Heat Ex Changers Estimation

Dimensions
a Shell,tubes,dish,flanges etc
sl.no Particulars OD
1 Shell 205
2 Tubes 25.4
3 Tube Sheet ---
4 Flange 307
5 Dishes 205
b Tube Supports
1 Baffles 199
2 Tie Rod 8
3 Spacers 10
c Partition Plate
sl.no Particulars Ht
1 Tubes partition plate
d Vessel Supports
1 leg plate(Vertical) 300
2 leg support(Horizontal) 215
3 leg pad plate 265
d1 Bolts and Nuts Lg

80mm
e Price list
Extra
sl.no MOC Actual Price
4.00%
1 Price SS304 220 8.8
3 MS Price 45 1.8
4 Cu Price/SS Price
WEIGHT CALCULATION AND COST ESTIMATION

Sl.no Item Size Wt in kg
1 shell 440mm diax3000l 37.92197625
2 tubes 1"odx16swgx3000l3.23047872
3 tube sheet 582diax28thk 9.476171456
4 Main flange 582odx462idx24th 4.5219664
5 Nozzle flanges 2",150lb 4
3/4",150lb 1
6 Dish end 440diax150htx5thk1.069544655
7 leg plate 400x150x12 3.6
8 leg support 300x150x10 3.091728
9 leg pad plate 540x150x6thk 1.111754
10 partion plate 150x 440x8thk 4.224
11 baffles 438diax3thk 0.4665987825
12 tie rod 10diax2500lg 1.206528
13 spacers 1/2"diaX18swgx9810.3444
14 gaskets 582odx462idx3thk 2
15 bushes&plugs 3/4",MS 0.1
16 fastners(5/8"x3.5"lg,bolts,nuts,washers MS)
17 nozzle pipes
18 painting redoxide,2litre
A Total raw material cost
Add 5% wastege on raw material
B Total
less scrap rate
C total
other processes cost
D Total
Labour charges
E Total
sub contract labour charges
F Total
Consumables
G Total
ID Thk Lg/Ht Qty HTA 3
200 2.5 3000 1 TUBE SIZE 25.4
22.2 1.6 3000 16 TUBE LENGTH 3
307 16 ---- 2 NO OF TUBES 13
207 14 --- 2 16
200 2.5 --- 2
ID Thk Lg/Ht Qty

--- 2.5 --- 5
3000 4
500.0 20
Wt Thk Qty
Wt Thk Qty
214.70333 10 2
100 12 2
150 3.5 2
Dia Qty Per heaSide Qty

5/8" 11.76 2 24
Total P&F Total

3%
228.8 6.864 235.7
46.8 1.404 48.2

480.00
T ESTIMATION
Qty Total wt Price/kg Total price MOC Density
1 37.921976 235.7 8937 ss 8
15.530261 50.170176 480.0 24082 cu 9
2 18.952343 235.7 4466 ss 8
2 9.0439328 48.2 436 ms 8
2 8 48.2 386 ms 8
1 1 48.2 48 ms 8
2 2.1390893 480.0 1027 cu 9
2 7.2 48.2 347 ms 8
2 6.183456 48.2 298 ms 8
2 2.223508 480.0 1067 ss 8
4 16.896 480.0 cu 8
5 2.3329939 480.0 1120 cu 8
4 4.826112 235.7 1137 SS 8
20 6.888 235.7 1623 SS 8
2 4 10 20 SS 8
1 0.1 235.7 236 SS 8
24 15 80.0 1882 ms 8
30 480.0 14400 cu 9
1000
223 62512
3126
65637
5.5719397 0.0 0 MS
65637
3282
68919
17230
86149
4307
90456
4523
94979 RECENT
Add 5% 4748.95188 99727.99

Add 10% 9497.90376 104476.94
Add 15% 14246.8556 113974.85
M2
MM OD
M
NOS
22.2
119.406
#REF!
#REF!
Dimensions
1 Shell 360
2 Tubes 25.4
3 Tube Sheet ---
4 Flange 462
5 Dishes 360
b Tube Supports
1 Baffles 349
2 Tie Rod 8
3 Spacers 10
c Partition Plate
d Vessel Supports
sl.no Particulars Lg
1 leg plate (Horizontal) 250
2 Gusset Plate support 200
3 leg pad plate 250

80mm
e Price list
Extra
4.00%
1 Price SS304 220 8.8
3 MS Price 45 1.8
4 Cu Price

1 shell 440mm diax3000l 88.79292
2 tubes 1"odx16swgx3000l1.91435776
3/4",150lb 1
7 leg plate 400x150x12 4.8
8 leg support 300x150x10 2.88
12 tie rod 10diax2500lg 0.804352
16 fastners(5/8"x3.5"lg,bolts,nuts,washers MS) 0.19
17 nozzle pipes
B Total
less scrap rate
C total
D Total
Labour charges
E Total
F Total
Consumables
G Total
350 5 2000 1 TUBE SIZE 25.4
22.2 1.6 2000 66 TUBE LENGTH 2
462 25 ---- 2 NO OF TUBES 63
362 23 --- 2 66
350 5 --- 2
ID Thk Lg/Ht Qty

--- 2.5 --- 5
2000 4
333.3 20
Wt Thk Qty
Wt/Ht Thk Qty

200 16 4
150 12 8
250 5 4

5/8" 18.72 2 37
Total P&F Total

3%
228.8 6.864 235.7
46.8 1.404 48.2

240.00
T ESTIMATION
1 88.79292 235.7 20925 ss 8
65.651303 125.68008 240.0 30163 cu 8
2 67.064105 235.7 15805 ss 8
2 23.818874 48.2 1148 ms 8
2 8 48.2 386 ms 8
1 1 48.2 48 ms 8
2 13.193384 240.0 3166 cu 9
2 9.6 48.2 463 ms 8
2 5.76 48.2 278 ms 8
2 3 240.0 720 ss 8
4 16.896 240.0 cu 8
5 7.1756014 240.0 cu 8
4 3.217408 235.7 SS 8
20 6.888 235.7 SS 8
2 4 10 20 SS 8
1 0.1 235.7 236 SS 8
37 7.1125903 80.0 569 ms 8
30 240.0 7200 cu 8
1000
421 82127
4106
86233
10.532474 0.0 0 MS
86233
4312
90545
22636
113181
5659
118840
5942
124782 RECENT
Add 5% 6239.08776 131020.84

Add 10% 12478.1755 137259.93
Add 15% 18717.2633 149738.11
M2
MM OD
M
NOS
22.2
Dimensions
1 Shell 490
2 Tubes 25.4
3 Tube Sheet ---
4 Flange 592
5 Dishes 490
b Tube Supports
1 Baffles 479
2 Tie Rod 8
3 Spacers 10
c Partition Plate
d Vessel Supports
3 leg pad plate 250

80mm
e Price list
Extra
4.00%
1 Price SS304 220 8.8
3 MS Price 45 1.8
4 Cu Price

1 shell 440mm diax3000l 120.85703
2 tubes 1"odx16swgx3000l2.15365248
3/4",150lb 1
7 leg plate 400x150x12 4.8
12 tie rod 10diax2500lg 0.804352
17 nozzle pipes
B Total
less scrap rate
C total
D Total
Labour charges
E Total
F Total
Consumables
G Total
480 5 2000 1 TUBE SIZE 25.4
22.2 1.6 2000 141 TUBE LENGTH 2
592 25 ---- 2 NO OF TUBES 138
492 23 --- 2 141
480 5 --- 2
ID Thk Lg/Ht Qty

--- 2.5 --- 5
2000 4
333.3 20
Wt Thk Qty
Wt/Ht Thk Qty

200 16 4
150 12 8
250 5 4

5/8" 24.55 2 49
Total P&F Total

3%
228.8 6.864 235.7
46.8 1.404 48.2

490.00
T ESTIMATION
1 120.85703 235.7 28482 ss 8
140.83287 303.30505 490.0 148619 cu 9
2 110.11579 235.7 25950 ss 8
2 31.334538 48.2 1510 ms 8
2 8 48.2 386 ms 8
1 1 48.2 48 ms 8
2 24.442372 490.0 11977 cu 9
2 9.6 48.2 463 ms 8
2 5.76 48.2 278 ms 8
2 3 490.0 1470 ss 8
4 19.008 490.0 cu 9
5 13.516943 490.0 cu 8
4 3.217408 235.7 SS 8
20 6.888 235.7 SS 8
2 4 10 20 SS 8
1 0.1 235.7 236 SS 8
49 9.3299446 80.0 746 ms 8
30 490.0 14700 cu 9
1000
703 235885
11794
247679
17.586877 0.0 0 MS
247679
12384
260063
65016
325079
16254
341333
17067
358400 RECENT
Add 5% 17919.9789 376319.56

Add 10% 35839.9577 394239.53
Add 15% 53759.9366 430079.49
M2
MM OD
M
NOS
22.2
Dimensions
1 Shell 525
2 Tubes 25.4
3 Tube Sheet ---
4 Flange 627
5 Dishes 525
b Tube Supports
1 Baffles 514
2 Tie Rod 8
3 Spacers 10
c Partition Plate
d Vessel Supports
3 leg pad plate 250

80mm
e Price list
Extra
4.00%
1 Price SS304 220 8.8
3 MS Price 45 1.8
4 Cu Price

1 shell 440mm diax3000l 129.489675
2 tubes 1"odx16swgx3000l2.15365248
3/4",150lb 1
7 leg plate 400x150x12 4.8
12 tie rod 10diax2500lg 0.804352
17 nozzle pipes
B Total
less scrap rate
C total
D Total
Labour charges
E Total
F Total
Consumables
G Total
515 5 2000 1 TUBE SIZE 25.4
22.2 1.6 2000 160 TUBE LENGTH 2
627 25 ---- 2 NO OF TUBES 157
527 23 --- 2 160
515 5 --- 2
ID Thk Lg/Ht Qty

--- 2.5 --- 5
2000 4
333.3 20
Wt Thk Qty
Wt/Ht Thk Qty

200 16 4
150 12 8
250 5 4

5/8" 26.12 2 52
Total P&F Total

3%
228.8 6.864 235.7
46.8 1.404 48.2

490.00
T ESTIMATION
1 129.48968 235.7 30516 ss 8
159.62826 343.78379 490.0 168454 cu 9
2 123.52113 235.7 29109 ss 8
2 33.357986 48.2 1608 ms 8
2 8 48.2 386 ms 8
1 1 48.2 48 ms 8
2 28.058846 490.0 13749 cu 9
2 9.6 48.2 463 ms 8
2 5.76 48.2 278 ms 8
2 3 490.0 1470 ss 8
4 19.008 490.0 cu 9
5 17.510003 490.0 cu 9
4 3.217408 235.7 SS 8
20 6.888 235.7 SS 8
2 4 10 20 SS 8
1 0.1 235.7 236 SS 8
52 15 80.0 4180 ms 8
30 490.0 14700 cu 9
1000
781 266216
13311
279527
19.532371 0.0 0 MS
279527
13976
293503
73376
366879
18344
385223
19261
404484 RECENT
Add 5% 20224.2076 424708.36

Add 10% 40448.4153 444932.57
Add 15% 60672.6229 485380.98
M2
MM OD
M
NOS
22.2
Dimensions
1 Shell 630
2 Tubes 25.4
3 Tube Sheet ---
4 Flange 732
5 Dishes 630
b Tube Supports
1 Baffles 619
2 Tie Rod 8
3 Spacers 10
c Partition Plate
d Vessel Supports
3 leg pad plate 250

80mm
e Price list
Extra
4.00%
1 Price SS304 220 8.8
3 MS Price 45 1.8
4 Cu Price

1 shell 440mm diax3000l 155.38761
2 tubes 1"odx16swgx3000l2.15365248
3/4",150lb 1
7 leg plate 400x150x12 4.8
12 tie rod 10diax2500lg 0.804352
17 nozzle pipes
B Total
less scrap rate
C total
D Total
Labour charges
E Total
F Total
Consumables
G Total
620 5 2000 1 TUBE SIZE 25.4
22.2 1.6 2000 254 TUBE LENGTH 2
732 25 ---- 2 NO OF TUBES 251
632 23 --- 2 254
620 5 --- 2
ID Thk Lg/Ht Qty

--- 2.5 --- 5
2000 4
333.3 20
Wt Thk Qty
Wt/Ht Thk Qty

200 16 4
150 12 8
250 5 4

5/8" 30.84 2 62
Total P&F Total

3%
228.8 6.864 235.7
46.8 1.404 48.2

490.00
T ESTIMATION
1 155.38761 235.7 36619 ss 8
253.60521 546.17749 490.0 267627 cu 9
2 168.3559 235.7 39675 ss 8
2 39.42833 48.2 1901 ms 8
2 8 48.2 386 ms 8
1 1 48.2 48 ms 8
2 40.404738 490.0 19798 cu 9
2 9.6 48.2 463 ms 8
2 5.76 48.2 278 ms 8
2 3 490.0 1470 ss 8
4 19.008 490.0 cu 9
5 25.394594 490.0 cu 9
4 3.217408 235.7 SS 8
20 6.888 235.7 SS 8
2 4 10 20 SS 8
1 0.1 235.7 236 SS 8
62 15 80.0 4934 ms 8
30 490.0 14700 cu 9
1000
1081 389154
19458
408612
27.018052 0.0 0 MS
408612
20431
429043
107261
536303
26815
563118
28156
591274 RECENT
Add 5% 29563.7206 620838.13

Add 10% 59127.4413 650401.85
Add 15% 88691.1619 709529.30
M2
MM OD
M
NOS
22.2
Dimensions
1 Shell 475
2 Tubes 25.4
3 Tube Sheet ---
4 Flange 577
5 Dishes 475
b Tube Supports
1 Baffles 469
2 Tie Rod 8
3 Spacers 10
c Partition Plate
d Vessel Supports
3 leg pad plate 547

80mm
e Price list
Extra
4.00%
1 Price SS304 220 8.8
3 MS Price 45 1.8
4 Cu Price

1 shell 440mm diax3000l 58.5786625
2 tubes 1"odx16swgx3000l2.15365248
3/4",150lb 1
7 leg plate 400x150x12 3.6
8 leg support 300x150x10 7.16376
12 tie rod 10diax2500lg 0.804352
17 nozzle pipes
B Total
less scrap rate
C total
D Total
Labour charges
E Total
F Total
Consumables
G Total
470 2.5 2000 1 TUBE SIZE 25.4
22.2 1.6 2000 128 TUBE LENGTH 2
577 25 ---- 2 NO OF TUBES 125
477 23 --- 2 128
470 2.5 --- 2
ID Thk Lg/Ht Qty

--- 2.5 --- 5
2000 4
333.3 20
Wt Thk Qty
Wt Thk Qty
497.48333 10 2
100 12 2
150 3.5 2

5/8" 23.88 2 48
Total P&F Total

3%
228.8 6.864 235.7
46.8 1.404 48.2

490.00
T ESTIMATION
1 58.578663 490.0 28704 ss 9
128.30261 276.31923 490.0 135396 cu 9
2 104.60629 235.7 24652 ss 8
2 30.467346 48.2 1469 ms 8
2 8 48.2 386 ms 8
1 1 48.2 48 ms 8
2 11.484403 490.0 5627 cu 9
2 7.2 48.2 347 ms 8
2 14.32752 48.2 691 ms 8
2 4.59886 490.0 2253 ss 8
4 19.008 490.0 cu 9
5 14.578259 490.0 cu 9
4 3.217408 235.7 SS 8
20 6.888 235.7 SS 8
2 4 10 20 SS 8
1 0.1 235.7 236 SS 8
48 15 80.0 3821 ms 8
30 490.0 14700 cu 9
1000
609 219349
10967
230317
15.234349 0.0 0 MS
230317
11516
241833
60458
302291
15115
317405
15870
333275 RECENT
Add 5% 16663.7728 349939.23

Add 10% 33327.5455 366603.00
Add 15% 49991.3183 399930.55
M2
MM OD
M
NOS
22.2
Dimensions
1 Shell 286
2 Tubes 25.4
3 Tube Sheet ---
4 Flange 388
5 Dishes 286
b Tube Supports
1 Baffles 279
2 Tie Rod 8
3 Spacers 10
c Partition Plate
d Vessel Supports
3 leg pad plate 350

80mm
e Price list
Extra
4.00%
1 Price SS304 220 8.8
3 MS Price 45 1.8
4 Cu Price/SS Price

1 shell 440mm diax3000l 63.4869378
2 tubes 1"odx16swgx3000l2.87153664
3/4",150lb 1
7 leg plate 400x150x12 3.6
8 leg support 300x150x10 4.3133376
12 tie rod 10diax2500lg 1.206528
17 nozzle pipes
B Total
less scrap rate
C total
D Total
Labour charges
E Total
F Total
Consumables
G Total
280 3 3000 1 TUBE SIZE 25.4
22.2 1.6 3000 36 TUBE LENGTH 3
388 16 ---- 2 NO OF TUBES 33
288 14 --- 2 36
280 3 --- 2
ID Thk Lg/Ht Qty

--- 2.5 --- 5
3000 4
500.0 20
Wt Thk Qty
Wt Thk Qty
299.53733 10 2
100 12 2
150 4 2

5/8" 15.40 2 31
Total P&F Total

3%
228.8 6.864 235.7
46.8 1.404 48.2

240.00
T ESTIMATION
1 63.486938 235.7 14962 ss 8
36.414028 104.56422 240.0 25095 cu 8
2 30.272592 235.7 7134 ss 8
2 11.894355 48.2 573 ms 8
2 8 48.2 386 ms 8
1 1 48.2 48 ms 8
2 4.4410124 240.0 1066 cu 8
2 7.2 48.2 347 ms 8
2 8.6266752 48.2 416 ms 8
2 3.3555584 240.0 805 ss 8
4 16.896 240.0 cu 8
5 4.5858079 240.0 1101 cu 8
4 4.826112 235.7 1137 SS 8
20 6.888 235.7 1623 SS 8
2 4 10 20 SS 8
1 0.1 235.7 236 SS 8
31 15 80.0 2463 ms 8
30 240.0 7200 cu 8
1000
325 65613
3281
68893
8.1284317 0.0 0 MS
68893
3445
72338
18084
90422
4521
94944
4747
99691 RECENT
Add 5% 4984.53402 104675.21

Add 10% 9969.06805 109659.75
Add 15% 14953.6021 119628.82
M2
MM OD
M
NOS
22.2
190.272
#REF!
#REF!
Dimensions
1 Shell 205
2 Tubes 25.4
3 Tube Sheet ---
4 Flange 307
5 Dishes 205
b Tube Supports
1 Baffles 199
2 Tie Rod 8
3 Spacers 10
c Partition Plate
d Vessel Supports
3 leg pad plate 265

80mm
e Price list
Extra
4.00%
1 Price SS304 220 8.8
3 MS Price 45 1.8
4 Cu Price/SS Price

1 shell 440mm diax3000l 37.92197625
2 tubes 1"odx16swgx3000l2.87153664
3/4",150lb 1
7 leg plate 400x150x12 3.6
8 leg support 300x150x10 3.091728
12 tie rod 10diax2500lg 1.206528
17 nozzle pipes
B Total
less scrap rate
C total
D Total
Labour charges
E Total
F Total
Consumables
G Total
200 2.5 3000 1 TUBE SIZE 25.4
22.2 1.6 3000 16 TUBE LENGTH 3
307 16 ---- 2 NO OF TUBES 13
207 14 --- 2 16
200 2.5 --- 2
ID Thk Lg/Ht Qty

--- 2.5 --- 5
3000 4
500.0 20
Wt Thk Qty
Wt Thk Qty
214.70333 10 2
100 12 2
150 3.5 2

5/8" 11.76 2 24
Total P&F Total

3%
228.8 6.864 235.7
46.8 1.404 48.2

240.00
T ESTIMATION
1 37.921976 235.7 8937 ss 8
15.530261 44.595712 240.0 10703 cu 8
2 18.952343 235.7 4466 ss 8
2 9.0439328 48.2 436 ms 8
2 8 48.2 386 ms 8
1 1 48.2 48 ms 8
2 1.9014127 240.0 456 cu 8
2 7.2 48.2 347 ms 8
2 6.183456 48.2 298 ms 8
2 2.223508 240.0 534 ss 8
4 16.896 240.0 cu 8
5 2.3329939 240.0 560 cu 8
4 4.826112 235.7 1137 SS 8
20 6.888 235.7 1623 SS 8
2 4 10 20 SS 8
1 0.1 235.7 236 SS 8
24 15 80.0 1882 ms 8
30 240.0 7200 cu 8
1000
217 40269
2013
42282
5.4266362 0.0 0 MS
42282
2114
44396
11099
55496
2775
58270
2914
61184 RECENT
Add 5% 3059.19323 64243.06

Add 10% 6118.38647 67302.25
Add 15% 9177.5797 73420.64
M2
MM OD
M
NOS
22.2
113.593
#REF!
#REF!
Dimensions
1 Shell 456
2 Tubes 25.4
3 Tube Sheet ---
4 Flange 558
5 Dishes 456
b Tube Supports
1 Baffles 449
2 Tie Rod 8
3 Spacers 10
c Partition Plate
d Vessel Supports
3 leg pad plate 528

80mm
e Price list
Extra
4.00%
1 Price SS304 220 8.8
3 MS Price 45 1.8
4 Cu Price

1 shell 440mm diax3000l 101.2239288
2 tubes 1"odx16swgx3000l3.23047872
3/4",150lb 1
7 leg plate 400x150x12 3.6
8 leg support 300x150x10 6.8772096
12 tie rod 10diax2500lg 1.206528
17 nozzle pipes
B Total
less scrap rate
C total
D Total
Labour charges
E Total
F Total
Consumables
G Total
450 3 3000 1 TUBE SIZE 25.4
22.2 1.6 3000 99 TUBE LENGTH 3
558 20 ---- 2 NO OF TUBES 96
458 15 --- 2 99
450 3 --- 2
ID Thk Lg/Ht Qty

--- 2.5 --- 5
3000 4
500.0 20
Wt Thk Qty
Wt Thk Qty
477.584 10 2
100 12 2
150 4 2

5/8" 23.03 2 46
Total P&F Total

3%
228.8 6.864 235.7
46.8 1.404 48.2

490.00
T ESTIMATION
1 101.22393 235.7 23855 ss 8
99.065331 320.02844 490.0 156814 cu 9
2 78.264455 235.7 18444 ss 8
2 19.153632 48.2 923 ms 8
2 8 48.2 386 ms 8
1 1 48.2 48 ms 8
2 12.700831 490.0 6223 cu 9
2 7.2 48.2 347 ms 8
2 13.754419 48.2 663 ms 8
2 5.0648064 490.0 2482 ss 8
4 19.008 490.0 cu 9
5 13.361421 490.0 6547 cu 9
4 4.826112 235.7 1137 SS 8
20 6.888 235.7 1623 SS 8
2 4 10 20 SS 8
1 0.1 235.7 236 SS 8
46 15 80.0 3684 ms 8
30 490.0 14700 cu 9
1000
660 239133
11957
251089
16.489351 0.0 0 MS
251089
12554
263644
65911
329555
16478
346033
17302
363334 RECENT
Add 5% 18166.7155 381501.03

Add 10% 36333.431 399667.74
Add 15% 54500.1466 436001.17
M2
MM OD
M
NOS
22.2
469.247
#REF!
#REF!
Dimensions
1 Shell 205
2 Tubes 25.4
3 Tube Sheet ---
4 Flange 307
5 Dishes 205
b Tube Supports
1 Baffles 199
2 Tie Rod 8
3 Spacers 10
c Partition Plate
d Vessel Supports
3 leg pad plate 265

80mm
e Price list
Extra
4.00%
1 Price SS304 220 8.8
3 MS Price 45 1.8
4 Cu Price

1 shell 440mm diax3000l 37.92197625
2 tubes 1"odx16swgx3000l3.23047872
3/4",150lb 1
7 leg plate 400x150x12 2.88
8 leg support 300x150x10 2.57644
12 tie rod 10diax2500lg 1.206528
17 nozzle pipes
B Total
less scrap rate
C total
D Total
Labour charges
E Total
F Total
Consumables
G Total
200 2.5 3000 1 TUBE SIZE 25.4
22.2 1.6 3000 20 TUBE LENGTH 3
307 16 ---- 2 NO OF TUBES 17
207 11 --- 2 20
200 2.5 --- 2
ID Thk Lg/Ht Qty

--- 2.5 --- 5
3000 4
500.0 20
Wt Thk Qty
Wt Thk Qty
214.70333 8 2
100 10 2
150 3.5 2

5/8" 11.76 2 24
Total P&F Total

3%
228.8 6.864 235.7
46.8 1.404 48.2

490.00
T ESTIMATION
1 37.921976 235.7 8937 ss 8
19.707014 63.66309 490.0 31195 cu 9
2 18.952343 235.7 4466 ss 8
2 7.1059472 48.2 343 ms 8
2 8 48.2 386 ms 8
1 1 48.2 48 ms 8
2 2.1390893 490.0 1048 cu 9
2 5.76 48.2 278 ms 8
2 5.15288 48.2 248 ms 8
2 2.223508 490.0 1090 ss 8
4 19.008 490.0 cu 9
5 2.6246182 490.0 1286 cu 9
4 4.826112 235.7 1137 SS 8
20 6.888 235.7 1623 SS 8
2 4 10 20 SS 8
1 0.1 235.7 236 SS 8
24 15 80.0 1882 ms 8
30 490.0 14700 cu 9
1000
234 69922
3496
73418
5.8591391 0.0 0 MS
73418
3671
77089
19272
96361
4818
101180
5059
106239 RECENT
Add 5% 5311.92658 111550.46

Add 10% 10623.8532 116862.38
Add 15% 15935.7797 127486.24
M2
MM OD
M
NOS
22.2
130.96
#REF!
#REF!
Dimensions
1 Shell 671
2 Tubes 25.4
3 Tube Sheet ---
4 Flange 773
5 Dishes 671
b Tube Supports
1 Baffles 664
2 Tie Rod 10
3 Spacers 12
c Partition Plate
d Vessel Supports
3 leg pad plate 753

80mm
e Price list
Extra
4.00%
1 Price SS304 220 8.8
3 MS Price 45 1.8
4 Cu Price

1 shell 440mm diax3000l 148.9501233
2 tubes 1"odx16swgx3000l3.9702312
3/4",150lb 1
7 leg plate 400x150x12 5.76
8 leg support 300x150x10 10.1197536
12 tie rod 10diax2500lg 1.8852
17 nozzle pipes
B Total
less scrap rate
C total
D Total
Labour charges
E Total
F Total
Consumables
G Total
665 3 3000 1 TUBE SIZE 25.4
21.4 2 3000 252 TUBE LENGTH 3000
773 25 ---- 2 NO OF TUBES 252
673 20 --- 2
665 3 --- 2
ID Thk Lg/Ht Qty

--- 4 --- 5
3000 4
500.0 20
Wt Thk Qty
Wt Thk Qty
702.76067 12 2
150 12 2
200 4 2

5/8" 32.68 2 65
Total P&F Total

3%
228.8 6.864 235.7
46.8 1.404 48.2

490.00
T ESTIMATION
1 148.95012 235.7 35102 ss 8
252 1000.4983 490.0 490244 cu 9
2 187.74361 235.7 44244 ss 8
2 36.346656 48.2 1752 ms 8
2 8 48.2 386 ms 8
1 1 48.2 48 ms 8
2 27.500936 490.0 13475 cu 9
2 11.52 48.2 555 ms 8
2 20.239507 48.2 976 ms 8
2 7.2265024 490.0 3541 ss 8
4 19.008 490.0 9314 cu 9
5 46.753714 490.0 22909 cu 9
4 7.5408 235.7 1777 SS 8
20 6.888 235.7 1623 SS 8
2 4 10 20 SS 8
1 0.1 235.7 236 SS 8
65 15 80.0 5228 ms 8
30 490.0 14700 cu 9
1000
1578 647132
32357
679488
39.457903 0.0 0 MS
679488
33974
713463
178366
891828
44591
936420
46821
983241 RECENT
Add 5% 49162.0279 1032402.59

Add 10% 98324.0558 1081564.61
Add 15% 147486.084 1179888.67
M2
MM OD
MM
NOS
1291.19
#REF!
#REF!
Size-15NB Size-65NB
Class Wt IN Kg 100mmlg pipes Total Wt Class WT IN Kg
#150 LB 0.316 0.808 1.124 #150 LB 2.580
Table-D 0.239 0.808 1.047 Table-D 1.765
Table-E 0.390 0.808 1.198 Table-E 1.765
Table-F 0.478 0.808 1.286 Table-F 2.557
Table-H 0.889 0.808 1.697 Table-H 3.037
Size-20NB Size-80NB
Class WT IN Kg 100mmlg pipes Total Wt Class WT IN Kg
#150 LB 0.673 0.102 0.775 #150 LB 3.135
Table-D 0.545 0.102 0.647 Table-D 2.108
Table-E 0.545 0.102 0.647 Table-E 2.108
Table-F 0.545 0.102 0.647 Table-F 3.021
Table-H 0.886 0.102 0.988 Table-H 4.153
Size-25NB Size-100NB
#150 LB 0.639 0.129 0.768 #150 LB 5.342
Table-D 0.677 0.129 0.806 Table-D 3.359
Table-E 0.677 0.129 0.806 Table-E 3.238
Table-F 0.779 0.129 0.908 Table-F 4.297
Table-H 1.058 0.129 1.187 Table-H 5.653
#150 LB 1.088 0.1899 1.278 #150 LB 6.619
Table-D 1.155 0.1899 1.345 Table-D 4.852
Table-E 1.155 0.1899 1.345 Table-E 4.689
Table-F 1.278 0.1899 1.468 Table-F 7.865
Table-H 1.671 0.1899 1.861 Table-H 10.367
#150 LB 1.758 0.239 1.997 #150 LB 11.612
Table-D 1.563 0.239 1.802 Table-D 7.312
Table-E 1.563 0.239 1.802 Table-E 7.130
Table-F 2.193 0.239 2.432 Table-F 12.452
Table-H 2.604 0.239 2.843 Table-H 15.938
Size-65NB
100mmlg pipes Total Wt
0.3707 2.951
0.3707 2.136
0.3707 2.136
0.3707 2.928
0.3707 3.407
Size-80NB
0.4528 3.587
0.4528 2.561
0.4528 2.561
0.4528 3.473
0.4528 4.606
Size-100NB
0.5938 5.936
0.5938 3.953
0.5938 3.832
0.5938 4.890
0.5938 6.247
Size-150NB
1.69 8.309
1.69 6.542
1.69 6.379
1.69 9.555
1.69 12.057
Size-200NB
2.22 13.832
2.22 9.532
2.22 9.350
2.22 14.672
2.22 18.158
Sl.No HTA in M2 Price in Rupees
1 Recifier Column ----- 5000000.00
2 Purifier Column ----- 2350000.00
3 ENA Column ----- 1284291.89
4 HC Column ----- 725000.00
5 FO Column ----- 725000.00
6 Rectifier Column 1st Cond 60 983240.56
7 Rectifier Column 2nd Cond 4 106238.53
8 Purifier Column 1st Cond 23 363334.31
9 Purifier Column 2nd Cond 4 106238.53
10 Refining Column 1st Cond 20 333275.46
11 ENA Column 2nd Cond 3 94979.04
12 HCC Column 1st Cond 8 99690.68
13 HCC Column 2nd Cond 3 61183.86
14 FOC Column 1st Cond 8 99690.68
15 FOC Column 2nd Cond 3 61183.86
16 ENA Cooler 20 333275.46
17 HS Cooler 3 61183.86
18 Rectifier Reboiler 40 591274.41
19 Purifier Reboiler 25 404484.15
20 Refining column Reboiler 22 358399.58
21 HCC Reboiler 10 124781.76
22 FOC Reboiler 10 124781.76
23 FO Decanter 1No 30000.00
24 Preheater 1No 99690.68
25 FO Cooler 2Nos 25000.00
26 Vapour Bottles 10Nos 15000.00
27 Monometer Bottles 5Nos 18000.00
28 Rotameters 15Nos 180000.00
29 Temp Gauges 20Nos 1500000.00
30 Pressure Gauges 12Nos 18000.00
31 SS pipe Lines 1Set 1000000.00
32 MS Pipes 1Set 500000.00
33 Valves SS 1Set 500000.00
34 Valves MS 1Set 200000.00
35 Consultancy ----- 1000000.00
36 Heads Bottom Transfer pump 2Nos 50000.00
37 Fusel Oil col Bottom Transfer pump 2Nos 50000.00
Total Cost 19577219.05
Remarks

Heat Ex Changers Estimation

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Heat Ex Changers Estimation

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Dimensions

d1 Bolts and Nuts Lg

WEIGHT CALCULATION AND COST ESTIMATION

ID Thk Lg/Ht Qty

Dia Qty Per heaSide Qty

Total P&F Total

46.8 1.404 48.2

Add 5% 4748.95188 99727.99

d1 Bolts and Nuts Lg

WEIGHT CALCULATION AND COST ESTIMATION

ID Thk Lg/Ht Qty

Wt/Ht Thk Qty

Dia Qty Per heaSide Qty

Total P&F Total

46.8 1.404 48.2

Add 5% 6239.08776 131020.84

d1 Bolts and Nuts Lg

WEIGHT CALCULATION AND COST ESTIMATION

ID Thk Lg/Ht Qty

Wt/Ht Thk Qty

Dia Qty Per heaSide Qty

Total P&F Total

46.8 1.404 48.2

Add 5% 17919.9789 376319.56

d1 Bolts and Nuts Lg

WEIGHT CALCULATION AND COST ESTIMATION

ID Thk Lg/Ht Qty

Wt/Ht Thk Qty

Dia Qty Per heaSide Qty

Total P&F Total

46.8 1.404 48.2

Add 5% 20224.2076 424708.36

d1 Bolts and Nuts Lg

WEIGHT CALCULATION AND COST ESTIMATION

ID Thk Lg/Ht Qty

Wt/Ht Thk Qty

Dia Qty Per heaSide Qty

Total P&F Total

46.8 1.404 48.2

Add 5% 29563.7206 620838.13

d1 Bolts and Nuts Lg

WEIGHT CALCULATION AND COST ESTIMATION

ID Thk Lg/Ht Qty

Dia Qty Per heaSide Qty

Total P&F Total

46.8 1.404 48.2

Add 5% 16663.7728 349939.23

d1 Bolts and Nuts Lg

WEIGHT CALCULATION AND COST ESTIMATION

ID Thk Lg/Ht Qty

Dia Qty Per heaSide Qty

Total P&F Total

46.8 1.404 48.2

Add 5% 4984.53402 104675.21

d1 Bolts and Nuts Lg

WEIGHT CALCULATION AND COST ESTIMATION

ID Thk Lg/Ht Qty

Dia Qty Per heaSide Qty

Total P&F Total

46.8 1.404 48.2

Add 5% 3059.19323 64243.06

d1 Bolts and Nuts Lg

WEIGHT CALCULATION AND COST ESTIMATION