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Condition Monitoring

Solutions

Vibration Analysis Report Of

ONGC PETRO ADDITION LTD

SPM Instrument India Pvt. Ltd.


Fortune Chambers, 4th Floor, Silicon Valley, Madhapur, Hyderabad 500 081, Andhra Pradesh, INDIA
Phone : 91 40 444 55555 / Fax : 91 40 444 55500 ; E-mail: consultancy@spm.co.in; www.spm.co.in
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Vibration Inspection Site Information


Customer ONGC PETRO ADDITION LIMITED.
Address OMKARA COMPLEX, VADODARA-390011
Contact Person

Phone
E mail
Date of Visit
Vibration Analyst Mr. S.Amaresh; consultancy@spm.co.in

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Report Content:
1. Machine Data
2. Machine Diagnosis
3. Summary of Inspection
4. Machine Condition Report

Scope: This Report contains fault diagnosis with analysis and recommendations for
corrective actions. This is all supported by spectrum plots for each point of the equipment
identified as being defective. We employ a coding system, which makes it easy to
understand the criticality of the fault and how quickly it needs to be investigated.

Measurement: An overall vibration reading measured in mm/sec RMS used to determine


general mechanical and electrical fault within rotating machinery.

Equipment Used: Leonova Infinity Dual Channel Analyzer

Evaluation of rotating machine condition as per ISO 10816-3 Vibration Severity


Standard: The ISO committee has completely revised the old ISO 2372 Vibration severity
standard for evaluating In-situ performance of rotating machines. The new standard ISO
10816-3 accommodates the many changes that have taken place in the design and
operating frequencies of modern process machinery.

Classification according to Machine Type and Application- A significant difference in


the design, type of bearings and support structures requires a separation into different
groups. Machines in these groups may have horizontal, vertical or inclined shafts and can
be mounted on rigid or flexible supports

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SUMMARY REPORT
Sl
Name of Health Pa
.
the Condit Recommendations ge
N
Machine ion No.
o
NORM No specific maintenance action is suggested now please continue
1 11-PM-504A 5
AL usual operation and keep recording data for future trending.

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Machine
Machine Name: 11-PM-504A Condition
Normal
DATE OF DATA COLLECTION : 20-12-2016 12:10
DATE OF REPORT SUBMISSION :21-12-2016
PM

Analysis: There are no significant peaks perceptible in the spectrum.

Recommended Action Plan:


1. No specific maintenance action is suggested now please continue usual operation and keep
recording data for future trending.

Machine Data
RPM 1490 RPM
KW 660 KW

As Per ISO 10816 Standard Class IV


machine
Vibration Limit Machine Condition
Up to 4.5 mm/sec. Normal
4.5to 11.2 mm/sec. Marginal
Above 11.2 mm/sec. Critical

Measuring Results:
Velocity (RMS) Acceleration(RMS)
Location Horizontal Vertical Axial Horizontal Vertic Axial
al
MOTOR NDE 1.01 0.51 0.99 1.60 2.17 0.66
MOTOR DE 1.04 0.77 0.82 0.69 0.56 0.61
PUMP DE 2.26 1.17 0.56 2.36 1.31 1.05
PUMP NDE 1.66 1.66 0.57 2.01 1.88 1.21

Overall Vibration Readings:


The maximum overall vibration amplitude recorded was 1.04 mm/sec in Horizontal direction at Motor
DE; 2.26 mm/sec in Horizontal direction at Pump DE Bearing.

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