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CLIENT : SSPD
PROJECT MANAGEMENT : HILL INTERNATIONAL
CONSULTANT : CANSULT MAUNSELL | AECOM
MAIN CONTRACTOR : ARABIAN CONSTRUCTION COMPANY VOLTAS LIMITED
MEP-SUBCONTRACTOR : VOLTAS LIMITED
METHOD STATEMENT FOR INSTALLATION OF HVAC DUCT WORK, DUCT ACCESSORIES, ACOUSTIC LINING
AND THERMAL INSULATION
1 5 8 4 0 D A P W 0 8 M S
First Issue
Rev Date Description of Compiled by Checked Approved Approved
No. DD-MM-YY Revision VOLTAS ACC QA-QC ACC - CM ACC PM
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ETIHAD TOWERS PROJECT ABU DHABI
CLIENT : SSPD
PROJECT MANAGEMENT : HILL INTERNATIONAL
CONSULTANT : CANSULT MAUNSELL | AECOM
MAIN CONTRACTOR : ARABIAN CONSTRUCTION COMPANY VOLTAS LIMITED
MEP-SUBCONTRACTOR : VOLTAS LIMITED
METHOD STATEMENT FOR INSTALLATION OF HVAC DUCT WORK, DUCT ACCESSORIES, ACOUSTIC LINING
AND THERMAL INSULATION
CONTENTS
Sr. Subject
1.0 Scope
2.0 References
3.0 General
4.0 Resources
4.1 Materials
4.2 List of Equipment
4.3 Personnel
5.0 Definitions & Abbreviations
6.0 Procedure
6.1 Pre Installation Procedures
6.2 Method of Installation
6.3 Splitter/Volume Control Dampers
6.4 Fire Dampers
6.5 Access Opening
6.6 Acoustic lining & Method of Installation
7.0 Quality Control
8.0 Safety
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2 of 11
ETIHAD TOWERS PROJECT ABU DHABI
CLIENT : SSPD
PROJECT MANAGEMENT : HILL INTERNATIONAL
CONSULTANT : CANSULT MAUNSELL | AECOM
MAIN CONTRACTOR : ARABIAN CONSTRUCTION COMPANY VOLTAS LIMITED
MEP-SUBCONTRACTOR : VOLTAS LIMITED
METHOD STATEMENT FOR INSTALLATION OF HVAC DUCT WORK, DUCT ACCESSORIES, ACOUSTIC LINING
AND THERMAL INSULATION
1. SCOPE: -
This Method Statement covers the on site installation of HVAC Duct work, Duct Accessories,
Acoustic lining & thermal insulation and the requirements of checks to be carried out.
2. REFERENCES: -
3. GENERAL: -
i. The ducts are made from GI sheet as ASTM A 653/A 653M FS Type B with G60/Z180
coating as per standards and approved construction schedule. The proposed GI duct work
is used to distribute treated air from the Air Handling units/Fan coil units to be confined
space to be conditioned with specific temperature. Also the proposed ductwork is used to
extract foul air from the toilets and kitchen hoods from the occupied space and for
ventilation purpose.
ii. HVAC duct work generally includes all types of Supply Air Duct, Return Air Duct, Fresh
and Exhaust Air Duct and their accessories such as duct elbows, offsets, transformation
pieces, branch off pieces, tee connections, access doors, split damper, fire dampers,
motorized fire and smoke dampers, volume control dampers, sound attenuators, flexible
duct connector and insulation.
iii. Heat flows from a higher temperature region to one at a lower level of temperature. Hence
there is a continuous flow of heat. Any material that offers resistance to the flow of heat
through it is known as thermal insulation.
4. RESOURCES: -
4.1. Materials:
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3 of 11
ETIHAD TOWERS PROJECT ABU DHABI
CLIENT : SSPD
PROJECT MANAGEMENT : HILL INTERNATIONAL
CONSULTANT : CANSULT MAUNSELL | AECOM
MAIN CONTRACTOR : ARABIAN CONSTRUCTION COMPANY VOLTAS LIMITED
MEP-SUBCONTRACTOR : VOLTAS LIMITED
METHOD STATEMENT FOR INSTALLATION OF HVAC DUCT WORK, DUCT ACCESSORIES, ACOUSTIC LINING
AND THERMAL INSULATION
4.3. Personnel:
Construction Manager
Construction Engineer
Site Engineer/Site supervisor
QA/QC Engineer
Safety Officer
Site Foreman
Pipe fitters/Welders
Helper
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4 of 11
ETIHAD TOWERS PROJECT ABU DHABI
CLIENT : SSPD
PROJECT MANAGEMENT : HILL INTERNATIONAL
CONSULTANT : CANSULT MAUNSELL | AECOM
MAIN CONTRACTOR : ARABIAN CONSTRUCTION COMPANY VOLTAS LIMITED
MEP-SUBCONTRACTOR : VOLTAS LIMITED
METHOD STATEMENT FOR INSTALLATION OF HVAC DUCT WORK, DUCT ACCESSORIES, ACOUSTIC LINING
AND THERMAL INSULATION
CM - Construction Manager
MC - Main Contractor
CE - Construction Engineer
SE - Site Engineer/Site Supervisor
QC-E - Quality Control Engineer
FM - Foreman
SO - Safety Officer
6. PROCEDURE
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5 of 11
ETIHAD TOWERS PROJECT ABU DHABI
CLIENT : SSPD
PROJECT MANAGEMENT : HILL INTERNATIONAL
CONSULTANT : CANSULT MAUNSELL | AECOM
MAIN CONTRACTOR : ARABIAN CONSTRUCTION COMPANY VOLTAS LIMITED
MEP-SUBCONTRACTOR : VOLTAS LIMITED
METHOD STATEMENT FOR INSTALLATION OF HVAC DUCT WORK, DUCT ACCESSORIES, ACOUSTIC LINING
AND THERMAL INSULATION
Ensure that ducts have been tested before applying insulation SS/FM
materials.
Ensure that surfaces are clean, foreign material removed, and dry. SS/FM
7. The Site Supervisor/Foremen will also check that proper tools and SS/FM
equipment are available to carry out the work and are in compliance
with contract specification.
8. The Site Supervisor also explains the tradesmen regarding safety SS/SO
precautions to be observed and ensure that all the workers involved in
the job have under gone safety induction program.
6 of 11
ETIHAD TOWERS PROJECT ABU DHABI
CLIENT : SSPD
PROJECT MANAGEMENT : HILL INTERNATIONAL
CONSULTANT : CANSULT MAUNSELL | AECOM
MAIN CONTRACTOR : ARABIAN CONSTRUCTION COMPANY VOLTAS LIMITED
MEP-SUBCONTRACTOR : VOLTAS LIMITED
METHOD STATEMENT FOR INSTALLATION OF HVAC DUCT WORK, DUCT ACCESSORIES, ACOUSTIC LINING
AND THERMAL INSULATION
7 of 11
ETIHAD TOWERS PROJECT ABU DHABI
CLIENT : SSPD
PROJECT MANAGEMENT : HILL INTERNATIONAL
CONSULTANT : CANSULT MAUNSELL | AECOM
MAIN CONTRACTOR : ARABIAN CONSTRUCTION COMPANY VOLTAS LIMITED
MEP-SUBCONTRACTOR : VOLTAS LIMITED
METHOD STATEMENT FOR INSTALLATION OF HVAC DUCT WORK, DUCT ACCESSORIES, ACOUSTIC LINING
AND THERMAL INSULATION
26. Paint buried metal duct work with factory jacket with one coat and seams CE/SE/SS/
and joints with additional coat of asphalt base protective coating. FM
27. Encase buried metal duct work in 3 inch minimum of concrete. Provide CE/SE/SS/
adequate tie-down points to prevent ducts from floating and during FM
placement.
28. Provide residue traps in kitchen hood exhaust ducts at base of vertical SE/SS/FM
risers with provisions for clean out.
29. Ensure identification labels are provided in accordance to BS1710 to CE/SE/SS/
identify flow direction and services FM
Ensure whether the following details are adhered while starting insulation. CM/CE/SE
Thickness Proposed: 25 mm thick fiber glass insulation for all conditioned area.
The density of the insulation material shall be 24 kg/cu.m (Supply air ducts,
extract air ducts, transfer air ducts etc. within the building)
8 of 11
ETIHAD TOWERS PROJECT ABU DHABI
CLIENT : SSPD
PROJECT MANAGEMENT : HILL INTERNATIONAL
CONSULTANT : CANSULT MAUNSELL | AECOM
MAIN CONTRACTOR : ARABIAN CONSTRUCTION COMPANY VOLTAS LIMITED
MEP-SUBCONTRACTOR : VOLTAS LIMITED
METHOD STATEMENT FOR INSTALLATION OF HVAC DUCT WORK, DUCT ACCESSORIES, ACOUSTIC LINING
AND THERMAL INSULATION
Definition:
Acoustic lining is used to line an air conditioned ducts in order to control air bound noise.
Sound liner is specially designed to provide expected sound absorption to acoustically as air
conditioned equipment.
Specification:
The insulation material shall be of Fibre glass of 25 mm thick and 24kg/cu.m density.
METHOD OF INSTALLATION
1. Clean inside surface area of the duct and make it dust free. CE/SE/FM
2. Ensure the length of duct to be acoustically treated as per approved shop CE/SE/FM
drawing.
3. Cut the required section and sizes corresponding to the duct sizes with a CE/SE/FM
sharp edge knife.
4. Apply the adhesive all four sides uniformly in the internal duct surface CE/SE/FM
and allow the adhesive to soak for sometime.
5. Ensure the distance of acoustic lining is maintained from unit as per CE/SE/FM
specification standards.
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9 of 11
ETIHAD TOWERS PROJECT ABU DHABI
CLIENT : SSPD
PROJECT MANAGEMENT : HILL INTERNATIONAL
CONSULTANT : CANSULT MAUNSELL | AECOM
MAIN CONTRACTOR : ARABIAN CONSTRUCTION COMPANY VOLTAS LIMITED
MEP-SUBCONTRACTOR : VOLTAS LIMITED
METHOD STATEMENT FOR INSTALLATION OF HVAC DUCT WORK, DUCT ACCESSORIES, ACOUSTIC LINING
AND THERMAL INSULATION
6. Apply self adhesive pins both horizontal and vertical surface at SE/SE/FM
approximately 500 mm centres each direction.
7. Make sure the acoustic liner is properly fastened and undamaged. SE/SE/FM
8. Ensure that the duct sizes maintained to be internal side of the acoustic SE/SS/FM
lining.
6.5.1 Ensure that splitter dampers /VCDs are provided where necessary to facilitate the air
balancing as required as per approved shop drawings.
6.6.1 Ensure Fire and MFS Dampers are provided wherever ducts passing through a fire
Rating wall/floor and in positions as shown in approved shop drawing.
6.6.2 Ensure that fire dampers are fitted with fusible link and as per approved material
submittal.
6.6.3 Ensure that all fire dampers are installed in accordance with the manufacturers
instructions.
6.6.4 Ensure that fire dampers shutters can be lifted through that access door to install the
fusible links.
6.7.1 Ensure that access doors in the duct work are provided as indicated in approved shop
drawing.
6.7.2 Ductwork less than 200 mm width/height will be installed with flanges on discharge
side of fire dampers to have easy access to fusible links by removing it.
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10 of 11
ETIHAD TOWERS PROJECT ABU DHABI
CLIENT : SSPD
PROJECT MANAGEMENT : HILL INTERNATIONAL
CONSULTANT : CANSULT MAUNSELL | AECOM
MAIN CONTRACTOR : ARABIAN CONSTRUCTION COMPANY VOLTAS LIMITED
MEP-SUBCONTRACTOR : VOLTAS LIMITED
METHOD STATEMENT FOR INSTALLATION OF HVAC DUCT WORK, DUCT ACCESSORIES, ACOUSTIC LINING
AND THERMAL INSULATION
6.7.3 Access openings shall be rigidly framed and fitted with air tight covers as shown in
approved drawing.
6.7.4 Ensure test holes are provided to permit of pitot tubes and other test equipment which
will be plugged off with rubber grumates once testing and balancing activity is
completed.
7. QUALITY Responsibility
1. QCE along with construction Engineer and Construction Engineer & CE/SS/QCE
Site Engineer will monitor that all components are installed as per
contract specifications and approved submittals.
2. Work Inspection Request (WIR) shall be submitted by Construction CE/SS/QCE
Engineer to QA/QC for the verification and closing the inspection with
main Contractor/Consultant.
8. SAFETY
Responsibility
1. Work will commence as per safety regulations laid down in the contract SE/SO
specification and project safety plan
2. Proper safety harness to be used and secured, if required SE/FM/SO
3. All personal protective equipment shall be used as appropriate SE/FM/SO
according to the nature of the job
4. Housekeeping shall be of good standard and all cut pipes and debris SE/FM/SO
shall be removed
5. Good ventilation for duct work insulation shall be ensured. SS/FM/SO
6. Ensure that all the personnel involved in the work are safety inducted. SS/FM/SO
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