Health and Safety

Executive

Construction dust

HSE information sheet Construction Information Sheet No 36 (Revision 2)

Construction dust is not just a nuisance; it can

seriously damage your health and some types can
eventually even kill. Regularly breathing these dusts
over a long time can therefore cause life-changing
lung diseases.

This sheet tells employers what they need to know to

prevent or adequately control construction dust risks.
It also provides advice for safety representatives and
workers.

Construction dust
This is a general term used to describe different dusts
that you may find on a construction site. There are
three main types:
silica dust created when working on silica-
containing materials like concrete, mortar and
sandstone (also known as respirable crystalline
silica or RCS);
wood dust created when working on softwood,
hardwood and wood-based products like MDF and
plywood;
lower toxicity dusts created when working on
materials containing very little or no silica. The most
common include gypsum (eg in plasterboard),
limestone, marble and dolomite.
Health risks
Anyone who breathes in these dusts should know
the damage they can do to the lungs and airways.
The main dust-related diseases affecting construction
workers are:
Figure 1 Common tasks like cutting can create very high
dust levels
However, most of these diseases take a long time
to develop. Dust can build up in the lungs and harm
them gradually over time. The effects are often not
immediately obvious. Unfortunately, by the time it is
noticed the total damage done may already be serious
and life changing. It may mean permanent disability
and early death.
Construction workers have a high risk of developing
these diseases because many common construction
tasks can create high dust levels. Over 500
construction workers are believed to die from
exposure to silica dust every year. The amounts
needed to cause this damage are not large. The
largest amount of silica someone should be breathing
in a day after using the right controls is shown
below next to the penny.

lung cancer;
silicosis;
chronic obstructive pulmonary disease (COPD);
asthma.

Some lung disease, like advanced silicosis or asthma,

can come on quite quickly.
Figure 2 Your maximum daily silica exposure is tiny when
compared to a penny

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The law Control the dust

The Control of Substances Hazardous to Health
Regulations 2002 (COSHH) cover activities which may
expose workers to construction dust.
There are three key things you need to do:
Even if you stop some dust this way, you may do
other work that could still produce high dust levels.
In these cases the most important action is to stop the
dust getting into the air. There are two main ways of
doing this:

Assess (the risks) Water water damps down dust clouds. However,
Control (the risks) it needs to be used correctly. This means enough
Review (the controls) water supplied at the right levels for the whole
time that the work is being done. Just wetting the
material beforehand does not work.
Assess (the risks)

Assess the risks linked to the work and materials.

Examples of high-risk tasks are listed in Table 1. High
dust levels are caused by one or more of the following:

task the more energy the work involves, the

bigger the risk. High-energy tools like cut-off saws,
grinders and grit blasters produce a lot of dust in a
very short time;
work area the more enclosed a space, the more
the dust will build up. However, do not assume that
dust levels will be low when working outside with
high-energy tools;
time the longer the work takes the more dust
there will be;
frequency regularly doing the same work day Figure 3 Water suppression on a cut-off saw
after day increases the risks.
On-tool extraction removes dust as it is being
produced. It is a type of local exhaust ventilation
Control (the risks) (LEV) system that fits directly onto the tool. This
system consists of several individual parts the
Use the following measures to control the risk. tool, capturing hood, extraction unit and tubing.
Examples of controls for common high-risk tasks are Use an extraction unit to the correct specification
given in Table 1. (ie H (High) M (Medium) or L (Low) Class filter unit).
Dont just use a general commercial vacuum.
Stop or reduce the dust

Before work starts, look at ways of stopping or

reducing the amount of dust you might make. Use
different materials, less powerful tools or other work
methods. For example you could use:

the right size of building materials so less cutting or

preparation is needed;
silica-free abrasives to reduce the risks when
blasting;
a less powerful tool eg a block splitter instead of
a cut-off saw;
a different method of work altogether eg a direct
fastening system.

Figure 4 Wall chasing using on-tool extraction

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Respiratory protective equipment (RPE) Review (the controls)

Water or on-tool extraction may not always be
appropriate or they might not reduce exposure
enough. Often respiratory protection (RPE) has to be
provided as well. You will need to make sure that the
RPE is:
adequate for the amount and type of dust RPE
has an assigned protection factor (APF) which
shows how much protection it gives the wearer.
The general level for construction dust is an APF
of 20. This means the wearer only breathes one
twentieth of the amount of dust in the air;
suitable for the work disposable masks or half
masks can become uncomfortable to wear for
long periods. Powered RPE helps minimise this.
Consider it when people are working for more than
an hour without a break;
compatible with other items of protective
equipment;
fits the user. Face fit testing is needed for tight-
fitting masks;
worn correctly. Anyone using tight-fitting masks
also needs to be clean shaven.
Remember: RPE is the last line of protection. If you
are just relying on RPE you need to be able to justify
your reasons for this.
Other controls
Depending upon the work you are doing you may
have to combine these measures with other controls.
Think about:
You may already have the right controls in place, but
are they all working properly? Check the controls
work by:
having procedures to ensure that work is done in
the right way;
checking controls are effective. Does the work still
seem dusty? You might need to carry out dust
exposure monitoring;
involving workers. They can help identify problems
and find solutions;
maintaining equipment:
follow instructions in maintenance manuals;
regularly look for signs of damage. Make repairs;
replace disposable masks in line with
manufacturers recommendations;
properly clean, store, and maintain non-
disposable RPE. Change RPE filters as
recommended by the supplier;
carry out a thorough examination and test of
any on-tool extraction system at least every 14
months.
supervising workers. Make sure they:
use the controls provided;
follow the correct work method;
attend any health surveillance where it is needed.
You may have to put a health surveillance programme
in place. You may need advice for this from an
occupational health professional.

limiting the number of people near the work;

rotating those doing the task;
enclosing the work to stop dust escaping. Use
sheeting or temporary screens;
general mechanical ventilation to remove dusty air
from the work area (eg in enclosed spaces such as
indoors);
selecting work clothes that do not keep hold of
the dust.

You also need to make sure workers are doing the job
in the right way and are using controls properly. Train
workers:

about dust risks and how this can harm their

health;
how to use the dust controls and check that they
are working;
how to maintain and clean equipment;
how to use and look after RPE and other personal
protective equipment (PPE);
what to do if something goes wrong.

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Table 1 Controls for common high-risk tasks
Task Eliminate or limit the dust by:
Cutting concrete kerbs,
blocks and paving with
a cut-off saw
Chasing concrete and
raking mortar
Cutting roofing tiles with
a cut-off saw
Scabbling or grinding
with hand-held tools
Short-duration drilling
totalling 1530 minutes
with hand-held rotary
power tools
Drilling holes with hand-
held rotary power tools
as a main activity
Dry coring
Wet coring
Using a hand-held
breaker in enclosed
spaces with limited
ventilation
Limiting the number of cuts during
design/layout
Using lower energy equipment like block
splitters
Getting material cut off site and delivered
Limiting the need for chasing at the
design/layout stage
Using a work method that limits/does not
need chasing, like over-covering cables
Hand cutting natural/fibre cement slates
and other tiles where possible
Using and 1 tiles
Correct setting out/design
Minimising valleys/using dry valleys
Specifying architectural finishes that do
not need scabbling
Using (ultra) high-pressure water jetting
Using chemical retarders and pressure
washing
Casting in proprietary joint formers, eg
mesh formwork
Limiting the number of holes during
design/planning
Using direct fastening or screws
Limiting the number of holes during
design/planning
Using direct fastening or screws
Limiting the number of holes during
design/planning
Limiting the number of holes during
design/planning
Limiting the amount of breaking during
design/planning stage
Bursting, crushing, cutting, sawing or
other techniques
Remote controlled demolition
Hydrodemolition
Health and Safety
Executive
Control the dust by using:
Water suppression and
RPE* with an APF of 20
On-tool extraction using an H or M Class
extraction unit and
RPE* with an APF of 20 consider powered
RPE for longer duration work
Water suppression and
A dedicated cutting area with scaffold board
protection and
RPE* with an APF of 20
Where possible use on-tool extraction using
an H or M Class extraction unit and
RPE* with an APF of 20
Where possible use equipment that stops
dust getting into the air. The larger the holes
the better this needs to be. Options range
from:
drilling through a dust collector or using
cordless extraction attached to the drill
(for smaller drill bits) or
on-tool extraction using an H or M Class
extraction unit
Otherwise use RPE* with an APF of 20
Where possible on-tool extraction using an
H or M Class extraction unit and
RPE* with an APF of 20
On-tool extraction using an H or M Class
extraction unit
Longer duration work (ie over 1530
minutes accumulated time over the day) will
also need RPE.* Use an APF of 20
Water suppression
Long periods of wet coring in enclosed
spaces will also need RPE.* Use an APF of
20
On-tool extraction using an H or M Class
extraction unit and
RPE* with an APF of 20
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Task Eliminate or limit the dust by:
Abrasive pressure
blasting
Soft strip demolition
Removing small rubble,
dust and debris
Cutting wood with
power tools
Sanding wood with
power tools
Sanding plasterboard
jointing
Using a different method of work like
(ultra) high-pressure water jetting
Using silica free abrasive material
Carefully planning the work
Limiting the number of people that need
to be in the work area
Screening off areas to prevent dust
spreading
Limiting waste materials during design/
planning
Considering where waste material is
created and how frequently it needs
removing
Using the correct dust controls when
making rubble/debris
Using a less toxic wood1
Ordering pre-cut materials
Using dedicated cutting areas to
minimise spread
Using a less toxic wood1
Using pre-finished materials
Using other finishes/systems
Control the dust by using:
Wet or vacuum blasting and
RPE* will depend on silica content of
building materials, blasting equipment and
length of work:
In most instances use RPE with an APF
of 40
Use RPE with an APF of 20 for lower risk
work (including the potman nearby)
Shrouds or screens to contain the flying
abrasive
Certain restricted/enclosed working
places may also need general mechanical
ventilation
Use water suppression or on-tool extraction
for those tasks where it is possible and
RPE* with an APF of 20 consider powered
RPE for longer duration work
Enclosed spaces may also need general
mechanical ventilation to remove dusty air
Damping down and using a brush, shovel
and bucket for minor/small one-off
amounts
Or for regular removal/site cleaning:
Water spray for damping down
Rake, shovel and bucket/wheelbarrow to
remove larger pieces
Covered chutes and skips where needed
Vacuum attachments fitted to an H or M
Class extraction unit
RPE* with an APF of 20 depending upon
location, duration and type of work
On-tool extraction using an H or M Class
extraction unit
Longer duration work (ie over 1530
minutes accumulated time over the day) will
also need RPE suitable for the wood dust
particularly in enclosed spaces
On-tool extraction using an H or M Class
extraction unit and
RPE suitable for the wood dust in most
situations
On-tool extraction using an H, M, or L Class
extraction unit

* Table 2 Common RPE types for construction dust

APF Common RPE types for construction dust RPE for wood dust

10 FFP2 disposable mask or half mask with The risk from wood dust is specific to different types
P2 filter (species) of wood.1 Knowing the species is important
20 FFP3 disposable mask or half mask with in establishing the right RPE to use. In general RPE
P3 filter with an APF of 20 is appropriate; particularly for higher
Or for longer duration work: residual dust levels, such as when sanding, and for
Powered RPE such as a TH2 powered all work with more toxic woods such as hardwoods,
hood/helmet western red cedar and MDF. RPE with an APF of 10 is
40 Abrasive blasting helmet with constant flow suitable for work with less residual dust and when the
airline wood is lower risk (eg pine).

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References

1 Toxic woods Woodworking Information Sheet

WIS30(rev1) HSE Books 2012
www.hse.gov.uk/pubns/wis30.htm

Further information

Further information on dust and other construction

health risks can be found at
www.hse.gov.uk/construction/healthtopics/index.htm

For information about health and safety, or to report

inconsistencies or inaccuracies in this guidance, visit
www.hse.gov.uk/. You can view HSE guidance online
and order priced publications from the website. HSE
priced publications are also available from bookshops.

This guidance is issued by the Health and Safety

Executive. Following the guidance is not compulsory,
unless specifically stated, and you are free to take
other action. But if you do follow the guidance you
will normally be doing enough to comply with the law.
Health and safety inspectors seek to secure compliance
with the law and may refer to this guidance.

This information sheet is available at

www.hse.gov.uk/pubns/cis36.htm.

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information visit www.hse.gov.uk/copyright.htm for
details. First published 06/13.

Published by the Health and Safety Executive CIS36(rev2) 06/13 6 of 6 pages