Operating manual
Contents
1 Notes on this operating manual 3
1.1 Target group3
1.2 Scope3
1.3 Safety instructions used3
1.4 Writing styles used3
2 Safety instructions 4
3 Requirements4
4 Configuration5
4.1 Standard5
4.2 Grid monitoring7
4.2.1 Anti-Islanding7
4.2.2 Voltage limits7
4.2.3 OV detection8
4.2.4 Frequency limits8
4.2.5 Current and output limits9
4.3 Start conditions9
4.4 Leakage current limits10
4.5 Frequency-dependent power reduction11
4.5.1 P(f) mode11
4.5.2 Operating mode 1 11
4.5.3 Operating mode 2 12
4.5.4 Operating mode 3 13
4.6 Reactive power control14
4.6.1 Generator metering arrow system 14
4.6.2 Q mode 14
4.6.2.1 Operating mode cos 15
4.6.2.2 Operating mode cos(Pac)15
4.6.2.3 Operating mode Q16
4.6.2.4 Reactive power control hysteresis (voltage-dependent) 17
4.6.2.5 Reactive power control hysteresis (active power-dependent) 17
5 External control 18
5.1 External shutdown 18
5.2 SPI logic 18
5.3 External power control 20
6 Reset country configuration 23
7 Synchronize configuration 23
2
1 Notes on this operating manual
This operating manual contains instructions for the configuration of the extended MaxTalk2 Pro functions and
associated parameters.
You should have basic knowledge of the operation of MaxTalk 2. You can find basic information on the operation
of MaxTalk 2 in the software under the "Help" menu item.
1.2 Scope
This operating manual is applicable to the following SolarMax inverters:
SM2000P
SM3000P
SM4000P
SM4600P
SM5000P
ATTENTION!
Non-observance of these safety instructions may cause material damage.
Note
This symbol identifies notes that are of particular importance for operating the device.
Note
If no specific inverter type is mentioned for the parameter values indicated, the values apply to all
inverters listed above.
3
2 Safety instructions
You are only authorized to configure the advanced functions of the SolarMax inverters if you comply with the
instructions below:
The grid operator must have specified and/or approved all changes.
All implemented settings have to be documented in writing.
ATTENTION!
Incorrect configuration can have serious consequences!
Note
Every time the parameter values are changed, the inverter temporarily disconnects from the grid in
order to activate the change. In that case, the graphics display of the inverter shows the status mes-
sage "Out of service".
3 Requirements
Ensure that the following requirements are met before you make adjustments to the inverter with MaxTalk 2 Pro:
Adequate power supply via the DC supply cables
ATTENTION!
Possible data loss!
Do not interrupt the power supply. Loss of data could result.
4
4 Configuration
The "Configuration" tab of MaxTalk 2 Pro comprises all adjustable operating parameters and the advanced func-
tions of the inverter.
In the "Device" menu, click Configuration. The "Configuration" tab is subdivided as follows:
Standard
Grid monitoring
Start-up conditions
Leakage current limits
Frequency-dependent power reduction
Reactive power control
4.1 Standard
Under "Standard", it is possible to change the country setting selected during commissioning. In this way it is
possible to change or reset the country setting of the inverter.
Standard
If appropriate, change the setting in the "Standard" menu:
Setting Grid connection / description
Australia AS 4777
Belgium C10/11
Bulgaria VDE 0126-1-1 2006
Denmark VDE-AR-N 4105
Germany (13.8 kVA < Smax 30 kVA, cos(Pac)) VDE-AR-N 4105 / The plant rating is greater than
13.68 kVA or does not exceed 30 kVA. The oper-
ating mode "cos(Pac)" (see Section 4.6.2.2) for
the generation of reactive power is activated.
Germany (13.8 kVA < Smax 30 kVA) VDE-AR-N 4105 / The plant rating is greater than
13.68 kVA and does not exceed 30 kVA.
Germany (3.68 kVA < Smax 13.8 kVA, cos(Pac)) VDE-AR-N 4105 / The plant rating is greater than
3.68 kVA and does not exceed 13.68 kVA. The
operating mode "cos(Pac)" (see Section 4.6.2.2)
for the generation of reactive power is activated.
Germany (3.68 kVA < Smax 13.8 kVA) The plant rating is greater than 3.68 kVA and
does not exceed 13.68 kVA / VDE-AR-N 4105
Germany (Smax > 30 kVA, cos(Pac)) VDE-AR-N 4105 / The plant rating is greater than
30 kVA. The operating mode "cos(Pac)" (see
Section 4.6.2.2) for the generation of reactive
power is activated.
Germany (Smax > 30 kVA, I/O module, cos(Pac)) VDE-AR-N 4105 / The plant rating is greater than
30 kVA. The operating mode "cos(Pac)" (see
Section 4.6.2.2) for the feed-in/input of reactive
power is activated. The I/O module has been
fitted and external grid monitoring and remote
shutdown is used (NA protection; see Section
5.1).
5
Setting Grid connection / description
Germany (Smax > 30 kVA, I/O module) VDE-AR-N 4105 / The plant rating is greater
than 30 kVA. The I/O module has been fitted and
external grid monitoring and remote shutdown is
used (NA protection; see Section 5.1).
Germany (Smax > 30 kVA) VDE-AR-N 4105 / The plant rating is greater than
30 kVA.
Germany (Smax 3.68 kVA) VDE-AR-N 4105 / The plant rating does not
exceed 3.68 kVA.
EN 50438 EN 50438
France VDE 0126-1-1 50.4 Hz
Greece - Mainland PPC Guide
Greece - Islands PPC Guide
Great Britain (Iac 16 A) G83/2
Great Britain (Iac > 16 A) G59/2
Israel IS 4777
Italy (3 kW < Pmax 6 kW, SPI) CEI 0-21 / The plant rating is greater than 3kW
and/or does not exceed 6kW. The I/O module
has been fitted and the SPI logic is activated (see
Section 5.2).
Italy (3 kW < Pmax 6 kW) CEI 0-21 / The plant rating is greater than 3kW
and/or does not exceed 6kW.
Italy (Pmax 3 kW, SPI) CEI 0-21 / The plant rating does not exceed 3kW.
The I/O module has been fitted and the SPI logic
is activated (see Section 5.2).
Italy (Pmax 3 kW) CEI 0-21 / The plant rating does not exceed 3kW.
Croatia EC 61727
Portugal EN 50438
Romania VDE 0126-1-1 2006
Sweden EN 50438
Switzerland VDE 0126-1-1 + A1:2011 CH
Spain RD 1699
Czech Republic EN 50438
Turkey VDE 0126-1-1 2006
6
4.2 Grid monitoring
These functions monitor the grid parameters during feed-in operation.
4.2.1 Anti-Islanding
During maintenance work on the local grid it is possible that staff of the grid operator has to disconnect the PV
power plant from the grid. In order to prevent the inverter from continuing to feed into the local, disconnected
grid, the island detection function monitors whether an island grid is present and, if appropriate, disconnects the
inverter from the grid.
The "Anti-Islanding" function can be activated and deactivated:
Setting Description
If the inverter detects an island situation, the inverter will disconnect from the grid immediately.
This prevents the inverter from continuing to feed into the grid when this is switched off.
The function is deactivated.
Example
The mains voltage violates the limits "Vac min 1" and "Vac min 2".
Vac [V]
t [ms]
t Uac min 1 = 2500 ms t Uac min 2 = 500 ms
Grid operation
Grid disconnection
t [ms]
When the first value limit "Vac min 1" (= 212 V) is not reached, the inverter disconnects from the mains within
2500 ms. When the mains voltage does not reach the second limit value "Vac min 2" (= 196 V) the inverter discon-
nects from the mains within 500 ms.
If necessary, change the standard values:
Parameter Description Value range Unit
Vac min 1 Minimum admissible mains voltage (limit 1) 80.0 230.0 V
t Vac min 1 Tripping time for "Vac min 1" 0 900000 ms
7
Parameter Description Value range Unit
Vac max 1 Maximum admissible mains voltage (limit 1) 230.0 280.0 V
t Vac max 1 Tripping time for "Vac max 1" 0 900000 ms
Vac min 2 Minimum admissible mains voltage (limit 2) 80.0 230.0 V
t Vac min 2 Tripping time for "Vac min 2" 0 900000 ms
Vac max 2 Maximum admissible mains voltage (limit 2) 230.0 280.0 V
t Vac max 2 Tripping time for "Vac max 2" 0 600000 ms
Vac 10 min max Maximum admissible average value of the mains voltage over 243.0 264.0 V
the last 10 minutes
In order to use the two-stage monitoring in a reasonable manner, the tripping time of the limit that is closer to
the nominal value must be longer than the tripping time of the limit that is farther away from the nominal value.
4.2.3 OV detection
Overvoltage transients may occur if the mains impedance is increased abruptly (e.g. as a consequence of an
island situation) and the inverter continues to feed in current for a short period of time. The OV detection (overvolt-
age detection) ensures that the inverter immediately disconnects from the grid when such overvoltage transients
occur.
The "OV detection" function can be activated and/or deactivated.
Setting Description
The inverter checks the grid for inadmissible transients (voltage peaks). If the transients are
too high, the inverter will immediately disconnect from the grid.
The function is deactivated.
8
4.2.5 Current and output limits
The following output values of the inverter can be limited and adjusted within the specified value ranges:
Parameter Description Device Value range Unit
Iac max Maximum permissible mains current SM2000P 0 9.0 A
SM3000P 0 13.5
SM4000P 0 17.5
SM4600P 0 22.0
SM5000P 0 22.0
Iac mean max Maximum admissible DC component in AC SM2000P
current SM3000P
SM4000P 0 1.0 A
SM4600P
SM5000P
Pac max Maximum effective power to be fed in SM2000P 0 2000.0 W
SM3000P 0 3000.0
SM4000P 0 4000.0
SM4600P 0 4600.0
SM5000P 0 5000.0
S max Maximum apparent power to be fed in. SM2000P 0 2000.0 VA
The maximum admissible apparent power SM3000P 0 3000.0
must be at least as high as the maximum SM4000P 0 4000.0
admissible active power in each case. SM4600P 0 4600.0
SM5000P 0 5000.0
Note
The start-up conditions can be configured independently of the voltage and frequency limit settings
(Sections 4.2.2 and 4.2.4).
9
Mains check
If the mains check is activated, the inverter checks the following adjustable limits before connecting to the mains.
The inverter will only connect to the mains if the limits are not exceeded during an adjustable period of time. The
inverter will show the status message "Restart delay" during the mains check.
When the mains check is activated the following parameters can be set:
Parameter Description Value range Unit
Monitoring time Duration of mains check 0 ... 900 s
Note: If the timer monitoring time and restart delay
are both activated, they will start simultaneously. The
inverter will only connect to the mains when both
timers have expired.
Vac min Minimum admissible mains voltage 161.0 ... 230.0 V
Vac max Maximum admissible mains voltage 230.0 ... 280.0 V
f min Minimum admissible mains frequency 45.00 ... 50.00 Hz
f max Maximum admissible mains frequency 50.00 ... 55.00 Hz
10
4.5 Frequency-dependent power reduction
The frequency-dependent power reduction is used to reduce the output power Pac of the inverter when the mains
frequencies are too high, in order to stabilize the grid. This function can be carried out in P(f) mode. When the
output power is reduced in the P(f) mode the status message "Frequency limitation" is displayed on the inverter.
51.5 100
PM
51 80
P(f) reduction
50.5 60
f start
f stop 40
50
49.5 20
t [s]
Grid frequency f
Standardised output Pac/Pac nom[%]
11
Example (SM5000P)
Fed in active power PM at start of the power reduction = 5 kW
f start = 50.20 Hz
f stop = 50.05 Hz
P(f) reduction = 40%/Hz
Highest frequency value = 51.20 Hz
The inverter will react as follows: the mains frequency exceeds the "f start" limit of 50.20 Hz, the inverter stores
the temporary active power PM. The mains frequency continues to rise to 51.20 Hz which means that, via the "P(f)
reduction" gradient, the active power Pac is limited to a value of
5 kW
Pac = 5 kW 40% W = 3 kW.
W Hz
100%
Hz
This maximum output value is maintained until output drops below the "f stop" limit. Then the inverter reverts to
feeding in the maximum available active power.
Re-increase
51.5 100
PM
51 80
P(f) reduction
50.5 60
f start
50 40
49.5 20
t [s]
0 60 120
Grid frequency f
Standardised output Pac/Pac nom [%]
12
When Mode 2 is activated the following parameters can be set:
Parameter Description Value range Unit
P(f) reduction Reduction gradient for the active power (in 1 ... 100 %/Hz
percent of PM per Hertz; PM: active power at
start of output reduction)
f start Start frequency 50.00 ... 55.00 Hz
Re-increase Maximum increase to the maximum possible 1 ... 100 %/min
power output
50.5 60
f start
f max
f min 50 40
49.5 20
Monitoring time
t [s]
0 300 1038
Grid frequency f
Standardised output Pac/Pac nom [%]
13
Parameter Description Value range Unit
Monitoring time Duration of mains check 0 ... 900 s
Re-increase Maximum increase to the maximum possible 1 ... 100 %/min
power output
Q
II I
OEX overexcited I
Inverter U Grid
Grid P Grid
Pac Pac
Grid P Grid
UEX underexcited
III IV
Q
The operating mode of the inverter must be defined for all reactive power and power factor settings. The inverter
may be overexcited or underexcited.
Operating mode OEX (overexcited): the inverter helps to support the voltage at the grid connection point (qua-
drant I in Figure 5).
Operating mode UEX (overexcited): the inverter helps to limit the voltage at the grid connection point (quadrant
IV in Figure 5).
4.6.2 Q mode
Select the required operating mode in the "Q mode" menu:
Operating mode Description
Off No feed-in of reactive power (cos = 1)
cos Operation with fixed power factor cos
cos(Pac) Operation in accordance with a definable cos(Pac) curve
Q Operation with constant reactive power Q
14
4.6.2.1 Operating mode cos
In the "cos" operating mode, a fixed cos value is specified. The inverter will calculate the reactive power from
the cos value and the current active power.
Note
The maximum apparent power S max of the inverter cannot be exceeded. Therefore, the active
power fed in may be reduced depending on the desired cos.
Example (SM5000P)
With a cos value of 0.8, the maximum feedable Pac max active power of the SM5000P reduces from 5 kW to
4 kW:
Pac max = cos S max = 0.8 5 kVA = 4 kW.
cos
15
The desired curve results from up to 10 value pairs of cos() and Pac:
X-axis: Y-axis:
Active power Pac Value range Unit Power factor cos Value range
Pac X0 5 cos Y0
Pac X1 cos Y1
Pac X2 cos Y2
Pac X3 cos Y3
Pac X4 cos Y4 0.800 ... 1.000
5 ... 100 % of Pac nom
Pac X5 cos Y5 (OEX / UEX)
Pac X6 cos Y6
Pac X7 cos Y7
Pac X8 cos Y8
Pac X9 100 cos Y9
Note
In order to define a curve, the cos Y0 and cos Y9 values are required as a minimum.
The values Pac X0 to Pac X9 must be increasing.
Example (SM5000P)
Maximum apparent power S max = 5 kVA
Specified value for Q = +60%
u Resulting reactive power Q = 5 kVA 60 % = 3 kvar
Note
The maximum apparent power S max of the inverter cannot be exceeded. Therefore, the active power
fed in may be reduced depending on the desired amount of reactive power.
The maximum active power Pac max of the SM5000P is reduced to 4 kW because the following relationship ap-
plies:
S 2 = P 2 + Q2; as a result of which
Pac max = (S2 Q2) = (5 kVA)2 (3 kvar)2 = 4 kW.
16
4.6.2.4 Reactive power control hysteresis (voltage-dependent)
This function represents a mains voltage-dependent on/off switch for the cos and cos(Pac) reactive power
modes.
Activate/deactivate the "Activate hysteresis" check box.
Setting Description
The function is activated. The reactive power mode (cos or cos(Pac)) is reactivated or
deactivated in accordance with the "Vac lock-in" and "Vac lock-out" limits.
The function is deactivated.
When the function is activated, the following parameters can be set:
Parameter Description Value range Unit
Vac lock-In If the mains voltage exceeds this limit, the reac- 184 276 V
tive power mode is reactivated.
Vac lock-Out If the mains voltage drops below this limit, the 184 276 V
reactive power mode is deactivated (the operat-
ing mode for reactive power feed-in changes to
"Off").
17
5 External control
In the "External control" tab it is possible to configure the I/O module interfaces for external control.
All functions described in this chapter assume that an I/O module has been fitted. If you want to use the functions
in this chapter, please read the "I/O module installation manual" for the SolarMax P series.
In the "Device" menu, click on External control. The "External control" tab is subdivided as follows:
External shutdown
External power control
Signal logic
Depending on the selected setting, a high-level signal (230 V) or a low-level signal (0 V) is interpreted as an active
signal.
Select the signal logic for the "NA" input of the I/O module in the menu:
Setting Description
Active when high A high-level signal corresponds to an active input signal (standard setting).
Active when low A low-level signal corresponds to an active input signal.
Status
Status display of the "NA" input at the I/O module (cannot be adjusted):
Setting Description
External input signal active
External input signal inactive
18
Mode Comando Segnale SPI frequency moni- SPI frequency moni- SPI frequency moni-
Locale Esterno toring 1 toring 2 toring 3
1* 0 1 Inactive Active Inactive
2 1 1 Active Active Inactive
3 0 or 1 0 Inactive Inactive Active
* Standard setting
Switching on
Activate/deactivate the "Enable" check box.
Setting Description
The SPI logic is activated.
The SPI logic is disabled.
Comando Locale
Select the logic condition in the "Comando Locale" menu:
Setting Description
High The "Comando Locale" has the logic condition 1.
Low The "Comando Locale" has the logic condition 0.
Segnale Esterno: status display of the K6 input at the I/O module (cannot be adjusted):
Setting Description
Standard setting (also when the K6 input is not connected).
Mode 3 of the SPI frequency monitoring system is activated.
"Comando Locale" is constantly set to "high". The logic condition can be configured to
"low" at any time.
Signal logic
Depending on the selected setting, a high-level signal (230 V) or a low-level signal (0 V) is allocated to the logic
condition "1".
In the menu select the signal logic for Segnale Esterno (input K6 at the I/O module).
Setting Description
High active High-level signal corresponds to the logic condition "1".
Low active Low-level signal corresponds to the logic condition "1" (standard setting)
19
Parameter Description Value range Unit
t f max Tripping time for maximum admissible mains frequency "f 0 900,000 ms
max"
20
Parameter Description Value range Unit
Delay The power change will only be active after expiry of 1 60 s
the set delay. The timer is restarted at any digital input
change. Standard setting: 5 seconds.
Power slope falling The slope of power reduction (in percentage of the rated 1 6000 %/min
power per minute).
Example: a value of 200%/min means that the inverter
reduces its active power to the desired power value with a
gradient of 200% of the rated output power per minute in
the event of a reduction command.
Power slope rising The slope of the increase in power to rated power (in 1 6000 %/min
percentage of the rated power per minute).
Input state
Element Description
K1/K2/K3/K4/K5/K6 Digital inputs of the I/O module
Status Display of active input signals and the corresponding target values
Configuration List of existing configurations
The active condition of the digital input is evaluated.
The inactive condition of the digital input is evaluated.
Blocked (not available / the digital input is used for a different purpose)
21
Element Description
Default behavior Output is specified if configuration is not available or not defined. If no standard be-
havior has been defined, unknown output specifications are ignored.
Output action
Buttons
Element Description
Editing the configuration
Deleting the configuration
Remove all Delete all configurations. The configuration stored in "Default behavior" will not be
deleted.
Add Create new configuration
Add configuration
1. Click Add. The "Add entry" window appears.
Note
In order to activate "cos" or "Qrel", click on the selected option.
22
Note
You can choose individual commands (only target values for Prel, cos or Qrel) as well as combined
commands (Prel and cos or Prel and Qrel) for the configuration.
Active power and reactive power specifications with identical input conditions are combined in one
configuration.
An already existing input condition can be overwritten with new output specifications.
The configurations in the configuration matrix are sorted according to the input condition.
Procedure
1. Select the desired device in the plant tree.
2. In the menu "Device", click on Commands and then on Reset country configuration.
3. Click OK in order to confirm the warning.
The inverter is reset.
The "Initial Setup" menu will be displayed on the graphics display of the inverter.
7 Synchronize configuration
This function can be used to transfer the configuration of an inverter to other inverters.
Requirements
The inverters (reference device and target devices) must be connected and available within the same Max-
Comm network.
The status LED is illuminated green (the inverters are in mains operation).
Procedure
1. Connect MaxTalk to the inverter within the MaxComm network.
2. In the "Function" menu, click Synchronize configuration. The "Synchronize configuration" box appears.
3. In the "Reference device" list, select the inverter the configuration of which is to be transferred to other
inverters.
MaxTalk will automatically list the compatible inverters.
4. Select the required devices in the "Compatible devices" field.
5. In order to start the synchronization process, click Start.
A list containing the synchronized devices will then be displayed. This list will also contain the devices that
could not be synchronized.
6. Check the configuration of the individual devices.
23
SolarMax Service Center:
hotline@solarmax.com
www.solarmax.com/service
2013/08 en