Daily Report

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Project: HPC-HINKLEY POINT C-

EDGEN MURRAY AGGREGATE JETTY-
Customer:
EUROPE LTD. PRELIMINARY STEEL
PILE PROJECT
Sub-Vendor: ZHEJIANG CHANKONG
Vendor: ESC GROUP
STEEL PIPE CO.,LTD
PUTUO, SHANG HAI, Sub-Vendor Address: TIANNING,JIASHAN,ZHE
Vendor Address:
CHINA JIANG

Vendor Reference: Sub-Vendor Reference:

Purchase Order No: 3568 Customer Reference:

GQIS Assignment No: Report No: GQIS--022

8 am, 14th Sept. -- 8 pm, Next Visit Date:

Date of Visit:
14th Sept. 2016
MATERIAL INSPECTED THIS VISIT
Item No. Quantit Description Tag No., Batch No., Serial
No., Cast, Heat No.
y

3568-PS-002 1 1778x(35x4M+25x28.508M) LSAW + SSAW

3568-PS-006 1 1778x(35x4M+25x28.508M) LSAW + SSAW
3568-PS-008 1 1778x(35x4M+25x28.468M) LSAW + SSAW
3568-PS-009 1 1778x(35x4M+25x28.468M) LSAW + SSAW
1 1778x(35x4M+25x28.338M) LSAW + SSAW
3568-PS-015
1 1778x25x34.46M SSAW
3568-PI-031
SUMMARY / AREAS OF CONCERN

GUI-036-00 (Revision 0) Flash Report Dated: 22nd March 2016


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Customer: EDGEN MURRAY
1.0 SUMMARY / AREAS OF CONCERN
LIST OF APPLICABLE DOCUMENTS
EM-COS007-2500307-A-DM-PILE-
001
EM-COS007-2500307-A-NM-PILE-
001
EM-COS007-2500307-C-NP-PILE-
001
EM-COS007-2500307-E-BMC-PILE-
001
EM-COS007-2500307-A-TL-PILE-
001
EM-COS007-2500307-E-MC-PILE-
001
EM-COS007-2500307-MB-PILE-001
EM-COS007-2500307-W-CC-PILE-
001
EM-COS007-2500307-F-BQ-PILE-
001
EM-COS007-2500307-D-UP-PILE-
001
EM-COS007-2500307-MM-PILE-
001
EM-COS007-2500307-D-WP-PILE-
001
EM-COS007-2500307-A-IP-PILE-
001
EM-COS007-2500307-B-GM-PILE-
001
EM-COS007-2500307-B-GM-PILE-
002
EM-COS007-2500307-B-GM-PILE-
003
EM-COS007-2500307-B-GM-PILE-
004
EM-COS007-2500307-B-GM-PILE-
005
EM-COS007-2500307-B-GM-PILE-
006
EM-COS007-2500307-B-GM-PILE-
007
EM-COS007-2500307-B-GM-PILE-
008
EM-COS007-2500307-D-ZP-PILE-
001
EM-COS007-2500307-E-UQ-PILE-
001
EM-COS007-2500307-D-DP-PILE-
001
Daily Report
Purchase Order 3568
No.:
Deviation Register and Requests (If Applicable) - Piles
Concession Requests (If Applicable) - Piles
Handling, Packing and Shipping Procedure - Piles
Base Material Certificates - Piles
Plate Traceability List - Piles
Material Certificates - Piles
Manufacturing Record Book - Piles
Welding Consumables Certificates - Piles
Calibration Test Certificates - Piles
NDT Procedures - Piles
Welding Consumable Handling Procedure - Piles
Welding Procedure and Welding Qualification Procedure
(WPS / WPQR) inc Repair Procedure - Piles
Inspection and Test Plan - Piles
Fabrication Drawings - Piles - Shop Drawing for Berthing
Island (1/3)
Fabrication Drawings - Piles - Shop Drawing for Berthing
Island (2/3)
Fabrication Drawings - Piles - Shop Drawing for Berthing
Island (3/3)
Fabrication Drawings - Piles - Shop Drawing for Dolphin
A,B,D,F
Fabrication Drawings - Piles - Shop Drawing for Dolphin C
Fabrication Drawings - Piles - Shop Drawing for Jetty Bridge
(1/3)
Fabrication Drawings - Piles - Shop Drawing for Jetty Bridge
C01 (2/3)
Fabrication Drawings - Piles - Shop Drawing for Jetty Bridge
(3/3)
Manufacturing Procedure Specification - Piles
NDT Operator Qualifications - Piles
Dimensional Control Procedure - Piles
GUI-035-00 (Revision 0) Inspection Report Dated: 22nd March 2016
 Daily Report
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Customer: EDGEN MURRAY Purchase Order 3568
No.:

EM-COS007-2500307-W-UQ-PILE-
001 Welder Qualification Records - Piles

During visit paid on 14th of September, following activities have been monitored/witnessed.
1) Surveillance on fit-up and installation of ancillaries
2) Surveillance on welding activities
3) Visual inspection after welding for pile segments

For welding, as mentioned, CHANKONG has three workshops, one is for spiral welding, the second is for
longitudinal welding, the third is for installation and welding of ancillaries.

Spiral welding workshop

Internal Welding Equipment No.: CHANKONG STEEL-11 (SSAW), Lincolin/Electric NA-4(the generators is
XL-21 CHNT NMI-630/3300), calibrated on the 05th of May 2016 and with calibration expiring date the 05th
May 2017.
External Welding Equipment No.: CHANKONG STEEL-12 (SSAW), Lincolin/Electric NA-4(the generators is
XL-21 CHNT NMI-630/3300), calibrated on the 05th of May 2016 and with calibration expiring date the 05th
May 2017.

Longitudinal welding workshop

Welding Equipment No.: CHANKONG STEEL-01 (SAW), INVERTER MULTI-PROCESS ARC WELDING
POWER SOURCE(Type HUAYUAN WELDER, ZD7-1250IGBT) + MZS TANDEM SUBMERGED ARC
WELDING CONTROLLER, calibrated and with calibration expiration date on 5th of May, 2017;
Welding Equipment No.: CHANKONG STEEL-02 (SAW), INVERTER MULTI-PROCESS ARC WELDING
POWER SOURCE(Type:HUAYUAN WELDER, ZD7-1250IGBT) + MZS TANDEM SUBMERGED ARC
WELDING CONTROLLER, calibrated and with calibration expiration date on 5th of May, 2017;
Welding Equipment No.: CHANKONG STEEL-08 (SAW), INVERTER MULTI-PROCESS ARC WELDING
POWER SOURCE(Type:HUAYUAN WELDER, ZD7-1250IGBT) + MZS TANDEM SUBMERGED ARC
WELDING CONTROLLER, calibrated and with calibration expiration date on 5th of May, 2017;
Welding Equipment No.: CHANKONG STEEL-10 (SAW), INVERTER MULTI-PROCESS ARC WELDING
POWER SOURCE(Type:HUAYUAN WELDER, ZD7-1250IGBT) + MZS TANDEM SUBMERGED ARC
WELDING CONTROLLER, calibrated and with calibration expiration date on 5th of May, 2017;
Welding Equipment No.: CHANKONG STEEL-13 (SAW), INVERTER MULTI-PROCESS ARC WELDING
POWER SOURCE(Type:HUAYUAN WELDER, ZD7-1250IGBT) + MZS TANDEM SUBMERGED ARC
WELDING CONTROLLER, calibrated and with calibration expiration date on 5th of May, 2017;

Installation and welding of ancillaries workshop

Welding Equipment No.: CHANKONG STEEL-31 (FCAW), LINCOLN CV500 INVERTEC, calibrated and
with calibration expiration date on 5th of May, 2017;
Welding Equipment No.: CHANKONG STEEL-32 (FCAW), LINCOLN CV500 INVERTEC, calibrated and
with calibration expiration date on 5th of May, 2017;
Welding Equipment No.: CHANKONG STEEL-33 (FCAW), LINCOLN CV500 INVERTEC, calibrated and
with calibration expiration date on 5th of May, 2017;

The qualified welders name:

Mr Guo Jinwei, SSAW,Certificate No.:0036/SHA/7482092298-19, welding equipment CHANKONG-11, pile
welds internal;
Mr Jin Hanlin, SSAW,Certificate No.:0036/SHA/7482092298-07, welding equipment CHANKONG-12, pile
welds external;
Mr Jiang Jian, SAW,Certificate No.:0036/SHA/7482092298-11, welding equipment CHANKONG-10, shear
GUI-035-00 (Revision 0) Inspection Report Dated: 22nd March 2016
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Customer: EDGEN MURRAY Purchase Order 3568
No.:

rings + CIRC welds external;

Mr. Yan Chengfeng, SAW, Certificate No.:0036/SHA/7482092298-14, welding equipment CHANKONG-01,
CIRC welds internal;
Mr. Liu Yang, SAW, Certificate No.:0036/SHA/7482092298-13, welding equipment CHANKONG-02,
longitudinal welds internal;
Mr. Chen Leyi, SAW, Certificate No.:0036/SHA/7482092298-24, welding equipment CHANKONG-08,
longitudinal welds external;
Mr. Guo Shuai, FCAW, certificate No.: 0036/SHA/7482092298-35, ancillaries welds;
Mr. Zhang Maoxin, FCAW, certificate No.: 0036/SHA/7482092298-31, grouting pipe welds;
Mr. Su Honglu, FCAW, certificate No.: 0036/SHA/7482092298-15, ancillaries welds;
Reviewed with the welding operator qualification register 3568-WOQR-01 and welder qualification register
3568-WQR-01.

The activities carried out during the execution of weld, in reference with BS EN 1011-1 & BS EN 1011-2,
are:
Witness the material preparation, such as angle of bevel, root face, surface quality of bevel;
Check the fit-up during pile forming;
Check the setting of the welding parameters ( Amperage-range and Voltage-range);
Check the welding parameters during the welding ( Amperage-range and Voltage-range);
Check the bevel preparation, cleaning, welding quality after back gouging;
Witness UT and MT, welding repairing.
Identification of filler metal;
Identification of flux type;

Phase 22 - UT inspection, 100% of butt weld (spiral weld, longitudinal weld, CIRC weld)
Instrument employed
HS610e, serial No#61e3735, certificate No.:(1994) 032 , according to JJG746-2004,
calibrated on 18th of April, 2016 and with expiration date on 17th of April, 2017.
Calibration & Acceptance
DAC curves were built following with CHANKONG specification for Ultrasonic inspection No. CK-3568-QC-
002 REV 00, acceptance criteria as per HPC-DEV001-XX-OOOSPE-000009, 1806.4.4 table 10, using flat
bottom hole 3mm, reference blocks CSK-IA & CSK-IIA.
Probes used in accordance with the applicable CHANKONG UT procedure:
Straight beam: 2.5MHz, 14
Angle beam: 2.5MHz, 8x12, 45
Angle beam: 2.5MHz, 8x12, 63
Test carried out by Level operator Mr. Huang Gui - Certificate No#421223198711170059, issued by Inspector
and Tester Certificate of Special Equipment Peoples Republic of China, with expiration date on 1st of June, 2019.
Surface preparation category: SP1.
Couplant: Paste.
The examination has been carried out after 48 hours from welding.
Transducers, positions and directions according to sketches showed into the applicable CHANKONG UT
procedure.

Phase 23 - Magnetic Particle Inspection, 10% for fillet weld of ancillaries, 100% for welds mark with W.
Review of the Yoke calibration certificate:
Yoke CDX-, certificate No. 2016G20-20-230111, calibrated on 18th of April, 2016, and with the expiration date
on 21st of February, 2018;
Calibration weight of block 4.5Kg, certificate No. 2013K11-10-120187, calibrated on 18th of April, 2016, and
with the expiration date on 2nd of August, 2018;
GUI-035-00 (Revision 0) Inspection Report Dated: 22nd March 2016
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Customer: EDGEN MURRAY Purchase Order 3568
No.:

Test carried out by Level operator Mr. Ma Tengfei - Certificate No#371202198505100854, issued by Inspector
and Tester Certificate of Special Equipment Peoples Republic of China, with expiration date on 1st of July, 2019.

NCR OR PUNCH LIST STATUS

1. EME QA SNCR--001 has been closed on 12/09/2016 and signed by GQIS inspector Gubin on Sep 13, 2016.
2. GQIS inspector have closed all of the items listed in the punch list with sub-vendor, will be signed off by sub-
vendor on Sep 15, 2016 and will submit soon.

VENDOR/SUB-VENDOR DOCUMENTATION STATUS

1. Check the documentation or lifetime record of the first batch of 14 piles, the sub-vendor is being preparing the
documents but has not finished at all, they planned to submit it in next week.

IRN STATUS

IRN is issued for first batch 14 piles, but the release certificate is referenced as OPR-QC-R-001, this document is
not referenced on the ITP which refers to OPR-QC-R-002 for activities 26 and 27 and OPR-QC-R-003 for
activity 30, vendor will issue again and then GQIS inspector will make counter signature.

Daily Inspection Activities

1. Visual inspection after welding for pile segments, the result is accepted.
Pile No.: 3568-PS-009-A1, 3568-PS-015-A2, 3568-PS-002-A1, 3568-PS-006-A1, 3568-PS-008-A1,3568-PS-
006-A2.

Reference: Inspection Test Plan

No.20 Welding Inspection--Weld dimension inspection
No.21 Welding Inspection--Visual inspection, 100%

GUI-035-00 (Revision 0) Inspection Report Dated: 22nd March 2016

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Customer: EDGEN MURRAY Purchase Order 3568
No.:

2. Conduct in-process inspection before covering base plate for pile No.: 3568-PI-031, the result is accepted.
Inspection activities including the installation of grouting pipes and supports, welding quality inspection.

Reference: Inspection Test Plan

No.15 Production and installation of ancillaries
No.20 Welding Inspection--Weld dimension inspection
No.21 Welding Inspection--Visual inspection, 100%

GUI-035-00 (Revision 0) Inspection Report Dated: 22nd March 2016

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Customer: EDGEN MURRAY Purchase Order 3568
No.:

3. Patrol inspection for fit-up and welding of grouting pipes, the welding quality is stable and satisfactory.

Reference: Inspection Test Plan

No.15 Production and installation of ancillaries
No.20 Welding Inspection--Weld dimension inspection

GUI-035-00 (Revision 0) Inspection Report Dated: 22nd March 2016

 Daily Report
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Customer: EDGEN MURRAY Purchase Order 3568
No.:

No.21 Welding Inspection--Visual inspection, 100%

Accepted Yes Non-Compliant No

Technical Specialist: Robin Gu Operations Coordinator:
CSWIP 3.2/3.1, CWI, API 510, ASNT Level Date:
RT&UT
Date: 8 am, 14th Sept. -- 8 pm, 14th Sept. 2016

GUI-035-00 (Revision 0) Inspection Report Dated: 22nd March 2016