DQKC Upco

Parts Manual
Generator Set
with PowerCommand 3200 Controller
DQKB (Spec AF)

DQKC (Spec AF)
English
Original Instructions 01-2014 9600284 (Issue 15)
To avoid errors or delay in filling your parts order, al- The following symbols are used in Cummins Power
ways give the MODEL, SPEC NO. and SERIAL NO. Generation manuals to alert users to the potentially
from the Cummins Power Generation nameplate. dangerous conditions relating to maintenance of
equipment and replacement of parts. Please read
and observe.
For handy reference, insert your nameplate in-
formation in the spaces below. This symbol warns of immediate
hazards which will result in severe
personal injury or death.
MODEL AND SPEC NO.
This symbol refers to a hazard or
unsafe practice which can result
SERIAL NO. in severe personal injury or death.
DIGITAL CONTROL SOFTWARE VERSION This symbol refers to a hazard or

unsafe practice which can result
AND DATE (IF APPLICABLE)
in severe personal injury or prod-
uct or property damage.
Service and repair of Cummins Power Generation equipment must be performed by trained, experienced
personnel only. Improper service or repair may result in property damage, severe personal injury or
death. Do not use this catalog as a guide to servicing your equipment. Read and follow the IMPORTANT
SAFETY INSTRUCTIONS in the Service Manual appropriate for the equipment you are working on.
Contact with USED ENGINE OILS has been identified by a United States federal agency and some USA
state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engine
oils take all necessary precautions not to ingest, breathe the fumes or contact the used oil.
Contact with ASBESTOS has been identified by a United States federal agency and some USA state agen-
cies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take all neces-
sary precautions not to ingest, breathe or contact the dust from the gaskets! Use adequate ventilation
and wear protective gloves, masks and clothing!
Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified by
a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE
TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take all nec-
essary precautions not to ingest, breathe the fumes or contact the liquids. Use adequate ventilation and
wear protective gloves, masks and protective clothing!
PSP-1
Introduction
This catalog applies to Cummins Power Generation Generator Models DQKB and DQKC as listed in the Generator
Set Data Table. Parts are arranged in groups of related items and each illustrated part is identified by a reference
number corresponding to the same reference number in the parts list. Parts illustrations are typical. Unless otherwise
mentioned in the description or page heading, parts are interchangeable between models. Throughout this catalog
left and right sides are determined by facing the engine end (front) of the set unless noted in the description column.
Engine parts that have been modified or added by Cummins Power Generation are identified in this catalog. All other
engine replacement parts must be ordered from the engine manufacturer by referring to the engine manufacturers
nameplate and supplying all available information. Contact your nearest engine parts distributor for assistance in
ordering replacement parts.
Replacement Engine
Cummins Power Generation Cummins Engine Model

Generator Model
DQKB, DQKC (50 Hertz) QSK60G3
DQKB, DQKC (60 Hertz) QSK60G6
Contact your nearest Cummins distributor for replacement engines.
Generator Set Data Table
Model and Electrical Data Battery

Specification Watts Volts Hertz Wire Phase Voltage
1500DQKB/* 1,500,000 # 50 12 3 24VDC
1650DQKC/* 1,650,000 # 50 12 3 24VDC
1750DQKB/* 1,750,000 # 60 12 3 24VDC
2000DQKC/* 2,000,000 # 60 12 3 24VDC
* The diagonal line (/) in the model and specification number separates generator set characteristics from the
specification number and letter. The specification number denotes customer requested options or deviations from
the standard model. The specification letter advances (A to B, B to C, etc.) with major manufacturing changes.
# Broad range reconnectible
1
Index
A Breaker, Circuit RFrame 16002500 Amp 100%

UL Rated, 92
Adapter, Duct Radiator Spec A, 34 Breaker, Circuit PFrame 8001200 Amp 100% UL
Adapter, Male Radiator Drain, 41 Rated, 90
Aftercooler Spec A, 32 Bulkhead, Drain Hose Radiator, 41

Bulkhead, Male LTA Drain Hose, 38 , 39
Bushing, Fan Radiator Spec A, 34
B Bushing, Fan Pulley Radiator Spec A, 34
Bearing, Fan, 50 , 52
Bearing, Pillow Block Radiator Fan Spec A, 34
C
Belt, Fan 40 C Begin Spec D, 52
Belt, Fan Radiator Spec A, 30 Cable, Battery, 8
Block, Terminal Engine Coolant Heater Control, 20 Cage, Card Control, 72
Block, Terminal Engine Coolant Heater Control Cap, Expansion Tank Radiator Spec A, 34
Spec AD, 16 Cap, Radiator, 38 , 39 , 40 , 41
Block, Terminal Resistive Temperature Detectors, Cap, Radiator Heat Exchanger, 22
75
Cap, Radiator Spec A, 34
Board, Printed Circuit Backplane, 72
Cartridge, Heater Generator Heater, 58
Board, Printed Circuit Base, 72
Clamp, Hose Jacket Water, 37 , 41
Board, Printed Circuit Control, 70
Clamp, Hose Radiator, 40 , 50 , 52
Board, Printed Circuit Fuel, 72
Cleaner, Air Begin Spec F, 12
Board, Printed Circuit Generator Interface, 72
Cleaner, Air Spec AE, 10
Board, Printed Circuit Lonworks, 72
Clip, Socket Mounting Relay, 76
Board, Printed Circuit Parallel, 72
Cock, Drain Heat Exchanger, 22
Boot, Battery, 8
Control, Engine Coolant Heater, 20
Box, Control Engine Coolant Heater Spec AD,
16 Control, Engine Coolant Heater Spec AD, 16
Box, Control Generator Set, 70 Control, PowerCommand, 70

Cooler, Fuel, 43 , 50 , 52
Box, Entrance 100% UL Rated, 59
Cooler, Fuel Sets With Heat Exchanger Cooling, 55
Box, Terminal Generator Heater, 58
Brace, Skid Radiator Spec A, 30 Cooler, Fuel Sets With Radiator Cooling Spec A,
34
Bracket, LTA, 38 , 39
Core, Aftercooler Spec A, 32
Bracket, Belt Guard 40 C, 53
Core, Jacketwater Spec A, 31
Bracket, Control Mounting Frame 7 Generators, 62
Core, Radiator, 40
Bracket, Guard 50 C, 54
Core, Radiator Jacket Water, 50 Hz & 60 Hz Begin
Bracket, Isolator Control, 70 Spec E, 41
Bracket, Mounting Coolant Heater Spec AD, 14 Core, Radiator Jacket Water, Begin Spec D, 37
Bracket, Mounting Resistive Temperature Detec- Core, Radiator Jacket Water, Spec BC, 37
tors, 75
Core, Radiator LTA 40 C Spec D, 39
Bracket, PT Bus Mounting Control, 70
Core, Radiator LTA 40 C, Begin Spec D, 38
Bracket, Terminal Block Control, 70
Cover, Box Control, 70
Bracket, Water Heater, 18
Cover, Card Cage, 72
Breaker, Circuit NSJ Amp 100% UL Rated, 88
2
Index
Cover, Control Engine Coolant Heater, 18 Gasket, Water Tube Outlet Remote Radiator Be-
gin Spec D, 28
Cover, Control Housing Frame 7 Generators, 62
Gasket, Water Tube Outlet Remote Radiator Spec
Cover, Control Housing Frame 8 Generators, 64
C, 26
Cover, Cutout Control, 70
Gauge, Restriction Air Cleaner Spec AE, 10
Cover, Damper Remote Radiator Begin Spec D,
Gauge, Sight Radiator Spec A, 34
28
Generator, 66 , 67 , 68
Cover, Damper Remote Radiator Spec AB, 24
Guard, Belt 50 C, 54
Cover, Damper Remote Radiator Spec C, 26
Guard, Damper Remote Radiator Begin Spec D,
Cover, Engine Coolant Heater Spec AD, 14
28
Guard, Damper Remote Radiator Spec AB, 24
D Guard, Damper Remote Radiator Spec C, 26
Detectors, Resistive Temperature, 75 Guard, Fan Drive Radiator Spec A, 30
Diode/Varistor Kit Generator, 66 Guard, Top Belt 40 C, 53
E H
Element, Replacement Air Cleaner Begin Spec F, Harness, Wiring AC, 78
12 Harness, Wiring AC Engine Coolant Heater
Element, Replacement Air Cleaner Spec AE, 10 Spec AD, 16
Engine Accessories, 8 Harness, Wiring Control, 79 , 80
Exchanger, Heat, 22 Harness, Wiring Control Heater, 74
Exchanger, Heat Fuel Cooler, 55 Harness, Wiring DC Engine Coolant Heater

Spec AD, 16
Harness, Wiring Engine Extension, 82
F Harness, Wiring Lonworks, 72
Fan, Impeller Begin Spec B, 52 Harness, Wiring Low Coolant Level Sender Re-
mote Radiator Begin Spec D, 28
Fan, Radiator Spec A, 34
Harness, Wiring Low Coolant Level Sender Re-
Fitting, Grease Fan Shaft Radiator Spec A, 34 mote Radiator Spec A, B, 24
Frame, Control Panel, 73 Harness, Wiring Low Coolant Level Sender Re-
Fuse Printed Circuit Board Generator Interface mote Radiator Spec C, 26
and Base Board, 72 Harness, Wiring Low Coolant Level Sender Sets
Without Remote Radiator, 56
Harness, Wiring Parallel, 72
G Heater, Control, 74
Gasket, Aftercooler Spec A, 32 Heater, Coolant Spec AD, 14
Gasket, Core Jacket Water, 41 Heater, Engine Coolant, 18
Gasket, Cover Control, 70 Heater, Generator, 58
Gasket, Flange Heat Exchanger, 22 Heatsink, Genset Control, 70
Gasket, Heatsink Control, 70 Hose Assembly, Engine Coolant Heater, 18
Gasket, Jacketwater Spec A, 31 Hose, Drain Jacket Water, 41
Gasket, LTA, 38 , 39 Hose, Drain LTA, 38 , 39
Gasket, Radiator, 40
3
Index
Hose, Engine Coolant Heater Spec AD, 14 Manifold, Engine Coolant Heater, 18
Hose, Expansion Tank Radiator Spec A, 34 Module, Voltage Regulator Control, 70
Hose, Fuel, 50 , 52 Mounting Hardware Generator to Engine, 65
Hose, Grease Fan Shaft Radiator Spec A, 34
Hose, Jacket Water, 41
P
Hose, Jacket Water 40 C Spec D, 39
Paint, 7
Hose, Oil Drain, 8
Panel, Control Housing Frame 7 Generators, 62
Hose, Overflow Radiator Spec A, 34
Panel, Control Housing Frame 8 Generators, 64
Hose, Radiator, 40
Panel, PowerCommand Control, 73
Hose, Radiator Heat Exchanger, 22
Panel, Side Belt Guard, 40 C, 53
Hose, Radiator Jacket Water, 37
Pulley, Fan, 50 , 52
Housing, Control Frame 7 Generators, 62
Pulley, Fan Radiator Spec A, 34
Housing, Control Frame 8 Generators, 64
Hub, Fan Radiator Spec A, 34
R
I Radiator 40 C Begin Spec D, 52
Radiator Spec A, 34
Impeller, Fan 40 C Spec BC; 50 C Begin Spec
D, 50 Radiator, 40 C Spec BC, 46
Isolator, Vibration Control, 70 Radiator, 50 C Begin Spec D, 50
Isolator, Vibration Control Housing Frame 7 Gen- Radiator, Remote Begin Spec D, 28
erators, 62 Radiator, Remote Spec AB, 24
Isolator, Vibration Control Mounting Bracket Radiator, Remote Spec C, 26
Frame 7 Generators, 62
Relay, Alarm (K11, 12, 13, 14), 76
Relay, Ground Fault, 83
J Relay, Power Engine Coolant Heater Control, 20
Jacketwater Spec A, 31 Relay, Power Engine Coolant Heater Control
Spec AD, 16
Relay, Run, 76
L
Labels, Circuit Breaker 100% UL Rated, 93 , 94
S
Line, Flexible Fuel Cooler, 55
Seal, Radiator Silicone, 38
Line, Fuel Fuel Cooler Spec A, 34
Sealant, Thread, 7
Line, Fuel Fuel In, Fuel Out, 8
Sender, Low Coolant Level Radiator Cooling Spec
Line, Radiator Vent Radiator Spec A, 30
A, 36
Line, Radiator Vent Spec A, 34
Sender, Low Coolant Level Remote Radiator Be-
Line, Vent Remote Radiator Begin Spec D, 28 gin Spec D, 28
Line, Vent Remote Radiator Spec A, B, 24 Sender, Low Coolant Level Remote Radiator
Spec A, B, 24
Line, Vent Remote Radiator Spec C, 26
Sender, Low Coolant Level Remote Radiator
Spec C, 26
M Sender, Low Coolant Level Sets Without Remote
Radiator, 56
Manifold Heat Exchanger, 22
4
Index
Shaft, Fan, 52 Transformer, Current, 84
Shaft, Fan 40 C Spec BC; 50 C Begin Spec D, Transformer, Current Differential, 86
50
Trip, Shunt Circuit Breaker, 88 , 90 , 92
Shaft, Fan Drive Radiator Spec A, 34
Tube Assembly, Engine Coolant Heater, 18
Shim, Generator Mounting, 57
Tube, Engine Coolant Heater Spec AD, 14
Shroud, Fan Radiator Spec A, 34
Tube, Engine Coolant Heater, 18
Sight Glass Radiator, 38 , 39 , 41
Tube, Radiator Lower Spec A, 36
Sight Glass, Radiator, 40
Tube, Radiator Upper and Lower Spec A, 30
Skid, Generator Set, 57
Tube, Water Heat Exchanger, 22
Skid, Heat Exchanger, 22
Tube, Water Inlet and Outlet Remote Radiator
Skid, Radiator Spec A, 34 Begin Spec D, 28
Slab, Jacket Water 50 C Begin Spec D, 50 Tube, Water Inlet and Outlet Remote Radiator
Spec A, B, 24
Slab, Jacket Water 40 C Begin Spec D, 52
Tube, Water Inlet and Outlet Remote Radiator
Slab, LTA 40 C Begin Spec D, 52
Spec C, 26
Slab, LTA 50 C Begin Spec D, 50
Socket, Relay, 76
Spacer, Engine Mounting, 57
V
Spacer, Generator Mounting, 57 Valve, Ball Engine Heater, 18
Strap, Ground Circuit Breaker Box, 77 Valve, Check Heat Exchanger, 22
Strap, Ground Control Housing to Generator and Valve, Check JW Vent Line, 46 , 50 , 52
Generator Control to Generator Frame 7 Gen- Valve, Check Radiator Vent Line Radiator Spec
erators, 62 A, 30
Strap, Ground Engine to Skid, 8 Valve, Shutoff Oil Drain, 8
Strap, Tank Jacket Water, 37 , 41 Valve, Shutoff Radiator Spec A, 36
Strap, Tank LTA, 38 , 39 Valve, Shutoff Remote Radiator Begin Spec D, 28
Strap, Tank Radiator, 40
Strip, Sealing Radiator Tank, 40 Valve, Shutoff Remote Radiator Spec A, B, 24
Switch, Trip Alarm or Auxiliary Contact Circuit Valve, Shutoff Remote Radiator Spec C, 26
Breaker, 88 , 90 , 92 Valve, Solenoid Heat Exchanger, 22
Vent Line, Jacket Water 40 C Spec BC; 50 C
T Begin Spec D, 50
Vent Line, Jacket Water Begin Spec B, 52
Tank, Aftercooler Spec A, 32
Vent Line, LTA 40 C Spec BC; 50 C Begin
Tank, Bottom Jacket Water, 41 Spec D, 50
Tank, Expansion Heat Exchanger, 22 Vent Line, LTA Begin Spec B, 52
Tank, Expansion Radiator Spec A, 34
Tank, Jacketwater Spec A, 31
W
Thermostat Engine Coolant Heater, 18
Wrapper, Fan Shroud Radiator Spec A, 34
Thermostat, Engine Coolant Spec AD, 14
5
Abbreviations
Some of the following abbreviations may be used throughout this Parts Catalog:
AC Alternating Current mm Millimeter
Amp Ampere MOH Mobile Off Highway
A/R As Required NFS Not For Sale
AVR Automatic Voltage Regulator NPT National Pipe Thread
AWG American Wire Gauge OD Outside Diameter
DC Direct Current oz. Ounce
Deg Degree PC Printed Circuit
EFC Electronic Fuel Control Ph Phase
EIT External/Internal Tooth PMG Permanent Magnet Generator
EPROM Erasable Programmable Read PT/CT Potential Transformer/Current
Only Memory Transformer
ET External Tooth RFI Radio Frequency Interference
GFI Ground Fault Interrupter RT Right
ID Inside Diameter Spec Specification
IEC International Electrotechnical Thk Thick
Commission UL Underwriters Laboratories Inc.
IT Internal Tooth UNC Union National Coarse
kW Kilowatt UNF Union National Fine
LPG Liquid Petroleum Gas VAC Volts Alternating Current
LT Left VDC Volts Direct Current
M(meter number) Meter W/(ET, IT, EIT) With
Paint and Thread Sealant
REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
Onan Green Enamel

(NonMetallic)
5250305 12 oz. Pressurized
Spray Can
5250306 Quart Can
5250304 Gallon Can
5180601 Sealant, Thread (6 ml Tube)
6
Engine Accessories
15
16
10
10
17
7
8
6 7
14
6
10 11
5
13 11
9 12
4
12
3 18
2
1
1 5051508 1 Adapter (3/4 Female to 4160446 2 Spec AD

M27 Male Includes 4161096 2 Begin Spec E
ORing) 12 Cable, Battery (60)
2 5050102 1 Nipple, PipeClose(3/4) 4160639 4 Spec AE
3 5040171 1 Valve, Shutoff (3/4) 13 5030249 Hose, Oil Drain Bulk (3/4 ID)
4 5050324 1 Nipple, Pipe (3/4x 2) (3)
5 8560013 2 Washer, Lock EIT (1/2) 14 5031137 1 Clamp, Hose
6 5262140 2 Washer, Flat (M12) 15 5010708 1 Line, Fuel Flexible
7 8502012 2 Washer, Lock Spring (M12) 16 Line, Fuel Flexible
8 8002111 2 Screw, Cap Hex Head (M12 x 501069702 1 With Heat Exchanger
25mm) 501069704 1 Radiator Cooled
9 4161019 2 Boot, Battery (Red) 501069705 1 Remote Radiator
10 4160680 3 Cable, Battery (10) 17 337009001 1 Strap, Ground (27)
11 Cable, Battery (12x1/2) 18 416108401 2 Boot, Starter (Red)
8
Air Cleaner
Spec AE
13 14
22
12
1
4
5
3
11 11
7
10
6
8 9
2
6
9
17
21
20
19
16
18
9
Air Cleaner
Spec AE

1 503187212 2 Clamp, T-Bolt 14 Cleaner, Air

2 Clamp, T-Bolt 1403963 4 Spec AC (Metal)
503187210 4 50 Hz 140328802 4 Spec DE (Plastic)
503187211 4 60 Hz 15 1840087 1 Clamp, Band
3 503187214 16 Clamp, T-Bolt 16 1840088 1 Bracket
4 1401548 4 Gauge, Restriction 17 1840089 1 Bracket
5 1401260 4 Fitting, Pipe 18 1840091 1 Brace
6 1840078 2 Boot, Insulation 19 1840092 1 Bracket
7 1840079 1 Bracket 20 1840093 1 Brace
8 1840080 2 Tube, Air Inlet 21 1305732 1 Plate
9 Elbow 22 Element, Replacement
5021462 4 50 Hz AF25593 1 Spec A (Fleetguard Part
5021461 4 60 Hz Number)
10 1840082 2 Tube, Air Inlet AF25750 1 Spec BC (Fleetguard Part
11 5030970 4 Elbow Number)
12 1840084 2 Tube, Air Inlet AF25708M 1 Spec DE (Fleetguard
13 5031705 2 Hump, Hose Part Number)
10
Air Cleaner
Begin Spec F
16
25
11
3
11
26 4
11
11
2 13
11 17
2 9
11 10
14
15
11 11
1
1 12
22
24
18
23
5
6
20
21
11
Air Cleaner
Begin Spec F

1 5032102 4 Elbow, Reducer 90 60 Hz 14 140351602 2 Tube, Air Cleaner

(7 x 5.5) 15 140351502 2 Tube, Air Cleaner
2 503097001 4 Elbow 16 140328802 4 Housing, Air Cleaner Flame
3 5031705 2 Hose (7) Retardant
4 140351802 2 Tube, Air Cleaner 17 1401260 4 Fitting, Safety Filter
5 140350402 1 Bracket, Air Cleaner Vertical 18 870206503 3 Nut, Hex Flange
Right 19 5170080 4 Plug, Tapered (Not Illustrated)
6 140350602 1 Bracket, Air Cleaner Plate 20 8002201 4 Screw, Cap Hex Head (M20 x
7 140350702 1 Bracket, Air Cleaner Angle 2.5 x 35)
8 140350502 1 Bracket, Air Cleaner Vertical 21 8502020 4 Washer, Lock (M20)
Left 22 1554101 2 Shield, Heat
9 821600302 41 Screw, Hex Head (M8 x 1.25 x 23 0987954 1 Label, Information
20) 24 140354602 1 Bracket, Air Cleaner Angled
10 140350802 1 Bracket, Air Cleaner Top 25 AF25708M 6 Element, Replacement (Not
11 503187014 16 Clamp, Hose Illustrated) (Fleetguard Part
12 503187011 4 Clamp, Hose Number)
13 140351702 1 Bracket, Air Cleaner 26 503187013 2 Clamp, Hose
12
Coolant Heater
Spec AD
37 36 20
28 20
28
12 28
42
12 43 42
30 44 43
2
44
33 10
8
23 24
11 18
16
18 11
22
8 23 21
17
8
5 21
34 6
22
8 24
13
29 11
8 11
11
11 7
8
7 1 31
6
14
8
11
4
25 1 32
3 40 11
35
12
19 8 12
15 40
38
9
26
12 41
28 14
39
12
27 28
39
13
Coolant Heater
Spec AD

1 Heater, Coolant 21 5050100 2 Nipple, Pipe (1/2 x 11/8)

333063401 2 4990 Watt 22 5021260 2 Coupler, Brass (1/2)
333063402 2 6420 Watt 23 5021261 2 Nipple, Brass (1/2)
2 5021325 1 Adapter, Pipe (M42 x 11/4) 24 5020827 2 Fitting, Hose Barbed (1/2 ID
3 3192815 1 Cover, Terminal Box Pipe to 3/4 ID Hose)
4 821500204 4 Screw, SelfLocking Hex 25 1553021 2 Clamp, Mounting
Washer Head (1/420 x 1/2) 26 870055009 4 Nut, Hex Flange (3/816)
5 5021315 1 Adapter, Brass (Includes O 27 518054824 2 Clamp, Hose
Ring) (1/2 Female to M18 28 3270923 6 Clamp, J
Male) 29 130508902 1 Tube, Heater
6 5021259 2 Coupler (1/2 Male) 30 870206503 1 Nut, Hex Flange (M8)
7 5021257 2 Connector, Hose Barbed (Fits 31 130507902 1 Tube, Heater
3/4 ID Hose) 32 130507802 1 Tube, Heater
8 503306201 8 Hose, Rubber 33 130507702 1 Tube, Heater
9 5260017 2 Washer, Flat (15/32 ID x 34 130508002 1 Tube, Heater
11/2 OD x 1/4 Thk) 35 1280108 Insulation, Hose Bulk (Order
10 5050042 1 Elbow, Pipe (11/4) By The Foot 12 Feet
11 503215702 16 Clamp, Hose Required)
12 821600302 12 Screw, SelfLocking Hex 36 1304538 1 Bracket, Support
Washer Head (M8 x 20mm) 37 5262100 1 Washer, Flat (M8)
13 317755600 1 Seal 38 1 Control Assembly, Coolant
14 1304546 2 Bracket, Mounting Coolant Heater (See Separate Page
Heater For Components)
15 3090649 1 Thermostat (Opens at 110F, 39 8150539 6 Screw, Machine Round Head
Closes at 130F) (Includes Cross Recessed W/IT
Connector Socket) (S11) (#832 x 5/8)
16 5050653 1 Nipple, Pipe (11/4 x 4) 40 8700131 6 Nut, Hex W/ET (#1032)
17 5050249 1 Tee, Pipe (11/4) 41 3231637 1 Socket, Connector (2 Place)
18 5050127 2 Bushing, Pipe Reducer 42 5262100 2 Washer, Flat (M8)
(11/4 to 1/2) 43 8502008 2 Washer, Lock Spring (M8)
19 5021321 1 Adapter, Brass 44 7181039 2 Screw, Cap Hex Head (M8 x
20 130366003 2 Spacer (1/2 ID x 11/4 OD x 35mm)
3/4 Thk)
14
Coolant Heater Control
Spec
AD
7 12
11
8
13
16
10
15
14 21
9
19
6 21
23
24
1 22
4 5 21
4
24
3 20
1
4
4 18
17
15
Spec AD

1 1304552 2 Cover, Coolant Heater 11 3231502 1 * Wedge, Receptacle (Used With

2 338333509 1 Harness, Wiring AC Inline F)
Coolant Heater (From 12 3231504 2 * Connector, Plug (2 Pin)
Coolant Heater Bottom To (Stations 18,19)
Coolant Heater Control Box) 13 3231500 2 * Wedge, Plug (Used With
(Includes Conduit Stations 18,19)
Connectors) (108) 14 3231652 1 * Connector, Plug 2Way (2
3 338333501 1 Harness, Wiring AC Pin) (Station 17)
Coolant Heater (From 15 3231718 2 * Pin, Contact (Used In Station
Coolant Heater Bottom To 17)
Coolant Heater Control Box) 16 3231445 2 * Seal, Cable (Used With Station
(Includes Conduit 17)
Connectors) (30) 17 517013802 2 Plug, Hole (Fits 11/8 Hole)
4 3310554 4 Connector, Conduit 90 Deg 18 3192814 1 Box, Terminal
(3/4) 19 3323440 2 Jumper, Terminal
5 3310042 1 Connector, Wiring DC 20 3072859 1 Relay, Power 24VDC (K11)
Romex (3/4) 21 8150447 4 Screw, Machine Round Head
6 3383831 1 Harness, Wiring DC Engine Cross Recessed W/IT
Heater (From Coolant Heater Thread Forming (#832 x
Control Box To Engine And 3/4)
Main Engine Harness) 22 3321469 1 Strip, Marker
(Includes Parts Marked *) 23 3321468 1 Block, Terminal 12 Place
7 3570030 1 * Rectifier (6 Amp) (Located At (TB1)
K11 End Of Harness) (CR11) 24 3310555 4 Nut, Connector Lock (3/414)
8 3231491 3 * Pin, Contact (Used In Station
Inline F)
9 3231492 4 * Socket, Contact (Used In * Parts Included In 3383831 DC Engine Heater Wiring
Stations 18, 19) Harness
10 3231494 1 * Connector, Receptacle (3 Pin)
(Inline F)
16
Engine Coolant Heater
39
40
17 22
18 21
11 23 20
16
34
34 29
31
28 33 24 13
2 26 6
27 28
27
28 5
33 25
33 28 33 4
7 3
32 1 2 33
12 2 28
19 28 33 33
8 36 30
14
13
14 13
14
13
38
9 37
10 8
28
35
14
15
17
Engine Coolant Heater

1 1330226 1 Manifold, Heater 20 5262100 2 Washer, Flat (M8)

2 5020827 4 Hose, Barb 21 8502008 2 Washer, Lock (M8)
3 505157602 1 Nipple. Hex Pipe (1 NPT) 22 7181039 2 Screw, Hex Head Cap (M8 x
4 5040214 1 Valve, Ball (1 NPT) 11/4 x 35)
5 5052113 1 Adapter, Pipe (M42 x 1 NPT) 23 3196838 1 Cover, Control
6 5040215 1 Valve, Check (1/4 NPT) 24 5052112 1 Adapter, Pipe (M18 x 1/2 NPT)
7 1 Control Assembly, Heater (See 25 5090378 1 Seal, ORing (M42)
Separate Page for 26 5090379 1 Seal, ORing (M18)
Components) 27 5040213 2 Valve, Ball (1/2 NPT)
8 Heater, Water 28 503306201 8 Hose, Silicone, Rubber
333067701 2 4990 Watts 29 130577002 1 Tube, Water Heater
333067702 2 6420 Watts 30 130577102 1 Tube, Water Heater
9 8150539 6 Screw, Cross Recessed (#832 31 130577202 1 Tube, Water Heater
x 5/8) 32 130577302 1 Tube, Water Heater
10 8700131 6 Nut, Hex w/ET (#832) 33 503215702 16 Clamp, Hose
11 5260017 2 Washer, Flat 34 1280108 12 Insulation, Hose
12 130508904 1 Tube Assembly, Heater 35 1304546 2 Bracket, Water Heater
13 3322634 6 Clamp, J 36 1553021 2 Clamp, Water Heater
14 821600302 11 Screw, Hex Head SEMS (M8 x 37 870055009 4 Nut, Hex Flange (3/81)
11/4 x 20) 38 821500204 4 Screw, Hex Head SEMS
15 518054824 2 Clamp, Hose (1/420 x 1/2)
16 130366003 2 Spacer, Shock Absorber 39 5021318 1 Adapter, Pipe
17 509040804 1 Seal, O-Ring 40 501074405 1 Hose Assembly, Coolant
18 3090711 1 Thermostat
19 317755600 1 Seal, Rect. Ring
18
30
9 6
5
28
4 2
3
27
26
7 1
25
29
12
29
7
31
24
10
2
3
19 11
14
18 13
15
20
23
17
22
21 16
19

1 1304787 1 Box, Terminal 18 3231502 1 * Wedge, Receptacle

2 1304552 2 Cover, Coolant Heater 19 3231504 2 * Connector, Plug (2 Pin)
3 3310555 5 Nut, Connector Lock (3/414) 20 3231500 2 * Wedge, Plug
4 517013802 2 Plug, Hole (Fits 11/8 Hole) 21 3231652 1 * Connector, Plug 2Way (2
5 3321469 1 Strip, Marker Pin)
6 3321468 1 Block, Terminal 12 Place 22 3231718 2 * Pin, Contact
(TB1) 23 3231445 2 * Seal, Cable
7 3073089 2 Relay, Power 24 8150203 1 Screw, Machine Round Head
8 8150447 2 Screw, Machine Round Head W/ET (#1032 x 7/8)
Cross Recessed W/IT 25 8560003 1 Washer, ET Lock (#10)
(#832 x 3/4) 26 8710010 1 Nut, Hex Brass (#1032)
9 3323440 2 Jumper, Terminal 27 5260049 2 Washer, Flat Brass (#10)
10 3310042 1 Connector, Wiring DC 28 8700131 1 Nut, Hex w/ ET (#1032)
Romex (3/4) 29 8150446 4 Screw, Round Head Cross
11 338499503 1 Harness, Wiring Eng. Recessed Thread Cutting
12 338499505 1 Harness, Wiring Eng. W/IT (#832 x .50)
13 3384986 1 Harness, Wiring (Includes 30 0987244 1 Label, Danger
Parts Marked *) 31 098223502 1 Label, Ground
14 3570030 1 * Rectifier (6 Amp)
15 3231491 3 * Pin, Contact
16 3231492 4 * Socket, Contact
17 3231494 1 * Connector, Receptacle (3 Pin) * Parts Included In 3384986 Wiring Harness
20
Heat Exchanger
25
24
15
24 54
66 46 54
15 14
25
65
49 47 55
48
55 51
25
23 54 25
54
46 50 25
45 54 55
54 46 14 23
55
41 45
22 44 41
12 44
20 41
54
40
54 13 36
40 36 22 45
41 41 45
22
40 36 23
19 68
41 11
21 40
42 18 34
40 34
40 16 59
41 34
59 59 59
41 35
63 35 35
26 3 67
37
69 37
27
5
10
6
7
9
43 64 37
60 61
35 62
52
61 3
53 37 62 39
2 4
58
5
8 38
29 57
39
56 17
31
28 38
32
32
33 30 70
31
21
Heat Exchanger

1 403447302 1 Skid, Heat Exchanger 38 5031726 2 Hose, Radiator (5.00 x 6.00)

2 403447902 1 Frame, Expansion Tank 39 503187209 4 Clamp, Hose
3 1303772 2 Exchanger, Heat 40 5031728 8 Hose, Radiator (3.00 x 5.50)
4 5051441 4 Bushing, Reducer (4 x 2-1/2) 41 503187205 16 Clamp, Hose
5 5050103 4 Nipple, Pipe (2-1/2 x 2.50) 42 821600303 12 Screw, Hex Head (M8 x 1.25 x
6 5050044 2 Elbow, Pipe 25)
7 5050114 2 Nipple, Pipe (2-1/2 x 3.00) 43 870206503 12 Nut, Hex Flange (M8 x 1.25)
8 5051442 2 Elbow 90 44 5031729 Hose, Radiator Bulk (Order
9 1550899 2 Flange, Companion (2-1/2) by the Foot 5 Feet
10 3072711 2 Valve, Solenoid (24V) Required)
11 1303773 1 Elbow, Heat Exchanger Outlet 45 503187202 4 Clamp, Hose
12 130526502 1 Manifold, Heat Exchanger 46 5031620 Hose, Fuel Bulk (Order by the
13 1303774 1 Manifold, Heat Exchanger Inlet Foot 20 Feet Required)
14 1303766 2 Tank, Expansion 47 5021318 1 Adapter, Pipe (M14 x 1/4)
15 1300449 2 Cap, Radiator 48 309063502 1 Valve, Check
16 130526602 1 Elbow, Heat Exchanger Outlet 49 5050153 1 Coupling, Reducer (3/8 x 1/4)
17 130525902 1 Tube, Water Lower JW 50 503212906 1 Line, Radiator Vent
18 130526002 1 Tube, Water Upper JW 51 5031418 Hose, Fuel Bulk (Order by the
19 130526102 1 Tube, Water Upper JW Foot 12 Feet Required)
20 130526202 1 Tube, Water Upper LTA 52 518054808 6 Clamp, Hose
21 130526302 1 Tube, Water Lower LTA 53 821600302 6 Screw, Hex Head (M8 x 1.25 x
22 5021146 3 Elbow 45 (3/8 x 3/8) 20)
23 5051429 3 Nipple, Combination 54 5030685 10 Clamp, Hose
24 5050011 5 Elbow, Street 90 (1/4) 55 5050054 5 Plug, Square Head (1/4)
25 5021162 5 Fitting, Barbed Hose 56 8502016 8 Washer, Lock Split (M16)
26 C0720112300 8 Screw, Cap Hex Head (M16 x 57 8000135 8 Screw, Cap Hex Head
2 x 60) (.62511 x 2.25)
27 526025902 8 Washer, Flat (M16) 58 8620007 8 Nut, Hex (.6311)
28 862002658 8 Nut, Hex (M16 x 2) 59 1552503 4 Gasket, Flange
29 7201146 8 Screw, Cap Hex Head (M20 x 60 1552514 2 Gasket, Flange
2.5 x 60) 61 5050019 2 Bushing, Reducer (1/2 x 3/8)
30 8002208 8 Screw, Cap Hex Head (M20 x 62 5040028 2 Cock, Drain (3/8)
2.5 x 70) 63 3322921 2 Clamp, J
31 526039976 32 Washer, Flat (M20) 64 5180561 2 Clamp
32 8502020 16 Washer, Lock Split (M20) 65 3383933 1 Harness, Heat Exchanger
33 8602013 8 Nut, Hex (M20 x 2.5) 66 5040175 2 Valve, Gate (2.5)
34 5260027 64 Washer, Flat (3/4) 67 1553289 1 Clamp, Muffler (3)
35 8500079 32 Washer, Lock (3/4) 68 130530502 1 Bracket, Vent Line
36 8000160 32 Screw, Cap Hex Head 69 5260026 2 Washer, Flat (3/8)
(3/410 x 3.25) 70 860202301 8 Nut, Hex (M20 x 2.5)
37 8620008 32 Nut, Hex (3/410)
22
Remote Radiator
Spec AB
35
27
38 41 39
8
40
10 36
34
37
23 11
15
25 6
20
24 18 3
4
13
21
26 2
19
7
22
6 5 6
6
21
33
28 1 9
29
30 14 16
31
32 5
12
14
17
23
Remote Radiator
Spec AB

1 130506902 1 Guard, Damper (Left Side) 27 503212905 1 Line, Vent Flexible With
2 130507102 1 Guard, Damper (Right Side) One Male Pipe Swivel and
3 130514502 1 Bracket, Guard One Female Pipe Swivel With
4 130507002 1 Cover, Damper ORing Face Seal (1/4 ID x
5 821600303 5 Screw, SelfLocking Hex 941/2) Right Side
Washer Head (M8 x 25mm) 28 5021326 1 Adapter, Pipe (M33 x 3/4)
6 821600302 19 Screw, SelfLocking Hex 29 5050051 1 Elbow, Pipe Street 90 Deg
Washer Head (M8 x 20mm) (3/4)
7 5021318 1 Adapter, Pipe Brass (M14 x 30 5050057 1 Nipple, Pipe (3/4 x 13/8)
1/4 Pipe) 31 5040171 1 Valve, Shutoff (3/4)
8 503212904 1 Line, Vent Flexible With 32 5050324 1 Nipple, Pipe Half (3/4)
Two Male Pipe Swivel Fittings 33 3704081 8 Spacer (1/2 x 1/2) Used With
(1/4 ID x 941/2) Left Side Crankshaft Pulley Mounting
9 1304517 1 Tube, Water Inlet (26 Long) Bolts
10 1303687 3 Tube, Water Outlet 34 1930486 1 Sender, Low Coolant Level
11 130508102 1 Tube, Water Inlet (5 Long) 35 3383832 1 Harness, Wiring Low Coolant
12 5031726 1 Hose (5 ID x 6) Level Sender (4 Wire, 169)
13 5031728 1 Hose (3 ID x 51/2) (Includes Parts Marked *)
14 503187209 2 Clamp, Hose (5 ID) 36 3231765 1 * Connector, Housing 4 Place
15 503187205 2 Clamp, Hose (3 ID) (Station 20)
16 1553290 1 Clamp, Tube (5 ID) 37 3231708 4 * Seal, Cable (Used With Station
17 130516802 1 Bracket, Tube 20)
18 1553289 1 Clamp, Tube (3 ID) 38 3231549 1 * Connector, Receptacle 4
19 130508202 1 Bracket, Mounting Place (Inline G)
20 870206503 2 Nut, Hex (M8) 39 3231547 1 * Wedge, Receptacle (Used With
21 304936400 6 Gasket Inline G)
22 130508402 3 Tube, Water Outlet 40 3231491 4 * Pin, Contact (Used With Inline
23 800301741 9 Screw, Cap Hex Head (M10 x G)
45mm) 41 3231709 4 * Socket, Contact (Used With
24 526039962 9 Washer, Flat (M10) Station 20)
25 850011455 9 Washer, Lock Spring (M10)
26 862002656 9 Nut, Hex (M10)
* Parts Included In 3383832 Wiring Harness
24
Remote Radiator
Spec C
17
23 21
20
22
18
19
9 3 16
6
4
28
8
6 15
26 27
28
30
43
45
2
44
6 6
46
5
41 35
24 31
25
38 40
7
42
33 1 26 28
37
29
41 39
34
36
10 33
11 34
12 5
13
14
25
Remote Radiator
Spec C

1 130527902 1 Guard, Damper (Left Side) 23 3231709 4 * Socket, Contact (Used With
2 130528002 1 Guard, Damper (Right Side) Station 20)
3 130528102 1 Bracket, Guard 24 309063502 1 Valve, Check
4 130528202 1 Cover, Damper 25 5050153 1 Coupling, Reducer (3/8 x 1/4)
5 Screw, Hex Head (M8 x 1.25 x 26 130539002 2 Plate, Cover
25) 27 130539302 1 Plate, Cover (Top)
821600303 3 Without Flanges 28 821600301 13 Screw, Hex Head (M8 x 1.25 x
821600303 5 With Flanges 16)
821600303 5 With Heat Exchanger 29 1304517 1 Tube, Water Inlet
6 821600302 18 Screw, Hex Head (M8 x 1.25 x 30 1303687 3 Tube, Water Outlet
20) 31 130508102 1 Tube, Water Inlet
7 5021318 1 Adapter, Pipe (M14 x 1/4) 32 5031726 1 Hose, Radiator (5.00 x 6.00)
8 503212905 1 Line, Radiator Vent 33 5031728 1 Hose, Radiator (3.00 x 5.50)
9 503212904 1 Line, Radiator Vent 34 503187209 2 Clamp, Hose
10 5021326 1 Adapter, Pipe (M33 x 3/4) 35 503187205 2 Clamp, Hose
11 5050051 1 Elbow, Street 90 (3/4) 36 130516802 1 Bracket, Tube
12 5050102 1 Nipple, Pipe (3/4 x 1.38) 37 1553290 1 Clamp, Muffler (5)
13 5040171 1 Valve 38 1553289 1 Clamp, Muffler (3)
14 5050324 1 Nipple, Half (3/4) 39 130508202 1 Bracket, Water Inlet
15 3704081 8 Spacer 40 870206503 2 Nut, Hex Flange (M8)
16 1930486 1 Sender, Low Coolant Level 41 304936400 6 Gasket
17 3383832 1 Harness, Wiring Low Coolant 42 130508402 3 Tube, Water Outlet
Level Sender (4 Wire, 169) 43 800301741 9 Screw, Cap Hex Head (M10 x
(Includes Parts Marked *) 1.5 x 45)
18 3231765 1 * Connector, Housing 4 Place 44 526039962 9 Washer, Flat (M10)
(Station 20) 45 850011455 9 Washer, Lock Split (M10)
19 3231708 4 * Seal, Cable (Used With Station 46 862002656 9 Nut, Hex (M10 x 1.5)
20)
20 3231549 1 * Connector, Receptacle 4
Place (Inline G) * Parts Included In 3383832 Wiring Harness
21 3231547 1 * Wedge, Receptacle (Used With
Inline G)
22 3231491 4 * Pin, Contact (Used With Inline
G)
26
Remote Radiator
Begin Spec D
17
23 21
20
22
47 18
48
19
44
9 3
16
6
4
46
8
45 6 15
27
40
42
2
41
6 6
43
5
38 32
24 28
25
35 37
7
39
30 1
50
34
26
38 36
31
33
10 30
49 11 31
12 5
13
14
27
Remote Radiator
Begin Spec D

1 130564202 1 Guard, Damper (Left Side) 24 309063502 1 Valve, Check

2 130564102 1 Guard, Damper (Right Side) 25 5050153 1 Coupling, Reducer (3/8 x 1/4)
3 130528102 1 Bracket, Guard 26 1304517 1 Tube, Water Inlet
4 130528202 1 Cover, Damper 27 1303687 3 Tube, Water Outlet
5 Screw, Hex Head (M8 x 1.25 x 28 130508102 1 Tube, Water Inlet
25) 29 5031726 1 Hose, Radiator (5.00 x 6.00)
821600303 3 Without Flanges 30 5031728 1 Hose, Radiator (3.00 x 5.50)
821600303 5 With Flanges 31 503187209 2 Clamp, Hose
821600303 5 With Heat Exchanger 32 503187205 2 Clamp, Hose
6 821600301 18 Screw, Hex Head (M8 x 1.25 x 33 130516802 1 Bracket, Tube
16) 34 1553290 1 Clamp, Muffler (5)
7 5021318 1 Adapter, Pipe (M14 x 1/4) 35 1553289 1 Clamp, Muffler (3)
8 503212905 1 Line, Radiator Vent 36 130508202 1 Bracket, Water Inlet
9 503212904 1 Line, Radiator Vent 37 870206503 2 Nut, Hex Flange (M8)
10 5021326 1 Adapter, Pipe (M33 x 3/4) 38 304936400 6 Gasket
11 5050051 1 Elbow, Street 90 (3/4) 39 130508402 3 Tube, Water Outlet
12 5050102 1 Nipple, Pipe (3/4 x 1.38) 40 800301741 10 Screw, Cap Hex Head (M10 x
13 5040171 1 Valve 1.5 x 45)
14 5050324 1 Nipple, Half (3/4) 41 526039962 10 Washer, Flat (M10)
15 3704081 8 Spacer 42 850011455 9 Washer, Lock Split (M10)
16 1930486 1 Sender, Low Coolant Level 43 862002656 9 Nut, Hex (M10 x 1.5)
17 3383832 1 Harness, Wiring Low Coolant 44 130545802 1 Bracket, Support
Level Sender (4 Wire, 169) 45 800301754 2 Screw, Cap Hex Head (M12 x
(Includes Parts Marked *) 1.75 x 30)
18 3231765 1 * Connector, Housing 4 Place 46 526039964 2 Washer, Flat (M12)
(Station 20) 47 800628401 2 Screw, Cap Hex Head (M16 x
19 3231708 4 * Seal, Cable (Used With Station 2 x 180)
20) 48 526039975 2 Washer, Flat (M16)
20 3231549 1 * Connector, Receptacle 4 49 130577402 1 Bracket, Tube (LTA) (With
Place (Inline G) Flanges)
21 3231547 1 * Wedge, Receptacle (Used With 50 1554031 1 Clamp, Exhaust (2-1/8) (With
Inline G) Flanges)
22 3231491 4 * Pin, Contact (Used With Inline
G)
23 3231709 4 * Socket, Contact (Used With * Parts Included In 3383832 Wiring Harness
Station 20)
28
Radiator Tubes
Spec A
35
23
19
33
32 33
31 18
16 35 23
2 24
39 13
17 4
15 14
1
1
5 24
11
24 24
33
32 8
35
20
31 24 9
34
21
35
35 12
33 7
25 10
35 27 26 6
28
3
24
36
38
37
28 26
27 40
30 25
3
22
29
29
Radiator Tubes
Spec A

1 130490802 3 Tube, Radiator 21 5021318 1 Adapter, Pipe (M14 x 1/4 Pipe)

2 130491402 1 Tube, Radiator 22 130506702 1 Tube, Radiator Lower
3 130491902 2 Brace, Skid 23 821600303 2 Screw, SelfLocking Hex
4 130492102 1 Guard, Fan Drive Upper Washer Head (M8 x 25mm)
5 130493402 1 Guard, Fan Drive Rear 24 821600302 56 Screw, SelfLocking Hex
6 130493602 1 Guard, Fan Drive Left Side Washer Head (M8 x 20mm)
7 130493702 1 Guard, Fan Drive Bottom 25 7201146 16 Screw, Cap Hex Head (M20 x
8 130493502 1 Guard, Fan Drive Right Side 60mm)
9 130494602 1 Bracket, Guard Right Side 26 5262203 8 Washer, Flat (M20)
10 130494702 1 Bracket, Guard Left Side 27 8502020 16 Washer, Lock Spring (M20)
11 130495002 1 Guard, Fan Drive Front 28 8602013 16 Nut, Hex (M20)
Upper 29 5031726 2 Hose, Radiator (5 ID x 6)
12 130495102 1 Guard, Fan Drive Front 30 503187209 4 Clamp, Hose
Lower 31 503306201 2 Hose, Rubber
13 130496602 1 Bracket, Shroud Guard Upper 32 5031136 4 Clamp, Hose
14 511016117 1 Belt, V Ribbed 33 5031728 6 Hose, Radiator (3 ID x 51/2)
15 130504502 1 Tube, Fill 34 5031727 2 Hose, Radiator (3 ID x 10)
16 518054819 1 Clamp, Retainer (3/4 ID) 35 503187205 16 Clamp, Hose
17 1553289 4 Clamp, Tube (3 ID) 36 130508502 1 Bracket, Post
18 503212903 1 Line, Radiator Vent (1/4 ID x 37 526039962 4 Washer, Flat (M10)
101) 38 800301738 4 Screw, Cap Hex Head (M10 x
19 503212905 1 Line, Radiator Vent (1/4 ID x 30mm)
941/2) 39 870206503 1 Nut, Hex (M8 x 1.25)
20 309063502 1 Valve, Check (1/4 Pipe to 3/8 40 526023801 8 Washer, Flat
Pipe)
30
Jacketwater
Spec A

1305101 1 Jacketwater Complete 2 1305096 4 Core

(Includes Replaceable Parts 3 1305099 8 Gasket
Listed Below) 4 1305098 1 Tank, Bottom
1 1305097 1 Tank, Top
31
Aftercooler
Spec A
4
2

1305102 1 Aftercooler Complete 2 1305099 8 Gasket

(Includes Replaceable Parts 3 1305103 1 Tank, Bottom
Listed Below) 4 1305105 4 Core
1 1305104 1 Tank, Top
32
Radiator
Spec A
72
95 36 65
41 70 66 55
2 55
76 73
71 3 54
94 4
76 31 73
31 68 39
71 30
10 69 40
72 73
30
94 38 37 25
93 90
92 27
42 8 53
43
95 23
71 72 91 38 37 69
72 24 12
43 13 73
24 56
44 12 13
67 26 27 39
78
79
73 29 73
11 77
28
22
73 16
33 73
73 30 31
20 75 73 9
60 73 51 76
18 17 74 14 47
49 34 52
96 48 73
50 85
85 72
89 73 7 30
89 71
15
21 85 46 35 76
19 88
62 89
82 45
63 86 31
5
6 32
80 81 64
61 87
89
62
1
86 57
84
85
63
73 59
64
58
83 E094
33
Radiator
Spec A
1 130489602 1 Skid, Radiator 38 5050003 2 Elbow, Pipe Street (1)
2 1304885 1 Radiator (Includes Jacketwater, 39 5050051 3 Elbow, Pipe 90 Deg (3/4)
Aftercooler, Cap, Overflow 40 5020836 1 Fitting, Brass Hose Barbed
Hose and Sight Gauge (3/4 Pipe to 3/4 Hose)
Service Parts) 41 130511902 1 Tube, Fill Upper
1303588 1 Radiator Cap (Not 42 130511802 1 Tube, Fill Lower
Illustrated) 43 5020656 2 Adapter, Male (15/1612
5031418 Overflow Hose Bulk Tubing to 1 Pipe)
(1/4 ) (Order By The 44 130497602 1 Bracket, Clamp
Foot 11 Feet 45 130496702 1 Bracket, Shroud Guard Lower
Required) (Not 46 130506102 1 Bracket, Lube
Illustrated) 47 S00060200 2 Washer, Flat (3/8)
1304362 1 Sight Gauge Service 48 5180064 2 Fitting, Grease
Parts (Includes Glass 49 5051435 2 Connector, Pipe Female
Bulb and O Ring) (Not (1/8)
Illustrated) 50 5051436 2 Connector, Pipe Elbow (1/8)
3 1 Jacketwater (See Separate 51 5031745 Hose Bulk Front Grease
Page For Components) Fitting (Order By The Foot 2
4 1 Aftercooler (See Separate Feet Required)
Page For Components) 52 5031745 Hose Bulk Rear Grease
5 130503702 1 Post, Fan Drive Fitting (Order By The Foot 2
6 130503602 2 Tray, Fan Drive Lower Feet Required)
7 130489702 2 Support, Radiator 53 130493802 2 Adapter, Duct Sides
8 130490002 1 Shroud, Fan Top 54 130493902 2 Adapter, Duct Top and
9 130490004 1 Shroud, Fan Bottom Bottom
10 130490104 1 Wrapper, Fan Shroud Right 55 5050011 5 Elbow, Pipe Street 90 Deg
Side (1/4)
11 130490102 1 Wrapper, Fan Shroud Left 56 8002206 4 Screw, Cap Hex Head (M20 x
Side 60mm)
12 130490202 2 Bracket, Fan Shroud 57 5262203 4 Washer, Flat (M20)
13 130490302 2 Shroud, Fan Face 58 8502020 4 Washer, Lock Spring (M20)
14 130490402 2 Guard, Shroud 59 8602013 4 Nut, Hex (M20)
15 5100194 2 Bearing, Pillow Block 60 8002177 4 Screw, Cap Hex Head (M16 x
16 130491002 1 Tube, Fill Upper 60mm)
17 130488802 1 Pulley, Fan 61 8002174 4 Screw, Cap Hex Head (M16 x
18 1303652 1 Bushing, Pulley (Includes 45mm)
Mounting Hardware) 62 5262183 8 Washer, Flat (M16)
19 1304920 1 Shaft, Fan Drive 63 8502016 8 Washer, Lock Spring (M16)
20 5120203 1 Bushing, Fan 64 8602012 8 Nut, Hex (M16)
21 1304940 1 Hub, Fan 65 503212902 1 Line, Radiator Vent (1/4 ID x
22 1304940 1 Fan (8 Blade) 40)
23 1305064 1 Cooler, Fuel 66 503212901 1 Line, Radiator Vent (1/4 ID x
24 1553288 4 Clamp (2 ID) 15)
25 130495202 2 Bracket, Fuel Cooler Upper 67 501067801 1 Line, Fuel Flexible (7/8 ID x
26 130495302 2 Bracket, Fuel Cooler Lower 89)
27 130495502 2 Support, Shroud 68 5031418 Hose, Rubber Bulk (1/4 ID)
28 130497402 1 Bracket, Clamp (Order By The Foot 11 Feet
29 130497502 1 Bracket, Clamp Required)
30 1303660 4 Spacer (1/2 ID x 11/4 OD x 69 518054825 2 Clamp, Hose (3/8 ID)
3/8 Thk) 70 1300449 1 Cap, Expansion Tank
31 5180633 4 Clip, J (11/2 ID) 71 5031863 6 Hose, Radiator (11/2 ID x 4)
32 130503202 1 Tube, Fill Lower 72 503187202 12 Clamp, Hose
33 130503302 2 Guard, Shroud
34 130504602 1 Stiffener, Guard Right Side
35 130504702 1 Stiffener, Guard Left Side
36 130506202 1 Tank, Expansion Continued...
37 5050394 2 Bushing, Pipe Reducer (2 to
1)
34
Radiator
Spec A
72
95 36 65
41 70 66 55
2 55
76 73
71 3 54
94 4
76 31 73
31 68 39
71 30
10 69 40
72 73
30
94 38 37 25
93 90
92 27
42 8 53
43
95 23
71 72 91 38 37 69
72 24 12
43 13 73
24 56
44 12 13
67 26 27 39
78
79
73 29 73
11 77
28
22
73 16
33 73
73 30 31
20 75 73 9
60 73 51 76
18 17 74 14 47
49 34 52
96 48 73
50 85
85 72
89 73 7 30
89 71
15
21 85 46 35 76
19 88
62 89
82 45
63 86 31
5
6 32
80 81 64
61 87
89
62
1
86 57
84
85
63
73 59
64
58
83 E094
35
Radiator
Spec A
Continued... 87 130503402 2 Mount, Fan Drive Side

88 130503502 1 Tray, Fan Drive Upper
89 800301737 20 Screw, Cap Hex Head (M10 x
73 821600302 175 Screw, SelfLocking Hex 25mm)
Washer Head (M8 x 20mm) 90 1930486 1 Sender, Low Coolant Level
74 5260219 6 Washer, Flat (1/2) 91 5050060 1 Tee, Pipe (3/8)
75 8000094 6 Screw, Cap Hex Head 92 5050102 1 Nipple, Pipe Close (3/4)
(1/213 x 2) 93 5051561 1 Coupling, Pipe Reducer
76 821600303 5 Screw, SelfLocking Hex (11/2 to 3/4)
Washer Head (M8 x 25mm) 94 5050462 2 Elbow, Pipe Street 90 Deg
77 5050057 3 Nipple, Pipe (3/4 x 13/8) (11/2)
78 5040171 2 Valve, Shutoff (3/4) 95 5051429 2 Nipple, Pipe Combination
79 5050324 2 Nipple, Pipe Half (3/4) (11/2 Pipe to 11/2 Hose)
80 130490702 1 Tube, Lower Radiator 96 5150220 2 Key (1/2 x 1/2)
81 5031726 1 Hose, Radiator (5 ID x 6)
82 503187209 2 Clamp, Hose
83 130516802 1 Bracket, Radiator Tube
84 1553290 1 Clamp, Tube (5 ID)
85 526039962 32 Washer, Flat (M10)
30mm)
36
Jacket Water
405C Spec BC; 505C Begin Spec D
1
2
3 6 5 9
20
9
5
8 6
7
16 14
17 7
8
15 16
3
17
4
15
16 13
15 12
17
13
16
4
17
3
17
16
11 13
10
12
11
11 10 13
11

1 1305325 1 Cap, Radiator 13 503187202 4 Clamp, Hose (3254)

2 1305342 1 Sight Glass 11/2 NPT 14 8002058 304 Screw, Set (M8 x 25)
3 1305326 8 Gasket, NBC 15 8002069 104 Bolt (M8 x 80)
4 1305327 16 Strap, Tank 16 1305419 408 Nut (M8)
5 5032452 2 Hose 25.4 ID 17 Core, Radiator
6 503187201 4 Clamp, Hose (2544) 1305968 4 Spec BC
7 5032451 2 Hose 57.2 ID 1305709 4 Begin Spec D
8 503187204 4 Clamp, Hose (5780) 18 5032380 2 Hose 4 8 Deg. Not
9 5031133 2 Clamp, Hose Shown
10 5032453 2 Hose 88.9 ID 19 1305323 1 Tube, Vent Not Shown
11 503187207 4 Clamp, Hose (95117) 20 1305346 1 Tube, Vent
12 5032450 2 Hose 38.1 ID
37
LTA 405C
Begin Spec D
11 2
3 1
13 9
5 12 11
13
13 8
12 11 4
13 3
6 13
13 10
12
5 13
13
11
5
7 7 13
10
13
12
8 11 12
13
3 12
13
17
6 13
18
9
4
14
17
16
17 14
15
11
11

1 1305325 1 Cap, Radiator 10 Core, Radiator

2 1305342 1 Sight Glass 11/2 NPT 1305716 2 Spec D (50 Hz & 60 Hz)
3 1305549 4 Gasket NBC 1305969 2 Begin Spec E (50 Hz)
4 1305973 2 Seal, Radiator (Silicone) 1305955 2 Begin Spec E (60 Hz
5 1305550 4 Strap, Tank 11 8002058 224 Screw, Set (M8 x 25)
6 1305551 2 Strap, Tank 12 1305420 48 Bolt (M8 x 25)
7 1305552 2 Strap, Tank 13 1305419 260 Nut (M8)
8 1305971 2 Plate, Support 14 5032448 2 Hose, Drain LTA 1/2
9 1305972 4 Bracket Spec D 15 4057717 2 Bulkhead, Male 1/2 BSPP
16 5040308 2 Valve, Ball 1/2 BSPP
17 5090389 6 Washer, Sealing
18 5052159 2 Adapter, Male
38
Jacket Water 405C, 50 Hz and 60 Hz
Spec D
11 2
3 1
12
13 4 11
9
13 9
13 8
12 11
13 3
4 13
13 10
12
4 13
13
11
4
4 7 13
10
13
12
8 11 12
13
3 12
13
17 4
7 9 4
14
17
16 13
17 13
15
11
11
1 1305325 1 Cap, Radiator 11 8002058 224 Screw, Set (M8 x 25)

2 1305342 1 Sight Glass 11/2 NPT 12 1305420 48 Bolt (M8 x 25)
3 1305326 4 Gasket NBC 13 1305419 260 Nut (M8)
4 1305550 8 Strap, Tank 14 5032448 2 Hose, Drain LTA 1/2
5 5032450 2 Hose 15 4057717 2 Bulkhead, Male 1/2 BSPP
6 503187202 4 Clamp 16 5040308 2 Valve, Ball 1/2 BSPP
7 5052159 2 Adapter, Male 17 5090389 6 Washer, Sealing
8 1305971 2 Plate, Support
9 1305972 4 Bracket
10 Core, Radiator
1305964 2 50 Hz
1305962 2 60 Hz
39
LTA Radiator Core
14 1
2
11 10
16
10
3
6
9
5 4 8
11
13 9
11 8
9
12 13
7
4
4
3
5
6
4 4 13
12
6
4
13
12
13 4
11
4
5
4
4
6
4
7 13
11 6
15
5
9
8
9 4
8
9
11
11
1 1305325 1 Cap, Radiator 8 5032451 4 Hose

2 1305342 1 Sight Glass 9 503187204 8 Clamp, Hose
3 1305326 8 Gasket 10 5031133 2 Clamp, Hose
4 1305327 12 Strap, Tank 11 8002058 288 Screw, Set (M8 x 25)
5 Strap, Tank 12 8002069 112 Bolt (M8 x 80)
1305328 4 Spec BC 13 1305419 400 Nut (M8)
1305970 4 Begin Spec D 14 1305350 1 Tube, Vent
6 1305710 4 Core, Radiator 15 5032271 1 Hose, Radiator
7 1305973 2 Strip, Sealing 16 1305346 2 Tube, Vent
40
Jacket Water 405C, 50 Hz and 60 Hz
Begin Spec E
2 1
3 8 7 11
25
11
7
10 8
9
17
9
10
18
3
20
4
18
19 15
18 14
17
15
19
4
20
3
24 20
16
21 19
13 15
23 5 12
14
22 13
13 12 15
13
6
17
1 1305325 1 Cap, Radiator 15 503187202 4 Clamp, Hose

2 1305342 1 Sight Glass 11/2 NPT 16 5032449 1 Hose, Drain (1/2 JW)
3 1305549 8 Gasket, NBC 17 8002058 304 Screw, Set (M8 x 25)
4 1305959 16 Strap, Tank 18 8002069 104 Bolt (M8 x 80)
5 1305960 1 Tank, Bottom LH 19 1305419 408 Nut (M8)
6 1305961 1 Tank, Bottom RH 20 Core, Radiator
7 5032452 2 Hose 1305956 4 60 Hz
8 503187201 4 Clamp, Hose 1305953 4 50 Hz
9 5032451 2 Hose 21 5040308 1 Valve, Ball 1/2
10 503187204 4 Clamp, Hose 22 4057717 1 Bulkhead
11 5031133 2 Clamp, Hose 23 5090389 3 Washer, Sealing
12 5032453 2 Hose 24 5052159 1 Adapter, Male 1/2
13 503187207 4 Clamp, Hose 25 1305346 2 Tube, Vent
14 5032450 2 Hose
41
Radiator
40C Spec BC
4 17
19 5
6
8
3 22
2
20 9
11
10
2
23 7
11
26
15 14
21 2
7
11
16 10
2
9
11
18
12
13

1792801 1 Radiator 13 8602035 8 Nut, Hex Nyloc (M20)

1 SP1821220803 1 Belt 14 1306764 4 Stoneguard
2 1305420 25 Bolt (M8 x 25) 15 1305335 1 Fan, Impeller (75)
3 1305416 1 Line, Fuel 16 1306765 1 Guard, Radiator Fan
4 1305417 1 Adapter, Pipe 1 BSP 17 1305339 1 Cooler, Fuel
5 3090713 1 Sender, Low Coolant Level 18 A030S245 1 Frame, Radiator Base
6 3384694 1 Harness, Low Coolant Level 19 1305325 2 Cap, Radiator (110KPA)
Sender 20 1308139 1 Slab, LTA
7 1306748 4 Duct, Radiator 21 1305710 4 Core, LTA
8 1306749 2 Gauge, Sight 22 1308144 1 Slab, J/W
9 1306750 4 Duct, Radiator 23 1305968 4 Core, J/W
10 1306751 2 Bracket, Radiator 24 1308153 1 Tank, J/W Bottom (LH) (Not
11 1305419 19 Nut, Comby (M8) Illustrated)
12 5262304 16 Washer, Flat (M20) 25 1308154 1 Tank, J/W Bottom (RH) (Not
Illustrated)
26 5411684 1 Kit, Gasket (J/W & LTA)
42
Radiator Hoses
40C Radiator Spec BC
23
20
13
18
24 13
25
26
21 19
22
13
13 11
10
10
13 9
10 13 13
13 12
13
13 6 8
10 7 14
13
13
5 7
3
1
4 15
13
2
4
16
13
17
13
10
13
43
Radiator Hoses
1 1306734 1 Bracket, Pipe Support 14 1305357 1 Hose, LTA Top Pipe Elbow
2 5032691 1 Clamp, U-Bolt (5) (Radiator)
3 1305356 1 Hose, J/W 127 ID (5) 15 A030S269 1 Pipe, LTA (76.2 OD)
4 5032692 3 Clip (133155) 16 1305358 1 Hose, LTA Top Pipe (Engine)
5 1306770 1 Pipe, J/W 127 OD 17 A030S266 1 Pipe, LTA (76.2 OD)
6 5032454 1 Hose, J/W Reducing 18 5032280 2 Hose, J/W 8 (76 ID)
(127101.6) 19 A030S239 2 Pipe, J/W Top Assy
7 5032661 3 Clip (95117) 20 1305323 1 Line, J/W Vent
8 A030S268 1 Tube, J/W Radiator (101.6 OD) 21 309063502 1 Valve, Check
9 1305354 1 Hose, J/W (101.6 ID) 22 5021318 1 Adapter M14 x 1/4 NPT M/F
10 A030C716 5 Tube, Radiator (76.2 ID x 23 1305323 1 Line, LTA Vent
122mm) 24 1305355 1 Adapter 1/4 BSPT x 1/4
11 5032271 1 Hose, LTA Bottom Pipe BSPP M/M
12 A030S262 1 Pipe, LTA (76.2 OD) 25 1305414 1 Socket, Hex (1/4)
13 5032641 20 Clip (7092) 26 1305415 1 Adapter 11/16 ORFS 1/4
BSP F/M
44
Radiator Guards
4
10
5
10
1
2
3
10
7 1
8 6
9
10

1 1305420 25 Bolt (M8 x 25) 6 A030S255 1 Guard, Front Panel

2 1305419 19 Nut, Comby (M8) 7 A030S257 1 Guard, Bottom Panel
3 A030S247 1 Guard, Lower Rear Panel 8 A030S258 1 Guard, Side Bracket LH
4 A030S250 1 Guard, Upper Rear Panel 9 A030S260 1 Guard, Side Bracket RH
5 A030S254 1 Guard, Top Panel 10 1305418 43 Bolt (M6 x 20)
45
THIS PAGE IS INTENDED TO BE BLANK
46
Radiator
50C Begin Spec D
32
33 34
40
31 41
5 39
9
6 12 4
9 9 43 2
38
31 43
46 30 1
47
6
12 9 32
12
6 37
15 63
16
17
6
9 13 14 26
9
9 6
23 6
9 29
22 24
25
27 20
28 64
6
19
58 18
9 6
45 7
24 9 9 49 35
59
60 22 36
65
8
21 3
8 10
42
50 11
66
31 51
52 62
61 21 11
47
Radiator
50C Begin Spec D

Radiator (Includes Jacketwater, 37 1305713 1 Vent Line, Jacket Water

Aftercooler, Cap, Overflow 38 1305714 1 Vent Line, LTA
Hose and Sight Gauge 39 1305332 1 Washer, Fan Machined
Service Parts) 40 1305334 1 Screw, Set (M20 x 40)
1792862 1 50C, Begin Spec D 41 1305333 1 Washer, Spring (M20)
1792988 1 50C, Begin Spec E 42 5032454 1 Hose, S (4 to 5 ID)
1 Slab, Jacket Water (See 43 1305340 2 Isolator, Vibration (Fuel Cooler)
Separate Page For 44 1305346 1 Tube, Vent (Interconnection)
Components) Not Shown
1305706 1 Left Side 45 5040308 2 Valve, Ball (1/2 BSP)
1305705 1 Right Side 46 1305358 1 Hose, LTA Top Pipe (Engine)
2 Slab, LTA (See Separate Page 47 1305357 1 Hose, LTA Top Pipe (Radiator)
For Components) 48 A030S239 2 Pipe, Assy
1305708 1 Left Side 49 A030S245 1 Frame, Base
1305707 1 Right Side 50 A030S247 1 Panel, Guard (Rear)
3 511016120 1 Belt, Fan 51 A030S250 1 Panel, (Extra Guard
4 1305339 1 Cooler, Fuel 52 A030S258 1 Panel, Guard (Side)
5 1305416 1 Hose, Fuel 53 A030S778 1 * Fancowl Assy
6 1305353 5 Hose 3 54 A030S262 1 * Pipe, Assy (LTA Bottom)
7 1305354 1 Hose 4 55 A030S266 1 * Pipe, LTA (O.D. 76.2)
8 1305356 1 Hose, JW 5 56 A030S268 1 * Pipe, J/W (O.D. 101.6)
9 503187205 18 Clamp, Hose 57 A030S269 1 * Pipe, LTA (O.D. 76.2)
10 503187207 2 Clamp, Hose 58 A030S270 1 Panel, Guard (Top)
11 503187210 4 Clamp, Hose 59 A030S271 1 Panel, Guard (Front)
12 1305355 1 Adapter 1/4 BSPT x 1/4 60 A030S273 1 Panel, Infill (RH)
BSPP M/M 61 A030S281 1 Panel, Guard (Bottom)
13 1305414 1 Socket, Hex 62 A030S282 1 Panel, Guard (Side RH)
14 1305415 1 Adapter 11/16 ORFS 1/4 63 SP42268 1 Hose, Radiator
BSP F/M 64 SP42278 1 Hose, Radiator
15 5052160 1 Adapter 1/4 BSP x 3/8 NPT 65 SP42277 1 Hose, Radiator
M/F 66 SP400980330P 1 Hose, Radiator
16 309063502 1 Valve, Check
17 5021318 1 Adapter M14 x 1/4 NPT M/F
18 8006317 8 Screw, Hex Head (M20 x 50 CL * Items not shown
10.9)
19 8602035 8 Nut, Hex (M20 CL10 Nyloc) KITS: NOT SHOWN
20 5262304 16 Washer, Flat (M20 CL10) 1305351 1 Kit, Fill Pipe
21 821600303 19 Bolt (M8 x 25 CL 8.8) 1305348 1 Kit, Conn Pipe (LTA Tank)
22 821600204 39 Bolt (M6 x 20 CL 6.6) 1305347 1 Kit, Conn Pipe (JW Bottom
23 8602033 13 Nut, Hex (M6) Tank)
24 Bearing, Fan 1305345 1 Kit, Conn Pipe (JW Top Tank)
1305329 2 UCP312 1305344 1 Kit, Conn Pipe (JW Baffle)
1306245 2 UCP313 1305341 1 Kit, Bearing Lube
25 1305331 1 Shaft, Fan
26 1305335 1 Fan, Impeller
27 1305336 1 Pulley, Fan Note: The 1305329 bearing has been replaced by one
28 1305337 1 Bushing, Taper Lock of two bearing and shaft assemblies. For models
29 5262304 8 Washer, Flat (M20) DQKB/KC with cooling packages 1792801,
30 1305420 25 Bolt (M8 x 25)
31 1305419 19 Nut, Hex (M8) 1792862, 1792988 and 1793455 use the
32 1305418 43 Bolt (M6 x 20) 1306245 kit. For models DQKB/KC with cooling
33 8700506 28 Nut, Nyloc (M6) packages 1792852, 1793173 and 1793291 or
34 28 Washer, Flat (M6)
35 8602034 12 Nut, Nyloc (M16) sets built begin 2005 use the 1306244 kit.
36 5260038 24 Washer, Flat (M16)
48
Radiator 405C, 50 Hz & 60 Hz
Begin Spec D
5 33
34 35
41
32 42
6 40
10
7 13 4
10 10 2
39
74
44 32
74 31 1
13 10 33
7 13 38
16
17 59
18
7
10 14
15 27
10
10 7
24 7
10 30
23 25
26
28 21
29
7
48
47 20
19
10 7
10 10 8 45
25 36
23 37
51 73
9
22 75
3
9 11
43
52 12
32
46
49 22 12
50
49
Radiator 405C, 50 Hz & 60 Hz
Begin Spec D

Radiator (Includes Jacketwater, 35 28 Washer, Flat (M6)

Aftercooler, Cap, Overflow 36 8602034 12 Nut, Nyloc (M16)
Hose and Sight Gauge 37 5260038 24 Washer, Flat (M16)
Service Parts) 38 1305555 1 Vent Line, Jacket Water
1792852 1 Spec D 39 1305556 1 Vent Line, LTA
1793291 1 50 Hz, Spec E 40 1305332 1 Washer, Fan Machined
1793173 1 60 Hz, Spec E 41 1305334 1 Screw, Set (M20 x 40)
1 1 Slab, Jacket Water (See 42 1305333 1 Washer, Spring (M20)
Separate Page For 43 5032454 1 Hose, S (4 to 5 ID)
Components) 44 A030S239 2 Pipe, Assy
Left Side 45 A030S245 1 Frame, Base
1305964 1 50 Hz 46 A030S247 1 Panel, Guard (Lower Rear)
1305962 1 60 Hz 47 A030S250 1 Panel, Guard (Extra Guard)
Right Side 48 A030S254 1 Panel, Guard (Top)
1305965 1 50 Hz 49 A030S255 1 Panel, Guard (Front)
1305963 1 60 Hz 50 A030S257 1 Panel, Guard (Bottom)
2 Slab, LTA (See Separate Page 51 A030S258 1 Bracket, Guard (LH Side)
For Components) 52 A030S260 1 Bracket, Guard (RH Side)
1305716 1 Spec D 53 A030S775 1 * Fancowl, Assy (40 Spec D)
1305967 1 Spec E, 50 Hz 54 SP80912 1 * Fancowl, Assy (50 Spec E,F)
1305966 1 Spec E, 60 Hz 55 A030S777 1 * Fancowl, Assy (40 Spec E,F)
3 511016122 1 Belt, Fan 56 A030S262 1 * Pipe, Assy (LTA Bottom)
4 1305339 1 Cooler, Fuel 57 A030S266 1 * Pipe, LTA (O.D. 76.2)
5 1305417 1 Adapter, Pipe (Spec D) 58 A030S268 1 * Pipe, J/W (O.D. 101.6)
6 5010814 1 Hose, Fuel 59 A030S269 1 Pipe, LTA (O.D. 76.2)
7 1305359 9 Hose 3 60 A030S286 * StoneGuard
8 1305354 1 Hose 4 1 40 Spec D
9 1305356 2 Hose, JW 5 1 40 Spec E,F
10 503187205 18 Clamp, Hose 61 A030S307 * Panel, Infill
11 503187207 2 Clamp, Hose 62 1 40 Spec D
12 503187210 4 Clamp, Hose 1 50 Spec D
13 1305355 3 Adapter 1/4 BSPT x 1/4 63 A030S308 1 * Guard, Side (Bottom Spec D)
BSPP M/M 64 A030S309 1 * Pipe, Bottom (LTA Spec D)
14 1305414 1 Socket, Hex 65 A030S310 1 * Panel, Guard (Top Spec D)
15 1305415 1 Adapter 11/16 ORFS 1/4 66 A030S311 1 * Panel, Guard (Front Spec D)
BSP F/M 67 A030S314 1 * Bracket, Guard (Side Spec D)
16 5052160 1 Adapter 1/4 BSP x 3/8 NPT 68 A030S315 1 * Panel, Guard (Rear Spec D)
M/F 69 A030S316 * Fan Drive (K Pitch)
17 309063502 1 Valve, Check 1 50 Spec E,F
18 5021318 1 Adapter M14 x 1/4 NPT M/F 1 40 Spec E,F
19 8006317 8 Screw, Hex Head (M20 x 70 A030S317 1 * Fan Drive (L Pitch)
50 CL 10.9) 71 A030S318 1 * Belt (L Pitch)
20 8602035 8 Nut, Hex (M20 CL10 Nyloc) 72 A030S319 1 * Fan Drive (L Pitch Spec E,F)
21 5262304 16 Washer, Flat (M20 CL10) 73 1305721 1 Hose, Radiator
22 821600303 19 Bolt (M8 x 25 CL 8.8) 74 1305340 2 Isolator, Vibration (Fuel Cooler)
23 821600204 39 Bolt (M6 x 20 CL 6.6) 75 1306770 1 Tube, Radiator
24 8602033 13 Nut, Hex (M6)
25 Bearing, Fan * Items not shown
1305329 2 UCP312
1306245 2 UCP313 Note: The 1305329 bearing has been replaced by one
26 1306244 1 Shaft, Fan
of two bearing and shaft assemblies. For models
27 1305554 1 Fan, Impeller
28 1305336 1 Pulley, Fan DQKB/KC with cooling packages 1792842,
29 1305557 1 Bushing, Taper Lock 1792862, 1792988 and 1793455 use the
30 5262304 8 Washer, Flat (M20)
1306245 kit. For models DQKB/KC with cooling
31 1305420 78 Bolt (M8 x 25)
32 1305419 46 Nut, Hex (M8) packages 1792852, 1793173 and 1793291 or
33 1305418 32 Bolt (M6 x 20) sets built begin 2005 use the 1306244 kit.
34 8700506 28 Nut, Nyloc (M6)
50
Belt Guard, 405C
Begin Spec D
4
7
2
9
5
10
11

1 130586002 1 Bracket, Side RH 7 1305849 1 Angle, LH

2 130585902 1 Guard, Top 8 1305848 1 Panel, Extension LH
3 130586102 1 Panel, Side RH 9 1305845 1 Bracket, Fan Guard
4 130586202 1 Panel, Upper Rear 10 1305850 1 Panel, Side LH
5 130586302 1 Panel, Lower Rear 11 1305844 1 Panel, Bottom
6 130586402 1 Panel, Front
51
Belt Guard
9
8
10
6 4
1
11
5 2

1 130588602 1 Bracket, RH Side 7 1305849 1 Angle, LH

2 130588902 1 Panel, Side RH 8 1305848 1 Panel, Extension LH
3 130588702 1 Panel, Extension RH 9 1305842 1 Panel, Top
4 130588802 1 Guard, Belt Lower Rear 10 1305841 1 Panel, Upper Rear
5 130589002 1 Guard, Belt Bottom 11 1305846 1 Guard, Belt
6 1305843 1 Guard, Belt Front
52
Fuel Cooler
Sets With Heat Exchanger Cooling
3
5

1 1305090 1 Exchanger, Heat Fuel 4 501067803 1 Line, Flexible (7/8 ID x 28)

2 5050024 2 Bushing, Reducer Pipe 5 821600303 4 Screw, Self-Locking Hex
(11/2 to 1) Washer Head (M8 x 25mm)
3 5020656 2 Adapter, Male Brass (15/16 6 5050003 1 Elbow, Street 90
x 1)
53
Low Coolant Level Sender
Generator Sets Without Remote Radiator
5 8 6
3
4

1 1930486 1 Sender, Low Coolant Level 6 3231547 1 * Wedge, Receptacle (Used With
2 3383832 1 Harness, Wiring Low Coolant Inline G)
Level Sender (4 Wire, 169) 7 3231491 4 * Pin, Contact (Used With Inline
(Includes Parts Marked *) G)
3 3231765 1 * Connector, Housing 4 Place 8 3231709 4 * Socket, Contact (Used With
(Station 20) Station 20)
4 3231708 4 * Seal, Cable (Used With Station
20)
5 3231549 1 * Connector, Receptacle 4 * Parts Included In 3383832 Wiring Harness
Place (Inline G)
54
Skid
6
7
16 5
18
5 14 3 19
17 7
4 3
13
2
15
9
17
4
5
2 7
15 11
1
5
7
8 11
10
12

1 403435102 1 Skid 10 8502024 4 Washer, Lock Spring (M24)

2 2324061 4 Spacer, Generator Mounting 11 860202301 6 Nut, Hex (M20)
(11/16 ID x 5 OD x 21/8 12 860202401 4 Nut, Hex (M24)
Thk) 13 8002208 4 Screw, Cap Hex Head (M20 x
3 4034332 4 Spacer, Engine Mounting (1 ID 70mm)
x 5 OD x 29/32 Thk) 14 8002206 8 Screw, Cap Hex Head (M20 x
4 Bushing 60mm)
403430301 4 Frame 7 Generators 15 Shim, Generator Mounting
(11/16 ID x 15/16 OD (Quantity Used As Required)
x 13/16 Long) 232371001 1 .0239 Thk
403430302 4 Frame 8 Generators 232371002 1 .0747 Thk
(11/16 ID x 119/32 232371003 1 .1345 Thk
OD x 13/8 Long) 232371007 1 .0149 Thk
5 526039976 12 Washer, Flat (M20) 16 800304703 4 Screw, Cap Hex Head (M20 x
6 800304702 2 Screw, Cap Hex Head (M20 x 2.5 x 130mm)
160mm) 17 526046002 4 Washer, Generator Mounting
7 8502020 18 Washer, Lock Spring (M20) 18 800304802 2 Screw, Cap Hex Head (M20 x
8 526039978 4 Washer, Flat (M24) 3 x 160mm)
9 800304801 2 Screw, Cap Hex Head (M24 x 19 232413902 A/R Shim, Generator
3 x 170mm)
55
Generator Heater
6
5
15 12
4
2
10 13
18 11
17
9
8
7
16
14
1
3

1 Cartridge, Heater (300 Watt) 10 8502003 1 Washer, Lock Spring (M3)

333043805 1 120 Volt 11 8223047 1 Screw, Machine Pan Head
333043806 1 240 Volt (M3 x 20mm)
2 2323849 1 Bracket, Mounting Heater 12 5080228 1 Grommet
3 332302414 2 Clamp, Loop 13 3323023 1 Block, Terminal
4 8223075 6 Screw, Machine Slotted Pan 14 898125425 1 Sleeving Heater Leads (59)
Head (M4 x 16mm) 15 3300142 1 Box, Terminal
5 8502004 2 Washer, Lock Spring (M4) 16 5170021 1 Plug, Dot Button
6 8602005 2 Nut, Hex (M4) 17 330014101 1 Cover, Box
7 8502005 2 Washer, Lock Spring (M5) 18 330014101 1 Gasket, Cover
8 8602006 2 Nut, Hex (M5)
16mm)
56
Entrance Box
100% UL
Rated
6
18 19
14 15 16
5
13
4
17
12
9
10
11

1 319516202 1 Cover, Circuit Breaker Top 9 3193286 2 Brace, Access Door

(Top and Bottom Entrance) 10 319508802 1 Cover, Circuit Breaker
2 319516302 1 Cover, Circuit Breaker Top 11 319770902 1 Cover, Access
(Top and Bottom Entrance) 12 0986635 1 Label, Ground
3 319506202 1 Box, Circuit Breaker 13 8560010 1 Washer, Lock W/EIT (3/8)
4 Screw, Hex Head (M6 x 1 x 16) 14 3322001 1 Lug, Solderless
821600203 42 Bottom Entrance 15 5262120 1 Washer, Flat (M10)
821600203 55 Top and Bottom Entrance 16 8502010 1 Washer, Lock Split (M10)
5 319517606 1 Cover, Circuit Breaker 17 8002088 1 Screw, Cap Hex Head (M10 x
6 319508702 1 Cover, Circuit Breaker (Bottom 1.5 x 35)
Entrance) 18 319515502 4 Spacer, Circuit Breaker Box
7 821600301 34 Screw, Hex Head (M8 x 1.25 x 19 526039958 9 Washer, Flat (M6) (Used With
16) Spacer)
8 3193288 2 Brace, Access Door
57
58
Control Housing
Frame 7 Generators
24 23
29 29
23
29 28 27 18 29
29 39
41
34 40
16 17
33

29
14 17 29

21
12
13 17 29
16
11
29
29
22 27
17 33
29 4
19
31 17 25
2
32 29
29 38 33 28
29 29
26 35
29 13

30 20 14
13
29
9 2
10
11
14
36 15
2 14
35
7 3
8 5
29
29
6
17
29 36
37
29
29
1
59
Control Housing
Frame 7 Generators

1 319412602 1 Panel, Bottom 22 319400002 1 Panel, Side Upper Left Side

2 526039964 24 Washer, Flat (M12) 23 319400102 2 Panel, Top
3 5260172 4 Washer, Flat (1/2) 24 319400202 1 Rail, Drip
4 8002121 4 Screw, Cap Hex Head (M12 x 25 319400702 1 Panel, Inner
75mm) 26 319367202 1 Panel, Control Mounting
5 8502012 4 Washer, Lock Spring (M12) 27 319400302 2 Cover, Housing Breaker
6 8602010 4 Nut, Hex (M12) 28 319400402 2 Cover, Housing Control
7 850011456 8 Washer, Lock Spring (M12) 29 821600302 242 Screw, SelfLocking Hex
8 862002657 8 Nut, Hex (M12) Washer Head (M8 x 20mm)
9 800301758 8 Screw, Cap Hex Head (M12 x 30 4020527 4 Isolator, Vibration
50mm) 31 319378602 1 Bracket, Control Mounting
10 4034091 4 Isolator, Vibration 32 8000024 8 Screw, Cap Hex Head
11 337346601 2 Strap, Ground (5/1618 x 1/2)
12 8702203 1 Nut, Locking Hex Flange 33 821600204 24 Screw, SelfLocking Hex
Head (M10) Washer Head (M6 x 20mm)
13 8560010 4 Washer, Lock EIT (3/8) 34 5081090 1 Grommet
14 821600401 7 Screw, SelfLocking Hex 35 319399402 2 Frame, Side Lower
Washer Head (M10 x 20mm) 36 319400602 2 Panel, Side Lower
15 3270923 3 Clamp, J 37 319400502 1 Panel, Rear Lower
16 319399502 2 Frame, Side Upper 38 319445502 2 Cover Ground
17 319399602 8 Separator, Frame 39 319358302 2 Bracket, Isolator
18 319399702 1 Panel, Front 40 8702055 4 Nut, Lock (M8)
19 319399802 1 Panel, Rear Upper 41 3323629 1 Bellows, Electronic Box
20 319413802 1 Panel, Rear Center
21 319399902 1 Panel, Side Upper Right
Side
60
Control Housing
Frame 8 Generators
9 9 5
14
14
4
23
3 14
13
24 11
14
19
10
14
14
11
21
12
20 14
22 14
10
29 17
8 27 30
15
16
18
2 26 18
16
15
28 25 17
61
Control Housing
Frame 8 Generators

1 319391002 1 Panel, Control Left Side 18 862002657 4 * Nut, Hex (M12)

2 319391202 1 Panel, Control Rear 19 319367202 1 Panel, Control Control
3 319391102 1 Panel Control Right Side Mounting
4 319391302 1 Panel, Control Front 20 4020527 4 Isolator, Vibration
5 319391602 1 Roof 21 8000024 8 Screw, Hex Head
6 319391402 1 Cover, Side Left Side 22 319378602 1 Bracket, Control Mounting
7 319391502 2 Cover Right Side and Front 23 870055009 2 Nut, Hex Flange (3/816)
8 319392002 1 Cover, Rear 24 337346601 1 Strap, Bond
9 319391902 2 Support, Housing 25 403435701 1 Frame, Control Mounting
10 319391702 2 Shelf 26 0985347 9 Label, Danger
11 319392102 1 Guide, Wire 27 098607402 1 Label, Warning
12 5081088S0 1 Edging (373/4) 28 098790203 1 Label, Logo
13 8560010 1 Nut, Hex Flange Locking 29 0986537 1 Label, Ground
(M10 x 1.5) 30 3323629 1 Bellows, Elex Box
14 821600302 98 Screw, SelfLocking Hex
Washer Head (M8 x 20mm)
15 526039964 8 * Washer, Flat (M12) * Not Used On All Models
16 850011456 8 * Washer, Lock Spring (M12)
17 800301756 8 * Screw, Cap Hex Head (M12 x
40mm)
62
Generator Mounting
3 1
2
4

2490798 1 Kit Varistor 3 8052022 6 Bolt, Place (M16 x 35mm)

1 800254308 16 Screw, Cap Hex Head Grade 10.9
(M12 x 55mm) Grade 10.9 4 5260416 6 Washer, Flat (5/8)
2 8502012 16 Washer, Lock Spring (M12) 5 3323196 1 Clamp, J
63
Generator
Frame 7 (with two 11/4 thick x 3211/16 long mount- generator replacement use the 200XXXXXX or
ing feet) and Frame 8 (with four 19/16 thick x 61/2 249XXXXXX Cummins Power Generation identifica-
long mounting feet) generator component parts cannot tion number listed below.
be ordered from Cummins Power Generation. Refer to
the Newage nameplate and supply all available informa- Note: Diode/Varister Kit (With 2 Varisters)
tion. Contact your nearest Newage distributor for assis- 02490798
tance in ordering component parts. For COMPLETE Newage Part Number RSK6001
Cummins Power Generator

Generation Model
Identification Number
Number
200312806 HC734G
200305406 HC734G
200312806 HC734H
200305408 HC734H
200305505 HC734G
200305506 HC734G
200305511 HC734G
200312806 HCI734G
249509206 HCI734G
249509207 HCI734H
249509208 HCI734H
200305505 HCI734G
249509306 HCI734G
249509307 HCI734H
249509308 HCI734H
249509506 MV734WG
249509508 MV734WH
249510401 LVSI814C1
249510402 LVSI814D1
249510407 LVSI814C1
249510408 LVSI814D1
249510413 MVSI814C1
249510414 MVSI814D1
249510419 HVSI814C1
249510420 HVSI814D1
249510421 HVSI814E1
Continued...
64
Generator
Generation Model
Number
Continued...
249510425 LVSI814C1
249510426 LVSI814D1
249510428 LVSI814C1
249510429 LVSI814D1
249510431 HVSI814C1
249510432 HVSI814D1
249510433 HVSI814E1
249510434 HVSI814C1
249510435 HVSI814D1
249510436 HVSI814E1
249510440 LVSI814C1
249510441 LVSI814D1
249510443 LVSI814C1
249510444 LVSI814D1
249510446 HVSI814C1
249510447 HVSI814D1
249510448 HVSI814E1
249510454 HVSI814E1
249510701 LVSI814C1
249510702 LVSI814D1
249510707 LVSI814C1
249510708 LVSI814D1
249510713 MVSI814C1
249510714 MVSI814D1
249510719 HVSI814C1
249510720 HVSI814D1
249510721 HVSI814E1
249510725 LVSI814C1
249510726 LVSI814D1
249510728 LVSI814C1
249510729 LVSI814D1
Continued...
65
Generator

Generation Model
Number
Continued...
249510731 HVSI814C1
249510732 HVSI814D1
249510733 HVSI814E1
249510734 HVSI814C1
66
PowerCommand Control
14 24
20 18
24
22 25
5 1 23
17
5
19
15
32 12
7
13
29 21
28
8 11
33
9
21 2
10
13
33 11
30 5 7
6
21
15
4 31
6
16
20
27
18
26
67
PowerCommand Control

1 319358602 1 Box, Control 23 8702203 1 Nut, Locking (M10)

2 3630189 1 Gasket, Heatsink 24 8560010 2 Washer W/ET (M10)
3 319365002 1 Bracket, Terminal Block 25 821600401 1 Screw, Hex Head (M10 x 1.5 x
4 3004306 1 Module, Voltage Regulator 20)
(AVR) 26 3630183 1 Heatsink, Genset
5 821600102 16 Screw, Hex Head (M5 x 12) 27 823000204 8 Screw, Hex Head Thread
6 8702208 6 Nut, Flange (M5) Forming (M4 x 12)
7 815082804 8 Screw, Hex Head (M4 x 16) 28 319364902 1 Bracket, PT Bus Mounting
8 319396802 1 Cover, Cutout 29 Board, Printed Circuit PT/CT
9 4020748 2 Isolator, Vibration 300430801 1 120 Volt
10 319358302 2 Bracket, Isolator 300430802 1 240 Volt
11 8702055 4 Nut, Lock (M8) 300430803 1 346 Volt
12 4020751 2 Isolator, Vibration 30 Board, Printed Circuit Power
13 4020749 4 Washer, Vibration Isolator Transformer Bus
14 3323629 1 Bellows 300430901 1 120 Volt
15 8002063 4 Bolt, Flange Head (M8 x 50) 300430902 1 240 Volt
16 319358502 1 Cover, Box Main 300430903 1 346 Volt
17 319358402 1 Cover, Box Side 300430904 1 69 Volt
18 3630188 6 Gasket, Cover 31 319414102 1 Bracket, PT Bus Mounting
19 3630187 2 Gasket, Cover 32 821600103 4 Screw, Hex Head (M5 x 16)
20 821600202 22 Screw, Hex Head (M6 x 12) 33 821600103 8 Screw, Machine Round Head
21 821600302 12 Screw, Hex Head (M8 x 16) (M5 x 12)
22 337346602 1 Strap, Bond
68
Card Cage
TB6
3
TB5
9
13
31
14 TB4
TB8
2
11
6 5 4
10 7 8
30
12
19
28
15 27
21
20
18
23
29
22
16 17
24
26 25
69
Card Cage

1 319360602 1 Cage, Card Genset 17 3231850 2 * Socket, Contact (Used With

2 4060916 8 Guide, Metal Card Left Station 14)
3 4060917 8 Guide, Metal Card Right 18 332349101 2 * Pin, Contact (Used With B+ and
4 3004970 1 Board, Printed Circuit Fuel GND)
5 3004969 1 Board, Printed Circuit Base 19 3383827 1 Harness, Wiring Parallel
(Includes Fuse) (Includes Parts Marked #)
6 3005187 1 Board, Printed Circuit 20 323160503 1 # Plug (23 Pin) (Station 8)
Generator Interface (Includes 21 3231837 1 # Connector, Contact (50 Pin)
Fuses) (Station 4)
7 Board, Printed Circuit 22 3231843 1 # Grommet (50 Place)
Lonworks 23 3231844 2 # Jackscrew
3005241 1 Spec AD 24 332312502 1 # Block, Terminal (10 Pole) (TB3)
5410809 1 Begin Spec E 25 323183501 34 # Socket, Contact (Used With
8 3005270 1 Board, Printed Circuit Parallel Station 4)
9 3004968 1 Board, Printed Circuit 26 323161401 12 # Pin, Contact (Used With Station
Backplane 8)
10 Cover, Card Cage Blank 27 3231501 1 # Wedge, Plug (2 Place) (Used
319360502 5 With Base Board With Inline J)
319360502 4 With Base and Lonworks 28 3231505 1 # Connector, Plug (2 Place)
Boards (Used With Inline J)
319360502 3 With Base, Lonworks and 29 3231491 2 # Socket, Contact
Parallel Boards 30 340047514 7 Fuse (5 Amp) (Five Used On
11 8150947 6 Screw, Hex Head (Used to Generator Interface Board
Mount Fuel Board and Two Used On Base
W/Heatsink to Card Cage) Board)
(M3 x 10) 31 Connector, Plug
12 8150949 32 Screw, Hex Head (440 x 1/4) 323184601 A/R 5 Positions Coding Key
13 8150948 16 Screw, Hex Head (M4 x 6) Positions 2, 4 TB8
14 Cover, Header 96 Pin 323184602 A/R 6 Positions Coding Key
3231848 5 With Base Board Positions 1, 6 TB6
3231848 4 With Base and Lonworks 323184603 A/R 18 Positions Coding Key
Boards Positions 3, 16 TB4
3231848 3 With Base, Lonworks and 323184604 A/R 18 Positions Coding Key
Parallel Boards Positions 1, 18 TB5
15 Harness, Wiring Lonworks
3383828 1 Spec AD (Includes Parts
Marked *) * Parts Included in 3383828 Wiring Harness
3384258 1 Begin Spec E (Includes # Parts Included in 3383827 Wiring Harness
Parts Marked) Parts Included in 3384258 Wiring Harness
16 3231849 1 * Connector, Contact (3 Pin)
(Station 14)
70
PowerCommand Control Panel
6
6
5

1 3005312S0 1 Display Assembly 3 300528002 1 Frame, Control Panel

2 Panel Assembly 4 3005291 1 Rail, Operator Panel Light
3005311S0 1 Keyless Selector Switch 5 8502004 16 Washer, Lock (M4)
3005311S1 1 Keyed Selector Switch 6 8602005 16 Nut, Hex (M4 x .7)
71
Control Heater

1 Heater Assembly, Control 100 2 3570114 1 Rectifier (3 Amp)

Watt (Includes Rectifier) 3 3322420 2 Mount, Cable
300451501 1 120 Volt 4 3383829 1 Harness, Wiring Control
300451502 1 240 Volt Heater (120 Volt)
72
Resistive Temperature Detectors
1 4

1 3191293 1 Bracket 5 5260002 4 Washer, Flat (#6)

2 8002080 2 Screw, Cap Hex Head 6 193045802 1 Detector, Temperature
(M10 x 12mm) 7 3323134 1 Block, Terminal
3 8502010 2 Washer, Lock Spring (M10)
4 8120070 4 Screw, Machine Round Head
(#632 x 11/4)
73
Relay
2
1

1 Relay 2 Socket, Relay

Alarm Relay (K14) 323141001 1 Alarm Relay
3071058 1 12 Volt 323141001 3 Run Relay
3071056 1 24 Volt 3 323141101 2 Clip, Socket Mounting
Run Relay (K11,12,13)
3071058 3 12 Volt
3071056 3 24 Volt
74
Ground Strap
Circuit Breaker Box
1
2

1 3373465 1 Strap, Ground (25) 4 8502010 1 Washer, Lock Spring (M10)

2 5081090 1 Grommet (Fits 31/4 Hole) 5 5262120 1 Washer, Flat (M10)
35mm)
75
Wiring Harness
AC
4 2

1 Harness, Wiring AC (15 Wire) 43, 48, 49, 54, 55, 65, 66,
(Includes Parts Listed Below) 67, 68) High Voltage (176)
Standard Frame 7 2 323164301 1 Plug, Connector (6 Place) (P10)
Generators (Without 3 323164403 1 Housing, Connector (12 Place)
Remote Control) (09, 10 to (P9)
PMG, X, XX, 5, 6, 7, 8, CT21, 4 3231648 15 Socket, Contract (10 Each Used
22, 23) (82) In P9, 5 Each Used In P10)
3383805 1 Low Voltage
3383873 1 Medium Voltage
Remote Control
Frame 7 Generators (09,
10 to PMG, X, XX, 5, 6, 7,
8, CT21, 22, 23)
3383834 1 Low Voltage (188)
3383874 1 Medium Voltage (188)
3383806 1 Frame 8 Generators (P9,
P10 to 8, 9, 10, 13, 14, 42,
76
Wiring Harness
Control
2
4
6 3
5
13 7
8
19 20 11
23 21
14
12
10 15
22 17
24 16
27 18
25
26
77
Wiring Harness
Control

1 3383808 1 Harness, Control (Includes 12 307281702 2 Relay (24 Volt) (K14, K15)
Parts Listed Below) 13 3570030 1 Rectifier, Silicon
2 Plug, Connector (23 Place) 14 332312504 10 Block, Terminal (Single)
323160501 1 Colored Black (Station 23) 15 332312502 1 Block, Terminal (10 Terms)
323160503 1 Colored Grey (Station 8) 16 332312602 3 Spacer
3 3231493 1 Plug, Connector (3 Place) 17 332284307 2 Jumper, Terminal (4 Pole)
(Station 22) 18 332284305 1 Jumper, Terminal (2 Pole)
4 3231503 1 Wedge (3 Place) (Used With 19 3322878 2 Bracket, Terminal End
Station 22) 20 3323637 1 Rail, Terminal (18.46)
5 3231582 1 Plug, Connector (12 Place) 21 323183501 53 Socket, Contact (10 Used With
(Station 21) Station 6, 43 Used With
6 3231583 1 Wedge (12 Place) (Used With Station 1)
Station 21) 22 323184701 4 Pin, Contact (Used With Station
7 3231623 2 Plug, Connector (6 Place) 12)
(Station 7, Station Inline D) 23 Grommet
8 3231624 2 Wedge (6 Place) (Used With 3231843 1 50 Place
Stations 7 and Inline D) 3231845 1 25 Place
9 Contact, Connector 24 3231844 4 Jackscrew
3231841 1 9 Place (Station RS232) 25 3231505 1 Plug, Connector (2 Place)
3231836 1 25 Place (Station 6) (Inline H)
3231837 1 50 Place (Station 1) 26 3231501 1 Wedge (2 Place) (Used With
10 323161401 29 Pin, Contact (17 Used With Inline H)
Station 23, 12 Used With 27 3231491 2 Pin, Contact (Used With Inline
Station 8) H)
11 3231492 26 Socket, Contact (11 Used With
Station 21, 2 Used Station 22,
6 Used With Station 7, 5
Used With Station Inline D, 2
Used With Station 6)
78
Wiring Harness
Engine Extension
3
2
6 8
9
11
14
7
23 12
15
22 5 13
16
17 21
10
19 18
20
79
Wiring Harness
Engine Extension

1 Harness, Wiring Engine 7 Plug, Connector (33 Place)

Extension (Includes All Parts (Without Center Collar)
Listed Below) (Inline B)
Set-Mounted Control 3231831 1 Spec AD
3383800 1 Spec AD 3232050 1 Begin Spec E
3384306 1 Begin Spec E 8 3231752 30 Socket, Contact
Free-Standing Control 9 3231838 6 Pin, Contact
3383895 1 Spec AD 10 3231491 12 Pin, Contact (Used With
3384327 1 Begin Spec E 3231625 Housing)
2 Connector, Contact 11 3231834 30 Pin, Contact
3231841 1 9 Place (Includes Screws and 12 3231625 1 Housing, Connector (6 Place)
Locknuts) (Connector 13) (Inline D)
3231837 2 50 Place (Includes Backshell 13 3231626 1 Wedge (Used With 3231625
and Hardware) (Connector 2 Housing)
and 5) 14 3231504 4 Plug, Connector (2 Place)
3 323183501 20 Socket, Contact (5/8 Long) 15 3231500 4 Wedge
4 323183502 125 Socket, Contact (7/8 Long) 16 3231492 8 Socket, Contact
5 Plug, Connector (19 Place) 17 3231493 1 Plug, Connector (3 Place)
(Inline C) 18 3231503 1 Wedge
3231833 1 Spec AD 19 3231591 A/R Plug
3232052 1 Begin Spec E 20 332349101 2 Pin, Contact
6 Plug, Connector (33 Place) 21 323184701 9 Pin, Connector
(With Center Collar) (Inline A) 22 3231844 2 Jackscrew
3231832 1 Spec AD 23 3231843 2 Grommet
3232051 1 Begin Spec E
80
Ground Fault Relay
1
12
14
13 7
9
10
11 6
8
21 3 5
19
17
21
2
17
4 6
19 17
17 7
20 18
16
15

1 307300301 1 Relay, Ground Fault 13 8700212 2 Nut, Self-Locking (1/420)

2 3016987 1 Bracket, Watts Transducer 14 3384386 1 Harness, Meter Resistor
3 8210017 2 Screw, Locking (5/1618 x 1/2) 15 3151622 1 * Bracket, Transformer Current
4 8700257 2 Nut, Self-Locking (5/1618) 16 3151621 1 * Transformer, Current
5 4020354 4 Mount, Shock 17 5260003 8 * Washer, Flat (3/16)
6 8530005 8 Washer, Lock W/ET (#8) 18 8120094 2 * Screw, Slotted Round Head
7 8700221 8 Nut, Hex W/ET (#832) (#832 x 3.50)
8 3384408 1 Harness, Relay 19 8500025 4 * Washer, Lock Split (#8)
9 3322420 2 Mount, Cable Tie 20 8120082 2 * Screw, Slotted Round Head
10 319503802 1 Plate, Mounting Relay (#832 x .75)
11 315160501 1 Transformer, Current (Used 21 8600008 4 * Nut, Hex (#832)
With 4 Pole Separately
Derived Transfer Switch) * Used With 3 Pole Non-Separately Derived Transfer Switch
12 8210010 2 Screw, Locking (1/420 x 1/2)
81
Current Transformer

1 Transformer, Current (CT21, 2 8981329 3 Sleeving, Insulation Used On

CT22, CT23) Neutral Ends Of Generator
302205836 3 Ratio 670/1 Phase Conductors (2400,
302205837 3 Ratio 1150/1 1905 DELTA and 4160, 3300
302192634 3 Ratio 4200/1 WYE) (51/2)
302205834 3 Ratio 4200/1
302205832 3 Ratio 5750/1
302205831 3 Ratio 6250/1
82
Differential Current Transformer
3
12
11
6
10
8
5
4
2
7 1
10
13
8 9
83
Differential Current Transformer

1 Transformer, Current 2 8130098 12 * Screw, Machine Round Head

(CT1,CT2,CT3) (#1032 x 3/8)
5kV 3 3191265 1 * Bracket, Current Transformer
302194510 3 Ratio 75/5 4 8500030 12 * Washer, Lock Spring (#10)
302194503 3 Ratio 100/5 5 5260008 12 * Washer, Flat (#10)
302194502 3 Ratio 150/5 6 5170090 1 Plug, Hole (Fits 5/16 Hole)
302194501 3 Ratio 200/5 (Quantity Used As Required)
302194504 3 Ratio 250/5 7 332317801 1 Block, Terminal (6 Place) (SCB)
302194505 3 Ratio 300/5 8 3193297 6 * Bracket, Foot
302194506 3 Ratio 400/5 9 8000039 6 * Screw, Cap Hex Head
302194507 3 Ratio 500/5 (5/1618 x 31/2)
302194508 3 Ratio 600/5 10 5260022 12 * Washer, Flat (5/16)
302194509 3 Ratio 750/5 11 8500045 6 * Washer, Lock Spring (5/16)
302194511 3 Ratio 800/5 12 8620015 6 * Nut, Hex (5/1618)
302194512 3 Ratio 1000/5 13 2264825 3 Jumper
302194513 3 Ratio 1200/5
302194514 3 Ratio 1500/5
302194515 3 Ratio 1600/5 * Mounting Hardware Used With 5kV Current
600V Transformers
302196101 3 Ratio 200/5
302196102 3 Ratio 250/5
302196103 3 Ratio 300/5
302196104 3 Ratio 400/5
302196105 3 Ratio 500/5
302196106 3 Ratio 600/5
302196107 3 Ratio 750/5
302196108 3 Ratio 800/5
302196109 3 Ratio 1000/5
302206001 3 Ratio 1200/5
302206002 3 Ratio 1500/5
302206003 3 Ratio 1600/5
302206004 3 Ratio 1800/5
302206005 3 Ratio 2000/5
302206006 3 Ratio 2500/5
302206007 3 Ratio 3000/5
84
Circuit Breaker
NSJ 600 Amp
100% UL Rated
25
19
12
26
23
39
21
40
6 24
42
43
18
31 32 24
33
34 23
11
4 30 28
10
37
13 19
20 21 29
36 1 9 21
27 3
22
22
5
5
22
43
7
44
2
35
15 16
17 5
38
14
85
Circuit Breaker
NSJ 600 Amp
100% UL Rated

1 320196001 1 Breaker, Circuit 600 Amp 28 8620003 2 Nut, Hex (3/8)

3 Pole (UL & IEC) (Includes 29 8000053 2 Screw, Cap Hex Head
Mounting Hardware) (3/816 x 1.75)
2 405770902 1 Cover, Access 30 8150261 2 Screw, Hex Washer Head
3 Cover, Circuit Breaker Thread Forming (1/420 x
319517604 1 Left Side Installation .50)
319517605 1 Right Side Installation 31 3323039 3 Lug, Solderless
4 319506202 1 Box, Circuit Breaker 32 851004801 3 Washer, Belleville (5/16)
5 821600204 33 Screw, Hex Head (M6 x 1 x 20) 33 8620015 3 Nut, Hex (5/16)
6 319508702 1 Cover, Circuit Breaker 34 8000028 1 Screw, Cap Hex Head
7 319508802 1 Cover, Circuit Breaker (5/1618 x 1)
8 319510204 1 Stiffener, Cover 35 0910002 1 Strip, Copper (Used for
9 319507806 1 Cup, Switch wrapping end of leads before
10 319512302 1 Bracket, Circuit Breaker securing to circuit breakers
11 3373623 1 Bus, Bar Neutral and disconnect switches)
12 3373632 1 Bus, Bar Ground (Quantity Used As Required)
13 3373631 1 Bus, Bar Neutral 36 319512802 1 Bracket, Circuit Breaker
14 8002114 5 Screw, Cap Hex Head (M12 x 37 5081109 Edging Bulk (Order by the
1.75 x 40) Foot 4 Feet Required)
15 8602010 5 Nut, Hex (M12) 38 Lead (Quantity Used As
16 8502012 5 Washer, Lock Split (M12) Required)
17 5262140 10 Washer, Flat (M12) 226489401 1 34
18 3373625 1 Bus, Bar Jumper 226489402 1 18
19 3322512 8 Standoff, Insulator 226489405 1 38
20 3321557 1 Lug 226489406 1 25
21 851004802 10 Washer, Belleville (3/8) 39 319515502 4 Spacer, Circuit Breaker Box
22 821600301 42 Screw, Hex Head (M8 x 1.25 x 40 526039958 9 Washer, Flat (M6) (Used With
16) Spacer)
23 8500050 8 Washer, Lock Split (3/8) 41 3373736 1 Bus, Bar Ground
24 8000048 8 Screw, Cap Hex Head 42 8000030 2 Screw, Cap Hex Head
(3/816 x .75) (5/1818 x 1-1/4)
25 5260077 2 Washer, Flat Accessories, Circuit Breaker:
26 8000050 6 Screw, Cap Hex Head 43 320198101 2 Switch Used as a Trip
(3/816 x 1) Alarm or Auxiliary Contact
27 8000049 2 Screw, Cap Hex Head 44 320198103 1 24 Volt Shunt Trip
(3/816 x .88)
86
Circuit Breaker
P-Frame 8001200 Amp
100% UL
Rated
25
19
12
26
40 23
41 21
6 24
43
42
18
31 32 24
33
34 23
11
4 30 28
10
13 19
20 21 29
1 9
21
27 3
22
5
5
22
44
7
45
2
14
37 15
38 16
39 17 5
35
36
14
15
87
Circuit Breaker
P-Frame 8001200 Amp
100% UL Rated

1 Breaker, Circuit 3 Pole (UL & 27 8000049 2 Screw, Cap Hex Head
IEC) (Includes Mounting (3/816 x .88)
Hardware) 28 8620003 2 Nut, Hex (3/8)
3202182 1 800 Amp 29 8000053 2 Screw, Cap Hex Head
3202183 1 1200 Amp (3/816 x 1.75)
2 405770902 1 Cover, Access 30 8150261 2 Screw, Hex Washer Head
3 Cover, Circuit Breaker Thread Forming (1/420 x
319517604 1 Left Side Installation .50)
319517605 1 Right Side Installation 31 3323039 5 Lug, Solderless
4 319506202 1 Box, Circuit Breaker 32 851004801 5 Washer, Belleville (5/16)
5 821600204 33 Screw, Hex Head (M6 x 1 x 20) 33 8620015 5 Nut, Hex (5/16)
6 319508702 1 Cover, Circuit Breaker 34 8000028 3 Screw, Cap Hex Head
7 319508802 1 Cover, Circuit Breaker (5/1618 x 1)
8 319510204 1 Stiffener, Cover 35 Lead (Quantity Used As
9 319507805 1 Cup, Switch Required)
10 319512302 1 Bracket, Circuit Breaker 226489403 1 36
11 3373623 1 Bus, Bar Neutral 226489402 1 18
12 3373632 1 Bus, Bar Ground 36 8002114 24 Screw, Cap Hex Head (M12 x
13 3373631 1 Bus, Bar Neutral 1.75 x 40)
14 337362901 2 Bus, Bar Breaker 37 8602010 24 Nut, Hex (M12)
15 337362902 2 Bus, Bar Breaker 38 8502012 24 Washer, Lock Split (M12)
16 337362801 1 Bus, Bar Breaker 39 5262140 A/R Washer, Flat (M12)
17 337362802 1 Bus, Bar Breaker 40 319515502 4 Spacer, Circuit Breaker Box
18 3373625 1 Bus, Bar Jumper 41 526039958 9 Washer, Flat (M6) (Used With
19 3322512 8 Standoff, Insulator Spacer)
20 3321557 1 Lug 42 3373736 1 Bus, Bar Ground
21 851004802 10 Washer, Belleville (3/8) 43 8000030 2 Screw, Cap Hex Head
22 821600302 38 Screw, Hex Head (M8 x 1.25 x (5/1818 x 1-1/4)
20) Accessories, Circuit Breaker:
23 8500050 8 Washer, Lock Split (3/8) 44 320219601 2 Switch Used as a Trip
24 8000048 8 Screw, Cap Hex Head Alarm or Auxiliary Contact
(3/816 x .75) 45 320219602 1 24 Volt Shunt Trip
25 5260077 2 Washer, Flat
26 8000050 6 Screw, Cap Hex Head
(3/816 x 1)
88
Circuit Breaker
R-Frame 16002500 Amp
100% UL
Rated
37
6
8
20 13
24 7
51 7
52 19 19 9
16 9 41
27 10 42
23 28
1
22
15 31 9
32
33 7 27
34 12
17
2 14 18
3
21 8
1
43
19
20 36
4
44
5
5
4
59
30
60
45
48
49
50 27 5
46 34
47 38 35
29 58
41 57
25 42
53
26
39
55 40
54
56
89
Circuit Breaker
R-Frame 16002500 Amp
100% UL Rated

1 Breaker, Circuit 3 Pole (UL & 31 851004801 7 Washer, Belleville (5/16)

IEC) (Includes Mounting 32 8620015 7 Nut, Hex (5/16)
Hardware) 33 8000028 5 Screw, Cap Hex Head
320216403 1 1600 Amp (5/1618 x 1)
320216402 1 2000 Amp 34 8620005 27 Nut, Hex (1/2)
320216401 1 2500 Amp 35 8000094 27 Screw, Cap Hex Head
2 319506202 1 Box, Circuit Breaker (1/213 x 2)
3 319506502 1 Bracket, Circuit Breaker 36 Cover, Circuit Breaker
4 821600302 38 Screw, Hex Head (M8 x 1.25 x 319517604 1 Left Side Installation
20) 319517605 1 Right Side Installation
5 821600204 33 Screw, Hex Head (M6 x 1 x 20) 37 5260077 2 Washer, Flat
6 332274407 1 Standoff, Insulator 38 3373618 6 Bus, Bar Breaker
7 8500050 11 Washer, Lock Split (3/8) 39 337361901 1 Bus, Bar Breaker
8 3322512 5 Standoff, Insulator 40 337361902 1 Bus, Bar Breaker
9 8000048 7 Screw, Cap Hex Head 41 Bus, Bar Breaker
(3/816 x .75) 337362001 1 Left Side Insulation
10 332274307 1 Standoff, Insulator 337362001 2 Right Side Insulation
11 8500060 1 Washer, Lock Split (1/2) 42 Bus, Bar Breaker
12 8000090 1 Screw, Cap Hex Head 337362101 1 Left Side Insulation
(1/213 x 1.00) 337362101 2 Right Side Insulation
13 3373626 1 Bus, Bar Ground 43 319507804 1 Cup, Switch
14 8150261 2 Screw, Hex Washer Head 44 319510203 1 Stiffener, Cover
Thread Forming (1/420 x 45 405770902 1 Cover, Access
.50) 46 Lead (Quantity Used As
15 3323039 7 Lug, Solderless Required)
16 319508702 1 Cover, Circuit Breaker Top 226489403 1 36
17 3373623 1 Bus, Bar Neutral 226489402 1 18
18 3373624 1 Bus, Bar Neutral 47 8002114 A/R Screw, Cap Hex Head (M12 x
19 851004802 7 Washer, Belleville (3/8) 1.75 x 40)
20 8000050 3 Screw, Cap Hex Head 48 8602010 A/R Nut, Hex (M12)
(3/816 x 1) 49 8502012 A/R Washer, Lock Split (M12)
21 3373631 2 Bus, Bar Neutral 50 5262140 A/R Washer, Flat (M12)
22 3373625 1 Bus, Bar Jumper 51 319515502 4 Spacer, Circuit Breaker Box
23 3373627 1 Bus, Bar Neutral 52 526039958 9 Washer, Flat (M6) (Used With
24 8000052 4 Screw, Cap Hex Head Spacer)
(3/816 x 1.5) 53 3323949 8 Lug, Cable Solderless
25 Bus, Bar Breaker 54 8000054 16 Screw, Cap Hex Head
337362002 2 Left Side Insulation (3/816 x 2.00)
337362002 1 Right Side Insulation 55 8510022 16 Washer, Spring (3/8)
26 Bus, Bar Breaker 56 8620003 16 Nut, Hex (3/8)
337362102 2 Left Side Insulation 57 3373736 1 Bus, Bar Ground
337362102 1 Right Side Insulation 58 8000030 2 Screw, Cap Hex Head
27 851004803 28 Washer, Belleville (1/2) (5/1818 x 1-1/4)
28 8000093 4 Screw, Cap Hex Head Accessories, Circuit Breaker:
(1/213 x 1.75) 59 320219601 2 Switch Used as a Trip
29 2324131 2 Spacer, Mounting Foot Alarm or Auxiliary Contact
30 319508802 1 Cover, Circuit Breaker Bottom 60 320219602 1 24 Volt Shunt Trip
90
Labels Circuit Breaker
100% UL Rated
5
1 2 3 4
6 7 8

1 0987701 1 Label, Neutral Disconnect Link 8 Label, Information

2 0987700 1 Label, Bonding Jumper 0988169 1 P-Frame 1200 Amp (150V
3 0986635 1 Label, Ground Line to Neutral Maximum)
4 Label, Marker (10 Characters
Per Card) (Quantity Used As
Required)
098585406 1 Marked L
098585407 1 Marked 1
098585408 1 Marked 2
098585409 1 Marked 3
098585410 1 Marked 0
5 0988144 1 Label, Information (Service
Disconnect)
6 0986865 1 Label, Conduit Location
7 0988149 1 Label, Information (Lug
Installation)
91
Labels
Miscellaneous
1 2 3 4 5 6
7 8 9 10 11 12
13

1 0984730 A/R Label, Warning 9 0987614 A/R Label, Warning

2 0986775 1 Label, Water Drain and Oil 10 Label, Logo
Drain 098790203 A/R 100mm x 310mm
3 0984500 1 Label, Prototype Tested 098790204 A/R 152mm x 471mm
4 0984798 A/R Label, Warning 11 098607402 A/R Label, Warning
5 0984732 A/R Label, Warning 12 Label, Danger
6 0985842 A/R Label, Caution 098665001 A/R 6.75 x 4.00
7 0985347 A/R Label, Danger 098665002 A/R 9.00 x 5.00
8 0985759 A/R Label, Warning 13 0987619 A/R Label, Generator Connection
92
Key Operator Switch

1 3081045 1 Switch, Key Operator 2 3081046 2 Key
93
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
0910002, 88 1304362, 34 130503202, 34 130526102, 22

098223502, 20 1304517, 24 , 26 , 28 130503302, 34 130526202, 22
0984500, 94 1304538, 14 130503402, 36 130526302, 22
0984730, 94 1304546, 14 , 18 130503502, 36 130526502, 22
0984732, 94 1304552, 16 , 20 130503602, 34 130526602, 22
0984798, 94 1304787, 20 130503702, 34 130527902, 26
0985347, 64 , 94 1304885, 34 130504502, 30 130528002, 26
0985759, 94 130488802, 34 130504602, 34 130528102, 26 , 28
0985842, 94 130489602, 34 130504702, 34 130528202, 26 , 28
098585406, 93 130489702, 34 130506102, 34 130530502, 22
098585407, 93 130490002, 34 130506202, 34 1305323, 37 , 46
098585408, 93 130490004, 34 1305064, 34 1305325, 37 , 38 , 39 , 40 ,
41 , 43
098585409, 93 130490102, 34 130506702, 30
1305326, 37 , 39 , 40
098585410, 93 130490104, 34 130506902, 24
1305327, 37 , 40
098607402, 64 , 94 130490202, 34 130507002, 24
1305328, 40
0986537, 64 130490302, 34 130507102, 24
1305329, 50 , 52
0986635, 59 , 93 130490402, 34 130507702, 14
1305331, 50
098665001, 94 130490702, 36 130507802, 14
1305332, 50 , 52
098665002, 94 130490802, 30 130507902, 14
1305333, 50 , 52
0986775, 94 130491002, 34 130508002, 14
1305334, 50 , 52
0986865, 93 130491402, 30 130508102, 24 , 26 , 28
1305335, 43 , 50
0987244, 20 130491902, 30 130508202, 24 , 26 , 28
1305336, 50 , 52
0987614, 94 1304920, 34 130508402, 24 , 26 , 28
1305337, 50
0987619, 94 130492102, 30 130508502, 30
1305339, 43 , 50 , 52
0987700, 93 130493402, 30 130508902, 14
1305340, 50 , 52
0987701, 93 130493502, 30 130508904, 18
1305341, 50
098790203, 64 , 94 130493602, 30 1305090, 55
1305342, 37 , 38 , 39 , 40 ,
098790204, 94 130493702, 30 1305096, 31 41
0987954, 12 130493802, 34 1305097, 31 1305344, 50
0988144, 93 130493902, 34 1305098, 31 1305345, 50
0988149, 93 1304940, 34 1305099, 31 , 32 1305346, 37 , 40 , 41 , 50
0988169, 93 130494602, 30 1305101, 31 1305347, 50
1280108, 14 , 18 130494702, 30 1305102, 32 1305348, 50
1300449, 22 , 34 130495002, 30 1305103, 32 1305350, 40
1303588, 34 130495102, 30 1305104, 32 1305351, 50
1303652, 34 130495202, 34 1305105, 32 1305353, 50
1303660, 34 130495302, 34 130511802, 34 1305354, 46 , 50 , 52
130366003, 14 , 18 130495502, 34 130511902, 34 1305355, 46 , 50 , 52
1303687, 24 , 26 , 28 130496602, 30 130514502, 24 1305356, 46 , 50 , 52
1303766, 22 130496702, 34 130516802, 24 , 26 , 28 , 1305357, 46 , 50
36
1303772, 22 130497402, 34 1305358, 46 , 50
130525902, 22
1303773, 22 130497502, 34 1305359, 52
130526002, 22
1303774, 22 130497602, 34
94
Numerical Index
130539002, 26 1305846, 54 1308139, 43 1840091, 10

130539302, 26 1305848, 53 , 54 1308144, 43 1840092, 10
1305414, 46 , 50 , 52 1305849, 53 , 54 1308153, 43 1840093, 10
1305415, 46 , 50 , 52 1305850, 53 1308154, 43 193045802, 75
1305416, 43 , 50 130585902, 53 1330226, 18 1930486, 24 , 26 , 28 , 36 ,
56
1305417, 43 , 52 130586002, 53 1401260, 10 , 12
200305406, 66
1305418, 47 , 50 , 52 130586102, 53 1401548, 10
200305408, 66
1305419, 37 , 38 , 39 , 40 , 130586202, 53 140328802, 10 , 12
41 , 43 , 47 , 50 , 52 200305505, 66
130586302, 53 140350402, 12
1305420, 38 , 39 , 43 , 47 , 200305506, 66
50 , 52 130586402, 53 140350502, 12
200305511, 66
130545802, 28 130588602, 54 140350602, 12
200312806, 66
1305549, 38 , 41 130588702, 54 140350702, 12
2264825, 86
1305550, 38 , 39 130588802, 54 140350802, 12
226489401, 88
1305551, 38 130588902, 54 140351502, 12
226489402, 88 , 90 , 92
1305552, 38 130589002, 54 140351602, 12
226489403, 90 , 92
1305554, 52 1305953, 41 140351702, 12
226489405, 88
1305555, 52 1305955, 38 140351802, 12
226489406, 88
1305556, 52 1305956, 41 140354602, 12
232371001, 57
1305557, 52 1305959, 41 1403963, 10
232371002, 57
130564102, 28 1305960, 41 1550899, 22
232371003, 57
130564202, 28 1305961, 41 1552503, 22
232371007, 57
1305705, 50 1305962, 39 , 52 1552514, 22
2323849, 58
1305706, 50 1305963, 52 1553021, 14 , 18
2324061, 57
1305707, 50 1305964, 39 , 52 1553288, 34
2324131, 92
1305708, 50 1305965, 52 1553289, 22 , 24 , 26 , 28 ,
30 232413902, 57
1305709, 37 1305966, 52
1553290, 24 , 26 , 28 , 36 2490798, 65
1305710, 40 , 43 1305967, 52
1554031, 28 249509205, 66
1305713, 50 1305968, 37 , 43
1554101, 12 249509206, 66
1305714, 50 1305969, 38
1792801, 43 249509207, 66
1305716, 38 , 52 1305970, 40
1792852, 52 249509208, 66
1305721, 52 1305971, 38 , 39
1792862, 50 249509306, 66
1305732, 10 1305972, 38 , 39
1792988, 50 249509307, 66
130577002, 18 1305973, 38 , 40
1793173, 52 249509308, 66
130577102, 18 1306244, 52
1793291, 52 249509506, 66
130577202, 18 1306245, 50 , 52
1840078, 10 249509508, 66
130577302, 18 1306734, 46
1840079, 10 249510401, 66
130577402, 28 1306748, 43
1840080, 10 249510402, 66
1305841, 54 1306749, 43
1840082, 10 249510407, 66
1305842, 54 1306750, 43
1840084, 10 249510408, 66
1305843, 54 1306751, 43
1840087, 10 249510413, 66
1305844, 53 1306764, 43
1840088, 10 249510414, 66
1305845, 53 1306765, 43
1840089, 10 249510419, 66
1306770, 46 , 52
95
Numerical Index
249510420, 66 300430903, 70 302205834, 84 319365002, 70

249510421, 66 300430904, 70 302205836, 84 319367202, 62 , 64
249510425, 67 300451501, 74 302205837, 84 319378602, 62 , 64
249510426, 67 300451502, 74 302206001, 86 319391002, 64
249510428, 67 3004968, 72 302206002, 86 319391102, 64
249510429, 67 3004969, 72 302206003, 86 319391202, 64
249510431, 67 3004970, 72 302206004, 86 319391302, 64
249510432, 67 3005187, 72 302206005, 86 319391402, 64
249510433, 67 3005241, 72 302206006, 86 319391502, 64
249510434, 67 3005270, 72 302206007, 86 319391602, 64
249510435, 67 300528002, 73 304936400, 24 , 26 , 28 319391702, 64
249510436, 67 3005291, 73 3071056, 76 319391902, 64
249510440, 67 3005311S0, 73 3071058, 76 319392002, 64
249510441, 67 3005311S1, 73 3072711, 22 319392102, 64
249510443, 67 3005312S0, 73 307281702, 80 319396802, 70
249510444, 67 3016987, 83 3072859, 16 319399402, 62
249510446, 67 302192634, 84 307300301, 83 319399502, 62
249510447, 67 302194501, 86 3073089, 20 319399602, 62
249510448, 67 302194502, 86 3081045, 95 319399702, 62
249510454, 67 302194503, 86 3081046, 95 319399802, 62
249510701, 67 302194504, 86 309063502, 22 , 26 , 28 , 319399902, 62
30 , 46 , 50 , 52
249510702, 67 302194505, 86 319400002, 62
3090649, 14
249510707, 67 302194506, 86 319400102, 62
3090711, 18
249510708, 67 302194507, 86 319400202, 62
3090713, 43
249510713, 67 302194508, 86 319400302, 62
315160501, 83
249510714, 67 302194509, 86 319400402, 62
3151621, 83
249510719, 67 302194510, 86 319400502, 62
3151622, 83
249510720, 67 302194511, 86 319400602, 62
317755600, 14 , 18
249510721, 67 302194512, 86 319400702, 62
3191265, 86
249510725, 67 302194513, 86 319412602, 62
3191293, 75
249510726, 67 302194514, 86 319413802, 62
3192814, 16
249510728, 67 302194515, 86 319414102, 70
3192815, 14
249510729, 67 302196101, 86 319445502, 62
3193286, 59
249510731, 68 302196102, 86 319503802, 83
3193288, 59
249510732, 68 302196103, 86 319506202, 59 , 88 , 90 ,
3193297, 86 92
249510733, 68 302196104, 86
319358302, 62 , 70 319506502, 92
249510734, 68 302196105, 86
319358402, 70 319507804, 92
3004306, 70 302196106, 86
319358502, 70 319507805, 90
300430801, 70 302196107, 86
319358602, 70 319507806, 88
300430802, 70 302196108, 86
319360502, 72 319508702, 59 , 88 , 90 ,
300430803, 70 302196109, 86 92
319360602, 72
300430901, 70 302205831, 84 319508802, 59 , 88 , 90 ,
319364902, 70 92
300430902, 70 302205832, 84
96
Numerical Index
319510203, 92 323161401, 72 , 80 3310554, 16 337362002, 92

319510204, 88 , 90 3231623, 80 3310555, 16 , 20 337362101, 92
319512302, 88 , 90 3231624, 80 3321468, 16 , 20 337362102, 92
319512802, 88 3231625, 82 3321469, 16 , 20 3373623, 88 , 90 , 92
319515502, 59 , 88 , 90 , 3231626, 82 3321557, 88 , 90 3373624, 92
92
3231637, 14 3322001, 59 3373625, 88 , 90 , 92
319516202, 59
323164301, 78 3322420, 74 , 83 3373626, 92
319516302, 59
323164403, 78 3322512, 88 , 90 , 92 3373627, 92
319517604, 88 , 90 , 92
3231648, 78 3322634, 18 337362801, 90
319517605, 88 , 90 , 92
3231652, 16 , 20 332274307, 92 337362802, 90
319517606, 59
3231708, 24 , 26 , 28 , 56 332274407, 92 337362901, 90
3196838, 18
3231709, 24 , 26 , 28 , 56 332284305, 80 337362902, 90
320196001, 88
3231718, 16 , 20 332284307, 80 3373631, 88 , 90 , 92
320198101, 88
3231752, 82 3322878, 80 3373632, 88 , 90
320198103, 88
3231765, 24 , 26 , 28 , 56 3322921, 22 3373736, 88 , 90 , 92
320216401, 92
3231831, 82 3323023, 58 338333501, 16
320216402, 92
3231832, 82 332302414, 58 338333509, 16
320216403, 92
3231833, 82 3323039, 88 , 90 , 92 3383800, 82
3202182, 90
3231834, 82 332312502, 72 , 80 3383805, 78
3202183, 90
323183501, 72 , 80 , 82 332312504, 80 3383806, 78
320219601, 90 , 92
323183502, 82 332312602, 80 3383808, 80
320219602, 90 , 92
3231836, 80 3323134, 75 3383827, 72
323141001, 76
3231837, 72 , 80 , 82 332317801, 86 3383828, 72
323141101, 76
3231838, 82 3323196, 65 3383829, 74
3231445, 16 , 20
3231841, 80 , 82 3323440, 16 , 20 3383831, 16
3231491, 16 , 20 , 24 , 26 ,
28 , 56 , 72 , 80 , 82 3231843, 72 , 80 , 82 332349101, 72 , 82 3383832, 24 , 26 , 28 , 56
3231492, 16 , 20 , 80 , 82 3231844, 72 , 80 , 82 3323629, 62 , 64 , 70 3383834, 78
3231493, 80 , 82 3231845, 80 3323637, 80 3383873, 78
3231494, 16 , 20 323184601, 72 3323949, 92 3383874, 78
3231500, 16 , 20 , 82 323184602, 72 333043805, 58 3383895, 82
3231501, 72 , 80 323184603, 72 333043806, 58 3383933, 22
3231502, 16 , 20 323184604, 72 333063401, 14 3384258, 72
3231503, 80 , 82 323184701, 80 , 82 333063402, 14 3384306, 82
3231504, 16 , 20 , 82 3231848, 72 333067701, 18 3384327, 82
3231505, 72 , 80 3231849, 72 333067702, 18 3384386, 83
3231547, 24 , 26 , 28 , 56 3231850, 72 337009001, 8 3384408, 83
3231549, 24 , 26 , 28 , 56 3232050, 82 3373465, 77 3384694, 43
3231582, 80 3232051, 82 337346601, 62 , 64 3384986, 20
3231583, 80 3232052, 82 337346602, 70 338499503, 20
3231591, 82 3270923, 14 , 62 3373618, 92 338499505, 20
323160501, 80 330014101, 58 337361901, 92 340047514, 72
323160503, 72 , 80 3300142, 58 337361902, 92 3570030, 16 , 20 , 80
3310042, 16 , 20 337362001, 92 3570114, 74
97
Numerical Index
3630183, 70 5021259, 14 503187214, 10 5050100, 14

3630187, 70 5021260, 14 5032102, 12 5050102, 8 , 26 , 28 , 36
3630188, 70 5021261, 14 503212901, 34 5050103, 22
3630189, 70 5021315, 14 503212902, 34 5050114, 22
3704081, 24 , 26 , 28 5021318, 18 , 22 , 24 , 26 , 503212903, 30 5050127, 14
28 , 30 , 46 , 50 , 52
4020354, 83 503212904, 24 , 26 , 28 5050153, 22 , 26 , 28
5021321, 14
4020527, 62 , 64 503212905, 24 , 26 , 28 , 5050249, 14
5021325, 14 30
4020748, 70 5050324, 8 , 24 , 26 , 28 ,
5021326, 24 , 26 , 28 503212906, 22 36
4020749, 70
5021461, 10 503215702, 14 , 18 5050394, 34
4020751, 70
5021462, 10 5032271, 40 , 46 5050462, 36
4034091, 62
5030249, 8 5032280, 46 5050653, 14
403430301, 57
5030685, 22 5032380, 37 5051429, 22 , 36
403430302, 57
5030970, 10 5032448, 38 , 39 5051435, 34
4034332, 57
503097001, 12 5032449, 41 5051436, 34
403435102, 57
5031133, 37 , 40 , 41 5032450, 37 , 39 , 41 5051441, 22
403435701, 64
5031136, 30 5032451, 37 , 40 , 41 5051442, 22
403447302, 22
5031137, 8 5032452, 37 , 41 5051508, 8
403447902, 22
5031418, 22 , 34 5032453, 37 , 41 5051561, 36
4057177, 38 , 39 , 41
5031620, 22 5032454, 46 , 50 , 52 505157602, 18
405770902, 59 , 88 , 90 ,
92 5031705, 10 , 12 5032641, 46 5052112, 18
4060916, 72 5031726, 22 , 24 , 26 , 28 , 5032661, 46 5052113, 18
30 , 36
4060917, 72 5032691, 46 5052159, 38 , 39 , 41
5031727, 30
4160446, 8 5032692, 46 5052160, 50 , 52
5031728, 22 , 24 , 26 , 28 ,
4160639, 8 30 503306201, 14 , 18 , 30 5080228, 58
4160680, 8 5031729, 22 5040028, 22 5081088S0, 64
4161019, 8 5031745, 34 5040171, 8 , 24 , 26 , 28 , 5081090, 62 , 77
36
416108401, 8 5031863, 34 5081109, 88
5040175, 22
4161096, 8 503187011, 12 5090378, 18
5040213, 18
501067801, 34 503187013, 12 5090379, 18
5040214, 18
501067803, 55 503187014, 12 5090389, 38 , 39 , 41
5040215, 18
501069702, 8 503187201, 37 , 41 509040804, 18
5040308, 38 , 39 , 41 , 50
501069704, 8 503187202, 22 , 34 , 37 , 5100194, 34
39 , 41 5050003, 34 , 55
501069705, 8 511016117, 30
503187204, 37 , 40 , 41 5050011, 22 , 34
5010708, 8 511016120, 50
503187205, 22 , 24 , 26 , 5050019, 22
501074405, 18 511016122, 52
28 , 30 , 50 , 52 5050024, 55
5010814, 52 5120203, 34
503187207, 37 , 41 , 50 , 5050042, 14
5020656, 34 , 55 52 5150220, 36
5050044, 22
5020827, 14 , 18 503187209, 22 , 24 , 26 , 5170021, 58
28 , 30 , 36 5050051, 24 , 26 , 28 , 34
5020836, 34 5170080, 12
503187210, 10 , 50 , 52 5050054, 22
5021146, 22 5170090, 86
503187211, 10 5050057, 24 , 36
5021162, 22 517013802, 16 , 20
503187212, 10 5050060, 36
5021257, 14 5180064, 34
98
Numerical Index
518054808, 22 7201146, 22 , 30 8006317, 50 , 52 8502004, 58 , 73

518054819, 30 8000024, 62 , 64 8052022, 65 8502005, 58
518054824, 14 , 18 8000028, 88 , 90 , 92 8120070, 75 8502008, 14 , 18
518054825, 34 8000030, 88 , 90 , 92 8120082, 83 8502010, 59 , 75 , 77
5180561, 22 8000039, 86 8120094, 83 8502012, 8 , 62 , 65 , 88 ,
90 , 92
5180601, 7 8000048, 88 , 90 , 92 8130098, 86
8502016, 22 , 34
5180633, 34 8000049, 88 , 90 8150203, 20
8502020, 12 , 22 , 30 , 34 ,
5250304, 7 8000050, 88 , 90 , 92 8150261, 88 , 90 , 92 57
5250305, 7 8000052, 92 8150446, 20 8502024, 57
5250306, 7 8000053, 88 , 90 8150447, 16 , 20 8510022, 92
5260002, 75 8000054, 92 8150539, 14 , 18 851004801, 88 , 90 , 92
5260003, 83 8000090, 92 815082804, 70 851004802, 88 , 90 , 92
5260008, 86 8000093, 92 8150947, 72 851004803, 92
5260017, 14 , 18 8000094, 36 , 92 8150948, 72 8530005, 83
5260022, 86 8000135, 22 8150949, 72 8560003, 20
5260026, 22 8000160, 22 8210010, 83 8560010, 59 , 62 , 64 , 70
5260027, 22 8002008, 58 8210017, 83 8560013, 8
5260038, 50 , 52 8002058, 37 , 38 , 39 , 40 , 821500204, 14 , 18 8600008, 83
41
5260049, 20 821600102, 70 8602005, 58 , 73
8002063, 70
5260077, 88 , 90 , 92 821600103, 70 8602006, 58
8002069, 37 , 40 , 41
5260172, 62 821600202, 70 8602010, 62 , 88 , 90 , 92
8002080, 75
5260219, 36 821600203, 59 8602012, 34
8002088, 59 , 77
526023801, 30 821600204, 50 , 52 , 62 , 8602013, 22 , 30 , 34
8002111, 8 88 , 90 , 92
526025902, 22 860202301, 22 , 57
8002114, 88 , 90 , 92 821600301, 26 , 28 , 59 ,
526039958, 59 , 88 , 90 , 88 860202401, 57
92 8002121, 62
821600302, 12 , 14 , 18 , 8602033, 50 , 52
526039962, 24 , 26 , 28 , 8002174, 34 22 , 24 , 26 , 30 , 36 , 62 ,
30 , 36 64 , 70 , 90 , 92 8602034, 50 , 52
8002177, 34
526039964, 28 , 62 , 64 821600303, 22 , 24 , 26 , 8602035, 43 , 50 , 52
8002201, 12
526039975, 28 28 , 30 , 36 , 50 , 52 , 55 8620003, 88 , 90 , 92
8002206, 34 , 57
526039976, 22 , 57 821600401, 62 , 70 8620005, 92
8002208, 22 , 57
526039978, 57 8223047, 58 8620007, 22
800254308, 65
5260416, 65 8223075, 58 8620008, 22
800301737, 36
526046002, 57 823000204, 70 8620015, 86 , 88 , 90 , 92
800301738, 30 , 36
5262100, 14 , 18 8500025, 83 862002656, 24 , 26 , 28
800301741, 24 , 26 , 28
5262120, 59 , 77 8500030, 86 862002657, 62 , 64
800301754, 28
5262140, 8 , 88 , 90 , 92 8500045, 86 862002658, 22
800301756, 64
5262183, 34 8500050, 88 , 90 , 92 8700131, 14 , 18 , 20
800301758, 62
5262203, 30 , 34 8500060, 92 8700212, 83
800304702, 57
5262304, 43 , 50 , 52 8500079, 22 8700221, 83
800304703, 57
5410809, 72 850011455, 24 , 26 , 28 8700257, 83
800304801, 57
5411684, 43 850011456, 62 , 64 8700506, 50 , 52
800304802, 57
7181039, 14 , 18 8502003, 58 870055009, 14 , 18 , 64
800628401, 28
99
Numerical Index
8702055, 62 , 70 S00060200, 34
870206503, 12 , 14 , 22 , SP1821220803, 43
24 , 26 , 28 , 30
SP400980330P, 50
8702203, 62 , 70
SP42268, 50
8702208, 70
SP42277, 50
8710010, 20
SP42278, 50
898125425, 58
SP80912, 52
8981329, 84
A030C716, 46
A030S239, 46 , 50 , 52
A030S245, 43 , 50 , 52
A030S247, 47 , 50 , 52
A030S250, 47 , 50 , 52
A030S254, 47 , 52
A030S255, 47 , 52
A030S257, 47 , 52
A030S258, 47 , 50 , 52
A030S260, 47 , 52
A030S262, 46 , 50 , 52
A030S266, 46 , 50 , 52
A030S268, 46 , 50 , 52
A030S269, 46 , 50 , 52
A030S270, 50
A030S271, 50
A030S273, 50
A030S281, 50
A030S282, 50
A030S286, 52
A030S307, 52
A030S308, 52
A030S309, 52
A030S310, 52
A030S311, 52
A030S314, 52
A030S315, 52
A030S316, 52
A030S317, 52
A030S318, 52
A030S319, 52
A030S775, 52
A030S777, 52
A030S778, 50
C0720112300, 22
100
Cummins Power Generation
1400 73rd Ave. NE
Minneapolis, MN 55432 USA
Phone 1 763 574 5000
Toll-free 1 800 888 6626
Fax 1 763 574 5298
Email ask.powergen@cummins.com
www.cumminspower.com
CumminsR , the
, the C logo, and Our energy working for you.
are trademarks of Cummins Inc.
E
2014
2014 Cummins Power Generation, Inc. All rights reserved.

DQKC Upco

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Parts Manual

DQKB (Spec AF)

DIGITAL CONTROL SOFTWARE VERSION This symbol refers to a hazard or

Cummins Power Generation Cummins Engine Model

Contact your nearest Cummins distributor for replacement engines.

Generator Set Data Table

Model and Electrical Data Battery

# Broad range reconnectible

A Breaker, Circuit RFrame 16002500 Amp 100%

Aftercooler Spec A, 32 Bulkhead, Drain Hose Radiator, 41

Block, Terminal Engine Coolant Heater Control, 20 Cage, Card Control, 72

Box, Control Generator Set, 70 Control, PowerCommand, 70

Detectors, Resistive Temperature, 75 Guard, Fan Drive Radiator Spec A, 30

Diode/Varistor Kit Generator, 66 Guard, Top Belt 40 C, 53

Engine Accessories, 8 Harness, Wiring Control, 79 , 80

Exchanger, Heat, 22 Harness, Wiring Control Heater, 74

Exchanger, Heat Fuel Cooler, 55 Harness, Wiring DC Engine Coolant Heater

Paint and Thread Sealant

REF PART QTY PART REF PART QTY PART

Onan Green Enamel

1 5051508 1 Adapter (3/4 Female to 4160446 2 Spec AD

REF PART QTY PART REF PART QTY PART

1 503187212 2 Clamp, T-Bolt 14 Cleaner, Air

REF PART QTY PART REF PART QTY PART

1 5032102 4 Elbow, Reducer 90 60 Hz 14 140351602 2 Tube, Air Cleaner

REF PART QTY PART REF PART QTY PART

1 Heater, Coolant 21 5050100 2 Nipple, Pipe (1/2 x 11/8)

REF PART QTY PART REF PART QTY PART

1 1304552 2 Cover, Coolant Heater 11 3231502 1 * Wedge, Receptacle (Used With

REF PART QTY PART REF PART QTY PART

1 1330226 1 Manifold, Heater 20 5262100 2 Washer, Flat (M8)

REF PART QTY PART REF PART QTY PART

1 1304787 1 Box, Terminal 18 3231502 1 * Wedge, Receptacle

REF PART QTY PART REF PART QTY PART

1 403447302 1 Skid, Heat Exchanger 38 5031726 2 Hose, Radiator (5.00 x 6.00)

REF PART QTY PART REF PART QTY PART

REF PART QTY PART REF PART QTY PART

REF PART QTY PART REF PART QTY PART

1 130564202 1 Guard, Damper (Left Side) 24 309063502 1 Valve, Check

REF PART QTY PART REF PART QTY PART

1 130490802 3 Tube, Radiator 21 5021318 1 Adapter, Pipe (M14 x 1/4 Pipe)

REF PART QTY PART REF PART QTY PART

1305101 1 Jacketwater Complete 2 1305096 4 Core

REF PART QTY PART REF PART QTY PART

1305102 1 Aftercooler Complete 2 1305099 8 Gasket

Continued... 87 130503402 2 Mount, Fan Drive Side

REF PART QTY PART REF PART QTY PART

1 1305325 1 Cap, Radiator 13 503187202 4 Clamp, Hose (3254)

REF PART QTY PART REF PART QTY PART

1 1305325 1 Cap, Radiator 10 Core, Radiator

1 1305325 1 Cap, Radiator 11 8002058 224 Screw, Set (M8 x 25)

1 1305325 1 Cap, Radiator 8 5032451 4 Hose

1 1305325 1 Cap, Radiator 15 503187202 4 Clamp, Hose

REF PART QTY PART REF PART QTY PART

1792801 1 Radiator 13 8602035 8 Nut, Hex Nyloc (M20)

REF PART QTY PART REF PART QTY PART

1 1305420 25 Bolt (M8 x 25) 6 A030S255 1 Guard, Front Panel

REF PART QTY PART REF PART QTY PART

Radiator (Includes Jacketwater, 37 1305713 1 Vent Line, Jacket Water

REF PART QTY PART REF PART QTY PART

Radiator (Includes Jacketwater, 35 28 Washer, Flat (M6)

REF PART QTY PART REF PART QTY PART

1 130586002 1 Bracket, Side RH 7 1305849 1 Angle, LH