Академический Документы
Профессиональный Документы
Культура Документы
WG B1.27
CIGRE WG B1.27
Member list B1.27
CIGRE WG B1.27
Input: Terms of Reference
CIGRE WG B1.27
But
CIGRE WG B1.27
Output: Technical Brochure and Tutorial
CIGRE WG B1.27
Recommendations for submarine cables
The new TB will follow a System Approach for the whole voltage range,
i.e. > 36 to 550 kV.
CIGRE WG B1.27
TB Table of Contents
Executive Summary
1. Introduction
2. Definitions
3. Current technologies for submarine cable designs
4. Current technologies for submarine joint designs
5. General aspects on submarine cable testing
6. Routine Test
7. Sample Test
8. Type Test on Cable System
9. Prequalification Test
10. Extension of Qualification Test
11. After Installation Test
12. References
13. Appendices
CIGRE WG B1.27
1. Introduction: Reference projects
2
Year Country, Project Voltage Area [mm ] Route Depth Application
[Um]
2006 Brazil, Santa Catarina 245 kV 1 x 500 Cu 4.5 km 10 m Interconnection
2006 Norway, Ormen Lange 420 kV 1 x 1200 Cu 2.7 km 210 m Interconnection
2008 Canada, Wolf Island 245 kV 3 x 500 Cu 8.4 km 30 m Wind farm
2008 Norway, Oslo fjord 420 kV 1 x 1200 Cu 3.2 km 300 m Interconnection
2010 Qatar, Doha bay 245 kV 1 x 1600 Cu 7.3 km 20 m Interconnection
2010 Ireland, Cork Harbour 1 245 kV 1 x 1600 Cu 3.3 km 10 m Interconnection
2011 Ireland, Cork Harbour 2 245 kV 1 x 1600 Cu 4.3 km 30 m Interconnection
2011 Sweden, Nacka sj 245 kV 1 x 1200 Al 6.5 km 45 m City ring
2011 USA, NJ-Brooklyn 362 kV 1 x 1750 kcmil Cu 11 km 20 m Interconnection
2012 Denmark, Anholt 245 kV 1x 1600 Al 24.5 km 20 m Wind farm
CIGRE WG B1.27
2. Definitions: What is a long length?
A long length is considered to be:
a cable delivery length for which the electrical characteristics make the carrying out of
high voltage tests and partial discharge tests strictly in accordance with IEC 60840
/IEC 62067/IEC 60885-3 impractical in factory test facilities or on site, or
CIGRE WG B1.27
2. Definitions: Internal/External design of Joint
CIGRE WG B1.27
6. Routine Test: Frequency Range
CIGRE WG B1.27
6. Routine Test: Withstand voltage versus frequency
Source: Gockenbach/Hauschild-2000
CIGRE WG B1.27
6. Routine Test Summary of tests
Test component Strongly recommended Comment
Manufacturing Length Ac test (10-500 Hz) Pd test on long length if
Pd test on cable samples for agreed (for information)
long length
Pd test on full length if not long
Factory Joint Pd test (>8 kV/mm, > 4 kV/mm) X-ray inspection of insulation
X-ray inspection of conductor system gives additional
information
Records of qualification of Ac voltage test may be
jointers performed if agreed
Design and control instructions
Test levels and durations according to IEC 60840 and IEC 62067.
CIGRE WG B1.27
7. Sample Test New tests
a. A sample of completed cable (length: more than one pitch of wire armour) shall be subjected to a visual
inspection to ensure that the manufacturing process has not caused any harmful defects. There shall be
no signs of harmful indentations in the cable cores, no crossing of screen or armour wires, bird cages etc.
b. The number of wires shall be counted in each armour layer and validated according to the design.
The dimensions of five wires in each layer shall be measured and the average cross-section(s), for the
wires (round or flat) shall be calculated before calculating the total cross-section area. The total cross-
section area shall not be less than the declared value.
c. The pitch length(s) of the armour layer(s) shall be measured and validated relative to the declared
value by a tolerance of 10%.
CIGRE WG B1.27
8. Type Test: Range of Type approval
The range of type approval for land ac cable systems is described in IEC 60840*
and IEC 62067. Those and the additional conditions below must be met:
the cable system is subjected to less severe mechanical stress (tension, bending
etc) than the tested cable system
the design and method of conductor and/or screen/sheath water tightness is
unchanged
NOTE: The whole type test program does not need to be repeated but only the test which is
affected of the design change, i.e. a water penetration test described in 8.7.
the design of conductor connection for joints is unchanged
the calculated nominal electrical stress and the impulse voltage stress calculated
using nominal dimensions at the conductor screen in the flexible joint (factory joint) do
not exceed the respective calculated stresses of the tested cable system(s) by more
than 10 %
NOTE: A flexible joint with the same dimensions as the cable, shall be treated and tested as the
cable both from an electrical and mechanical point of view.
* Even if IEC 60840 includes type testing on cable and accessories, type testing on submarine cables in
the range of > 36 to 170 kV shall follow the system approach (12) so that 14 and 15 of IEC 60840
do not apply.
CIGRE WG B1.27
8. Type Test: Repair Joints
CIGRE WG B1.27
8. Type Test: LWP/RWP test
For long submarine cables the water penetration tests are divided into
three tests:
LWP a: conductor water penetration test
LWP b: metal sheath water penetration test
RWP: radial water penetration test of joints (10 days heat cycling + 48
hours of pressure)
+ 33% d1
LWP a
LWP b
d2
CIGRE WG B1.27
9. Background for PQ-test
CIGRE WG B1.27
9. PQ-test: Range of Approval
CIGRE WG B1.27
9. PQ-test: Example for Range of approval
Electric stress
Factory Joint approved with 10 % higher inner stress than qualified for
Premolded Joint approved for all lower outer stresses than qualified
for
CIGRE WG B1.27
13. Appendices: Example of PQ-test in Appendix D
Cable System
CIGRE WG B1.27
Conclusion
CIGRE WG B1.27