FFBL ATA-17

DAILY PROGRESS MONITORING SHEET - VESSELS

FINAL INSPECTION
REPAIR/ CLEANING
BLIND INSERTION

INSTALLATION OF
INSTALLATION OF

DEMISTER PADS /

CLOSING OF MAN
PRE-INSPECTION

CONNECTION OF
DEMISTER PADS

SEAMS BY FFBL
INSPECTION OF

UNLOADING OF

VESSEL ENTRY

HOUSKEEPING
VENTILLATION
SCAFFOLDING

SCAFFOLDING

SCAFFOLDING

SCAFFOLDING
OF DEMISTER
CONNECTION

PIPE SPOOLS
SHIFTING OF

REMOVAL OF
REMOVAL OF

DEBLINDING
OPENING OF

CORRECTIVE
HANDHOLES

AIR EJECTOR

UT OF WELD

LOADING OF

WAYS/HAND
PLATFORMS

REMOAL OF
MANWAYS /
ERRECTION

DEBOLTING

VANE PACK
ALTERNATE

CLEANING
INTERNAL

INTERNAL

INTERNAL

REMARKS
CATALYST
CATALYST

BY FFBL
SPOOLS

BOX UP
BLINDS

REPAIR
NO. OF

INTER-

HOLES
PADS
Sr. # Area EQ. Tag

Total 32 32 32 23 32 24 21 22 22 21 22 22 20 15 16 19 10 14 8 7 7 7 7 6 6 3 5 6 0 0
Ammonia Area
CATERGORY A 18 18 18 15 18 15 14 15 15 14 15 15 13 11 11 14 5 9 5 5 4 5 5 4 4 3 3 4 3 0
1 C-103 / C-105 4-Jan 2 6-Jan
2 C-108-A 4-Jan 2 7-Jan 6-Jan 7-Jan 7-Jan 7-Jan 7-Jan NR NR NR NR 7-Jan 7-Jan NR
3 C-108-B 4-Jan 2 7-Jan 6-Jan 7-Jan 7-Jan 7-Jan 7-Jan NR NR NR NR 7-Jan 7-Jan NR
4 C-109-A 4-Jan 2 7-Jan 6-Jan 7-Jan 7-Jan 7-Jan 7-Jan NR NR NR NR 8-Jan 7-Jan NR 8-Jan 8-Jan NR NR 9-Jan 9-Jan NR NR 9-Jan 9-Jan 9-Jan 9-Jan 9-Jan
5 C-109-B 4-Jan 2 7-Jan 6-Jan 7-Jan 7-Jan 7-Jan 7-Jan NR NR NR NR 7-Jan 7-Jan NR 7-Jan
6 C-111-A 4-Jan 2 7-Jan 6-Jan 7-Jan 7-Jan 7-Jan 7-Jan NR NR NR NR 6-Jan 7-Jan NR
7 C-111-B 4-Jan 2 7-Jan 6-Jan 7-Jan 7-Jan 7-Jan 7-Jan NR NR NR NR 7-Jan 7-Jan NR 10-Jan 7-Jan 10-Jan NR 10-Jan 10-Jan NR NR 10-Jan 10-Jan
8 C-204 4-Jan 4 8-Jan 6-Jan 8-Jan 8-Jan 8-Jan 8-Jan NR 8-Jan 8-Jan 10-Jan 10-Jan
9 C-205 4-Jan 2 7-Jan 6-Jan 7-Jan 7-Jan 7-Jan 7-Jan NR 10-Jan 7-Jan 10-Jan 10-Jan 10-Jan 9-Jan 11-Jan
10 C-206 4-Jan 3 7-Jan 6-Jan 7-Jan 7-Jan 7-Jan 7-Jan NR 7-Jan 7-Jan 7-Jan 7-Jan 7-Jan 7-Jan NR 8-Jan 9-Jan 11-Jan 11-Jan NR

11 C-209 4-Jan 4 8-Jan 6-Jan 7-Jan 7-Jan 7-Jan 7-Jan NR 7-Jan 7-Jan 8-Jan 8-Jan 9-Jan

12 C-214 4-Jan 3 8-Jan 6-Jan 6-Jan 6-Jan 6-Jan 6-Jan NR 6-Jan 6-Jan 8-Jan 8-Jan NR 8-Jan 9-Jan
13 C-405 4-Jan 5 NR 6-Jan 10-Jan 10-Jan 10-Jan NR 10-Jan 10-Jan 11-Jan

14 C-410 6-Jan 2 6-Jan 6-Jan 6-Jan 6-Jan 6-Jan 6-Jan NR 6-Jan 6-Jan 7-Jan 7-Jan 8-Jan NR 8-Jan 7-Jan 7-Jan 8-Jan 9-Jan 9-Jan NR NR 9-Jan 9-Jan 9-Jan 9-Jan 9-Jan
15 C-429 6-Jan 2 6-Jan
16 C-1002 5-Jan 1 8-Jan 6-Jan 8-Jan 8-Jan 8-Jan 8-Jan 8-Jan 8-Jan
17 C-2011 5-Jan 3 6-Jan 6-Jan 6-Jan 6-Jan 6-Jan 6-Jan NR 6-Jan 6-Jan 7-Jan 7-Jan NR 7-Jan NR 7-Jan 8-Jan 8-Jan 8-Jan 9-Jan NR 9-Jan 9-Jan 9-Jan 9-Jan 9-Jan 9-Jan
18 D-304 5-Jan 1 6-Jan
CATERGORY B 14 14 14 8 14 9 7 7 7 7 7 7 7 4 5 5 5 5 3 2 3 2 2 2 2 0 2 2 0 0
19 L-104 NR 0 NR 8-Jan
20 L-106 NR 0 NR NR 8-Jan 10-Jan 10-Jan 10-Jan NR 10-Jan 10-Jan 10-Jan NR NR NR 10-Jan
21 L-407 NR 0 NR

22 L-410 NR 0 NR NR
23 L-411 NR 0 NR 8-Jan

24 C-407 NR 0 8.jan NR 9-Jan NR 9-Jan 9-Jan NR 9-Jan 9-Jan 9-Jan 10-Jan NR 10-Jan NR 10-Jan 11-Jan NR

25 C-411 NR 0 NR NR 10-Jan 10-Jan 10-Jan 10-Jan NR NR NR NR 10-Jan 10-Jan NR NR 10-Jan

26 D-101-A NR 0 NR
27 D-301-A NR 0 NR
28 D-302-A NR 0 NR
29 S-2001-A 5-Jan 1 NR 6-Jan 7-Jan NR 7-Jan NR NR NR NR NR 10-Jan NR NR NR 10-Jan 10-Jan NR NR 10-Jan NR NR 10-Jan 10-Jan 10-Jan
30 S-2001-B 5-Jan 1 NR 6-Jan 7-Jan NR 7-Jan NR NR NR NR NR 10-Jan NR NR NR 10-Jan 10-Jan NR NR 10-Jan NR NR 10-Jan 10-Jan 10-Jan
31 S-2001-C 5-Jan 1 NR 6-Jan 7-Jan NR 7-Jan NR NR NR NR NR
32 S-2001-D 5-Jan 1 NR 6-Jan 7-Jan NR 7-Jan NR NR NR NR NR
 FFBL ATA-17
PROGRESS SHEET OF VESSELS
DATE: 12-Jan-17
AMMONIA AREA AMMONIA AREA
CATERGORY A CATERGORY B
SR. NO ACTIVITIES OVERALL STATUS
NOT NOT
TOTAL COMPLETED TOTAL COMPLETED
REQUIRED REQUIRED

1 SCAFFOLDING ERRECTION 18 18 0 14 14 10 32 32

2 BLIND INSERTION 18 15 7 14 9 0 32 24

3 REMOVAL OF INTER-CONNECTION SPOOLS 18 14 0 14 7 5 32 21

4 ALTERNATE DEBOLTING 18 15 0 14 7 0 32 22

5 OPENING OF MANWAYS / HANDHOLES 18 15 0 14 7 4 32 22

6 PRE-INSPECTION 18 11 0 14 4 0 32 15

7 REMOAL OF DEMISTER PADS 18 11 2 14 5 4 32 16

8 INTERNAL SCAFFOLDING 18 14 7 14 5 4 32 19

9 REPAIR/ CLEANING OF DEMISTER PADS 18 5 2 14 5 5 32 10

10 INTERNAL CLEANING 18 9 0 14 5 0 32 14

11 UT OF WELD SEAMS BY FFBL 18 5 1 14 3 0 32 8

12 CORRECTIVE REPAIR 18 5 2 14 2 2 32 7

INSTALLATION OF DEMISTER PADS / VANE

13 18 4 0 14 3 3 32 7
PACK

14 FINAL INSPECTION BY FFBL 18 5 0 14 2 0 32 7

15 LOADING OF CATALYST 18 5 5 14 2 2 32 7

16 REMOVAL OF INTERNAL SCAFFOLDING 18 4 3 14 2 2 32 6

17 CLOSING OF MAN WAYS/HAND HOLES 18 4 0 14 2 0 32 6

18 DEBLINDING 18 3 0 14 0 0 32 3

19 BOX UP 18 4 0 14 2 0 32 6

%AGE WISE PROGRESS REPORT OVERALL COMPLETION

PROGRESS %AGE
60%
56% TOTAL
COMPLETED

50%

44%

40%

41%
30%
27% COMPLETED
REMAINING

59%
20%

14%

10%

0%
AMMONIA AREA AMMONIA AREA
CATERGORY A CATERGORY B
3
2
1
Sr. #

TOTAL

Ammonia

C-208
C-203 A
3

C-203 B
3
EQ. Tag

SCAFFOLDING

3
3
ERRECTION

5-Jan
5-Jan
5-Jan
FFBL ATA-17

3
3

BLINDING

8-Jan
8-Jan
8-Jan

REMOVAL OF
INTER-
3
3

CONNECTION
9-Jan
9-Jan
9-Jan

SPOOLS

ALTERNATE
3
3

DEBOLTING
9-Jan
9-Jan
9-Jan

OPENING OF
0
0

DAMPING
NOZZLE

OPENING OF
3
3

MANHOLES
9-Jan
9-Jan
9-Jan
3
3

VENTILATION
9-Jan
9-Jan
9-Jan

REMOVAL OF
3
3

NR
NR

MESH
9-Jan

REMOVAL OF
3
3

DAMISTOR PAD
9-Jan
11-Jan
11-Jan

REMOVAL OF
1
1

PACKING
9-Jan

REMOVAL OF
0
0

VANE PACK

DIMSMENTALIN
1
1

G OF LIQUID
9-Jan

DISTRIBUTOR

UNLOADING OF
0
0

CATALYST

PRE-
0
0

INSPECTION BY
FFBL

INTERNAL
0
0

SCAFFOLDING

REMOVAL OF
0
0

DAMAGED
MESH

REPAIR OF
0
0

MESH
(IF ANY)
DAILY PROGRESS MOINTRING SHEET - COLUMNS

REPAIR OF BED
0
0

(IF ANY)

INTERNAL
0
0

CLEANING

INSPECTION OF
0
0

CLEANING BY
FFBL

INTERNAL
0
0

SCAFFFOLDING
REMOVAL

LOADING OF
0
0

CATALYST

CLEANING OF
0
0

STUDS & BOLTS

FINAL
0
0

INSPECTION BY
FFBL

BOX UP OF
0
0

MANWAYS
0
0

FINAL BOX UP
0
0

DEBLINDING

REMOVAL OF
0
0

SCAFFOLDING

RE-
INSTALLATION
0
0

OF PIPING
CONNECTIONS
0
0

HOUSKEEPING
0
0

REMARKS
 FFBL ATA-17
PROGRESS SHEET OF COLUMNS
DATE: 12-Jan-17
AMMONIA AREA AMMONIA AREA AMMONIA AREA
C - 203 A C- 203 B C - 208
SR. NO ACTIVITIES
NOT NOT NOT
TOTAL COMPLETED TOTAL COMPLETED TOTAL COMPLETED
REQUIRED REQUIRED REQUIRED

1 SCAFFOLDING ERRECTION 1 1 0 1 1 0 1 1 0

2 BLINDING 1 1 0 1 1 0 1 1 0

3 OPENING OF MANHOLES 1 1 0 1 1 0 1 1 0

4 REMOVAL OF DAMISTOR PAD 1 1 0 1 1 0 1 1 0

5 DIMSMENTALING OF LIQUID DISTRIBUTOR 1 0 0 1 0 0 1 1 0

6 UNLOADING OF CATALYST 1 0 0 1 0 0 1 0 0

7 PRE-INSPECTION BY FFBL 1 0 0 1 0 0 1 0 0

REPAIR
8 1 0 0 1 0 0 1 0 0
(IF ANY)

9 INTERNAL CLEANING 1 0 0 1 0 0 1 0 0

10 LOADING OF CATALYST 1 0 0 1 0 0 1 0 0

11 FINAL INSPECTION BY FFBL 1 0 0 1 0 0 1 0 0

12 FINAL BOX UP 1 0 0 1 0 0 1 0 0

13 DEBLINDING 1 0 0 1 0 0 1 0 0

OVERALL COMPLETION
%AGE WISE PROGRESS REPORT PROGRESS %AGE

TOTAL COMPLETED

35% 33% 33% 33%

30% 33%

25%
COMPLETE
20% D

15% 13%
10% 10%
10% 67%

5%

0%
C-203 A C-203 B C-208
 FFBL ATA-17
DAILY PROGRESS MONITORING SHEET - BOILER V-405

FINAL INSPECTION
INSTALLATION OF
BLIND INSERTION

CLOSING OF MAN
PRE-INSPECTION

HYDROTESTING

INSPECTION (IF

RE-HYDROTEST

HOUSKEEPING
VESSEL ENTRY
VENTILLATION

REPAIR AFTER
SCAFFOLDING

SCAFFOLDING

SCAFFOLDING
REMOVAL OF
SHIFTING OF

AIR EJECTOR
OPENING OF

HANDHOLES

DEBLINDING
WAYS/HAND
BRUSHING /
MANWAYS /
ERRECTION

(IF REPAIR)
CLEANING

CLEANING
INTERNAL

INTERNAL
INTERNAL

REMARKS
BY FFBL

BY FFBL

BOX UP
BLINDS

POWER

HOLES
ANY)
Sr. # Area EQ. Tag

Total 0 3 3 3 3 3 3 3 3 3 3 3 3 3 0 3 0 0 0 0 0 0
Ammonia Area
BOILER V-405 3 3 3 3 3 3 3 3 3 3 3 3 3 0 3 0 0 0 0 0 0
1 STEAM DRUM

2 SUPER HEATER 7-Jan 7-Jan 9-Jan 9-Jan 9-Jan 9-Jan 10-Jan 10-Jan 10-Jan NR 10-Jan NR NR 10-Jan

3 FIRE BOX 7-Jan 7-Jan 9-Jan 9-Jan 9-Jan 9-Jan 10-Jan 10-Jan 10-Jan NR 10-Jan NR NR 10-Jan

4 BURNER

5 ECONOMIZER 7-Jan 7-Jan 9-Jan 9-Jan 9-Jan 9-Jan 10-Jan 10-Jan 10-Jan NR 10-Jan NR NR 10-Jan
 FFBL ATA-17
PROGRESS SHEET OF BOILER V-405
Date: 12-Jan-17
AMMONIA AREA AMMONIA AREA AMMONIA AREA AMMONIA AREA AMMONIA AREA
STEAM DRUM SUPER HEATER FIRE BOX BURNER ECONOMIZER OVERALL BOILER
SR. NO ACTIVITIES
NOT NOT NOT NOT NOT V-405 STATUS
TOTAL COMPLETED TOTAL COMPLETED TOTAL COMPLETED TOTAL COMPLETED TOTAL COMPLETED
REQUIRED REQUIRED REQUIRED REQUIRED REQUIRED

1 SCAFFOLDING ERRECTION 1 0 0 1 1 0 1 1 0 1 0 0 1 1 0 1 0.6

2 SHIFTING OF BLINDS 1 0 0 1 1 0 1 1 0 1 0 0 1 1 0 1 0.6

3 BLIND INSERTION 1 0 0 1 1 0 1 1 3 1 0 3 1 1 0 1 0.6

OPENING OF MANWAYS /
4 1 0 0 1 1 0 1 1 0 1 0 0 1 1 0 1 0.6
HANDHOLES
INSTALLATION OF AIR
5 1 0 0 1 1 0 1 1 3 1 0 0 1 1 0 1 0.6
EJECTOR

6 VENTILLATION 1 0 0 1 1 0 1 1 3 1 0 0 1 1 0 1 0.6

7 VESSEL ENTRY 1 0 0 1 1 3 1 1 0 1 0 0 1 1 0 1 0.6

8 PRE-INSPECTION BY FFBL 1 0 0 1 1 0 1 1 0 1 0 0 1 1 0 1 0.6

9 INTERNAL SCAFFOLDING 1 0 0 1 1 3 1 1 0 1 0 0 1 1 0 1 0.6

POWER BRUSHING /
10 1 0 3 1 1 3 1 1 0 1 0 0 1 1 0 1 0.6
CLEANING

11 HYDROTESTING 1 0 0 1 1 0 1 1 0 1 0 0 1 1 0 1 0.6

REPAIR AFTER INSPECTION (IF

12 1 0 3 1 1 0 1 1 0 1 0 0 1 1 0 1 0.6
ANY)
RE-HYDROTEST
13 1 0 3 1 1 0 1 1 0 1 0 0 1 1 0 1 0.6
(IF REPAIR)

14 INTERNAL CLEANING 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0.6

15 FINAL INSPECTION BY FFBL 1 0 0 1 1 0 1 1 0 1 0 0 1 1 0 1 0

REMOVAL OF INTERNAL
16 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0.6
SCAFFOLDING
CLOSING OF MAN
17 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0
WAYS/HAND HOLES

18 DEBLINDING 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0

19 BOX UP 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0.6

%AGE PROGRESS REPORT BOILER V-405

25%
TOTAL COMPLETED OVERALL COMPLETION
PROGRESS %AGE
20% 20% 20% 20% 20%
20%

15% 15% 15%

15%

44%
COMPLETED

10% REMAINING
56%

5%

0%
0%
STEAM DRUM SUPER HEATER FIRE BOX 0%
BURNER ECONOMIZER
 FFBL ATA - 17
VESSEL AND COLUMN
12-Jan-17
Sr. No. Tag No. Night Shift Work Front Tasks Completed in Night Remarks
AMMONIA

1 C.206 nozle repair must be done

2 C.214 Repair must be done

3 C.205 inspection must be done

4 C.105 top periorty nozel replacement

5 C.209 must be box up

6 L.407 internal cleaning must be done

7 C.407 welding repair must be done

8 C.405 internal cleaning must be done

9 C.411 hydro test must be done

10 L.106 post inspection must be done

 PLANT-I ATA - 16
VESSELS, COLUMNS & COOLING TOWER
CONCERNS
Sr. No. Area Description
Reforming Area
Bolts cutting required for Blinding Purposes. Bolt Size is 260mm
1 D-2511
x 30mm
Purification Area

DA/OXY Cyllinders not provided by EFERT Job in day shift and

message communicated on regular basis to Mr. Ijaz Niazi.
1 D-2519
DA/OXY was required for pre heating purposes by gas torch
inside the repair job.

Lighting issue because of relocation of electrical connection.

2 D-2518
Job got disturbed several time in day shift.
3 C-2522 SBM was not available.
Lighting issue because of relocation of electrical connection.
4 D-2590
Job got disturbed several time in day shift.
Backend
SBM was not present because the SBM was at D-2524 A/B for
1 D-2523 catalyst loading and unloading. Message communicated to Mr.
Ammar Butt.
Utility
2 C-801 Inspection of trays still in progress. Boxup on hold
COLUMN
SCAFFOLDING ERRECTION
BLINDING
REMOVAL OF INTER-CONNECTION SPOOLS
ALTERNATE DEBOLTING
OPENING OF DAMPING NOZZLE
OPENING OF MANHOLES
UNLOADING OF CATALYST
VENTILATION
PRE-INSPECTION BY FFBL
OPENING OF TRAY MANWAYS
REMOVAL OF DAMAGED MESH
REPAIR OF MESH
REPAIR OF BED
INSTALLATION OF MESH
INTERNAL SCAFFOLDING IF REQ.
REPAIR IF ANY
INTERNAL CLEANING
INSPECTION OF CLEANING
REMOVAL OF TRAYS
LOADING OF CATALYST
CLEANING OF STUDS & BOLTS
BOX UP OF MANWAYS
FINAL BOX UP
DEBLINDING
REMOVAL OF SCAFFOLDING
RE-INSTALLATION OF PIPING CONNECTIONS
HOUSKEEPING
REMARKS
VESSEL
SCAFFOLDING ERRECTION
NO. OF PLATFORMS
INSPECTION OF SCAFFOLDING
SCAFFOLDING ERECTION
SHIFTING OF BLINDS
BLIND INSERTION
REMOVAL OF INTER-CONNECTION SPOOLS
ALTERNATE DEBOLTING
OPENING OF MANWAYS / HANDHOLES
UNLOADING OF CATALYST
INSTALLATION OF AIR EJECTOR
VENTILLATION
VESSEL ENTRY
INTERNAL SCAFFOLDING
PRE-INSPECTION
REMOAL OF DEMISTER PADS / VANE PACK
REPAIR/ CLEANING OF DEMISTER PADS
INTERNAL CLEANING
UT OF WELD SEAMS BY FFBL
CORRECTIVE REPAIR
INSTALLATION OF DEMISTER PADS / VANE PACK
FINAL INSPECTION BY EFERT
LOADING OF CATALYST
REMOVAL OF INTERNAL SCAFFOLDING
CLOSING OF MAN WAYS/HAND HOLES
DEBLINDING
CONNECTION OF PIPE SPOOLS
BOX UP