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Contents
Introduction
Industrial Gratings
TMI is a privately owned company, established in 1997 in the Emirate of Abu Dhabi, United Arab Emirates and located
on approximately 850,000 square feet in the Industrial City of Abu Dhabi (ICAD).
Specializes in metal processing and manufacturing of Expanded Metal & Plastering Accessories, Roll Formed Profiles,
Suspended Ceiling Systems, Cable Management Systems, Metal Doors & Frames, Industrial Shelving, Metal Cabinets,
Gratings, Metal Ladders and specialized building material products. We are ISO 9001, 14001 & 18001 Certified
Company. Our emphasis is on quality products catering to todays competitive and demanding business
environment. By introducing the latest, advanced technologies in our production lines, we ensure that our high
production targets are achieved.
Furthermore, with deep knowledge in our manufacturing system capabilities, our products have achieved a very
high quality standard in this industry. Having earned a reputation as a manufacturer and supplier of quality products,
we fully recognize that constant improvement is a vital requirement for our continued success.
TMI Grating Factory was first established in June 2004 to satisfy the local and foreign market demands in Industrial
Flooring Technology by providing the best quality and service.
TMI today manufactures floor grating, stair treads and safety handrails. Combining advanced electroforged
technology and engineering skills with the best experienced team available, we can ensure the best quality and
services that will go beyond your expectation.
Applications of TMI grating are virtually unlimited, coupled with our resources and experiences. We are able to supply
& service the complete range of gratings for projects, regardless of the complexity or size.
UKAS
QUALITY
Global GROUP Global GROUP MANAGEMENT
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TECHNICAL METAL INDUSTRIAL Co. L.L.C.
Industrial Gratings
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TECHNICAL METAL INDUSTRIAL Co. L.L.C.
Glossary
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Glossary
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TECHNICAL METAL INDUSTRIAL Co. L.L.C.
Glossary
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TECHNICAL METAL INDUSTRIAL Co. L.L.C.
Welded Steel Grating
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The weight of Fabricated Grating will increase due to addition of banding bars, toe plates, fittings and hot dip
galvanizing. Typically finished weight would be12% higher than the following bare metal weights before the above
add-ons.
Note
Spans in the shaded area above have a deflection of more than 5mm for 4 kPa uniformly distributed load which
exceeds the deflection limits for pedestrian comfort.
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TECHNICAL METAL INDUSTRIAL Co. L.L.C.
Welded Steel Grating
Grating
TAILOR MADE
Straight Cut-Out Shapes
Straight and Annular Cut-Out Shapes
OR CUT-OUT
Curve or Annular Cut-out Shapes
SHAPES
OR MADE
-OUT SHAPES CUT-OUT STRAIGHT SHAPING CURVE SHAPING
Area of grating cut-out for pipes and The cut-out with straight edges. Part of cut-out which is curved.
columns to pass through.
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TECHNICAL METAL INDUSTRIAL Co. L.L.C.
BOLTED STEEL STAIR TREAD BOLTED STEEL STAIR TREAD
WITHOUT
WITHOUT NOSING
NOSING WITH
WITH NOSING
NOSING
BOLTED STEEL STAIR TREAD BOLTED STEEL STAIR TREAD
WITHOUT NOSING WITH NOSING
Stair Treads
Bolted Steel Stair Tread No Nosing
Bolted Steel Stair Tread with Nosing
Welded Steel Stair Tread No Nosing
Welded Steel Stair Tread With Nosing
WELDED
WELDED STEEL
STEEL STAIR
STAIR TREAD
TREAD WELDED
WELDED STEEL
STEEL STAIR
STAIR TREAD
TREAD
WITHOUT
WITHOUT NOSING
NOSING WITH
WITH NOSING
NOSING
WELDED STEEL STAIR TREAD WELDED STEEL STAIR TREAD
WITHOUT NOSING WITH NOSING
Stair Treads
Can be manufactured according to
the customer need with basically any
combination of pitch size, bearing bar
and profile.
Manufacturing Tolerance
Installation Clearance
Stair Treads Tolerance
References
MATERIALS STANDARD : MANUFACTURING STANDARD : GALVANIZING STANDARD:
ASTMA36 / A36M BS4592-1 : 2006 ASTM A123 BSEN ISO1461
S275JR according to NAAM MBG 531 - 00.
ASTM A1011 / BSEN 10025.
Manufacturing Tolerance
ALL DIMENSIONS ARE MAXIMUM PERMISSABLE TOLERANCES
3 mm
Every 4th load bar on 30 mm load bar pitch.
W=W + 5 mm
D1=D + 5 mm 3 mm
W & W1 are overall dimensions across the Load Bar at opposite ends
of panel.
5 mm
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TECHNICAL METAL INDUSTRIAL Co. L.L.C.
Grating Tolerance
INSTALLATION
CLEARANCE
INSTALLATION
Installation Clearance CLEARANCE
10 mm
10 mm 10 mm
PANEL LENGTH PANEL LENGTH
10 mm
NOMINAL 10 mm 10 mm 10 mm
PANEL LENGTH PANEL LENGTH
PANEL WIDTH
NOMINAL
NOMINAL
10 mm
10 mm 10 mm 10 mm
10 mmPANEL WIDTH
NOMINAL
10 mm 10 mm 10 mm
PANEL WIDTH
PANEL WIDTH
10 mm
NOMINAL 10 mm
LOAD BAR(typical)
LOAD BAR(typical)
STAIR TREADS
Stair Treads Tolerance TOLERANCE
STAIR TREADS
OVERALL DIMENSIONS TOLERANCE
TREAD DIMENSIONS
WIDTH + 3 mm
OVERALL DIMENSIONS
RECOMMENDED WIDTHS ( based on 5 mm load bars)
TREAD DIMENSIONS
WIDTH + 3 mm
RECOMMENDED
30 mm LB Pitch
WIDTHS ( based on 5 mm load bars)305 mm
215 mm 245 mm 275 mm
10 mm
Welding
et welds, Standards
ogether &
ce of the load WELDING STANDARDS
LENGTH
( WITH CUT-OUT)
TYPICAL GRATING DETAIL 4.1.Manufacturing
All Dimensionsinare accordance
in mm U.O.S. to BS 4592
(unless - 1:2006.
otherwise stated).
LENGTH
TACK - WELD EVERY TWISTED SQUARE BAR
2. All Gratinggrade
Material Tolerances
shall to be in(INaccordance
conform inTHIS CUT-OUT AREA)with the recommend
accordance to ASTM A1011 / S
FILLET WELD FIRST TWO
LENGTH
G 3. a)Material
Length shall of Grating
be Hot (+0
Dip mm ,
Galvanized- 5 mm) in accordance to ASTM A
IN LAST TWO & EVERY 120 mm
RAT VAR
FILLET WELD EVERY LOAD BAR
LENGTH
F G W 4. b)Manufacturing
Width of Grating in (+0
accordance mm , -
to5 TACK - WELD EVERY TWISTED SQUARE BAR
BSmm) 4592
OPPOSITE - 1:2006.
SIDE OPPOSITE
O IDT (IN THIS CUT-OUT AREA)
GTH 50
DIRECTION
HO c)All Depth
Grating of load bearingtobar
Tolerances be in accordance withAREA)the recommen
LEN 50 FG
(IN THIS CUT-OUT
LENGTH
DIRECTION
g)THISTwistedAREA) Square Bar spacing. +
(IN THIS
(IN f)NOTCH
Twisted
CUT-OUT AREA) Square Bars 1:100 5 per 1500 mm length of Load
(IN THIS PENETRATION AREA)
h) Load
OPPOSITE
bearing
FILLET WELD EVERY LOAD BAR
in either bar lean
direction
SIDE OPPOSITE from 1:10perpendicular
i)DIRECTION
Transverse
alignment Bow
with of panel
bearing 1:100
bars.
LENGTH
LENGTH
FILLET WELD EVERY
(IN THIS CUT-OUT AREA)
g)before fastening
Square to Barsupports.
spacing. +5 per 1500
LOAD BAR
Twisted mmSIDElength
OPPOSITE OPPOSITE of Loa
DIRECTION
WIDTH j) Longitudinal Bow of
h) Load bearing bar lean 1:10WIDTH panel 1:200
FILLET WELD EVERY
NOTES: i)before
Transversefastening
Bow to of supports.
panel 1:100 LOAD BAR
OPPOSITE SIDE OPPOSITE
5. Binding before Bar shall beto
fastening weldedsupports.to load bearing barDIRECTION by fillet welds,
WIDTH
equivalent
j) Longitudinal in sizeBow
to atofleastpanel thinnest
1:200 section welded together &
WIDTH
Installation Clips
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& Fasteners
INSTALLATION
CLIPS & FASTENERS
10 Bearing bars
10 mm
Installation Fastener
3
20 mm
Field-welding Support member
Diagram for Fastener Installation
Field Installation and Fixing Sketch
1. There are two ways of installation for grating. One way is by welding and
the other is by fasteners. The method of installation by fasteners has
properties of easy to assemble and disassemble, thus preventing
destroying the zinc layer.
3. Welding method is an angle welding at the first bearing bar of every corner
on the grating. A welding seam which is not less than 20 mm length and
less than 3 mm height.
4. At least every one square meter requires four lots of installation fasteners on
grating to fix. Install more fasteners on the supportable construction when the
span is larger.
6. Please indicate clearly the type, quantity and material when you
purchase installation fasteners.
Additional Products
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Cover Grates
Cover Grates are widely used for municipal roads, garden
facilities, residential quarters, schools, stadium management
and other different places.
Angle Bar
Anchor Rod
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TECHNICAL METAL INDUSTRIAL Co. L.L.C.
Additional Products
Plank Grating
Plank choices include grating with surface openings Large Hole Surface
that are mesh and different sizes of hole along with
solid surfaces.
Mesh Surface
Plant Floors
FB
Thickness Loading Docks
Inlet Covers
Heavy Duty Grating are manufactured in a wide variety of bar sizes and
spacings. Heavy Duty products are designed to meet the customer need
for grating subject to heavy rolling and static loadsand
such as: Highways,
impact loads.
It is also commonly subjected to shock
Plant Floors, Loading Docks, Inlet Covers, Airports.
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TECHNICAL METAL INDUSTRIAL Co. L.L.C.
Tel : +971 (2) 5502025
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Fax : +971 (2) 5502024
P.O. Box : 41558
Abu Dhabi
Ordering Information
Tel : +971 (4) 8852243
Fax : +971 (4) 8852249
P.O. Box : 86029
Dubai
In order for us to serve you better, you need to provide the type and area of grating needed, and
also the dimension and quantity along with the necessary flat drawing when you need a large
area of grating:
Tel : +971 (7) 2282332
- Dimension of total area of grating. Fax : +971 (7) 2282232
- Support structure(including section dimension, location of supporting beam and open - P.O. Box : 33239
direction of channel steel). Ras Al Khaimah
- Location and dimension needed to cut out and moving steel grating.
- Location and dimension of nosing, end plate and specified profile connection.
- Area of grating is accounted by gross area, which is accounted by maximum outside dimension,
inlcuding cut out and gap. E-mail : tmi@tmico.ae
Website : www.tmi-co.com
Only if all above items are clarified, will you get the exact offer.
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TECHNICAL METAL INDUSTRIAL Co. L.L.C.
ED 02 - 2015