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POWER TRIM

5
D

22131

TRIM CYLINDERS

Index
Table of Contents
Page
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5D-1
Torque Specifications . . . . . . . . . . . . . . . . . . 5D-1
Lubricants/Sealers/Adhesives . . . . . . . . . . . . . . 5D-1
Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5D-1
Trim Cylinder Internal Leak Test . . . . . . . . . . . . 5D-1
Trim Cylinder Shock Piston Test . . . . . . . . . . . . 5D-1
Trim Cylinder Repair . . . . . . . . . . . . . . . . . . . . . . 5D-1
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5D-1
Disassembly . . . . . . . . . . . . . . . . . . . . . . . 5D-3
Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . 5D-5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5D-8

Index
5D-0 - TRIM CYLINDERS 90-12934--2 1097
Specifications Trim Cylinder Repair
Torque Specifications Removal
1. Disconnect UP trim hose from front hole on trim
TORQUE
DESCRIPTION cylinder.
lb. in. lb. ft. N⋅m
2. Disconnect DOWN trim hose from hydraulic con-
Piston Rod Bolt 15-20 20-27 nector on gimbal housing. Plug holes with suit-
Trim Cylinder Anchor Pin Tighten Until Nuts Bottom able plug or (P/N 22-38609).
Bolts On Anchor Pin Shoulder
End Cap 40-50 55-68

Lubricants/Sealers/
Adhesives
NOTE: Prior to reassembly of trim cylinder(s), lubri-
cate all internal parts with Quicksilver Power Trim
and Steering Fluid or (if not available) 10W-30 or
10W-40 motor oil.

Description Part No.


Loctite 27131 92-809820
Quicksilver 2-4-C Marine 92-825407A2
Lubricant
Quicksilver Perfect Seal 92-34227- -1 22089

Quicksilver Power Trim and a - UP Hose


92-90100A12 b - Front Hole On Trim Cylinder
Steering Fluid
c - DOWN Hose
d - Hydraulic Connector

Special Tools
Description Part Number
Spanner Nut Wrench 91-821709
Large Pin Set 91-811907
Medium Pin Set 91-811908
Small Pin Set 91-811909

Trim Cylinder Internal Leak


Test
Refer to Power Trim Pump Sec. 5A, 5B, or 5C.

Trim Cylinder Shock Piston


Test
Refer to Power Trim Pump Sec. 5A, 5B, or 5C.

Index
90-12934--2 1097 TRIM CYLINDERS - 5D-1
3. Remove front and rear power trim cylinder
mounting hardware.

22060

22133

a - Front Anchor Pin


b - Large I.D. Washers (Port And Starboard)
c - Rubber Bushings (2) (Port And Starboard)
d - Small I.D. Washers (Port And Starboard)
e - Locknuts (Port And Starboard)
f - Plastic Caps (Port And Starboard)

22441
a - Rear Anchor Pin
b - Large I.D. Washers (Port And Starboard)
c - Rubber Bushings (2) (Port And Starboard)
d - Small I.D. Washers (Port And Starboard)
e - Locknuts (Port And Starboard)
f - Plastic Caps (Port And Starboard)

Index
5D-2 - TRIM CYLINDERS 90-12934--2 1097
DISASSEMBLY 1. Loosen end cap with Quicksilver P/N 91-821709
spanner wrench and remove piston rod assem-
! CAUTION bly from cylinder.

Ensure work area is clean before disassembling


power trim cylinders. Cylinder parts can be dam-
aged by dirt entering into power trim system.

NOTE: Spanner Wrench Quicksilver Tool Part


Number 91-821709.

22133

a - End Cap
71233 b - Cylinder
c - Piston Rod Assembly

! CAUTION 2. Remove DOWN trim hose from cylinder.


DO NOT clamp center section of power trim cylin-
der during assembly or disassembly. If clamping
cylinder is necessary, clamp cylinder on front
mounting flange.

22134

a - DOWN Trim Hose


b - Clamping Plate
c - Screws

Index
90-12934--2 1097 TRIM CYLINDERS - 5D-3
3. Remove floating piston from cylinder and remove 5. Remove and disassemble end cap.
O-ring.

22131 22133

a - Floating Piston
a - End Cap
b - Trim Cylinder
b - Piston Rod
c - O-Ring
c - Large O-Ring
d - Small O-Ring (2)
4. Remove and disassemble shock piston assem-
e - Continuity Spring
bly. Be careful not to loose check balls. f - Rod Scraper
g - Plain Washer
h - Retaining Ring

6. Remove small o-ring from end of piston rod.

22133

22132

22131 22132

a - Bolt a - Small O-Ring


b - Flat Washer b - Piston Rod
c - Spring Guide
d - Spring 7. Clean all parts in solvent. Be sure all parts are dry
e - Spring Guide Washer before reassembly.
f - Check Balls (3)
g - Shock Piston Assembly
h - O-Ring

Index
5D-4 - TRIM CYLINDERS 90-12934--2 1097
Reassembly 2. Install small o-rings (c) and continuity spring (d)
into end cap (e).
IMPORTANT: Later model Alpha One drive units
use a trim cylinder that is 3/4 in. (19mm) longer, to 3. Install rod scraper (f), plain washer (g) and retain-
achieve 6 additional tilt. Earlier model R, MR and ing ring (h) into end cap (e).
Alpha One, as well as Bravo drive units, use the 4. Install large o-ring (i) onto outside diameter of
shorter trim cylinder. DO NOT attempt to substi- end cap (e).
tute trim cylinders or damage to drive unit and/or
5. Install end cap (e) onto piston rod.
transom assembly could result.
Trim cylinders can be identified by a casting number
on inboard side of trim cylinder.
Shorter Cylinder: 98703, 98704, 98703--1,
98704--1 22133

Longer Cylinder: 14034--1,14035--1

! CAUTION
Ensure work area and all components are clean
before reassembling trim cylinders. Power Trim
components can become damaged if dirt gets
into system.

NOTE: Before reassembly, lubricate all internal parts


with Quicksilver Power Trim and Steering Fluid or 22132
SAE 10W-30 or 10W-40 Motor Oil.
1. Install small o-ring (a) into end of piston rod (b).

22132

22136

Index
90-12934--2 1097 TRIM CYLINDERS - 5D-5
6. Install large O-ring (j) on shock piston (k). 10. Apply oil to parts. Install o-ring (w) onto floating
piston (x) and insert floating piston into cylinder
7. Install check ball (l), check ball eyelet (m), spring
(y).
(n) and spring pin (o) into shock piston.
8. Apply Loctite 27131 or Type “A” to threads of bolt
being used in the following step.
9. Install shock piston, three check balls (q), spring
guide washer (r), spring (s), spring guide (t),
spring guide washer (u) and bolt (v) onto piston
rod. Torque to 15-20 lb. ft. (20-27 N·m).

22133

22132

22132

s
u l
v t r n m o

x w y q k
J

22136

Index
5D-6 - TRIM CYLINDERS 90-12934--2 1097
! CAUTION 12. Position trim cylinder rear connecting ends as
shown.
Ensure work area and all components are clean
before reassembling trim cylinders. Power Trim
components can become damaged if dirt gets
into system.
NOTE: Before reassembly, lubricate all internal parts
with Quicksilver Power Trim and Steering Fluid or
SAE 10W-30 or 10W-40 motor oil.

! CAUTION
DO NOT clamp center section of trim cylinder
during reassembly. If clamping of cylinder is nec-
essary, clamp cylinder on front mounting flange.

! CAUTION
Use only 2-4-C Marine Lubricant on end cap
threads. Other substances may act as an insula-
tor and cause poor electrical continuity between
cap and cylinder which could cause a corrosion
problem.

11. Apply 2-4-C Marine Lubricant to end cap threads 22135


and install piston rod assembly into cylinder. a - Port Trim Cylinder
Tighten end cap securely using a spanner b - Starboard Trim Cylinder
wrench. c - Connecting Ends (Angled As Shown)

13. Install DOWN trim hose.

22133
22130

a - End Cap a - DOWN Trim Hose


a - Piston Rod Assembly b - Clamping Plate
b - Cylinder c - Screws

14. Check painted areas of trim cylinders for


scratches that expose metal, paint if necessary.

Index
90-12934--2 1097 TRIM CYLINDERS - 5D-7
Installation
! CAUTION
Use water and soap solution to aid in installing
rubber bushings. The use of petroleum based
product (oil and grease) can deteriorate rubber.
1. Install trim cylinder forward mounting hardware
as shown.

2. Coat anchor pin threads with 2-4-C Marine Lubri-


cant (to prevent threads from galling).
22060
3. Hand thread locknuts onto pin. DO NOT tighten
at this time.

22133 22441

a - Forward Anchor Pin (Longer) a - Aft Anchor Pin (Shorter)


b - Washers (2) - Large I.D. b - Washers (2) - Large I.D.
c - Rubber Bushings (4) c - Rubber Bushings
d - Washers (2) - Small I.D. d - Washers (2) - Small I.D.
e - Locknuts (2) e - Locknuts (2)
f - Plastic Caps (Installed After Final Tightening of Nuts) f - Plastic Caps (2) - (Install After Final Tightening)

4. Install trim cylinder aft mounting hardware as ! CAUTION


shown.
All 4 anchor pin locknuts must be tightened as
5. Coat anchor pin threads with 2-4-C Marine Lubri- described following or damage to sterndrive unit
cant (to prevent threads from galling). may result from drive unit moving too far inward.
6. Hand thread locknuts onto anchor pin.
7. Tighten 4 anchor pin locknuts until nuts and
washers bottom out against anchor pin shoulder.

8. Reconnect trim hoses after air bleeding power


trim cylinders and hoses following procedures
outlined in Section 5A, 5B, or 5C (See Table of
Contents).

Index
5D-8 - TRIM CYLINDERS 90-12934--2 1097