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Introduction
Fireflooding, in situ combustion (ISC), or heavy oil air injec-
tion (HOAI) is a process wherein a combustion front is propagat-
ed through the formation, vapourizing the oil and water ahead of
it. Conventional forward combustion is a long-distance displace-
ment process (Figure 1), so that vapourized oil and water are
condensed in the cooler parts of the reservoir and are eventually
produced from a producer well. Theoretically, forward combus-
tion is intended to burn the least desirable fraction of the oil, leav-
ing a clean formation behind. Its main drawback is that there must
be sufficient mobility for the vapourized oil and water to be pro-
duced after they have condensed ahead of the combustion front.
This factor, frequently leading to loss of air injectivity and conse-
quent inability to maintain the process in a high temperature oxi-
dation (HTO) mode, has probably been responsible for the poor
performance, or failure, of many field applications of the conven-
tional ISC process.
Short-distance displacement (Figure 1) is a concept that was
made possible by the development of horizontal well technology.
FIGURE 1: Long-distance and short-distance displacement
SAGD (steam-assisted gravity drainage) is the most well-known
processes.
thermal process in this category. THAIToe-to-Heel Air
PEER REVIEWED PAPER (REVIEW AND PUBLICATION PROCESS CAN BE FOUND ON OUR WEB SITE)
Viscosity (cp)
100 30 7,620
35 4,700
40 3,020
10 45 1,900
49.2 1,360
55 960
1 60 755
66.4 409
Measured data 80 260
0.1 Fitted curve
0.01
50 100 150 200 250 300 350 400 450 500 550 600 650
Temperature ( C)
Overall Production
A summary of the main results of the downhole catalytic
upgrading tests is given in Table 2. In all cases, high combustion
front temperatures were achieved, typically close to 700 C,
except in Runs 986 and 9904. Both of the latter tests included
periods of wet combustion, which may have had some adverse
effect on combustion front temperature if the latter was allowed to
fall too far before water injection was stopped. In THAI, wet com-
bustion does not have precisely the same effect as it does in con-
ventional ISC. Mainly, there is much less latent heat transport into
the oil layer ahead of the combustion front. There is not any clear
indication that fuel consumption is reduced, as one would ordinar-
ily expect during wet combustion, particularly considering Runs
FIGURE 4: GC trace for (a) Wolf Lake crude oil and (b) 9903 (dry) and Runs 9904 and 9905 (part wet). It may be possible
catalytically upgraded oil from Run 976 (Analysed by BP that THAI and the downhole catalytic process would benefit more
Sunbury, UK)(7). at lower WARs, say less than 0.5.
Overall, the outstanding characteristics of the downhole cat-
thickness of the catalyst layer was reduced by reducing the O.D. alytic upgrading process are: very high oil recovery, in the region
to 0.0125 m. In principle, the reactor geometry represents a radial of 85 wt% OOIP (in most cases), and very substantial upgrading
inflow annular reactor type. In a field operation, the catalyst of the produced oil. Improvements in the degree of experience
could be gravel-packed around the horizontal well using normal in carrying out, what are quite complex 3D tests of this type, sug-
procedures. gests that the most recent, i.e., Runs 9901 to 9905, are a better
Viscosity (mPas,@15 C)
1,000 Viscosity catalytically produced oil.
800 API 24
600
400 22 Boiling Range (C) Wt% off
200
API
20 Wolf Lake Produced Oil
100
80 Crude Run 9761 Run 9892
60 18
40 IBP to 204 1 13.5 12.7
16
20 204 to 343 18 46 48.3
10 14
120 180 240 300 360 420 480 540 343 to 525 33 36.6 39.0
Time (min) + 525 48 3.9 0
(a) Run 9903 IBP 171 127 68.9
Viscosity (mPas,@15 C)
API
20 2 Analysis by NCUT, Alberta, Canada
100
80
60 18
40
20 16 TABLE 4: Microactivity test (MAT)1 results, Run 989
10 14
(NCUT, Alberta, Canada).
120 180 240 300 360 420 480 540 600 660
Time (min) Normalized
(b) Run 9904 Compound Wt% Vol%
Viscosity (mPas,@15 C)