Shrinagar

Jammu

Ludhiana KIRLOSKAR PNEUMATIC CO. LTD. Enriching Lives

Head Office
Chandigarh
Kullu Branch Offices OIL INJECTED ELECTRIC SCREW COMPRESSOR
Dealers Locations
New Delhi
Noida
Meerut
Faridabad Agra Lucknow
Shipsagar
Kota Kanpur
Udaipur Varanasi

Ahamedabad Dhanbad
Bhopal
Vadodara Hoogly
Jamshedpur
Indore Kolkata
Silvasa Rourkela
Balasore GENERAL ENGG INDUSTRY
Nagpur Raipur
Thane Cuttack
Mumbai Bhubaneshwar

Pune
Hyderabad After Market Support OIL & GAS
Belgaum Vijaywada
Air Compressor Division (ACD) provides after sales service (for products in AUTOMOBILE
Vishakapatman
Goa warranty & out of warranty) through Head Office and its wide spread network of
branch offices, channel partners, service franchisees.
The Spare Parts Division caters to the need of all spare parts of Vertical
Reciprocating Compressors, Balance Opposed Piston Compressors, Centrifugal CEMENT PLANTS
Bengaluru Chennai Compressors, Screw Compressors, Railway Brake Compressors and exhausters,
Salem
Pondicherry High Pressure compressors used in Oil and Defense. This is further supported by a
Madurai
well spread Dealers Network all over India. CONSTRUCTION & MINING STEEL PLANTS
Tirupur
Kochi Efficient and qualified team of professionals & effective material handling system
Coimbatore ensures only flawless, quality products with on time delivery reach to our clients.
Thiruvanthpuram
The training is provided at client site location after commissioning of our system.
We have also developed our own Customer Training Center which organizes

Cat. No.:N27.21.000.632.00
seminars & service workshops for the client representatives at our Head Office as
per agreement or on chargeable basis.

Note : since KPCL pursue continual growth and up gradation, we reserve the right
to modify above data/specifications in accordance with improved design
TEXTILE
REFINERIES AND PETROCHEMICALS
KIRLOSKAR PNEUMATIC CO. LTD.
REGD. OFFICE & WORKS : PUNE : Hadapsar Industrial Estate, PUNE 411 013. POWER PLANT
BOTTLES
Ph : 020 - 26870133 / 26727000 Fax : 020 - 26870297 / 26870634. Email : acdmktg@kpcl.net
BRANCH TELEPHONE FAX E-MAIL
Enriching Lives MUMBAI : G- 401-408 Kailash Industrial Complex, Park Site 022 - 61511200 022 - 25170027 kpclmumacd@kpcl.co.in
Behind Godrej Residential Colony, Vikhroli (w), Mumbai 400 079 30945532 / 5533
DELHI : 607, Manjusha Building, 57 Nehru Place, New Delhi 110 019 011 - 26289962, 26421346 011 - 32981342 ccsdel@kpcl.co.in
BANGALURU : NO 102, 1st Floor, Andree Capitol, 8/1 Kh Road, 080 - 22270029, 22270079 080 - 22270045 ccsblr@kpcl.co.in
Bangaluru 560 027
CHENNAI : 1st Floor, Elcanso Complex No. 10, Cosa Major Road, 044 - 28193066, 28190436, 044 - 28194937 kpcl_chn@vsnl.net
Egmore, Chennai 600 008 28192092, 30910143 / 0144
HYDERABAD : 3-5-907, 403-404, Mahavir Lok, Himayatnagar 040- 23260743, 23260746, 040-23260171 hyd2_kpclhyd@sancharnet.in
Hyderabad 500 029 RAILWAYS WATER WELL SUGAR-INDUSTRY CHEMICAL AND FERTILIZERS
KOLKATA : 15 GaneshChandra Avenue, 9th Floor, Kolkatta 700 013 033-22119080, 22119081, 033- 22365586, kpclcalacd@vsnl.net
22111905 22116948
VADODARA : Chi Chi tower, A killol children hospital lane, 0265 - 2284604, 2284605, - kpclbrd@gmail.com
Tana apartment, ellora park, Subhanpura, Vadodara - 390007 2284606, 3096787 -
www.availadvertising.com

PAPER RICE MILL LEATHER

www.kirloskarkpcl.com RICE/DAL SORTING

KPCL believes service to
customers & society through
partnership with its customers
and partners worldwide guided OUR CORPORATE PHILOSOPHY

by values, innovation, OUR MISSION

We KPCL will always abide to produce world class products and services with the
best value, by making all efforts to enhance the creative capabilities of our

technology and consistency in employees and vendors. While doing so, we will always keep in mind the best
interest of all our stakeholders and our actions will be guided by them. We realize
our equal concern towards the nature and Society; we will take all efforts towards

business processes. betterment of the same.

BUSINESS VALUES
Interactions with all our stakeholders will be gulded by the following values.

Customer Focus
INTRODUCTION Our activities/actions will be focused on enhancing internal / external
Kirloskar Pneumatic Company Ltd, a flagship company in Kirloskar group is an ISO 9001 costomers satisfaction.
company. KPCL has grown over the past 50 years by serving the customers with all types of air Commitment
and gas compressors. The multi-product company has transformed with innovative products and We commit to achieve our targets / goals. We will be responsible / accountable
processes to meet the innovative demands and applications as well as the challenges of for our commitment.
globalization. KPCL is Asia's largest air compressor manufacturing company with products
Continuous Improvement
ranging from 3 HP to 2MW power capacity. The company has a strong presence in the global
We will consiously work to improve our procedures. and systems with an objective
market with customers in more than 40 countries and partners from more than 10 countries.
to improve our business processes.
KPCL operates from Pune factory with state of the art facilities for Research & Development,
Ethical Business Practies
Manufacturing, Metrology and other Business processes. KPCL's dedication in serving the
We will be fair in our dealings with all our stakeholders. It will be based on integrity
customers through its network of branch offices, dealers, distributors, service providers and web
honesty and transparency.
based customer care system has earned excellent reputation to the company and valuable
customers and partners.
Driven by the Kirloskar Group philosophy of Enriching Lives, KPCL believes service to customers
& society through partnership with its customers and partners worldwide guided by values,
innovation, technology and consistency in business processes.
 Low Starting Current
SCREW COMPRESSORS Inverter starting method
From a product manufacturer in the domestic market to a company offering total solutions designing and
Decreases starting current
manufacturing customized products and systems - KPCL has come a long way. Paving this way has been our
customer-centric work culture. The graduation was steady and strategically aimed at specific market segment. The Eliminates star delta cut in high voltage
customer-centric work culture along with technical excellence has been the hallmark of this success. Our ultimate Extends compressor unit service life
reward is a satisfied customer.
Screw Air Compressors division caters its niche market segment right from General engineering workshop till the
operation & processing unit in different sectors.
700 DOL Starting
Srar / Delta Statring
600
Part Winding Starting
OIL INJECTED ELECTRIC SCREW COMPRESSORS 500 Soft Starter
Starting Frequency inverter (VFD)
Motor 400
Current
KEY FEATURES 300

200
Modulation Capacity Control 100 Rated
Modulation & Load /Unload capacity control is provided which functions as per demand conditions. Power saving Starting Time Current
and optimum utilization of compressor package is achieved due to this type of capacity control.

Safety Devices:
Pressure 2
Stable pressure compressed air system unit : kg/cm Following mechanical safety devices are provided to ensure safe operation of the compressor
Real time response to air demand fluctuations keeps 7
working pressure constant within 0.1 kg/cm2 Minimum Pressure Valve - Maintains minimum air pressure in air-oil separator tank so that positive oil flow is
saving 8%
ensured.
Saving up to 8% energy that is additionally required
in traditional load/unload control compressor units 6
Safety Relief Valve - De-apressurize compressor system if pressure exceeds beyond limits of the system
due to pressure difference setting of 1kg/cm2
pressure stability 0.1kg/cm2 Blow Down Valve - Ensures proper pressure relief arrangement during the unload condition of the compressor
Time
Oil Level indicator - This is mounted on air/oil separator tank. It gives visual indication of minimum & maximum
level of oil present in compressor system

Modulation
Display on MMI (microcontroller)
control curve
Power (%) 100
Fixed rpm
compressor
Linear Air Output Delivery air pressure
80 Linear operation and output Air/oil Temperature
35% Electrical power saving up to 45 55% as
60 Differential pressure across air/oil separator
45 - 55%
Inverter compared to traditional modulation control
control curve Photo for micro controller
40 compressors Hour meter
20 Linear inverter control (VFD) output can be
achieved, depending on the extent of loading
Total running hours - Control - dt
14%
0 Total loaded hours
Air Consumption (%)
(20100%)
Start/stop, load/unload, Emergency stop & test conditions Enriching Lives

Reason for trip

Maintenance schedule (No. of Hours indication)
Energy Saving VFD compressor unit Standard compressor unit Replace Air Filter Element Healthy Manual Comp. ON

Replace Oil Filter Element Faulty Remote Load

Installation Installation
Maintenance 2% Maintenance 2%
9%
Replace Air/Oil Separator Element
9%
Start Up Checks
Purchasing Cost Energy Purchasing Cost Energy Routine Maintenance checks
12% consumption 12% consumption
42% 76% Change of Lube oil
Saving 35% Electrical circuit diagram sticker is pasted inside the Electrical panel for ready reference during wiring or trouble-
(End User Benefit)
shooting.
 Safety & Control: Air Intake
Trouble free operation of this close tolerance, screw type compressor is
Following Trip signals are provided to protect the machine from abnormal operating conditions: achieved by suction air filtration system. It is with Dry, Paper type filter
High air-oil mixture temperature element in cartridge form for easy replacement. Complete filter
assembly is within canopy of the compressor, which avoids entry of heavy
PT1 Pressure Transmitter fault (for air pr. at Compressor Outlet) particles in the compressor.
PT2 Pressure Transmitter fault (for air-oil at airend outlet)
RTD Temperature Sensor fault (for oil temp. at airend outlet)
Main motor over load
Fan motor overload After Cooler:
SPP/RVP fault (Single phase /Reverse rotation)
High-pressure discharge air is cooled in radiator type air-cooled after-
cooler. The condensation happens due to cooling of air & separates out in
the Moisture separator. We provide Auto drain trap to remove water from
the system.
ENVIRONMENTAL SAFETY
Low Noise
Efficient use of energy
No oil discharge to environment
Canopy & Base Frame:
All components of the compressor package are mounted on a single
base frame. It does not require any foundation. The complete package
can be shifted with forklift or hydraulic lift trolleys by using the provision
given in the base frame.
Powder Coated Metallic Canopy of the compressor is of modular design.
It is acoustically designed to limit sound pressure level of the package
Components to 75 dB (A) at a distance of one meter. The noise measurement is as per
Pneurop / Cagi ISO 2151 - ISO 3744 standard. Easily removable doors
with locks are provided for easy
Airend
This is the main component of the compressor package called as Airend.
Free atmospheric air is being compressed during the rotation of optimally Optional
designed twin helical screws in the airend. The air end is coupled directly
to the electric motor through a set of gears. Both air-end & motor is INDUSTRIAL ELECTRIC POWERED REFRIGERATED AIR DRYER
mounted on anti -vibration pads placed on the base frame. With this KRD 30 - 10,000
arrangement we ensure less vibrations and longer life of the compressor. SALIENT FEATURES :
High efficiency air-end and reliable arrangement for transmission of Eco-friendly refrigerant for all models.
power makes the compressor energy efficient and reliable performance Constant Dew point at all varying load conditions
machine. Radial finned flowerpot heat exchanger ensures better pre-cooling and turbulence,
results in low power consumption.
Air/Oil Separator: Low pressure drop.
Dual stage affective moisture separation.
Compressed air and lube oil is separated in a multistage air/oil separator Remote interfacing & monitoring in selected models.
tank. The separator also acts as an oil reservoir. High efficient air/oil Maintenance free & user friendly.
separator element, limits oil carryover to desired level in the delivered air Microprocessor controller with 16 x 2 Alpha numeric (32 digit) LCD Display with
o
from compressor package. Back light for displaying air inlet temperature, dew point temperature (-20 ADP and +
o
4 PDP) condensing temperature monitors the complete system with various alarms
and trips functions. RS 232 RS 485 remote interfacing available.
Electric Motor
This is flange mounting, 2/4 Pole, TEFC, IP 55 protection, Class F
insulation motor designed with necessary starting torque and
operational load variations. Make of the motor is as per KPC
standard.

Stand alone VFD panel Micro controller with RS 485 port

 R2
FLOW DIAGRAM MODEL CAPACITY MAX. WORKING PRESSURE ELECTRIC MOTOR WEIGHT
cfm m3 / min kgf / cm2 g psi (g) kw hp kg
OIL CIRCUIT AIR/DIL CIRCUIT MOISTURE SEPARATOR KES 15-7.5 96 2.72 7.5 107 15 20
AIR CIRCUIT CONTROL CIRCUIT FILTER ELEMENT
FLOAT OPERATE
KES 15-8.5 87 2.46 8.5 121 15 20 455
VALVE KES 15-10 80 2.27 10 142 15 20
BALL VALVE KES 15-13 66 1.87 13 185 15 20
PT2 INTAKE VALVE
ASSEMBLY SAFETY VALVE KES 18-7.5 119 3.37 7.5 107 18.5 25
KES 18-8.5 110 3.11 8.5 121 18.5 25 475
KES 18-10 100 2.83 10 142 18.5 25
C COMPRESSOR SOLENOID VALVE
(NO TYPE) KES 18-13 85 2.41 13 185 18.5 25
ELECTRICAL KES 22-7.5 140 3.96 7.5 107 22 30
M
MOTOR KES 22-8.5 133 3.77 8.5 121 22 30 535
MPVL BLOW DOWN VALVE KES 22-10 119 3.37 10 142 22 30
MINIMUM PR.
MPVL
VALVE KES 22-13 102 2.89 13 185 22 30
KES 30-7.5 197 5.58 7.5 107 30 40
SILENCER
OF KES 30-8.5 187 5.30 8.5 121 30 40 540
COMBI COOLER
C M
LG
P71
FC OF
OIL FILLER
KES 30-10 166 4.70 10 142 30 40
TE FC FLEXIBLE COUPLING KES 30-13 145 4.10 13 185 30 40
15
LCVCL GLASS
CP CONTROL PANEL
LG KES 15-30
P71 PRESSURE TRANSMITTER
(AIR END OUTLET) Note : 1. Overall dimensions "L - 1250mm,W - 650mm, H - 1550 mm
TE TEMP SENSOR
(AIR END OUTLET) PRESSURE TRANSMITTER 2.Unit performance measured according to ISO 1217 Ed 3 Annexure - C, 1996, at nominal
PT2
(DISCHARGE AIR) working pressure of 7, 8, 9.5 and
CP R3
P71
INCOMING CABLES MODEL CAPACITY MAX. WORKING PRESSURE ELECTRIC MOTOR WEIGHT
cfm m3 / min kgf / cm2 g psi (g) kw hp kg
KES 37 - 7.5 245 6.94 7.5 107 37 50 845
TECHNICAL DATA KES 37 - 8.5 229 6.48 8.5 121 37 50 845
R1 KES 37 - 10 207 5.86 10 142 37 50 845
MODEL CAPACITY MAX. WORKING PRESSURE ELECTRIC MOTOR WEIGHT KES 37 - 13 167 4.73 13 185 37 50 845
cfm m3 / min kgf / cm2 g psi (g) kw hp kg KES 45 - 7.5 281 7.96 7.5 107 45 60 950
KES 45 - 8.5 262 7.42 8.5 121 45 60 950
KES 7-7.5 41 1.16 7.5 107 7 10
KES 45 - 10 250 7.08 10 142 45 60 950
KES 7-10 36 1.01 10 142 7 10 417
KES 45 - 13 215 6.09 13 185 45 60 950
KES 7-13 31 0.87 13 185 7 10 KES 55 - 7.5 337 9.54 7.5 107 55 75 1045
KES 11-7.5 58 1.64 7.5 107 11 15 KES 55 - 8.5 308 8.72 8.5 121 55 75 1045
KES 11-10 50 1.42 10 142 11 15 475 KES 55 - 10 293 8.30 10 142 55 75 1045
KES 11-13 42 1.19 13 185 11 15 KES 55 - 13 257 7.28 13 185 55 75 1045
KES 7-11 KES 37-55
Note : 1. Overall dimensions "L - 1730mm,W - 925mm, H - 1530 mm
Note : 1. Overall dimensions "L - 1235 mm,W - 600 mm, H - 1715 mm
2.Unit performance measured according to ISO 1217 Ed 3 Annexure - C, 1996, at nominal
2. Unit performance measured according to ISO 1217 Ed 3 Annexure - C, 1996. working pressure of 7, 8, 9.5 and

SALIENT FEATURES : R2/ R3 SALIENT FEATURES :

Ready to use : Foundation is not required. Ready to use : Foundation is not required.
Quality Air : Efficient air / oil separation system ensures maximum oil recovery to minimise lub oil Quality Air : Efficient air / oil separation system ensures maximum oil recovery to minimise lub oil
consumption and maintenance cost. consumption and maintenance cost.
Canopy : Specially designed canopy to facilitate effective ventilation and ease of maintenance.
Canopy : Specially designed canopy to facilitate effective ventilation and ease of maintenance.
Controller : Microprocessor based efficient controller with all necessary Safety Control Systems &
Cooling System : Radiator type oil cooler & after cooler with low noise fan & motor provided for effective maintenance schedule.
cooling of lub oil and compressed air. Cooling System : Radiator type oil cooler & after cooler with low noise fan & motor provided for effective
Control Panel : In built control panel housing main motor fan motor & other control of the package. cooling of lub oil and compressed air.
Air suction filter : Dry type air filter protects the airend and ensures long life. Control Panel : In built control panel housing MMI, controller, main motor auto star - delta starter, fan motor
Air Receiver : Compressor is mounted on Horizontal Air Receiver conforming to ASME Section VIII Div - 2 direct on-line starter & other control of the package.
Air suction filter : Dry type air filter protects the airend and ensures long life.
Electric Motor : High efficient, TEFC, Class F insulation, Foot mounted, 2P, IP55 protection motor is selected
considering operating conditions at site. Electric Motor : High efficient, TEFC, Class F insulation, Flange mounting, 2P, IP55 protection motor is
selected considering operating conditions at site.
BUILT IN ACCESSORIES : Service Centres : Fully equipped Service Centres with trained engineers and spare parts stocks available at
arms length throughout the country.
a. Horizontal Air Receiver : 270 LTS
BUILT IN ACCESSORIES :
b. Safety Relief Valve : It protects against building up high pressure in air / oil separator.
a. Moisture Separator with Auto Drain Trap : It separates condensed moisture from cooled compressed air.
c. Blow Down Valve : This facilitates very low power consumption in unloaded condition.
b. Safety Relief Valve : It protects against building up high pressure in air / oil separator.
d. Additional safeties : Minimum Pressure Valve, Oil Level Indicator etc. c. Blow Down Valve : This facilitates very low power consumption in unloaded condition.
d. Additional safeties : Minimum Pressure Valve, Oil Level Indicator etc.
 R4
Model
FAD Max (Working Pr.) Electric Motor QUALITY POLICY
cfm m3/min Kg/cm2 psi kw hp
KES 55S - 7.5 383 10.85 7.5 107 55 75
KES 55S - 8.5 358 10.14 8.5 121 55 75 The quality policy of KPCL is to strive to enhance customer satisfaction by meeting customer requirements in terms
KES 55S - 10 320 9.06 10.0 142 55 75
KES 55S - 13 276 7.82 13.0 185 55 75 of Quality, cost, delivery and after sales service of our products. We shall pursue the continual improvement in our
KES 75 - 7.5 534 15.12 7.5 107 75 100
KES 75 - 8.5 465 13.17 8.5 121 75 100 Quality Management System through:
KES 75 - 10 435 12.32 10.0 142 75 100
KES 75 - 13 375 10.62 13.0 185 75 100 Setting and reviewing Quality Objectives.
KES 90 - 7.5 600 16.99 7.5 107 90 120
KES 90 - 8.5 543 15.38 8.5 121 90 120 Promoting Process Approach.
KES 90 - 10 530 15.01 10.0 142 90 120
KES 90 - 13 427 12.09 13.0 185 90 120 Enhancing Employee Satisfaction.
KES 55-90 Operate within the frame work of Relevant Statutory, Regulatory and Legal Requirements applicable.
R4/R5 Note : 1. Overall dimensions "L - 2235 mm,W - 1115 mm, H - 1700 mm
2. Unit performance measured according to ISO 1217 Ed Annexure - C, 1996, at
nominal working pressure.
3. All models given above are air cooled.
R5
FAD Max (Working Pr.) Electric Motor
Model
cfm m3/min Kg/cm2 psi kw hp
KES 110 - 7.5 725 20.53 7.5 107 110 150
KES 110 - 8.5 670 18.97 8.5 121 110 150
KES 110 - 10 616 17.44 10.0 142 110 150
KES 110 - 13 478 13.54 13.0 185 110 150
KES 132 - 7.5 865 24.49 7.5 107 132 180
KES 132 - 8.5 817 23.13 8.5 121 132 180
KES 132 - 10 745 21.10 10.0 142 132 180
KES 132 - 13 597 16.90 13.0 185 132 180
KES 160 - 7.5 1008 28.54 7.5 107 160 215
KES 160 - 8.5 931 26.36 8.5 121 160 215
KES 160 - 10 831 23.53 10.0 142 160 215
KES 160 - 13 723 20.47 13.0 185 160 215
KES 110-160
R4/R5 Note : 1. Overall dimensions "L - 2960 mm, W - 1655 mm, H - 2025 mm
2. Unit performance measured according to ISO 1217 Ed Annexure - C, 1996, at
nominal working pressure.
3. All models given above are air cooled.
4.Modulation for 100% to 60%

R4 /R5 SALIENT FEATURES :

Ready to use : Foundation is not required.
Quality Air : Efficient air / oil separation system ensures maximum oil recovery to minimise lub oil consumption
and maintenance cost.
Canopy : Specially designed canopy to facilitate effective ventilation and ease of maintenance.
Controller : Microprocessor based efficient controller with all necessary Safety Control Systems &
maintenance schedule.
Cooling System : Radiator type oil cooler & after cooler with low noise fan & motor provided for effective cooling
oflub oil and compressed air.
Control Panel : In built control panel housing MMI, controller, main motor auto star - delta starter, fan motor
direct on-line starter & other control of the package.
Air suction filter : Dry type air filter protects the airend and ensures long life.
Electric Motor : High efficient TEFC, Class F insulation, Flange mounting, 4P, IP55 protection motor is selected
considering operating conditions at site.
Service Centres : Fully equipped Service Centres with trained engineers and spare parts stocks available at arms
length throughout the country.

BUILT IN ACCESSORIES :
a. Moisture Separator with Auto Drain Trap : It separates condensed moisture from cooled compressed air.
b. Safety Relief Valve : It protects against building up high pressure in air / oil separator.
c. Blow Down Valve : This facilitates very low power consumption in unloaded condition. KPCL's Management Systems are developed based on the ISO 9001:2008 and
d. Additional safeties : Minimum Pressure Valve, Oil Level Indicator etc.
Good blending of ISO 14001:2004 & OHSAS 18001:2007
R5 Model Compressors are also available as Water Cooled