1

IEC 60439-1 . 1436-2540 2

4
12
12
13
13
13
Commissioning Test 17
17
17

19
1. 19
2. 36
3. 39

(Low-voltage switchgear and Controlgear)
( . 1436)
(MDB : Main Distribution Board)
Distribution Board (DB) 2540 . 1436
17 ( . 2557) IEC 60439-1 / .1436 2
( Type-Tested Assembly Partial Type-Tested Assembly) Type-Tested
Assembly

(Economics of scale)

Licensee Licensor
MDB ()
IEC 60439-1
Main Distribution Boards, Distribution Switchboards, Power Factor Correction
Cubicle, Pump & Motor Starter Cubicle, Variable Speed Drives Cubicle
(TTA)
Fully Type-Tested Assembly

IEC 60439-1, IEC61439-2,3 Type-Tested

Assembly

1
 IEC60439-1 . 1436-2540
1 Type-Tested low-voltage switchgear and controlgear Assembly (TTA)

7 IEC
60439-1 (
shield )
Single line
(TTA)
5000A
5000A
105

()
2 Partially Type-Tested low-voltage switchgear and controlgear Assembly (PTTA)


IEC 61439
Fully Type-Tested Assembly
Type-Tested Assembly
Partial Type-Tested Assemble
IEC 61439-1,2
IEC60439-1
IEC 61439 series

IEC 61439-1: General rules

IEC 61439-2: Power switchgear and controlgear ASSEMBLIES (PSC-ASSEMBLIES)
IEC 61439-3: Distribution boards (to supersede IEC 60439-3)
IEC 61439-4: ASSEMBLIES for construction sites (to supersede IEC 60439-4)
IEC 61439-5: ASSEMBLIES for power distribution (to supersede IEC 60439-5)
IEC 61439-6: Busbar trunking systems (to supersede IEC 60439-2)

( . 1436 2540)
IEC 60439-1 IEC 61439-1, IEC 61439-2, IEC
61439-3
1. Low-voltage switchgear and controlgear assemblies : IEC 61439-1 :
General rules ( : IEC 61439-1 : General
rules)

2
 2. Low-voltage switchgear and controlgear assemblies :
IEC 61439-2 : Power switchgear and controlgear assemblies
( : IEC 61439-2 : )

power switchgear and controlgear assembly (PSC-ASSEMBLY)

1000Vac. 1500Vdc.
Edition IEC 61439-1 Edition 4 IEC60439-
1(1999) .. 2553
- IEC 60439-1 IEC 61439-1

- IEC 61439 series
- TTA ( : ) PTTA (
)
-


-
- the rated diversity factor (RDF)
- (IEC 62208)

- " "

IEC 61439-1


- 1000Vac. 1500Vdc.
- enclosure
-

-
-
IEC 60204 series

3


,

(Verification)
1.




2.

Type Tests
3.


4.

5. Routine test

original manufacturer assemble manufacturer

original manufacturer /

IEC60439 series
IEC 61439 series
IEC 61439
(switching)

1
: , ,

4
 Clauses or Verification options available
No. Characteristic to be verified
subclauses Verification Verification by Verification by
by testing calculation design rules
1 Strength of material and parts: 10.2
Resistance to corrosion 10.2.2 YES NO NO
Properties of insulating materials: 10.2.3
Thermal stability 10.2.3.1 YES NO NO
Resistance of insulating materials to normal heat 10.2.3.2 YES NO NO
Resistance to abnormal heat and fire due to 10.2.3.3 YES NO NO
internal electric effects
Resistance to ultra-violet (UV) radiation 10.2.4 YES NO NO
Lifting 10.2.5 YES NO NO
Mechanical impact 10.2.6 YES NO NO
Marking 10.2.7 YES NO NO
2 Degree of protection of enclosures 10.3 YES NO YES
3 Clearances and creepage distances 10.4 YES YES YES
4 Protection against electric shock and integrity of 10.5
protective circuits:
Effective continuity between the exposed 10.5.2 YES NO YES
conductive parts of the ASSEMBLY & the protective circuit
Effectiveness of the assembly for external faults 10.5.3 YES YES YES
5 Incorporation of switching devices & components 10.6 NO NO YES
6 Internal electrical circuits and connections 10.7 NO NO YES
7 Terminals for external conductors 10.8 NO NO YES
8 Dielectric properties: 10.9
Power-frequency withstand voltage 10.9.2 YES NO NO
Impulse withstand voltage 10.9.3 YES NO YES
9 Temperature-rise limits 10.10 YES YES YES
10 Short-circuit withstand strength 10.11 YES YES YES
11 Electromagnetic compatibility (EMC) 10.11 YES NO YES
12 Mechanical operation 10.11 YES NO NO

(service)

1) Constructional requirements
1. Strength of materials and parts

UV.
enclosure

2.
IP : IEC60529

IP : IEC60529
6
3. Cleearances and creepagee distances


4. Prottection agaainst electric shock
faullt autoomatic discconnection

5. Incoorporation ofo switchingg devices anda compoonents

IEC 614439 1,2 Form
F (partittion) within an assem mbly
: Partition

Metal--enclosed switchgear
s a controlgear
and

Form (Fault)

(Limitt Fault)

(Live ( Part)
Partitionns

7

Busbar ,Including distribution busbars

(Function Unit)

(terminal)

(enclosure) (Internal Separation )

, , , , ( N ,L1 ,L2 ,L3 ,PE )

-



- Unit

-

- Unit

-

(Outgoing
( U
Unit)
(Terminnal for Exterrnal Conducctor)

9
-


(Outgoing Unit)
- (Outgoing Unit) Unit
-
(Terminal for f Externall Conductorr)


(Outgoing Unit)

-



- (Outgoing Unit) Unit
-
(Terminal forf Externall Conductorr)

(Outgoing Unit) Feeder






& & & & &
Form
Form 1
Form 2A
2 X
Form 2B
2 X X
Form 3A
3 X X X
Form 3B
3 X X X X
Form 4A
4 X X X X
Form 4B
4 X X X X X

10

1. 1
2.

3.



4.

6. Internal electrical circuits and connections

(PE,PEN,N)
7. Cooling
8. Terminals for external conductors

2) Performance requirements
1. Dielectric properties
power frequency withstand voltage


2. Temperature rise limits 6 IEC 61439-1
3. Short circuit protection and short circuit withstand strength

dynamic stresses

1.
(current limiting devices)
2. IT
L to L double earth fault
3.

4. Electromagnetic compatibility : EMC Annex J. IEC61439-1
5. Mechanical operation

11

2





630

630A 60 Hz
, ,
80% , 200A
, ,
1600A
1600A
60 Hz
, ,
80% , 200A
, ,

Short-circuit verification by design rules : check list

Item no. Requirement to be considered YES NO

Is the short-circuit withstand rating of each circuit of the ASSEMBLY to be
1
assessed, less than or equal to, that of the reference design?
Is the cross sectional dimensions of the busbars and connections of each circuit
2 of the ASSEMBLY to be assessed, greater than or equal to, those of the
reference design?
Is the spacing of the busbars and connections of each circuit of design?the
3
ASSEMBLY to be assessed, greater than or equal to, those of the reference
Are the busbar supports of each circuit of the ASSEMBLY to be assessed of
4 the same type, shape and material and have, the same or smaller spacing,
along the length of the busbar as the reference design?
Are the material and the material properties of the conductors of each circuit
5
of the ASSEMBLY to be assessed the same as those of the reference design?

12
 Item no. Requirement to be considered YES NO
Are the short-circuit protective devices of each circuit of the ASSEMBLY to be
assessed equivalent, that is of the same make and seriesa) with the same or
6 better limitation characteristics (I2t, Ipk) based on the device manufacturers
data, and with the same arrangement as the reference design?
Is the length of unprotected live conductors, in accordance with 8.6.4, of each
7 non-protected circuit of the ASSEMBLY to be assessed less than or equal to
those of the reference design?
If the ASSEMBLY to be assessed includes an enclosure, did the reference
8
design include an enclosure when verified by test?
Is the enclosure of the ASSEMBLY to be assessed of the same design, type
9
and have at least the same dimensions to that of the reference design?
Are the compartments of each circuit of the ASSEMBLY to be assessed of the
10 same mechanical design and at least the same dimensions as those of the
reference design?
YES to all requirements no further verification required.
NO to any one requirement further verification is required, see 10.11.4 and 10.11.5.
a) Short-circuit protective devices of the same manufacture but of a different series may
be considered
equivalent where the device manufacturer declares the performance characteristics
to be the same or
better in all relevant respects to the series used for verification, e.g. breaking capacity
and limitation
characteristics (I2t, Ipk), and critical distances.

Icw

(Ic : Icc ,Icw ,Ipk) ,protective circuit ,EMC Mechanical
operation

13


1) Construcction :
a) Strength of materialls and partss
b) degree ofo protectionn of enclosures;
c) clearancees and creeepage distannces;
d) protectioon against electric
e shocck and integgrity of prottective circuuits;
e) incorporaation of buiilt-in compoonents;
f) internal electrical
e cirrcuits and connections
c ;
g) cooling
h) terminals for externnal conductoors;
2) Performaance :
i) dielectric properties
j)j Temperatture rise lim
mits
k) Short circcuit protecttion and shoort circuit withstand
w strrength
l) Electromagnetic com mpatibility : EMC
m) mechannical operation

1. openn-type ASSEMBLY 2. dead-front
d AASSEMBLY

3. Encloosed ASSEM
MBLY

3.1 cubicle-type ASSSEMBLY 3.2 mullti-cubicle-tyype ASSEMBLY

14
3.3 deskk-type-ASSEEMBLY 3.4 box-type + box-type = multi box--type-ASSEM
MBLY

(Routtine Test)
1. , Wirinng, Elecctrical Operration (Inspeection)

2. (Insulaation Test)
IEC 60439-11 : 8.3.4


500 VDCC

IEC 60364-6

:
(IEC 60364-6)
6
Circuuit nominal voltage DC testt voltage Insullation resisttance
(V) (V) (M )
SELV and PELV
P 250 0.25
500 V 500 0.5
> 500 V 10000 1.0
Referennce : IEC 603364-6-61 Eleectrical Installations off building - Verification
V and testing - Initial
verificattion
Note : SELV
S = Sepeerated Extraa - Low Volttage
: PELV = Prootective Extrra - Low Voltage
3. (Dielectriic Voltage Test) T
PE : Protecttive Earth
PEE

1

IEC sttandard.

15
 Rated insulation voltage (line to line) Ui Dielectric test voltage a.c. r.m.s.
V V
Ui 60 1000
60 < Ui 300 2000
300 < Ui 690 2500
690 < Ui 800 3000
800 < Ui 1000 3500
1000 < Ui 1500 * 3500
* For d.c. only

2.5 kV, 1 3 phase PE

puncture flashover

4. (Protective Circuit)

PE

16
Commissioning Test
routine
test
routine test ()
routine test

1. Single line diagram

Mimic

2.
.
3.





4.
-

-
-

1. , Wiring, Electrical Operation (Inspection)

2. (Function Test)
protective relay

Licensee
3. (Insulation Test)
4. (Dielectric Voltage Test)
5. (Protective Circuit)
6.

17
 7.

IEC60439-1 IEC61439-1,2,3
.1436
Licensee IEC60439-1,
IEC61439-1,2,3
10

Licensee ISO9001 : 2008
Licensee IEC60439-1,
IEC61439-1,2,3 distribution switch-boards, power factor
correction cubicle, fixed-type motor control centers, withdrawable-type motor-
control center ,variable speed drives and starters column.
Licensee
IEC60439-1,
IEC61439-1,2,3

:
1. 2545 .. 2556.
2. : .1436 2540.
3. International Engineering Commission : IEC60439-1,2,IEC61439-1,2,3,IEC60529,IEC60898,
IEC60947-2

18



1. (circuit breaker : C.B)

X X

1 withdrawable
IEC
IEC

- Disconnection switch Isolation
supply
100%
- X
C.B

1.1 IEC 60898 : Circuit-breaker for overcurrent protection for household and
similar installation for a.c. and d.c. operation C.B
1000VAC 1500VDC
230V. / 400V.
1P (250VDC), 2P (500VDC, 4P (880VDC)
: C.B Miniature circuit breaker : MCB
IEC 60898
C.B

6, 10 (13 ), 16, 20, 25, 32, 40, 50, 63, 80, 100 125A.
40 24 . 35
2000
30

19
 C.B IEC 608988 1225A
63A MCB 6 63A

63 125A ( 63A
1.5 ) 100A
125A (

)

2 MCB 1Pole ,2Poles 3Poles < 63A MCB

M 1Pole = 80-125A

3 MCB 1Polee ,2Poles 3Poles < 63A

C.B
B, C D

B : 3 - 5In
C : 5--10 In D : 10 - 155 In

R ,L ,C
,
4 B,C D IEC60898
20

C.B C IEC608898

Ics = O -t-CCO -t-CO


O = C.B
C = C.B
CO = C.B (C) (O)
t = C..B C.B
t

3

C.B IEC608988 3 ,5 ,6 ,10 ,15

25kA

C.B IEC608988 IEC600947-2 2

Pluug-in Boolt-on

5 C.B Boolt-on Din rail consuumer unit

-

6 C.B Pluug-in
consum
mer unit

Pluug

( Bolt on

)

21
1.2 IECC 60947-2 : Low-voltage switcchgear andd controlggear : Circcuit breakeer
C.B

1000VVAC 15000VDC
230V. / 400V. 1P
(250VDCC), 2P (500VVDC), 4P (8880VDC)
IEC 60947-2


C.B




0.5, 1, 2 , 44, 6, 10, 16, 20, 25,
32, 40, 50, 63, 80, 100, 160, 250, 400, 630, 6 800, 10000, 1250, 1600, 2000,, 2500, 32000, 4000,
5000 6300 A. C.B IEC 609447-2

1.2.1 Miniature circuit

c breakker : MCB C.B
IEC60898
100% %
C.B IEC660898 MCB
IEC609447-2

MCB 1PPole ,2Poless 3Poles < 63A MCB 1Polee = 80-125AA IEC60947-2
7

C.B C.B
IEC600898 K, MA Z

K curvee
(thermal Overlooad)
(Instanttaneous) (tripping) 8 - 122


+

22
 Z curve
(Overload) (Instantaneous)
(tripping) 2 3

MA curve (Instantaneous)
(tripping) 10 20
motor starter
thermal overload

C.B IEC60947-2

Rated short-circuit making capacity : Icm
C.B
10mS
C.B
Rated ultimate short-circuit breaking capacity :Icu
CBs
(rms)
O t CO
O 3 - CO

O = ()
C =
t = 3 C.B
Rated service short-circuit breaking capacity : Ics
Breaker 3
O t CO - t CO
O 3 - CO 3 - CO
( Ics % Icu 25%, 50%, 75% 100%)
Rated short time withstand current : Icw
(rms) ()

Icw 1, 3 1

C.B Icw ACB MCCB

MCB

23

C.B
ACB : Air circuit breaker MCCB CB
Category A Category B C.B Category B
Icw (1sec 3sec)

C.B Category B
Coordination
MCB IEC60947-2 3, 5, 6, 10,
15, 16, 25, 35 50 kA
CB IEC C.B
IEC 60947-2

()


/
1

Pollution

creepage, 4
4
1:
2:

24
 3:
Conduuctive

4:
4

1.2.2 Moulded case c circuit breaker : MCCB

IECC60947-2

16, 20, 25, 32, 6 80, 100, 160, 200, 250,

3 40, 50, 63, 2 320,
400, 630, 800, 10000, 1250, 16600, 2000, 2500 2 32200 A
16, 25, 36, 50, 70, 80, 100, 120 150 kA MCCB

25

MCCB
M

1.

NSX 250AF ,SS=100kA

Icuu ,Ics

catt A C.B
C

C.B
IEC EEN : Europeean Norm

NEMAA

2.

Third party
p laboraatory
NSX 400-630AAF Ic

26
3.
C.B
I = C.B
(ON)
= C.B
(Trip)
0 = C.B (OFF)

C.B Trrip (,
, ) C.B
C
Triip C.BB


C.B
C.BB
OFF C.B ON
: C.B OFFF ON

4. under u voltaage release ,shunt openning shunt opening,

o
auxiliary coontact

C.B
Double Innsulation

5.
MCCB
MCCB
C.B
C.B MCCBB Icw
C.B


CB5

CB4 CB1 CB1

CB1 CB5 CB4 CB1

27
 CB Icw MCCB
Utilization Category
C A


() CBC Icw

X
CB1

X X X
CB2 CB3 CB
B4

X
CB5

6. MCCB Electrical auxiliaries, Auxiliary

A
contactts, Rotary handle, Mootor mechaanism, Locck, Connecttion, Measuurement
modulee, connecter
MCCCB

28

6.1 Under voltage release coil
coil ON
Under voltage release 1 Protective
relay 3 electronic time delay

Under voltage release

shunt trip

6.2 Shunt release shunt trip

coil shunt trip shunt trip
trip ON

shunt trip

6.3 Auxiliary contact contact ON OFF contact

Auxiliary contact

29
 6.4 Rotary Handle ON OFF

Direct rotary handle Extended Rotary handle ()

6.5 Motor mechanism Motor drive charge

spring ON
ON
: ON

Motor mechanism

30
 6.6 Terminaal Extensionn

1.2.3 Air Circuit breeaker : ACB

IEC609447-2

320, 400, 630, 800, 1000, 12500, 1600,

2000, 2500,
2 3200AA, 4000, 50000 63000A
42, 50,, 65, 70,
80, 100, 120 150kA ACB

31
 Air Circuit breaker
1.

OFF C.B

ON C.B

Micro Logic : Microprocessor

C.B

32
Nameplate Air circuit breaker

C.B

Icu
Ics 100% Icu
Icw Cat.B
IEC

2. Micro logic C.B

L : Long time delay

- MCCB Thermo magnetic 80% - 100%In
- MCCB ACB Micro logic 40% - 100%In

time delay coordination
S : Short time delay
I : Instantaneous ()
G : Ground Fault

33
 Lampp test, reset and
a battery tesst
Indication of tripping cause

Digitall display

Three--phase bar-grraph and amm

meter

Navigaation buttons
MEENU

LED overload alaarm 1.123Ir

Amp.Trip
A , Longg-time rating plug
p screw
Short-time pick-up and tripping deelay Instantaneous pick-up

Earthh-leakage or earth-fault
e buttton
Earthh-leakage or earth-fault
e pickk-up
and tripping
t delayy Test connector

Micro
M Logic
Air Circuuit breaker

3. Air circuit breaker 2 Fixed Withdraw wable

ACB Withhdrawable Type T
CB CB
CBB


CCB

ACB : Fixed
F Type ACB : Witthdrawable Type

34
 4.
ACB Electrical auxiliaries,, Auxiliary contacts,
c
Rotary handle, Motor mechanism, Lockk, Connection, Meassurement module,
connecter

ACCB

1.
,
,
2.



(Partition : Form) F
3.

CCoordinationn Curve
Coordinattion curve




Bacck up Protection
4.



Back upp protection


5. 400oC
( XL, Xc )

35
 100A 100AT
100% - 125%
(100A)
100% - 125%


:

X
CB 100AT

100A 125A
(NYY 50 Sq.mm.: 7 5-30 )

Load 100A

2. Fuse :

(Fuse)

IEC
IEEE/ANSI

36

1000

2.1 (Cut ouut)

Cut out
o
107117 8

Cut out

(Cartriddge Fuse) 2
2.2



Blade Fuuse HRC Fuse

FFuse Holderr

2 40A 1125A.

37
 Blade Fuse HRC Fuse base
( 1 1250A. 3 630A)
HRC Fuse Capacitor Bank 3

Limit switch 3
3

2.3 ( Plug Fuse)

1.
soft starter semi
conductor fuse soft starter
2.
3.

38
 3. ( Residdual Curreent Devicee : RCD )



. Residual Current Device D :
RCD
440
30 (break tim me opeerating timee) 0.004
5 In 0.25
0

0.04



0.5 In

(neeutral)
2
()

1,000 1

1. (by pass)
2.


3.
4.
5.

39
 10mA
30mA
100mA
300mA
500mA

3.1 Residual current operated circuit breaker without integral over-current
protection : RCCB
/ .2425-
2552

RCCB
RCCB

10kA
230/400Vac. IEC60898 RCCB
2 4

( Trip / monthly test)

RCCB / .2425-
2552

3.1 Residual current operated circuit breaker with integral over-current

protection : RCBO
/ .909-2548

.909-2548 (.)

40
 (Trip / monthly test)

RCBO / .909-
2548

(RCD)
1. RCD RCD
RCD
1.1 RCD RCCB
10kA, 230/400Vac.: IEC60898 (
) RCCB RCCB

: RCCB

41
 1.2 RCD RCBO
RCBOO 10kA
1 , 230//400Vac.: IEEC60898
()

: RCBO

2. RCD RCD
RCD
2.1 RCD RCCB

10kAA, 230/400VVac.: IEC60898 (
) RCCB RCCB

42
 : RCCB

2.2 RCD RCBO

RCBO 6kA 10kA,
230/400Vac.: IEC60898 ()

: RCBO

43


RCD neutral terminal

RCD 1 neutral terminal
RCD RCCD 2
neutrall terminal 2

3. RCD
Residual Current C Cooordination

(Reesidual Curreent
Coorrdination)
:
RCD
R
1.

(Trip / monthly
m testt)
2.

44
 3.
RCDD RCD

Test monthly teest








(Off
)

(OOn )

4.






5.



1 30 mA

1.


30m
mA
2. 4
1 100mA
4 20mA
3. (Off 1-44)
()

4. On On 1 2 ,3 4 On
4 Off
4 ()
1 - 4
5. On , On 4 On 1
() 1 Off
1 - 4

45
6. On , On 4, On 2 3
2 3


(RCD
1 1 ) Residual Current Coordination
100mA 10mA 30mA

:
1. 2545 .. 2556.
2. : .1436 2540.
3. International Engineering Commission : IEC61008, IEC61009, IEC60529, IEC60898,
IEC60947-2

46