tt

SST & SERVICE

SPECIFICATIONS
pQga

ssr (sPEclAL sERVtcE TooLs) .... 10-2

STANDARD BOLT
fiexrerviruc ronouE ... .1o'7
TIGHTENING
. TOft@t'E
FOR [tAtN 'qHRTS . ...1 O'9
SERVICE $P,F$*FWff.tq{S ....?....!....,. .....10'9

ft
*

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$ST & SERVICE SPECIFICATIONS T SST ,t

I

$ST (SPEGIAL $ERVICE TOOLS} '*

ENGINE TUNE.UP
rt
Oil Filter

f lf ustratio n

ag22g-22020 Oif Fifter Wrench

Vafve Clearancs
k

n
I lf u stration Tool No. Tqgf Name

I
I
ag22g-22010 Enbine Oii Tray
' 'tI
I
I
I

ldfe $ps,wl & ldra Mixrure Adjustrnent

lllustration Toqf No. Tqol Name

i

09243.00020 f dfe Adjusting Screw Wronch

'* I

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 I

tl r ssr & SE RVICE SPECIF ICATIONS - SST l0-3

I
I

{l.
t
ENGINE SER IICE
.\ CVlindsr Head
-
I Tool Name

Vafve Stem Guids Remover &

f, ,

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t,
Valve Spring Compr$$)r
I
{
I
I
I
li
- .t.

Timing Chain & Gam$att

lllustration Tool No. Toof Name

09213-31021 Cranfshaft Puffoy' Puf fer

.;

* : CiankEhaft Pulley & Gear Replaoor

* $
,
t.
-"
- --: .
,
.,.

09223 -2201A Crankrhaft Front Oif $ssf ReplacBr

I -:- *-'
't-31
09276 -7 1010 Valvs Lifter Toof U

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i
\r-, ,
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 r. .t
' -.tr
it

10-4 S$T & $ERVICE SPECIFICATIONS:$$T

CVlindsr Bfock

I llustration Toof No, Tool Name

o

09215-00100 Camshaft Bearing Rernover &

Replacsr

Flnrcting Rod Bushiqg Removor

49222.30010
& Rspllcr,r U

_ 09250,1001 t I
-
I
nAeplacer Set -:: --
I

t'
I

09303-35011 Input $haft Front Bearing Puller

09304-12012 Input $haft Front,Bearing Repfacei

llfustration Toof Nams

09236.00101 Water Pump Overhauf Toot Set

I
 l
t

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ssT & sERvtcE $PEcf FfcATfoNs - ssr l0-5

I.

FUE L SYSTEM
. Carburetor (With High $pee-d Vafvel

lllustration Tool No, Toof Name

'l I a924a,000 7'4

09240-00020 Wirs Gaugo Sot

09243.00020 tdfe Adjurting Scrow Wrench

09860-1 101 1 Carburotor DriYer Sst

Carburetor(WithoutHighspeodVa|vall,
I ta '-. ' . a.- l-
- -

nl lllustrstion Tool No, Toof Name

*
I 09240-00014 Carbt*etor Adjurting Gaugn Sst

09240-00020 Wire Gauge Set

09860-1101 1 Caryburstor Driver Set

t
 10-'6
ry
,S$T & $ERVICE SPECIFI0AT,IONS-ssr
STARTING SYSTEM :
r.t!'
Bsduction Type $tarto -'
;s
:

.:

llfustration Tool No. Tool Nama

-

09295,76010 Injection Camshaft Bearing Cone

Repf acer

ffi.<t
0928646011 Injoction Puglp Spf ine Shaft puffer

CF{AftcfNG $YSTEfvf
Gn-Vehicle lnspaction

Altsrn*tor

Tool No.

0928S-4S01 1 Injection Pump Sptine Shaft pulfsr

093 25-1 ?010 Transmission Oif plug

a
 & Bolt Tishrning Torqur | 0-7
SST SERVTCE $PECIf,ICATIONS - Strndrd
l
STANDARD BOLT TIGHTENING TOREUE
:

,{, 911:t 1-4 062 0 Part nurnber

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--:. .
J.
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l tlrread Grrtrtt
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I Explanation of bolt head marks are as indicated irt the f clllowirrg table.
I

SPECIFIED TOROUE FOR $TANDARD BOLTS

Basic diameter Torque limit

Class
mm
Pitch mrn . ,
kg-tn (f t-lb)

4T 6 I .0.4- 0;7' ( 3- 5l
I 1.25 1.0* 1.6 ( 8- ltl
10 1.25 l.g- 3.1 ( 14- 221
r0 1.5 l.B- 3.0 (14- 2tl
12 1 .25 (rSOl 3.5- 5.5 ( 26- 3e)
12 1.5 3.5- 5.5 ( 26- 391
,r 12 1.75 3.0- 5.0 (22- 361
I
13 1.5 4.5- 7.0- (33- 50)
l,l
-t .,

14 1.5 5.0- 8.0 (37- 57t

14 2 4,7 - 7.7 ( 34- 55)
16 1.5 7.5- ll.0 (55- 791
l6 2 7.1 -10.6 ( 52,- 761

5T 6 I 0.6- 0.9 ( 5- 6l
I 1.25 1.5- 2.2 (ll- l5l
t0 I .25 3.0- 4.5 (22- 32!l
r0 1.5 2.7 - 4.2 ( 20 ''- 301
1.2 I .25 ( lSOl 5.0- 8.0 {37- 571
(37- 501
t t2
12
1.5
1.75
5.0- 7,9
4.9, - 6.9 ( 35 - 491
(48- 651
13 r.5 6.5* 9.0
l4 1.5 7 .5,- 11.0 . ( 55 - 791
l4 2 7.0'-10,5 (51 - 751
16 r.5 12.0- 17.0 t 87 -1221
l6 2 11.5-16.5 (84-ll9l
6T 6 I 0.6- 0.9 ( 5- 6l
B 1.25 1.5- 2.2 (ll- l5l
10 1.25" 3.0- 4.5 122- 32)
10 1.5 2.7- 4.2 (20- 301
12 1.25 (tSO) 5.0- 8.0 (37- 571
12 l5 50* 7.0 t37 50)
t2 1.75 4.9- 6.8 (35- 49)

I
 I

'SgnVtCf
SST & SPECIFICATIONS - Standeid Bolt'Tightcnins Torqse i

r+i
.$PECIFIED TOROUE FOR STANDARD BOLTS (Cont'dl
1r{t

Basic diameter i$
Cf ass
mm
Pitch mm Torque f imit kg"m (ft-lbl

l7T 6lr 0.8- 7.2 ( 6- 8l

It I I r.zs 2.Q- 3.0 ( l5- 21}
I
I
t
t'
ro I r2b 4.0- 5.5 (29- 391
I

l+- i 10 | 1.5 3.7- 5.2 (27'37)

lti'
tI
t'"
,
:

, t2 | r .zs (rso) 7.5- 10.5 (55* 751

t I r'
,ir 12 1.5 7.0- 9.0 (51 - 65)
j:.
. :'' I' n I r.7s 6.0- 9.5 ( 44- 6Il
13 | ;:;- 8.0-12.0 {,58- 861
14 I 1.5 10.0 - 15.0
14 | 2 9.5 -. 14.9 ( i69
- 101I

,;'
16 | 1.5 15,0 - 23.0 (109 - l66l
t6 | 2 14.0 *22.0 {l0?- lSgl
t

- Notr -
Jtror torqus rpe cificrtionr rn uplicabh only for rtse| (ftm!h) thrradr. Thcy do not rpply to othrr typor
glgrt'riii or if thr tlghrning rurfrcr lr rubjectod to hrst or vlbr'ation.

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 Tightenir^ig f 6;gue For Msin Parts'
II i, l
* 1 0-9
ssT & $ERvlcE spEctFIcATtoN$ servicb llegiflcatio.l!
I
? I ENING TOROUE FOR MAIN PARTS
I
{c I
Tighteping Parts
kg-m
2
t
40 -- 47
, -ri "'

Cylinrler head x CYf inder block

- "

5.4 - 6,6
lB- 2,4 14 e 17
Rocker .lrm support x Cylinder head
2.0 - 3,0 l5 - 2l
Manifold t Cylinder head
40-47
5.4 - 6.6
crankshaft bearirg caP x cylinder biock
4.0 ; 5.2 N -37
Connepting rod cap x Con0ecting roC
..li 7 .5 - 10.5 55-75
Crankslraft PulleY x Crankshaf t 40-47
5.4 - 6.6
Flywheel x Crankshaft
5.4 - 6.6 40-47
Camshaf t timing sprocket x Camshaf '
1.5 - 2.1 I I - l5
Spark Plug x CY,linder head l8
Oil pan x Cyli.nder''blpck Standard rolt
0,2 - 0.4 - 34 in.-lb
0.3 - 0.7 27 - 60 in.'lb
SteP bolt
3.0 * 4.5 22-32
Exhaust manifold x Exhaust PiPe

$ERVI CE $PECI FlcATf olti$

ENGINE TUNE'UP (ex. SK A SK'CI

Drive bel t dellection at l0 ks (22 lb)

(ex. USA & Carradal _- g,ui:r irr
0,?g
Farr - Al tcrrtaltlr
0.43 - 0.55 irr
Crank - AIC cotnpressor
(USA & Canadal
Borroughs belt ternion gauge t

No. BT-33-73F New belt

Use I bef t
a

Battery electrolyte spffif ic aravity

at 2ooc (68oF) 1,25 - 1.27
Engine oil caPacitY
2K,3K-C & 3K'H 3.2 ltnp. ql
3.6 t i ters 3.8 US qt
Drv re{ill wl Oil f ilter i<---. '
.- ..'-.* -:'
3.0 lrttgl cl I
t---

3.4 liters 3.6 U$ ctt

Drain & ref ill w/ Oil f ilter 2.6 lf np. cl t
2.9 liters 3.1 US qr
w/o Oil f ilter
4K & 4K.C 3.3 lrlrp. qt
7 li ters 3.9 US qt
DrY relill wl Oil filter 3.
3. I InrP qt
3.5 liters 3.7 US qt
Drairr & refilt wl Oil filtr:r 2.6 tr I tp ('l I
3.0 liters 3.2 US qt
wlo Oil f il te r
Coolat.rt capacitY w I Heater
4.9 lrttP
5.9 US qr
{''
5,6 l i ters
2K, 3K-C & 3K'H I US q't [r.l lrttlt tll
ii:s (E trruP & Sweden) '
5 I tilttrs 6.
K t 70 sur
5. b lnlp, (l t
6,2 liters 6.6 US qt
KE70 serict (ex. EuroP & Swed':n) 5.9 ltnp. qt
6.7 liters 7.1 USqt
KM20 series (4K RHD & 4K'C) 7.3 US qt 6. I Inrp. clt
6.9 liters
KM20 series (4K LHD) 5.0 f mP.qt
5.7 | iters 6.0 US qt.
USA & Canada 4K'C

r;
rF*-

!0-10 { ssr & sgllvlcE s,lGclFlcATloNS - sarvico specifigtionf

ENGINE TUNE.UP (ex. gK & SK.CI (Cont,d) o

' Spat k plug
Gap California & Generaf Dest ina t ions 0.8 mnr 0,031 in
USA (ex. California) & Cnada L l rnrn 0.043 in.
tlistriburor Drvellangle gzo t oo
R ubb ing block ga p 0.45 rnm 0.0177 in.
Air gep 0.20 - 0.40 rnm 0.0079 - 0.0157
lgn it ion t inr ing 8o BrDc{ld.tjlg.
F irhtg order I -3 _4 _2,
Valve clea rane- ;gry' Hor IN 0.20 mrn
S 0.008 in.
EX 0.30 mm 0.012 in.
Cof d IN 0, l3 mm 0.005 in.
=O?3mrrf '-'-
b:0ffi-.-'
ld le 5perC 4K (KF) Indonesra & Phitippines 600 rprn
USA (ex. Catifornra) & Canada 650 rpm Cooling fan OFF
Calif or4iii 700 rpm Cooling fan OFF
?K, SK.C, 3K.i-I,4K M/T &
Sweden 4 K. C 750 rpm lw/ cooling fan OFFI
4K (KF) Sorrrh Atrtca 750 rpm
Australra.lK & 4K-C 800 rprTr
tIK AlT 850 rprn
Fsst idfe rO*A (USA & Canacja) 3,500 rpm
CO concen tration
?X {KF'{iO series},
3K-C, 3 K-!{ & ,l K
0.5 --1.5% Hf C sysrem OFFlldf ing
K
? {K P3S series) 0.5 - 3.5% HtC systsrn O if ndf ing
$w*Cen 4 Fi -C 0.3 * 2,Oo/o HIC systern OFF/ldling
lia a K .C
'4,
A,uS rra
1.Qo/a H tC & A I sysrern eF f lW ing
i; I U"Sa & CanacJa 4K.C
, r.rt{ l'
: Oasfi per r trl't t irrg f,pe,;:,j
Au* rralia 4 ( 1,700rpm \
.$r^re.d#rr 3 K.C 2,000 rpm Vacuum advance OFF
Austratia 4K.C & 4K iKtu1Z0 series) 2,loo rpm Af system & Vacuum advance
OFF
Swe+Jen 4 K -C 2,300 rpm
;Thro.ttle positionei' itJ$A & Canada) 2,C00 rpm EGR sysrem OFF
;Corn$r'dssion r,tressure at Z$0 rpm STD 1 1.0 kg/cmr ' l56psi
I Limit 9,0 kg/crnt 128 psi
[}if f er ence o I pressure betweerr cyl'inders
Less than I .0 kg/cm? (14'psi)
 S{iT & $ERVtCE SPECIFICATIONS-sffyic.Sprdflottonr l0-ll
t\ i
.t ctt

ENGTNE TUNE-UP (5K & 5K-Cl

Dr ive fielt deflection at 10 kt' (22 lb)

3 J.
-,,

Fa*rf'- Alternator 7- 1l mm 0,28 - 0.43 in

Crank - A1C comPresso.r I1 14 mrn 0.43-055in

Ba t tcry clu:trolyte specif ic gravity
. at 20"c (68" F ) 1 25 - 1.27

-.?trt.r !
Engine qil.cgpacity
I
Dry retill w/ Oil filter 3.6 liters 3.8 rJS qt 3.2 lrnp. qt
Drain & refif l wl Oil filter 3.4 f i ters 36USqt 3.0 ltnp. ctt
wlo Oil f if ter 3.0 liters 3.2 US qt 2.6 lmP. c1t

Coolant Tpacity w/ Heater 6.5 liters 6.9 US qt 5.7 lmp. clt

Spark plug
Gap :
0.8 mm
o
fn.

Distrihutor a Dwell angle szo, t 6o

0.0177 in,
:1
,l
Hubbing block gap 0.45 mrn
.; .

Air gBp 0.20 - 0.40 rnm 0,0079 - 0.0157 in.

lgn'.lint" timing at max. 950 rpm
Khi +eries (SK) Europe, Singopoie 5O BTDC

KF eries 5O BTDC

Oth:rs 8O BTDC

Firing,t,'cer I *-3-4=.2 -

Hot
:

Vafve c ;Erance fN O.2O rnrn , 0.008 in.

EX 0.30 mrn 0.012 in.
Cold f N mm
0. 13
\rf. fi"l llllll ;
0.@5 in.
? 0,23tntn --.- '-.--:0.O@ i.rt,

h ld le speed K F series 750 rpm

,J KM series 800 rprn
7.:. ' ldle CO concentratioh 1.0 - 2.0Yo
Throttle pooitioner l,5OO rprn
Compresion pressure at 250 rpm. STD 12.6 kg/cmr (179 psil Europe, Singapore
I 1.0 kg/cmt' (t56 psil Switeerfand, Australia'
l0:5 kg/crn2 (149 psil Orfers
' ' Lilrril '
9.0 kg/crrrl I !.28 psil
Dif ferenqe of pressurt between cylinders Less than I .0 kg/cmt ( l4 psil

C
 l0-,12 $ST & SE RVICE SPECIF ICATIONS * Sorvice Specif icationl
'I

ENGINE
Cylindsr Head
Surfaco warpage
Underside surf ace warpage Limit | 0.05 mm 0.0020 in.
-.-,MaoitoLdmouorlngsudace...-_-_-.-_Limir _ _.__l.Ol_mm_.- 0.904.rn__
Maximum reface Limit I O.Z r- 0.00g in.
Valve seat Contact surface angle | 4So
Conract widrh tN I t.l * 1.7 mm 0.043 - 0.067 in.
'l
a'
Ex I t.z * t.B mm o. ut - o.oi r i;.
Refacing angte I 3Oo, 4So, 65o
I

Valvs Guide Burhing

J

Protrusion f rom cyf inder head

Inner diarneter ;iflr.o3 rnm
13,051 mm
3:ll#'- 0.316r in
*- 13. l0l rnm
STD
..,, ,q

o/s0.05
13.040 0,5134- 0.b138 in.
Hedlacing temprature {cyf inder head side}
13.090 0.5154- O.bl58 in.
abour t oooc (Zl zo Fl

'i":: i
length STD IN 99.9 mrn 3.933 in.
: .r-
;i"":
,
EX 100. I mm 3.941 in.
Limit IN 99.4\mrn 3.913 in.
EX 99,6 rnm 3.921 in.
.^, i.!.

lf Face angte 44.50 ;

, 7.965 - 7.980 mm
.,4
Stem diarneter STD IN
7.960 - 7.975 mm
0.3 l3O- 0.31 42in
EX 0.3134 * 0.3140 in
.
i Stem cif cie<?rance STD IN 0.030 - 0.065 mm 0.00 tZ - 0.@26 in
a'

;.
EX 0,035 ; 0.070 mm 0.0014 * 0.0029 in ?,
i'. (.. ' Limir IN 0.08 i"nrn 0.OO3l in. ,&
't:i'l
0. l0 mm
I

I ... , _. r

. .;lrl
l f
EX 0.0039 in. *
t ,",
".."'

1 ,Head edge th ic knuss 0.8 mm

lit
.,.,11 | Limit IN 0.031 in;
O' ' lI:.
0.9 mm
rl
,isl I''..,.tt.
. EX
ii:'c". 0.03b in.
'1, ,

ffi {l-
--f-rT-T--
' ' wl Convenrionaf litter i
46.,5 mm l.B3l in.
. w/ Automaric tittei 48.0 mm 1.8g0 in,
i 'lnstallsd length
38.4 mrn I .51 2 in.
1
tlstaf ed load w/ Conven rionat tif rer STD 31.8kg 70. I tb
wl Auornaric lif ter STD 35 kg li.Z lb
srlt r.|t rrlLss Lirnit 1.6 mm 0.063 in.

o
 '
'
,
::[,"1 :. t,,

I Valve Rocker Arm & Shaft

"{tr1

Velve Lifter 't-,

Oil dprance 5K lenes STD 0.013 '- 0.050 nrtrr 0.000b -: 0.0020 irt
,.
lr.
Limit 0. I mrn 0.004 irt.
I
Others STD . 0.015 - 0.029 tnnl 0.0006-0,001 1in.
'Limit 0;l mm 0.004 in.
Outer diameter 5K series STD 21 .387 - 2t .aCA mm 0.84 20 - 0.842 7 in.

-.r'*r.r.. -,...''.. o/s (c91-

ventionaf ) 21 - 2l .454 mm
.437 0.8440 - 0.1446 in.
n
'*rtherS STD 19.978 - 19.999 mrn 0.7865 - 0,7874 irr.
o/s 0.05 20.028 - 20.&{9 mm 0.7885 - 0.7893 ir'
..1

Leax down test at 20 kg (44.1 lb) 7, - 50 seconds/l mm (0.O4 in.l

Camshaft

Circle runout Limil 0.03 mm 0.0012 in.

Thrus t clearance STD -
0.070 0. 138 mm 0.0028 - 0.0054
' Limit 0.3 rnm 0.01 2 in.
a

Eearing oil cfearance STD No. l, No. 4 0.925 - 0.066 mm 0.0010 - 0.m26
No. 2, No, 3 0.040 - 0.076 mrn 0,001 6 - 0.0030
Limit 0. I rnrn 0.0O4 in.
Journaf diameter

f,t STD No.

No. 2
1 (ffofn frontl 4-9,?gg
42:9V
": 1?'?25
* 42,970 mm
42;704 - 42.72A mm
mrn 1 70il
1.691I - 1.6917 in.
- 1.6819 in.
';

f r,{b. 3
l'ro. 4 42.459 - 42,475 mm
1.6813
1.6716 - 1.6722 )n.
srD; u/s (0. 125, 0.2501

STD IN 36.469 - 36,569 mm 1.4358 - 1.439? in.

EX 36.369 - 36.469 mm I .431 I- 1.4358 in.
timit l,N 36.17 mm 1.4240 in.
EX 36.07 mrn 1.4201 in. a

w/ Autemat,: lif ter :

$TD IN 36.588 - 36.688 mm 1.4405 - I .4444 in. ,

EX 36.403 ' 36.503 mm 1.4332-14371 in

Limit IN 36.29 mm 1 ,4287 in.
EX 36. l0 mm 1 .4213 in.

Timing Chain Tenrionsr & Darnper

f"*i-"r plunger head thicknes Limir | 12,0 mm O.472in.
Vibrarion darnper thickness Limit I a.O mm 0.167 in.
 I
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!
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1

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I

SP fif; i F IfiA,Tf Sfl$ - Serviss gpecif lcations

I

t
.,j
l
l

r*
Timinfl Cihsin & $prccket
: i. l:'
Chain sfack at l0 kg t22 lbl Lirn it 13.5 mm ,,
'u

r*t
Chain elongation Limit 272.7 mnn
Crgnk$haft sproc ket wear Limit 59 min i
Camshsft sproc ket weaq. Limit 114 mm i

Manifold

CYlindbr Block
"'waIpfEF-*-'
. Cylinder bore 2K STD
,- 3K, 4 K series ST D

,\ 5K serief
i\
I
Wear :H,_
t

i
\rdv* lif ter bore diemeter
wl Cenventinal lifter STD' I

w/ Autornatic tif ter

I

STD

Fistast & Fis3on fiing

' ;:l','
i)! t
,
ii":
 \

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$$T & $HfiVf Cf $pfrClf |CATlCFd$ r,ssrvice $pocificqtiont l0-15

f;
Fiston ring to ring groove cfearance
\tu f,, ' i . : Comprespion ring No, I .l
I

o03-o'o7mr'
: I 0,A2 - 0.06 rrtrn
:i.;:

Pis:on pfn Installing temperature 70 * g00c

al

Connecting Rod & Bearing

Flywheel

"1ll,Jc

T
 1S*1S $sT & SERVfCH sPEcl'F lcATlor'ls - servica $pocifications

LUBRTCATING SYSTEM
Oil Pump
Tip cf earance STD
Limir
Side clearance STD
a Lirnit
Body clearance STD
Limit

COOL|NG SYSTEtvf
Radiator

Radiator cap relief valve opening pressure

STD 0.75 - 1.05 kg/cm2 10,7 r- 14.9 psi
I Limit 0.6 kg/cm? 8' 5 Psii
'

Wstor Pump

Bearing install ing temperature

Thernro$tat

Low tornp. type High,ternp. trrpe

B(i - B4oc 176 Ji eFr 86 - gooc lg7 - tffF
$ roc ' z03o F I O00C 2120 F
Mt:re than 8 mm More than,.g
(0.31 in.l T|n
(0.31 in.l
82 punch mark or 88 punch mark or
Blue rainting mark Red painting ma;k

fuES $Y.$TtrfiJI
carburl{rr tiryittr High speed vafve)
.. Accelergtion Furnp stroke
3.00 mm 0. I l8l in.
2K (l(P60), 4 K, SK series 4,85 mm 1909 in.
0.
3 K series
3.25 mm 0.1280 in.
Floar twet
,' i

F;r,snC Frosillon
-t
: 2K,3K.C &
.

3K.H
:g 6.0 rnm 0.236 in.
JK & .4K.e
7.5 rnrrr 0.295 in,
l- oivt:r*6 nolit iorr
..
?K,3K.C & 3K.H
0.9 nlfll 0.035 in.r
4K & 4K.C ,i
0.6 mm 0.02a in.
IdlF ' ''l&tr*'

-
E i.

w-
Ef

ssT & sERv.tcE ICAT fONS ';',Servics:Specif ications l0-17

-i:.

SP EC,l F
ffi
#r q,|!.

rjY *&
"j-

*Jb.rp.t-t!.e_vqlyg cjgs*qQ_ajglg, ;- -_ _ -__ tiggfy_ __ .9"

(from horizontal plan'g) r; ' . .l Secondary 2oo
Throtrle vaf yq f ullv open'ed angle, . Primary
:t-r, i
900
(f ronr horizontaf rllariel" Secorrrlarv g0"
Fast idle angle at choke valve fuiiy closed
ilr orn lroqieontal ltlane) ?6"
Cndte breaker clearance (Europe 4K A/Tl 2,,22 ; t32 mm 0.0874 - 0.0913
ldle mixture,adiusting ScFw preset pbsition l'
;,i :'; . .:.:.'

Csrburstor (Without
i. I

\.., Accelerat ion' pu mp stro-kE i

ii

KP series (USA, Canadal 0. 1969 in.

Others r, 2,75 -j 3.25 mrn \ 0. 1083 - O. I 280 irr.
Ffoat lwel '

t,
Raised position 7, $ rnrn '

I :

Lowered position 0.9 mm

l,
, l,t aO
Throttle valve closed angle Primary 9-
(from hc izontal planel Second arr 20"
Throttle valve fully opened angle Priniafy ,,, gq" ,' :

(from horirontat planel

:j

:'KP
:
Secondiry: ,7So ieries (USA, Canadal
80o iKE, KPseries (4Kl
" 90' KE,,KP series IOther:s 4 K:Cl
A

-ra

:,:.. 90o KM series

Kigk-up (flrom,horizontal pfanli, ,, ,
,, :

KP series (USA, Canadal , , 230

KE, KP series-{4 K}, . . 'zJ
,rrtO
- 'trro
KE, KP serier (Orhers 4K-Cl 1l
t
,'- '

230
'!i
.t*ussier(gKl : ,, ,i j' 'r, ,
'aro
1l I

Secondary tar,lch angle (from hor,iron6l pfanel 500 :

Fa!tidteanglebt'firstcam.,] 24" - 260

1a

(from horizontal plane) ,

'1,',.'",' .A

Choke opener angle {from horizontal FIot!]: ,; 72-

:

Choke lreaker angle (fro;'n horizontal plarle| ,.,.

4K,4K-C 43o r 44o :

5K,sK.C n frO
afU

ldre mixtuie adiusting screw preset position Screw out approx. 3 turns

.tD
\
f-Y t lsof tev

krzI - lt*^.,,
#&* Lw
I '\7..' ' rr)
t
 ': :i

10-16 ' q$T & $ERVtcE $pEctFtcATtoNS-servrcs splctfrcbttonr

ri
$TARTING SYSTEIT#
:.*,I ,

Starttir

ConVentional type , Reduction'type

12V,0.6 kW & O.g kW 12V, 1.0 kw

0.6 kw
0.8 kw
0.6 kw
0.8'kw
'*rmgturs shaft
II
Outer diameter
I

:.

STD
,a
'/ :.

""-.." .'
',-:
'ti:':' r :
,Limit
r:
'- '., r'

Th rus t' cl.earaflc ,, ,r,,: :

Commutator
'.:''-
Outer, diameter 0.6 KW STD 30 mrn
Limit
l :: I;

29 mm
0.8 kw sTD .'..' -::t

.Limit
Runrlut Limit q.05 mm 0,020 in.
Mica deptrr : STD 0.45 - 0.75 m.m
,
(0,0 177, * 0,0295 in.)
Lirnit tF
Brush
Lerrgth 0,:6 KW STD
Limit
''t'
, . "i,

0.8 kw sTD"
Limit
I ',S*it i*g ier.,s ion 0.6 kw

0.8 k\ l

Pinicn *nd to srcp cof lar'clearance

.

*.- . " --1.-- .-*:

iru!Tf OtJ SYSTEtyT
plribu tor
i at ,*,a , ,t .,,
"-*r--!.a , . ,.

fitrtrt)i; lr.l .rl.y;'k rjriil

'\u glil
Drrell arrgie
Gove,'n*lr si:aft thrugt clela ra nce
brgnsf gnerstor resistancre
'A.
 .;.

;i.p"i fr al fiv lilf $PEClf [SATION{i '* $rrvi15 $prcificationr

Distributor (Co-nt'dl
D istributor ,

advance angle -
Ois. rprn
'Advance angle mm Hg in. Hg Advarlt:e arttu''**
(Part No.l I
ri
t lgl0s?40501 - 500 r 100
h,
Advance, begins ilor20 433t0.78 A.dvanctt ltcgr t'IS,,,

(1910s24120!,
; 1,750 12 t 10 ?00 : 7"87 '6 !, l' .ri:,' ,

2K,+r,ope, 3KH 3,tjoo 14 t lo 260 10.?4

.-,-. 31'-11 -
- ._
:

t 20 , 4.33 t 0.78
T,1Tl Apvairfe ht'!Litrr
650 r 100 Advance begins I 10'
( t9100241701
::"''' '''. 1,700 9:5 f :1"o'
;' ' i'zm ' '' ;,';i,' ',,7187' , ' 6t l":5' ;

3i(-C
,

: g t .l.0o
260t lo
|'
l' 1A,24_iO.3g .
3,100 13rbt ;lo,' :
. ,,,.1 :,
.. , ,_,.: ., :,..--'

,600 r 100 Advbnce begin$i 100 t' ?0, , 3.9.4 t 0179 ,,... Advancs bggins
(19losl3t00l ' t
- '. 1,,u750.- 1
"tg'
- ^
2,0.t "1.. ..., ',14,1, t 5,' . 5.55,I.0;20 '" 3.6 l.0i'.'':
' ;,700 14.0 t lo 80't l0 7.13 1 0.39',
''1 6.5',* 0.7o '
2K General & 4K
220 t 5 8.66 t' 0.20 g.o t
".|oo

650, AdvanCe,bqgins
i

100 t 15 3.94,t..0.59 , Advance bePrtts

nE @1S801 $"E't 1" '
I 50 6:91 t
4.6 1.5"
1,' 00
4 K Europe r" ' .'

:' 3.1,00 1 3.5 ,t 1o ,-' 2l o 8.27

KM series' . r.t
''

27Ot 5 10.63t0.20 l2.O t .0" 1

I1etos24ro.1[, 650r I10 Advalrce begins mE*

210
s.gc to.se tprrce begins
t
4K & 4K-C l,7c'. t lo
9.5 8.27 9.0 l.4o
5 12.0 r I .0:
'

Australia 3.10) i ,13.S t l". 270,1 i0,63*0.20

Main

,.:- 600r 120 Advance begins

t 20
I l0 4.33 t 0.78 Advance begins

1910s 130701 947 : 2.8 t 10 170r 7 O.Ogt0.28 42 * O.g"

'\) it
{
230t 5 9..06t0.20 7.5 r r.0
4K-C Sweden 1 800 1l t lo I .ar{

3,000 14.5 t lo .-.., !

3og tzr ll,Bt to"B3 Advance tregins ;. I

3g0r 5 14.90t0.20 5tl.0o,i

,.i {
:
|

Main l

, 80 t 15-- S;tS*O,Sg ' Advance begins;",

(1910o,130001
500 Advance begins 200 r l5 7.87 t 0.20 g.zo t l.oo i
I
n 9100131301 l-f:l
4 K.C
1,800
2,800
1l ' t lo
13.5 r l"
--i9o--.' ,. .',..
l'rSub
USA & Canada t r l l aa t l a a I

70
-r

| s,69 Advance begintt

230 t).06_- So t l,oo i i
e I

600 Advance betlins 100 3.94 Advance

flns. !'
(19100 i 3190) , 1,500 9.3 t 1o I 20 4.72 t.g t 1.5- -' I
I
I
i

:i 191OS I 32801 2,000 12.5 t lo 200 7.87 7.7 t t 3:

4K K F series
i
2,500 13.6 * l" 300 1 l.8l 9.0 f l.0o r'
3.000 l3.g r 10
I
 a

i {1sp60:r31ffi}
5K'& SK{
Kt { ser ies
', .*$ivitrerlrind
& A.us t rai ia

J-*..,1
'.
tr"3- I.6 fl
1.5 .- f,9 O
:

10.7 - 14,5 kO
13,7 - lg"5 kQ

l.l -,1 .3 f,l

_I

0,9; I :2d1