EMAG Training Center Salach

Knowledge for your Business.

EMAG Training to ensure your production runs like clockwork
In todays highly competitive environment there is one factor
that becomes more and more important: the well trained,
highly qualified, highly motivated employee. Training at EMAG
can contribute quite significantly to the development and
motivation of your staff by teaching in-depth knowledge in the
handling of our products. Participation in the operating and
programming courses for EMAG machines also boosts under-
standing of their interrelation and promotes the independent,
target-orientated thought process.
With our highly experienced instructors and the right methods
we can ensure the success of your staff and your company
verifiably and sustainably.
Besides the theoretical training the focal point will be on
practical exercises carried out on selected machines or on
specially developed simulators, using state-of-the-art industri-
al components as examples.
Beginners and professionals alike will thus gain additional
know-how that will quickly pay off. How good a manufactu-
ring system or a production cell from EMAG really is, is so-
mething your staff will only know once they are familiar with
every one of its functions and a few tricks beside.
Basic training
The basic training courses impart elementary knowledge
about EMAG machines using similar manufacturing
systems and are ideal for those who have no or little
background knowledge of the new EMAG machines or the
companys latest manufacturing system.
Page 2
Individual training
This is tailor-made to suit your new EMAG manufacturing
system. The courses go into all order-specific characteristics
of the particular EMAG machine(s) and are best suited to
advanced personnel who require some specialist background
knowledge.
We increase your return on investment with an individual
training program, the material of which is tailored to suit your
particular EMAG manufacturing system and includes:
floor plans, drawings,
wiring diagrams, hydraulic plans,
the appropriate CNC program architecture,
tooling list and layouts.
Every one of the training courses listed in the catalogue can
also be carried out on your premises, in which case you can
fix the course dates to tie in with your operating schedule.
Talk to us: about one or the other of the subjects mentioned
in this brochure, the possible combination of different training
courses or any special requirement you may have we shall
come up with a tailor-made solution. All courses are in Eng-
lish, with other languages on request.
 Contents

Training package Practical training

EMAG Machine operator Page 5 Setting up EMAG manufacturing systems Page 24

EMAG Machine setter Page 7 Run-in and optimisation of new workpiece programs Page 25
EMAG Maintenance staff, mechanics Page 9 Servicing and troubleshooting, mechanical Page 26
EMAG Maintenance staff, electrics Page 11 Servicing and troubleshooting, electrical Page 27

Training courses Practical experience in manufacturing

Operation Page 14 Construction phase Page 28

Programming EMAG specifics Page 15 Commissioning phase Page 29
Programming DIN ISO basics Page 16
Programming Machining and contour cycles Page 17
Programming FANUC Manual Guide i Page 18
Inspection and servicing Page 19 General booking conditions and
Servicing, maintenance mechanics / hydraulics Page 20 conditions of participation Page 30
Servicing, maintenance electrics Page 21

Page 3
An excellent training
can be your decisive
factor for success.
Training package EMAG Machine operator

The benefits: Module 4: Test-run of a prepared workpiece program |

You will be familiar with the buildup of the EMAG Checking the workpiece quality | Tool offsets |
manufacturing system Starting production
You will feel sure about using the operating elements and
be familiar with the recurring operating sequences on the Minimum requirements:
machine Technically-orientated vocational training or comparable work
You will be competent to prepare, initiate and influence the experience
production cycle
You will be able to interpret the most important program Course participants:
parameters and to enter the relevant data Operators, setters, supervisors, team leaders
You will be able to analyse and correct simple machine
malfunctions Number of participants:
2 4 participants
Objectives:
To reduce operating errors and consequential costs Course duration:
To maintain and increase output rates 5 days, expandable
To improve component accuracy and quality

Central elements:
Module 1: Machine description | Machine construction and
modules | Exercises in the use of user interface,
operating elements and operational sequences |
Introduction to diagnostic and online help systems |
Program management
Module 2: The EMAG program architecture explained at the
training machine
Module 3: Setting up a sample workpiece, including required
subroutines, in accordance with the EMAG program
architecture

EMAG Machine operator

Module 4 1 day Run-in and optimisation of new workpiece programs, Page 25

+

Module 3 1 day Setting up EMAG manufacturing systems, Page 24
+

Module 2 1 day Programming EMAG specifics, Page 15
+

Module 1 2 days Operation, Page 14

Page 5
 Increase your
productivity and keep your
staff up-to-date.
Training package EMAG Machine setter

The benefits: Module 3: Setting up workpiece samples, including required

You will be familiar with the design of the EMAG manufac- subroutines, in accordance with the EMAG program
turing system and its axes designations architecture
You will be competent using the operating elements and Module 4: Programming a workpiece sample | Running-in
be familiar with the recurring operating sequences on the workpiece programs | Starting up production | Short
machine period of actual component production
You will have a good understanding of the EMAG specific
program architecture and able to interpret all program para- Minimum requirements:
meters and to identify and input the necessary data Basic knowledge of general turning and milling technology,
You will be able to use the available functions more effec- basic knowledge of DIN ISO programming
tively, to increase process safety at the machine and to
reduce component cycle times Course participants:
You are able to adjust, optimise and use existing and plan- Operators, setters, supervisors, team leaders
ned processes and operating sequences
Number of participants:
Objectives: 2 4 participants
To consistently maintain and regularly increase output rates
To increase the process integrity of operating cycles Course duration:
To produce components of high quality and precision 8 days, expandable
To recognise and increase the machines flexibility
To increase machine availability

Central elements
Module 1: Machine description | Machine construction and
modules | Exercises in the use of user interface,
operating elements and operational sequences |
Introduction to diagnostic and online help systems |
Program management
Module 2: EMAG program architecture in theory and practice |
Parameterisation of the necessary NC subroutines

EMAG Machine setter

Module 4 2 days Run-in and optimisation of new workpiece programs, Page 25

+

Module 3 2 days Setting up EMAG manufacturing systems, Page 24
+

Module 2 2 days Programming EMAG specifics, Page 15
+

Module 1 2 days Operation, Page 14

Page 7
EMAG Training provides the
head-start in know-how
needed to achieve the desi-
red productivity increases.
Training package EMAG Maintenance staff, mechanics

The benefits: Module 2: Switching the machine on and referencing it |

You will be familiar with and understand the design cha-
racteristics of the EMAG manufacturing systems and their
modules
You will be familiar with and understand the EMAG hydrau-
lics and pneumatics diagrams
You will be quicker in localising and correcting machine mal-
functions by studying the relevant drawings and diagrams
You will be familiar with the important procedures that will
help you in your diagnostic and maintenance work
You will be familiar with the geometric testing process and
the restoration of the geometry
You will know when and how to replace wear-and-tear parts
and the most important mechanical equipment modules,
and how to routinely exchange them
Objectives:
To increase machine availability
To reduce maintenance and repair costs
To optimise spare parts stocks
To increase the life expectancy of machine and modules
Hands-on training in all important operating
sequences
Module 3: Practicing regular maintenance work according to
examples given in the EMAG maintenance manual |
Exchange of mechanical modules | Troubleshooting
with the help of drawings, hydraulic diagrams, pneu-
matic diagrams and manuals from outside suppliers
Minimum requirements:
Comparable experience with machine tools
Course participants:
Mechanical engineers, electricians, maintenance personnel
Number of participants:
2 4 participants
Course duration:
5 days, expandable

Central elements:
Module 1: Machine description | Safety regulations | Machine
construction and modules | Visual examination of
the machine | Geometrical checks | Error diagnosis |
Maintenance procedure and its regular intervals

EMAG Maintenance staff, mechanics

Module 3 2 days Servicing and troubleshooting, mechanical, Page 26
+

Module 2 1 day Operation, Page 14
+

Module 1 2 days Servicing, maintenance mechanics / hydraulics, Page 20

Page 9
 Highly qualified staff
guarantees excellent
machine availability and,
as a consequence,
high productivity rates.
Training package EMAG Maintenance staff, electrics

The benefits: Module 3: Practicing regular maintenance work according to

You will be familiar with and understand the buildup of con- examples given in the EMAG maintenance manual |
trol system and drives, the buildup of the EMAG electrical Exchange of electrical modules and recommissioning
cabinet and the design of EMAG wiring diagrams | Troubleshooting with the help of wiring diagrams
You will recognise faults more quickly and using the dia- and manuals from outside suppliers
grams localise and correct them
You will be familiar with the operating procedures that will Minimum requirements:
help you in your diagnostic and maintenance work Comparable experience with machine tools
You will be able to make regular data backups
You will know when and how to replace wear-and-tear parts Course participants:
and the most important electrical equipment modules, and Electricians, maintenance personnel
how to routinely exchange them
Number of participants:
Objectives: 2 4 participants
To increase machine availability
To reduce maintenance and repair costs Course duration:
To optimise spare parts stocks 5 days, expandable
To increase the life expectancy of machine and modules

Central elements:
Module 1: Machine description | Safety regulations | Buildup
of control system and drives | Layout of and mo-
dules in the electrical cabinet | Data backup | Error
diagnosis | Maintenance intervals
Module 2: Switching the machine on and referencing it |
Hands-on training in all important operating
sequences

EMAG Maintenance staff, electrics

Module 3 2 days Servicing and troubleshooting, electrical, Page 27

+

Module 2 1 day Operation, Page 14
+

Module 1 2 days Servicing, maintenance electrics, Page 21

Page 11
Qualified EMAG
instructors and workshop
leaders with many years
of experience in running
training courses impart
valuable knowledge.
Only if your personnel
are highly qualified, can
application problems,
service visits and the
callout of technical
experts often be avoided.
EMAG Training courses combine knowledge and close gaps in know-how
Operation

This course is directed at the newcomer and those ope- Minimum requirements:
rators of EMAG manufacturing systems who presently Technically-orientated vocational training or comparable work
have little background knowledge. experience

The benefits: Course participants:

You will feel confi dent about handling the operating Operators, setters, supervisors, team leaders
elements for the machine
You will be familiar with and understand the operating Number of participants:
sequence for the machine and are able to prepare and start 3 6 participants
the production cycle
You will be able to correct smaller malfunctions Course duration:
2 days
Objectives:
To increase machine availability by raising operational safety
levels
To maintain output rates
To produce components of better quality and greater
accuracy

Central elements:
Machine description | Machine construction and modules |
Adjusting and setting up tools | Exercises in the use of user
interface, operating elements and operational sequences |
Introduction to diagnostic and online help systems | Program
management | Machine options

Important supplementary course

Practical training
Setting up EMAG manufacturing systems (Page 24)

Page 14
 Programming EMAG specifics

This programming course is directed at the EMAG Minimum requirements:

newcomer and members of staff with little background Basic knowledge of general turning and milling technology,
knowledge on EMAG program architecture. basic knowledge of DIN ISO programming

The benefits: Course participants:

You will be familiar with the design of EMAG manufacturing Operators, setters, supervisors, team leaders,
systems and their axes designations planning engineers, programmers
You will have a good understanding of the EMAG specifi c
program architecture and are able to interpret all program Number of participants:
parameters and ascertain and input the necessary data 3 6 participants
You will be able to use the available functions more effec-
tively and to increase processing safety at the machine Course duration:
You are able to adjust and optimise existing and planned 3 days
processes and operating sequences

Objectives:
To recognise and increase machine fl exibility
To safeguard and increase output
To increase the process integrity of machining cycles

Central elements:
Technical machine data | EMAG axes designations | Sub-
routine techniques and nesting | Parameters, variables and
program jumps | EMAG CNC program architecture | Parame-
terizing of workpiece-specific subroutines | Parameterizing the
tool management | Parameterizing of the measuring program |
Parameterizing of the workpiece handling equipment (auto-
mation)

Important supplementary course

Practical training
Setting up EMAG manufacturing systems (Page 24)

Page 15
Programming DIN ISO basics

This course is best suited for newcomers in CNC pro- Minimum requirements:
gramming. The basic theoretical knowledge in DIN Basic knowledge of general turning and milling technology
ISO programming is imparted in the classroom. This is
coupled with practical applications at an EMAG training Course participants:
machine. Operators, setters, supervisors, team leaders,
planning engineers, programmers
The benefits:
You will be familiar with the design of the EMAG manufac- Number of participants:
turing system and its axes designations 3 6 participants
You will be familiar with the general construction of a CNC
program, its G- and M-functions and their significance Course duration:
You will be able to also program more complex turning, 4 days
drilling and milling operations
You will be able to program directly at the machine and edit
and optimise existing CNC programs to suit new require-
ments

Objectives:
Faster from drawing to production
To boost your professional competence and sense of
responsibility
To increase machine availability

Central elements:
Technical machine data | The machines coordinate system |
The use of different workpiece zero points | General program
construct and programming strategy | Use of subroutines |
F-functions, M-functions and their significance | NC mathe-
matics | Working with tool nose radius offsets | Programming
of contours with chamfers and corner radii | Tool geometries
and definition of the tool in the geometry storage sector of Important supplementary course
the control system | Drilling and milling with C- and Y-axis | Practical training
Transformations Run-in and optimisation of new workpiece programs (Page 25)

Page 16
 Programming Machining and contour cycles

Machining cycles are technology subroutines with which Minimum requirements:

you can define certain operational sequences easier Basic knowledge of general turning and milling technology,
and quicker for example the tapping of a thread or the basic knowledge of DIN ISO programming
milling of a pocket than with the usual DIN ISO pro-
gramming procedure. These cycles can be adapted to Course participants:
particular tasks using function parameters. For the tech- Operators, setters, supervisors, team leaders,
nologies drilling, milling and turning the system offers planning engineers, programmers
you different standard cycles.
Number of participants:
The benefits: 3 6 participants
You will be familiar with the design of the EMAG manufac-
turing system and its axes designations Course duration:
You will be able to program complex turning, drilling and 4 days
milling operations using standard and contouring cycles
You will be able to program directly at the machine and to
edit and optimise existing CNC programs to suit changing
requirements

Objectives:
Faster from drawing to production
To boost your professional competence and sense of
responsibility
To increase machine availability

Central elements:
Technical machine data | The machines coordinate system |
Use of different workpiece zero points | Contour cycles:
straight lines with angles | Two and three straight lines |
Endpoint programming with angle | List of existing machining
cycles | Operator guidance for cycle call-up | Error messages
and how to deal with them | Cycle programming: plunge-cut Important supplementary course
cycle, undercut cycle, machining cycle, threading, thread Practical training
undercuts | Chains of threads Run-in and optimisation of new workpiece programs (Page 25)

Page 17
Programming FANUC Manual Guide i

The operator-friendly software FANUC Manual Guide i for Minimum requirements:

workshop programming makes your work at machine or Basic knowledge of general turning and milling technology,
workstation PC easier. The innovative programming en- basic knowledge of DIN ISO programming
vironment allows you to cover the work from drawing to
manufactured component in the shortest possible time. Course participants:
Operators, setters, supervisors, team leaders,
The benefits: planning engineers, programmers
You will be familiar with the design of your EMAG manufac-
turing system and its axes designations Number of participants:
You will be able to program complex turning, drilling and 3 8 participants
milling operations with the help of the software Manual
Guide i Course duration:
You will be able to program directly at the machine or on 4 days
your workstation PC and edit and optimise existing CNC
programs to suit changing requirements Offer to buy:
1 software package Fanuc NC Guide for PC installation
Objectives: (installed by participant)
Faster from drawing to production Confi guration data for EMAG machines
To boost your professional competence and sense of (available: VL, VSC, VLC)
responsibility Optional: the required PC hardware
To increase machine availability

Central elements:
Technical machine data | The machines coordinate system |
Use of different workpiece zero points | Editing functions in
JOG-, EDIT-, MDI- and MEM-mode | Setup data: coordinate
system and tool offsets | Generating workpiece programs:
raw-part data entry | Contour definition | Machining cycle
selection (turning, milling) | Realistic 3D solid body simulation |
Generating your own program macros
Important supplementary course
Practical training
Run-in and optimisation of new workpiece programs (Page 25)

Page 18
 Inspection and servicing

The benefits: Minimum requirements:

You are able to carry out inspection and maintenance work Comparable experience with machine tools
at the machine and at predefined intervals in accordance
with a checklist Course participants:
You will know when and how to replace wear-and-tear parts Mechanical electricians, engineers,
maintenance personnel
Objectives:
To increase machine availability Number of participants:
To increase the life expectancy of machine and modules 2 6 participants

Central elements Course duration:

Visual machine checks | Geometric tests | Cleaning and main- 1 day
tenance of the machine | Maintenance intervals

Important supplementary course

Practical training
Servicing and troubleshooting, mechanical (Page 26)

Page 19
Servicing, maintenance mechanics / hydraulics

A fundamental understanding of EMAG manufacturing Minimum requirements:

systems is an essential prerequisite for successful, syste- Comparable experience with machine tools
matic troubleshooting.
Course participants:
The benefits: Mechanical electricians, engineers, maintenance personnel
You are familiar with and understand the buildup of the
EMAG manufacturing system and its constituent com- Number of participants:
ponents, as well as the structure of their hydraulics and 3 6 participants
pneumatics diagrams
You are able to localise and correct malfunctions faster by Course duration:
using EMAG drawings and diagrams 3 days
You are familiar with the geometric test procedure and the
restoration of the geometry
You know when wear-and-tear parts and important mechani-
cal modules have to be replaced and how to do it
You are able to carry out maintenance work at the machine
at predefined intervals and in accordance with the checklist

Objectives:
To increase machine availability
To reduce maintenance and repair costs
To optimise spare parts stocks
To increase the life expectancy of machine and modules

Central elements:
Basic construction of an EMAG manufacturing system |
Safety regulations | Machine components: spindles, tooling
systems, motors, measuring systems, lubrication, pneuma-
tics, hydraulics | What to do in the case of a malfunction |
Diagnosis | Visual checks | Geometric tests | Cleaning and
maintenance of the machine | Maintenance intervals Important supplementary course
Practical training
Servicing and troubleshooting, mechanical (Page 26)

Page 20
 Servicing, maintenance electrics

A fundamental understanding of EMAG manufacturing Minimum requirements:

systems is an essential prerequisite for successful, syste- Comparable experience with machine tools
matic troubleshooting.
Course participants:
The benefits: Electricians, maintenance personnel
You are familiar with and understand the construction of
control system and drives, the layout of the EMAG electrical Number of participants:
cabinet and the structure of EMAG wiring diagrams 3 6 participants
You are able to recognise faults faster, localise them by
means of the wiring diagrams and correct them Course duration:
You are able to carry out regular data backups 3 days
You know what to do when it becomes necessary to
change electrical and electronic modules
You know when and how to replace wear-and-tear parts

Objectives:
To increase machine availability
To reduce maintenance and repair costs
To optimise spare and wear-and-tear parts stocks
To increase the life expectancy of machine and modules

Central elements:
Machine description | Machine construction and modules |
The structure of the EMAG wiring diagram | Composition of
control system and layout of drives | Hardware connections |
Connections for mains supply | How to change electrical and
electronic modules | Data backup and recovery | How to hand-
le faults | Error diagnosis and troubleshooting | Maintenance
and maintenance intervals

Important supplementary course

Practical training
Servicing and troubleshooting, electrical (Page 27)

Page 21
 I hear and I forget.
I see and I remember.
I do and I understand.

(Chinese saying)
EMAG Practical training
Setting up EMAG manufacturing systems

The course is directed at staff members with little Minimum requirement:

practical experience of EMAG machines. Based on what Programming course EMAG specifics or a good knowledge
they have learned on the programming course EMAG of the EMAG NC program architecture
specifics or on the theoretical knowledge they have, we
offer them the opportunity to put into practise what they Participants:
have learned. Operators, setters, supervisors, team leaders,
planning engineers, programmers
The benefits:
You will feel competent handling the EMAG manufacturing Number of participants:
system and its controls 1 3 participants
You are able to independently tool up and later remove the
tooling again from the machine, to generate the required Course duration:
CNC programs, including peripherals, according to the Minimum of 2 days recommended
EMAG program architecture and to start production
You will recognise and correct errors and receive valuable Available practice machines:
hints on how to reduce idle times EMAG VSC 400 DD (Siemens 840Dpl)
EMAG VL 5i (Fanuc 32i)
Objectives: EMAG VL 3 (Fanuc 18i)
To increase machine availability by increasing operating
safety
Faster from drawing to production
To increase the process integrity of the production cycle

Central elements:
Practical training in the use of operating elements and in
managing operating cycles | Working in operating mode
Automatic | Workpiece and workpiece program selection at
the control panel | Setting up the machine (e.g. workholding
equipment, tools, transport pallets, gripper jaws) | Read-in of
existing workpiece-related sample programs | Ascertaining all
necessary workpiece-specific data and entering them in the
NC program or the relevant input menus | Test-running auto-
matic cycles (e.g. unloading, loading, clamping, reclamping) |
Test production | Removing tooling set from machine
Page 24
 Run-in and optimisation of new workpiece programs

The course is directed at staff members with little Minimum requirement:

practical experience of EMAG machines. Based on what Good knowledge of DIN ISO programming and / or machining
they have learned on the programming course DIN ISO cycle programming
basics or their theoretical knowledge, we offer them the
opportunity to put into practise what they have learned. Participants:
Operators, setters, supervisors, team leaders,
The benefits: planning engineers, programmers
You will feel competent handling the EMAG manufacturing
system and its controls Number of participants:
You are able to set up the machine according to the tooling 1 3 participants
layout, enter the necessary data and run-in new workpiece
programs Course duration:
You will be able to determine the workpiece quality and Minimum of 2 days recommended
carry out corrections, where necessary; you will also receive
valuable hints on how to reduce idle times Available practice machines:
EMAG VSC 400 DD (Siemens 840Dpl)
Objectives: EMAG VL 5i (Fanuc 32i)
To increase machine availability by increasing operating EMAG VL 3 (Fanuc 18i)
safety
Faster from drawing to production

Central elements:
Practical training in the use of operating elements and in
managing operating cycles | Read-in of existing workpiece
programs | Reading tooling layouts | Gauging tools and ente-
ring cutting edge data | Setting up the tooling system | Work-
piece and workpiece program selection at the control panel |
Test-running the workpiece program block by block | Checking
workpiece dimensions | Carrying out tool corrections and
simple program edits

Page 25
Servicing and troubleshooting, mechanical

The course is directed at staff members with little Minimum requirement:

practical experience of EMAG machines. Based on what
they have learned on the maintenance course Servicing
mechanics or their theoretical knowledge, we offer
them the opportunity to put into practise what they have
learned.
EMAG training course Servicing mechanics or comparable
experience with machine tools
Participants:
Mechanical electricians, engineers, maintenance personnel

The benefits: Number of participants:

You will be aware of when and how to replace wear-and- 1 3 participants
tear parts and be able to exchange them routinely
You will be able to professionally exchange the relevant Course duration:
mechanical modules Minimum of 2 days recommended
You will be quicker in recognising, localising and correcting
faults Available practice machines:
EMAG VSC 400 DD (Siemens 840Dpl)
Objectives: EMAG VL 5i (Fanuc 32i)
To increase machine availability EMAG VL 3 (Fanuc 18i)
To reduce maintenance and repair costs
To increase the life expectancy of the machine and its
modules

Central elements:
Practical training in regular maintenance work using examples
given in the EMAG maintenance manual | Exchanging mecha-
nical modules, such as linear measuring systems, feed drives,
ball screws | Fault finding and troubleshooting with the help
of drawings, hydraulics and pneumatics diagrams and the
manuals of outside suppliers

Page 26
 Servicing and troubleshooting, electrical

The course is directed at all newcomers and those staff Minimum requirement:
members with little practical experience of EMAG ma- EMAG training course Servicing electrics or comparable
chines. Based on what they have learned on the mainte- experience with machine tools
nance course Servicing electrics or on their theoretical
knowledge, we offer them the opportunity to put into Participants:
practise what they have learned. Electricians, maintenance personnel

The benefits: Number of participants:

You will know when and how to replace wear-and-tear parts 1 3 participants
and are able to exchange them routinely
You will be able to professionally exchange the relevant Course duration:
electrical and electronic modules Minimum of 2 days recommended
You will be quicker in recognising, localising and correcting
faults Available practice machines:
EMAG VSC 400 DD (Siemens 840Dpl)
Objectives: EMAG VL 5i (Fanuc 32i)
To increase machine availability EMAG VL 3 (Fanuc 18i)
To reduce maintenance and repair costs
To increase the life expectancy of the machine and its
modules

Central elements:
Practical training in regular maintenance work using examp-
les given in the EMAG maintenance manual | Complete data
backups and data restore processes | Recommissioning after
exchanging electrical or mechanical modules | Fault finding
and troubleshooting with the help of EMAG wiring diagrams
and the manuals of outside suppliers

Page 27
Practical experience in manufacturing construction phase

The mechanical and electrical construction of the basic Minimum requirement:

EMAG machine has been completed. Fitment of the ma- Comparable experiences with machine tools
chine cover panels not yet finished. Workholding equip-
ment is visible and accessible. Electrical functionality not Participants:
there yet. Mechanical engineers, electricians, maintenance personnel

The benefits: Number of participants:

You are familiar with and understand the basic construction 1 4 participants
of the machine and its building blocks
You are familiar with the function of the special purpose Duration of course:
equipment Minimum of 2 days recommended
You have learned the optimal approach to the diagnosis and
correction of faults Location:
You are able to plan wear-and-tear and spare part stocks Werkzeugmaschinenfabrik Zerbst GmbH
You are able to procure the tools required for the mainte- Norbert-Hessbrggen-Strasse 11
nance work and to suggest improvements 39261 Zerbst

Objectives:
To increase machine availability
To reduce maintenance and repair costs
To optimise wear-and-tear and spare part stocks
To optimise tool procurement

Central elements (depending on participants and their

interests):
A look at the basic machine | A look at the special-purpose
equipment | Description of the special-purpose equipment
and its function, using drawings, and a visit to the actual
object | Description of the electrical cabinet and its contents |
Description of control system and drives | Hints on inspection
and maintenance | Where applicable, hands-on support in the
assembly of the special-purpose equipment | Suggestions for
improvements

Page 28
 Practical experience in manufacturing commissioning phase

The EMAG manufacturing system is ready to be started
in Automatic mode or the first workpieces are already
being machined. Dimensional accuracy and 100% functio-
nality are not yet given. The first faults that could affect
basic machine operation have been corrected.
The benefits:
You have an overview of the manufacturing system or the
production line
You are feeling capable of handling the operating elements Minimum requirement:
and repetitive operating cycles of the machines
You are able to interpret important program parameters and
to enter the relevant data
You know everything you have to do to achieve and main-
tain the required long-term component quality
You are able to recognize any possible malfunctions for setters and others
what they are and know what to do to overcome them
Objectives:
To produce components of the best quality and the highest
precision
To noticeably increase machine availability
To increase the process integrity of the production cycle
To improve your professional competence and sense of
responsibility
tion with measuring equipment (types, calibration, correcting
measurements, changes in tolerances) | Familiarisation with
machine operation, independent operation with support from
EMAG personnel | Familiarisation with the first mechanical
and electrical faults and watching how they are corrected, or
correcting them yourself | Setup, tool changes | Presenting
suggestions for improvement
Comparable experience with machine tools
Participants:
Mechanical engineers, electricians, maintenance personnel,
operators, production managers, supervisors, team leaders,
Number of participants:
1 4 participants
Duration of course:
To be decided according to number of participants and their
interests

Central elements (depending on the participants and

their interests):
A visit to the manufacturing system | Discussing the opera-
tions carried out on the various machines, using tooling lay-
outs and workpiece samples | Familiarisation with the safety
equipment | Familiarisation with the various machine modu-
les, such as gantry loaders, loading robots, transport systems,
workholding equipment, steadies, attachments | Familiarisa-
Page 29
EMAG General booking conditions and conditions of participation

Booking a course should be easy and trouble-free for you. The
course itself should offer the participant the greatest possible
profits.
We want to be the provider of an excellent qualification sche-
me and will, in this brochure, briefly describe how we intend
to achieve this.
Copyright
The duplication of course materials for unauthorised purposes
and the passing to, utilisation by and communication of its
contents to third parties is expressly forbidden. The software
used for training purposes during the course may not be
copied or removed from the training room. The transfer of
participants own software is not permitted.

Consultation and registration Instructor

Reserve yourself a training place by registering with us in
good time. The number of participants is limited and registra-
tions are considered in the order in which they are received.
In the event of overbooking we shall try our utmost to offer
you an acceptable alternate date. We are available for tele-
phone queries and expert advice Monday to Friday between
0800h and 1700h.
Order confirmation
We shall confirm placement of your training order in writing,
to ensure your documentation is complete.
Cancellation
We reserve the right to move course venues and / or times or
to cancel courses altogether.
Right of withdrawal
If you have to change your plans you are welcome to nomina-
te a replacement participant. If you have to cancel the order
and you do so at least one week before the course begins,
there will be no charge.
EMAG instructors are constantly in contact with the practical
side of things, as they do not only hold courses but also provi-
de hands-on support in the execution of customer projects.
Course materials
The comprehensive training materials in German or English
also represent indispensable works of reference for practical
applications.
Language
All courses are offered in German or English; other languages
on request.
Confirmation of Participation
A Confirmation of Participation acknowledges successful
participation in the course.
Training times
1-day courses 0900h 1630h
Courses lasting several days 1st day: 0900h 1630h
following days: 0800h 1630h

Fees Arrival / hotel

The prices do not include the statutory VAT but cover if not Following your registration you will receive detailed information
otherwise documented training costs, training materials on how to get to the course venue, including a list of hotels.
and meals and beverages consumed during the course. The
invoice will be issued on completion of the course and is pa- Dates
yable on receipt, without deduction. No refunds can be given on request
for parts of the service that remain unutilised.
Venue
Disclaimer EMAG Schulungszentrum Salach
The courses and the associated materials provide technical Austrasse 24
information based on the best of our knowledge and belief. 73084 Salach
However, we do not accept liability for possible errors contai-
ned in the materials provided and the ideas conveyed verbally WEMA Zerbst (only for course page 28)
or in writing. As a result, we cannot accept any liability for Norbert-Hessbrggen-Strasse 11
possible harm or consequential damage resulting from such 39261 Zerbst
errors.

Page 30
 For inquiries:
Email: training@emag.com
Fax: +49 7162 17-128
 At home in the world.

EMAG
Gruppen-Vertriebs- und Service GmbH

Salach Leipzig Sweden

Austrasse 24 Pittlerstrasse 26 Glasgatan 19B
73084 Salach 04159 Leipzig 73130 Kping
Germany Germany Sweden
Phone: +49 7162 17-0 Phone: +49 341 4666-0 Phone: +46 221 40305
Fax: +49 7162 17-820 Fax: +49 341 4666-014 E-mail: info@sweden.emag.com
E-mail: info@salach.emag.com E-mail: info@leipzig.emag.com
Poland
Frankfurt Munich Spka Z Ograniczon
Orber Strasse 8 Zamdorferstrasse 100 Odpowiedzilnoci
60386 Frankfurt/Main 81677 Mnchen Oddzial w Polsce
Germany Germany Miodowa 14
Phone: +49 69 40802-0 Phone: +49 89 99886-250 00-246 Warsaw
Fax: +49 69 40802-412 Fax: +49 89 99886-160 Poland
E-mail: info@frankfurt.emag.com E-mail: info@muenchen.emag.com Phone: +43 6245 76023-15
Fax: +43 6245 76023-20
Cologne Austria
Robert-Perthel-Strasse 79 Glaneckerweg 1 Russia
50739 Kln 5400 Hallein ul. Akademika Chelomeya 3/2
Germany Austria 117630 Moscow
Phone: +49 7162 17-0 Phone: +43 6245 76023-0 Russia
Fax: +49 7162 17-820 Fax: +43 6245 76023-20 Phone: +7 495 287 0960

Subject to technical changes.

E-mail: info@koeln.emag.com E-mail: info@austria.emag.com Fax: +7 495 287 0961
E-mail: info@russia.emag.com
Denmark
Horsvangen 31 Belarus
7120 Vejle ul. Timirjazeva, 65 B, Office 1101
Denmark 220035 Minsk
Phone: +45 75 854854 Belarus
Fax: +45 75 816276 Phone: +375 17 2547730
E-mail: info@daenemark.emag.com Fax: +375 17 2547730
E-mail: info@emag.by

Contact us. Now.

ZETA EMAG Srl EMAG DO BRASIL Ltda. EMAG Machine Tools (Taicang) Co., Ltd.
Viale Longarone 41/A Rua Schilling, 413 Building 3, Cang Neng
20080 Zibido S.Giacomo (MI) Vila Leopoldina Europe & American Technology Park
Italy 05302-001 So Paulo No. 8 Lou Jiang Rd. (N.)
Phone: +39 02 905942-1 SP, Brazil 215400 Taicang
Fax: +39 02 905942-22 Phone: +55 11 38370145 P.R. China
E-mail: zetaemag@emag.com Fax: +55 11 38370145 Phone: +86 512 5357-4098
E-mail: info@brasil.emag.com Fax: +86 512 5357- 5399

242-1-GB/05.2011 Printed in Germany Copyright EMAG

EMAG (UK) Ltd. E-mail: emag@emag-china.com
Chestnut House, EMAG INDIA Pvt. Ltd.
Kingswood Business Park Technology Centre, EMAG KOREA Ltd.
Holyhead Road No17/G/46-3 & 17/G/46-3-1, Rm204, Biz center,
Albrighton Industrial Suburb, II Stage, SKn Technopark, 190-1,
Wolverhampton WV7 3AU Yeshwanthpur, Sangdaewon-dong,
Great Britain Bangalore 560022. Joongwon-gu, Seongnam City,
Phone: +44 1902 37609-0 India Gyeonggi-do, 462-721,
Fax: +44 1902 37609-1 Phone: +91 80 42544422 South Korea
E-mail: info@uk.emag.com Fax: +91 80 42544440 Phone: +82 31 77644-15
E-mail: admin@emagindia.in Fax: +82 31 77644-19
NODIER EMAG INDUSTRIE EMAG L.L.C. USA E-mail: info@korea.emag.com
2, Parc des Fontenelles 38800 Grand River Avenue EMAG SOUTH AFRICA
78870 Bailly Farmington Hills, MI 48335, P.O. Box 2900 TAKAMAZ EMAG Ltd.
France USA Kempton Park 1620 1-8 Asahigaoka Hakusan-City
Phone: +33 130 8047-70 Phone: +1 248 477-7440 Rep. South Africa Ishikawa Japan, 924-0004
Fax: +33 130 8047-69 Fax: +1 248 477-7784 Phone: +27 11 39350-70 Japan
E-mail: info@nodier.emag.com E-mail: info@usa.emag.com Fax: +27 11 39350-64 Phone: +81 76 274-1409
E-mail: info@southafrica.emag.com Fax: +81 76 274-8530
EMAG MAQUINAS HERRAMIENTA S.L. EMAG MEXICO E-mail: info@takamaz.emag.com
Pasaje Arrahona, No.18 Colina de la Umbria 10
Centro Industrial Santiga 53140 Boulevares
08210 Barber del Valls (Barcelona) Naucalpan Edo. de Mxico
Spain Mexico
Phone: +34 93 7195080 Phone: +52 55 5374266-5
Fax: +34 93 7297107 Fax: +52 55 5374266-4
E-mail: info@emh.emag.com E-mail: info@mexico.emag.com

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