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Copper and Copper Alloy Wire Materials

Our pride is in our high quality and high reliability

130

Furukawa Electric Co., Ltd. is proud of its 130-year history as a leading manufacturer in the electric wire, wrought copper, and
aluminum industries. Copper Wire Production Department of Electric Conductor Division has established a comprehensive
production system that encompasses all processes from fusion and casting to wire drawing. We have met the needs of
customers in a number of areas, including energy, automobiles, and electronics. By continuing to develop different types of
alloys and offering products with high purity and precision, we earn the appreciation and trust from our customers.

Types of copper wires


SCRSouthwire Continuous RodTPC: Tough Pitch Copper

We offer many types of products, ranging from oxygen-free copper wires to dilute copper alloys, in addition to tough pitch
copper (TPC) manufactured by Southwire Continuous Rod (SCR).

Product type Features Applications (typical examples)

TPC
High Electrical Conductivity Electrical Wire and Cable etc.
/ /
TPCSP
High Surface Quality/High Drawability Enameled Wire/Fine Wire etc.
TPC 0.15%Sn
//ABS/
0.3%Sn /
Cable for Medical Equipment/Robot Cable/
0.6%Sn High Tension/Bending Fatigue
ABS Cable/Speaker Cable etc.
0.7%Sn
/ /
0.08%Ag
Heat Resistance/High Electrical Conductivity etc. Commutator/Heat Proof Cable etc.
OFCGrade1
OFC /
OFCGrade2
High Electrical Conductivity Audio Cable/Electronic Appliance etc.
PC UHD
UHD-0.6%Ag
///
UHD-1%Ag
Heat Resistance/Bending Fatigue/High-strength/ /
UHD-2%Ag
UHD High Electrical Conductivity //
UHD-4%Ag
Micro Speaker Coil/Micro Vibrator/Medical Device/
//// Audio Cable/Heater Wire etc.
UHD-20HT
Heat Resistance/Bending Fatigue/High-strength/
UHD-40HT
High Electrical Conductivity/Environmentally Considerate
TPC: Tough Pitch Copper Oxygen amount: 200 500ppmCuAg99.90
OFC: Oxygen-Free Copper Oxygen10ppmGrade1: Cu99.99 Grade2: Cu99.98
UHD: Ultra High Drawability SP: Shaving Process

Standard specifications of major product types



Product type Class Wire diameter Tensile Strength Elongation Electrical Conductivity Product type Class Wire diameter Tensile Strength Elongation Electrical Conductivity
(mm) (MPa) (%) (%) (mm) (MPa) (%) (%)
2.6 434 0.86 97 2.6 431 96
0.08%Ag H 0.2
0.9 452 0.46 96 0.9 451 96
TPC
0.65 455 0.40 96 UHD 2.6 430 91
H 0.2
0.65 275 20 100 0.6%Ag 0.65 500 86
2.6 461 85 UHD 2.6 450 90
0.2
0.9 490 0.2 84 1%Ag 0.65 550 85
0.15%Sn
0.65 539 80 UHD 2.6 520 87
H 0.2
0.65 196-255 20 86 2%Ag 0.65 600 82
2.6 480 75 UHD 2.6 600 80
0.2
0.9 519 0.2 73 4%Ag 0.65 730 77
0.3%Sn
0.65 568 70 UHD 2.6 480 87
H 0.2
0.6 216-274 20 78 20HT 0.65 550 82
2.6 559 57 UHD 2.6 560 80
H 0.2
0.9 588 0.2 56 40HT 0.65 680 77
0.7%Sn
0.65 637 56
0.65 235-294 20 58
0.4 2.6mm
Available sizes: 0.4 to 2.6mm (other sizes are available through consultation)
Main properties of our alloy wires




Tensile
Tensile
Strength
Tensile Strength
and
Strength and
Electric
and Electric
Conductivity
Electric Conductivity
Conductivity


2.6mm

2.6mmH
H

0.65mm

0.65mmH
H

TPC
TPC
TPC
100
100 100
100

Conductivity (%IACS)
(%IACS)
100 100
Conductivity (%IACS)
(%IACS)

Conductivity(%IACS)
TPC TPC
Conductivity(%IACS)

TPC
20HT
20HT

20HT2%Ag 20HT
20HT
9090
90 2%Ag
2%Ag 9090
90 Conductivity 20HT2%Ag2%Ag
Tensile
Tensile
0.15%Sn
0.15%Sn Strength
Strength and
and Electric
Electric Conductivity
0.15%Sn
0.15%Sn 2%Ag TPC
TPC
TPC
0.15%Sn 0.15%Sn


4%Ag
4%Ag
4%Ag TPC-Sn
TPC-Sn

Conductivity
8080 8080
80 4%Ag
4%Ag TPC-Sn
Conductivity

80 0.3%Sn
0.3%Sn
0.3%Sn 40HT
40HT
40HT 0.3%Sn
0.3%Sn 40HT
0.3%Sn
4%Ag
Tensile Strength
Tensile and
Strength Electric
and Conductivity
Electric
Conductivity
40HT
UHD
UHD
2.6mmH
2.6mm H 0.65mmH
0.65mm H
40HT UHD
7070
70 7070
70 UHD-HT
UHD-HT
UHD-HT
TPC
100 TPC0.7%Sn
100
2.6mm
2.6mm
H
H 100
100
0.65mm0.7%Sn
0.7%Sn
0.65mm
0.7%Sn HH

(%IACS)
(%IACS)
0.7%Sn
(%IACS)
(%IACS)

0.7%Sn TPCTPC
6060
60 6060
60

Electric
Electric
20HT
20HT
Electric
Electric

Electric
90 TPC TPC 2%Ag 20HT
20HT
Electric

90
100
100 2%Ag 90
10090
100

(%IACS)
(%IACS)
2%Ag
2%Ag
(%IACS)
(%IACS)

5050 0.15%Sn 5050 TPC TPC


0.15%Sn TPC
TPC
50
0.15%Sn 50 0.15%Sn
4%Ag

Conductivity
400400 500500 600
600 700
700
4%Ag 800
800 900
900 400400 500500 600
600 700700
700 800800
4%Ag900
900 TPC-Sn

Conductivity
20HT TPC-Sn
Conductivity

20HT
90400 500 2%Ag
600
40HT 700 800 900 90400 500 20HT 600 800 900
Conductivity

8080
90 0.3%Sn
0.3%Sn 2%Ag
40HT 8080
90 20HT
0.3%Sn
0.3%Sn
4%Ag
2%Ag
2%Ag
40HT
40HT UHD
TPC
UHD
TPC
0.15%Sn Tensile
0.15%Sn Tensile
Strength
Strength
Tensile Strength(MPa)
(MPa)
(MPa) Tensile
Tensile
0.15%Sn
0.15%Sn
TensileStrength
Strength
(MPa)
Strength (MPa)
(MPa)
4%Ag

Conductivity
4%Ag

Conductivity
7070 7070 TPC-Sn
UHD-HT
TPC-Sn
UHD-HT
Conductivity
Conductivity

8080 0.3%Sn0.3%Sn 40HT40HT 80 80 0.3%Sn


4%Ag
4%Ag
0.3%Sn 0.7%Sn
0.7%Sn 40HT
40HT UHD
UHD
0.7%Sn
0.7%Sn
6060
7070 Electric 6060
7070 UHD-HT
UHD-HT
Electric
Electric
Electric

0.7%Sn
0.7%Sn
0.7%Sn
0.7%Sn
5050
60 60 5050
6060
400 500 500 600 700 700 800
800 900 900 400 500
500 600 600 700700 800 900 900
Electric

400 600 400 800


Electric




Conductivity (%IACS) Electric
(%IACS) Electric


50 50 Tensile
Tensile Strength
Strength (MPa)
(MPa) at 5050 Tensile Strength
Tensile Strength (MPa)
(MPa)
Bending
Bendingfatigue
fatigue 0.06mm
at at
Tensile
Tensile
Strength
Strength
andand
Electric
Electric
Conductivity
Conductivity at0.06mm
0.06mm(H)(H) 0.06mm
Tensile
400400Strength
500and
500 600 Electric
600 700 Conductivity
700 800
800 900 at
900 0.06mm (H) 400
400 500
500 600 600 Bending
700
700 800 fatigue
800 900at
9000.06mm
r=10d,
r=10d,W=20g
W=20g
100
100

100 TPC (MPa)
Properties after drawn Tensile down to ultra r=10d, W=20g
fine wire
Conductivity(%IACS)

TPC
Tensile
Tensile
TPC Strength
Strength(MPa) Strength
Tensile
100,000
100,000
100,000 (MPa)
Strength (MPa) to Fracture Time to Fracture
Fracture
to Fracture
TPCTPC
TPC 9090
90 80,000
80,000
80,000
TPC-Sn
TPC-Sn
TPC-Sn
Conductivity

20HT
20HT2%Ag
2%Ag 60,000
60,000
60,000
UHDUHD
0.15%Sn 20HT 2%Ag
0.15%Sn
0.15%Sn
8080 UHD
Time to

80
Tensile
Tensile Strength
Strength andand Electric
Electric Conductivity
Conductivity at
at4%Ag0.06mm
0.06mm (H)UHD-HT
(H)UHD-HT 40,000
40,000Bending
Bending fatigue
fatigue at at 0.06mm
0.06mm
4%Ag UHD-HT 40,000
to FractureTime



0.3%Sn
0.3%Sn
0.3%Sn 4%Ag

100
100 r=10d,
r=10d, W=20g
W=20g
20,000
20,000
(%IACS)
(%IACS)

70 70
70
Tensile TPC
Strength
Tensile TPC
andand
Strength Electric 40HT
40HT
Conductivity
Electric at
Conductivity
40HT 0.06mm
at0.06mm (H)(H) 20,000
100,000
100,000Bending fatigue
Bending 0.06mm
at at
fatigue 0.06mm
Electric
Electric

0 0
Electric

100
100 TPC 0.7%Sn
0.7%Sn 0 r=10d,
r=10d,W=20g
W=20g
80,000
(%IACS)

0.7%Sn 80,000
(%IACS)

6090
9060 TPC TPC
TPC 100,000
100,000
1 C
10155 PPSCC
.3%% n
000. . SSSnn
3.73%% n
00.0. . %SSSnn
U00 87%% n
UHH 8-81%%Angn
U D-1--1 AAAgg
g
UU D-2--2 AAAgg
g
D4-4%%Aggg
UU D-2--2 HggT
DD-- HTT
4400 T
TT
60
to Fracture
to Fracture

H.0.0 %SS

DHD-- %AA
HDD 0AA
HH 4000HH

HH
0 . TP

TPC-Sn
Conductivity

00. . 5T%
%

HDD %
H 2%%
DD %
HUH 4%%
TPC-Sn
Conductivity

400
400
400 600600 800800 1000
1000
1000 1200
1200
T

600 800 1200 60,000


60,000

UHH 2
20HT
0.15%Sn20HT 2%Ag 2%Ag 80,000
7

0.15%Sn 80,000
0

9090 UHD
TPC
UHD
TPC
D

8080 Tensile
TensileStrength
Strength(MPa)
(MPa)
Tensile Strength (MPa)
HH

UU
40,000
40,000
UU
UU
TPC-Sn
Conductivity

UHD-HT
TPC-Sn
Conductivity

Time Time

UHD-HT
Time Time

20HT
0.3%Sn
0.3%Sn 20HT2%Ag
2%Ag 4%Ag
4%Ag 60,000
60,000
0.15%Sn
0.15%Sn UHD
UHD
80
7080
70 40HT 20,000
20,000
40HT
4%Ag
4%Ag UHD-HT
UHD-HT 40,000
40,000
Electric

0.3%Sn
0.3%Sn
Electric

0.7%Sn 0.7%Sn 0 0
70 70 40HT
40HT
20,000
20,000
6060
01.5 SCn01. 5%SC
00. SSn00. % Sn

U 0 .0.78%USnn0.087%Snn
UU D-8 UUAHnD- 8%A n
UU D--1 UUAAHgD--1%AAg
U D--2 UAAHgD--2%AAg
UU D-4- %UUAgHgD--4%Agg
DD- Hg D - 0H g
D- HT - 0H T

T
1 C 15 T C

3 n
.37% n .73%Sn

D % H D 1% g
D % H D 2% g
U D 4%U gD 4% Ag

U -2 UHT - 20 T
40 T 40 T
00 %S0 0. % S
H .0 %SH .0 % S

HH 20AH D 2 A
H 400H D 4 H
H
TP 0. %P
0 . TP 0 . TP


0 0

Electric


Electric

400 600
400 600 800800 1000
0.7%Sn
1000 1200
1200
0.7%Sn
6060 Thermal
Thermal
resistance
resistance
at
at
0.06mm
0.06mm Comparison
Comparison
of impurities
of
of impurities
content at
content at
at0.06mm
0.06mm
g
g

AH

T
Thermal resistance
Tensile Strength at
Tensile Strength (MPa) 0.06mm
(MPa) Comparison impurities content 0.06mm
H
0. 5%
%
Intensity of Luminescence
Luminescence

3%

HH 1%
HH 2%
%

400400 600 600 800 800 1000 1000 1200


1200
Luminescence

1200
1200
1200
3030
30

H

Tensile Strength
Tensile Strength (MPa)
(MPa)
H

Alloys are obtained high-strength High performance of reverse bending test


1000
1000
1000 UHD-40HT
UHD-40HT
UHD-40HT 2525
25
UHD-20HT
UHD-20HT
Analysis
Analysis
Tensile Strength (MPa)
(MPa)

UHD-20HT
Analysis
Strength(MPa)

800
800
800 2020
20
UHD-4%Ag
UHD-4%Ag
UHD-4%Ag
600
600 UHD-2%Ag
UHD-2%Ag
UHD-2%Ag 15 15
600 Thermal
Thermal resistance at
resistance 0.06mm
at0.06mm Comparison
15
Comparison of of impurities
impurities content
content at at 0.06mm
0.06mm
TensileStrength

of
Intensity of

0.7%Sn
0.7%Sn
0.7%Sn

Luminescence
of Luminescence

1200
1200 3030
Intensity

400
400
400 0.3%Sn
0.3%Sn
0.3%Sn 1010
10
Thermal resistance
Thermal atat0.06mm
resistance 0.06mm Comparison of impurities
Comparison content
of impurities at
content 0.06mm
at0.06mm
0.15%Sn
0.15%Sn
0.15%Sn
of Luminescence
Luminescence

1000
1000
200
200
1200
1200 UHD-40HT
UHD-40HT 525
25
30 5
30
Tensile

200 TPCTPC
TPC 5
UHD-20HT
Analysis

UHD-20HT
(MPa) (MPa)

Analysis
(MPa)(MPa)

800
800
0 0
1000
1000 2020
025
25 0
0 UHD-4%Ag
UHD-40HT
UHD-4%Ag
UHD-40HT 0
0 00100
100
100200
200
300
200 300
300400
400
500
400 500
600
500 600
600700
700
700 UHD-2%Ag
UHD-20HT TPC
TPC
TPC UHD
UHD
UHD UHD-HT
UHD-HT
UHD-HT
UHD-2%Ag
Analysis

UHD-20HT
Analysis

600
600 1515
Strength
Strength

800
800 Annealing
Annealing
Temperature
Temperature
(C)
(C) 20
of

Annealing Temperature (C) 0.7%Sn


UHD-4%Ag
0.7%Sn
UHD-4%Ag
20
Intensity
Intensity

400
400
600
600 0.3%Sn
UHD-2%Ag
0.3%Sn
UHD-2%Ag 1010
1515
Strength
Strength

of

0.15%Sn
0.7%Sn
0.15%Sn
0.7%Sn
TensileTensile

200 5
Intensity
Tensile

200
Intensity

400
400 TPCTPC
0.3%Sn
0.3%Sn 510
10
0.15%Sn
0.15%Sn
0 0 0 05
Tensile

200
200 TPCTPC 5
0 0100
100 200
200 300
300 400
400 500
500 600600 700
700 TPC
TPC UHD
UHD UHD-HT
UHD-HT
Annealing
0 0 Annealing Temperature
Temperature (C)
(C) 0 0
0 0100
100200 300
200 400
300 500
400 600
500 600700
700 TPC
TPC UHD
UHD UHD-HT
UHD-HT
Annealing Temperature
Annealing (C)
Temperature (C)
UHD
Ag Impurities that cause wire breakages have been
Alloys (especially those containing Ag) feature excellent thermal managed thoroughly with UHD (featuring excellent
resistance, and have been used in high-temperature environments wire drawing properties)
Typical packaging (for export)

We make suggestions for packaging to suit the mass and wire diameter.

1t 300kg
Box Pack

650H870mmMax: 300kg
W960L960H1070mmMax: 1t
/ Pail-packed Wire
1t BoxFor 2.6mm 300kg PackFor 0.9 1.3mm

100kg
Spool

450mm

310mm Max: 110kg


/ Spooled Wire
100kg SpoolFor 0.4 1.3mm

http://www.furukawa.co.jp/

519-0292 2016 +81-595-85-2057 +81-595-85-1917


100-8322 223 +81-3-3286-3338 +81-3-3286-3942

http://www.furukawa.co.jp/english/
ELECTRIC CONDUCTOR DIVISION
COPPER WIRE PRODUCTION DEPARTMENT
20-16 Nobono-cho Kameyama-shi, Mie 519-0292, Japan
Tel: +81-595-85-2057 Fax: +81-595-85-1917

HEAD OFFICE
Marunouchi Nakadori Bldg., 2-3, Marunouchi 2-chome, Chiyoda-ku, Tokyo 100-8322, Japan
Tel: +81-3-3286-3338 Fax: +81-3-3286-3942

FURUKAWA ELECTRIC SINGAPORE PTE. LTD. (FES)


60 Albert Street, #13-10 OG Albert Complex, Singapore 189969
Tel: +65-6224-4686 Fax: +65-6336-2635

FURUKAWA SHANGHAI LTD. (FSL)


Room 1006, Hongyi Plaza, 288 Jiujiang Road, Shanghai 200001, P. R. China
Tel: +86-21-3366-5305 Fax: +86-21-3366-5315

FURUKAWA ELECTRIC HONG KONG LTD. (FEHK)


Suite 1810, 18/F Tower2, 33 Canton Road, China Hong Kong City, Tsim Sha Tsui, Kowloon, Hong Kong
Tel: +852-2512-8938 Fax: +852-2512-9717

 The products and their appearances, as described in this brochure, are subject to change for
improvement without prior notice.

Export Control Regulations


The products and/or technical information presented in this publication may be subject to
the application of the Foreign Exchange and Foreign Trade Act and other related laws and

regulations in Japan.
( EAR:Export Administration In addition, the Export Administration Regulations (EAR) of the United States may be applicable.
Regulations) In cases where exporting or reexporting the products and/or technical information presented
in this publication, customers are requested to follow the necessary procedures at their own
responsibility and cost.
Please contact the Ministry of Economy, Trade and Industry of Japan or the Department of

Commerce of the United States for details about procedures.

This catalogue is printed using environmentally friendly paper and ink.



DC-008 2F5 TR 30

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