Check List - Numbers 1

Ser# Description Type
1 Damper Motorized
Manual
2 Air reciever
3 Load spout
4 Air heater
5 Alleviator
6 Burner Pilot
7 Metal dtector
8 Hydraulic system of cooler
9 Passenger elevator
10 Water treatment Dosing system
Sludge dry bed
Mixer
Strainer
Floating decanter
11 Fuel station Boiler
Fire protection
Fuel filter
Fuel "fluid" tank
Fluid pump
Valve train
Heat exchanger
12 Packing area Bag trap
Auto bag placer
Bag shredder
Isolation joint
Loading machine
Squared roller section
Electrical
1 Gas analyzer
2 Material analyzer
3 Load cells
4 Level indicator
5 Weigh bridge
6 Kiln scanner
7 Television system
Equipment No. Status Freq. Carried by Operation
> HOPPER 1001 RUNNING 2/W INSPECTOR * CHECK FOR ANY MATERIAL LEAKAGE OR BUILD UP
> CHUTE * CHECK THE CONDITION OF HOOPER / CHUTE / BIN FASTENING ANCHORGES
> BIN * WHETHER THERE ARE DEFORMATION , BREAK , CRACK IN THE STRUCTURE
* WHETHER ANY LOOSEN OR MISSING BOLTS IN THE STRUCTURE OR IN INNER LINNING FASTENING
* CHECK OF SEALING AT ALL POINTS
* CHECK THE CONDITION OF PLATFORMS AND SAFETY BANISTERS
* CHECK THE CONDITION OF PROTECTION PLATES , FASTENING AND BUTTS OF TRUCKS DISCHARGE
* CHECK THE CONDITION OF WEIGHING SYSTEM IF ANY
> CLEANER CHAIN 1002 RUNNING W INSPECTOR IN DRIVE ASSEMBLY , CHECK
> TRASPORT CHAIN
> DRAG CHAIN * FOR ABNORMAL NOISES IN MOTOR, GEAR-BOX AND TRANSMISSION ELEMENTS
> SCAVENGER CONVEYOR * FOR ANY OIL LEAKAGE
* MANUALLY, FOR ABNORMAL TEMPERATURES
* THE CLEANLINESS OF GEAR BOX VENT HOLE AND OTHER ITEMS
* CONDITION OF MECHANICAL PROTECTIONS AND TRANSMISSION SYSTEM
* FOR ANY LOOSE ELEMENTS IN THE ASSEMBLY
* CONDITION OF BACK STOP IF ANY
IN MOBILE ELEMENTS , CHECK
* FOR ABNORMAL NOISES IN DRIVING AND DRIVEN WHEEL BEARINGS,

* CHAIN-HOLDER WHEEL BEARINGS AS WELL AS INSIDE THE MACHINE
* THAT ALL THE UPPER ROLLER OF THE RETURNING TURN CORRECTLY
* FASTENING OF THE BEARING SUPPORTS
* THE DRAG CHAIN ALL ALONG ITS LENGTH , FOR DEFORMATIONS AND BREAKS IN THE LINKS
* THE TENSION OF THE CHAIN
* CHAIN ALIGNMENT IN BOTH CARRYING AND RETURNING SIDES
> APRON FEEDER 1003 RUNNING W INSPECTOR IN MOTORIZED FEEDR, CHECK:
* FOR ANY OIL LEAKAGE THROUGH FEEDER FRIVE BODY OR GEAR BOX
* FOR ANY LOOSE ITEM IN DRIVE ASSEMBLY , FLAP GATE AND CYLINDER PIVOTS
* FOR ANY MATERIAL LEAKAGE THOUGH THE GRID BARS
* FOR ANY BORE OR LEAKAGE IN THE CHUTE OF MATERIAL.
IN APRON CONVEYOR DRIVE EQUIPMENT , CHECK:
* FOR ABNORMAL NOISES IN MOTOR , GEAR-BOX, BACK-STOP AND TRANSMISSION ELEMENTS

* FOR ANY OIL LEAKAGE
* FOR BNORMAL TEMPERATURES
* CLEANINESS OF THE VENT HOLE OF THE GEAR BOX
* FOR ANY LOOSE ITEM IN THE WHOLE DRIVE ASSEMBLY
* CONDITION OF MECHANICAL SAFETY PROTECCIONS.
* CONDITION AND TENSION OF V - BELT DRIVE.
IN FEEDER , CHECK:
* FOR ABNORMAL NOISES IN BOTH DRIVE AND DRIVEN SHAFT , TRANSIMATION WHEELS JOINT PLATES
* FOR ANY LOOSE OR BROKEN OR DEFORMATION ITEM
* IF ALL PLATES ARE WELL JOINTED
* EXTENT OF CLEANLESS , FASTING AND DEFORMATION IN UPPER AND LOWER RIDING BATHS
* VISIBLTY OF FASTING OF MACHINE
* THE WHEELS TURN CORRECTLY
* FOR ANY MATERIAL LEAKAGE BETWEEN PLATES
* CONDITION AND TENSION FREE SPACE OF THE TENSION SYSTEM
* CONDITION OF REGULATION GATE OF MATERIAL
IN CENTERALIZED LUBRICATION , CHECK:
* FOR ABNORMAL NOISES IN PUMP

* FOR LUBRICANT LEAKAGE THROUGH THE PIPES
* THAT LUBRICATION IS DONE CORRECTLY IN ALL POINTS
* FOR ABNORMAL TEMPERATURE AND VIBRATION IN PUMP BODY
>HAMMER CRUSHER 1004 RUNNING W INSPECTOR IN DRIVE ASSEMBLY , CHECK
> LIMESTON CRUSHER
> CLINKER CRUSHER * FOR ABNORMAL NOISES IN MOTOR , GEAR BOX AND TRANSISSION ELEMENTS
* GENERAL CONDITION AND TENSION OF V - BELTS
* FOR ANY VIBRATION ON MOTOR SUPPORTING BEDPLATE
* CONDITION AND FASTENING OF MECHANICAL SAFETY PROTECCIONS.
IN CRUSHER , CHECK
* FOR ANY LOOSE ITEMS IN THE HOUSING AND DISCHARGE HOPPER

* FOR ABNORMAL NOISES
* FOR ANY DUST LEAKAGE THROUGH CRACKS OR BORES IN HAMMER BOX
* MANUALLY , TEMPERATURE OF BEARING SUPPORTS OF HAMMER-HOLDER SHAFT
* CONDITION OF FASTENING OF THE SUPPORTS
* CONDITION OF AERATION IMPELLER OF THE SUPPORTS
* FOR ABNORMAL TEMPERATURE
* CONDITION OF DUST SEAL
* WHETHER THERE ARE CRACK CAUSED BY IMPACTING STONES
* FOR ANY LEAKAGE OF AIR FROM COOLING AIR DUCTS
> HAMMER CRUSHER 1005 STOPPED M INSPECTOR
> LIMESTONE CRUSHER OPEN THE CRUSHER AND CHECK:
> CLINKER CRUSHER
* FOR BROCKEN ,CRACKED , LOOSE OR MISSING PLATES
* FOR BROCKEN OR MISSING ROTOR HUMMERS
* FOR BROCKEN , LOOSE OR MISSING BARS IN RIDGED
* MEASURE THE WEAR OF HUMMERS
* FOR HYDRAULIC UNIT OF OPENING CRUSHER
> BELT CONVEYOR 1006 RUNNING D INSPECTOR IN DRIVE ASSEMBLY , CHECK
* FOR ABNORMAL NOISES IN DRIVE AND TRANSMISSION .
* FOR ANY LOOSE ITEMS IN TRANSMISSION .
* FOR ABNORMAL TEMPERATURES
* CONDITION OF SAFETY PROTECTIONS
* CONDITION OF ROLLERS AND CONVEYOR DRUMPS

* CONDITION OF THE RUBBER BELT ALONG ITS LENGTH
* CENTERING OF THE BELT
> BELT CONVEYOR 1007 RUNNING F INSPECTOR IN MOBILE ELEMENTS , CHECK
* CONDITION OF THE DRUM LINING ALONG BELT LENGTH

* IF ALL ROLLERS TURN PROBLY
* FASTENING , CRACKS AND DEFORMATION IN ROLLER SUPPORT
* TENSION OF THE BELT
* CONDITION OF COUNTER WEIGHT AND ITS GIUD IF ANY
* CONDITION OF METALIC STRUCTURE
* CONDITION OF THE COVER
* CONDITION , FASTENING AND WEAR OF RUBBER SCRAPERS
* CONDITION OF INLET AND OUTLET CHUTES OR GATES IF ANY
> MAGNETIC SEPARATOR 1008 RUNNING F INSPECTOR * CONDITION AND FASTENING SYSTEM OF MAGNETIC ANGLE BARS
* FOR ABNORMAL NOISES IN DRIVE AND TRANSMISSION .
* CONDITION OF SAFETY PROTECTIONS
* CONDITION & TENSION OF V - BELTS AND WEAR OF PULLYS
> BAG FILTER 1009 RUNNING W INSPECTOR IN SUCTION FAN , CHECK
* FOR ABNORMAL NOISES IN MOTOR AND FAN SHAFT BEARINGS

* FOR VIBRATIONS IN FAN HOUSING
* FOR ABNORMAL TEMPERATURE ON MOTOR , BEARING COVERS AND FAN SHAFT BEARINGS
* CONDITION & TENSION OF V - BELTS AND WEAR OF PULLEYS
IN FILTER STRUCTURE , CHECK
* NEGATIVE PRESSURE IN DUST COLLECTING POINTS

* FOR ANY LOOSE ITEMS IN STRUCTURE
* FOR ANY BROCKEN ,CRACKED , DEFORMATION ITEM
* FOR ANY BLOCKING IN REGISTERS , JOINTS , CONNECTION FLANGE... etc
* IF THERE ARE ANY FLASE AIR
* IF THERE ARE ANY ACCUMULATED MATERIAL IN THE HOPPER
IN CLEANING AIR INJECTION CIRCUIT , CHECK

* CONDITION OF REGULATING VALVE , FILTER AND GREASER
* CIRCUIT PRESSURE
* FOR ANY AIR LEAKAGE
* OBSERVING THAT THE AIR INJECTION IS CORRECT
IN COMPRESSOR , CHECK
* FOR ABNORMAL NOISES IN MOTOR , COMPRESSOR AND TRANSMISSION

* WORKING PRESSURE
* FOR ANY AIR OR OIL LEAKAGE
* CONDITION OF SUCTION FILTER
* CONDITION OF SEPARATOR
DUST COLLECTION AND DUST DISCHARGE
* GO TO THE SPECIFIC CHECK LIST OF SADDLE EQUIPMENT OF COLLECTING

OR DISCHARGE OF THIS FILTER
> ROLLER CRUSHER 1010 RUNNING W INSPECTOR IN DRIVE ASSEMBLY , CHECK
> MIX CRUSHER
> CLAY CRUSHER * FOR ABNORMAL NOISES
* GENERAL CONDITION AND TENSION OF V - BELTS
* FOR ANY VIBRATION ON MOTOR SUPPORTING BEDPLATE
* FOR ANY LOOSE ITEMS
IN CRUSHER , CHECK
* FOR ANY LOOSE ITEMS IN THE HOUSING AND DISCHARGE HOPPER

* FOR ANY DUST LEAKAGE THROUGH CRACKS OR BORES IN CRUSHER
* MANUALLY , TEMPERATURE OF BEARING SUPPORTS OF ROTOR
* CONDITION OF FASTENING OF THE SUPPORTS
* CONDITION OF DUST SEAL
* FOR ANY LEAKAGE OF AIR FROM COOLING AIR DUCTS
IN LUBRICATION SYSTEM , CHECK
* FOR ABNORMAL NOISES OR TEMPERATURES IN PUMP BODY

* FOR ANY LEAKAGE OF GREASE FROM CONNECTIONS AND PIPES
IN HYDRAULIC SYSTEM , CHECK
* FOR ABNORMAL NOISES OR TEMPERATURES IN PUMP BODY

* FOR ANY LEAKAGE OF OIL FROM CONNECTIONS AND PIPES
> ROLLER CRUSHER 1011 STOPPED M INSPECTOR OPEN THE CRUSHER AND CHECK:
> MIX CRUSHER
> CLAY CRUSHER * FOR BROCKEN ,CRACKED , LOOSE OR MISSING PLATES
* CONDITION OF PIN ROLLS
* MEASURE THE WEAR OF PINS
* FUNCTION OF HYDRAULIC UNIT
* MEASURE THE ROLLS GAB CLEARANCE
> STACKER 1012 RUNNING D INSPECTOR IN TRAVELLING SYSTEM , CHECK
* FOR ABNORMAL NOISES IN MOTOR , COUPLING TRANSMISSION , GEAR BOX ,
ELECTROBRAKE AND WHEEL BEARINGS
IN CABLE WINDING SYSTEM , CHECK
* FOR ABNORMAL NOISES IN DRIVE

* IF THE CABLE WINDS CORRECTLY
* CONDITION OF WINDING DRUM
IN CENTRALIZED LUBRICATION SYSTEM , CHECK
* FOR ABNORMAL NOISES AS WELL AS OUTLET PRESSURE

* GENERAL CONDITION OF DISTRIBTION
IN CONVEYOR ITEMS , CHECK
* GO TO CHECK LIST # 1006

> STACKER 1013 RUNNING W INSPECTOR IN TRAVELLING SYSTEM , CHECK
> RECLAIMER
* THAT THE GEAR BOXES VENT HOLE ARE CLEAN .
* GENERAL CONDITION OF MECHANICAL SAFETY PROTECTION
* VISIBILTY , CONDITION OF WHEELS MAKING SURE THAT THERE ARE IN CORRECT
POSITION OVER HEAD RAIL
IN RIDING PATH , CHECK
* VISIBILTY , FASTING , DEFORMATION AND BREAKS IN RAILES
IN MACHINE ASSEMBLY , CHECK
* CONDITION OF HING JOINT SUPPORT

* CONDITION OF WELDING
* CONDITION OF SHAFT AND COUNTERWEIGHT SUPPORTS
* CONDITION OF CONNECTION BARS
* FOR ANY LOOSE ELEMENTS

IN HYDRULIC SYSTEM , CHECK
* FOR ANY LEAKAGE OF OIL FROM CONNECTIONS , PIPES AND CYLINDERS

* FASTENING HING JOINTS SUPPORTS
> RECLAIMER 1014 RUNNING D INSPECTOR IN TRAVELLING SYSTEM , CHECK
* FOR ABNORMAL NOISES IN MOTOR , COUPLING TRANSMISSION , GEAR BOX ,

ELECTROBRAKE AND WHEEL BEARINGS
* FOR ABNORMAL NOISES IN DRIVEN ASSEMBLY
* FOR ANY LOOSE ELEMENTS OR DEFORMATIONS IN : DRIVING BOGIS , DRIVEN BOGIS , RIDING WHEEL ,
BUCKETS, SCRAPER AND CHAINS
* FOR ANY LOOSE ELEMENTS OR DEFORMATIONS IN : UPPER AND LOWER RIDING PATH ,
RIDING PATH SUPPORTS AND LATERAL GUIDE
IN CABLE WINDING SYSTEM , CHECK
* FOR ABNORMAL NOISES IN DRIVE

* IF THE CABLE WINDS CORRECTLY
* CONDITION OF WINDING DRUM
IN CENTRALIZED LUBRICATION SYSTEM , CHECK
* FOR ABNORMAL NOISES AS WELL AS OUTLET PRESSURE

* GENERAL CONDITION OF DISTRIBTION
IN EXCAVATOR SYSTEM , CHECK
* FOR ANY LOOSE ELEMENTS

* FOR ABNORMAL NOISES IN MOTOR , GEAR BOX AND TRANSMISSION EQUIPMENT
* FOR ANY OIL LEAKAGE IN DRIVE
> RECLAIMER 1015 RUNNING M INSPECTOR IN HARROW LIFTING SYSTEM , CHECK
* CONDITION AND FASTENING OF RECEIVER PULLEYS

* THAT THE CABLE IS WELL WINDED AROUND THE DRUM
* FOR ANY OIL LEAKAGE IN DRIVE SYSTEM
* BOLTS AND JOINT ARMS
IN BLAD CONVEYOR , CHECK
* CONDITION AND FASTENING OF CONVEYOR ELEMENT

* GENERAL CONDITION OF MECHANICAL PROTECTION
* ALIGNMENT & TENSION OF CONVEYOR
* WHETHER ALL THE RIDING WHEELS TURN PROPERLY
> BELT SCALE 1016 RUNNING F INSPECTOR IN DRIVE ASSEMBLY , CHECK
* FOR ABNORMAL NOISES IN DRIVE GEAR BOX AND TRANSMISSION ELEMENTS.

* FOR ANY LOOSE ITEMS IN TRANSMISSION .
* EXTENT OF CLEANLINESS OF GEAR BOX BREATHER
* CONDITION OF MECHANICAL SAFETY PROTECTIONS
* FASTENING AND WEAR OF THE BUCH AND BOLTS OF BALANCING BED PLATE
* FOR ABNORMAL NOISES IN DRUM , DRUM BEARING , UPPER & LOWER

& SELF CENTERING ROLLERS AND GUID ROLLERS
* THAT ALL UPPER & LOWER & SELF CENTERING ROLLERS TURN PROPERLY
* WHETHER ANY ROLLER IS BORED
* FASTENING AND DEFORMATION OF ROLLER SUPPORTS
* CONDITION OF THE BELT ALL ALONG ITS LENGTH , TAKING INTO CONSIDERATION BOTH ACTIVE
AND INACTIVE SIDES AND EDGES
* WHETHER THE BELT IS PROPERLY CENTERED AS WELL AS IN THE LADEN STRING AS
IN THE RETURN STRING
* TENSION OF THE BELT
* CONDITION OF THE TENSION SYSTEM
IN STATIC ELEMENTS , CHECK
* WEAR AND FASTENING OF THE LOADING GUIDES

* WEAR OF THE DUST SEALS
* FASTENING AND WEAR OF SCRAPERS OF BELT
* FASTENING AND CONDITION OF THE COUNTERWEIGHT
> AIR COMPRESSOR 1017 RUNNING W INSPECTOR IN DRIVE ASSEMBLY , CHECK
> SCREW COMPRESSOR
> ROLLER COMPRESSOR * FOR ANY LOOSE ITEMS AND ABNORMAL NOISES IN MOTOR AND COUPLING
* FOR ABNORMAL TEMPERATURE IN MOTOR
* EXTENT OF DIRTINESS OF SUCTION FILTERS

* ALL ATHE CONNECTION ELEMENTS BETWEEN COMPRESSOR AND FILTER
* ALL ATHE CONNECTION ELEMENTS BETWEEN SILENCER AND COMPRESSOR
* OUTLET AIR PRESSURE
* FOR ANY VIBRATIONS IN COMPRESSOR BODY
* CONDITION OF ANCHORAGES
* FOR ANY OIL OR AIR LEAKAGE FROM COMPRESSOR BODY OR DUCTS
IN IMPELLER CIRCUIT , CHECK
* CONNECTIONS AND PIPES JOINING THE COMPRESSOR TO THE COOLING NETWORK

* CORRECT CIRCULATION OF COOLING WATER
* FOR ANY WATER OR AIR LEAKAGE IN THE COOLER
* CONDITION OF THERMOSTATIC REGULATING VALVE
* CONDITION OF AUTOMATIC DRAINER
* FOR ABNORMAL NOISES IN RADIATOR MOTO-FAN
* FOR ANY AIR LEAKAGE THROUGH RADIATOR AND CONNECTIONS
IN AIR COOLING ADDITIONAL EQUIPMENT, CHECK:

* FOR ABNORMAL NOISES IN RADIATOR MOTO-FAN
* FOR ANY GAS LEAKAGE THROUGH EXPANSION CIRCUIT
* FOR ANY AIR LEAKAGE THROUGH PIPES
* FOR ABNORMAL NOISES IN COMPACT MOTO-COMPRESSOR
* CONDITION OF SAFETY MECHANICAL PROTECTIONS
IN AIR DRYER, CHECK:

* DRAIN WATER IF ANY
* IF DRYER WORKING CORECTLY
> GRINDING MILL 1018 RUNNING W INSPECTOR IN MILL BODY , CHECK
> RAW MILL
* FOR ABNORMAL NOISES IN MILL OR IN FOUNDATION
* WHETHER THERE IS ANY FALSE AIR IN LEAKAGE
* FOR ANY MATERIAL LEAKAGE FROM ANY POINT OF MILL
* VISUALLY , WHETHER ANY LOOSE ITEM OR BOLT
IN SHOE BEARINGS , CHECK

* TEMPERATURE OF SHOE BEARING OIL
* WATER OF SHOE OIL COOLING , REGULATE IT IF NEEDED
* WHETHER THERE IS ANY LOOSE ITEM IN SHOE JUNCTION DUCTS
* FOR OIL LEAKAGE FROM SHOE STUFFING BOX
IN GIRTH GEAR , CHECK

* VISUALLY , THE OIL SEALS OF THE CASING
IN MATERIAL OUTLET DUCT , CHECK
* FOR ITS LEAK AND WHETHER THERE IS ANY FRICTION OR VIBRATION
IN GASES DUCT TO MILL , CHECK
* FOR ABNORMAL NOISES IN DRIVE AND DAMPER

* VISUALLY , FASTENING OF SUPPORTS
* FOR FALSE AIR INLEAKAGES OR LEAKAGES
* GENERAL CONDITION OF THE EXPANSION JOINT
> GRINDING MILL 1019 STOPPED M INSPECTOR IN MILL BODY , CHECK
> RAW MILL &
FITTER * FASTENING, DEFORMATION , BREAKS AND WEAR OF : STAIRCASE , WEAR PLATES , HELIXES OF
& FEEDING INLET , LINING PLATES , LIFTERS , DYPHRAGMS , DYPHRAGM LININGS ,
WORKER ARMOUR PLATES AND OUTLET GRATING
* GENERAL CONDITION AND TIGHTENING OF ALL BOLT HEADS OF LINING PLATES AND
ALL OTHER BOLTS INSIDE MILL
> RAW MILL DRIVE 1020 RUNNING W INSPECTOR IN MAIN AND AUXILIARY DRIVE , CHECK
* FOR ABNORMAL NOISES IN MOTOR AND GEAR BOX

IN LUBRICATION EQUIPMENT OF GEAR BOX , CHECK
* FOR ABNORMAL NOISES IN MOTOR , PUMP AND TRANSMISSION ELEMENTS

* THE WORKING PRESSURE AT PUMP OUTLET AND GEAR BOX INLET
* FOR ABNORMAL TEMPRETURE
* CONDITION OF SAFETY MECHANICAL PROTECTIONS
IN BACK STOP ASSEMPLY , CHECK
* FOR ABNORMAL NOISES IN COUPLING , PINION AND PINION BEARING

* FOR ANY OIL OR GREASE LEAKAGE
IN COOLING SYSTEM , CHECK
* FOR ANY WATER LEAKAGE

* VISUALLY , FLOW RATE AND TEMPERATURE OF THE WATER AND REGULATE IT IF NEED
> RAW MILL DRIVE 1021 STOPPED M INSPECTOR IN MAIN AND AUXILIARY , CHECK
&
FITTER * PROPER OPERATION OF THE CLUTCH OF THE AUXILARY EQUIPMENT
& * WEAR IN BRAKE SHOES OF AUXILARY EQUIPMENT
WORKER * GENERAL CONDITION OF DRAG ELEMENTS BETWWN MOTOR AND MAIN GEAR BOX
* UNCOVER THE INSPECTION DOORS OF THE MAIN GEAR BOXES AND CHECK THE CONDITION OF
THE GEARS. START THE LUBRICATION PUMP IN LOCAL MODE AND
CHECK WHETHER ALL THE TEETH ARE
* CLEAN AND WHETHER THEY ARE PROPPRLY LUBRICATED
* EXTENT OF CLEANLINESS OF THE GEAR BOX BREATHERS
* THAT THEY WORK PROPERLY
IN TRANSMISSION ASSEMBLES , CHECK
* TIGHTENING OF ALL THE BOLTS OF THE ENLARGEMENT COUPLINGS

* CONDITION OF OIL DISTRIBUTTON PLATE OF THE BEARINGS OF THE PINION SHAFTS
* CONTACT OF THE PINIONS
* CONDITION OF THE STUFFING BOXES OF BOTH PINIONS
IN GEAR BOX LUBRICATION EQUIPMENT , CHECK:
* WEAR AND CONDITION OF THE DRAG ELEMENTS OF THE COUPLING BETWEEN MOTOR AND PUMP
* CONDITION OF PUMP STUFFING BOX
> LUBRICATION EQUIPMENT 1022 RUNNING D INSPECTOR CHECK

OF PINION & GIRTH GEAR
OF RAW MILL * FOR ABNORMAL NOISES IN MOTOR , COUPLING AND PUMP
* TEMPERATURE OF OIL IN THE TANK
* FOR OIL LEAKAGE ALONG THE LINE
* DRAIN THE WATER IF ANY
* FOR OIL PRESSURE AT PUMP OUTLET AS WELL AS AT THE FILTER OUTLET
* VISUALLY , FLOW RATE OF OIL DURING CIRCULATION
* CONDITION OF ALL THE VALVES ON THE LINE
* CONDITION OF ALL MEASURING DEVICES AS PRESSURE GAUGES , THERMOMETERS AND FLOW METERS
* WHETHER THERE IS ANY LOOSE ELEMENTS
> RAW MILL SHOE BEARIN 1023 RUNNING D INSPECTOR IN LOW PRESSURE PUMP , CHECK
* FOR ABNORMAL NOISES IN MOTOR , COUPLING AND PUMP

* FOR OIL LEAKAGE ALONG THE LINE AND STUFFING BOX
* VISUALLY, FLOW RATE OF COOLING SYSTEM WATER
* TEMPERATURE OF OIL COOLING SYSTEM OUTLET
* THE WORKING PRESSURE
IN HIGH PRESSURE PUMP , CHECK

* FOR OIL LEAKAGE ALONG THE LINE AND STUFFING BOX
> GASES DUCTS 1024 RUNNING F INSPECTOR IN REGULATION DAMPER , CHECK:

TO RAW MILL
* FOR ABNORMAL NOISES IN DRIVE AND DAMPER
* VISUALLY, FASTENING OF THE SUPPORTS
* FOR OIL LEAKAGE IN DRIVE
> MATERIAL CHUTES 1025 RUNNING F INSPECTOR IN ALL ALONG DUCT , CHECK:
TO RAW MILL
* ALL ALONG THE DUCT WHETHER THERE IS ANY BREAK AND AS OUTCOME
* FOR MATERIAL LEAKAGES
* OPERATION OF THE FLAP GATE, FASTENING OF THE COUNTERWEIGHT AND
CONDITION OF THE BEARINGS
> DYNAMIC SEPARATOR 1026 RUNNING W INSPECTOR IN DRIVE , CHECK
* FOR ABNORMAL NOIESE IN MOTOR, GEAR BOX AND TRANSMISSION ELEMENTS

* FOR OIL LEAKAGES
* FOR ABNORLAM TEMPRATURES
* EXTENT OF CLEANLINESS OF GEAR BOX BREATHER
* CONDITION OF MECHANICAL SAFTEY FROTECTIONS
IN GEAR BOX LUBRICATION SYSTEM , CHECK:
* FOR ABNORMAL NOSIESE IN PUMP AND LINE

* TEMPERATURE OF OIL UNDER CIRCULATION
* TEMPERATURE OF THE COOLING WATER AND REGULATE ITS FLOW IF NEED
* CONDITION OF THE SAFETY AND DETECTION ITEMS
IN TURBO SEPARATOR , CHECK:
* BY STANDING OVER THE SEPARATOR, CHECK FOR VIBRATIONS AND DETERMINE ITS ORIGIN
* FOR ABNORMAL NOIESE INSIDE THE MACHINE
* FOR DUST OR AIR LEAKAGE IN ALL THE MACHINE
* PROPER OPERATION OF THE SEPARATOR DISCHARGE FLAP GATES IF ANY
> DYNAMIC SEPARATOR 1027 STOPPED M INSPECTOR IN DRIVE , CHECK
&
FITTER * GENERAL CONDITION OF DRAG ELEMENTS BETWWN MOTOR AND MAIN GEAR BOX
& * UNCOVER THE INSPECTION DOORS OF THE MAIN GEAR BOXES AND CHECK THE CONDITION OF
WORKER THE GEARS. START THE LUBRICATION PUMP IN LOCAL MODE AND CHECK WHETHER
ALL THE TEETH ARE
* CLEAN AND WHETHER THEY ARE PROPPRLY LUBRICATED
* EXTENT OF CLEANLINESS OF THE GEAR BOX BREATHERS
IN GEAR BOX LUBRICATION EQUIPMENT , CHECK:
* CONDITION OF PUMP STUFFING BOX
IN TURBO SEPARATOR , CHECK:
* THAT IT WORK PROPERLY
> AIR SLIDE 1028 RUNNING W INSPECTOR IN AIR SLIDE, CJHECK
* FOR AIR OR MATERIAL LEAKAGE ALL ALONG THE LENGTH OF THE AIR SLIDE
IN BOTH AIR AND MATERIAL CHAMBERS
* CONDITION OF ELASTIC JOINTS AT AIR SLIDE FEEDING AND DISCHARGE
* BY HITTING THE PLATE OF THE AIR CHAMBER, CHECK WHETHER THERE
IS ANY MATERIAL INSIDE THE CHAMBER, EITHER AT THE END OR AT ANY OTHER POINTS
IN FAN, CHECK
* FOR ABNORMAL NOISES IN FANS AND TRANSMISSION

* FOR LOOSE ITEMS IN THE DRIVE
* EXTENT OF CLEANLINESS OF FILTERING PANEL
* CONDITION AND WHETHER THERE IS ANY AIR LEAKAGE IN THE ELEMENT
* THAT JOINTY THE FAN AND THE AIR CHAMBER OF THE AIR SLIDE
* TEMPERATURE OF MOTOR AND FAN SHAFT SUPPORT
IN DEVIATION VALVES , CHECK
* DRIVE OF BUTTERFLY VALVES FOR AIR FLOW RATE REGULATION

* PROPER OPERATION OF THE VALVE AND WHETHER THERE IS FLOW OF ANY MATERIAL NOT
DO IT TO CLOSED AREA AND CHECK FOR LEAKAGE THROUGH THE VALVE BODY
* IF THE VALVES IS PNEUMATICALLY DRIVEN, CHECK CONDITION OF HINGS, PISTON AND RUBBER PIPE
* IF THE VALVE IS MECHANICALLY DRIVEN, CHECK FOR OIL LEAKAGE THROUGH ITS PART
AND CONDITION OF THE JOINT
> DOUBLE FLAP GATE 1029 RUNNING 2/W INSPECTOR CHECK :
* FOR ANY LOOSE ITEMS IN ALL THE MACHINE

* FOR OIL LEAKAGE
* FOR LEAKAGE OR FALSE AIR IN LEAKAGES
* WHETHER THE DRIVE CAM WORKS CENTERED IN REFERENCE WITH THE CAMS OF THE GATES
* THE ROLLER SLIP CORRECTLY IN ITS GROOVE
*FOR ABNORMAL NOISE IN MOTOR , GEAR BOX , TRANSMISSION ELEMENTS AND GATE
* THE REACTING SPRING WORK CORRECTLY
> DOUBLE FLAP GATE 1030 STOPPED M INSPECTOR CHECK :
&
FITTER * THE WEAR IN GATE LINING
> BUCKET ELEVATOR 1031 RUNNING W INSPECTOR IN MAIN AND AUXILIARY DRIVE , CHECK
* FOR ABNORMAL NOISES IN THE DRIVE ASSEMBLY

* FOR OIL LEAKAGES
*FOR VIBRATIONS IN THE DRIVE
* VISUALLY , GENERAL CONDITION OF THE TRANSMISSION ELEMENTS
* GENERAL CONDITION OF THE MECHANICAL SAFETY PROTECCTIONS
IN ELEVATOR , CHECK
* FOR ABNORMAL NOIESE IN THE TOP AND TOE SHAFT BEARINGS AND INSIDE THE MACHINE
* TEMPERATURE OF TOP AND TOE SHAFT BEARING
* WHETHER THERE IS OSCILLATION OF THE TOE WHEEL SHAFTS
* CONDITION OF THE SLIDING AND COUNTERWEIGHT MARGIN
* WHETHER THERE ARE FALSE AIR IN LEAKAGES OR MATERIAL LEAKAGES THROUGH THE
STUFFING BOX OF TOP AND TOE SHAFTS JOINTS AND INSPECTION DOORS.
> BUCKET ELEVATOR 1032 STOPPED M INSPECTOR IN MAIN AND AUXILIARY DRIVE , CHECK
&
FITTER * CONDITION AND WEAR OF THE TRANSMISSION ELEMENTS
* FOR LOOSE ITEMS IN THE TRANSMISSION ASSEMBLY
IN ELEVATOR , CHECK
* CONDITION OF THE ELEVATOR DISCHARGE RUBBER SEAL , IF ANY

* GENERAL CONDITION OF THE CHAIN OR RUBBER BELT , IF ANY EXTERNAL SIGNAL ADVISES US TO DO IT.
> AIR LIFT 1033 RUNNING F INSPECTOR CHECK
* THE DIFFERENTIAL PRESSURE OF THE MEAL CONVEYANCE

* FOR MATERIAL LEAKAGE IN ALL THE MEAL CONVEYING LINE
* WHETHER THE ATMOSPHERIC SWITCH-OVER VALVE LEAKS AIR WHEN THE AIR LIFT IS WORKING
AND LOADED WITH MATERIAL
* CONDITION OF THE ELASTIC JOINT AT THE AIR LIFT DISCHARGE
* FOR AIR LEAKAGES IN THE AIR PIPE LINE FROM BLOWER TO AIR LIFT
> BLOWER 1034 RUNNING W INSPECTOR IN DRIVE , CHECK

* TENSION OF V-BELTS
* THAT ALL THE SAFETY PROTECTIONS ARE PROPERLY INSTALLED
IN MACHINE , CHEECK
* FOR ABNORMAL NOISES INSIDE THE MACHINE , AND DETERMINE IF THEY COME FROM
THE EXTREME CRANK CASES OR FROM THE BODY
* OIL LEVEL IN CRANKCASES
* FOR OIL LEAKAGES IN CRANKCASES
* MANUALLY , TEMPERATURE IN CRANKCASES AND CENTRAL BODY
* VISUALLY , EXTENT OF DIRTINESS OF SUCTION FILTER
* WHETHER THE REGULATION OF THE SAFETY VALVES KEEPS PROPER THE WORKING PRESSURE
* WORKING PRESSURE
* GENERAL CONDITION OF THE PRESSURE GAUGE
* FOR AIR LEAKAGES FROM PIPES, FLANGES AND VALVES ALL THE LINE, FROM THE BLOWER
TO THE MACHINE THAT REVEIVES THE AIR
N.B : -
* THAT MACHINE WILL NOT BE DISMANTLED UNLESS ANY EXTERNAL SIGNAL MAY FORCE TO DO IT
> ELECTROSTATIC 1035 RUNNING F INSPECTOR IN RAPPING DRIVE, IONIZATION, PRECIPATATION AND LOUVER, CHECK :
PRECIPITATOR
* ABNORMAL NOISES IN MOTOR , GEAR-BOX AND TRANSMISSION ELEMENTS
* MANUALLY , THE TEMPERTURE ON DRIVE GEAR-BOX.
IN ELECTROSTATIC PRECIPITATOR , CHECK:

* IF THERE IS ANY FALSE AIR ENTRY
> SCREW CONVEYOR 1036 RUNNING F INSPECTOR IN THE CONVEYOR , CHECK:
* FOR ABNORMAL NOISES FROM SCREW BEARING OR IN THE SCREW ITSELF

* ELEMENTS , SCREW BEARING AND IN THE SCREW ITSELF
* FOR ANY LOOSE ITEMS IN THE WHOLE MACHINE
* FOR ANY AIR ENTRY
* FOR ANY DUST LEAKAGE
IN DRIVE ASSEMBLY , CHECK:
* FOR ABNORMAL NOISES , GEAR BOX, TRANSMISSION ELEMENTS

* CONDITION OF THE BEDPLATE TENSIONING SYSTEM
* CONDITION OF MECHANICAL PROTECTIONS
* CONDITION OF CLEANLINESS OF GEAR BOX VENT HOLE
IN MOTORIZED DISCHARGE DAMAPER, CHECK:
* FOR ANY DUST LEKAGE OR FALSE AIR ENTRY

* VISUALLY, CLEANLINESS OF THE SPINDLE
* FASTENING OF THE STRUCTURE
* STRUCTURE OF THE DOUBLE FLAP GATE
> ROTARY FEEDER 1037 RUNNING W INSPECTOR IN DRIVE EQUIPMENT , CHECK
* FOR ABNORMAL NOISES IN MOTOR, GEAR-BOX TRANSISSION ELEMENTS.

* FOR AN OIL LEAKAGE THROUGH THE GEAR-BOX
* MANUALLY, THE TEMPERATURE OF MOTOR AND GEAR-BOX
* VISUALLY , GENERAL CONDITION OF CHAIN TRANSMISSION ELEMENTS
IN FEEDER BODY , CHECK:
* FOR ABNORMAL NOISES IN THE BODY

* FOR ANY DUST LEAKAGE OR FALSE AIR ENTRY
* MANUALLY , THE TEMPERATURES OF FEEDER SHAFT BEARINGS
IN BY-PASS , CHECK:
* FOR ANY MATERIAL LEAKAGE OR FALSE SUCTION

* CONDITION OF DRIVING CYLINDER AND LEVER
* FOR ANY AIR LEAKAGE THROUGH THE CYLINDER AND FEEDING CIRCUIT
> MOTORIZED GATE 1038 RUNNING W INSPECTOR CHECK:
* FOR ANY OIL LEAKAGE IN DRIVE BODY

* FOR ANY LOOSE ITEM IN THE JOINT BETWEEN THE FLAP GATE AND CYLINDER PIVOTS
* FOR ANY MATERIAL LEAKAGE THROUGH THE GRID BARS.
* FOR ANY LOOSE ITEM IN THE METALLIC STRUCTURE
* IF THERE IS ANY BORE OR MATERIAL LEAKAGE IN THE CHUTE
> CONDITIONING TOWER 1039 RUNNING W INSPECTOR IN CONDITIONING TOWER
* CHECK FOR ANY FALSE AIR LEAKAGE THROUGH THE NOZZLE SEAT
* CHECK FOR ANY WATER LEAKAGE THROUGH THE NOZZLE SEAL
IN TANK OF INJECTION WATER
* CHECK FOR ANY WATER LEAKAGE THROUGH DEPOSIT AND PIPES

* CHECK THAT THE BUOIES WORK CORRECTLY
* CHECK THAT THE OVER FLOWING VALVES ARE CLOSED AND THAT THERE ARE NO OBSTRUCTIONS
* CHECK THAT THE FILTERS (IF ANY) FOR FILTERING THE INCUMING WATER TO THE TANK ARE CLEANED
IN PIPES & VALVES OF INJECTION WATER , CHECK
* THE PUMPS AND PIPES OUTLET PRESSURE IN CONDITIONING TOWER

* FOR ANY WATER LEAKAGE IN THE WHOLE CIRCUIT
> WATER PUMP 1040 RUNNING W INSPECTOR CHECK:

* PRESSURE AT THE PUMP OUTLET AND AFTER THE FLOW INDICATOR
* THE FLOW INDICATOR
* GENERAL CONDITION OF VALVES, CONNECTIONS , PIPE, FLEXIBLE HOSE AND CONTROL ITEMS.
* WHETHER THERE IS ANY WATER LEAKAGE IN ALL THE LINE
* GENERAL CONDITION OF BUOY AUTOMATIC VALVE IN UPPER PART OF THE TANK AND WHETHER IT
WORKS PROPOERLY
> WATER PUMP 1041 STOPPED M INSPECTOR CHECK:
&
FITTER * CONDITION OF COUPLING RUBBER AND COUPLING ALIGNMENT
* THE PUMP SEAT CONDITION
* THE BEARING CONDITION
* THE PUMP AND PIPES OUTLET PRESSURE
> NODULIZER 1042 RUNNING W INSPECTOR IN NODULIZER DRIVE , CHECK :
* FOR ABNORMAL TEMPERATURES IN MOTOR AND GEAR -BOX
IN SCRAPER DRIVE , CHECK
* FOR ABNORMAL NOISES IN TRANSMISSION , MOTOR AND GEAR-BOX

* FOR ANY LOOSE ITEM IN THE LEVER SYSTEM ENABLING THE SCRAPER TO TURN
* FOR ABNORMAL TEMPERATURES IN MOTOR AND GEAR-BOX
IN NODULIZER LIFTING-LOWERING SYSTEM , CHECK :
* FOR ANY LOOSE ITEM IN SUPPORTS , NUTS , SPINDLES AND LUBRICATION OF THE SPINDLE
IN NODULIZER , CHECK:
* IF THE DISC GETS TOO MUCH WARP

* FOR ANY LOOSE ITEM
IN SCRAPER , CHECK :
IN WaterTANK AND PIPES , CHECK
* FOR ANY WATER LEAKAGE THROUGH DEPOSIT AND PIPES TO NODULIZER

> NODULIZER 1043 STOPPED M INSPECTOR IN NODULIZER DRIVE , CHECK :
&
FITTER * TENSION OF DRIVE V-BELTS
* OUTLET SUPPORT END BEARING
* FOR ANY BORE , BREAK OR DEFORMATION IN THE CONTAINER
* CONDITION OF SCRAPER-HOLDER STRUCTURE

* CONDITION OF THE SCRAPER PLATES
* CONDITION OF THE DEDUSTING INTAKE AND HOSE

* THE CORRECT OPERATION OF SUCTION REGULATION FLAP GATE
* CONDITION OF THE HOSE THROUGH WHICH THE MATERIAL FALLS
* THE CONDITION OF THE LEVEL BUOY AND ITS OPERATION

* CONDITION OF THE FLOW DETECTOR
* CONDITION OF THE VALVES
> AERATION SYSTEM 1044 RUNNING F INSPECTOR CHECK
* FOR ABNORMAL NOISES IN GEARED MOTOR AND FLUIDIFICATION VALVES

* WORKING PRESSURE IN THE MANOMETERS
* DRAIN OF WATER TANK IF ANY
* FOR ANY OIL LEAKAGE FROM VALVES
* FOR ANY AIR LEAKAGE THROUGH THE EXTERNAL FLUIDIFICATION ASSEMBLY
* FOR ANY AIR LEAKAGE IN ALL ALONG THE LINE
* CONDITION OF DRIVE FORK OF GENERAL AND DISTRIBTION VALVES
> SILO EXTRACTION 1045 RUNNING F INSPECTOR IN SLIDE VALVE , CHECK
EQUIPMENT
* FOR LOOSE ITEMS
* FOR MATERIAL LEAKAGES THROUGH THE FLANGES
* GENERAL CONDITION OF THE SLIDE PLATE SPINDLE
IN PENEUMATIC ROTARY VALVE , CHECK:
* FOR DUST LEAKAGES THROUGH THE VALVE

* FOR LOOSE ITEMS
* CONDITION OF THE RUBBER PIPES
* FASTENING OF THE PISTON
* OPERATION OF THE SOLENOID VALVE
* FOR LEAKAGES IN PNEUMATIC LINE
IN MOTOR-DRIVEN VALVE, CHECK:
* GO TO MOTORIZED GATE # 1038
IN AIR SLIDE , CHECK
* GO TO AIR SLIDE CHECK LIST # 1028

> PREHEATER TOWER 1046 RUNNING F INSPECTOR CHECK
* CONDITION OF CHUTES AND DUCTS

* FOR ANY DUST OR MATERIAL LEAKAGE TRHOUGH CHAMBER AND JOINTS
* FOR ANY FALSE AIR ENTRY IN CHUTES, DUCTS AND JOINTS
* EXTENT OF DIRTINESS
IN 5 th. STAGE CYCLON BODY & CALCINER , CHECK:
* CONDITION OF CYCLON , CHUTES AND FEEDING CHAMBER TO THE KILN ( CALSYNER)

* FOR ANY DUST OR MATERIAL LEAKAGE TRHOUGH PIPES OR CYCLONES AS WELL AS TROUGH ANY
JOINT OF THEM
* CONDITION OF CYCLONE CONTROL REGISTERS
* CONDITION OF FANS FOR PYROMETERS
* CONDITION OF HOUSE AND JOINTS BETWEEN FANS AND PYROMETERS
* IF THERE IS ANY FALSE AIR ENTERY TRHOUGH ANY ITEM OF THE STAGE
IN BIG BLASTER, CHECK:

* GO TO BIG BLASTER CHECK LIST # 1049
IN 4 th. STAGE CYCLON BODY , CHECK:
* CONDITION OF PIPES AND TURBULENCE CHAMBER

* FOR ANY DUST OR MATERIAL LEAKAGE TRHOUGH PIPES, CYCLONES GATE VALVES AS WELL AS TRHOUGH
ANY JOINT OF THEM
* CONDITION OF CONTROL REGISTERS OF TURBULENCE CHABER
* FOR ANY FALSE AIR ENTRY TRHOUGH ANY ITEMS OF THE STAGE
IN 3 rd. , 2 nd.. AND 1 st. STAGE , CYCLON BODY , CHECK:
* CONDITION OF PIPES AND CYCLONES

* FOR ANY DUST OR MATERIAL LEAKAGE TRHOUGH PIPES, CYCLONES GATE VALVES AS WELL AS TRHOUGH
ANY JOINT OF THEM
* CONDITION OF CYCLON CONTROL REGISTERS
* CONDITION AND OPERATION OF GATE VALVE
* CONDITION OF COMPENSATION ELEMENTS
* FOR ANY FALSE AIR ENTRY IN ALL THE ITEM OF THE STAGE
> PREHEATER TOWER 1047 RUNNING M INSPECTOR IN DUST COLLECTION BOX , CHECK:
CYCLONES
* FOR ANY LOOSE BOLT OR IN BAD CONDITION
* FOR DEFORMATIONS AND BROCKEN OR CRACKED WELDINGS
* FOR ANY DUST MATERIAL LEAKAGE THROUGH JOINTS AND REGISTERS CONDITION OF PAINTING
IN SWEPT SYSTEM BOX , CHECK:
* FOR ANY BROCKEN OR LOOSE BOLT , BREAKS , BORES AND BROKEN OR CRACKED WELDING
* IN ONE WORKING CYCLE, FOR ABNORMAL NOISES IN VALAVE SYSTEM AS WELL AS THE CORRECT OPERATION
OF THE CYLINERS THE VALVES
* FOR ANY OIL LEAKAGE JOINTS AND HYDRAULLIC CIRCUIT PIPES
BATTERY OF CYCLONES , CHECK:
* FOR ANY BREAK OR DEFORMATIONS IN THE STRUCTURE

* FOR DUST OR MATERIAL LEAKAGE THROUGH JOINTS AND REGISTERS
* FOR ABNORMAL NOISES IN MOTOR, GEAR-BOX AND SCRAPER SHAFT COUPLING
* MANUALLY , THE TEMPERATURES ON MOTOR AND GEAR-BOX
* FOR ANY LOOSE ITEMS IN COPLING AND GEAR-BOX SUPPORT BEDPLATE
* FOR ANY OIL LEAKAGE IN GEAR-BOX
* FOR ABNORMAL NOISES INSIDE THE CYCLONES
* THAT THE PENDULOUS FLAP GATES WORK CORRECTLY AND THE POSITION OF
COUNTERWEIGHT , IF NECESSARY
* FOR ANY DUST OR AIR LEAKAGE AS WELL AS FOR FLASE SUCTIONS
> FAN 1048 RUNNING F INSPECTOR IN FAN, CHECK
* FOR ABNORMAL NOISES IN MOTOR, DRIVE, SHAFT BEARING, IMPELLER AND IN ALL THE MACHINE
* FOR ANY LOOSE ITEM IN ALL THE MACHINE
* MANUALLY, TEMPERATURES OF FAN SHAFT BEARING
* FOR ANY VIBRATION DUE TO UNBALANCE OF THE IMPELLER
* IF THERE IS ANY SUCTION OF EXPANSION JOINT BETWEEN HOSING AND PIPE
* VISUALLY, CONDTION OF EXPANSION JOINT BETWEEN HOUSING AND PIPE
IN SUCTION EQUIPMENT , IF ANY , CHECK:
* CONDITION OF DRIVING ASSEMBLIES OF SUCTION BLADES

* SOFTLY, FASTENING OF THE DRIVING CONECTING RODS FOR THE
REGULATION LOUVER DAMPER AS WELL AS THEIR CONDITION
* FOR ANY OIL LEAKAGE IN SERVOMOTOR
* CONDITION OF TOGGLE LEVER AND HINGE JOINTS
* CONDITION OF FILTER IF ANY
> BIG BLASTER 1049 RUNNING M INSPECTOR CHECK
* CONDITION AND FASTENING OF BIG BLASTER AND ITS CONNECTIONS

* FOR ANY LOOSE ITEM IN ALL THE MACHINE
* FOR ANY AIR LEAKAGES THROUGH VALVES OR CONNECTION FLANGES
* IF THE AIR IS BEING BLASTED CORRECTLY
> ROTARY LOCK 1050 RUNNING F INSPECTOR IN DRIVE EQUIPMENT, CHECK
* FOR ABNORMAL NOISES IN MOTOR , GEAR BOX , TRANSMISSION ELEMENTS AND BEARING SUPPORTS
* FOR ANY OIL LEAKAGE IN GEAR BOX
* MANUALLY, TEMPERATURES OF MOTOR , GEAR BOX AND BEARING SUPPORT
IN ROTARY LOCK BODY, CHECK
* FOR ABNORMAL NOISES INSIDE THE BODY

* FOR ANY DUST LEAKAGES OR FALSE AIR
> FLOW METER 1051 RUNNING F INSPECTOR CHECK
* PHYSICAL CONDITION
* CONDITION OF CLEANLINESS
* CONDITION AND FASTENING OF FLOW METER AND ITS SUSPENSION ITEMS
* CONDITION OF CHUTES
* FOR ANY DUST LEAKAGES OR MATERIAL
> CYCLON CLEANING 1052 RUNNING F INSPECTOR CHECK:
EQUIPMENT
* FOR ANY LEAKAGE TRHOUGH THE NETWORK
* FOR ANY DEFORMATIONS OR BREAKS IN PIPES
* GENERAL CONDITION OF VALVES AS FAR AS LEAKAGE AND DRIVE ARE CONCERNED
* DRAIN THE PRESSURE AIR TANK OF THE NETWORK
> WATER TANK 1053 RUNNING F INSPECTOR CHECK
* FOR ANY WATER LEAKAGE TRHOUGH DEPOSIT AND PIPES

* THAT THE BUOIES WORK CORRECTLY
* THAT THE OVER FLOWING VALVES ARE CLOSED AND THAT THERE ARE NO OBSTRUCTION
* THAT THE FILTERS FOR FILTERING THE WATER TO THE TANK IF ANY ARE CLEANED
> KILN 1054 RUNNING 3/W INSPECTOR IN KILN SHELL & SHELL PLATES, CHECK
* CONDITION OF DEFORMATIONS ON SHELL & SHELL PLATES

* EXTERNALLY , CONDITION OF THE WELDING
IN TYRES AND CARRIAGE ROLLERS, CHECK
* LUBRICATION OF ROLLERS BEARING SHAFT

* CLEANLINESS OF TYRES AND ROLLERS FACE AS WELL AS CONDITION OF GRAPHITE BLOCKS
* THE COOLING WATER , REGULATION THE FLOW IF NECESSARY
* THE LUBRICANT OF TYRES
* FOR ANY OIL LEAKAGES
* THE RIDING PATH OF ROLLERS AS REGARDS SCRATCHING OR BREAKS
* FASTENING OF THRUST ROLLER IN HINGE JOINTS
IN GIRTH GEAR CHECK:

* VISUALLY , THE LUBRICATION
* IF ANY OF THE BOLTS LOCATED ALL AROUND THE GIRTH GEAR CIRCUMFERENCE ARE LOOSE
AS WELL AS THE BOLTS CONECTING THE TWO HALVES OF THE GIRTH GEAR
* CONDITION OF TOOTHING
IN FEED END , CHECK:
* CONDITION OF SUSPENSION ELEMENTS FASTENING OF THE AIR SEAL MOVABLE RING

* CONDITION AND FUNCTIONING OF THE PNEUMATICALLY DRIVEN CYLINDERS FOR THE FEED END AIR SEAL
* FOR ANY FALSE AIR ENTRY THROUGH THE AIR SEAL
* FASTENING OF SECTORS OF BOTH MOVABLE AND FIXED RING OF THE AIR SEAL
* FASTENING OF FEED END AIR SEAL
* AIR PRESSURE FOR THE DRIVE OF PNEUMATIC CYLINDERS
* FOR ANY MATERIAL LEAKGE TRHOUGH THE JOINTS OF FEED END
* EXTENT OF CLEANLINESS
* FOR ANY AIR LEAKAGE THROUGH THE AIR FEEDING CIRCUIT OF THE PNEUMATICALLY DRIVEN
CYLINDERS FOR THE FEED END AIR SEAL
IN DISCHARGE END , CHECK:
* GENERAL CONDITION OF THE DISHARGE END AIR SEAL

* GENERAL CONDITION OF NOSE RING PLATES
* GENERAL CONDITION OF THE FIRING HOOD
IN PINION & GIRTH GEAR LUBRICATION , CHECK:
* AIR INLET PRESSURE OF PRESSURE REGULATOR

* FOR ANY GREASE LEAKAGE IN THE CIRCUIT
* THAT THE PNEUMATIC PUMP WORKS CORRECTLY
* CODITION OF DISTRIBUTING PIPES
* CONDITION OF RUBBER PIPES AND JOINTS
* IN ONE WORKING CYCLE , THAT THE GREASE IS BEING SPRAID CORRECTLY OVER THE RECEIVING SIDE
IN THURST ROLLER HYDRAULIC SYSTEM , CHECK:
* FOR ABNORMAL NOISES IN PUMP AND GEAR-BOX

* FOR ANY OIL LEAKAGE ALL THROUGH THE CIRCUIT
* CIRCUIT WORKING PRESSURE
* THE "UPHILL" AND "DOWNHILL" DIAGRAMS
> KILN 1055 RUNNING W INSPECTOR IN GEAR-BOX LUBRICATION EQUIPMENT , CHECK:
MAIN & SECONDARY
DRIVE * FOR ABNORMAL NOISES IN MOTOR AND PUMP
* FOR ANY OIL LEAKAGE IN THE CIRCUIT
* THE WORKING PRESSURE AT THE PUMP OUTLET
* FOR ABNORMAL TEMPERTURES
* CODITION OF COOLING SYSTEM
IN MAIN AND AUXILIARY DRIVE EQUIPMENT , CHECK:
* ABNORMAL NOISES IN MOTOR AND GEAR-BOX

* FOR OIL LEKAGES
* CONDITION OF BRAKE SYSTEM
IN TRANSMISSION ASSEMBLY , CHECK :
* FOR ABNORMAL NOISES INTERMEDIATE SHAFT COUPLING , PINION

* SHAFT BEARING AND PINION
* FOR OIL OR GREASE LEAKAGE
> KILN COOLING FANS 1056 RUNNING W INSPECTOR IN FANS , CHECK:
* FOR VIBRATION IN THE ASSAMBLY

* FASTENING OF FAN SUPPORTS
* STRUCTURE OF SUPPORTS
* ABNORMAL NOISES IN MOTOR AND FAN
> CALCINER BURNERS 1057 RUNNING W INSPECTOR IN BURNER , CHECK:
* CONDITION OF BURNER BODY

* CONDITION OF AIR & FUEL ( GAS - OIL ) FEEDING HOSES
* FOR ANY LOOSE OR BAD CONDITION BOLTS
* FOR ANY AIR & FUEL ( GAS - OIL ) LEAKAGE
* CONDITION OF BURNER TRAVELLING ASSEMBLY
IN COMBUSTION AIR FANS , CHECK:
* FOR VIBRATION IN THE HOUSING

* FOR ANY WARP IN IMPELLER SHAFT
* FASTING OF AIR REGULATION VALVE AND AIR FEEDING HOSE
* EXTENT OF CLEANLINESS OF ASSEMBLY
> CALCINER BURNERS 1058 RUNNING W INSPECTOR IN GAS FUEL REGULATION BOARD
FUEL REGULATION
BOARD * CHECK THE FUEL (GAS - OIL) INCOMING TEMPERATURE AND PRESSURE
* CHECK FOR ANY FUEL (GAS - OIL) LEAKAGE IN BOTH REGULATION AND NORMAL VALVE
* CHECK CONDITION OF THE FLOW METERS
* CHECK CONDITION OF CLEANING AIR NETWORK
* CEHCK CONDITION OF MANOMETERS AND THERMOMETERS
* CHECK IF ANY BOLT IS LOOSE OR IN BAD CONDITION
* CHECK THE CLEANLINESS OF THE ASSEMBLE
* DRAIN THE PRESSURE MANTAINING VALVE
* CHECK THE EXTENT OF DIRTINESS OF THE FILTERS
> MAIN BURNER AND 1059 RUNNING W INSPECTOR CHECK:
ITS TRAVELLING
CARRIAGE * CONDITION OF THE BURNER BODY IN ITS VISIBLE PARTS
* CONDITION OF THE COUPLING AND JOINT BETWEEN THE MAIN BURNER AND THE KILN FIRING CARRIAGE
* CONDITION, LEAKAGE THROUGH COUPLINGS JOINTS AND CONECTION HOSES TO THE MAIN BURNER
* EXTENT OF CLEANLINESS AND LUBRICATION OF THE SPINDLE FOR PUTTING THE MAIN BURNER IN
THE DESIRED DIRECTION OR POSITION
* CONDITION OF THE KILN FIRING CARRIAGE ASSEMBLY
* CONDITION OF FAN FLEXIBLE CONECTIONS TO THE MAIN BURNER
* FOR ANY VIBRATION ON AUXILIARY FAN BODY
* IF THERE IS ANY LEAKAGE TRHOUGH AIR FLOW REGULATION VALVE
* FOR ANY LEAKAGE TRHOUGH JOINTS, CONECTIONS AND DAMAPER DRIVING VALVE
* FOR ANY OIL LEAKAGE TRHOUGH GEAR - BOX DRIVE FOR KILN FIRING CARRIAGE
> MAIN BURNERS 1060 RUNNING W INSPECTOR CHECK:
FUEL REGULATION
BOARD * CONDITION OF MANOMETERS , THERMOMETERS AND FLOW METERS
* FOR ANY FUEL (GAS - OIL) LEAKAGE TRHOUGH VALAVES , CONECTIONS AND PIPES
* HEAT INSULATION OF THE PIPES
* FOR ANY AIR LEAKAGE TRHOUGH THE NETWORK AND VALVES
* EXTENT OF CLEANLINESS
> FUEL CIRCUIT 1061 RUNNING M INSPECTOR IN FUEL ( GAS ) DISCHARGE STATION, CHECK:
* CONDITION OF BREAKS AND FASTENING OF COMBUSTIBLE DISCHARGE HOSES

* WEAR OF THE CHARGE COUPLINGS
IN FUEL NETWORK, CHECK
* CONDITION OF THERMOMETERS AND MANOMETERS OF THE ENTIRE NETWORK

* FOR ANY COMBUSTIBLE LEAKAGE THROUGH VALVE STUFFING BOXES IN ALL THE NETWORK
* FOR ANY COMBUSTIBLE LEAKAGE THROUGH PIPE JOINTS. HEATER
* JOINTS (STORING TANK) AND FLANGES OF ALL THE VALVES AND FILTER
* CONDITION OF BEREAK AND FASTENING OF THE FUEL DISCHARGE HOESE
* CONDITION AND WEAR OF CHARGE COUPLINGS
* EXTENT OF DIRTINESS OF THE FILTERS
* PRESSURES AND TEMPERATURES IN THE UTILIZATION POINTS AS WELL AS IN THE NETWORK ITSELF
* CONDITION OF PROTECTIONS
* CONDITION OF THE ACCUMULATOR
N.B. : -
THE PRESSURE OF THE ACCUMULATOR WILL NOT BE CHECKED
UNLESS ABNORMAL SIGNALS IN THE LINE MAY FORCE US TO DO IT
FOR ANY AIR LEAKAGE THROUGH PNEUMATIC VALVE BODIES
IN COMBUSTIBLE TANK, CHECK:
* FOR ANY LEAKAGE THROUGH REGISTERS, JOINTS WITH THE OUTLET AND INLET PIPES AND
SUCTION HEATERS IF ANY
* THAT THE LEVEL INDICATOR WORK CORRECTLY AND IS NOT BLOCKED
IN FUEL PUMPS , CHECK:
* FOR ABNORMAL NOISES IN MOTOR AND PUMP

* PUMP AND MOTOR TEMPERATURE
* IF THERE IS ANY EXCESSIVE LEAKAGE THROUGH THE STUFFING BOX
* WORKING PRESSURE
* FOR ANY VIBRATION
> UNBURNT CLINKER 1062 RUNNING M INSPECTOR IN GATES , CHECK:
HOPPER
* FOR ANY MATERIAL LEAKAGE THROUGH GATE FRAME
* FOR ANY AIR LEAKAGE IN SUPPLY CIRCUIT OF PNEUMATIC CYLINDERS
* FOR ANY AIR LEAKAGE THROUGH CYLINDER BODY
IN DISCHARGE CHANNEL , CHECK:
* FOR ANY MATERIAL LEAKAGE THROUGH JOINTS AND CHANNEL ITSELF

* FOR ANY LOOSE ITEM IN FLAP GATE DRIVE ASSEMBLY AND CYLINDER PIVOTS
* FOR ANY MATERIAL LEAKAGE THROUGH BY-PASS BODY
* FOR ANY BORE OR LEAKAGE IN THE CHUTE
> GRATE COOLER 1063 RUNNING 2/W INSPECTOR IN GRATE COOLER BODY , CHECK:
* FOR ABNORMAL NOISES INSIDE THE GRATE COOLER

* CONDITION OF METALLIC STRUCTURE
* CONDITION OF THE PARTITUTION BETWEEN CHAMBERS
* IF THERE IS A GREAT DEAL OF DUST IN THE BOTTOM OF THE CHAMBER
* BY LOOKING THROUGH THE SMALL WINDOW, THE CONDITION OF CHAMBER PROTECTION RACK &
CONDITION OF THE OBTURATIONS CHAMBERS
IN MOVABLE AND FIXED ELEMENTS , CHECK:
* BY LOOKING THE SMALL LATERAL WINDOWS, IF ANY OF THE PLATES ARE BROCKEN OR MISSING,
AND IF ANY OF THE FASTENING
* BOLTS ARE BROCKEN
* IF THE GRATE WHEELS TURN CORRECTLY
* IF THE GUIDE WAYS HAVE UNDERGONE SOME DISPLACEMENT
IN GRATE PLATES DRIVE , CHECK:

* ABNORMAL NOISES IN MOTOR , VARIATOR , GEAR-BOX AND DRAG ELEMENTS
* CONDITION OF DRIVE ASSEMBLY
* CONDITION OF TRANSMISSION CHAIN TENSION
* CONDITION OF CHAIN TENSIONING SYSTEM
* CONDITION OF FASTENING OF GIRTH GEAR AND TRANSMISSION PINION
* CONDITION OF CONECTING ROD AND BEARINGS
* THAT THE DRIVEN SHAFT WHEELS TURN CORRECTLY
* BY LOOKING THROUGH THE SMALL LATERAL WINDOWS , THAT THE PIECES UNDER THE GRATE
PLATE SLIDE CORRECTLY OVER THE SHAFT RINGS
* CONDITION OF DRIVING SHAFT PROTECTION INSIDE THE GRATE COOLER BODY
* TEMPERATURES OF GRATE PLATES SUPPORT SHAFT BEARINGS & GEAR-BOX AND MOTOR DRIVE
* FOR ANY OIL LEAKAGE THROUGH THE GEAR-BOX
IN COOLER DISHARGE GATE ( FLAP GATE ) , CHECK ;

* GENERAL CONDITION OF DRIVE TOGGLE AND IS CORRECT REGULATION
* GENERAL CONDITION OF THE CHUTE AND VALVE BODY
* FOR ANY OIL LEAKAGE THROUGH GEARED-MOTOR
* FOR ABNORMAL TEMPERATURES IN DRIVE
IN FAN BODY , CHECK :
* VIBRATION OF THE ASSEMBLY

* FOR ANY LOOSE ITEMS AND CRACKS ON THE HOUSING
* FOR ANY AIR LEAKAGE THROUGH THE HOUSING
* MOTOR TEMPERTURE
IN AERATION DUCT , CHECK :
* FOR ANY AIR LEAKAGE THROUGH FLANGES , JOINTS AND PIPES

* CONDITION OF THE BOX COLLECTOR
> WATER INJECTION 1064 RUNNING F INSPECTOR CHECK :
SYSTEM
* FOR ANY LEAKAGE THROUGH PIPES , FLANGES , PASSAGE VALVES AND SPRAYER NOZZLES CONNECTION
* FOR WORKING CORRECTLY THE CONTROL SYSTEM OF WATER PASSAGE
* FOR ANY STROKES IN PIPES
* FOR WORKING CORRECTLY THE SPRAY SYSTEM
* FOR WORKING CORRECTLY THE FLOW METER
> DUST CYCLON 1065 RUNNING M INSPECTOR IN COLLECTOR OR CYCLON WITH DISCHARGE FLAP GATE , CHECK :
* CONDITION OF CYCLON AND SUCTION PIPE

* FOR ANY DUST OR MATERIAL LEAKAGE THROUGH CYCLON AND SUCTION PIPE JOINT
* FOR ANY CRACK IN THE WELDINGS OF CYCLON JOINTS
* CONDITION OF ACCESS , LADDER, PLATFORM, HANDRAIL AND CLEANLINESS
* THAT THE PENDULOUS FLAP GATES WORK CORRECTLY
* FOR ANY DUST LEAKAGE OR FALSE AIR ENTRY
* CONDITION OF EXPANSION JOINT IN THE FALL TO THE SCREW CONV.
IN PIPES AND VALVES , CHECK:
* CONDITION OF PIPES
* FOR ANY DUST LEAKAGE OR FALSE AIR ENTRAY
* CONDITION OF EXPANSION COMPENSATORS
* FOR ANY OIL LEAKAGE THROUGH VALVE DRIVE
* CORRECT FASTENING OF THE ASSEMBLY
* CONDITION OF CHIMNEY HOOD
* CONDITION OF DUST OUTLET CHIMNEY
> AIR DUCTS 1066 RUNNING F INSPECTOR CHECK :
> MATERIAL DUCTS
* FOR ANY LOOSE ITEMS OR BOLTS AND CRACKS ON THE PIPES
* FOR ANY AIR OR MATERIAL LEAKAGE OR FALSE AIR THROUGH THE PIPES AND FLANGES
* CONDITION OF EXPANSION JOINTS IN PIPES
* CONDITION OF THE HEAT INSULATION
* CONDITION OF FASTENING OF JOINTS TO CHIMENY AND CONDITION OF FLAP GATES
> SAMPLER 1067 RUNNING F INSPECTOR IN SAMPLING EQUIPMENT , CHECK:
* FOR ABNORMAL NOISES IN TRANSMISSION ASSEMBLY

* CONDITION OF TRANSMISSION ELEMENTS
* FOR ABNORMAL TEMPERATURE IN MOTOR AND GEAR BOX
IN SAMPLE OVERFLOW CONVEY
* FOR ABNORMAL NOISES IN TRANSMISSION OF HORIZONTAL AND VERTICAL WORM CONVEYOR

* CONDITION OF TRANSMISSION ELEMENTS
* FOR ABNORMAL TEMPERATURES IN MOTOR AND GEAR BOX
* FASTENING OF DRIVE ASSEMBLY TO BEDPLATE
* FOR ABNORMAL NOISES IN WORM CONVEYOR BOXES
* CONDITION OF HEAT INSULATION RETURN PIPE
* FOR OIL LEAKAGES IN THE LINE
> PIPES AND VALVES 1068 RUNNING M INSPECTOR IN PIPES , CHECK:
OVER SILOS
* FOR ANY MATERIAL LEAKAGE THROUGH FLANGES, COMPENSATORS AIR TANKS AND PIECES OF PIPE
* CONDITION OF PIPE SUPPORTS
IN VALVE BODY , CHECK:
* FOR ANY OIL LEAKAGE THROUGH GEARED-MOTOR

* FASTENING OF DRIVING EQUIPMENT
* CONDITION OF JOINT LEVER
* DUST LEAKAGE THROUGH VALAVE BODY OR THROUGH LOOSE BOLTS
> WEIGHING BELT 1069 RUNNING W INSPECTOR IN DRIVING ASSEMBLY , CHECK:
CONVEYOR
* FOR ABNORMAL NOISES IN MOTOR AND GEAR-BOX
* FOR ABNORMAL TEMPERTURES
* CONDITION OF TILTING SYSTEM OF BEDPLATE
IN MOBILE ELEMENTS, CHECK:
* FOR ABNORMAL NOISES AND LOOSE ITMES IN DRIVING AND DRIVEN SHAFT , BEARING SUPPORTS,
TRAVELLING WHEELS AND APRON JOINTS
* IF ALL THE APRONS HINGE CORRECTLY AND CONDITION OF THEM
* IF ALL THE WHEELS TURN CORRECTLY
* FOR ABNORMAL NOISES IN SHAFT SUPPORTS
IN STATIC ELEMENTS , CHECK:
* DEFORMATIONS, BREAKS AND LOOSE ELEMENTS IN WHEEL RAILS

* FOR ANY LOOSE ITEM IN THE STRUCTURE
* CONDITION OF SUSPENSION TIE RODS AND THEIR ANCHORAGES
* CONDITION OF THE HANGING WIRES OF THE FEEDING PART
* EXTENT OF CLEANLINESS AND CONDITION OF COUNTER WEIGHTS
* CONDITION OF SAFETY IRON STRAP
* MATERIAL LEAKAGE THROUGH THE WEIGHING TEST CHANNEL OF THE DISCHARGE VALVE
> GYPSUM CRUSHER 1070 RUNNING W INSPECTOR IN DRIVE EQUIPMENT, CHECK
> IMPACT CRUSHER
> HAZEMAG CRUSHER * FOR ABNORMAL NOISES
* FOR TEMPERATURES
* VISUALLY, THE BELT TENSION CONDITION
* VISUALLY, CONDITION AND FASTENING OF SAFETY PROTECTION
IN THE MACHINE, CHECK

* FOR ANY DUST LEAKAGE IN ALL THE MACHINE
* IF THERE ARE ANY CRACK ON THE PLATES OR ANY WELDING CAUSED BY IMPACTING STONES
* FOR TEMPERATURES ON DRIVING PULLEY SHAFT SUPPORTS AS WELL AS ON ROTOR SHAFT SUPPORT
* FOR OIL LEAKAGE IN HYDRAULIC SYSTEM CIRCUIT
* VISUALLY, CONDITION OF THE PIPES IN THE HIDRAULUC SYSTEM
* EXTENT OF CLEANLINESS OF THE MACHINE
* VISUALLY, POSITION AND FASTENING CODITION OF IMPACTING PLATES SPRINGS AND EXTENT
> GYPSUM CRUSHER 1071 STOPPED M INSPECTOR OPEN THE CRUSHER AND CHECK:
> IMPACT CRUSHER &
> HAZEMAG CRUSHER FITTER * FOR BROCKEN , LOOSE OF MISSING PLATES
* FOR BROCKEN OR MISSING ROTOR IMPACTOR BARS
* FOR BROCKEN , LOOSE OR MISSING BARS IN RIDGED CONDITING ANVIL PLATE
> CEMENT MILL 1072 RUNNING W INSPECTOR IN MILL BODY , CHECK
* FOR ABNORMAL NOISES IN MILL OR IN FOUNDATION

* WHETHER THERE IS ANY FALSE AIR INLEAKAGE
* FOR ANY MATERIAL LEAKAGE FROM ANY POINT OF MILL
IN MILL TRUNNIONS , CHECK

* VISUALLY THE TRUNNION SURFACE FOR ANY MARK ON IT
* CONDITION OF TRUNNION SEAL
* WEAR OF ALL THE SEALING ELEMENTS

* VISUALLY, THE OIL SEALS OF THE CASING
IN MATERIAL OUTLET DUCT , CHECK
* FOR ITS LEAK PROOFNESS AND WHETHER THERE IS ANY FRICTION OR VIBRATION
> CEMENT MILL 1073 STOPPED M INSPECTOR IN MILL BODY , CHECK
&
FITTER * FASTENING, DEFORMATION, BREAKS AND WEAR OF : CHUTES OF INCOMING MATERIAL HOPPER , LINING
& OF FEEDING CONE, LINING PLATES, SCREEN PLATES, DYAPHARGMS, DYAPHRAGM LININGS,
WORKER ALL LINING & MILL BOLTS AND MILL OUTLET SCREEN
* GENERAL CONDITION AND TIGHTENING OF ALL BOLT HEADS OF LINING PLATES AND
ALL OTHER BOLTS INSIDE MILL
* GENERAL CONDITION OF JOINTS, BOLTS AND PLATES OF MILL INSPECTION DOOR
* FOR ANY CRACK OR CRACKED WELDINGS BY DOING A GENERAL INSPECTION OF THE MILL BODY
* CLOSELY THE GIRTH GEAR PRINT
IN MILL WATER INJECTION , CHECK
* FOR ABNORMAL NOISES ON MOTORS , FANS AND PUMP

* GENERAL CONDITION OF JOINTS, BOLTS AND PLATES OF MILL INSPECTION DOOR
* GENERAL CONDITION OF FILTER PANEL AND ITS CLEANLINESS
* PHYSICAL WORKING CONDITION AND LEAKAGES OF AIR AT THE JOINT ELEMENTS BETWEEN FAN
AND NETWORK
* MOTOR TEMPERATURE AND FAN SUPPORTS
> BAG DIVERTER 1074 RUNNING M INSPECTOR IN DRIVE EQUIPMENT , CHECK:

* FOR ANY VIBRATIONS IN THE ASSEMBLY
IN STATIC AND MOBILE ELEMENTS
* CHECK THE CONDITION OF THE BELT ALL ALONG ITS LENGTH

* CHECK EXCTENT OF CLEANLINESS OF TENSIONING SYSTEM ELEMENTS
* CHECK FOR ANY LOOSE ITEMS IN THE ASSEMBLY
* CHECK FOR ANY AIR LEAKAGE AS WELL AS THE CONDITION OF THE PNEUMATIC DRIVE
* DRAIN CIRCUIT WATER DECANTERS, IF ANY
> OVER HEAD CRANE 1075 RUNNING M INSPECTOR CHECK:
> CRANE
> HOIST * FOR ABNORMAL NOISES IN GEARED - MOTOIRS
* CONDITION OF THE HOOK PULLEY, CABLE AND WINDING DRUM
* THAT THE CRANE WORK CORRECTLY
> PACKING MACHINE 1076 RUNNING D INSPECTOR IN DRIVE EQUIPMENT , CHECK:

* FOR ANY VIBRATIONS IN THE ASSEMBLY
* CONDITION OF MECHANICAL PROTECCIONS
* CONDITION OF V - BELTS AND CORRUGATED PULLEYS
IN PACKING MACHINE , CHECK
* CONDITION OF HOOKING DEVICE OF BAGS TO THE NOZZLE

* CONDITION OF THE NOZZLE
* FOR ANY CEMENT LEAKAGE THROUGH IMPELLER SHAFT OR CONTROL COVER OR BETWEEN THE
NOZZLES AND THE IMPLLER OUTGOING MOUTH
* CONDITION OF BAG SUPPORTING SEAT
* FOR ANY AIR LEAKAGE THROUGH THE PIPES, CONNECTIONS AND VALVES OF PNEUMATIC SYSTEM
* FOR ABNORMAL NOISES INSIDE PACKING MACHINE BODY
* CONDITION OF MECHANICAL PROTECCIONS
* THE WEIGHT OF ONE BAG MAKING SURE TO USE A DIFFERENT NOZZLE EVERY DAY
1077
> PACKING 1078 RUNNING F INSPECTOR * GO TO BELT CONVEYOR CHECK LIST # 1007
BELT CONVEYOR
IN TRVELLING OF BELT CARRIAGE , CHECK:
CONDITION OF THE WHEELS AND THEIR FASTENING
CONDITION OF THE GUIDE WAYS AND BAG SLOPES

> BULK LOADER 1079 RUNNING F INSPECTOR IN MOBILE ELEMENT , CHECK:
* CONDITION OF TRAVELLING CARRIAGE TRANSMISSION ELEMENTS

* ABNORMAL NOISES IN GEARED-MOTOR
* DRIVE FASTENING
* CONDITION OF TRAVELLING WHEELS
IN STATIC ELEMENTS
* PRESSURE IN TRANSPORTING BOX.

* FOR ANY AIR LEAKAGE THROUGH AERATION AND CONECTION CHAMBER JOINT
* CONDITION OF RUBBER JOINT
* CONDITION OF ELASTICS CONNECTIONS OF CHUTES
IN AERATION FAN , CHECK :
* FOR ABNORMAL NOISES , VIBRATIONS AND FASTENING OF MOTO-FAN ASSEMBLY

* CONDITION OF ELASTIC HOSE BETWEEN FAN AND AERATION CHAMBER
IN TELESCOPIC HOSE , CHECK:
* CONDITION OF THE CABLE

* CONDITION OF THE COUNTER WEIGHT
* WEAR AND WAY OF WINDING THE CABLE AROUND THE CYLINDER
* CONDITION OF BUSH RUBBER OF DUST COLLECTING PIPE OF THE HOSE
* CONDITION OF THE HOSE IT IS FOLDED
* CONDITION OF HOSE CLOSING CONE
* FOR ABNORMAL NOISES IN THE HOSE BLOWER
* CONDITION OF FAN AIR HOSE
> VIBRATING SCREEN 1080 RUNNING F INSPECTOR IN DRIVING EQUIPMENT , CHECK :

* GENERAL CONDITION OF SAFETY PROTECTIONS
IN STATIC , CHECK:
* CONDITION AND FASTENING OF BUSHES OF INCOMING AND OUTGOING MATERIAL PIPES

* FOR ANY AMATERIAL LEAKAGE, IF ANY, REGULATE THE SUCTION TILL THE LEAKAGES DISAPPEAR
* CONDITION AND FASTENING OF TIE RODS
* THAT THE SPRING ARE CORRECTLY FASTENED
* FOR ANY LOOSE BOLT
* GENERAL CONDITION OF DISCHARGE HOPPER AND STRUCTURE
* CONDITION AND FASTENING OF SUSPENSION TENSIONING SYSTEM IF ANY
> PAN CONVEYOR 1081 RUNNING W INSPECTOR IN DRIVING EQUIPMENT , CHECK :

* FOR ANY LOOSE BOLTS OR ELEMENTS
* CLEANLINESS THE OPENING PLUG OF INLET AND OUTLET AIR IF ANY
IN CONVEYOR ELEMENTS , CHECK :

* FOR ANY LOOSE ELEMENTS OR DEFORMATIONS IN : RAILS, COUNTER RAILS, RAILS SUPPORTS,
RAILS LOCKS TENSION SYSTEM GUIDS, DRIVE AND DRIVEN SPROCKET WHEELS, CHAINS, RIDING
WHEELS AND ITS FRAME AND SHEETS
* CONDITION AND FASTENING OF GUIDE WHEELS
* EXTENT OF CLEANLINESS THE AREA PREVENTING THE MACHINE RUN PROPERLY
> PAN CONVEYOR 1082 RUNNING M INSPECTOR IN CONVEYOR ELEMENTS , CHECK :
* CONVEYOR ALLIGNMENT
* CONVEYOR TENSION
* IF ALL RIDING WHEELS TURNING CORRECTLY
IN PIVOTING SYSTEM , CHECK :
* CONDITION OF JOINTS
* CONDITION OF GUIDES
* CONDITION OF UPPER FREE JOINTS
> BOILER 1083 INSPECTOR
> WATER TREATMENT 1084 RUNNING W INSPECTOR IN WATER TREATING PUMP , CHECK:
* GO TO CHECK LIST # 1040 & 1041
IN WATER TREATING PIPES , CHECK:
* FOR ANY WATER LEAKAGE THROUGH THE CIRCUIT

* FOR ANY AIR LEAKAGE THROUGH PNEUMATIC CIRCUIT, CONNECTIONS, JOINTS
* FOR ANY AIR LEAKAGE THROUGH VLAVE PNEUMATIC DRIVE MEMBRANE
* FOR ANY LEAKAGE THROUGH CONNECTIONS AND ELECTROVALVE BODIES
* THAT A JOB REQUEST FOR THE CLEANING OF THE ENTIRE NETWORK IS ISSUED
IN FILTERING TANK, CHECK:
* FOR ANY LEAKAGE THROUGH THE REGISTER DOOR, CONNECTIONS, WELDINGS, ETC.
* THE WORKING PRESSURE
* VISUALLY, CONDITION OF SAFETY VALVE.
IN WATER COOLING TOWER, CHECK:
* FOR ABNORMAL NOISES IN DRIVE AND TRANSMISSION

* FOR ANY VIBRATION IN FAN ASSEMBLY
* CONDITION OF COOLER BODY AS FAR AS BREAKS, BORES AND LEAKAGE
* THROUGH THE SPRAY ARE CONCERNED
* TEMPERATURE OF THE INCOMING AND OUTGOING WATER
* IF THE SENSE OF ROTATION IS CORRECT
IN INDUSTRIAL WATER TREATING PUMP , CHECK:

* CONDITION OF MECHNICAL PROTECTIONS
* FOR ANY LEAKAGE THROUGH THE STUFFING BOX
* THE PUMP WORKING PRESSURE
* FOR ANY VIBRATION IN MOTOR AND PUMP
* PUMP ANCHORAGE FASTENING
> PIN GATE 1085 RUNNING M INSPECTOR CHECK:
* IF IT WORKING CORECTLY
EQUIPMENT CH. L. #
> AIR COMPRESSOR 1017
> AIR DUCTS 1066
> AIR LEFT 1033
> AIR SLIDE 1028
> APRON FEEDER 1003
> BAG DIVERTER 1074
> BAG FILTER 1009
> BELT CONVEYOR 1006
> BELT CONVEYOR 1007
> BELT SCALE 1016
> BIG BLASTER 1049
> BIN 1001
> BLOWER 1034
> BUCKET ELEVATOR 1031
> BUCKET ELEVATOR 1032
> BULK LOADER 1079
> CALCINER BURNERS 1057
> CALCINER BURNERS FUEL REGULATION BOARD 1058
> CEMENT MILL 1072
> CEMENT MILL 1073
> CHUTE 1001
> CLAY CRUSHER 1010
> CLAY CRUSHER 1011
> CLEANER CHAIN 1002
> CLINKER CRUSHER 1004
> CLINKER CRUSHER 1005
> BOILER 1083
> CONDITIONING TOWER 1039
> CYCLON CLEANING EQUIPMENT 1052
> DOUBLE FLAP GATE 1029
> DOUBLE FLAP GATE 1030
> DRAG CHAIN 1002
> DUST COLLECTION BOX BATTERY OF CYCLONES 1047
> DUST CYCLON 1065
> DYNAMIC SEPARATOR 1026
> DYNAMIC SEPARATOR 1027
> ELECTROSTATIC PRECIPITATOR 1035
> FAN 1048
> FLOW METER 1051
> FUEL CIRCUIT 1061
> GASES DUCTS TO RAW MILL 1024
> GRATE COOLER 1063
> GRINDING MILL 1018
> GRINDING MILL 1019
> GYPSUM CRUSHER 1070
> GYPSUM CRUSHER 1071
> HAZEMAG CRUSHER 1070
> HAZEMAG CRUSHER 1071
> HOOPER 1001
> HUMMER CRUSHER 1005
> IMPACT CRUSHER 1070
> IMPACT CRUSHER 1071
> KILN 1054
> KILN COOLING FANS 1056
> KILN MAIN & SECONDARY DRIVE 1055
> LIMESTON CRUSHER 1004
> LIMESTON CRUSHER 1005
> LUBRICATION EQUIPMENT OF PINION & GIRTH GEAR OF RAW MILL 1022
> MAGNETIC SEPARATOR 1008
> MAIN BURNER AND ITS TRAVELLING CARRIAGE 1059
> MAIN BURNERS FUEL REGULATION BOARD 1060
> MATERIAL DUCTS 1066
> MATERIAL DUCTS TO RAW MILL 1025
> MIX CRUSHER 1010
> MIX CRUSHER 1011
> MOTORIZED FEEDER 1038
> NODULIZER 1042
> NODULIZER 1043
> OVER HEAD CRANE 1075
1077
> PACKING BELT CONVEYOR 1078
> PACKING MACHINE 1076
> PAN CONVEYOR 1081
> PAN CONVEYOR 1082
> PIPES AND VALVES OVER SILOS 1068
> PREHEATER TOWER 1046
> RAW MILL 1018
> RAW MILL 1019
> RAW MILL SHOE BEARIN 1023
> RAW MILL DRIVE 1020
> RAW MILL DRIVE 1021
> RECLAIMER 1013
> RECLAIMER 1014
> RECLAIMER 1015
> ROLLER COMPRESSOR 1017
> ROLLER CRUSHER 1010
> ROLLER CRUSHER 1011
> ROTARY FEEDER 1037
> ROTARY LOCK 1050
> SAMPLER 1067
> SCAVENGER CONVEYOR 1002
> SCREW COMPRESSOR 1017
> SCREW CONVEYOR 1036
> SILO EARATION SYSTEM 1044
> SILO EXTRACTION EQUIPMENT 1045
> STACKER 1012
> STACKER 1013
> TRASPORT SHAIN 1002
> UNBURNT CLINKER HOOPER 1062
> VIBRATING SCREEN 1080
> WATER INJECTION SYSTEM 1064
> WATER PUMP 1040
> WATER PUMP 1041
> WATER TANK 1053
> WATER TREATMENT 1084
> WEIGHING BELT CONVEYOR 1069
>HUMMER CRUSHER 1004
Misr Beni Suef Cement Plant
ASEC T.M
Machine Code:
To be accomplished by
Status
OPERATIONS
1st FOR ABNORMAL NOIESE IN GEARED-MOTOR AND TRANSMISSION ELE

MENMTS
2nd FOR ANY VIBRATIONS IN THE MILL SHAFT BEARING SUPPORTS
3rd CONDITION OF TENSION OF V-BELTS
4th FOR ANY VIBRATION IN THE BEDPLATE
5th FOR ANY MATERIAL LEAKAGE THROUGH DOOR SEAL OR ANY CRACKS ON
MILL BODY
6th CONDITION OF MILL CASING AND DISCHARGE BIN
Scheduled Time
Mechanical Check List Number : 1/121
Discrebtion: Ball Mill
: Inspector
: Running
OPERATIONS
CHECK:
D TRANSMISSION ELE
ING SUPPORTS
SEAL OR ANY CRACKS ON
IN
Man-Hours Frequency
Monthly
ASEC T.M
Machine Code:
Status
OPERATIONS
1st FOR ABNORMAL NOISES IN MOTOR AND TRANSMISSION

2nd IN ONE WORKING CYCLE THE CRUSHER SCREW CONVYOR BEHAVIOUR
SUPPORT AND MATERIAL CHUTE HOOD
3rd CONDITION OF DRIVING BELTS
Scheduled Time
Discrebtion: SPINDLE CRUSHER
: Inspector
: Running
OPERATIONS
CHECK:
MISSION
CONVYOR BEHAVIOUR
Man-Hours Frequency
Monthly
ASEC T.M
Machine Code:
Status
OPERATIONS
1st FOR ABNORMAL NOISES IN MOTOR AND GEAR-BOX

2nd CONNDITION OF COUPLING AND DRAG ELEMENT
3rd CONDITION AND FASTENING OF THE ECCENTRIC
4th MACHINE BEHAVIOUR IN ONE WORKING CYCLE AS WELL AS ITS
FASTENING TO CONCRETE DEDPLATE
Scheduled Time
Discrebtion: CONSISTENCY TABLE
: Inspector
: Running
OPERATIONS
CHECK:
OX
T
AS WELL AS ITS
Man-Hours Frequency
Monthly
ASEC T.M
Machine Code:
Status
OPERATIONS
1st FOR ABNORMAL NOISES IN MOTOR

2nd WHEN THE CRUSHER IS OPERTING THAT THERE IS NO FRICTION BETEEN
THE JAWS
3rd CONDITION OF FASTENING BOLTS OF THE JAW SUPPORTS
4th TENSION OF THE BELTS
CONDITION OF CRUSHIONING SPRINGS
Scheduled Time
Discrebtion: JAW CRUSHER
: Inspector
: Running
OPERATIONS
CHECK:
S NO FRICTION BETEEN
UPPORTS
Man-Hours Frequency
Monthly
ASEC T.M
Machine Code:
Status
OPERATIONS
1st FOR ABNORMAL NOISES IN MOTOR, TRANSISSION AND FLOATING

2nd TABLE
3rd CONDITION OF BOTH SUPPRTING AND REGULATING SPRINGS
4th EXTENT OF VIBRATION OF THE TABLE
CONDITION OF THE VIBRATION AS WELL AS ANY TEMPERATURE EXESS
IN MOTOR AND VIBRATING MECHANISM
Scheduled Time
Discrebtion: MEASURING CYLINDER

VIBRATOR
: Inspector
: Running
OPERATIONS
CHECK:
N AND FLOATING
NG SPRINGS
TEMPERATURE EXESS
Man-Hours Frequency
Monthly
ASEC T.M
Machine Code:
Status
OPERATIONS
1st FOR ABNORMAL NOISES IN MOTOR AND PUMP

2nd FOR ANY OIL LEAKAGE THROUGH DEPOSIT , DISTRUTOR BLOCK
RUBBER PIPES AND TRANSPORTING PIPES
3rd THE BEHAVIOUR OF THE MACHINE IN ONE WORKING CYCLE
Scheduled Time
Discrebtion: PRESS
: Inspector
: Running
OPERATIONS
CHECK:
TRUTOR BLOCK
KING CYCLE
Man-Hours Frequency
Monthly
ASEC T.M
Machine Code:
Status
OPERATIONS
1st FOR ANY LEAKAGE THROUGH FLANGES , PIPES AND HEATER BODY
2nd TEMPERATURES
3rd THE CONDITION IN A GENERAL WAY
Scheduled Time
Discrebtion: HEATERS
: Inspector
: Running
OPERATIONS
CHECK:
AND HEATER BODY
Man-Hours Frequency
Fortnightly
ASEC T.M
Machine Code:
Status
OPERATIONS
CHECK:
1st CONDITION OF BREAKS AND FASTENING OF COMBUSTIBLE DISCHARGE

HOSES
2nd WEAR OF THE CHARGE COUPLINGS
Scheduled Time
Discrebtion: GAS (FUEL) DISCHARGE

STATION
: Inspector
: Running
OPERATIONS
MBUSTIBLE DISCHARGE
Man-Hours Frequency
MONTHLY
ASEC T.M
Machine Code:
Status
OPERATIONS
CHECK
1st CONDITION OF THERMOMETERS AND MANOMETERS OF THE ENTIRE

NETWORK
2nd FOR ANY COMBUSTIBLE LEAKAGE THROUGH VALVE STUFFING BOXES
IN ALL THE NETWORK
3rd FOR ANY COMBUSTIBLE LEAKAGE THROUGH PIPE JOINTS. HEATER
JOINTS (STORING TANK) AND FLANGES OF ALL THE VALVES AND
FILTER
4th CONDITION OF BREAK AND FASTENING OF THE DISCHARGE HOSES.
5th CONDITION OF BEREAK AND FASTENING OF THE FUEL DISCHARGE HOESE
6th CONDITION AND WEAR OF CHARGE COUPLINGS
7th EXTENT OF DIRTINESS OF THE FILTERS
8th PRESSURES AND TEMPERTURES IN THE UTILIZATION POINTS AS
WELL AS IN THE NETWORK ITSELF
9th CONDITION OF PROTECCCIONS
10th CONDITION OF THE ACCUMULATOR
N.B. : -
THE PRESSURE OF THE ACCUMULATOR WILL NOT BE CHECKED
UNLESS ABNORMAL SIGNALS IN THE LINE MAY FORCE US TO DE IT
11th FOR ANY AIR LEAKAGE THROUGH NEUMATIC VALVE BODIES
Scheduled Time
Discrebtion: FUEL NETWORK
: Inspector
: Running
OPERATIONS
TERS OF THE ENTIRE
LVE STUFFING BOXES
PE JOINTS. HEATER
HE VALVES AND
DISCHARGE HOSES.
FUEL DISCHARGE HOESE
TION POINTS AS
T BE CHECKED
FORCE US TO DE IT
ALVE BODIES
Man-Hours Frequency
MONTHLY
ASEC T.M
Machine Code:
Status
OPERATIONS
CHECK:
1st FOR ANY LEAKAGE THROUGH REGISTERS , JOINTS WITH THE OUTLET
AND INLET PIPES AND SUCTION HEATERS IF ANY
2nd THAT THE LEVEL INDICATOR WORK CORRECTLY AND IS NOT BLOCKED
Scheduled Time
Discrebtion: COMBUSTIBLE TANK
: Inspector
: Running
OPERATIONS
TS WITH THE OUTLET
AND IS NOT BLOCKED
Man-Hours Frequency
MONTHLY
ASEC T.M
Machine Code:
Status
OPERATIONS
CHECK:
1st FOR ABNORMAL NOISES IN MOTOR AND PUMP

2nd PUMP AND MOTOR TENPERATURE
3rd IF THERE IS ANY EXCESSIVE LEAKAGE THROUGH THE STUFFING BOX
4th WORKING PRESSURE
5th FOR ANY VIBRATION
Scheduled Time
Discrebtion: FUEL PUMPS
: Inspector
: Running
OPERATIONS
H THE STUFFING BOX
Man-Hours Frequency
MONTHLY
ASEC T.M
Machine Code:
Status
OPERATIONS
1st FOR ANY LEAKAGE THROUGH PIPES , WELDINGS , JOINTS , VLAVES

ETC.
2nd WORING PRESSURE
3rd VISUALLY , THAT WATER GET TO THE COOLING POINTS
4th MAMNUALLY , WATER TEMPERATURE IN THE UTILZATION POINTS
5th CONDITION OF VALVES AND COMPENSATORS
6th PRESSURE AT FIREFIGHTING HYDRANTS
7th THAT A AJOB RQUEST FOR THE CLEANING OF THE FILTERING
CARTRIDGE IS ISSUED
Scheduled Time
Discrebtion: Conveying pipes
: Inspector
: Running
OPERATIONS
CHECK:
, JOINTS , VLAVES
ILZATION POINTS
E FILTERING
Man-Hours Frequency
MONTHLY
ASEC T.M
Machine Code:
Status
OPERATIONS
1st FOR ANY LEAKAGE IN THE ENTIRE CIRCIT

2nd FOR ABNORMAL NOISES WHEN THE PUMP IS RUNNING
3rd FOR ANY LEAKAGE THROUGH THE DEPOSIT
4th CONDITION OF THE ROD , FASTENING AND BLADES IN CASE THERE IS
ANY AGITOR ELEMENT
Scheduled Time
Discrebtion: WATER TREATING PUMPS
: Inspector
: Running
OPERATIONS
CHECK:
NNING
ES IN CASE THERE IS
Man-Hours Frequency
MONTHLY
ASEC T.M
Machine Code:
Status
OPERATIONS
1st FOR ANY WATER LEAKAGE THROUGH THE CIRCUIT

2nd FOR ANY AIR LEAKAGE THROUGH NEUMATIC CIRCUIT , CONNECTIONS,
JOINTS
3rd FOR ANY AIR LEAKAGE THROUGH VLAVE NEUMATIC DRIVE
MEMNRANE
4th FOR ANY LEAKAGE THROUGH CONNECTIONS AND ELECTROVALVE BODIES
5th THAT A JOB REUEST FOR THE CLEANING OF THE ENTIRE NETWORK
IS ISSUED
Scheduled Time
Discrebtion: WATER TREATING PIPES
: Inspector
: Running
OPERATIONS
CHECK:
UIT
RCUIT , CONNECTIONS,
ATIC DRIVE
ND ELECTROVALVE BODIES
ENTIRE NETWORK
Man-Hours Frequency
MONTHLY
ASEC T.M
Machine Code:
Status
OPERATIONS
1st FOR ANY LEAKAGE THROUGH THE REGISTER DOOR , CONNECTIONS ,

WELDINGS , ETC.
2nd WORKING PRESSURE
3rd VISUALLY , CONDITION OF SAFETY VALVE.
Scheduled Time
Discrebtion: FILTERING TANK
: Inspector
: Running
OPERATIONS
CHECK:
OOR , CONNECTIONS ,
Man-Hours Frequency
MONTHLY
ASEC T.M
Machine Code:
Status
OPERATIONS
1st FOR ABNORMAL NOISES IN DRIVE AND TRANSMISSION

2nd FOR ANY VIBRATION IN FAN ASSEMBLY
3rd CONDITION OF COOLER BODY AS FAR AS BREAKS , BORES AND LEAKAGE
THROUGH THE STRAY ARE CONCERNED
4th TEMPERATURE OF THE INCOMING AND OUTGOING WATER
5th IF THE SENSE OF ROTATION IS CORRECT
Scheduled Time
Discrebtion: WATER COOLING TOWER
: Inspector
: Running
OPERATIONS
CHECK:
ISSION
S , BORES AND LEAKAGE
NG WATER
Man-Hours Frequency
MONTHLY
ASEC T.M
Machine Code:
Status
OPERATIONS
1st FOR ABNORMAL NOISES

2nd FOR ABNORMAL TEMPERATURES
3rd CONDITION OF MECHNICAL PROTECIONS
4th FOR ANY LEAKAGE THROUGH THE STUFFING BOX
5th PUMP WORKING PRESSURE
6th FOR ANY VIBRATION IN MOTOR AND PUMP
7th PUMP ANCHORAGE FASTENING
Scheduled Time
Discrebtion: INDUSTRIAL WATER PUMP
: Inspector
: Running
OPERATIONS
CHECK:
Man-Hours Frequency
MONTHLY
ASEC T.M
Machine Code:
Status
OPERATIONS
1st CHECK FOR ANY LEAKAGE THROUGH THE PIPE NETWORK

2nd CHECK FOR ANY BREAK OR DEFORMATION
3rd CHECK THE GENERAL CONDITION OF THE VALVE AS FAR AS LEAKAGE
AND BREAKS OF LEVERS ARE CONCERNED
4th CHECK IF THERE IS WATER IN THE SEAT CHANNELS OF THE PIPE
5th EXTENT OF CLEANLINESS OF THE PRESSURE TANK SAFETY VALVE
6th DRAIN THE PRESSURE TANKS AND DECANTERS OF THE NETWORK
FOR ANY AIR LEAKAGE THROUGH RADIATOR AND CONNECTIONS
IN AIR COOLING ADDIONAL , CHEC
1st FOR ABNORMAL NOISES IN RADIATOR MOTO-FAN

2nd FOR ANY GAS LEAKAGE THROUGH EXPANSION CIRCUIT
3rd FOR ANY AIR LEAKAGE THROUGH PIPES
4th FOR ABNORMAL NOISES IN COMPACT MOTO-COMPRESSOR
5th CONDITION OF SAFETY MECHANICAL PROTECTIONS
Scheduled Time
Discrebtion: AIR NETWORK
: Inspector
: Running
OPERATIONS
CHECK:
NETWORK
E AS FAR AS LEAKAGE
LS OF THE PIPE
NK SAFETY VALVE
OF THE NETWORK
D CONNECTIONS
IN AIR COOLING ADDIONAL , CHECK :
MPRESSOR
Man-Hours Frequency
MONTHLY
ASEC T.M
Machine Code:
Status
OPERATIONS
IN DRIVE EQUIPMENT , CHECK
1st FOR ANY LOOSE ITEMS AND ABNORMAL NOISES IN MOTOR AND
COUPLING
2nd EXTENT OF DIRTINESS OF SUCTION FILTERS

3rd ALL ATHE CONNECTION ELEMENTS BETWEEN COMPRESSOR AND FILTER
4th AIR OUTLET PRESSURE
5th FOR ANY VIBRATIONS IN COMPRESSOR BODY
6th CONDITION OF ANCHORAGES
7th FOR ABNORMAL TEMPERATURES IN MOTOR AND COMPRESSOR
IN IMPELLER CIRCUIT , CHECK
1st CONNECTIONS AND PIPES JOINING THE COMPRESSOR TO THE COOLING

NETWORK
2nd CORRECT CIRCULLATION OF COOLING WATER
3rd FOR ANY WATER OR AIR LEAKAGE IN THE COOLER
4th CONDITION OF THERMOSTATIC REGULATING VALVE
5th CONDITION OF AUTOMATIC DRAINER
6th FOR ABNORMAL NOISES RADIATOR MOTO-FAN
7th FOR ANY AIR LEAKAGE THROUGH RADIATOR AND CONNECTIONS
Scheduled Time
Discrebtion: ROLLER COMPRESSOR

(Screw Compressor)
: Inspector
: Running
OPERATIONS
IN MOTOR AND
OMPRESSOR AND FILTER
D COMPRESSOR
IMPELLER CIRCUIT , CHECK
SSOR TO THE COOLING
ER
LVE
D CONNECTIONS
Man-Hours Frequency
ASEC T.M
Machine Code:
Status
OPERATIONS
1st FOR ABNORMAL NOISES IN MOTO-PUMP ASSEMBLY AND PIPE

2nd THE WORKING PRESSURE
3rd FOR ANY OIL LEAKAGE THROUGH JOINTS , RUBBER PIPES , PIPES
AND DEPOSIT
N.B : -
THE MOTO-PUMP ASSEMBLY WILL NOT BE DISMANTLED UNLESS
UNLESS THERE ARE EXTERNAL SIGNALS FORCING US TO DO IT
4th EXTENT OF BELT TENSION AND MAKE SURE THAT THE TENSIONING
SYSTEM HAS ENOUGH TENSION MARGIN
IN SWIVELLING ASSEMBLY , CHEC
1st FOR ABNORMAL NOISES MOTO-DRUM DRIVING THE BELTS
2nd CONDITION OF THE BELTS ALL ALONG ITS LENGTH
3rd THAT ALL THE ROLLER TURN CORRECTLY AS WELL AS THEIR CONDITION
4th EXTENT OF BELT TENSION AND SURE THAT THE TENSIONING
SYSTEM HAS ENOUGH TENSION MARGEIN
5th CONDITION OF BELT TRAVELLING CHAIN OVER THE WAGGON , PINIONS
AS WELL AS FOR ABNORMAL NOISES IN GEARED-MOTOR
6th FOR ANY OIL LEAKAGE THROUGH PISION AAND CONNECTIONS OF THE
SWIVELLING ASSEMBLY LIFTING EQUIPMENT
INCARRIAGE OF THE RECEIVING BELT AND SWIVELLING ASSEMBLY
1st CONDITION OF THE WHEELS
2nd FOR ABNORMAL NOISES IN DRIVE GEARED-MOTO
3rd CONDITION OF THE CHAIN AND TRANSMISSION PINIONS
1st CONDITION OF SAFETY MECHANICAL PROTECCIONS

2nd CONDITION OF RAILS AND ITS FASTENING
Scheduled Time
Discrebtion: HIDRAULLIC STATION

MOBIL LOADER
: Inspector
: Running
OPERATIONS
CHECK:
BLY AND PIPE
BER PIPES , PIPES
ANTLED UNLESS
NG US TO DO IT
T THE TENSIONING
IN SWIVELLING ASSEMBLY , CHECK:

THE BELTS
LL AS THEIR CONDITION
TENSIONING
THE WAGGON , PINIONS

-MOTOR
CONNECTIONS OF THE
WIVELLING ASSEMBLY
PINIONS
IN A GENERAL WAY CHECK
Man-Hours Frequency
Fortnightly
ASEC T.M
Machine Code:
Status
OPERATIONS
INCARRIAGE DRIVE , CHECK:
1st FOR ABNORMAL NOISES IN GEARED-MOTOR AND TRANSMISSION

3rd CONDITION OF FASTENING OF THE CARRIAGE TO THE RAILS
4th CONDITION OF FASTENING OF THE TRAVELLING WHEELS
5th CONDITION OF PINION - GIRTH-GEAR OF TRAVELLING DRIVE
1st FOR ABNORMAL NISES IN GEARED-MOTOR AND TRANSMISSION CHAIN

2nd CONDITION OF THE BELT ALL ALONG ITS LENGTH
3rd IF ALL THE ROLLERS TURN CORRECTLY AS WELL AS THERIR CONDITION
4th CONDITION OF BELT TENSION AND IF THE TENSIONING SYSTEM HAS
ENOUGH TENSION MARGIN
5th CONDITION OF DRIVING CHAION TENSION AND PINIONS
1st FOR ABNORMAL NOISES IN MOTOR-DRUM DRIVING THE BELTS

2nd CONDITION OF THE BELTS ALL ALONGITS LENGTH
3rd THAT ALL THE ROLLERS TURN CORRCTLY AS WQELL AS THEIR
CONDITION
Scheduled Time
Discrebtion: MOBILE LOADER
: Inspector
: Running
OPERATIONS
INCARRIAGE DRIVE , CHECK:
D TRANSMISSION
O THE RAILS
WHEELS
LING DRIVE
IN SLOPING BELT , CHECK
TRANSMISSION CHAIN
L AS THERIR CONDITION
ONING SYSTEM HAS
INRECEIVING , CHECK:
NG THE BELTS
QELL AS THEIR
Man-Hours Frequency
Fortnightly
ASEC T.M
Machine Code:
Status
OPERATIONS
IN DRIVE EQUIPMENT , CHECK:

2ne FOR ANY VIBRATIONS IN THE ASSEMBLY
3rd FOR ABNORMAL TEMPERATURES
4th FOR ANY OIL LEAKAGE
IN STATIC AND MOBILE ELEMENTS
CHECK THE CONDITION OF THE BELT ALL ALONG ITS LENGTH

CHECK ECTENT OF CLEANLINESS OF TENSIONING SYSTEM ELEMENTS
CHECK FOR ANY LOOSE ITEMS IN THE ASSEMBLY
CHECK FOR ANY AIR LEAKAGE AS WELL AS THE CONDITION OF THE
NEUMATIC DRIVE
DRAIN CIRCUIT WATER DECANTERS, IF ANY
Scheduled Time
Discrebtion: BAG DEVIATOR
: Inspector
: Running
OPERATIONS
NT , CHECK:
E ELEMENTS
LT ALL ALONG ITS LENGTH

G SYSTEM ELEMENTS
Y
CONDITION OF THE
Man-Hours Frequency
Monthly
ASEC T.M
Machine Code:
Status
OPERATIONS
IF TRAVEKKING CARRIAGE , CHE
1st CONDITION OF THE WHEELS AND THEIR FASTENING
1st CONDITION OF THE GUIDEWAYS AND BAG SLOPES
1st FOR ABNORMAL NOISES IN GEARED - MOTOIR

2nd CONDITION OF THE HOOK PULLEY , CABLE AND WINDING DRUM
Scheduled Time
Discrebtion: packing belt conveyors
: Inspector
: Running
OPERATIONS
IF TRAVEKKING CARRIAGE , CHECK
ING
TS , CHECK:
ES
IN LIFTING CRANE , CHECK:
WINDING DRUM
Man-Hours Frequency
Fortnightly
ASEC T.M
Machine Code:
Status
OPERATIONS
1st FOR ABNORMAL NOISES IN DRIVE AND TRANSMISSION , IF ANY

2ne FOR ANY LOOSE ITEMS IN TRANSMISSION , IF ANY
5th SAFETY PROTECCIONS
IN DRIVE FOR TRVELLING OF BELT CARRIAGE , CHECK:
1st FOR ABNORMAL NOISES AND TRANSMISSION IF ANY

2nd FOR ANY LOOSE ITEMS IN TRANSMISSION , IF ANY
5th SAFETY PROTECTION
1st CONDITION OF ROLLERS AND CONVEYOR DRUMPS

2nd CONDITION OF THE BELT ALL ALONG ITS LENGTH
3rd CENTERING OF THE BELT
Scheduled Time
Discrebtion: PACKING BELT CONVEYOR
: Inspector
: Running
OPERATIONS
IN DRIVE ,CHECK:
ISSION , IF ANY
Y
ELT CARRIAGE , CHECK:
ANY
NY
IN MOBILE ELEMENTS , CHECK:
Man-Hours Frequency
Fortnightly
ASEC T.M
Machine Code:
Status
OPERATIONS
IN TELESCOPIC HOSE , CHECK:
1st CONDITION OF THE CABLE

2ne CONDITION OF THE COUNTER WEIGHT
3rd WEAR AND WAY OF WINDING THE CABLE AROUND THE CYLINDER
4th CONDITION OF BUSH RUBBER OF DUST COLLECTING PIPE OF THE HOSE
5th CONDITION OF THE HOSE IT IS FOLDED
6th CONDITION OF HOSE CLOSING CONE
7th FOR ABNORMAL NOISES IN THE HOSE BLOWER
8th CONDITION OF FAN AIR HOSE
Scheduled Time
Discrebtion: bulk loader
: Inspector
: Running
OPERATIONS
SE , CHECK:
ND THE CYLINDER
TING PIPE OF THE HOSE
Man-Hours Frequency
Fortnightly
ASEC T.M
Machine Code:
Status
OPERATIONS
IN MOBILE ELEMENT , CHECK:
1st CONDITION OF TRAVELLING CARRIAGE TRANSMISSION ELEMENTS

2ne ABNORMAL NOISES IN GEARED-MOTOR
4th DRIVE FASTENING
5th CONDITION OF TRAVELLING WHEELS
IN STATIC ELEMENTS
1st PRESSURE IN TRANSPORTING BOX

2nd FOR ANY AIR LEAKAGE THROUGH AERATION AND CONECTION CHAMBER
JOINT
3rd CONDITION OF RUBBER JOINT
4th CINDTION OF ELASTICS CONECTIONS OF CHUTES
IN AERATION FAN , CHECK :
1st FOR ABNORMAL NOISES , VIBRATIONS AND FASTENING OF MOTO-FAN

ASSEMBLY
2nd CONDITION OF ELASTIC HOSE BETWEEN FAN AND AERATIN CHAMBER
Scheduled Time
Discrebtion: bulk loader
: Inspector
: Running
OPERATIONS
NT , CHECK:
MISSION ELEMENTS
MENTS
D CONECTION CHAMBER
, CHECK :
TENING OF MOTO-FAN
D AERATIN CHAMBER
Man-Hours Frequency
Fortnightly
ASEC T.M
Machine Code:
Status
OPERATIONS
IN DRIVING EQUIPMENT , CHECK :

3rd GENERAL CONDITION OF SAFETY PROTECTIONS
IN STATIC , CHECK:
1st CONDITION AND FASTENING OF BUSHES OF INCOMING AND OUTGOING

MATERIAL PIPES
2nd FOR ANY AMATERIAL LEAKAGE, IF ANY, REGULATE THE SUCTION
TILL THE LEAKAGES DISAPPEAR
3rd CONDITION AND FASTENING OF TIE RODS
4th THAT THE SPRING ARE CORRECTLY FASTENED
5th FOR ANY LOOSE BOLT
6th GENERAL CONDITION OF DISCHARGE HOPPER AND STRUCTURE
7th CONDITION AND FASTENING OF SUSPENSION TENSIONING SYSTEM
IF ANY
Scheduled Time
Discrebtion: vibrating screen
: Inspector
: Running
OPERATIONS
NT , CHECK :
HECK:
OMING AND OUTGOING
ATE THE SUCTION
ND STRUCTURE
NSIONING SYSTEM
Man-Hours Frequency
Fortnightly
ASEC T.M
Machine Code:
Status
OPERATIONS
IN PIPES , CHECK:
1st FOR ANY MATERIAL LEAKAGE THROUGH FLANGES , COMPENSATORS

AIR TANKS AND PIECES OF PIPE
2nd CONDITION OF PIPE SUPPORTS
IN VALVE BODY , CHECK:
1st FOR ANY OIL LEAKAGE THROUGH GEARED-MOTOR

2nd FASTENING OF DRIVING EQUIPMENT
3rd CONDITION OF JOINT LEVER
4th DUST LEAKAGE THROUGH VALAVE BODAY OR THROUGH LOOSE BOLTS
Scheduled Time
Discrebtion: pipes and valves

over silos
: Inspector
: Running
OPERATIONS
ECK:
ES , COMPENSATORS
CHECK:
OR
HROUGH LOOSE BOLTS
Man-Hours Frequency
MONTHLY
ASEC T.M
Machine Code:
Status
OPERATIONS
IN DRIVING ASSEMBLY , CHECK:
1st FOR ABNORMAL NOISES IN MOTOR AND GEAR-BOX

2nd OIL LEAKAGE
3rd FOR ABNORMAL TEMPERTURES
4th CONDITION OF TILTING SYSTEM OF BEDPLATE
IN MOBILE ELEMENTS, CHECK:
1st FOR ABNORMAL NOISES AND LOOSE ITMES IN DRIVING AND DRIVEN
SHAFT , BEARING SUPPORTS, TRAVELLING WHEELS AND APRON
JOINTS
2nd IF ALL THE APRONS HINGE CORRECTLY AND CONDITION OF THEM
3rd IF ALL THE WHEELS TURN CORRECTLY
4th FOR ABNORMAL NOISES IN SHAFT SUPPORTS
1st DEFORMATIONS , BREAKS AND LOOSE ELEMENTS IN WHEEL RAILS

2nd FOR ANY LOOSE ITEM IN THE STRUCTURE
3rd CONDITION OF SUSPENSION TIE RODS AND THEIR ANCHORAGES
4th CONDITION OF THE HANGING WIRES OF THE FEEDING PART
5th CONDITION OF MECHANICAL PROTECCIONS
6th EXTENT OF CLEANLINESS AND CONDITION OF COUNTER WEIGHTS
7th CONDITION OF SAFETY IRON STRAP
8th MATERIAL LEAKAGE THROUGH THE WEIGHING TEST CHANNEL OF THE
DISCHARGE VALVE
Scheduled Time
Discrebtion: CLINKER WEIGHING BELT

WITH DEVIATION VALVE
: Inspector
: Running
OPERATIONS
LY , CHECK:
OX
TS, CHECK:
RIVING AND DRIVEN

ELS AND APRON
NDITION OF THEM
TS , CHECK:
S IN WHEEL RAILS
R ANCHORAGES
EDING PART
OUNTER WEIGHTS
TEST CHANNEL OF THE
Man-Hours Frequency
WEEKLY
ASEC T.M
Machine Code:
Status
OPERATIONS
1st FASTENING , DEFORMATIONS AND BREAKS OF :

* CHUTES OF INCOMING MATERIAL HOPPER
* ALL THE LINING ELEMENTS OF FEEDING CONE
* LINING PLATES OF FEEDING MILL HEAD
* 1ST CHAMBER LINING PLATES AND THE BOLTS
* 1 ST CHAMBER SCREEN PLATES
* DIAPHRAGM BETWEEN 1 ST AND 2 ND CHAMBER
* 2ND CHAMBER SCREEN PALTES
* SCREEN PLATES FASTENING BOLTS BETWEEN 1 ST AND 2ND
CHAMBER
* DIAPHRAGM CENTRAL SCREEN BETWEEN 1ST AND 2ND
CHAMBER
* 2ND CHAMBER LINING PLATES AND BOLTS
* MILL OUTLET SCREEN
* RACK SUPPORT DIAPHRAGM OF OUTGOING MATERIAL
* RACK AND DIAPHRAGM BOLTS
* DIAPHRAGM CENTRAL SCREEN OF OUTGOING MATERIAL
* TUNNION LINING OF OUTGOING MATERIAL
* BOLTS OF OUGOING MATERIAL BOX INTO MILL TRUNNION
* BOLTS AND CHUTE PLATES
2nd GENERAL CONDITION OF JOINTS , BOLTS AND PLATES OF MILL
INSPECTION DOOR
3rd FOR ANY CRACK OR CRACKED WELDINGS BY DOING A GENERAL
INSPECTION OF THE MILL BODY
Scheduled Time
Discrebtion: CEMENT MILL BODY
: Inspector
: Running
OPERATIONS
IN MILL BODY , CHECK:
ONE
OLTS
MBER
EN 1 ST AND 2ND
1ST AND 2ND
G MATERIAL
ING MATERIAL
L
MILL TRUNNION
ATES OF MILL
OING A GENERAL
Man-Hours Frequency
MONTHLY
ASEC T.M
Machine Code:
Status
OPERATIONS
IN MILL TRUNNIONS , CHECK:
1st FOR ANY LOOSE ITEM

2nd VISUALLY THE TRUNNION SURFACE FOR ANY MAK ON IT
3rd CONDITION OF TRUNNION SEAL
4th WEAR OF ALL THE SEALING ELEMENTS
1st CLOSELY THE GIRTH-GEAR PRINT
Scheduled Time
Discrebtion: CEMENT MILL BODY
: Inspector
: Running
OPERATIONS
IN MILL TRUNNIONS , CHECK:
AK ON IT
IN GIRTH-GEAR , CHECK:
Man-Hours Frequency
MONTHLY
ASEC T.M
Machine Code:
Status
OPERATIONS
THAT IT WORKS PROPERLY . OTHERWISE , REGULATE THE POSITION

OF THE COUNTERWEIGHTS
IF ANY BY PASS IN THE CHUTE ,CHECK:
FOR MATERIAL LEAKAGE OR FLASE AIR INLEAKAGE IN BODY AND

JUNCTIONS
FOR AIR LEAKAGE IN DAMABER DRIVE CIRCUIT
PROPER FASTENING OF THE CAM TO THE DAMABER DRIVE ROD
FOR LOOSE ITEMS IN THE BY-PASS ASSEMBLY
Scheduled Time
Discrebtion: Flap Gates + chute
: Inspector
: Running
OPERATIONS
IN FLAP GATES , CHECK:
LATE THE POSITION
Y BY PASS IN THE CHUTE ,CHECK:
AGE IN BODY AND
BER DRIVE ROD
Man-Hours Frequency
Fortnightly
ASEC T.M
Machine Code:
Status
OPERATIONS
1st IF THERE ARE ABNORMAL NOISES IN GEAR BOX

2nd FOR OIL LEAKAGE IN GEAR BOX
3rd CONDITION AND FASTENING OF GIRTH AND TRANSMISSION PINION
IN BAG RAPPING DRIVE SHAFTS , CH
1st CONDITION OF MAIN SHAFT AND ECCENTRIC

2nd CONDITION OF SUPPORTS OF AMIN SHAFT
3rd CONDITION OF CONNECTION BAR TO SECONDARY SHAFT
4th CONDITION OF SECONDARY SHAFT IN RAPPINGWHEELS
5th CONDITION OF SECONDARY SHAFT SUPPORTS
6th CONDITION OF RAPPING FRAME, BOLTS, DIES, AND CONNECTION
ROD TO BAG FRAME
7th CONDITION OF DRAG CLAW AND RATCHET WHEELS
IN CHAMBER SUCTION VALVES
1st CONDITION AND PROPER OPERATION OF SECONDARY SHAFT CONNEC

TION BAR AND DAMPER SHAFT, AS WELL AS BOLTS AND PINS.
2nd THE ENTIRE WORKING CYCLE OF THE CHAMBER CLEANING SYSTEM
Scheduled Time
Mechanical Check List Number :
Discrebtion: DEDUSTER WITH CYCLONE
: Inspector
: Running
OPERATIONS
IN DRIVE , CHECK :
NSMISSION PINION
IN BAG RAPPING DRIVE SHAFTS , CHECK:
RY SHAFT
ND CONNECTION
IN CHAMBER SUCTION VALVES
DARY SHAFT CONNEC

TS AND PINS.
R CLEANING SYSTEM
Man-Hours Frequency
ASEC T.M
Machine Code:
Status
OPERATIONS
IN FILTER BODAY , COLLECTOR AND HOPP
1st IF THERE ARE FALSE AIR INLEAKAGES INTO THE CHAMBER

2nd IF THERE IS ANY DUST OUTGOING FROM THE CHIMNEY
3rd WELDINGS AND JOINTS
1st FOR ABNORMAL NOISES IN MOTOR AND FAN SHAFT BEARINGS

2nd BY TOUCHING WITH HANDS, TEMPERATURE OF MOTOR BEARING
COVERS AND FAN SHAFT SUPPORTS
3rd IF THERE ARE ANY VIBRATIONS IN FAN CHAMBER
4th CONDITION OF FASTENING TO BEDPLATE OF MOTOR AND FAN
1st MATERIAL LEAKAGES OR SUCTIONS IN ASSEMBLY AND DUCT JUNCTION

2nd FOR ABNORMAL VIBRATIONS IN THE ASSEMBLY
IN FRESH-AIR VALVE , CHECK
1st FOR OIL LEAKAGE IN DRIVE GEARED MOTOR

2nd LEAKAGE OR FALSE AIR INLEAKAGES THROUGH THE FLANGE OF
THE VALVE BPDY
3rd FOR LOOSE ITEMS IN VALVE FASTENING
Scheduled Time
Discrebtion: DEDUSTER WITH CYCLONE
: Inspector
: Running
OPERATIONS
LTER BODAY , COLLECTOR AND HOPPER , CHECK:
CHAMBER
IMNEY
IN FAN , CHECK:
AFT BEARINGS
MOTOR BEARING
TOR AND FAN
IN CYCLONE BODY , CHECK:
LY AND DUCT JUNCTION
IN FRESH-AIR VALVE , CHECK
THE FLANGE OF
Man-Hours Frequency
ASEC T.M
Machine Code:
Status
OPERATIONS
IN SLIDE VALAVE , CHECK:
1st FOR ANY MATERIAL LEAKAGE THROUGH SLIDE VALVE FRAME

2nd FOR ANY AIR LEAKAGE IN SUPPLY CIRCUIT OF PNEUNATIC CYLINDERS
3rd FOR ANY AIR LEAKAGE THROUGH CYLINER BODY
4th FOR ANY LOOSE ITEM
IN DISCHARGE CHANNEL , CHECK:
1st FOR ANY MATERIAL LEAKAGE THROUGH JOINTS AND CHANNEL ITSELF
IN BY-PASS CHECK:
1st FOR ANY OIL LEAKAGE THROUGH DRIVE BODY.

2nd FOR ANY LOOSE ITEM IN FLAP GATE DRIVE ASSEMBLY AND CYLINDER
PIVOTS
3rd FOR ANY MATERIAL LEAKAGE THROUGH BY-PASS BODY
4th FOR ANY BORE OR LEAKAGE IN THE CHUTE
Scheduled Time
Discrebtion: discharge system of unburnt

clinker hopper with by-pass
: Inspector
: Running
OPERATIONS
, CHECK:
VALVE FRAME
NEUNATIC CYLINDERS
Y
NEL , CHECK:
AND CHANNEL ITSELF
ECK:
MBLY AND CYLINDER
SS BODY
Man-Hours Frequency
Monthly
ASEC T.M
Machine Code:
Status
OPERATIONS
IN MOTORIZED FEEDER , CHECK
1st FOR ANY OIL LEAKAGE THROUGH FEEDER FRIVE BODY

2nd FOR ANY LOOSE ITEM IN DRIVE ASSEMBLY , FLAP GATE AND CYLINDER
PIVOTS
3rd FOR ANY MATERIAL LEAKAGE THOUGH THE GRID BARS
4th FOR ANY BORE OR LEAKAGE IN THE CHUTE OF MATERIAL]
IN APRON CONVEYOR DRIVE EQUIPMENT , CHECK
1st FOR ABNORMAL NOISES IN MOTOR , GEAR-BOX, BACK-STOP AND

TRANSMISSION ELEMENTS
2nd FOR ANY OIL LEAKAGE
3rd FOR BNORMAL TEMPERATURES
4th CLEANINESS OF THE VENT HOLE OF THE GEAR BOX
5th FOR ANY LOOSE ITEM IN THE WHOLE DRIVE ASSEMBLY
6th CONDITION OF MECHANICAL SAFETY PROTECCIONS.
IN CONVEYOR MOBILE ELEMENTS , C
1st FOR ABNORMAL NOISES IN BOTH DRIVING AND DRIVEN ASSEMBLY

AND CONVEYOING ELEMENTS ALL ALONG ITS LENGTH
Scheduled Time
Discrebtion: apron conveyor
: Inspector
: Running
OPERATIONS
IN MOTORIZED FEEDER , CHECK:
E BODY
P GATE AND CYLINDER
D BARS
MATERIAL]
ONVEYOR DRIVE EQUIPMENT , CHECK:
BACK-STOP AND
IN CONVEYOR MOBILE ELEMENTS , CHECK:
DRIVEN ASSEMBLY
Man-Hours Frequency
ASEC T.M
Machine Code:
Status
OPERATIONS
CHECK:
1st FOR ANY OIL LEAKAGE IN CYLINDER BODAY

2nd FOR ANY LOOSE ITEM IN THE JOINT BETWEEN THE FLAP GATE AND
CYLINDER PIVOTS
3rd FOR ANY MATERIAL LEAKAGE THROUGH THE GRID BARS.
4th FOR ANY LOOSE ITEM IN THE METALLIC STRUCTURE
5th IF THERE IS ANY BORE OR MATERIAL LEAKAGE IN THE CHUTE
Scheduled Time
Discrebtion: MOTORIZED FEEDER
: Inspector
: Running
OPERATIONS
HE FLAP GATE AND
RID BARS.
N THE CHUTE
Man-Hours Frequency
FORTNIGHTLY
ASEC T.M
Machine Code:
Status
OPERATIONS
1st CONDITION OF MANOMETERS , THERMOMETERS AND FLOW METERS

2nd FOR ANY GAS (FUEL -OIL) LEAKAGE THROUGH VALVES , CONCTIONS AND
PIPES
3rd HEAT INSULATION OF THE PIPES
4th FOR ANY AIR LEAKAGE THROUGH THE NETWORK AND VALVES
5th EXTENT OF CLEAILINESS OF THE ZONE
Scheduled Time
Discrebtion: Main Burner gas (fuel -oil)

distributing board
: Inspector
: Running
OPERATIONS
CHECK:
S AND FLOW METERS

ALVES , CONCTIONS AND
K AND VALVES
Man-Hours Frequency
WEEKLY
ASEC T.M
Machine Code:
Status
OPERATIONS
CHECK:
1st CONDITION OF MANOMETERS , THERMOMETERS AND FLOW METERS

2nd FOR ANY GAS (FUEL -OIL) LEAKAGE TRHOUGH VALAVES , CONECTIONS AND
PIPES
3rd HEAT INSULATION OF THE PIPES
4th FOR ANY AIR LEAKAGE TRHOUGH THE NETWORK AND VALVES
5th EXTENT OF CLEANLINESS
Scheduled Time
Discrebtion: MAIN BURNER GAS (FUEL -OIL)

DISTRIBUTING BOARD
: Inspector
: Running
OPERATIONS
S AND FLOW METERS

ALAVES , CONECTIONS AND
K AND VALVES
Man-Hours Frequency
ASEC T.M
Machine Code:
Status
OPERATIONS
CHECK:
1st CONDITION OF THE BURNER BODY IN ITS VISIBLE PARTS

2nd CONDITION OF THE COUPLING AND JOINT BETWEEN THE MAIN BURNER
AND THE KILN FIRING CARRIAGE
3rd CONDITION , LEAKAGE TRHOUGH COUPLINGS JOINTS AND CONECTION
HOSES TO THE MAIN BURNER
4th EXTENT OF CLEANLINESS AND LUBRICATION OF THE SPINDLE
FOR PUTTING THE MAIN BURNER IN THEDESIRED DIRECTION OR POSTION
5th CONDITION OF THE KILN FIRING CARRIAGE ASSEMBLY
6th CONDITION OF FAN FLEXIBLE CONCTIONS TO THE MAIN BURNER
7th FOR ANY VIBRATION ON AUXILIARY FAN BODY
8th IF THERE IS ANY LEAKAGE TRHOUGH AIR FLOW REGULATION VALVE
9th FOR ANY LEAKAGE TRHOUGH JOINTS, CONECTIONS AND DAMAPER
DRIVING VALVE
10th FOR ANY OIL LEAKAGE TRHOUGH GEAR - BOX DRIVE FOR KILN FIRING
CARRIAGE
Scheduled Time
Discrebtion: MAIN BURNER AND

TRAVELLING CARRIAGE
: Inspector
: Running
OPERATIONS
E PARTS
EEN THE MAIN BURNER
OINTS AND CONECTION
THE SPINDLE
D DIRECTION OR POSTION
EMBLY
HE MAIN BURNER
REGULATION VALVE
ONS AND DAMAPER
RIVE FOR KILN FIRING
Man-Hours Frequency
MONTHLY
ASEC T.M
Machine Code:
Status
OPERATIONS
1st CONDITION OF FASTENING OF MOTOR AND PUMP

2nd CONDITION OF THE DISTRIBUTING PIPES
N.B :-
PUMP AND GEAR WILL NOT BE DISMANTLED UNLESS THERE ARE
EXTERNAL SIGALS FORCING US TO DO IT
3rd CONDITION OF RUBBER AND JOINTS

4th AIR PRESSURE
Scheduled Time
Discrebtion: LUBRICATION EQUIPMENT

FOR FEED AND PLATES
: Inspector
: Running
OPERATIONS
CHECK :
LESS THERE ARE
Man-Hours Frequency
MONTHLY
ASEC T.M
Machine Code:
Status
OPERATIONS
IN ONE WORKING CYCLE , CHEC
1st AIR INLET PRESSURE OF PRESSURE REGULATOR

2nd FOR ANY GREASE LEAKAGE IN THE CIRCUIT
3rd THAT THE ONEUMATIC PUMP WORKS CORRECTLY
IN LUBRICATION EQUIPMENT , CHE
1st CODITION OF DISTRUTING PIPES

2nd CONDITION OF RUBBER PIPES AND JOINTS
3rd IN ONE WORKING CYCLE , THAT THE GREASE IS BEING SPRAID
CORRECTLY OVER THE RECEIVING SIDE
Scheduled Time
Discrebtion: pinion - girth - gear

lubrication
: Inspector
: Running
OPERATIONS
INONEUMATIC STATION
IN ONE WORKING CYCLE , CHECK :
IN LUBRICATION EQUIPMENT , CHECK :
BEING SPRAID
Man-Hours Frequency
DAILY
ASEC T.M
Machine Code:
Status
OPERATIONS
IN EQUIPMENT , CHECK:
1st FOR ABNORMAL NOISES IN PUMP AND GEAR-BOX

2nd FOR ANY OIL LEAKAGE ALL TRHOUGH THE CIRCUIT
3rd CIRCUIT WORKING PRESSURE
5th THE "UPHILL" AND "DOWNHILL" DIAGRAMS
Scheduled Time
Discrebtion: THURST ROLLER

HYDRAULLIC SYSTEM
: Inspector
: Running
OPERATIONS
CHECK:
X
UIT
Man-Hours Frequency
DAILY
ASEC T.M
Machine Code:
Status
OPERATIONS
IN GEAR-BOX LUBRICATION EQUIPMENT , CHECK:
1st FOR ABNORMAL NOISES IN PUMP

2nd FOR ANY OIL LEAKAGE IN THE CIRCUIT
3rd THE WORKING PRESSURE AT THE PUMP OUTLET
4th FOR ABNORMAL TEMPERTURES
IN MAIN AND AUXILIARY DRIVE EQUIPMENT , CHECK:
1st ABNORMAL NOISES IN MOTOR AND GEAR-BOX

3rd FOR OIL LEKAGES
4th CONDITION OF BRAKE SYSTEM
IN TRANSMISSION ASSEMBLY , CHECK :
1st FOR ABNORMAL NOISES INTERMEDIATE SHAFT COUPLING , PINION

SHAFT BEARING AND PINION
2nd FOR OIL OR GREASE LEAKAGE
Scheduled Time
Discrebtion: Main AND AUXILIARY

DRIVE OF THE KILN
: Inspector
: Running
OPERATIONS
EQUIPMENT , CHECK:
E EQUIPMENT , CHECK:
MBLY , CHECK :
COUPLING , PINION
Man-Hours Frequency
WEEKLY
ASEC T.M
Machine Code:
Status
OPERATIONS
4th FOR ABNORMAL NOISES

6th IF THERE ARE ANY CRACKS AND BREAKS ALL AROUND THE ROLLER
CIRCUMFERENCE
IN GIRTH CHECK:

2nd VISUALLY , THE LUBRICATION
3rd IF ANY OF THE BOLTS LOCATED ALL AROUND THE GIRTH GEAR
CIRCUMFERENCE ARE LOOSE AS WELL AS THE BOLTS CONECTING
THE TWO HALVES OF THE GIRTH GEAR
4th CONDITION OF TOOTHING
1st CONDITION OF THE DEFORMATIONS ON THE SHELL PLATES

2nd EXTERNALLY , CONDITION OF THE WELDINGS
1st GENERAL CONDITION OF THE DISCHARGE END AIR SEAL

2nd GENERAL CONDITION OF NOSE RING PLATES
Scheduled Time
Discrebtion: kiln
: Inspector
: Running
OPERATIONS
ROUND THE ROLLER
ECK:
E GIRTH GEAR
OLTS CONECTING
IN SHELL PLATES , CHECK:
ELL PLATES
IN DISCHARGE END , CHECK:
AIR SEAL
Man-Hours Frequency
WEEKLY
ASEC T.M
Machine Code:
Status
OPERATIONS
IN FEED END , CHECK:
1st CONDITION OF SUSPENSION ELEMENTS FASTENING OF THE AIR

SEAL MOVABLE RING
2nd CONDITION AND FUNCTIONING OF THE NEUMATICALLY DRIVEN CYLINDERS
FOR THE FEED END AIR SEAL
3rd FOR ANY FALSE AIR ENTRY TRHOUGH THE AIR SEAL
4th FASTENING OF SECTORS OF BOTH MOVABLE AND FIXED RING OF
THE AIR SEAL
5th FASTENING OF FEED END AIR SEAL
6th AIR PRESSURE FOR THE DRIVE OF NEUMATIC CYLINDERS
7th FOR ANY MATERIAL LEAKGE TRHOUGH THE JOINTS IOF FEED END
8th EXTENT OF CLEANLINESS
9th FOR ANY AIR LEAKAGE TRHOUGH THE AIR FEEDING CIRCUIT OF THE
NEUMATICALLY DRIVEN CYKINDERS FOR THE FEED END AIR SEAL
IN CARRYING ROLLERS , CHECK
1st LUBRICATION OF ROLLER BEARING SHAFT

2nd CLEANLINESS OF ROLLER FACE AS WELL AS CONDITION OF GRAPHITE
BLOCKS
3rd THE COOLING , REGULATING FLOW IF NECESSARY
Scheduled Time
Discrebtion: Kiln
: Inspector
: Running
OPERATIONS
HECK:
NG OF THE AIR
ICALLY DRIVEN CYLINDERS
EAL
D FIXED RING OF
LINDERS
NTS IOF FEED END
ING CIRCUIT OF THE

EED END AIR SEAL
IN CARRYING ROLLERS , CHECK:
NDITION OF GRAPHITE
Man-Hours Frequency
WEEKLY
ASEC T.M
Machine Code:
Status
OPERATIONS
1st THAT THE GRAPHITE BLOCK FOR LUBRICATING THE ROLLERS WORK
CORRECTLY
2nd THE RIDING PATH OF BOTH MOBILE AND FIXED ROLLERS AS REGRDS
SCRATCHING AND BREAKS
3rd FOR ABNORMAL NOISES IN BOTH MOBILE AND FIXED ROLLERS
4th FASTENING OF THRUST ROLLERS IN HINGE JOINTS
Scheduled Time
Discrebtion: Kiln
: Inspector
: Running
OPERATIONS
IN AXIAL ROLLERS , CHECK :
THE ROLLERS WORK
ROLLERS AS REGRDS
IXED ROLLERS
Man-Hours Frequency
WEEKLY
ASEC T.M
Machine Code:
Status
OPERATIONS
IN MOVABLE AND FIXED ELEMENTS , CHECK:
1st BY LOOKING THE SMALL LATRAL WINDOWS , IF ANY OF THE

PLATES ARE BROCKEN OR MISSING , AND IF ANY OF THE FASTENING
BOLTS ARE BROCKEN
2nd IF THE GRATE WHEELS TURN CORRECTLY
3rd IF THE GUIDEWAYS HAVE UNDERGONE SOME DISPLACEMENT
Scheduled Time
Discrebtion: Gate Plates
: Inspector
: Running
OPERATIONS
LEMENTS , CHECK:
ANY OF THE
OF THE FASTENING
SPLACEMENT
Man-Hours Frequency
WEEKLY
ASEC T.M
Machine Code:
Status
OPERATIONS
CHECK:
1st ABNORMAL NOISES IN MOTOR , VARIATOR , GEAR-BOX AND DRAG

ELEMENTS
2nd CONDITION OF DRIVE ASSEMBLY
3nd CONDITION OF TRANSMISSION CHAIN TENSION
4th CONDITION OF CHAIN TENSIONING SYSTEM
5th CONDITION OF FASTENING OF GIRTH GEAR AND TRANSMISSION PINION
6th CONDITION OF CONECTING ROD AND BEARINGS
7th THAT THE DRIVEN SHAFT WHEELS TURN CORRECTLY
8th BY LOOKING THROUGH THE SMALL LATERAL WINDOWS , THAT THE
PIECES UNDER THE GRATE PLATE SLIDE CORRECTLY OVER THE
SHAFT RINGS
9th CONDITION OF DRIVING SHAFT PROTECCION INSIDE THE GRATE
COOLER BODY
10th TEMPERATURES OF GRATE PLATES SUPPORT SHAFT BEARINGS
11th TEMPERATURES IN GEAR-BOX AND MOTOR DRIVE
12th CONDITION OF MECHANICAL PROTECCIONS
13th FOR ANY OIL LEAKAGE THROUGH THE GEAR-BOX
Scheduled Time
Discrebtion: grate plates drive
: Inspector
: Running
OPERATIONS
R-BOX AND DRAG
TRANSMISSION PINION
CTLY
ATERAL WINDOWS , THAT THE
CTLY OVER THE
SIDE THE GRATE
AFT BEARINGS
VE
Man-Hours Frequency
WEEKLY
ASEC T.M
Machine Code:
Status
OPERATIONS
CHECK ;

2nd GENERAL CONDITION OF DRIVE TOGGLE AND IS CORRECT REGULATION
3rd GENERAL CONDITION OF THE CHUTE AND VALVE BODY
4th FOR ANY OIL LEAKAGE THROUGH GEARED-MOTOR
5th FOR ANY LOOSE ITEMS
6th FOR ABNORMAL TEMPERATURES IN DRIVE
Scheduled Time
Discrebtion: cooler discharge gate
: Inspector
: Running
OPERATIONS
CORRECT REGULATION
E BODY
OR
Man-Hours Frequency
WEEKLY
ASEC T.M
Machine Code:
Status
OPERATIONS
1st FOR ABNORMAL NOISES IN MOTOR AND TRANSISSION ELEMENTS

2nd GENERAL CONDITION OF THE V-BELTS
3rd FOR ANY VIBRATION ON MOTOR SUPPORTING BEDPLATE
1st FOR ANY LOOSE ITEMS IN THE HOUSING AND DISCHARGE HOPPER
2nd FOR ABNORMAL NOISES
3rd FOR ANY DUST LEAKAGE THROUGH CRACKS OR BORES IN HAMMER BOX
4th MANUALLY , TEMPERATURE OF BEARING SUPPORTS OF HAMMER-HOLDER
SHAFT
5th CONDITION OF FASTENING OF THE SUPPORTS
6th CONDITION OF AERATION IMPELLER OF THE SUPPORTS
Scheduled Time
Discrebtion: clinker crusher
: Inspector
: Running
OPERATIONS
IN DRIVE , CHECK :
SSION ELEMENTS
EDPLATE
IN CRUSHER , CHECK :
SCHARGE HOPPER
BORES IN HAMMER BOX

RTS OF HAMMER-HOLDER
Man-Hours Frequency
WEEKLY
ASEC T.M
Machine Code:
Status
OPERATIONS
FOR ABNORMAL NOISES IN MOTOR , GEAR-BOX AND TRANSMISSION

ELEMENTS
FOR ANY OIL LEAKAGE
MANUALLY , FOR ABNORMAL TEMPERATURES
THE CLEANLINESS OF THE GEAR-BOX VENT HOLE
FOR ANY LOOSE ITEMS
CONDITION OF MECHANICAL PROTECTIONS
FOR ABNORMAL NOISES IN DRIVING AND DRIVEN WHEEL BEARING

CHAIN-HO;DER WHEEL BEARING AS WELL AS INSIDE THE MACHINE
THAT ALL THE UPPER ROLLER OF THE RETURING SIDE TURN CORRECTLY
Scheduled Time
Discrebtion: drag chain for fines
: Inspector
: Running
OPERATIONS
AND TRANSMISSION
N WHEEL BEARING
SIDE THE MACHINE
G SIDE TURN CORRECTLY
Man-Hours Frequency
WEEKLY
ASEC T.M
Machine Code:
Status
OPERATIONS
1st FOR ABNORMAL NOISES , GEAR-BOX AND TRANSMISSION ELEMENTS

3rd MANUALLY , FOR ABNORMAL TEMPERATURES
4th THE CLEANLINESS ITEMS
5th CONDITION OF MECHANICAL PROTECTIONS
FOR ABNORMAL NOISES IN DRIVING AND DRIVEN WHEEL BE

CHAIN-HOLDER WHEEL BEARINGS AS WELL AS INSIDE THE MACHINE
THAT ALL THE UPPER ROLLER OF THE RETURNING TURN CORRECTLY
FASTENING OF THE BEARING SUPPORTS
THE DRAG CHAIN ALL ALONG ITS LENGTH AND FOR DEFORMATIONS
AND BREAKS IN THE LINKS
THE TENSION OF THE CHAIN
CHAIN ALIGNMENT IN BOTH CARRYING AND RETURNING SIDES
Scheduled Time
Discrebtion: DRAG CHAIN FOR FINES
: Inspector
: Running
OPERATIONS
SMISSION ELEMENTS
MOBILE ELEMENTS , CHECK
ISES IN DRIVING AND DRIVEN WHEEL BEARINGS,

NSIDE THE MACHINE
NG TURN CORRECTLY
FOR DEFORMATIONS
TURNING SIDES
Man-Hours Frequency
FORTNIGHTLY
ASEC T.M
Machine Code:
Status
OPERATIONS
IN DRIVE EQUPMENT , CHECK
1st FOR ABNORMAL NOISES IN MOTOR , GEAR-BOX AND TRANSMISSION

ELEMENTS
3rd MANUALLY , FOR ABNORMAL TEMPERATURES
4tg THE CLEANLINESS OF THE GEAR-BOX VENT HOLE
5th FOR ANY LOOSE ITEMS
IN MOBILE ELEMNTS , CHECK
1st FOR ABNORMAL NOISES IN DRIVING AND DRIVEN WHEEL BEARINGS,

CHAIN-HOLDER WHEEL BEARINGS AS WELL AS INSIDE THE MACHINE
2nd THAT ALL THE UPPER ROLLER OF THE RETURNING SIDE TURN
CORRECTLY
3rd FASTENING OF THE BEARING SUPPORTS
4th THE DRAG CHAIN ALL ALONG ITS LENGTH AND FOR DEFORMATIONS
AND BREAKS IN THE LINKS
5th THE TENSION OF THE CHAIN
6th CHAIN ALIGNMENT IN BOTH CARRYING AND RETURNING SIDES
Scheduled Time
Discrebtion: Drag Chain For Fines
: Inspector
: Running
OPERATIONS
IN DRIVE EQUPMENT , CHECK :
AND TRANSMISSION
IN MOBILE ELEMNTS , CHECK :
N WHEEL BEARINGS,
NSIDE THE MACHINE
NG SIDE TURN
FOR DEFORMATIONS
TURNING SIDES
Man-Hours Frequency
ASEC T.M
Machine Code:
Status
OPERATIONS
IN FIXED ELEMENTS , CHECK:
1st FOR ANY LEAKAGE THROUGH FINE CHUTES AND BOX

2nd CONDITION OF TENSIONING SYSTEM AS WELL AS THE CLEANING
SYSTEM , IF ANY
Scheduled Time
Discrebtion: drag chain for fines
: Inspector
: Running
OPERATIONS
IN FIXED ELEMENTS , CHECK:
D BOX
S THE CLEANING
Man-Hours Frequency
ASEC T.M
Machine Code:
Status
OPERATIONS
OPEN THE CRUSHER AND CHECK:
* FOR BROCKEN , LOOSE OF MISSING PLATES

* FOR BROCKEN OR MISSING ROTOR IMPACTOR BARS
* FOR BROCKEN , LOOSE OR MISSING BARS IN RIDGED
CONDITING ANVIL PLATE
Scheduled Time
Discrebtion: "HAZEMAG" CRUSHER
: Inspector + 1 filter + 1 worker

: stopped
OPERATIONS
ES
TOR BARS
IN RIDGED
Man-Hours Frequency
fortnightly
ASEC T.M
Machine Code:
Status
OPERATIONS
IN FAN BODY , CHECK :
1st VIBRATION OF THE ASSEMBLY

2nd FOR ANY LOOSE ITEMS AND CRACKS ON THE HOUSING
3rd FOR ANY AIR LEAKAGE THROUGH THE HOUSING
4th MOTOR TEMPERTURE
5th FOR ABNORMAL NOISES
IN AERATION DUCT , CHECK :
1st FOR ANY AIR LEAKAGE THROUGH FLANGES , JOPINTS AND PIPES
2nd CONDITION OF THE BOX COLLECTOR
Scheduled Time
Discrebtion: COOLER AIR FAN
: Inspector
: Running
OPERATIONS
HECK :
USING
T , CHECK :
PINTS AND PIPES
Man-Hours Frequency
WEEKLY
ASEC T.M
Machine Code:
Status
OPERATIONS
IN COLLECTOR WITH DISCHARGE FLAP GATE , CHECK :
1st CONDITION OF CYCLON AND SUCTION PIPE

2nd FOR ANY DUST OR MATERIAL LEAKAGE THROUGH CYCLON AND SUCTION
PIPE JOINT
3rd FOR ANY CRACK IN THE WELDINGS OF CYCLON JOINTS
4th CONDITION OF ACCESS , LADDER, PLATFORM, HANDRAIL AND
CLEANLINESS
5th THAT THE PENDULOUS FLAP GATES WORK CORRECTLY
th FOR ANY DUST LEAKAGE OR FALSE AIR ENTRY
7th CONDITION OF EXPANSION JOINT IN THE FALL TO THE SCREW CONV.
IN PIPES AND VALVES , CHECK:
1st CONDITION OF PIPES

2nd FOR ANY DUST LEAKAGE OR FALSE AIR ENTRAY
3rd CONDITION OF EXPANSION COMPENSATORS
4th FOR ANY OIL LEAKAGE THROUGH VALVE DRIVE
5th CORRECT FASTENING OF THE ASSEMBLY
6th CONDITION OF CHIMNEY HOOD
7th CONDITION OF DUST OUTLET CHIMNEY
Scheduled Time
Discrebtion: collector , pipes

and valves
: Inspector
: Running
OPERATIONS
GE FLAP GATE , CHECK :
GH CYCLON AND SUCTION
JOINTS
ANDRAIL AND
ECTLY
O THE SCREW CONV.
ES , CHECK:
Man-Hours Frequency
MONTHLY
ASEC T.M
Machine Code:
Status
OPERATIONS
IN DUST COLLECTION BOX , CHECK:
1st FOR ANY LOOSE BOLT OR IN BAD CONDITION

2nd FOR DEFORMATIONS AND BROCKEN OR CRACKED WELDINGS
3rd FOR ANY DUST MATERIAL LEAKAGE THROUGH JOINTS AND REGISTERS
4th CONDITION OF PAINTING
IN SWEPT SYSTEM BOX , CHECK:
1st FOR ANY BROCKEN OR LOOSE BOLT , BREAKS , BORES AND BROKEN
OR CRACKED WELDING
2nd IN ONE WORKING CYCLE, FOR ABNORMAL NOISES IN VALAVE SYSTEM
AS WELL AS THE CORRECT OPERATION OF THE CYLINERS THE
VALVES
3rd FOR ANY OIL LEAKAGE JOINTS AND HYDRAULLIC CIRCUIT PIPES
BATTERY OF CYCLONES , CHECK:
1st FOR ANY BREAK OR DEFORMATIONS IN THE STRUCTURE AS WELL AS

FOR DUST OR MATERIAL LEAKAGE THROUGH JOINTS AND REGISTERS
Scheduled Time
Discrebtion: DUST COLLECTION BOX

BATTERY OF CYCLONES
: Inspector AND FINE DISCHARGE LOCKS
: Running
OPERATIONS
BOX , CHECK:
ED WELDINGS
OINTS AND REGISTERS
OX , CHECK:
BORES AND BROKEN
ES IN VALAVE SYSTEM
YLINERS THE
C CIRCUIT PIPES
NES , CHECK:
UCTURE AS WELL AS
INTS AND REGISTERS
Man-Hours Frequency
MONTHLY
ASEC T.M
Machine Code:
Status
OPERATIONS
2nd FOR ABNORMAL NOISES IN MOTOR, GEAR-BOX AND SCRAPER SHAFT

COUPLING
3rd MANUALLY , THE TEMPERATURES ON MOTOR AND GEAR-BOX
4th FOR ANY LOOSE ITEMS IN COPLING AND GEAR-BOX SUPPORT
BEDPLATE
5th FOR ANY OIL LEAKAGE IN GEAR-BOX
6th FOR BNORMAL NOISES INSIDE THE CYCLONES
7th THAT THE PENDULOUS FLAP GATES WORK CORRECTLY AND THE
POSITION OF COUNTERWEIGHTS , IF NECESSARY.
8th FOR ANY DUST OR AIR LEAKAGE AS WELL AS FOR FLASE SUCTIONS
Scheduled Time
Discrebtion: DUST COLLECTION BOX

BATTERY OF CYCLONES
: Inspector AND FINE DISCHARGE LOCKS
: Running
OPERATIONS
AND SCRAPER SHAFT
ND GEAR-BOX
OX SUPPORT
ECTLY AND THE

.
R FLASE SUCTIONS
Man-Hours Frequency
MONTHLY
ASEC T.M
Machine Code:
Status
OPERATIONS
1st FOR ABNORMAL NOISES IN MOTOR , GEAR-BOX AND TRANSMISSION

ELEMENTS
4th GENERAL COINDITION OF MECHANICAL PROTECCIONS
5th CONDITION OF CLEANLINESS OF GEAR-BOX VENT HOLE
IN SCREW CONVEYOR ASSEMBLY , CHECK:
1st FOR ABNORMAL NOISES IN END BEARINGS, INTERMEDIATED BEARINGS

(IF AND) INSIDE THE SCREW CONVEYOR BOX
IN DISCHARGE VALVE , CHECK
1st CONDITION OF LEVER DRIVE

2nd FOR ANY MATERIAL LEAKAGE THROUGH DUCT END BEYOND
DISCHARGEPOINT
Scheduled Time
Discrebtion: screw conveyor with

discharge valve
: Inspector
: Running
OPERATIONS
IN DRIVE ASSEMBLY , CHECK
AND TRANSMISSION
EW CONVEYOR ASSEMBLY , CHECK:
ERMEDIATED BEARINGS
IN DISCHARGE VALVE , CHECK
END BEYOND
Man-Hours Frequency
WEEKLY
ASEC T.M
Machine Code:
Status
OPERATIONS
1st CHECK FOR ANY FALSE AIR LEAKAGE THROUGH THE NOZZLE SEAT
Scheduled Time
Discrebtion: CONDITIONING TOWER
: Inspector
: Running
OPERATIONS
THE NOZZLE SEAT
Man-Hours Frequency
MONTHLY
ASEC T.M
Machine Code:
Status
OPERATIONS
1st CHECK FOR ANY WATER LEAKAGE THROUGH DEPOSIT AND PIPES
2nd CHECK THAT THE BUOIES WORK CORRECTLY
3rd CHECK THAT THE OVERFLOWING VALVES ARE CLOSED AND THAT THERE
ARE NO OBSTRUCTIONS
4th CHECK THAT THE FILTERS (IF ANY) FOR FILTERING THE INCUMING
WATER TO THE TANK ARE CLEANED
Scheduled Time
Discrebtion: TANK OF INJECTION WATER

TO CONDITION TOWER
: Inspector
: Running
OPERATIONS
POSIT AND PIPES
LOSED AND THAT THERE
NG THE INCUMING
Man-Hours Frequency
MONTHLY
ASEC T.M
Machine Code:
Status
OPERATIONS
CHECK:
1st FOR ABNORMAL NOISES INSIDE THE GRATE COOLER

2nd CONDITION OF METALLIC STRUCTURE
3rd CONDITION OF THE PARTITUION BETWEEN CHAMBERS
4th IF THERE IS A GREAT DEAL OF DUST IN THE BOTTON OF THE CHAMBER
5th BY LOOKING TRHOUGH THE SMALL WINDOW THE CONDITION OF
CHAMBER PROTECCION RACK
6th CONDITION OF THE OBTURATIONS CHAMBERS
Scheduled Time
Discrebtion: GRATE COOLER BOD
: Inspector
: Running
OPERATIONS
LER
MBERS
TON OF THE CHAMBER
HE CONDITION OF
Man-Hours Frequency
WEEKLY
ASEC T.M
Machine Code:
Status
OPERATIONS
IN MOTORIZED DISCHARGE DAMPER ,
1st FOR ANY DUST LEAKAGE OR FALSE AIR ENTRY

2nd VISUALLY , CLEANLINESS OF THE SPINDLE
3rd FASTENING OF THE STRUCTURE
4th STRUCTURE OF THE DOUBLE FLAP GATE
Scheduled Time
Discrebtion: SCREW CONVEYOR UNDER

CONDITIOING TOWER
: Inspector
: Running
OPERATIONS
IN MOTORIZED DISCHARGE DAMPER , CHECK:
Man-Hours Frequency
MONTHLY
ASEC T.M
Machine Code:
Status
OPERATIONS
IN NODULIZER DRIVE , CHECK :
1st FOR ABNORMAL NOISES IN TRANSMISSION , MOTOR , GEAR-BOX AND

GEAR-BOX LUBRICATINING
2nd TENSION OF DRIVE V-BELTS
3rd FOR ABNORMAL TEMPERATURES IN MOTOR , GEAR -BOX AND GEAR-BOX
OUTLET SUPPORT END BEARING
IN SCRAPER DRIVE , CHECK
1st FOR ABNORMAL NOISES IN TRANSMISSION , MOTOR AND GEAR-BOX

2nd FOR ANY LOOSE ITEM IN THE LEVER SYSTEM ENABLING THE SCRAPER
TO TURN
3rd FOR ABNORMAL TEMPERATURES IN MOTOR AND GEAR-BOX
IN NODULIZER LIFTING-LOWERING SYSTEM , CHECK :
1st
2nd FOR ANY LOOSE ITEM IN SUPPORTS , NUTS , SPINDLES
AND LUBRICATION OF THE SPINDLE
1st FOR ANY BORE , BREAK OR DEFORMATION IN THE CONTAINER

2nd IF THE DISC GETS TOO MUCH WARP
Scheduled Time
Discrebtion: NODULIZER
: Inspector
: Running
OPERATIONS
E , CHECK :
TOR , GEAR-BOX AND
AR -BOX AND GEAR-BOX
E , CHECK
TOR AND GEAR-BOX

ABLING THE SCRAPER
D GEAR-BOX
CHECK :
DLES
CHECK:
HE CONTAINER
Man-Hours Frequency
MONTHLY
ASEC T.M
Machine Code:
Status
OPERATIONS
1st CONDITION OF SCRAPER-HOLDER STRUCTURE

2nd FOR ANY LOOSE ITEM
3rd CONDITION OF THE SCRAPER PLATES
1st CONDITION OF THE DEDUSTING INTAKE AND HOSE

2nd THE CORRECT OPERATION OF SCTION REGULATION FLAP GATE
3rd CONDITION OF THE HOSE THROUGH WHICH THE MATERIAL FALLS
Scheduled Time
Discrebtion: NODULIZER
: Inspector
: Running
OPERATIONS
HECK :
BLY , CHECK
SE
ON FLAP GATE
MATERIAL FALLS
Man-Hours Frequency
MONTHLY
ASEC T.M
Machine Code:
Status
OPERATIONS
1st CHECK THE CONDITION OF THE LEVEL BUOY AND ITS OPERATION
2nd CHECK FOR ANY WATER LEAKAGE THROUGH DEPOSIT AND PIPES TO
NODULIZER
3rd CHECK CONDITION OF THE FLOW DETECTOR
4th CHECK CONDITION OF THE VALVES
Scheduled Time
Discrebtion: WaterTANK AND PIPES

OF NODULIZER
: Inspector
: Running
OPERATIONS
PES , CHECK
D ITS OPERATION
POSIT AND PIPES TO
Man-Hours Frequency
MONTHLY
ASEC T.M
Machine Code:
Status
OPERATIONS
1st CHECK FOR ANY MATERIAL LEAKAGE THROUGH FLAP GATES AND
CONECTIONS
2nd CHECK THE CONDITION OF THE ANCHORAGES AND SUPPORTING POINTS
3rd CHECK FOR ANY AIR LEAKAGE THROUGH THE INTERNAL CLEANING
CIRCUIT AND CONECTIONS TO HOPPER STRUCTURE
Scheduled Time
Discrebtion: FINE MATERIAL DISCH

CHUTES UNDER COOLER
: Inspector
: Running
OPERATIONS
H FLAP GATES AND
ND SUPPORTING POINTS
NTERNAL CLEANING
Man-Hours Frequency
MONTHLY
ASEC T.M
Machine Code:
Status
OPERATIONS
IN THE SCREW CONVEYOR , CHE
1st FOR ABNORMAL NOISES IN MOTOR , GEAR-BOX, TRANSMISIION

ELEMENTS, END BEARING AND SCREW ITSELF
2nd FOR ANY LOOSE ITEMS IN THE WHOLE MACHINE
3rd FOR ANY OIL LEAKAGE
4th FOR ABNORMAL TEMPERATURES FOR ANY DUST LEAKAGE OR
5th FALSE AIR ENTRY
IN ROTARY FEEDER , CHECK:
1st FOR ABNORMAL NOISES IN MOTOR , GEAR-BOX, SPED VARIATOR

AND TRANSMISSION
2nd FOR ANY OIL LEAKAGE IN GEAR-BOX
3rd MANUALLY, THE TEMPERTURES ON MOTOR AND GEAR-BOX
4th VISUALLY , GENERAL CONDITION OF CHAIN TRANSMISSION
5th FOR ABNORMAL NOISES INSIDE THE BODY
6th FOR ANY FALSE AIR ENTRY OR DUST LEAKAGE
7th MANUALLLY , TEMPERATURE ON FEEDER SHAFT SUPPORT
Scheduled Time
Discrebtion: Screw conveyor

with rotary feeder
: Inspector
: Running
OPERATIONS
IN THE SCREW CONVEYOR , CHECK:
TRANSMISIION
LEAKAGE OR
N ROTARY FEEDER , CHECK:
SPED VARIATOR
GEAR-BOX
ANSMISSION
T SUPPORT
Man-Hours Frequency
MONTHLY
ASEC T.M
Machine Code:
Status
OPERATIONS
IN BY-PASS WINCH GATE , CHEC
1st CONDITION OF WINCH GATE DRIVING CABLE AS WELL AS THE WINCH

GATE HANGING CHAIN
2nd FOR ANY OIL LEAKAGE IN SERVOMOTOR DRIVE
3rd LUBRICATION OF THE CABLE AND FASTENING TO THE WINDING DRUM
4th CONDITION OF "UP AND DOWN" CHAIN
IN QUENCHING CHAMBER , CHECK:
1st CONDITION OF HEAT INSULATION AND JOINTS BETWEEN PIPE FLANGES

AND BY-PASS CONDITION TOWER
2nd FOR ANY LOOSE OR BROCKEN BOLT AS WELL AS FOR CRACKS IN THE
DUCT
3rd MECHANICAL CONDITION OF THE "TOP-POSITION" LIMIT SWITCH
Scheduled Time
Discrebtion: BAY-PASS WINCH GATE
: Inspector
: Running
OPERATIONS
IN BY-PASS WINCH GATE , CHECK:
WELL AS THE WINCH
O THE WINDING DRUM
UENCHING CHAMBER , CHECK:
ETWEEN PIPE FLANGES
FOR CRACKS IN THE
N" LIMIT SWITCH
Man-Hours Frequency
ASEC T.M
Machine Code:
Status
OPERATIONS
1st FOR ABNORMAL NOISES IN MOTOR , TRANSMISSION AND MOTOR

BEARING
2nd FOR ANY LOOSE ITEM
4th FOR ANY VIBRATION DUE TO UNBALANCE IN THE IMPELLER
5th FOR ANY FALSE AIR OUTLET OR SUCTION IN THE WHOLE MACHINE
6th VISUALLY, CONDITION OF EXPANSION JOINTS IN THE PIPE AS
WELL AS IN THE HOUSING
7th CONDITION OF THE HEAT INSULATION
8th CONDITION OF FASTENING OF THE JOINT TO CHIMENY AND CONDITION
OF FLAP GATES
Scheduled Time
Discrebtion: FAN WITH PIPES
: Inspector
: Running
OPERATIONS
ION AND MOTOR
E IMPELLER
E WHOLE MACHINE
THE PIPE AS
MENY AND CONDITION
Man-Hours Frequency
FORTNIGHTLY
ASEC T.M
Machine Code:
Status
OPERATIONS

2nd FOR ANY LOOSE ITEMS
3rd FOR ANY OIL LEKAGE
4th FOR ABNORMAL TEMPERATURES
IN SCREW CONVEYOR , CHECK:

3rd FOR ANY FALSE AIR ENTRY OR MATERIAL LEAKAGE
4th GENERAL CONDITION OF THE SLIDE VALVE AND ITS DRIVE, IF ANY
5th FOR ANY AIR LEAKAGE IN SLIDE VALVE DRIVING CIRCUIT , IF ANY
6th CONDITION OF ELLASTIC COUPLINGS IN THE CHUTE
Scheduled Time
Discrebtion: SCREW CONVEYOR WITH

DEVIATION VALVE
: Inspector
: Running
OPERATIONS
IN DRIVE EQUIPMENT :
SCREW CONVEYOR , CHECK:
ITS DRIVE, IF ANY

G CIRCUIT , IF ANY
Man-Hours Frequency
WEEKLY
ASEC T.M
Machine Code:
Status
OPERATIONS
1st FOR ABNORMAL NOISES IN MOTOR, GEAR-BOX TRANSISSION

ELEMENTS.
2nd FOR AN OIL LEAKAGE THROUGH THE GEAR-BOX
3rd MANUALLY, THE TEMPERATURE OF MOTOR AND GEAR-BOX
4th VISUALLY , GENERAL CONDITION OF CHAIN TRANSMISSION ELEMENTS
1st FOR ABNORMAL NOISES THE BODY

2nd FOR ANY DUST LEAKAGE OR FALSE AIR ENTRY
3rd MANUALLY , THE TEMPERATURES OF FEEDER SHAFT BEARINGS
IN BY-PASS , CHECK:
1st FOR ANY MATERIAL LEAKAGE OR FALSE SUCTION

2nd CONDITION OF DRIVING CYLINDER AND LEVER
3rd FOR ANY AIR LEAKAGE THROUGH THE CYLINDER AND FEEDING
CIRCUIT
Scheduled Time
Discrebtion: ROTARY FEEDER
: Inspector
: Running
OPERATIONS
N DRIVE EQUIPMENT , CHECK
TRANSISSION
GEAR-BOX
ANSMISSION ELEMENTS
HAFT BEARINGS
IN BY-PASS , CHECK:
ON
R AND FEEDING
Man-Hours Frequency
MONTHLY
ASEC T.M
Machine Code:
Status
OPERATIONS
IN NOTORIZED DISCHARGE DAMAPER, CHECK:
1st FOR ANY DUST LEKAGE OR FALSE AIR ENTRY

2nd VISUALLY, CLEANLINESS OF THE SPINDLE
3rd FASTENING OF THE STRUCTURE
4th STRUCTURE OF THE DOUBLE FLAP GATE
Scheduled Time
Discrebtion: screw conveyor under

condition tower
: Inspector
: Running
OPERATIONS
IZED DISCHARGE DAMAPER, CHECK:
Man-Hours Frequency
MONTHLY
ASEC T.M
Machine Code:
Status
OPERATIONS
IN THE CONVEYOR , CHECK:
1st FOR ABNORMAL NOISES , GEAR BOX, TRANSMISSION

ELEMENTS , SCREW BEARING AND IN THE SCREW ITSELF
5th FOR ANY AIR ENTRY
6th CONDITION OF THE BEDPLATE TENSIONING SYSTEM
IN THE ROTARY , CHECK:
1st FOR ABNORMAL NOISES , GEAR-BOX AND ROTARY FEEDER

5th FOR ANY AIR LEAKAGE OR FALSE AIR ENTY
6th VISUALLY, CONDITION OF SPRING
7th IF THE DRIVING CAM WORKS CENTERED IN REFERENCE TO THE GATE
OPENING RODS
Scheduled Time
Discrebtion: SCREW CONVEYOR UNDER

CONDITON TOWER
: Inspector
: Running
OPERATIONS
N THE CONVEYOR , CHECK:
SION
W ITSELF
E
TEM
IN THE ROTARY , CHECK:
RY FEEDER
E
ERENCE TO THE GATE
Man-Hours Frequency
MONTHLY
ASEC T.M
Machine Code:
Status
OPERATIONS
IN RAPPING DRIVES : IONIZATION, PRECIPITATION AND L
CHECK
1st ABNORMAL NOISES IN MOTOR , GEAR-BOX AND TRANSMISSION

ELEMENTS
2nd FOR ANY LOOSE ITEMS
4th MANUALLY , THE TEMPERTURE ON DRIVE GEAR-BOX.
IN ELECTROSTATIC PRECIPITATOR , CHECK:

2nd IF THERE IS ANY FALSE AIR ENTRY
Scheduled Time
Discrebtion: ELECTROSTATIC
PRECIPITATOR
: Inspector
: Running
OPERATIONS
S : IONIZATION, PRECIPITATION AND LOUVER
CHECK
TRANSMISSION
-BOX.
TROSTATIC PRECIPITATOR , CHECK:
Man-Hours Frequency
FORNIGHTLY
ASEC T.M
Machine Code:
Status
OPERATIONS
1st CHECK THE PUMPS AND PIPES OUTLET PRESSURE IN CONDITIONING

TOWER
2nd CHECK FOR ANY WATER LEAKAGE IN THE WHOLE CIRCUIT
Scheduled Time
Discrebtion: PIPES AND VALVES OF

WATER INYECTION TO
: Inspector CONDITION TOWER
: Running
OPERATIONS
E IN CONDITIONING
E CIRCUIT
Man-Hours Frequency
FORTNIGHTLY
Misr Beni Suef Cement Plant Mechanical Check List
Number :
ASEC T.M Long Frequency
Long Frequency
Machine Code: Discrebtion: SILO BOTTOM FLUIDIFICA

EQUIPMENT
To be accomplished by : Inspector
Status : Stopped
OPERATIONS
IN FLUIDIFICATION AND BL ENDING ASSEMBLIES , CHECK:
1st FOR ABNORMAL NOISES IN FLUIDICATION VALVES

2nd WORKING PRESSUR
3rd FOR AIR LEAKAGE THROUGH THE EXTERNAL FLUIDIFICATION PIPES
4th FOR AIR LEAKAGE ALL ALONG THE LINE TILL THE ENTRY TO SILO
5th CONDITION OF THE DRIVE RORK OF THE GENERAL ANDS DISTRAPTION
VALVES
Scheduled Time Man-Hours Frequency

QUARTERELY

Check List - Numbers 1

Загружено:

Сведения о документе

Оригинальное название

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

Check List - Numbers 1

Загружено:

Авторское право:

Доступные форматы

Ser# Description Type

IN MOBILE ELEMENTS , CHECK

* FOR ABNORMAL NOISES IN DRIVING AND DRIVEN WHEEL BEARINGS,

IN APRON CONVEYOR DRIVE EQUIPMENT , CHECK:

* FOR ABNORMAL NOISES IN MOTOR , GEAR-BOX, BACK-STOP AND TRANSMISSION ELEMENTS

IN CENTERALIZED LUBRICATION , CHECK:

* FOR ABNORMAL NOISES IN PUMP

* FOR ANY LOOSE ITEMS IN THE HOUSING AND DISCHARGE HOPPER

IN MOBILE ELEMENTS , CHECK

* CONDITION OF ROLLERS AND CONVEYOR DRUMPS

* CONDITION OF THE DRUM LINING ALONG BELT LENGTH

* FOR ABNORMAL NOISES IN MOTOR AND FAN SHAFT BEARINGS

IN FILTER STRUCTURE , CHECK

* NEGATIVE PRESSURE IN DUST COLLECTING POINTS

IN CLEANING AIR INJECTION CIRCUIT , CHECK

* FOR ABNORMAL NOISES IN MOTOR , COMPRESSOR AND TRANSMISSION

DUST COLLECTION AND DUST DISCHARGE

* GO TO THE SPECIFIC CHECK LIST OF SADDLE EQUIPMENT OF COLLECTING

* FOR ANY LOOSE ITEMS IN THE HOUSING AND DISCHARGE HOPPER

IN LUBRICATION SYSTEM , CHECK

* FOR ABNORMAL NOISES OR TEMPERATURES IN PUMP BODY

IN HYDRAULIC SYSTEM , CHECK

* FOR ABNORMAL NOISES OR TEMPERATURES IN PUMP BODY

IN CABLE WINDING SYSTEM , CHECK

* FOR ABNORMAL NOISES IN DRIVE

IN CENTRALIZED LUBRICATION SYSTEM , CHECK

* FOR ABNORMAL NOISES AS WELL AS OUTLET PRESSURE

IN CONVEYOR ITEMS , CHECK

* GO TO CHECK LIST # 1006

IN RIDING PATH , CHECK

* VISIBILTY , FASTING , DEFORMATION AND BREAKS IN RAILES

IN MACHINE ASSEMBLY , CHECK

* CONDITION OF HING JOINT SUPPORT

IN CONVEYOR ITEMS , CHECK

* GO TO CHECK LIST # 1007

* FOR ANY LEAKAGE OF OIL FROM CONNECTIONS , PIPES AND CYLINDERS

* FOR ABNORMAL NOISES IN MOTOR , COUPLING TRANSMISSION , GEAR BOX ,

IN CABLE WINDING SYSTEM , CHECK

* FOR ABNORMAL NOISES IN DRIVE

IN CENTRALIZED LUBRICATION SYSTEM , CHECK

* FOR ABNORMAL NOISES AS WELL AS OUTLET PRESSURE

IN CONVEYOR ITEMS , CHECK

* GO TO CHECK LIST # 1006

IN EXCAVATOR SYSTEM , CHECK

* FOR ANY LOOSE ELEMENTS

* CONDITION AND FASTENING OF RECEIVER PULLEYS

IN BLAD CONVEYOR , CHECK

* CONDITION AND FASTENING OF CONVEYOR ELEMENT

* FOR ABNORMAL NOISES IN DRIVE GEAR BOX AND TRANSMISSION ELEMENTS.

IN MOBILE ELEMENTS , CHECK

* FOR ABNORMAL NOISES IN DRUM , DRUM BEARING , UPPER & LOWER

IN STATIC ELEMENTS , CHECK

* WEAR AND FASTENING OF THE LOADING GUIDES

* EXTENT OF DIRTINESS OF SUCTION FILTERS

IN IMPELLER CIRCUIT , CHECK

* CONNECTIONS AND PIPES JOINING THE COMPRESSOR TO THE COOLING NETWORK

IN AIR COOLING ADDITIONAL EQUIPMENT, CHECK:

IN AIR DRYER, CHECK:

* FOR ANY AIR LEAKAGE

IN SHOE BEARINGS , CHECK

* FOR ABNORMAL NOISES

IN GIRTH GEAR , CHECK

* FOR ABNORMAL NOISES