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U.S. patent 7340838: Folding knife with safety lock. Granted to Onion on 2008-03-11 (filed 2003-06-16) and assigned to KAI U.S.A., Ltd.. Currently involved in at least 1 patent litigation: Kai U.S.A., Ltd. v. Keeton et. al. (Washington). See http://news.priorsmart.com for more info.
Оригинальное название
Folding knife with safety lock (US patent 7340838)
U.S. patent 7340838: Folding knife with safety lock. Granted to Onion on 2008-03-11 (filed 2003-06-16) and assigned to KAI U.S.A., Ltd.. Currently involved in at least 1 patent litigation: Kai U.S.A., Ltd. v. Keeton et. al. (Washington). See http://news.priorsmart.com for more info.
Авторское право:
Public Domain
Доступные форматы
Скачайте в формате PDF или читайте онлайн в Scribd
U.S. patent 7340838: Folding knife with safety lock. Granted to Onion on 2008-03-11 (filed 2003-06-16) and assigned to KAI U.S.A., Ltd.. Currently involved in at least 1 patent litigation: Kai U.S.A., Ltd. v. Keeton et. al. (Washington). See http://news.priorsmart.com for more info.
Авторское право:
Public Domain
Доступные форматы
Скачайте в формате PDF или читайте онлайн в Scribd
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FOLDING KNIFE WITH SAFETY LOCK
Inventor: Kenneth J. Onion, Kaneohe, Hi (US)
Assignee: KAL Ld, Tualatin, OR (US)
Notice: Subject wo any disclaimer, the tema of this
patent is extended or adjust under 35
USC. 1540) by O days
This patent is subject to a terminal die
claimer
Appl. No. 11463,232
Filed: Jun, 16, 2003,
Prior Publication Data
Us 2008/0088865 41 May 13, 2004
Related US. Application Data
Continuation of application No. 09'904,194, filed on
Jul 12, 2001, now Pat, No, 6,591,504,
Int. ,
B68 102
us. CL 30/159; 30/160
Field of Classification Search 30/160,
300159, 158, 155, 161, 156, 197
‘See application fle foe complete seach history.
(200601)
References Cited
U.S, PATENT DOCUMENTS
QROTS A SI8S9 Belcher
St902 A 9186 Belcher
206910 A 4/1880 Fricheshuser
US007340838B2
US 7,340,838 B2
*Mar. 11, 2008
(10) Patent No.:
(45) Date of Paten
338251 AVIS Candle a
S30792 A 12184 Nordlow
551082 A 121895 Shonnar eta.
52928 A V1806 Russ
Sst A 41896 Bauer
577593 A 21807 Bronson
Gna A—4.1898. Nell
16699 A 128K. Roctgers
749230 A —V1904 Severance
T7358 A 121904 Weck
1199005. G1916 Sexly
315503 A 91919. Hghes
(Continued)
FOREIGN PATENT DOCUMENTS
be ase 884
(Continued)
OTHER PUBLICATIONS
isl Docket fr Case #05. 0486-1,
(Continued)
Primary Examiner Hissei-Siv C. Payer
(74) Attorney, Agent, or Firm—Seed IP Law Group PLLC
on ABSTRACT
A folding knife having a safety lock moveably mounted on
‘a hanlle ofthe knife. The safety lock may slide to a locking
position to preveat the blade from opening out ofthe handle
boy obstrcting the path of the blade as the blade is urged
from a closed position to an open postion. The safety lock
‘also may slide away from the locking positon, in which the
safety lock does not obstruct the path of the blade.
18 Claims, 4 Drawing SheetsUS 7,340,838 B2
Page 2
US. PATENT DOCUMENTS D6 408 § 11996 Sesion oa
1310592 A 101919 Rasen SSona95 A 41996 Lemie
1387298 A 11/920 Haywood SSUISIO A 41996 Sessions ot a
Taina A ‘a2 Shke pee eee
1440793 A 11908 Rasmasen
en a a a S597 A 11996 Seber eal
Lea ae S546660 A 81986 Sibert al
Pee marae DuBTIG $9198 Keyl al
ecaai emt ten 5581895 A 121986 Jett
1614949 A 1/1927 Filey. 5.596808 A Lake ota.
Vyola A 21999 Brown barra § Hasan
178022 A 14930 Carman Sasast Pitan
Uhinoat A GAS. Schae S679 Samper
LAS4OLL A 61832 Brown Daan $ Melis
22S A 6192 Wir 508809 A Dots
91946 Nevin S50 885 A Walston
XV1986 Sinn a 562304 Cant
A 3/1963 Pavlowski 5699615 A on
A 101968 Chiko boas $ Wegner
eae ash ios meer
Meese DBRS S00 ta
4USsI0G A M1879 Ads Raa Metieny
4,148,140 A 4/1979 Lile 7 *
4.173.068 A 11/1979 Carll ae ‘Stamper
ae S802,722 A Maxey et al.
4218809 A 81980 Phas
4240201 A 121980. Sawby oa Pan alli
Pomel Macuecnneey Ssis907 A Cols 2oiet
Reso mee cae Ssoals A Mate
4322885 A 4/1982 Osada $822,866 A Pardue
4347.65 A 9/1982 Gilesser 5.826340 A Hult
AB56651 A LIBR Gath SS 8 Bea
4a0e588 A 919R Wit S335404 4 Seat
4ayo A {1984 Sisto Darran § Maso
4405s 41984 FelacDalchow S8IS590 A Chen
4asion A 619R Colle Ssm7347 4 Gis
S41985 Pin 964036 A Cente
A ie ae 5.966.816 A Roberson
A 21986 Konn nt lotion
ja 6 8 a
4612706 A 91986 Yunes TPT fee
AS984 SIRT Riad Gagan a os
4510200 8 L988 Tl Siasane A =
4740106 8 S1988. Yaris pacasalt jae
4376084 A 10198 Closer Sissons i
4,802,279 A 2/1989 Rowe 138127 A saylor
4805303 A 2/1989 Gibbs 438,085 8 Onion
SUAS & ening 88 BI Shen
anyon A Bit 6276083 Chen
son A Pocknana eamsn neon
‘ Walker 30x00 Mover
a cae 6338431 Onion
aad oa7s2 Onion
iow A Witter a
sgpanl & is soman cots
5,060,379 A Newly SAA a
Sovzins & Baye esa sass ars
Sissi A fais ca een
Suunsat A Cole 6298331 Chen
0 A ‘hongon ot cans. Metin ta
s Giese eamoa97 Lake ea
8 Thompson et al 6.553.671 Blanchard
s Sunt Dar4609 Onion
5 Sosy 6574809 BL 62000 Meteny
an oe 6591504 B2 72003 Onion
n oe 722436 B2* $2004 Mois aoass
A cote 6959494 82" LL2I05 Taylor 0189
a Rover 71107696 B2* 972M Linnea oon 30189
sarr0l A Cotes 2ooDOOIEO8D AI 12002 Glee et a
SA0L796 4 Mailer Dooraisrao AL 102002 Cheng
D348266 § Hasna 207016358 AL* 72007 Lake oiUS 7,340,838 B2
Page 3
FOREIGN PATENT DOCUMENTS
DE 20407 ise
DE. ons 41961
FR 37 IDI9Is
rR Tass T1988
rR Linn 49st
rR asst? 101960
2 2.60800 S977
OTHER PUBLICATIONS
‘eyes J, “Knives Ponts of latrest Book Il", hook No, 634 of a
limited eiton of 5.000, publish Sep. 1990, published by Weyer
Intemational, Book Division, Toledo, OHprintd in Japan, 5 pas
‘Woyer Jet al: "Knives Point of Interest Book IV" ook No. 938
of alin eon of $000, published De. 1993, published by
‘Weyer ltratonal, Hook Division, Toledo, OF ined in USA, 7
pe.
Warne, K. “14h Annual Filton KNIVES "9°, 2 pes
‘Blade the Wolds #1 Knife Publication, Nov. 198, 3 ps.
‘lade the Wolds #1 Knife Publication, Mar. 199, 4 pes.
‘Blade the Wolds #1 Knife Publication, Aug. 199, pas
‘Blade Magazine Presents TM, “Tek-Knives Anal 1999, Spgs
Photographs ofa kate rom Waller Collis, which ie he sserad.
was conse and publely shown in 1995, the photographs
Iving bee taken in 2005,
* cited by examinerU.S. Patent Mar. 11,2008 Sheet 1 of 4 US 7,340,838 B2U.S. Patent Mar. 11,2008 Sheet 2 of 4 US 7,340,838 B2U.S. Patent Mar. 11,2008 Sheet 3 of 4 US 7,340,838 B2
i 10
mm = ==Sm. FIG. 5
TY
FIG. 7U.S. Patent Mar. 11,2008 Sheet 4 of 4 US 7,340,838 B2US 7,340,838 B2
1
FOLDING KNIFE WITH SAFETY LOCK
‘CROSS-REFERENCE TO RELATED
APPLICATION
‘This application is @ continuation of U.S. patent applica:
tion Ser. No, 09904104, filed Jul. 12,2001 of Kenneth J.
Onion, now U.S, Pat. No, 6,591,504, that claims priority to
US. Design patent application Ser. No, 29/143,656 fled
Jun. 18, 2001, the disclosures of which are hereby incorpo
‘ated by reference. The "194 application also elsims priority
from and sa continvation-in-paet af U.S, patent application
Ser. No. 09/750.235, fled Dec. 27,2000, now US. Pat No
6,427,334, which claims benefit of U.S. Provisional app
cation No, 60/173,283 filed Dee. 28, 1999, The "194 app
«ation also claims privity from and is contination-in-part
‘of US. patent application Ser. No. 09/501 183, filed Jun. 8,
2000, now U.S. Pat No. 6,378,214, whic claims benefit of
US. Provisional Patent Application Ser. No. 60/138318,
filed Jun. 9, 1999 and also claims priority from and is a
contiauation-in-par of US. patent application Ser. No
(00/483,075 filed Jn, 14, 2000, now US. Pat.No. 6,338,431,
‘which claims benefit of U.S. Provisional application No.
60V130;40, fled Apr 19, 1999, The disclosures of the "235,
the "183, andthe 075 applications are hereby incorporated
by reference. The ‘194 application also claims priority from
and isa CIP of See. No. 08/483,075 filed Ja, 14, 2000 now
US. Pat. No. 6.338.431, which claims benefit of Provisional,
application No. 60/130,401, fled Apr. 19, 1999.
BACKGROUND AND SUMMARY OF THE
INVENTION
‘The present invention relates generally 10 knives, and
‘more particularly to fling pocket knife with a safety lock
to hold a blade ofthe knife in a closed postion. The safety
lock is moveably mounted on a handle of the knife and may
slide toa locking positon, in which te safety lock prevents
the blade from opening out of the handle by obstructing the
path ofthe blade 2s the blade is urged from a closed position
in the handle to an open postion out of the handle. The
safety lock also may slide away from the locking postion,
in which the safety lock does not obstruct the path of the
blade so thatthe blade may freely move from the closed
position to an open positon
‘This safety lock is particularly useful in knives having an
assisted opening mechanism, such as those disclosed in US.
Pat, Nos, 5,802,722, $815,927, and 6,145,202, the disclo-
sures of Which are incorporated herein by reference, An
‘understanding of some pride locking mechanisms for knives
also may be obtained from U.S. Pat. Nos. 1,189,005, 1,743,
(022, 4,133,106, 4451,982, 4 947,552, 4974323, 4.979.301,
$5,060,379, 5,092,045, 5,293,630, 5,647,129, and 5,822,866,
the disclosures of which are incorporated herein by refer-
Te advantages of the resent inveation will be undet-
stood more readily aller a consideration ofthe drawings and
the Detailed Description
8
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 isan isometric view ofa knife according to one
embodiment of the present invention, including a blade, a
Jane, anda safety lok, with the blade show in solid lines.
ina closed postion and in broken ines in an open postion,
‘and with the safety lock shown in solid lines in « locking
2
positon and in broken lines in an unlocked postion, with
amows demonstrating possible movement ofthe blade and
safety lock,
FIG. 2s an exploded, isometric view ofthe kaif of FIG.
1
IG. 3 is an exploded, isometric view ofa portion ofthe
knife of FIG. 1, taken along fine 3-3 of FIG. 2.
FIG. 4 is a front view of the knife of FIG. 1
FIG. § isa top view of the knife of FIG. 1,
FIG. 6 isa botiom view of the knife of FIG. 1
FIG. 7 isan end view of the knife of FIG. 1
FIG. 8 isa font view ofthe knife of FIG. 1 ina fully
opened position
DETAILED DESCRIPTION OF THE
INVENTION
Refering to he drawings, and more specifically to FIG.
1 a folding knife 10 according to one embodiment of the
present invention is shown, Knife 10 includes a handle 12
‘and a blade I pivotally coupled to handle 12, as described
in more detail below. Preferably, handle 12 is assembled
from a first sie pioce 16 and a second side poco 18 that
define a hollow region 20 for receiving blade 14 when blade
4s ina closed position relative to handle 12. This closed
‘or Folded position is shown in soid Hines in FIG. 1
‘When blade 14 is inthe closed postion, a safety lock 22,
‘may slide along a path 24 to a locked position to prevent a
distal end 26 of blade 14 from pivoting aut of handle 1210
an open postion. A solid arrow L, shows the prefered
‘movement of safety lock 22. Safety lock 22 may also slide
to an unlocked position to allow blade 14 to pivot feely
‘berweea closed snd open positions as indicated by a dashed
ao B,
Blade 14 may further include a tang 28 witha protruding
portion 30 located opposite distal end 26, and thumb stud
32, both elements useful in aiding @ user inthe opening of
Jaife 10, as deserted in more detail below: Kaife 10 may
further include a displaceable lining portion 34 that may
Jock blade 14 in filly extended position This is achieved
by a bias that causes lining portion M4 to move iat the path
of blade 14 once blade 14 has moved toa substantially open
position, Closing blade 14 requires moving lining portion 34
‘out of the path of blade 14. These features are further
described in U.S. Pa Nos. 6.145.202 and 5 802,722.
Referring to FIG. 2, the exploded view of knife 10 shows
other typical elements of knife 10, Knife 10 includes a pivot
pin 36 that allows blade 14 to pivot between open and closed
positions and couples side pieces 16 and 18. Kafe 10 further
includes a spacer 38 that couples sie pieces 16 and 18 and
‘ogee with sie pisces 16 and 18, forms hollow repion 20,
for receiving blade 14, as described above
Knife 10 may sill further include am assisted opening
mechanism 40 that ads a user in opening knife 10. Assisted
‘opening mechanism 40 includes a bias element 42 that urges
blade 14 toward the fally extended postion ance blade 14
thas been moveda certain distance B from the closed position
‘or past an equilibrium point. The bias clement 42 may also
‘be configured to urge the blade 14 toward the closed position
hile the blade 14 between the equilibrium poiat and the
closed position. Assisted opening mechanism 40 further
includes an intemal plate 44 that, along with spacer 38,
restricts the movement of one end of bias element 42, Bias
clement 42 is configured to transmit forces between blade 14
and handle 12 and isa push od including books on each end,
but alteratvely may be a plunger, exible cable, of otherUS 7,340,838 B2
3
suitable, foreeransmitting clement, Assisted opening
mechanism 40 is described in detail in US. Pat Nos.
6,145,202 and 5,802,722.
Asshown in greater detail in FIG. 2, distal end 26 of blade
14 ypically includes a point 46, but may include a blunt end
or other tol head. As described above, tang 28 includes a
portion 30 configured to protrude from handle 12. This
allows a user to open blade 14 from the closed position by
pushing protruding portion 30 hack into hollow region 20,
thereby urging blade 14 past the equilibrium point of
assisted opening mechanism 40, Blade If also may include
a thumb stud 32 located on one or both sides of lade 14,
hich allows a user to apply a force wo stud 32 fo extend
blade 14, These features ate useful in one-handed assisted
‘opening deviees and safety lock 22 is particularly seful as
safety precaution with these deviees. twill be understood
that safety lock 22 may also be used for pocket tools and
{knives that do not inchude assisted opening mechanisms.
Rofering to FIGS. 2 and 3, safety lock 22 is mounted in
4 channel or slotted hole 48 located in handle 12. Slotted
hole 48 preferably is located near distal end 26 of blade 14
Safety lock 22 is configured to obstruct the path of travel of
Gistal end 26 of blade 14 when preveating bade extension,
as deseribed above.
Safety lock 22 preferably includes a bolt $0 configure to. ™
attach toa block o latch 82 dough slotted bole 48. Block
52 preferably includes a threaded hole $4 19 mate with bolt.
50, Block 52 typically is constructed of plastic or rubber
‘material to miaimize or prevent damage to blade 14 when
bade 14 contacts block $2. As long as block 82 of safety
Jock 22 is obstructing the path of blade 14 or limiting the
movement of blade 14, safety lock 22 is operable in pre=
venting the extension of blade 14 and is considered locked
Safety lock 22 generally is positioned in one of two
positions in slotted hole 48 on handle 12, Safety lock 22 is
shown in several of the figures in dashed lines in an
‘unlocked or inoperable positin, in which the path of blade
14 is unobstructed. Safety lock 22 is shown in all of FIGS,
1-7 in solid lines in a locked or operable position that
obstructs the path of blade 14
‘The user may adjust safety lock 22 between locked and
‘unlocked postions by sling bol 80 along slowed bole 48,
Safety lock 22 i held in a user-selected position by fiction.
The tition may be adjusted by adjusting the tightness of
bolt 80. Safety lock 22 may further include a washer 86
bprwoen the head of bolt §0 and handle 12 to enhance
frictional comtat between handle 12 and lock 22,
Tris beloved that the disclosure set forth above encom:
‘passes multiple distin inventions with independent uit.
While each of these inventions has been disclosed in its
prefered form, the specific embodiments thereof as dis-
closed and illustrated herein are not to be considered in a
limiting sease as mmerous variations are possible. The
subject matter of the inventions includes all novel and
‘non-abvious combinations and subcombinatons of the vari-
‘ous elements, features, functions andlor properties disclosed
herein, Sinilary, where the claims recite “a” of “a fis”
clement or the equivalent thereof, such claims should be
‘understood to include incorporation of one oF more such
lemeats, neither eoguiring nor excluding two or more such
clement,
FIG. 8 shows the folding knife 10 in the open postion,
with the socoad side pice 18 visible, the blade 14 comprises
aback edge 66 and front ejge that includes a cuting edge
(60 and the protruding portion 30. For reference purposes the
bottom portion 62 of the knife, as viewed in figure 8, may
4
be refered othe fot or Font edge ofthe nil, while
the top portion 64 may’ be refered 0 a he back or back
edge othe ka.
It is believed that the following claims particularly point
5 out cen combinations and sibsombinaions tht are
dicted to one of th diseased inventions and ae novel and
ton-obvows.Invetions embodied in other cosinains
and subombintons of fst, fnctions, elements nor
properties may be claimed thowgh ameniment of the
proven! elms of presentation of new erin inthis of
‘ested application Such amended or new clin, whether
‘they are directed to a different invention or directed to the
some invention, whotsr diferent, broader nowt ot
sal in sope tothe original elms, ae lo eid as
included within the subject matter ofthe ventions of the
present disclosure.
I chi
1A folding knife comprising
a handle,
4 hols eon inthe andes
4 Bade operatively coupled the handle and configured
tobe pivoted int the hollow region in closed pos
ton, the blade inching prong porn a is
Sia and posionedon te blade o extend hough the
follow region and beyond a back side ofthe handle
wen th Bade i inthe closed position and wo be oot
ofthe low region and extending beyond fot side
ofthe handle when the knife i in an pen poston,
a say lek config to prevent th lade from moving
oat ofthe hllow region ofthe hale nd
a bins element operatively atic to the blade and
configu toute blade toward an extended po
tin ence the Bade has moved past an equim
point
‘shoei the protaing prion is configured to be pushed
into the hollow cegon urging the blade pst he eau
iru point and tf the extended position
2. A Tldingknife, comprising
a hen
4 blade having ont dean a back eget font ege
extending length ofthe lade and incoting cating
edge extending porn ofthe length threo, he blade
teing coupled ata tng end there tote and and
configured to ost, relative to the hale, between an
open positon in which point end of the bled exends
say from th handle and cloned postion in which at
Test the cating edge of the Blade iy resived inthe
tan,
the blade further including a poring portion extending
rom the fot edge of the Blade atthe tang end, the
protrfing. portion sized and configured sich that,
‘shen the blade i inthe closed position, the proading
portion protudes from a bak side of the handle t9
thin each ofa wer
svhersnthe bck sd extendsin the login icon
of the handle; and
2 bias element configured to bias the blade toward the
open potion
3. The fon nie of claim 2 wherein he bits element
isconfigred i isthe Ba toward he open poston one
tho blades rosted fom the closed positon a wected
distance toward the open positon
4 The foking aie of claim 3 whercin the bits clement
6 is configured obits the blade toward the closed poston
vl the blade i ess tan the selected distance from he
closed poston
w
8US 7,340,838 B2
5
8. The folding knife of claim 3 wherein the protreding
portion ofthe blade is configured such tat, when the blade
is in the closed position and the user pushes the protruding
portion into the handle, the blade is rotated the selocted
distance from the closed position.
6. folding knife, comprising:
‘handle;
4 blade coupled to the handle and configured 10 rotate
berween anopen postion anda closed position, relative
Wo the handle, the blade including a protruding portion
extending from a font edge of the blade and adjacent
to acuting edge ofthe blade, wherein the cutting edge
extends along portion ofthe front edge of the blade
protratng portion extending beyond the handle when
the blade isin dhe open a the closed positions; and
4 spring operatively coupled beoween the bale ad the
blade and configured tobias the blade towand the open
position.
7. The knife of claim 6 wherein the spring is configured
to bias the blade toward the open position when te bade is
rotated from the closed position pat an equilibrium point
8. The knife of claim 7 wherein the spring is configured
to bias the blade toward the closed postion while te blade
{s between the equilibrium point and the closed position,
9. pocket knife having a blade with a tang and acuting,
‘edge extending along a portion ofa front edge of the bade
‘and handle into which the blade pivots about a pivot for
storage, comprising:
‘a channel inthe handle that receives the blade in a closed
position
‘an opening extending through back of the handle
between the pivot and the channel;
4 protruding potion of the tang extending from the foat
‘edge ofthe blade that is sized tobe accessible from the
‘opening in the back of the handle wien the blade is
sored inthe clsed position and to be positioned out of
the channel and extending beyond font ofthe handle
‘when the knife is in an open positon; and
spring operatively connected between the blade andthe
handle to force the blade to pivot toward the open
Position when the protruding portion of the tang is
pushes through the opening int the back ofthe handle
10. The pocket knife dooording to elim 9 wherein the
protruding portion extends through the opening inthe handle
‘when the blade is inthe closed position,
11 The pocket knife according to claim 9 wherein the
spring forces the blade to pivot towand then open position
6
‘when the blade is positioned at an acute angle greater than
4 predefined acute angle with respect tothe handle
12. The pocket kuife socording to claim 11 wherein the
protruding portion, the opening and the spring are mutually
5 amanged s0 that a user can pivot the blade to at last the
predefined acute angle by pressing the protruding portion
Ahrough the opening
13. The pocket knife sovording to claim 11 wherein the
spring does not exert a pivoting force on the blade toward
the open position when the blade is positioned at less than
the predefined seute angle,
14. The pocket knife acoording to claim 9 wherein the
spring exe's a pivoting force on the blade directed toward
the closed position when the blade is positioned at an acute
angle less than the predefined seue ange
15. The pocket knife according to claim 9 including @
flocking mechanism that resins the blade in the closed
position.
16. A spring-assisted pocket knife comprising
‘thane having evo side plates attached together so as (0
provide a channel therein:
‘blade pivotally connected to an end ofthe handle by a
pivot pin and having a cutting edge extending a portion
ofa front edge of the blade and housed in the chaane!
in a closed position;
1 spring that farther connects the blade to the bane and
is configured to provide a sping fore that urges the
blade to pivot about the pin with respect to the handle
toward an open position; and
‘an exposed portion of an oversized tang of the blade
extending fom the fram edge of the bade und coatig-
tured to receive pushing force that urges the blade to
pivot about the pin until the spring commences to urge
the blade t pivot toward the open positon.
17. The spring-assisted pocket knife according to claim 16
‘wherein the pushing force urges the blade to pivot in a
lection opposite to that ofthe spring force when the blade
is positioned at an angle with respect tothe closed position
that is less than predetermined acute angle
18. The spring-asisted pocket knife aoconding to claim 16
‘wherein the exposed portion is exposed suficientlythrowgh
the chanoe! so thatthe pushing force can pivot the blade past
4 predetermined acute angle with respect to the closed
positon so that the spring force causes the blade to pivot
45 through an obtuse angle to the open postion,
8