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Daily target
Efficiency Target per day Target per hour
100 575 72
90 518 65
80 460 58
70 403 50
60 345 43
On the day of visit they produced 321 pcs in the line , less than the daily
i.e 345 pcs
WIP CALCULATION
3 Pintuck Making 24
1 Placket Attach 5
1 Placket Finish with Edge Stitch 4
1 Sleeve Attach 11
1 Armhole Overlock 4
1 Neck Binding 8
TOTAL WIP
158
Material flow
The pieces flow in form of a bundles with manual labour (helper) in one direction
with with an end-line inspection. So it is a one-way flow of materials.
OPERATOR ALLOCATION
Operators are allocated by industrial engineers and supervisors on the basis of the
skill & efficiency of the operators. They dont have any formal skill matrix sheet. it
takes 3-4 hours for line balancing depending upon the complexity of style.
= 443 pcs
CMT CALCULATION
SMV of the garment= 34 mins
=Rs. 346/day
= Rs. 34.6/hour
CMT COST= ( SAM of the garment * minute cost of the labour)/ (line efficiency %)
-Operators absenteeism.
-Use work aids, attachments, guides, correct pressure foots and folders.
-Operator motivation.