Dana Composite Panels Cladding Profiles

www.danagroups.
com
PROFILES
AND
CLADDING
DIVISION
MISSION
To maximize value for our worldwide client base by supply of high quality steel products,
providing related services and solutions while utilizing innovative technologies and a team
of motivated employees, focused on continuous improvement, highest business standards,
work ethics and corporate citizenship.
Dr. Birbal Singh Dana

Founder, Chairman & Managing Director
Dr. Birbal Singh Dana was formally a General surgeon by profession.

He had a commendable stint at the University Hospital of Libya for
over 15 years where he rose to the position of the Head of Department
of Surgery, before he took to entrepreneurship in 1991. Having sound
business acumen, he put his principles of honesty, diligence and
patience to practice in his venture.
A person with vision and vigor, he has been the principal force behind
the phenomenal growth of the Group and under his leadership the
company has come to be the most respected and widely diversified
business house in the Middle East.
VISION
We aspire to be the global steel industry benchmark for the worlds most reliable and innovative
steel manufacturer, service and solution provider in the steel industry.
DANA GROUP : PROFILES AND CLADDING DIVISION

2
ABOUT THE GROUP
Dana Group of Companies from the time of its inception in 1991 has strongly believed in a
customer centric approach and this has been the norm followed across the corporate office,
showrooms, manufacturing units, trading companies and associate offices.
With an annual turn-over of US$500 million in the financial year of 2004-2005, the company
has only seen a phenomenal growth and has grown into a family of over 500 hard-working
professionals committed to serving Dana Groups customers.
The Group has successfully expanded its operations to several countries with the corporate
office and showrooms in Dubai, trading companies in India and Dubai, associate offices in Libya,
Iraq, West-Africa and South-Africa, manufacturing units backed by highly experienced R&D
personnel in UAE, Libya and India.
CORE VALUES
We uphold honest business practices and nurture a mutually respectful and beneficial
relationship with all our customers and suppliers.
We are passionate about achieving results that exceeds expectations.
We believe our employees are our greatest asset.
We embrace change and are on the lookout to seize new opportunities at all time.
We scale to seek heights of excellence in all that we do.

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DANA GROUP OF COMPANIES
Seven Eagles International Dana Steel Processing Industry
Trading L.L.C., U.A.E.
This is unit of Dana Group at U.A.E has 2 major
Being one of the worlds most geographical- divisions with 2 plants in Ajman & Dubai :
ly diversified steel importers and stockiest,
the company has successfully established CABLE MANAGEMENT SYSTEMS
a laudable position among its customers DIVISION
and become a go to name for all kinds of Equipped with modern technology and
steel requirements, be it in construction, oil infrastructure this division manufactures the
field industries, fabricators or even traders below products that are supplied to various
for that matter.
power plants, electricity boards, engineering
organizations, etc.
Cable Trays / Ladders
Trunkings & accessories
Delta Steel Industries FZC
Perforated sheets
WATER HEATER AND COOLER
MANUFACTURING DIVISION PROFILES & CLADDING DIVISION
Established in the year 2010, to cater to This divisions production capacity has
the booming Libyan construction sector, increased manifold in the recent past and
this division manufactures and exports manufactures the following
water heaters, coolers and chillers. Insulated composite profiled panels
Drywall metal profiles (studs/tracks/furring
COIL AND PLATE SERVICE channels, hat channels)
DIVISION Profiled cladding sheets
This one of a kind manufacturing Sandwich Panels
facility with a max coil load of 30 T, it was GI lintels
established as a part of Danas expansion Purlins
plan. This unit boasts of imported machin-
ery that is capable of handling thickness in
the range of 4-18 mm and 200 mm wide.

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Dana Water Heaters & Coolers Dana Steels Pvt. Ltd.
This manufacturing unit Located in Al-Quoz An outstanding manufacturing
Industrial Area is equipped with state-of-the- facility spread over an area of 35000 sq.m
art facilities and is run by a dedicated team of is equipped with Hi-Tech Contemporary
skilled experts with sound technological knowl- Machinery. A unit of 200 skilled personnel
edge. manufactures high
quality
The unit manufactures a wide range of
products which include
ERW pipe tubes (Electric resistance
Water heater Water coolers
welded pipes, tubes, hollow sections)
Water Chillers Heat Pumps
Water dispensers Scaffolding & formwork systems
Dana Steels is the proud supplier to

leading contractors & infrastructure
Dana Hospitals Pvt. Ltd.
development
Dana hospitals would be the first multi-
specialty private hospital in the capital city of Apika Enterprises, India
Rajasthan. With a vision to make world-class
medical care available to the common man, Apika Enterprises is a manufacturing facil-
Dr. B.S.Dana is aiming to establish state-of- ity and an Import -Export house headquar-
the-art infrastructure to accomplish his goal. tered in Jaipur, India. Employing over 50
The hospital will serve patients from other skilled personnel, the unit manufactures
nations as well through strategic tie ups with steel utensils on a mass scale. With trading
various CSR organizations. offices at New Delhi and Mumbai, India, it
endeavors to serve the B2C market. It also
deals with import and export of plant ma-
chinery and other hardware products for the
domestic and overseas market.

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Profiles &
PRODUCTS Panel Division
Sandwich Panels
Sandwich Panels are used majorly in facades , partition wall
ceilings, architectural claddings , Container constructions, machine
coverings, warehouses, power plants and other industrial and
commercial places. The panels are also used in cold rooms and food
industry construction. Sandwich Panels consists of two outer metal
sheets (steel , aluminum or other) with stabilizing core of insulation
sandwiched between them. The outer surface of the sheets can be flat,
corrugated or any specific design.Insulating material can be
Polyurethane, Polyisocyanurate, Rock Wool or EPS (Expanded
Polystyrene). These panels are manufactured inside Dana Factory in
U.A.E by injecting Polyurethane. Highly sophisticated sandwich panel
press and foaming machine are employed to meet any requirements.
Corrugated Roofing Sheets

Sheets of hot dipped galvanized steel or aluminum are rolled in roll
forming machines to produce a linear corrugated pattern and are cut to
required length. Then they are fixed on purlins by means of self tapping
screws. Different pitch and depth corrugation patterns can be made as
per order.
Decking Sheets
Decking sheets are used as steel roof deck and floor deck. Floor decking
sheets are manufactured by rolling machines using galvanized steel of
thickness 0.70mm -1.50 mm. Floor decking sheet sticks very strongly
into the concrete with strong rib and hence provide very strong
structural platform.Roof Decking sheets provide excellent structural
platform without need of purlin and framing underneath.Roof decking
sheets can withstand various types of loads. Greater span are available
up to 3.0 meters.

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Z & C Purlins
Dana Z & C purlins are manufactured by automatic Purlin rolling
machines in its facility at Ajman , U.A.E .Roofing sheets are fixed on
purlins using screws. The range of purlins manufactured
by Dana varies in depth from 100mm to 450mm and thickness up to 3.0
mm thereby allowing purlins to cater to much larger spans of up to 12.0
meters.
Flashing & Trims

All flashings are manufactured from same material as wall and roof
panels. Maximum length of flashings can be up to 3000mm.Flashing
and trims along with accessories can be used for wide variety of panels,
shingles and tiles.
DANA Accessories
Dana Accessories like cladding screws , Aluminium Pop Rivets , Butyl
Strips , Purlin Tape , Screw Cap , Silicon sealants etc are also
provided as per customer requirements.

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Highlights of DANA Insulated
Sandwich Panels
DANA Sandwich Panels are manufactured in automatic sandwich panel press with Polyurethane
foam injection .Combination of wide variety of facing materials, surface patterns and insulations
offer the customers a wide choice of panels to choose from.
Top & Bottom Sheet

Surface Finish Types Insulation Types
Material Types
Plain Pre Painted Aluminum Polyurethane (PUR)

Corrugated Mill Finish Aluminum Polyisocyanurate (PIR)
Pre Painted Galvanized Steel Mineral Wool / Rockwool
Mill Finish Galvanized Steel Expanded Polystyrene (EPS)
Pre Painted AluZinc
Mill Finish AluZinc
Specification of Top & Bottom Profile Sheet Material

Aluminum Grade A3105 H 16 in mill finish or prepainted
ASTM A653 or other equivalent standards like JIS 3302 , EN
10326 /10327 , IS 277 with Zinc Coating G60 -180gms/m2 or
Galvanized Iron sheets ( GI)
G90 - 275 gms/m2
Galvanized Iron sheets ( GI) ASTM A792 with Coating AZ60-AZ180
Combinations of Top Skin and Liner

Top Skin Liner
GI Mill Finish GI Mill Finish

GI Polyester Coated GI Polyester Coated
GI PVDF Coated GI PVDF Coated
Aluminum Mill Finish Aluminum Mill Finish
Aluminum Polyester Coated Aluminum Polyester Coated
Aluminum PVDF Coated Aluminum PVDF Coated
Alu-Zinc alloy coated steel mill finish Alu-Zinc alloy coated steel mill finish
Alu Zinc alloy coated steel PVDF coated Alu Zinc alloy coated steel PVDF coated
Aluminum Foil 0.05mm thick

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Insulation Specifications
Amount of heat (W) passing through a material
Thermal Conductivity having surface of 1 M2 and thickness 1 M in order
Value to rise temperature by 1oC . Units are W/m K
Thermal conductivity divided by thickness of the

K value material [ W / m2 K]
(Insulation Value)
Also known as Overall Heat Transfer Coefficient. It is

U value determined by the insulation value of the various
(Total Insulation Value) materials forming the panel . [ W / m2 K ] , KCal/m2
h oC , BTU/ F t2 h oF
On Continuous System Density K value
Polyurethane (PUR) 35-40 Kg/m3 0.022 w/m2K

Polyisocyanurate (PIR) 40-45 kg/m3 0.022 w/m2K
Mineral Wool / Rockwool 80-150 kg/m3 0.04 w/m2K
Expanded Polystyrene (EPS) 16-24 kg/m3 0.035 w/m2K
Please Note Lower the K value , better is insulation capability
1. Polyurethane Properties
A Mechanical Characteristic of Foam
Density 35-40Kg/m3 (as per BSEN 1602: 1997)

Tensile Stress 150 kpa (as per BSEN 1608: 1997)
Compression Resistance 100 kpa (as per ASTM C165 : 2000)
Shear Resistance 150 kpa ( as per ASTM 271/ 271M)
Fire Property B2/ B3 as per DIN 4102-1
B Insulation Capacity
K Value - Thermal Conductivity 0.022 W/ mK

Tolerance + /- 0.002

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C Water Absorption of the foam after 24 hours: 1.0 % of Volume
D Closed Cell content > 94%
E Overall Heat Transfer Coefficient ( U ) varies with the thickness of the panel
Polyurethane Panel U Value Chart

Core Thickness in mm
Overall Heat Transfer 40 50 75 100
Coefficient U Value
W / M2 oC 0.525 0.420 0.290 0.210

KCAL / M2 h oC 0.451 0.361 0.247 0.181
BTU / F t2 h oF 0.092 0.074 0.050 0.037
2. Poly isocyanurate (PIR) Foam Properties
A Mechanical Properties
Density 40-45 Kg/m3 (as per BSEN 1602: 1997)

Tensile Stress Greater than100 kpa (as per BSEN 1608: 1997)
Compression Resistance Greater than 100 kpa (as per ASTM C165 : 2000)
Shear Resistance >100 kpa ( as per ASTM 271/ 271M)
Fire Property B2/ B1 as per DIN 4102 - 1
B Overall Heat Transfer Coefficient U Value - W/m2 K
Thickness
35 40 50 60 75 100
In mm
Overall Heat
Transfer Coefficient 0.67 0.60 0.47 0.40 0.31 0.24
U

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3. Mineral Wool Features - For Fire Rated Panels
A Mechanical Properties
Density 80-120 Kg/m3

Tensile Stress 0.040 W/mK ( Average )
Compression Resistance > 70 Kpa ( as per ASTM C165 : 2000 )
Fire Property > 750 oC melting point Al as per DIN 4102-1
B Insulation Capacity
Thickness of mineral Wool (mm) 50 80 100

U Value (W / m2 K) 0.76 0.47 0.37
K value - 0.040 W /mK
Please Note Overall Heat Transfer Coefficient U varies with thickness of the panel
C Fire Properties
Fire Resistance > 750 o C melting point Al as per DIN 4102

Calorific Value <1.8 Mj/ Kg according to EN 13501
A1 as per EN 13501
Combustibility Non combustible as per BS 476 : Part 4
Flame Spread Index 0

Smoke Development Index 0
D Water Absorption of the foam after 24 hours
DIN 4102-1 fire test

Building Material Class Designation
A1 (Mineral Wool Fire Rated Panels)

Class A Non-combustible materials
A2
B1 Not easily flammable
B2 ( PU Panel ) Flammable
Class B
B3 ( PU Panel ) Easily flammable

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Surface Coating Specifications
Various options are available for surface coating of panels .Standard surface coating
specifications are :-
Metallic Top Skin and the liner material ( other than Aluminium Coil ) can be supplied with
surface coating as follows :-
Surface is painted with baked regular modified enamel polyester(RMP), with 5 micron primer and
20 micron coat on the weathering side and 5/7 micron primer on the reverse.
Please Note PVDF , Silicon , Modified Polyester ,Plastisol , ARS shall be applied on request
Types of DANA
Insulated Sandwich Panels
DCP 35 / 200
200mm
35/38
200mm
COVERING WIDTH 1000mm

BOTTOM

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DCP 45 / 250
250
140 250 110
45
Polyurethane core thinckness(T) specified in Table Liner
T
1000 mm (Covering Width)
DCP 45 / 150
150
150 60 30 30 30
45

T
900 mm (Covering Width)
Dana Flat Panel
1.5
4.5
20.5 10 20
20
100 100 100 100 100 100 100 100 100 100
1000 (Covering Width)

1040 (Nominal Width)
Tounge and Groove Joint

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DCP 35(38)/200
SANDWCH PANELS Sandwich Panel
200mm
35/38
Roof and Wall Panel
PVDF Silicon, Modified

Polyester, Plastisol,
ARS shall be applied on
PVDF Silicon, Modified request.
request.

Coefficient U Value
W / M2 K 0.525 0.420 0.290 0.210

KCAL / M2 h K 0.451 0.361 0.247 0.181
BTU / F t2 h oF 0.092 0.074 0.050 0.037

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Section Properties and Load Chart
A Aluminium Skin Sheet - 0.7 mm external, 0.5 mm internal
B GI Skin Sheet - 0.5 mm external , 0.5 mm internal

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DCP 45/250
250
140 250 110

45

T
1000mm (NOMINAL)
Roof and Wall Panel

request.

Coefficient U Value
W / M2 K 0.525 0.420 0.290 0.210
KCAL / M2 h K 0.451 0.361 0.247 0.181
BTU / F t2 h oF 0.092 0.074 0.050 0.037
16

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DCP 45/150
150 60 30 30 30
45

T
900mm (NOMINAL)
Roof and Wall Panel

request.

Coefficient U Value
W / M2 oC 0.525 0.420 0.290 0.210
KCAL / M2 h oC 0.451 0.361 0.247 0.181
BTU / F t2 h oF 0.092 0.074 0.050 0.037
18

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DFP Flat
1.5
4.5
20.5 10 20
20
100 100 100 100 100 100 100 100 100 100
1000
1020
PU Thickness w/m3
General Feature
25mm 0.76
A 35mm 0.54
Mechanical Characteristic of the foam
(At overall density of 35-37 kg/m3) 50mm 0.38
Tensile stress : 150 kpa 75mm 0.29

Compression resistance : 100 kpa 100mm 0.19
Sheer Resistance : 100 kpa
Fire Property : B2/ B3 as per
DIN 4102-1
B
Insulation Capacity
K value (Thermal Conductivity of PU)

0.022W/mK
Tolerance
+/- 0.002
C
Water abosorption of the foam
After 24 hours : 1% of volume

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Rockwool 45/150
SANDWCH PANELS Panels
150 60 30 30 30
45

T
900mm (NOMINAL)
Properties Of Rockwool
Density 80-120 Kg/m3
K- Value 0.040 W/mK ( Average )
Compression Resistance > 70 Kpa ( as per ASTM C165 : 2000 )
Fire Property > 750o C Al melting point as per DIN 4102-1
Insulation Capacity
Thickness of Rock Wool (mm)
Perfect Fire resistance with A1 grade 50 80 100
(EN 13501-1) inflamable material U Value (W / m2 K)
rockwool 0.76 0.47 0.37
Heat Insulation
Fire Properties
Perfect acoustic solutions with
perforated models Fire Resistance
Energy Saver > 750 o C melting point as per DIN 4102
Economy in construction cost Calorific Value
Requires less joint splice as a <1.8 Mj/ Kg according to EN 13501
result of continious process Combustibility
Easy installation A1 as per EN 13501
Color Variety Non combustible as per BS 476 : Part 4
Long Life cycle
Flame Spread Index
Environment friendly product
0
Foam, CC, HCFC free
Non Combustable Smoke Development Index
0
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CORRUGATED
FENCING SHEET
DANA Steel fabricates Steel fencing and aluminum fencing panels in various metal finishes and
materials . Steel fence panels in GI , HDG , Powder coated form are available . Fencing corrugated
sheets an be of any color as per customers requirements :- White(RAL 9002) , blue( RAL 5012) ,
Red , Grey(RAL 7031) or any other RAL Color .
DANA fencing is manufactured with corrugated profiled steel sheets which are prepainted(as per
Color Shade RAL 9002,RAL 5012,RAL 7031 or as per customer requirements).The thickness of
these corrugated can be varied from 0.40mm 0.90mm as per client specifications.
There are two kinds of fencing provided by DANA STEEL :
1) CONTINUOUS CORRUGATED FENCING - in which the corrugated steel sheets are overlapped
such that there is no gap in the fence and it is a continuous stretch of fencing with no gap in the
middle or at the bottom.Such fence is usually back-stayed at regular intervals of 2.5 mtrs with
heavy duty galvanized ERW pipes.
2) DISCONTINUOUS CORRUGATED FENCING - in which panel boards of 2mtr x 2 mtr are fixed on
concrete blocks at every 2 mtr intervals and are back-stayed at the junction.
Detailed drawings are submitted to clients for prior approval before fabrication.
1. CONTINUOUS CORRUGATED FENCING
BLOCK DETAILS
DETAIL-A
DETAIL-B
REAR ELEVATION SIDE ELEVATION DETAIL-C
Specifications
1. Overlapped Sheets with no gap
2. Sheets are supported every 2.5 meters with heavy galvanized ERW Pipes
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1. DISCONTINUOUS CORRUGATED FENCING
REAR BLOCK
FRONT ELEVATION SIDE ELEVATION
FRONT BLOCK
Specifications
1. Concrete blocks are used at every 2.0 meters interval
2. Panel boards 2.0 * 2.0 meters are used

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DANA SINGLE SKIN
PROFILE SHEETS
DANA profiled sheets offer architects and designers a range of choices for roof and wall
cladding such as internal linings, external cladding and for industrial and commercial buildings.
Designed to cinciliate high static characteristic with reduced weight, these sheets guarantee
the optimization of the structures realisation costs while providing safe working platforms.
The main advantages of profiled sheets are that:

They are inexpensive
Allows rapid and rational execution
Minimum labour required for execution
Easy to dismantle for building transformations
Made to site measurement thus eliminating wastage and installation complications
Modifications or extensions can be done at any time
DANA supplies profiled sheets based on chosen customer parameters such as weight, strength,
durability, surface finish and color. Our dedicated staffs offer the best possible advice for your
profiled sheet requirement.

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DANA FACTORY
GALLERY

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DSS 35(38)/200
SINGLE SKIN SHEETS
35/ 38 Single Skin Sheets
200
A Aluminium Skin Sheet
Section Properties (For 1 meter of coverage width)

Top in Compression Bottom in Compression
Thickness(t) Area Inertia
(in mm) mm2 mm4 Z Top Moment Top Z Bottom Moment Bottom
mm3 KN m mm3 KN m
0.5 574 107847 4770 0.55 8366 0.97
0.6 609 129418 5712 0.66 10001 1.15
0.7 804 150992 6649 0.77 11623 1.34
0.8 919 172568 7582 0.87 13253 1.53
0.9 1034 194149 8512 0.98 14831 1.71
1 1148 215734 9438 1.09 16417 1.89
Load Chart ( KN / M2 )
Panel Core Weight Number Purlin Spacing in mm
Thickness Kg/m2 of Spans
(in mm) 1 1.25 1.5 1.75 2 2.25 2.5 2.75 3
Single 2.91 1.49 0.87 0.55 0.37 0.26 0.20 0.17 0.16
0.5 1.61
Multi 5.46 2.81 1.63 1.03 0.69 0.49 0.36 0.33 0.32
Single 3.49 1.79 1.04 0.66 0.44 0.32 0.23 0.20 0.19
0.6 1.93
Multi 6.55 3.37 1.95 1.23 0.83 0.59 0.43 0.40 0.39
Single 4.07 2.09 1.21 0.77 0.52 0.30 0.27 0.24 0.23
0.7 2.25
Multi 7.64 3.93 2.28 1.44 0.97 0.68 0.50 0.47 0.46
Single 4.65 2.38 1.38 0.88 0.59 0.42 0.31 0.28 0.27
0.8 2.58
Multi 8.73 4.49 2.60 1.64 1.10 0.78 0.57 0.54 0.53
Single 5.23 2.68 1.56 0.98 0.66 0.47 0.34 0.31 0.30
0.9 2.9
Multi 9.82 5.05 2.93 1.85 1.24 0.87 0.64 0.61 0.60
Single 5.81 2.98 1.73 1.09 0.73 0.50 0.38 0.35 0.34
1 3.22
Multi 11 5.61 3.25 2.05 1.38 0.97 0.71 0.68 0.67
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B Steel Skin Sheet

mm3 KN m mm3 KN m
0.5 574 107847 4770 0.81 8366 1.42
0.6 609 129418 5712 0.97 10001 1.70
0.7 804 150992 6649 1.13 11623 1.97
0.8 919 172568 7582 1.29 13253 2.24
0.9 1034 194149 8512 1.44 14831 2.52
1 1148 215734 9438 1.60 16417 2.79
(in mm) 1 1.25 1.5 1.75 2 2.25 2.5 2.75 3
Single 6.82 4.36 2.53 1.59 1.07 0.76 0.55 0.45 0.34
0.5 4.67
Multi 8.53 5.46 3.80 2.79 2.01 1.42 1.04 0.94 0.85
Single 8.10 5.23 3.03 1.91 1.28 0.90 0.66 0.56 0.46
0.6 5.60
Multi 10.21 6.54 4.54 3.34 2.41 1.70 1.24 1.14 1
Single 9.51 6.09 3.53 2.23 1.50 1.05 1.77 0.67 0.55
0.7 6.54
Multi 11.89 7.61 5.29 3.89 2.81 1.98 1.45 1.35 1.2
Single 10.84 6.94 4.04 2.54 1.71 1.20 0.88 0.78 0.69
0.8 7.47
Multi 13.56 8.68 6.03 4.43 3.21 2.26 1.65 1.55 1.44
Single 12.17 7.79 4.54 2.86 1.92 1.35 0.99 0.89 0.8
0.9 8.40
Multi 15.22 9.74 6.77 4.97 3.61 2.54 1.86 1.76 1.65
Single 13.49 8.64 5.04 3.18 2.13 1.50 1.10 1 0.8
1 9.34
Multi 16.87 10.80 7.50 5.51 4.01 2.82 2.06 1.94 1.8
27
DSS 45/150
SINGLE SKIN SHEETS Single Skin Sheets
930
900 +6
-4
150 150 150 150 150 150
R
25
1.
30
X
5
45
90 60

mm3 KN m mm3 KN m
0.5 643 197063 7947 0.92 9519 1.10
0.6 792 236467 9730 1.12 11103 1.28
0.7 900 275869 11306 1.30 12952 1.49
0.8 1029 315272 12832 1.48 1480 1.71
0.9 1157 354676 14505 1.67 16537 1.91
1 1286 394115 16085 1.86 17333 2.11
(in mm) 1 1.25 1.5 1.75 2 2.25 2.5 2.75 3
Single 5.31 2.18 1.06 0.57 0.34 0.22 0.15 0.13 0.12
0.5 1.83
Multi 9.40 5.13 2.97 1.87 1.26 0.89 0.65 0.63 0.62
Single 6.37 2.61 1.27 0.69 0.41 0.26 0.17 0.15 0.14
0.6 2.20
Multi 11.50 6.15 3.56 2.25 1.51 1.06 0.78 0.76 0.75
Single 7.43 3.05 1.47 0.80 0.47 0.30 0.20 0.18 0.17
0.7 2.27
Multi 13.36 7.17 4.15 2.62 1.76 1.24 0.91 0.89 0.88
Single 8.48 3.48 1.68 0.91 0.54 0.34 0.23 0.21 0.20
0.8 2.93
Multi 15.17 8.20 4.75 2.90 2.01 1.41 1.03 1.01 1
Single 9.54 3.92 1.89 1.03 0.61 0.38 0.25 0.23 0.22
0.9 3.30
Multi 17.14 9.22 5.34 3.36 2.26 1.59 1.16 1.14 1.13
Single 10.60 4.35 2.10 1.14 0.67 0.42 0.28 0.26 0.25
1 3.67
Multi 19.01 10.24 5.93 3.74 2.51 1.76 1.29 1.27 1.26
28
B Steel Skin Sheet

mm3 KN m mm3 KN m
0.5 643 197063 7947 1.35 9519 1.61
0.6 792 236467 9730 1.65 11103 1.88
0.7 900 275869 11306 1.92 12952 2.20
0.8 1029 315272 12832 2.18 1480 2.52
0.9 1157 354676 14505 2.46 16537 2.81
1 1286 394115 16085 2.73 17333 3.11
(in mm) 1 1.25 1.5 1.75 2 2.25 2.5 2.75 3
Single 11.36 7.27 4.61 2.90 1.95 1.37 1 0.98 0.97

0.5 5.32
Multi 14.21 9.10 6.32 4.64 3.56 2.58 1.88 1.85 1.84
Single 13.91 8.90 5.53 3.48 2.34 1.64 1.20 1 0.99
0.6 6.38
Multi 17.40 11.13 7.73 5.68 4.35 3.09 2.26 2.22 2.21
Single 16.16 10.33 6.44 4.06 2.72 1.92 1.40 1.38 1.37
0.7 7.44
Multi 20.21 12.94 8.99 6.60 5.06 3.61 2.63 2.60 2.59
Single 18.34 11.74 7.36 4.64 3.11 2.19 1.60 1.54 1.53
0.8 8.51
Multi 22.94 14.68 10.20 7.49 5.74 4.12 3.01 2.99 2.98
Single 20.73 13.27 8.28 5.22 3.50 2.46 1.80 1.78 1.77
0.9 9.57
Multi 25.93 16.59 11.52 8.47 6.49 4.63 3.38 3.36 3.35
Single 22.98 14.71 9.20 5.80 3.89 2.73 2 1.80 1.79
1 10.64
Multi 28.75 18.40 12.78 9.39 7.19 5.15 3.76 3.74 3.73
29
DSS 45/250
SINGLE SKIN SHEETS Single Skin Sheets
Covering Width 1000
250
45 15 15
37.5 19 37 19 37.5

mm3 KN m mm3 KN m
0.5 591 166039 5524 0.64 10753 1.24
0.6 709 199241 6615 0.76 12869 1.48
0.7 827 232444 7705 0.89 14965 1.73
0.8 945 256548 8791 1.01 17048 1.97
0.9 1063 298854 9874 1.14 19117 2.21
1 1181 332062 10953 1.26 21174 2.44
(in mm) 1 1.25 1.5 1.75 2 2.25 2.5 2.75 3
Single 4.40 1.84 0.89 0.49 0.27 0.18 0.12 0.09 0.08
0.5 1.61
Multi 6.53 4.19 2.50 1.58 1.06 0.75 0.55 0.52 0.51
Single 5.37 2.20 1.07 0.58 0.34 0.22 0.15 0.12 0.11
0.6 1.93
Multi 7.82 5.01 3 1.89 1.27 0.90 0.66 0.63 0.60
Single 6.26 2.57 1.24 0.68 0.40 0.25 0.17 0.12 0.11
0.7 2.25
Multi 9.11 5.83 3.50 2.21 1.48 1.04 0.76 0.71 0.70
Single 7.15 2.93 1.42 0.71 0.46 0.29 0.19 0.14 0.20
0.8 2.51
Multi 10.39 6.65 4 2.52 1.69 1.19 0.87 0.82 0.80
Single 8.04 1.50 1.60 0.17 0.51 0.32 0.22 0.17 0.16
0.9 2.89
Multi 11.67 7.47 4.50 2.84 1.90 1.34 0.98 0.95 0.94
Single 8.94 3.67 1.77 0.96 0.57 0.36 0.24 0.21 0.20
1 3.21
Multi 12.95 8.29 5 3.15 2.11 1.49 1.09 1.06 1.05
30
B Steel Skin Sheet

mm3 KN m mm3 KN m
0.5 591 166039 5524 0.94 10753 1.82
0.6 709 199241 6615 1.12 12869 2.18
0.7 827 232444 7705 1.31 14965 2.54
0.8 945 256548 8791 1.49 17048 2.89
0.9 1063 298854 9874 1.68 19117 3.24
1 1181 332062 10953 1.86 21174 3.59
(in mm) 1 1.25 1.5 1.75 2 2.25 2.5 2.75 3
Single 7.9 5.06 3.52 2.45 1.64 1.16 0.85 0.76 0.69
0.5 4.67
Multi 9.88 6.33 4.40 3.23 2.48 1.96 1.59 1.4 1.2
Single 9.46 6.06 4.21 2.94 1.97 1.39 1.01 0.98 0.88
0.6 5.60
Multi 11.83 7.57 5.26 3.89 2.96 2.33 1.40 1.3 1.12
Single 1.07 7.05 4.90 3.42 2.30 1.62 1.18 1.01 0.99
0.7 6.54
Multi 13.78 8.82 6.13 4.50 3.45 2.73 2.21 2.11 2.01
Single 12.57 8.05 5.59 3.91 2.62 1.85 1.35 1.23 1.13
0.8 7.47
Multi 15.72 10.06 6.99 5.14 3.94 3.11 2.52 2.43 2.33
Single 14.12 9.04 6.28 4.40 2.95 2.08 1.52 1.43 1.33
0.9 8.40
Multi 17.65 11.30 7.85 5.77 4.42 3.49 2.83 2.7 2.6
Single 15.65 10.02 6.90 4.89 3.20 2.30 1.68 1.59 1.44
1 9.34
Multi 19.58 12.53 8.70 6.40 4.90 3.87 3.14 3.03 2.97
31
PERFORATED SHEETS
DANA
STANDARD
PERFORATION
P
D
DANA OFFERS
3mm hole and 5mm Pitch
7mm hole and 20mm Pitch

32
33
DSD 75/305
DECKING SHEETS Decking Sheets
40
15 40
25
305
914
Material Specification
A Galvanized and Color Coated Steel of thickness 0.7mm to 1.5mm conforming to

EN 10147 Fe 350 Z27/ ASTM A653 GD 350 G 90.
B Hot dip galvanized with G90 or Z27 coating
C Yield Strength 350 N/mm2
D Painting is baked regular modified polyester with 5 micon primer and 20 micron coat
on the weathering side and 5/7 micron primer on the reverse - PVDF , Silicon , Modified
Polyester , Plastisol and ARS coating on request is applicable

34
35
DSD 45/150
DECKING SHEETS Decking Sheets
930
900 +6
-4
150 150 150 150 150 150

R
25
1.
30
X
5
45
90 60
Specification
Aluminium profiled sheet is 0.5 mm up to 1.2 mm thick alloy A3105-H16 Temper from tension
leveled coils. Different alloy can be supplied on request.
GI and Alu Zinc coated steel profile sheets 0.4 to 0.9 mm thick as per ASTM A 653 for GI and
ASTM A 792 for Alu Zinc. Different grades can be supplied on request.
Painting is baked regular modified enamel polyester, with 5 micron primer and 20 micron coat
on the weathering side and 5/7 micron primer on the reverse. PVDF, Silicon, Modified
Polyester, Platisol and ARS coating on request is applicable.

36
7.433 9.481 27.414 11.227 13.041 3.733 27.511 11.456 12.841 3.809 60.057
8.494 10.863 31.743 13.103 14.920 4.127 31.670 13.097 14.887 4.127 74.122
0.566 12.190 31.577 14.671 16.691 4.621 35.577 14.672 16.693 4.623 83.178
10.618 13.544 9.377 16.221 18.422 5.110 39.377 16.222 18.444 5.111 92.189
23.792 12.18 7.047 4.438 2.973 2.088 1.524 4.144 0.882

30.471 18.338 10.612 6.681 4.476 3.143 2.293 1.723 1.327
37.334 22.983 13.301 8.376 5.610 3.940 2.872 2.159 1.662
38.090 24.376 16.929 12.436 8.446 5.931 4.324 3.250 2.502
27.55 14.104 8.164 5.141 3.443 2.418 1.762 1.356 1.021
33.003 21.122 12.225 7.700 5.157 3.623 2.640 1.985 1.527
41.277 26.417 15.402 9.700 6.497 4.563 3.326 2.500 1.926
41.255 26.403 18.335 13.470 9.731 6.835 4.980 3.750 2.883
30.873 15.808 9.147 5.760 3.851 2.711 1.975 1.486 1.140
36.967 23.661 13.723 8.642 5.788 4.067 2.966 2.228 1.716
46.212 29.574 17.261 10.570 7.281 5.115 3.730 2.802 2.159
46.211 29.576 20.537 15.090 10.921 7.670 5.592 4.203 3.237
34.170 17.497 10.124 6.376 4.271 3.001 2.188 1.644 1.260
40.881 26.162 15.187 9.565 6.406 4.500 3.281 2.466 1.900
51.100 32.705 19.104 12.030 8.06 5.661 4.126 3.102 2.400
51.200 32.704 22.711 16.687 12.087 8.49 6.190 4.651 3.590

37
DANA C & Z PURLINS
Dana facilities are well equipped for producing Z- Purlins and C Channels which are the
secondary structural members used to support the roof sheeting and the wall cladding.
Besides being economical to use, the Z-Purlins and C-Channels provide excellent strength to
weight ratio. The Z and C Channels are manufactured from galvanized coils conforming to ASTM
A 653, Grade D with minimum yield strength of 345 Mpa. The range of purlins produced by
Dana varies in depth from 100mm to 450 mm and the related thickness varies up to 3mm
thereby allowing them to cater to large spans of up to 12.0 m.
The flange widths, lip sizes and flange angles of the sections can be set to be manufactured
based on individual client needs. The same is true of the anti-sag rods and connection
fasteners as well as the Z and C Channels which are customized in size to provide flexibility of
the connection to the main structure whether by utilizing the overlapped system or the sleeved
system.
Benefits of DANA Purlins

High strength to weight ratio Better quality and finish
Economical Quick installation
Can be used for large spans of up to 11m Custom made to requirement
f1 Y
z B
L
R
C
R
W t
Dx x SC CG
D
z A
f2 Y
Z Purlin C Purlin

38
COLD FORMED
C PURLINS
COLD FORMED
Z PURLINS

39
COLD FORMED PURLINS Z
Y
16
f1
Normal units are in parenthesis
D=depth of section (mm) lxx = moment of inertia about X-X axis (mm4)
r= t f1=flange width (mm) sxx = elastic section modulus about X-X axis (mm3)
L=length of lip (mm) R = radius of gyration about about X-X axis (mm)
R=average bent radius (mm) lyy = moment of inertia about Y-Y axis (mm4)
D
t t=steel thickness (mm) syy = elastic section modulus about Y-Y axis (mm3)
1x
A=area of section (mm2) ry = radius of gyration about about Y-Y axis (mm)
C.G=centre of gravity rmin = radius of gyration about about Z-Z axis (mm)
S.C=shear centre teta = angle between Z-Z axis and Y-Y axis (radians)
f2
16

40
18O HOLES
(TYP.)
44
B
A
42
32 B == B 32
18O HOLES
(TYP.)
44
D
A
42
32 B 35 35 B 32
L

41
COLD FORMED PURLINS C
Y
B C Normal units are in parenthesis
R D =depth of section (in.) lxx =moment of inertia about X-X axis (in.4)
t
A =flange width (in.) Sxx =elastic section modulus about X-X axis (in.3)
SC CG X C =length of lip (in.) rx = radius of gyration about about X-X axis (in.)
R =average bent radius (in.) lyy =moment of inertia about Y-Y axis (in.4)
D
t =steel thickness (in.) Syy =elastic section modulus about Y-Y axis (in.3)
A =area of section (in.2) ry =radius of gyration about about Y-Yaxis (in.)
A
C.G =centre of gravity x =distance from centre of web to centre of gravity (in.)
Y
S.C =shear centre e =distance from centre of web to shear centre (in.)
Y 18O HOLES
B (TYP.)
44
C
R
t
B
SC CG
D
42
A 32 = = 32
Y

42
PURLIN FIXING DETAILS
PURLIN/GIRT BUTT JOINT
FLUSH SIDEWALL GIRTS AT

MAIN FRAME STRAIGHT COLUMN
43
INSTALLATION DETAILS
Cable Flashing Details Sandwich Panel Sill Flashing Details Sandwich Panel
POP RIVET ROOF PANEL
SITE MEASUREMENT
GABLE TRIM
COLUMN
150
PURLIN
POP RIVET
GABLE RAFTER
SANDWICH
WALL PANEL
SILL FLASHING
200
110
35
BLOCK WALL
10
Cable Flashing Details Single Skin Sill Flashing Details Sandwich Panel
SINGLE SKIN
SITE MEASUREMENT ROOF PANEL
35
150
COLUMN
PURLIN
SINGLE SKIN WALL CLADDING
POP RIVET
GABLE RAFTER
SINGLE SKIN
WALL PANEL
COLUMN
SILL FLASHING
200
110
35
BLOCK WALL
10

44
FLASHING AND TRIMS
Side Detail
WINDOW CLEAR OPNG.
25 25
SIDE GIRTH SIDE GIRTH

310
310
WINDOW BY OTHERS
20 20
58
58
75 75
SANDWICH WALL PANEL CLOSURE TRIM CLOSURE TRIM SANDWICH WALL PANEL
Top and Bottom Detail
SANDWICH
WALL PANEL
75
DRIP FLASHING
110
WINDOW CLEAR OPENING
35
10
COLUMN
BOTTOM FLASHING
310
25
75
20
20
SANDWICH
WALL PANEL

45
CURVED EAVES
Sandwich Panel
Z - SPACER
150
SANDWICH ROOF PANEL
OVERLAP
INSEAL TAPE
CURVED PANEL
PU BOARD
LINER
FLASHING
RAFTER
OVERLAP
100
SANDWICH COLUMN
WALL PANEL
Single Skin
SANDWICH ROOF PANEL
200
OVERLAP
INSEAL TAPE
CURVED PANEL
R3
00
RAFTER
OVERLAP
100
COLUMN
SINGLE SKIN
WALL PANEL

46
DANA ACCESSORIES
BUTYL STRIP TYPE A

Roofing and Cladding, side and Thread of 2,54 : Pointed end
end laps (special U shape strip On wood purlins
available for double seal on On steel purlins
end laps), joining single skin 3mm Thickness
roof lights Screw with 19mm washer
6,5 x 25mm
FILLER BLOCK 6,5x 70mm
6,5x 130mm
TYPE B
Thread of 1,81: flat end on
steel purlins exceeding
3mm Thickness
SHEAR RESISTANCE: 592 daN Screw with 19mm washer
TEAR RESISTANCE: 724 daN 6,3 x 20mm
Sealing all roofing/cladding profiles against 6,3 x 80mm
water/water vapour ingress.Roof light fillers. 6,3 x 110mm
Eaves and ridges fillers.
GRP TRANSLUCENT SHEETS POP BLIND RIVETS

Sealed type:
99.5% Pure Aluminium
Material composition to BS
1475 A 199.5
Mandrel: Aluminium (A)
PD 68A 48 x 11.4mm
They are Contact Moulded to any profile
Tensile 1060N
using clear UV stabilised Polyester Resins
Strength (240lbf)
reinforced with Powder Donded E Grade
Shear 1060 N
fiberglass Mats. The raw materials used are
Strength (240lbf)
from reputed manufacturers.
Particular care is taken to see there are no
air pockets in the laminate and the surface
SCREW CAP
which is not in contact with the Mould is
top coated to provide closed surface which Coloured plastic caps to fit
increases the life of Transcluscent Sheet. hexagonal head f the screw
We use GRP Moulds for manufacturing our and cover washer.
Transcluscent Sheets.
47

Dana Composite Panels Cladding Profiles

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www.danagroups.

Dr. Birbal Singh Dana

Dr. Birbal Singh Dana was formally a General surgeon by profession.

DANA GROUP : PROFILES AND CLADDING DIVISION

We are passionate about achieving results that exceeds expectations.

We believe our employees are our greatest asset.

We scale to seek heights of excellence in all that we do.

DANA GROUP : PROFILES AND CLADDING DIVISION

DANA GROUP : PROFILES AND CLADDING DIVISION

Dana Steels is the proud supplier to

DANA GROUP : PROFILES AND CLADDING DIVISION

Corrugated Roofing Sheets

DANA GROUP : PROFILES AND CLADDING DIVISION

Flashing & Trims

DANA GROUP : PROFILES AND CLADDING DIVISION

Top & Bottom Sheet

Plain Pre Painted Aluminum Polyurethane (PUR)

Specification of Top & Bottom Profile Sheet Material

Galvanized Iron sheets ( GI) ASTM A792 with Coating AZ60-AZ180

Combinations of Top Skin and Liner

GI Mill Finish GI Mill Finish

DANA GROUP : PROFILES AND CLADDING DIVISION

Thermal conductivity divided by thickness of the

Also known as Overall Heat Transfer Coefficient. It is

On Continuous System Density K value

Polyurethane (PUR) 35-40 Kg/m3 0.022 w/m2K

A Mechanical Characteristic of Foam

Density 35-40Kg/m3 (as per BSEN 1602: 1997)

K Value - Thermal Conductivity 0.022 W/ mK

DANA GROUP : PROFILES AND CLADDING DIVISION

D Closed Cell content > 94%

Polyurethane Panel U Value Chart

W / M2 oC 0.525 0.420 0.290 0.210

2. Poly isocyanurate (PIR) Foam Properties

Density 40-45 Kg/m3 (as per BSEN 1602: 1997)

B Overall Heat Transfer Coefficient U Value - W/m2 K

DANA GROUP : PROFILES AND CLADDING DIVISION

Density 80-120 Kg/m3

Thickness of mineral Wool (mm) 50 80 100

Fire Resistance > 750 o C melting point Al as per DIN 4102

Flame Spread Index 0

D Water Absorption of the foam after 24 hours

DIN 4102-1 fire test

A1 (Mineral Wool Fire Rated Panels)

B3 ( PU Panel ) Easily flammable

DANA GROUP : PROFILES AND CLADDING DIVISION

COVERING WIDTH 1000mm

DANA GROUP : PROFILES AND CLADDING DIVISION

140 250 110

Polyurethane core thinckness(T) specified in Table Liner

900 mm (Covering Width)

Dana Flat Panel

1000 (Covering Width)

Tounge and Groove Joint

DANA GROUP : PROFILES AND CLADDING DIVISION

COVERING WIDTH 1000mm

Roof and Wall Panel

PVDF Silicon, Modified

Polyurethane Panel U Value Chart

W / M2 K 0.525 0.420 0.290 0.210

DANA GROUP : PROFILES AND CLADDING DIVISION

B GI Skin Sheet - 0.5 mm external , 0.5 mm internal

DANA GROUP : PROFILES AND CLADDING DIVISION