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Abstract
This study presents a rst evaluation of the potential of two membrane processes for the production of concentrated camucamu
juice with high vitamin C content. A claried camucamu juice at around 64 g kg 1 of total soluble solids (TSS) with an average
ascorbic acid content of 11 g kg 1 was subsequently concentrated by reverse osmosis and osmotic evaporation at low temperature
(2035 C). Reverse osmosis trials were carried out in a pilot scale equipment, using a composite lm membrane with 95% NaCl
rejection. The average permeate ux obtained were between 18 and 50 kg h 1 m 2 depending on the transmembrane pressure used.
The maximum total soluble solids content reached was 255 g kg 1 at 60 bar and the ascorbic acid losses were between 8% and 18%.
Osmotic evaporation trials were carried out using a laboratory unit with a PTFE at sheet membrane with an average pore diameter
of 0.2 lm. In that case, the juice was concentrated in two steps, the rst concentrating the juice up to 250 g kg 1 TSS, and the second
from 250 to 640 g kg 1 TSS. The dierence in temperature between the juice and the brine had a great inuence on the evaporation
rate. The higher average evaporating ux obtained was 12 kg h 1 m 2 . For all experiments, the ascorbic acid losses were about 3%
that indicated the eciency of the process in maintaining the nutritional quality of the juice regarding vitamin C content. These two
membrane concentration processes are very interesting for the concentration of camucamu juice. The low concentration level that
can be reached is the major drawback of reverse osmosis. Osmotic evaporation allows to produce a concentrate with more than 10%
of ascorbic acid.
2003 Elsevier Ltd. All rights reserved.
Keywords: Camucamu (Myrciaria dubia); Concentration; Reverse osmosis; Osmotic evaporation; Osmotic distillation; Fruit juice; Ascorbic acid
dierent products like fruit juices, nectars, jams, ice frozen and stored at )18 C until its use in the con-
creams, yoghurts or isotonic beverages. centration processes.
Because the production regions are far from the
consumption areas, the development of camucamu 2.2. Reverse osmosis
juice can only be envisaged after some processing, of
course, to increase its shelf-life but also to reduce its The reverse osmosis trials were carried out at 22 C
volume in order to decrease the transportation and with a composite membrane (95% NaCl rejection) in a
storage costs. During the classical processing of juices, DDS plate and frame module of 0.72 m2 of membrane
such as thermal pasteurization and concentration by area. The experiments were realized at 20, 40 and 60 bar
evaporation, losses of nutritional compounds such as in order to evaluate the inuence of the transmembrane
vitamin C can occur. In order to preserve better the pressure in the permeate ux and in the quality of the
nutritional potential of this type of product, new pro- concentrated product. During the process the permeate
cesses have to be investigated as alternatives to thermal was continually removed and the retentate was kept
processing (Courel, 1999; Jariel et al., 1996; Rameteke, under re-circulation until the permeate ux decreased to
Singh, Rekha, & Eipeson, 1993). low values. At the same transmembrane pressure, the
For food liquids concentration, membrane processes dierence of average ux between two trials was below
are more advantageous than classical evaporation, due 1.5 l h 1 m 2 (evaluated at 40 and 60 bar).
to the possibility of operating under gentle conditions,
without aecting thermosensitive substances such as 2.3. Osmotic evaporation
vitamins. Among the dierent membrane techniques
that can be used to concentrate fruit juices, reverse Osmotic evaporation was conducted in a laboratory
osmosis and osmotic evaporation are the two processes pilot plant described by Courel, Dornier, Herry, Rios,
that have the greatest potential (Courel, 1999; Girard & and Reynes (2000) with a juice circuit modied ac-
Fukumoto, 2000; Medina & Garcia, 1988; Vaillant et al., cording to Vaillant et al. (2001). The equipment con-
2001). sisted in two independent compartments, one for the
The purpose of this work was to evaluate the interest juice, the other for the brine. The juice was concentrated
of these two membrane technologies to produce a con- in a circulation loop continuously fed by raw juice. Two
centrated camucamu juice with high nutritional qual- positive pumps were used for the circulation of the so-
ity. The processes were compared with respect to their lutions in each membrane side. The temperature of the
performance (ux and concentration factor) and to the process was controlled on both sides by thermostats.
vitamin C content of the concentrated juice. The feed tank (2 l) was placed on a balance and the
evaporation ux was calculated from the loss of mass
registered by a computer. A CaCl2 solution from 4.0 to
5.2 mol l 1 was used as brine. Its big volume (5 l) al-
2. Material and methods lowed to neglect its dilution during the trials. At the
same operating conditions the standard deviation of
2.1. Raw material average evaporation ux was 12% (three trials).
A Pall-Gelman TF200 membrane was chosen. This
Camucamu fruits were obtained from Para state, plate and frame membrane are made of a thin PTFE
Brazil. They were frozen and transported to Rio de layer sealed on a PP supporting net. According to the
Janeiro where they were processed. After a classical manufacturer, its average characteristics are 60% po-
extraction step using a Bonina DF depulper, with a 0.6 rosity, 0.2 lm average pore diameter and 165 lm
mm diameter sieve, the juice was claried by an enzy- thickness. The eective area of the membrane was
matic treatment associated with microltration. The 40 cm2 .
enzyme treatment (100 mg l 1 of Pectinex Ultra SP-L, Some preliminary tests were done before processing
NOVO NORDISK, incubation at 35 C for 30 min) the claried camucamu juice, in order to evaluate the
reduced the viscosity of the juice and improved the mi- eect of the temperature in an ambient range compatible
croltration process. Crossow microltration was car- with a gentle treatment for a fruit juice. For these trials
ried out in a Koch pilot unit, using 0.30 lm pore size an aqueous model solution consisting of around
polysulphone tubular membranes with 0.05 m2 of ef- 60 g kg 1 of sucrose (Saint Louis Sucre, France) and of
fective area. The transmembrane pressure was main- 15 g kg 1 of ascorbic acid (Sigma-Aldrich, France) was
tained at 2 bar, the temperature at 22 C and the used.
crossow velocity at 2.6 m s 1 (Rodrigues, Cabral, & The concentration of camucamu juice was carried
Menezes De, 2000). During the process, the permeate out in two steps using the best operating conditions
was continuously collected and the retentate stream re- determined by the preliminary assays. In the rst stage,
circulated. The claried camucamu juice was then the original claried juice was concentrated up to
R.B. Rodrigues et al. / Journal of Food Engineering 63 (2004) 97102 99
TSS (g kg-1)
using the Lab Hunter system. For the osmotic eva- 200
poration concentrates, colour analysis was done after
dilution to the feed TSS. Viscosity was determined using 100
a Contraves Rheomat 30 concentric rheometer.
0
0 10 20 30 40 50 60 70
3. Results and discussion Time (min)
Fig. 2. Evolution of the total soluble solids content (TSS) during the
3.1. Reverse osmosis concentration concentration of camucamu juice by reverse osmosis at three trans-
membrane pressures.
The main operating conditions and the results ob-
tained during the concentration of camucamu juice
using reverse osmosis are presented in Table 1. better at high pressure increasing from about
A drastic decline of the permeate ux with processing 18 kg h 1 m 2 at 20 bar to 51 kg h 1 m 2 at 60 bar.
time was observed for all the trials (Fig. 1). This be- In relation with the permeate ux obtained, the total
haviour, typical of pressure-driven membrane processes, soluble solids content (TSS) of the juice increased more
is the consequence of the membrane fouling, the increase quickly when the pressure is higher (Fig. 2). The nal
of the concentration polarization (mainly due to the TTS increased with increasing applied pressure, espe-
viscosity increase) and also of the increase of the os- cially between 40 and 60 bar. These results corroborate
motic pressure of the juice during the concentration those of Matta (1999) and Silva (1999) obtained with the
(decrease of the driving force). These three phenomena same equipment. They are, of course, directly correlated
cannot be easily identied because of the continuous to the maximum osmotic pressure that can be reached
changes of the retentate characteristics during the op- into the product depending on the transmembrane
eration. The higher the transmembrane pressure, the pressure applied. However for all the transmembrane
higher the initial ux but the most important the ux pressures tested the values obtained were below
decrease. Nevertheless, the average permeate ux were 260 g kg 1 , that is very low for industrial applications.
Table 1
Main operating conditions used, permeate ux and ascorbic acid losses obtained during concentration of camucamu juice by reverse osmosis
1
Trans- Tempera- Duration Total soluble solids Permeate ux (kg h m 2) Ascorbic acid content Ascorbic
membrane ture (C) (min) (g kg 1 ) (g kg 1 ) acid losses
pressure (%)
Feed Concen- Initial Final Average Feed Concen-
(bar)
trate trate
20 21 60 61 148 41.8 4.0 18.2 11.0 21.7 18.4
40 24 60 64 224 54.8 2.9 24.8 11.6 33.4 17.3
60 22 36 64 255 76.7 6.8 50.6 11.0 40.4 7.6
100 R.B. Rodrigues et al. / Journal of Food Engineering 63 (2004) 97102
Table 2
Main characteristics of camucamu juice before and after concentration by reverse osmosis
Operating pressure (bar)
20 40 60
Feed Concentrate Feed Concentrate Feed Concentrate
1
Total soluble solids (g kg ) 61 148 64 224 64 255
pH 2.7 2.6 2.7 2.5 2.7 2.5
Titrable acidity (eq l 1 ) 0.35 0.85 0.39 1.38 0.36 1.48
Viscosity (mPa s) 0.9 1.4 0.9 1.8 0.7 2.2
Colour (Hunter)
L 81.3 55.8 77.7 47.9 78.1 37.2
a 3.3 31.8 10.3 40.8 9.7 36.4
b 43.5 37.9 44.9 33.0 44.8 25.6
The losses of ascorbic acid ranged between 8% and ence on the process performance. The increase in the
18%. Theses losses seemed to depend on the trans- temperature dierence between juice and brine sides
membrane pressure: the lower the pressure used, the (DT ) improved the evaporation ux considerably. These
higher the ascorbic acid losses. A signicant variation of results corroborated those obtained by Courel et al.
the ascorbic acid retention by the membrane cannot (2000). As previously described, the application of a
only explain these results. So, losses of ascorbic acid are temperature gradient between the juice and the brine
mainly due to oxidation during the treatment that is contributes to the driving force together with the con-
longer for the low transmembrane pressures (60 min at centration dierence. The highest ux (around
20 or 40 bar and only 36 min at 60 bar). 13 kg h 1 m 2 ) was obtained using a DT of +15 C.
The other characteristics of the products are pre- Considering the ascorbic acid content, losses were very
sented in Table 2. During the concentration, the titrat- low, between 2% and 4%. The concentration of the juice
able acidity increased in the same way than the TSS. The in the closed circulation loop limited the oxidation of the
pH decreased only a little because of the high buer solute. It explained the best results obtained compared
power of the solution. The juice and the dierent con- with reverse osmosis even if the duration of the trials
centrates obtained had a newtonian behaviour. The was much more longer (from 5 to 9 h). In that range of
viscosity of the concentrates were very close to 1 mPa s temperatures, it is then possible to increase the evapo-
and not very dierent of the viscosity of the initial juice. rating ux without damaging the vitamin content by
The luminosity (L) of the concentrates decreased as increasing the temperature of the juice.
compared to the original claried juice. This decrease The concentration of the claried camucamu juice
became greater as the applied pressure increased because was carried out in two stages using the best operating
of the higher TSS reached. With respect to the other conditions obtained with the model solution. In the rst
colour parameters, an increase in TSS resulted in an stage (66247 g kg 1 TSS), the evaporating ux de-
increase in red colour (a) and a decrease in yellow colour creased of 16% and its average value was 12 kg h 1 m 2
(b) for all the pressures tested. (Fig. 3). On the contrary, the ux decreased of 53%
In the best operating conditions, reverse osmosis al- when the TSS increased from 247 to 634 g kg 1 in
lowed to produce a concentrated juice at 255 g kg 1 of the second stage but the average ux was kept at
TSS containing 4% of ascorbic acid with an average 9 kg h 1 m 2 . In osmotic evaporation, the ux decrease
permeate ux of about 50 kg h 1 m 2 . during the process is mainly due to the increase of the
concentration polarization phenomena. Compared to
3.2. Osmotic evaporation concentration the reverse osmosis, the ux are lower but less aected
by the TSS. The nal TSS is not so limited like for
The main operating conditions and results obtained reverse osmosis.
during the concentration of the model solution and the In the two stages, the ascorbic acid losses were about
camucamu juice using osmotic evaporation are pre- 3% like for the model solutions. These results con-
sented in Table 3. During all the trials, the evaporation rmed the interest of the process in maintaining the
ux decreased vs. time. This decrease is mainly due to quality of the juice. As in the reverse osmosis process,
the increase in TSS because the fouling of the membrane the pH decreased due to the increase in titrable acidity,
is very low in osmotic evaporation as previously men- as the TSS content increased (Table 4). In the two
tioned by Vaillant et al. (2001). stages, there was no signicant dierence in the colour
According to the results obtained with the model of the concentrated juice compared to the claried juice
solution, we showed the temperature had a great inu- (L, a and b).
R.B. Rodrigues et al. / Journal of Food Engineering 63 (2004) 97102 101
acid losses
16
Ascorbic
(%)
4.4
3.1
2.1
2.5
3.1
12
10
Ascorbic acid content
Concen- 8
108.1
19.4
34.7
51.0
41.7
trate 6
Operating conditions used, evaporating ux and ascorbic acid losses obtained during concentration of the model solution and of camucamu juice by osmotic evaporation
2
Feed
14.2
13.5
13.5
11.4
43.5
0
0 100 200 300 400 500 600
Time (min)
Average
m 2)
12.9
12.0
5.1
8.2
Final
11.4
11.1
4.1
7.4
5.8
Table 4
Main characteristics of camucamu juice before and after concentra-
tion by osmotic evaporation
Initial
7.4
12.7
14.7
13.3
12.4
solids (g kg 1 )
trate
100
167
247
247
634
Colour (Hunter)a
Feed
247
70
63
64
66
8
in the two
Average
circuitsa
2.3
2.3
0
+10
+15
+15
+15
4. Conclusion
Brine
20
20
35
35
4.0 (0.1)
5.2 (0.2)
5.2 (0.2)
5.2 (0.2)
5.2 (0.2)
(mol l 1 )
stage
stage
First
treated
was close to 10 kg h 1 m 2 .
102 R.B. Rodrigues et al. / Journal of Food Engineering 63 (2004) 97102
These two membrane processes are very interesting to Ferreira, F. R., Ferreira, S. A. N., & Carvalho, J. E. U. (1987).
concentrate camucamu juice without damaging the Especies frutferas pouco exploradas, com potencial econ^ omico e
social para o Brasil. Revista Brasileira de Fruticultura, 9, 1122.
nutritional potential of the raw material. Reverse os- Ferreira, S. A. N. (1986). Camucamu. Informativo da Sociedade
mosis has the advantage of being well developed at the Brasileira de Fruticultura, 5(2), 1112.
industrial scale. Osmotic evaporation has the advantage Ferreyra, H. R. (1959). El camucamu nueva fuente natural de
of reaching higher concentration levels. Nevertheless, in vitamina C. Informe Mensual Estacion Experimental Agrcola La
order to envisage any industrial application, the two Molina (Lima), 33(385), 14.
Girard, B., & Fukumoto, L. (2000). Membrane processing of fruit
processes have to be compared on an economical point juices and beverages: a review. Critical Review in Food Science and
of view. Nutrition, 40(2), 91157.
Jariel, O., Reynes, M., Courel, M., Durand, N., Dornier, M., &
Deblay, P. (1996). Comparaison de quelques techniques de
Acknowledgements concentration de jus de fruits. Fruits, 51(6), 437450.
Matta, V. M. (1999). Estudo da utilizac~ao dos processos de
The present work was supported by Fundac~ao de separac~ao por membranas para obtencao de suco de acerola
claricado e concentrado. Ph.D. Thesis, State University of
Amparo
a Pesquisa do Estado de S~
ao Paulo (FAPESP). Campinas, Brazil.
Medina, B. G., & Garcia, A. (1988). Concentration of orange juice
by reverse osmosis. Journal of Food Process Engineering, 10, 217
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