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REFRIGERATION
What does refrigeration mean?
Refrigeration means to get the heat away from a place, and to keep that place
remain at a lower temperature than the environment.
Cooling
Cycles
1
Vapor Compression System
Uses compressor for transferring low pressure refrigerant vapors from Evaporator to Condenser.
Source of Energy - Electrical
Refrigerant - Commercial Grade
Condenser
Refrigerant
Storage
Compressor
Expansion
Valve
Evaporator
Refrigerant = H2O
Pressure Temperature
101 kPa (760mmHg) 100
84 kPa (634mmHg) 95
6.9 kPa (52.4mmHg) 39
1 kPa (7.51mmHg) 7
0.87 kPa (6.54mmHg) 5
0.75 kPa (5.68mmHg) 3
2
3
4
WORKING PRINCIPLE (Single Effect)
5
Steam operated double effect LiBr absorption chiller
LP Condenser
HP Generator
Generator
Evaporator
Purging
system
Heat
exchanger
Absorber
Evaporator
Absorber
Heat
exchanger
Evaporator - Absorber
Absorber Eliminator Evaporator Eliminator Absorber
6
- Evaporator - Absorber
Evaporator Refrigerant tube
Distribution plate
Refrigerant pan
Evaporator - Absorber
Absorber Absorber
Solution spraying
tube
Solution spraying
tube
Absorption
chamber
Evaporator - Absorber
Purging Purging
tube tube
Flashed vapor
tube
7
Evaporator - Absorber
Absorber Eliminator Evaporator Eliminator Absorber Refrigerant tube
Absorption Refrigerant
chamber water chamber
Steam inlet
Steam inlet
8
LP generator - condenser
Supporting plate Condenser
LP generator
LP generator - condenser
Eliminator Condenser
LP generator
LP generator - condenser
LP generator
Solution
inlet tube
Heat
transfer tube
9
LP generator - condenser
Condenser Heat transfer tube
- LP generator - condenser
Purging
tube
Non-condensable
gas box
LP generator - condenser
Eliminator Condenser Heat transfer tube
LP generator
Purging
tube
Solution
inlet tube
Non-
condensable
Heat transfer gas box
tube
10
Heat Exchanger
A in
A out
B in
II-model vacuum valve is used to connect the outside as the sampling valve.
11
Regulating valve structure
Operation of Starting up
.
1 switch on the air break in the control panel
2 start chilled water pump and adjust the chilled water flow to nominal
value
3 start cooling water pump and adjust the cooling water flow to nominal
value
4 Open the manual steam valve, when the condensate was drained.
5 press the key system start, confirmation and reconfirmation on
touch screen and put the chiller into operation condition.
6 Start the fan of cooling tower and adjust the cooling water flow to
control the cooling water outlet temperature in the limits of 36-38
degree.
7 check the chiller operation periodically and take records each 2 hours
12
Dilution Cycle
1. Allowable torque limits for the valve stem is 40Nm for type DN10 and 70Nm
for type DN25.
2. Preset torque: Turn the handle, the dial disk will be revolved accordingly,
stop at the place, where the required torque is at the red division on the dial
disk. Then fix the torque by turning the rear cover in the direction of arrow to
stop.
3. Apply the wrench with preset torque to the valve stem, turn it in the direction
smoothly. The valve is closed, when click sound is taken place, or the
hand feeling became different than before. The operation is finished at this
moment. Stop applying force, and keep the original position of wrench.
4. After the operation, the torque setting should be restored to the minimum
value for store the wrench.
13
Block Diagram Control System
Temperature Signals
Pressure Signals 4 20 mA
14
HP Generator Level signals
Electrical Actuator
RA-3000Electrical Actuator Inner Sketch
15
Steam / Hot water Valve Reset Mean
Troubles
Unload trouble
Dilution and shutdown trouble
Shutdown trouble
Unload trouble
If any abnormal phenomena below occurs, chiller will be
unloaded firstly (Burner stop for direct-fired). If chiller
system still does not turn well after 10-minute unloading,
control system will alarm immediately and automatically
shut down chiller after turning into dilution operation.
(1) Failure of cooling water
(2) High HP generator solution temperature
(3) High HP generator pressure
(4) High flue gas outlet temperature
(5) Low cooling water temperature
(6) High de-crystallization pipe temperature
(7) High hot water temperature (heating model)
16
Dilution and shutdown trouble
Shutdown trouble
Monthly Inspection
17
Yearly Inspection
18
Block Diagram Control System