Вы находитесь на странице: 1из 21

PERFORMANCE OF SERVO SYNTHETIC FIRE

RESISTANT GOVERNOR OIL IN SEVERE CONDITION

Mr. S Majumdar, AM(TS)


West Bengal State Office
Indian Oil Corporation Ltd

Mr. Sanjay Das Sr. Mgr (M)


Durgapur Projects Ltd
WHY FIRE RESISTANT FLUID

Todays hydraulic fluid performance demands have increased in


operating pressure, safety & reliability

As operating pressures increase, the risk of fire from ruptured lines


also increases which has the potential to cause devastation

Electro Hydraulic Controls (EHC) used for governing steam supply is


such an application
WHAT IS FIRE-RESISTANT HYDRAULIC FLUID
Properties:
The fluid must resist ignition
It should have the ability to snuff the flame and prevent it from spreading
when the source of ignition is present
Fluid must be self-extinguishing when the source of flame is removed
ISO 6743 Classifications:

Sl No. Type Composition

1 HFA Emulsions or solutions containing more than 80% water


2 HFB Water in oil (invert) emulsion; Water content >45%
3 HFC Polymer in water ( water glycols)
4 HFDR Water free synthetic fluids Phosphate esters
5 HFDU Synthetic fluids containing no water and of other
compositions eg. polyol esters

Most common for EHC System in turbine: Phosphate Ester based hydraulic
fluids . It is because only Phosphate Ester types are Self extinguishing
SERVOSYNTURBO GF 46 : PROPERTIES
Servosynturbo GF 46: This fire resistant turbine governor fluid is phosphate ester
based, providing highest fire resistance with excellent lubrication and self
extinguishing characteristics
S. No Property Servosynturbo GF 46 BHEL Spec

1 K. Viscosity, cSt
@ 40 Deg C 45.88 41.4-50.6
@ 100 Deg C 4.97 -
2 TAN , mg KOH/g 0.02 0.1

3 ARV @ 50 Deg C, min 15 sec. 3

4 Water Content, ppm 100 < 1000

5 Foaming @ 25 Deg C Tendency, ml /Stability, 0/0 100 /450


sec
6 Demulsibility, min 40-40-0 (2 min) 20min

7 Density @20 Deg C , g/cm3 1.144 1.250

8 Flash Point, Deg C 264 > 235

9 Auto Ignition Temperature, Deg C 560 > 550

10 Chlorine Content, ppm Nil 50

11 Pour Point, Deg C -24 - 18

12 Oxidation Stability, DIN 51373


121 Deg C/168 hrs., 1 Ltr O2/hr
- TAN Change 0.05 < 2.0
APPROVAL COPY OF BHEL
THE DURGAPUR PROJECTS LTD
Incorporated on 6th September 1961
Apart from power generation, it has transmission & distribution network in
and around Durgapur
Total 8 units in DPL out of which 5 has been decommissioned. The running
three units are of 110 MW, 300 MW & 250 MW.
TURBINE GOVERNOR SYSTEM WITH
HP-LP BYPASS SYSTEM
BLOCK DIAGRAM OF LP BYPASS SYSTEM
BLOCK DIAGRAM OF TURBINE
GOVERNOR SYSTEM
DETAILS OF SYSTEM IN DPL
Turbine Governor System:
Make: M/s Bosch Rexroth India Ltd
Sump Capacity: 800 Ltr
Hydraulic Power Unit with 4 Control & 4 Stop Valve

LP Bypass System:
Make: CGI AG Switzerland
Sump Capacity: 800 Ltr
Hydraulic Power Unit with 2 Control & 2 Stop Valve

Inline Oil Pressure: 160 Bar


HYDRAULIC POWER UNIT OF TURBINE
GOVERNOR SYSTEM
HP TURBINE GOVERNOR STOP &
CONTROL VALVE
HYDRAULIC POWER UNIT OF LP
BYPASS SYSTEM
MONITORING THE PERFORMANCE
OF SERVOSYNTURBO GF 46 AT DPL
KINEMATIC VISCOSITY @ 40 DEG C
47
46.5
46
KV @ 40 Deg C

45.5
45
44.5
44
43.5
43
0 10 2500 10000
Running Hours
MOISTURE (PPM)
1000
900
800
700
600
PPM

500
400
300
200
100
0
0 10 2500 10000
Running Hours
TAN (MG KOH/GM)
0.12

0.1

0.08
TAN

0.06

0.04

0.02

0
0 10 2500 10000
Running Hours
CUSTOMER VALIDATION
CONCLUSION
New generation turbine governor fluids should
preferably be of Fire Resistant Type

Servosynturbo GF 46 is one such fluid which is


working satisfactorily in Durgapur Projects Ltd
& has covered more than 10000 Hrs

Some MNC products are available in market


which have similar properties but the cost is
much more than of that of Servosynturbo GF 46
CONCLUSION
We have supplied to NTPC Gadarwara & NTPC
Mauda & received order for NTPC Unchahar

Using our product, customers can be benefitted in


terms of:
Cost of product
Technical support
Low top up
Long life
Ease of availability
THANK YOU

Вам также может понравиться