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 Project Title

Sea water filtartion study and optimisation.

Hydrocarbon sampling : Study of different sampling methods.

Troubleshoot crude blend BS&W and salt window deviation

between provisional and actual at MTF

Particulate matter in ATF. Trouble shooting and method of

monitoring from production unit till vessel loading.

C5-C8 hydrogenation reactor model

Captive power plant modeling & overall fuel optimization (exploring

pro steam software)

Modeling for reaction process (e.g., MTBE reaction, MEG reaction)

Modeling of non conventional exchangers (stabbed in reboiler /

Jacketed vessel heat transfer)

Studying HT impact of modifying fired heater internals for capacity

increase

Modeling and Max stretch capacity evaluation for Process

Condensate Sour Water Stripper Unit (J3)

Kinetic Modeling of Deactivation rate of Methanation/CO shift

Catalyst in Aspen Plus / Aspen Custom Modeler (ACM)

Hydraulics calculations for Slurry section of Gasification unit using

standardized procedure.

Developing Pumping loop Hydraulics models for Chloride Stripper

Unit using standardized procedure. Adequacy check at 112%
capacity
Modeling of Liquid Sulphur Degassing section of Sulphur Recovery
Unit.

Modeling of Molecular sieve adsorber of ASU in Aspen adsim.

Solve differential equations involving force/momentum balance

using MATLAB to estimate surge pressure for fluid moving in long
distance piping of 10 kms and fast closing valve at its end.

Method/ relations for slurry hydraulics

Two phase flows regime and slug frequecy prediction

Steam consumption optimization in Storage Tanks/LPG Driers/

Piping at ZRTF

OMPro (Operating management professional ) system logbook

/Field executive ODR Operator driven reliability ) system
optimization at ZRTF

Fire Water Treatment and Quality Improvement.

Impact of chemicals on Electronic components

Extruder Product Cutting Issue

Total monomer ratio Optimization

Improvement in reliability of WAO unit

ETP performace improvement

Aromatics complex simulation flowsheet for what if analysis of

different feed, production scenario

Modelling of Isomar/Tatoray reactor and generation of

vectors/inputs for LP model update

HNUU Stripper operation for Faster product specifications,

particularly Sulphur target.
Study of High stack temperature of EDC furnace H210/H220

Dowtherm heater efficiency

Chips conveying system

PTA tubular conveyors

To study the probable reasons for the jamming of latex pump at

stripper bottom

To study the limitations of DEG to TEG (DTT) Section in operating

at 30 TPD TEG load and suggest the corrective actions.

To Study PVC Plant slurry stripping system adequacy at 78 m 3/hr

feed rate

OXY reactor feed Preheaters Limitation study and adequacy

check at for VCM plant load of 1100 TPD

HMB for GHU unit

Alternate options for GHU 2nd stage feed heating instead of H-740.

Alternate Options for GHU 1st stage regeneration stream heating

instead of H-710.

Comparison of RB column performance of PE1 & 2 & studying the

reason for limitation

FE feed drier debottleneck study

FE purifier debottleneck study

Energy Conservation and Optimization by utilizing the available

resources in PX plant.

Heat integration in LPG dryer system

Inventory reduction and process optimization in LAB plant

Energy Conservation and Heat integration in BA601 heater

Evaluation of factors affecting scale up in a bioprocess

Polyolefin blends and composite preparation and characterization

C5-C8 hydrogenation reactor model

Captive power plant modeling & overall fuel optimization (exploring

pro steam software)

Modeling for reaction process (e.g., MTBE reaction, MEG reaction)

Modeling of non conventional exchangers (stabbed in reboiler /

Jacketed vessel heat transfer)

Studying HT impact of modifying fired heater internals for capacity

increase

Modeling and Max stretch capacity evaluation for Process

Condensate Sour Water Stripper Unit (J3)

Kinetic Modeling of Deactivation rate of Methanation/CO shift

Catalyst in Aspen Plus / Aspen Custom Modeler (ACM)

Hydraulics calculations for Slurry section of Gasification unit using

standardized procedure.

Developing Pumping loop Hydraulics models for Chloride Stripper

Unit using standardized procedure. Adequacy check at 112%
capacity

Modeling of Liquid Sulphur Degassing section of Sulphur Recovery

Unit.

Modeling of Molecular sieve adsorber of ASU in Aspen adsim.

Solve differential equations involving force/momentum balance
using MATLAB to estimate surge pressure for fluid moving in long
distance piping of 10 kms and fast closing valve at its end.

Method/ relations for slurry hydraulics

Two phase flows regime and slug frequecy prediction

Standalone dynamic simulation model development for critical

equipment

Development of Dynamic Simulation models to Support In-House

Operator Training Simulator (OTS) projects

Replacement of tar stills with common vacuum column at DMD

VCM plant

Optimization of PVC polymerizer reactor operation

Separation ofCS2, n-pentane and i-pentane using Divided Wall

column (DWC) .

MTBE production from isobutylene & Methanol using Reactive

distillation
 Project Scope

Overall study of all 3 filtration and suggest action plan to meet the oveall
sea water requirement

Overall study of hydrocarbon tanks sampling and suggest action plan to

get representative samples of floating roof tank for Crude.

Overall study of crude blend and suggest improvement to avoid

deviation between provision and actual.Suggest action plan for online
analysis of crude blen headers.
Study the ATF handling and production parameter for units suggest
improvement plan.

Literature survey & modeling of C5-C8 hydrogenation reactor

Modeling and optimization of overall fuel usage in complex

Literature survey & modeling for reaction process

Literature survey & find out modeling equations to model & analyze
performance of heat exchanger

Literature survey and study / analyze whether by modifying fired heater

internals (e.g., tube OD etc) can we increase heater duty

a) Design case Validation and & Flowsheeting of unit in Aspen Plus

b) Design Case Evaluation of Exchangers in HTRI
c) Sensitvity Analysis of key variables
d) Max capacity Evaluation
e) Report Writing

a) Literature survey for identifying suitable kinetic expression and

parameters for deactivation reactions
b) Improving the present reactor model after including deactivation
kinetics.
c) Prediction of Catalyst life and validation with design data
d) Report Writing

a) Development of Hydraulics (Excel based) model using latest

Isometrics and equipment datasheets.
b) Comparison of Design Case and Max capacity (118%) scenario
c) Report Writing

a) Development of design case Hydraulics (Excel based) model using

latest Isometrics and Pumps/valves datasheets.
b) Adequacy at target capacity
c) Report Writing
a) Literature Survey and Model development for associated equipment
b) Design Case validation and Adequacy at target case
c) Report Writing

a) Model Development and Design Case validation

b) Adequacy at target case

Literature Survey, develop model in MATLAB, Report Writing.

Literature Survey, Developing Model equation, Solving equations using

MATLAB/ Excel VB, Report Writing.
Literature Survey, Developing Model equation, Solving equations using
MATLAB/ Excel VB, Report Writing.
Study of heating arrangements, evaluation of efficiency of heating
system, sources of heat loss and control of heat loss. Quantification and
comparison of benefits.
Different activities and logging of activities by shift team. Present
utilization of OMPro/ODR. Additional activities which can also be
logged /carried through OMPro/ODR.

Deciding Key parameters for the service. Evaluating present quality and
effectiveness of present treatment. Development in treatment of such
system. Comparative study of existing and other developments, cost
benefit analysis of other systems.

Study the present system & work on latest technological advancements

for improvements.

Troubleshooting for PP Product cutting issue / chains / agglomerate etc

Optimization of Hydrocarbon flaring

Spent caustic inventory management

Meeting ETP outlet stream specifications

Study and simulate effect/impacts on production of Aromatics complex

due to changes in feed compositions

Isomar and Tatoray unit catalysts, reactions, and reactor operations

To study current and previous stripper operations parameters

Study of Furnace design
Study of Furnace WHB section design
Comparison of the actual conditions with the design parameters
Finding out the reasons for deviation

Effeciency Optimization and Productivity Improvements in PET areas

Effeciency Optimization and Productivity Improvements in PET areas

Effeciency Optimization and Productivity Improvements in PET areas

Study of pump seal plan and importance of type of impeller in elastomer

service

Study of the operating conditions of the distillation columns, overhead

condensers, reboilers, ejector system.

Slurry stripping column feed pump, Line sizing, Control valves and Spiral
Exchanger & Overhead condenser adequacy to be checked.

Ethylene/Air/Oxygen/HCL Feed Preheater Thermal adequacy study.

To prepare heat and mass balance of GHU section post EFF project at
turn down condition.(without external stream)

Alternate options for GHU 2nd stage feed heating instead of H-740.

Alternate Options for GHU 1st stage regeneration stream heating instead
of H-710.

To prepare simulation models for both the columns for design & actual
cases & go through the actual process from filed & panel

To prepare simulation models for the driers & calculate the required rise
in height & regeneration gas quantity

To prepare simulation models for the purifiers & calculate the required
rise in height & regeneration gas quantity

1. Study to replace existing Platformer BFW circulating water pump

(G3055A/B) with a smaller capacity pump.
2. Study for Utilization of Tatoray BTS bottom pumps in prefractionation
rerun column bottoms in A001 running case to enhance capacity

Study to recover and utilize waste heat from LPG dryer regeneration loop

Feasibility study to bypass Pacol FSD (FA201) and direct transfer of BE

rerun overheads to Pacol reactor.

Heat recovery by Installation of additional convection tubes in BA601 (FE

Charge heater)
The study would entail fermentation at various scales and defining the
factors that is critical in translating process parameters as the scale
becomes large.
Blending in various proportion and in various extrusion condition
followed by characterization study

Literature survey & modeling of C5-C8 hydrogenation reactor

Modeling and optimization of overall fuel usage in complex

Literature survey & modeling for reaction process

Literature survey & find out modeling equations to model & analyze
performance of heat exchanger

Literature survey and study / analyze whether by modifying fired heater

internals (e.g., tube OD etc) can we increase heater duty

a) Design case Validation and & Flowsheeting of unit in Aspen Plus

b) Design Case Evaluation of Exchangers in HTRI
c) Sensitvity Analysis of key variables
d) Max capacity Evaluation
e) Report Writing

a) Literature survey for identifying suitable kinetic expression and

parameters for deactivation reactions
b) Improving the present reactor model after including deactivation
kinetics.
c) Prediction of Catalyst life and validation with design data
d) Report Writing

a) Development of Hydraulics (Excel based) model using latest

Isometrics and equipment datasheets.
b) Comparison of Design Case and Max capacity (118%) scenario
c) Report Writing

a) Development of design case Hydraulics (Excel based) model using

latest Isometrics and Pumps/valves datasheets.
b) Adequacy at target capacity
c) Report Writing

a) Literature Survey and Model development for associated equipment

b) Design Case validation and Adequacy at target case
c) Report Writing

a) Model Development and Design Case validation

b) Adequacy at target case
Literature Survey, develop model in MATLAB, Report Writing.

Literature Survey, Developing Model equation, Solving equations using

MATLAB/ Excel VB, Report Writing.
Literature Survey, Developing Model equation, Solving equations using
MATLAB/ Excel VB, Report Writing.

Development of Training modules (simulation based) for following Unit

operations:
1. LLDPE reactor with PDS systems
2. Extruder model
3. Furnce module with BMS

1. Development of dynamic Simulation models for 2 Process Area Models

(PAM) of In-house project
2. Start-up and shutdown of developed PAMs
3. HMB validation of PAMs
4. Integration with Graphics
Conducting feasibility study & preliminary basic engg preparation for
Replacement of tar stills with common vacuum column at VCM plant

Feasibility study for enabling operation of all three reactors at PVC plant
uniformly w.r.t cooling media and initiator type (to reduce quality
variation)

a. Literature survey.
b. Selection of thermodynamic model.
c. Configuring a DWC using Aspen Plus.
d. Compare two column approarch, single column approach & DWC
approach for the separation.

a. Literature survey.
b. Developing Fortran user subroutine for reaction kinetics
c.Configuring reactive distillation Column Model
d. Linking Aspenplus & Fortran user subroutine kinetics