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SPE 25384
This paper was prepared lor presentation at the SPE Asia Pacific Oil & Gas Conference & Exhibition held in Singapore, 8-10 February 1993.
This paper was selected for presentation by an SPE Program Committee following review of information contained in an abstract submitted by the author(s). Contents of the paper,
as presented, have not been reviewed by the Society 01 Petroleum Engineers and are subject to correction by the author(s). The material, as presented, does not necessarily reflect
any position of the Society of Petroleum Engineers, its officers, or members. Papers presented at SPE meetings are subject to publication review by Editorial Committees of the Society
of Petroleum Engineers. Permission to copy is restricted to an abstract of not more than 300 words. Illustrations may not be copied. The abstract should contain conspicuous acknowledg-
ment of where and by whom the paper is presented. Write Librarian, SPE, P.O. Box 833836, Richardson, TX 75083-3836, U.S.A. Telex, 163245 SPEUT.
are the largest bore, gas producing propane, butane, and condensate
well completions in the world. This obtained from the produced gas at the
paper discusses the performance of PT. Arun gas plant. (Fig. 1).
the wells and the various components
utilized in this new "Big Bore" The Arun formation consists mainly of
completion technique. limestone with some sections of the
reservoir containing some dolomite.
History of Arun Field The initial reservoir pressure was 7100
psi when production began in 1977.
The Arun Field is one of the most Since the Arun is a depletion drive
unique gas reservoirs in the world. reservoir, pressures have been steadily
The field is located in the northern declining throughout the production
part of the island of Sumatra history of the field.
Indonesia in the Aceh Province and
produces from a Middle Miocene Age The current reservoir pressure is
limestone reef that is approximately approximately 3000 psi and is declining
3 miles wide and 12 miles long, at about 1 psi/day at the current
trending in a north/south direction. production rate. The reservoir
0
The average pay thickness is 1000 temperature is 350 F and the gas
feet and the top of the Arun contains 15% CO 2 , approximately 50 ppm
formation is approximately 10,000 H2 S and produces wi th a condensed water
feet sub-sea. vapor yield of about 10 BBLS/MMSCFD.
These are harsh conditions from a
The field was discovered in 1971 and completion design standpoint. (Table 1)
has been developed by drilling wells
in four clusters located in strategic As the reservoir pressure drops, so
parts of the reservoir. Currently 73 does the average production rate of the
wells produce a total of 3.4 BSCFD individual wells. The average
and 115, 000 BBLS of condensate per production rate has fallen from 150
day. Approximately 1 BSCFD of this MMSCFD at an average wellhead pressure
gas is processed through a Natural of 4800 psi in 1977 to 50 MMSCFD at
Gas Liquids plant (NGL) to extract 1750 psi wellhead pressure in September
additional liquids (LPG and 1992.
condensate) and the dry gas is re-
injected into the Arun reservoir to Operational Overview
assist in sweeping the condensate to
the producing wells. The remaining The Arun Field was developed using a
2.4 BSCFD is transferred by pipeline cluster concept where a group of wells
to the PT. Arun Liquid Natural Gas are located with common surface
plant for liquifaction, and production facilities. There are four
approximately 150 MMSCFD is sold to clusters in the Arun field with
various national projects for use as locations for a total of 21 wells per
fuel. Pertamina sells LNG, liquid cluster. Production wells are
Paper #25384 W.L. CANNAN, et al 3
different seal taper and performing Due to the corrosive Arun environment a
extensive testing, it was deemed plug that met all of MOl's requirements
suitable for the "Big Bore" could not be found. This required a
application. special plug be designed, built, and
prototype te,sted to ensure it would
The 9-5/8" tubing is landed in the satisfy all of the requirements. The
liner top packer/PBR system by use of resul ting plug was designed to
a seal assembly. This seal assembly wi thstand differential pressures of
was designed and tested to maintain 4,000 psi from above and below and
sealing integrity under a temperature extremes from 350 0 to 90 0 F
differential pressure of 7,500 psi as well as meeting NACE specifications
0
wi th a temperature range of 90 to for sour service.
0
350 F. The seal assembly consists
of a combination of packing rings Planning
molded from premium seal material.
The seals remain static during normal Due to the timing, scope and magnitude
production/shut-in cycles and are of the proj ect and impact on the Arun
dynamic only during a well kill or Field del i verabili ty, technical
stimulation. specialists from corporate headquarters
provided consultation and assistance
9-5/8" Retrievable Bridge Plugs wi th the entire project from the
initial design to final manufacturing
MOl requires a well to be secured and equipment delivery. Brainstorming
with two barriers below the surface, sessions wer,e initiated early in the
resulting in the development of a 9- proj ect to discuss all phases and
5/8" bridge plug. Since the concept identify critical path items.
of the "Big Bore" wells included Contingency plans were developed for
being full bore with minimal virtually every aspect to provide
restrictions, back pressure valve al ternatives when required. This
preparations and downhole nipple helped to expedite the project and
profiles were not included in the ensure that target dates were met.
well design. This resulted in the
choice of setting a bridge plug that Training
could be set on wireline and easily
retrieved with coiled tubing. Due to Anytime a ne1N concept is developed and
the mechanics of setting and implemented training becomes an
retrieval, the decision was made to extremely important factor to the
set one plug at +/- 3000' and the success of the project. This was
other plug at +/- 5500'. This would recognized early on and plans were
permi t both plugs to be set in the developed to include a three day
straight portion of the well, training session with key company, as
alleviating any problems associated well as service company personnel who
wi th setting or retrieval in highly would be involved in the proj ect. To
deviated wellbores. achieve the maximum effectiveness in
10 "Big Bore" Well Completions Paper 125384
A New Well Completion Technique for the Arun Field
the training sessions an overview of "Big Bore" program. The average test
the entire "Big Bore" well concept, results from the first five "Big Bore"
various equipment requirements, the completions were 126 MMSCFD versus an
design, testing, field running and average of 70 MMSCFD for recent 7"
handling procedures, and field safety completions. One well, C-II-21,
were discussed. tested at a rate of over 217 MMSCFD.
(Fig. 6). The higher production rates
A detailed field operations manual are attributed not only to larger
was also assembled to fully document tubing size with less friction, but
the special running and handling also longer open hole sections. "Big
requirements for each component as Bore" wells were designed with high
well as provide detail drawings for a angle, extended reach open hole
better understanding of the design sections to maximize deliverability.
and manufacture of the components.
The original estimates predicted that
On-Site Surveillance the "Big Bore" wells would produce an
average of 70 % more than a standard 7"
Since many of the well components completion. However, this prediction
were new to Arun personnel key was based on standard Arun open hole
experts in each major area of the lengths and the existing reservoir
project were brought in for on-site pressure in 1990. Figure 7 shows the
surveillance and assistance as actual composi te IPR for wells
required. The major areas being the completed with 9-5/8" tubing versus the
wellhead installation, liner hanger simulated results with 7" tubing. This
setting and cementing, isolation clearly demonstrates the substantial
packer installation, tubular running production increases these wells are
and handling, tubing make-up, and capable of.
securing the wellbore to install the
christmas tree. This proved to be We have had tremendous success with the
extremely beneficial to the success "Big Bore" completions in increasing
of drilling and completing the first well deliverability and meeting
well and provided a vehicle for production requirements. These high
further support as needed for the rate completions along with other
remaining wells. production improvement projects have
provided more than sufficient
Results deliverability to achieve our
production targets at reduced well
The first well was spud in January count and costs.
1992 and was completed and on line in
March 1992. To date six wells have There have been no mechanical failures,
been drilled and five of them have and the results have closely matched
been completed. Four wells will be predictions. This is quite an
drilled in early 1993 to complete the
Paper 125384 W.L. CANNAN, et al 11
References
N
o MALACCA STRAIT
42" Go\S------'~
2ff CONDENSATE---../
Iff NGL ---J
o IAn &
o ICILllIE1IIIS 10
N
o
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"....4 .Cl":ter-\\\
~:
q
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~. C\Us\.e
q
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ARUN GAS RESERVOIR -:::;.----
o 1&1:1 3
o 5
FIGURE 2 - Cluster Map
SPE253 1
.0 10M WILL
11,.. 8-11! INCH. 1\8NO
- , . 1\IIINO HAHOIII, 5I.l 1-1/' 1VItlNO HAHOOl. 5I.l
UHP,.----
CllOftO'ml
'-11/' \tAM TOP' K
10 VAM HW-IT
:t 7500 "-I<I t 7500 "-ICI
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CRN HOLE
-----11 :t '110
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CRN HOl1
~ 17110 "-ICI
t '1,000 "-III
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-19,"
~ j
U-L.... - 33,?
1000 -
'...-Fracture
\ Gradient 20" CSG. at 1600' KB
2000
lD
~
,, LOT - 13.5 PPG
....I 3000
u. \
.l:
4000 "
+'
g-
Cl
5000
Weight
\,\
C 6000
.....~
>
l-
ll>
~
'!OOO
8000
\) 13-3/8" CSG. at 7282' TVD
LOT 17.5 PPG
:"
~ 9000
9-5/8" CSG. at 9553' TVD
10000
11000 I' .
I I
8.5" Hole
TO at 10,057' TVD
5.0 7.0 9.0 11.0 13.0 15.0 17.0 19.0
~
_ , FIGURE p_re_s_s_u_re_'_E_q_U_iV_'
5 - Pore Pressure _P_P_9_______________
&: Mud Weight Curves ~ I
- - - - - - - - - - - - - - - jI
2400 I
HIGH RATE TEST
I
-
c.:>
2200
-.
---
.... ,--
iii \
......
>:..
-_. I
w 2000
0::
~
Vl
w
0::
Q.
1800
17 lO P G
-...
r-.. ~
......
".
-- ...........
........
--. , r-, -
--
- f---
". "
,
0
"I(
w 1600 ..........
-
:I:
..J
..J
- "--. / -B G BPRE WEl
~ 1400 . '."~ -- r- .- -
Co'
z
~
0
..J 1200
\ .. r -7 ru alNC WE L
"" "- ~,~
I.L.
(
'-..
"-~
1000
o 20 40 60 BO 100 120 140 160 1ao 200 220
FLOW RATE (MMSCFD)
3500
<
Vi
a-
orr...
:::3
II) 7"
II)
I)
r... 3000
a-
I) IPR
(5
::L 9-5/8" TUBING
2650
E
0
+oJ
+oJ 2500
0
CD
0'1
c:
'i
0
i:L
2000
10 30 50 70 90 110 130 150
MMSCF/0
."
OlHlJlS
CO2 Concentration 15
...TOTAL - &,000 1,100 ""t."dOO
H2 S Concentr\2tlon , PPM 50 I'UMJN[ + ACCIEDllMS 1.000 1,000
TABLE 1 - Basic Reservoir Data-Arun Field TABLE 2 - 7" vs Big Bore Tubing Completion
Cost Comparison