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7-29 Flammable Liquid Storage in Portable Containers
Page 2 FM Global Property Loss Prevention Data Sheets
List of Figures
Fig. 1. Location and construction of flammable liquid storage buildings and cutoff rooms. ......................... 6
Fig. 2a. Space separation for large storage pads hydrocarbon liquids (English units) ........................ 12
Fig. 2b. Space separation for large storage pads hydrocarbon liquids (metric units) .......................... 12
Fig. 2c. Space separation for small storage pads hydrocarbon liquids (English units) ........................ 13
Fig. 2d. Space separation for small storage pads hydrocarbon liquids (metric units) .......................... 13
Fig. 3a. Space separation for large storage pads water miscible liquids (English units) ..................... 14
Fig. 3b. Space separation for large storage pads water miscible liquids (metric units) ....................... 14
Fig. 3c. Space separation for small storage pads water miscible liquids (English units) ..................... 15
Fig. 3d. Space separation for small storage pads water miscible liquids (metric units) ....................... 15
Fig. 4a. Double row rack sprinkler layout drum protection scheme. ..................................................... 58
Fig. 4b. Double row rack sprinkler layout drum protection scheme. ..................................................... 59
Fig. 4c. Double row rack sprinkler layout drum protection scheme. ..................................................... 60
Fig. 4d. Double row rack sprinkler layout drum protection scheme. ..................................................... 61
Fig. 4e. Double row rack sprinkler layout drum protection scheme. ..................................................... 62
Fig. 4f. Double row rack sprinkler layout drum protection scheme. ...................................................... 63
Fig. 5a. Single row rack sprinkler layout small metal containers. ......................................................... 64
Fig. 5b. Double row rack sprinkler layout small metal containers. ........................................................ 65
Fig. 5c. Multiple row rack sprinkler layout small metal containers. ....................................................... 66
Fig. 5d. Multiple row rack sprinkler layout small metal containers. ....................................................... 67
Fig. 6a. Single row rack sprinkler layout small metal containers. ......................................................... 68
Fig. 6b. Double row rack sprinkler layout small metal containers. ........................................................ 69
Fig. 7a. Single row rack sprinkler layout small metal containers. ......................................................... 70
Fig. 7b. Double row rack sprinkler layout small metal containers. ........................................................ 71
Fig. 8a. Single row rack sprinkler layout water miscible liquids in small metal containers. .................. 72
Fig. 8b. Double row rack sprinkler layout water miscible liquids in small metal containers. ................ 73
Fig. 8c. Multiple row rack sprinkler layout water miscible liquids in small metal containers. ............... 74
Fig. 8d. Multiple row rack sprinkler layout water miscible liquids in small metal containers. ............... 75
Fig. 9a. Double row rack sprinkler layout suppression mode sprinklers protection scheme. ............... 76
Fig. 9b. Double row rack sprinkler layout suppression mode sprinklers protection scheme. ............... 77
Fig. 9c. Double row rack sprinkler layout suppression mode sprinklers protection scheme. ............... 78
Fig. 9d. Double row rack sprinkler layout suppression mode sprinklers protection scheme. ............... 79
Fig. 9e. Multiple row rack sprinkler layout suppression mode sprinklers protection scheme. .............. 80
Fig. 9f. Multiple row rack sprinkler layout suppression mode sprinklers protection scheme. ............... 81
Fig. 9g. Multiple row rack sprinkler layout suppression mode sprinklers protection scheme. .............. 82
Fig. 9h. Multiple row rack sprinkler layout suppression mode sprinklers protection scheme. .............. 83
Fig. 9i. Multiple row rack sprinkler layout suppression mode sprinklers protection scheme. ............... 84
Fig. 9j. Multiple row rack sprinkler layout suppression mode sprinklers protection scheme. ............... 85
Fig. 9k. Multiple row rack sprinkler layout suppression mode sprinklers protection scheme. .............. 86
Fig. 9l. Multiple row rack sprinkler layout suppression mode sprinklers protection scheme. ................ 87
Fig. 10a. Single Row Rack Storage of Group 4 Water Miscible Liquids. ................................................... 88
Fig. 10b. Double Rack Storage of Group 4 Water Miscible Liquids. .......................................................... 89
Fig. 11a. Single Row Rack Storage of Group 4 Water Miscible Liquids. .................................................... 90
Fig. 11b. Double Row Rack Storage of Group 4 Water Miscible Liquids. .................................................. 91
Fig. 12. Double Row Rack Storage of Group 3 Water Miscible Liquids. ................................................... 92
Fig. 13a. Single row rack sprinkler layout fire protection scheme A. .................................................... 94
Fig. 13b. Single row rack sprinkler layout fire protection scheme A. .................................................... 95
Fig. 13c. Double row rack sprinkler layout fire protection scheme A. ................................................... 96
Fig. 13d. Multiple row rack sprinkler layout fire protection scheme A. ................................................... 97
Fig. 14a. Single row rack sprinkler layout fire protection scheme B. .................................................... 99
Fig. 14b. Single row rack sprinkler layout fire protection scheme B. .................................................. 100
Fig. 14c. Double row rack sprinkler layout fire protection scheme B. ................................................. 101
Fig. 14d. Multiple row rack sprinkler layout fire protection scheme B. ................................................. 102
Fig. 15a. Single row rack sprinkler layout fire protection scheme C. .................................................. 104
Fig. 15b. Single row rack sprinkler layout fire protection scheme C. .................................................. 105
Fig. 15c. Double row rack sprinkler layout fire protection scheme C. .................................................. 106
List of Tables
Table 1. Location and Construction of Flammable Liquid Storage Buildings orCutoff Rooms with
Containers Less Than or Equal to 60 gal (230 l) ............................................................................ 6
Table 2. Location and Construction of Flammable Liquid Storage Buildings orCutoff Rooms with
Containers Greater Than 60 gal (230 l) ........................................................................................... 7
Table 3. Drainage and Containment Requirements for Metal Containers ................................................... 10
Table 4. Space Separation Between Fire Rated Exterior Walls and Flammable Liquid Storage Pads ...... 11
Table 5. Equipment Ratings in Flammable Liquid Storage Occupancies ................................................... 16
Table 6. Palletized or Solid Pile Storage of Flammable Liquids in Relieving Style Metal Containers >
60 gal (230 l) .................................................................................................................................. 20
Table 7. Double and Single Row Rack Storage of Flammable Liquids in Metal Containers > 6.5 gal (25 l)
and 60 gal (230 l) With Aisles a Minimum of 8 ft (2.4 m) Wide ................................................ 22
Table 8. Rack Storage of Flammable Liquids in Metal Containers 60 gal (230 l) with a Closed
Head Foam-Water Sprinkler System ............................................................................................. 22
Table 9. Palletized/Solid Pile Storage of Flammable Liquids in Metal Containers > 6.5 gal (25 l)
and 60 gal (230 l) (Apply Table in Accordance with Recommendation 2.5.3.2) ....................... 23
Table 10. Rack Storage of Flammable Liquid in Metal Containers 6.5 gal (25 l) With Aisles a
Minimum of 8 ft (2.4 m) Wide ..................................................................................................... 25
Table 11. Rack Storage of Liquids With a Closed Cup Flash Point 200F (93C) in Metal Containers
With Aisles a Minimum of 8 ft (2.4 m) Wide (See Note 1) ......................................................... 25
Table 12. Protection for Flammable Liquids in Relieving Style Metal Containers 6.5 gal (25 l) ............ 26
Table 13. Palletized/Solid Pile Storage of Liquids In Metal Containers 6.5 gal (25 l) ............................ 27
Table 14. Shelf Storage of Liquids in Metal Containers 6.5 gal (25 l) .................................................... 27
Table 15. Fire Protection Criteria for Flammable Liquids in Plastic or Glass Containers .......................... 29
Table 16a. Rack Storage of Liquids in Plastic or Glass Containers .......................................................... 32
Table 16b. Rack Storage of Group 1, 2, and 3 Water Miscible Liquids in Plastic or Glass Containers. .. 33
Table 16c. Rack Storage of Group 4 Water Miscible Liquids in Plastic or Glass Containers. (Note 1) .... 34
Table 17. Palletized/Solid Pile Storage of Liquids with Closed Cup Flash Points 200F (93C) and
Group 1-3 Water Miscible Liquids in Plastic Containers ............................................................ 35
Table 18. Flammable Liquid Spill Fire Data ................................................................................................ 39
Table 19. Flammable Liquid Pool Fire Data ............................................................................................... 39
Table 20. Water Miscible Liquid Groupings ................................................................................................. 41
Table 21. Scoping Tests for Flammable Liquids in Small Plastic Containers ............................................. 48
Table 22. Protection Scheme C Ceiling Sprinkler Designs ...................................................................... 103
1.0 SCOPE
This data sheet covers the storage of chemically stable flammable liquids stored in portable, non-pressurized
metal, glass, fiberboard, plastic or composite containers of any size.
For the purposes of this standard, the term flammable liquid is used to represent any liquid that has a
measurable fire point.
This data sheet does not apply to:
1. Dispensing of flammable liquids. Use Data Sheet 7-32, Flammable Liquid Operations, to evaluate all
flammable liquid dispensing operations.
2. Flammable solids or unstable liquids.
3. Liquids that have a flash point but no fire point (see Section 3.2).
4. Aerosols. (See Data Sheet 7-31, Storage of Aerosol Products.)
5. Distilled spirits. (See Data Sheet 8-8, Distilled Spirits Storage.)
6. Stationary tanks. (See Data Sheet 7-88, Storage Tanks for Flammable Liquids.)
7. Compressed or Flammable Liquefied Gases. (See Data Sheet 7-50, Compressed Gases in Cylinders;
Data Sheet 7-53, Liquefied Natural Gas (LNG); and Data Sheet 7-55/12-28, Liquefied Petroleum Gas.)
1.1 Changes
September 2004. Metric values in figures for fire protection Scheme A were corrected.
2.1 Introduction
2.1.2.2 Flammable liquid storage rooms/buildings should be limited to the storage of flammable liquids. Other
products may be stored in a flammable liquid room or building as long as they do not present a fire hazard
greater than the liquid storage and they do not represent a significant loss exposure if damaged in a fire.
The protection scheme for the entire storage room or building must be designed for the worst case stor-
age. Any level of aerosol product may be stored with flammable liquids in maximum 1 qt (1 l) metal contain-
ers as long as the provided fire protection scheme is fully adequate for both storage types.
2.1.2.3 Partially full containers should be handled and stored like full containers. Empty containers should
be immediately purged and cleaned. Empty containers that are sent away for cleaning should be stored out-
side the facility or in an area suitable for flammable liquid storage (e.g., cutoff room, flammable liquid cabinet).
Fig. 1. Location and construction of flammable liquid storage buildings and cutoff rooms.
2.2.2 Avoid below grade or upper floor storage areas. Ground floor locations are preferred. Upper floors intro-
duce problems of access for fire fighting, floor leakage and transportation of drums through main areas. Base-
ment locations are unacceptable because they are difficult to ventilate, drain or enter during fires. A room
with a recessed floor is not considered a below grade room.
2.2.3 Locate interior or exterior cutoff rooms next to loading/shipping docks in warehouses to prevent the
creation of a flammable liquid fire hazard along liquid transportation routes in buildings/warehouses that are
not protected for the hazard. Ideally the cutoff rooms should be provided with their own shipping doors.
Provide space in the cutoff rooms for staging of product before it is placed in storage or while it is waiting
for shipment.
2.2.4 Flammable liquids with flash points above 200F (93C) packaged in metal containers 60 gal (230 l)
may be palletized in general purpose warehouses with a curb surrounding the storage area and no fire rated
partition, if all of the following conditions are met:
a) The sprinkler protection is adequate for the stored liquids as well as the surrounding occupancy. (See
Tables 6 and 9)
b) No high-value occupancies that are susceptible to heat, smoke or water damage are exposed.
c) The curb is designed in accordance with Data Sheet 7-83, Drainage Systems for Flammable Liquids,
[i.e., sized for the largest container plus 2 in. (5.1 cm) of freeboard and a minimum of 4 in. (10.2 cm)
high]. Extend the curb at least 6 ft (1.8 m) beyond the storage footprint.
2.2.5 Construct cutoff room walls liquid-tight so that spilled liquids and vapors will be contained. Also design
walls that are stable when exposed to a flammable liquid fire. Provide at least one outside access way for cut-
off rooms. Protect necessary interior openings with an normally closed automatic closing fire door. The fire
door should be located on the storage side of the wall. (See Section 2.2.9 for liquids with a flash point less
than 200F (93C) that are not water miscible and are stored in plastic containers)
2.2.6 Provide an Approved roof covering that consists of a Class 1 internal fire resistance (see Data Sheet
1-29, Roof Deck Securement and Above-Deck Roofing Components) and an ASTM E108 Class A rated
external fire resistance (see Data Sheet 1-29) for all detached buildings or cutoff rooms. For interior cutoff
rooms that have ceilings below the main buildings roof, provide a ceiling assembly that has the same fire rat-
ing as the interior walls of the cutoff room.
2.2.7 Provide masonry or concrete construction for all 2 hour rated walls. Provide impact protection (e.g.,
26 ga. (0.455 mm) metal facing) for 1 hour fire rated walls constructed of low impact strength materials (e.g.,
gypsum board).
2.2.8 Provide noncombustible wall construction with no openings on the main building/warehouse for 10 ft
(3 m) beyond each side of an exterior cutoff room.
2.2.9 Provide the following construction features for cutoff rooms and detached buildings used to store
non-water miscible liquids with closed cup flash points < 200F (93C) packaged in plastic containers.
a) Provide masonry or concrete construction for 1 and 2 hour fire rated walls.
b) Provide only exterior access to interior or exterior cutoff rooms. There should be no direct openings
in the wall separating the main building from the cutoff room. The use of an enclosed walkway connect-
ing the main building to the cutoff room is permitted if it is designed to prevent the flow of liquid out of
the cutoff room.
c) Protect steel columns located inside detached buildings or cutoff rooms by one of the following methods
or an equivalent:
i) Provide a sidewall sprinkler on the column, at the 13 to 12 elevation arranged to direct the water
discharge into each web of the column. Design the sprinklers to provide 30 gpm/sprinkler (114 l/min/
sprinkler). Include the flow in the over-all sprinkler system design.
ii) Provide a minimum of one hour fireproofing of the column.
2.2.10 Provide drainage and/or containment for cutoff rooms or buildings that store flammable liquids in con-
tainers greater than 6.5 gal (25 l). Design the drainage and/or containment to prevent the escape of burning
liquid and limit the release of any liquid from the room/building. Use Table 3 to determine what drainage-
containment options or alternatives are acceptable for metal containers based on the stored liquids physi-
cal properties, the container size, and the existence of any unfavorable factors such as:
a) High-value exposed areas or equipment where prompt removal of spilled or burning flammable liquids
is needed to minimize damage or production interruption.
b) A high frequency of occurrence due to design or layout where routine spills or fires are inherent hazards.
2.2.11 Arrange drainage systems to extinguish draining liquids and to prevent flammable vapors from backing
up into buildings or rooms that are tied into those systems. One method of accomplishing this is the use
of trapped drains. Provide this arrangement for all buildings/rooms with drains that are tied into a drainage sys-
tem that can handle flammable/combustible liquids regardless of the occupancy in that room/building. Also
design emergency drainage systems to prevent liquid back-up from flood or surface water.
2.2.12 Locate and arrange outdoor storage as follows:
a) Locate outdoor flammable liquid storage that exposes buildings with combustible exterior construc-
tion (e.g., Class 1 or 2 sandwich panels), light noncombustible exterior construction (i.e., non-fire rated or
less than 1 hour fire rating), or fire rated exterior construction with unprotected openings in accordance
with Figures 2 a-d and 3 a-d. The minimum space separation for stored hydrocarbon liquids is 30 ft (9.1 m).
The minimum space separation for stored water miscible liquids is 20 ft (6.1 m).
b) Locate outdoor flammable liquid storage that exposes buildings with minimum 1 hour fire rated exterior
construction in accordance with Table 4.
c) Limit non-relieving style containers greater than 6.5 gal (25 l) in size to one high for storage located
50 ft (15.2 m) or closer to exposed buildings. Limit relieving style containers greater than 6.5 gal (25 l) in
size to 3 high for storage located 50 ft (15.2 m) or closer to exposed buildings. For storage areas greater
than 50 ft (15.2 m) from the main building, limit storage heights to those that maintain pile stability.
d) Limit any one dimension of the storage pad/area to 100 ft (30.5 m).
e) Provide curbing/diking around any exterior flammable liquid storage that is located within 50 ft (15.2 m)
of an important building. Storage pads greater than 50 ft (15.2 m) away from important buildings should
be curbed/diked to control any liquid release. However, as long as the ground is clearly sloped away from
important buildings, utilities, fire protection equipment or other storage pads, dikes are not required for
property protection purposes. Arrange curbed/diked areas to permit emergency drainage of impounded
liquids.
f) Install a fixed automatic water spray system, arranged to protect the exposed building or facility, in
accordance with Section 2.5.1.7 of this standard if the recommended space separation distances cannot
be provided.
g) Outdoor storage that is provided with a noncombustible roof for exposure protection may be consid-
ered a cutoff room or detached building if the storage arrangements and sprinkler designs are in accor-
dance with Section 2.5 and the construction features of the exposed building are in accordance with
Figure 1 and Table 1.
Table 4. Space Separation Between Fire Rated Exterior Walls and Flammable Liquid Storage Pads
Container Container Closed Cup Wall Fire Rating/Roof Maximum Space
Size Type Flash Point/Liquid Type Assembly Classification1 Pad Dimension Separation
6.5 gal Any All 1 hour/Class 1A 100 ft < 30 ft
(25 l) (30.5 m) (9.1 m)
> 6.5 gal Non-Relieving All 1 hour/Class 1A 100 ft 30 ft
(25 l) Style (30.5 m) (9.1 m)
Relieving Style 200F (93C) OR 1 hour/Class 1A 50 ft < 30 ft
Water Miscible (any F.P.) OR (15.2 m) (9.1 m)
Specific Gravity > 1 (any F.P.) OR 2 hour/Class 1A 100 ft < 30 ft
Viscosity > 10,000 cp (any F.P.) (30.5 m) (9.1 m)
< 200F (93C) 1 hour/Class 1A 100 ft 30 ft
(30.5 m) (9.1 m)
2 hour/Class 1A 50 ft < 30 ft
(15.2 m) (9.1 m)
1
Class 1A Roof Assembly Classification = Approved roof covering that consists of a Class 1 internal fire resistance and an ASTM E108
Class A rated external fire resistance (see Data Sheet 1-29, Roof Deck Securement and Above-Deck Roofing Components, for full
description).
280
230
Space Separation (ft)
180
130
80
30
0 2000 4000 6000 8000 10000 12000
Storage Pad Area (ft2)
Fig. 2a. Space separation for large storage pads hydrocarbon liquids (English units)
79
69
59
Space Separation (m)
49
39
29
19
9
0 200 400 600 800 1000
2
Storage Pad Area (m )
Fig. 2b. Space separation for large storage pads hydrocarbon liquids (metric units)
90
80
70
Space Separation (ft)
60
50
40
30
0 100 200 300 400 500 600 700 800 900 1000
Storage Pad Area (ft2)
Fig. 2c. Space separation for small storage pads hydrocarbon liquids (English units)
34
29
Space Separation (m)
24
19
14
9
0 20 40 60 80 100 120 140 160 180
Storage Pad Area (m2)
Fig. 2d. Space separation for small storage pads hydrocarbon liquids (metric units)
80
70
60
Space Separation (ft)
50
40
30
20
0 2000 4000 6000 8000 10000 12000
Fig. 3a. Space separation for large storage pads water miscible liquids (English units)
23
21
19
Space Separation (m)
17
15
13
11
9
0 200 400 600 800 1000
Storage Pad Area (m2)
Fig. 3b. Space separation for large storage pads water miscible liquids (metric units)
34
32
30
Space Separation (ft)
28
26
24
22
20
0 100 200 300 400 500 600 700 800 900 1000
Storage Pad Area (ft2)
Fig. 3c. Space separation for small storage pads water miscible liquids (English units)
16
15
14
Space Separation (m)
13
12
11
10
9
0 50 100 150 200 250 300 350
Storage Pad Area (m2)
Fig. 3d. Space separation for small storage pads water miscible liquids (metric units)
2.3.1 Use Table 5 to determine areas needing rated electrical equipment. Ordinary electrical equipment is suit-
able for liquids with flash points greater than 100F (38C) if they are not heated above their flash point and
if there is no possibility of lower flash point liquids being introduced later.
2.3.2 Use Table 5 to determine when lift trucks that are Approved for Class 1, Division 2 locations are needed
to handle and/or transport liquid storage. It is acceptable to use electric Type E, gasoline Type GS, diesel
Type DS and LP-gas Type LPS to transport all liquid types outdoors as long as the lift trucks are well main-
tained. Air-powered or manually-operated hoists, hand trucks or other manual equipment are acceptable
and are generally preferred for use with all flammable liquids.
2.3.3 Provide grounding in accordance with Data Sheet 5-8, Static Electricity, Data Sheet 5-10, Protective
Grounding for Electric Power Systems and Equipment, and NFPA 70 National Electrical Code, Articles 250
and 500 for equipment subject to static accumulations, such as racks, ventilating ducts, hoists, etc. Proper
grounding of equipment reduces the potential for buildup of electric charge on separated pieces of equip-
ment due to static accumulations or stray electric currents.
2.3.4 Prohibit smoking or the use of open flames in all rooms, buildings, or outdoor storage areas that are
utilized for the storage of flammable and combustible liquids. Post conspicuous signs to define hazardous
areas and state restrictions for the area.
2.3.5 When heating rooms or buildings containing a flammable liquid storage, use a system that does not intro-
duce an ignition source (e.g., steam, hot water, or hazardous location rated electric heating). Direct natural
gas/fuel oil-fired make-up air heaters are acceptable if the heating unit is located outside the room or build-
ing and there is no air recirculation. Heating equipment temperatures should be below the auto-ignition point
of the liquids present in the room. If liquids with a closed cup flash point < 100F (38C) are present, the
heaters should be at least 5 ft (1.5 m) above the floor level.
2.3.6 Avoid hot work of any kind or use of improperly rated electrical equipment in areas (indoors and out-
doors) storing flammable liquids. Hot work in flammable liquid storage areas provides an ideal ignition source
for a fuel that is available in significant quantities and in a readily ignitable form. Ideally, relocate any hot
work to a nonhazardous location. When relocation is not possible, a documented Hot Work Permit System
is needed. Use a documented permit system to strictly control all hot work operations. The permit is issued
only after a complete review of all proposed work, the hazards in the area, and all precautions needed to pre-
vent a fire or explosion is conducted. Do not issue a permit or allow the work unless all of the needed pre-
cautions are met. Precautions are listed on the FM Global Hot Work Permit itself (also see Data Sheet 10-3,
Hot Work Management). Some of the minimum requirements include:
a) Automatic sprinkler protection must be in service. Provide charged small hose or fire extinguishers
at the work area.
b) Remove flammable and combustible liquid storage from the area. Remove or cover with a fire-
resistive tarpaulin all combustibles within 35 ft (11 m) of the work (see Data Sheet 1-0, Safeguards During
Construction).
c) Keep mechanical ventilation in the room/building in operation. Use a portable combustible gas analyzer
before and during the work. If any detectable readings are obtained, then work cannot begin or con-
tinue until the source is found and suitably mitigated such that the concentration is maintained below 10%
of the LEL.
d) Provide a continuous fire watch both during and at least 60 minutes after work. Check the area at
least hourly for up to four hours after the end of hot work operations.
e) Avoid the use of non-rated electrical equipment in areas containing flammable liquids. If such equip-
ment must be temporarily introduced, view this as hot work and follow the permit precautions. As with other
hot work, if the precautions cannot be taken, the permit should not be issued and the non-rated electri-
cal equipment should not be used. For situations where the above steps are not applicable or unusual
circumstances are present, consult a specialist in flammable/combustible liquid handling before any hot
work is performed.
2.4 Occupancy
2.4.1 Ventilation
Ventilation systems are designed to confine, dilute and remove the normal amount of flammable vapor
released from leaks of flammable and combustible liquids stored in containers. Adequately designed low level
ventilation will reduce the chances of a flammable vapor-air mixture accumulating in the storage area. An
adequately designed system will provide a sweeping air movement across all floor areas in the storage build-
ing or cutoff room. Designing a ventilation system to remove a large vapor release is outside the scope of
this document.
2.4.1.1 Provide continuous low level mechanical ventilation designed in accordance with Table 5. Mechani-
cal ventilation systems should operate continuously and be monitored so that any loss of ventilation would
be detected promptly. Provide a visual or audible ventilation failure alarm at an occupied location to ensure
prompt detection. Arrange the system as follows:
a) Remove exhaust air through a system of blowers, fans and duct work terminating out of doors away
from air inlets, doorways and other openings.
b) Construct exhaust ducts of noncombustible materials.
c) Provide Class 1 Division 2 rated electrical equipment inside exhaust ducts. Use Table 5 to determine
the needed electrical rating for electrical equipment that is located outside the exhaust ducts but inside
the storage room or building. Electrical equipment that is located outside the exhaust ducts and outside the
storage room or building does not need to be hazardous area rated.
d) Run the ducts as directly as possible to the outdoors with a minimum of bends.
e) Protect long runs of ventilation ducts with the potential for accumulation of combustible deposits in
accordance with Data Sheet 7-78, Industrial Exhaust Systems.
f) Exhaust systems for small rooms may consist of a fan installed at floor level arranged to exhaust out
of doors (i.e., installed in wall).
g) Arrange the ventilation system to take suction within 12 in. (0.3 m) of the floor.
h) Provide an Approved combustible gas detector arranged to stop recirculation and return to full exhaust
when the vapor concentration reaches 25% of its lower explosive limit (LEL) on ventilation systems that
are arranged to recirculate air into the room/building.
2.4.1.2 Provide make-up air inlets in exterior walls. Locate air inlets remote from exhaust outlets so that air
will sweep through the hazardous area. If gas or oil make-up air heaters are provided, they should be indirect-
fired and properly safeguarded. If make-up air is taken from other plant areas, those areas should be free of
flammable or combustible liquids. Install automatic closing fire dampers or doors at make-up air inlet
openings in interior fire walls or partitions. The dampers or doors should have a fire rating equal to that of
the walls.
2.4.1.3 Provide a sufficient number of exhaust ports and make-up air inlets to ensure the full ventilation rate
is available across all floor areas within the storage area. Confirm air movement throughout the area using
smoke pencils or other appropriate devices.
2.4.1.4 For unheated liquids with a flash point greater than 100F (38C) or lower flash point liquids in con-
tainers less than 6.5 gal (25 l), provide natural draft ventilation arranged to provide 1 ft2 (0.1 m2) of free inlet
and outlet opening per 500 ft2 (47 m2) of floor area.
2.5 Protection
2.5.1 General
2.5.1.1 Provide automatic sprinkler protection over all areas storing, staging, or used for transporting flam-
mable liquids. Extend the sprinkler protection to the physical limits of the area. The physical limits are defined
by at least one hour rated fire walls and curbs. Sprinkler systems over areas defined by curbs only should
extend over and 20 ft (6 m) beyond the curbed area. Sprinkler systems should be either a standard closed
head or deluge type. Design the sprinkler systems in accordance with the criteria presented in this stan-
dard based on liquid type, container type, storage arrangement, storage height, and building height. Protect
staging areas as storage areas.
2.5.1.2 Provide a deluge system in unheated storage areas. Preaction systems and dry systems are not
acceptable unless the cutoff room or building has a floor area less than or equal to the sprinkler design area.
2.5.1.3 Install sprinkler systems in accordance with the appropriate FM Global installation standard. Specific
installation guidance provided in this standard supersedes the installation standard. Provide an Approved
fire protection equipment.
2.5.1.4 Provide a maximum of 100 ft2 (9 m2) spacing for sprinklers when protecting liquids with a flash point
less than 200F (93C) and a maximum spacing of 130 ft2 (12 m2) when protecting liquids with a flash point
greater than or equal to 200F (93C).
2.5.1.5 Provide the following detector spacing for interior deluge systems:
a) Space pilot heads the same as ceiling sprinklers.
b) Space electric or pneumatic devices under smooth ceilings in accordance with the spacing require-
ments listed in the Approval Guide, a publication of FM Approvals, for the particular model.
2.5.1.6 Design and install open (deluge) or closed-head foam-water sprinkler systems (See Appendix A) in
accordance with the following criteria:
a) Provide a closed- or open-head foam-water sprinkler system when required for a specific storage
arrangement or to limit the exposure created by a flammable liquid fire to surrounding areas when adequate
drainage capacity is not available (see Table 3).
b) Hydraulically design the system in accordance with a specific foam-water protection table in this stan-
dard or to the full water based sprinkler protection criteria for the storage arrangement. In no case, should
the provided discharge density be less than the required Approval density.
c) When a foam-water sprinkler system is required, design the foam concentrate supply as follows:
i) Provide at least a 20 minute supply of foam concentrate for storage of metal containers up to 60 gal
(230 l).
ii) Provide at least a 30 minute supply of foam concentrate for storage of any container greater than
60 gal (230 l) and plastic containers less than 60 gal (230 l) without a known protection scheme.
iii) Base the concentrate supply on the sprinkler system design requirements, hose stream design
requirements and the required concentrate injection percentage.
d) Design containment for foam-water sprinkler protected areas in accordance with Table 3 and Data
Sheet 7-83, Drainage Systems for Flammable Liquids.
e) Use a compatible foam concentrate for the flammable liquid being protected. Utilize Approved foam-
water sprinkler system components (concentrate, proportioning equipment, tanks, control panels, and
sprinklers).
f) Install and maintain the foam-water sprinkler system in accordance with NFPA 16, Deluge Foam-Water
Sprinkler Systems and Foam-Water Spray Systems.
2.5.1.7 Fixed automatic special protection systems (i.e., total flooding gaseous, dry chemical, water spray)
may be used to protect flammable liquid storage located in low value detached buildings, at facilities that lack
a fire protection water supply, or to provide additional protection for high value occupancies.
Note: These systems are not an alternative to sprinkler protection but they can provide some level of pro-
tection for facilities that lack a water supply or where it is not economical to install sprinklers. They can also
be used to limit the exposure created by inadequate space separation between important buildings or pro-
cesses and flammable/combustible liquid storage. Install these systems in accordance with the following
guidelines:
a) Use Approved systems and equipment that are designed in accordance with the applicable FM Global
data sheet. Installed systems must be maintained and tested in accordance with manufacturers recom-
mendations and guidelines as well as any requirements provided in related FM Global data sheets.
Protection systems that have not been proven via the Approval process for a specific occupancy are not
acceptable. Water mist systems and high expansion foam systems remain unproven for flammable liquid
storage occupancies.
b) Only inert gas based (e.g., CO2, Inergen) gaseous systems should be used to eliminate the corrosion
problems created by the decomposition of other clean agents. (See Data Sheet 4-0, Special Protection
Systems; Data Sheet 4-8N, Halon 1301 Extinguishing Systems (NFPA); and Data Sheet 4-11N, Carbon
Dioxide Extinguishing Systems (NFPA).)
c) Dry chemical systems should not be used in conjunction with water based protection systems unless
they have been tested with a water based fire protection system and were shown to be unaffected by
water discharge. (See Data Sheet 4-0, Special Protection Systems, and Data Sheet 4-10, Dry Chemical
Systems.)
d) When water spray systems are used to provide exposure protection, arrange spray nozzles to ensure
complete coverage of the exposed wall. Windows will need additional nozzles specifically arranged to pro-
tect the opening. Provide an automatic detection system arranged to ensure prompt activation of the
water spray system. Heat detectors may not activate promptly if the exposing fire is not abutting the pro-
tected wall. Optical flame detectors will provide reliable prompt detection of a fire. (See Data Sheet 2-8N,
Installation of Sprinkler Systems (NFPA); Data Sheet 4-0, Special Protection Systems; and Data Sheet
4-1N, Water Spray Fixed Systems (NFPA).)
2.5.1.8 Provide portable extinguishers in areas (interior and exterior) storing flammable and combustible
liquids. Extinguishers should be either carbon dioxide, dry chemical, or AFFF type. Refer to Data Sheet 4-5,
Portable Extinguishers, to determine effective sizes and locations for the extinguishers. Extinguishers should
be Approved. Protect extinguishers located outside against freezing.
2.5.1.9 Small hose (112 in. [38 mm]) stations with combination spray/solid stream nozzles should be pro-
vided in areas storing flammable liquids. The provision of a foam induction nozzle and containers of foam con-
centrate would increase the effectiveness of a hose station. Space hose stations to allow full coverage of
the area or building being protected. Add a water demand of 50 gpm (11 m3/hr) to the sprinkler demand for
a single hose station (100 gpm [23 m3/hr] should be added for more than one hose station).
2.5.3 Metal Containers > 6.5 gal (25 l) and 60 gal (230 l)
2.5.3.1 Protect rack storage of metal containers greater than 6.5 gal (25 l) and less than or equal to 60 gal
(230 l) in accordance with Tables 7 or 8.
Protection in Table 7 may be used for cutoff rooms or warehouses that are designed to ensure the sprinkler
discharge and any flammable liquid spill are confined to the building of fire origin via containment and/or
emergency drainage features.
Protection criteria provided in Table 8 applies to liquids with a closed cup flash point less than 200F (93C)
stored in cutoff rooms or warehouses that are provided with either a specially designed emergency floor
drainage system or an Approved closed- or open-head foam-water sprinkler system (See Section 2.5.1.6
and Appendix A). The emergency floor drainage system must be designed to both limit the spread of burn-
ing liquid and promptly remove burning liquids from the building. Arrange the drainage system to limit the
maximum flammable liquid pool area to the size of the sprinkler operating area. The operating area pro-
vided in the table can be adjusted upward to allow for larger pool areas but may not be reduced to less than
3000 ft2 (279 m2) or increased to more than 5000 ft2 (465 m2). In cutoff rooms or buildings where all of the
ceiling sprinklers are included in the operating area, the drainage system only needs to promptly remove
the burning liquid from the area. Design emergency floor drainage systems in accordance with Data Sheet
7-83, Drainage Systems for Flammable Liquids.
a) Provide 286F (141C) rated ceiling sprinklers. Buildings or cutoff areas that are equal to or less than
the sprinkler operating area can utilize 165F (74C) rated sprinklers in the ceiling sprinkler system.
b) Install in-rack sprinklers in accordance with the figures referenced in the tables. Locate in-rack sprin-
klers that are installed in the longitudinal flue space at the junction of transverse flue spaces. Sprinklers
located behind uprights should be at least 3 in. (75 mm) from the uprights (i.e., if the longitudinal flue space
is 6 in. (15 cm), the in-rack should be centered between the adjacent vertical rack members). Locate face
sprinklers within 18 in. (46 cm) of the rack face. Locate in-rack sprinkler piping behind horizontal rack
members to minimize the potential for damage. Use Approved in-rack sprinklers with water shields.
c) Provide at least an 8 ft (2.4 m) aisle between racks.
2.5.3.2 Protect palletized or solid pile storage of metal containers greater than 6.5 gal (25 l) and less than
or equal to 60 gal (230 l) in accordance with Table 9. Base the maximum storage height for these contain-
ers on the worst case flammable liquid stored in the room or building. Buildings or cutoff areas that are equal
to or less than the sprinkler operating area can utilize 165F (74C) rated sprinklers in the ceiling sprinkler sys-
tem. Apply the following limitations to the protection schemes provided in this table:
a) Limit the storage height of liquids with a boiling point less than 100F (38C) to one container high
on-end.
b) Where a relieving style container is required, provide Approved plastic plugs on the 2 in. (50.8 mm)
and 34 in. (19 mm) openings in the top of the container (see 3.6.3.4).
c) Relieving style containers must be palletized on open deck (i.e., slatted) pallets and stored on-end.
d) Design and install foam-water sprinkler systems in accordance with Section 2.5.1.6 of this standard.
e) Foam-water sprinkler systems must be able to deliver foam discharge out of the most remote 4 oper-
ating sprinklers within 2 minutes of sprinkler operation. Pre-prime (i.e., pre-fill the sprinkler piping with
the correct foam-water mixture) foam-water sprinkler systems that cannot meet the 2 minute deliver time.
2.5.3.3 Provide a 500 gpm (114 m3/hr) hose stream allowance for all cutoff rooms or buildings greater than
2000 ft2 (186 m2). A 250 gpm (57 m3/hr) hose stream allowance is acceptable for cutoff rooms or buildings
less than or equal to 2000 ft2 (186 m2).
2.5.3.4 Water supplies should meet the total sprinkler and hose stream demand for a duration of at least
one hour.
Cup
Page 22
0.60 gpm/ft2 5000 ft2 Figure 4d 5.6 QR/Ordinary 12 @ 15 psig (1.03 barg)
(25 mm/min) (465 m2) (81) (more than one level of
in-racks)
< 200F 30 ft 25 ft On-End Control- 8.0 SR/High 0.60 gpm/ft2 5000 ft2 Figure 4b 8.0 QR/Ordinary 18 @ 30 psig (2.1 barg)
(93C) (9.1 m) (7.6 m) Density/Area (115) (25 mm/min) (465 m2) (115) (6 per tier per rack)
0.30 gpm/ft2 5000 ft2 Figure 4a 8.0 QR/Ordinary
(12 mm/min) (465 m2) (115)
On-Side Control- 8.0 SR/High 0.30 gpm/ft2 5000 ft2 Figure 4c 8.0 QR/Ordinary 18 @ 20 psig (1.4 barg)
Density/Area (115) (12 mm/min) (465 m2) (115) (6 per tier per rack)
0.60 gpm/ft2 5000 ft2 Figure 4d 8.0 QR/Ordinary
(25 mm/min) (465 m2) (115)
200F 40 ft 36 ft On-End Control- 8.0 SR/High 0.30 gpm/ft2 5000 ft2 Figure 4e 5.6 QR/Ordinary 6 @ 15 psig (1.03 barg)
(93C) (12.1 m) (11 m) Density/Area (115) (12 mm/min) (465 m2) (81) (one level of in-racks)
On-Side Control- 8.0 SR/High 0.30 gpm/ft2 5000 ft2 Figure 4f 5.6 QR/Ordinary 6 @ 15 psig (1.03 barg)
Density/Area (115) (12 mm/min) (465 m2) (81) (one level of in-racks)
Note: See Section D.1 for explanation of abbreviations.
Notes:
1. Base the in-rack sprinkler water demand on the simultaneous operation of the most hydraulically remote sprinklers as follows:
a) Eight sprinklers where only one level of in-rack sprinklers is installed
b) Twelve sprinklers (six on each two top levels) where two levels of in-rack sprinklers are installed.
c) Eighteen sprinklers (six on top three levels) where more than two levels of in-rack sprinklers are installed.
d) The in-rack end head design pressure is provided in Table 10.
2. See Section D.1 for explanation of abbreviations.
Table 11. Rack Storage of Liquids With a Closed Cup Flash Point 200F (93C) in Metal Containers With Aisles a Minimum of 8 ft (2.4 m) Wide (See Note 1)
Sprinkler Protection Criteria
(12.2 m) (10.7 m) 3 commodity in Data Sheet 8-9, Storage of 3 commodity in Data Sheet 8-9, Storage of
Class 1, 2, 3, 4 and Plastic Commodities. Class 1, 2, 3, 4 and Plastic Commodities.
Notes:
1. The fire protection listed for the liquids covered by this table is equivalent to Class 3 commodity protection criteria. This does not infer that these liquids are Class 3 commodities.
2. See Section D.1 for explanation of abbreviations.
Page 25
7-29
Table 12. Protection for Flammable Liquids in Relieving Style Metal Containers 6.5 gal (25 l)
Excludes flammable liquids with a Boiling Point < 100F (38C)
Closed Ceiling Sprinkler Protection Criteria In-Rack Sprinkler Protection Criteria
7-29
Page 26
Cup
Flash Sprinkler Type In-Rack Sprinkler Type
Point Nominal Response/ Layout Nominal Response/
OR Minimum Max. Max. K-factor Nominal Design (See K-factor Nominal In-Rack End
0.5
Liquid Storage Aisle Storage Roof Container Packaging Protection gpm/psi0.5 Temperature (No. Heads Section gpm/psi Temperature Head Pressure
0.5
Type Arrangement Width Height Height Size Type Mode (l/min/bar0.5) Rating @ Pressure) D.2.1) (l/min/bar ) Rating (See Note 1)
< 200F Single & 8 ft 25 ft 33 ft 6.5 gal Uncartoned Suppression- 14.0 QR/Ordinary 12 @ 75 psig Figure 8.0 QR/Ordinary 30 psig
(93C) Double Row (2.4 m) (7.5 m) (10 m) (25 l) and/or pendent (202) (12@5.2 barg) 9a (115) (2.1 barg)
and Racks Cartoned or
B.P. > Figure
100F 9b
(38C) Cartoned Suppression- 14.0 QR/Ordinary 12 @ 50 psig Figure 8.0 QR/Ordinary 15 psig
OR Only pendent (202) (12@3.5 barg) 9c (115) (1.03 barg)
200F or
(93C) Figure
OR 9d
Water
Miscible 20 ft 30 ft 6.5 gal Cartoned Suppression- 14.0 QR/Ordinary 12 @ 75 psig None None None None
(6 m) (9.1 (25 l) Only pendent (202) (12@5.2 barg)
m)
Multiple Row None 25 ft 33 ft 6.5 gal Uncartoned Supression- 14.0 QR/Ordinary 12 @ 75 psig Figures 8.0 QROrdinary 30 psig
Racks (7.5 m) (10 m) (25 l) and/or pendent (202) (12@5.2 barg) 9e-9f (115) (2.1 barg)
Cartoned or
Figures
9g-9h
Cartoned Suppression- 14.0 QR/Ordinary 12 @ 50 psig Figures 8.0 QROrdinary 30 psig
Only pendent (202) (12@3.5 barg) 9i-9j (115) (2.1 barg)
or
Figures
9k-9l
Palletized DNA 12 ft 33 ft 6.5 gal Uncartoned Suppression- 14.0 QR/Ordinary 12 @ 75 psig DNA DNA DNA DNA
(3.7 m) (10 m) (25 l) and/or pendent (202) (12@5.2 barg)
Cartoned
8 ft 33 ft 6.5 gal Cartoned Suppression- 14.0 QR/Ordinary 12 @ 50 psig DNA DNA DNA DNA
(2.4 m) (10 m) (25 l) Only pendent (202) (12@3.5 barg)
1. Base the in-rack sprinkler water demand on the simultaneous operation of the most hydraulically remote sprinklers as follows:
a) Eight sprinklers where only one level of in-rack sprinklers is installed.
b) Fourteen sprinklers (seven on each two top levels) where more than one level of in-rack sprinklers are installed.
c) The in-rack end head design pressure is provided in Table 12.
FM Global Property Loss Prevention Data Sheets
Flammable Liquid Storage in Portable Containers
Flammable Liquid Storage in Portable Containers 7-29
FM Global Property Loss Prevention Data Sheets Page 27
Table 13. Palletized/Solid Pile Storage of Liquids In Metal Containers 6.5 gal (25 l)
Closed Ceiling Sprinkler Protection Criteria
Cup
Flash Sprinkler Type
Point Nominal Response/
OR Maximum Maximum K-factor Nominal
Liquid Building Packaging Storage Protection gpm/psi0.5 Temperature Design
Type Height Type Height Mode (l/min/bar0.5) Rating Density Area
< 200F 30 ft Cartoned 12 ft Control- 11.2 SR/Ordinary 0.6 gpm/ft2 5000 ft2
(93C) (9.1 m) Only (3.7 m) Density/Area (161) (25 mm/min) (465 m2)
Uncartoned 8 ft Control- 11.2 SR/Ordinary 0.6 gpm/ft2 5000 ft2
and/or (2.4 m) Density/Area (161) (25 mm/min) (465 m2)
Cartoned 5 ft Control- 8.0 SR/Ordinary 0.3 gpm/ft2 5000 ft2
(1.5 m) Density/Area (115) (12 mm/min) (465 m2)
200F 30 ft Uncartoned 20 ft Control- 8.0 SR/Ordinary 0.3 gpm/ft2 3000 ft2
(93C) (9.1 m) and/or (6.1 m) Density/Area (115) (12 mm/min) (279 m2)
Cartoned 12 ft Control- 8.0 SR/Ordinary 0.2 gpm/ft2 3000 ft2
(3.7 m) Density/Area (115) (8 mm/min) (279 m2)
Note: See Section D.1 for explanation of abbreviations.
Table 14. Shelf Storage of Liquids in Metal Containers 6.5 gal (25 l)
Ceiling Sprinkler Protection Criteria
Closed Cup Sprinkler Type
Flash Nominal Response/
Point Maximum Maximum K-factor Nominal
OR Ceiling Storage Protection gpm/psi0.5 Temperature Design
Liquid Type Height Height Mode (l/min/bar0.5) Rating Density Area
< 200F 30 ft 7 ft Control- 8.0 SR/Ordinary 0.3 gpm/ft2 5000 ft2
(93C) (9.1 m) (2.1 m) Density/Area (115) (12 mm/min) (465 m2)
SR/High 0.3 gpm/ft2 3000 ft2
(12 mm/min) (279 m2)
200F 30 ft 15 ft Control- 5.6 SR/Ordinary 0.2 gpm/ft2 3000 ft2
(93C) (9.1 m) (4.6 m) Density/Area (81) (8.2 mm/min) (279 m2)
Water 30 ft 15 ft Control- 8.0 SR/Ordinary 0.3 gpm/ft2 3000 ft2
Miscible (9.1 m) (4.6 m) Density/Area (115) (12 mm/min) (279 m2)
Note: See Section D.1 for explanation of abbreviations.
2.5.5 Plastic, Composite (Plastic-Metal) or Other Combustible Containers > 6.5 gal (25 l)
Note: Proven protection schemes are not currently available for flammable liquids stored in this type of
container. The recommended protection will not prevent the consumption of all of the liquid stored in the cut-
off room or building, but it may prevent structural failure of the roof and walls by cooling the structures. The
large quantity of liquid in a single container greatly increases the potential for a large spill fire that will acti-
vate all of the sprinklers in the cutoff room or building.
2.5.5.1 Protect storage of non-water miscible liquids with closed cup flash points less than 200F (93C)
as follows:
a) Use Table 15 to determine the allowed storage arrangement, building roof height, storage height,
storage location and sprinkler protection criteria.
b) Provide emergency floor drainage and containment designed to remove the maximum expected sprin-
kler and hose stream discharge. Design these systems in accordance with Data Sheet 7-83, Drainage
Systems for Flammable Liquids.
c) If adequate drainage cannot be provided, supplement the recommended sprinkler protection with a
foam-water system (See Section 2.5.1.6 and Appendix A, Foam-water sprinkler systems). Provide
containment designed to provide enough liquid hold up for 1 hour of the expected sprinkler and hose
stream discharge. Design the foam-water sprinkler system in accordance with Table 15. Provide at least
a 30 minute foam duration.
d) Provide a 500 gpm (114 m3/hr) hose stream allowance.
e) Water supplies should meet the total sprinkler and hose stream demand for a duration of at least one
hour.
2.5.5.2 Protect storage of water miscible liquids and liquids with closed cup flash points greater than or equal
to 200F (93C) as follows:
a) Use Table 15 to determine the allowed storage arrangement, building roof height, storage height,
storage location and sprinkler protection criteria.
b) Provide containment designed to provide enough liquid holdup for 1 hour of the expected sprinkler
and hose stream discharge. If adequate containment cannot be provided, install emergency floor drain-
age and containment designed to remove the maximum expected sprinkler and hose stream discharge.
Design these systems in accordance with Data Sheet 7-83, Drainage Systems for Flammable Liquids.
c) If adequate containment alone or drainage-containment cannot be provided, install a foam-water sprin-
kler system. Design the foam-water sprinkler system in accordance with Table 15. Provide at least a 30
minute foam duration. Provide at least 30 minutes containment for expected sprinkler and hose stream
discharge.
d) Provide a 500 gpm (114 m3/hr) hose stream allowance.
e) Water supplies should meet the total sprinkler and hose stream demand for a duration of at least one
hour.
< 200F > 6.5 gal Palletized 30 ft 5 ft Inside Cutoff Inside Cutoff Room is Not Acceptable; Protection Criteria is Not Available for this Arrangement
(93C) (25 l) Only (9.1 m) (1.5 m) Room
Outside Cutoff Any Control- 11.2 SR/Ordinary 75 psig Entire
Room Specific (161) (5.2 barg) Room
Application
Deluge Control- 11.2 SR/Ordinary 50 psig Entire
or Specific (161) (3.5 barg) Room
Foam-Water Application
6.5 gal Palletized 30 ft 5 ft Inside Cutoff Any Control- 11.2 SR/Ordinary 75 psig Entire
(25 l) Only (9.1 m) (1.5 m) Room Specific (161) (5.2 barg) Room
Application
e) Protect any combination of liquid and packaging that is not covered by Tables 16b, 16c or Table 17
in accordance with recommendation 2.5.6.1 and Table 15.
f) Provide a 500 gpm (114 m3/hr) hose stream allowance for all cutoff rooms or buildings greater than
2000 ft2 (186 m2). A 250 gpm (57 m3/hr) hose stream allowance is acceptable for cutoff rooms or buildings
less than 2000 ft2 (186 m2).
g) Water supplies should meet the total sprinkler and hose stream demand for a duration of at least one
hour.
Notes:
1. See Section D.1 for explanation of abbreviations.
2. See Section D.2.2 for fire protection schemes.
3. Base the in-rack sprinkler water demand on the simultaneous operation of the most hydraulically remote sprinklers as follows:
a) Eight (8) sprinklers where only one level of in-rack sprinklers is installed
b) Fourteen (14) sprinklers (seven on two levels) where more than one level of in-rack sprinklers are installed
c) The in-rack end head design pressure is provided in Table 16b.
4. The referenced figures are part of Fire Protection Scheme C. Only use the figures, do not apply the entire fire protection scheme.
Miscible
Page 34
Notes:
1. See Section D.1 for explanation of abbreviations.
2. See Section D.2.2 for fire protection schemes.
3. Base the in-rack sprinkler water demand on the simultaneous operation of the most hydraulically remote sprinklers as follows:
a) Eight (8) sprinklers where only one level of in-rack sprinklers is installed
Table 17. Palletized/Solid Pile Storage of Liquids with Closed Cup Flash Points 200F (93C) and
Group 1-3 Water Miscible Liquids in Plastic Containers
Ceiling Sprinkler Protection Criteria
Max Sprinkler Type
Closed Cup Building Nominal Response/ Sprinkler Design
Flash Point or Maximum K-factor Nominal (Density/Area)
OR Container Packaging Ceiling Storage Protection gpm/psi 0.5 Temperature (No. A.S.@
0.5
Liquid Type Size Type Height Height Mode (l/min/bar ) Rating Pressure)
200F 6.5 gal Cartoned 40 ft 15 ft Suppression- 14.0 QR/Ordinary 12 @ 75 psig
(93C) (25 l) (12.1 m) (4.6 m) pendent (202) (12 @ 5.2 barg)
30 ft 15 ft Suppression- 14.0 QR/Ordinary 12 @ 50 psig
(9.1 m) (4.6 m) pendent (202) (12 @ 3.5 barg)
Control- 11.2 SR/Ordinary 25 @ 50 psig
Specific (161) (25 @ 3.5 barg)
Application
5 ft Suppression- 14.0 QR/Ordinary 12 @ 50 psig
(1.5 m) pendent (202) (12 @ 3.5 barg)
Control- 11.2 SR/Ordinary 25 @ 25 psig
Specific (161) (25 @ 1.7 barg)
Application
Control- 11.2 SR/Ordinary 0.6 gpm/ft2/3000 ft2
Density/Area (161) (24 mm/min/279 m2)
450F 6.5 gal Cartoned 40 ft 15 ft Suppression- 14.0 QR/Ordinary 12 @ 75 psig
(232C) (25 l) or (12.1 m) (4.6 m) pendent (202) (12 @ 5.2 barg)
Uncartoned 30 ft 15 ft Suppression- 14.0 QR/Ordinary 12 @ 50 psig
(9.1 m) (4.6 m) pendent (202) (12 @ 3.5 barg)
Control- 11.2 SR/Ordinary 15 @ 50 psig
Specific (161) (15 @ 3.5 barg)
Application
Control- 11.2 SR/Ordinary 0.6 gpm/ft2/3000 ft2
Density/Area (161) (24 mm/min/279 m2)
5 ft Suppression- 14.0 QR/Ordinary 12 @ 50 psig
(1.5 m) pendent (202) (12 @ 3.5 barg)
Control- 11.2 SR/Ordinary 15 @ 25 psig
Specific (161) (15 @ 1.7 barg)
Application
Control- 8.0 SR/Ordinary 0.3 gpm/ft2/3000 ft2
Density/Area (115) (12 mm/min/279 m2)
Group 1 or 2 16 oz Cartoned 30 ft 12 ft Control- 11.2 SR/Ordinary 25 @ 50 psig
Water (500 ml) (9.1 m) (3.7 m) Specific (161) (25 @ 3.4 barg)
Miscible Application
Liquids 8 ft Suppression- 14.0 QR/Ordinary 12 @ 50 psig
(See (2.4 m) pendent (202) (12 @ 3.4 barg)
Section 3.2.1)
Control- 11.2 SR/Ordinary 15 @ 50 psig
Specific (161) (15 @ 3.4 barg)
Application
5 ft Suppression- 14.0 QR/Ordinary 12 @ 50 psig
(1.5 m) pendent (202) (12 @ 3.4 barg)
Control- 11.2 SR/Ordinary 15 @ 50 psig
Specific (161) (15 @ 3.4 barg)
Application
Control- 11.2 SR/Ordinary 0.6 gpm/ft2 /2000 ft2
Density/Area (161) (24 mm/min/186 m2)
Group 3 64 oz Cartoned 30 ft 20 ft Suppression- 14.0 QR/Ordinary 12 @ 50 psig
Water (1.9 l) (9.1 m) (6.1 m) pendent (202) (12 @ 3.5 barg)
Miscible Control- 11.2 SR/Ordinary 15 @ 50 psig
Liquids Specific (161) (15 @ 3.4 barg)
(See Application
Section 3.2.1)
Control- 8.0 SR/High 0.3 gpm/ft2/2000 ft2
Density/Area (115) (12 mm/min/186 m2)
Group 4 6.5 gal Cartoned 30 ft 20 ft Suppression- 14.0 QR/Ordinary 12 @ 50 psig
Water (25 l) or (9.1 m) (6.1 m) pendent (202) (12 @ 3.5 barg)
Miscible Uncartoned Control- 11.2 SR/Ordinary 15 @ 50 psig
Liquids Specific (161) (15 @ 3.4 barg)
(See Application
Section 3.2.1)
Control- 8.0 SR/High 0.3 gpm/ft2/2000 ft2
Density/Area (115) (12 mm/min/186 m2)
Note: See Section D.1 for explanation of abbreviations.
2.6.1.6 All containers filled with flammable and combustible liquids should be clearly labeled. Inspect drums
for leaks upon receipt, when in use and while stored. Leaking, corroded or damaged drums should be
promptly removed and spillage immediately cleaned up and disposed of in a manner acceptable to the
authority having jurisdiction.
2.6.1.7 Management should strictly control all changes in storage arrangements, locations and types of flam-
mable or combustible liquids. Conduct a full review of all planned changes with qualified loss prevention
consultants as well as other authorities having jurisdiction before the project begins.
2.6.1.8 Establish a complete maintenance program designed to ensure that equipment is operating as it
has been engineered to operate. Refer to Data Sheet 9-0/17-0, Maintenance and Inspection, to evaluate exist-
ing programs or as a guide to develop new programs. Maintenance programs for equipment handling and
areas containing flammable or combustible liquids should include: mechanical and electrical equipment.
Follow preventive maintenance schedules closely to prevent the creation of an ignition source (e.g., equip-
ment breakdown and overheating, improperly sealed hazardous area rated electric equipment).
2.6.1.9 Relocate equipment needing repair or maintenance by use of a cutting torch or other hot work
operation to a nonhazardous location.
The liquid classification scheme based on flash point started when liquids were commonly mixed in open
vessels or tanks and a measure of the potential for ignition was needed. The flash point served this purpose
well. It does not provide any measure of the fire hazard created by storing the liquids in various containers
and in various storage arrays. Flash point does provide some measure of how difficult ignition of a liquid
may be.
The fire hazard of a flammable liquid is determined by both inherent physical properties of the liquid and exter-
nal factors such as container construction, container size, storage arrangement and building construction fac-
tors. Two measures of fire severity are heat release rate and flame height. For liquid fires, the heat release
rate is controlled by the surface area of the liquid, the liquids heat of combustion, and the mass loss rate of
the liquid. The flame height is controlled by the fires heat release rate. The heat of combustion and mass
loss rate are physical properties of the liquid. The surface area available to burn is dependent on numer-
ous external factors such as, liquid release method (spray release, liquid stream, catastrophic mass release),
floor surface and pitch (rough surface and/or floor pitch will limit liquid spread), and container construction
(combustible containers will release liquid while most noncombustible containers will retain liquid if properly
protected). Tables 18 and 19 provide calculated heat release rates and flame heights for various liquids in
a fixed pool area and for flowing liquid fires.
The above approach to evaluating liquid fire hazard indicates that hydrocarbon liquids will produce compa-
rable heat release rates regardless of flash point. Since the heat release rate provides a measure of the
fire severity, subdividing hydrocarbon liquids by expected fire severity alone appears meaningless.
Another factor that can be considered is the ability to extinguish a liquid pool fire with ceiling sprinkler dis-
charge alone. Past FM Global Research testing shows ceiling sprinklers were successful in extinguishing pool
fires involving liquids with a closed cup flash point greater than 200F (93C). This result was also sup-
ported in more recent FM Global Research tests on vegetable and motor oils. Using this criteria, hydrocar-
bon liquids could be divided into two groups: liquids that cannot be extinguished with ceiling sprinkler
discharge and liquids that can be extinguished with ceiling sprinkler discharge. The break point would be a
closed cup flash point of 200F (93C). Using this break point also allows consideration of the difficulty to
ignite a high flash point liquid.
The FM Global Research test results on motor oil and vegetable oil provided a break point to use for the evalu-
ation of liquids with a flash point greater than 200F (93C). The required level of fire protection for veg-
etable oils in plastic containers is significantly less than what is required for motor oil in plastic containers.
The closed cup flash point of the tested vegetable oil was 450F (232C). The motor oil tested has a flash point
of 375F (191C). The main difference between the two tested liquids is the amount of energy needed to
ignite the liquids. The higher flash and fire point of the vegetable oil allowed for the use of a reduced protec-
tion scheme (i.e., no barriers and one line of in-racks) because the released oil was more difficult to ignite
and when ignited was very easily cooled and extinguished by sprinkler discharge.
Other material/liquid properties that may impact the fire hazard of a liquid include: water miscibility, liquid mix-
tures and emulsions, liquid viscosity, low boiling point liquids (i.e., boiling point < 100F [38C]) and liquids
that are heavier than water (i.e., specific gravity > 1).
80% acetone presents a similar fire hazard as 100% IPA. Since different levels of fire protection criteria are
possible for various mixtures of some miscible liquids and water, mixtures with similar fire hazards were
grouped.
Miscible liquid mixtures in plastic or glass containers 6.5 gal (25 l) that are not included in the groups have
not been evaluated. Use the guidelines in Table 15 to determine acceptable fire protection for these liquids.
3.2.2 Emulsions
There are a number of products that consist of a water base mixed with various percentages of immiscible
flammable liquids and solids. Many of these are emulsions (i.e., the immiscible flammable liquid does not
separate out of the mixture). A common example of this type of product is a water borne paint or coating. Latex
paints generally have little or no flammable liquid content. Some newer paints have various percentages
of flammable liquid in a water base. The flammable liquids can be water miscible or immiscible. Bench scale
testing on a large number of paint products with up to 20% immiscible flammable liquid has shown these
materials to present no measurable fire hazard. Many of these materials cannot be easily tested using stan-
dard flash or fire point test methods. However, efforts to ignite larger quantities of liquid than required by
these tests also failed to produce any sustained combustion.
Outdoor storage of flammable liquids presents a significant exposure to surrounding buildings, structure,
and utilities. Lack of adequate space separation between the storage area and combustible buildings, non-
combustible buildings, or fire rated construction with unprotected openings will result in fire spread to or into
the exposed building. If the liquid is contained to the storage area by diking or ground slope, the fire can spread
by radiation. The space separation curves provided in this standard are based on preventing the ignition
of exposed wood for at least 15 minutes. The distances provided are based on flame radiation calcula-
tions. To use this methodology, a number of assumptions were needed. The assumptions used are listed
below:
1. The storage pad area defines the pool fire size.
2. The long dimension of the storage pad is no more than three times the length of the short dimension of
the pad. The long dimension creates the exposure.
3. An emissive power of 80 kW/m2 was used for hydrocarbon liquids and 30 kW/m2 was used for water
miscible liquids.
4. A critical heat flux of 10 kW/m2 was used for the exposed wood surface.
5. A nominal wind, in the direction of the exposed building, of 20 mph was used. The calculations addressed
both the flame shortening effect of wind and the flame tilt created by the wind.
The limitations created by this methodology are:
1. The geometry of the storage pad is fixed.
2. The results are conservative due to the chosen critical heat flux, the fixed wind speed, the fixed exposure
width, and the fixed assumed emissive powers.
Exposed buildings with fire rated exterior construction (e.g., 8 in. [200 mm] concrete block provides approxi-
mately a 134 hour fire rating and 12 in. [300 mm] concrete block provides approximately a 3 hour fire rat-
ing) can tolerate an exposing fire as long as fire department response is expected within the fire rating. (See
Data Sheet 1-21, Fire Resistance of Building Assemblies, for additional information on determining the fire
rating of construction.) Some amount of space separation is still needed to allow adequate access to the stor-
age area for manual fire fighting efforts.
Large metal storage containers that are not arranged to relieve excess pressure can BLEVE (Boiling Liquid
Expanding Vapor Explosion). A BLEVE releases a large quantity of energy in the form of a fire ball and a
shock wave. Low storage heights permit better cooling of exposed containers. Containers that are designed
to vent excess pressure present a minimal BLEVE potential.
3.5 Ventilation
Ventilation is an active system designed to prevent the buildup of flammable vapors due to small leaks or
spills. These systems must be properly designed and laid out to ensure all floor areas of the warehouse or cut-
off room are covered by the system. In large buildings, a test of the system using a smoke generating device
may be needed to ensure the system layout is adequate.
3.6 Protection
Determining adequate fire protection for the storage of flammable liquids is not a straight forward effort. In gen-
eral, there is a lack of full scale testing to draw conclusions from due to the high cost and potential risk of con-
ducting this type of testing. However, even if the testing is done, the number of variables that could drastically
impact the outcome of a test are too numerous to handle. Potential fire scenarios range from a point igni-
tion of a common combustible material in a flammable liquid storage occupancy to the ignition of the con-
tents of one 350 gal (1.1 m3) IBC that had all its contents released onto the floor before ignition.
For containers greater than 6.5 gal (25 l) in size, the fire scenario used to evaluate protection involves a
breached container that leaks flammable liquid at a fixed rate until empty, with ignition after approximately
10 gal (38 l) had been released. The recommended fire protection may not be adequate for the scenario
involving the complete release of a large container before ignition in warehouses or cutoff rooms that are
larger than the provided sprinkler operating area. Due to the variability of defining fire protection for flammable
liquids, sprinkler protection alone will not ensure adequate protection. Construction features, space separa-
tion, and prevention measures must be included in any flammable liquid warehouse/cutoff room design.
3.6.1 General
Automatic sprinklers are critical for controlling temperatures in a flammable liquid fire. Lack of sprinklers will
result in the loss of buildings used to store these materials. Due to the near immediate growth of a flam-
mable liquid pool fire, the use of dry sprinkler systems is not acceptable. The potential delay time for water
delivery will allow unchecked temperature growth at the ceiling resulting in a large number of sprinklers open-
ing. The very rapid fire growth expected does not allow for a fixed increase (i.e., penalty) in sprinkler oper-
ating area. A preaction system could be used as long as the provided detection system ensures water
delivery to the sprinklers before the sprinklers operate. Deluge systems provide the best level of protection
in unheated facilities. The detector spacing for a deluge system must provide a response to fire that is equiva-
lent to automatic sprinklers on a 100 ft2 (9 m2) spacing.
Special protection systems should be installed with caution in a flammable liquid storage occupancy. All of
these systems have inherent limitations that must be recognized and considered before a system is installed.
The system that presents the least number of limitations is a foam-water sprinkler system. A foam concen-
trate is delivered through sprinkler piping to the fire. Open doors or windows or sprinkler discharge will not
affect the effectiveness of the foam. However, these systems are complicated and require the proper opera-
tion of a number of mechanical and electrical devices. Dry chemical systems can easily extinguish a flam-
mable liquid fire; however, these systems are not tested with sprinklers operating. The water may impact the
effectiveness of dry chemical agents. Since a flammable liquid fire has a very rapid growth rate and these sys-
tems are generally activated by heat detectors, it is reasonable to expect simultaneous operation of the sprin-
kler system and the dry chemical system.
Gaseous extinguishing systems also have some significant limitations. The effectiveness of a gaseous sys-
tem is severely reduced by openings in the protected space. Openings can be compensated for in the sys-
tem design. However, to permit an economical design, windows and doors are generally assumed closed. If
a door or window fails to close, the system will not be effective. Gaseous extinguishing systems are gener-
ally activated by heat detectors and may have built-in discharge delays. Similar to dry chemical systems,
gaseous systems will not likely discharge before the operation of ceiling sprinklers. Finally, many of the new
clean agents designed to replace Halon 1301 produce large quantities of decomposition products that are
highly corrosive. The amount of decomposition is related to the fire size at discharge. If a gaseous extin-
guishing system is needed, only inert gas based systems should be used.
One potential option for increasing the response time of a special protection system is the use of optical
flame detectors. This approach may produce a response time that would allow system discharge before sprin-
kler activation. However, if a protection system requires the use of a discharge delay, the quicker flame detec-
tion will not be a benefit.
3.6.3 Metal Containers > 6.5 gal (25 l) and 60 gal (230 l)
Fusible closures are approved for use with steel drums that are either a tight head (DOT/UN specifica-
tion IA1) or removable head (DOT/UN specification IA2) design.
They are used on drums in transit or in storage and are not equivalent to the Approved Safety Bungs that
are used for dispensing flammable liquids from drums.
Drums shall not exceed 60 gal (227 l) in size and must have two threaded fittings installed in the top head
of the drum. At least one opening shall be 2 in. (50 mm) in diameter. Thread dimensions shall be in accor-
dance with ISO 228-1:1994 or ANSI/ASME B 1.20.1-1983 (R1992). However, regardless of which thread
standard is used, the threads must also fall within the defined tolerance of the other standard.
Tight head drums (1A1) shall be capable of resisting an internal pressure of 20 psig (1.4 barg) when fully
engulfed in a flammable liquid pool fire (i.e., all cylindrical surfaces exposed to a consistent flame that
extends above the top of the drum) without rupture or leakage of the drum. Ideally only drums with at least
a 1 mm wall/top/bottom thickness should be used as relieving style drums. However, testing has shown
that drums with a wall/top/bottom thickness of 0.8 mm can meet this performance criterion.
Filled drums using these types of closures must only be stored on end (fusible closure up).
Only thin thermoplastic cap seals are permitted over the fusible closure. Metallic cap seals are
unacceptable.
Fusible closures cannot be painted.
Fusible closures should be installed at the time the drum is filled. These types of closures should not be
added by individuals who are not familiar with their installation requirements.
3.6.5.1 IBC
A series of scoping and intermediate scale fire tests have been conducted on a wide variety of all plastic
and composite IBCs. The tests looked at the general performance of IBCs when exposed to pool fires and
spill fires with the hope of developing a standard fire test that could be used to evaluate the fire performance
of any IBC. The test results showed significant differences in fire performance of the tested units, and high-
lighted the need for a performance test to determine which units should be used for flammable liquid storage.
Additional research is needed to finalize a test for evaluating the fire performance of IBCs.
Table 21. Scoping Tests for Flammable Liquids in Small Plastic Containers
Mineral Hair Spray Isopropyl
Test Commodity Paint Thinner Spirits (alcohol) Alcohol Corn Oil
Arrangement 1 Pallet 1x2x1 1x2x1 1x2x1 1x2x1
Stack Height, ft (m) 4 (1.2) 5 (1.5) 5 (1.5) 5 (1.5) 5 (1.5)
Clearance to Sprinklers, ft (m) 26 (7.9) 25 (7.6) 25 (7.6) 25 (7.6) 25 (7.6)
Sprinkler K-factor 5.6 LD 11.2 5.6 5.6 5.6
Sprinkler Temperature Rating, F (C) 280 (138) 160 (71) 280 (138) 280 (138) 280 (138)
Sprinkler Spacing, ft2 (m2) 100 (9.3) 100 (9.3) 100 (9.3) 100 (9.3) 100 (9.3)
Water Pressure, psig (barg) 29 (2) 75 (5.2) 29 (2) 29 (2) 29 (2)
First Sprinkler Operation, min:sec 4:31 1:53 16:26 2:57 After 30:00
Last Sprinkler Operation, min:sec 8:43 3:47 25:18 6:56 After 30:00
Total Number of Sprinklers Operated 42 45 2 41 2
Total Sprinkler Discharge, gpm (l/sec) 1275 (80) 3750 (236) 60 (4) 1240 (78) 60 (4)
Peak Gas Temperature, F (C) 2275 (1246) 1150 (621) 360 (182) 1275 (690) 170 (77)
Peak Steel Temperature, F (C) 1220 (660) 210 (99) 280 (138) 475 (246) 145 (63)
Note: See Section D.1 for explanation of abbreviations.
The two pallet loads in the test with the smaller containers consisted of 192 cartons, each containing 12
bottles, for a total of 144 gal (545 l) of product.
Each of the two pallets in the second test contained 216 1-gal (4-l) polyethylene bottles in 36 cartons.
The fire developed slowly in the first test without the development of a large pool fire. By the time the two sprin-
klers operated, the first at 16 minutes 26 seconds and the second at 25 minutes 18 seconds, the pallets
were saturated with released, burning liquid. Consequently, sprinkler discharge did not immediately extin-
guish the fire, but it did control the fire. The near-ceiling gas temperature over ignition reached a maximum
of 360F (182C).
Forty-one sprinklers opened during the second test, but because the water supply was not overtaxed, the
0.30-gpm/ft2 (12 mm/min) density was maintained. Sprinklers did not control the fire. Ceiling air tempera-
ture over ignition reached 1275F (691C) and remained over 1000F (538C) for 1 minute 8 seconds.
Three of the tests involved soybean oil in 48-oz (1.5 1) plastic bottles in cardboard cartons. The fourth test
involved a corn/canola oil mix in 48-oz (1.5 l) plastic bottles shrink-wrapped on cardboard trays.
Previous testing using standard and large-drop sprinklers and the expectation of pile collapse allow the con-
clusion that suppression mode sprinklers can be expected to adequately protect palletized or solid-pile stor-
age of cartoned and uncartoned vegetable oil in buildings to 40 ft (12.1 m).
It cannot be overemphasized that pile collapse is the key to successful protection. This protection guideline
cannot be applied where piles are stabilized by external support, and its application is limited strictly to solid-
piled and palletized storage. It should not be applied to bin-box or shelf storage, or any form of rack stor-
age (including portable racks). While stacks of vegetable oil may be mixed with stacks of other commodities
(i.e., horizontal mixing), storage should not be mixed within stacks (i.e., vertical mixing) as this could have a
significant impact on pile collapse.
There have been two full-scale fire tests by FM Global Research involving double-row rack storage of veg-
etable oil in plastic containers in cardboard cartons mixed with other cartoned commodities protected by stan-
dard ceiling and in-rack sprinklers. The tests involved a mixture that was half soybean oil in 48-oz (1.5 l) plastic
bottles in cardboard cartons mixed with another commodity in a uniform staggered arrangement such that
there was no pallet load of vegetable oil directly above, below or beside another pallet load of vegetable oil.
It cannot be concluded from these tests that some lesser degree of protection than is required for segre-
gated (unmixed) vegetable or motor oil storage is acceptable for vegetable or motor oil stored mixed with other
commodities because the exact configuration of storage at the ignition point (which cannot be controlled
in most cases) will have a major impact on fire development and the resulting required protection.
array ignited in the longitudinal flue and flames reached the ceiling before the suppression mode sprinklers
over this rack operated. A total of 11 suppression mode sprinklers operated during this test. The test was ter-
minated at 15 minutes. The fire was not suppressed. However, at the point of test termination, the fire was well
controlled. The tri-wall carton target was not involved.
Test No. 3
This fire test was conducted on a 50% isopropyl alcohol/50% water mixture in 1 gal plastic bottles. The bottles
were in cartons and placed on pallets. The product was stored in a double row rack. The total storage height
was approximately 25 ft (7.6 m). The roof height was 30 ft (9.1 m). Protection was provided by 165F (74C)
rated ELO, K = 11.2 (161) sprinklers arranged to provide a 0.6 gpm/ft2 (25 mm/min) density. In-rack sprin-
klers were installed at the 10 ft (3 m) and 20 ft (6.1 m) levels in the racks longitudinal flue space at each
transverse flue (i.e., approximately a 4 ft (1.2 m) on-line spacing). The in-racks were large orifice, K = 8 (115),
165F (74C) rated, quick response sprinklers designed to provide a discharge pressure of 30 psig
(2.1 bar g). In addition to the main array, a target rack filled with product was placed across an 8 ft (2.4 m)
aisle. The target array was also provided with in-rack sprinklers. A second target consisting of tri-wall cartons
on pallets was placed across an 8 ft (2.4 m) aisle from the target array.
Fast operation of two in-rack sprinklers in the main array and one in-rack sprinkler in the product filled target
array quickly controlled the fire before any significant quantity of alcohol was released. No ceiling sprinklers
operated during the test. The tri-wall carton target array was not involved. This test result is acceptable.
The strong performance of the in-rack sprinkler system significantly limited the importance of the ceiling
sprinkler design. However, a reasonable ceiling density is still needed to ensure adequate protection for one
pallet high [5 ft (1.5m)] staged products and products that are in transit. Based on past testing of palletized
distilled spirits, a ceiling density of 0.30 gpm/ft2 (12 mm/min) is considered adequate for this product.
Test No. 4
This fire test was conducted on a 50% isopropyl alcohol/50% water mixture in 1 gal plastic bottles. The bottles
were in cartons and placed on pallets. The product was stored in a double row rack. The total storage height
was approximately 25 ft (7.6 m). The roof height was 30 ft (9.1 m). Protection was provided by 165F (74C)
rated ELO, K = 11.2 (161), sprinklers arranged to provide a 0.6 gpm/ft2 (25 mm/min) density. In-rack sprinklers
were installed at the 15 ft (4.6 m) level in the racks longitudinal flue space at each transverse flue
(i.e., approximately a 4 ft (1.2 m) on-line spacing). The in-racks were large orifice, K = 8 (115), 165F (74C)
rated, quick response sprinklers designed to provide a discharge pressure of 30 psig (2.1 barg). In addition
to the main array, a target rack filled with product was placed across an 8 ft (2.4 m) aisle. The target array
was also provided with in-rack sprinklers. A second target consisting of tri-wall cartons on pallets was placed
across an 8 ft (2.4 m) aisle from the target array.
This test setup was a repeat of Test #3 except one level of in-rack sprinklers was eliminated. The lack of
the additional level of in-rack sprinklers resulted in a larger fire that operated a total of 5 in-rack sprinklers
(3 main array, 2 target) and 4 ceiling sprinklers. The pool fire filled the 8 ft aisle between the main array and
the target array. The pool fire also extended out from each end of the aisle. By 15 minutes the fire in the
racks was controlled and the pool fires were extinguished.
This test result is acceptable.
The fire test results indicated that the alcohol-water mixture did not burn like a Class 1 commodity because
a pool fire formed and spread to the target and beyond. Only two ceiling sprinklers operated but failed to
limit the release or spread of burning alcohol. Additional testing is not planned.
The protection criteria for Group 4 water miscible liquids are based on engineering judgment and past prac-
tice. The previous version of Data Sheet 7-29 would have recommended Class 4 commodity protection
criteria for Group 4 alcohol in 5 gal (20 l) of smaller plastic containers. This level of protection was contin-
ued for 16 oz (500 ml) and smaller plastic containers because the single fire test did indicate that although
the pool fire was not controlled by the Class 1 commodity protection criteria, it was still a small fire. It
appeared that the used of Class 4 commodity protection criteria would adequately handle the potential for
a pool fire in the small containers. Since many consumer products exist in up to 1 gal (4 l) containers, addi-
tional protection criteria is needed.
The weak fire witnessed in the fire test clearly indicated that a strong ceiling sprinkler system would easily
control the fire in the rack and dilute the potential pool fire quickly. This level of control was also expected with
larger containers. Based on this, large drop and suppression mode sprinkler protection criteria for a 30 ft
(9.1 m) building was considered adequate for use with plastic or glass containers up to 6.5 gal (25 l).
The success of standard spray sprinkler protection will depend on limiting the amount of liquid that is released.
The best way to limit the amount of released liquid is to provide in-rack sprinkler protection. Based on the
difficulty of preventing the failure of plastic or glass containers during a fire, it was felt that at least two levels
of in-rack sprinklers would be needed in a 25 ft (7.6 m) high rack with containers larger than 16 oz (500 ml).
To ensure an adequate number of in-rack sprinklers would be provided, protection criteria similar to what
is required for cartoned unexpanded plastics was used.
4.0 REFERENCES
4.1 FM Global
Data Sheet 1-0, Safeguards During Construction.
Data Sheet 1-20, Protection Against Exterior Fire Exposure.
Data Sheet 1-21, Fire Resistance of Building Assemblies.
Data Sheet 1-29, Roof Deck Securement and Above-Deck Roofing Components.
Data Sheet 2-8N, Installation of Sprinkler Systems (NFPA).
Data Sheet 4-0, Special Protection Systems.
Data Sheet 4-1N, Fixed Water Spray Systems for Fire Protection.
Data Sheet 4-5, Portable Extinguishers.
Data Sheet 4-7N, Low Expansion Foam Systems.
Data Sheet 4-8N, Halon 1301 Extinguishing Systems.
Data Sheet 4-10, Dry Chemical Systems.
Data Sheet 4-11N, Carbon Dioxide Extinguishing Systems (NFPA).
Data Sheet 5-8, Static Electricity.
Data Sheet 5-10, Protective Grounding for Electric Power Systems and Equipment.
Data Sheet 7-29, Flammable Liquid Storage in Portable Containers.
Data Sheet 7-31, Storage of Aerosol Products.
Data Sheet 7-32, Flammable Liquid Operations.
Data Sheet 7-50, Compressed Gases in Cylinders.
Data Sheet 7-53, Liquefied Natural Gas (LNG).
Data Sheet 7-55/12-28, Liquefied Petroleum Gas.
Data Sheet 7-78, Industrial Exhaust Systems.
as a basis. Specific gravities less than one indicate the liquid will float on water while specific gravities greater
than one indicate the liquid will sink in water. This information permits a determination of what effect water
will have on a flammable liquid fire. Liquids heavier than water will sink, indicating water would extinguish a
fire involving this liquid (cover liquid and smother fire). Liquids lighter than water will float indicating the fire
would not be extinguished but could be spread by water if adequate drainage is not provided.
Intermediate Bulk Container (IBC): defined by the U.S. Department of Transportation in CFR Title 49, Part
178, Subpart N, dated October 1, 1997, and the United Nations Recommendations on the Transport of
Dangerous Goods, Ninth Edition, Chapter 16. The container size is limited to 3000 l or 793 gal There are
no other specific requirements on the design or material of construction. All IBCs must pass the required per-
formance based testing designed to evaluate their resistance to leakage during transport. No existing test
requirements evaluate the containers performance when exposed to fire. The IBC category also includes the
containers previously defined as portable tanks or tote tanks. Some limitations on the type of liquid stor-
age allowed in an IBC used for transportation do exist. However, for most commonly transported flam-
mable liquids, there are few limitations.
In general, the maximum size IBC used for liquid transport is approximately 660 gal (2.5 m3) due to overall
package weight. More common sizes range between 250-330 gal (0.95-1.3 m3). Common IBC construc-
tion types include: all plastic self-supporting container, plastic supported plastic container (plastic compos-
ite container that consists of a rigid plastic frame supporting a plastic container), metal supported plastic
container (metal-plastic composite container that consists of a metal frame supporting a plastic con-
tainer). Since the only criteria for IBCs is performance based testing, there is very little consistency in the
design of IBCs produced by various manufacturers. A series of fire tests sponsored by the manufacturers
clearly showed that the fire performance of a particular type of IBC could not be generalized. This is likely due
to the variability of the designs.
Relieving Style Container: a relieving style container will release excess internal pressure without a signifi-
cant release of the stored liquid when exposed to a fire. The pressure relief prevents the violent rupture of
the container. It is also critical that the pressure relief does not allow significant liquid release. At this point in
time, only metal portable tanks (now included in the general container category of IBCs) are specifically listed
or Approved to vent under fire exposure. The determination for all other container types is qualitative.
Some examples of relieving style containers are:
1. A metal 55-gal (230 l) drum fitted with plastic plugs in both the 2 in. (5.1 cm) and 34 in. (1.9 cm) open-
ings in the top of the drum. Testing by FM Global Research and others using nylon and polyethylene plugs
has shown that the plug will fail when exposed to a fire and prevent a significant pressure buildup in the
drum as well as maintain the overall drum integrity. Full scale fire tests on metal drums filled with heptane
and fitted with plastic plugs has shown that the relieving action will allow for greater palletized storage heights.
Only Approved plugs are acceptable with the new protection criteria. Drums with relieving style plugs must
be stored upright. The elimination of a potential BLEVE is a positive factor when evaluating the exposure
created by outdoor yard storage.
2. A metal 5-gal (25 l) tight head pail (i.e., top and bottom are permanently attached to sides) with plastic
pour spout. Most tight head 5-gal (25 l) containers are relieving style. Testing has shown that the plastic pour
spout will melt and allow the container to vent and prevent the full release of the stored liquid.
3. A metal 5-gal (25 l) lug head pail (i.e., top is held in place by friction and lug tabs on cover, similar to a
large paint can) with plastic pour spout. Same performance as the tight head container.
4. A metal 1-gal (4 l) F-style (rectangular) can with either a plastic spout or a soldered metal spout. Both
spout arrangements will fail in a fire and allow internal pressure to vent while preventing the release of the
liquid.
5. A metal 1-gal (4 l) friction lid (circular paint cans) can. The friction lid will pop off when exposed to fire.
In many cases, the lid will only move slightly allowing pressure relief without significant liquid release. In some
cases, the lids move away from the container allowing liquid to spray out during the release and sprinkler
water to enter the can and displace the stored liquid. The small can size minimizes this negative performance.
6. Metal IBCs that meet DOT/UN rules.
Some examples of non-relieving style containers or containers that are not acceptable as relieving style are:
1. A metal 55-gal (230 l) drum fitted with metal plugs in both the 2 in. (5.1 cm) and 34 in. (1.9 cm) open-
ings in the top of the drum. This container will not release internal pressure early in a fire. The end result of
a sealed drum exposed to fire is the violent failure of the container.
2. A metal 55-gal (230 l) drum fitted with a plastic plug in an openings located in the side of the drum or a
plastic container of any size. Both container types will vent any pressure buildup. However, they will also
release the stored liquid resulting in an uncontrolled fire.
3. A metal 5-gal (25 l) tight head pails (i.e., top and bottom are permanently attached to sides) with metal
caps over opening. This container will not vent pressure buildup early in a fire.
4. A metal 5-gal (25 l) lug head pails (i.e., top is held in place by friction and lug tabs on cover, similar to a
large paint can) with metal caps over the opening. The top of this type of container will vent pressure build
up similar to the 1-gal (4 l) paint can. However, the lid tends to release at a higher pressure and the vent-
ing of the lid results in a large quantity of liquid release. Also, once open, sprinkler water will enter the con-
tainer and displace the stored liquid. The suppression mode-based fire protection scheme for metal containers
could fail to control the fire if a couple of 5-gal (25 l) containers release their contents.
5. A metal 1-gal (4 l) F-style (rectangular) can with crimped on metal spout. These containers have failed
violently during full scale fire tests.
Heat of Combustion: the amount of heat released when a unit quantity of fuel is oxidized completely to yield
stable end products. The measurement is generally made in an oxygen bomb calorimeter. A similar term
is the chemical heat of combustion which represents the amount of heat release when a unit quantity of fuel
is combusted in air. The chemical heat of combustion is less than the heat of combustion due to the ineffi-
ciency of the combustion process in air.
Heat Release Rate: the rate at which energy is released in a fire. The heat release rate is a function of the
fuels heat of combustion, mass loss rate and the exposed surface area.
Fire Control: limiting the size of a fire by distribution of water so as to decrease the heat release rate and
pre-wet adjacent combustibles, while controlling ceiling gas temperatures to avoid structural damage.
Fire Suppression: sharply reducing the heat release rate of a fire and preventing its regrowth by means of
direct and sufficient application of water through the fire plume to the burning fuel surface. This term does
not mean the fire is completely extinguished. However, the high level of water application to surrounding
materials would result in minimal re-growth of the fire if the sprinklers were turned off before complete
extinguishment.
To date, ceiling sprinkler technology cannot extinguish a low flash point liquid pool fire with water alone.
Certain sprinklers (e.g., suppression mode) can achieve many of the elements that define a suppressed fire
(i.e., break up the fire plume, significantly reduce the heat release rate, and reduce ceiling temperatures).
However, once the protection is shut down, if fuel is still present, the fire will quickly grow back to its origi-
nal size. A fire involving low flash point liquids cannot be truly suppressed by water based fire protection. A
very high level of control is possible and if maintained until the fuel is consumed, the fire will be extinguished.
Fire Extinguishment: the combustion process is completely stopped. As stated above in Fire Suppression,
water-only ceiling sprinklers cannot extinguish a fire in liquids with a low flash point. A special protection
system such as foam-water sprinkler system (See Section 2.5.1.6 and Appendix A, Foam-water sprinkler
systems), dry chemical, or a gaseous extinguishing agent can extinguish flammable liquid fires.
Cartoned Storage: containers of liquid packaged in at least a single layer of corrugated cardboard are
considered cartoned storage for the purposes of this standard. The cardboard packaging must at least cover
the bottom and two full sides of the unit. The other two sides must be at least 80% covered. The top can
be open.
Uncartoned Storage: containers of liquid that are arranged on pallets without cardboard boxes is consid-
ered uncartoned storage for the purposes of this standard. This type of storage generally consists of con-
tainers arranged on trays or sheets layered on a pallet and held in place with shrink wrapping. Uncartoned
storage also applies to any storage that does not meet the definition of cartoned storage.
Foam-Water Sprinkler Systems: for the purposes of this standard, a foam-water sprinkler system consists
of a closed or open head sprinkler system that is connected to a low expansion foam concentrate propor-
tioning system designed to deliver a fixed foam concentration. The major advantage to installing a foam sys-
tem is they can be added to an existing sprinkler system. Closed and open head foam-water sprinkler systems
are described in NFPA 16, Installation of Foam-Water Sprinkler and Foam-Water Spray Systems.
Fig. 4a. Double row rack sprinkler layout drum protection scheme.
Fig. 4b. Double row rack sprinkler layout drum protection scheme.
Fig. 4c. Double row rack sprinkler layout drum protection scheme.
Fig. 4d. Double row rack sprinkler layout drum protection scheme.
Fig. 4e. Double row rack sprinkler layout drum protection scheme.
Fig. 4f. Double row rack sprinkler layout drum protection scheme.
Fig. 5a. Single row rack sprinkler layout small metal containers.
Fig. 5b. Double row rack sprinkler layout small metal containers.
Fig. 5c. Multiple row rack sprinkler layout small metal containers.
Fig. 5d. Multiple row rack sprinkler layout small metal containers.
Fig. 6a. Single row rack sprinkler layout small metal containers.
Fig. 6b. Double row rack sprinkler layout small metal containers.
Fig. 7a. Single row rack sprinkler layout small metal containers.
Fig. 7b. Double row rack sprinkler layout small metal containers.
Fig. 8a. Single row rack sprinkler layout water miscible liquids in small metal containers.
Fig. 8b. Double row rack sprinkler layout water miscible liquids in small metal containers.
Fig. 8c. Multiple row rack sprinkler layout water miscible liquids in small metal containers.
Fig. 8d. Multiple row rack sprinkler layout water miscible liquids in small metal containers.
Fig. 9a. Double row rack sprinkler layout suppression mode sprinklers protection scheme.
Fig. 9b. Double row rack sprinkler layout suppression mode sprinklers protection scheme.
Fig. 9c. Double row rack sprinkler layout suppression mode sprinklers protection scheme.
Fig. 9d. Double row rack sprinkler layout suppression mode sprinklers protection scheme.
Fig. 9e. Multiple row rack sprinkler layout suppression mode sprinklers protection scheme.
Fig. 9f. Multiple row rack sprinkler layout suppression mode sprinklers protection scheme.
Fig. 9g. Multiple row rack sprinkler layout suppression mode sprinklers protection scheme.
Fig. 9h. Multiple row rack sprinkler layout suppression mode sprinklers protection scheme.
Fig. 9i. Multiple row rack sprinkler layout suppression mode sprinklers protection scheme.
Fig. 9j. Multiple row rack sprinkler layout suppression mode sprinklers protection scheme.
Fig. 9k. Multiple row rack sprinkler layout suppression mode sprinklers protection scheme.
Fig. 9l. Multiple row rack sprinkler layout suppression mode sprinklers protection scheme.
Fig. 10a. Single Row Rack Storage of Group 4 Water Miscible Liquids.
Fig. 11a. Single Row Rack Storage of Group 4 Water Miscible Liquids.
Fig. 11b. Double Row Rack Storage of Group 4 Water Miscible Liquids.
Fig. 12. Double Row Rack Storage of Group 3 Water Miscible Liquids.
Fig. 13a. Single row rack sprinkler layout fire protection scheme A.
Fig. 13b. Single row rack sprinkler layout fire protection scheme A.
Fig. 13c. Double row rack sprinkler layout fire protection scheme A.
Fig. 13d. Multiple row rack sprinkler layout fire protection scheme A.
5 ft. (1.4 m)
Maximum
4 - 5 ft.
(1.2 - 1.5 m)
Plan View
Deflector a Minimum of 6 in. (15 cm)
Above Top of Storage
5 ft. (1.4 m)
Maximum
10 ft. (3 m) Maximum
10 ft. (3 m) Maximum
Fig. 14a. Single row rack sprinkler layout fire protection scheme B.
5 ft. (1.4 m)
Maximum
4 - 5 ft.
(1.2 - 1.5 m)
Plan View
Deflector a Minimum of 6 in. (15 cm)
Above Top of Storage
5 ft. (1.4 m)
Maximum
10 ft. (3 m) Maximum
10 ft. (3 m) Maximum
Fig. 14b. Single row rack sprinkler layout fire protection scheme B.
8 -10 ft.
(2.4 - 3 m)
9 ft. (2.7 m)
Maximum
4 - 5 ft.
(1.2 - 1.5 m)
Plan View
Deflector a Minimum of 6 in. (15 cm)
Above Top of Storage
5 ft. (1.4 m)
Maximum
10 ft. (3 m) to 12 ft. (3.7 m)
10 ft. (3 m) to 12 ft. (3.7 m)
Fig. 14c. Double row rack sprinkler layout fire protection scheme B.
4 - 5 ft.
(1.2 - 1.5 m)
Plan View
Deflector a Minimum of 6 in. (15 cm)
Above Top of Storage
Fig. 14d. Multiple row rack sprinkler layout fire protection scheme B.
5 ft. (1.4 m)
Maximum
4 - 5 ft.
(1.2 - 1.5 m)
Plan View
Deflector a Minimum of 6 in. (15 cm)
Above Top of Storage
5 ft. (1.4 m)
Maximum
10 ft. (3 m) Maximum
10 ft. (3 m) Maximum
Fig. 15a. Single row rack sprinkler layout fire protection scheme C.
5 ft. (1.4 m)
Maximum
4 - 5 ft.
(1.2 - 1.5 m)
Plan View
Deflector a Minimum of 6 in. (15 cm)
Above Top of Storage
5 ft. (1.4 m)
Maximum
10 ft. (3 m) Maximum
10 ft. (3 m) Maximum
Fig. 15b. Single row rack sprinkler layout fire protection scheme C.
9 ft. (2.7 m)
Maximum
4 - 5 ft.
(1.2 - 1.5 m)
Plan View
Deflector a Minimum of 6 in. (15 cm)
Above Top of Storage
5 ft. (1.4 m)
Maximum
10 ft. (3 m) Maximum
10 ft. (3 m) Maximum
In-Rack Sprinkler
Elevation View
Fig. 15c. Double row rack sprinkler layout fire protection scheme C.