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Thread:DIY:UltimateSAI/N249/PCV/EVAPDelete
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nstevic01 DIY:UltimateSAI/N249/PCV/EVAPDelete 0520201009:25AM #1


Member
Ispentalotoftimeonthis,Ihopeitwillbehelpful.ThisistheguideIputtogethertobeusedinconjunctionwithakitIputtogether.I
didtheinstallonbothaAWPandAWDmotor.Thereareslightvariationsinthevaclines,buttheinstructionsindicatewhichmotorisin
thepicture.IfIammissinganything,pleaseletmeknow.

Enginecodesthiswriteuphasworkedon(ifyouhaveaenginenotlistedandthishasworkedforyou,letmeknowandIwilladditto
JoinDate: Nov9th,2007 thelist):
Location: LandOLakes,Fl
Posts: 597 AWP
Vehicles: 2003VWGTi1.8t AWD
AUQ
AWW
AWV
AWM


Iwillmakeyouakitifyouareinterested.PMmefordetails.
http://forums.vwvortex.com/showthrea...2#post64471922

Forthosewhowanttopiecethekittogether,hereiswhatIused:

IntegratedEngineeringBlockPlate
410w330OHMResistors
8feetof3/4"Hose
4feetof1/2"Hose
4feetof5/32"vacline
23/4"90degreePCVElbows
13/4"PCV"T"
12MediumHoseClamps
6SmallHoseClamps
1PackofAssortedSmallVacuumCaps
1PackofLargeAssortedVacuumCaps
1HomebrewCatchCan
G12Coolant


Optional(Whileyourinthere)Parts:

Coolantneck:AutomaticTransmissions:06A121133AHManualTransmissions:06A121132AP
NewsouthPerformancePowerGasket,orstockintakemanifoldgasket
*NowisalsoaREALLYgoodtimetoinstallaoilpressuresenderusingtheportontopofthefilterhousingtouseanaftermarketgauge.


ToolsNeeded:

Gloves
FlatheadScrewdriver
Setofallenwrenches,orallenbitsforyoursocketwrench(5mm,5.5mm,8mm,someothermaybeneeded)
SocketSet(8mm,10mm,someothersmaybeneeded)
Cutters
SolderingIron
Solder
ElectricalTape
ZipTies
JackandaJackStand(tobesafe)

**Disclaimer**Iamnotresponsibleforanydamagedonetothevehicleoryourselfbyperformingthismodification.Iamsimply
collectingalltheitemsneededandprovidingthemtoyouasaconvenience.Moststatesrequiretheemissionssystemsonyourvehicle
andremovingthemcouldcauseyourcartoviolateyourstate'semissionslaws.Thatbeingsaid:

GOODLUCK!!




Finishedproduct:

Lasteditedbynstevic0109122013at09:58AM.

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Andaloons 0520201009:38AM #2
Member
Welldone!
JoinDate: Apr16th,2004
Location: Texas
Posts: 1,299
Vehicles: 2004GLI02M1997
FordF150

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nstevic01 0520201009:43AM #3
Member

OriginallyPostedbyAndaloons
Welldone!

JoinDate: Nov9th,2007
Location: LandOLakes,Fl Thanks!Tookforever,butitfeelsgoodtohaveitdone.
Posts: 597
Vehicles: 2003VWGTi1.8t

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NOLA_VDubber 0520201010:03AM #4
Member

OriginallyPostedbynstevic01
Thanks!Tookforever,butitfeelsgoodtohaveitdone.

JoinDate: May23rd,2007
Location: NewOrleans Veryimpressive!
Posts: 5,240
Vehicles: 98M3

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sounrealx diy 0520201011:55AM #5


Member
"ultimate"deleteisright.Goodjob!

JoinDate: Apr3rd,2007
Location: Brandon,Florida
Posts: 1,277
Vehicles: 01AWDTurboJetta

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bpfoley 0520201001:14PM #6
Member
JoinDate: Nov30th,2000 howisreadinesshandledwiththesemodifications?IneedtopassinspectioninNYS.
Location: Rochester,NY
Posts: 4,010
Vehicles: 2013Volt

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nstevic01 0520201002:02PM #7
Member

OriginallyPostedbybpfoley
howisreadinesshandledwiththesemodifications?IneedtopassinspectioninNYS.

JoinDate: Nov9th,2007
Location: LandOLakes,Fl Withoutproperprogramming,youmostlikelywontbeabletopass.I'mnotsurewhichoftheECUprogrammersofferthat.
Posts: 597
Vehicles: 2003VWGTi1.8t

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kendaliscool08 0520201002:21PM #8
JuniorMember
JoinDate: Nov23rd,2009 CanIremovetheblueballswithoutanyreprocussion?I'mbeentryingtoremoveuselessjunkinmyenginebayandialreadyhave
Location: Buford,GA cappedofftheoneonthevalvecover.(Doingthiswithoutremovingevap)
Posts: 54
Vehicles: 2006VWGTI

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nstevic01 0520201002:31PM #9
Member

OriginallyPostedbykendaliscool08
CanIremovetheblueballswithoutanyreprocussion?I'mbeentryingtoremoveuselessjunkinmyenginebayandi
alreadyhavecappedofftheoneonthevalvecover.(Doingthiswithoutremovingevap)
JoinDate: Nov9th,2007
Location: LandOLakes,Fl
Posts: 597
Vehicles: 2003VWGTi1.8t Theblueballsarehiddenandweighnothing.IIRCtheyarerequiredfortheEVAPtofunctionproperlyandnotthrowcodes(sinceyou
wanttokeeptheEVAP).Youreallywouldonlywanttoremovethemifyouweredoingthisentiredelete.

Lasteditedbynstevic0105202010at02:57PM.

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RobClubley 0520201002:33PM #10


JuniorMember
Awesomeguide!Thanksfortakingthetimetocreateit.

JoinDate: Jul14th,2006
Location: Wellington,NewZealand
Posts: 78
Vehicles: 2004SkodaOctaviavRS

SharkPerformanceSTSStage2CorridaRed2004OctaviavRSEstateIt'sthebestestSkodainNewZealand!
Car'sFacebookPage
Whaiatemtauranga,whaiatemramatangaPursueknowledge,pursuethewisdomofknowledge

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waabaah 0520201006:18PM #11


Member
bumpforlaterreference

JoinDate: Jun24th,2006
Location: Fairbanks,Alaska
Posts: 1,824
Vehicles: 04.:R3220tha.e.87
rattledblackToyo94AWDcaravan97
GtiVr6T82924porsche

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hootyburra Stickythis 0521201012:10AM #12


Member

Addthistothefaq,alongwithsav'sdiyevenamoronshouldbeabletocompletethis.

Youshouldaddanottosticksomepapertowelsintheintakeportssoyoudon'taccidentallydropanythingdownintoyourengine

JoinDate: Feb19th,2007
Location: BloomsburgPA
Posts: 7,170
Vehicles: 337.sold2.slow

CTS3076kit,CTS750hpFMIC,CMFX400,2L,AEB,RMRIM,Raxles,Eurodyne,870's...

VagScans,pmme

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turbo2205 0521201012:21AM #13


Member
awesomewriteupclearsupalotofthe?spplhadwiththeotherwriteups.thisneedstobestickied.andPLStrytokeepyourpics
hostedsotheydontdisappearfromthiswriteup,sinceit'spicbased.

welldone x12foru.

JoinDate: Apr30th,2005
Location: IA
Posts: 1,050
Vehicles: '03jti1.8t

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Alex's_GLI 0522201006:44AM #14


Member
JoinDate: Mar17th,2010 foraprogrammerthatcancelstheemissionsCELs,eurodynemaestroyoucandeletethemyourselfsotheyneverpopupagain,andI
Posts: 192 knowAPRwilldoitifyourStage3+butthatsit.

Ifanyonefindsatunerthatwilldoitforthemletusknow!


AmazingDIY.

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nstevic01 0522201010:48AM #15


Member

OriginallyPostedbyAlex's_GLI
foraprogrammerthatcancelstheemissionsCELs,eurodynemaestroyoucandeletethemyourselfsotheyneverpopup
again,andIknowAPRwilldoitifyourStage3+butthatsit.

JoinDate: Nov9th,2007
Ifanyonefindsatunerthatwilldoitforthemletusknow!
Location: LandOLakes,Fl

Posts: 597
Vehicles: 2003VWGTi1.8t AmazingDIY.

EurodyneMaestro7is$899.99 Althoughforwhatyoucandowithit,itseemsworthit.

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Tacosupreme 0522201008:00PM #16
Member
Verygoodwriteup

JoinDate: Jan22nd,2008
Location: MIA
Posts: 186

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dubinsincuwereindiapers
0522201008:18PM #17

Banned
OriginallyPostedbynstevic01

EurodyneMaestro7is$899.99 Althoughforwhatyoucandowithit,itseemsworthit.

JoinDate: Jan16th,2008
Location: InYourMom Wortheverydime..Evenonastockturbosetup
Posts: 13,394
Vehicles: BugattiVeyron

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Tacosupreme 0524201001:00AM #18


Member
Isitsafetoremovethepcvvalve?

JoinDate: Jan22nd,2008
Location: MIA
Posts: 186

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nstevic01 0524201009:28AM #19


Member

OriginallyPostedbyTacosupreme
Isitsafetoremovethepcvvalve?

JoinDate: Nov9th,2007
Location: LandOLakes,Fl Ifyouaretalkingaboutthispiece,itstays.Onlyother"stock"piecethatremainsistheBrakeboostercheckvalve.
Posts: 597
Vehicles: 2003VWGTi1.8t

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Henni 0527201006:38PM #20


Member
Greatwriteup!

JoinDate: May14th,2003
Location: Lynchburg,VA
Posts: 6,902
Vehicles: 01'3.2L24V4drGolf
GLS
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ParanoidPJK 0528201001:18AM #21


Member
Wordscannotdescribe..
BestDIY,ever?

Thankyousomuchforputtingdowntheefforttogetthisdoneandhelpothers.IfIdothissometimesoon,I'mgoingtopayyouforthe
kit(whichIassumeisslightlymarkedup?)torewardyou.
JoinDate: Dec2nd,2009
Posts: 479 Onethingthough,Iwashopingtherewouldbesomekindofpanoramicshotoftheenginebayfromabovetoshowthedifferenceinthe
completedproduct.

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lamarvannoy 0528201003:24AM #22


Member
madnice.goodwriteup.whatcodesamigoingtogetforthis?willimproperflowdickwithmyCEL?

JoinDate: Jan29th,2010
Location: Central,jerz
Posts: 202
Vehicles: 04.5TRGLI

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talx 0528201004:19AM #23


Member
Goodwriteup butchangethatvalvecovergasketitsastraitforwardandsimplejob

JoinDate: Apr4th,2003
Location: tralalaland
Posts: 936
Vehicles: SeatLeonCupra4

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nstevic01 0528201007:55AM #24


Member

OriginallyPostedbyParanoidPJK
Wordscannotdescribe..
BestDIY,ever?

JoinDate: Nov9th,2007
Thankyousomuchforputtingdowntheefforttogetthisdoneandhelpothers.IfIdothissometimesoon,I'mgoingto
Location: LandOLakes,Fl
payyouforthekit(whichIassumeisslightlymarkedup?)torewardyou.
Posts: 597

Vehicles: 2003VWGTi1.8t Onethingthough,Iwashopingtherewouldbesomekindofpanoramicshotoftheenginebayfromabovetoshowthe
differenceinthecompletedproduct.

Yesthekitsareslightlymarkedup,butnotbyawholelot.Ihave2leftofthefirstbatchandmaydomoreifpeoplewantthem.Iwill
gettheshotforyouthisweekend.

OriginallyPostedbylamarvannoy
madnice.goodwriteup.whatcodesamigoingtogetforthis?willimproperflowdickwithmyCEL?


Depends,ifyoudonthavesoftwaretodeletetheCAT,youwillprobgetoneforthat,andyoumayormaynotgettheoneforimproper
flowfortheEVAPflowregulator.

OriginallyPostedbytalx
Goodwriteup butchangethatvalvecovergasketitsastraitforwardandsimplejob


Alreadychanged,mycaristheonewiththeblueTIP

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ParanoidPJK 0529201003:37PM #25


Member

OriginallyPostedbynstevic01
Yesthekitsareslightlymarkedup,butnotbyawholelot.Ihave2leftofthefirstbatchandmaydomoreifpeoplewant
them.Iwillgettheshotforyouthisweekend.
JoinDate: Dec2nd,2009
Posts: 479
Excellent!Yeah,ifyoufindyourselfboredandwithacameraI'dlovetoseetheshotsometime.Thanksagainforthethorough,idiot
proofwriteup.

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