Electric part-turn actuators

for open-close and modulating duty

SG 05.1 SG 12.1
SGR 05.1 SGR 12.1
SGExC 05.1 SGExC 12.1

Certificate Registration No.

Product description
12 100/104 4269
 Table of contents
Applications 3
Part/turn valves find applications in
many industries as shut-off devices Equipment/ Summary of functions 5
and increasingly to control the flow. Equipment/ functions 6
Without automation the smooth func- Type designation 6
tion of industrial processes would be Open-close duty 6
impossible. AUMAs electric Modulating duty 7
part-turn actuators play an important Comparison short-time and intermittent duty 7
role in this case. For part-turn valves Adjustable swing angle 8
with a nominal diameter of approx. Seating 8
DN 40 and above, AUMA part-turn
Adjustable torques 9
actuators from the SG 05.1
Overload protection against torque peaks 9
SG 12.1 range are the best automa-
DUO limit switching/ intermediate position switches (option) 10
tion solution.
Limit and torque switches 10
AUMA is a leading manufacturer of Magnetic limit and torque transmitter (MWG) (option) 11
electric actuators. More than 40 Non-intrusive setting (option) 12
years experience in conjunction with Position/ torque feedback signal (option) 12
the innovative spirit of our engineers Running indication (option) 13
are the sound basis for constant
Heater 13
improvement and further
developments. Design principle 14
Equipment/ functions 16
AUMA offer a wide range of actua-
Motors 16
tors which fulfils all the usual require-
Operating times 16
ments of valve automation.
Multi-turn actuators from 10 to Motor protection 17
32,000 Nm, part-turn actuators from Interfaces 18
25 to 360,000 Nm or linear thrust Electrical connection 18
units from 4 to 217 kN. All kinds of Wiring diagrams 20
valves can be automated and oper- Valve attachment 20
ated by rotary and linear movement. Coupling 20
Sales support and after sales service Integral controls 21
are provided worldwide by regional Integral controls (option) 21
offices, service centres, AUMA sub- Which type of controls? 22
sidiaries and representatives. This Advantages of integral controls (option) 23
ensures that experienced sales Ambient conditions 24
engineers and qualified service tech- Enclosure protection 24
nicians are close to the customer. Corrosion protection/ Colour 24
They are prepared for responding to Ambient temperatures 24
enquiries, executing orders or fur-
Explosion protection 25
nishing after-sales service.
Lifetime 25
Mounting positions 25
Other information 26
EU-Directives 26
Functional tests 26
Further literature 26
Index 27

Subject to change without notice. The product features and technical data provided
do not express or imply any warranty.

2
 Applications
AUMA part-turn actuators are
employed wherever an automated
rotatry movement of 360 or less
driven by an electric motor is
required. Examples are valves such
as butterfly valves and ball valves.

Energy Power plants

Flue gas purification plants
District heating

Chemical Chemical industry Water/ Water works

industry Petrochemical industry Wastewater Sewage treatment plants
Pharmaceutical industry Sluice-gates
Dams

Food Breweries Others Air conditioning

industry Dairies Ship building industry
Sugar industry Steel mills
Cement plants

3
 Versions

Part-turn actuator with

AUMATIC controls on
wall bracket

Part-turn actuator with

AUMA MATIC integral
controls

Definition of part-turn
actuators according to
EN ISO 5211

A part-turn actuator is an actuator

(actor) which transmits a torque to
the valve over less than one revolu-
tion. It need not to be capable of with-
standing thrust.

4
 Equipment/ Summary of functions
Standard SG SGR SGExC Description
on page
Option
05.1 12.1 05.1 12.1 05.1 12.1

Open-close duty 6
Equipment / functions

Modulating duty 7
Swing angle adjustable 8, 14
Mechanical end stops 14
Seating 8
Limit seating 8
Torque seating 8
Overload protection 9
DUO (Four train gear) limit switching 10
Limit and torque switches 10
Tandem switch 10
Triple switch 10
Switches with gold plated contacts 10
Magnetic limit and torque transmitter (MWG) 11
Non-intrusive setting 12
Position feedback/ torque feedback signal 12
Mechanical position indicator 14
Blinker transmitter for running indication 13
Operating time adjustable 16
Manual operation 15
Heater
in switch compartment 13
Motor heater 13
Motors 15, 16
3-phase AC motors 15, 16
1-phase AC motors 15, 16
DC motors 15, 16
Motor protection 17
Thermoswitches 17
PTC thermistor 17
Integral controls 21 - 23
Electrical connections 14, 18, 19
Interfaces

AUMA plug/ socket connector 18, 19

Double sealed 18
Plug/ socket connector for explosion-proof actuators 18, 19
Plug-in terminal connection 18, 19
Plug cover in special versions 19
Valve attachment according to ISO 5211 15, 20
Coupling 15, 20
Coupling with bore 20
Ambient conditions 24
Service conditions

Enclosure protection IP67 24

Enclosure protection IP68 24
High temperature version 24
Low temperature version 24
Corrosion protection KN 24
Corrosion protection KS, KX 24
Version with cast iron housing 24
Explosion protection 24, 25
EU Directives 26
Functional tests 26

5
 Equipment/ functions
Type designation

SGRExC 05.1

Version for modulating duty

Explosion-proof part-turn actuator acc. to ATEX Directive 94/9/ EC
Size (standard flange size according to EN ISO 5211)
Device generation (SG x.2 for ship building, SG x.3 for lower torques)

Open-close duty
The usual valve positions in Type of duty for part-turn
open-close duty are the end posi- actuators for open-close duty
Input
tions OPEN and CLOSED. Upon (SG, SGExC)
Actuators receiving an appropriate command
for open-close duty AUMA part-turn actuators SG for
the actuator moves the valve to one
open-close service are rated for
of the two end positions or, if neces-
short-time duty S2 - 15 min. The
sary, to a pre-defined intermediate
explosion-proof version SGExC are
position.
rated for S2 - 10 min. Description of
The valves are operated relatively the types of duty on page 7.
Valve seldom, the time intervals can span
between a few minutes up to several
months.

t run max = 15 min (30 min)

Valve position

t run

Typical operation process in OPEN-CLOSE duty

6
 Equipment/ functions
Modulating duty
The controlled variable in a modulat-
ing application is affected by many
Input signal from Actuator
process controller for
influences. A change of the refer-
Positioner modulating ence input signal, pressure fluctua-
duty tion in the pipeline and temperature
Feedback signal variations influence the process in
to process controller
such a way that a frequent adjust-
ment of the MOV is required. For
Valve position feedback sensitive modulating applications
the starts may be in intervals of a few
seconds.
Transmitter Valve Therefore high demands are placed
(Sensor) on actuators for this duty. Mechani-
cal components and the motor must
be designed appropriately to with-
Controlled variable stand a large number of operations
with no decline in the required modu-
lating accuracy.

Type of duty for part-turn actua-

tors for modulating duty (SGR)
Valve position

AUMA part-turn actuators SGR for

modulating service are rated for
intermittent duty S4 - 25 %.

Typical operation process in modulating duty

Comparison short-time and intermittent duty

Type of duty according to VDE 0530 / IEC 34-1

Short-time duty S2
The operation time at a constant load is short, so that
thermal equilibrium is not reached. The pause is long
enough for the machine to cool down to ambient temper-
ature. The duration of the short-time operation is limited
to 15 min (10 min, 30 min).
Intermittent duty S4
The duty is a sequence of identical cycles which consist
of starting time, operation time with constant load and
rest period. The rest period allows the machine to cool
down so that thermal equilibrium is not reached. The rel-
ative on- time at S4 - 25 % or S4 - 50 % is limited to 25 %
and 50 % respectively.

Permissible number of starts

The max. permissible number of starts for all part-turn
actuator sizes for modulating duty SGR 05.1 SGR 12.1
are 600 starts per hour [c/h].

7
 Equipment/ functions
Adjustable swing angle
During manual operation the swing Other swing angle ranges
angle is limited via the internal end (option)
stops. If the customer requirements
On request the part-turn actuators
have not been mentioned in the
may be supplied with different swing
order, the actuator is supplied with a
angle ranges.
swing angle of 90 The swing angle
may be subsequently adjusted The following swing angle ranges
within a range of 80 110. The are available:
operating time is extended or 30 40
reduced accordingly. 40 55
55 80
80 110 (standard)
110 160
160 230
230 320

Seating
Depending on the design of the valve
to be operated, end position switch-
ing either limit seating, i.e. by mea-
suring the valve travel completed, or
torque seating, i.e. after reaching a
defined torque. For this purpose, the
actuator is equipped with two inde-
pendent measuring systems, i.e.
limit switching and torque switching.
The type of seating has to be taken in
account both when setting the actua-
tor and in the actuator control. How-
ever, the processing of signals for
the two types of seating differs.

Limit seating Torque seating

Set tripping torque

P
Speed

Torque

Travel
OPEN CLOSED
The actuator runs at nominal output speed up to the set
tripping point P. Due to the high reduction ratio and the
consequently low output speeds (3.75 rpm at the shortest
operating time 4 s for 90) the overrun may be ignored.
Travel
OPEN CLOSED
After starting from the end position OPEN, the actuator
runs in direction CLOSE. In end position CLOSED the
torque increases within the valve seat until the actuator is
automatically switched off after reaching the set value.

8
 Equipment/ functions
Adjustable torques
Minimum and maximum tripping torques for part-turn actuators for open-close duty

Size SG 05.1 SG 07.1 SG 10.1 SG 12.1

min. [Nm] 100 120 250 500

max. [Nm] 150 300 600 1 200

Torques for part/turn actuators for modulating duty

Size SGR 05.1 SGR 07.1 SGR 10.1 SGR 12.1

min. tripping torque [Nm] 100 120 250 500

max. tripping torque [Nm] 150 300 600 1 200

Torque for modulating [Nm] 50 100 200 400

Overload protection against torque peaks

The torque switching, used for
torque seating in the end position
(see page 8), serves as overload
protection for the entire travel, even
in the case of limit seating.
If excessive torque builds up at the
obturator in an intermediate position,
e.g. due to a trapped object, the
torque switching trips after reaching
If the limit switch signals are pro- positions and tripping in an interme-
cessed accordingly in the controls, diate position (fault) caused by
you can distinguish between a nor- over-torque.
mal torque switch tripping at the end
Set tripping torque
Torque

the set tripping torque.

After the controls have processed
the torque switch signal accordingly,
the motor will be switched off. As a
result, valve and actuator are pro-
tected from damage. Travel
OPEN CLOSED

9
 Equipment/ functions
DUO limit switching/ intermediate position switches (option)
With DUO limit switching an addition- The switch signal can be used for to start an additional actuator
al switching point can be set for each any purpose, e.g. to: which is mounted on a bypass
direction of rotation (intermediate valve
signal a certain valve position
position switches). The switching can to start or switch off any unit, e.g. a
be set to any valve position between pump
the end positions. In order to
guarantee the enclosure protection tripped
IP 68, suitable cable glands have to
OPEN Switching CLOSE
be used. They are not direction direction
points
part of the standard supply, but can
not
be provided by AUMA, if ordered. tripped
Valve position

Limit and torque switches

With the help of the switches, the If the actuator is supplied with
mechanically measured travel (i.e. DUO limit switching (refer to page
number of turns) and torque are con- 10) two more limit switches for inter-
verted into usable signals for the mediate positions are available.
actuator controls. The switches are
To meet the high demands regarding
integrated into the control unit which
reliability, AUMA uses specially
contains four switches in the basic
developed high quality
version:
microswitches with a snap action
one limit switch each for the end mechanism.
positions OPEN and CLOSED,
In the basic version the switch con-
one torque switch each for the di-
tacts are of silver. For voltages
rections OPEN and CLOSE.
between 5 V and 50 V and low cur-
rent, switches with gold-plated con-
The limit switches are tripped when
tacts are recommended.
an end position is reached and the
torque switches are tripped when the
set tripping torque is exceeded.

Versions
Application/ Description Type of contact
Single switch Standard (NC and NO contacts not galvanically isolated) 1 NC and 1 NO contact
Tandem switches (option) For switching two different potentials. The switches have two compartments 2 NC and 2 NO contacts
with galvanically isolated switches in a common sealed housing. The two swit-
ches are operated together; one switch is leading, which should be used for
signalisation.
Triple switches (option) For applications where three different potentials are to be switched. The switch 3 NC and 3 NO contacts
consists of one single and one tandem switch.

Switch rating Technical data

Type of current Switch rating Imax Enclosure protection IP 66
30 V 125 V 250 V Operation via lever
AC (ind. load) cos = 0.8 5A 5A 5A Contact elements two snap action contacts
DC (resistive load) 2A 0.5 A 0.4 A Contact material Silver (standard)
Gold (option)
with gold plated contacts Mechanical lifetime min. 2 x 106 cycles
(recommended for controls with low voltage)
Voltage min. 5 V, max. 50 V
Current min. 4 mA, max. 400 mA

10

Magnetic limit and torque transmitter (MWG) (option)
The magnetic limit and torque trans-
mitter converts the mechanical val-
ues of limit and torque into continu-
ous electronic signals.
The simultaneous use of integral
controls which evaluate the signals
is a prerequisite for the use of the
MWG. This variant does not require
Equipment/ functions
any switches for limit positions or
torque.
Actuators with MWG have the follow-
ing advantages.
Non-intrusive setting is possible
(see page 12)
A torque signal is permanently
available. It can be used for
switching off at the set tripping
torque. It can also be transmitted
for external use, for example for
torque monitoring at the valve.

Absolute travel measurement

without battery
The valve position is determined
using a so called multi-turn-absolute
encoder.
Four shafts, each with a ratio of 8:1,
are used to convert the travel into an
electronic signal. Each valve posi-
tion is assigned an unambiguous
combination of the 4 shaft positions.
Magnets and hall sensors register
the shaft positions electronically.
As soon as the power supply has
been restored after a power failure,
the current valve position is immedi-
ately available; a reference opera-
tion is not required. Position changes
Travel/ position signal
due to manual operation during to the controls
power failure are registered by the
MWG even without supply voltage. A
battery is not required.

Torque continuously available

The proven design of the sliding
worm provides the mechanical prin-
ciple of torque sensing. A torque at
the output drive results in an axial
movement of the sliding worm
against the spring action. With a
lever, the axial movement is trans-
formed into a rotary movement. Hall
sensors convert this movement into
an electronic signal.

Torque signal
to the controls

11
 Equipment/ functions
Non-intrusive setting (option)
If the actuator is equipped with
a magnetic limit and torque
transmitter (see page 11) and
AUMATIC integral controls (see
page 22) the actuator can be set
non-intrusively. This means that the
parameters can be set without hav-
ing to open the actuator. Thereby
several advantages are achieved:
Position/ torque feedback signal (option)
If the actuator is equipped with an
MWG and AUMATIC integral con-
trols, the valve position and the
torque available in the valve are can
be used as output signals. Even if
there is no MWG installed in the actu-
ator, the position of the valve can be
transmitted as a continuous signal
for remote position indication.
Technical data potentiometer
Precision potentiometer
Linearity
Output
Resistance (standard) 0.2 k
Resistance (option) 0.1 k, 0.5 k, 1.0 k,
5.0 k
Technical data RWG
Output signal
- 2-wire system 4 20 mA
- 3- or 4-wire system 0/4 20 mA
Supply voltage 24 V DC 15% smoothed
Lifetime min. 5 x 106 operations
12
No tools are required for setting.
The actuator need not be opened
again after the electrical connec-
tion is completed. The electronic
and mechanical components in
the housing are well protected
from ingress of water and dust.
Position feedback is provided as an
analogue feedback signal by:
Precision potentiometer
Electronic position transmitter
RWG.
Precision potentiometer in
tandem version
1%
0.5 W
0.2/0.2 k
0.5/0.5 k, 1.0/1.0 k,
5.0/5.0 k, 0.2/5.0 k
The actuator can be set in poten-
tially explosive atmospheres,
without affecting the explosion
protection.
Electronic position transmitter
RWG
The actual position value is transmit-
ted by a potentiometer and trans-
formed by electronics into a current
signal. Zero and span of the feed-
back signal can be easily adjusted by
trimmer potentiometers.
Inverse operation of the RWG is pos-
sible.
Signal
in mA 20
4
0
0 60 100
Travel in %
Power supply unit for part-turn
actuators without integral
controls
For the voltage supply of all position
transmitters we recommend the
AUMA power supply unit PS 01.
However, this unit must not be used
in potentially explosive atmospheres
or for intrinsically safe electric
circuits.
 Equipment/ functions
Running indication (option)
As an option the actuators are avail- Rating
able with a blinker switch installed
which can be used for the running Type of current Switch rating Imax
indication. The contacts are avail- 30 V 125 V 250 V
able at the electrical connection. AC 5A 5A 5A
DC 2A 0.5 A 0.4 A

Heater
Heater in switch compartment
(standard)
Condensation in the actuator is pos-
sible due to wide fluctuation of the
ambient temperature. The heater
integrated in the control unit pre-
vents this in general.
The heater is rated for continuous
duty. Therefore it should always be
energized, but at the very least when
the actuator is not operating.
Motor heater
(option)
For operation in extremely low tem-
peratures AUMA strongly recom-
mends the use of a motor heater.
This applies to actuators in extreme
low temperature version from
50 C. The heater prevents actua-
tor starting problems caused by
extremely cold temperatures.

Technical data for heater in switch compartment

Heater for actuators Heater for actuators with
without integral controls integral controls
Heating element self-regulating PTC element Resistance type heater
Voltage ranges 110 V 250 V DC/AC 24 V DC/AC (internal supply)
24 V 48 V DC/AC
380 V 400 V AC
Output 5 W 20 W 5W

13
 Design principle
Mechanical position
1 indicator
The mechanical position
indicator is used to indicate the
valve position continuously.

1
Control unit
2 Depending on the type of valve the actuator
must be switched-off in the end position by
limit or torque switches. 2
For this purpose two independent measuring sys-
tems (limit switches and torque switches) are pro-
vided within the control unit. They measure the travel
or the torque required at the output drive, respec-
tively. 3
The switches signalize to the actuator controls that
the set tripping points have been reached, which
then switch off the motor.
The control unit may optionally be equipped with a
magnetic limit and torque transmitter. The transmit-
ter converts the mechanical parameters limit and
torque into continuous electronic signals. In combi-
nation with the integral controls AUMATIC tripping
points and tripping torques can be set non-intru-
sively, i.e. without using tools or opening the control
unit. 5

Electrical connection
3 The connections for motor and control
cables are made on a 50-pole AUMA plug/
socket connector.
4
If the plug/ socket is disconnected for maintenance 7
work, the wiring remains undisturbed.
The explosion-proof actuator types SGExC are pro-
vided with a special plug/ socket connector for explo- 6
sion-proof actuators as a standard.
Further information on page 14.

End stops
4 During manual operation the internal end
stops limit the swing angle. The significant
advantage of the AUMA design is that the low input
torque, not the high output torque acts against the
end stops. Thereby high safety against damage due
to overload is assured.

14
 Design principle
Motor
9 An especially high starting torque is fre-
quently required to unseat valves from the
end position. The motors developed by AUMA fulfil
this basic requirement.
Apart from the predominantly used 3-phase AC
motors, the actuators may also be equipped with
1-phase AC motors. When using actuators with
1-phase motors, the operating time can be adjusted.
The motor is connected via an internal plug/ socket
connector. This enables quick exchange of the
motor, e.g. for change of output speed.
Further information on page 16.
Manual operation
8 For commissioning or in an emergency the
part-turn actuator can be operated with the
handwheel. Pull the handwheel until it disengages.
The manual operation acts on the worm shaft due to
an over-riding gear arrangement. The sliding worm
which is used to determine the torque is located on
the handwheel shaft.

Valve attachment
7 The valve attachment is according to EN ISO
5211. On request, special connections are
available.
The part-turn actuator can be positioned on the valve
at every 90.

8
Coupling
6 The separate coupling facilitates the assem-
bly of the part-turn actuators. It is placed on
the valve shaft and secured against axial movement.
Subsequently the part-turn actuator is fitted on the
valve flange (Refer also to page 20).
Gearing
5 The well proven principle of worm gearing,
combined with a planetary gear, is used to
reduce the motor speed to the required actuator out-
put speed. Self-locking is achieved by the worm
gearing.
The gear housing is filled with lubricant for the whole
lifetime. A change of grease or re-lubrication is not
necessary.

15
 Equipment/ functions
Motors
Part-turn actuators SG 05.1 SG
12.1 may be equipped with 3-phase
AC motors (standard), 1-phase AC
motors (option), or DC motors
(option). Part-turn actuators for mod-
ulating duty SGR are only available
with 3-phase AC motors. For actua-
tors with 3-phase AC motors, the
operating time may only be reached
by replacing the motor or the plane-
tary gear. For actuators with 1-phase
AC motors, the operating time may
be adjusted on site (see below).

Standard voltages/ frequencies

3-phase AC motors
Voltage 1) [V] 220 230 240 380 400 415 440 460 480 500
Frequency [Hz] 50 50 50 50 50 50 60 60 60 50

1-ph AC motors
Voltage [V] 110 120 220 240
Frequency [Hz] 50/ 60 50/ 60

DC motors
Voltage [V] 24 110 220
1) Permissible fluctuations 10 %
Overvoltage may result in excessive temperature rise in the motor windings. In case of undervoltage the motor torque decreases in the ratio of
the square of undervoltage divided the standard voltage. Larger voltage variations have therefore to be considered when sizing the actuator.

Operating times
If the actuators are equipped with the
standard 3-phase AC motor, the
operating time is invariably con-
nected to the supply frequency and
the reduction ratio. The operating
time may only be subsequently
changed by replacing the motor or
the planetary gear.
For part-turn, open-close duty actua-
tors optionally equipped with a
1-phase AC motor, the operating
time may be adjusted within the set
limits. Part-turn SGR actuators for
modulating duty are only available
with 3-phase AC motors.

Operating times for a swing angle of 90

Size SG 05.1 SG 07.1 SG 10.1 SG 12.1

with 3-phase AC motor at 4/ 5,6/ 8/ 11/ 16 / 5,6/ 8/ 11/ 16/ 22/ 11/ 16/ 22/ 32/ 45/
22/ 32/ 45/ 63
50 Hz [s] 22/ 32 32 63

with 1-phase AC motor at

5.6 45 11 90 11 90 22 180
50 Hz [s]
5 10 10 15 20 25 30 35
with DC motor [s]
10 20 20 30 40 50 60 70

16

Motor protection
In order to protect the motor against
overheating thermoswitches or PTC
thermistors are embedded in the
motor windings of the 3-phase AC
and 1-phase AC motors. When inte-
grated into the control circuit, they
will protect the motor against dam-
age due to excessively high winding
temperature.
Thermoswitches and PTC thermis-
tors offer better protection than ther-
mal overload relays, since the tem-
perature rise is directly measured at
the motor.
The thermoswitches will interrupt the
control circuit as soon as a winding
temperature of 140 C is exceeded.
After cooling down to a temperature
between 120 C to 90 C, the actua-
tor can be switched on again.
Tripping point
140 C
Motor temperature
Equipment/ functions
Important! Failure to integrate the
motor protection device into the con-
trols voids the warranty for the
motors.
If the actuator is equipped with inte-
gral controls, the thermoswitches
are automatically integrated.
Delay time
The delay time is the time from the times are possible provided the out-
tripping of the limit or torque switches put speed, output drive type, valve
to the motor power being removed. type and the type of installation are
considered.
To protect the valve against exces-
sive peak torques, the delay time For the AUMA MATIC and AUMATIC
should be as low as possible. This integral controls the motor will imme-
should be taken into account, espe- diately be switched off after tripping
cially if the actuators are controlled of a switch.
by a PLC. We recommend a delay
time < 50 ms and to switch off the cor-

responding contactor directly by the

limit or torque switch. Longer delay
115 C

90 C
Actuator type Thermoswitches PTC thermistors
Reset point SG/SGR 05.1 SG/SGR 12.11) Standard Option
SGExC 05.1 SGExC 12.11) Option Standard
Time
1) Also available with integral controls AUMA MATIC or AUMATIC; in this case the PTC trip-
ping device is already integrated, if PTC thermistors are used.

Rating of the thermoswitches

AC voltage Switch rating Switch rating
DC voltage
(250 V AC) Imax Imax
cos = 1 2.5 A 60 V 1A
cos = 0.6 1.6 A 42 V 1.2 A
24 V 1.5 A

17
 Interfaces
Electrical connection
AUMA plug/ socket connector
As a standard, the actuators are
equipped with an AUMA plug/
socket connector for motor and
control cables. This applies whether
the actuator is equipped with inte-
gral controls or not.
The significant advantage of this
type of connection:
Once connected, the wiring remains
undisturbed, even if the actuator has
to be removed from the valve, e.g. for
maintenance purposes.

Double sealed
(option) The double sealed connection is a
sealed plug and socket which is fitted
between the device housing and the
plug/ socket connector. Even after
removing the plug cover or if the
cable glands do not seal properly the
device will be protected against the
ingress of dust or humidity.

Plug/ socket connector with terminal board for explosion-proof part-turn actuators SGExC
Explosion-proof actuators in ver- tion is thereby also provided for explo-
sions SGExC with or without con- sion-proof actuators.
trols are designed with a flameproof
The customer connection compart-
enclosure. The sealed terminal
ment is designated protection type
board of this electrical connection
increased safety.
ensures that the flameproof enclo-
sure remains undisturbed even if the By means of a protection cover, which
plug cover has been removed. is available as an option, the discon-
nected plug may be fitted to a wall to
The electrical connection between
enable the operation of the plant
the terminal board and the electric/
under explosion-proof conditions.
electronic components within the
device is provided via a plug/ socket
connector. The advantage of the
modular design with plug-in connec-

Plug-in terminal connection for explosion-proof part-turn actuators SGExC (option)

Contrary to the plug/ socket On request, these terminals can also
connector, the customer connection be used for non-explosion-proof actu-
is made on terminals which have ators.
been fitted to a terminal frame. The
By means of a protection cover which
connection compartment has been
is available as an option, the discon-
enlarged. In terms of explosion pro-
nected plug may be fitted to a wall to
tection this connection type has the
enable the operation of the plant
same characteristics as the plug/
under explosion-proof conditions.
socket connector.

18

Special connections
For special customer requests plug/
socket connectors of specified
brands can be used.
The plug cover of the standard ver-
sion can be replaced by the following
variants:
Interfaces
Parking frame, protection cover
Plug cover with These parts offer the facility to place
the plug connector, while taken off
removable lid
enlarged terminal compartment the actuator, in a safe location on a
enlarged terminal compartment wall. The open terminal compart-
and removable lid ment at the actuator can be closed
with the protection cover. This pre-
vents foreign matter, dust and water
from entering the compartment while
the plug connector is taken off.

Technical data

AUMA plug/ socket connector

Technical data Motor power connections1) Protective earth Control pins
No. of contacts max. 6 (3 are available) 1 (leading contact) 50 pins/ sockets
Designation U1, V1, W1, U2, V2, W2 according to VDE 1 to 50
Voltage max. 750 V 250 V
Nominal current max. 25 A 16 A
Type of customer connection Screws Screw for ring lug Screws or crimping (option)
Cross section max. 6 mm2 6 mm2 2.5 mm2
Material: Pin/ socket carrier Polyamide Polyamide Polyamide
Contacts Brass Brass Brass, tin plated or gold plated
(option)

Plug/ socket connector/ terminal board for explosion-proof actuators SGExC

Technical data Motor power connections1) Protective earth Control pins
No. of contacts max. 3 1 38 pins/ sockets
Designation U1, V1, W1 according to VDE 1 to 24, 31 to 40, 47 to 50
Voltage max. 550 V 250 V
Nominal current max. 25 A 10 A
Type of customer connection Screws Screws Screws
Cross section max. 6 mm2 6 mm2 1.5 mm2
Material: Pin/ socket carrier Araldite/ Polyamide Araldite/ Polyamide Araldite/ Polyamide
Contacts Brass Brass Brass tin-plated

Plug-interminal connection for explosion-proof actuators SGExC

Technical data Motor power connections1) Protective earth Control pins
Terminals max. 6 (3 are available) 1 (leading contact) 50
Designation U1, V1, W1 according to VDE 1 to 50
Voltage max. 750 V 250 V
Nominal current max. 25 A 10 A
Type of customer connection Screws Screws Cage clamp2)
Cross section max. 10 mm2 10 mm2 2.5 mm2 flexible

Threads for conduit entries3)

Type Metric (standard) Pg (option)
SG/ SGR 05.1 12.14) 2 x M25x1,5; 1 x M20x1,5 2 x Pg21; 1 x Pg13;5
SGExC 05.1 12.14)
1) Suitable for copper wires. For aluminium wires please contact AUMA.
2) Optional with screw connections.
3) For delivery, sealed with plugs. Other thread sizes and thread types e.g. metric threads are possible on request.
Cable glands can be supplied on request.
4) Also valid for possibly available integral actuator controls.

19
 Interfaces
Wiring diagrams
Terminal plans KMS
The electrical details of the AUMA
actuators are recorded in the KMS
terminal plans. The terminal plan on
the right shows the basic equipment
and the normal version clockwise
closing.
For additional equipment see sepa-
rate data sheet Terminal plans
KMS.
Proposed wiring diagrams ASV
KMS TP 100 / 001 If the control of the actuator is not
provided via integral AUMA actuator
Basic equipment SG controls, but via external controls,
AUMA provides a variety of pro-
posed wiring diagrams for the wiring
of the actuator.
To obtain the proposed wiring dia-
grams, please refer either to the
AUMA catalogue, to our website on
the Internet (www.auma.com), or
contact us at AUMA.

Valve attachment
The flange sizes according to EN
Type SG/ SGExC 05.1 07.1 10.1 12.1
ISO 5211 as mentioned in the table
are available. On request flanges Flange Standard F05 F07 F10 F12
with special dimensions can be pro- sizes Special F07 F10 F12 F14
vided.

Coupling
The separate coupling (refer to page unbored
15) can be supplied as follows: extended version
finish machined as shown below

Bore with keyway Square bore Bore with two-flats

20
 Integral controls
Integral controls (option)

Part-turn actuators SG 05.1 12.1

with with
AUMA MATIC AUMATIC

21
 Integral controls
Which type of controls?
AUMA MATIC
The AUMA MATIC is the ideal The following feedback signals are
control for open-close duty. available: end positions reached, trip-
Functions such as the ping torque exceeded, the selector
automatic phase switch position and a collective fault
correction simplify signal.
commisioning. To
An explosion-proof version of the
operate the actua-
AUMA MATIC is available.
tor on site the inte-
gral local controls
can be used.

AUMATIC
The AUMATIC with
microcontroller
includes all functions of
the AUMA MATIC. In
addition, the AUMATIC
has a variety of addi-
tional functions and the
equipment has been
considerably
expanded:
Non-intrusive setting (option)
Adaptive positioner (option)
Programmable signal relays
Fieldbus interface (option)
Display with plain text display
Monitoring and diagnosis
Logging of operating data
Serial programming interface1)
The AUMATIC design: A modular
system consisting of functions, com-
munication interfaces and equipment
elements, enables the combination of
the ideal solution for every valve auto-
mation problem.
An explosion-proof version of the
AUMATIC is available.

1) Please note, due to patent law the AUMATIC product with infrared interface on local controls must not be supplied to either the UK or Japan.
This product without infrared interface does not infringe a patent and can be supplied to either country.

Wall bracket Further literature

The controls, also in explosion-proof
version, can be mounted separately
from the actuator on a wall bracket
(see page 4). This is recommended
if:
limited space would restrict the
access to directly mounted con-
trols
high ambient temperatures in the
surroundings of the actuator could
affect the electronics,
heavy vibrations of the valve could
influence the controls.
Cable length Detailed information can be found in
the following brochures:
The cable length between the actua-
tor and the controls may be up to Product description
Actuator controls AUMATIC
100 m.
Product description
A separation of actuator and controls
Actuator controls AUMA MATIC
is also possible at a later date.
Restrictions regarding cable length
may apply depending on the equip-
ment in the actuator, e.g. when an
MWG is installed in the actuator (see
technical data).
On request, suitable cable sets can
be obtained from AUMA.

22
 Integral controls
Advantages of integral controls (option)
The aim in developing integral motor to save the high installation costs of by the diagram below.
controls was to enable the customer external controls. This is highlighted

Supply
Process control system Commands
Signals
Fieldbus cable (bidirectional)
Control cabinet

Fieldbus
A B C

master
Controls
Controls
Controls

PLC PLC

e.g. 400 V AC e.g. 400 V AC

Local
controls
O. C. O. C.

O. C. Isolating
switch I> I> I> I>

I> I>

External controls (A) Integral controls (B) Integral controls/

Fieldbus (C)
For actuators to be connected to Actuators with integral controls are
external controls, the following must supplied ready for use with local con- If the actuator controls are integrated
be considered: trols and switching elements. in a fieldbus system, then the instal-
All electrical components, e.g. limit, lation costs are further reduced. The
All actuator signals, e.g. the
torque and limit switch signals, torque and thermoswitches, as well commands and signals of all actua-
must be passed on to the external as monitoring elements and possibly tors (slaves) are transmitted to and
controls in the control cabinet. available position transmitters are from the master via a two-wire cable
The control of the actuators via a integrated into the modern controls. or via optical fibres. The space con-
reversing contactor combination This results in the following simplified suming input/ output boards, as well
has to be implemented and in- systems: as their associate control cabinet
sections, are no longer required.
stalled in the control cabinet. No extensive wiring in a control
The local controls have to be im- cabinet is required.
plemented and mounted Reliable and correct processing of
the actuator signals. The immedi-
ate reaction of the controls pre-
vents excessive torques from
building up in the valve
Actuator and controls are ideally
adjusted to each other
Standard wiring diagrams are
available

23
 Ambient conditions
Enclosure protection
IP 67
AUMA part-turn actuators conform
to enclosure protection IP 67 accord-
ing to EN 60 529. IP 67 means pro-
tection against immersion up to max.
1 m head of water for max. 30 min-
utes.
IP 68
AUMA part-turn actuators are avail-
able with improved enclosure pro-
tection IP 68 according to EN 60 529.
IP 68 means protection against sub-
mersion up to 6 m head of water for
max. 72 hours. During submersion
up to 10 operations are permissible.
In order to guarantee the enclosure
protection IP 68, suitable cable
glands have to be used. They are not
part of the standard supply, but can
be provided by AUMA, if ordered.

Corrosion protection/ Colour

KN (standard)
The standard AUMA corrosion pro-
tection KN is a high quality coating.
This is suitable for outdoor installa-
tion and for slightly aggressive atmo-
spheres with a low level of pollution.
KS
AUMA recommends this corrosion
protection class when installing
devices in occasionally or perma-
nently aggressive atmospheres with
a moderate pollutant concentration
(e.g. in sewage treatment plants,
chemical industry).
Aluminium-free version Colour
All outside parts including the The standard colour of the finish
handwheel are either made of cast coating is silver-grey (DB 702, simi-
iron, spheroidal cast iron or stainless lar to RAL 9007). Other colours are
steel. possible on request.
This actuator version is designed for
use in atmospheres which are highly
corrosive to aluminium. This
includes atmospheres with high
humidity and maritime climate such
as those present onshore, offshore
or in desalination plants.

KX
AUMA recommends this corrosion
protection class when installing
devices in extremely aggressive
atmospheres with high humidity and
high pollutant concentration.

Ambient temperatures

Versions SG SGR SGExC

Standard 25 C + 80 C 1) 25 C + 60 C 20 C + 40 C 2)

Low temperature 40 C + 60 C 40 C + 60 C 40 C + 40 C
Extr. low temperature 50 C + 60 C 50 C + 40 C
3) 0 C + 120 C
High temperature
1) With 3-phase AC motor up to + 80 C, with 1-phase AC motor and/ or integrated RWG and/ or integral controls up to + 70 C
2) In special sizing up to + 60 C possible
3) Only possible with 3-phase AC motor

24
 Ambient conditions
Explosion protection
For the installation of actuators in Certificates of conformity from
potentially hazardous or explosive national test authorities in other
areas, special protective measures countries, e.g. CIS are also avail-
are required. These are stipulated in able. For the current versions of the
the European Standards EN 50 014, certificates refer to the Internet
50 018 and 50 019. The PTB under:
(Physikalisch Technische Bundes- www.auma.com (download section).
anstalt, the German national
test authority) as Euro-
pean test authority
certifies the confor-
mity of the equip-
ment with the men-
tioned standards.
The explosion-proof
versions of the AUMA part-turn
actuators SGExC correspond
to protection class II2G EEx
de IIC T4.

Lifetime
Part-turn actuators for
open-close duty SG/ SGExC
One cycle is an operation from end
position CLOSED to end position
OPEN and vice versa for a swing
angle of 90.
Part-turn actuators for modulating duty SGR
The lifetime in operation hours (h)
depends on the load and the number
of starts. A high starting frequency
will rarely improve the modulating
accuracy. To reach the longest pos-
sible maintenance and fault-free
operation time, the number of starts
per hour chosen should be as low as
permissible for the process. This can
be achieved by setting the modulat-
ing parameters accordingly.

Type Cycles Type Starts in Number of starts per hour for an Number of
million. expected lifetime based on min. starts
SG/ SGExC 05.1 20 000 min. operation hours 1) max/h
SG/ SGExC 07.1 20 000 5.000 h 10 000 h 20 000 h
SG/ SGExC 10.1 15 000 SGR 05.1 2,5 600 300 150 600

SG/ SGExC 12.1 10 000 SGR 07.1 2,5 600 300 150 600
SGR 10.1 2,5 600 300 150 600
SGR 12.1 2,5 600 300 150 600
1) Based on the permissible torque for modulating duty according to Technical Data SGR
and the type of duty S4 - 25 %

Mounting positions
AUMA actuators (with or without inte-
gral controls) can be operated without
restriction in any mounting position.

25
 Other information
EU-Directives
Machinery Directive
According to this directive, part-turn
actuators are not complete
machines. This means that a Certifi-
cate of Conformity is not possible.
However, AUMA confirms with the
Declaration of Incorporation (on the
Internet under www.auma.com) that
during the design stage the standards
mentioned in the Machinery Directive
were applied.
By mounting the actuator to other
components (valves, pipelines etc.)
a machine within the meaning of the
Directive is formed. Before commis-
sioning this machine a Certificate of
Conformity must be issued.
Further literature
Information
Electric actuators for the installa-
tion in hazardous areas
Information
Electrical part-turn actuators
SA/GS combinations
Product description
Electrical part-turn actuators for
open-close and modulating duty
AS(R) 6 AS(R) 50
Product description
Actuator controls AUMA MATIC
Product description
Actuator controls
AUMATIC
26
Functional tests
Low Voltage, Electromagnetic After assembly, all actuators are
Compatibility and ATEX Directive thoroughly tested according to
AUMAs inspection specification and
AUMA actuators fulfil the require-
the torque switching is calibrated.
ments, which has been proved in
extensive tests. Therefore AUMA A final inspection record can be pro-
issued a Certificate of Conformity vided. The inspection records can be
according to these Directives (on the retrieved online via the Internet
Internet under www.auma.com). (www.auma.com).
CE Mark
Since AUMA actuators
fulfil the requirements of
the Low Voltage and EMC
and the ATEX Directives, the actua-
tors are marked with the CE-mark in
accordance with the directives.
Technical data Furthermore, there are dimension
AUMA part-turn actuators sheets, proposed wiring diagrams
SG 05.1 SG 12.1 and wiring diagrams available. The
Technical data complete documentation is also
AUMA part-turn actuators for available as PDF files under the Doc-
Modulating duty uments tab on the Internet under
SGR 05.1 SGR 12.1 www.auma.com.
Technical data
AUMA part-turn actuators
SGExC 05.1 SGExC 12.1
 Index
A G R
Absolute encoder 11 Gearbox 15 Rating 13
Actor 4 Gearing 15 Reference input signal 7
Actuator controls 22 - 23 Running indication 13
Ambient temperatures 24 H RWG 12
Analogue feedback signal 12 Handwheel 15
Applications 3 Heater 13 S
ATEX Directive 26 Selector switch 22
AUMA MATIC 4, 21 - 22 I Self-locking 15
AUMA plug/ socket Integral controls 21, 23 Short-time duty 6-7
connector 14, 18 - 19 Intermediate position switches 10 Signals 23
AUMATIC 4, 12, 21 - 22 Intermittent duty 7 Single switch 10
Special connection 15
B L Special connections 19
Blinker switch 13 Lifetime 25 Square bore 20
Bore with two-flats 20 Limit seating 8 Summary of functions 5
Limit switching 8, 10, 14 Swing angle 8, 14, 16
C Literature 22, 26 Switch 10
CE Mark 26 Local controls 22 - 23 Switch rating 10
Certificate of Conformity 26 Logging of operating data 22 Switches 10
Coating 24 Low Voltage Directive 26
Collective fault signal 22 T
Colour 24 M Tandem switches 10
Conduit entries 19 Machinery Directive 26 Technical data 9, 16
Control cabinet 23 Manual operation 8, 14 - 15 Terminal connection 18 - 19
Control unit 10, 13 - 14 Mechanical position indicator 14 Terminal plans 20
Controls 4, 22 - 23 Modulating duty 7 Thermoswitches 17, 23
Corrosion protection 24 Motor protection 17 Threads for conduit entries 19
Coupling 15, 20 Motors 15 - 17 Three-phase AC motor 15 - 16
Cycles 25 Mounting positions 25 Torque seating 8
Torque sensing 11
D N Torque switches 10 - 11
DC motor 16 Non-intrusive setting 11 - 12 Torque switching 8, 14
Declaration of Incorporation 26 Number of starts 7 Tripping torque 9
Definition of part-turn actuators 4 Type designation 6
Delay time 17 O Type of duty 6-7
Design principle 15 One-phase AC motor 15 - 16 Type of seating 8
Display 22 Open-close duty 6
Double sealed 18 Operating time 15 - 16 V
DUO limit switching 10 Overload protection 9 Valve attachment 15, 20
DUO-limit switching 10
P W
E Parking frame 19 wall bracket 4
Electrical connection 14, 18 Phase correction 22 Wiring diagrams 20
EMC Directive 26 Plug/ socket 14 Worm gearing 15
EN ISO 5211 15, 20 Plug/ socket
Enclosure protection 24 connector 14 - 15, 18 - 19
End stops 8, 14 Plug/ socket connector with
EU-Directives 26 terminal board explosion-proof 18
Explosion protection 25 Position indicator 14
External controls 23 Position transmitter RWG 12
Positioner 22
F Potentiometer 12
Feedback signal 12, 22 Power supply unit 12
Fieldbus 22 - 23 Precision potentiometer 12
Fieldbus interface 22 Protection cover 19
Flange size 20 PTB 25
Frequencies 16 PTC thermistor 17
Functional tests 26 PTC thermistors 17

27
Europe
AUMA Riester GmbH & Co. KG
Factory Mllheim
DE-79373 Mllheim
Tel +49 7631 809 - 0
Fax +49 7631 809 - 250
riester@auma.com
www.auma.com
Factory Ostfildern-Nellingen
DE-73747 Ostfildern
Tel +49 711 34803 - 3000
Fax +49 711 34803 - 3034
riester@wof.auma.com
Service Centre Cologne
DE-50858 Kln
Tel +49 2234 20379 - 00
Fax +49 2234 20379 - 99
Service@sck.auma.com
Service Centre Magdeburg
DE-39167 Niederndodeleben
Tel +49 39204 759 - 0
Fax +49 39204 759 - 19
Service@scm.auma.com
Service Centre Bavaria
DE-85386 Eching
Tel +49 81 65 9017-0
Fax +49 81 65 9017-18
Riester@scb.auma.com
North Office, Ship building sector
DE-21079 Hamburg
Tel +49 40 791 40285
Fax +49 40 791 40286
Stephan.Dierks@auma.com
North Office, Industry
DE-29664 Walsrode
Tel +49 5167 504
Fax +49 5167 565
Erwin.Handwerker@auma.com
East Office
DE-39167 Niederndodeleben
Tel +49 39204 75980
Fax +49 39204 75989
Claus.Zander@auma.com
West Office
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Tel +49 2339 9212 - 0
Fax +49 2339 9212 - 15
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Wrttemberg Office
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Tel +49 711 34803 80
Fax +49 711 34803 81
Siegfried.Koegler@wof.auma.com
SoutheWest Office
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Tel +49 6226 786141
Fax +49 6226 786919
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Baden Office
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Tel +49 7272 76 07 - 23
Fax +49 7272 76 07 - 24
Wolfgang.Schulz@auma.com
Power plant sector
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Tel +49 7631 809 192
Fax +49 7631 809 294
Klaus.Wilhelm@auma.com
Bro Bavaria
DE-93356 Teugn/Niederbayern
Tel +49 9405 9410 24
Fax +49 9405 9410 25
Mathias.Jochum@auma.com
AUMA Riester GmbH & Co. KG
P. O. Box 1362
D - 79373 Mllheim
Tel +49 (0)7631/809-0
Fax +49 (0)7631/809 250
riester@auma.com
For detailed information about AUMA products refer to the Internet:
www.auma.com
AUMA Armaturenantriebe GmbH
AT-2512 Tribuswinkel
SIGURD SRUM A. S.
NO-1301 Sandvika
PASSCO Inc.
PR-00936-4153 San Juan
Tel +43 2252 82540 Tel +47 67572600 Tel +18 09 78 77 20 87 85
Fax +43 2252 8254050 Fax +47 67572610 Fax +18 09 78 77 31 72 77
office@auma.at post@sigurd-sorum.no Passco@prtc.net
www.auma.at INDUSTRA Suplibarca
AUMA (Schweiz) AG PT-2710-297 Sintra VE- Maracaibo Estado, Zulia
CH-8965 Berikon Tel +351 2 1910 95 00 Tel +58 261 7 555 667
Tel +41 566 400945 Fax +351 2 1910 95 99 Fax +58 261 7 532 259
Fax +41 566 400948 jpalhares@tyco-valves.com suplibarca@intercable.net.ve
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www.corsusa.com 2006-01-30
Certificate Registration No.
12 100/104 4269
Y000.217/004/en/1.05