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Vincent Racine
Product Line Manager
August 2011
1 Best Practices
2 Connector Inspection Tools
3 Connector Inspection Criteria
4 Automating Connector Inspection
5 Connector Cleaning
6 Failing Connectors: Possible Causes
Microscope
Very affordable
Only allows male connector ends inspection
May not be always secure enough to inspect live fibers
Manual inspection:
Acceptance level may vary greatly from a user to another
User may pass a defective connector, which can translate into additional truck rolls
User may systematically fail a good connector, which can lead to unnecessary rejects
Qualification
IPC 8497-1
Cleaning Methods and Contamination Assessment for Optical
Assembly
http://www.ipc.org/
Core Core
0-65 m 0-25 m
Cladding Cladding
65-120 m 25-120 m
Adhesive Adhesive
120-130 m 120-130 m
Contact Contact
130-250 m 130-250 m
No limit <2 m
No limit 3 m
B: Cladding 5 from 2 5 m
None >3 m
None >5 m
ConnectorMax will save valuable time where it matters the most: in the field
EXFO is a pioneer in developing inspection tools integrated into test solutions
ConnectorMax was the first analysis software to be integrated into a test instrument
Using ConnectorMax, entry-level technicians will automatically get:
Connector certification against IEC and IPC standards
Detailed analysis information
Full report documentation
ConnectorMax provides:
Reporting capabilities for record keeping
Proof of compliance to IEC or IPC
standards
Detailed defect analysis
Mechanical
splice
Dry method
An efficient technique for removing light contaminants
Often considered the technique of choice in a controlled manufacturing environment
where speed and ease of use are important factors
Advantages Disadvantages
Convenience of readily available tools Can possibly create electrostatic charges
Fast and easy Not effective in removing all contaminant types
Wet method
The main purpose of using the wet-solvent approach is to raise dust and contaminants
from the connectors endface to avoid scratching the connector
The most widely-known solvent in the industry is the 99.9% isopropyl alcohol (IPA),
which removes most contaminants
Advantages Disadvantages
Can dissolve complex soils and Can leave residue on the ferrule when too much
contaminants solvent is used and not properly dried
Eliminates the accumulation of Solvent choice can be confusing with issues of
electrostatic discharge on the ferrule performance and EH&S
Advantages Disadvantages
Cleans all soil types
Reduces potential static field soil accumulation
Requires multiple
Automatically dries moisture and solvent used in the cleaning process
products
Captures soil in wiping material as an integrated aspect of cleaning procedure
Not expensive
Wet residue:
Most often caused by an improper cleaning
techniquefibers must be dried after a wet
cleaning
When drying, remaining dust particles will
migrate toward the core
After drying
Proper cleaning will remove the residue
Oil residue:
Most often caused by touching the fiber
endusers must never touch fiber ends
An oil residue may act as a matching gel:
May not affect IL and RL short term
May trap dust and increase IL and RL
with time
Before mating:
After mating:
Patch Panel
2011 EXFO Inc. All rights reserved. 32
Connector Issues
Circular residue:
Most often caused by improper cleaning
technique
Show when fiber is mated while still wet
Patch Panel
Scratches:
Are linear defects in nature
Are critical if appearing in the core area
May originate from mishandling or improper
cleaning technique
Are permanent defects
May be normal if they are on the ferule surface
(contact zone) depending on manufacturing
techniques and connector grade
Scratches:
May appear as light or dark defects
May be hard to see with the naked eye
Are critical if appearing in the core area of SM fibers
August 2011