XPR DATA SHEET

The XPR data processing software, which results from 20 years experience in condition monitoring of
rotating machines, has been designed to meet customers requirements by combining user-friendliness,
productivity, performance and reliabilityBased on Internet technology, XPR can also support other condition
monitoring techniques, such as Electrical Signature Analysis, infrared thermography, oil analysis and
process data. The same database can include data from both Off-line (Movilog2, MVP-200, MVP-2EX or
MVP-2C data collectors) and On-line (MVX system) measurements. In addition OPC Client and OPC Server
options allow for On-line communication with process control in both directions.
Available in three configurations, single station or Web multi-user, XPR favours information sharing within
and outside the company, and thus allowing a quick and efficient decision-making.

PROCESS SUPERVISION CMMS INTERFACE

NOT3023 November 2012 A XPR 4.5 Data Sheet GB Brand of ACOEM

 XPR DATA SHEET

Table of content

1 Three levels of functions........................................................................................................ 3

2 A version dedicated to Electrical Signature Analysis ........................................................ 4
3 General Characteristics.......................................................................................................... 5
4 Data Structure ......................................................................................................................... 5
5 Programming / Set-up / Properties ....................................................................................... 6
6 Measurements / Data Acquisition ......................................................................................... 6
6.1 Interfaces ............................................................................................................................... 6
6.2 Measurement types ............................................................................................................... 7
6.3 Measurement management .................................................................................................. 7
7 Monitoring ................................................................................................................................ 8
7.1 Data presentation .................................................................................................................. 8
7.2 Parameters for automatic defect detection ........................................................................... 9
8 Report Editing Tools ............................................................................................................. 10
8.1 Standard reports .................................................................................................................. 10
8.2 Statistical reports ................................................................................................................. 11
9 XPR Optional Modules ......................................................................................................... 11
10 Graphic Analysis Tools (Vib-Graph) ............................................................................... 11
10.1 Trend plots ....................................................................................................................... 11
10.2 Time plots......................................................................................................................... 12
10.3 Orbit display ..................................................................................................................... 12
10.4 Spectrum plots ................................................................................................................. 12
10.5 Octave plots ..................................................................................................................... 13
10.6 Order analysis .................................................................................................................. 13
10.7 Two-channel analysis ...................................................................................................... 13
10.8 Plot preferences ............................................................................................................... 13

Specifications may be changed without notice.

This document is the property of ACOEM. Any communication, reproduction, advertising, even in
part, is forbidden without written authorisation of the owner.

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 XPR DATA SHEET
1 Three levels of functions

XPR offers three levels of functions to meet closely the requirement of each user:

XPR Easy: first-level monitoring of simple machines. XPR

Easy allows displaying results in a synthetic way (thanks to the
colour pads matrix), displaying the overall level parameter trends
reports as well as the spectra.

XPR Advanced: first-level monitoring of all types of

machines. XPR Advanced manages data coming from other
techniques, such as thermography and oil analysis. XPR
Advanced displays each machines results in an automatic
defect detection grid based on the post-processing of the
collected overall levels and spectra. Most common defects are
automatically identified and indicated in a simple and user-
friendly way. Analysis tools, such as Rouldiag, a bearing
database, and vib-Graph, the graphic analysis module, are
included in XPR Advanced in order allowing in depth analysis
simply and quickly.

XPR Premium: complete monitoring of all types of

machines. Upgrades XPR Premium will add to the Advanced
version deal with the use of all functions available in Movipack
Premium, the management of statistical alarms (reference,
average, last measurement, predictive) and advanced post
processing (filtering, shock detection, self-correlation, etc.). The
advanced post-processing tools are computed from raw time
waveforms and spectrum and are especially suitable for the
monitoring of complex machines.

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2 A version dedicated to Electrical Signature Analysis

XPR ESA: A version dedicated to Electrical Signature Analysis of

induction motors.
ESA is a diagnostic and analysis module designed to evaluate the
electrical and mechanical behaviours of induction motors. This
technology enables you to monitor operating electrical
equipment and detect mechanical and electrical problems in
the motor, power supply, and driven machine.
ESA offers the ability to clearly detect motor problems, such
as rotor bar deterioration, static and dynamic rotor eccentricity,
stator current imbalance, and monitors the power factor.
ESA also identifies power supply problems by monitoring the
input power, voltage imbalance and harmonics. Overall, ESA
captures mechanical deteriorations from the motor up to the
driven machine on bearings, couplings, belts, pumps, fans,
gears

More specifically, Electrical Signature Analysis operates by

measuring and processing current and voltage from the three
phases applied to the motor. ESA can monitor induction
motors in 50 Hz or 60 Hz, and motors operated by Variable
Frequency Drives (for other electrical installations, ONEPROD
service solutions are available).
To start the monitoring, an extensive motor database allows
for a rapid set-up. Once the data collection has begun, the
analysis software recognizes the typical signature of damage,
leading to an automatic diagnostic of equipment failures. The
motor deteriorations are clearly outlined in the XPR software,
through the automatic Defect Detection Grid, and are also
easily visible on the frequency spectra for a more detailed
analysis.

The measurements for XPR ESA are done with MVX on-line monitoring system and a set of current and
voltage sensors.
With XPR EVA (EVA for Electrical and Vibration Analysis), electrical and vibration input data come
together into a unique database in the same database combining the power of XPR ESA to the
performance of XPR Premium.

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3 General Characteristics
Easy Advanced Premium
32-bit Windows platform: NT4, 2000, XP   
Computer architecture:

Desktop (1 user)   

Web Intranet (from 2 users)
Database: Oracle 10g Personal/Standard Edition   
Internationalisation of user interface:

Available: French, English, Chinese, Russian, Portuguese, Korean   

Available soon: Spanish
Multiple-base in a 3 level architecture (Domain/Workspace/Database),
  
multiple-user management with password-secured access.
Secured access by assignment of customised profiles allowing defining
  
the scope of actions for each group of users.
Memorisation of users preferences: language, windows layout, graphic
  
display, filters
Database backup and restoration tools   
Automatic backup programming tools   
Tools to easily archive old data. Important measurements may be
  
protected to remain in the database when archiving.
Import/export functions for data exchange between databases   
Online help   
Divadiag and Survaodiag data retrieval tools   
Two switchable operating modes with no context change:

Configuration mode for production assets monitoring   

Operation mode to display, data processing and analysis.

4 Data Structure

Easy Advanced Premium

Locations / equipment tree structure in each database. Unlimited number
  
of sub-levels in tree structure.
Tools for customisation of the elements layout in tree and lists.
  
Locations / equipment block diagram (format: bmp, gif, jpeg, tiff, jfif...)   
Association of technical documents (pdf, doc, xls) to each piece of
equipment. The document can be either stored in the database or external   
with a link.
Association of technical documents (pdf, doc, xls, ) with measurement
dates through an archives tab. The documents can be stored in the   
database or externally through a link.
Management of libraries of pre-programmed and customised signals,
  
parameters and measurement points
Library of pre-defined notes for data collectors.   
Library of measurement locations (driving end, non-driving end)   
Library of equipment types (compressors, turbine, press roll)   
Library of equipment functions (Line 1, cooling)   
Library of equipment defects (clearance, belts, bearings, unbalance)   
Multiple-manufacturer bearing Rouldiag database: more than 30,000
  
references
Multiple-manufacturer bearing integrated in the database: more than
 
30,000 references

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 XPR DATA SHEET
Easy Advanced Premium
Measurement information: management of a log file for each machine   
including diagnosis, recommendation, advice, maintenance operation and
post-repair observations.
Unlimited number of monitored pieces of equipment   
System / Channel tree structure for On-line instrumentation   
Multiple-selection manager allowing for lists of equipment used for:

Off-line measurement routes

Report editing

Database tree structure filtering

5 Programming / Set-up / Properties

Easy Advanced Premium

Direct access through context menus to creation, modification or deletion   
of an element of the production assets
Optimised programming of measurement points from context menus   
and/or a predefined and customised library
Fast and intuitive programming of the monitoring using copy/paste   
functions at machine, point, parameter and signal levels
Fast and intuitive reorganisation of the production assets using cut/paste   
functions
Memorisation of pasting preferences   
Search and Modification tool that allows for global reprogramming or   
adjustment of monitoring criteria (averaging, alarm thresholds, etc.)
Management of metric and imperial units   
Automatic reorganisation function for measurement points/parameters and   
signals
Up to 10 operating conditions can be set for each piece of equipment.   
Each condition is defined by up to 6 parameters (1xRPM, 2xDC, 3xlogical
inputs)

6 Measurements / Data Acquisition

6.1 Interfaces Easy Advanced Premium

OFF-LINE
Collectors Movilog2, MVP-200, MVP-2EX and MVP-2C Easy/ Advanced/
  
Premium
Creation of a route by multiple selection of machines directly in the tree
  
structure
Reorganisation of the order of machines and points in the route.   
Upload/download of several routes in a single operation   
Upload/download in disconnected mode using ZPC/ZPD files (e-Route
  
option) using a USB stick
Download of additional points (Off-route) from Movilog2 and Movipack.
  
Direct consultation or re-assignment to the set of machines

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 XPR DATA SHEET

Interfaces (contd) Easy Advanced Premium

MVP-200 and MVP-2C e-Tag (electronic tags) management: automatic

  
identification of measurement points
Management of measurement traceability (Data collector, cable and
  
sensor). Automatic control of MVP serial number (ISO 9001 V2000)
Download of inspection notes from data collectors. Library of predefined
  
notes
Management of download comment   
ON-LINE
MVX on-line monitoring system to monitor vibration and process data   
XPR ESA module and MVX to analyse electrical signature of induction

motors (see ESA datasheet).
OPC Client option to monitor OPC data from the control room with MVX
  
data. OPC data can also be used as operating parameters.
OTHER
Oil analysis laboratories:

BP Predict, Lubiana, Vernolab, IESPM, Pall (particles), Kittiwake  

Generic format for other laboratories
6.2 Measurement types Easy Advanced Premium
Spectrum   
Envelope spectrum and zoom   
Phased spectrum for vector measurement (MVP and MVX)   
CPB or Octave, 1/3 octave and 1/12 octave (MVP)   
Time signal   
Scalar data: overall vibration level, process (kW, %, V, A, RPM, C, etc.)   
Scalar data: bearing defect factor, Kurtosis, Smax (MVX)   
Two-channel measurements: Overall vibration level, Spectrum, Phased
  
spectrum, CPB (from MVP with 2nd channel option)
Oil analysis data  
Image-type data: thermography, machine diagram, picture of machine
 
defect, etc.
Time signal on event with pre-trigger (MVX Premium with Recorder
  
option)
Slow-down profile (MVP-2C Premium) 
6.3 Measurement management Easy Advanced Premium
OFF -LINE (MOVILOG2, MOVIPACK, MVP)

Two periodicities per equipment: normal or on alarm   

Filtering of machines on date of next measurement
ON-LINE (MVX)

Two periodicities per equipment: normal or on alarm

Acquisition at specific date and time

Acquisition on alarm status change

Acquisition on specific operating conditions   

Acquisition on user request at any time

Real-time monitoring (MVX Premium, see MVX specifications for
more details)

Control of the database size based on delation by measurement date
selection criteria (Automatic or manual)

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7 Monitoring

7.1 Data presentation Easy Advanced Premium

Display of a colour code for each machine in the tree structure. This colour
code describes the current status of the equipment. The colour code is   
transmitted to locations at upper levels.
Filtering of the tree structure by

Alarm status,

Date of last measurement,

Date of next measurement,   

Diagnostic Status (advice)

Any selection of machines

Filtering of list of measurement dates (VEP/VES):

Experts advice

Operating conditions

Type of trigger   

Filling (empty, partial, full)

Dates selected on VibGraph trend

Dates selected in the list
Display of the Parameter Status Screen (PSS) representing as a matrix
(Point, Parameter) all monitoring parameters for the machines along with
  
their respective alarm status using a specific colour code.
On-line mode to display live values from MVX
Display of the Signal Status Screen (SSS) representing as a matrix all
  
signals useful for the monitoring
Display in an active block diagram for the location with the position of each
sub-items (sub-location or equipment) including alarm indicators. Access   
to sub-level with a simple click.
Display in an active block diagram for the machine with the position of
each measurement points including alarm indicators. Direct access to the
  
parameters of each point. Trend display for the current parameter. On-line
mode to have live values from MVX with short-term trend.
Multiple database monitoring portal (XPR Monitor)
Allows for the analysis of a large number of databases by presenting for
each one on a single screen:

The number of machines for each alarm status.

Whether status changes have not been acknowledged yet.   

The date of the most recent acknowledgement and the name of the
person doing it.

Whether machines are late for measurements.

Whether there are defects on the Online instrumentation
Access portal for production teams (ONEPROD Viewer)
Allows for simple access to the results established by the experts and to
the summary of a large number of databases, by presenting on a single
screen:

The number of machines for each rating level granted by the expert   
(Good, Acceptable, Tolerable or Not Acceptable)

The date of the most recent advice entered in the database

The module provides access to a set of statistical reports allowing for
the detailed analysis of the status of the machines

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 XPR DATA SHEET

Data presentation (contd) Easy Advanced Premium

Display of the list of measurements performed on the current equipment

with operating condition indicator or analysis advice. This list is sorted by
chronological order, the reference control being highlighted. The history   
of past measurements can be browsed through. For large data base, this
list can be filtered.
Other data:

"Oil analysis" parameters screen with Green Yellow Orange
 
Red colour code

Thermographic images ,  

History: Diagnoses, Recommendations, Experts advice,
  
Maintenance operations, Action reports
Events panel: logging of alarm status changes, systems or channels
defects and corresponding user acknowledgements
An event counter with warning is permanently displayed
Filtering by event type to make the search easier:

Status change
  

Administration

Transducer defect

Configuration

Error

Information
Error notification by e-mail or SMS (MVX)   
7.2 Parameters for automatic defect detection Easy Advanced Premium
Overall level measured MVP and MVX (vibration scalar data, bearing
  
defect factor, Kurtosis, temperature, rotation speed, process...)
Shock Finder Indicator with MVX (see SFI application note)   
Gearbox Condition Indicator (GCI) with MVX, to monitor speed-reducing
 
gears by interfacing a particle counter (GASTOP Metalscan).
Blade Guard Indicator (BGI) dedicated to the detection of wind turbine
  
blade resonance with MVX Premium.
Gearbox Condition Indicator (GCI) with MVX, to monitor gear boxes by
  
interfacing a particle counter (GASTOP Metalscan).
Blade Guard Indicator (BGI) dedicated to the detection of wind turbine
  
blade resonance
Oil analysis data imported from laboratory files  
Extraction of peaks from spectra, possible integration or derivation
(acceleration, velocity, displacement conversion). RMS, Peak or Peak to  
Peak amplitude
Extraction of amplitude and phase from phased spectrum for vector
 
measurement (MVP and MVX)
Extraction of broad band parameters from spectra, possible integration or
derivation (acceleration, velocity, displacement conversion). RMS, Peak or  
Peak to Peak amplitude
Extraction of parameters on time signal: Kurtosis, statistical analysis

(average value, RMS, Peak +, Peak , Pk-Pk on all or part of the signal)
Arithmetic combination of scalar parameters (+, -, *, /, quadratic sum) 
Logical combination of parameters (AND, OR) 
Post processing on frequency signal: Cepstrum, Auto Correlation, 1/n

octave
Post processing on time signal: Filtering, FFT (Auto spectrum) 
Management of variable-speed machines  
Parameters reprocessing functions after monitoring modification or
 
rotation speed adjustment

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 XPR DATA SHEET

Parameters for automatic defect detection (contd) Easy Advanced Premium

Management of alarms defined for each monitoring parameter:

Three alarm levels: pre-alarm, alarm, danger   

Absolute alarms: 4 types of detection: high, low, in window, off
  
window

Hysteresis management for On-line monitoring   

Alarm levels adjustable to operating conditions   

Threshold set-up wizard  

Advanced alarms to monitor (for off-line measurements):
 Evolution with respect to previous measurement 
 Evolution with respect to reference measurement 
 Evolution with respect to average measurement since reference 
date
 Evolution that can generate an alarm status for the parameter 
before the next control

Customised action message on alarm and danger thresholds (e.g.,
  
do a balancing) for each monitoring parameter

8 Report Editing Tools

Customisation of report layout through Word templates (.rtf): Logo, Object, Version, Author, Approval, Status,
page footer, character font, selection of information, etc. These settings can be saved for future use.
Editing formats: html, rtf, pdf
8.1 Standard reports
Selection of report sections:

Cover page with active table of content

Summary table per equipment

Expertise Report: diagnosis, recommendations, advice, appendices

Simplified or detailed Analysis Report

Programming Report

History Report relative to the last controls

Maintenance History Report: list of machine events (diagnoses, recommendations, corrective actions)

Equipment List Report
Directly applicable from the Equipment tree structure to:

Current multiple selection of the tree structure (location, equipment)

Predefined selections: routes

Most recent control on the selected equipment population
Filtering criteria (on alarm status, type of parameter (H/S), experts advice (those with advice only))
Sorting criteria (alphabetical, tree structure, selection, alarm status, experts advice)
Editing options:

Traceability information

Inspection notes

On alarm parameter comments
Insertion of Vib-Graph graphs (trends, spectra, time signals), thermographic images, pictures

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 XPR DATA SHEET

8.2 Statistical reports

Selection of the report types:

Measurement and analysis activity

List of equipment with expertise summary and access to full expertise report (possible sorting by advice)

Statistics on defects detected per equipment (possible sorting by anomaly level)

Status by equipment type

Status by equipment function

Statistics on equipment defects

Monitoring of the number of defects

Statistics on experts advice

Monitoring of experts advice

Statistics on alarm status (not accessible from Viewer)

Monitoring of alarm status / equipment (not accessible from Viewer)
Applicable on a selection of equipment (selection module) or on entire database
Analysis per type of equipment, per function
Definition of a period for the monitoring type reports
Sorting criteria (alphabetical, tree structure, selection, alarm status, experts advice) for some reports
Export of parameters tables into Excel
For MVX, instrumentation report in Excel format

9 XPR Optional Modules

On-line option: interface with the MVX acquisition and monitoring system
OPC Client option: to complement automatically on-line measurements with Process data from the control
room (On-line option is required).
OPC Server option (OPC Data Access v2.05/v3.0): with this option, XPR can provide the following
information to Process:

Values and status of monitored parameters..

General process and vibration status for each piece of equipment,

General oil alarm status for each piece of equipment

Experts advice
Database replication option (see application note)
CMMS option: generic CMMS interface working with SAP, Maximo and other CMMS (compatible with
intermediate files exchanges), to improve asset management (See specific CMMS interface datasheet)

10 Graphic Analysis Tools (Vib-Graph)

10.1 Trend plots

Direct request from PSS screen. Possible superimposition of several curves in a single operation by multiple
parameter selection
Filter for trending data with same operating condition (On-line measurement)
Display mode: simple, superimposed
Threshold display
Simple or double cursor
Multi-window mode, Multi-cursor mode
Window with list of cursor coordinates. Additional comments can be entered and printed.
Scales: automatic, fixed, zoom
Correlation between two parameters (Lissajous mode)

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 XPR DATA SHEET

10.2 Time plots

Direct request from SSS screen. Possible superimposition of several curves in a single operation:

simple multi-selection of signals in SSS

simple multi-selection of signals in the list of control dates

current measurement + previous measurement + reference measurement

direct orbit display for two channel time wave measurements
Display mode: simple, superimposed
Simple cursor with indication of abscissa and amplitude
Double cursor with indication of abscissa and amplitude of each pointer and their distance. Time distance is
also converted into Hz. Indication of RMS value between cursors. Copy/paste function to position other
double cursors with the same distance.
Sideband or harmonic cursor with adjustment of the number of lines allowing to evidence periodic
phenomena. Copy/paste function to position other cursors with the same distance.
Multi-cursor mode
Post-processing: orbit, FFT, filtering, circular view, SFI filtering (shock finder) for automatic search of shocks
Window with list of cursor coordinates. Additional comments can be entered and printed.
Scale: automatic, fixed, zoom
Multi-window mode
10.3 Orbit display
3 modes: unfiltered, harmonic (H1, H2, H3), low pass
Selection of time limits: manual or automatic (number of cycles)
10.4 Spectrum plots
Direct request from SSS screen. Possible superimposition of several curves in a single operation:

simple multi-selection of signals in SSS

simple multi-selection of signals in the list of control dates

current measurement + previous measurement + reference measurement
Display mode: simple, superimposed, 3D (waterfall representation of a spectrum time history)
Simple cursor with indication of frequency, amplitude in 3 units (acceleration, velocity and displacement).
Phase is also displayed for phased spectrum.
Double cursor with indication of frequency and amplitude of each pointer and their distance. Indication of
RMS value between cursors. Copy/paste function to position other double cursors with the same distance.
Harmonic cursor with adjustment of the number of harmonics, 3 operating modes: imposed, reset and
automatic. The latter mode allows positioning a harmonic cursor with a single click.
Sideband cursor with adjustment of the number of lines, 2 operating modes: imposed and reset. The latter
mode allows positioning a harmonic cursor with two clicks (centre frequency, 1st sideband). Copy/paste
function to position other cursors with the same distance.
Multi-cursor mode
Window with list of cursor coordinates. Additional comments can be entered and printed.
Concatenation: technique used to display all spectral ranges for a measurement point as a single curve and
to perform faster, easier and more reliable analyses.
Frequency in Hz, RPM or Order
Linear or logarithmic X and Y scales
Scales: automatic, fixed, zoom
Possible integration or derivation to view acceleration, velocity or displacement spectra regardless of the
measurement unit
Amplitude in dB, EU or spectral density
Selection of RMS, equivalent peak or equivalent peak to peak amplitude by type of parameter (acceleration,
velocity, displacement)
Post-processing: Cepstrum

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Spectrum plots (contd)

Display of expected frequencies of the point or the whole machine: monitored peaks and bands with
adjustment of rotation frequency (Not available in eDiag Easy)
Display of bearing characteristic frequencies with adjustment of rotation frequency (not available with the
Easy version)
Multi-window mode
10.5 Octave plots
Direct request from SSS screen. Possible superimposition of several curves in a single operation:

simple multi-selection of signals in SSS

simple multi-selection of signals in the list of control dates

current measurement + previous measurement + reference measurement
Display mode: simple, superimposed
Simple cursor with indication of frequency and amplitude
Multi-cursor mode
Window with list of cursor coordinates. Additional comments can be entered and printed.
Linear or logarithmic Y scales
Scales: automatic, fixed, zoom
Amplitude in dB or EU
Multi-window mode
10.6 Order analysis
on measurements performed with Movilog2, Movipack, MVP, Orchestra (with vib-Graph Expert option for
Orchestra). Note: CMG format data
Bode diagram, harmonics 1 to 10 with possible superimposition
Nyquist diagram, harmonics 1 to 10 with possible superimposition
Display of spectra as simple or waterfall spectra
For Movipack, DAT, Orchestra: Position (t), Position (RPM), Polar position, Orbit (filtered or not, with or
without position), Ellipse spectrum, Ellipse Bode diagram, Waterfall Emax
Rotation speed versus time
10.7 Two-channel analysis
on measurements performed with Movipack, MVP in 2-channel Analyser mode. Note: CMG format data
Amplitude spectrum for channels 1 and 2, Power spectrum for channels 1 and 2, Coherence function
2/1 and 1/2 transfer functions, Cross-spectrum in modulus, phase, real part, imaginary part.
Display on one or two plots
UFF export for structure analysis software
10.8 Plot preferences
Set-up of preferences by type of plot (Trend, Simple spectrum, Concatenated spectrum, Waterfall spectrum,
2-channel spectrum, Bode diagram, Time spectrum): Axes (Lin/Log, gradation, colours, fixed/auto scale,
unit), Curves (Type, texture, colour),
Frequency unit preferences: Hz, RPM or Order
Unit preferences by type of magnitude (IS / Imperial).
Spectrum amplitude preferences by type of magnitude (RMS / Peak / Peak-to-Peak)
Preferences by type of cursor: colour, thickness, texture, number of harmonics, number of sidebands,
elementary displacement step
Other settings: Background colour, X and Y gradation grid, gradation numerical format, printer margins
Make VibGraph windows persistent to navigate through the measurements (PSS / SSS)