Академический Документы
Профессиональный Документы
Культура Документы
June 1996
Improper operation, lubrication, maintenance or repair of this product can be dangerous and
could resutt in injury or death.
Safety precautions and warnings are provided in this manual and on the product.
warnings are not heeded, bodily injury' or dedth could occur to you or other perso
A WARNING I
Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The
warning in this publication and on the product are therefore not all inclusive. W a tool, procedure, work
method or operating technique not specifically recommended by Caterpillar is used, you must satisfy
yourself that it is safe for you and others. You should also ensure that the product will not be darnage@
or made unsafe by the operation, lubrication, maintenance or repair procedures you choose%
The information, specifications, and illustrations in this publication are on the basis of information
available at the time it was written. The specifications, torques, pressures, measurements, adjustments,
illustrations, and other items can change at any time. These changes can affect the service given to
the product. Obtain the complete and most current information before starting any job. Caterpillar
dealers have the most current information available. For a list of the most current publication form
numbers available, see the Service Manual Contents Microfiche, REG1139F. ,
Oil Bypass Valves ..................................................................... 20
Oil Cooler ..................................................................................... 24
Oil Filters ..................................................................................... 20
\ Aftercooler ................................................................................... 25 Oil Filter Base .............................................................................21
Air Filter ................................................................................... 27 Oil Filter Base. Disassemble & Assemble ....................... 22
Air Cleaner Assembly ............................................................. 28 Oil Level Gauge ......................................................................... 23
Oil Pan ....................................................................................... 161
Bridge Dowels ........................................................................ 159 Oil Pump ................................................................................... 162
Oil Pump. Disassemble & Assemble ............................. 163
Camshaft ..................................................................................113
Camshaft Bearings ...............................................................115 Piston Cooling Tubes ........................................................... 169
Connecting Rod Bearings ............................................. 167 Pistons (Earlier .Rod Pin Bearing With Straight
Crankcase Breather .............................................................. 13 Sides). Disassemble & Assemble .................................... 171
Crankshait ............................................................................... 180 Pistons (Later .Tapered Rod Pin Bearings).
Crankshaft Front Seal & Wear Sleeve ........................... 110 Disassemble & Assemble ...................................................173
Crankshaft Main Bearings .................................................. 178 Pistons ....................................................................................... 170
Crankshaft Pulley & Damper ............................................... 14 Precombustion Chambers ................................................. 144
Crankshaft Rear Seal & Wear Sleeve ............................ 123
Cylinder Head Assemblies ................................................. 152 Radiator ..........................................................................................
5
Cylinder Liners ........................................................................ 175 Rocker Shaft Assembly ....................................................... 149
Rocker Shaft Assembly. Disassemble &
-'
Direct Injection Adapters ................................................. 146 Assemble .................................................................................. 151
Raw Water Pump ..................................................................... 98
Engine Lifting Brackets ........................................................ 12 Raw Water Pump (Earlier Engines). Disassemble &
Engine Support ......................................................................... 12 Assemble ..................................................................................... 99
Exhaust Manifold (Rear) ...................................................... 128 Raw Water Pump (Later Engines). Disassemble &
Exhaust Manifold (Water Cooled) .................................... 130 Assemble .................................................................................. 104
Expansion Tank & Water tines ........................................ 107
Service Meter .............................................................................38
Fan .................................................................................................... 6 Spacer Plates ..........................................................................160
. Fan Belts ....................................................................................... 7
). Fan Drive ........................................................................ 8 Timing Gears ........................................................................... 116
Fan Drive. Disassemble & Assemble ..................................8 Turbocharger ............................................................................. 29
Fan Guard .....................................................................................4 Turbocharger. Disassemble & Assemble ....................... 31
Flywheel ..................................................................................... 117
Flywheel Housing .................................................................. 125 Valve Covers ........................................................... .......... 133
Front Housing ......................................................................... 112 Valve Guides ........................................................................... 158
Front Housing Cover ..............................................................16 Valve Lifters & Push Rods ..................................................148
Fuel Filter .....................................................................................18 Valve Seat Inserts .................................................................. 157
Fuel Injection Lines ..................................................................33 Valves .........................................................................................
156
Fuel lnjection Nozzles & Adapters (Later 7000 Vibration Damper & Pulley .................................................109 .
Fan Guard
Remove & Install Fan Guard 1360-010
1. Remove two bolts and strap (1) from the fan guard
assembly.
2. Remove two bolts and strap (2) from the fan guard
assembly.
a. remove radiator
End By:
10. If necessary, remove four rubber mounts (8). a. install radiator
NOTE: To install the radiator, reverse the steps for
removal.
End By:
a. remove fan NOTE: Inspect the fan belts for damage, cracks or
wear. Replace with new belts if necessary.
3. If belts are new, tighten bolt (3) until fan belts (2)
reach a tension of 534 + 22 N (120 k 5 Ib). Use
Tool (A) to determine the belt tension.
4. If belts are used, tighten bolt (3) until fan belts (2)
+ +
reach a tension of 400 44 N (90 10 Ib). Use
Tool (A) to determine the belt tension.
End By:
a. install fan
Start by:
Start By:
a. remove fan drive
a. remove fan belts
End By:
14. Use Tool (A) to install lip seal (11) into hub (7).
-Lubricatethe sealing Ilp of lip seal (11) with 1P-
0808 Lithium Grease .
15. Install bearing (8), spacer (9) and bearing (10) into
hub (7).
12. Install spacer (13) on fan bracket assembly (12).
16. Install hrrBq(T)in jhs fan d$$k. W. Install six bolts (1) fastening pulley (2) to hub (7).
e m ,
(@I dl hub m.
F
17. Install 0kr7g ae& 20. lnstalibracket and tyro bolts (4) on the fan drive
-"
bracket assembly.
21. Fill jhe fan drive at the grease fitting with 1P-0808
Lithiirm Grease.
End By:
1. Remove four bolts and washers (2). 1. Loosen bolt (1) closest to the engine on each side
of the generator.
2. Remove right side engine lifting bracket (1).
NOTE: For installation of the engine lifting brackets, 3. Remove radiator support (2). The weight of radiator
reverse the steps for removal. support (2) is 25 kg (55 Ib).
End By:
I
Crankcase Breather
Remove & Install Crankshaft
Breather 1317-010
NOTE: The crankcase breather removal and
installation is the same for both crankcase
breathers.For simplicity, removal and installation is
shown for only one crankcase breather.
NOTE: To install the engine support, reverse the NOTE: For installation of the crankshaft breather,
removal steps. reverse the removal steps.
End By:
Tools Needed A
88-1378 Stud Remover and Resetter Group 1
Start By:
Start By:
L ?
i
9. If necessary, remove five nuts (1O), cover (11) and 13. If removed, apply 4C-4032 Thread Sealant to
the gasket. the threads of stud (8) and install with Tool (A).
10. If necessary, remove five studs (12) with Tool (A). 14. lnstall gasket (9).
-
' 12. Install the gasket, cover (1I), and five nuts (10).
(15 f 2 Ib ft).
+
Tighten five nuts (10) to a torque of 20 3 N-m
17. Install nut (7) and ten bolts (3).
-
2P8250 Strap Wrench 1
End By:
4. Remove two bolts and nuts (4) from the filter base.
Remove filter base (5).
End By:
:
Remove & Install Oil Bypass
Valves 1314-010
Remove & Install Oil Filters 1318-010
Tools Needed A
c
Tools Needed A 2P-8250 Strap Wrench 1
2P8250 Strap Wrench 1
1. Remove two oil filters (2) from oil filter base (1) with
Tool (A).
6. Check the engine oil for the corred level. See the
Operation & Maintenance Manual. - - - -- .-- --- -- -
L
3408C & 3412C Marine Engines 20 isa assembly & Assembly
Oil Filter Base
Remove & Install Oil Filter
Base 1306-010
Start By:
End By:
6. Check the enaine oil for the correct level. See the
Operation & ~aintenanceManual.
1. Remove four O-ring seals (1) from oil filter base (2).
a. install oil filter base 2. Remove tube (2) from the engine block.
5. Remove the gasket where six bolts (2) fasten the oil
cooler to the cylinder block.
I
SS Aftercooler
Remove & Install
Aftercooter 1063-010
End By:
. ,
Start By:
12. Remove tube (12) and the gasket. Cap and plug
all openings immediately.
17. Place tube (12) in position and install bolt and clip
14. Remove gaskets (13) and (14). (11).
19. lnstall four nuts (8). Do not tighten nuts (8) at this
time. C
3408C & 3412C Marine Engines 30 Disassembly & Assembly
Disassemble & Assemble
Turbocharger 1052-017
Start By:
a. remove turbocharger
26. Tap the V-band clamps all the way around and
retighten to 14 & 1 Nem (10 r 1 Ib ft). Do not
overtighten the clamps.
a. install turbocharger
.I
3408C & 3412C Marine Engines 32 Disassembly & Assembly
Fuel Injection Lines
- ,
') Remove Fuel Injection
Lines 1252-011
Tools Needed A B
5P-4996 Plug 16
5P-0405 Cap 16
e.
6. Loosen eight nuts (6)and eight nuts (7).
3 -----
lnstall Fuel Injection Lines 1252-012
Tools Needed A B C
5P-4996 Plug 16
5P-0405 Cap 16
5P-0144 Socket 1
i
Fuel Ratio Control lnstall Fuel Ratio Control
(If Equipped) 1278-012
) Remove Fuel Ratio Control (If
Equipped) 1278-011
1. Disconnect line (3) to fuel ratio control (1). 2. Install the bolts that hold fuel ratio control (1) to the
governor housing.
2. Remove bolts (2). Remove fuel ration control (1).
3. Connect the air line at fitting (2).
L,
1. Put clean engine oil on the lip of seal (1). lnstall seal
(1) in cover (2). Install the seal so the lip is toward 6. Install covw and three bolts (I 1) that hold covers
the inside of the cover. together.
7. Put clean engine oil on seal and ring seal. lnstall the
seals (10) on valve.
End By:
NOTE: The fuel injection lines have been removed for 4. Install service meter (1) on fuel transfer pump (3).
picture clarity.The fuel injection lines do not have to be Position service meter (1)for viewing from right
removed in order to remove the service meter. hand side of the engine.
1. Remove two bolts and clamps (2) that hold service 5. Install two bolts and clamps (2) securing service
meter (1) to fuel transfer pump (3). Remove service meter (1) to fuel transfer pump (3).
meter (I).
I
Fuel Transfer Pump Install Fuel Transfer Pump 1256-012
End By:
I
a. install service meter
9%
Disassemble Fuel Transfer
Pump 1256-015
Start By:
13. Remove gear (19) and the key from the shaft.
4. lnstall first lip seal (25) with Tooling (C). lnstall first lip
seal (25) until it is 26.19 k 0.13mm (1.031 k
.OW in) from the bottom (drive gear) surface and
with the lip facing toward bearing (27).
'b%x~lshcdt @~)k-@&i
+... ~ 9 m b j g m b b (18): 15. Install lip seal (10) in cover (9) with Tooling (C).
+
lnstall the seal until it is 22.61 0.05 mm (.890
a Ir&all gear (22) on idls~ahaft(28). + .W2 in) from the top surface of cover (9) and
with lip facing toward gears (22) and (23).
NOTlCE
Do not let the liquid gasket enter the pump during
application or assembly.
. ,
10. lnstall gear (193 on the&%,-rn~~.
8
End By:
NOTICE
Be careful when the injection pumps are disassem- Care must be taken to ensure that fluids are con-
bled. Do not cause damage to the surface on the tained during performance of inspection, mainte-
plunger. The plunger and barrel for each pump are nance, testing, adjusting and repair of the machine.
made as a set. Do not put the plunger of one pump in Be prepared to collect the fluid with suitable con-
the barrel of another pump. If one part has wear, install tainers before opening any compartment or disas-
a complete new pump assembly. Be careful when the sembling any component containing fluids. Refer to
-, pCunger is put into the bore of the barrel. "TOOLS AND SHOP PRODUCT GUIDE, NENG2500t1,
for tools and supplies suitable to collect and contain
fluids in Caterpillar machines. Dispose fluids
6. Remove the gear segment, washer and spring from according to local regulations and mandates.
the barrel.
7. Remove the ring, spring, collar, and valve from the NOTE: Make sure the fuel racks are in the center
barrel. (zero) position before the fuel injection pumps are
installed.
L
6. Install washers (16).
7. Connect the fuel lines to the injection pumps and
tighten the fuel line nuts to a torque of 40 +: 7 Nwm
+
(30 5 Ib ft) with Tool (D).
Tools Needed A B
98-9082 Engine Turning Pinion 1
0s-1619 Bolt 3/8-16 NC x 76 mm (3 in) long 1
Start By:
-- ..-- -.----
---< MA-
6. Put alignment mark on governor and fuel pump 9. Remove cover (1).
drive (3).
15. Install retainer (5) and four bolts (4). Tighten four
+
bolts (4) to a torque of 136 7 N=m(101 +-
5 Ib ft).
End By:
14. Install governor and fuel pump drive (3) in position a. install front housing cover
according to the alignment mark.
,- End By:
-
. 1. Put weights (3) in position in flange assembly (1)as
shown. a. install governor and fuel pump drive
2. Install springs (2) in flange assembly (1).
FLUID SPILLAGE CONTAINMENT 2. Remove two bolts, washers and spacers (2).
13. Remove the O-ring seal on the front of the fuel -'?
NOTICE
Make sure there is no paint, dirt or other foreign mate-
rial on the machined surfaces of the engine or fuel
injection pump housing. Be careful not to damage the
O-ring seals for the oil inlet and oil outlet as the pump
is put into position on the engine.
6. Connect two hoses (8) to the fuel injection pump
housing.
Tools Needed A 6 C
6V-6019 Timing Pin 1
1P-1856 Retaining Ring Pliers 1
1P-1855 Retaining Ring Pliers 1
L
6. Remove seven bolts (7) fastening housing assembly
(5) to plate group (8).
25. Remove contact (31). 36. Remove felt washer (42) from the shaft.
!
48. Remove seat (57) and spring (58). 52. Use Tool (6)
to remove retaining ring (63).
,A'
49. Use Tool (B) to remove retaining ring (59). 53. Remove spring seat (65) and bolt stop (64) from
the governor.
50. Remove spacer ring (60).
b. Remove bearing (67) from spring seat (65). 58. Remove adapter plate (71)from the fuel injection
pump housing.
c. Remove bolt stop (64) from spring seat (65).
55. Remove lockring (70) from governor weight (69). 60. Remove drive assembly (73) from gear (75)
-- --
70. Remove plug (91) from adapter plate (71). 77. Remove two covers (97) from adapter group (4).
83. Remove gasket (103) from adapter group (4). 90. Remove lever (107) and (109).
84. Turn adapter group (4) over. 91. Remove bolt (112), lever (113) and the woodruff
key.
85. Remove bolt and washer (104) from adapter
group (4). 92. Remove shaft (111) from adapter group (4).
-4
--i 86. Remove plate assembly (105) from adapter group
(4).
95. Remove two lip seals (116) and (119) from adapter
group (4).
96. Remove valve (117). Remove the 0;ring seal from
valve (117). -
-
1. Install valve assembly (120) in adapter group (4).
i
NOTE: Make sure to align marks on stop (76) and NOTE: Make sure the rack is held in the "zero"
gear (75) during assembly. position with Tool (A) during installation of plate group
(71). Make sure lever (82) engages with the rack during
39. Install stop (76) in gear (75). Align alignment marks installation.
to ensure proper assembly
42. Place plate group (71) in position on the fuel
injection pump housing.
48. lnstall retaining ring (68) in spring seat (65). 52. lnstall spring (62) on the bolt stop.
49. lnstall spacer (66) in spring seat (65). 53. lnstall spool (61) on the bolt stop.
50. Install spring seat (65) and bolt stop (64) on the 54. lnstall spacer ring (60) on the bolt stop.
plate group as shown.
55. Use Tool (B) to install retaining ring (59) fastening
spacer ring (60) to the spool.
L
56. lnstall spring (58) and spring seat (57).
64. Use Tool (D) to install two lip seals (49) until they
are flush with the outside face of the housing and
with the lips of both seals facing towards the
inside.
82. lnstall retainer (29). 88. lnstall spring (19) and locknut (18) on throttle
control rod (16).
83. lnstall lock (28).
3
--./
84. lnstall two socket head bolts (27).
90. Install pin and cotter pin (15) fastening the throttle 93. Install screw and nut (12) in collar (9).Tighten nut
L
control rod to the quadrant. +
(12) to a torque of 12 4 Nm (106.8 +
35.6 Ib in).
-------. .-
Disassemble Fuel Injection Pump
Housing 1253-015
Start By:
a. remove fuel injection pump housing and governor 2. Remove shafl(6) from rear cover (2). Remove the
gear from shaft (6). Remove the bushing from rear
b. remove governor cover (2).
NOTICE
Be careful not to damage the inlet and outlet ports on
the bottom of the pump housing. The pump housing
A13CIJJl?lnbly.
must be put on blocks before c';c-reab 5. Remove idler gear (7)-Remove pinion gear
l yfrom tha pump housing with a soft
a ~ ~ m b(3)
/
hammer eras shown. Remove drive gear (8).
u
Nm C W e n piniofl gear assembly @) iis removed,
make a repkmsment af drive gear (8)with a new part.
pump hoosit-f~. 16. Remove lower and upper bearings (30) that are
supports for the pinion assembly.
--.
17. Remove bearing (31) and the lip seal. Remove 0
bearing (32) andthe lip seal.
NOTICE
Be careful not to damage the camshaft bearings as 18. Remove the rack bearings from locations (33).
the camshaft is removed.
19. Remove the camshaft bearings with Tool (E). 4
10. lnstall bearing (13) with Tool (D) until dimension "Z"
is 38.23 & 51 mm (1.505 & .MO in) Dimension
) "Z" is taken from the end of bearing (13) to the
outer face of the pump housing boss.
15. Put clean engine oii on lifters (19.). lnstall lifters (19)
11. lnstall seal (14) with Tool (D). lnstall the seal even and spacers (18) for each af'the injection pumps.
with the surface of the housing and with the lip Be sure the lifters and spacers are put in their
toward the outside as shown. original location in the pump housing.
12. lnstall bearing (15) with Tool (D) until dimension 16. Put clean engine oil fuel racks (20) and (22). Install
"R" is 34.80 & 0.51 mm (1.370 & .020 in). left rack (22) in the pump housing with the groove
Dimension "R" is the distance between bearings. in the rack engaged with the tab of the rack
bearing. lnstall right rack (20) with the groove in
the rack engaged with the tab of the rack bearing.
NOTE: The right rack has a notch (21) cut into the
rear end of the rack:
13. lnstall seal (16) with Tool (E). lnstall the seal until it
is even with the surface of the pump housing and
with the lip toward the outside as shown.
L
26. Install cover (45).
24. Put lever (35) bearing and spring washer (37) into
position in the pump housing. lnstall shaft (38).
lnstall lever (39). lnstall bolts (41).
25. Put gear (42) and retainer (43) into position in the
pump housing.lnstall bolts (44) and tighten to
standard torque.
28. Put the space in gear segment (47) alignment with
V the groove in pump barrel (46). Put the injection
pump straight down into the housing bore with the
space in gear segment (47) engaged with the pin
in the lifter and the groove in barrel (36) engaged
with the dowel in the pump housing. Use Tool (H)
to install the pumps.
End By:
a. install governor
32. Install bearing (50) in rear cover (49) with Tool (J).
-- -
11. Loosen the hose clamp and disconnect hose (12). 17. Remove two gaskets (19).
12. Remove two bolts (13) and disconnect tube (14) 18. Remove two bolts (21), water connector (20) and
from water temperature regulator housing (15). the gasket.
-
NOTE: The removal of the water tem~eraturereaulator
from the regulator housing is the same for both
14. Remove two gaskets (17). housings (7) and (15). For simplicity, only the removal
of one water temperature regulator from the regulator
15. Remove three bolts (18). housing is shown. ,
16. Remove water temperature regulator housing (15). 19. Remove gasket (22) from the water temperature
regulator housing.
2. Install water temperature regulator (23) in the water 7. Put two gaskets (19) into position on water j-'
3. Install gasket (22) on the water temperature 8. Put water temperature regulator housing (15) in <
4. Repeat steps 1 through 3 for the other water 9. Install three bolts (18) fastening water temperature
temperature regulator housing. regulator housing (15) to the water connector.
I
11. Put tube (14) into position on water ternpe~ature 16. Put water temperature regulator housing (7) in
regulator housing (15) and install two bolts (13). position on the water connector.
12. Connect radiator hose (12) and tighten the hose 17. lnstall two bolts (5) fastening water temperature
clamp. regulator housing (6) to the water connector.
4-
13. Put the gasket and water connector (10) in 18. Install tube and two bolts (3).
/ ,position on the cylinder head. lnstall two bolts (11)
fastening water connector to the cylinder head. 19. Put tube (4) and the gaskets in position and install I
-
--.-. ---
-. - - -
Water Pump
Remove Water Pump 1361-011
C '
z 5
--- j- ---A-
- -... . -
-
- <- .,-A
----wp
5. Install four bolts (9) fastening the water pump to 9. Install two gaskets (5).
elbow (12).
. .
- .
Tools Needed A B
892264 Puller Group 1
1PO456 Drive Plate 1
4B3903 Bolt 2
9M1974 Flat Washer 4
1P2320 Puller Assembly 1
9S9155 Step Plate 1
Start By:
a. remove water pump 4. Remove impeller (4)from the water pump housing
with Tool (A).
Tools Needed A
1PO529 Handle 1
1PO479 Drive Plate 1
1PO469 Drive Plate 1
2. lnstall bearing (4), spacer (3) and bearing (5) on
shaft (2). lnstall shaft (2) in the pump housing.
4. lnstall gear (6). lnstall the washer and bolt that hold
gear (6) to shaft (2).
5. Put clean water on seal (9). Install seal (9) and ring 8. Tighten nut (13) tb a torque of 39 i N-rn (28 +
(10) together in the housing bore with the shiny face 1 Ib ft).
of ring (10) toward the outside.
d
a face or ring (10). Install spring (11). notch in alignment with dowel (17).
End By:
- -
11. Remove snap ring (19) with Tool (D).
8. Use a press to remove housing (15) and shaft (16) 12. Bend back the l o ~ fram
k nut (21). Remove nut. L
from body (13).Remove seal (17). (21) with Tool (C). Remove the bck.
9. Remove the ceramic ring from the body (13) with 13. Remove spacer (20).
Tool (B) and a press.
I * $
1
10. lnstall body (13)on housing (1).lnstall nuts (15) 16. Instdl the original shims (20)if available or shims
,. ,ma-lpcks.'*J , +;; a .
' .%; %
-**, - * ,% =.T+ of a thickness of 0.51 mm (.(MO in) as a place to
start.
' , . " I -
Start By:
20. Use a feeler gauge to check the clearance behind Care must be taken to ensure that fluids are con-
the impeller at four locations the same distance tained during performance of inspection, mainte-
apart. Use the average of the four measurements. nance, testing, adjusting and repair of the machine.
+
The correct clearance is 0.20 0.03 rnm (.008 Be prepared to collect the fluid with suitable con-
-t- ,001 in). Make an adjustment to the shims if tainers before opening any compartment or disas-
necessary. sembling any component containing fluids. Refer to
"TOOLS AND SHOP PRODUCT GUIDE, NENG250OU,
21. Install plate (21) in cover (24) with the tabs of the for tools and supplies suitable to collect and contain
plate in alignment with the notches of cover (24). fluids in Caterpillar machines. Dispose fluids
according to local regulations and mandates.
22. lnstall ring (14) and O-ring seal (23) in cover (24).
24. lnstall gear (27) and the washer and bolt (28).
Tighten the bolt to a torque of 55 r 7 Nem (40 &
2. Remove two bolts (1) and nuts.
5 Ib ft). Use a hammer and punch and hit the
bolt. Tighten the bolt again to the same torque.
3. Remove clamp assembly (2).
25. lnstall cover (24) and clamp (25) on the pump.
4. Separate body (3) from body (4).
End By:
.
M Remove bearing (20) from shaft (19) if necessary.
. .
Tools Needed A
Guide Bolt1/2-13 NC x 127 mm (5 in) long 2
Tools Needed A B C
1U7600 Puller Group 1
5P7312 Distorter 1
5P7314 Ring 1
Start By:
NOTICE
The crankshaft front seal and wear sleeve come as a
set and must be installed as a set. If a replacement of
the seal is to be made, a replacement of the wear
sleeve must also be made.
J
- NOTICE
The crankshaft seal and wear sleeve come as a set
and must not be separated from each other at any
position on locator (3).
Tools Needed A B
Remove Front Housing 1151-011
88-1378 StudPuller 1
5P-9736 Link Bracket 2
Tools Needed A 6
85-1378 StudPuller 1
5P-9736 Link Bracket 2
NOTE: Thoroughly clean the mating surfaces of botn
the front cover and the cylinder block of any old gasket
material. The mating surfaces must be free of all oil, dirt
Start By: or other contaminants prior to assembly.
a. remove crankshaft front seal & wear sleeve
2. Put clean engine oil on the O-ring seal for the fuel
injection pump housing.
L
Camshaft
Remove Camshaft
Tools Needed
Start By:
2. Turn the engine with Tool (B) until the bolts in
a. remove front housing camshaft rear gear (3) are visible. Remove the four
bolts.
b. remove valve lifters
3. Tum the engine until the "V" marks on the fron?
timing *gearsare in alignment. Install Tool (A)
through the flywheel housing and into gear (3).
NOTICE
Be careful not to cause damage to the camshaft bear-
ings as the camshaft is removed.
- . - - ,---- - -- -- *- -
Install Camshaft 1210-012
Tools Needed
5. Turn the engine with Tool (B) until all of bolts (7) are
+
installed.Tighten the bolts evenly to 25 4 W-m
+
(20 30 Ib ft). Tighten the bolts again to 25 +
4 N-m (20 k 3 Ib ft).
Tools Needed
) Remove Camshaft Bearings 1211-011
832241 Camshaft Bearing Removal &
InstallationTool Group
Tools Needed
858293 ~xtenion
882241 Camshaft Bearing Removal 8 5P1667 Spacer Tube
InstallationTool Group
888293 Extension
5P1667 Spacer Tube
Start By:
a. remove camshaft
c. remove pistons
NOTICE
Be sure each bearing is in alignment with the cylinder
block before the bearing is installed. lnstall the bear-
ing with the oil hole in the bearing 90 + 15 degrees
1
1. Remove the rear camshaft bearing with Tool (A).
from the oil hole in the block bore.
2. Remove the remainder of the camshaft bearings
with Tool (A). Start at the rear of the engine block
and move toward the front.
1PO531 Handle
Start By:
b. remove camshaft
Install the front camshaft bearing with Tool (A) until
it is 7.34 r 0.10 mm (.2%9 r .004 in) from the
machined surface on the front of the cylinder block
as shown.
End By:
a. install pistons
b. install camshaft
I
34086 & 3412C Marine Engines 116 Disassembly & Assembly
lnstall Timing Gears 1206-012 Flywheel
Tools Needed A
Remove Flywheel 1156-011
1PO491 Drive Plate 1
1PO487 Drive Plate 1
Tools Needed
1PO531 Handle 1
6V2157 Lifting Bracket
081624 Bolt 518-1 1 NC x 25 mm (1 in) long
Guide Bolt 5/8-18 NF x 203 mm (8 in) Long
-- , .
1. lnstall the bearing' in front idler gear (1) with Tool (A)
as shown.
1. Remove two flywheel bolts from the crankshaft.
lnstall Tool (B) in the crankshaft.
3. lnstall gear (1). Make sure the "V" mark on gear (1)
is in alignment with the "V" mark on gear (2).
End By:
a. install camshaft
-
Install Flywheel 1156-012 Generator
6V2157
OS1624
Tools Needed
Lifting Bracket
Bolt 518-11 NC x 25 mm (1 in) Long
Guide Bolt 5/8-18 NF x 203 mm (8 in) Long
A 6
1
1
2
Remove Generator 1404-011
Tools Needed A
c
Eyebolt (7/8 in) 1
2J-3505 Nut (718 in) 1
Y
\
3408C & 3412C Marine Engines 119 ' Disassembly & Assembly
lnstall Generator 1404-012
Tools Needed A B
Eyebolt (718 in) 1
2J-3505 Nut (718 in) 1
83-5467 Dial Indicator Test Group 1
NOTICE
Do not start the alignment procedure until the electric
set is permanently installed. If the electric set is moved
to a different location, check the alignment and make
any necessary corrections. Alignment between the 2. Position shim pack (10) in the bore of.the flywheel
generator and the engine must be correct to get the housing to check for clearance before installing on
maximum performance and the longest life from the generator (5). There must be clearance between the
electric set. outside of the shim pack and the inside diameter of
the bore in the flywheel.
??-,
--.
NOTE: Remove all dirt, burrs and paint from the 3. lnstall a full shim pack (10) on generator (5).
contact sufaces of the generator supports and the
base. All contact surfaces of the engine, the coupling 4. lnstall six bolts (11) holding the shim pack to the
and the generator must be completely clean. generator.
Typical Example
NOTICE
Damage to the engine and-or generator can result if
the electric set is run with a shim pack that does not
have the proper clearance as described in Step 2.
5
Crankshaft Rear Seal & Wear
- ,
Sleeve
'
Remove Crankshaft Rear Seal & Wear
Sleeve 1161-011
Tools Needed A B C
1U7600 Puller Group 1
5P7312 Distorter 1
5P7314 Ring 1
a. remove flywheel 3. Install Tool (B) between Tool (C) and the wear
sleeve. Turn Tool (B) until the edge of the tool
makes a flat plate (crease) in the wear sleeve. Do
this in two or more places until the wear sleeve is
loose.
5P1733 Locator
Tools Needed A B
1 1
toward the inside of the engine and the outside
diameter bevel of wear sleeve is toward the
outside of the engine.
C
5P1737 Bolt 3 3
1 6V6143 Installer 111 1 NOTE: Later type seals and wear sleeves cannot be
used again after the seals and wear sleeves are
988858 Nut 1 1
separated.
6V6142 Installer 1
d. Put the wear sleeve and seal in position on
locator (2) as a unit.
NOTICE
On later type seals,make sure the seal is installed with
the part number and the arrows showing crankshaft
rotation toward the outside.
NOTICE
On later type seals, the front and rear seals and wear
sleeves have different spiral grooves in the seal.
Because of this type of design, the front seal group for
an engine is different from the rear seal group. If a seal
group is installed on the wrong end of the engine, oil
can actually be taken out of the engine instead of
moving the oil back into the engine.
f. Put clean engine oil on the face of nut (3) and its
contact area on installer (4). Install nut (3) on
locator (2).
End By:
a. install flywheel
Tools Needed A
5P9736 Lifting Bracket 2
OS1594 Bolt 3/8-16 NC x 25 mrn (1 in) long 2
Start By:
---- - -
$
--
-aL
--
-
Install Flywheel Housing 1157-012
Tools Needed A
5P9736 Lifting Bracket 2
OS1594 Bolt 3/8-16 NC x 25 mm (1 in) long 2
7. Tighten twenty bolts (10) again in numerical 13. lnstall turbocharger mounting bracket (1) and six
bolts (2).
sequence shown to a torque of 40 + 10 Nem
(30 r 7 lb ft).
End By:
8. lnstall two covers (9) and the gaskets.
a. install oil pan
9. lnstall eight bolts (7) and two nuts (8).
V b. install crankshaft rear seal
Start By:
a. remove turbocharger
1. Remove four bolts (2) that secure two elbows (1) to 7. Remove four nuts (6). v
the cylinder heads. Some of the bolts (2) are too
long to be removed completely, ensure they will not 8. Remove rear exhaust manifold (5) and the gaskets.
bind on the cylinder head during removal of the rear
exhaust manifold.
i
4. Install two elbows (4).
. ,
5. ,
,,eigM bo&,washergand OjS 131securvxJ
I
.two &ows ($)to the exhaust manifold. L,
.
-GF==?,
a
-- k tbe.s~skefb dat~isg6or wear prior
- f&
14 any gasket is damaged worn. 0'
a new gasket.
End By:
<. '
-
Start By:
1
-
a. remove rear exhaust manifold
-
a
-
a
-
-3C -.--- ---- 5 -.-
--_I
Cooled) 1059-012
-
- ----.
,, ---
- - - .---- &--- +----
.- -- - -
----
. I
3. Tighten nuts (9) in the number sequence shown to 9. Tighten nuts (4) in the number sequence shown to
a torque of 38 r 6 N-m (28 r 4 Ib ft). +
a torque of 38 -1- 6 N-m (28 4 Ib ft). -
4. lnstall O-ring seal (11). 10. Install O-ring seal (3). -,
- b
3. Remove bolt, washer and clip (5) from right side
valve cover (4).
1. Remove nine bolts (1) from left side valve cover (2).
Remove left side valve cover (2).
I
5. Remove right side valve cover (4).
'd
2. Remove gasket (3) from left side valve cover (2).
L
7. Install left side valve cover (2).
1 End By:
a: install instrument'panel
4. lnstall bolt, washer and clamp (5).
Tools Needed A
i Chambers'
Remove Glow Plugs 1412-01 1
5P0127 Socket 1
End By:
-
- . 1. Disconnect glow plug wire (1) from the glow plug.
., i 2. Remove the glow plug with tool (A).
Tools Needed A B
5P0144 Socket 1
5P6229 Extractor 1
Start By:
1. Disconnect the glow plug wire from the glow plug
a. remove valve covers and clip (2) from fuel line (1). Remove line (1) with
Tool (A).
Tools Needed A
5P0144 Socket 1
End By:
1. Remove fuel line (1) with Tool (A). c. Push the seal into position on the valve body
NOTICE
Put protective caps on all fuel line openings.
!
Remove Fuel Injection Nozzles (Earlier
7000 Series) 1254-011
Tools Needed A B
5P0144 Socket 1
5P5195 Fuel Line Wrench 1
6V6070 Nozzle Puller Group 1
Start By:
,/
?.
\
1,.
NOTE: Clmp (6)")"- B & q e W d U i ~ fGel
fl
injediori n-6 (@'is lR-Z%iipSiimdTy 25:O min *
(1*00in).
" .*
-9. - -:, .%Y$- 3,s=.J-7fgv
--%,. -
.
<?, %
', *' i,
, . 8e-,;2y ;.#-+J.&&&C:..;
I
adapters that are below the surface of the cylinder
head.
NOTICE
-
A replacement of compression seal washer (13) and of
carbon dam seal (12) must be made each time the fuel
injection nozzle is removed.Be sure that the replace- 1. Use Tool (A) to clean adapter bore (1) for fuel
.merit compression seal washer (13) is the same color injection nozzle. Use a tap driver to turn Tool (A).
code and part number as the original compression
seal washer. If the wrong thickness washer is used,
engine damage could occur. See the Specifications
Manual for more detailed information.
4 -852245 Cleaning Tool Group 1 3. Use Tool (A) to install carbon dam seal (2) on fuel
6V4089 Reamer Assembly 1 injection nozzle (4). Refer to Special Instruction
SEHSl292 for the use of Tool (C).
* Part of 88-2245 Cleaning Tool Group
#k the
lnstall nut (8) for the fuel injection line, and tighten
&A . fuel injection line nut to a torque of 41 rt 7 N-rn
(30rt5Ibft).
5. lnstall O-ring seal on fuel injection line (6), and put 10. After installation of the valve covers, bleed remove
clean diesel fuel on it. the air from the fuel system. See the Systems
Operation, Testing & Adjusting Manual for the
correct procedure.
End BY:
-
NOTE: This procedure is for later 7000 Series Fuel
Injection ~ozzleswith 40.45 mm (1.593 in) adapter
bores.
Start By:
adapter. 1
&J
3. Remove the fuel injectio" nozzles with Tool (C) as : 1
follows.
2. 5%
16. Install fuel line (1). Tighten the nuts on the fuel line
with Tool (A) to a torque of 40 2 7 N-m (30 +
5 Ib ft).
End By:
- ,
3. Remove valve bridges (1). 1. Put liquid soap on the bore of the cylinder head and
on seal (2).
4. Remove precombustion chambers with Tool (B).
2. Put 5P-3-1 Anti-Seize Compound on the-
threads-of precombustion chamber (1). Install
chamber (1) and gasket (3) in the chamber head.
- Tighten the precombustion chamber with Tool (B)
Install Precombustion to a torque of 205 2 14 N-m (150 & 10 Ib ft).
Chambers 1106-012
Tools Needed A B
FT1322 Lever Assembly 1
850225 PrecombustionChamber Wrench 1
s
-
End By:
Tools Needed A B C
FT1322 Lever Assembly 1
5P0961 Fuel Valve Adapter Wrench 1
5P0125 Precombustion Chamber Wrench 1
Start By:
4. Loosen adapters (2) with the correct Tool (B) or (C).
a. remove fuel injection nozzles Remove the adapters from the cylinder head.
Care must be taken to ensure that fluids are con- Install Direct Injection
tained during performance of inspection, mainte- Adapters 1106-012
nance, testing, adjusting and repair of the machine.
Be prepared to collect the fluid with suitable con- Tools Needed A B C
tainers before opening any compartment or disas-
-
FT1322 Lever Assembly 1
sembling any component containing fluids. Refer to
5P0961 Fuel Valve Adapter Wrench 1
"TOOLS AND SHOP PRODUCT GUIDE, NENG25001',
for tools and supplies suitable to collect and contain 5P0125 Precombustion Chamber Wrench 1
fluids in Caterpillar machines. Dispose fluids
according to local regulations and mandates.
End By:
I
Rocker Shaft Assembly
Remove Rocker Shaft
Assembly 1102-011
Tools Needed A B
FT1~322 Lever Assembly 1
5P0144 Socket 1
Start By:,
. .
a. rernoiie 'valve 'kov6rs
End By:
-
. a. install valve covers
.---- - - -
---.-.- .-- - - - --
- -
-.- - --
--
3. Disconnect fuel lines (4) from fuel line adapters (5).
Remove locks (6). Remove adapters (5).
Start By:
e .
.* *
4. Connect fuel lines.(3) to adabters'(5). Tighten fuel
line nuts to 40 -t-. 7 Nm@l -c 5 Ib ft) ~ f i Tool
h
, (B)
i
-
I*.
0.76 mm (-030 in) for exhaust. See the topic "Valve
Clearance Settingnin the Systems Operation,
Testing & Adjusting Manual.
End By: ,
3. Use Tool (A) to m o v d ths pin t h d holds bracket
a. install valve covers
(3) to the rocker arm shaft.
4. Put tape around the shaft on each side of bracket 1. Disconnect wires (2) from the valve cover bases.
(2) as shown. Put the hole in bracket (2) in Remove glow plug harnesses (1).
alignment with the hole in shaft (3)).
Put a mark on
each piece of tape in alignment with the hole in
bracket (2).
2. Remove valve cover bases (3).
C
5. Install pin (5) until it is Mended Ef.6 mm(s34in)
above the surface of bracket (2). Make sure pin (5)
is in alignment With the ma& ~FI tape b&cTre pin B
installed. Remove th@ t q ~ .
End By:
Tools Needed A 6
FT1322 Lever Assembly 1
5P0144 Socket 1
-
-- - - -. - -
-. .- -
5. Put rocker shaft assembly (4) into position on the
cylinder head. Put 5P-3931 Anti-Seize
Compound on bolts (3). Install rocker shaft
assembly bolts and washers. Tighten the bolts as
follows:
i/
a. Tighten bolts 21 through 26 in number
sequence to 270 +. 25 N-m (200 & 20 Ib ft).
8. Follow Step 6 for bracket (12). 15. Connect fuel line (17) to adapter (19). Tighten the
+
fuel line nut to 40 7 N-m (30 k 5 Ib ft) with
9. Put 5P-3931 Anti-Seize Compound on the Tool (B).
remainder of 3/8" head bolts (10) and tighten to
43 + 7 N-m (32 zk 5 Ib ft). 16. lnstall fuel line (20). Tighten the fuel line nuts to
+
40 2 7 N-m (30 5 Ib ft) with Tool (B).
10. lnstall lifting bracket (14).
17. Connect elbow (18) to the temperature regulator
11. Put clean engine oil on the bridge dowels and on housing
valve bridges (15).lnstall the valve bridges in their
correct locations on the cylinder head. End By:
12. Make a connection between rocker arms (13) and a. install exhaust manifold
the push rods with Tool (A). Make an adjustment
b. install rocker shaft assembly
of the valves to have a clearance of 0.38 mm
(.015 in) for inlet and 0.76 mm (.030 in) for
exhaust. See the topic "Valve Clearance Setting"
in the Systems Operation, Testing & Adjusting
Manual.
Tools Needed A 6
5S1330 Valve Spring Compressor 1
8S2263 Valve Spring Tester 1
Start By:
b. remove precombustion chambersldirect injection 4. Check the spring force with tool (B).Mah reference
adapters to the Specifications Manual to find the correct
-ling specificattons.
Tools Needed A
5S1330 Valve Spring Compressor 1
Start By:
a. remove valves
2. Put the springs in compression with Tool (A).
End By:
a. remove valves
NOTICE
Do not make the diameter of the extractor in valve
seat insert larger when theinsert is installed in the
cylinder head.
End By:
a. install valves
Start By:
a. remove valves
End By:
a. install valves
Start By:
a. install valves
'
./
NOTICE
Do not damage dowels (2) as the plate is removed.
3. Put a new gasket into position over dowels (2) on Care must be taken to ensure that fluids are con-
the cylinder block. tained during performance of inspection, mainte-
nance, testing, adjusting and repair of the machine.
Be prepared to collect the fluid with suitable con-
tainers before opening any compartment or disas-
sembling any component containing fluids. Refer to
"TOOLS AND SHOP PRODUCT GUIDE, NENG250OU,
for tools and supplies suitable to collect and contain
fluids in Caterpillar machines. Dispose fluids
according to local regulations and mandates.
NOTICE
) Both surfaces of the spacer plate, gasket and the top
of the cylinder block must be clean. Do not use a gas-
ket adhesive or other substances on these surfaces.
2. Put clean engine oil on the O-ring seals for the bell
tube and supply oil tube. Install the suction bell tube
and supply oil tube.
End By:
-- - .- -. - -. - -- - - I
3. Remove retainer (3) for the bypass valve. Remove 6. Remove gears r).
Put marks on the gears so they
the spring- and bypzss valve. can be assembled in the same position.
5,' .%-' <,
4. &mbve Jx~lts %%it ka@ @Wi@ @$thyf2) ta the 7. Remove spacer (6) from the main pump body (5).
main pump body. Remuvefiep h p body. R6rnowa the baring8 from spacer (8)with Tool (C). .
5. Remove the bmrhgs from pump body (2)with Tool & Rmov8 the gmrs from main puiilp body (6). 'Ll
(El.
% Removethe be&ngs Worn the m i n pump body
with Tool1(C).
!
Assemble Oil Pump 1304-016
- - - -
BEARING JUNCTION
I
Connecting Rod Bearings NOTICE
-
Be careful not to damage the crankshaft journals. Do
Remove 8 Install Connecting Rod not turn the crankshaft while any of the connecting
rod cam are removed.
Bearings 1219-010
Tools Needed A NOTE: The following steps are for the installation of
989082 Engine Turning Pinion 1 the connecting rod bearings.
Start By:
End By:
Tools Needed A
2. Tighten the screw to a torque of 24 2 7 N*m (18 +-
5 Ib ft).
989082 Engine Turning Pinion 1
Start By:
NOTICE
The cooling tubes must fit evenly against the cylinder
2. Remove screw (1) that holds the piston cooling block. If they do not, it will cause an oil loss in the
tube. Remove the piston cooling tube. engine oil system.
Tools Needed A
989082 Engine Turning Pinion 1
Start By:
End by:
Start By:
--
12. lnstall the oil ring on the piston with Tool (A).
14. lnstall the first (top) piston ring with the side that
has the identification "UP-1" toward the top of the
piston with Tool (A).
End By:
-3
-
a. install pistons
--
C ---
--
- -
- - --- - -.
8. Use a pin boring machine to make the rod pin
bearing the correct size. The bore in the new rod
+
pin bearing must be 50.830 0.008 mm (2.0012
+ .0003 in).
10. Install the oil ring spring in the oil ring groove of
the piston.
4. Remove piston ring (5) from the piston with Tool (B). NOTE: The oil ring is to be installed over the spring
Clean the piston ring grooves on the pistons with with the oil ring end gap 180 degrees from the oil ring
an ircc~ptablering groove cleaning tool. spring joint.
11. tne&ll the oil ring on the piston with taol (6).
13. IhsMr the firat (tap) piston ring with the side that
. -.
has the Idenflimtion "UP-1" toward the top of theu
piston with Toql (B). -.
NOTE ~ f k the
c installation of d l three piston rings,
put th& piston r i g s in positron so the end gaps are
5. Heat the connecting rod (4) in an oven to a 18Udeg~eesapart.
temperature of 177" to 260C (350to 500F).
Never use a direct flame to heat a connecting rod.
Tools Needed A
5P8665 Cylinder Liner Puller 1
Start By:
b. remove pistons
14. Put the in position on connecting rod (4).
Put clean engine ail pin (2) and install the pin.
Install retainer rihgs (1)with Tool (A). Make sure
the retainer rings are in the grooves of the pistons.
End By:
a. instan pistons
2. Turn the nut on Tool (A) until cylinder liner (1) is free
of the cylinder block.
ti.put a@r:
M(f3; in cban SAP ~ I 6il
J .For a sh~rt
.- frirre, &dl 'the niter b&ndbn the liner.
., -
fat
'
'
l&$M fke liner imMmdfately after the flller band is
i w ~ * - g a ksuree the mark on liner b in
@i&m3&twTfkthe ark on the blcuck. Use;Tdql
)(: t o . p ~ ~_ ~ & l f n
i net r~
pasition. .I-.As
% I '
,b . *.
1I,- .M &$is ?'thou& l&ftqr the u$ngTnder.b the e .
I&$r&.
.P"
< c
Start By:
NOTICE
If the crankshaft is turned in the wrong direction, the (-
1. Check each main bearing cap (2) for its location on tab of the bearing will be pushed between the crank-
the engine. Each cap has an arrow (1) which points shaft and the cylinder block. This will cause damage
to the front of the block and a number (3) which to the crankshaft and block.
gives the location of that cap.
2. Remove No. 2 through NO. 6 main bearing caps 4. Turn the crankshaft until Tool (A) can be installed in
from the engine. Remove the lower bearings from oil hole (4).Turn the crankshaft in the direction which
the caps. will push the upper main bearing out, tab end first.
u
3. Remove the thrust plate from each side of the No. NOTE: The following steps are for the installation of
4 upper main bearing. the crankshaft main bearings.
7--
- -- - - - - ~~-
.
-k-- - - -.
s*,: 8-
NOTICE Crankshaft
Do not use an impact wrench to tighten the bolts the
additional 120 degrees (113 of a turn).
Remove Crankshaft 1202-011
8. Remove the caps and measure the Plastigage. The Tools Needed A 6
clearance for new bearings must be 0.091 to 1P2322 Puller Assembly 1
0.018 mm (.0036 to .0073 in). The maximum 5P4170 Step Plate 1
clearance for used bearings is 0.25 mm(.010 in).
5P0944 Puller Group 1
9. Install a thrust plate (8) on each side of the No. 4 5P0941 Extractor 1
upper bearing.lnstall the thrust plates with the side 5P0939 Extractor 1
marked "Block Side" toward the cylinder block.
10. Install again the No. 2 through No. 6 main bearing Start By:
caps. Follow the tightening procedure in Step 7.
a. remove oil pump
11. Do Steps, 2,4,5,6,7 and 8 for the No. 1 and No. 7
main bearing caps. b. remove front housing
d. remove pistons
12. Check the crankshaft end play with Tool (C). The
end play is controlled by the thrust plates on the 1. Check each bearing cap (1) for its location on the
center main bearing. Make sure the dial indicator engine. Each cap has an arrow which is toward the
is against a machined surface. End play for new front of the block and a number which gives the
thrust plates must be 0.15 to 0.51 mm (.006 to location of that cap. Keep each bearing with the
.020 in). The maximum end play with used thrust correct cap.
plates is 0.89 mm (.035 in).
2. Remove bearing caps No. 2 through No. 6.
End By: Remove thrust plates from No. 4 upper bearing.
a. install oil pump 3. lnstall one of the flywheel bolts in each end of the
crankshaft.Fasten a hoist to the crankshaft as
shown. Remove No. 1 and No. 7 main bearing
caps. Remove the crankshaft. The weight of the
crankshaft is approximately 143 k g (315 Ib) for the
3408 engine and approximately 180 k g (400 Ib) for
the 3412 engine.
c
3408C & 3412C Marine Engines 180 Disassembly & Assembly
NOTICE
Be careful not to damage the crankshaft journals when
)' the crankshaft is removed.
--
3. Heat crankshaft gear (3) to a maximum temperature
of 232C [4WF). Install gear (3) on the crankshaft
with groove (4) in alignment with dowel (2).
Tools Needed A
885467 Dial Test Indicator Group 1
NOTICE
Use care to prevent damage to the crankshaft jour-
nals. Make sure the "V" mark on the crankshaft gear
is in alignment with the "V" mark on the idler gear.
1. lnstall pin (1) in the crankshaft end until it is 6. Check the bearing clearances with Plastigage.
extended from the surface a distance of 6.4 +
0.5 mm (.25 f .02 in). 7. Put 2P-2506 Thread Lubricant on the bolts for
caps No. 1 and No. 7 , lnstall No. 1 and No. 7 caps
2. lnstall dowel (2) until it is extended from the surface with the bolts finger tight. Make sure the arrows on
. .3 a distance of 4.1 & 5.0 mm (.I6 + .02 in). the caps are toward the front of the block.