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4)-Subsea Completion.09
1)-WELL COMPLITION:
Once an oil well is drilled, and it has been verified that commercially
viable quantities of oil are present for extraction, the well must be
'completed' to allow for the flow of petroleum or natural gas out of the
formation and up to the surface. This process includes strengthening
the well hole with casing, evaluating the pressure and temperature of
the formation, and then installing the proper equipment to ensure an
efficient flow of natural gas out of the well.
Casing
Cementing
Perforating
Gravel Packing
Installing a Production Tree
2.1)-Casing:
Conductor Casing
Surface Casing
Intermediate Casing
Production Casing
Conductor Casing:
Surface Casing:
Intermediate Casing:
Production Casing:
2.2)-Cementing:
2.3)-Perforating:
Since the pay zone is sealed off by the production string and cement,
perforations must be made in order for the oil or gas to flow into the
wellbore. Perforations are simply holes that are made through the
casing and cement and extend some distance into the formation. The
most common method of perforating incorporates shaped-charge
explosives (similar to those used in armor-piercing shells).
2.4)-Gravel Packing:
Some wells require filtration systems in order to keep the well stream
clear of sand. In addition to running a casing with a liner, gravel
packing is used to prevent sand from entering the well stream.
Open hole completions are the most basic type and are used in
formations that are unlikely to cave in. An open hole completion
consists of simply running the casing directly down into the
formation, leaving the end of the piping open without any other
Downhole Equipment:
The tubing along with the downhole equipments are lowered into the
95/8 casing of the well.
Packer
Gas Lift Valve
Safety Valve
Hydraulic Control Line
Pump Out Plug
Safety Valve
Gas Lift
Valve
Packer
Fig.6 (Packer)
Safety Valve:
Well head
Tubing hanger
Christmas tree
Blowout Preventer
5.1)- Wellhead:
Casing bowl
Casing hanger
Tubing head
The casing bowl consists of heavy fittings that provide a seal between
the casing and the surface. It also supports the entire length of casing
that is run all the way down the well. This piece of equipment
typically contains a gripping mechanism that ensures a tight seal
between the head and the casing itself.
Casing Hanger:
This is the sub-assembly of a well head that supports the casing string
when it is run into the wellbore. The casing hanger provides a means
of ensuring that the string is correctly located and generally
incorporates a sealing device or system to isolate the casing annulus
from upper well head components.
Tubing Head:
The tubing head is much like the casing head. It provides a seal
between the tubing, which is run inside the casing, and the surface.
Like the casing head, the tubing head is designed to support the entire
length of the casing, as well as provide connections at the surface,
which allow the flow of fluids out of the well to be controlled.
5.2)-Tubing Hanger:
The tubing hanger assembly supports the weight of the tubing string
and seals the annulus from the upper well head and Christmas tree
components. It also provides connections at the surface, which
controls the flow of fluids out of the well.
5.3)-Christmas Tree:
The 'christmas tree' is the piece of equipment that fits on top of the
casing and tubing heads, and contains tubes and valves that control
Petroleum geology Page 13
the flow of hydrocarbons and other fluids out of the well. It
commonly contains many branches and is shaped somewhat like a
tree, thus its name, christmas tree. The christmas tree is the most
visible part of a producing well, and allows for the surface monitoring
and regulation of the production of hydrocarbons from a producing
well. A typical Christmas tree is about six feet tall.
5.4)-Blowout Preventer:
Annular preventers
Ram preventers
Rotational preventers and
Diverters