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Steam reforming of commercially available LPG using Ru=Al2O3 and Ni=Al2O3 catalysts has been studied at temperatures
between 573 and 773 K. Ru=Al2O3 catalyst showed higher rates of reaction and lower activation energies of the three main
components of LPG, compared with Ni=Al2O3. However, Ni=Al2O3 catalyst showed a better H2:CH4 selectivity. The
activation energy of n-butane was the lowest over Ru=Al2O3, whereas over Ni=Al2O3, propane had the lowest activation
energy. The activation energy of i-butane was always the highest over both catalysts, which suggests that both catalysts
performed better with unbranched molecules. A slight increase in activation energy was observed, when each component of
the LPG mixture was studied separately as a pure gas, compared with being mixed in LPG. At a constant temperature of
773 K, hydrogen production yield and H2:CH4 selectivity were determined using Ru=Al2O3 at different steam:carbon (S:C)
ratios and LPG ow rates. It was found that the yield and selectivity increased with the increase in S:C ratio and the decrease
in the ow rate. The highest yield of 0.64 was achieved using S:C ratio of 6.5 and a LPG ow rate of 50 mL min1. The work
provides valuable information on steam reforming of pure components of LPG, compared with when they are in the mixture.
The comparison is done using conventional steam reforming catalyst, Ni=Al2O3, and compared with Ru=Al2O3. The observed
trends and variations in reaction rates, in pure and mixed gases, indicated that the mechanism of steam reforming of a
hydrocarbon mixture depends on its composition.
Keywords: Hydrogen; Kinetics; LPG; Ni=Al2O3; Ru=Al2O3; Steam reforming
reported (Avc et al., 2004). However, hydrogen production injection pump, a water tank, and a vaporizer in order to
from a pure component is uneconomical, and a mixture of supply steam to the reformer. A schematic diagram of the
hydrocarbons, as in LPG, is usually used. Nevertheless, setup is shown in Figure 1.
hydrogen generation from LPG is rarely studied, and the To remove the sulfur compounds, the LPG was rst
study of the kinetics of steam reforming from LPG is still passed, at a specied ow rate, through a desulfurizer, which
lacking. Therefore, the objective of this study is to investi- is a stainless steel spindle-shaped double-end Swagelok
gate steam reforming of commercially available LPG using cylinder vessel, packed with BASF Ni5256E catalyst. The
Ni=Al2O3 and Ru=Al2O3, and compare it to the steam temperature of the desulfurizer was maintained at 200 C
reforming of its pure components. using a heating mantle. The desulfurizer was rst lled
The composition analysis of the LPG available in UAE completely with passive catalyst. Care was taken to avoid
showed that it consists mainly of propane (50.6 mol%), any space that may serve as an escape channel for untreated
i-butane (18.7 mol%), and n-butane (29.7 mol%). The gas, which could then poison the reforming catalyst. The cata-
amounts of other hydrocarbons, such as ethane and lyst was trapped between two stainless steel meshes on both
pentanes, are less than 1%. The overall equations that sides. Before use, the desulfurizer was heated up to 200 C at
describe the steam reforming, combined with gas shift a rate of 10 C min1, under N2 ow of 10 mL min1
reaction, for propane and butane(s) are shown in Equations mL-catalyst1 and was kept at this temperature for 1 h. Once
(1) and (2), respectively. activated, the desulfurization catalyst was always kept under
N2 atmosphere when not in use. Before discharge, the spent
C3 H8 6H2 O 10 H2 3 CO2 1 catalyst was deactivated, because it is highly active in oxygen
environment and may catch re upon air contact. Passivation
C4 H10 8H2 O 13H2 4CO2 2 of the catalyst was done by gradually supplying diluted
oxygen or air (1 mol%) in N2 until heat generation in the
Methanation reaction also occurs simultaneously with desulfurizer subsides. Throughout the experiment, the sulfur
steam reforming, which is described by Equation (3) contents in samples withdrawn from a sampling port situated
after the desulfurizer, and before the steam reformer, were
CO 3H2 CH4 H2 O 3 monitored to make sure that no sulfur escapes into the steam
reformer.
Steam reformer is a 1=200 stainless steel pipe that con-
Materials and Methods tained steam reforming catalyst, and could be heated up to
800 C. Stainless steel was shown to be inert under the
Chemicals reaction conditions (Avc et al., 2004). The temperature
LPG was obtained from a local petrol station, ADNOC, inside the reactor was controlled by a surrounding electric
UAE. N2, air, and hydrogen cylinders, of high purity, were heater. Two types of catalysts were used in this work,
obtained from Abu Dhabi Oxygen Company, UAE. namely Ni=Al2O3 and Ru=Al2O3. A predetermined amount
Ni=Al2O3 catalyst and BASF Ni5256E desulfurization of reforming catalyst was placed above a spacer over a
adsorbent were kindly provided by JX-NRI, Japan. spring. Another spacer was placed on top of the catalyst
Ru=Al2O3 catalyst was obtained from Sigma Aldrich, USA. bed, and secured by another spring.
The condenser is a jacketed stainless steel coil, cooled by
supplying running water to the outer jacket. The drain
separator is a jacketed vessel, and used to condense and
Experimental Setup
separate the unreacted water from the product gas. The
The steam reforming reaction setup was kindly provided by drain separator was also cooled by running water. The
JX-NRI. It mainly consists of a desulfurizer, a steam combustor, equipped with a heater and an air blower
reformer, a condenser, a drain separator, and a catalytic that supplies ample amont of air, was used to burn produced
combustor. In addition, the setup is equipped with a water combustible gases, such as H2 and CH4.
Hydrogen Production by Steam Reforming 143
Table I. Production rate (103 mol min1) of CO2, CH4, and H2 at different temperatures and ow rates of LPG using 2g of
Ru=Al2O3 and Ni=Al2O3 catalysts, at S:C ratio of 4.5
Catalyst Ru=Al2O3 Ni=Al2O3
Temperature (K) 573 623 673 723 773 573 623 673 723 773
LPG ow rate of 50 mL min1
CO2 0.65 1.06 3.33 2.62 3.34 0.00 0.01 0.17 0.96 1.50
CH4 0.88 1.88 1.68 3.22 2.68 0.02 0.02 0.03 0.10 0.13
H2 1.55 2.22 2.23 6.45 9.3 0.01 0.08 0.60 3.04 4.86
H2:CH4 1.76 1.18 1.33 2.00 3.47 0.50 4.00 20.00 30.40 37.38
LPG ow rate of 85 mL min1
CO2 0.33 1.14 2.16 3.74 5.35 0.00 0.02 0.14 0.47
CH4 0.34 1.38 4.21 4.79 4.25 0.02 0.02 0.03 0.05
H2 0.77 2.33 6.96 11.0 12.2 0.01 0.07 0.58 1.5
H2:CH4 2.26 1.69 1.65 2.30 2.87 0.50 3.50 19.33 30.00
Steam reforming : Cn Hm nH2 O n m=2H2 nCO where rA is the rate of reaction of component A
9 (mol s1 g-catalyst1), xAi is the input molar fraction of
component A, and Wcat is th weight of catalyst (g).
Therefore, the conversions of propane, i-butane, and
Water gas shift : CO H2 O H2 CO2 10
n-butane were determined at different input ow rates, and
Under the conditions used in this work, the product mix- were drawn versus Wcat=FixA,i. Figure 2(a) and (b) show
ture was free of CO, which is mainly due to removal of pro- examples of the results for n-butane using Ru=Al2O3 and
duced CO by the watergas shift and methanation reactions Ni=Al2O3 catalysts, respectively. The trends for the other
(Rostrup-Nielsen, 1984). In addition, when operating at two components were similar to those shown in Figure 2.
temperatures below 500 C, as in this work, a higher equilib- The initial rate of reaction was determined, at each
rium conversion of the exothermic gas shift reaction is temperature, from the slope at Wcat 0, of XA versus
encountered. This is a desirable feature, as CO, in quantities Wcat=FixA,i curves, similar to the ones shown in Figure 2.
as low as 10 ppm, interfere with fuel cell operation and can When considering the initial rate of reaction, the effect of
deactivate the Pt-based anode and cathode (Trimm and products formation would be negligible. Therefore, the pro-
O nsan, 2001). duct concentration does not appear in the power-function
In a differential volume element, the rate of reaction in a expression (Equation 12) used to describe the intitial rate
packed bed reactor approaches that in a contineous stirred of reaction (Avc et al., 2004)
tank reactor (CSTR), as given by Equation (11)
E a
XA rA ko Exp Phydrocabon PbH2 O 12
rA 11 RT
Wcat =Fi xA;i
Fig. 2. Conversion of n-butane in LPG mixture at different temperatures and ow rates using 2 g of: (a) Ru=Al2O3, and
(b) Ni=Al2O3 catalysts, at S:C ratio of 4.5.
Hydrogen Production by Steam Reforming 145
Fig. 3. Arrhenius plot for evaluating activation energy of steam reforming of LPG using 2 g of: (a) Ru=Al2O3, and (b) Ni=Al2O3
catalysts, at S:C ratio of 4.5.
Since the S:C ratio was kept constant, the mole fractions Ru catalyst compared with Ni catalyst can be attributed to
of the reactants (and hence the partial pressure) can then be the larger atomic radius of Ru and therefore, more diffuse
assumed the same for all runs, and Equation (12) can be d-orbitals allowing them to interact more readily with mol-
rearranged as shown in Equation (13) ecular orbitals of adsorbed molecules. On the other hand,
the smaller size of Ni atom and the higher radial penetration
E of its d-orbitals makes its d-electrons more core-like and less
rA ko Exp 13 able to contribute to back-bonding with adsorbed molecules.
RT
Low-temperature steam reforming allows for lower thermal
where ko is a constant dened by Equation (14) input into the steam reformer. In addition, if the operating
temperature of the steam reformer can be decreased,
ko ko Pahydrocabon PbH2 O 14 waste heat from high-temperature fuel cells can be expected
to cover the energy demand for steam reforming.
The activation energy of each reactant was then Low-temperature steam reforming also contributes to a
determined from the slope of ln(rA) versus 1=T line, as reduction in thermal deactivation rates of the catalyst, due
shown in Figure 3(a) and (b), using Ru=Al2O3 and Ni= to sintering, which suppresses coke formation (Namioka
Al2O3 catalysts, respectively. The results in Figure 3 show et al., 2011).
that for both catalysts, increasing the temperature resulted On the other hand, methane was produced by both
in increasing the initial rate of reaction. However, the initial catalysts at all temperatures. Table I shows the change in
rate of reaction on Ru=Al2O3 catalyst was higher than that the selectivity (dened as the ratio of the hydrogen
on Ni=Al2O3. Transition metals are known for their ability production rate to the methane production rate). A notable
to activate chemical bonds in molecules through possible difference in the selectivity was observed over both catalysts.
interaction between their d-orbitals and antibonding The high selectivity is a desirable feature, because hydrogen
molecular obritals of the adsorbed molecules on the surface is consumed in the production of methane, as shown in
leading to weaker bonds and eventually bond cleavage. For Equation (3). Despite having a lower conversion, Ni=
their known properties in breaking of bonds in hydrocar- Al2O3 shows better selectivity than Ru=Al2O3. In catalytic
bons, Ni catalyst has been the most widely employed reactions, such an inverse relationship between conversion
catalyst, among other non-noble metals, for steam reforming and selectivity is very often encountered. This is mainly
(Avc et al., 2004). However, at temperatures lower than because pushing a reaction into a condition that favors more
500 C, its activity has been relatively low, especially for reactants conversion may enhance the formation of unde-
the reforming of larger molecules (Ishihara et al., 2005). sired products, which results in lower selectivity. This
Several noble metal-based catalysts have been proposed as explains the lower selectivity over Ru=Al2O3, since at same
alternative catalysts, and Ru catalyst was the one with better conditions, the conversion over the Ru=Al2O3 is signicantly
catalytic properties; by comparing catalysts made of group higher than that over Ni=Al2O3. Which suggests that these
810 metals supported on oxides, such as Al2O3 (Gallo conditions also favor higher production of the undesirable
et al., 2012). In addition, Ru showed lower coke deposition product. In addition, although coke formation did not occur
and has a lower cost compared with other noble metals in our work, due to the high S:C ratio used, Ni catalyst is
(Gallo et al., 2012). Furthermore, Ru catalyst show a higher known for high tendency of coke formation, especially with
activity for steam reforming of hydrocarbons than Ni cata- higher hydrocarbons, which means it has a lower chance
lyst (Kikuchi et al., 1974), especially at temperature lower for the formation of other carbon compounds, and hence
than 500 C (Ishihara et al., 2005). The higher reactivity of higher selectivity to hydrogen is expected. The lower coke
146 S. Al-Zuhair et al.
formation tendency and higher conversion over Ru catalyst Similar to the observations reported for zeolite, where both
on the other hand are associated with the formation of other intracrystalline diffusivity and external surface resistance are
carbon products leading to lower selectivity to hydrogen important, it can be deduced that a linear molecule diffuses
(Zhao et al., 2015). more easily through the interparticle pores of alumina
It was also found that the temperature effect on the selec- compared with a branched molecule of similar molecular
tivity was less over the Ru=Al2O3. The selectivity is dened weight.
by Equation (15) Avci et al. (2004) tested the steam reforming of pure
n-butane over 0.2%Pt15%Ni=Al2O3 catalyst and determi-
rH2 ko;H2 expEH2 =RT f1 Pi ened E=R value to be 9705 K. This value is very close to
15 the one determined in this work using Ni=Al2O3 catalyst,
rCH4 ko;CH4 expECH4 =RT f2 Pi
which was 9670 K. The Ru=Al2O3 catalyst superiority was
further proven by the lower activation energies of all three
where and rCH4 are the rates of production of H2 and CH4,
components compared with those found using Ni=Al2O3.
respectively, ko;H2 and ko;CH4 are the pre-exponential
Due to its superiority, all subsequent experiments were done
functions of H2 and CH4, respectively,EH2 and ECH4 are
using Ru=Al2O3 catalyst.
the activation energies of H2 and CH4, respectively, f1 and
The synergic effect of the mixture of hydrocarbons found
f2 are different functions in terms of partial pressures, Pi.
in LPG was assessed by comparing the initial rates of steam
Changing only the temperature and leaving everything else
reforming of LPG mixture to those of pure components,
constant, the selectivity can be represented as a function of
using Ru=Al2O3 catalyst, and the results are shown in
temperature as given in Equation (16)
Figure 4. A comparison between the results of pure
components and the LPG mixture showed that reaction rate
rH 2 EH2 ECH4
C exp 16 of propane in the mixture was higher than that of the pure,
rCH4 RT except at the highest temperature at which it was higher for
pure propane. Whereas, the reaction rates of butane(s) in
where C is dened by Equation (17) pure form were higher than those in the mixture. It was
interesting to see that the reaction rate of i-butane
ko;H2 f1 Pi approaches that of n-butane when used pure. This suggests
C 17
ko;CH4 f2 Pi that the Ru=Al2O3 catalyst has similar activity toward both
butane(s), but in a mixture, n-butane competes better than
Over both catalysts, the selectivity increased with i-butane for the active sites on the catalyst.
temperature. Similar trend was also found for steam To explain this behavior, it should be noted that the
reforming of pure n-butane over Ni and PtNi catalysts. molar ow rates of the components in the mixture are lower
This suggests that EH2 ECH4 is positive (i.e., than their ow rates when they are used in pure form, at the
EH2 > ECH4 ) as shown in Equation (16). same total ow rate, due to their lower concentration in the
On the other hand, the higher sensitivity of selectivity former case. If the three components have the same afnity
toward temperature over Ni=Al2O3 suggests that the differ- toward the active sites on the catalyst, then one should
ence between the activation energies, EH2 ECH4 , over Ni= expect to witness no difference in their respective rates,
Al2O3 is larger than that over Ru=Al2O3. whether they are in the mixture or pure, at the same total
It was also found that the initial rate of reaction of molar ow rate. However, this is not the case, and the results
propane was the highest using both catalysts, followed by
n-butane. The initial rate of i-butane was always the lowest,
which suggests that both catalysts perform better on straight
molecules compared with branched ones. The conversion
also increased with the reduction in ow rate, due to the
increased residence time. However, this effect subsided as
the residence time increased. The high activation energy of
i-butane can be attributed to the shape of the molecule. It
is generally accepted that the activation energy is affected
by both chain length and structure. A branch on a molecule
increases the activation energy, compared with straight
molecules, mainly due to the increase in the diffusion of acti-
vation energy (Karger et al., 2012). This diffusion activation
energy of i-butane on zeolite was reported to be 31 kJ mol1,
more than double that of n-butane, which was reported to be
11.7 kJ mol1 only. The porosity of alumina is mainly due to
interparticle pores, and hence the diffusion is mainly con-
trolled by external surface resistance. Since linear molecules Fig. 4. Arrhenius plot for evaluating activation energy of steam
always show better diffusion, this implies that the external reforming of pure components using 2 g of Ru=Al2O3 catalyst,
surface resistance is expected to be lower for such molecules. at S:C ratio of 4.5.
Hydrogen Production by Steam Reforming 147
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