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PROJECT REPORT
ON :-
RENOVATION
OF
PELTON TURBINE
2016-2017
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H H M JDT ISLAM POLYTECHNIC COLLEGE
RENOVATION OF PELTON TURBINE
Email :jdtpoly@gmail.com
PROJECT REPORT ON :
RENOVATION
OF
PELTON TURBINE
SUBMITTED BY:
06. ANSHAD TV
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H H M JDT ISLAM POLYTECHNIC COLLEGE
RENOVATION OF PELTON TURBINE
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H H M JDT ISLAM POLYTECHNIC COLLEGE
RENOVATION OF PELTON TURBINE
CERTIFICATE
PLACE: CALICUT
DATE :
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H H M JDT ISLAM POLYTECHNIC COLLEGE
RENOVATION OF PELTON TURBINE
INDEX
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H H M JDT ISLAM POLYTECHNIC COLLEGE
RENOVATION OF PELTON TURBINE
ACKNOWLEDGEMENT
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H H M JDT ISLAM POLYTECHNIC COLLEGE
RENOVATION OF PELTON TURBINE
PREFACE
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H H M JDT ISLAM POLYTECHNIC COLLEGE
RENOVATION OF PELTON TURBINE
ABSTRACT
There are two types of turbines, reaction and the impulse, the
difference being the manner of head conversion. In the reaction turbine,
the fluid fills the blade passages, and the head change or pressure drop
occurs within the runner. An impulse turbine first converts the water head
through a nozzle into a high-velocity jet, which then strikes the buckets at
one position as they pass by. The runner passages are not fully filled, and
the jet flow past the buckets is essentially at constant pressure. Impulse
turbines are ideally suited for high head and relatively low power. The
Pelton turbine used in this experiment is an impulse turbine.
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H H M JDT ISLAM POLYTECHNIC COLLEGE
RENOVATION OF PELTON TURBINE
INTRODUCTION
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H H M JDT ISLAM POLYTECHNIC COLLEGE
RENOVATION OF PELTON TURBINE
Since the water jet is always open to atmosphere, inlet and exit
pressure of water jet will be same and will be same as atmospheric
pressure. However absolute velocity of fluid will have huge drop from inlet
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H H M JDT ISLAM POLYTECHNIC COLLEGE
RENOVATION OF PELTON TURBINE
to exit of bucket. This kinetic energy drop is the maximum energy the
bucket can absorb. So it is clear that Pelton turbine gains mechanical
energy purely due to change in kinetic energy of jet, not due to pressure
energy change. Which means Pelton turbine is a pure impulse machine.
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H H M JDT ISLAM POLYTECHNIC COLLEGE
RENOVATION OF PELTON TURBINE
Impulse force produced by water jet is high when jet is having high
velocity. Water stored at high altitude can easily produce high jet velocity.
This is the reason why Pelton turbine is most suitable for operation, when
water is stored at high altitude. The primary feature of the impulse turbine
is the power production as the jet is deflected by the moving buckets.
Assuming that the speed of the exiting jet is zero (all of the kinetic energy
of the jet is expended in driving the buckets), negligible head loss at the
nozzle and at the impact with the buckets (assuming that the entire
available head is converted into jet velocity), The Pelton Wheel is the only
form of impulse turbine in common industrial use. It is a robust and simple
machine which is ideal for the production of power from low volume water
flows at a high head with reasonable efficiency. The water strikes the
bucket along the tangent of the tangent of the runner. The energy
available at the inlet of the turbine is only Kinetic Energy. The pressure at
the inlet and outlet is atmospheric pressure. The nozzle increases the
kinetic energy of the water flowing through the penstock. At the outlet of
the nozzle, the water comes out in the form of a jet and strikes the
buckets (vanes) of the runner. Pelton Wheel Turbine is used for High
Heads. Pelton Wheel Turbine has a Specific Speed less than 30(S.I) for
single jet and between 30 and 60 (S.I) for multi-jet. Water leaving those
wheels typically still had high speed, carrying away much of the dynamic
energy brought to the wheels. Pelton's paddle geometry was designed so
that when the rim ran at the speed of the water jet, the water left the
wheel with very little speed; thus his design extracted almost all of the
water's impulse energywhich allowed for a very efficient turbine.
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H H M JDT ISLAM POLYTECHNIC COLLEGE
RENOVATION OF PELTON TURBINE
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RENOVATION OF PELTON TURBINE
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H H M JDT ISLAM POLYTECHNIC COLLEGE
RENOVATION OF PELTON TURBINE
Flow range will vary for every project site. The table shows the
actual flow used in the turbine, which may be 10% to 50% of the stream
flow.
DESCRIPTION OF PARTS
PRICIPAL COMPONENTS REQUIRED AND THEIR USES IN
MECHANICAL SECTION :
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H H M JDT ISLAM POLYTECHNIC COLLEGE
RENOVATION OF PELTON TURBINE
g) NOZZLE: To provide the water jet coming out of the pump for high
velocity jet.
ELECTRICAL SECTION:
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H H M JDT ISLAM POLYTECHNIC COLLEGE
RENOVATION OF PELTON TURBINE
DESIGN
STEPS
1) Taking a mild steel flat rod of 30mm width and 0.5 mm thickness,
we had made a circle by hammering on an anvil so that all the 21 nos. of
equidistant buckets could be placed. For this purpose, we measure the
periphery of the circle and marked in 21 parts as we get from calculation.
3) Then we take the spoons or the ladle which are stainless steel
and cut it at the middle leaving 5 cm from the main bucket by using a
hacksaw. We also cut the upper portion of the bucket by using the
grinding wheel so that water get passes outside as shown in the diagram.
4) We then join the splitter made of thin sheet of mild steel by using
special electrode made for arc welding operation required for joining
stainless steel and mild steel named as Durochrome heterogeneous
welding rods
5) We take 2cm square rod of 5cm length and cut into 21 equal
dimensioned pieces using power hacksaw and join it in the circular
manufactured bar by using arc welding process as shown in the figure.
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H H M JDT ISLAM POLYTECHNIC COLLEGE
RENOVATION OF PELTON TURBINE
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H H M JDT ISLAM POLYTECHNIC COLLEGE
RENOVATION OF PELTON TURBINE
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H H M JDT ISLAM POLYTECHNIC COLLEGE
RENOVATION OF PELTON TURBINE
STEPS:
1.We start the fabrication part of the project from the construction
of frame. As shown in the below given diagram we cut the L-shaped mild
steel bars and square hollow rods into required dimension(in cm) by using
a power hacksaw machine
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H H M JDT ISLAM POLYTECHNIC COLLEGE
RENOVATION OF PELTON TURBINE
CONSTRUCTION OF NOZZLE:
Nozzles are used to provide the high velocity jet coming out of the
pump to the Pelton wheel. We had made these different sizes of nozzles.
The diameters of the nozzles are 20, 25, and 30mm.
STEPS
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H H M JDT ISLAM POLYTECHNIC COLLEGE
RENOVATION OF PELTON TURBINE
DESIGN OF SHAFT:
STEPS
1) We now move onto the shaft part, for which we take a 35 mm
diameter cylinder rod of 580 mm length. We use lathe machine to make
the shaft as per required size and for this we use operation like turning,
facing and finally we get the shaft as per required size 30mm for the
pelton wheel part(shown in the figure)
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H H M JDT ISLAM POLYTECHNIC COLLEGE
RENOVATION OF PELTON TURBINE
2) To fit the shaft in the base frame and connect it to the alternator
we had use bearing housing of internal diameter 20 mm hole on the base.
This bearing housing is used for the purpose of holding the main shaft to
the frame rigidly. The bearing housing is held tightly with the main ferame
bu using nuts and bolts of 10 mm dia and length 1.5 inch.
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RENOVATION OF PELTON TURBINE
RESULTS
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RENOVATION OF PELTON TURBINE
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RENOVATION OF PELTON TURBINE
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H H M JDT ISLAM POLYTECHNIC COLLEGE
RENOVATION OF PELTON TURBINE
WORKING PRINCIPLE
The high speed water jets emerging from the nozzles strike the
buckets at splitters, placed at the middle of a bucket, from where jets are
divided into two equal streams. These streams flow along the inner curve
of the bucket and leave it in the direction opposite to that of incoming jet.
The high speed water jets running the Pelton Wheel Turbine are obtained
by expanding the high pressure water through nozzles to the atmospheric
pressure. The high pressure water can be obtained from any water body
situated at some height or streams of water flowing down the hills. The
change in momentum (direction as well as speed) of water stream
produces an impulse on the blades of the wheel of Pelton Turbine. This
impulse generates the torque and rotate the shaft of Pelton Turbine the
impulse received by the blades should be maximum possible. That is
obtained when the water stream is deflected in the direction opposite to
which it strikes the buckets and with the same speed relative to the
buckets.
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H H M JDT ISLAM POLYTECHNIC COLLEGE
RENOVATION OF PELTON TURBINE
Even when the variation in the tail water level is relatively large, the
operating head cannot be utilized.
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H H M JDT ISLAM POLYTECHNIC COLLEGE
RENOVATION OF PELTON TURBINE
They are only ideal for the location in which a stream of water has a higher
quantity of pressure with a low flow rate.
This is not the best turbine for low-pressure streams by a high flow rate.
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RENOVATION OF PELTON TURBINE
COST ESTIMATION
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H H M JDT ISLAM POLYTECHNIC COLLEGE
RENOVATION OF PELTON TURBINE
CONCLUSION
As robust global economic expansion continues the question of
where a growing world population will continue to get the electricity to
drive the economic engine remains. While most of the new generation
supply will come from thermal resources, conventional thinking on the
development of new resources and supplies should provide greater
emphasis on using sustainable, renewable resources. Hydroelectric power
has an important role to play in the future, and provides considerable
benefits to an integrated electric system. The worlds remaining
hydroelectric potential needs to be considered in the new energy mix,
with planned projects taking into consideration social and environmental
impacts, so that necessary mitigation and compensation measures can be
taken. Clearly, the population affected by a project should enjoy a better
quality of life as a result of the project. Hydro development should go
hand in hand with further research and development in the field of other
renewable options such as solar and wind power. Energy conservation
measures should also be optimized and encouraged. Any development
involves change and some degree of compromise, and it is a question of
assessing benefits and impacts at an early enough stage, and in adequate
detail, with the full involvement of those people affected, so that the right
balance can be achieved. Two billion people in developing countries have
no reliable electricity supply, and especially in these countries for the
foreseeable future, hydropower offers a renewable energy source on a
realistic scale. Our project aims at designing and fabricating a similar type
of project but the scale of the project may be lesser compared to the
micro hydro power turbine due to limitations of the machines and
availability of the materials.
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