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SECTION 1
INTRODUCTION AND
PROJECT DESCRIPTION
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Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
di Pekan Panchor, Muar, Johor Consult
Sdn. Bhd.
1.1 Introduction
There has a riverbank failure induced by extreme low tie, when stability is most critical
due to loss of support from the water and very soft marine Clay at Sungai Muar Pekan
Panchor, Muar, Johor. Jabatan Pengairan dan Saliran Malaysia (JPS) intends to carry
out remedial works for the failures and has appointed AS Consultant Sdn. Bhd. to
propose suitable slope stabilization scheme.
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Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
di Pekan Panchor, Muar, Johor Consult
Sdn. Bhd.
The propose slope stabilization scheme will be focusing into the design of appropriate
earth retaining structures, upgrading the existing road base, and also propose the
construction method of slope stabilization scheme. The type of earth retaining structures
that will be propose will consider the suitability of the proposed structures with respect to
the ground and surrounding conditions, construction efficiency, material availability, and
also total project cost.
This report will provide all required information regarding propose remedial work of slope
failure at Sungai Muar, Pekan Panchor, Muar, Johor. This report will cover all required
information including:-
i) Project background
ii) Site investigation / Geotechnical consideration
iii) Analysis on likely cause of slope failure
iv) Proposed Earth Retaining Structure design
v) Proposed Earth Retaining Structure analysis
vi) Comparison with other Earth Retaining Structures options
vii) Conclusion
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Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
di Pekan Panchor, Muar, Johor Consult
Sdn. Bhd.
Project Title:
Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar di Pekan Panchor,
Muar, Johor
Client:
Jabatan Pengairan dan Saliran Malaysia (JPS)
Project objective:
Project location:
The location of slope failure is at Sungai Muar, Pekan Panchor, Muar, Johor. The
riverbank of Muar river was collapsed due to several factors (refer to section 2). Figure
1.2 shows the location of Pekan Panchor which it was situated at the district of Muar.
Meanwhile, Figure 1.3 represents the location of failure zone at the Sungai Muar.
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Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
di Pekan Panchor, Muar, Johor Consult
Sdn. Bhd.
Panchor, Muar
SUNGAI MUAR
FAILURE ZONE
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di Pekan Panchor, Muar, Johor Consult
Sdn. Bhd.
Scope of work:
(a) Pekan Panchor, Muar, Johor is classified as medium risk to landslide. The
riverbank slope has totally collapsed after low tie period. Progressive failures
has caused total cut off of the road. Rectification works must be carried out
immediately to prevent further failure that can damaged the houses and overall
improvement on the safety of the slope.
(b) The investigation and stabilization works should not aggravate the precarious
conditions prevailing at the sites.
(c) Consideration will be given to the short and long term environmental impacts of the
proposed options to rectify the slopes.
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Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
di Pekan Panchor, Muar, Johor Consult
Sdn. Bhd.
SECTION 2
SITE INVESTIGATION
2.1 Introduction
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Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
di Pekan Panchor, Muar, Johor Consult
Sdn. Bhd.
Several investigations were conducted on site to determine the caused of the slope
failure. Field test was conducted to determine the in-situ soil characteristic and also for
sampling purposes. Moreover, the laboratory test also has been done to determine soil
parameters required for the design purposes.
The site investigation work are consist of several stages that are site reconnaissance,
planning SI layout, planning SI methods, sampling & testing, and reporting &
assessment.
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Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
di Pekan Panchor, Muar, Johor Consult
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site reconnaissance also important to investigate the general
condition of the site such as the site topography, existing building around the site, basic
geology, detailed of access, entry and height restrictions. All of this information is
required in order to propose the suitable design system for the slope reinstatement.
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di Pekan Panchor, Muar, Johor Consult
Sdn. Bhd.
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di Pekan Panchor, Muar, Johor Consult
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The termination criteria of boreholes have been set-up. Borehole was terminated after
the either of the following criteria is fulfilled:
a) Continuous solid rock coring to a minimum depth of two (2) times 1.5 m using
core barrels is required.
b) Seven (7) continuous times of SPT-N = 50
c) Maximum fourty (40) meter of borehole depth below ground level
d) All the above criteria shall be confirmed and acknowledge by engineers
representative at site before termination.
The above termination criterion is to ensure that firm and reliable rock quality level is
identified for slope repair system.
Soil samples are collected in the form of undisturbed or disturbed but representative
when drilling in progress. Disturbed samples were normally used for identification and
laboratory classification tests. Representatives portions of each sample are sealed in
polythene bags and label indicate sample numbers and depth taken, and sent to the
laboratory.
Undisturbed samples are collected by employing hydraulic thrust on thin wall sampling
tubes of 60mm diameter for very soft cohesive soils. The samples will then promptly seal
with paraffin wax to prevent any loss of moisture. All the undisturbed samples are place
in cushion boxes and transport with great care to the laboratory to ensure minimum
disturbance to the soil.
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Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
di Pekan Panchor, Muar, Johor Consult
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The laboratory testing has carried out in accordance to the procedures in BS 1377: Part
2:1990) on selected samples at various penetrations. The test is including the
classification test.
The interpreted subsoil profiles showing the SPT-N values, major/minor classified
subsoil components and Rock Quality Designation (RQD) are presented in Borehole log
provide by Kumpulan Ikram Sdn Bhd. Result obtained from BH 1, BH 2 and BH 3 was
used in the subsoil analysis. The main types of soil based on British Soil Classification
Systems present in this point are very soft marine CLAY. The SPT-N value is very low
up to 17.0m with the range SPT-N = 0 to 5 blow/300mm. After that the SPT-N value
increase with depth and the borehole was terminated at depth of 24.0m to 27.0m(SPT-N
> 50). It represent that the top soil layer is very loose and possibly it is not well
compacted during the construction of the failed slope.
From the soil investigation data obtained, the following sequence of subsoil stratum has
been interpreted as shown in Table 2.1. There are basically three (3) layers of soil which
consist of Very soft marine clay, Sandy silt / sand and Sandy silt.
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Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
di Pekan Panchor, Muar, Johor Consult
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9m 18m
Sungai Muar
Very Soft
marine CLAY
Sandy SILT
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Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
di Pekan Panchor, Muar, Johor Consult
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Several laboratory tests were conducted to determine the properties of the soil. It is
include the physical and chemical properties of soil. The laboratory test is conducted
based on the BS 1377: Part 2: 1990.
The consistency limits (liquid limit, plastic limit and plasticity index) were determined
using cone penetrometer test. From the result, it shown that the liquid limit (LL) is 44.8
%, plastic limit (PL) 30.8 % and the plasticity index (PI) 14 %. Therefore, it shows that
the soil is very liquid with low plasticity index.
Trixial compression test (CIU) conducted to determine the strength coefficient of soil,
cohesion and angle of shearing. These two parameters are to be used in the design and
also for slope stability analysis. Results obtained from the test are as follows:-
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Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
di Pekan Panchor, Muar, Johor Consult
Sdn. Bhd.
Chemical test also being conducted on the soil sample, but there is
no evidence showing the presence of chemical in the soil. Beside that, particle size
distribution test also was conducted to classify the soil samples. Particle size distribution
has been conducted based on British Standard (BS 1377: Part 2: 1990). The soil
samples from borehole 3 (BH 3) has been used which two samples at different depth
has been tested.
The soil samples at depth 4.50 m to 4.95 m shows that the soil generally SILT (56.53
%), then follows by Clay (21.83 %), sand (20.43 %) and Gravel (1.21 %). For the soil
samples taken at depth of 9.00 m to 9.45 m, the soil generally is CLAY (51.14 %), and
then follows by silt (35.09 %), sand (9.08 %) and gravel (4.69 %). From the result
obtained it clearly shown that the most dominant soil was SILT and CLAY. Beside that, it
also shows that the clay is become more at the greater depth. CLAY is more dominant
soil at the top layer of the soil while SILT is basically more at the greater depth.
The analysis caused of failure is being carried out by looking into several possibilities
that might contribute to the failure of the slope. It has been done by looking into the
condition of the soil (theoretical analysis) and also by adopting the stability analysis
(numerical analysis). The theoretical analysis is basically based on the result obtained
from laboratory testing, on the geotechnical parameters of the soil stratum. On the other
hand, SLOPE W analysis has been used to analyze the stability of the slope before
failure and after the stabilization measures has been taken. The slope failure is confined
between CH 40 m and CH 95 m.
Naturally, riverbank is one of the critical areas which the possibilities of slope failure to
occur are high. In the case of Pekan Panchor, the subsoil condition is also the major
factors that might contribute to the failure of slope. Based on the observations during site
investigation, it has been found that the failure envelope is mainly at the layer of Soft
Marine CLAY. The 15 m soft marine clay and loading at the upper slope induced a
shear failure at extreme low tie where the instability spread creating a major flow slide.
There was a differential head of 2 to 3 meter of water between the low tie and high tie.
Hence initiated the flow slide move directly downslope to the river as shown in Figure
2.3.
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Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
di Pekan Panchor, Muar, Johor Consult
Sdn. Bhd.
Several studies have been done by number of researchers on the behavior of soft
marine clay and its contribution to the slope failure. Marine clay is sensitive to some
degree, and it is more likely to strain-softening not perfectly-plastic (Andresen and
Jostad, 2007). The slope failure caused by strain-softening behavior can be explained by
considering the progressive failure mechanism. Figure 2.4 represent the rotational
progressive failure mechanism in a slope with strain-softening clay with stresses and
strain at failure.
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Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
di Pekan Panchor, Muar, Johor Consult
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The strains increase further after local failure and the shear stresses reduce from the
peak strength towards the residual strength. The capacity (failure load) is increased
deformations post peak, a fully developed failure surface eventually forms where
residual strengths have been reached along the entire surface. Therefore, after several
progressive increments in loading and stresses the slope eventually failed.
Slope W analysis has been adopted in order evaluate the available factor of safety of the
existing slope condition against lateral slip failure. This analysis is mainly based on the
limit equilibrium modeling. The back analysis is conducted at slope of CH 250. The
analysis is focusing on the changing of tie water level which consider as one of the
factors that might contribute to the slope failure. The parameters used in this analysis
are:-
The factor of safety used is as recommended by the Geotechnical Control Office, Hong
Kong, 1984. For the case of Pekan Panchor, Muar, Johor the adopting factor of safety is
1.4 against rotational failure mode. Table 2.3 has represented the recommended factor
of safety for new slopes (after Geotechnical Control Office, Hong Kong, 1984). Figure
2.5 has shows the analysis result of back analysis for the failed slope. It shows that the
slope is failed at the water level tie at 3 m.
Table 2.3: Recommended factor of safety for new slopes (after Geotechnical
Control Office, Hong Kong, 1984).
Risk to life
Economic risk Negligible Low High
Negligible >1.0 1.2 1.4
Low 1.2 1.2 1.4
High 1.4 1.4 1.4
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Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
di Pekan Panchor, Muar, Johor Consult
Sdn. Bhd.
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Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
di Pekan Panchor, Muar, Johor Consult
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The results of the back analysis (Slope W) conducted on CH 250 is
tabulated in terms of minimum factor of safety against basal failure of the slope (refer
Table 2.4).
Heavy rainfall and surface & subsurface drainage failure also the other factors that
might contribute to the failure. Most of the event of slope failure in this country is due to
the rainfall. The true mechanism of rainfall induced failure must be clearly understood.
Water infiltrate into the soil will reduce the suction in the soil, therefore it will reduce the
shear strength of the soil. On the other hand water will make the soil heavier, therefore it
will increase the disturbing factor that might cause failure. As the shear strength of the
soil decrease, the resisting factor will also decrease. Thus, it will at one point trigger the
failure. The heavy of flow stream is one of the factors contributing to the failure of this
slope.
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Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
di Pekan Panchor, Muar, Johor Consult
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Figure 2.6: Failed soldier wall tie with RC pile (150mm x 150mm)
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Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
di Pekan Panchor, Muar, Johor Consult
Sdn. Bhd.
SECTION 3
DESIGN
3.1 Introduction
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Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
di Pekan Panchor, Muar, Johor Consult
Sdn. Bhd.
There are several types of earth retaining structures available for the
purpose to reinstate the failed slope. It is including:-
a) Sheet pile
b) Backfilled wall
c) Geogrid wall with pilling
d) Wellguard wall with tie back system
e) Soil reinforcement and anchoring
f) Others related system
In this purposes of project slope repair, the method that has been considered is
anchored sheet pile wall. Sheet pile is a method of earth retaining structures suitable
to be used in an area with high water table and limited construction space. In this
project, the failure area is located near to the river body which means water table is very
high. Therefore, the application of sheet pile is highly acceptable.
Sheet pile walls are usually used in soft soils and tight spaces. Sheet pile walls are
made out of steel, vinyl or wood planks which are driven into the ground. For a quick
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Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
di Pekan Panchor, Muar, Johor Consult
Sdn. Bhd.
estimate the material is usually driven 1/3 above ground, 2/3 below
ground, but this may be altered depending on the environment. Taller sheet pile walls
will need a tie-back anchor, or "dead-man" placed in the soil a distance behind the
face of the wall, that is tied to the wall, usually by a cable or a rod. Anchors are placed
behind the potential failure plane in the soil.
It is very important to have proper drainage behind the wall as it is critical to the
performance of retaining walls. Drainage materials will reduce or eliminate the
hydrostatic pressure and will therefore greatly improve the stability of the material behind
the wall, assuming that this is not a retaining wall for water.
This type of sheet pile is used mostly at very limited area for construction.
Two sheet pile has been installed at both end, which one act as retaining
structure while the other one as anchored.
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Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
di Pekan Panchor, Muar, Johor Consult
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The sheet pile of tie rods and anchored wall has been selected to be used in this
project. This type of sheet pile is found suitable to be used as it is very effective solution
for the tight construction space and required less time for installation.
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Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
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Design of sheet piling is based on a factor of safety for stability applied to soil strengths.
However, there is several kind of factor of safety available which given different
definitions towards the stability of structures. This is including:-
iii) Factor of safety on net passive total pressure The Piling Handbook (BSC,
1979) : Burland et al (1981) and Potts and Burland (1983).
To avoid compounding factors of safety, the sheet piling and wales are designed to resist
forces produced by soil pressures calculated using a factor of safety of 1 for both
passive and active pressures.
The construction of sheet pile is considered more effective with the installation of anchor.
Permanent sheet pile usually designed with anchored to increase the ability to withstand
the load and stress. In this slope repair and reinstate project, the anchor used is an
economical anchoring for AZ piles.
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Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
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Figure 3.5 has shown the arrangement of sheet pile with anchored. Wales has been
used to strengthen the sheet pile, while the rod (cable) has been tied to the anchored
wall.
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Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
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The design of this particular sheet pile is based on limit equilibrium method.
Backfilled 2.5 m
5m
Anchor
Soil 1
12 m
Main sheet pile
Step 1
Earth pressure coefficients
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Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
di Pekan Panchor, Muar, Johor Consult
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1 2 '
Assume a = , h =
2 3
Earth pressure
The earth pressure calculation has been done to determine the embedment depth of
sheet pile.
2514.525 = 975 d
d = 2.579 m
0.000 m
d = 2.579 m 3.0 m
2.000 m
Thus, the total length of sheet pile wall is 20.000 m. 3.000 m
4.000 m
3.975
16.000 m
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19.579 m
Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
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47.477
53.487 67.274
58.736
-266.209 13.367
Step 2-346.789
Maximum bending moment
0.000 m
0.000
2.000 m
-276.705 3.000 m
4.000 m
-219.330
-163.218
16.000 m
269.397 31
-698.477 19.579 m
Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
di Pekan Panchor, Muar, Johor Consult
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-129.553 2.000 m
3.000 m
4.000 m
-570.932
7.000 m
-813.289
742.616 17.000 m
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Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
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Maximum anchored force = 313.603 kN/m (increase by 10% to allow
for horizontal arching)
Step 3
Proposed sheet pile dimension / detailing
Length of sheet pile = 20 m with maximum moment of 742.616 kN.m, then provide:-
Section modulus = 2450 cm3/m
Steel grade = 355 N/mm2
Step 4
Anchor
For the tie rod, proposed Upset End Forged bar 55 mm diameter with Grade 550 MPa.
The allowable working load = 782 kN
At 2.0 m c/c
Maximum anchor force = 313.603 kN/m
Anchorage load = 313.603 x 2.0
= 627.206 kN < 782 kN
Thus, the tie rod required is 1 at 2.0 c/c sheet pile wall.
Step 5
Waler design
wl 2
Maximum moment on waler =
10
313.603 x 2.0 2
=
10
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Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
di Pekan Panchor, Muar, Johor Consult
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= 125.44 kNm/m
The existing road was damaged due to the event of slope failure. Therefore, based on
the scope of project work the damage road has to be repair. It is found that the road
base is very weak due to the presence of very soft marine clay. The installation of pile is
adopted in order to improve the ability of ground to sustain the load from road.
9m Fine sand
N = 25
The spun pile was designed to cater the traffic load form the existing road. Therefore,
Clay SILT
number of pile installed is meant for sustain the imposed load from the road only. The
pile installed is:-
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Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
di Pekan Panchor, Muar, Johor Consult
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Length = 12 m at 2 m c/c
Diameter of pile = 250 mm
* (refer to detail calculation in appendices)
Additional slope stabilization measures have been taken to protect the slope from
erosion caused by moving river water. There is the case back during serious flood in
1996, where the riverbank is collapsed due to the erosion caused by moving river water.
Therefore, proper remedial works are necessary to avoid further extent of failures.
The use of amour rock is essential to prevent the slope from erosion. It will work to
protect the slope surface and sow down the velocity of the water. Amour rock is in form
of solid rock which in size of 10 to 20 and it is coherent rock which does not softening
due to expose to water. The suitable type of rock which can be used as amour rock is
such as granite, limestone and basalt. In this project, granite has been chosen due to the
availability and the cheaper cost.
The geotextile has to be layered on the river bed before place the amour rock.
Geotextile is used as separator to separate the amour rock and the soil. Beside that, it
also works as filtration and reduce the possibility of erosion to occur.
Figure 3.7 has shown the details of slope stabilization scheme. The proposed scheme is
include the work of:-
i) Sheet pile wall
ii) Anchored sheet pile wall
iii) Spun pile
iv) Amour rock
v) Geotextile
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SECTION 4
ANALYSIS SLOPE/W
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Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
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4.1 Introduction
The analysis of proposed slope stabilization has been done using Geo Studio software.
This software is including the analysis of slope using Slope-W analysis. Slope-W is a
program which suitable to be used as to analyze the stability of the slope. The numerical
analysis is the idea of discretizing a potential sliding mass into slices, which means the
analysis is a process to determine the failure plane for very small slices of sliding mass.
The proposed continuous sheet pile wall with tie back has been analyzing using Slope-
W program. Figure 4.1 has shown the cross-section detail of slope and the proposed
sheet pile wall with tie back system. The analysis of the slope is adopting the
Morgenstern-Price methods. The analysis is done at water tie level of 3 m.
45 46
3736 41 44
30 16 30Description: Marrine CLAY
29743
17 30 32 6
34 38 40
42
15 14
Wt: 15
25 6 25Cohesion: 7
5
2 Phi: 10
7
Elevation, m
20 5 20
Description: CLAY
3 31 33 35 39 47 Wt: 17
25
15 4 15
26 Cohesion: 10
27
3 1828
21
Phi: 27
10 10
20 19 8 Description: Hard CLAY
21
4 9
5
22 10 5
Wt: 19
11
24 12
1
13
Cohesion: 12
23
Phi: 29
0 0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 82 84 86 88 90 92 94 96 98 100 104 108
Distance, m
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45 46
3736 41 44
30 16 30
29743
17 30 32 6
34 38 40
42
15 14 Description: Marrine CLAY
Wt: 15
25 6 25
Cohesion: 7
5
2
Phi: 10
7
Elevation, m
20 5 20
3 31 33 35 39 47 Description: CLAY
15
25
15
Wt: 17
4
27
26 Cohesion: 10
3 182281 Phi: 27
10 10
20 19 8
21
4 9 Description: Hard CLAY
22 10
5
11
5 Wt: 19
1 Cohesion: 12
24 23 12 13
0 0
Phi: 29
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 82 84 86 88 90 92 94 96 98 100 104 108
Distance, m
Based on the analysis that has been done, the factor of safety of the slope is increase to
1.435 at the water level 3 m. The back analysis that has been done before suggested
that the slope is failed at the water tie of 3 m with factor of safety 0.966. It is suggested
that the slope stabilization is increase the stability of the slope. The installation of sheet
pile wall is ultimately increased the factor of safety and control the failure plane of the
slope.
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The consultant of the project has proposed the wellguard wall with
piling. Wellguard wall is basically use the I-beam instead of sheet pile which been
installed with the ground anchor. The wellguard wall panel is connected to I-beam using
capping beam. This method of stabilization is basically similar to the sheet pile wall
system. Figure 4.3 shows the detail of slope stabilization that has been proposed by
appointed consultant. This system has been used to improve the stability of the failure
slope at Sungai Muar, Pekan Panchor. Wellguard wall with I-beam was installed at the
slope face, while spun pile has been installed as to cater the traffic load from the upper
road portion.
REMEDIAL WORK
WELLGUARD WALL WITH PILING ANALYSIS
Figure 4.4 represent the analysis of the remedial work using wellguard wall with piling.
The factor of safety of the slope is increase to 1.378 at the 3 m water tie level. Therefore,
it shows that both of the proposed remedial work is increased the stability of the slope.
REMEDIAL WORK
WELLGUARD WALL WITH PILING ANALYSIS
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The results of this back analysis conducted for two locations namely CH 250 at the site.
The results are tabulated below in terms of minimum factor of safety against basal failure
of the slope.
Table 4.1: Factor of safety for proposed and existing slope stabilization
Based on the result tabulated in Table 4.1, it shows that both of slope stabilization
scheme is well improved the stability of the slope after the event of failure. The factor of
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safety of sheet pile with tie back is slightly higher than the wellguard
wall with piling. Therefore, both options can be used as to improve the stability of the
slope. The total cost of the project then can be used as to determine the best option for
slope stabilization and remedial work.
SECTION 5
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COSTING
The preliminary cost has been done to estimate the total cost of the project including the
preliminaries work, site investigation, remedial work, material cost and other additional
work.
Table 5.1: Total cost of Continuous Sheet Pile Wall with Tie Back System
TOTAL
BILL NO DESCRIPTION
(RM)
1 Preliminaries work 214,730.00
2 Remedial Work
i) Earth Work 156,000.00
ii) Sheet Pile (Inclusive Tie Rod and Capping
1,254,400.00
Beam)
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di Pekan Panchor, Muar, Johor Consult
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Table 5.1 represent the preliminary cost for remedial work using sheet pile with tie back
system. The work is including the installation, monitoring, and site clearance. The total
cost is provisional to change and it is depend on the market material price.
The existing slope remedial work is adopting the option of wallguard wall with piling.
Table 5.2 shows the preliminary cost of the remedial work. The total cost is including
material price, site investigation, remedial work and also the consultancy work.
TOTAL
BILL NO DESCRIPTION
(RM)
1 Preliminaries work 198,810.00
2 Remedial Work
i) Earth Work 156,000.00
ii) Wellguard panel 185,000.00
iii) Spun Pile 312,950.00
iv) Road Pavement 210,000.00
v) River Slope Protection 269,100.00
vi) Sheet pile with tie back system 315,000.00
vii) Steel post (H-post) 661,900.000
3 Drainage 30,000.00
4 Turnkey Element
i) Consultancy 110,000.00
ii) Site Investigation 40,000.00
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Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
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TOTAL
2,488760.00
Both of the remedial work relatively has advantages and disadvantages respectively.
The analysis of advantages and disadvantages is important as to select the best
remedial work at the reasonable cost.
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SECTION 6
METHOD OF STATEMENT
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This method requires equipment to control the verticality of the pile during installation so
that piles can be pitched and driven one by one. The pitching operation can be carried
out do e to ground level meaning that operatives are potentially at less risk and
downtime windy conditions can be reduced.
Piles can be installed to final level by this method (necessary when using the Japanese
presses with single piles) or left at a higher levelto backdrive using panel driving
techniques with other, generally heavier, hammers to speed up production or drive
accurately in deeper more difficult strata. This method is the simplest way of driving piles
but is only really suited to loose soils and short piles. For dense sands and stiff cohesive
soils or in the case of possible obstructions, pitch and drive is not recommended.
In recent years, the method has become more favored by installers as purpose built
equipment is now available to adequately control the pile during installation. In the right
conditions productivity is maximised. It is more difficult to control forward lean using the
pitch and drive method because the leading lock has less resistance than the trailing or
connected lock as a result of soil and interlock friction, Although the piling may
commence from a true vertical position, the top of the piles will have a natural tendency
to lean in the direction of driving. This will get progressively worse if not countered When
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di Pekan Panchor, Muar, Johor Consult
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driving long straight sections of wall with a planned pitch & drive
method it may be advisable with the Engineers consent, to allow for supplying
prefabricated tapered correction piles for use at approximately fifty metre intervals. This
is important to consider when using the Japanese pressing machines because it may not
be possible to revert to a panel backdriving system to avoid or correct the forward lean
problem.
With pitch and drive, the free leading interlock is constantly in danger of rotation in plan
which increases the deeper the free end penetrates the ground as it is unsupported
during the driving operation When a pile rotates during installation, friction develops in
the connected locks making driving progressively more difficult.
Piles may be threaded together above the ground in a support frame to form a panel
prior to driving. In this situation, both interlocks are engaged before any driving takes
place and this balancing of the friction forces ensures maximum control and accuracy.
The piles are then driven in stages and in sequence into the ground. Sequential driving
enables verticality to be maintained.
Sheet piles should be installed using the panel-driving technique to ensure that good
verticality and alignment is achieved and to minimise the risk of driving difficulties or
declutching problems. This technique is important for maintaining accuracy when driving
long piles or driving into difficult ground.
As a whole panel of piles has been pitched there is no need to drive all piles fully to
maintain progress of the piling operations During driving the tops of adjacent piles can
be kept close together meaning that the stiffness of the piles is maintained across both
connected locks allowing the pile toe to be driven through soil of greater resistance
without undue deviation.
If obstructions are encountered, individual piles can be left high without fear of disruption
to the overall efficiency of the installation process Engineering decisions can then be
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taken to attempt to remove the obstruction or drive piles carefully
either side of the obstruction before trying once more to drive or punch through it if
further penetration is necessary.
Panel driving is the best method for driving sheet piles in difficult ground or for
penetrating rock - which is unlikely to be possible with the pitch and drive method Piles
are usually paired up or neighboring sheets leveled up at the head before commencing
the hard driving operation with a ieavier lammer, Care should be taker when piles are
firstly pitched and installed in singles and driven in the first stage with a vibrohammer It
is easier to execute two stage driving in pairs if the pies are pre ordered and installed in
crimped pairs, Difficulty of pairing up in the panel is avoided in this way and safer more
efficient operation of impact hammers can be ensure.
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Figure 6.1: Panel driving method
Impact drving
This is the best method for driving piles into difficult ground or final driving of piles to
level in panel form, With a correctly selected and sized hammer it is the most effective
way of completing deep penetration into hard soils in most conditions The downside is
that it can be noisy and not suitable for sensitive or restricted sites
Vibrodriving
This is usually the fastest and most economical method of pile installation but usually
needs loose or cohesionless soil conditions for best results Vibration and noise occurs
but this can be kept to a minimum provided the right equipment is used and the site is
not too sensitive
Pressing
Otherwise known as silent vibrationless hydraulic jacking. Machines of various types are
now widely used This method is very effective in clay soils but less so in dense
cohesionless ground unless pre-augering or jetting techniques are used, This is the most
effective method to use when installing sheet piles in sensitive locations where piling
would have not been considered in the past
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For the successful driving of sheet piles, it is essential that a good
knowledge of the site conditions is available to enable an accurate assessment to be
made of environmental and geological conditions.
The local environment of the site will influence working restrictions such as noise and
vibration Each site will be subject to i s own unique set of restrictions which varies
according to the proximity and nature of neighboring buildings, road category,
underground service power supplies, material storage areas etc. Geological conditions
refer to the vertical characteristics of the soil strata In order to achieve the required
penetration of the sheet piles, site investigation of the soils together with field and
laboratory tests can aid installation assessment by providing information on:
Different types of soil present varying driving characteristics dependant upon the driving
system to be adopted. Brief notes on each system are given below
Impact Driving
Easy driving may be anticipated in soft soils such as silts and peats, in loosely deposited
medium and coarse sands and gravels provided the soils free from cobbles, boulders or
obstructions. Difficult diving may be expected in densely deposited fine, medium and
coarse sands and graves, stiff and hard lays, (depending on the thickness of the strata)
and soft-medium rock strata,
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Vibratory Driving
Round-grain sand and gravel and soft soils are especially suited to vibratory driving
Easy driving should be expected when soils are described as loose. Dense angular-
grain material or cohesive soils with firm consistency are much less suited. Difficult
driving may be experienced when dominant SPT values are greater than 50 or
significant thicknesses of cohesive strata are encountered
It is also found that dry soils give greater penetration resistance than those which are
moist, submerged or fully saturated If the granular subsoil is compacted by prolonged
vibrations then penetration resistance will increase sharply leading to refusal. For difficult
soil layers it may be necessary to pre-auger or loosen the soil before installation Jetting
may also be necessary. For penetrating rock, pre-blasting or use of specialized
installation equipment may be needed.
Pressing
This method is especially suited to soils comprising cohesive and fine material. Easy
driving is usually experienced in soft clays and loose soils. This technique usually
employs jetting assistance to loosen silt and sand particles in cohesionless strata to be
able to advance the piles by pressing. Successful installation will also depend on the soil
providing cohesive adhesion to the reaction piles.
Difficult soil conditions are found when dense sands and gravels or soil containing
cobbles or any large particles - which would make jetting ineffective - are encountered.
When boulders or rock are encountered, reaction failure or refusal may occur Lead
trenches may be of assistance for the removal of obstructions encountered near the
surface.
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It is also very important to consider the installation technique to be used Pitch and drive
(P&D) methods will reduce the driveability. When silent pressing using Japanese
hydraulic jacking machines, the stiffness of the pile is of paramount importance to
maximize driveability as the machine operates on pure P&D methods.
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Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
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Figure 6.2: Selection procedure of pile section
Basically above explain the method of installation of sheet pile and which are the best
methods to install sheet pile form the variety of choices in the market. Meanwhile in this
section, explains briefly the stages that to be undergo in order to do the re-habilitation
works for the project.
There are 8 stages for the re-habilitation work. The stages are as follows :
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STAGE 1
STEP 1
18m
Sungai Muar
Very Soft
marine CLAY
SAND
Clayey SILT
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Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
di Pekan Panchor, Muar, Johor Consult
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STAGE 2
Step 2
Step 3
18m
Sungai Muar
Very Soft
marine CLAY
SAND
Clayey SILT
STEP 2 - Excavation of 2m depth is done and the excavated material will be removed
from site.
STEP 3 - Crusher run of 500mm thickness is lay on the excavated platform. The crusher
run is placed in order to give a working platform when the remedial works is
done and to prepare a flat platform to ease the spun pile work.
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STAGE 3
Step 4
18m
Sungai Muar
Very Soft
marine CLAY
SAND
Clayey SIL
STEP 4 - 250mm diameter of spun pile is install at 2m c/c. The working load of the spun
pile is 40kN. After the pile is install the pile cap will be constructed.
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STAGE 4
. Step 5
Step 6
18m
Sungai Muar
Very Soft
marine CLAY
SAND
Clayey SILT
STEP 5 - A layer of geogrid GX 600/50 is layed after the pile cap have been constructed
STEP 6 - After the geogrid have been lay, 500mm thickness of sand will be lay. This
layer then is being compacted.
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Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
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STAGE 5
Step 7
18m
Sungai Muar
Very Soft
marine CLAY
SAND
Clayey SILT
STEP 7 - The existing retaining wall will be removed after the sand compaction works
have been completed.
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Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
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STAGE 6
Step 8
18m
Sungai Muar
Very Soft
marine CLAY
SAND
Clayey SIL
STEP 8 - Installation of 20m continuous sheet pile wall will be carry out along the 60m
road using the pressure system after the removal of existing retaining wall
have been completed
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Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
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STAGE 7
Step 9
Sungai Muar
Very Soft
marine CLAY
SAND
Claye
STEP 9 - After the 20m continuous sheet pile wall have been installed a tie back is done
using tie rod and I-Beam between the 6m sheet pile wall and 20m sheet pile
wall.
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Cadangan Pembinaan dan Baikpulih Tembok Penahan Sungai Muar
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STAGE 8
Step 13
Step 12
Step 11
Step 10 18m
Sungai Muar
Very Soft
marine CLAY
SAND
Clayey SILT
STEP 10 - Install a layer of F-Filtration Geotextile (F68) and Amour Rock / soft rock
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SECTION 7
MONITORING AND
INSTRUMENTATION
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Monitoring and instrumentation process has been developed to monitor the possible
amount of movement of sheet pile wall with tie back system slopes during construction
as well as after the completion of construction. The monitoring can provide useful
information for the following purposes:-
i) safety during construction, allowing construction procedures to be modified
ii) developing economy in the design
iii) obtaining an idea of the behavior of the soil-nailed structures
iv) Providing insight into maintenance requirements by long-term performance
monitoring for permanent applications.
Table 7.1 show the summary of monitoring instrumentation used in this project.
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SECTION 8
CONCLUSION
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8.1 Conclusion
The selection of remedial work is has to be based on the effectiveness of the method
and also the total cost of the project. Sheet pile with tie back system is comparatively
expensive compared to other method of earth retaining structures, but it is most effective
for area with high water table and also the installation / construction period is shorter.
This method is required a special equipment as to drive the sheet pile to the required
embedment depth.
However, based on the analysis that has been done it clearly shows that the sheet pile
with tie back system is ultimately increased the stability of the failure slope at 3 m water
tie. Therefore, by adopting this method of remedial work it can improve the slope stability
as well as improve the total strength of the ground
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