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INTRODUCTION
- The design of goods and services play an important role in the degree to
which organizations are able to achieve its goals.
- It is a major factor in customer satisfaction, product and service quality, and
production cost.
- A key factor is manufacturability which refers to the ease with which the
design features can be achieved by production.
- Design affects costs the cost of materials specified by design and labor and
equipment costs.
1. INTRODUCTION
o Fine tuning may warrant unusual expenses for
Research
Product Development
Process modification and enhancement
Supplier development
2. GROWTH
o Product design begins to stabilize
o Effective forecasting of capacity becomes necessary
o Adding or enhancing capacity may be necessary
3. MATURITY
o Competitors now established
o High volume, innovative production may be needed
o Improved cost control, reduction in options, paring down of product line
4. SATURATION
o Market becomes saturated which leads to a decline in demand
5. DECLINE
o Firms adopt defensive research posture whereby they attempt to
prolong the useful life of a product or service by redesigning it or
changing the packaging
o Unless product makes a special contribution to the organization, must
plan to terminate offering.
2. MODULAR DESIGN
- Products designed in easily segmented components
- Adds flexibility to both production and marketing
- Improved ability to satisfy customer requirements
- Components are subdivided into modules that are easily replaced or
interchanged
Advantages:
- Failures are often easier to diagnose and remedy because there are
fewer pieces to investigate.
- Easy repair and replacement
- Involves simplification: fewer parts are involved, so purchasing and
inventory control become more routine, fabrication and assembly
operations become more standardized and training costs are often less
Disadvantages:
- Decrease in variety: the number of possible configurations of module is
much less than the number of possible configurations based on
individual components.
- Inability to disassemble a model in order to replace a faulty part: the
entire module must be scrapped usually a more costly procedure.
Benefits:
- Increase in productivity of designer because it eliminates laborious
preparation of mechanical drawings of products and easy to revise
repeatedly to correct errors or incorporate revisions.
- The creation of a database for manufacturing that can supply needed
information on product geometry and dimensions, tolerance, and
material specifications.
4. CONCURRENT ENGINEERING
- Bringing engineering design and manufacturing personnel together
early in the design phase to achieve smoother transition from product
design to production and to decrease product development time.
Advantages:
- Manufacturing personnel are able to identify production
capabilities and capacities
- Early opportunities for design procurement of critical tooling,
some of which might have long lead time
- Early consideration of the technical feasibility of a particular
design or a portion of a design to avoid serious problems during
production.
- More effective resource allocation
- The emphasis can be of problem resolution instead of conflict
resolution
SERVICE DESIGN
o Service typically includes direct interaction with the customer
o Increased opportunity for customization
o Reduced productivity
o Cost and quality are still determined at the design stage
o Delay customization
o Modularization
o Reduce customer interaction, often through automation
o Service is an act. Something that is done to or for a customer.
o Service typically includes direct interaction with the customer
o Many services are bundled with products.
o Services design involves:
o The physical resources needed
o The goods that are purchased or consumed by the customer
o Explicit services
o Implicit services
o Service delivery system
o The facilities, processes, and skills needed to provide a service
o Product bundle
o The combination of goods and services provided to a customer
o Service package
o The physical resources needed to perform the service
CUSTOMER
Customer participation in design such as pre-arranged funeral services or cosmetic surgery.
DESIGN DELIVERY
CUSTOMER in delivery such as stress test for cardiac exam or delivery of a baby
Customer participation
DESIGN DELIVERY
CUSTOMER
Customer participation in design and delivery such as counselling, college education, financial management o
DESIGN DELIVERY
- The lower the degree of customer contact and service requirement variability,
the more standardized the service can be.
- Service design with no contact and little or no processing variability is very
much like product design. Conversely, high variability and high customer
contact generally means the service must be highly customized.
SERVICE BLUEPRINT
It is a method on service design to describe and analyze a proposed service.
The key element is flow chart of the service.
RELIABILITY
It is the measure of the ability of a product, part or system to perform its
intended function under a prescribed set of conditions.
The importance of reliability is by its use by prospective buyers in comparing
alternatives and by sellers as one determinant of price.
It can also have impact on repeat sales that reflect on the image of the
product, and if too low, create legal implications.
RELIABILITY AS A PROBABILITY
Item reliability of 90%
Means that the probability that it will function as intended is 90%, but it will
have a probability of 10% that it will fail.
Hence, it is expected that, on average that one for every 10 items will fail.
Similarly, on the average, once in every ten trials will fail
FAILURE
It is used to describe a situation in which a product, part or system does not
perform as intended. It is also includes instances that the items performance is
substandard of its functions in a way that it is not intended.
QUANTIFYING RELIABILITY
Engineers and designers have a number of techniques at their disposal for
assessing the reliability of parts, products, or system.