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QUALITY CONTROL OF
SURFACE PREPARATION AND
COATING INSTALLATION
ON PIPELINE GIRTH WELDS
1
WEBINAR CONTENT
2
PURPOSE OF GIRTH WELDS
3
WHY MUST GIRTH WELDS BE COATED?
5
PURPOSES OF
FIELD COATING INSPECTION
8
DEALING WITH SOLUBLE SALT
SURFACE CONTAMINATION
9
ALLOWABLE LEVELS OF SOLUBLE
SALT CONTAMINATION
10
THE GOALS OF PREPARING GIRTH
WELDS FOR COATING APPLICATION
11
SURFACE CLEANLINESS STANDARDS USED
FOR GIRTH WED COATING WORK
12
REQUIREMENTS OF
SSPC SP-3 POWER TOOL CLEANING
Removal of all loose mill scale, loose rust, loose paint, and other
loose detrimental foreign matter.
14
REQUIREMENTS OF SSPC SP-11
POWER TOOL CLEANING TO BARE METAL
SSPC SP-11 uses power tools to clean and profile the metal
surface.
16
POWER TOOLS FOR SSPC SP-11
17
WHAT IS SSPC SP-10, NEAR WHITE METAL
BLAST CLEANING?
20
MEASURING SURFACE PROFILE
USING REPLICA TAPE
21
USING REPLICA TAPE
22
HOW MANY PROFILE MEASUREMENTS ARE
RECOMMENDED ON A GIRTH WELD?
The ASTM D4417 standard allows for the field determination of the
number and frequency of measurements to determine surface profile.
Additionally, Appendix 7 of SSPC PA-2 for measuring coating
thickness on piping lends some guidance for developing a
measurement protocol on piping. The following protocol has been
adapted for girth welds:
23
USING A TYPE 1 COATING THICKNESS
GAGE
24
USING A TYPE 2 COATING THICKNESS
GAGE
The following standards are useful in using Type 1 and Type 2 gages:
26
HOW MANY COATING THICKNESS MEASUREMENTS
ARE RECOMMENDED ON A GIRTH WELD?
27
MEASURING ENVIRONMENTAL
CONDITIONS
Dew point
Relative humidity
Surface temperature
Ambient conditions should be measured and recorded prior to
final surface preparation and at 4-hour intervals during
coating operations. If conditions are changing, more frequent
checks may be required.
28
WHAT IS DEW POINT?
29
WHAT IS RELATIVE HUMIDITY?
30
HOW IS DEW POINT AND HUMIDITY
MEASURED?
32
IS THERE AN INDUSTRY STANDARD
FOR DEW POINT?
33
WHY IS SURFACE TEMPERATURE
IMPORTANT AND HOW IS IT MEASURED?
ELECTRONIC
DIAL-TYPE SURFACE
NON-CONTACT I R
34
GIRTH WELD COATINGS
AVAILABLE FOR FIELD USE
35
COATING COMPATIBITY ISSUES WITH
JOINT AND REPAIR MATERIALS
In addition to chemical
compatibility, the girth weld
coating must form a tight seal to
prevent water infiltration.
37
WHAT IS PETROLEUM WAX TAPE?
38
WHAT ARE COLD-APPLIED TAPES?
Petroleum wax
Polyethylene (PE)
PE/PP blends
39
WHAT IS POLYETHYLENE (PE) TAPE?
40
WHAT IS AN ALLOYED TAPE?
41
WHAT ARE HEAT-SHRINK PRODUCTS?
42
WHAT KINDS OF HEAT-SHRINK
PRODUCTS ARE AVAILABLE?
43
PRECAUTIONS WHEN USING HEAT-
SHRINK PRODUCTS
44
WHAT IS LIQUID EPOXY?
46
COATING IN COLD WEATHER
Conventional epoxy
formulations will not cure in
cold weather unless the
ambient conditions are
modified.
If conventional epoxies are
to be used, supplemental
heat must be used to heat
the pipe and cure the resin.
However, low temperature APPLYING LIQUID EPOXY IN COLD
epoxies are available that WEATHER
can be applied and cured
from 32F down to 4F.
47
HOW IS FUSION-BONDED EPOXY (FBE)
USED AS A GIRTH WELD COATING?
48
HOW ARE FBE JOINTS APPLIED
UNDER FIELD CONDITIONS?
49
MEASURING COATING CURE:
THE SHORE DUROMETER
51
WHAT IS THE PEEL ADHESION TEST?
52
WHAT ARE COATING HOLIDAYS?
53
WHY MUST COATING HOLIDAYS
BE FOUND?
57
TOPICS COVERED IN THIS WEBINAR
58
QUESTIONS?
QUESTIONS?
59