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GROUP 22A
MANUAL
TRANSMISSION
CONTENTS
GENERAL INFORMATION
M1221000100655
The manual transmission come in two models, namely, F5M41 and F5M42.
Item Specification
Transmission model F5M41-1-V7B3 F5M41-1-R7B6 F5M42-2-R7B4
Engine model 4G13 4G18 4G63
Transmission type 5-speed, floor-shift
Transmissiom gear ratio 1st 3.583 3.583 3.583
2nd 1.947 1.947 1.947
3rd 1.343 1.343 1.379
4th 0.976 0.976 1.030
5th 0.804 0.804 0.820
Reverse 3.416 3.416 3.363
Final reduction ratio (Differential gear ratio) 4.333 4.052 4.058
Speedometer gear ratio 30/36
SERVICE SPECIFICATION
M1221000300091
LUBRICANT
M1221000400184
B991454
B991527
MB991895
MB991897 Ball joint remover Knuckle and tie rod end ball joint
disconnection
NOTE: Steering linkage puller
(MB990635 or MB991113)is also
AC106827
used to disconnect knuckle and tie
rod end ball joint.
A MB990241 Axle shaft puller Removal of the drive shaft
A: MB990242 A: Puller shaft
B
B: MB990244 B: Puller bar
MB990241AB
MANUAL TRANSMISSION
22A-4 ON-VEHICLE SERVICE
B990767
ON-VEHICLE SERVICE
TRANSMISSION OIL LEVEL CHECK TRANSMISSION OIL REPLACEMENT
M1221000900457 M1221001000383
Filler plug
Filler plug hole
! WARNING
Be careful not to subject the SRS-ECU to any shocks during removal and installation of the
shift cable and select cable assembly.
Pre-removal and Post-installation Operation
Air Cleaner Assembly Removal and Installation (Refer to
GROUP 15, Air Cleaner P.15-2).
Battery and Battery Tray Removal and Installation.
7
12 2 Nm
1
8 10 N
9 4 5
7 2
11
12 2 Nm
3 6
12
AC304524AB
Gearshift cable and select cable Gearshift cable and select cable
assembly removal steps assembly removal steps
1. Gearshift lever knob >>A<< 10. Gearshift link clip
Front floor console (Refer to 11. Gearshift cable and select cable
GROUP 52A P.52A-7). assembly
2. Sleeve Gearshift lever assembly
3. Snap pin removal steps
4. Select cable connection (Gearshift 1. Gearshift lever knob
lever side) Front floor console (Refer to
>>B<< 5. Gearshift cable clip GROUP 52A P.52A-7).
6. Gearshift cable connection 2. Sleeve
(Gearshift lever side) 3. Snap pin
SRS-ECU (Refer to GROUP 52B 4. Select cable connection (Gearshift
P.52B-206). lever side)
7. Snap pin >>B<< 5. Gearshift cable clip
<<A>> >>A<< 8. Select cable connection 6. Gearshift cable connection
(Transmission side) (Gearshift lever side)
<<A>> >>A<< 9. Gearshift cable connection 12. Gearshift lever assembly
(Transmission side)
MANUAL TRANSMISSION
22A-6 TRANSMISSION CONTROL
Gearshift cable,
Claws Select cable
Cable bracket
AC210560 AB
14 2 Nm
9
3
3
1
6
12
2
5 10 1 Nm
4
11
10
AC203438 AC
TRANSMISSION ASSEMBLY
REMOVAL AND INSTALLATION <F5M41>
M1221002700255
! CAUTION
*: Indicates parts which should be temporarily tightened, and then fully tightened after installing the
engine into the vehicle.
Pre-removal Operation Post-installation Operation
Under Cover Removal Front Exhaust Pipe Installation (Refer to GROUP 15,
Transmission Oil Draining (Refer to P.22A-4.) Exhaust Pipe and Main Muffler P.15-11.)
Battery and Battery Tray Removal Air Cleaner Assembly Installation (Refer to GROUP 15,
Air Cleaner Assembly Removal (Refer to GROUP 15, Air Air Cleaner P.15-2.)
Cleaner P.15-2.) Battery and Battery Tray Installation
Front Exhaust Pipe Removal (Refer to GROUP 15, Transmission Oil Filling (Refer to P.22A-4.)
Exhaust Pipe and Main Muffler P.15-11.) Under Cover Installation
18 3 Nm
18 3 Nm
9 18 3 Nm
4 7
5 1
6
48 5 Nm
10 4
2
3
8
30 3 Nm
AC304230AB
69 10 Nm
48 5 Nm
30 32
31
30
29
25
24 N 23 48 6 Nm
33
12 11
26 23 4 Nm
N 22 9.0 1.0 Nm
14
25 5 Nm 21
18 N
N 13 19 52 7 Nm*
245 29 Nm
106 10 Nm
15 N
17
27
20 16
69 10 Nm
69 10 Nm AC304295 AB
REMOVAL SERVICE POINTS 1. Install special tool ball joint remover (MB991897)
<<A>> STARTER MOTOR CONNECTING BOLTS as shown in the figure.
REMOVAL
Remove the starter motor with the starter motor Bolt
harness still connected, and secure it inside the
engine compartment away from the engine. Parallel
MB990767
AC102462 AC
Cord
Drive shaft
Nut MB991897
Bolt
AC102551AC
Ball joint AC208247AD
2. Remove the drive shaft from the hub by pulling
the bottom of the brake disc towards you.
MANUAL TRANSMISSION
TRANSMISSION ASSEMBLY
22A-11
! CAUTION
Do not pull on the drive shaft; doing so will <<F>> TRANSMISSION MOUNT ASSEMBLY
damage the TJ; be sure to use the pry bar. REMOVAL
When pulling the drive shaft out from the While supporting the engine and transmission
transmission, be careful that the spline part of assembly with a garage jack, remove the
the drive shaft does not damage the oil seal. transmission mount assembly.
Pry bar
AC100141 AG
AC104015 AE
MB991000
MB991454
MB991017
MB991527
AC104013AF
(1) Assemble the engine hanger (special tool INSTALLATION SERVICE POINTS
MB991928). Set following parts to the base >>A<< TRANSMISSION MOUNT STOPPER
hanger. INSTALLATION
Slide bracket (HI)
Foot (standard) (MB991932) Engine side
Transmission
Joint (90) (MB991930) Arrow mount stopper
MB991930
Transmission
mount bracket
AC210408 AB
AC210393 AC
! CAUTION
*: Indicates parts which should be temporarily tightened, and then fully tightened after installing the
engine into the vehicle.
Pre-removal Operation Post-installation Operation
Under Cover Removal Front Exhaust Pipe Installation (Refer to GROUP 15,
Transmission Oil Draining (Refer to P.22A-4.) Exhaust Pipe and Main Muffler P.15-11.)
Battery and Battery Tray Removal Air Cleaner Assembly Installation (Refer to GROUP 15,
Air Cleaner Assembly Removal (Refer to GROUP 15, Air Air Cleaner P.15-2.)
Cleaner P.15-2.) Battery and Battery Tray Installation
Front Exhaust Pipe Removal (Refer to GROUP 15, Transmission Oil Filling (Refer to P.22A-4.)
Exhaust Pipe and Main Muffler P.15-11.) Under Cover Installation
18 3 Nm
N7 10
18 3 Nm
8
18 3 Nm
4 9 7N
1
5
2
AC304410 AB
47 7 Nm*
82 7 Nm* 11
48 5 Nm
48 5 Nm
30 11
31
29 30 32
25 5 Nm
24
13 12 33 28
N 25
22
15 26 26 5 Nm
23 N 9.0 1.0 Nm
25 5 Nm
N 14 19 N
20 69 10 Nm
245 29 Nm
108 10 Nm 52 7 Nm*
16 N
18
21 17 27
69 10 Nm
AC304423
69 10 Nm AC304873 AB
! CAUTION
Do not apply pressure to the wheel bearing by
the vehicle weight to avoid possible damage Bad AC106821AB
when the drive shaft nut is loosened.
2. Turn the bolt and knob as necessary to make the
jaws of special tool parallel, tighten the bolt by
hand and confirm that the jaws are still parallel.
NOTE: When adjusting the jaws in parallel, make
sure the knob is in the position shown in the
figure.
3. Tighten the bolt with a wrench to disconnect the
tie rod end.
MB990767
AC102462 AC <<D>> DRIVE SHAFT REMOVAL
Use special tool end yoke holder (MB990767) to fix
the hub and remove the drive shaft nut.
! CAUTION
Do not remove the nut from ball joint. Loosen
it and use special tool to avoid possible MB990241
damage to ball joint threads. AC100128 AE
Hang special tool with cord to prevent it from
falling. 1. Use the following special tools to push out the
drive shaft from the hub.
Cord Axle shaft puller (MB990241)
End yoke holder (MB990767)
Nut MB991897
TJ assembly
Pry bar
AC100141 AG
AC104015 AE
MB991000 MB991454
MB991527
MB991017
AC104013AF
Slide bracket (HI) Install the transmission mount stopper so that the
Foot (standard) (MB991932) arrow points as shown in the illustration.
Joint (90) (MB991930)
>>B<< DRIVE SHAFT ASSEMBLY INSTALLATION
MB991930 ! CAUTION
When installing the drive shaft, be careful that
the spline part of the drive shaft does not
damage the oil seal.
>>A<< TRANSMISSION MOUNT STOPPER 1. Be sure to install the drive shaft washer in the
INSTALLATION specified direction.
Engine side ! CAUTION
Transmission
Arrow mount stopper Before securely tightening the drive shaft nuts,
make sure there is no load on the wheel
bearings. Otherwise the wheel bearing will be
Transmission damaged.
mount bracket
2. Using special tool end yoke holder (MB990767),
tighten the drive shaft nut to the specified torque.
Tightening torque: 245 29 Nm
AC210408 AB