Eurotherm Chessell

Graphic Data Acquisition Recorders

Ethernet Communication
Data Historian, Reports, Real Time Monitor
Monitor Energy Consumption, texturizers,

5180V Display.
Display. Management.
* 12.1" Color SVGA TFT Touchscreen Display
* Up to 48 Input Channels
* Up to 27 Alarm relays
* Up to 256 MB PCMCIA card data storage
*
*

High visibility
5100V Current and historic data sets
* 5.5" Color SVGA TFT Touchscreen Display
* Up to 12 Input Channels
* Up to 12 Alarm relays
* Up to 256 MB PCMCIA card data storage

Universal inputs
5100e Unmatched Accuracy

* 5" Color, 1/4VGA STN Touchscreen Display

* 6 Input Channels
* 1 Relay output
* Floppy disk drive and 3 MB Flash data storage
e
.
 Eurotherm Chessell
K5100V and K5180V Graphic Data Acquisition Recorder
100mm and 180mm

5100V

5180V
No inputs 6-12 6-48
5.5" (139.7mm)(1/4 VGA) TFT color
Display type 12.1" (307.34mm)(SVGA) TFT color LCD
LCD
User interface Touch sensitive screen Touch sensitive screen
Configurable Yes Yes
Relay outputs 3 3-12
Communications Ethernet Ethernet
Datalogging Yes Yes
Archive media ATA & compact flash or 3.5" disk ATA & compact flash or 3.5" disk
Totalizers, timers and
Yes Yes
counters

The 5100V and 5180V process viewers, are the first recorders in a brand new range of data acquisition
(DAQ) units. At the heart of the design is a leading edge technology Power PC, 32 bit RISC processor.

Ethernet networking has become the recognized standard for high-speed data transmission within large
plants and beyond. Series 5000 incorporates FTP (file transfer protocol) via its Ethernet
communications, enabling the archiving of data into the plant-wide data network.

Data visualization needs to be presented in the most easily interpretable format to the operator. In
addition to the standard displays of bar, chart and numeric formats, custom displays (plant mimics) can be
created for the series 5000 recorders. The advanced software environment allows for display creating
images that are both static, and have moving elements.

A Touch Sensitive Screen coupled with a VGA or SVGA TFT color LCD display provides excellent
display capabilities. The Series 5000 features a simple to use WindowsTM style system configurator, that
is mirrored in the PC-based configuration program, allowing ease of transition between either method of
set up.

Distributed Worldwide by www.mcgoff-bethune.com

+1-770-840-9811 1-800-303-4705
Email: sales@mcgoff-bethune.com Web Site: www.mcgoff-bethune.com
Review PC Softwareis included in the base system. Review is a powerful tool for the analysis, display,
databasing and export of archived process data. Review provides an easy way to review stored data by
point, time, plant-unit and batch number. Designed to view and print historical data produced by
Chessells intelligent chart recorders and data acquisition units, all channels retain their original trace
colors, identifiers and scales, ensuring easy comparison of data with that on the recorder unit.

Bridge 5000 is PC software that provides remote access to the series 5000 recorders, via Ethernet.
Using the software, the operator sees real time data from the recorder. Navigation of the operator
interface on the PC is identical to that of the unit, using a mouse to point and click where the recorder
uses a touch screen.

Archiving is available on a choice of media, either 3.5 floppy diskette, PC card, or hard drive with up to
1 Gbyte of memory. Data is transferred from the instruments non-volatile memory in hourly, daily or
weekly files. Data can be archived at a rate which matches the units high input scan rates 8Hz. All data
is stored in tamper-proof binary format that can be used for long term record processing.

The Batch 5000 feature offers batch functionality based on the requirements of FDA title 21 CFR part 11.
The capabilities of this feature include: entering of six batch fields (e.g. current operator, batch number,
customer name, order number, etc.), batch mode (start/stop or continuous).

OPC server capability (OLE for process control) defines the standard by which instrumentation can be
integrated into modern automation/business systems. This enables Series 5000 recorders to be
incorporated into the software system of your choice, without the need to assemble costly new drivers.

Use of the Eurotherm custom chip set ensures high quality I/O. One A/D converter per channel negates
the need for relays or solid state switching, providing continuous measurement and parallel sampling for
each input. High noise rejection and isolation (250 volts channel to channel and channel ground) ensures
measurement integrity in the harshest of environments. This high accuracy data acquisition occurs at an
input scan rate of 8Hz (all channels scanned every 125ms).

The 5100V and 5180V Process Viewers are the first products to be released in a brand new range of
graphical data acquisition recorders.

At the heart of the design is a leading edge technology 32 bit RISC processor. High Quality I/O Series
5000 utilizes the Eurotherm custom chip set. One A/D converter per channel negates the need for relays
or solid state switching, providing continuous measurement and parallel sampling on each input. High
noise rejection and isolation (250 volts ch/ch & ch/gnd) ensures measurement integrity in the harshest of
environments.

Touch Sensitive Screens coupled with 1/4 VGA or full SVGA TFT color LCD displays, provide excellent
viewing. The Series 5000 features a simple to use Windows-style system configurator that is mirrored in
the PC based configuration program. This enables easy transition between the two methods of set up.

Distributed Worldwide by www.mcgoff-bethune.com

+1-770-840-9811 1-800-303-4705
Email: sales@mcgoff-bethune.com Web Site: www.mcgoff-bethune.com
TECHNICAL SPECIFICATION (Recorder)
Board types and hardware options
Six-channel universal input
Model 5180V: Eight boards (48 channels) max
Model 5100V: Two boards (12 channels) max
Three Change-over relay output board
Model 5180V: Nine boards (27 outputs) max
Model 5100V: Two boards (six outputs) max
3.5 inch floppy disk, or PC Card (ATA flash or hard disk)
Environmental Performance
Temperature limits PC Card option: Operation: 0 to 50C; Storage: 25 to 70C
Floppy disk drive option: Operation: 5 to 40C ; Storage: 20 to + 50C
Humidity limits PC Card option: Operation: 8% to 85% RH; Storage: 8% to 90% (both non-condensing)
Floppy disk drive option: Operation: 20% to 80% RH; Storage: 8% to 80% (both non-condensing)
Protection Bezel and display IP65
Shock BS EN61010
Vibration (10 to 150Hz) 2g peak
Altitude <2000m
Electromagnetic compatibility (EMC)
Emissions BS EN50081-2
Immunity BS EN50082-2
Electrical safety
(BS EN61010) Installation cat. II; Pollution degree 2
A X
Physical (Model 5100V)
Panel mounting DIN43700
Bezel size 5.67" (144mm) x 5.67" (144mm)
Panel cutout dimensions 5.43" (138mm) x 5.43" (138mm)
[both 0 + .04" (1mm)]
Depth behind bezel rear face 9.76" (248mm) B PANEL CUTOUT
Weight 6.6lb (3kg)
Panel mounting angle
Recorders with hard disk: Vertical panel only
Recorders with floppy disk: 15
Other 5100V recorders: 45
Physical (Model 5180V) Y
Panel mounting DIN43700
Bezel size 11.3" (288mm) x 11.3" (288mm)
Panel cutout dimensions 11.1" (281mm) x 11.1" (281mm)
Minimum recommended spacing
AxB
[(both 0 + .04" (1mm)] Model Side clamps Top/bottom clamps
Depth behind bezel rear face 12" (305mm) 5100
138 x 138
(-0.0 + 1) mm
X = 15 mm
Y = 10 mm
X = 10 mm
Y = 15 mm
Weight 16.5lb (7.5kg) 281 x 281 X = 25 mm X = 12.5 mm
5180
(-0.0 + 1) mm
Panel mounting angle Y = 12.5 mm Y = 25 mm

Recorders with hard disk: Vertical panel only

Recorders with floppy disk: 15
Other 5180V recorders: 45
Operator interface
Type Colour TFT LCD with cold cathode backlighting.
Fitted with resistive, analog, toughened touch-panel
Size and resolution
Model 5100V: 1/4 VGA (320 x 240 pixels)
Model 5180V: SVGA (800 x 600 pixels)
Power requirements
Line voltage 47 to 63Hz 85 to 265V
Power (Max) 60VA (Inrush current 36A)
Fuse type None
Ethernet communications
Electrical standard
Transport protocol
10Mbs Ethernet. 10BaseT.
TCP/IP. File Transfer Protocol (FTP). Modbus TCP/IP.
Model
5100V/5180V
INSTALLATION CATEGORY II
The rated impulse voltage for equipment on nominal 230V mains is 2500V.
Specification
POLLUTION DEGREE 2
Normally, only non-conductive pollution occurs. Occasionally, however, a temporary conductivity caused by condensation
Sheet
shall be expected.
TECHNICAL SPECIFICATION (Input board) Input board specification (Cont.)
General Thermocouple data
Input types dc V, dc mV, Temperature scale ITS 90
dc mA (with shunt),
Bias current 0.05nA
Thermocouple,
2/3-wire RTD Cold junction types Off, internal, external
Contact closure (not chan. 1) >60ms CJ error 1C max with inst. at 25C
Input type mix Freely configurable
CJ rejection ratio 50:1 minimum
Maximum number of inputs 6 per board
Input ranges See Table1 and Table 3 below Remote CJ Via any user-defined channel
Termination Edge connector/terminal block Upscale/downscale drive High, low or none, selectable for each
Noise rejection (48 to 62Hz) Common mode: >140dB (channel to
thermocouple channel
channel and channel to ground)
Series mode: >60dB Additional error: 0.01C (typ.) if high or low selected
Maximum common mode voltage 250V continuous Types and ranges See table 2
Maximum series mode voltage 45mV at lowest range;
Maximum linearisation
12V peak at highest range T/C Type Overall range ( C) Standard
error
Isolation (dc to 65 Hz; BS EN61010) Installation cat II; Pollution degree 2 B 0 to + 1820 IEC584.1 0 to 400 C: 1.7 C
Channel to channel: 300V RMS or dc (double insulation) 400 to 1820 C: 0.03 C
C 0 to + 2300 Hoskins 0.12 C
Channel to common electronics: 300V RMS or dc (double insulation)
D 0 to + 2495 Hoskins 0.08 C
Channel to ground: 300V RMS or dc (basic insulation) E -270 to + 1000 IEC584.1 0.03 C
Dielectric strength (BS EN61010) (1 minute type tests) G2 0 to + 2315 Hoskins 0.07 C
J -210 to + 1200 IEC584.1 0.02 C
Channel to channel 2300 Vac
K -270 to + 1372 IEC584.1 0.04 C
Channel to ground 1350 Vac L -200 to + 900 DIN43700:1985 0.20 C
Insulation resistance >10M at 500 V dc (To IPTS68)
N -270 to + 1372 IEC584.1 0.04 C
Input impedance 38mV, 150mV, 1 V ranges: >10M;
R -50 to + 1768 IEC584.1 0.04 C
10V range: 68.8k S -50 to + 1768 IEC584.1 0.04 C
Over voltage protection 50V peak (150V with attenuator) T -270 to + 400 IEC584.1 0.02 C
Open circuit detection 57nA max U -200 to + 600 DIN43710:1985 0.04 C
NiMoNiCo -50 to +1410 ASTM E1751-95 0.06 C
Recognition time 500msec Platinel 0 to +1370 Engelhard 0.02 C
Minimum break resistance 10M
Table 2 Thermocouple types andranges
Update/archive rates
Input/Relay-output sample rate 8Hz Resistance inputs
Display update 1Hz
Ranges (including lead resistance) 0 to 150, 0 to 600, 0 to 6k
Archive sample-value Latest value at archive time
Trend/Display value Latest value at display update time Influence of lead resistance Error = negligible;

DC Input ranges Mismatch = 1/

Shunt Externally mounted resistor modules Temperature scale ITS90
Additional error due to shunt 0.1% of input
Accuracy and resolution See table 3
Additional error due to attenuator 0.2% of input
Performance See table 1 Low High Resolu- Maximum error Worst case temperature
Range Range tion (Instrument at 20 C) performance
0 150 5m 0.045% input + 0.110% range 35ppm of input per deg C
Low High Maximum error Worst case temperature 0 600 22m 0.045% input + 0.065% range 35ppm of input per deg C
Resolution
Range Range (Instrument at 20 C) performance 0.049% input + 0.035% range 35ppm of input per deg C
0 6k 148m
-8 mV 38mV 1.4V 0.085% input + 0.073% range 80ppm of input per deg C
Table 3 Resistance ranges - accuracy and resolution
-30 mV 150mV 5.5V 0.084% input + 0.053% range 80ppm of input per deg C
-0.2 Volt 1 Volt 37V 0.084% input + 0.037% range 80ppm of input per deg C RTD type Overall range ( C) Standard Max.linearisation error
-2 Volts 10 Volts 370V 0.275% input + 0.040% range 272ppm of input per deg C Cu10 -20 to + 400 General Electric Co. 0.02 C
JPT100 -220 to + 630 JIS C1604:1989 0.01 C
Table 1 DC performance
Ni100 -60 to + 250 DIN43760:1987 0.01 C
Ni120 -50 to + 170 DIN43760:1987 0.01 C
Pt100 -200 to + 850 IEC751 0.01 C
Pt100A -200 to + 600 Eurotherm Recorders SA 0.09 C
Pt1000 -200 to + 850 IEC751 0.01 C

Table 4 RTD types and ranges

Relay outputs F
Maximum switching power* 500VA or 60W 1
0.9
Maximum breaking current* 2A within above power ratings F2
0.8
Maximum contact voltage* 250V within above power ratings
Reduction Factor F

0.7 F1
Isolation Contact to contact: 300V RMS or dc (double insulation)
Contact to ground: 300V RMS or dc (basic insulation) 0.6
Estimated life* 30,000,000 operations 0.5
* With resistive loads. With inductive loads, derate according to the graph, in which:
Contact life = resistive life x F1 or F2 where 0.4
F1 = measured on representative examples and
0.3
F2 = typical values according to experience 1 0.8 0.6 0.4 0.2
Power factor (cos )
All isolation figures are: DC to 65Hz; BS EN61010 Installation category II; Pollution degree 2

EUROTHERM RECORDERS INC HP261809X200 Issue 08/01

 Review Software
Review Software is included standard with each 5100 DAQ Recorder

View historical data on PC

Modify and compress displayed data
Combine data from multiple recorders
Secure source data
Output data to printer or standard spreadsheet
packages

Display Data
Review software is a powerful tool for the analysis, display, databasing and export of archived process
data. Review provides an easy way to review stored data by point, time, plant-unit and batch number.
Designed to view and print historical data produced by Chessells intelligent chart recorders and data
acquisition units, all channels retain their original trace colors, identifiers and scales, ensuring easy
comparison of data with that on the recorder unit.

Source Data Remains Secure

Source data is retained in a database in the binary format used by Chessells recorders and data
acquisition equipment. This binary format provides data security once written, process values in the
data cannot be tampered with.

Data Export
Once within the PC environment, process data is stored on hard disk for easy and instant access. The
data is easily copied to the Windows clipboard for integration into other reporting packages such as
spreadsheets, or word processing packages. Displayed data can also be exported as ASCII comma
delimited files.

Printer Output
Any windows supported printer will produce attractive hard copy outputs in black and white, or color.
Process data is printed with scales, channel identifiers and time markers.

Remote File Transfer

Review has a facility for the remote transfer of data and configurations. Files stored on the recorders
local archive drive are transferred between the unit and a PC, over the instruments serial
communications. Available on the: 41003C, 4103M, 4100G, and 5100V this features:

Automatic (timed) or operator requested transfer of archived data files from recorder to PC
Save recorder configuration to archive drive
Restore configuration from archive drive to recorder
Delete files on archive drive

This feature is ideal for large plants and remote sites where data files need to be gathered on a daily or
weekly basis, for quality record purposes.
BRIDGE 5000 REMOTE VIEWER

INTRODUCTION

This feature allows the user to view recorder standard screens, dynamically, on-line, from any PC which meets or
exceeds the minimum requirements listed below. The software is supplied on a CD ROM, which also includes PC
review, PC Configuration and Acrobat reader software and various manuals relevant to the recorder.

The Remote viewer software is suitable for any physical hardware configurations, some common examples being:
1. A single PC connected directly to a recorder.
2. Multiple PCs connected via a network to one or more recorders. (Each recorder can be accessed by a maximum
of four PCs, but one PC can look at a number of recorders depending on available memory. For example, a mini-
mum specification computer (section 6.1.1) running Windows NT can look at up to three recorders.)
3. A single PC connected via a telephone line to a remote recorder.

This manual does not attempt to describe network setup in detail, as each network is different. In most cases, the help
of the network administrator or supervisor will be required, for example, in the allocation of valid addresses and pass-
words.

Minimum PC requirements

1. P90 running Windows 95/98/NT

2. 32MB RAM
3. 50MB free hard disk space
4. Graphics drive capable of displaying > 256 colours (recommended)

CONNECTION DETAILS

The connection to the recorder is terminated at the RJ45 connector located as shown in figures 2.2.1a, 2.2.1b). The
other end of the cable may be terminated, for example, at a hub, a dial-up router or a PC, and it is up to the user to
obtain a suitable cable (normally available from a computer supplier or electronic component distributor.)

Note: For direct connection between a PC and the recorder, a crossover cable is required. For all other
connections, a 'straight-through' connection is required.

Direct PC connection

The RJ45 connector at the rear of the recorder is connected via a crossover cable to the PC network card connector.