR7C are logic Output Utilization per IEC B300, AC-15
units for monitoring and interfacing two hand control devices with a 60947-5-1 (Inductive) 4A/250V AC, 4A/125V AC
safety related circuit. The MSR7R is for use with mechanical P300, DC-13; 2A/24V DC
switches and the Allen-Bradley Bulletin 800Z Zero Force Touch Thermal Current (non switching) 4A
Buttons. The MSR7C is for use with electronic-sensing (for example,
capacitive or photoelectric) palm buttons because the MSR7C will Fuses Input (Internal,
replace.) 500mA time lag
not turn its output ON if a power interruption occurs while a 5A quick acting
persons hands are on the buttons. Output (external)
Min. Switched Current/Voltage 10mA/10V
The MSR7 has 3 N.O. safety outputs and 1 N.C. auxiliary output. Maximum Dropout Time 50ms
The safety outputs have independent and redundant internal
contacts to help ensure the safety function. The auxiliary contact is a Indication LEDs Red = Power On
Green = K1Closed
nonsafety output intended to provide an external signal about the Green = K2 Closed
status of the safety outputs.
Impulse Withstand Voltage 2500V
The MSR7 requires the two switches to be operated within Installation Group C in accordance with VDE 0110
0.5 seconds of each other and will only authorize the ON state while Pollution Degree 3
both switches are held down. If one of the switches is released, the
output goes to the OFF state and the machine cannot be restarted Operating Temperature -10C to +55C (+14F to +131F)
until both buttons are released and then operated simultaneously. Humidity 90% RH
Enclosure Protection IP40, (NEMA 1), DIN 0470
The MSR7 conforms to EN574 which gives specific requirements
for two hand control units and logic devices. Categories IIIB or IIIC Terminal Protection IP20, DIN 0470
are achieved depending upon the wiring. Conductor Size 1 x 2.5mm2 (14AWG) stranded,
1 x 4mm2 (12AWG) solid
Features Torque Settingsterminal 1Nm (8.85lbin)
Safety category 3 per EN 954-1 screws
Safety category IIIb per EN 574 Case Material Red Polycarbonate
Two-hand control unit
Mounting 35mm DIN rail
3 N.O. safety outputs
1 N.C. auxiliary output Weight 510g (1.12lbs)
45mm wide housing Electrical Life
220V AC/4A/880VA cos=0.35 100,000 operations
Applications 220V AC/1.7A/375VA cos=0.6 500,000 operations
30V DC/2A/60W 1,000,000 operations
Shown with 10V DC/0.01A/0.1W 2,000,000 operations
Contactor monitoring circuit
Mechanical
two hand push Contactor switching circuit Mechanical Life 2,000,000 operations
button station Supply inclusive of switching
MSR7R/MSR7C or two Vibration 0.75mm (0.30in) peak, 10-55Hz
circuit
capacitive Shock 30g, 11ms half sine
switches Contactor
Monitored by Minotaur See Output Ratings on page 1-29 for details. Consult factory for ratings not
The safety function is ensured by the Minotaur. shown.
Switch Circuit: Contactors:
MSR7R monitors for Provides contactor
single fault that may monitoring if two or
cause a danger. more contactors are
used in series.

MSR7R monitors itself for any fault.

4-50
Safety Relays
Two Hand Relays
Minotaur MSR7R & MSR7C
Product Selection
Auxiliary Catalogue
Minotaur Inputs Safety Outputs Outputs Input Buttons Power Supply Number
24V AC/DC 440R-D23021
Mechanical
MSR7R or 110V AC 440R-D23022
Bulletin 800Z
230V AC 440R-D23023
1 N.C. & 1 N.O. 3 N.O. 1 N.C.
24V AC/DC 440R-D23024
Capacitive
MSR7C or 110V AC 440R-D23025
Photoelectric
230V AC 440R-D23026

Accessories
Description Page Number Catalogue Number
500mA Fuse 14-6 440R-A31562

Dimensionsmm (inches) Block Diagram


A1 A2 X1 X2 S13 S14 S23 S24 13 23 33 41
120 (4.72) 45.5 (1.79)
K2 K4 K3

K3
K5A K1
~ 24VDC K2
K4 K5 K1
K5
K1

K2
K5 K1 K4 K2 K3
73 (2.87)

14 24 34 42
A1 A2 X1 X2 S23 S24 13 23 33 41

K4
K4
K5 K4
K1
~ 24VDC K1
K5 K2 K3 K1 K3
35mm DIN Rail Mounting K1 K2

Timer Q1 K2 K2
K3 K2 K1

S13 S14 14 24 34 42

Typical Wiring Diagrams


L1 L1
Switch 2
Switch 2
Reset L1 L2 L3
L1 L2 L3
E-Stop S23 S24 A1 13 23 33 41 X1
S23 S24 A1 13 23 33 41 X1
K1

MSR7R K1 MSR7C
K2
K2 S13 S14 A2 14 24 34 42 X2
S13 S14 A2 14 24 34 42 X2 Switch 1
Switch 1 M
M
K1 K2 K1 K2
N
N

Dual Channel Two-Hand Control, Automatic Reset, Dual Channel Two-Hand Control, Automatic Reset,
Dual Channel Output, Monitored Output Dual Channel Output, No Monitored Output

Application Details

Replacement Fuse

4-51
Safety Relays
Two Hand Relays
Minotaur MSR35H/HP
Specifications
Standards EN954-1, ISO13849-1, EN574,
IEC/EN60204-1, ANSI B11.19,
AS4024.1
Safety Category Cat. 4 per EN954-1 (ISO13849-1)
Cat. IIIC per EN574
Housing with removable Approvals CE for all applicable directives, C-
terminals shown. Tick, cULus, TUV
Power Supply 24V DC SELV
Power Consumption 3W
Safety Inputs 1 N.C. & 1 N.O. (Two sets)
Max. Allowable Input Resistance 200 ohms
Outputs 2 N. O. Safety,
1 N.C. Aux,
Output Rating Safety 2A @ 24VDC
Description Auxiliary 50mA @ 24VDC
Fuses, output external 6A slow blow or 10A quick blow
The Minotaur MSR35H/HP is a microprocessor-based, two-hand
control monitoring safety relay, with safety rated, solid state outputs. Power On Delay 3s
Response Time 15ms
The input of the MSR35H/HP accepts two switches, each Recovery Time 20ms
containing one normally open and one normally closed. Both
switches must be actuated within 0.5 seconds of each other. Indication LEDs Green = Power (Pwr)
Green = K1 Closed
Green = K2 Closed
The reset capability of the MSR35H/HP allows it to set up for
manual or automatic start and restart. Pwr LED 3s Blink Initializing Phase
Diagnostics Constant Normal Operation
2 Blinks Config. change during operation
The outputs include two normally-open safety rated outputs that can 4 Blinks Solid state output switch fault
be connected to loads up to 2A at 24V DC. These outputs can be Continuous Blinking Internal Fault
used to send a safety stop signal to a machine or manufacturing
system. Operating Temperature -5C to +55C (+14 to +131F)
Humidity 90% RH
The MSR35H/HP also has one solid state normally-closed auxiliary Enclosure Protection IP40 (NEMA 1), DIN 0470
output, which must only be used to indicate the status of the
MSR35H/HP. Terminal Protection IP20, DIN 0470
Pollution Degree 2
Features Conductor size 0.2 2,5mm2 (24 14AWG)
Cat. 4 per EN954-1 Mounting 35mm DIN rail
Cat. IIIC per EN574 Weight 130g (0.287 lbs)
2 Solid State Safety Outputs
1 Solid State Auxiliary Output Vibration 10-55Hz, 0.35mm
Two-hand control input Shock 10g, 16ms, 100 shocks
See Output Ratings on page 1-29 for details. Consult factory for ratings not
shown.

4-52
Safety Relays
Two Hand Relays
Minotaur MSR35H/HP
Product Selection
Inputs Safety Outputs Auxiliary Outputs Terminals Catalogue Number

Two-Hand 2 N.O. 1 N.O. Fixed 440R-D23201


Control Solid state Solid state Removable 440R-D23202

Dimensionsmm (inches) Block Diagram


22.5 (0.88)
99 (3.89)
A1 Y41 S11 S34
A1

MSR33RT/RTP
114.5
(4.5)
14 24 Y32
A2 S12 S22 Y32
14 24 S21 Y2

Typical Wiring Diagrams


+24V +24V
L1 L2 L3 L1 L2 L3

S11 S21 A1 S34 Y41 Y2 S11 S21 A1 S34 Y41 Y2


S1 S1
MSR35H/HP K1 MSR35H/HP K1

K2 K2
S2 S12 S22 A2 14 24 Y32 S2 S12 S22 A2 14 24 Y32

K1 K2

Aux to PLC
M K1 K2

Aux to PLC
M
Ground or Indicator Ground or Indicator

Two-Hand Control, Dual Channel Outputs, Two-Hand Control, Dual Channel Outputs,
Automatic Reset, Output Monitoring Automatic Reset, Output Monitoring

4-53
Safety Relays
Two Hand Relays
Minotaur MSR125H/HP
Specifications
Standards EN 574, EN 954-1, ISO 13849-1,
IEC/EN 60204-1, IEC 60947-4-1,
IEC 60947-5-1, ANSI B11.19,
AS4024.1
Category Cat. 4 per EN 954-1 (ISO 13849-1)
Cat. IIIC per EN 574
Approvals C-Tick, CE marked for all
applicable directives, cULus & BG
Power Supply 24V DC, 115V AC or 230V AC
Power Consumption 2W
Safety Inputs 1 N.C. and 1 N.O.
Input Simultaneity <0.5s
Maximum Input Resistance 40 ohms
Reset Automatic
Description
Outputs 2 N.O. Safety
The Allen-Bradley Guardmaster Minotaur MSR125H/HP is a logic Output Utilization per IEC AC-1: 6A/250V AC
unit for monitoring and interfacing two hand control devices with a 60947-4-1 (Resistive) DC-1: 6A/24V DC
safety related circuit. The MSR125H/HP is for use with mechanical Output Utilization per IEC B300, AC-15
switches and the Allen-Bradley Bulletin 800Z Zero-Force Touch 60947-5-1 (Inductive) 6A/250V AC, 6A/125V AC
Buttons. P300, DC-13; 3A/24V DC
6A/24V DC @ 6 ops/min
The MSR125H/HP has 2 N.O. safety outputs. The safety outputs Thermal Current (non switching) 1x6A, 2 x 4A
have independent and redundant internal contacts to help ensure the Fuses Output (external) 6A slow blow or 10A quick blow
safety function.
Min. Switched Current/Voltage 10mA/10V
The MSR125H/HP requires the two switches to be operated within Power On Delay 1s
0.5 seconds of each other and will only authorize the ON state while Response 20ms
both switches are held down. If one of the switches is released, the
output goes to the OFF state and the machine cannot be restarted Recovery Time 500ms
until both buttons are released and then operated simultaneously. Indication LEDs Green = Power on
Green = CH1 Output Active
The MSR125H/HP conforms to EN574 Category IIIC, which gives Green = CH2 Output Active
specific requirements for two hand control units and logic devices. Impulse Withstand Voltage 2500V
Operating Temperature -5C to +55C (+23 to +131F)
The MSR125H has fixed terminals and the MSR125HP has
removable terminals. Humidity 90% RH
Enclosure Protection IP40 (NEMA 1), DIN 0470
Features Terminal Protection IP20, DIN 0470
Category 4 per EN 954-1 Conductor Size 0.2-4mm2 (24-12AWG)
Safety category IIIc per EN 574
Two-hand control unit Installation Group C in accordance with VDE 0110
2 N.O. safety outputs Pollution Degree 2
Removable terminals Torque Settingsterm. screws 0.4-0.5Nm (3.54-4.43lbin)
22.5mm wide housing
Case Material Polyamide PA 6.6
Mounting 35mm DIN rail
Weight 24V DC 210g (0.463 lbs)
115 and 230V AC 260g (0.573 lbs)
Electrical Life (w/Surge Supp.)
250V AC/6A/1500VA cos=1 100,000 operations
250V AC/2.5A/625VA cos=1 500,000 operations
250V AC/1.5A/375VA cos=0.35 300,000 operations
250V AC/5A/1250VA cos=0.6 100,000 operations
24V DC/2A/48W 1,000,000 operations
2,000,000 operations
10V DC/0.01A/0.1W
Mechanical Life 2,000,000 operations
Vibration 0-55Hz 0.35mm
Shock 10g, 16ms, 100 shocks
See Output Ratings on page 1-29 for details. Consult factory for ratings not
shown.

4-54
Safety Relays
Two Hand Relays
Minotaur MSR125H/HP
Product Selection
Inputs Input Buttons Safety Outputs Terminals Power Supply Catalogue Number
24V DC 440R-D23171
Removable 440R-D23169
MSR125HP 115V AC

1 N. C. Mechanical 230V AC 440R-D23168


2 N. O.
1 N. O. or Bulletin 800Z 24V DC 440R-D23166
Fixed MSR125H 115V AC 440R-D23164
230V AC 440R-D23163

Dimensionsmm (inches) Block Diagram


22.5 (0.88)
99 (3.89) A1(+) S11 S12 S13 Y1 Y2 13 23

A1 S11 S12 S13 Y1 Y2 13 23

+
114.5 +
(4.5)
S21 S22 S23 A2 14 24

S21 S22 S23 A2(-) 14 24

Typical Wiring Diagrams


L1 L1
S1 S1

L1 L2 L3 L1 L2 L3
A1 S11 S12 S13 Y1 13 23 A1 S11 S12 S13 Y1 13 23

K1
K1
MSR125H/HP MSR125H/HP

K2
S21 S22 S23 14 A2 S21 S22 S23 Y2 14 24
A2 Y2 24

S2 M S2 M
K1 K2 K1

N N

Two-Hand Control, Dual Channel, Two-Hand Control, Dual Channel,


Auto Reset, Output Monitoring Auto Reset, Output Monitoring

4-55
Safety Relays
Expansion Units
Minotaur MSR19E
Specifications
Standards EN 954-1, ISO 13849-1, IEC/EN
60204-1, IEC 60947-5-1, ANSI
B11.19, AS4024.1
Category Cat. 4 per EN 954-1 (ISO 13849-1)
Approvals CE marked for all applicable
directives and cULus
Power Supply AZ1 and AZ2 24V AC/DC -20%, +10%
AZ1 120V AC -15%, +10%
AZ2 240V AC -15%, +10%
Power Consump. 24V AC/DC 3.6W
120V and 240V AC 6.1VA, 5.7W
Safety Inputs 1 N.C. or 2 N.C.
Input Simultaneity 0.5s
Maximum Input Resistance 100
Description
Reset Automatic
The Minotaur MSR19E is a monitoring safety expansion relay unit Outputs 8 N.O. Safety; 2 N.C. Auxiliary
with dual channel input. It is designed to be operated as an Output Utilization per IEC C300, AC-15
extension of a master safety relay. When wired properly, the 60947-5-1 (Inductive) 0.75A/240V AC, 1.5A/120V AC
outputs of the MSR19E will mimic the outputs of the master relay. Q300, DC-13; 2A/24V DC
Thermal Current (non switching) 1x8A, 2x7A,4x6A,6x5A,8x4.5A
With its 8 safety outputs, the MSR19E can be used to drive multiple
safety circuits. Two auxiliary normally closed contacts are available Fuses Input (internal elect.) 20s reset time
Output (external) 1.6 slow blow
to provide indication of the status of the MSR19E, which would
reflect the status of the master safety relay. Min. Switched Current/Voltage 24V AC/DC, 20mA
Maximum Dropout Time 20ms
Features Indication LEDs Red = Input Short
Safety category according to wiring Green = Power
Dual channel inputs Green = K1
8 N.O. safety outputs Green = K2
2 N.C. auxiliary outputs Impulse Withstand Voltage 3000V
Installation Group C in accordance with VDE 0110
Pollution Degree 2
Operating Temperature -25C to +55C (-13F to +131F)
Humidity 95% RH
Enclosure Protection IP40, (NEMA 1), DIN 0470
Terminal Protection IP20, DIN 0470
Conductor Size 1 x 2.5mm2 (14AWG)
Torque Settingsterm. screws 0.8Nm (7lbin)
Case Material Red Polyester PBT
Mounting 35mm DIN rail
Weight 630g (1.4lbs)
Electrical Life
222V AC/4A/880VA cos=0.35 100,000 operations
220V AC/1.7A/375VA cos=0.6 500,000 operations
30V DC/2A/60W 1,000,000 operations
10V DC/0.01A/0.1W 2,000,000 operations
Mechanical Life 10,000,000 operations
Vibration 0.75mm (0.30in) peak, 10-55Hz
Shock 10g, 11ms half sine
See Output Ratings on page 1-29 for details. Consult factory for ratings not
shown.

4-56
Safety Relays
Expansion Units
Minotaur MSR19E
Product Selection
Inputs Safety Outputs Auxiliary Output Power Supply Catalogue Number
24V AC/DC and 120V AC 440R-ZBE820AZ1
1 N.C. or 2 N.C. 8 N.O. 2 N.C.
24V AC/DC and 240V AC 440R-ZBE820AZ2

Dimensionsmm (inches) Block Diagram


90 (2.34) 103 (4.06) A1 A2 B1 S4 S3 J1 13 23 33 43 53 63 73 83 91 101

PTC
K1

24V
97 94 97 Logic
~ DC
(3.82) (3.7) (3.82) Input K2
Short
Power

B2 S2 S1 J2 14 24 34 44 54 64 74 84 92 102

Typical Wiring Diagrams


24V DC
open
L1 L2 L3 L1 L2 L3
T11 T12 X1 X2 T22 T35 A1 B1 13 23 33 43 53 61 73 A1 B1 S1 S3 J1 13 23 33 43 53 63 73 83 91 101

K1 K2
MSR18T MSR19E
closed

T31 T32 IF1 T33 T34 A2 B2 14 24 34 44 54 62 74 A2 B2 S2 S4 J2 14 24 34 44 54 64 74 84 92 102

K1 M K2 M
Aux
Aux
Ground
Single Channel Gate Input, Single Channel Expansion, Single Channel Output
Automatic Reset, Expansion Monitoring, No Monitored Output
L
open

L1 L2 L3 L1 L2 L3
T11 T12 X1 X2 T22 T35 A1 B1 13 23 33 43 53 61 73 A1 B1 S1 S3 J1 13 23 33 43 53 63 73 83 91 101
K1 K3
MSR18T MSR19E
closed
K2 K4

T31 T32 IF1 T33 T34 A2 B2 14 24 34 44 54 62 74 A2 B2 S2 S4 J2 14 24 34 44 54 64 74 84 92 102

Reset K1 M K3 M
Aux
K2 K4 Aux
N

Dual Channel Gate Input, Dual Channel Expansion, Dual Channel Output
Monitored Manual Reset, Expansion Monitoring, Monitored Output

4-57
Safety Relays
Expansion Units
Minotaur MSR122E
Specifications
Standards EN 954-1, ISO 13849-1, IEC/EN
60204-1, IEC 60947-5-1, ANSI
B11.19, AS4024.1
Category Cat. 3 per EN 954-1 (ISO13849-1)
Approvals C-Tick, CE marked for all
applicable directives, cULus and BG
Power Supply 24V AC/DC, 115V AC or 230V AC
0.8 to 1.1 x rated voltage, 50/60 Hz
(0.85 to 1.1 x 24V DC)
Power Consumption 3W
Safety Inputs 1 N.C. or 2 N.C.
Input Simultaneity Infinite
Maximum Input Resistance 160 ohms
Outputs 6 N.O. Safety
Description 1 N.C. Auxiliary
1 N.C. Monitoring
The MSR122E is designed to be an expansion relay for use with the Output Utilization per IEC AC-1: 10A/250V AC
Minotaur safety relays. The MSR122E is typically used in safety 60947-4-1 (Resistive) DC-1: 10A/24V DC
system applications where additional outputs switching connections Output Utilization A300, AC-15
are needed to help shut down a manufacturing process, properly and per IEC 60947-5-1 N.O. 5A/250V AC, 5A/125V AC
safely. (Inductive) N.C. 2A/250V AC, 2A/125V AC
N300, DC-13
The MSR122E can be connected as a single channel (1 N.C.) or dual N.O. 4A/24V DC
channel (2 N.C.) input configuration. N.C. 10A/24V DC @ 6 ops/min
Thermal Current (non switching) See limit curve
The outputs include 6 normally open safety rated outputs used to Max 10A in one current path
shut down the manufacturing system and 1 normally closed auxiliary Fuses Output (external) 6A Slow Blow or 10A Quick Blow
output to indicate the status of the MSR122E. One additional
normally closed output is available to allow the host relay to monitor Min. Switched Current/Voltage 10mA/10V
the status of the MSR122E. The safety, auxiliary and monitoring Contact Material AgSnO2 + 0.5Au
outputs have independent and redundant internal contacts to help
ensure the safety function. Response Time 30ms
Indication LEDs Green = CH1 Closed
Green = CH2 Closed
Features
Impulse Withstand Voltage 2500V
Safety category according to wiring
6 Safety contacts Pollution Degree 2
1 Auxiliary contact Operating Temperature -5C to +50C (+23F to 122F)
1 Monitoring contact Enclosure Protection IP40 (NEMA 1)
Terminal Protection IP20
Contact Current Limit Curve
Conductor Size 0.24mm2 (24-12AWG)
250
ACV Torque Settingsterm. screws 0.4Nm (3.54 lbin)
24V Mounting 35mm DIN rail
current2 x number of contact paths/A2

200 Weight 550g (1.21lbs)


Electrical Life (w/Surge Supp.)
250V AC/10A/2500VA cos=1 300,000 operations
150 250V AC/5A/1250VA cos=1 700,000 operations
250V AC/5A/1250VA cos=0.35 350,000 operations
250V AC/5A/1250VA cos=0.6 500,000 operations
1,000,000 operations
24V DC/2A/48W
100 2,000,000 operations
10V DC/0.01A/0.1W
Mechanical Life 5,000,000 operations
50 Vibration 10-55 Hz, 0.35mm
Shock 10g, 16ms, 100 shocks
See Output Ratings on page 1-29 for details. Consult factory for ratings not
0 shown.
0 10 20 30 40 50 60

Ambient temperature/C

4-58
Safety Relays
Expansion Units
Minotaur MSR122E
Product Selection
Inputs Safety Outputs Auxiliary Outputs Power Supply Catalogue Number
24V AC/DC 440R-E21358
1 N.C. or 2 N.C. 6 N.O. 1 N.C. 115V AC 440R-E21357
230V AC 440R-E21356

Dimensionsmm (inches) Block Diagram


13 23 33 43 53 63 81 X1

109.5
(4.31) A2 A3 MSR122E
87
(3.42)

A2 A4 14 24 34 44 54 64 82 X2

100 (3.93) 75 (2.95)


4.5 (0.17)

Typical Wiring Diagrams


L1 +24V DC
Light Curtain Reset
Out 1 Out 2
L1 L2 L3 L1 L2 L3

A1 S11 S12 S21 S22 S52 S11 Y31 S33 S34 13 23 33 41 51 A1 A3 13 23 33 43 53 63 81 X1


K1 K3

MSR131RTP K2 MSR122E

A2 X1 X2 X3 X4 Y30 Y32 Y35 Y2 Y1 14 24 34 42 52 M A2 A4 14 24 34 44 54 64 82 X2 M


K3
24V DC Ground K1 K2
N
Output Inputs
Active Closed
120/230V AC Host (MSR131) with Dual Channel Light Curtain Input and
Single Channel Expansion (MSR122) with Monitoring
L1
+ Reset
Light Curtain +24V DC
Out 2 Out 1 -
L1 L2 L3 L1 L2 L3

A1 S52 S11 S12 S21 S22 S33 S34 13 23 37 47 57 A1 A3 13 23 33 43 53 63 81 X1


K1 D1

MSR138DP K2 MSR122E D2

A2 X1 X2 X3 X4 Y39 Y40 Y2 Y1 14 24 38 48 58 A2 A4 14 24 34 44 54 64 82 X2
M M

K1 K2 D1 D2
Timer Reset D1, D2 = Delayed Output Load
Indicator
N
120/230V AC Host (MSR138) with Dual Channel Light Curtain Input and
Dual Channel Delayed Expansion (MSR122) with Monitoring

4-59
Safety Relays
Expansion Units
Minotaur MSR132E
Specifications
Standards EN 954-1, ISO 13849-1, IEC/EN
60204-1, IEC 60947-5-1, ANSI
B11.19, AS4024.1
Category Instantaneous/Delayed Cat. 4/Cat. 3 per EN 954-1
Approvals C-Tick, CE marked for all
applicable directives, cULus and BG
Power Supply 24V AC/DC 50/60Hz or 24VDC
0.85 to 1.1
Power Consumption 1.5W
Safety Inputs 1 N.C.
Outputs 4 N. O. Safety,
2 N.C. Aux,
1 N.C. Monitoring
Output Utilization per IEC AC-1: 6A/250V AC
Description 60947-4-1 (Resistive) DC-1: 3A/24V DC
Output Utilization per IEC B300, AC-15
The Minotaur MSR132E is a monitoring safety expansion relay unit 60947-5-1 (Inductive) 6A/250V AC, 6A/125VAC
with single or dual channel input and either immediate or timed off- P300, DC-13
3A/24V DC
delay outputs. It is designed to be operated as an extension of a
master safety relay. When wired properly, the outputs of the Thermal Current (non switching) 2x6A, 3x5A, 4x 4A
MSR132E will mimic the outputs of the master relay. Fuses, output external 6A slow blow or 10A quick blow
Minimum Switched Current/ 10mA/10V
The outputs include 4 normally open safety rated outputs used to Voltage
shut down the manufacturing system and 2 normally closed auxiliary
outputs to indicate status of the MSR132E. One additional normally Contact Material AgSnO2 + 2Au
closed output is available to allow the host relay to monitor the Power On Delay 100ms
status of the MSR132E. The safety, auxiliary and monitoring outputs
Response Time 50ms
have independent and redundant internal contacts to help ensure the
safety function. Recovery Time 100ms
Indication LEDs Green = K1 Closed
Features Green = K2 Closed
Category 4/3 per EN 954-1 Impulse Withstand Voltage 2500V
Stop Category 0 or 1 Operating Temperature -5C to +55C (+14 to +131F)
4 Safety contacts N.O. Humidity 90% RH
2 Auxiliary contacts N.C.
1 Monitoring contact N.C. Enclosure Protection IP40 (NEMA 1), DIN 0470
Single channel input Terminal Protection IP20, DIN 0470
Pollution Degree 2
Conductor size 0.2 - 4mm2 (24 - 12AWG)
Mounting 35mm DIN rail
Weight 215g (0.474 lbs)
Electrical Life (w/Surge Supp.)
250V AC/6A/1250VA cos=1 100,000 operations
250V AC/2A/500VA cos=1 500,000 operations
250V AC/4A/1000VA cos=0.35 300,000 operations
250V AC/1.5A/1000VA cos=0.6 100,000 operations
24V DC/2A/48W 1,000,000 operations
2,000,000 operations
10V DC/0.01A/0.1W
Mechanical Life 2,000,000 operations
Vibration 10-55Hz, 0.35mm
Shock 10g, 16ms, 100 shocks
See Output Ratings on page 1-29 for details. Consult factory for ratings not
shown.

4-60
Safety Relays
Expansion Units
Minotaur MSR 132E
Product Selection
Auxiliary Catalogue
Inputs Safety Outputs Outputs Supply Terminals Time Delay Number
24V AC/DC 0s 440R-E23191
0.5s 440R-E23192
Fixed 1s 440R-E23193
24V DC
2s 440R-E23194
3s 440R-E23195
1 N.C. + 2 N.C. 4 N.O. 2 N.C. 24V AC/DC 0s 440R-E23097
0.5s 440R-E23159
1s 440R-E23160
Removable
24V DC 2s 440R-E23098
3s 440R-E23161
4s 440R-E23162

Dimensionsmm (inches) Block Diagram

A1 X1 13 23 33 43 51 61

Ch1

Ch2

A2 X2 14 24 34 44 52 62

Typical Wiring Diagrams


24V DC

Reset

E-Stop MSR132EDP L1 L2 L3
L1 L2 L3 A1 X1 13 23 33 43 51 61
A1 S11 S12 S21 S22 S52 S11 Y31 S33 S34 13 23 33 41 51
K3
K1
MSR131RTP K4
K2
A2 X1 X2 X3 X4 Y30 Y32 Y35 Y2 Y1 14 24 34 42 52
A2 X2 14 24 34 44 52 62

K1 K2
M M
K3
K4 Aux
Ground Output Inputs
Active Closed
Dual Channel E-Stop, Monitored Manual Reset, Dual Channel Output,
Single Channel Delayed Expansion, Monitored Output

4-61
Safety Relays
Timing Control Units
CU1
Specifications
Standards EN 954-1, ISO 13849-1, IEC/EN
60204-1, IEC 60947-5-1, ANSI
B11.19, AS4024.1
Category Cat. 1 per EN 954-1 (ISO13849-1)
Approvals C-Tick, CE marked for all
applicable directives, cULus & TV
Power Supply 24V AC/DC, 110/230V AC
Power Consumption <4VA
Inputs 1 N.C.
Maximum Input Resistance 500
Reset Automatic/manual
Description Outputs 2 N.O. Safety
1 N.C. Auxiliary
The CU1 is an on-delay timing unit designed to energize and thus Output Utilization per IEC B300, AC-15
unlock guard locking devices after a preset time delay expires. It can 60947-5-1 (Inductive) 4A/250V AC, 4A/125VAC
be used with power to unlock devices, like the Allen-Bradley P300, DC-13; 3A/24V DC
Guardmaster Atlas, Spartan, 440G-MT, or TLS-GD2, on machines Thermal Current (non switching) 2x4A
which have a run down cycle or do not stop immediately. It may also Timed Off-Delay 0.1s to 40min.
be incorporated into other parts of the safety related controls
system, should a predictable, on-delay be required. Fuses Input (external) 500mA time lag
Output (external) 5A quick acting
A removable cover allows access to the AC power switch, the Max. Switched Current/Voltage 10mA/10V
replaceable fuse, and the DIP switches & potentiometer which Indication LED Red = Power on
control the timing. Power to the CU1 can be either 24V AC/DC (+/ Red/Green = Timing/Output on
- terminals) or 110/230V AC (A1/A2 terminals). If 110V AC or
230V AC power is used, an internal switch must be set to the Impulse Withstand Voltage 2500V
appropriate position. Operating Temperature -10C to +55C (+14F to +131F)
Humidity 90% RH
The X1/X2 terminals are designed to monitor the performance of
the contactors which isolate the power to the moving parts of the Enclosure Protection IP40 DIN 0470
machinery. The timing can not begin until the X1/X2 loop is closed. Terminal Protection IP20 DIN 0470
The X1/X2 loop must remain closed during the whole timing cycle. Conductor Size 1 x 2.5mm2 (14AWG) stranded
Opening the X1/X2 loop during the timing cycle causes the time to
be reset to zero. If monitoring is not needed, the X1/X2 loop can be 1 x 4mm2 (12AWG) solid
linked. Installation Group C in accordance with VDE 0110
Pollution Degree 3
A typical operation starts with the safety outputs (13/14 and 23/24)
open and the X1/X2 loop closed. Torque Settingsterminal 1Nm (8 lbin)
screws
1. Apply power to A1/A2 or +/-. Case Material Red Polycarbonate
a. The Power LED turns ON and the Output LED turns red. Mounting 35mm DIN rail
b. After the time delay expires, the Output LED turns green and Weight 360g (0.79lbs)
the safety outputs (13/14 and 23/24) close.
2. Remove power to A1/A2 or +/-. Electrical Life
220V AC/4A/880VA/cos=3.5 100,000 operations
a. Immediately, the safety contacts (13/14 and 23/24) open, the 220V AC/1.7A/375VA/cos=0.6 500,000 operations
Power LED turns off and the Output LED turns Off. 30V DC/2A/60W 1,000,000 operations
3. Go to step 1. 10V DC/0.01/0.1W 2,000,000 operations

The status of the CU1 can be signaled to the Remote Indicator Unit Mechanical Life 2,000,000 operations
via terminals R1/R2/R3, or to a PLC or other indicator by using the Vibration 0.75mm(0.03in) peak, 10-55Hz
N.C. auxiliary contacts (31/32). Shock 30g, 11ms half-sine
See Output Ratings on page 1-29 for details. Consult factory for ratings not
Features shown.
Category 1 per EN 954-1
Stop category 1
Timed on-delay output 0.1s to 40 min
2 N.O. safety outputs

4-62
Safety Relays
Timing Control Units
CU1
Product Selection
Inputs Safety Outputs Auxiliary Outputs Power Supply Catalogue Number
24V AC/DC and 440R-T07114
1 N.O. 2 N.O. 1 N.C.
110/230V AC

Accessories
Description Page Number Catalogue Number
500mA Fuse 14-6 440R-A31562
CU1 Remote Indication Unit 440R-A07138

Dimensionsmm (inches) Block Diagram


Control Unit Remote Indication Unit A1 A2 + X1 X2 13 23 31
45.5 (1.79) 38 (1.50) 36 (1.42)
120 (4.72) F1
K2 K3
110/230 K1
SW1 K2 K2 K2
K2
K1
69 (2.72)

K3 VR1

57 (2.24)
73 (2.87)

K1 G R
~ 24V DC
Q1
K3 K2
35mm DIN Rail
Mounting
- R2 R1 R3 14 24 32

50 (1.97) Max (3 Wire)


Cable Size 6mm

Typical Wiring Diagrams


24V DC

Start K1 (aux)
K2 (aux)
Stop L1 L2 L3

Guard Closed
& Locked TLS1-GD2
A1 42 54 A1 + 13 23 31 X1
K2

41 53
A2 12 22 CU1 K2
34

11 21 33
A2 - R1 R2 R3 14 24 32 X2 M
K1 Remote
K2 Indicator Aux
Ground
Guard Locking Safety Gate, Delayed Gate Release,
Automatic Reset, Monitored Output

Application Details
General time settings via DIP switches

A B
1 2 1 2
<1 sec. to 10 1 sec. to 39
secs. secs.

C D
1 2 1 2
6 secs. to 5 mins. 48 sec. to
10 secs. 41 secs.

Fine adjustment time setting via


Adjustable Time Delay potentiometer
DIP switches general time - -
setting and the
potentiometer fine tunes the + +
time settings. Easy access
Fully CCW Fully CW
500mAT replaceable fuse. Maximum Minimum

4-63
Safety Relays
Timing Control Units
CU4
Specifications
Standards EN 954-1, ISO 13849-1, IEC/EN
60204-1, IEC 60947-5-1, ANSI
B11.19, AS4024.1
Category Cat. 3 per EN 954-1 (ISO13849-1)
Approvals C-Tick, CE marked for all
applicable directives, cULus and BG
Power Supply 24V AC/DC, 50/60 Hz
0.85 to 1.1 x rated voltage
Power Consumption 2.5W
Safety Inputs 1 N.C. or 2 N.C.
Input Simultaneity Infinite
Outputs 2 N.O. Safety; 1 N.C. Auxiliary
Output Utilization per IEC B300 AC-15
60947-5-1 (Inductive) 5A/250V AC, 5A/125V AC
Description N300 DC-13
3A/24V DC
The CU4 is an off-delay timing unit which can be operated Timed Off-Delay 0.15 to 30s
standalone or as an extension of a host relay. The timed outputs are 6A Slow Blow or 10A Quick Blow
used in applications where power must be maintained for a fixed Fuses Output External
duration after an input signal is received. For example, driving a Min. Switched Current/Voltage 10mA/10V
power to lock TLS2-GD2 to maintain a guard door in the locked Contact Material Ag Sn O2/0.5 Au
position for a fixed duration after a stop button is pressed. Another
example would be maintaining the connection of a drive to a motor Response Time 30msec
until the braking function is achieved, and then dropping out a Indication LEDs Green = Power
contactor to remove power to the motor. Green =CH t1 Active
Green = CH t2 active
The inputs can be connected in either a single channel or dual Impulse Withstand Voltage 2500V
channel configuration. The inputs must remain closed during the
Pollution Degree 2
complete timing cycle. Opening the contacts before the timing cycle
completes causes the timer to be reset to zero. Operating Temperature -5C to +55C (+23F to 131F)
Humidity 90% RH
The CU4 has a redundant structure with two independent safe timer
Enclosure Protection IP40 (NEMA 1)
circuits. The outputs include two normally open safety delayed
outputs as well as one normally closed safety output. The safety Terminal Protection IP20
outputs have independent and redundant internal contacts to help Maximum Conductor Size 0.24mm2 (24-12AWG)
ensure the safety function. When used an extension of a host relay,
the normally closed contacts should be used in the feedback loop of Torque Settingsterminal 0.4Nm (3.54lbin)
the host relay. If used in standalone application, the normally closed screws
contacts can be used to signal an auxiliary device or PLC. Mounting 35mm DIN rail
Weight 165g (0.36lbs)
A typical operation starts with power applied to A1/A2 and the
input circuits open. Electrical Life
220V AC/4A/880VA cos=0.35 100,000 operations
1. Close the B11/B12 and B21/B22 circuits. 500,000 operations
220V AC/1.7A/375VA cos=0.6
a. The safety outputs (17/18 and 27/28) close immediately. 30V DC/2A/60W 1,000,000 operations
2. Open the B11/B12 or B21/B22 circuits. 10V DC/0.01A/0.1W 2,000,000 operations
a. The timing process starts. Mechanical Life 2,000,000 operations
b. The safety outputs (17/18 and 27/28) open after the time
expires. Vibration 10-55 Hz, 0.35mm
3. Go to Step 1. Shock 10g, 16ms, 100 shocks
See Output Ratings on page 1-29 for details. Consult factory for ratings not
Features shown.

Category 3 per EN 954-1


Stop category 1
Timed off-delay 0.15s to 30s
2 Safety contacts
1 Auxiliary contact
1 Monitoring contact

4-64
Safety Relays
Timing Control Units
CU4
Product Selection
Inputs Safety Outputs Auxiliary Outputs Timing Range Catalogue Number
0.15 3s 440R-S23173
1 N.C. or 2 N.C. 2 N.O. 1 N.C. 0.5 10s 440R-S23174
1.5 30s 440R-S23175

Dimensionsmm (inches) Block Diagram


22.5 (0.88)
75.0 (2.95) A1 17 27
35 B11 B12
17 27 35
K1
110 (4.33)

K2
18 28 36
36 B21 B22
18 28 A2

Typical Wiring Diagrams


+24V DC

Aux Circuit

Aux Circuit
E-Stop
A1 S11 S12 S21 S22 S23 X2 13 23 33 43 53 81 L1 L2 L3 Solenoid
A1 B11 B21 17 27 35 A1 54
42
K1
A2 41
MSR124RT CU4 53
K2 12 22 34

A2 PE Y1 Y2 X5 X6 X1 14 24 34 44 54 82 M A2 B12 B22 18 28 36 11 21 33

Reset TLS2-GD2
K1 K2 Power to Lock
Ground

Dual Channel Wiring to CU4 Inputs

+24V DC

Aux Circuit

Aux Circuit
E-Stop
A1 S11 S12 S21 S22 S23 X2 13 23 33 43 53 81 L1 L2 L3 Solenoid
A1 B11 B21 17 27 35 A1 54
42
K1
A2 41
MSR124RT CU4 53
K2 12 22 34

A2 PE Y1 Y2 X5 X6 X1 14 24 34 44 54 82 M A2 B12 B22 18 28 36 11 21 33

Reset TLS2-GD2
K1 K2 Power to Lock
Ground

Single Channel Wiring to CU4 Inputs

4-65
Safety Relays
Stop Motion Monitors
CU2
Specifications
Standards EN 954-1, ISO 13849-1, IEC/EN
60204-1, IEC 60947-5-1, ANSI
B11.19, AS4024.1
Category Cat. 1 per EN 954-1 (ISO13849-1)
Approvals C-Tick, CE marked for all
applicable directives, cULus & TV
Power Supply 24V AC/DC or 110/230V AC
Power Consumption < 4VA
Inputs 1 NPN and 1 PNP, normally open
Maximum Input Resistance 500
Reset Automatic/Manual
Outputs 2 N.O. Safety; 1 N.C. Auxiliary
Output Utilization per IEC B300 AC-15
Description 60947-5-1 (Inductive) 5A/250V AC, 5A/125V AC
N300 DC-13
3A/24V DC
The CU2 control unit is a compact timing and stop motion detector
interface module. By utilizing two independent inductive proximity Timed Off-Delay 0.1s to 40min.
inputs which monitor the movement of two metal parts of the Fuses Input (external) 500mA time lag
machine (e.g., sprockets, cams or linkages), the control unit detects Output (external) 5A quick acting
when hazardous motion has ceased. When the hazardous motion
has stopped the unit will send a signal to unlock guard locking Max. Switched Current/Voltage 10mA/10V
devices. It has been developed to integrate guardlocking interlock Maximum Dropout Time 90ms
switches on machines which have variable or unpredictable run Indication LEDs Red = Power on
down cycles. Red/Green = Timing/Output on
Impulse Withstand Voltage 2500V
A removable cover allows access to the DIP switches and
potentiometer which control the timing. The on-delay may be Operating Temperature -10C to +55C (+14F to +131F)
adjusted between 0.1 seconds to 40 minutes, through a series of 4 Humidity 90% RH
broad time ranges. The final adjustment is made by a potentiometer. Enclosure Protection IP40 (NEMA 1), DIN 0470
The Y1/Y2 terminals provide a check of contactors at machine Terminal Protection IP20, DIN 0470
power up. This is only relevant to certain special applications. For Conductor Size 1 x 2.5mm2 (14AWG) stranded
normal use these terminals should be linked. After all motion has
1 x 4mm2 (12AWG) solid
ceased, the N.O. safety on contacts close, which may be used to
energize electrically operated solenoid locking guard switches. In Installation Group C in accordance with VDE 0110
addition the N.C. contacts open to indicate the units status. Pollution Degree 3

LED indication in the unit displays power, timer on, and outputs. Torque Settingsterminal 1Nm (8lbin)
screws
Case Material Red Polycarbonate
Features
Mounting 35mm DIN rail
Category 1 per EN 954-1
Stop category 1 Weight 360g (0.79lbs)
NPN and PNP Inputs Electrical Life
Timed off-delay 0.1s to 40 min. 220V AC/4A/880VA/cos=3.5 100,000 operations
2 N.O. Safety Outputs 220V AC/1.7A/375VA/cos=0.6 500,000 operations
1 N.C. Auxiliary Output 30V DC/2A/60W 1,000,000 operations
10V DC/0.01/0.1W 2,000,000 operations
Mechanical Life 2,000,000 operations
Vibration 0.75mm (0.30in) peak, 10-55Hz
Shock 30g, 11ms half-sine
See Output Ratings on page 1-29 for details. Consult factory for ratings not
shown.

4-66
Safety Relays
Stop Motion Monitors
CU2
Product Selection
Control Unit
Description Sensor Voltage Sensor Size Sensing Distance Voltage Catalogue Number
24V AC/DC 440R-S07279
12mm 3mm
110/230V AC 440R-S07280

24V DC Supplied 24V AC/DC 440R-S07281


Controller and Sensors 18mm 5mm
by Control Unit 110/230V AC 440R-S07282
24V AC/DC 440R-S07283
30mm 10mm
110/230V AC 440R-S07284

Accessories
Description Voltage Size Output Type Catalogue Number
24V DC 440R-S07139
Control Unit only 45mm 2 N.O. & 1 N.C.
110/230V AC 440R-S07140
NPN 872C-D3NN12-E2
12mm
PNP 872C-D3NP12-E2

24V DC Supplied NPN 872C-D5NN18-E2


Sensor only by Control Unit 18mm
PNP 872C-D5NP18-E2
NPN 872C-D10NN30-E2
30mm
PNP 872C-D10NP30-E2
Replacement Fuse page 14-6 440R-A31562

Dimensionsmm (inches) Block Diagram


120 (4.72) 45.5 (1.79) Brown Black Blue
A1 A2 Y1 Y2 N P N 13 23 31
F1
110/230 K1 K2 K3
K1
K2 K2 K2
G R K1
73 (2.87)

K3
~ 24VDC
Logic Timer Q1
K3
K2

35mm DIN Rail Mounting


Brown Black Blue
P N P 14 24 32

Typical Wiring Diagrams


24V DC
K1 (aux)
Start K2 (aux)

Stop L1 L2 L3

Proximity
Guard Closed Sensor
& Locked TLS1-GD2
A1 42 54 A1 N P N 13 23 31 Y1
K2

41 53
A2 12 22 34 CU2 K2

11 21 33
A2 P N P 14 24 32 Y2 M
K1 Proximity
K2 Sensor Aux
Ground
Guardlocking Safety Gates, Motion Sensors, Delayed Gate
Release, Automatic Reset, Monitored Output

4-67
Safety Relays
Stop Motion Monitors
CU2 Sensor Details
Specifications
Standards IEC60947-5-2
Approvals CE marked for all applicable
directives and cULus
Operating Voltage 10-30 DC
Sensing Distance 2mm, 5mm or 10mm
Correction Factors Mild Steel 1.0
Stainless Steel 0.7 0.8
Brass 0.4 0.5
Aluminium 0.3 0.4
C 0.3
Copper
Load Current 200mA
Outputs NPN or PNP normally open
Leakage Current 10mA
Description Voltage Drop 1.64V
Repeatability 2%
Bulletin 872C WorldProx inductive proximity sensors are self- Hysteresis 10% typical
contained, general purpose, solid-state devices designed to sense the
presence of ferrous and nonferrous metal objects without touching Indication LED Red = Output energized
them. Operating Temperature -25C to +70C (-13F to +158F)
Humidity 95% RH
The switch body consists of a plastic face and a nickel-plated brass
barrel. It meets NEMA 1, 2, 3, 4, 6P, 12, 13 and IP67 (IEC529) Enclosure Protection NEMA 1, 2, 3, 4, 6P, 12, 13, IP67
enclosure standards. The electronic circuitry is fully potted for Electrical Protections False pulse on power, transient
protection against shock, vibration, and contamination. noise, reverse polarity short
circuit, overload.
The CU2 is designed to operate with one normally-open NPN and Cable Size 3 x 1mm2 (18AWG) stranded
one normally-open PNP inductive proximity sensor.
Cable Length 2mm2 (14AWG)
The sensors translucent end caps which glow when the LED Case Material Plastic faced, nickel plated brass
indicator is on, and is visible from almost every angle. barrel
Mounting M12, M18 or M30
The sensors contained in this section are some of the more popular Flush fitting (shielded sensing)
size inductive proximity sensors. See the Rockwell Automation/Allen-
Bradley Sensors catalogue for an extensive range of proximity sensors. Shock 30g, 11ms half sine
Vibration 1mm peak, 10 55Hz
Dimensionsmm (inches) See Output Ratings on page 1-29 for details. Consult factory for ratings not
shown.

360 Visible
LED C
B

2m (6.5ft)

mm (inches)
Thread Size Shielded A B (max) C (min)
M12 x 1 12 (0.47)
M18 x1 Yes 18 (0.71) 50.8 (2.00) 46.7 (1.84)
M30 x 1 30 (1.18)

4-68
Safety Relays
Stop Motion Monitors
CU2 Sensor Details
Application Details
Application Accessories Adjustable Time Delay General time settings via DIP switches

PNP and NPN Inductive Sensors DIP switches general time


for use with CU2 setting and the potentiometer A B
fine tunes the time settings. Easy 1 2 1 2
Sensors detect when motion has access 500mAT replaceable fuse. <1 sec. to 10 secs. 1 sec. to 39 secs.
ceased by monitoring two
targets on moving metal parts.
When motion has ceased the C D
CU2 begins timing down. Once 1 2 1 2
preset time limit has been passed 6 secs. to 5 mins.
the CU2 sends a signal allowing 48 secs. to 41mins.
10 secs.
locked guard to be opened.
Fine adjustment time setting via
potentiometer
NPN Inductive Sensor PNP Inductive Sensor
A B

C D
6mm Rotary movement 6mm Fully CCW Fully CW
max of machine max Maximum Minimum

CU1 remote indication unit:


A remote indication unit to
indicate the status of the circuit
can be connected to the CU 1s
R1, R2 and R3 connections.

Typical Wiring Diagrams


NPN (Sinking) PNP (Sourcing)
+ - + -
10-30V DC 10-30V DC
Brown Brown + -
+ - Blue Black Load
Load Black Blue

4-69
Safety Relays
Back EMF Monitors
CU3
Specifications
Standards EN 954-1, ISO 13849-1, IEC/EN
60204-1, IEC 60947-5-1, ANSI
B11.19, AS4024.1
Category Cat. 1 per EN 954-1 (ISO13849-1)
Approvals C-Tick, CE marked for all
applicable directives, cULus & TV
Power Supply 24V AC/DC or 110/230V AC
Power Consumption < 4VA
Inputs Z1- Z2 Motor voltage
Maximum Motor Voltage 500 V
Reset Automatic/manual
Outputs 2 N.O. Safety; 1 N.C. Auxiliary
Description Output Utilization per IEC B300 AC-15
60947-5-1 (Inductive) 5A/250V AC, 5A/125V AC
The CU3 is a control unit which detects stopped motion and is ideal N300 DC-13
for use with guard locking interlock switches. It is designed to 3A/24V DC
interface with single or three-phase induction motors by measuring Fuses Power (internal, replace.) 500mA time lag
the drive voltage and the back electro-magnetic field (emf) of the Motor Input (external) 500mA quick acting
motor. Output (external) 5A quick acting

The front window of the CU3 can be popped off to reveal a Max. Switched Current/Voltage 10mA/10V
replaceable fuse and a potentiometer. The potentiometer sets the Indication LED Red = Power on
threshold voltage measured at terminals Z1/Z2. The maximum Red/Green = Timing/Output on
threshold voltage is approximately 2.5V peak (potentiometer turned Yellow = Fault
fully CCW). When the voltage at Z1/Z2 exceeds the threshold Red = Motor running
voltage, the safety outputs de-energize, and the safety contacts at
terminals 13/14 and 23/24 open. Impulse Withstand Voltage 2500V
Operating Temperature -10C to +55C (+14F to +131F)
When the supply to a motor is disconnected, motor speed will Humidity 90% RH
reduce to zero. During the run down period the back emf generated
by the motor is monitored by the CU3. When the level of the back Enclosure Protection IP40 DIN 0470
emf dips below the threshold voltage, the safety outputs close. This Terminal Protection IP20 DIN 0470
enables the output device (e.g., solenoid locking or unlocking switch)
to be activated. Conductor Size 1 x 2.5mm2 (14AWG) stranded
1 x 4mm2 (12AWG) solid
If the Z1/Z2 circuit opens, the CU3 goes into a fault state, indicated
by the fault led. The fault must be corrected and the power to the Installation Group C in accordance with VDE 0110
CU3 cycled to clear the fault state. Pollution Degree 3

The 24V DC version must be operated with an isolated supply. The Torque Settingsterminal 1Nm (8lbin)
CU3 is not intended for use with variable frequency drives. screws
Case Material Red Polycarbonate
Features Mounting 35mm DIN rail
Category 1 per EN 954-1 Weight 510g (1.12lbs)
Stop category 1
Electrical Life
2 N.O. safety outputs 220V AC/4A/880VA/cos=3.5 100,000 operations
1 N.C. auxiliary output 220V AC/1.7A/375VA/cos=0.6 500,000 operations
30V DC/2A/60W 1,000,000 operations
Application Details 10V DC/0.01/0.1W 2,000,000 operations
Mechanical Life 2,000,000 operations
Adjust to suit machine run- Replaceable Vibration 0.75mm (0.30in) peak, 10-55Hz
down and motor sensitivity. Fuse
Shock 30g, 11ms half-sine
See Output Ratings on page 1-29 for details. Consult factory for ratings not
shown.

4-70
Safety Relays
Back EMF Monitors
CU3
Product Selection
Safety Outputs Auxiliary Outputs CU3 Power Supply Catalogue Number
24V AC/DC 440R-S35001
2 N.O. 1 N.C. 110V AC 440R-S35002
230V AC 440R-S35003
The 440R-S35001 requires an isolated supply when operating on 24V DC.

Accessories
Description Page Number Catalogue Number
500mA Fuse 14-6 440R-A31562

Dimensionsmm (inches) Block Diagram


45 (1.77) 120 (4.72) A1 A2 X1 X2 13 23 31
F1
K2 K3
Stop
K2 K3
K1
73 (2.87)

K2 K1
~ 24VDC K1 K1 K1
Sensitivity
Run
K2 K3 Fault K2
Power Logic
35mm DIN Rail Mounting Q1

Z1 Z2 14 24 32

Typical Wiring Diagrams


24V DC
K1 (aux)
Start
K2 (aux)

Stop L1 L2 L3

500mA Fuse
Guard Closed
& Locked TLS1-GD2
A1 42 54 A1 Z1 13 23 31 X1
K2

41 53
A2 12 22 CU3 K2
34

11 21 33
A2 Z2 14 24 32 X2

K1
500mA
M
K2
Fuse Aux
Ground
Guardlocking Safety Gate, Back EMF Detection,
Automatic Reset, Monitored Output

4-71
Safety Relays
Modular Monitoring Safety Relays
Minotaur MSR210P

Category Cat. 4 per EN954-1 (ISO13849-1)


Power Supply 24V DC; 0.8 to 1.1 x rated voltage
Power Consumption 8W
Safety Inputs 1 N.C., 2 N.C., 3 N.C./Safety Mat
Input Simultaneity Infinite
Max. Input Resistance Inputs 1300ohms
Reset 3200ohms
Reset Monitored Man. or Auto./Man.
Outputs 2 N.O. Safety; 1 N.O. Auxiliary
1 SS PNP Inputs Closed
1 SS PNP Outputs Active
Description Output Utilization per B300, AC-15
IEC60947-5-1 (Inductive) 3A/250V AC, 3A/125VAC
The MSR210P forms one of the base units for the modular P300, DC-13; 2.5A/24V DC
Minotaur MSR200 family of monitoring safety relays. It can be
combined with other modules of the MSR200 Series to configure a Thermal Current (non switching) 1x6A, 2x4A
safety control system with numbers of inputs and outputs matching Output, Solid State 20mA @ 30V DC
users specific application requirements, as well as diagnostic and Fuses Output (external) 6A Slow Blow or 10A Quick Blow
networking capabilities. Up to 10 input modules and 2 output
modules can be connected to one base unit by simply removing the Min. Switched Current/Voltage 10mA/10V DC
terminator, included with each base unit, and connecting the ribbon Contact Material AgSnO2 + 2mAu
cables of the neighboring module. The terminators must be inserted
into the final input and output modules. Ribbon Cable Contacts Gold plated
Power On Delay 3s
The MSR210P has two inputs. Each input can be wired in one of Response Time MSR210 29ms
four ways: 1 N.C., 2 N.C., 3 N.C., 1 N.C. & 1 N.O., or safety mat MSR210 + Input Exp. Mod. 34ms + 6ms/module
connections. The MSR210P uses pulsed input monitoring to check Recovery Time 40-145 ms, depending on
for faults to power, ground or between inputs before a demand is expansion modules used
placed on the safety system. Connecting a single device (must be at
least dual channel) to each input meets the requirements of category Indication LEDs Green = Input 1 Closed
4 per EN 954-1. Red = Input 1 Open
Green = Input 2 Closed
Red = Input 2 Open
The MSR210P has the capability to perform external device Green = CH1 Output Active
monitoring (EDM). The EDM capability works in conjunction with Green = CH2 Output Active
the Reset option. The user selects EDM and the reset function by Green = Power
jumpers across terminals Y40, Y41 and Y42. Green = Run (Outputs Active)
Red = Stop (Outputs Off) + Diag.
The MSR210P has two semiconductor outputs designed to send Amber = Ready (Inputs closed)
status information to a PLC. Terminal Y33 indicates the inputs are Impulse Withstand Voltage 2500V
closed (the Ready LED is on). Terminal Y32 indicates the outputs Pollution Degree 2
are active.
Operating Temperature -5C to +55C (+23F to 131F)
The outputs include 2 normally open safety rated outputs and 1 Humidity 90% RH
normally closed auxiliary output. The safety outputs have Enclosure Protection IP40 (NEMA 1)
independent and redundant internal contacts to help ensure the
safety function. Terminal Protection IP20
Short Circuit Protection Inputs; SS Outputs
Features Conductor Size 0.24mm2 (2412 AWG)
Category 4 per EN 954-1 Torque Settingsterm. screws 0.40.5 Nm (3.544.43lbin)
Stop category 0 Case Material Polyamide PA 6.6
Pulsed input monitoring
2 Input circuits: gate, E-Stop or safety mat Mounting 35mm DIN rail
2 Safety outputs, 1 auxiliary output Weight 280g (0.62lbs)
2 Solid state outputs Electrical Life (w/Surge Supp.)
10 Diagnostic LEDs 250VAC/6A/1250VA cos=1 100,000 operations
Monitored or automatic reset 250VAC/2A/500VA cos=1 500,000 operations
Removable terminals 250VAC/4A/1000VA cos=0.35 300,000 operations
250V AC/1.5A/1000VA cos=0.6 100,000 operations
24V DC/2A/48W 1,000,000 operations
Specifications 2,000,000 operations
10V DC/0.01A/0.1W
Standards EN 954-1, ISO 13849-1, IEC/EN Mechanical Life 2,000,000 cycles
60204-1, IEC 60947-4-1, IEC
60947-5-1, ANSI B11.19, AS4024.1 Vibration 10-55 Hz, 0.35mm
Approvals C-Tick, CE marked for all Shock 10g, 16ms, 100 shocks
applicable directives, cULus & TV See Output Ratings on page 1-29 for details. Consult factory for ratings not
shown.

4-72
Safety Relays
Modular Monitoring Safety Relays
Minotaur MSR210P
Product Selection
Inputs Safety Outputs Auxiliary Outputs Solid State Outputs Power Supply Catalogue Number
1 N.C. or 2 N.C. or 440R-H23176
3 N.C. or Safety Mat 2 N.O. 1 N.C. 2 PNP 24V DC

Dimensionsmm (inches) Block Diagram


99 (4.72) 45 (1.77) S12 S32 S51 133 23 3
S11 S31 S41 Y40 Y41 Y42 A1
13 23 31

K1

K2
114.5
14 24 32 Y31 Y33
(4.5)
Y1 4 Y31 Y32
S42 2 2 14 24 32

Typical Wiring Diagrams


+24V DC +24V DC
Safety Mat

Expansion Cable
Termination or
Expansion Cable

Fuses
Termination or

Safety Fuses
Expansion Cable

Gate
Termination or

L1 L2 L3 L1 L2 L3
A1 S32 S41 S12 S51 S22 Y31 Y40 Y41 Y42 13 23 31 Closed A1 S11 S12 S21 S22 S31 S32 Y31 Y40 Y41 Y42 13 23 31

Termination
MSR210P K1 or MSR210P K1
Expansion
K2 Cable K2
A2 S42 S52 S62 Y30 Y32 Y33 S34 Y1 Y2 14 24 32
A2 S62 S11 S42 S52 S21 Y30 Y32 Y33 S34 Y1 Y2 14 24 32
Safety
M
Safety Gate

M Gate K1 K2
K1 K2
Closed
Closed Reset
Ground Output Inputs Ground Output Inputs
Active Closed Active Closed

Safety Mat and Dual Channel Safety Gate, Two Triple Channel Inputs,
Monitored Manual Reset, Monitored Output Automatic Reset, Monitored Output
+24V DC +24V DC

Expansion Cable
Termination or
Fuses
Expansion Cable
Termination or

Safety Safety
Gate Gate
L1 L2 L3
Closed A1 S41 S12 S22 S32 S51 Y31 Y40 Y41 Y42 13 23 31
L1 L2 L3 Closed A1 S41 S12 S22 S32 S51 Y31 Y40 Y41 Y42 13 23 31

Termination Termination K1
or K1 or MSR210P
Expansion
MSR210P Expansion K2
Cable K2 Cable
A2 S11 S42 S52 S62 S21 Y30 Y32 Y33 S34 Y1 Y2 14 24 32
A2 S11 S42 S52 S62 S21 Y30 Y32 Y33 S34 Y1 Y2 14 24 32
M
Safety M Safety K1 K2
Gate K1 K2
Gate
Closed Reset Closed

Ground Output Inputs Ground Output Inputs


Active Closed Active Closed

Two Dual Channel Safety Gates, Two Single Channel Safety Gates,
Monitored Manual Reset, No Monitored Output Automatic Reset, No Monitored Output
Diagnostics Red Stop LED blinks
Blink Rate Description
2 Change in Y40/Y41/Y42 circuit during operation.
Fault in external feedback circuit Y1-Y2. Clear fault and
3 cycle power to reset the module.
Continuous Internal fault in base or expansion module

4-73
Safety Relays
Modular Monitoring Safety Relays
Minotaur MSR211P
Category Cat. 4 per EN954-1 (ISO13849-1)
Power Supply 24V DC; 0.8 to 1.1 x rated voltage
Power Consumption 8W
Safety Inputs 1 N.C., 2 N.C., light curtain
Input Simultaneity Infinite
Max. Input Resistance Inputs 1300ohms
Reset 3200ohms
Reset Monitored Man. or Auto./Man.
Outputs 2 N.O. safety; 1 N.C. auxiliary
1 SS PNP Inputs Closed
1 SS PNP Outputs Active
Output Utilization per IEC AC-1: 6A/250V AC
60947-4-1 (Resistive) DC-1: 6A/24V DC
Output Utilization per IEC B300, AC-15;
60947-5-1 (Inductive) 3A/250V AC, 3A/125VAC
Description P300, DC-13; 2.5A/24V DC
The MSR211P forms one of the base units for the modular Thermal Current (non switching) 1x6A, 2x4A
Minotaur MSR200 family of monitoring safety relays. It can be Output, Solid State 20mA @ 30V DC
combined with other modules of the MSR200 Series to configure a Fuses Output (external) 6A slow blow or 10A quick blow
safety control system with numbers of inputs and outputs matching
users specific application requirements, as well as diagnostic and Min. Switched Current/Voltage 10mA/10V DC
networking capabilities. Up to 10 input modules and 2 output Contact Material AgSnO2 with 2 micron gold plating
modules can be connected to one base unit by simply removing the
terminator, included with each base unit, and connecting the ribbon Ribbon Cable Contacts Gold plated
cables of the neighboring module. The terminators must be inserted Power On Delay 3s
into the final input and output modules. Response Time MSR211 25ms
MSR211+ MSR221 30ms+2.4ms per MSR221
The MSR211P has two inputs. Each input can be wired in one of
Recovery Time 40-145 ms, depending on
three ways: 1N.C., 2 N.C., or 2 PNP connections from a light expansion modules used
curtain. The MSR211P does not perform cross fault monitoring,
and would not detect a short across the inputs of a 2 N.C. input. Indication LEDs Green = Input 1 closed
When connected to light curtains, the light curtain must perform the Red = Input 1 open
Green = Input 2 closed
cross fault detection. Red = Input 2 open
Green = CH1 output active
The MSR211P has the capability to perform external device Green = CH2 output active
monitoring (EDM). The EDM capability works in conjunction with Green = Power
the reset option. The user selects EDM and the reset function by Green = Run (outputs active)
jumpers across terminals Y40, Y41 and Y42. Red = Stop (outputs off) +
diagnostics
The MSR211P has two semiconductor outputs designed to send Amber = Ready (inputs closed)
status information to a PLC. Terminal Y33 indicates the inputs are Impulse Withstand Voltage 2500V
closed (the Ready LED is on). Terminal Y32 indicates the outputs Pollution Degree 2
are active.
Operating Temperature -5C to +55C (+23F to 131F)
The outputs include 2 normally open safety rated outputs and 1 Humidity 90% RH
normally closed auxiliary output. The safety outputs have Enclosure Protection IP40 (NEMA 1)
independent and redundant internal contacts to help ensure the
safety function. Terminal Protection IP20
Short Circuit Protection Input; SS outputs
Features Conductor Size 0.24mm2 (2412 AWG)
Category 4 per EN 954-1 Torque Settingsterm. screws 0.40.5 Nm (3.544.43lbin)
Stop category 0 Case Material Polyamide PA 6.6
2 Input circuits: light curtain, gate, or E-Stop inputs
2 Safety outputs, 1 auxiliary output Mounting 35mm DIN rail
2 Solid state outputs Weight 280g (0.62lbs)
10 Diagnostic LEDs Electrical Life
Monitored or automatic reset 222V AC/4A/880VA cos=0.35 100,000 operations
Removable terminals 220V AC/1.7A/375VA cos=0.6 500,000 operations
30V DC/2A/60W 1,000,000 operations
Specifications 10V DC/0.01A/0.1W 2,000,000 operations
Mechanical Life 2,000,000 cycles
Standards EN 954-1, ISO 13849-1, IEC/EN
60204-1, IEC 60947-4-1, IEC Vibration 10-55 Hz, 0.35mm
60947-5-1, ANSI B11.19, AS4024.1 Shock 10g, 16ms, 100 shocks
Approvals C-Tick, CE marked for all
applicable directives, cULus & TUV See Output Ratings on page 1-29 for details. Consult factory for ratings not
shown.

4-74
Safety Relays
Modular Monitoring Safety Relays
Minotaur MSR211P
Product Selection
Inputs Safety Outputs Auxiliary Outputs Solid State Outputs Power Supply Catalogue Number
Two Inputs
1 N.C. or 2 N.C. or 2 N.O. 1 N.C. 2 24V DC 440R-H23177
Light Curtain

Dimensionsmm (inches) Block Diagram


99 (3.89) 45 (1.77) S12 S20 S32 S51 13 23 33
S11 S21 S31 S41 Y40 Y41 Y42 A1
13 23 31

K1
114.5 K2
(4.5)
14 24 32 Y31 Y32 Y33
Y1 Y2 S34 Y31 Y32 Y33 Y30 A2
S42 S50 S62 14 24 32

Typical Wiring Diagrams


+24V DC +24V DC
Light Curtain Light Curtain
Expansion Cable
Termination or
Expansion Cable

Expansion Cable
Out 1 Out 2 Out 1 Out 2
Termination or

Termination or
Expansion Cable
Termination or
S32 L1 L2 L3 A1 S12 S32 Y31 Y40 Y41 Y42 13 23 31 L1 L2 L3
A1 S12 Y31 Y40 Y41 Y42 13 23 31

K1
K1
MSR211P MSR211P
K2
K2
Safety Gate

A2 S42 S62 Y30 Y32 Y33 S34 Y1 Y2 14 24 32 A2 S42 S62 Y30 Y32 Y33 S34 Y1 Y2 14 24 32
Safety Gate

M M
K1 K2 K1 K2
Closed
Closed Reset Reset
Ground Output Inputs Ground Output Inputs
Active Closed Active Closed

Light Curtain and Dual Channel Safety Gate, Light Curtain and Single Channel Safety Gate,
Monitored Manual Reset, Monitored Output Monitored Manual Reset, No Monitoring Output
+24V DC
Expansion Cable

Light Curtain
Termination or

Expansion Cable

Out 1 Out 2
Termination or

A1 S12 S32 Y31 Y40 Y41 Y42 13 23 31 L1 L2 L3

K1
MSR211P
K2
Safety Gate

A2 S42 S62 Y30 Y32 Y33 S34 Y1 Y2 14 24 32

M
K1 K2
Closed
Ground Output Inputs
Active Closed

Light Curtain and Dual Channel Safety Gate,


Automatic Reset, Monitored Output
Diagnostics Red Stop LED blinks
Blink Rate Description
2 Change in Y40/Y41/Y42 circuit during operation.
Fault in external feedback circuit Y1-Y2. Clear fault and
3 cycle power to reset the module.
Continuous Internal fault in base or expansion module

4-75
Safety Relays
Modular Monitoring Safety Relays
Minotaur MSR220P
Specifications
Standards EN 954-1, ISO 13849-1, IEC/EN
60204-1, IEC 60947-4-1, IEC
60947-5-1, ANSI B11.19, AS4024.1
Approvals C-Tick, CE marked for all
applicable directives, cULus and BG
Category Cat. 4 per EN954-1 (ISO13849-1)
Power Supply 24V DC from the base unit
Power Consumption 2W
Safety Inputs 1 N.C., 2 N.C., or 3 N.C. 1 N.C.
and 1 N.O. or Mat
Input Simultaneity Infinite
Maximum Input Resistance 1300ohms
Indication LEDs Green = Input 1 Closed
Red = Input 1 Open
Description Green = Input 2 Closed
Red = Input 2 Open
The MSR220P is an input expansion module for the modular Impulse Withstand Voltage 2500V
Minotaur MSR200 family of monitoring safety relays. It can be Pollution Degree 2
connected to either the MSR210P or MSR211P to provide
additional inputs. Operating Temperature -5C to +55C (+23F to 131F)
Humidity 90%RH
Up to 10 input modules can be connected to a base unit by simply Enclosure Protection IP40 (NEMA 1)
removing the terminator, included with each base unit, and
connecting the ribbon cables of the neighboring module. The Terminal Protection IP20
connecting ribbon cable provides power to the MSR220P as well as Conductor Size 0.24mm2 (2412 AWG)
a check on its status. The terminators must be inserted into the final
output module. The input modules to a base unit can be either Torque Settingsterminal 0.40.5 Nm (3.544.43lbin)
MSR220P or MSR221P in any combination or order. screws
Case Material Polyamide PA 6.6
The MSR220P has two independent inputs, which can be wired in Mounting 35mm DIN rail
one of five ways: 1N.C., 2 N.C., 3 N.C., 1 N.C. and 1 N.O. or a safety
mat. When used with the MSR210 base unit, the inputs to the Weight 95g (0.21lbs)
MSR220 are continuously pulse-checked for shorts to power, Vibration 10-55 Hz, 0.35mm
ground and across inputs. Connecting a single device (must be at Shock 10g, 16ms, 100 shocks
least dual channel) to each input meets the requirements of category
4 per EN594-1.

Four LEDs provide status information on the inputs. Green


indicates the input is closed and red indicates the input is open.

Features
Category 4 per EN 954-1
Stop category 0
17.5mm DIN rail housing
2 Input circuits: gate, e-stop or safety Mat
4 Diagnostic LEDs
Removable terminals

4-76
Safety Relays
Modular Monitoring Safety Relays
Minotaur MSR220P
Product Selection
Inputs Catalogue Number
Two Independent Inputs, 440R-H23178
1 N.C., 2 N.C., 3 N.C., 1 N.C. and 1 N.O. or Safety Mat

Dimensionsmm (inches) Block Diagram


17.5 (0.68) S12 S22 S32
99 (3.89)

Input 1
MSR220P
114.5
(4.5) Input 2

S42 S52 S62

Typical Wiring Diagrams


Safety Mat Dual Channel +24V DC
S51
S41
S21

Expansion Cable
Termination or
S11
Safety Gate

Safety Gate

Closed Closed
Expansion Cable

Fuses
Termination or

L1 L2 L3

S12 S22 S32 S12 S22 S32 A1 S11 S12 S22 S32 S41 S51 Y31 Y40 Y41 Y42 13 23 31

K1
MSR MSR
MSR210P
220P 220P K2

S42 S52 S62 S42 S52 S62 A2 S42 S52 S62 S21 S31 Y30 Y32 Y33 S34 Y1 Y2 14 24 32

M
K1 K2
E-Stop E-Stop
Reset
S11
S21
S31
Safety Mat Single Channel Ground Output Inputs
Active Closed

MSR220P Expanding an MSR210P

+24V DC
S31
Triple Channel Single Channel
S21
S11
Expansion Cable
Termination or
Safety Gate

Closed Closed
Light Curtain
Safety Termination or Safety
Gate Expansion Cable Gate

Out 1 Out 2
L1 L2 L3
S12 S22 S32 S12 S22 S32 A1 S12 S32 S31 Y31 Y40 Y41 Y42 13 23 31

MSR MSR K1

220P 220P MSR211P


K2

S42 S52 S62


Closed S42 S52 S62 A2 S42 S62 S11 S21 Y30 Y32 Y33 S34 Y1 Y2 14 24 32

M
E-Stop K1 K2
E-Stop
S11
Reset
S21
S31
Sipha Sensor Dual Channel
Ground Output Inputs
Active Closed

MSR220P Expanding an MSR211P

4-77
Safety Relays
Modular Monitoring Safety Relays
Minotaur MSR221P
Specifications
Standards IEC/EN60204-1, ISOTR12100,
ISO13849-1 (EN 954-1), B11.19,
AS4024.1
Approvals CE marked for all applicable
directives, C-Tick, TUV, cULus
Power Supply 24V DC from the base unit
Power Consumption 2W
Safety Inputs 1 N.C., 2 N.C., Light curtain
Input Simultaneity Infinite
Maximum Input Resistance 1300ohms
Indication LEDs Green = Input 1 Closed
Red = Input 1 Open
Green = Input 2 Closed
Red = Input 2 Open
Description Impulse Withstand Voltage 2500V
Pollution Degree 2
The MSR221P is an input expansion module for the modular
Minotaur MSR200 family of monitoring safety relays. It can be Operating Temperature -5C to +55C (+23F to 131F)
connected to either the MSR210P or MSR211P to provide Humidity 90%RH
additional inputs. Enclosure Protection IP40 (NEMA 1)
Up to 10 input modules can be connected to a base unit by simply Terminal Protection IP20
removing the terminator, included with each base unit, and Conductor Size 0.24mm2 (2412 AWG)
connecting the ribbon cables of the neighboring module. The
Torque Settingsterminal 0.40.5 Nm (3.544.43lbin)
connecting ribbon cable provides power to the MSR220P as well as screws
a check on its status. The terminators must be inserted into the final
output module. The input modules to a base unit can be either Case Material Polyamide PA 6.6
MSR220P or MSR221P in any combination or order. Mounting 35mm DIN rail
Weight 95g (0.21lbs)
The MSR221P has two independent inputs, which can be wired in
one of three ways: 1N.C., 2 N.C. or a light curtain. When connected Vibration 10-55 Hz, 0.35mm
in the 2 N.C. configuration, the MSR221P does not perform cross Shock 10g, 16ms, 100 shocks
fault monitoring (i.e., checks for shorts between the 2 inputs).

Four LEDs provide status information on the inputs. Green


indicates the input is closed and red indicates the input is open.

Features
17.5mm DIN rail housing
2 Input circuits: gate, e-stop or light curtains
4 Diagnostic LEDs
Removable terminals

4-78
Safety Relays
Modular Monitoring Safety Relays
Minotaur MSR221P
Product Selection
Inputs Catalogue Number
Two Independent Inputs 440R-H23179
1 N.C. or 2 N.C. or Light Curtain

Dimensionsmm (inches) Block Diagram


17.5 (0.68) S12 S20 S32
99 (3.89)

Input 1

MSR221P
114.5
Input 2
(4.5)

S42 S50 S62

Typical Wiring Diagrams


+24V DC
Safety Gate

Closed
Light Curtain Light Curtain
Out 1 Out 2 Out 1 Out 2
L1 L2 L3
S12 S22 S32 S12 S20 S32 A1 S12 S32 Y31 Y40 Y41 Y42 13 23 31
Expansion Cable
Termination or

MSR221P MSR221P MSR211P


K1

K2
S42 S50 S62 Closed S42 S50 S62 A2 S42 S62 S11 S21 Y30 Y32 Y33 S34 Y1 Y2 14 24 32
Safety Gate

Out 1 Out 2 M
K1 K2
Light Curtain E-Stop
Reset
Ground Output Inputs
Active Closed

Safety Mat and Dual Channel E-Stop,


Monitored Manual Reset, Monitored Output
+24V DC
Safety Gate

Safety Gate

Closed
Expansion Cable

Closed
Termination or

Light Curtain Fuses


Out 1 Out 2
L1 L2 L3
S12 S22 S32 S12 S20 S32 A1 S41 S12 S22 S32 S51 Y31 Y40 Y41 Y42 13 23 31
Expansion Cable
Termination or

K1
MSR221P MSR221P MSR210P
K2
S42 S50 S62 Closed S42 S50 S62 A2 S11 S42 S52 S62 S21 Y30 Y32 Y33 S34 Y1 Y2 14 24 32
Safety Gate

Out 1 Out 2 M
E-Stop K1 K2
Light Curtain
Reset

Ground Output Inputs


Active Closed
Light Curtain, Dual Channel Safety Gates and E-Stop,
Monitored Manual Reset, Monitored Output

4-79
Safety Relays
Modular Monitoring Safety Relays
Minotaur MSR230P
Specifications
Standards EN 954-1, ISO 13849-1, IEC/EN
60204-1, IEC 60947-4-1, IEC
60947-5-1, ANSI B11.19, AS4024.1
Approvals C-Tick, CE marked for all
applicable directives, cULus, & TV
Category Cat. 4 per EN954-1 (ISO13849-1)
Power Supply 24V DC from the base unit
Power Consumption 1.5W
Fuses Output (external) 6A Slow Blow or 10A Quick Blow
Outputs 4 N.O. Safety
Output Utilization per AC-1: 6A/250V AC
IEC60947-4-1 (Resistive) DC-1: 6A/24V DC
Output Utilization per IEC B300, AC-15
60947-5-1 (Inductive) 3A/250V AC, 3A/125VAC
Description P300, DC-13
2.5A/24V DC
The MSR230P is an output expansion module for the modular Thermal Current (non switching) 1x6A, 2x4A
Minotaur MSR200 family of monitoring safety relays. It can be
connected to either the MSR210P or MSR211P base unit to provide Output, Solid State 20mA @ 30V DC
additional outputs. Min. Switched Current/Voltage 10ma/10V DC
Contact Material AgSnO2 + 2Au
Up to 2 MSR230P output modules can be connected to one base
unit by simply removing the terminator, included with each base Response Time Does not add additional response
unit, and connecting the ribbon cables of the neighboring module. time to base module
The connecting ribbon cable provides power to the MSR230P as Indication LEDs Green = CH1 Output Active
well as a check on its status. The terminators must be inserted into Green = CH2 Output Active
the final output module. Impulse Withstand Voltage 2500V
Pollution Degree 2
The MSR230P has four safety rated outputs that work in parallel
with the safety outputs of the base unit. When the output of the base Operating Temperature -5C to +55C (+23F to 131F)
unit is activated, the outputs of the MSR230P are also activated. Humidity 90% RH
Enclosure Protection IP40 (NEMA 1)
The outputs are 4 normally open safety rated outputs. The safety
outputs have independent and redundant internal contacts to help Terminal Protection IP20
ensure the safety function. Conductor Size 0.24mm2 (2412 AWG)
Torque Settingsterm. screws 0.40.5 Nm (3.544.43lbin)
Features
Case Material Polyamide PA 6.6
4 N.O. safety outputs
2 Diagnostic LEDs Mounting 35mm DIN rail
Removable terminals Weight 215g (0.47lbs)
Electrical Life
222V AC/4A/880VA cos=0.35 100,000 operations
220V AC/1.7A/375VA cos=0.6 500,000 operations
30V DC/2A/60W 1,000,000 operations
10V DC/0.01A/0.1W 2,000,000 operations
Mechanical Life 2,000,000 cycles
Vibration 10-55 Hz, 0.35mm
Shock 10g, 16ms, 100 shocks
See Output Ratings on page 1-29 for details. Consult factory for ratings not
shown.

4-80
Safety Relays
Modular Monitoring Safety Relays
Minotaur MSR230P
Product Selection
Safety Outputs Catalogue Number
4 N.O. 440R-H23180

Dimensionsmm (inches) Block Diagram


22.5 (0.88) 13 23 33 43
99 (3.89)

13 23 33 43

Ch1
114.5 MSR230P
(4.5) Ch2
14 24 34 44

14 24 34 44

Typical Wiring Diagrams


+24V DC
Safety Gate

Closed
Fuses

Termination
L1 L2 L3
A1 S41 S12 S22 S32 S51 Y31 Y40 Y41 Y42 13 23 31 13 23 33 43 13 23 33 43
Expansion Cable
Termination or

MSR230P MSR230P
K1
MSR210P
K2

A2 S11 S42 S52 S62 S21 Y30 Y32 Y33 S34 Y1 Y2 14 24 32 14 24 34 44 14 24 34 44

M
K1 K2 K3 K4 K5 K6 K7 K8 K3 K10
E-Stop
Reset
Relays, contactors
Ground Output Inputs solenoids, valves, etc.
Active Closed
Dual Channel Safety Gate and E-Stop,
Monitored Manual Reset, Monitored Output
+24V DC

Light Curtain
Termination

Out 1 Out 2 Fuses


L1 L2 L3
Expansion Cable
Termination or

A1 S12 S32 Y31 Y40 Y41 Y42 13 23 31 13 23 33 43 13 23 33 43


MSR230P MSR230P
K1
MSR211P
K2

A2 S42 S62 Y30 Y32 Y33 S34 Y1 Y2 14 24 32 14 24 34 44 14 24 34 44

M
E-Stop K1 K2 K3 K4 K5 K6 K7 K8 K3 K10
Reset Relays, contactors
Ground Output Inputs solenoids, valves, etc.
Active Closed
Light Curtain and Dual Channel E-Stop,
Monitored Manual Reset, Monitored Output

4-81
Safety Relays
Modular Monitoring Safety Relays
Minotaur MSR238
Specifications
Standards EN 954-1, ISO 13849-1, IEC/EN
60204-1, IEC 60947-4-1, IEC
60947-5-1, ANSI B11.19, AS4024.1
Approvals C-Tick, CE marked for all
applicable directives, cULus and
TUV
Category Cat. 3 per EN954-1 (ISO13849-1)
Power Supply 24V DC from the base unit
Power Consumption 2.5W
Fuses
Output (Ext. Recommended) 6A Slow Blow or 10A Quick Blow
Outputs 2 N.O. Safety
1 N.C. Auxiliary
Output Utilization per IEC AC-1: 6A/250V AC
Description 60947-4-1 (Resistive) DC-1: 6A/24V DC
Output Utilization per IEC B300, AC-15
The MSR238 is an time-delayed output expansion module for the 60947-5-1 (Inductive) 3A/250V AC, 3A/125VAC
modular Minotaur MSR200 family of monitoring safety relays. It can P300, DC-13
2.5A/24V DC
be connected to either the MSR210 or MSR211 base unit or to the
MSR230output module to provide time-delayed outputs. Thermal Current (non switching) 1x6A, 2x4A
Min. Switched Current/Voltage 10mA/10V DC
Up to 2 output modules can be connected to one base unit by simply Contact Material AgSnO2 with 2 micron gold plating
removing the terminator, included with each base unit, and
connecting the ribbon cables of the neighboring module. The Indication LEDs Green = CH1 Output Active
connecting ribbon cable provides power to the MSR238 as well as a Green = CH2 Output Active
check on its status. The terminators must be inserted into the final Impulse Withstand Voltage 2500V
output module.
Pollution Degree 2
The MSR238 has two safety rated outputs that work in parallel with Operating Temperature -5C to +55C (+23F to 141F)
the safety outputs of the base unit. When the output of the base unit Humidity 95% RH
is activated, the outputs of the MSR238 are the user-selected time
Enclosure Protection IP40 (NEMA 1)
delay expires. The time delay is set by connecting jumpers to the
wiring terminals. Terminal Protection IP20
Maximum Conductor Size 0.2 2.5mm2 (24-12 AWG)
The outputs are 2 normally open safety rated outputs. The safety
outputs have independent and redundant internal contacts to help Torque Settingsterm. screws 0.4 0.5 Nm (3.54 4.43 lbin)
ensure the safety function. The delayed normally closed output is an Case Material Polyamide PA 6.6
auxiliary signal that must only be used to indicate the status of the Mounting 35mm DIN rail
MSR238.
Weight 215 (0.47lbs)
Features Electrical Life
222V AC/4A/880VA cos=0.35 100,000 operations
Category 3 per EN 954-1 220V AC/1.7A/375VA cos=0.6 500,000 operations
Stop category 1 30V DC/2A/60W 1,000,000 operations
2 Diagnostic LEDs 10V DC/0.01A/0.1W 2,000,000 operations
Removable terminals
Mechanical Life 10,000,000 cycles
2 N.O. Delayed Safety Outputs
1 N.C. Delayed Aux. Output Vibration 10-55 Hz, 0.35mm
Shock 10g, 16ms, 100 shocks
See Output Ratings on page 1-29 for details. Consult factory for ratings not
shown.

4-82
Safety Relays
Modular Monitoring Safety Relays
Minotaur MSR238
Product Selection
Delayed Safety Outputs Delayed Auxiliary Outputs Catalogue Number
2 N.O. 1 N.C. 440R-H23196

Dimensionsmm (inches) Block Diagram


22.5 (0.88)
99 (3.89) 17 27 35
Y3 Y5 Y6 Y4
17 27 35
Ch1
114.5 MSR238
(4.5) Ch2
18 28 36
Y3 Y7 Y8 Y4
18 28 36

Typical Wiring Diagram

+24V DC
Closed
Fuses
6 sec delay
Safety

Termination
Gate

shown
L1 L2 L3
A1 S41 S12 S22 S32 S51 Y31 Y40 Y41 Y42 13 23 31 Y3 Y4 Y5 Y6 17 23 35
Expansion Cable
Termination or

K1
MSR210 MSR238
K2
A2 S11 S42 S52 S62 S21 Y30 Y32 Y33 S34 Y1 Y2 14 24 32 Y3 Y4 Y7 Y8 18 28 36

K1 K2 K7 K8 K9
M
E-Stop
Reset Relays, contactors
solenoids, valves, etc.
Ground Output Inputs
Active Closed

Application Details (Typical)

Apply jumpers (links) on the terminals identified to achieve the desired off delay.
Delay (s) Jumper Jumper Delay (s) Jumper Jumper Delay (s) Jumper Jumper
0 None None 8 Y3-Y6 Y3-Y7 60 Y4-Y5 Y3-Y8
0.5 Y3-Y5 None 9 Y4-Y5 Y3-Y7 80 None Y4-Y7
1 Y4-Y6 10 None Y4-Y8 100 Y3-Y5 Y4-Y7
1.5 Y3-Y6 15 Y4-Y6 Y4-Y8 120 Y4-Y6 Y4-Y7
2 Y4-Y5 18 Y3-Y6 Y4-Y8 160 Y3-Y6 Y4-Y7
3 Y3-Y5 Y4-Y6 21 Y4-Y5 Y4-Y8 200 Y4-Y5 Y4-Y7
4 Y3-Y6 Y4-Y5 26 None Y3-Y8 250 Y3-Y5, Y4-Y6 Y4-Y7
5 None Y3-Y7 30 Y3-Y5 Y3-Y8 300 Y3-Y6, Y4-Y5 Y4-Y7
6 Y3-Y5 Y3-Y7 40 Y4-Y6 Y3-Y8
7 Y4-Y6 Y3-Y7 50 Y3-Y6 Y3-Y8

4-83
Safety Relays
Modular Monitoring Safety Relays
Minotaur MSR240P
Specifications
Standards IEC/EN60204-1, ISOTR12100
Approvals CE marked for all applicable
directives
Power Supply 24V DC from the base unit
Power Consumption 2W
Protocols RS232 or RS485
Transmission Rates 2400, 4800, 9600 or 19200
Pollution Degree 2
Operating Temperature -5C to +55C (+23F to 131F)
Humidity 90%RH
Enclosure Protection IP40 (NEMA 1)
Terminal Protection IP20
Description Conductor Size 0.24mm2 (2412 AWG)
Torque Settingsterminal 0.40.5 Nm (3.544.43lbin)
The MSR240P is a communications module for the modular screws
Minotaur MSR200 family of monitoring safety relays. It can be Case Material Polyamide PA 6.6
connected to either the MSR210P or MSR211P base unit to provide
diagnostic and status information to remote devices like the Mounting 35mm DIN rail
MSR245P display. Weight 90g (0.20lbs)
Vibration 10-55 Hz, 0.35mm
The MSR240P is connected in place of the terminator plug to the
free bus connector of the Basic Module or the last connected Shock 10g, 16ms, 100 shocks
Expansion Module, depending on the system configuration. Data
transfer and power supply are routed through the same bus cable
and connectors.

A green LED in the front of the MSR240P indicates the presence of


supply voltage. A blinking yellow LED signals data exchange activity
through the RS232/RS485 interface.

The transmission rate for the RS485 can be set with the help of two
DIP switch segments at 2400, 4800, 9600, or 19200 baud.

The station address can be set by 5 additional DIP switch segments.


Up to 32 stations can be connected onto a single RS485 network.

The connected supervisory monitoring or data acquisition system


can process and store the data, display it, and record the reason
causing a shutdown, along with the time and date of each such
occurrence. This makes fault diagnosis much easier.

Features
Data Transmission
RS232 or RS485
Galvanically Isolated interfaces
17.5mm DIN housing
2 Diagnostic LEDs
Removable terminals

4-84
Safety Relays
Modular Monitoring Safety Relays
Minotaur MSR240P
Product Selection
Interface Type Catalogue Number
RS232 440R-H23181
RS485 440R-H23182
RS232 + RS485 440R-H23183

Dimensionsmm (inches) Block Diagram


17.5 (0.68) A B Gnd RS485
99 (3.89) T
TxD Gnd RS232

MSR240P
114.5
(4.5)

Typical Wiring Diagrams

manual reset <_


output active
monitoring active +
EDM active
_
MSR245

_ T
+

24V DC
+24V DC
Termination or Safety Gate

Closed
Fuses

L1 L2 L3
A1 S41 S12 S22 S32 S51 Y31 Y40 Y41 Y42 13 23 31 13 23 33 43 A B Gnd
Expansion Cable

MSR230P T
TxD Gnd
K1
MSR210P
MSR240P K2

A2 S11 S42 S52 S62 S21 Y30 Y32 Y33 S34 Y1 Y2 14 24 32 14 24 34 44

M
E-Stop K1 K2 K3 K4 K5 K6
Reset

Ground Output Inputs


Active Closed

4-85
Safety Relays
Modular Monitoring Safety Relays
Minotaur MSR245P
Specifications
Standards IEC/EN60204-1, ISOTR12100
Approvals CE marked for all applicable
directives
Power Supply 24V DC
Power Consumption 0.5W
Interface RS232
Pollution Degree 2
Operating Temperature -5C to +55C (+23F to 131F)
Humidity 90%RH
Enclosure Protection IP40 (NEMA 1)
Terminal Protection IP20
Conductor Size 0.22.5mm2 (2414 AWG)
Description Torque Settingsterminal 0.4 0.5Nm (3.544.43lbin)
screws
The MSR245P is a display module for the modular Minotaur
MSR200 family of monitoring safety relays. The MSR245P Display Mounting Panel cut out or 35mm DIN rail
Module is interfaced to an MSR200 system through an MSR240P (option)
Communication Module, using the RS232 interface, with a two-core Weight 250g (0.55lbs)
shielded cable. The display is refreshed approximately every six Vibration 10-55 Hz, 0.35mm
seconds.
Shock 10g, 16ms, 100 shocks
Using the four-line LCD display and the three function key-switches,
the configuration of external circuits, and the on-off status of all Example Messages
inputs of the system can be checked and interrogated.
Bold = standard text
The microprocessor, in the base module, scans all the inputs starting Not Bold = text depending on function
with the base module and working its way to the left. The first
scanned input is base module input 1. The last scanned input System menu:
would be input 2 of the module furthest from the base module. Manual/auto reset
Output active/deactivated
The display shows the lowest scanned input that de-energized the Monitoring active/device ready
safety outputs (safety outputs open). After the lowest scanned input EDM active/deactivated (feedback circuit)
is cleared, the display will refresh and show the next input which is
open. In this way, each open input circuit can be troubleshot and Input configuration:
closed. When all inputs are closed, the user can scroll through the Input Module 4
display. MSR220 emergency off
Input 1: 2-channel
The MSR245P requires 24V DC supply voltage. The power supply Input 2: 1-channel
input as well as the RS232 are galvanically isolated from the MSR200
system, but can be connected non isolated if required. Functions/Interruption messages:
Input Module 4
Input 2 causes interrupt
Features safety mats or cross-fault causes interrupt
Recalls and displays system information transmission fault
Simple menu selection fault EDM loop
Stores details of last registered stop occurrence fault Y40 loop
Clearly readable backlit display malfunction
Back-lit 4-line alphanumeric display Output active/inactive
RS232 interface

4-86
Safety Relays
Modular Monitoring Safety Relays
Minotaur MSR245P
Product Selection
Description Catalogue Number
Display Module 440R-H23184
DIN Rail Base Adaptor Kit 440R-H23185

Dimensionsmm (inches)

MSR245P
manual reset
<_ 16
72 output active (0.62)
(2.83) monitoring active +
EDM active _ 68
(2.67)

57
144 (5.66) (2.24)
Front cut out: 68 x 138
Optional DIN rail mounting base EN 50022-35 x 7.5

Typical Wiring Diagram

MSR245P
manual reset <_
output active
monitoring active +
EDM active _

_ T
+

24V DC
+24V DC
Termination or Safety Gate

Closed
Fuses

L1 L2 L3
A1 S41 S12 S22 S32 S51 Y31 Y40 Y41 Y42 13 23 31 13 23 33 43 A B Gnd
Expansion Cable

MSR230P T
TxD Gnd K1
MSR210P
MSR240P K2

A2 S11 S42 S52 S62 S21 Y30 Y32 Y33 S34 Y1 Y2 14 24 32 14 24 34 44

M
E-Stop K1 K2 K3 K4 K5 K6
Reset

Ground Output Inputs


Active Closed

4-87
Safety Relays
Notes

4-88