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1.0 SUMMARY
The purpose of this experiment of reaction turbine was used to study the characteristics
curves that were obtained after done the experiments. It must run with a good
observation. The flow rate must be control very carefully so that it can give good result.
Turbines are determined by their characteristics curves based on the potential energy
available in the water and the amount of water to be generated. In this experiment,
demonstration the effect of load and flow rate with power output generate can be
achieved. The reaction turbine reacts with water flow rate to spin the impeller of the
turbine to generate electric power. By the results that were getting, a graph can be plot for
torque versus speed, pressure versus speed and efficiency versus speed. The curves were
plotted base for 4 different speeds which were 9000rev/min, 8000 rev/min, 7000 rev/min
and 6000 rev/min. The speed can be adjusted by slowly controlling the regulator valve.
Discussion was done to compare all the data that was obtained.
2.0 INTRODUCTION
In a reaction turbine, unlike in an impulse turbine, the nozzles that discharge the working
fluid are attached to the rotor. The acceleration of the fluid leaving the nozzles produces a
reaction force on the pipes, causing the rotor to move in the opposite direction to that of
the fluid. The pressure of the fluid changes as it passes through the rotor blades. In most
cases, a pressure casement is needed to contain the working fluid as it acts on the turbine;
in the case of water turbines, the casing also maintains the suction imparted by the draft
tube. Alternatively, where a casing is absent, the turbine must be fully immersed in the
fluid flow as in the case of wind turbines. Francis turbines and most steam turbines use
the reaction turbine concept.
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Experiment 3: Reaction Turbine CLB 20704
Propeller
A propeller turbine generally has a runner with three to six blades in which the water
contacts all of the blades constantly. Picture a boat propeller running in a pipe.
Through the pipe, the pressure is constant; if it isn't, the runner would be out of balance.
The pitch of the blades may be fixed or adjustable. The major components besides the runner
are a scroll case, wicket gates, and a draft tube.
Bulb turbine
The turbine and generator is a sealed unit placed directly in the water stream.
Straflo
The generator is attached directly to the perimeter of the turbine.
Tube turbine
The penstock bends just before or after the runner, allowing a straight line connection to
the generator.
Kaplan
Both the blades and the wicket gates are adjustable, allowing for a wider
range of operation.
Francis
A Francis turbine has a runner with fixed buckets (vanes), usually nine or
more. Water is introduced just above the runner and all around it and then
falls through, causing it to spin. Besides the runner, the other major
components are the scroll case, wicket gates, and draft tube.
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Experiment 3: Reaction Turbine CLB 20704
Kinetic
Kinetic energy turbines, also called free-flow turbines, generate electricity from the
kinetic energy present in flowing water rather than the potential energy from the head.
The systems may operate in rivers, man-made channels, tidal waters, or ocean currents.
Kinetic systems utilize the water stream's natural pathway. They do not require the
diversion of water through manmade channels, riverbeds, or pipes, although they might
have applications in such conduits. Kinetic systems do not require large civil works;
however, they can use existing structures such as bridges, tailraces and channels.
3.0 OBJECTIVE
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Experiment 3: Reaction Turbine CLB 20704
4.0 METHOD
The required flow rate and pressure was set using the regulator valve.
The tensioning bolts for the turbine brake was fully undo and further
measurement points were recorded.
Finally, the load to the extent the turbine stalls was increased. The curve was
then recorded.
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Experiment 3: Reaction Turbine CLB 20704
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9 39 5 13 11
9:14:1 13.330302 4.3945312 1.76074218 4871.0937 0.573037
0 24 5 8 0 5 68
9:14:1 7.0920529 5.7666015 1.86972653 3739.7460 1.021861
1 37 63 9 0 94 08
Data was recorded during experiment was running. All the data were use to plot graphs
for torque versus speed, pressure versus speed and efficiency versus speed. The curves
were plotted base for 4 different speeds which were 9000rev/min, 8000 rev/min, 7000
rev/min and 6000 rev/min
5.2 Graph
Graph for torque versus speed, pressure versus speed and efficiency versus speed for
different speed can be identifying straightly from data that was gained. The graphs were
shown below:
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Experiment 3: Reaction Turbine CLB 20704
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6.0 DISCUSSION
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Experiment 3: Reaction Turbine CLB 20704
The fixed blades guide the gas into the moving blade system and, since they
are also shaped and mounted to provide nozzle-shaped spaces between the blades, the
freed blades also act as nozzles. A reaction turbine is moved by three main forces
which at the first, the reactive force produced on the moving blades as the gas increases
in velocity as it expands through the nozzle-shaped spaces between the blades. Then, the
reactive force produced on the moving blades when the gas changes direction and lastly,
the push or impulse of the gas impinging upon the blades. A reaction turbine is moved
primarily by reactive force but also to some extent by direct impulse.
A steam turbine is a mechanical device that extracts the thermal energy from
pressurized steam. It also in a form of heat engine that thermodynamically efficiency
through their multiple stages in the expansion of steam. There are 6 major parts in steam
turbine such as governor valve, strainer, throttle valve, nozzle, bucket (blade) and
exhaust. Commonly, steam turbine used to drive centrifugal pumps, generator, fans and
compressor. The major purpose of steam turbine is to convert the compress air or steam
to mechanical energy to operate plant equipment. Besides, steam turbine also converts the
motive gas flowing from high pressure to low pressure to increase the velocity.
The experiment was performed in varying speed at appoximately 2000 rpm, 3000
rpm, 4000 rpm and 5000 rpm. The data was recorded as the experiment of reaction
turbine was running.
Torque is the rate of change of angular momentum, just as force is the rate of
change of linear momentum. When a fluid exerts a torque on a turbine runner, the
reaction is a change in angular momentum of the fluid. By referring to the graph of
efficiency, pressure and torque versus speed at 2000 rpm, it can be see that torque is
inversely proportional to speed. These mean that as the speed decreased, torque number
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Experiment 3: Reaction Turbine CLB 20704
will be bigger. This happen because when the torque is 0 Ncm, there is no force applied
to pull the braking belt on the belt pulley but when the torque is high, the force is applied
to stop the belt slowly. As for efficiency versus speed, initially the efficiency increased
but as the speeds slowly decreased the efficiency drop drastically. These mean that the
efficiency for speed 2000 rpm was short. The main reason this incident happen because
initially the reaction turbine flow was smooth without any disturbance but as the brake
pulley was turned, it disturbed the flow thus causing the efficiency to drop.
For speed 4000 rpm, it can be seen that the torque versus speed graph seems to be
more steady and smooth. The torque started to increase when speed at about 3121 (1/min)
and then increased till the speed is O (l/min). This shows a smoother process in braking
the reaction turbine. This shows that the process is much more longer than 2000 rpm and
3000 rpm thus showing a smoother results to discuss. Besides that, efficiency versus
speed also showed a much smoother graph, this time the efficiency increased as the speed
decreased more gradually than other speed. Initially when the speed was at about 3121
(1/min) the efficiency started to increase then steady for short period and then suddenly
decreased. This occurred because the speed flow was longer and the reaction turbine
became more comfortable to functioning thus achieving good efficiency readings.
For speed 5000 rpm, it can be seen clearly that for the torque versus speed, the
torque value became more comfortable to increase as the speed decreased. The flow is
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Experiment 3: Reaction Turbine CLB 20704
smooth and its continuity towards 0 l/min is excellent. Furthermore, as for the efficiency
versus speed, the efficiency start to increase when the speed was 4446 1/min. The
increasing flow of the efficiency seems to be very smooth and steady and it increased
until one point where the turbine is beginning to stop. Compared to the other speed, it
seems that the efficiency flow at this speed is much more steady and smoother. This can
be proved as the higher the speed, the torque and the efficiency became more steady and
smooth thus making the speed much more appropriate to use in the future.
From the experiment which had done, the objectives of the experiment were
achieved which to study the characteristics curves of a centrifugal compressor at different
speeds which were at appoximately 9000rev/min, 8000 rev/min, 7000 rev/min and 6000
rev/min. It can be conclude that the torque, pressure and efficiency proportional as the
speed decreased. More high the speed, more efficient the process. This because as it have
receive more forces, more steady the reaction turbine flow will be. Besides, more high
the speed, more high the value of pressure and torque as the speed start to decreased.
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Experiment 3: Reaction Turbine CLB 20704
8.0 REFERENCES
1. http://www.daviddarling.info/encyclopedia/R/AE_reaction_turbine.html
2. http://www.tpub.com/content/engine/14105/css/14105_164.htm
3. Lab Manual Experiment 3; Centrifugal Compressor, Thermodynamics, CLB
20403, by Miss Suhaini Bt. Mamat.
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