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# Brazilian Journal

## of Chemical ISSN 0104-6632

Printed in Brazil
Engineering www.abeq.org.br/bjche

Vol. 22, No. 02, pp. 293 - 302, April - June, 2005

## MODELING AND SIMULATION OF MILK

EMULSION DRYING IN SPRAY DRYERS
V. S. Birchal1 and M. L. Passos1,2*
1
Programa de Ps-Graduao em Engenharia Mecnica, Universidade Federal de Minas Gerais,
Av. Antnio Carlos 6627, 31270-901, Belo Horizonte - MG, Brazil
E-mail: vbirchal@matrix.com.br
2
Centro de Secagem, Departamento de Engenharia Qumica, Universidade Federal de So Carlos,
P.O. Box 676, 13565-905, So Carlos - SP, Brazil
E-mail: merilau@microplanet.com.br

## (Received; October 20, 2004 ; Accepted: March 3, 2005)

Abstract - This work aims at modeling and simulating the drying of whole milk emulsion in spray dryers.
Drops and particles make up the discrete phase and are distributed into temporal compartments following
their residence time in the dryer. Air is the continuous and well-mixed phase. Mass and energy balances are
developed for each phase, taking into account their interactions. Constitutive equations for describing the drop
swelling and drying mechanisms as well as the heat and mass transfer between particles and hot air are
proposed and analyzed. A set of algebraic-differential equations is obtained and solved by specific numerical
codes. Results from experiments carried out in a pilot spray dryer are used to validate the model developed
and the numerical algorithm. Comparing the simulated and experimental data, it is shown that the model
predicts well the individual drop-particle history inside the dryer as well as the overall outlet air-particle
temperature and humidity.
Keywords: Spray dryer operation; Particle distribution; Drying model; Numerical simulation.

## INTRODUCTION continuously at 40 to 70C in a multi-effect

evaporator system, increases the milk solids content
The industrial process for producing powdered from 12 % to about 50 %. The following step
milk comprises the basic steps shown in Figure 1. comprises a single-, two- or multi-stage drying, in
Receipt of raw milk from farms or cooperatives which the concentrated milk emulsion is dried and
involves its inspection based on legal regulation of powdered until reaching the residual moisture
chemical, sensorial and bacteriological compositions. content required for storage and/or further
After approval in this initial control, milk emulsion application.
is clarified in centrifugal separators or filters, cooled Spray drying is a well-known industrial technique
in heat exchangers and stored in tanks at 4C. In the used on a large scale for drying and powdering very
standardization step, the ratio of milk fat to total thermally sensitive materials. For milk emulsion, this
solids is adjusted, as required for the final product. technique transforms this emulsion into a large
Heat treatment, which includes pasteurization, number of small droplets that fall into the spray
sterilization and ultrahigh temperature heating, chamber concurrently with hot air. As water is
destroys pathogenic microorganisms and produces evaporated, these droplets become solid particles. In
physicochemical changes in raw milk to improve its single-stage drying, using a spray dryer with a
shelf life. The evaporation step, usually carried out pneumatic conveying system, removal of the last

## *To whom correspondence should be addressed

294 V. S. Birchal and M. L. Passos

fraction of moisture from powdered milk occurs products have characteristics crucial to its acceptance
slowly and is costly, and the final product is fine and commercialization. The quality of powdered
nonagglomerated particles (30-50 m) that do not milk is greatly affected by the operational conditions
readily disperse in water. A spray dryer attached to a of this process. Therefore, the knowledge of the
vibrating fluid bed system, as shown in Figure 1, spray-drying technology is essential for controlling
comprises the two-stage drying. In this method, these operational variables in order to obtain a high-
agglomerates are preserved at the exit of the spray quality product (King et al., 1984; Nath and
chamber and, thus, feed into the vibro-fluidized bed Satpathy, 1998).
system where they are gently dried and cooled. Based on the previous mathematical model
Nonagglomerated particles can be recycled into the presented by Clement et al. (1991), which focuses on
spray chamber, enhancing the quality of powdered Euler and Lagrange approaches for developing mass
milk by control of the particle size distribution. and energy balances, this work aims at modeling and
Three-stage drying, in which a stationary fluid bed of simulating the drying of whole milk emulsion in
powdered milk is added at the conical base of the spray dryers.
spray chamber to better control particle As shown by the results, a more detailed study of
agglomeration and drying, is an improvement of this the mass transfer model and the particle residence
method. After drying and cooling, the final time distribution has improved the original Clement
powdered milk product must be packaged in suitable et al. model. A new and more efficient method for
containers and stored, when necessary, under the numerical model solution was implemented.
conditions specific to its safe preservation. Simulations allowed evaluation of model
Of all these steps, drying is the one in which applicability, study of operational parameter
powdered milk properties are defined. As is well- sensitivity and prediction of the dryer outlet conditions
known in the literature, powdered milk and its by- at several levels of operational parameters.

## Figure 1: Flow chart of powdered milk production.

MATHEMATICAL MODEL FOR DRYING hot gas and milk suspension are continuously
MILK EMULSION IN SPRAY DRYERS injected into the top of the dryer chamber at
uniform rates;
Initial Assumptions the gas phase, formed of air and vapor, behaves
as an ideal mixture and flows inside the dryer as a
The mathematical formulation is based on the perfect mixture;
following assumptions (Clement et al., 1991): the suspension is properly atomized forming

## Brazilian Journal of Chemical Engineering

Modeling and Simulation of Milk Emulsion Drying 295

## spherical, homogeneous and uniform drops, k D

which are well mixed inside the chamber without h = Nu G ; k = Sh v ;
dp
interacting with one another; dp
heat flows from hot air to drops or particles and
temperature gradients inside the particles are f = 0 Wp > Wc and
negligible;
1 / 3
( )
the individual drying rate is described by water
Wp W * Pwg ,Tp
evaporation transfer from a single particle to the f= 1 Wp Wc

gas phase;
the overall drying rate is a weight sum of (
Wc W * Pwg ,Tp
)
individual rates of all particles that remain in the
dryer; Mean particle diameter dp
the drying kinetics is represented by two distinct
( )
1/3
periods: the first one, in which free water is 6 ms W0 Wp
evaporated from drops until a thin semipermeable dp = dp0
3
Wp > Wc (3a)
water
crust is formed on the particle surface, and the
second one, characterized by the thickening of
this crust as predicted by the shrinking core 6 ms ( W0 Wc )
1/3
model. d p = d3p0 Wp Wc (3b)
water
Model Development
Mass of dry solids inside the drop ms
The model comprises a set of constitutive
algebraic equations that describes mass and heat susp d p03
transfer between gas and single particles, the drying ms = (4)
kinetics of a single particle surrounded by gas and (1 + W0 ) 6
functions of the particle residence time distribution
inside the chamber; a group of differential equations Equilibrium moisture content W*
that expresses the mass and energy balances for a
single particle and a continuous gas phase and a set
( )
0.621
of algebraic equations that express the overall W* = (0.109 Tp ) 2.02 104 ln UR (5)
distributed balances of particles inside the chamber.
In this work, only the main model equations are
where particle temperature, Tp, is expressed in K.
presented; complete information about the entire Equations (1) and (2) respectively describe the
model is given by Birchal (2003). Constitutive
heat and the mass transfer between a particle and
algebraic equations concerned with a single particle
gas. For estimation of the convective heat and mass
can be summarized as transfer coefficients, h and k, Nusselt (Nu) and
Heat and mass transfer rates per unit of the Sherwood (Sh) numbers are supposed to be equal to
particle surface area q& and m &v 2, since the relative velocity between particle and gas
is nearly zero. The f factor in Equation (2) represents
(
q& = h Tg Tp ) (1) the resistance of the crust to water vapor diffusion
through it, and this value arises only in the second
drying period (Wp < Wc). Right at the beginning of
P Mw 2Diff
&v=
m the first drying period, even when the particle
Tg + Tp 2Diff temperature, Tp, becomes greater than the wet-bulb
R d p f + temperature, the drying rate is adjusted by an
2 kd p
(2) additional term to make the vapor pressure in the
PP bulk air, Pwg, equal to the saturated vapor pressure at
ln
wg wet-bulb temperature, Pw*(TBU). This additional

*
( )
P Pw Tp
drying rate per particle area, m & vap , is thus included
in the modified model, as shown in Equation (11).
with Equations (3a) and (3b) describe the particle/drop
diameter during drying. The initial drop diameter,

Brazilian Journal of Chemical Engineering Vol. 22, No. 02, pp. 293 - 302, April - June, 2005
296 V. S. Birchal and M. L. Passos

dp0, a function of atomizer design parameters and the models for the particle residence time distribution
suspension flow rate, is estimated by the specific can be easily incorporated into the model program.
correlation for the rotary disc atomizer (Masters, Based on this assumption, particles fed into the
1985). chamber at the initial time (t = 0) are distributed
According to the model assumptions, in the along different routes in the dryer and are removed at
second drying period this diameter becomes different times, as predicted by
constant. The mass of dry solids inside a particle, ms,
constant throughout the process, can be obtained E ( / r ) = exp( / r ) or
from Equation (4). Equation (5) describes the (6)
particle equilibrium moisture content, W*, as a t

function of particle temperature, Tp, and relative
humidity of the air, UR. This sorption curve, specific (
Fc ( t ) = exp rp
0
) d
rp

(
= 1 exp t rp )
for the whole powdered milk used in this work, was
obtained from experiments carried out under Since particles take different routes inside the
dynamic conditions (Birchal, 2003). This curve is drying chamber, it is necessary to distinguish, at any
also used to specify the critical particle moisture operating time t, that particle fraction of ages less
content, Wc, by making UR close to 1. Note that Wc than or equal to t, which is removed from the dryer
depends on Tp because of the crust formation on the and that particle fraction of ages greater than to t,
particle surface. which is kept inside the chamber. It is also necessary
To determine the mass and energy balances of the to differentiate, in these fractions, the correct particle
particle population in the dryer (discrete phase), it is age in order to determine the water evaporation rate
necessary to specify the effective contribution of and the rate of heat exchanged with the gas phase.
each particle or particle group to the overall drying This requires combining same-age particles into n
and heat exchange rates. This contribution is directly temporal compartments, which can simplify
related to the residence time of the particle in the identification during the operating time, the
dryer. Hence, a detailed and clear description of the remaining and removed fractions of particles
residence time distribution function is extremely according to age. This approach of temporal
important. compartmentalization is justified, since in the drying
The residence time distribution function of model, particles of the same age have the same
particles in the dryer is expressed as a function of the diameter, moisture content and temperature. Note
cumulative fraction of particles which leaves the that, in the model assumptions, drop coalescence and
dryer at time t, Fc(t), or even as a function of the age drop breakage are both neglected. Therefore,
distribution of these particles, E(/rp), in relation to particles of the same age, belonging to the same
the mean particle residence time, rp. In this work, temporal compartment, can be found in different
the particle residence time distribution is based on spatial positions in the drying, as represented in
the perfect mixture model; however, different Figure 2.

## Brazilian Journal of Chemical Engineering

Modeling and Simulation of Milk Emulsion Drying 297

Using this approach, the disperse phase is thus fraction of particles fed in at t = 0 leaves the dryer. If
supposed to be comprised of particles that are there is no perturbation in this dryer system, the
distributed into n temporal compartments by age. permanent regime is established at t = n. The Np,1,j
Under inlet condition = i > 0 (i = 2 to n), the (= F/ms) compartment is composed of particles of
particle fraction that remains in the chamber at a age 1 = 0 at t = (j -1) for 1 = j = n; Np,2,j (= r1 Np,1,j-
time t > i is expressed by 1) by particles of age 2 = at t = (j -1) for 2 = j <

n; Np,3,j (= r2 Np,2,j-1) by those of age 3 = 2 at t = (j

-1) for 3 = j = n and so on consecutively until Np,n,j
1 Fc ( t i ) = exp d =
t i
rp rp
(= rn-1 Np,n-1,j-1) is reached at t = (n-1). For any i
(7) value, ri = exp (-/rp) is constant. From this matrix
( t i ) scheme in Figure 3, compartments composed of
= exp particles fed into the dryer at t = 0 are on the
rp principal diagonal (i,j = i) corresponding to Np,i,j=i.
Compartments with particles fed into the dryer at t =
Equation (7) allows calculation of the fraction of are located on the diagonal (i, j = i + 1),
particles of an age between i and (i + d), which corresponding to Np,i,j=i+1 and so on successively. In
remain in the dryer at operating time t. Figure 3 each compartment, there are two outlet currents of
illustrates the model compartments corresponding to particles: one formed by the particle fraction Np,s =
the particle age at any time t = i t (0 i n). Note (1-ri)Np,i,j that leaves the dryer at (j -1) = t = j
that at t = (n-1), the n compartments are all filled and the other by the particle fraction Np,r = riNp,i,j that
with particles of ages varying from 0 to n. remains in the dryer and feeds the next time
Moreover, at this operating time, the remaining compartment, Np, i+1,j+1.

## Figure 3: Compartment model representation according to particle number and age.

Moreover, this scheme, different from the one Overall water evaporation rate
suggested by Clement et al. (1991), allows easy

identification of the particle fraction that leaves the t

F
exp & v d
dp m
2
dryer at t > . Based on this, water evaporation and ms rp
0 t
the heat transfer rates can be determined during the n

N ( t ) &v= &v
2
p,i,j
entire operating time, since the individual mass and d p2 m (8)
heat transfer rates estimated in each i of the Npi,j d p m
i =1
compartments in the j column of a given operating
time, can be summed up as follows: Overall heat rate

Brazilian Journal of Chemical Engineering Vol. 22, No. 02, pp. 293 - 302, April - June, 2005
298 V. S. Birchal and M. L. Passos

## This set of balances, from Eq. (11) to (14),

t

F
exp d p q& d
2
comprises (2n+2) differential equations.
ms rp
0 t (9) Overall rates of mass and heat transfer between
n phases, the mean particle moisture content, Wp , and
N ( t ) q& = q&
2
p,i, j
d p d 2p
i =1 temperature, Tp , can thus be calculated at a given
operating time, t, as
Np,i,j is the particle fraction in the i,j compartment
(1 = i = n) with j = constant corresponding to a given Overall heat rate supplied by gas
operating time and expressed as
n
N p,i,j = N p,i ( t ) = ri
(10)
& =Q
Q & (t) = Q
& =
j N p,i,j d p,i,j 2
q& (15)
i =1
F t i
N p,i 1,, j1 = exp Overall heat rate used for water evaporation
ms rp
t i
n

with i = ( i 1) .
&
Q &
evap = Qevap,j = + ( C pv )(
Cpw Tp,i,j Tref
)
i=1
(16)
Based on Equations (8) and (9), mass and energy
&v
2
Np,i,j dp,i,j m
balances for both solid and gas phases were
developed as follows:
Mass balance for a single particle (applied to n Overall mass transfer rate for the solid phase
compartments) & & &
M evap = M evap ( t ) = M evap, j =
(17)
dW p
= d p ( t )
2 n
ms
dt = N p,i,j d p,i, j 2
( m& v + m& v ap )
(11) i =1
( m& v + m& v ap ) Mean particle moisture content in the dryer
Energy balance for a single particle (applied to n n
compartments)
W p,i, j (1 ri ) N p,i,j
W p ( t ) = Wp , j = i =1
=
d
(
dp ( t ) q& = ms Cps + WpCpw Tp ( t ) Tref + )( )
2 n
dt
(12) (1 r ) N
i =1
i p,i, j

( )
+ + Cpv Tp ( t ) Tref dp ( t ) m
& v +m
& vap ( )
2
(18)
n

## Mass balance for the gas phase

W p,i, jri N p,i, j
i=1
n

dY G Y0 Y + ( ) &v
d 2p m r N i p,i,j
= (13) i =1
dt Gr
Mean particle temperature in the dryer
Energy balance for the gas phase
Tp ( t ) = Tp,j =
d
dt
(
Gr C vg + YCvv + VCp ) ( T T ) =
g ref n
(19)

## ( C )(Tp,i,j Tref ) (1ri ) Np,i,j

wall
ps + Wp,i,jCpw
(
= G Cpg + Y0Cpv Tgo Tg )( ) (14)
= i=1
+ Tref
n
&
M ( & &
evapC pv Tg Tp Q wall Q ) (Ci=1
ps + Wp,i,jCpw ) (1 ri ) Np,i,j

## Brazilian Journal of Chemical Engineering

Modeling and Simulation of Milk Emulsion Drying 299

## vapor, water and drop properties as well as the

This modified model has two adjustable equilibrium data on both phases linked to the main
parameters, which are Diff, the effective coefficient program.
of water-vapor diffusion through the particle crust, In this model solution, the convergence problem
and hwall, the overall coefficient of heat transfer was solved by using different discretization times
between dryer walls and the ambient air. These during the simulation. Since, in the first temporal
coefficients are estimated from experimental data, as compartment (1,1), values and tendencies of
discussed later. temperature and gas humidity are unknown, problems
with the DASSL initialization can emerge. Besides, at
the beginning of the drying process, there are fast and
NUMERICAL METHOD FOR SOLVING abrupt changes in the particle temperature and
MODEL EQUATIONS moisture content profiles. Therefore, it is necessary to
implement a large number of compartments (n >
Due to the complexity of the differential-algebraic 1000) in the first drying period. However, once
equation system (DAE), its solution requires the use of convergence is achieved, this large number becomes
numerical methods. Transforming this system into one unnecessary. To optimize the model solution
of ordinary differential equations (ODE) would involve algorithm, a time refining in the first temporal
a series of algebraic operations, such as the one used by compartment is proposed, subdividing it into nr
Clement et al. (1991). Besides, these authors reported temporal subcompartments with a time interval of
serious convergence problems while simulating the /nr. Simulations have shown that setting the number
beginning of the drying process. These arguments are of compartments at n = 500 and nr = 50 is the
sufficient to support the proposal of a new method to minimum required to guarantee convergence. In this
solve directly this DAE system, in which the DASSL work, n = 600 and nr = 200 were adopted. The results,
code (Petzold, 1989) is applied. By using the as shown in Figure 4, are a good description of
backward-differential formula in each integration particle history inside the dryer.
step, the DASSL code transforms DAE system into a To estimate the two adjustable model parameters,
set of algebraic equations, whose solution is obtained Diff and hwall, the weighty least square method was
by Newton methods. The code, developed in the used to represent the residue or error function. An
FORTRAN language, has been incorporated into a optimization subroutine, based on the PSO (particle
computational FORTRAN program, containing the swarm optimization) heuristic method (Kennedy and
initial conditions; the sequential order of equations to Eberhart, 1995) was implemented, resulting in a
be solved with the corresponding code callings and rapid convergence to the overall minimum of this
the solution feedback to the program. In addition, error function. As a result, Diff was estimated as
there are specific subroutines for calculating the air, 4.1x10-9 m2/s and hwall as 7.3 W/m2K.

Figure 4: History of particle drying inside the spray dryer (n = 600; nr = 200).

Brazilian Journal of Chemical Engineering Vol. 22, No. 02, pp. 293 - 302, April - June, 2005
300 V. S. Birchal and M. L. Passos

RESULTS AND DISCUSSION combining low (-1), medium (0) and high (+1) levels of
three operational variables: F, vatom and Tg0, as shown in
To analyze and validate results from the model Table 1. More details of these experiments can found in
developed, experimental tests were conducted at the work of Birchal (2003).
IEN/CNEN in an APV-ANHIDRO model PSD 52 Results obtained with the model by using the
pilot spray dryer made of stainless steel with a 1 m of computer program developed are presented in Table
diameter and a 0.6 m of height (cylindrical part) and a 2 together with experimental data, deviation and
7.5 kg/h of evaporation capacity. Drying air at a rate of fitted error (model fit to experimental data). In
0.041 kg/s and a humidity of 0.010 to 0.020 and whole figures 5-a, 5-b and 5-c, the agreement between
milk emulsion with a 49% solids concentration at 51C experimental and simulated data can easily be
are fed in concurrently, reproducing the industrial observed. In these figures, vertical bars on the
conditions of dryer operation. The atomizer is of the experimental data points represent the experimental
rotary disc type. Nine inlet conditions were tested by error given in Table 2.

## Test F Tg0 vatom Level

Order
# (kg/h) (C) (rpm) (F, Tg0, vatom)
1 10 1.4 160 42000 (-1.-1.-1)
2 5 2.4 160 42000 (+1.-1.-1)
3 11 1.4 190 42000 (-1.+1.-1)
4 7 2.4 190 42000 (+1.+1.-1)
5 8 1.4 160 50000 (-1.-1.+1)
6 3 2.4 160 50000 (+1.-1.+1)
7 1 1.4 190 50000 (-1.+1.+1)
8 9 2.4 190 50000 (+1.+1.+1)
9 6 1.9 175 46000 (0.0.0)
10 4 1.9 175 46000 (0.0.0)
11 2 1.9 175 46000 (0.0.0)

## Test Tg (C) Tg (C) Wp (d.b.) Wp (d.b.) Y (d.b.) Y (d.b.)

# experimental simulated experimental simulated experimental simulated
1 113 113 0.016 0.018 0.042 0.037
2 102 104 0.019 0.020 0.047 0.043
3 120 120 0.021 0.021 0.045 0.037
4 98 95.5 0.018 0.020 0.038 0.039
5 95 94 0.024 0.024 0.038 0.040
6 94 94 0.013 0.019 0.036 0.045
7 123 124 0.012 0.020 0.033 0.038
8 102 102 0.018 0.020 0.041 0.044
9* 94 92 0.020 0.020 0.031 0.035
10* 98 98 0.016 0.019 0.037 0.038
11* 99 99 0.018 0.019 0.030 0.039
SD 2.8* 1.2** 0.002* 0.003** 0.004* 0.005**
Error 6.9* 0.8** 0.005* 0.002** 0.009* 0.004**
(*) replications at the central point, generating experimental error and standard deviation;
(**) standard deviation (SD) and error for the model fitted to experimental data.

As shown in Figure 5-a, all values of Tg are experimental and simulated data, which is explained
predicted well by the model within the experimental by the considerable measurement errors obtained
uncertainty range. This variable is one of the most with instruments. The model predicts satisfactorily
important in the spray drying operation, since it is an nine out of eleven data. Larger and no predictive Wp
indirect measurement of solids properties, such as deviations obtained in experiments 3 and 7 may be
the outlet powder moisture content and temperature related to the severe inlet conditions imposed on the
in the industrial production of powdered milk. From milk drying (higher temperature and lower emulsion
this, it is also possible to calculate thermal dryer feed rate), which resulted in a burned product with a
efficiency and to analyze particle temperature history possible loss of some volatile components.
and possible alterations in properties of the In Figure 5-c, Y is also predicted well,
powdered milk. considering the experimental uncertainty involved in
Figure 5-b indicates a larger deviation between measurement of this variable.
Brazilian Journal of Chemical Engineering
Modeling and Simulation of Milk Emulsion Drying 301

(a) (b)

(c)
Figure 5: Comparison between experimental and simulated data for a) Tg, b) Wp and c) Y.

CONCLUSIONS NOMENCLATURE

## Based on the results obtained in this study, the

following conclusions are drawn: Cp, specific heat at constant J/(kg K)
the modified model satisfactorily describes its Cv pressure and at constant
response variables, Tg, Wp and Y, under volume
continuous operation; dp particle diameter m or m
although the particle residence time distribution dp0 initial or inlet drop diameter m or m
can be improved by testing other functions, the Diff coefficient of vapor m2/s
perfect mixture approach seems to describe diffusion through the particle
reasonably well particle motion inside the pilot crust
spray dryer used in the experiments; Dv coefficient of vapor m2/s
Tg, one of the most important process variables, diffusion through an
has the lowest model predicted error; stagnant air layer
Y is also predicted well; nevertheless, the E(/ particle age distribution (-)
associated experimental uncertainty is high due to rp) fraction
the time required for getting trusty on-line results; F milk emulsion dry solids kg/s
Wp is satisfactorily predicted by the model in the flow rate
usual range of inlet air temperatures ( 180 C); Fc(t) cumulative fraction of (-)
however the model cannot predict the thermal particles, which leave the
degradation of powdered milk, as observed in the dryer at t
experiments, at a high level of inlet air f function defined in Equation (-)
temperature. (2)
Studies are in progress to improve this modified G dry air flow rate kg/s
model by designing control strategies for safely h convective heat transfer W/(m2K)
drying milk emulsion in spray dryers. coefficient

Brazilian Journal of Chemical Engineering Vol. 22, No. 02, pp. 293 - 302, April - June, 2005
302 V. S. Birchal and M. L. Passos

## hwall overall coefficient of heat W/(m2K) W* equilibrium particle moisture (-)

transfer between wall dryer content (dry basis)
and ambient air
k convective coefficient of m/s Greek Letters
mass transfer
kG thermal conductivity of air W/(m K) heat of water vaporization at J/kg
Mw molar mass of water kg/kmol Tref
ms mass of dry solids in the kg particle age inside the s
drop (= constant) chamber
m& v individual water evaporation kg/(s m2) rp mean particle residence time s
rate per unit of particle area in the dryer
m& vvap additional water evaporation kg/(s m2) density kg/m3
rate per unit of particle area susp milk emulsion density at kg/m3
M& evap overall water evaporation kg/s inlet
rate water water density kg/m3

## Np-I,j fraction of particles in the (-) Dimensionless Numbers

(I,j) temporal compartment
n number of temporal (-) Nu = h dp/kG (Nusselt number) (-)
compartments Sh = k dp/Dv (Sherwood number) (-)
P pressure Pa
Pw vapor pressure Pa
Pwg vapor pressure in the bulk air Pa REFERENCES
P w* equilibrium vapor pressure Pa
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between per particle area de leite em secadores spray. Ph.D. diss.,
Q& overall heat transfer rate J/s Universidade Federal de Minas Gerais, Belo
Q& evap overall heat evaporation rate J/s Horizonte (2003).
Clement, K.H., Hallstrm, A., Dich, H.C., Le, C.M.,
Mortensen, J. and Thomsen, H.A., On the
R ideal gas constant (= 8314) J/(kmol K) Dynamic Behavior of Spray Dryers. Transactions
t operating time s Inst. of Chemical Engineers, 69, 245 (1991).
T temperature C or K Kennedy, J. and Eberhart, R.C., Particle Swarm
Tamb room temperature C or K Optimization, International Conference on Neural
Tg air temperature C or K Networks. Perth, Australia (1995).
Tp particle temperature C or K King, C.J., Kieckbusch, T.G. and Greenwald, C.G.,
Tref reference temperature ( = 273.15) K Food-Quality Factors in Spray Drying, Advances
UR relative humidity of bulk air (-) in Drying, 3, 71 (1984).
V volume m3 Masters, K., Spray Drying Handbook. Longman
vatom atomization speed rotation rpm Scientific and Technical, New York (1985).
Y air humidity (dry basis) (-) Nath, S. and Satpathy, R., A Systematic Approach
Wc critical particle moisture (-) for Investigation of Spray Drying Process, Drying
content (dry basis) Technology, 16, No. 6 1173 (1998).
Wp particle moisture content (-) Petzold, L.R., DASSL: a Differential-algebraic
(dry basis) System Solver, Computing and Mathematics.
W0 inlet particle moisture (-) Research Division, Lawrence Livermore National
content (dry basis) Laboratory, Livermore, California (1989).