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8220.1/03-EN 1
ECOLINE EST 150 - 600
Materials (key parts) 2 Piece and Casting type
Materials
Part No. Part name
ASTM A216 WCB ASTM A351 CF8 ASTM A351 CF8M
1 Body ASTM A216 WCB ASTM A351 CF8 ASTM A351 CF8M
2 Bonnet ASTM A216 WCB ASTM A351 CF8 ASTM A351 CF8M
3 Ball ASTM A216 WCB ASTM A351 CF8 ASTM A351 CF8M
4 Gasket 304+Graphite 304+Graphite 316+Graphite
5 O-ring NBR NBR NBR
6 Seal Ring RPTFE RPTFE RPTFE
7 Seat ASTM A216 WCB ASTM A182 F304 ASTM A182 F316
8 Spring INCONEL X-750 INCONEL X-750 INCONEL X-750
9 O-ring NBR NBR NBR
10 Packing Graphite Graphite Graphite
11 Stud ASTM A193 B7 ASTM A193 B8 ASTM A193 B8
12 Nut ASTM A194 2H ASTM A194 8 ASTM A194 8
13 Sealant injection plug Carbon Steel Stainless Steel Stainless Steel
14 Shaft ASTM A182 F6a 17-4PH 17-4PH
15 Shaft ASTM A182 F6a 17-4PH 17-4PH
16 Flat key Carbon Steel Stainless Steel Stainless Steel
17 Bearing 316+PTFE+MoS2 316+PTFE+MoS2 316+PTFE+MoS2
18 Gasket Graphite Graphite Graphite
19 O-ring NBR NBR NBR
20 Bolt ASTM A193 B7 ASTM A193 B8 ASTM A193 B8
21 Packing box ASTM A105 ASTM A182 F304 ASTM A182 F316
8220.1/03-EN 2
ECOLINE EST 150 - 600
Materials
Part No. Part name
WCB CF8 CF8M
22 Sealant injection plug Carbon Steel Stainless Steel Stainless Steel
23 Bleed valve Carbon Steel Stainless Steel Stainless Steel
24 Gasket Graphite Graphite Graphite
25 O-ring NBR NBR NBR
26 Washer ASTM A276 304 ASTM A276 304 ASTM A276 316
27 Bottom flange ASTM A216 WCB ASTM A351 CF8 ASTM A351 CF8M
28 Bolt ASTM A193 B7 ASTM A193 B8 ASTM A193 B8M
(*) Spare parts to be recommended.
Dimensions
8220.1/03-EN 3
ECOLINE EST 150 - 600
Full Bore
DN NPS Weight
Class d L H1 H2 Operation W
(mm) (Inch) (Kg)
8220.1/03-EN 4
ECOLINE EST 150 - 600
Reduced Bore
DN NPS Weight
Class d L H1 H2 Operation W
(mm) (Inch) (Kg)
150Lb 300*250 12*10 252 610 505 305 Gearbox 300 467
300Lb 300*250 12*10 252 648 505 305 Gearbox 400 488
600Lb 300*250 12*10 252 838 518 335 Gearbox 500 620
8220.1/03-EN 5
ECOLINE EST 150 - 600
Materials (key parts) 3 Piece and Forging type
Materials
Part No. Part name
ASTM A105 ASTM A182 F304 ASTM A182 F316
1 Body ASTM A105 ASTM A182 F304 ASTM A182 F316
2 Bonnet ASTM A105 ASTM A182 F304 ASTM A182 F316
3 Ball ASTM A105+ENP ASTM A182 F304 ASTM A182 F316
4 Upper Shaft ASTM A182 F6a 17-4PH 17-4PH
5 Seat ASTM A105+ENP ASTM A182 F304 ASTM A182 F316
6 Lower Shaft ASTM A182 F6a 17-4PH 17-4PH
7 Packing Box ASTM A105+ENP ASTM A182 F304 ASTM A182 F316
8 Packing Gland ASTM A105+ENP ASTM A182 F304 ASTM A182 F316
9 Seal Ring PTFE PTFE PTFE
10 Spring 17-7PH 17-7PH INCONEL X-750
11 O-ring NBR NBR NBR
12 O-ring NBR NBR NBR
13 O-ring NBR NBR NBR
14 SPW Gasket 304+Graphite 304+Graphite 316+Graphite
15 Stud ASTM A193 B7 ASTM A193 B8 ASTM A193 B8
16 Nut ASTM A194 2H ASTM A194 8 ASTM A194 8
17 Support Carbon Steel Carbon Steel Carbon Steel
18 Lift Lug Carbon Steel Carbon Steel Carbon Steel
19 Sealant Injection Plug Carbon Steel Stainless Steel Stainless Steel
20 Bleed valve Carbon Steel Stainless Steel Stainless Steel
21 Pressure Relief Plug Carbon Steel Stainless Steel Stainless Steel
8220.1/03-EN 6
ECOLINE EST 150 - 600
22 Sealant Injection Plug Carbon Steel Stainless Steel Stainless Steel
23 Lower Bearing 304+PTFE 304+PTFE 316+PTFE
24 O-ring NBR NBR NBR
25 Gasket 304+PTFE 304+PTFE 316+PTFE
26 Bolt ASTM A193 B7 ASTM A193 B8 ASTM A193 B8
27 Pin ASTM A276 410 ASTM A276 410 ASTM A276 410
28 O-ring NBR NBR NBR
29 SPW Gasket 304+Graphite 304+Graphite 316+Graphite
30 Bolt ASTM A193 B7 ASTM A193 B8 ASTM A193 B8
31 Packing Graphite Graphite Graphite
32 Washer PTFE PTFE PTFE
33 Upper Bearing 304+PTFE 304+PTFE 316+PTFE
34 Bolt ASTM A193 B7 ASTM A193 B8 ASTM A193 B8
35 Bolt ASTM A193 B7 ASTM A193 B8 ASTM A193 B8
36 Bracket ASTM A216 WCB ASTM A216 WCB ASTM A216 WCB
(*) Spare parts to be recommended.
Dimensions
8220.1/03-EN 7
ECOLINE EST 150 - 600
Full Bore
DN NPS Weight
Class d L H1 H2 Operation W
(mm) (Inch) (Kg)
8220.1/03-EN 8
ECOLINE EST 150 - 600
Reduced Bore
DN NPS Weight
Class d L H1 H2 Operation W
(mm) (Inch) (Kg)
150Lb 300*250 12*10 252 610 427 220 Gearbox 300 509
300Lb 300*250 12*10 252 648 427 226 Gearbox 400 619
600Lb 300*250 12*10 252 838 427 226 Gearbox 500 619
8220.1/03-EN 9
ECOLINE EST 150 - 600
Design Features
8220.1/03-EN 10
ECOLINE EST 150 - 600
- Double Block and Bleed (DBB)
When the valve is closed, the upstream side seat seal
will block flow from upstream to body cavity, and the
downstream side seat seal will also block flow back
from downstream to body cavity, this is so-called
Double Block.
When the valve is closed, the medium left in body
cavity, in case the pressure of medium in body cavity
increased, due to, i.e. temperature increasing, the
medium pressure will push seats of upstream and
downstream away from ball to make medium in body
cavity flow to both sides of pipeline and relief its
pressure.
A bleed valve (bleed plug in below picture) can also bleed the excessive pressure in body cavity in cases. The bleed
valve either drain or vent deposited mediums in bottom of body cavity to prevent damage to seat or ball.
While testing sealing performance for seat seal, any leakage can be checked at the bleed valve.
A typical Block Seat design is as below.
8220.1/03-EN 11
ECOLINE EST 150 - 600
Fire Safe Design for Body-to-Bonnet Joint Fire Safe Design for Shaft
- Anti-static Device
The ball valve is with anti-static device. The device forms a channel between the ball and body directly or through the
shaft, to discharge the static electricity produced by friction between ball made of metal and seats made of soft
materials, like PTFE, during operation, which will avoid fire or explosion caused by static spark.
Attention: the medium through pressure relief valve will directly enter into air, if
environment is not allowed, the upstream seat seal shall be block design, refer
to below picture.
8220.1/03-EN 12
ECOLINE EST 150 - 600
- Combination of Block and Isolation Seats (B&I)
A combination seats is block type seat for upstream and isolation seat for downstream, refer to below picture.
At normal working condition, the primary sealing on upstream is used for valve. When the primary sealing was
damaged, the secondary sealing on downstream will start to work for valve sealing.
When valve is closed, pressure of medium left in isolated body cavity can be relieved to upstream automatically while it
become high enough, refer to below picture.
Technical Data
- Torque value
Operating Torque (N.m)
NPS (inch)
150Lb 300Lb 600Lb
2 25 60 190
3 65 160 460
4 125 280 770
6 410 950 1980
8 700 1550 3280
10 1100 2000 5250
12 1750 3300 7200
14 2600 5000 9860
16 3900 7500 14500
18 6200 11800 19600
20 7500 14400 29000
24 10500 19600 42500
Note:
Above torque value is calculated for PTFE seat, only for reference, while selecting actuator type, safety factor 1.3 to 1.5 is
recommended.. Since torque value is subject to different trim material and medium, please consult KSB sales for specific
applications.
8220.1/03-EN 13
ECOLINE EST 150 - 600
- Cv value
Class
NPS (inch)
150Lb 300Lb 600Lb
2 500 430 370
3 1360 1100 1020
4 2500 2000 1850
6 4060 4056 3410
8 8090 7720 6730
10 13510 13090 11120
12 20440 19830 17440
14 25050 23770 22010
16 34200 32595 29980
18 44430 43200 39520
20 57665 55380 60460
24 87680 84720 76630
Note: Above Cv value is for full bore design.
KSB Aktiengesellschaft
Johann-Klein-Strae 9 67227 Frankenthal (Germany)
Tel. +49 6233 86-0 Fax +49 6233 86-3476
E-Mail: valves@ksb.com www.ksb.com
8220.1/03-EN 14
ECOLINE EST 150 - 600
API 6D Floating Ball Valve Allowable working temperature:
-27 to 200
ECOLINE EST 150-300 (FB)
Note:
NPS 1/2-8 The pressure/temperature rating of valve body materials is
Class 150, 300 specified by ASME B16.34, however, for soft-seated ball
Flanged Ends or Butt-weld Ends valve, the allowable working temperature is limited by the
Carbon Steel and Stainless Steel ultimate temperature of resilient materials, such as PTFE,
RPTFE etc. please consult with KSB sales for details.
Design details
Design per API 6D, API 608, BS5351
Face to face dimension per ASME B16.10
Flange end dimension per ASME B16.5
Butt-weld end dimension per ASME B16.25
Full port
Soft seated
Solid ball
Floating ball
Two-piece
Casting body
Application: Anti-static device
Oil & Gas Stem Blow-out Proof
Petrochemical Locking device
Chemical Position indicator
General Industries Lever or gearbox operation
Others TSG B1 certificate
CE/PED certificate
Medium: ATEX compliance
Oil API 607 certificate
Gas Testing per API 6D
Natural gas
Water Variants
Condensate Reduced port
Steam Metal seated
Corrosive services Fire safe design
Other general services ISO 5211 mounting pad
Electrical actuating
Allowable working pressure: Pneumatic actuating
up to 50 bar NACE MR 0175 compliance
Other flange design
8220.1/03-EN 15
ECOLINE EST 150 - 600
Materials (key parts)
Materials
Part No. Part name
ASTM A216 WCB ASTM A351 CF8 ASTM A351 CF8M
1 Body ASTM A216 WCB ASTM A351 CF8 ASTM A351 CF8M
2 Bonnet ASTM A216 WCB ASTM A351 CF8 ASTM A351 CF8M
3 Ball ASTM A182 F6a ASTM A182 F304 ASTM A182 F316
4* Seat Ring PTFE PTFE PTFE
5* Gasket PTFE PTFE PTFE
6 Shaft ASTM A182 F6a 17-4PH 17-4PH
7 Bushing Stainless Steel Stainless Steel Stainless Steel
8 Lever Stainless Steel Stainless Steel Stainless Steel
9* Packing PTFE PTFE PTFE
10 Thrust Washer PTFE PTFE PTFE
11 Disc Spring Stainless Steel Stainless Steel Stainless Steel
12 Washer Stainless Steel Stainless Steel Stainless Steel
13 Nut ASTM A194 2H ASTM A194 8 ASTM A194 8
14 Bolt ASTM A193 B7 ASTM A193 B8 ASTM A193 B8
15 Nut ASTM A194 2H ASTM A194 8 ASTM A194 8
(*) Spare parts to be recommended.
8220.1/03-EN 16
ECOLINE EST 150 - 600
Dimensions
Full Bore
DN NPS Weight
Class d L H Operation W ISO 5211
(mm) (Inch) (Kg)
8220.1/03-EN 17
ECOLINE EST 150 - 600
Design Features
Fire safe design of seat ring Fire safe design of body-bonnet joint
8220.1/03-EN 18
ECOLINE EST 150 - 600
- Anti-static Device
- Locking device
8220.1/03-EN 19
ECOLINE EST 150 - 600
Technical Data
- Torque value
Operating Torque (N.m)
NPS (inch)
150Lb 300Lb
1/2 4 10
3/4 6 15
1 12 30
1-1/4 16 35
1-1/2 18 40
2 30 65
2-1/2 50 130
3 70 160
4 130 280
5 270 620
6 420 960
8 720 1600
Note:
Above torque value is calculated for PTFE seat, only for reference, while selecting actuator type, safety factor 1.3 to 1.5 is
recommended.. Since torque value is subject to different trim material and medium, please consult KSB sales for specific
applications.
- Flow efficiency
Cv
NPS (inch)
150Lb 300Lb
1/2 25 25
3/4 50 50
1 100 100
1-1/4 190 190
1-1/2 270 270
2 490 490
2-1/2 950 950
3 1160 1160
4 2200 2200
5 3800 3800
6 5100 5100
8 9300 9300
Note: Above Cv value is for full bore design.
KSB Aktiengesellschaft
Johann-Klein-Strae 9 67227 Frankenthal (Germany)
Tel. +49 6233 86-0 Fax +49 6233 86-3476
E-Mail: valves@ksb.com www.ksb.com
8220.1/03-EN 20
ECOLINE EST 150 - 600
Technical Data Sheet of Ball Valve
Design standard required: API6D API608 ASME B16.34 BS 5351 MSS SP-72 GB/T 12237
others______________________
Function of ball valve: Shut-off Regulate others_________________________
Nominal diameter (bore): _________________________
Normal working pressure: __________ Mpa; Normal working temperature: _________
Max. working pressure: ______ Mpa; Max. working temperature: _____ ; Min. working temperature: _____
Pressure rating of valve: 150Lb 300Lb 600Lb others_________
Mediums: ____________________________liquid gas mixture of liquid & gas others_________
Special conditions: solid particle pipeline cleaning others_________
Type of ball valve: 1-piece body 2-piece body 3-piece body
side entry top entry
bolted bonnet welded bonnet
full port reduced port
casting forging
End Connection:
Flanged End
Flange standard ASME B16.5 ASME B16.47 Series A (API 605) ASME B16.47 Series B (MSS SP-44)
ISO 7005-1 JIS B2338 GB/T 9112~9114 HG 20592~20635 others____________
Flange finish surface Raised Face (RF) Flat Face (FF) Ring Joint (RJ) Others______________
Butt-weld Ends
Standard ASME B16.25
Pipeline OD: __________mm; ID: _________mm; or Pipe Schedule No.__________.
Pipeline material: _____________________
Socket Weld End ; Standard: ASME B16.11
Female Thread End ; Standard: ANSI B1.20.1 GB7306 others____________
Other connections: ___________________________
Face to Face / End to End Dimension Standard ASME B16.10, others____________
Valve Operation:
Lever Gearbox Electrical actuator hydraulic actuator others____________________
Pneumatic Actuator (double acting; single acting w/ spring close; single acting w/ spring open)
special requirements: Actuator brand_______________________; solenoid valve_______________________;
Positioner__________________; limit switch_________________; Air filter & reducer____________________.
Other requirements:
=> NDE: RT PT MT UT
Anti-static Test Pressure test per API6D Special Pressure Test ___________ Torque Test
Fire-safe design Yes, Standard per API607 API6FA others__________; Not required
DBB design required Yes No Injection sealing on emergency required No Yes
Body cavity pressure relief No Yes By-pass connection required? Yes No
rd
The 3 Party witness for process of manufacturing & test ? No Yes
Special Painting or coating No Yes ______________________________________________________________
Special packaging No Yes _____________________________________________________________________
8220.1/03-EN 21