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CATALOGO PARTI DI RICAMBIO

SPARE PARTS CATALOGUE


CATALOGUE DE PICES DTACHES
CATALOGO DE PIEZAS DE REPUESTO

ALLISON TRANSMISSION

4000 PRODUCT FAMILY

2nd Edition: OCTOBER 2009 Print P/N: A3501877


CATALOGO PARTI DI RICAMBIO
SPARE PARTS CATALOGUE
CATALOGUE DE PICES DTACHES
CATALOGO DE PIEZAS DE REPUESTO

ALLISON TRANSMISSION

4000 PRODUCT FAMILY


PARTS CATALOG

4000
PRODUCT FAMILIES
TRANSMISSIONS

PC2456EN
CD Version

How to use this CD


Parts 2009 OCTOBER 01

Catalog PC2456EN

Allison Transmission
VOCATIONAL MODELS
Includes Allison 4th Generation Controls
4000 EVS 4430 4700 EVS 4800 EVS B 500
4000 HS 4430 ORS 4700 OFS 4800 SP
4000 MH 4440 4700 RDS
4000 ORS 4500 EVS 4700 SP
4000 RDS 4500 HS
4000 SP 4500 OFS
4000 TRV 4500 ORS
4200 ORS 4500 RDS
4500 SP
4500 TRV
4600 ORS

HD 4060 HD 4560 HD 4070 HD 4076 B 500P


HD 4060P HD 4560P HD 4070P B 500R
HD 4060R HD 4560R HD 4070R B 500PR
HD 4060PR HD 4560PR HD 4070PR T 425
T 450

Allison Transmission, Inc.


P.O. Box 894 Indianapolis, Indiana 46206-0894
www.allisontransmission.com

Printed in USA Copyright 2009 Allison Transmission, Inc.


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

TRADEMARK USE

The following trademarks are the property of the companies indicated:


Allison DOC is a registered trademark of Allison Transmission, Inc.
DEXRON-VI is a registered trademark of General Motors Corporation.
Garlock is a registered trademark of Garlock Sealing Technologies.
Loctite is a trademark of Loctite Corporation.
MaxxForce is a registered trademark of International Engine Intellectual Property Company
(a subsidiary of Navistar).
Pro-Link is a trademark of NEXIQ Technologies, Inc.
ReTran is a registered trademark of Allison Transmission, Inc.
Teflon is a registered trademark of DuPont Corporation.
Torx is a registered trademark of Camcar/Textron.
TranSynd is a registered trademark of General Motors Corporation.
Vamac is a registered trademark of DuPont Corporation.
Vespel is a registered trademark of DuPont Corporation.
Vibra-Seal is a trademark of Loctite Corporation.
Viton is a registered trademark of DuPont Corporation.

SERVICE LITERATURE

This service literature provides fully illustrated instructions for operation, maintenance, service, overhaul,
and parts support for your transmission. For maximum performance and service life from your unit, you
may order addtional publications ONLINE at www.allisontransmission.com, or using
TOLL FREE: 888-666-5799
INTERNATIONAL: 317-471-4995
(surcharge will be applied for orders placed via phone or FAX.)

2 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

4000 Product Family Service Literature


Publication Name Publication No.
Allison DOC For PCService Tool User Guide GN3433EN
*Mechanics Tips (WTEC II) MT2159EN
*Mechanics Tips (WTEC III) MT3004EN
*Mechanics Tips (Allison 4th Generation Controls) MT4015EN
*Mechanics Tips (Emergency Vehicle SeriesWTEC III Controls) MT3657EN
*Mechanics Tips (T SeriesAllison 4th Generation Controls) MT4085EN
*Mechanics Tips (Truck Recreational Vehicle SeriesWTEC III Controls) MT3655EN
*Operators Manual (International Models) OM4119EN
*Operators Manual (Bus Series) OM3749EN
*Operators Manual (Emergency Vehicle Series) OM3656EN
*Operators Manual (Highway Series) OM3750EN
*Operators Manual (Motorhome Series) OM3349EN
*Operators Manual (Rugged Duty Series) OM3752EN
*Operators Manual (Specialty Series) OM3753EN
*Operators Manual (Truck Recreational Vehicle Series) OM3654EN
*Operators Manual (WTEC II) OM2157EN
*Operators Manual (WTEC III) OM2995EN
*Parts Catalog PC2456EN
Parts Catalog On CD-ROM CD2456EN
Principles Of Operation (WTEC II, WTEC III) PO2454EN
Principles Of Operation (Allison 4th Generation Controls) PO4016EN
Service Manual (WTEC II, WTEC III) SM2457EN
Service Manual (Allison 4th Generation Controls) SM4014EN
*Support Equipment Catalog PC2809EN
Troubleshooting Manual (WTEC II) TS2470EN
Troubleshooting Manual (WTEC III) TS2973EN
Troubleshooting Manual (Allison 4th Generation Controls) TS3989EN
*Also Available On The Internet At www.allisontransmission.com

20091001 Copyright 2009 Allison Transmission, Inc. 3


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

NOTES

4 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

Sectional Index
How To Use This Catalog INTRO
Pictorial Index PICT
Service Kits SK
A/N Table A/N
Main Housing 01
Fill Tube 02
Main Shaft 05
Flange 08
Front Support And Oil Pump 10
P1 Planetary 14
P2 Planetary 15
Control Valve 16
Oil Cooler 20
Torque Converter 21
Flexplate And Adapter 24
Rotating Clutch 25
Retarder Accumulator 30
PTO Provision 31
Converter Housing 34
Retarder Controls 35
P3 Planetary And Rear Cover/Retarder 39
Wiring Harnesses And Specifications 70
Throttle Position Sensor (TPS) 71
Electronic Control Unit (ECU)/Shift Selectors 72
Vehicle Interface Module (VIM) 73
Service Information Letters SIL
Numerical Index INDEX
Foldouts FO

20091001 Copyright 2009 Allison Transmission, Inc. 5


Per trasmissione modello 4700 - P.N. 500426464 - vedere i seguenti gruppi:

For transmission model 4700 - P.N. 500426464 - see following units:

Pour transmission modle 4700 - P.N. 500426464 - voir les groups suivants:

GROUPS

01-833 MAIN HOUSING GROUP/HD


02-628 FILL TUBE & DIPSTICK
05-612 MAIN SHAFT MODULE
08-802 WITHOUT FLANGE - SHIPPING COVER
10-610 FRT SUPT & OIL PUMP
14-1005 P1 PLANETARY MODULE
15-522 P2 PLANETARY MODULE
16-1824 4" SUMP, W OLS, S7, PLUS 4
20-658 REAR RMT PROV/S 7
21-926 CONVERTER GROUP
25-546 ROTATING CLUTCH GROUP
34-593 CONVERTER HSG MOD
38-859 HD, REAR COVER
PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

THIS CATALOG ALSO AVAILABLE ON CD-ROM (CD2456EN)


Faster customer service is possible by using your PC to more rapidly find parts information. Order
CD2456EN and begin using this technology to your advantage.

MODELS COVERED
A complete A/N listing of all HD and B 500 models covered by this catalog can be found starting on
Page 44.

YOU MUST KNOW TRANSMISSION ASSEMBLY PART NUMBER (A/N)


To use this catalog you must know the Allison Transmission assembly part number (A/N) or group number
found on the transmission nameplate. The nameplate is attached to the rear of the right side of the housing.

SERVICE KITS
Available service kits are listed on Pages 2541.

NUMERICAL INDEX
A numerical index is included in the rear of this catalog. This index is cross-referenced to indicate the his-
tory of parts. Parts, both current and superseded, appear in numerical order in the Part No. Column. Cur-
rent part numbers refer to the figure and reference numbers of the parts. Parts replacing older parts are
followed by the older part number in the history column. Parts that have been replaced are followed by the
part number of the replacing part. Footnote symbols show when a part is replaced by (RB), or when a part
replaces (R) an older part. Parts no longer available from Allison Transmission Division are followed by
three asterisks (***). Parts not illustrated in the catalog are indicated with NI.

CROSS-SECTION
A typical cross-sectional view of the transmission is shown on foldouts at the back of this catalog.

HOW TO ORDER PARTS


If an assembly or subassembly is ordered, all subassemblies and detail parts indented beneath it are
included.
If a detail part is ordered, only the detail part is sent unless its part number is starred (*). A starred (*) part
number means that part is not serviced separately. This is necessary because certain parts require factory
installation or adjustment. If an order is received for a starred (*) part, the assembly or subassembly under
which it is indented is sent.

NOTE: All parts orders must be directed to your dealerdo not send them to Allison
Transmission. Always include the transmission model, the assembly or group
number, and the serial number when ordering parts. Be sure to include the part
name and number.

WARRANTY
Allison Transmission sincerely believes it offers the finest parts warranty in the industry. It is constantly
reviewed to assure it remains competitive. We urge you to ask about it at your local Allison Transmission
distributor.

6 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

HOW TO USE THIS CATALOG


Example: To find the part number of the torque converter pump assembly, follow the procedure below. Intro

1 NOTE: If your nameplate does not look like this


illustration, please proceed to Page 8. Obtain the
transmission assembly part number (P/N or A/N) and
PARTS CATALOG
PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

To nd detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specic. See Section 72 for replacement part instructions.
serial number shown on the nameplate. The example Front
Main Fill Main Supprt/ P1 P2 Control Oil Torque
assembly number below reads 29509045. Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr

A/N p
A/N MODEL 01 02 05 08 10 14 15 16 20 21
29507858 XX XXXX 722 602 600 714 610 1005 511 1506 768
29507859 XX XXXX 722 602 601 714 610 1005 512 1506 540 764
29507860 XX XXXX 722 602 601 714 610 1005 512 1506 540 766
29507861 XX XXXX 722 602 601 714 610 1005 512 1506 540 765
29507862 XX XXXX 722 602 601 714 609 1005 512 1506 540 764
29509045 XX XXXX 722 602 601 714A 610 1005 512 1506 534A 729

World Transmission 29509293


29511425
XX XXXX
XX XXXX
722
722
621
602
601
600
744
714B
610
610
1005
1005
512
511
1506
1506
534G
534G
764
768
Manufactured By D
AGR
ICULTURA
L
IM
29511445 XX XXXX 722 602 601 714 610 1005 512 1506 521 764
AN PL
29511453 XX XXXX 722 602 600 714 610 1005 511 1506 534 766
E

EM
ILE AEROSPAC

UAW
ENT
WORKERS

933
OB
OM

OF

Indianapolis, Indiana
UT AM
DA ERI
UNITE CA

4
SERIAL NO. PART NO.
Turn to the Sectional Index and locate the tab for
XXXXXXXXXX 29509045 the torque converter, 21. Turning to Section 21, the
MODEL groups are listed in numerical order. Group 21-729
NO. XX XXXX refers to Figure 21. Figure 21 shows that the
torque converter pump assembly is reference
V11014.00.00
number 32. Reference number 32 is part number
29511390. To the right of the part number are

2 Turn to the pictorial index of exploded parts. The


Torque Converter Pump Assembly references the
Torque Converter Section on Page 211.1. The
recommended spare parts quantities, based on the
quantity of units (transmissions) indicated in the
heading.
pictorial index for Group 21 should be similar to the
example below. PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 21-729
Torque Converter, Figure 21
TC 419, 2.02:1 Stall Torque Ratio
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
4 Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535586 ** 1
32 Pump Assembly, Converter. Used Starting With
S/N 6610001634. When Replacing 29511411 Converter
Pump Assembly With 29514729 Converter Pump Assembly,
21
See SIL 21-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511390 1 1 2 4
35 Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . . 29514730 * 1
36 Bolt, T-Head, M8 x 1.25 x 19 mm . . . . . . . . . . . . . . . . . . 29500616 36 72 144 216

r
29
25 30

31

TORQUE CONVERTER
FIGURE 211.1

3 Next, locate the TRANSMISSION ASSEMBLY


NUMBER INDEX. An example can be found at
the top of the following column. In the example,
under the A/N column, find 29509045. Opposite PUMP
33
this number, under the Group listing column for ASSEMBLY
Group 21, find the number 729.
32

NOTE: Use the basic procedure explained above to locate any part number required.
Also, refer to Page 6 for numerical usage and additional parts ordering
information. If your transmission is an Allison remanufactured transmission, use
the stamped reference number shown on the nameplate as a serial number for
part listing breakpoints.

20091001 Copyright 2009 Allison Transmission, Inc. 7


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

HOW TO USE THIS CATALOG


Example: To find the part number of the torque converter stator and cam assembly,
follow the procedure outlined below.

1 Obtain all group numbers and serial number


shown on the nameplate. 3 Turn to the Sectional Index and locate the tab for
the Torque Converter, 21. Turning to Section 21,
the groups are listed in numerical order. Group
AN

D
AG
RICU
LTURAL
I MP
L
21-750 refers to Figure 21. Figure 21 shows that
EM
E , A E R OSPACE

EN
T WORKERS O
Indianapolis, Indiana, USA the stator and cam assembly is reference number
BIL
MO

AM
O ER
UT ICA
UNITED A

27. Reference number 27 is part number


01-XXX 02-XXX 05-XXX 08-XXX 29505852.
10-XXX 14-XXXX 15-XXX 16-XXXX
20-XXX 21-750 24-XXX 25-XXX
31-XXX Control Valve
34-XXX 38-XXX
39-XXX Oil Cooler
50-XXX 70-XXX
GROUPS RESERVED FOR Follow Tab to Section 21 Torque Converter
PRODUCTION
Model XX XXX XXXXXXX USE ONLY Transfer Case
S/N XXXXXXXXXX XXXXX TIDX
Flexplate And Adapter

Beginning 4/14/98 DATE TRANS ID Rotating Clutch


NUMBER V11015.00.00
Retarder Accumulator And Parking Brake

2 Turn to the pictorial index. The stator and cam


assembly is shown in the Torque Converter
Section which is referenced to Page 211.1 ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PARTS CATALOG
PC2456EN

(Section 21). Each section refers to a different area GROUP 21-750


of the transmission and is now designated by a two Torque Converter, Figure 21
TC 421, 1.77:1 Stall Torque Ratio
digit prefix. For every transmission, the two digit REF PART
RECOMMENDED
SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
prefix 21 represents the torque converter and is 4 Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535586 ** 1
21 Pump Assembly, Converter, Complete. . . . . . . . . . . . . . . . . . . . . . 29511390 1 1 2 4
Section 21. As shown on this nameplate, the 27
32
Stator and Cam Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pump Assembly, Converter, Complete. Used Prior To
29505852 * 1
21
torque converter group is 21-750. S/N 6510024410.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511390 1 1 2 4

24
26

27
15
28
29
20 25 30

31

STATOR AND CAM


ASSEMBLY

TORQUE CONVERTER 33

FIGURE 211.1
32 34

NOTE: Use the basic procedure explained above to locate any part number required.
Also, refer to Page 6 for numerical usage and additional parts ordering
information.

8 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

USING THE EXTRANET TO FIND YOUR GROUPS


Example: To find the Engineering Groups for a specific Serial Number. Intro

1 Obtain the transmission serial number shown on the nameplate.

FEATURE CONFIGURATION (E DESIGNATION


SHOWN APPEARS ON SP MODELS ONLY)
LTURAL
RICU I MP
AG L
D

AN

EM
E, A E R OSPACE

EN
T WORKERS O
Indianapolis, Indiana, USA

BIL
MO

F
AM
TO ER
IC A U ED AU
NIT

EXXXXXX
OOAOO
TIDA XXXXSP
S/N 6610XXXXXX

TRANSMISSION MODEL (SP DESIGNATION SHOWN


APPEARS ON SP MODELS ONLY) V11075.00.00

2
r

Open the internet browser on your computer. Log on to www.allisontransmission.com. Click the Extranet button and
log on to the extranet.

NOTE: To locate the engineering groups contained in any serial number, use the basic procedure
explained above, and on the next two pages. Refer to the previous page to locate parts in the
printed catalog. Also, refer to Page 6 for numerical usage and additional parts ordering
information. If your transmission is an Allison remanufactured transmission, use the
stamped reference number shown on the nameplate as a serial number for part listing
breakpoints.

20091001 Copyright 2009 Allison Transmission, Inc. 9


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

USING THE EXTRANET TO FIND YOUR GROUPS (contd)


Example: To find the Engineering Groups for a specific Serial Number.

3 Select Service > Parts Catalog.

4 Click View The Parts Catalog.

5 Under Advanced Search, make sure the Serial Number or ReTran Serial Number radio button is checked.
Enter your Serial Number in the Search For box.

10 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

USING THE EXTRANET TO FIND YOUR GROUPS (contd)


Example: To find the Engineering Groups for a specific Serial Number. Intro

6 A list of the groups associated with your Serial Number will appear.

7 Click on a group to see the parts contained within that group.

20091001 Copyright 2009 Allison Transmission, Inc. 11


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

FLEXPLATE AND ADAPTER


FIGURE 241.1

TORQUE
CONVERTER
FIGURE 211.1

PTO PROVISION
FIGURE 311.1
CONVERTER HOUSING
FIGURE 341.1

V04771.01.00

Sheet 1. 4000 Product Family Transmissions Pictorial Index

12 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

Pict

FRONT SUPPORT
AND OIL PUMP
FIGURE 101.1

ROTATING CLUTCH
FIGURE 251.1

V04772.02.00

Sheet 2. 4000 Product Family Transmissions Pictorial Index

20091001 Copyright 2009 Allison Transmission, Inc. 13


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

FILL TUBE
FIGURE 021.1

MAIN HOUSING
FIGURE 011.1

P2 PLANETARY
FIGURE 151.1
P1 PLANETARY
FIGURE 141.1

V05383.02.00

Sheet 3. 4000 Product Family Transmissions Pictorial Index

14 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

Pict

P3 PLANETARY AND
REAR COVER / RETARDER
FIGURE 391.1

FLANGE
FIGURE 081.1

MAIN SHAFT
FIGURE 051.1

V07278.04.00

Sheet 4. 4000 Product Family Transmissions Pictorial Index

20091001 Copyright 2009 Allison Transmission, Inc. 15


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

P3 PLANETARY AND
REAR COVER / RETARDER
FIGURE 391.3

V05279.00.03

Sheet 5. 4000 Product Family Transmissions Pictorial Index

16 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

P3 PLANETARY AND
REAR COVER / RETARDER Pict
FIGURE 391.6

V07036.03.00

Sheet 6. 4000 Product Family Transmissions Pictorial Index

20091001 Copyright 2009 Allison Transmission, Inc. 17


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

P3 PLANETARY AND
REAR COVER / RETARDER
FIGURE 391.8

V07037.02.00

Sheet 7. 4000 Product Family Transmissions Pictorial Index

18 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

P3 PLANETARY AND
REAR COVER / RETARDER
Pict
FIGURE 391.9

V07038.03.00

Sheet 8. 4000 Product Family Transmissions Pictorial Index

20091001 Copyright 2009 Allison Transmission, Inc. 19


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

CONTROL VALVE ASSEMBLY


FIGURE 161.5

V09500.03.00

Sheet 9. 4000 Product Family Transmissions Pictorial Index

20 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

CONTROL VALVE ASSEMBLY


FIGURE 161.1 Pict

DE
BETACH
COFORE CO
NT DR NNEC
RO OP
L MO PINTOR
DU G
LE

29
50
36
70

V06465.03.00

Sheet 10. 4000 Product Family Transmissions Pictorial Index

20091001 Copyright 2009 Allison Transmission, Inc. 21


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

WIRING HARNESSES AND SPECIFICATIONS RETARDER CONTROLS


FIGURE 701.1 FIGURE 351.1

VEHICLE INTERFACE
ELECTRONIC WIRING CONNECTOR
CONTROL UNIT
CONNECTORS
VEHICLE INTERFACE
MODULE CONNECTOR

CHASSIS
GROUND

THROTTLE POSITION
SENSOR CONNECTOR
RETARDER REMOTE
MODULATION SERIAL
REQUEST SENSOR INTERFACE
CONNECTOR CONNECTOR K
SOLENOID
CONNECTOR

DIAGNOSTIC OUTPUT SPEED


DATA READER SENSOR
CONNECTOR WIRING CONNECTOR
ACCUMULATOR HARNESS
SOLENOID (STANDARD)
CONNECTOR

TURBINE
SPEED RETARDER
SENSOR TEMPERATURE
CONNECTOR SENSOR
CONNECTOR

SENSOR
HARNESS
CONNECTOR

TRANSMISSION
ENGINE SPEED CONNECTOR
SENSOR CONNECTOR (PRIOR TO MY 95)
TRANSMISSION
CONNECTOR
(MY 95)

THROTTLE POSITION SENSOR VEHICLE INTERFACE MODULE (VIM)


FIGURE 711.1 FIGURE 731.1

10

10
.D.
P.E

.D.
P.E
COVER
P.E.D.
ON
RAG
E COVERUSE
STO IN
P.E.D.

NOT
E
LAC
REP EN
COVER WH
P.E.D. UNIT
E IN USE
RAG NOT
STO
P.E.D.

WHEN
UNIT
ON
VER
E CO
LAC
REP

V04777.02.00

Sheet 11. 4000 Product Family Transmissions Pictorial Index

22 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

OIL COOLER Pict


FIGURE 201.1

RETARDER ACCUMULATOR
FIGURE 301.1

WIRING HARNESSES AND ELECTRONIC CONTROL UNIT (ECU) SHIFT SELECTORS


SPECIFICATIONS FIGURE 7211.3 (WTEC II) FIGURE 7221.1 (WTEC II)
FIGURE 701.1 AND 7211.9 (WTEC III) AND 7221.9 (WTEC III)

E
MOD

SHIFT SELECTORS
ALLISON 4TH GENERATION CONTROLS
FIGURE 7221.29

TCM
ALLISON 4TH GENERATION CONTROLS
FIGURE 7211.13

DE
MO

R
N
D

V06137.03.00

Sheet 12. 4000 Product Family Transmissions Pictorial Index

20091001 Copyright 2009 Allison Transmission, Inc. 23


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

OIL COOLER
FIGURE 201.3

V07039.00.01

Sheet 13. 4000 Product Family Transmissions Pictorial Index

24 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

SERVICE KITS

RECOMMENDED
SPARES FOR UNITS
125 2650 51200 SK
MY09 STRAIGHT-THROUGH OVERHAUL
SEAL AND GASKET KITP/N 29547928 2 4 10
Part No. Qty Description
23016014 4 O-ring, 29.7 mm ID
23043446 9 O-ring, 8.9 mm ID
23046274 1 O-ring, 25.1 mm ID
23046376 3 Seal, Face
23047808 1 O-ring, 129.8 mm ID
23047945 1 Sealring, Piston, 245.57 mm ID
23048037 2 Gasket, PTO Cover
23048098 1 Sealring, External Lip-Type, 258.25 mm ID
23048164 1 Sealring, Internal Lip-Type, 214.06 mm OD
29501099 1 Gasket, Main Housing
29501318 1 Sealring, Turbine Hub, 66.784 mm OD
29503382 1 O-ring, 13.8 mm ID
29503383 3 O-ring, 15.6 mm ID
29503384 1 O-ring, 18.8 mm ID
29503547 1 Gasket, Cooler Port Cover
29505800 2 Sealring, External Butt-Joint, 108 mm OD
29505857 3 Sealring, External Butt-Joint, 59.4 mm OD
29505858 1 Gasket, Converter Housing
29505863 3 Sealring, External Butt-Joint, 99 mm OD
29506675 1 O-ring, 419.9 mm ID
29511429 1 Retainer, Locknut
29511437 2 O-ring, 9.1 mm ID
29511444 1 O-ring, 75.9 mm ID
29512791 1 Washer, Plug
29512863 1 O-ring, 47.2 mm ID
29512875 1 O-ring, 12.3 mm ID
29513736 2 Gasket, PTO
29532361 1 Instruction Sheet No. 278
29534355 1 Gasket
29535219 1 Bolt, Hx, M14 x 2 x 70
29535224 1 Spacer, Output
29535518 6 O-ring, Solenoid
29535634 2 Washer, Belleville
29535692 2 Bolt, M10 x 1.5 x 30, Socket Hd
29537066 1 Gasket, Suction Filter
29537166 1 Washer, Belleville
29542084 1 Seal, Feedthrough Standoff
29542208 1 Instruction Sheet No. 301
29542503 2 Piston, C3/C4
29542832 1 Instruction Sheet No. 316
29542976 6 O-ring, 10.65 mm ID

(continued on next page)

NOTE: B 500 Master Overhaul Kit 29542383 And B 500R Master Overhaul Kit w/Retarder 29542384 Are No Longer Available From Allison Transmission.
See SIL 11-WT-05.

20091001 Copyright 2009 Allison Transmission, Inc. 25


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (contd)


RECOMMENDED
SPARES FOR UNITS
125 2650 51200

MY09 STRAIGHT-THROUGH OVERHAUL


SEAL AND GASKET KITP/N 29547928 (contd) 2 4 10
Part No. Qty Description
29542991 1 Seal, Face
29544782 2 Ferrule, One-Piece, Viton
29544789 1 Instruction Sheet No. 321
29545519 1 Seal Assembly
29546156 1 Sealring, Piston, 202.05 mm ID. Color Coded Yellow.
29546158 1 Sealring, Piston, 315.17 mm ID. Color Coded Lt. Blue.
29546159 1 Sealring, Piston, 137.57 mm ID. Color Coded White.
29546160 1 Sealring, Piston, 109.58 mm ID. Color Coded Orange.
29546161 1 Sealring, Piston, 239.9 mm ID. Color Coded Green.
29546163 1 Sealring, Piston, 325.68 mm ID. Color Coded White.
29546164 1 Sealring, Piston, 98.42 mm ID. Color Coded Red.
29546229 1 Seal, Fill Tube
29546234 1 Seal Assembly, Output
29546539 1 Gasket, Channel Plate

STRAIGHT-THROUGH OVERHAUL KIT,


ALLISON 4th GENERATION CONTROLSP/N 29546247 2 4 10
See SIL 15-WT-05.
Part No. Qty Description
23016014 4 O-ring, 29.7 mm ID
23043446 9 O-ring, 8.9 mm ID
23046274 1 O-ring, 25.1 mm ID
23046376 3 Seal, Face
23047808 1 O-ring, 129.8 mm ID
23047945 1 Sealring, Piston, 245.57 mm ID
23048037 2 Gasket, PTO Cover
23048098 1 Sealring, External Lip-Type, 258.25 mm ID
23048164 1 Sealring, Internal Lip-Type, 214.06 mm OD
29501099 1 Gasket, Main Housing
29501318 1 Sealring, Turbine Hub, 66.784 mm OD
29503208 1 O-ring, 34.6 mm ID
29503382 1 O-ring, 13.8 mm ID
29503383 3 O-ring, 15.6 mm ID
29503384 1 O-ring, 18.8 mm ID
29503547 1 Gasket, Cooler Port Cover
29505800 2 Sealring, External Butt-Joint, 108 mm OD
29505857 3 Sealring, External Butt-Joint, 59.4 mm OD
29505858 1 Gasket, Converter Housing
29505863 3 Sealring, External Butt-Joint, 99 mm OD
29506675 1 O-ring, 419.9 mm ID

(continued on next page)

26 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

SERVICE KITS (contd)


RECOMMENDED
SPARES FOR UNITS
125 2650 51200
SK
STRAIGHT-THROUGH OVERHAUL KIT,
ALLISON 4th GENERATION CONTROLSP/N 29546247 (contd) 2 4 10
See SIL 15-WT-05.
Part No. Qty Description
29511429 1 Retainer, Locknut
29511437 2 O-ring, 9.1 mm ID
29511444 1 O-ring, 75.9 mm ID
29512791 1 Washer, Plug
29512863 1 O-ring, 47.2 mm ID
29512875 1 O-ring, 12.3 mm ID
29513736 2 Gasket, PTO
29532361 1 Instruction Sheet No. 278
29534355 1 Gasket
29535219 1 Bolt, Hx, M14 x 2 x 70
29535224 1 Spacer, Output
29535518 6 O-ring, Solenoid
29535634 2 Washer, Belleville
29535692 2 Bolt, M10 x 1.5 x 30, Socket Hd
29537066 1 Gasket, Suction Filter
29537166 1 Washer, Belleville
29542084 1 Seal, Feedthrough Standoff
29542208 1 Instruction Sheet No. 301
29542503 2 Piston, C3/C4
29542832 1 Instruction Sheet No. 316
29542920 1 Gasket, Channel Plate
29542976 6 O-ring, 10.65 mm ID
29542991 1 Seal, Face
29544782 2 Ferrule, One-Piece, Viton
29544789 1 Instruction Sheet No. 321
29545519 1 Seal Assembly
29546156 1 Sealring, Piston, 202.05 mm ID. Color Coded Yellow.
29546158 1 Sealring, Piston, 315.17 mm ID. Color Coded Lt. Blue.
29546159 1 Sealring, Piston, 137.57 mm ID. Color Coded White.
29546160 1 Sealring, Piston, 109.58 mm ID. Color Coded Orange.
29546161 1 Sealring, Piston, 239.9 mm ID. Color Coded Green.
29546163 1 Sealring, Piston, 325.68 mm ID. Color Coded White.
29546164 1 Sealring, Piston, 98.42 mm ID. Color Coded Red.
29546229 1 Seal, Fill Tube
29546234 1 Seal Assembly, Output

20091001 Copyright 2009 Allison Transmission, Inc. 27


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (contd)


RECOMMENDED
SPARES FOR UNITS
125 2650 51200

COMPLETE STRAIGHT-THROUGH SEAL AND GASKET


KITP/N 29546245 2 4 10
See SIL 27-WT-96 And SIL 21-WT-03.

Part No. Qty Description


23014057 4 O-ring, 12.4 mm ID
23016014 4 O-ring, 29.7 mm ID
23016455 4 O-ring, 17.2 mm ID
23043446 10 O-ring, 8.9 mm ID
23046274 1 O-ring, 25.1 mm ID
23046376 6 Seal, Face
23047808 1 O-ring, 129.8 mm ID
23047945 1 Sealring, Piston, 245.57 mm ID. Color Coded White.
23048037 2 Gasket, PTO Cover
23048098 1 Sealring, External Lip-Type, 258.25 mm ID
23048164 1 Sealring, Internal Lip-Type, 214.06 mm OD
23048627 1 O-ring, 23.4 mm ID
29501099 1 Gasket, Main Housing
29501318 1 Sealring, Turbine Hub, 66.784 mm OD
29501439 1 O-ring, 7.6 mm ID
29503208 1 O-ring, 34.6 mm ID
29503382 3 O-ring, 13.8 mm ID
29503383 5 O-ring, 15.6 mm ID
29503384 1 O-ring, 18.8 mm ID
29503547 1 Gasket, Cooler Port Cover
29505800 2 Sealring, External Butt-Joint, 108 mm OD
29505857 3 Sealring, External Butt-Joint, 59.4 mm OD
29505858 1 Gasket, Converter Housing
29505863 3 Sealring, External Butt-Joint, 99 mm OD
29506675 1 O-ring, 419.9 mm ID. No Color Code.
29511429 1 Retainer, Locknut
29511437 2 O-ring, 9.1 mm ID
29511444 1 O-ring, 75.9 mm ID
29512791 1 Washer, Plug
29512863 1 O-ring, 47.2 mm ID
29512875 1 O-ring, 12.3 mm ID
29513736 2 Gasket, PTO
29532361 1 Instruction Sheet No. 278
29534355 1 Gasket, Rear Cover
29535219 1 Bolt, Hx Hd, M14 x 2 x 70
29535224 1 Spacer, Output

(continued on next page)

28 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

SERVICE KITS (contd)


RECOMMENDED
SPARES FOR UNITS
125 2650 51200
COMPLETE STRAIGHT-THROUGH SEAL AND GASKET
SK
KITP/N 29546245 (contd) 2 4 10
See SIL 27-WT-96 And SIL 21-WT-03.

Part No. Qty Description


29535634 2 Washer, Belleville
29535692 2 Bolt, M10 x 1.5 x 30, Socket Hd
29537066 1 Gasket, Filter
29537166 1 Washer, Belleville
29539518 2 Piston Assembly, C3/C4 Clutch
29542084 1 Seal, Feedthrough Standoff
29542208 1 Instruction Sheet No. 301
29542832 1 Instruction Sheet No. 316
29542920 1 Gasket, Channel Plate
29542991 1 Seal, Face
29544138 1 Seal Assembly, Oil
29544782 2 Ferrule, One-Piece, Viton
29544789 1 Instruction Sheet No. 321
29545519 1 Seal Assembly
29546156 1 Sealring, Piston, 202.05 mm ID. Color Coded Yellow.
29546158 1 Sealring, Piston, 315.17 mm ID. Color Coded Lt. Blue.
29546159 1 Sealring, Piston, 137.57 mm ID. Color Coded White.
29546160 1 Sealring, Piston, 109.58 mm ID. Color Coded Orange.
29546161 1 Sealring, Piston, 239.9 mm ID. Color Coded Green.
29546163 1 Sealring, Piston, 325.68 mm ID
29546164 1 Sealring, Piston, 98.42 mm ID
29546229 1 Seal, Fill Tube
29546234 1 Seal Assembly, Output
29546237 1 Seal Assembly, Output

SEAL AND GASKET KIT


ALLISON 4th GENERATION CONTROLSP/N 29546252 2 4 10
See SIL 15-WT-05.
Part No. Qty Description
23043446 2 O-ring, 8.9 mm ID
29503382 1 O-ring, 13.8 mm ID
29503384 1 O-ring, 18.5 mm ID
29505629 1 Nut, Speed
29530491 1 Seal, Lip, Piston, ID
29530526 1 Gasket, Adapter Housing
29532692 1 O-ring, 88.6 mm ID

(continued on next page)

20091001 Copyright 2009 Allison Transmission, Inc. 29


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (contd)


RECOMMENDED
SPARES FOR UNITS
125 2650 51200
SEAL AND GASKET KIT
ALLISON 4th GENERATION CONTROLSP/N 29546252 2 4 10
See SIL 15-WT-05.
Part No. Qty Description
29533990 1 Gasket, Cooler Port Cover
29535518 6 O-ring, Solenoid
29536767 1 Gasket, HD7 Jumper Manifold
29542976 6 O-ring, 10.65 mm ID
29546162 1 Sealring, Piston, OD

SEAL AND GASKET KIT FOR 4700 EVS, 4700 RDS, 4700 SP, 4800 EVS,
4800 RDS, 4800 SP, HD 4070, AND HD 4076P/N 29546251 2 4 10
Part No. Qty Description
23014057 1 O-ring, 12.4 mm ID
23016455 1 O-ring, 17.2 mm ID
23043446 1 O-ring, 8.9 mm ID
29503382 1 O-ring, 13.8 mm ID
29503384 1 O-ring, 18.5 mm ID
29505629 2 Nut, Speed
29530491 1 Seal, Lip, Piston, ID
29530526 1 Gasket, Adapter Housing
29532692 1 O-ring, 88.6 mm ID
29533990 1 Gasket, Cooler Port Cover
29536767 1 Gasket, HD7 Jumper Manifold
29546162 1 Sealring, Piston, OD
29546238 1 Seal Assembly

MY09 COMPLETE RETARDER


SEAL AND GASKET KITP/N 29547929 2 4 10
Part No. Qty Description
23015927 3 O-ring, 37.5 mm ID
23016014 4 O-ring, 29.7 mm ID
23016455 6 O-ring, 17.2 mm ID
23019664 1 O-ring, 16.4 mm ID
23040579 1 O-ring, 7.6 mm ID
23043446 11 O-ring, 8.9 mm ID
23046274 1 O-ring, 25.1 mm ID
23046376 3 Seal, Face
23047808 1 O-ring, 129.8 mm ID
23047924 1 O-ring, 355.2 mm ID

(continued on next page)

30 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

SERVICE KITS (contd)


RECOMMENDED
SPARES FOR UNITS
125 2650 51200
MY09 COMPLETE RETARDER SK
SEAL AND GASKET KITP/N 29547929 (contd) 2 4 10
Part No. Qty Description
23047945 1 Sealring, Piston, 245.57 mm ID. Color Coded White.
23048037 2 Gasket, PTO Cover
23048098 1 Sealring, External Lip-Type, 258.25 mm ID
23048164 1 Sealring, Internal Lip-Type, 214.06 mm OD
29501099 1 Gasket, Main Housing
29501318 1 Sealring, Turbine Hub, 66.784 mm OD
29503208 2 O-ring, 34.6 mm ID
29503382 1 O-ring, 13.8 mm ID
29503383 3 O-ring, 15.6 mm ID
29503384 1 O-ring, 18.8 mm ID
29505800 2 Sealring, External Butt-Joint, 108 mm OD
29505857 3 Sealring, External Butt-Joint, 59.4 mm OD
29505858 1 Gasket, Converter Housing
29505863 3 Sealring, External Butt-Joint, 99 mm OD
29506675 1 O-ring, 419.9 mm ID. No Color Code.
29507890 2 Sealring, Retarder, 146 mm OD
29511444 1 O-ring, 75.9 mm ID
29512791 1 Washer, Tachograph Plug, 18.35 mm ID
29512863 1 O-ring, 47.2 mm ID
29512875 1 O-ring, 12.3 mm ID
29513736 2 Gasket, PTO
29532361 1 Instruction Sheet No. 278
29535219 1 Bolt, Hx Hd, M14 x 2 x 70
29535224 1 Spacer, Output
29535518 7 O-ring, Solenoid
29535902 1 Gasket, Stator Housing
29536728 1 Gasket, Retarder Housing Cover
29536766 1 Gasket, Jumper Manifold
29537066 1 Gasket, Filter
29537166 1 Washer, Belleville
29541566 1 Gasket, Retarder Housing
29542084 1 Seal, Feedthrough Standoff
29542208 1 Instruction Sheet No. 301
29542493 1 Gasket, Control Body Cover
29542503 2 Piston, C3/C4 Clutch
29542832 1 Instruction Sheet No. 316
29542976 7 O-ring, 10.65 mm ID
29542991 1 Seal, Face
29543047 1 Seal, Square Cut O-ring

(continued on next page)

20091001 Copyright 2009 Allison Transmission, Inc. 31


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (contd)


RECOMMENDED
SPARES FOR UNITS
125 2650 51200
MY09 COMPLETE RETARDER
SEAL AND GASKET KITP/N 29547929 (contd) 2 4 10
Part No. Qty Description
29544645 1 O-ring
29544782 2 Ferrule, One-Piece, Viton
29544789 1 Instruction Sheet No. 321
29544826 1 O-ring
29545519 1 Seal Assembly
29546156 1 Sealring, Piston, 202.05 mm ID. Color Coded Yellow.
29546158 1 Sealring, Piston, 315.17 mm ID. Color Coded Lt. Blue.
29546159 1 Sealring, Piston, 137.57 mm ID. Color Coded White.
29546160 1 Sealring, Piston, 109.58 mm ID. Color Coded Orange.
29546161 1 Sealring, Piston, 239.9 mm ID. Color Coded Green.
29546163 1 Sealring, Piston, 325.68 mm ID. Color Coded White.
29546164 1 Sealring, Piston, 98.42 mm ID. Color Coded Red.
29546229 1 Seal, Fill Tube
29546234 1 Seal Assembly, Output
29546539 1 Gasket, Channel Plate
29547921 1 Plate, Separator

COMPLETE RETARDER SEAL AND GASKET KIT


ALLISON 4th GENERATION CONTROLSP/N 29547923 2 4 10
See SIL 15-WT-05.
Part No. Qty Description
23015927 3 O-ring, 37.5 mm ID
23016014 4 O-ring, 29.7 mm ID
23016455 6 O-ring, 17.2 mm ID
23019664 1 O-ring, 16.4 mm ID
23040579 1 O-ring, 7.6 mm ID
23043446 11 O-ring, 8.9 mm ID
23046274 1 O-ring, 25.1 mm ID
23046376 3 Seal, Face
23047808 1 O-ring, 129.8 mm ID
23047924 1 O-ring, 355.2 mm ID
23047945 1 Sealring, Piston, 245.57 mm ID. Color Coded White.
23048037 2 Gasket, PTO Cover
23048098 1 Sealring, External Lip-Type, 258.25 mm ID
23048164 1 Sealring, Internal Lip-Type, 214.06 mm OD
29501099 1 Gasket, Main Housing
29501318 1 Sealring, Turbine Hub, 66.784 mm OD
29503208 2 O-ring, 34.6 mm ID

(continued on next page)

32 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

SERVICE KITS (contd)


RECOMMENDED
SPARES FOR UNITS
125 2650 51200
COMPLETE RETARDER SEAL AND GASKET KIT
SK
ALLISON 4th GENERATION CONTROLSP/N 29547923 (contd) 2 4 10
See SIL 15-WT-05.
Part No. Qty Description
29503382 1 O-ring, 13.8 mm ID
29503383 3 O-ring, 15.6 mm ID
29503384 1 O-ring, 18.8 mm ID
29505800 2 Sealring, External Butt-Joint, 108 mm OD
29505857 3 Sealring, External Butt-Joint, 59.4 mm OD
29505858 1 Gasket, Converter Housing
29505863 3 Sealring, External Butt-Joint, 99 mm OD
29506675 1 O-ring, 419.9 mm ID. No Color Code.
29507890 2 Sealring, Retarder, 146 mm OD
29511444 1 O-ring, 75.9 mm ID
29512791 1 Washer, Tachograph Plug, 18.35 mm ID
29512863 1 O-ring, 47.2 mm ID
29512875 1 O-ring, 12.3 mm ID
29513736 2 Gasket, PTO
29532361 1 Instruction Sheet No. 278
29535219 1 Bolt, Hx Hd, M14 x 2 x 70
29535224 1 Spacer, Output
29535518 7 O-ring, Solenoid
29535902 1 Gasket, Stator Housing
29536728 1 Gasket, Retarder Housing Cover
29536766 1 Gasket, Jumper Manifold
29537066 1 Gasket, Filter
29537166 1 Washer, Belleville
29541566 1 Gasket, Retarder Housing
29542084 1 Seal, Feedthrough Standoff
29542208 1 Instruction Sheet No. 301
29542493 1 Gasket, Control Body Cover
29542503 2 Piston, C3/C4 Clutch
29542832 1 Instruction Sheet No. 316
29542920 1 Gasket, Channel Plate
29542976 7 O-ring, 10.65 mm ID
29542991 1 Seal, Face
29543047 1 Seal, Square Cut O-ring
29544645 1 O-ring
29544782 2 Ferrule, One-Piece, Viton
29544789 1 Instruction Sheet No. 321
29544826 1 O-ring

(continued on next page)

20091001 Copyright 2009 Allison Transmission, Inc. 33


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (contd)


RECOMMENDED
SPARES FOR UNITS
125 2650 51200
COMPLETE RETARDER SEAL AND GASKET KIT
ALLISON 4th GENERATION CONTROLSP/N 29547923 (contd) 2 4 10
See SIL 15-WT-05.
Part No. Qty Description
29545519 1 Seal Assembly
29546156 1 Sealring, Piston, 202.05 mm ID. Color Coded Yellow.
29546158 1 Sealring, Piston, 315.17 mm ID. Color Coded Light Blue.
29546159 1 Sealring, Piston, 137.57 mm ID. Color Coded White.
29546160 1 Sealring, Piston, 109.58 mm ID. Color Coded Orange.
29546161 1 Sealring, Piston, 239.9 mm ID. Color Coded Green.
29546163 1 Sealring, Piston, 325.68 mm ID
29546164 1 Sealring, Piston, 98.42 mm ID
29546229 1 Seal, Fill Tube
29546234 1 Seal Assembly, Output
29547921 1 Plate, Separator

COMPLETE RETARDER SEAL AND GASKET KITP/N 29546246 2 4 10


See SIL 27-WT-96 And SIL 21-WT-03.
Part No. Qty Description
23014057 5 O-ring, 12.4 mm ID
23015806 1 O-ring, 23.5 mm ID
23015927 3 O-ring, 37.5 mm ID
23016014 4 O-ring, 29.7 mm ID
23016455 6 O-ring, 17.2 mm ID
23040579 1 O-ring, 7.6 mm ID
23043446 11 O-ring, 8.9 mm ID
23046274 1 O-ring, 25.1 mm ID
23046376 6 Seal, Face
23047808 1 O-ring, 129.8 mm ID
23047924 1 O-ring, 355.2 mm ID
23047945 1 Sealring, Piston, 245.57 mm ID. Color Coded White.
23048037 2 Gasket, PTO Cover
23048098 1 Sealring, External Lip-Type, 258.25 mm ID
23048164 1 Sealring, Internal Lip-Type, 214.06 mm OD
23048627 1 O-ring, 23.4 mm ID
29501099 1 Gasket, Main Housing
29501318 1 Sealring, Turbine Hub, 66.784 mm OD
29501439 1 O-ring, 7.6 mm ID
29503208 2 O-ring, 34.6 mm ID
29503382 3 O-ring, 13.8 mm ID
29503383 5 O-ring, 15.6 mm ID

(continued on next page)

34 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

SERVICE KITS (contd)


RECOMMENDED
SPARES FOR UNITS
125 2650 51200
COMPLETE RETARDER SEAL AND GASKET KITP/N 29546246 (contd) 2 4 10
SK
See SIL 27-WT-96 And SIL 21-WT-03.
Part No. Qty Description
29503384 1 O-ring, 18.8 mm ID
29505800 2 Sealring, External Butt-Joint, 108 mm OD
29505857 3 Sealring, External Butt-Joint, 59.4 mm OD
29505858 1 Gasket, Converter Housing
29505863 3 Sealring, External Butt-Joint, 99 mm OD
29506675 1 O-ring, 419.9 mm ID. No Color Code.
29507890 2 Sealring, Retarder, 146 mm OD
29507891 1 Gasket, Channel Plate
29510499 1 O-ring, 21.9 mm ID
29511062 1 Gasket, Solenoid Cover
29511429 1 Retainer, Locknut
29511437 2 O-ring, 9.1 mm ID
29511444 1 O-ring, 75.9 mm ID
29512744 2 Gasket, Separator Plate
29512791 1 Washer, Tachograph Plug, 18.35 mm ID
29512863 1 O-ring, 47.2 mm ID
29512875 1 O-ring, 12.3 mm ID
29513736 2 Gasket, PTO
29532361 1 Instruction Sheet No. 278
29535219 1 Bolt, Hx Hd, M14 x 2 x 70
29535224 1 Spacer, Output
29535634 2 Washer, Belleville
29535692 2 Bolts, Socket Hd, M10 x 1.5 x 30
29535902 1 Gasket, Stator Housing
29536728 1 Gasket, Retarder Housing Cover
29536766 1 Gasket, Jumper Manifold
29537066 1 Gasket, Filter
29537166 1 Washer, Belleville
29539518 2 Piston Assembly, C3/C4 Clutch
29541566 1 Gasket, Retarder Housing
29542084 1 Seal, Feedthrough Standoff
29542208 1 Instruction Sheet No. 301
29542832 1 Instruction Sheet No. 316
29542920 1 Gasket, Channel Plate
29542991 1 Seal, Face
29544138 1 Seal Assembly, Oil
29544782 2 Ferrule, One-Piece, Viton
29544789 1 Instruction Sheet No. 321

(continued on next page)

20091001 Copyright 2009 Allison Transmission, Inc. 35


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (contd)


RECOMMENDED
SPARES FOR UNITS
125 2650 51200
COMPLETE RETARDER SEAL AND GASKET KITP/N 29546246 (contd) 2 4 10
See SIL 27-WT-96 And SIL 21-WT-03.
Part No. Qty Description
29545519 1 Seal Assembly
29546156 1 Sealring, Piston, 202.05 mm ID. Color Coded Yellow.
29546158 1 Sealring, Piston, 315.17 mm ID. Color Coded Light Blue.
29546159 1 Sealring, Piston, 137.57 mm ID. Color Coded White.
29546160 1 Sealring, Piston, 109.58 mm ID. Color Coded Orange.
29546161 1 Sealring, Piston, 239.9 mm ID. Color Coded Green.
29546163 1 Sealring, Piston, 325.68 mm ID
29546164 1 Sealring, Piston, 98.42 mm ID
29546229 1 Seal, Fill Tube
29546234 1 Seal Assembly, Output
29546237 1 Seal Assembly, Output

MY09 CONTROL MODULE SEAL AND GASKET KITP/N 29547930 2 4 10


Part No. Qty Description
23043446 9 O-ring, 8.9 mm ID
23046376 3 Seal, Face
23048627 1 O-ring, 23.4 mm ID
29501099 1 Gasket, Main Housing
29503382 1 O-ring, 14 mm ID
29503384 1 O-ring, 18.8 mm ID
29512863 1 O-ring, 47.2 mm ID
29535518 6 O-ring, Solenoid
29537066 1 Gasket, Suction Filter
29542084 1 Seal, Feedthrough Standoff
29542976 6 O-ring, 10.65 mm ID
29542991 1 Seal, Face
29544782 2 Ferrule, One-Piece, Viton
29544789 1 Instruction Sheet No. 321
29546539 1 Gasket, Channel Plate

CONTROL MODULE SEAL AND GASKET KIT


ALLISON 4th GENERATION CONTROLSP/N 29544798 2 4 10
See SIL 15-WT-05.
Part No. Qty Description
23043446 9 O-ring, 8.9 mm ID
23046376 3 Seal, Face
23048627 1 O-ring, 23.4 mm ID

(continued on next page)

36 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

SERVICE KITS (contd)


RECOMMENDED
SPARES FOR UNITS
125 2650 51200
CONTROL MODULE SEAL AND GASKET KIT
SK
ALLISON 4th GENERATION CONTROLSP/N 29544798 (contd) 2 4 10
See SIL 15-WT-05.
Part No. Qty Description
29501099 1 Gasket, Main Housing
29503382 3 O-ring, 14 mm ID
29503384 1 O-ring, 18.8 mm ID
29512863 1 O-ring, 47.2 mm ID
29537066 1 Gasket, Suction Filter
29542084 1 Seal, Feedthrough Standoff
29542920 1 Gasket, Channel Plate
29542991 1 Seal, Face
29544782 2 Ferrule, One-Piece, Viton
29544789 1 Instruction Sheet No. 321

CONTROL MODULE SEAL AND GASKET KITP/N 29544788 2 4 10


Part No. Qty Description
23014057 4 O-ring, 12.4 mm ID
23016014 2 O-ring, 29.7 mm ID
23016455 4 O-ring, 17.2 mm ID
23043446 10 O-ring, 8.9 mm ID
23046376 6 Seal, Face
23048627 1 O-ring, 23.4 mm ID
29501099 1 Gasket, Main Housing
29501439 1 O-ring, 7.6 mm ID
29503382 3 O-ring, 14 mm ID
29503383 2 O-ring, 15.6 mm ID
29503384 1 O-ring, 18.8 mm ID
29512863 1 O-ring, 47.2 mm ID
29544782 2 Ferrule, One-Piece, Viton
29537066 1 Gasket, Suction Filter
29542084 1 Seal, Feedthrough Standoff
29542920 1 Gasket, Channel Plate
29542991 1 Seal, Face
29544789 1 Instruction Sheet No. 321

20091001 Copyright 2009 Allison Transmission, Inc. 37


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (contd)


RECOMMENDED
SPARES FOR UNITS
125 2650 51200

SIX SPEED MAIN CONTROL VALVE BODY KITP/N 29546991 2 4 10


See SIL 28-WT-07.
Part No. Qty Description
23049345 2 Pin, Retaining, 5 x 43 mm
29546550 1 Stop, Valve
29546779 1 Body, Control Valve
29546993 1 Instruction Sheet No. 328

SEVEN SPEED MAIN CONTROL VALVE BODY KITP/N 29546992 2 4 10


See SIL 28-WT-07.
Part No. Qty Description
23049345 2 Pin, Retaining, 5 x 43 mm
29546550 1 Stop, Valve
29546815 1 Body, Control Valve
29546993 1 Instruction Sheet No. 328

TORQUE CONVERTER TO TRANSMISSION SHIM KITP/N 29503828 2 4 10


Part No. Qty Description
29503814 1 Instruction Sheet No. WT-101
29505681 1 Shim, 0.203 mm (0.008 inch)
29505682 1 Shim, 0.381 mm (0.015 inch)
29505683 1 Shim, 0.559 mm (0.022 inch)
29505684 1 Shim, 0.736 mm (0.029 inch)
29505685 1 Shim, 0.914 mm (0.036 inch)
29505686 1 Shim, 1.092 mm (0.043 inch)
29505688 1 Shim, Flat Washer

INITIAL MAIN FILTER KIT FOR 4 INCH SUMPP/N 29540496 *** 4 8 20


Part No. Qty Description
29507437 1 O-ring, 75.9 mm ID
29524449 1 Gasket, Filter Cover
29538232 1 Filter, Oil
29545778 1 Instruction Sheet No. 322
29548953 1 O-ring, 85.3 mm ID

INITIAL MAIN FILTER KIT FOR 2 INCH SUMPP/N 29540495 *** 4 8 20


Part No. Qty Description
29507437 1 O-ring, 75.9 mm ID
29524449 1 Gasket, Filter Cover
29545777 1 Filter, Oil

(continued on next page)

*** No Longer Available From Allison Transmission.

38 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

SERVICE KITS (contd)


RECOMMENDED
SPARES FOR UNITS
125 2650 51200
INITIAL MAIN FILTER KIT FOR 2 INCH SUMPP/N 29540495 (contd)*** 4 8 20
SK
Part No. Qty Description
29545778 1 Instruction Sheet No. 322
29548953 1 O-ring, 85.3 mm ID

MAIN FILTER KIT FOR 2 INCH SUMPP/N 29548987 4 8 20


See SIL 26-WT-06.
Part No. Qty Description
23019664 2 O-ring, 16.4 mm ID
29501469 2 Sealring, 88.6 mm ID
29507437 2 O-ring, 75.9 mm ID
29524449 2 Gasket, Filter Cover
29545777 2 Filter, Oil
29545778 1 Instruction Sheet No. 322
29548953 2 O-ring, 85.3 mm ID

MAIN FILTER KIT FOR 4 INCH SUMPP/N 29548988 4 8 20


See SIL 26-WT-06.
Part No. Qty Description
23019664 2 O-ring, 16.4 mm ID
29501469 2 Sealring, 88.6 mm ID
29507437 2 O-ring, 75.9 mm ID
29524449 2 Gasket, Filter Cover
29545778 1 Instruction Sheet No. 322
29545780 2 Filter, Oil
29548953 2 O-ring, 85.3 mm ID

REFUSE FLEET FILTER SERVICE KITP/N 29545781 4 8 20


Part No. Qty Description
23019664 12 O-ring, 16.4 mm ID
29501469 24 Sealring, 88.6 mm ID
29507437 24 O-ring, 75.9 mm ID
29524449 24 Gasket, Filter Cover
29537805 12 Transmission Fluid Sampling And Analysis Kit
29545778 12 Instruction Sheet No. 322
29545780 24 Filter, Oil
29548953 24 O-ring, 85.3 mm ID

TRANSMISSION FLUID SAMPLING AND ANALYSIS KITP/N 29537805 4 8 20

*** No Longer Available From Allison Transmission.

20091001 Copyright 2009 Allison Transmission, Inc. 39


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SERVICE KITS (contd)


RECOMMENDED
SPARES FOR UNITS
125 2650 51200
TRANSMISSION MAIN CONNECTOR UPDATE KITP/N 29519127 25 50 200
Part No. Qty Description
12034413 Or 16 Plug, Cavity
29511371
29521872 1 Instruction Sheet No. 268
29541280 Or 1 Seal
29514043
29541281 Or 1 Retainer, Conduit
29514042
29541284 Or 1 Backshell
29514041
29542587 Or 24 Socket, Terminal
29511366
29544001 Or 1 Connector, Deutsch 31-Way
29511365

INTEGRAL SUMP COOLER KITP/N 29541121 25 50 200


Part No. Qty Description
11515322 6 Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm
11515323 16 Bolt, Large Hx Flange Hd, M10 x 1.5 x 60 mm
29507843 1 Plug Assembly, Front Cooler Port
29536761 2 Gasket, Manifold To Water Outlet
29536762 2 Gasket, Manifold To Cooler
29536769 2 Adapter, Water Outlet
29536947 1 Bolt, Large Hx Flange Hd, M10 x 1.5 x 50 mm
29538013 1 Cooler, Integral
29538016 1 Gasket, Integral Cooler
29538021 1 Manifold Assembly, Integral Cooler
29541884 3 Bolt, Large Hx Flange Hd, M12 x 1.75 x 195 mm
29541885 7 Bolt, Large Hx Flange Hd, M10 x 1.5 x 187.5 mm

REMOTE FILTER CONVERSION KITP/N 29545845 4 8 20


Used Starting With S/N 6610009730. See SIL 12-WT-04.
Part No. Qty Description
23019664 1 O-ring, 16.4 mm ID
29507437 2 O-ring, 75.9 mm ID
29524449 2 Gasket, Filter Cover
29540197 2 Cover, Filter
29542037 1 Instruction Sheet No. 312
29545846 2 Housing Assembly, Remote Filter
29548953 2 O-ring, 85.3 mm ID

40 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

SERVICE KITS (contd)


RECOMMENDED
SPARES FOR UNITS
125 2650 51200
SK
ANODIZED REMOTE FILTER CONVERSION KITP/N 29545847 4 8 20
Part No. Qty Description
23019664 1 O-ring, 16.4 mm ID
29507437 2 O-ring, 75.9 mm ID
29524449 2 Gasket, Filter Cover
29542037 1 Instruction Sheet No. 312
29542498 2 Cover, Filter, Anodized
29545848 2 Housing Assembly, Remote Filter, Anodized
29548953 2 O-ring, 85.3 mm ID

REMOTE FILTER MAINTENANCE KITP/N 29545782 4 8 20


Part No. Qty Description
23016455 2 O-ring, 17.17 mm ID
23019664 1 O-ring, 16.4 mm ID
29542034 2 O-ring, 113.9 mm ID
29545780 2 Filter, Oil
29545783 1 Instruction Sheet No. 323

ECU/CONTROL MODULE RECALIBRATION LABEL KITP/N 29523578 1 2 5


Used Only By Recalibration Centers To Properly Identify Recalibrated ECUs/TCMs.
Kits Supplied In Lots Of 50.
Part No. Qty Description
29520506 1 Label
29523586 1 Overlay

2M 90 DEGREE WIRING HARNESS CONNECTOR SERVICE KITP/N 29544184 25 50 200


Part No. Qty Description
23046605 2 Splice, Sealed
29542997 1 Connector, 2M 90 degree

OIL FIELD SERVICE VALVE BODY MODIFICATION KITP/N 29544022 25 50 200


Part No. Qty Description
29542955 1 Body Assembly, Solenoid Valve And Pin
29544023 1 Instruction Sheet No. 320, OFS Valve Body Modification
29544297 2 Solenoid, Variable Bleed

20091001 Copyright 2009 Allison Transmission, Inc. 41


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

MODEL DESIGNATION CODE


(Stamped on the Transmission Nameplate)
The letters HD indicate heavy-duty planetary gear type automatic transmissions.
The designation 4060 or 4560 indicates the automatic transmission series, close or wide ratio, and number of
transmission forward speed ranges.

Code Explanation
HD 4 0 6 or 7 0 PR

P PTO provision

R Retarder

0 Major revision

6 or 7 Number of forward ranges

0 Close ratio

5 Wide ratio

4 Transmission series

HD Planetary gear type automatic transmission


V05538.01

The letter B indicates an automatic bus transmission.


The letter T indicates an automatic bus transmission for transit and tour coach models outside North America.
The designation 425, 450, or 500 indicates the automatic transmission series.

Code Explanation

B 500 PR
T 400 PR
P PTO provision
R Retarder
400 or 500 Transmission series
B Automatic bus transmission
T Automatic bus transmission outside North America only

V07277

Code Explanation
4 0 0 0 MH
MH Motorhome
EVS Emergency Vehicle Series
TRV Truck-based Recreational Vehicles
4 Transmission series
V06571.00.03

42 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

MODEL DESIGNATION CODE


(Stamped on the Transmission Nameplate)
VOCATIONAL MODELS

Code Explanation
4 0 0 0 EVS
EVS Emergency Vehicle Series
HS Highway Series
MH Motorhome Series
OFS Oil Field Series
ORS Off Road Series
RDS Rugged Duty Series
SP Specialty Series
TRV Truck Recreational Vehicle Series

0 Model Differentiator On
Ratings Or Features
0-3 Close Ratio*
4-5-6 Wide Ratio*
7-8 Widest Ratio Coverage, 7 Speed*

4 4000 Product Family

*Ratings Increase As Number Increases


V08595.00.03

Code Explanation
B 5 0 0

5 4000 Product Family

B Bus
V08596.00.00

20091001 Copyright 2009 Allison Transmission, Inc. 43


PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM

p
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29507844 HD 4560 722 602 601 714 609 1005 512 1506 540 767 511 543 701, 574 29507844
29507845 HD 4560 722 602 601 714 609 1005 512 1506 540 766 511 543 701, 574 29507845
29507846 HD 4060 722 602 600 714 609 1005 511 1506 540 764 511 543 697, 574 29507846
29507847 HD 4560 722 602 601 714 609 1005 512 1506 540 765 511 543 701, 574 29507847
29507848 HD 4060 722 602 600 714 609 1005 511 1506 540 765 511 543 697, 574 29507848
29507849 HD 4060 722 602 600 714 609 1005 511 1506 540 766 511 543 697, 574 29507849
29507850 HD 4060 722 602 600 714 609 1005 511 1506 540 767 511 543 697, 574 29507850
29507851 HD 4060 722 602 600 714 609 1005 511 1506 540 768 511 543 697, 574 29507851
29507852 HD 4560P 722 602 601 714 610 1005 512 1506 540 768 512 661, 660, 660 545 701, 574 29507852
29507853 HD 4560P 722 602 601 714 610 1005 512 1506 540 767 512 661, 660, 660 545 701, 574 29507853

29507854 HD 4060P 722 602 600 714 610 1005 511 1506 540 764 512 661, 660, 660 545 697, 574 29507854
29507855 HD 4060P 722 602 600 714 610 1005 511 1506 540 765 512 661, 660, 660 545 697, 574 29507855
29507856 HD 4060P 722 602 600 714 610 1005 511 1506 540 767 512 661, 660, 660 545 697, 574 29507856
29507857 HD 4060P 722 602 600 714 610 1005 511 1506 540 766 512 661, 660, 660 545 697, 574 29507857
29507858 HD 4060P 722 602 600 714 610 1005 511 1506 768 512 661, 660, 660 545 697, 574 29507858
29507859 HD 4560P 722 602 601 714 610 1005 512 1506 540 764 512 661, 660, 660 545 701, 574 29507859
29507860 HD 4560P 722 602 601 714 610 1005 512 1506 540 766 512 661, 660, 660 545 701, 574 29507860
29507861 HD 4560P 722 602 601 714 610 1005 512 1506 540 765 512 661, 660, 660 545 701, 574 29507861
29507862 HD 4560 722 602 601 714 609 1005 512 1506 540 764 511 543 701, 574 29507862
29507887 HD 4560P 722 602 601 714A 610 1005 512 1506 534A 766 727 512 661, 660, 660 545 701, 574 588A 512 500 29507887

29509293 HD 4560P 722 621 601 744 610 1005 512 1506 534G 764 815 512 661, 660, 660 545 701, 574 29509293
29511425 HD 4060P 722 602 600 714B 610 1005 511 1506 534G 768 722 512 661, 660, 660 545 697 595 500 29511425
29511445 HD 4560P 722 602 601 714 610 1005 512 1506 521 764 825 512 661, 660, 660 545 701 500 29511445
29511453 HD 4060P 722 602 600 714 610 1005 511 1506 534 766 722 512 661, 660, 660 545 697, 574 568, 588B 500 29511453
29511466 HD 4560P 722 602 601 744 610 1005 512 1541 534F 767 722 512 661, 660, 660 545 701, 574 561, 569A 29511466
29511480 HD 4560 722 602 601 743 609 1005 512 1506 534B 766 730 511 543 701, 574 568, 569 510 500 29511480
29511485 HD 4060 722 602 600 743 609 1005 511 1541 540A 766 815 511 543 697, 574 568, 569D 500 29511485
29511487 HD 4560 722 602 601 743 609 1005 512 1506 534C 766 730 511 543 701, 574 568, 569E 500 500 29511487
29511489 HD 4060 722 602 600 743 609 1005 511 1541 540 766 722 511 543 697, 574 594 29511489
29511495 HD 4060 722 602 600 744 609 1005 511 1541 540 766 727 511 543 697, 574 568, 588D 506 500 29511495

29511497 HD 4060P 722 602 600 743 610 1005 511 1541 534D 766 722 512 661, 660, 660 545 697, 574 568, 588E 29511497
29511499 HD 4560P 722 602 601 744 610 1005 512 1506 540 765 512 661, 660, 660 545 701, 574 511 502 29511499
29511500 HD 4060 722 602 600 743 609 1005 511 1541 540 766 730 511 543 697, 574 569 510 500 29511500
29511502 HD 4060 722 602 600 743 609 1005 511 1546 539A 766 815 511 543 697, 574 569C 29511502
29511504 HD 4560P 722 602 601 744 610 1005 512 1541 540C 764 730 512 661, 660, 660 545 701, 574 568 506 502 29511504
29511509 HD 4560P 722 602 601 744 610 1005 512 1541 540B 765 727 512 661, 660, 660 545 701, 574 568, 588F 29511509
29511510 HD 4560P 722 602 601 744 610 1005 512 1541 534E 765 727 512 661, 660, 660 545 701, 574 568, 588G 509 500 29511510
29512160 HD 4060P 722 602 600 743 610 1005 511 1541 549 767 722 512 661, 660, 660 545 697, 574 560, 595 29512160
29512193 HD 4560 722 602 601 714 609 1005 512 1506 540 764 511 543 702, 574 29512193
29512194 HD 4060 722 602 600 714 609 1005 511 1506 540 764 511 543 698, 574 29512194

Assembly NumberFound On Your Transmission Nameplate. Assembly Number Found On Your Transmission Nameplate.

44 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 44A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29512299 HD 4560P 722 602 601 744 610 1005 512 1541 539B 764 512 661, 660, 660 545 702, 574 568, 569F 508 502 29512299
29512749 HD 4560P 722 602 601 744 610 1005 512 1541 534 766 730 512 661, 660, 660 545 701, 574 629 500 29512749
29512754 HD 4060 722 602 600 744 609 1005 511 1546 540 768 722 511 543 697, 574 596 500 29512754
29512755 HD 4060P 722 602 600 744 610 1005 511 1506 534 766 722 512 661, 660, 660 545 697, 574 568, 588H 500 29512755
29512756 HD 4060P 722 602 600 744 610 1005 511 1541 534 764 718 512 661, 660, 660 545 697, 574 629 514 500 29512756
29512761 HD 4560PR 722 602 601 739 610 1005 512 1541 567 767 722 512 544 661, 660, 660 545 523 595, 574 561, 588C 500 29512761
29512762 HD 4060R 722 602 600 739 609 1005 511 1541 567A 766 722 511 544 543 523 596, 574 568, 594A 506 500 29512762
29512763 HD 4560R 722 602 601 738 609 1005 512 1541 567A 766 717 511 544 543 531 595, 574 568, 594D 506 500 29512763
29512764 HD 4060P 722 602 600 744 610 1005 511 1541 539 766 512 661, 660, 660 545 698, 574 568 508 502 29512764
29512765 B 500R 722A 602 600 739 609 1005 511 1546 567A 768 722 511 544 543 535 582, 574 595A 500 29512765

29512766 B 500R 722A 602 600 739 609 1005 511 1546 567 768 722 511 544 543 534 582, 574 568, 594A 500 29512766
29512775 HD 4060R 722 602 600 739 609 1005 511 1546 513 768 722 511 544 543 536 582, 574 568, 592 500 29512775
29512776 HD 4560PR 722 602 601 739 610 1005 512 1541 522 766 815 512 544 661, 660, 660 545 523 595, 574 568, 594C 500 29512776
29512781 HD 4060P 722 602 600 743 610 1005 511 1506 540 766 722 512 661, 660, 660 545 697, 574 568, 588 500 29512781
29512782 HD 4060P 722 602 600 744 610 1005 511 1506 540 765 722 512 661, 660, 660 545 697, 574 568, 569G 500 29512782
29512783 HD 4060R 722 602 600 738 609 1005 511 1546 522 765 772 511 544 543 582, 574 631 29512783
29512785 HD 4060P 722 602 600 729 610 1005 511 1506 540 765 772 512 661, 660, 660 545 697, 574 29512785
29512786 HD 4060P 722 602 600 729 610 1005 511 1506 540 765 728 512 661, 660, 660 545 697, 574 29512786
29512787 HD 4060P 722 602 600 729 610 1005 511 1506 540 766 772 512 661, 660, 660 545 697, 574 29512787
29512788 HD 4060P 722 602 600 729 610 1005 511 1506 540 764 814 512 661, 660, 660 545 697, 574 29512788

29512789 HD 4060P 722 602 600 729 610 1005 511 1506 540 768 718 512 661, 660, 660 545 697, 574 29512789
29512793 HD 4060P 722 624 600 743 610 1005 511 1506 540 766 722 512 661, 660, 660 545 697, 574 500 29512793
29512794 B 500R 722 602 600 730 609 1005 511 1546 609 766 722 511 544 543 535 596, 574 568, 596 502 29512794
29512796 B 500P 722 602 600 714 610 1005 511 1546 645 766 512 661, 660, 660 545 697, 574 29512796
29512798 HD 4560P 722 602 601 714 610 1005 512 1541 566 765 512 661, 660, 660 545 701, 574 588J, 569 514 502 29512798
29512799 HD 4060P 722 602 600 714 610 1005 511 1541 566 766 512 661, 660, 660 545 697, 574 568, 569H 514 502 29512799
29512802 HD 4060P 722 602 600 744 610 1005 511 1506 534 766 772 512 661, 660, 660 545 697, 574 568, 641 500 29512802
29512804 HD 4060 722 602 600 729 609 1005 511 1541 588 766 799 511 543 697, 574 29512804
29512806 HD 4060 722 602 600 729 609 1005 511 1541 588 766 795 511 543 697, 574 29512806
29512807 B 500PR 722 602 600 714 610 1005 511 1546 513 766 512 661, 660, 660 545 582, 574 29512807

29512808 HD 4560P 722 621 601 744 610 1005 512 1506 534 764 777 512 661, 660, 660 545 701, 574 29512808
29512809 HD 4560P 722 621 601 729 610 1005 512 1506 534 764 808 512 661, 660, 660 545 701, 574 29512809
29512810 B 500 722 602 600 714 609 1005 511 1546 645 764 511 543 697 29512810
29512811 B 500 722 602 600 714 609 1005 511 1546 645 765 511 543 697 29512811
29512812 B 500 722 602 600 714 609 1005 511 1546 645 766 511 543 697 29512812
29512813 B 500 722 602 600 714 609 1005 511 1546 645 767 511 543 697 29512813
29512814 B 500 722 602 600 714 609 1005 511 1546 645 768 511 543 697 29512814
29512815 B 500R 722 602 600 714 609 1005 511 1546 513 768 511 543 582, 574 29512815
29512816 B 500R 722 602 600 714 609 1005 511 1546 513 767 511 543 582, 574 29512816
29512817 B 500R 722 602 600 714 609 1005 511 1546 513 766 511 543 582, 574 29512817

Assembly NumberFound On Your Transmission Nameplate. Assembly Number Found On Your Transmission Nameplate.

45 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 45A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29512818 B 500R 722 602 600 714 609 1005 511 1546 513 765 511 543 582, 574 29512818
29512819 B 500R 722 602 600 714 609 1005 511 1546 513 764 511 543 582, 574 29512819
29512820 HD 4060R 722 602 600 714 609 1005 511 1506 575 768 511 543 597, 574 29512820
29512821 HD 4060R 722 602 600 714 609 1005 511 1506 575 768 511 543 582, 574 29512821
29512822 HD 4060R 722 602 600 714 609 1005 511 1506 575 768 511 543 596, 574 29512822
29512823 HD 4060PR 722 602 600 714 610 1005 511 1506 575 768 512 661, 660, 660 545 597, 574 29512823
29512824 HD 4060PR 722 602 600 714 610 1005 511 1506 575 768 512 661, 660, 660 545 582, 574 29512824
29512825 HD 4060PR 722 602 600 714 610 1005 511 1506 575 768 512 661, 660, 660 545 596, 574 29512825
29512826 B 500R 722 602 600 714 609 1005 511 1546 513 768 511 543 596, 574 29512826
29512827 B 500R 722 602 600 714 609 1005 511 1546 513 767 511 543 596, 574 29512827

29512828 B 500R 722 602 600 714 609 1005 511 1546 513 766 511 543 596, 574 29512828
29512829 B 500R 722 602 600 714 609 1005 511 1546 513 765 511 543 596, 574 29512829
29512830 B 500R 722 602 600 714 609 1005 511 1546 513 764 511 543 596, 574 29512830
29512831 HD 4060R 722 602 600 714 609 1005 511 1506 575 767 511 543 597, 574 29512831
29514056 HD 4060P 722 602 600 743 610 1005 511 1506 549A 768 722 512 661, 660, 660 545 697, 574 569 500 29514056
29514058 HD 4060R 722 602 600 714 609 1005 511 1506 575 767 511 543 582, 574 29514058
29514059 HD 4060R 722 602 600 714 609 1005 511 1506 575 767 511 543 596, 574 29514059
29514060 HD 4060PR 722 602 600 714 610 1005 511 1506 575 767 512 661, 660, 660 545 597, 574 29514060
29514061 HD 4060PR 722 602 600 714 610 1005 511 1506 575 767 512 661, 660, 660 545 582, 574 29514061
29514062 HD 4060PR 722 602 600 714 610 1005 511 1506 575 767 512 661, 660, 660 545 596, 574 29514062

29514063 HD 4060R 722 602 600 714 609 1005 511 1506 575 766 511 543 582, 574 29514063
29514064 HD 4060R 722 602 600 714 609 1005 511 1506 575 766 511 543 597, 574 29514064
29514065 HD 4060R 722 602 600 714 609 1005 511 1506 575 766 511 543 596, 574 29514065
29514066 HD 4060PR 722 602 600 714 610 1005 511 1506 575 766 512 661, 660, 660 545 597, 574 29514066
29514067 HD 4060PR 722 602 600 714 610 1005 511 1506 575 766 512 661, 660, 660 545 582, 574 29514067
29514068 HD 4060PR 722 602 600 714 610 1005 511 1506 575 766 512 661, 660, 660 545 596, 574 29514068
29514069 HD 4060R 722 602 600 714 609 1005 511 1506 575 765 511 543 597, 574 29514069
29514070 HD 4060R 722 602 600 714 609 1005 511 1506 575 765 511 543 582, 574 29514070
29514071 HD 4060R 722 602 600 714 609 1005 511 1506 575 765 511 543 596, 574 29514071
29514072 HD 4060PR 722 602 600 714 610 1005 511 1506 575 765 512 661, 660, 660 545 597, 574 29514072

29514073 HD 4060PR 722 602 600 714 610 1005 511 1506 575 765 512 661, 660, 660 545 582, 574 29514073
29514074 HD 4060PR 722 602 600 714 610 1005 511 1506 575 765 512 661, 660, 660 545 596, 574 29514074
29514075 HD 4060R 722 602 600 714 609 1005 511 1506 575 764 511 543 597, 574 29514075
29514076 HD 4060R 722 602 600 714 609 1005 511 1506 575 764 511 543 582, 574 29514076
29514077 HD 4060R 722 602 600 714 609 1005 511 1506 575 764 511 543 596, 574 29514077
29514078 HD 4060PR 722 602 600 714 610 1005 511 1506 575 764 512 661, 660, 660 545 597, 574 29514078
29514079 HD 4060PR 722 602 600 714 610 1005 511 1506 575 764 512 661, 660, 660 545 582, 574 29514079
29514080 HD 4060PR 722 602 600 714 610 1005 511 1506 575 764 512 661, 660, 660 545 596, 574 29514080
29514081 HD 4560R 722 602 601 714 609 1005 512 1506 575 764 511 543 598, 574 29514081
29514082 HD 4560R 722 602 601 714 609 1005 512 1506 575 764 511 543 583, 574 29514082

Assembly NumberFound On Your Transmission Nameplate. Assembly Number Found On Your Transmission Nameplate.

46 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 46A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29514083 HD 4560R 722 602 601 714 609 1005 512 1506 575 764 511 543 595, 574 29514083
29514084 HD 4560R 722 602 601 714 609 1005 512 1506 575 765 511 543 598, 574 29514084
29514085 HD 4560R 722 602 601 714 609 1005 512 1506 575 765 511 543 583, 574 29514085
29514086 HD 4560R 722 602 601 714 609 1005 512 1506 575 765 511 543 595, 574 29514086
29514087 HD 4560R 722 602 601 714 609 1005 512 1506 575 766 511 543 598, 574 29514087
29514088 HD 4560R 722 602 601 714 609 1005 512 1506 575 766 511 543 583, 574 29514088
29514089 HD 4560R 722 602 601 714 609 1005 512 1506 575 766 511 543 595, 574 29514089
29514090 HD 4560R 722 602 601 714 609 1005 512 1506 575 767 511 543 598, 574 29514090
29514091 HD 4560R 722 602 601 714 609 1005 512 1506 575 767 511 543 583, 574 29514091
29514092 HD 4560R 722 602 601 714 609 1005 512 1506 575 767 511 543 595, 574 29514092

29514093 HD 4560R 722 602 601 714 609 1005 512 1506 575 768 511 543 598, 574 29514093
29514094 HD 4560R 722 602 601 714 609 1005 512 1506 575 768 511 543 583, 574 29514094
29514095 HD 4560R 722 602 601 714 609 1005 512 1506 575 768 511 543 595, 574 29514095
29514096 HD 4560PR 722 602 601 714 610 1005 512 1506 575 764 512 661, 660, 660 545 598, 574 29514096
29514097 HD 4560PR 722 602 601 714 610 1005 512 1506 575 764 512 661, 660, 660 545 583, 574 29514097
29514098 HD 4560PR 722 602 601 714 610 1005 512 1506 575 764 512 661, 660, 660 545 595, 574 29514098
29514099 HD 4560PR 722 602 601 714 610 1005 512 1506 575 765 512 661, 660, 660 545 598, 574 29514099
29514100 HD 4560PR 722 602 601 714 610 1005 512 1506 575 765 512 661, 660, 660 545 583, 574 29514100
29514101 HD 4560PR 722 602 601 714 610 1005 512 1506 575 765 512 661, 660, 660 545 595, 574 29514101
29514102 HD 4560PR 722 602 601 714 610 1005 512 1506 575 766 512 661, 660, 660 545 598, 574 29514102

29514103 HD 4560PR 722 602 601 714 610 1005 512 1506 575 766 512 661, 660, 660 545 583, 574 29514103
29514104 HD 4560PR 722 602 601 714 610 1005 512 1506 575 766 512 661, 660, 660 545 595, 574 29514104
29514105 HD 4560PR 722 602 601 714 610 1005 512 1506 575 767 512 661, 660, 660 545 598, 574 29514105
29514106 HD 4560PR 722 602 601 714 610 1005 512 1506 575 767 512 661, 660, 660 545 583, 574 29514106
29514107 HD 4560PR 722 602 601 714 610 1005 512 1506 575 767 512 661, 660, 660 545 595, 574 29514107
29514108 HD 4560PR 722 602 601 714 610 1005 512 1506 575 768 512 661, 660, 660 545 598, 574 29514108
29514109 HD 4560PR 722 602 601 714 610 1005 512 1506 575 768 512 661, 660, 660 545 583, 574 29514109
29514110 HD 4560PR 722 602 601 714 610 1005 512 1506 575 768 512 661, 660, 660 545 595, 574 29514110
29514111 B 500R 722 624 600 729 609 1005 511 1546 513 765 772 511 544 543 530 582 568 502 29514111
29514112 B 500R 722 602 600 739 609 1005 511 1546 578 768 814 511 544 543 539 582, 574 650 502 29514112

29514117 B 500R 722 602 600 730 609 1005 511 1546 579 766 772 511 544 543 534 582 568 500 29514117
29514119 B 500 722 624 600 730 609 1005 511 1546 580 768 772 511 543 697 568 500 29514119
29514121 HD 4560 722 602 601 729 609 1005 512 1506 534 766 772 511 543 701, 574 568, 652 500 29514121
29514125 HD 4060 722 624 600 730 609 1005 511 1546 645 768 772 511 543 697, 574 568 500 29514125
29514128 HD 4060P 722 602 600 729 610 1005 511 1506 540 765 799 512 661, 660, 660 545 697, 574 29514128
29514132 HD 4560 722 602 601 743 609 1005 512 1541 573 766 722 511 543 701, 574 568, 588 500 29514132
29514135 HD 4060P 722 602 600 731 610 1005 511 1506 540 766 799 512 661, 660, 660 545 697 568 500 29514135
29514136 HD 4060P 722 602 600 731 610 1005 511 1506 540 765 799 512 661, 660, 660 545 697, 574 29514136
29514138 HD 4060P 722 602 600 731 610 1005 511 1506 540 765 812 512 661, 660, 660 545 697 29514138
29514142 HD 4060R 722 602 600 738 609 1005 511 1506 582 767 815 511 544 543 536 582, 574 631 29514142

Assembly NumberFound On Your Transmission Nameplate. Assembly Number Found On Your Transmission Nameplate.

47 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 47A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29514143 HD 4060R 722 624 600 739 609 1005 511 1546 513 768 772 511 544 543 534 582, 574 568 500 29514143
29514144 B 500PR 722 602 600 730 610 1005 511 1546 513B 766 722 512 544 661, 660, 660 545 530 597, 574 568, 594B 502 29514144
29514146 HD 4560PR 722 602 601 714 610 1005 512 1541 582 766 512 544 661, 660, 660 545 523 595, 574 29514146
29514147 HD 4560 722 602 601 714 609 1005 512 1541 540 767 511 543 701, 574 29514147
29514148 HD 4060 722 602 600 729 609 1005 511 1546 584 766 772 511 543 697, 574 29514148
29514691 HD 4060P 722 602 600 742 610 1005 511 1506 590 765 512 661, 660, 660 545 698 661, 568 510 502 29514691
29514692 HD 4060 722 602 600 729 609 1005 511 1541 586 766 815 511 543 697, 574 29514692
29514693 HD 4560PR 722B 602 601 730 610 1005 512 1541 567B 766 730 512 546 661, 660, 660 545 523 574, 583 594B 508 500 29514693
29514695 HD 4560PR 722A 602 601 730 610 1005 512 1541 567A 766 718 512 544 661, 660, 660 545 523 595, 574 568, 594B 511 500 29514695
29514731 HD 4060P 722 602 600 714 610 1005 511 1506 540 765 799 512 661, 660, 660 545 697 29514731

29514732 B 500R 722 602 600 729 609 1005 511 1546 513 764 772 511 544 543 528 582, 574 662 29514732
29514734 HD 4060PR 722 602 600 729 610 1005 511 1506 575 766 799 512 661, 660, 660 545 596 29514734
29514735 HD 4060P 722 602 600 744 610 1005 511 1541 539 766 821 512 661, 660, 660 545 698, 574 668, 568 508 502 29514735
29514737 HD 4560P 722 602 601 744 610 1005 512 1506 540 765 813 512 661, 660, 660 545 701 511 502 29514737
29514740 HD 4060 722 602 600 732 609 1005 511 1541 540 767 814 511 543 697 664 502 500 29514740
29514741 HD 4060 722 602 600 732 609 1005 511 1541 540 766 795 511 543 697 29514741
29514742 HD 4060 722 602 600 743 609 1005 511 1541 540 766 799 511 543 697 29514742
29514743 HD 4560P 722 624 601 714 610 1005 512 1506 534 766 795 512 661, 660, 660 545 701 29514743
29514744 HD 4060P 722 624 600 714 610 1005 511 1506 534 766 796 512 661, 660, 660 545 697 29514744
29514745 HD 4060P 722 602 600 729 610 1005 511 1506 540 766 772 512 661, 660, 660 545 697, 574 29514745

29514746 HD 4060PR 722 602 600 731 610 1005 511 1506 575 766 799 512 661, 660, 660 545 596, 574 29514746
29514747 HD 4060PR 722 602 600 729 610 1005 511 1506 575 765 797 512 661, 660, 660 545 596, 574 29514747
29514748 HD 4060R 722 624 600 714 609 1005 511 1506 575 766 796 511 543 582 29514748
29514750 HD 4060PR 722 624 600 731 610 1005 511 1506 575 766 772 512 544 661, 660, 660 545 530 596, 574 500 29514750
29514751 HD 4060P 722 602 600 729 610 1005 511 1506 540 765 799 512 661, 660, 660 545 697, 574 29514751
29514755 B 500R 722 602 600 729 609 1005 511 1546 593 764 772 511 544 543 536 597, 574 561 500 29514755
29514757 HD 4060R 722 624 600 714 609 1005 511 1506 575 766 799 511 543 597 29514757
29514758 HD 4060PR 722 602 600 739 610 1005 511 1541 594 765 821 512 544 661, 660, 660 545 541 596, 574 670, 568 508 502 29514758
29514761 B 500R 722 602 600 729 609 1005 511 1546 513 764 772 511 544 543 528 597 29514761
29514762 HD 4560 722 602 601 731 609 1005 512 1506 599 766 772 511 543 701, 574 683, 568 500 29514762

29514764 HD 4560P 722 602 601 730 610 1005 512 1541 605 766 512 661, 660, 660 545 701, 574 696, 561 506 502 29514764
29514770 HD 4060PR 722 602 600 738 610 1005 511 1541 582 764 512 544 661, 660, 660 545 530 582, 574 568 29514770
29514771 HD 4060 722 624 600 714 609 1005 511 1506 540 767 797 511 543 697 29514771
29514775 HD 4560P 722 602 601 730 610 1005 512 1541 605 765 797 512 661, 660, 660 545 701, 574 696, 561 506 502 29514775
29514776 HD 4060PR 722 602 600 729 610 1005 511 1506 575 765 799 512 661, 660, 660 545 596, 574 29514776
29515344 HD 4560PR 722 602 601 729 610 1005 512 1506 575 765 799 512 661, 660, 660 545 595, 574 29515344
29515732 HD 4060PR 722 602 600 729 610 1005 511 1506 575 765 799 512 661, 660, 660 545 596, 574 29515732
29515737 HD 4060P 722 602 600 729 610 1005 511 1506 540 765 812 512 661, 660, 660 545 697, 574 29515737
29515738 HD 4060PR 722 602 600 729 610 1005 511 1506 575 766 812 512 661, 660, 660 545 596, 574 29515738
29515739 HD 4060PR 722 602 600 729 610 1005 511 1506 575 765 812 512 661, 660, 660 545 596, 574 29515739

Assembly NumberFound On Your Transmission Nameplate. Assembly Number Found On Your Transmission Nameplate.

48 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 48A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29515740 HD 4060P 722 602 600 729 610 1005 511 1506 540 766 812 512 661, 660, 660 545 697, 574 29515740
29515741 HD 4060P 722 602 600 730 610 1005 511 1506 534 766 799 512 661, 660, 660 545 697, 574 29515741
29515742 HD 4560P 722 602 601 730 610 1005 512 1506 534 768 799 512 661, 660, 660 545 701, 574 29515742
29515745 HD 4060PR 722 602 600 731 610 1005 511 1506 582 765 512 544 661, 660, 660 545 596, 574 29515745
29515755 B 500R 722 602 600 730 609 1005 511 1546 522 766 772 511 544 543 597 561 502 29515755
29515785 HD 4060PR 722 624 600 732 610 1005 511 1506 575 766 772 512 544 661, 660, 660 545 530 596, 574 500 29515785
29515788 HD 4060P 722 602 600 729 610 1005 511 1506 534 765 814 512 661, 660, 660 545 697 689, 568 500 29515788
29515799 HD 4060 722 624 600 732 609 1005 511 1506 540 766 772 511 543 697 500 29515799
29516066 HD 4560P 722 624 601 714 610 1005 512 1506 534 766 799 512 661, 660, 660 545 701 29516066
29516068 HD 4060PR 722 602 600 738 610 1005 511 1506 575 766 799 512 661, 660, 660 545 596, 574 29516068

29516069 HD 4560P 722 602 601 729 610 1005 512 1506 540 765 799 512 661, 660, 660 545 701, 574 29516069
29516119 HD 4060P 722 602 600 730 610 1005 511 1506 534 766 772 512 661, 660, 660 545 697, 574 500 29516119
29516123 HD 4060PR 722 602 600 729 610 1005 511 1506 575 766 797 512 661, 660, 660 545 596, 574 29516123
29516124 HD 4060PR 722 602 600 730 610 1005 511 1506 582 766 772 512 544 661, 660, 660 545 530 597, 574 500 29516124
29516125 HD 4560 722 602 601 731 609 1005 512 1541 599 766 800 511 543 701 568 510 500 29516125
29516134 HD 4560P 722 621 601 730 610 1005 512 1506 534 764 808 512 661, 660, 660 545 701, 574 29516134
29516139 HD 4060P 722 602 600 731 610 1005 511 1506 540 766 799 512 661, 660, 660 545 697, 574 29516139
29516141 HD 4060PR 722 624 600 729 610 1005 511 1541 606 766 722 512 544 661, 660, 660 545 536 596, 574 697, 568 500 29516141
29516346 HD 4060 722 624 600 730 609 1005 511 1546 645 768 772 511 543 697 29516346
29516347 B 500R 722 624 600 730 609 1005 511 1546 513 768 772 511 543 582, 574 29516347

29516348 B 500 722 624 600 730 609 1005 511 1546 645 768 772 511 543 697 29516348
29516349 HD 4060R 722 624 600 730 609 1005 511 1546 513 768 772 511 543 582, 574 29516349
29516355 HD 4060 722 602 600 732 609 1005 511 1546 645 768 717 511 543 697, 574 698, 568 513 500 29516355
29516365 B 500R 722 624 600 730 609 1005 511 1546 513 765 772 511 543 582, 574 29516365
29516366 HD 4060P 722 602 600 729 610 1005 511 1506 540 766 799 512 661, 660, 660 545 697, 574 29516366
29516367 B 500 722 624 600 730 609 1005 511 1546 645 765 772 511 543 697 29516367
29516374 HD 4060 722 624 600 732 609 1005 511 1506 540 765 772 511 543 697, 574 500 29516374
29516375 HD 4060 750 628 600 747 609 1005 511 1602 539 764 511 543 699, 574 963, 568 509 505 29516375
29516376 B 500R 722 602 600 739 609 1005 511 1546 603 764 511 544 543 534 596, 574 568, 701 509 502 29516376
29516397 HD 4060 722 602 600 743 609 1005 511 1541 540 767 814 511 543 697 664 500 29516397

29516398 HD 4560P 722 621 601 730 610 1005 512 1506 534 765 837 512 661, 660, 660 545 701, 574 29516398
29516403 HD 4060PR 722 602 600 731 610 1005 511 1506 575 765 814 512 661, 660, 660 545 596, 574 29516403
29516409 HD 4560P 722 602 601 730 610 1005 512 1506 540 765 799 512 661, 660, 660 545 701, 574 29516409
29516421 HD 4060P 722 602 600 731 610 1005 511 1506 540 768 796 512 661, 660, 660 545 697, 574 29516421
29516422 HD 4560PR 722 624 601 729 610 1005 512 1541 575 767 800 512 661, 660, 660 545 583 29516422
29516423 HD 4060 722 602 600 729 609 1005 511 1541 586 766 772 511 543 697, 574 29516423
29516424 HD 4060P 722 624 600 732 610 1005 511 1506 540 765 772 512 661, 660, 660 545 697, 574 500 29516424
29516425 HD 4060 722 624 600 731 609 1005 511 1506 540 766 772 511 543 697 500 29516425
29516428 B 500 722 602 600 730 609 1005 511 1546 645 766 772 511 543 697 561, 656 500 29516428
29516500 HD 4060R 722 624 600 732 609 1005 511 1506 575 766 772 511 544 543 530 596, 574 500 29516500

Assembly NumberFound On Your Transmission Nameplate. Assembly Number Found On Your Transmission Nameplate.

49 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 49A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29516501 HD 4060R 722 624 600 732 609 1005 511 1506 575 765 772 511 544 543 530 596, 574 500 29516501
29516504 HD 4560PR 722 602 601 729 610 1005 512 1506 575 766 799 512 661, 660, 660 545 595, 574 29516504
29516505 HD 4060P 722 602 600 743 610 1005 511 1541 540 766 512 661, 660, 660 545 698, 574 29516505
29516527 HD 4560P 722 602 601 732 610 1005 512 1541 573 764 728 512 661, 660, 660 545 701, 574 568 540 500 29516527
29516530 HD 4060PR 722 624 600 732 610 1005 511 1506 575 766 772 512 544 661, 660, 660 545 530 596, 574 500 29516530
29516531 HD 4560P 722 602 601 730 610 1005 512 1506 534 764 797 512 661, 660, 660 545 701, 574 29516531
29516532 HD 4060R 722 624 600 731 609 1005 511 1506 575 766 772 511 544 543 530 596, 574 500 29516532
29516538 HD 4060P 722 602 600 730 610 1005 511 1506 534 765 812 512 661, 660, 660 545 697, 574 29516538
29516539 HD 4060P 722 624 600 731 610 1005 511 1506 540 766 772 512 661, 660, 660 545 697, 574 500 29516539
29516540 HD 4060P 722 624 600 732 610 1005 511 1506 540 766 772 512 661, 660, 660 545 697, 574 500 29516540

29516544 B 500R 722 602 600 730 609 1005 511 1546 522 768 772 511 544 543 597 561 502 29516544
29516561 B 500 722 602 600 730 609 1005 511 1546 645 766 511 543 698 29516561
29516562 B 500R 722 602 600 730 609 1005 511 1546 513 766 511 543 597 29516562
29516563 B 500R 722 602 600 738 609 1005 511 1546 513 766 813 511 543 596, 574 29516563
29516568 B 500R 722 602 600 729 609 1005 511 1546 593 764 772 511 544 543 536 597 561 500 29516568
29516571 B 500 722 602 600 729 609 1005 511 1546 608 766 772 511 543 698 568, 711 502 29516571
29516572 B 500R 722 602 600 729 609 1005 511 1546 609 766 772 511 544 543 535 597 568, 710 502 29516572
29516573 HD 4060R 722 602 600 730 609 1005 511 1546 610 768 772 511 544 543 539 582, 574 714, 568 502 29516573
29516574 B 500 722 602 600 730 609 1005 511 1546 607 768 772 511 543 698, 574 568, 712 502 29516574
29516575 B 500R 722 602 600 730 609 1005 511 1546 610 768 772 511 544 543 539 582, 574 568, 714 502 29516575

29516576 HD 4060 722 602 600 730 609 1005 511 1541 586 766 772 511 543 697, 574 29516576
29516577 HD 4060P 722 602 600 729 610 1005 511 1506 540 765 797 512 661, 660, 660 545 697, 574 29516577
29516582 HD 4560P 722 624 601 730 610 1005 512 1506 534 765 814 512 661, 660, 660 545 701, 574 541 29516582
29516597 HD 4060PR 722 624 600 732 610 1005 511 1506 575 765 772 512 544 661, 660, 660 545 530 596, 574 500 29516597
29516598 HD 4060P 722 624 600 743 610 1005 511 1506 540 766 772 512 661, 660, 660 545 697, 574 500 29516598
29516599 HD 4060PR 722 602 600 730 610 1005 511 1506 575 766 799 512 661, 660, 660 545 596 29516599
29516600 HD 4060P 722 602 600 730 610 1005 511 1506 540 764 814 512 661, 660, 660 545 697, 574 29516600
29516839 HD 4060P 722 602 600 730 610 1005 511 1506 540 765 799 512 661, 660, 660 545 697, 574 29516839
29516840 HD 4060P 722 602 600 730 610 1005 511 1506 540 766 772 512 661, 660, 660 545 697, 574 29516840
29516841 HD 4060PR 722 602 600 730 610 1005 511 1506 575 766 799 512 661, 660, 660 545 596, 574 29516841

29516858 HD 4060P 722 624 600 714 610 1005 511 1506 534 766 799 512 661, 660, 660 545 697 29516858
29516889 HD 4060 722 602 600 730 609 1005 511 1546 645 767 511 543 698 29516889
29516890 HD 4060 722 602 600 730 609 1005 511 1546 645 768 511 543 698 29516890
29516891 HD 4060R 722 602 600 730 609 1005 511 1546 513 767 511 543 597 29516891
29516892 HD 4060R 722 602 600 730 609 1005 511 1546 513 768 511 543 597 29516892
29516897 HD 4560P 722 624 601 730 610 1005 512 1506 534 765 835 512 661, 660, 660 545 701, 574 29516897
29516898 HD 4060 722 602 600 729 609 1005 511 1506 534 766 814 511 543 697 888, 568 500 29516898
29516899 HD 4060 722 602 600 729 609 1005 511 1506 534 766 814 511 543 697 888, 568 501 500 29516899
29516903 HD 4060PR 722 602 600 731 610 1005 511 1506 582 766 772 512 544 661, 660, 660 545 530 597, 574 500 29516903
29516904 HD 4060P 722 602 600 731 610 1005 511 1541 534 766 772 512 661, 660, 660 545 697, 574 29516904

Assembly NumberFound On Your Transmission Nameplate. Assembly Number Found On Your Transmission Nameplate.

50 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 50A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29516905 HD 4060 722 624 600 732 609 1005 511 1506 540 765 718 511 543 697 500 29516905
29516908 HD 4560P 722 602 601 732 610 1005 512 1541 534 764 512 661, 660, 660 545 701, 574 29516908
29516909 HD 4060R 722 624 600 732 609 1005 511 1506 575 766 772 511 544 543 530 596, 574 500 29516909
29516917 HD 4060 722 624 600 732 609 1005 511 1506 540 766 772 511 543 697 500 29516917
29516921 HD 4560P 722 602 601 714 610 1005 512 1541 539 765 512 661, 660, 660 545 701, 574 656, 568 514 502 29516921
29516932 HD 4060PR 722 624 600 732 610 1005 511 1506 575 764 512 544 661, 660, 660 545 529 596 29516932
29516933 HD 4560P 722 621 601 730 610 1005 512 1506 534 766 808 512 661, 660, 660 545 701, 574 29516933
29516934 HD 4060 722 624 600 732 609 1005 511 1506 540 764 511 543 698 29516934
29516935 HD 4060R 722 624 600 731 609 1005 511 1506 575 765 511 544 543 529 596 29516935
29516936 HD 4060 722 624 600 731 609 1005 511 1506 540 765 511 543 698 29516936

29516937 HD 4060P 722 624 600 731 610 1005 511 1506 540 765 512 661, 660, 660 545 698 29516937
29516938 HD 4060P 722 624 600 732 610 1005 511 1506 540 764 512 661, 660, 660 545 698 29516938
29516939 HD 4060P 722 624 600 731 610 1005 511 1506 540 766 512 661, 660, 660 545 698 29516939
29517247 HD 4560 750 628 601 714 609 1005 512 1601 540 767 511 543 701, 574 29517247
29517248 HD 4560 750 628 601 714 609 1005 512 1639 540 766 511 543 701, 574 29517248
29517249 HD 4060 750 628 600 714 609 1005 511 1601 540 764 511 543 697, 574 29517249
29517250 HD 4560 750 628 601 714 609 1005 512 1601 540 765 511 543 701, 574 29517250
29517251 HD 4060 750 628 600 714 609 1005 511 1601 540 765 511 543 697, 574 29517251
29517252 HD 4060 750 628 600 714 609 1005 511 1639 540 766 511 543 697, 574 29517252
29517252 HD 4060 750 628 600 714 609 1005 511 1700 540 766 511 543 697, 574 29517252

29517253 HD 4060 750 628 600 714 609 1005 511 1639 540 767 511 543 697, 574 29517253
29517254 HD 4060 750 628 600 714 609 1005 511 1601 540 768 511 543 697, 574 29517254
29517255 HD 4560P 750 628 601 714 610 1005 512 1601 540 768 512 661, 660, 660 545 701, 574 29517255
29517256 HD 4560P 750 628 601 714 610 1005 512 1601 540 767 512 661, 660, 660 545 701, 574 29517256
29517257 HD 4060P 750 628 600 714 610 1005 511 1601 540 764 512 661, 660, 660 545 697, 574 29517257
29517258 HD 4060P 750 628 600 714 610 1005 511 1639 540 765 512 661, 660, 660 545 697, 574 29517258
29517259 HD 4060P 750 628 600 714 610 1005 511 1601 540 767 512 661, 660, 660 545 697, 574 29517259
29517260 HD 4060P 750 628 600 714 610 1005 511 1601 540 766 512 661, 660, 660 545 697, 574 29517260
29517261 HD 4560P 750 628 601 714 610 1005 512 1601 540 764 512 661, 660, 660 545 701, 574 29517261
29517262 HD 4560P 750 628 601 714 610 1005 512 1639 540 766 512 661, 660, 660 545 701, 574 29517262

29517263 HD 4560P 750 628 601 714 610 1005 512 1601 540 765 512 661, 660, 660 545 701, 574 29517263
29517264 HD 4560 750 628 601 714 609 1005 512 1601 540 764 511 543 701, 574 29517264
29517446 HD 4060P 750 628 600 729 610 1005 511 1601 540 764 814 512 661, 660, 660 545 697, 574 29517446
29517447 B 500P 750 628 600 714 610 1005 511 1603 645 766 512 661, 660, 660 545 697, 574 29517447
29517448 B 500PR 750 628 600 714 610 1005 511 1603 513 766 512 661, 660, 660 545 582, 574 29517448
29517449 B 500 750 628 600 714 609 1005 511 1603 645 764 511 543 697 29517449
29517450 B 500 750 628 600 714 609 1005 511 1603 645 765 511 543 697 29517450
29517451 B 500 750 628 600 714 609 1005 511 1603 645 766 511 543 697 29517451
29517452 B 500 750 628 600 714 609 1005 511 1603 645 767 511 543 697 29517452
29517453 B 500 750 628 600 714 609 1005 511 1603 645 768 511 543 697 29517453

Assembly NumberFound On Your Transmission Nameplate. Assembly Number Found On Your Transmission Nameplate.
TID 1.
TID 2.

51 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 51A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29517454 B 500R 750 628 600 714 609 1005 511 1641 646 768 511 543 582, 574 29517454
29517455 B 500R 750 628 600 714 609 1005 511 1603 513 767 511 543 582, 574 29517455
29517456 B 500R 750 628 600 714 609 1005 511 1603 513 766 511 543 582, 574 29517456
29517457 B 500R 750 628 600 714 609 1005 511 1603 513 765 511 543 582, 574 29517457
29517458 B 500R 750 628 600 714 609 1005 511 1603 513 764 511 543 582, 574 29517458
29517459 HD 4060R 750 628 600 714 609 1005 511 1601 575 768 511 543 597, 574 29517459
29517460 HD 4060R 750 628 600 714 609 1005 511 1601 575 768 511 543 582, 574 29517460
29517461 HD 4060R 750 628 600 714 609 1005 511 1601 575 768 511 543 596, 574 29517461
29517462 HD 4060PR 750 628 600 714 610 1005 511 1601 575 768 512 661, 660, 660 545 597, 574 29517462
29517463 HD 4060PR 750 628 600 714 610 1005 511 1601 575 768 512 661, 660, 660 545 582, 574 29517463

29517464 HD 4060PR 750 628 600 714 610 1005 511 1601 575 768 512 661, 660, 660 545 596, 574 29517464
29517465 B 500R 750 628 600 714 609 1005 511 1603 513 768 511 543 596, 574 29517465
29517466 B 500R 750 628 600 714 609 1005 511 1603 513 767 511 543 596, 574 29517466
29517467 B 500R 750 628 600 714 609 1005 511 1603 513 766 511 543 596, 574 29517467
29517468 B 500R 750 628 600 714 609 1005 511 1603 513 765 511 543 596, 574 29517468
29517469 B 500R 750 628 600 714 609 1005 511 1603 513 764 511 543 596, 574 29517469
29517470 HD 4060R 750 628 600 714 609 1005 511 1601 575 767 511 543 597, 574 29517470
29517556 HD 4060PR 750 628 600 714 610 1005 511 1601 575 766 512 661, 660, 660 545 597, 574 29517556
29517557 HD 4060PR 750 628 600 714 610 1005 511 1601 575 766 512 661, 660, 660 545 582, 574 29517557
29517558 HD 4060PR 750 628 600 714 610 1005 511 1601 575 766 512 661, 660, 660 545 596, 574 29517558

29517559 HD 4060R 750 628 600 714 609 1005 511 1601 575 765 511 543 597, 574 29517559
29517560 HD 4060R 750 628 600 714 609 1005 511 1601 575 765 511 543 582, 574 29517560
29517561 HD 4060R 750 628 600 714 609 1005 511 1601 575 765 511 543 596, 574 29517561
29517562 HD 4060PR 750 628 600 714 610 1005 511 1601 575 765 512 661, 660, 660 545 597, 574 29517562
29517563 HD 4060PR 750 628 600 714 610 1005 511 1601 575 765 512 661, 660, 660 545 582, 574 29517563
29517564 HD 4060PR 750 628 600 714 610 1005 511 1601 575 765 512 661, 660, 660 545 596, 574 29517564
29517565 HD 4060R 750 628 600 714 609 1005 511 1601 575 764 511 543 597, 574 29517565
29517566 HD 4060R 750 628 600 714 609 1005 511 1601 575 764 511 543 582, 574 29517566
29517567 HD 4060R 750 628 600 714 609 1005 511 1601 575 764 511 543 596, 574 29517567
29517568 HD 4060PR 750 628 600 714 610 1005 511 1601 575 764 512 661, 660, 660 545 597, 574 29517568

29517569 HD 4060PR 750 628 600 714 610 1005 511 1601 575 764 512 661, 660, 660 545 582, 574 29517569
29517570 HD 4060PR 750 628 600 714 610 1005 511 1601 575 764 512 661, 660, 660 545 596, 574 29517570
29517571 HD 4560R 750 628 601 714 609 1005 512 1601 575 764 511 543 598, 574 29517571
29517572 HD 4560R 750 628 601 714 609 1005 512 1639 575 764 511 543 583, 574 29517572
29517573 HD 4560R 750 628 601 714 609 1005 512 1601 575 764 511 543 595, 574 29517573
29517574 HD 4560R 750 628 601 714 609 1005 512 1601 575 765 511 543 598, 574 29517574
29517575 HD 4560R 750 628 601 714 609 1005 512 1601 575 765 511 543 583, 574 29517575
29517576 HD 4560R 750 628 601 714 609 1005 512 1601 575 765 511 543 595, 574 29517576
29517577 HD 4560R 750 628 601 714 609 1005 512 1601 575 766 511 543 598, 574 29517577
29517578 HD 4560R 750 628 601 714 609 1005 512 1601 575 766 511 543 583, 574 29517578

Assembly NumberFound On Your Transmission Nameplate. Assembly Number Found On Your Transmission Nameplate.

52 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 52A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29517579 HD 4560R 750 628 601 714 609 1005 512 1601 575 766 511 543 595, 574 29517579
29517580 HD 4560R 750 628 601 714 609 1005 512 1601 575 767 511 543 598, 574 29517580
29517581 HD 4560R 750 628 601 714 609 1005 512 1601 575 767 511 543 583, 574 29517581
29517582 HD 4560R 750 628 601 714 609 1005 512 1601 575 767 511 543 595, 574 29517582
29517583 HD 4560R 750 628 601 714 609 1005 512 1601 575 768 511 543 598, 574 29517583
29517584 HD 4560R 750 628 601 714 609 1005 512 1601 575 768 511 543 583, 574 29517584
29517585 HD 4560R 750 628 601 714 609 1005 512 1601 575 768 511 543 595, 574 29517585
29517586 HD 4560PR 750 628 601 714 610 1005 512 1601 575 764 512 661, 660, 660 545 598, 574 29517586
29517587 HD 4560PR 750 628 601 714 610 1005 512 1601 575 764 512 661, 660, 660 545 583, 574 29517587
29517588 HD 4560PR 750 628 601 714 610 1005 512 1601 575 764 512 661, 660, 660 545 595, 574 29517588

29517589 HD 4560PR 750 628 601 714 610 1005 512 1601 575 765 512 661, 660, 660 545 598, 574 29517589
29517590 HD 4560PR 750 628 601 714 610 1005 512 1601 575 765 512 661, 660, 660 545 583, 574 29517590
29517591 HD 4560PR 750 628 601 714 610 1005 512 1601 575 765 512 661, 660, 660 545 595, 574 29517591
29517592 HD 4560PR 750 628 601 714 610 1005 512 1601 575 766 512 661, 660, 660 545 598, 574 29517592
29517593 HD 4560PR 750 628 601 714 610 1005 512 1601 575 766 512 661, 660, 660 545 583, 574 29517593
29517594 HD 4560PR 750 628 601 714 610 1005 512 1601 575 766 512 661, 660, 660 545 595, 574 29517594
29517595 HD 4560PR 750 628 601 714 610 1005 512 1601 575 767 512 661, 660, 660 545 598, 574 29517595
29517596 HD 4560PR 750 628 601 714 610 1005 512 1601 575 767 512 661, 660, 660 545 583, 574 29517596
29517597 HD 4560PR 750 628 601 714 610 1005 512 1639 575 767 512 661, 660, 660 545 595, 574 29517597
29517598 HD 4560PR 750 628 601 714 610 1005 512 1601 575 768 512 661, 660, 660 545 598, 574 29517598

29517599 HD 4560PR 750 628 601 714 610 1005 512 1639 575 768 512 661, 660, 660 545 583, 574 29517599
29517600 HD 4560PR 750 628 601 714 610 1005 512 1601 575 768 512 661, 660, 660 545 595, 574 29517600
29517647 HD 4060P 750 628 600 714 610 1005 511 1601 540 765 799 512 661, 660, 660 545 697 29517647
29517648 B 500R 750 628 600 729 609 1005 511 1603 513 764 772 511 544 543 528 582, 574 809 29517648
29517649 HD 4060PR 750 628 600 729 610 1005 511 1639 575 766 799 512 661, 660, 660 545 596 29517649
29517650 HD 4060P 750 628 600 744 610 1005 511 1602 539 766 821 512 661, 660, 660 545 698, 574 814, 568 508 505 29517650
29517651 HD 4560P 750 628 601 744 610 1005 512 1601 540 765 813 512 661, 660, 660 545 701 511 505 29517651
29517652 HD 4060 750 628 600 732 609 1005 511 1602 540 767 814 511 543 697 810 502 500 29517652
29517653 HD 4060 750 628 600 732 609 1005 511 1602 540 766 795 511 543 697 29517653
29517654 HD 4060 750 628 600 743 609 1005 511 1640 540 766 799 511 543 697 29517654

29517654 HD 4060 750 628 600 743 609 1005 511 1701 540 766 799 511 543 697 29517654
29517655 HD 4560P 750 627 601 714 610 1005 512 1601 534 766 795 512 661, 660, 660 545 701 29517655
29517656 HD 4060P 750 627 600 714 610 1005 511 1601 534 766 796 512 661, 660, 660 545 697 29517656
29517657 HD 4060P 750 628 600 729 610 1005 511 1639 540 766 772 512 661, 660, 660 545 697, 574 29517657
29517658 HD 4060PR 750 628 600 731 610 1005 511 1639 575 766 799 512 661, 660, 660 545 596, 574 29517658
29517659 HD 4060PR 750 628 600 729 610 1005 511 1601 575 765 797 512 661, 660, 660 545 596, 574 29517659
29517660 HD 4060R 750 627 600 714 609 1005 511 1601 575 766 796 511 543 582 29517660
29517661 HD 4060PR 750 627 600 731 610 1005 511 1601 575 766 772 512 544 661, 660, 660 545 530 596, 574 500 29517661
29517662 HD 4060P 750 628 600 729 610 1005 511 1639 540 765 799 512 661, 660, 660 545 697, 574 29517662
29517663 B 500R 750 628 600 729 609 1005 511 1603 637 764 772 511 544 543 536 597, 574 561 500 29517663

Assembly NumberFound On Your Transmission Nameplate. Assembly Number Found On Your Transmission Nameplate.
TID 1.
TID 2.

53 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 53A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29517664 HD 4060R 750 627 600 714 609 1005 511 1601 575 766 799 511 543 597 29517664
29517665 HD 4060PR 750 628 600 739 610 1005 511 1602 631 765 821 512 544 661, 660, 660 545 541 596, 574 816, 568 508 505 29517665
29517666 B 500R 750 628 600 729 609 1005 511 1641 646 764 799 511 544 543 528 654 29517666
29517666 B 500R 750 628 600 729 609 1005 511 1702 646 764 799 511 544 543 528 707 29517666
29517667 HD 4560 750 628 601 731 609 1005 512 1601 599 766 772 511 543 701, 574 871, 568 500 29517667
29517668 HD 4560P 750 628 601 730 610 1005 512 1602 605 766 512 661, 660, 660 545 701, 574 837, 561 506 505 29517668
29517669 HD 4060PR 750 628 600 738 610 1005 511 1602 630 764 512 544 661, 660, 660 545 530 582, 574 568 29517669
29517670 HD 4060 750 627 600 714 609 1005 511 1601 540 767 797 511 543 697 29517670
29517671 HD 4560P 750 628 601 730 610 1005 512 1602 605 765 797 512 661, 660, 660 545 701, 574 837, 561 506 505 29517671
29517672 HD 4060PR 750 628 600 729 610 1005 511 1601 575 765 799 512 661, 660, 660 545 596, 574 29517672

29517758 HD 4060PR 750 628 600 729 610 1005 511 1601 575 765 799 512 661, 660, 660 545 596, 574 29517758
29517763 HD 4060P 750 628 600 729 610 1005 511 1601 540 765 812 512 661, 660, 660 545 697, 574 29517763
29517764 HD 4060PR 750 628 600 729 610 1005 511 1601 575 766 812 512 661, 660, 660 545 596, 574 29517764
29517765 HD 4060PR 750 628 600 729 610 1005 511 1601 575 765 812 512 661, 660, 660 545 596, 574 29517765
29517766 HD 4060P 750 628 600 729 610 1005 511 1601 540 766 812 512 661, 660, 660 545 697, 574 29517766
29517767 HD 4060P 750 628 600 730 610 1005 511 1639 534 766 799 512 661, 660, 660 545 697, 574 29517767
29517768 HD 4560P 750 628 601 730 610 1005 512 1601 534 768 799 512 661, 660, 660 545 701, 574 29517768
29517769 HD 4060PR 750 628 600 731 610 1005 511 1601 630 765 512 544 661, 660, 660 545 596, 574 29517769
29517771 B 500R 750 628 600 730 609 1005 511 1603 628 766 772 511 544 543 597 561 505 29517771
29517789 HD 4060PR 750 627 600 732 610 1005 511 1601 575 766 772 512 544 661, 660, 660 545 530 596, 574 500 29517789

29517792 HD 4060P 750 628 600 729 610 1005 511 1601 534 765 814 512 661, 660, 660 545 697 831, 568 500 29517792
29517796 HD 4060 750 627 600 732 609 1005 511 1601 540 766 772 511 543 697, 574 500 29517796
29517805 HD 4560P 750 627 601 714 610 1005 512 1601 534 766 799 512 661, 660, 660 545 701 29517805
29517806 HD 4060PR 750 628 600 738 610 1005 511 1601 575 766 799 512 661, 660, 660 545 596, 574 29517806
29517807 HD 4560P 750 628 601 729 610 1005 512 1601 540 765 799 512 661, 660, 660 545 701, 574 29517807
29517825 HD 4060PR 750 628 600 729 610 1005 511 1601 575 766 797 512 661, 660, 660 545 596, 574 29517825
29517827 HD 4560 750 628 601 731 609 1005 512 1602 599 766 800 511 543 701 568 510 500 29517827
29517829 HD 4560P 750 629 601 730 610 1005 512 1601 534 764 777 512 661, 660, 660 545 701, 574 29517829
29517831 HD 4060P 750 628 600 731 610 1005 511 1639 540 766 799 512 661, 660, 660 545 697, 574 29517831
29517832 HD 4060PR 750 627 600 729 610 1005 511 1602 606 766 772 512 544 661, 660, 660 545 536 596, 574 838, 568 500 29517832

29517839 HD 4060 750 627 600 730 609 1005 511 1603 645 768 772 511 543 697 29517839
29517840 B 500R 750 627 600 730 609 1005 511 1603 513 768 772 511 543 582, 574 29517840
29517841 B 500 750 627 600 730 609 1005 511 1603 645 768 772 511 543 697 29517841
29517842 HD 4060R 750 627 600 730 609 1005 511 1603 513 768 772 511 543 582, 574 29517842
29517845 HD 4060 750 628 600 732 609 1005 511 1603 645 768 717 511 543 697, 574 839, 568 513 500 29517845
29517850 B 500R 750 627 600 730 609 1005 511 1603 513 765 772 511 543 582, 574 29517850
29517851 HD 4060P 750 628 600 729 610 1005 511 1601 540 766 799 512 661, 660, 660 545 697, 574 29517851
29517852 B 500 750 627 600 730 609 1005 511 1603 645 765 772 511 543 697 29517852
29517853 HD 4060 750 627 600 732 609 1005 511 1601 540 765 772 511 543 697, 574 500 29517853
29517854 B 500R 750 628 600 739 609 1005 511 1603 632 764 511 544 543 534 596, 574 568, 842 509 505 29517854

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

54 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 54A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29517862 HD 4060 750 628 600 743 609 1005 511 1640 540 767 814 511 543 697 810 500 29517862
29517863 HD 4560P 750 629 601 730 610 1005 512 1601 534 765 837 512 661, 660, 660 545 701, 574 29517863
29517865 HD 4060PR 750 628 600 731 610 1005 511 1601 575 765 814 512 661, 660, 660 545 596, 574 29517865
29517871 HD 4560P 750 628 601 730 610 1005 512 1601 540 765 799 512 661, 660, 660 545 701, 574 29517871
29517876 HD 4060P 750 628 600 731 610 1005 511 1601 540 768 796 512 661, 660, 660 545 697, 574 29517876
29517877 HD 4560PR 750 627 601 729 610 1005 512 1602 575 767 800 512 661, 660, 660 545 583 29517877
29517878 HD 4060 750 628 600 729 609 1005 511 1602 586 766 772 511 543 697, 574 29517878
29517879 HD 4060P 750 627 600 732 610 1005 511 1601 540 765 772 512 661, 660, 660 545 697, 574 500 29517879
29517880 HD 4060 750 627 600 731 609 1005 511 1601 540 766 772 511 543 697, 574 500 29517880
29517881 B 500 750 628 600 730 609 1005 511 1603 645 766 772 511 543 697 561, 867 500 29517881

29517886 HD 4060R 750 627 600 732 609 1005 511 1601 575 766 772 511 544 543 530 596, 574 500 29517886
29517887 HD 4060R 750 627 600 732 609 1005 511 1601 575 765 772 511 544 543 530 596, 574 500 29517887
29517890 HD 4560PR 750 628 601 729 610 1005 512 1601 575 766 799 512 661, 660, 660 545 595, 574 29517890
29517891 HD 4060P 750 628 600 743 610 1005 511 1640 540 766 512 661, 660, 660 545 698, 574 29517891
29517891 HD 4060P 750 628 600 743 610 1005 511 1701 540 766 512 661, 660, 660 545 698, 574 29517891
29517897 HD 4560P 750 628 601 732 610 1005 512 1602 573 764 728 512 661, 660, 660 545 701, 574 568 540 500 29517897
29517898 HD 4060PR 750 627 600 732 610 1005 511 1601 575 766 772 512 544 661, 660, 660 545 530 596, 574 500 29517898
29517899 HD 4560P 750 628 601 730 610 1005 512 1601 534 764 797 512 661, 660, 660 545 701, 574 29517899
29517900 HD 4060R 750 627 600 731 609 1005 511 1601 575 766 772 511 544 543 530 596, 574 500 29517900
29517902 HD 4060P 750 628 600 730 610 1005 511 1639 534 765 812 512 661, 660, 660 545 697, 574 29517902

29517903 HD 4060P 750 627 600 731 610 1005 511 1601 540 766 772 512 661, 660, 660 545 697, 574 500 29517903
29517904 HD 4060P 750 627 600 732 610 1005 511 1601 540 766 772 512 661, 660, 660 545 697, 574 500 29517904
29517907 B 500R 750 628 600 730 609 1005 511 1603 628 768 772 511 544 543 597 561 505 29517907
29517916 B 500 750 628 600 730 609 1005 511 1641 645 766 511 543 698 29517916
29517916 B 500 750 628 600 730 609 1005 511 1702 645 766 511 543 698 29517916
29517917 B 500R 750 628 600 730 609 1005 511 1641 646 766 511 543 654 29517917
29517917 B 500R 750 628 600 730 609 1005 511 1702 646 766 511 543 707 29517917
29517918 B 500R 750 628 600 738 609 1005 511 1603 513 766 813 511 543 596, 574 29517918
29517920 B 500R 750 628 600 729 609 1005 511 1603 637 764 772 511 544 543 536 597 561 500 29517920
29517921 B 500 750 628 600 729 609 1005 511 1603 608 766 772 511 543 698 568, 851 505 29517921

29517922 B 500R 750 628 600 729 609 1005 511 1603 609 766 772 511 544 543 535 597 568, 870 505 29517922
29517923 HD 4060R 750 628 600 730 609 1005 511 1603 633 768 772 511 544 543 539 582, 574 853, 568 505 29517923
29517924 B 500 750 628 600 730 609 1005 511 1603 607 768 772 511 543 698, 574 568, 874 505 29517924
29517925 B 500R 750 628 600 730 609 1005 511 1603 633 768 772 511 544 543 539 582, 574 568, 853 505 29517925
29517926 HD 4060 750 628 600 730 609 1005 511 1602 586 766 772 511 543 697, 574 29517926
29517927 HD 4060P 750 628 600 729 610 1005 511 1639 540 765 797 512 661, 660, 660 545 697, 574 29517927
29517930 HD 4560P 750 627 601 730 610 1005 512 1601 534 765 814 512 661, 660, 660 545 701, 574 541 29517930
29517933 HD 4060PR 750 627 600 732 610 1005 511 1601 575 765 772 512 544 661, 660, 660 545 530 596, 574 500 29517933
29517934 HD 4060P 750 627 600 743 610 1005 511 1601 540 766 772 512 661, 660, 660 545 697, 574 500 29517934
29517935 HD 4060PR 750 628 600 730 610 1005 511 1639 575 766 799 512 661, 660, 660 545 596 29517935

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

55 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 55A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29517936 HD 4060P 750 628 600 730 610 1005 511 1601 540 764 814 512 661, 660, 660 545 697, 574 29517936
29517937 HD 4060P 750 628 600 730 610 1005 511 1601 540 765 799 512 661, 660, 660 545 697, 574 29517937
29517938 HD 4060P 750 628 600 730 610 1005 511 1601 540 766 772 512 661, 660, 660 545 697, 574 29517938
29517939 HD 4060PR 750 628 600 730 610 1005 511 1601 575 766 799 512 661, 660, 660 545 596, 574 29517939
29517948 HD 4060P 750 627 600 714 610 1005 511 1601 534 766 799 512 661, 660, 660 545 697 29517948
29517952 HD 4060PR 750 628 600 730 610 1005 511 1601 615 766 772 512 544 661, 660, 660 545 538 596, 574 881, 568 500 29517952
29517953 HD 4060P 750 628 600 729 610 1005 511 1601 617 765 772 512 661, 660, 660 545 697, 574 876, 568 500 29517953
29518016 HD 4060 722 624 600 731 609 1005 511 1506 540 766 511 543 698 29518016
29518017 HD 4060PR 722 624 600 731 610 1005 511 1506 575 766 512 544 661, 660, 660 545 529 596 29518017
29518018 HD 4060R 722 624 600 731 609 1005 511 1506 575 766 511 544 543 529 596 29518018

29518019 HD 4060PR 722 624 600 731 610 1005 511 1506 575 765 512 544 661, 660, 660 545 529 596 29518019
29518020 HD 4060R 722 624 600 732 609 1005 511 1506 575 764 511 544 543 529 596 29518020
29518021 HD 4560P 722 621 601 730 610 1005 512 1506 534 766 837 512 661, 660, 660 545 701, 574 29518021
29518026 B 500R 722 602 600 730 609 1005 511 1546 513 764 511 543 596 29518026
29518054 HD 4060P 722 624 600 714 610 1005 511 1506 534 768 799 512 661, 660, 660 545 697 29518054
29518055 HD 4060P 722 602 600 730 610 1005 511 1506 605 765 796 512 661, 660, 660 545 697, 574 29518055
29518056 HD 4060PR 722 602 600 730 610 1005 511 1506 575 765 797 512 661, 660, 660 545 596 29518056
29518060 HD 4060PR 722 602 600 729 610 1005 511 1506 575 766 799 512 661, 660, 660 545 596, 574 29518060
29518075 HD 4060P 722 602 600 730 610 1005 511 1506 612 765 717 512 661, 660, 660 545 697, 574 719, 568 500 29518075
29518081 HD 4060P 722 624 600 729 610 1005 511 1541 534 766 795 512 661, 660, 660 545 697, 574 565 29518081

29518082 HD 4060P 722 624 600 730 610 1005 511 1541 534 766 812 512 661, 660, 660 545 697, 574 565 29518082
29518083 HD 4060P 722 624 600 730 610 1005 511 1541 534 765 812 512 661, 660, 660 545 697, 574 29518083
29518084 HD 4560P 722 624 601 730 610 1005 512 1541 534 765 812 512 661, 660, 660 545 701, 574 565 29518084
29518085 HD 4560P 722 621 601 729 610 1005 512 1506 534 766 808 512 661, 660, 660 545 701, 574 29518085
29518087 HD 4560PR 722 602 601 730 610 1005 512 1506 575 766 772 512 544 661, 660, 660 545 538 595, 574 720, 568 500 29518087
29518093 HD 4560PR 722 602 601 731 610 1005 512 1506 575 766 812 512 661, 660, 660 545 595, 574 29518093
29518096 HD 4560P 722 621 601 744 610 1005 512 1541 540 766 727 512 661, 660, 660 545 701 510 500 29518096
29518100 B 500R 722 602 600 729 609 1005 511 1546 593 764 772 511 544 543 597 561 500 29518100
29518101 HD 4560PR 722 602 601 729 610 1005 512 1506 575 765 799 512 661, 660, 660 545 595 29518101
29518102 HD 4560PR 722 602 601 729 610 1005 512 1506 575 766 799 512 661, 660, 660 545 595 29518102

29518103 HD 4060PR 722 602 600 729 610 1005 511 1506 575 765 799 512 661, 660, 660 545 596 29518103
29518104 HD 4060PR 722 602 600 729 610 1005 511 1506 575 765 799 512 661, 660, 660 545 596 29518104
29518105 HD 4060PR 722 602 600 738 610 1005 511 1506 575 766 799 512 661, 660, 660 545 596 29518105
29518106 HD 4060PR 722 602 600 729 610 1005 511 1506 575 765 812 512 661, 660, 660 545 596 29518106
29518107 HD 4060PR 722 602 600 729 610 1005 511 1506 575 766 797 512 661, 660, 660 545 596 29518107
29518108 HD 4060PR 722 602 600 729 610 1005 511 1506 575 766 812 512 661, 660, 660 545 596 29518108
29518109 HD 4560P 722 602 601 729 610 1005 512 1506 540 765 799 512 661, 660, 660 545 701 29518109
29518110 HD 4560P 722 602 601 730 610 1005 512 1506 540 765 799 512 661, 660, 660 545 701 29518110
29518111 HD 4060P 722 602 600 729 610 1005 511 1506 540 765 799 512 661, 660, 660 545 697 29518111
29518112 HD 4060P 722 602 600 730 610 1005 511 1506 540 765 799 512 661, 660, 660 545 697 29518112

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.

56 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 56A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29518113 HD 4060P 722 602 600 729 610 1005 511 1506 540 766 772 512 661, 660, 660 545 697 29518113
29518114 HD 4060P 722 602 600 730 610 1005 511 1506 540 766 772 512 661, 660, 660 545 697 29518114
29518115 HD 4060P 722 602 600 729 610 1005 511 1506 540 766 799 512 661, 660, 660 545 697 29518115
29518116 HD 4060P 722 602 600 729 610 1005 511 1506 540 765 797 512 661, 660, 660 545 697 29518116
29518973 HD 4060P 722 602 600 729 610 1005 511 1506 540 765 812 512 661, 660, 660 545 697 29518973
29518974 HD 4060P 722 602 600 729 610 1005 511 1506 540 766 812 512 661, 660, 660 545 697 29518974
29518982 HD 4060PR 722 602 600 730 610 1005 511 1506 606 765 835 512 544 661, 660, 660 545 536 596, 574 724, 568 500 29518982
29518983 B 500R 722 602 600 739 609 1005 511 1546 522 766 772 511 544 543 520 597, 574 722, 760 500 29518983
29518986 HD 4060 722 602 600 714 609 1005 511 1541 590 766 511 543 697, 574 723, 568 506 502 29518986
29518987 HD 4060 722 602 600 714 609 1005 511 1541 590 766 799 511 543 697, 574 723, 568 502 29518987

29519006 HD 4560P 722 602 601 744 610 1005 512 1541 540 768 512 661, 660, 660 545 701 29519006
29519008 HD 4060P 722 602 600 729 610 1005 511 1506 540 765 728 512 661, 660, 660 545 697 29519008
29519009 HD 4060P 722 602 600 729 610 1005 511 1506 540 765 772 512 661, 660, 660 545 697 29519009
29519014 HD 4560P 722 624 601 729 610 1005 512 1541 534 766 837 512 661, 660, 660 545 701, 574 565 29519014
29519017 HD 4560P 722 602 601 714 610 1005 512 1506 540 765 835 512 661, 660, 660 545 701, 574 568 500 29519017
29519021 HD 4560P 722 624 601 731 610 1005 512 1506 540 766 772 512 661, 660, 660 545 701, 574 500 29519021
29519022 HD 4060P 722 624 600 732 610 1005 511 1506 540 765 814 512 661, 660, 660 545 697, 574 500 29519022
29519023 HD 4060PR 722 624 600 732 610 1005 511 1506 575 765 814 512 544 661, 660, 660 545 530 596, 574 500 29519023
29519029 HD 4060 722 624 600 732 609 1005 511 1506 540 765 835 511 543 697 500 29519029
29519030 HD 4560 722 624 601 731 609 1005 512 1506 540 766 772 511 543 701 500 29519030

29519031 HD 4060R 722 624 600 732 609 1005 511 1506 575 765 814 511 544 543 530 596, 574 500 29519031
29519036 HD 4560PR 722 602 601 730 610 1005 512 1506 575 766 799 512 661, 660, 660 545 595, 574 29519036
29519056 HD 4560P 722 624 601 730 610 1005 512 1506 534 765 835 512 661, 660, 660 545 701, 574 543 29519056
29519060 HD 4060 722 624 600 732 609 1005 511 1506 540 766 718 511 543 697 500 29519060
29519061 HD 4060P 722 624 600 732 610 1005 511 1506 540 766 718 512 661, 660, 660 545 697, 574 500 29519061
29519062 HD 4060PR 722 624 600 732 610 1005 511 1506 575 766 718 512 544 661, 660, 660 545 530 596, 574 500 29519062
29519063 HD 4060R 722 624 600 732 609 1005 511 1506 575 766 718 511 544 543 530 596, 574 500 29519063
29519065 HD 4060PR 722 602 600 738 610 1005 511 1541 582 766 821 512 544 661, 660, 660 545 530 582, 574 568 29519065
29519066 HD 4060PR 722 602 600 738 610 1005 511 1541 582 765 821 512 544 661, 660, 660 545 530 582, 574 568 29519066
29519088 HD 4560PR 722 602 601 730 610 1005 512 1506 575 766 799 512 661, 660, 660 545 595, 574 29519088

29519089 HD 4560P 722 602 601 729 610 1005 512 1506 540 766 799 512 661, 660, 660 545 701, 574 29519089
29519097 HD 4060P 722 624 600 714 610 1005 511 1506 534 765 795 512 661, 660, 660 545 697 29519097
29519098 HD 4060P 722 624 600 729 610 1005 511 1541 534 766 799 512 661, 660, 660 545 697, 574 565 29519098
29519099 HD 4560P 722 624 601 730 610 1005 512 1541 534 766 837 512 661, 660, 660 545 701, 574 565 29519099
29519100 HD 4060P 722 624 600 730 610 1005 511 1541 534 766 837 512 661, 660, 660 545 697, 574 565 29519100
29519214 HD 4560P 722 624 601 730 610 1005 512 1541 534 765 837 512 661, 660, 660 545 701, 574 565 29519214
29519215 HD 4560P 722 624 601 729 610 1005 512 1541 534 765 837 512 661, 660, 660 545 701, 574 565 29519215
29519216 HD 4060P 722 624 600 729 610 1005 511 1541 534 767 795 512 661, 660, 660 545 697, 574 565 29519216
29519217 HD 4560P 722 624 601 730 610 1005 512 1541 534 767 812 512 661, 660, 660 545 701, 574 565 29519217
29519218 B 500R 722 624 600 730 609 1005 511 1546 522 768 799 511 544 543 582, 574 29519218

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.

57 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 57A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29519219 HD 4060R 722 624 600 730 609 1005 511 1546 522 768 772 511 544 543 582, 574 29519219
29519220 B 500R 722 624 600 730 609 1005 511 1546 522 765 799 511 544 543 582, 574 29519220
29519221 B 500 722 624 600 730 609 1005 511 1546 554 765 799 511 543 697 29519221
29519243 HD 4560P 722 624 601 730 610 1005 512 1541 534 766 777 512 661, 660, 660 545 701, 574 500 29519243
29519261 B 500R 722 602 600 729 609 1005 511 1546 593 764 772 511 544 543 536 597 500 29519261
29519263 HD 4060 722 624 600 732 609 1005 511 1506 540 765 814 511 543 697 500 29519263
29519268 HD 4060P 722 602 600 730 610 1005 511 1506 605 764 796 512 661, 660, 660 545 697, 574 29519268
29519269 HD 4060P 722 602 600 730 610 1005 511 1506 534 765 799 512 661, 660, 660 545 697, 574 29519269
29519271 B 500 722 624 600 730 609 1005 511 1546 554 768 799 511 543 697 29519271
29519272 HD 4560P 722 621 601 729 610 1005 512 1506 534 766 837 512 661, 660, 660 545 701, 574 29519272

29519273 HD 4560P 722 621 601 730 610 1005 512 1506 534 766 512 661, 660, 660 545 701, 574 29519273
29519275 HD 4560P 722 624 601 730 610 1005 512 1506 534 764 808 512 661, 660, 660 545 701, 574 543 29519275
29519276 HD 4560PR 722 624 601 714 610 1005 512 1506 575 766 799 512 661, 660, 660 545 583 29519276
29519295 HD 4560PR 722 624 601 739 610 1005 512 1541 582 767 800 512 544 661, 660, 660 545 530 583 505 500 29519295
29519309 B 500 722 602 600 729 609 1005 511 1546 645 766 772 511 543 698 29519309
29519310 B 500R 722 602 600 729 609 1005 511 1546 513 766 772 511 543 597 29519310
29519864 HD 4060 750 628 600 729 609 1005 511 1602 588 766 799 511 543 697, 574 29519864
29519865 HD 4560P 750 629 601 729 610 1005 512 1601 534 764 808 512 661, 660, 660 545 701, 574 29519865
29519866 HD 4060P 750 628 600 731 610 1005 511 1601 540 766 799 512 661, 660, 660 545 697 568 500 29519866
29519867 HD 4060P 750 628 600 731 610 1005 511 1639 540 765 799 512 661, 660, 660 545 697, 574 29519867

29519868 B 500R 750 628 600 730 609 1005 511 1603 579 766 772 511 544 543 534 582 568 500 29519868
29519869 B 500 750 627 600 730 609 1005 511 1603 580 768 772 511 543 697 568 500 29519869
29519870 HD 4060P 750 628 600 730 610 1005 511 1601 534 766 772 512 661, 660, 660 545 697, 574 500 29519870
29519871 HD 4060PR 750 628 600 730 610 1005 511 1601 630 766 772 512 544 661, 660, 660 545 530 597, 574 500 29519871
29519872 HD 4060 750 628 600 730 609 1005 511 1603 645 767 511 543 698 29519872
29519873 HD 4060 750 628 600 730 609 1005 511 1603 645 768 511 543 698 29519873
29519874 HD 4060R 750 628 600 730 609 1005 511 1603 513 767 511 543 597 29519874
29519875 HD 4060R 750 628 600 730 609 1005 511 1641 575 768 511 543 654 29519875
29519875 HD 4060R 750 628 600 730 609 1005 511 1702 575 768 511 543 707 29519875
29519876 HD 4560P 750 627 601 730 610 1005 512 1601 534 765 835 512 661, 660, 660 545 701, 574 29519876

29519877 HD 4060 750 628 600 729 609 1005 511 1601 534 766 814 511 543 697 888, 568 500 29519877
29519878 HD 4060 750 628 600 729 609 1005 511 1601 534 766 814 511 543 697 888, 568 501 500 29519878
29519879 HD 4060PR 750 628 600 731 610 1005 511 1601 630 766 772 512 544 661, 660, 660 545 530 597, 574 500 29519879
29519880 HD 4060P 750 628 600 731 610 1005 511 1602 534 766 772 512 661, 660, 660 545 697, 574 29519880
29519881 HD 4060 750 627 600 732 609 1005 511 1601 540 765 718 511 543 697 500 29519881
29519882 HD 4560P 750 628 601 732 610 1005 512 1601 540 764 512 661, 660, 660 545 701, 574 29519882
29519883 HD 4060R 750 627 600 732 609 1005 511 1601 575 766 772 511 544 543 530 596, 574 500 29519883
29519884 HD 4060 750 627 600 732 609 1005 511 1601 540 766 772 511 543 697 500 29519884
29519885 HD 4560P 750 628 601 714 610 1005 512 1602 539 765 512 661, 660, 660 545 701, 574 867, 568 514 505 29519885
29519886 HD 4060PR 750 627 600 732 610 1005 511 1601 575 764 512 544 661, 660, 660 545 529 596 29519886

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

58 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 58A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29519887 HD 4560P 750 629 601 730 610 1005 512 1639 534 766 808 512 661, 660, 660 545 701 29519887
29519887 HD 4560P 750 629 601 730 610 1005 512 1700 534 766 808 512 661,660,660 545 701,574 29519887
29519888 HD 4060 750 627 600 732 609 1005 511 1601 540 764 511 543 698 29519888
29519889 HD 4060R 750 627 600 731 609 1005 511 1601 575 765 511 544 543 529 596 29519889
29519890 HD 4060 750 627 600 731 609 1005 511 1601 540 765 511 543 698 29519890
29519891 HD 4060P 750 627 600 731 610 1005 511 1601 540 765 512 661, 660, 660 545 698 29519891
29519892 HD 4060P 750 627 600 732 610 1005 511 1601 540 764 512 661, 660, 660 545 698 29519892
29519893 HD 4060P 750 627 600 731 610 1005 511 1601 540 766 512 661, 660, 660 545 698 29519893
29519894 HD 4060 750 627 600 731 609 1005 511 1601 540 766 511 543 698 29519894
29519895 HD 4060PR 750 627 600 731 610 1005 511 1601 575 766 512 544 661, 660, 660 545 529 596 29519895

29519896 HD 4060R 750 627 600 731 609 1005 511 1601 575 766 511 544 543 529 596 29519896
29519897 HD 4060PR 750 627 600 731 610 1005 511 1601 575 765 512 544 661, 660, 660 545 529 596 29519897
29519898 HD 4060R 750 627 600 732 609 1005 511 1601 575 764 511 544 543 529 596 29519898
29519899 HD 4560P 750 629 601 730 610 1005 512 1601 534 766 837 512 661, 660, 660 545 701, 574 29519899
29519900 B 500R 750 628 600 730 609 1005 511 1641 646 764 511 543 653 29519900
29519900 B 500R 750 628 600 730 609 1005 511 1702 646 764 511 543 706 29519900
29519901 HD 4060P 750 627 600 714 610 1005 511 1601 534 768 799 512 661, 660, 660 545 697 29519901
29519902 HD 4060P 750 628 600 730 610 1005 511 1601 605 765 796 512 661, 660, 660 545 697, 574 29519902
29519903 HD 4060PR 750 628 600 730 610 1005 511 1601 575 765 797 512 661, 660, 660 545 596 29519903
29519904 HD 4060PR 750 628 600 729 610 1005 511 1601 575 766 799 512 661, 660, 660 545 596, 574 29519904

29519905 HD 4060P 750 628 600 730 610 1005 511 1601 612 765 717 512 661, 660, 660 545 697, 574 876, 568 500 29519905
29519906 HD 4060P 750 627 600 729 610 1005 511 1602 534 766 795 512 661, 660, 660 545 697, 574 565 29519906
29519907 HD 4060P 750 627 600 730 610 1005 511 1602 534 765 812 512 661, 660, 660 545 697, 574 565 29519907
29519908 HD 4060P 750 627 600 730 610 1005 511 1602 534 765 812 512 661, 660, 660 545 697, 574 29519908
29519909 HD 4560P 750 627 601 730 610 1005 512 1602 534 765 812 512 661, 660, 660 545 701, 574 565 29519909
29519910 HD 4560P 750 629 601 729 610 1005 512 1639 534 766 808 512 661, 660, 660 545 701 29519910
29519911 HD 4560PR 750 628 601 730 610 1005 512 1601 575 766 772 512 544 661, 660, 660 545 538 595, 574 877, 568 500 29519911
29519912 HD 4560P 750 629 601 744 610 1005 512 1602 540 766 727 512 661, 660, 660 545 701 510 500 29519912
29519913 B 500R 750 628 600 729 609 1005 511 1603 637 764 772 511 544 543 597 561 500 29519913
29519914 HD 4560PR 750 628 601 729 610 1005 512 1601 575 765 799 512 661, 660, 660 545 595 29519914

29519915 HD 4060PR 750 628 600 729 610 1005 511 1639 575 765 799 512 661, 660, 660 545 596 29519915
29519916 HD 4060PR 750 628 600 729 610 1005 511 1639 575 765 799 512 661, 660, 660 545 596 29519916
29519917 HD 4060PR 750 628 600 738 610 1005 511 1601 575 766 799 512 661, 660, 660 545 596 29519917
29519918 HD 4060PR 750 628 600 729 610 1005 511 1601 575 765 812 512 661, 660, 660 545 596 29519918
29519919 HD 4060PR 750 628 600 729 610 1005 511 1601 575 766 797 512 661, 660, 660 545 596 29519919
29519920 HD 4060PR 750 628 600 729 610 1005 511 1601 575 766 812 512 661, 660, 660 545 596 29519920
29519921 HD 4560P 750 628 601 729 610 1005 512 1601 540 765 799 512 661, 660, 660 545 701 29519921
29519922 HD 4560P 750 628 601 730 610 1005 512 1601 540 765 799 512 661, 660, 660 545 701 29519922
29519923 HD 4060P 750 628 600 729 610 1005 511 1639 540 765 799 512 661, 660, 660 545 697 29519923
29519924 HD 4060P 750 628 600 730 610 1005 511 1639 540 765 799 512 661, 660, 660 545 697 29519924

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

59 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 59A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29519925 HD 4060P 750 628 600 729 610 1005 511 1639 540 766 772 512 661, 660, 660 545 697 29519925
29519925 HD 4060P 750 628 600 729 610 1005 511 1700 540 766 772 512 661, 660, 660 545 697 29519925
29519926 HD 4060P 750 628 600 730 610 1005 511 1639 540 766 772 512 661, 660, 660 545 697 29519926
29519927 HD 4060P 750 628 600 729 610 1005 511 1601 540 766 799 512 661, 660, 660 545 697 29519927
29519928 HD 4060P 750 628 600 729 610 1005 511 1601 540 765 797 512 661, 660, 660 545 697 29519928
29519929 HD 4060P 750 628 600 729 610 1005 511 1601 540 765 812 512 661, 660, 660 545 697 29519929
29519930 HD 4060PR 750 628 600 730 610 1005 511 1601 606 765 835 512 544 661, 660, 660 545 536 596, 574 881, 568 500 29519930
29519931 B 500R 750 628 600 739 609 1005 511 1603 628 766 772 511 544 543 520 597, 574 560, 880 500 29519931
29519932 HD 4060 750 628 600 714 609 1005 511 1602 590 766 511 543 697, 574 892, 568 506 505 29519932
29519933 HD 4060 750 628 600 714 609 1005 511 1602 590 766 799 511 543 697, 574 892, 568 505 29519933

29519934 HD 4560P 750 628 601 744 610 1005 512 1602 540 768 512 661, 660, 660 545 701 29519934
29519935 HD 4060P 750 628 600 729 610 1005 511 1601 540 765 728 512 661, 660, 660 545 697, 574 29519935
29519936 HD 4060P 750 628 600 729 610 1005 511 1639 540 765 772 512 661, 660, 660 545 697 29519936
29519937 HD 4560P 750 627 601 729 610 1005 512 1602 534 768 837 512 661, 660, 660 545 701, 574 565 29519937
29519938 HD 4560P 750 628 601 714 610 1005 512 1601 540 765 835 512 661, 660, 660 545 701, 574 568 500 29519938
29519939 HD 4560P 750 627 601 731 610 1005 512 1601 540 766 772 512 661, 660, 660 545 701, 574 500 29519939
29519940 HD 4060P 750 627 600 732 610 1005 511 1601 540 765 814 512 661, 660, 660 545 697, 574 500 29519940
29519941 HD 4060PR 750 627 600 732 610 1005 511 1601 575 765 814 512 544 661, 660, 660 545 530 596, 574 500 29519941
29519942 HD 4060 750 627 600 732 609 1005 511 1601 540 765 814 511 543 697 500 29519942
29519943 HD 4560 750 627 601 731 609 1005 512 1601 540 766 772 511 543 701 500 29519943

29519944 HD 4060R 750 627 600 732 609 1005 511 1601 575 765 814 511 544 543 530 596, 574 500 29519944
29519945 HD 4560PR 750 628 601 730 610 1005 512 1601 575 765 799 512 661, 660, 660 545 595, 574 29519945
29519946 HD 4060 750 627 600 732 609 1005 511 1601 540 766 718 511 543 697 500 29519946
29519947 HD 4060P 750 627 600 732 610 1005 511 1601 540 766 718 512 661, 660, 660 545 697, 574 500 29519947
29519948 HD 4060PR 750 627 600 732 610 1005 511 1601 575 766 718 512 544 661, 660, 660 545 530 596, 574 500 29519948
29519949 HD 4060R 750 627 600 732 609 1005 511 1601 575 766 718 511 544 543 530 596, 574 500 29519949
29519950 HD 4060PR 750 628 600 738 610 1005 511 1602 630 766 821 512 544 661, 660, 660 545 530 582, 574 568 29519950
29519951 HD 4060PR 750 628 600 738 610 1005 511 1602 630 765 821 512 544 661, 660, 660 545 530 582, 574 568 29519951
29520399 HD 4060PR 722 602 600 730 610 1005 511 1506 575 765 799 512 661, 660, 660 545 596 29520399
29520400 HD 4060P 722 602 600 730 610 1005 511 1506 540 766 812 512 661, 660, 660 545 697 29520400

29520402 HD 4060P 722 602 600 731 610 1005 511 1506 540 765 814 512 661, 660, 660 545 697, 574 29520402
29520404 HD 4060P 722 624 600 729 610 1005 511 1541 534 766 812 512 661, 660, 660 545 697, 574 565 29520404
29520407 HD 4060P 722 624 600 714 610 1005 511 1506 605 765 837 512 661, 660, 660 545 697 29520407
29520435 HD 4560P 722 621 601 744 610 1005 512 1541 588 765 800 512 661, 660, 660 545 701 512 500 29520435
29520437 HD 4060P 722 624 600 729 610 1005 511 1541 534 766 795 512 661, 660, 660 545 697 565 29520437
29520438 HD 4060P 722 624 600 730 610 1005 511 1541 534 766 812 512 661, 660, 660 545 697 565 29520438
29520439 HD 4060P 722 624 600 730 610 1005 511 1541 534 765 812 512 661, 660, 660 545 697 565 29520439
29520440 HD 4560P 722 624 601 730 610 1005 512 1541 534 765 812 512 661, 660, 660 545 701 565 29520440
29520441 HD 4060P 722 624 600 729 610 1005 511 1541 534 766 812 512 661, 660, 660 545 697 565 29520441
29520442 HD 4560P 722 624 601 730 610 1005 512 1541 534 767 812 512 661, 660, 660 545 701 565 29520442

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

60 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 60A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29520443 HD 4060P 722 624 600 729 610 1005 511 1541 534 767 795 512 661, 660, 660 545 697 565 29520443
29520444 HD 4560P 722 624 601 729 610 1005 512 1541 534 766 812 512 661, 660, 660 545 701 565 29520444
29520445 HD 4560P 722 624 601 729 610 1005 512 1541 534 765 837 512 661, 660, 660 545 701 565 29520445
29520446 HD 4560P 722 624 601 730 610 1005 512 1541 534 765 812 512 661, 660, 660 545 701 565 29520446
29520447 HD 4060P 722 624 600 730 610 1005 511 1541 534 766 837 512 661, 660, 660 545 697 565 29520447
29520448 HD 4560P 722 624 601 730 610 1005 512 1541 534 766 837 512 661, 660, 660 545 701 565 29520448
29520449 HD 4060P 722 624 600 729 610 1005 511 1541 534 766 799 512 661, 660, 660 545 697 565 29520449
29520452 HD 4060PR 722 602 600 730 610 1005 511 1506 615 768 772 512 544 661, 660, 660 545 536 596, 574 724, 568 500 29520452
29520454 HD 4060PR 722 602 600 730 610 1005 511 1506 615 765 772 512 544 661, 660, 660 545 538 596, 574 724, 568 500 29520454
29520456 HD 4560P 722 602 601 744 610 1005 512 1506 540 766 717 512 661, 660, 660 545 701, 574 899 511 502 29520456

29520457 HD 4060P 722 602 600 729 610 1005 511 1506 617 765 772 512 661, 660, 660 545 697, 574 719, 568 500 29520457
29520458 HD 4060P 722 602 600 730 610 1005 511 1506 617 768 772 512 661, 660, 660 545 697, 574 901, 568 500 29520458
29520459 HD 4060PR 722 602 600 730 610 1005 511 1506 615 766 772 512 544 661, 660, 660 545 538 596, 574 724, 568 500 29520459
29520460 HD 4560PR 722 602 601 730 610 1005 512 1506 615 766 772 512 544 661, 660, 660 545 538 595, 574 720, 568 500 29520460
29520461 HD 4060P 722 624 600 714 610 1005 511 1506 534 765 837 512 661, 660, 660 545 697 29520461
29520467 HD 4060PR 722 602 600 730 610 1005 511 1506 575 766 812 512 661, 660, 660 545 596 29520467
29520471 HD 4560P 722 621 601 730 610 1005 512 1506 540 766 800 512 661, 660, 660 545 701 29520471
29520473 B 500R 722 602 600 729 609 1005 511 1546 593 764 799 511 544 543 536 597 561 500 29520473
29520475 B 500R 722 602 600 729 609 1005 511 1546 593 764 799 511 544 543 597 561 500 29520475
29520478 HD 4060 722 602 600 729 609 1005 511 1541 586 766 799 511 543 697, 574 29520478

29520479 HD 4060 722 602 600 730 609 1005 511 1541 586 766 799 511 543 697, 574 29520479
29520485 HD 4060P 722 602 600 730 610 1005 511 1506 534 765 837 512 661, 660, 660 545 697, 574 29520485
29520486 HD 4560P 722 621 601 730 610 1005 512 1506 539 766 800 512 661, 660, 660 545 701 505 500 29520486
29520488 HD 4560P 722 624 601 714 610 1005 512 1506 534 765 799 512 661, 660, 660 545 701 29520488
29520557 HD 4060PR 722 602 600 731 610 1005 511 1506 575 765 799 512 661, 660, 660 545 596, 574 29520557
29520558 HD 4560P 722 624 601 730 610 1005 512 1541 534 765 837 512 661, 660, 660 545 701 565 29520558
29520559 HD 4560P 722 624 601 730 610 1005 512 1541 534 766 795 512 661, 660, 660 545 701 565 29520559
29520560 HD 4060P 722 624 600 730 610 1005 511 1541 534 766 795 512 661, 660, 660 545 697 565 29520560
29520562 HD 4060P 722 624 600 729 610 1005 511 1541 534 766 837 512 661, 660, 660 545 697 565 29520562
29520564 HD 4060P 750 627 600 731 610 1005 511 1601 540 764 512 661, 660, 660 545 698 29520564

29520574 HD 4060P 750 627 600 730 610 1005 511 1602 534 766 795 512 661, 660, 660 545 697 565 29520574
29520583 HD 4060P 722 602 600 730 610 1005 511 1506 617 765 835 512 661, 660, 660 545 697, 574 719, 568 500 29520583
29520585 HD 4060 722 602 600 714 609 1005 511 1541 588 766 835 511 543 697 641, 568 500 29520585
29520589 HD 4060P 722 602 600 744 610 1005 511 1541 539 766 821 512 661, 660, 660 545 698, 574 903 508 502 29520589
29520590 HD 4060PR 722 602 600 730 610 1005 511 1506 606 765 835 512 544 661, 660, 660 545 536 596, 574 904 500 29520590
29520597 B 500R 722 602 600 738 609 1005 511 1546 522 766 772 511 544 543 523 596 560 502 29520597
29520603 HD 4560P 722 602 601 730 610 1005 512 1541 540 765 814 512 661, 660, 660 545 701, 574 915 506 502 29520603
29520622 HD 4060PR 750 627 600 729 610 1005 511 1602 606 766 718 512 544 661, 660, 660 545 536 596, 574 838, 568 500 29520622
29520623 HD 4560P 750 628 601 729 610 1005 512 1601 540 764 799 512 661, 660, 660 545 701 29520623
29520624 HD 4060PR 750 628 600 730 610 1005 511 1601 575 764 799 512 661, 660, 660 545 596, 574 29520624

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.

61 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 61A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29520625 HD 4560P 750 628 601 730 610 1005 512 1601 540 764 799 512 661, 660, 660 545 701 29520625
29520626 HD 4060P 750 628 600 729 610 1005 511 1601 540 764 799 512 661, 660, 660 545 697 29520626
29520627 HD 4060P 750 628 600 729 610 1005 511 1601 540 764 796 512 661, 660, 660 545 697 29520627
29520628 HD 4060P 750 628 600 730 610 1005 511 1639 540 764 799 512 661, 660, 660 545 697 29520628
29520663 HD 4560P 750 628 601 730 610 1005 512 1602 540 765 814 512 661, 660, 660 545 701, 574 925 506 505 29520663
29520664 B 500 750 627 600 730 609 1005 511 1603 554 768 799 511 543 697 29520664
29520665 B 500R 750 628 600 729 609 1005 511 1603 637 764 799 511 544 543 536 597 500 29520665
29520666 B 500R 750 628 600 729 609 1005 511 1603 637 764 799 511 544 543 529 597 29520666
29520667 HD 4060 750 628 600 730 609 1005 511 1602 586 766 799 511 543 697, 574 29520667
29520668 HD 4060 750 628 600 729 609 1005 511 1602 586 766 799 511 543 697, 574 29520668

29520669 HD 4060P 750 627 600 729 610 1005 511 1602 534 766 799 512 661, 660, 660 545 697 565 29520669
29520670 HD 4060P 750 627 600 730 610 1005 511 1602 534 766 837 512 661, 660, 660 545 697 565 29520670
29520671 HD 4560P 750 629 601 730 610 1005 512 1639 540 766 800 512 661, 660, 660 545 701 29520671
29520671 HD 4560P 750 629 601 730 610 1005 512 1700 540 766 800 512 661, 660, 660 545 701 29520671
29520672 HD 4560P 750 627 601 730 610 1005 512 1602 534 766 837 512 661, 660, 660 545 701 565 29520672
29520673 HD 4560P 750 627 601 730 610 1005 512 1602 534 765 812 512 661, 660, 660 545 701 565 29520673
29520674 HD 4560P 750 629 601 744 610 1005 512 1602 588 765 800 512 661, 660, 660 545 701 512 500 29520674
29520685 HD 4060P 722 602 600 730 610 1005 511 1541 617 766 717 512 661, 660, 660 545 697, 574 500 29520685
29520686 HD 4060P 750 628 600 730 610 1005 511 1602 573 766 717 512 661, 660, 660 545 697, 574 500 29520686
29520687 HD 4060PR 750 628 600 729 610 1005 511 1601 575 764 799 512 661, 660, 660 545 596, 574 29520687

29520695 HD 4060PR 750 627 600 731 610 1005 511 1601 575 766 772 512 544 661, 660, 660 545 596, 574 918 500 29520695
29520715 HD 4060P 750 627 600 732 610 1005 511 1601 540 765 772 512 661, 660, 660 545 697 922 500 29520715
29520716 HD 4060PR 750 627 600 732 610 1005 511 1601 575 765 772 512 544 661, 660, 660 545 596, 574 918 500 29520716
29520717 HD 4060P 750 627 600 731 610 1005 511 1601 540 766 772 512 661, 660, 660 545 697 922 500 29520717
29520718 HD 4060P 750 627 600 731 610 1005 511 1601 540 765 718 512 661, 660, 660 545 697 922 543 500 29520718
29520719 HD 4060P 750 627 600 731 610 1005 511 1601 540 766 718 512 661, 660, 660 545 697 922 500 29520719
29520720 HD 4060P 750 627 600 731 610 1005 511 1601 540 766 717 512 661, 660, 660 545 697 922 543 500 29520720
29520725 HD 4560P 722 624 601 729 610 1005 512 1506 534 765 835 512 661, 660, 660 545 701 29520725
29520727 HD 4060PR 750 627 600 730 610 1005 511 1601 575 766 772 512 661, 660, 660 545 582, 574 29520727
29520728 B 500R 722 602 600 729 609 1005 511 1546 513 764 511 543 530 597 29520728

29520729 B 500R 750 628 600 729 609 1005 511 1641 646 764 511 543 597 29520729
29520750 HD 4060PR 722 602 600 738 610 1005 511 1541 582 764 821 512 544 661, 660, 660 545 530 582, 574 931, 568 509 502 29520750
29520890 HD 4560 750 628 601 714 609 1005 512 1601 540 764 511 543 702, 574 29520890
29520891 HD 4060 750 628 600 714 609 1005 511 1601 540 764 511 543 698, 574 29520891
29520892 HD 4060R 750 628 600 714 609 1005 511 1601 575 767 511 543 582, 574 29520892
29520893 HD 4060R 750 628 600 714 609 1005 511 1601 575 767 511 543 596, 574 29520893
29520894 HD 4060PR 750 628 600 714 610 1005 511 1601 575 767 512 661, 660, 660 545 597, 574 29520894
29520895 HD 4060PR 750 628 600 714 610 1005 511 1601 575 767 512 661, 660, 660 545 582, 574 29520895
29520896 HD 4060PR 750 628 600 714 610 1005 511 1601 575 767 512 661, 660, 660 545 596, 574 29520896
29520897 HD 4060R 750 628 600 714 609 1005 511 1601 575 766 511 543 582, 574 29520897

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

62 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 62A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29520898 HD 4060R 750 628 600 714 609 1005 511 1601 575 766 511 543 597, 574 29520898
29520899 HD 4060R 750 628 600 714 609 1005 511 1601 575 766 511 543 596, 574 29520899
29520900 B 500R 750 628 600 739 609 1005 511 1603 578 768 814 511 544 543 539 582, 574 863 505 29520900
29520901 HD 4060 750 628 600 729 609 1005 511 1603 584 766 772 511 543 697, 574 29520901
29520902 HD 4060P 750 628 600 742 610 1005 511 1601 590 765 512 661, 660, 660 545 698 808, 568 510 505 29520902
29520903 HD 4060 750 628 600 729 609 1005 511 1602 586 766 815 511 543 697, 574 29520903
29520904 HD 4060PR 750 628 600 730 610 1005 511 1601 582 766 772 512 544 661, 660, 660 545 530 597, 574 500 29520904
29520905 HD 4560PR 750 628 601 731 610 1005 512 1601 575 766 812 512 661, 660, 660 545 595, 574 29520905
29520906 HD 4560PR 750 628 601 729 610 1005 512 1601 575 766 799 512 661, 660, 660 545 595 29520906
29520907 HD 4060P 750 628 600 729 610 1005 511 1601 540 766 812 512 661, 660, 660 545 697 29520907

29520908 HD 4060P 750 627 600 729 610 1005 511 1602 534 766 795 512 661, 660, 660 545 697 565 29520908
29520909 HD 4060P 750 627 600 730 610 1005 511 1602 534 766 812 512 661, 660, 660 545 697 565 29520909
29520910 HD 4060P 750 627 600 730 610 1005 511 1602 534 765 812 512 661, 660, 660 545 697 565 29520910
29520911 HD 4560P 750 627 601 730 610 1005 512 1602 534 765 812 512 661, 660, 660 545 701 565 29520911
29520912 HD 4060P 750 627 600 729 610 1005 511 1602 534 766 812 512 661, 660, 660 545 697 565 29520912
29520913 HD 4560P 750 627 601 730 610 1005 512 1602 534 767 812 512 661, 660, 660 545 701 565 29520913
29520914 HD 4060P 750 627 600 729 610 1005 511 1602 534 767 795 512 661, 660, 660 545 697 565 29520914
29520915 HD 4560P 750 627 601 729 610 1005 512 1602 534 766 812 512 661, 660, 660 545 701 565 29520915
29520916 HD 4560P 750 627 601 729 610 1005 512 1602 534 765 837 512 661, 660, 660 545 701 565 29520916
29520917 HD 4060PR 750 628 600 730 610 1005 511 1601 615 768 772 512 544 661, 660, 660 545 536 596, 574 881, 568 500 29520917

29520918 HD 4060PR 750 628 600 730 610 1005 511 1601 615 765 772 512 544 661, 660, 660 545 538 596, 574 881, 568 500 29520918
29520919 HD 4060P 750 628 600 730 610 1005 511 1601 617 768 772 512 661, 660, 660 545 697, 574 912, 568 500 29520919
29520920 HD 4060P 750 628 600 730 610 1005 511 1601 534 765 837 512 661, 660, 660 545 697, 574 29520920
29520921 HD 4560P 750 629 601 730 610 1005 512 1601 539 766 800 512 661, 660, 660 545 701 505 500 29520921
29520922 HD 4560P 750 627 601 714 610 1005 512 1601 534 765 799 512 661, 660, 660 545 701 29520922
29520923 HD 4060PR 750 628 600 731 610 1005 511 1639 575 765 799 512 661, 660, 660 545 596, 574 29520923
29520924 HD 4560P 750 627 601 730 610 1005 512 1602 534 765 837 512 661, 660, 660 545 701 565 29520924
29520925 HD 4560P 750 627 601 730 610 1005 512 1602 534 766 795 512 661, 660, 660 545 701 565 29520925
29521015 HD 4560 750 628 601 714 609 1005 512 1601 540 764 511 543 702, 574 29521015
29521016 HD 4060 750 628 600 714 609 1005 511 1601 540 764 511 543 698, 574 29521016

29521039 HD 4060R 750 628 600 714 609 1005 511 1601 575 767 511 543 582, 574 29521039
29521040 HD 4060R 750 628 600 714 609 1005 511 1601 575 767 511 543 596, 574 29521040
29521041 HD 4060PR 750 628 600 714 610 1005 511 1601 575 767 512 661, 660, 660 545 597, 574 29521041
29521042 HD 4060PR 750 628 600 714 610 1005 511 1601 575 767 512 661, 660, 660 545 582, 574 29521042
29521043 HD 4060PR 750 628 600 714 610 1005 511 1601 575 767 512 661, 660, 660 545 596, 574 29521043
29521044 HD 4060R 750 628 600 714 609 1005 511 1601 575 766 511 543 582, 574 29521044
29521045 HD 4060R 750 628 600 714 609 1005 511 1639 575 766 511 543 597, 574 29521045
29521046 HD 4060R 750 628 600 714 609 1005 511 1601 575 766 511 543 596, 574 29521046
29521070 HD 4560PR 750 628 601 729 610 1005 512 1601 575 765 799 512 661, 660, 660 545 595, 574 29521070
29521073 HD 4060PR 750 628 600 729 610 1005 511 1601 575 765 799 512 661, 660, 660 545 596, 574 29521073

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.

63 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 63A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29521077 HD 4560PR 750 628 601 731 610 1005 512 1601 575 766 812 512 661, 660, 660 545 595, 574 29521077
29521079 HD 4560PR 750 628 601 729 610 1005 512 1601 575 766 799 512 661, 660, 660 545 595 29521079
29521080 HD 4060P 750 628 600 729 610 1005 511 1601 540 766 812 512 661, 660, 660 545 697 29521080
29521081 HD 4560P 750 627 601 730 610 1005 512 1601 534 765 835 512 661, 660, 660 545 701, 574 543 29521081
29521086 HD 4560PR 750 628 601 730 610 1005 512 1601 575 766 799 512 661, 660, 660 545 595, 574 29521086
29521087 HD 4560P 750 628 601 729 610 1005 512 1601 540 766 799 512 661, 660, 660 545 701, 574 29521087
29521090 HD 4060P 750 627 600 714 610 1005 511 1601 534 765 795 512 661, 660, 660 545 697 29521090
29521091 HD 4060P 750 627 600 729 610 1005 511 1602 534 766 799 512 661, 660, 660 545 697, 574 565 29521091
29521092 HD 4560P 750 627 601 730 610 1005 512 1602 534 766 837 512 661, 660, 660 545 701, 574 565 29521092
29521093 HD 4060P 750 627 600 730 610 1005 511 1602 534 766 837 512 661, 660, 660 545 697, 574 565 29521093

29521094 HD 4560P 750 627 601 730 610 1005 512 1602 534 765 812 512 661, 660, 660 545 701, 574 565 29521094
29521095 HD 4560P 750 627 601 729 610 1005 512 1602 534 765 837 512 661, 660, 660 545 701, 574 565 29521095
29521096 HD 4060P 750 627 600 729 610 1005 511 1602 534 767 795 512 661, 660, 660 545 697, 574 565 29521096
29521097 HD 4560P 750 627 601 730 610 1005 512 1602 534 767 812 512 661, 660, 660 545 701, 574 565 29521097
29521098 B 500R 750 627 600 730 609 1005 511 1603 628 768 772 511 544 543 582, 574 29521098
29521099 HD 4060R 750 627 600 730 609 1005 511 1603 628 768 772 511 544 543 582, 574 29521099
29521100 B 500R 750 627 600 730 609 1005 511 1603 628 765 799 511 544 543 582, 574 29521100
29521101 B 500 750 627 600 730 609 1005 511 1603 554 765 772 511 543 697 29521101
29521116 HD 4560P 750 627 601 730 610 1005 512 1602 534 766 777 512 661, 660, 660 545 701, 574 500 29521116
29521129 HD 4060P 750 628 600 730 610 1005 511 1601 605 764 796 512 661, 660, 660 545 697, 574 29521129

29521130 HD 4060P 750 628 600 730 610 1005 511 1639 534 765 799 512 661, 660, 660 545 697, 574 29521130
29521132 HD 4560P 750 629 601 729 610 1005 512 1601 534 766 837 512 661, 660, 660 545 701, 574 29521132
29521133 HD 4560P 750 629 601 730 610 1005 512 1601 534 766 512 661, 660, 660 545 701, 574 29521133
29521135 HD 4560P 750 627 601 730 610 1005 512 1601 534 764 808 512 661, 660, 660 545 701, 574 29521135
29521136 HD 4560PR 750 627 601 714 610 1005 512 1601 575 766 799 512 661, 660, 660 545 583 29521136
29521137 HD 4560PR 750 627 601 739 610 1005 512 1602 630 767 800 512 544 661, 660, 660 545 530 583 505 500 29521137
29521138 B 500 750 628 600 729 609 1005 511 1603 645 766 772 511 543 698 29521138
29521139 B 500R 750 628 600 729 609 1005 511 1603 513 766 772 511 543 597 29521139
29521144 HD 4060PR 750 628 600 730 610 1005 511 1601 575 765 799 512 661, 660, 660 545 596 29521144
29521145 HD 4060P 750 628 600 730 610 1005 511 1601 540 766 812 512 661, 660, 660 545 697 29521145

29521146 HD 4060P 750 628 600 731 610 1005 511 1601 540 765 814 512 661, 660, 660 545 697, 574 29521146
29521147 HD 4060P 750 627 600 729 610 1005 511 1602 534 766 812 512 661, 660, 660 545 697, 574 565 29521147
29521148 HD 4060P 750 627 600 714 610 1005 511 1601 605 765 837 512 661, 660, 660 545 697 29521148
29521149 HD 4060P 750 627 600 714 610 1005 511 1601 534 765 837 512 661, 660, 660 545 697 29521149
29521150 HD 4060PR 750 628 600 730 610 1005 511 1601 575 766 812 512 661, 660, 660 545 596 29521150
29521173 B 500R 750 628 600 739 609 1005 511 1603 629 768 814 511 544 543 539 582, 574 568, 863 505 29521173
29521176 HD 4060P 750 628 600 742 610 1005 511 1601 590 765 512 661, 660, 660 545 698 808, 568 510 505 29521176
29521182 HD 4060 750 628 600 729 609 1005 511 1603 584 766 772 511 543 697, 574 29521182
29521183 HD 4060 750 628 600 729 609 1005 511 1602 586 766 815 511 543 697, 574 29521183
29521184 B 500R 750 628 600 729 609 1005 511 1603 637 764 772 511 544 543 536 597 500 29521184

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.

64 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 64A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29521189 HD 4060 750 627 600 731 609 1005 511 1601 540 765 814 511 543 697 500 29521189
29521290 HD 4560P 722 624 601 730 610 1005 512 1506 534 765 835 512 661, 660, 660 545 701 29521290
29521293 HD 4560P 750 628 601 744 610 1005 512 1601 540 765 813 512 661, 660, 660 545 701 950 511 505 29521293
29521302 HD 4060R 750 628 600 714 609 1005 511 1601 575 768 511 543 596, 574 904 29521302
29521303 B 500R 750 628 600 714 609 1005 511 1603 629 768 814 511 544 543 539 582, 574 904, 930 505 29521303
29521307 HD 4060PR 750 628 600 739 610 1005 511 1602 631 765 821 512 544 661, 660, 660 545 541 596, 574 932, 904 508 505 29521307
29521308 HD 4560P 750 628 601 730 610 1005 512 1639 540 766 799 512 661, 660, 660 545 701 29521308
29521309 HD 4560PR 750 628 601 729 610 1005 512 1639 575 766 812 512 661, 660, 660 545 595, 574 29521309
29521484 HD 4060P 750 627 600 729 610 1005 511 1601 534 765 797 512 661, 660, 660 545 697 29521484
29521485 HD 4060P 750 627 600 748 610 1005 511 1601 534 765 797 512 661, 660, 660 545 697 29521485

29521486 HD 4060P 750 627 600 729 610 1005 511 1601 534 766 797 512 661, 660, 660 545 697 29521486
29521487 HD 4060P 750 627 600 748 610 1005 511 1601 534 766 797 512 661, 660, 660 545 697 29521487
29521488 HD 4060P 750 627 600 730 610 1005 511 1601 534 766 797 512 661, 660, 660 545 697 29521488
29521489 HD 4060P 750 627 600 729 610 1005 511 1601 534 766 812 512 661, 660, 660 545 697 29521489
29521490 HD 4060P 750 627 600 748 610 1005 511 1601 534 766 812 512 661, 660, 660 545 697 29521490
29521491 HD 4060P 750 627 600 730 610 1005 511 1601 534 766 812 512 661, 660, 660 545 697 29521491
29521492 HD 4060P 750 627 600 729 610 1005 511 1601 534 767 812 512 661, 660, 660 545 697 29521492
29521493 HD 4060P 750 627 600 748 610 1005 511 1601 534 767 812 512 661, 660, 660 545 697 29521493
29521494 HD 4060P 750 627 600 730 610 1005 511 1601 534 767 812 512 661, 660, 660 545 697 29521494
29521495 HD 4060P 750 627 600 729 610 1005 511 1601 534 766 799 512 661, 660, 660 545 697 29521495

29521496 HD 4060P 750 627 600 748 610 1005 511 1601 534 766 799 512 661, 660, 660 545 697 29521496
29521497 HD 4060P 750 627 600 730 610 1005 511 1601 534 766 799 512 661, 660, 660 545 697 29521497
29521501 HD 4060P 750 627 600 729 610 1005 511 1601 534 767 799 512 661, 660, 660 545 697 29521501
29521502 HD 4060P 750 627 600 748 610 1005 511 1601 534 767 799 512 661, 660, 660 545 697 29521502
29521503 HD 4060P 750 627 600 730 610 1005 511 1601 534 767 799 512 661, 660, 660 545 697 29521503
29521504 HD 4060P 750 627 600 729 610 1005 511 1601 534 765 795 512 661, 660, 660 545 697 29521504
29521505 HD 4060P 750 627 600 748 610 1005 511 1601 534 765 795 512 661, 660, 660 545 697 29521505
29521506 HD 4060P 750 627 600 729 610 1005 511 1601 534 766 795 512 661, 660, 660 545 697 29521506
29521507 HD 4060P 750 627 600 748 610 1005 511 1601 534 766 795 512 661, 660, 660 545 697 29521507
29521508 HD 4060P 750 627 600 730 610 1005 511 1601 534 766 795 512 661, 660, 660 545 697 29521508

29521509 HD 4060P 750 627 600 729 610 1005 511 1601 534 766 796 512 661, 660, 660 545 697 29521509
29521510 HD 4060P 750 627 600 748 610 1005 511 1601 534 766 796 512 661, 660, 660 545 697 29521510
29521511 HD 4060P 750 627 600 730 610 1005 511 1601 534 766 796 512 661, 660, 660 545 697 29521511
29521512 HD 4560P 750 627 601 729 610 1005 512 1601 534 765 797 512 661, 660, 660 545 701 29521512
29521513 HD 4560P 750 627 601 748 610 1005 512 1601 534 765 797 512 661, 660, 660 545 701 29521513
29521514 HD 4560P 750 627 601 729 610 1005 512 1601 534 766 797 512 661, 660, 660 545 701 29521514
29521515 HD 4560P 750 627 601 748 610 1005 512 1601 534 766 797 512 661, 660, 660 545 701 29521515
29521516 HD 4560P 750 627 601 730 610 1005 512 1601 534 766 797 512 661, 660, 660 545 701 29521516
29521517 HD 4560P 750 627 601 729 610 1005 512 1601 534 766 812 512 661, 660, 660 545 701 29521517
29521518 HD 4560P 750 627 601 748 610 1005 512 1601 534 766 812 512 661, 660, 660 545 701 29521518

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.

65 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 65A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29521519 HD 4560P 750 627 601 730 610 1005 512 1601 534 766 812 512 661, 660, 660 545 701 29521519
29521520 HD 4560P 750 627 601 748 610 1005 512 1601 534 767 812 512 661, 660, 660 545 701 29521520
29521521 HD 4560P 750 627 601 730 610 1005 512 1601 534 767 812 512 661, 660, 660 545 701 29521521
29521522 HD 4560P 750 627 601 729 610 1005 512 1601 534 766 799 512 661, 660, 660 545 701 29521522
29521523 HD 4560P 750 627 601 748 610 1005 512 1601 534 766 799 512 661, 660, 660 545 701 29521523
29521526 HD 4560P 750 627 601 730 610 1005 512 1601 534 766 799 512 661, 660, 660 545 701 29521526
29521527 HD 4560P 750 627 601 748 610 1005 512 1601 534 767 799 512 661, 660, 660 545 701 29521527
29521528 HD 4560P 750 627 601 730 610 1005 512 1601 534 767 799 512 661, 660, 660 545 701 29521528
29521531 HD 4560P 750 627 601 729 610 1005 512 1601 534 765 795 512 661, 660, 660 545 701 29521531
29521532 HD 4560P 750 627 601 748 610 1005 512 1601 534 765 795 512 661, 660, 660 545 701 29521532

29521533 HD 4560P 750 627 601 729 610 1005 512 1601 534 766 795 512 661, 660, 660 545 701 29521533
29521534 HD 4560P 750 627 601 748 610 1005 512 1601 534 766 795 512 661, 660, 660 545 701 29521534
29521535 HD 4560P 750 627 601 730 610 1005 512 1601 534 766 795 512 661, 660, 660 545 701 29521535
29521536 HD 4560P 750 627 601 748 610 1005 512 1601 534 766 796 512 661, 660, 660 545 701 29521536
29521537 HD 4560P 750 627 601 730 610 1005 512 1601 534 766 796 512 661, 660, 660 545 701 29521537
29521598 HD 4060P 750 628 600 744 610 1005 511 1602 539 766 821 512 661, 660, 660 545 698, 574 933, 903 508 505 29521598
29521617 B 500R 750 627 600 730 609 1005 511 1603 628 767 772 511 544 543 582, 574 29521617
29521618 HD 4060R 750 627 600 730 609 1005 511 1603 628 767 772 511 544 543 582, 574 29521618
29521619 HD 4560PR 722 624 601 730 610 1005 512 1541 575 766 812 512 661, 660, 660 545 598, 574 565 29521619
29521620 HD 4560PR 750 627 601 730 610 1005 512 1602 575 766 812 512 661, 660, 660 545 583 565 29521620

29521621 HD 4060 750 628 600 732 609 1005 511 1640 540 766 815 511 543 697, 574 839 500 29521621
29521640 B 500R 722 602 600 738 609 1005 511 1546 522 764 825 511 544 543 530 596, 574 568, 936 543 502 29521640
29521646 HD 4560P 750 628 601 714 610 1005 512 1602 622 766 512 661, 660, 660 545 703 952, 568 548 505 29521646
29521648 HD 4060P 750 627 600 730 610 1005 511 1601 534 766 799 512 661, 660, 660 545 697 29521648
29521649 HD 4560P 750 627 601 729 610 1005 512 1601 534 766 796 512 661, 660, 660 545 701 29521649
29521653 HD 4560PR 750 628 601 742 610 1005 512 1602 631 766 512 544 661, 660, 660 545 534 598, 574 938, 568 548 505 29521653
29521654 HD 4060P 750 628 600 714 610 1005 511 1602 622 766 512 661, 660, 660 545 699 952, 568 548 505 29521654
29521659 B 500R 750 628 600 729 609 1005 511 1603 513 764 511 543 597 29521659
29521665 HD 4560P 750 627 601 729 610 1005 512 1601 534 766 837 512 661, 660, 660 545 701 29521665
29521666 HD 4560P 750 627 601 730 610 1005 512 1601 534 766 837 512 661, 660, 660 545 701 29521666

29521704 HD 4060R 750 628 600 738 609 1005 511 1602 630 766 814 511 544 543 536 597, 574 962 29521704
29521705 HD 4060 750 628 600 729 609 1005 511 1601 540 766 814 511 543 697 964, 568 500 29521705
29521706 HD 4060R 750 628 600 738 609 1005 511 1602 630 766 815 511 544 543 536 597, 574 962 29521706
29521707 HD 4060P 750 628 600 714 610 1005 511 1602 622 766 512 661, 660, 660 545 698 939, 568 509 505 29521707
29521711 B 500 750 628 600 730 609 1005 511 1603 645 766 772 511 543 697 561, 945 500 29521711
29521747 HD 4060PR 750 628 600 731 610 1005 511 1640 575 768 796 512 661, 660, 660 545 596, 574 29521747
29521768 HD 4060PR 750 628 600 731 610 1005 511 1640 575 765 799 512 661, 660, 660 545 653, 574 29521768
29521768 HD 4060PR 750 628 600 731 610 1005 511 1701 575 765 799 512 661, 660, 660 545 706, 574 29521768
29521769 HD 4060PR 750 628 600 731 610 1005 511 1640 575 766 799 512 661, 660, 660 545 653, 574 29521769
29521769 HD 4060PR 750 628 600 731 610 1005 511 1701 575 766 799 512 661, 660, 660 545 706, 574 29521769

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

66 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 66A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29521770 HD 4560PR 750 628 601 731 610 1005 512 1640 575 766 812 512 661, 660, 660 545 595, 574 29521770
29521771 HD 4060P 750 628 600 731 610 1005 511 1640 540 765 814 512 661, 660, 660 545 697, 574 29521771
29521772 HD 4060PR 750 628 600 731 610 1005 511 1640 575 765 814 512 661, 660, 660 545 596, 574 29521772
29521773 HD 4060P 750 627 600 730 610 1005 511 1601 534 766 772 512 661, 660, 660 545 697, 574 29521773
29521774 HD 4060P 750 628 600 731 610 1005 511 1640 540 765 799 512 661, 660, 660 545 697, 574 29521774
29521774 HD 4060P 750 628 600 731 610 1005 511 1701 540 765 799 512 661, 660, 660 545 697, 574 29521774
29521775 HD 4060P 750 628 600 731 610 1005 511 1640 540 766 799 512 661, 660, 660 545 697, 574 29521775
29521775 HD 4060P 750 628 600 731 610 1005 511 1701 540 766 799 512 661, 660, 660 545 697, 574 29521775
29521776 HD 4060PR 750 628 600 731 610 1005 511 1602 575 768 796 512 661, 660, 660 545 596, 574 29521776
29521780 HD 4060PR 750 627 600 714 610 1005 511 1601 575 765 837 512 661, 660, 660 545 582 29521780

29521781 HD 4060PR 722 624 600 714 610 1005 511 1506 575 765 837 512 661, 660, 660 545 582 29521781
29521782 HD 4060P 750 628 600 729 610 1005 511 1601 540 766 812 512 661, 660, 660 545 697, 574 950 29521782
29521783 HD 4060P 750 628 600 729 610 1005 511 1601 540 765 812 512 661, 660, 660 545 697, 574 950 29521783
29521784 HD 4060P 750 628 600 729 610 1005 511 1601 540 765 812 512 661, 660, 660 545 697 950 29521784
29521785 HD 4060P 750 628 600 729 610 1005 511 1601 540 765 797 512 661, 660, 660 545 697, 574 950 29521785
29521786 HD 4060P 750 628 600 729 610 1005 511 1601 540 765 797 512 661, 660, 660 545 697 950 29521786
29521787 HD 4060P 750 628 600 730 610 1005 511 1601 540 764 814 512 661, 660, 660 545 697, 574 950 29521787
29521788 HD 4060P 750 628 600 730 610 1005 511 1601 540 765 799 512 661, 660, 660 545 697 950 29521788
29522451 B 500R 750 628 600 730 609 1005 511 1603 628 766 772 511 544 543 520 597 880 500 29522451
29522457 HD 4060P 750 628 600 729 610 1005 511 1601 540 766 812 512 661, 660, 660 545 697 950 29522457

29522458 HD 4060P 750 628 600 730 610 1005 511 1601 540 766 812 512 661, 660, 660 545 697 950 29522458
29522459 HD 4060P 750 628 600 729 610 1005 511 1601 540 766 799 512 661, 660, 660 545 697 950 29522459
29522460 HD 4060P 750 628 600 729 610 1005 511 1601 540 766 772 512 661, 660, 660 545 697, 574 950 29522460
29522471 HD 4060P 750 628 600 729 610 1005 511 1601 540 764 796 512 661, 660, 660 545 697 950 29522471
29522472 HD 4060P 750 628 600 730 610 1005 511 1639 540 766 772 512 661, 660, 660 545 697 950 29522472
29522473 HD 4060P 750 628 600 729 610 1005 511 1601 540 765 772 512 661, 660, 660 545 697 950 29522473
29522474 HD 4060P 750 628 600 729 610 1005 511 1639 540 765 799 512 661, 660, 660 545 697 950 29522474
29522475 HD 4060P 750 628 600 729 610 1005 511 1601 540 765 799 512 661, 660, 660 545 697, 574 950 29522475
29522476 HD 4060P 750 628 600 730 610 1005 511 1601 540 765 799 512 661, 660, 660 545 697, 574 950 29522476
29522477 HD 4060P 750 628 600 730 610 1005 511 1639 540 764 799 512 661, 660, 660 545 697 950 29522477

29522478 HD 4060P 750 628 600 729 610 1005 511 1639 540 764 799 512 661, 660, 660 545 697 950 29522478
29522479 HD 4060P 750 628 600 729 610 1005 511 1639 540 766 772 512 661, 660, 660 545 697 950 29522479
29522479 HD 4060P 750 628 600 729 610 1005 511 1700 540 766 772 512 661, 660, 660 545 697 950 29522479
29522480 HD 4060P 750 628 600 730 610 1005 511 1601 540 766 772 512 661, 660, 660 545 697, 574 950 29522480
29522481 HD 4060P 750 628 600 729 610 1005 511 1601 540 764 814 512 661, 660, 660 545 697, 574 950 29522481
29522482 HD 4060P 750 628 600 729 610 1005 511 1601 540 765 728 512 661, 660, 660 545 697, 574 950 29522482
29522483 HD 4060PR 750 628 600 729 610 1005 511 1601 575 765 797 512 661, 660, 660 545 596, 574 951 29522483
29522484 HD 4060PR 750 628 600 729 610 1005 511 1601 575 766 797 512 661, 660, 660 545 596, 574 951 29522484
29522485 HD 4060PR 750 628 600 729 610 1005 511 1601 575 766 797 512 661, 660, 660 545 596 951 29522485
29522486 HD 4060PR 750 628 600 729 610 1005 511 1601 575 765 812 512 661, 660, 660 545 596 951 29522486

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

67 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 67A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29522487 HD 4060PR 750 628 600 729 610 1005 511 1601 575 765 812 512 661, 660, 660 545 596, 574 951 29522487
29522488 HD 4060PR 750 628 600 729 610 1005 511 1601 575 766 812 512 661, 660, 660 545 596, 574 951 29522488
29522489 HD 4060PR 750 628 600 729 610 1005 511 1601 575 766 812 512 661, 660, 660 545 596 951 29522489
29522502 HD 4560P 750 628 601 730 610 1005 512 1639 540 766 799 512 661, 660, 660 545 701 950 29522502
29522503 HD 4060PR 750 628 600 730 610 1005 511 1639 575 766 812 512 661, 660, 660 545 596 951 29522503
29522504 HD 4060PR 750 628 600 729 610 1005 511 1639 575 766 799 512 661, 660, 660 545 596 951 29522504
29522505 HD 4060PR 750 628 600 730 610 1005 511 1639 575 766 799 512 661, 660, 660 545 596 951 29522505
29522506 HD 4060PR 750 628 600 730 610 1005 511 1601 575 766 799 512 661, 660, 660 545 596, 574 951 29522506
29522507 HD 4060PR 750 628 600 738 610 1005 511 1601 575 766 799 512 661, 660, 660 545 596, 574 951 29522507
29522508 HD 4060PR 750 628 600 729 610 1005 511 1601 575 765 799 512 661, 660, 660 545 596, 574 951 29522508

29522509 HD 4060PR 750 628 600 730 610 1005 511 1601 575 764 799 512 661, 660, 660 545 596, 574 951 29522509
29522510 HD 4060PR 750 628 600 730 610 1005 511 1601 575 765 799 512 661, 660, 660 545 596 951 29522510
29522511 HD 4060PR 750 628 600 729 610 1005 511 1601 575 764 799 512 661, 660, 660 545 596, 574 951 29522511
29522515 HD 4560PR 750 628 601 729 610 1005 512 1639 575 766 799 512 661, 660, 660 545 595, 574 951 29522515
29522516 HD 4560PR 750 628 601 730 610 1005 512 1639 575 766 799 512 661, 660, 660 545 595, 574 951 29522516
29522517 HD 4560P 750 628 601 730 610 1005 512 1601 540 765 799 512 661, 660, 660 545 701 950 29522517
29522518 HD 4560P 750 628 601 729 610 1005 512 1601 540 766 799 512 661, 660, 660 545 701, 574 950 29522518
29522519 HD 4560P 750 628 601 730 610 1005 512 1639 540 765 799 512 661, 660, 660 545 701, 574 950 29522519
29522520 HD 4560P 750 628 601 729 610 1005 512 1601 540 764 799 512 661, 660, 660 545 701 950 29522520
29522521 HD 4560P 750 628 601 730 610 1005 512 1601 540 764 799 512 661, 660, 660 545 701 950 29522521

29522522 HD 4560P 750 628 601 729 610 1005 512 1601 540 765 799 512 661, 660, 660 545 701 950 29522522
29522523 HD 4060PR 750 628 600 729 610 1005 511 1639 575 765 799 512 661, 660, 660 545 596 951 29522523
29522524 HD 4060PR 750 628 600 729 610 1005 511 1601 575 765 799 512 661, 660, 660 545 596, 574 951 29522524
29522533 HD 4560PR 750 628 601 729 610 1005 512 1601 575 765 799 512 661, 660, 660 545 595, 574 951 29522533
29522534 HD 4060PR 750 628 600 731 610 1005 511 1602 634 766 799 512 544 661, 660, 660 545 529 596, 574 967, 904 500 29522534
29522553 HD 4560PR 750 628 601 730 610 1005 512 1601 615 766 772 512 544 661, 660, 660 545 538 595, 574 877, 568 500 29522553
29522554 HD 4060P 750 628 600 730 610 1005 511 1601 617 765 835 512 661, 660, 660 545 697, 574 876, 568 500 29522554
29522574 HD 4560PR 750 628 601 739 610 1005 512 1602 624 765 512 544 661, 660, 660 545 538 595, 574 974, 904 508 505 29522574
29522590 HD 4560PR 750 627 601 714 610 1005 512 1601 575 765 837 512 661, 660, 660 545 583 29522590
29522612 HD 4060R 750 627 600 731 609 1005 511 1601 575 766 835 511 544 543 536 596 983 500 29522612

29522624 HD 4060PR 750 628 600 732 610 1005 511 1602 634 765 799 512 544 661, 660, 660 545 529 596, 574 985, 904 500 29522624
29522625 HD 4560P 750 628 601 730 610 1005 512 1640 540 765 814 512 661, 660, 660 545 701, 574 965, 950 506 505 29522625
29522730 HD 4060PR 750 628 600 738 610 1005 511 1602 630 764 821 512 544 661, 660, 660 545 530 582, 574 986, 568 509 505 29522730
29522737 HD 4560P 750 627 601 730 610 1005 512 1602 534 764 842 512 661, 660, 660 545 701, 574 565 520 29522737
29522743 B 500R 750 628 600 730 609 1005 511 1603 628 766 772 511 544 543 520 597 880 500 29522743
29522744 B 500 750 628 600 730 609 1005 511 1603 645 766 772 511 543 697 561, 867 500 29522744
29522748 HD 4560R 750 627 601 731 609 1005 512 1601 575 766 772 511 544 543 530 595 500 29522748
29522749 HD 4560PR 750 627 601 731 610 1005 512 1601 575 766 772 512 544 661, 660, 660 545 530 595 500 29522749
29522750 HD 4060P 750 627 600 731 610 1005 511 1601 540 767 718 512 661, 660, 660 545 697 500 29522750
29522753 HD 4560P 750 627 601 730 610 1005 512 1602 534 764 842 512 661, 660, 660 545 701 565 541 29522753

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.

68 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 68A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29522760 HD 4060PR 750 628 600 731 610 1005 511 1639 575 766 512 661, 660, 660 545 596, 574 29522760
29522761 HD 4060P 750 628 600 714 610 1005 511 1640 540 765 817 512 661, 660, 660 545 698 950 29522761
29522764 HD 4060PR 750 628 600 714 610 1005 511 1640 575 765 817 512 544 661, 660, 660 545 596 951 29522764
29522765 HD 4560P 750 627 601 731 610 1005 512 1601 540 766 772 512 661, 660, 660 545 701 922, 568 500 29522765
29522766 HD 4560P 750 628 601 730 610 1005 512 1639 540 766 797 512 661, 660, 660 545 701 950 29522766
29522789 HD 4060P 750 627 600 714 610 1005 511 1601 534 765 799 512 661, 660, 660 545 697 29522789
29522790 HD 4060R 750 627 600 714 609 1005 511 1601 575 766 799 511 543 582 29522790
29522791 HD 4560P 750 627 601 729 610 1005 512 1602 534 766 837 512 661, 660, 660 545 701 565 29522791
29522793 HD 4060P 750 627 600 714 610 1005 511 1601 534 766 812 512 661, 660, 660 545 697 29522793
29522799 HD 4560P 750 627 601 730 610 1005 512 1601 534 768 796 512 661, 660, 660 545 701 29522799

29522800 HD 4560P 750 628 601 731 610 1005 512 1601 573 766 772 512 661, 660, 660 545 702, 574 568 29522800
29522813 B 500R 750 628 600 714 609 1005 511 1603 513 768 511 543 597 29522813
29522817 HD 4560P 750 627 601 731 610 1005 512 1601 534 766 799 512 661, 660, 660 545 701 29522817
29522845 HD 4560PR 750 628 601 729 610 1005 512 1639 575 766 812 512 661, 660, 660 545 595, 574 951 29522845
29522846 B 500 750 627 600 730 609 1005 511 1603 554 767 799 511 543 697 29522846
29522849 HD 4060PR 750 628 600 731 610 1005 511 1602 634 764 799 512 544 661, 660, 660 545 529 596, 574 967, 904 500 29522849
29522850 HD 4060PR 750 628 600 730 610 1005 511 1601 606 765 814 512 544 661, 660, 660 545 536 596 877, 568 500 29522850
29522851 HD 4060P 750 628 600 730 610 1005 511 1601 617 765 814 512 661, 660, 660 545 697, 574 876, 568 500 29522851
29522855 HD 4060P 750 628 600 714 610 1005 511 1640 540 766 512 661, 660, 660 545 698 29522855
29522858 HD 4060P 750 627 600 730 610 1005 511 1602 534 768 837 512 661, 660, 660 545 697 565 29522858

29522865 HD 4560PR 750 628 601 714 610 1005 512 1640 575 766 512 661, 660, 660 545 657, 574 29522865
29522865 HD 4560PR 750 628 601 714 610 1005 512 1701 575 766 512 661, 660, 660 545 711, 574 29522865
29522866 HD 4560P 750 628 601 731 610 1005 512 1601 573 766 717 512 661, 660, 660 545 702, 574 568 29522866
29522867 HD 4560PR 750 627 601 748 610 1005 512 1601 575 766 799 512 661, 660, 660 545 595 29522867
29522868 HD 4060P 750 627 600 730 610 1005 511 1601 534 766 796 512 661, 660, 660 545 697 29522868
29522869 HD 4060 750 628 600 729 609 1005 511 1639 540 766 511 543 697 500 29522869
29522869 HD 4060 750 628 600 729 609 1005 511 1700 540 766 511 543 697 500 29522869
29522871 HD 4060P 750 627 600 729 610 1005 511 1602 534 768 837 512 661, 660, 660 545 697 565 29522871
29522885 HD 4560P 750 627 601 730 610 1005 512 1602 534 766 812 512 661, 660, 660 545 701 565 29522885
29522886 HD 4060P 750 627 600 729 610 1005 511 1602 534 768 837 512 661, 660, 660 545 697 565 29522886

29522887 HD 4060P 750 627 600 729 610 1005 511 1601 534 765 814 512 661, 660, 660 545 697 996, 568 500 29522887
29522901 HD 4560P 750 627 601 748 610 1005 512 1601 534 766 799 512 661, 660, 660 545 701 29522901
29522902 HD 4060P 750 627 600 748 610 1005 511 1601 534 766 799 512 661, 660, 660 545 697 29522902
29522905 HD 4560P 750 627 601 730 610 1005 512 1602 540 765 772 512 661, 660, 660 545 701, 574 29522905
29522908 HD 4560P 750 627 601 729 610 1005 512 1602 534 765 812 512 661, 660, 660 545 701 565 29522908
29522909 HD 4560PR 750 627 601 730 610 1005 512 1602 575 766 837 512 661, 660, 660 545 583 565 29522909
29522910 HD 4060PR 750 627 600 729 610 1005 511 1602 575 766 837 512 661, 660, 660 545 582 565 29522910
29522911 B 500R 750 628 600 729 609 1005 511 1603 637 764 799 511 544 543 538 597 500 29522911
29522912 HD 4060P 750 627 600 714 610 1005 511 1601 534 766 837 512 661, 660, 660 545 697 29522912
29522913 HD 4560P 750 628 601 714 610 1005 512 1640 540 766 512 661, 660, 660 545 703 29522913

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

69 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 69A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29522913 HD 4560P 750 628 601 714 610 1005 512 1701 540 766 512 661, 660, 660 545 703 29522913
29522914 HD 4560P 750 627 601 730 610 1005 512 1602 534 766 812 512 661, 660, 660 545 701 565 29522914
29522915 HD 4560P 750 627 601 714 610 1005 512 1601 534 766 796 512 661, 660, 660 545 701 29522915
29522919 HD 4060P 750 628 600 714 610 1005 511 1640 540 766 512 661, 660, 660 545 699 29522919
29522919 HD 4060P 750 628 600 714 610 1005 511 1701 540 766 512 661, 660, 660 545 699 29522919
29522927 B 500R 750 628 600 739 609 1005 511 1603 628 768 772 511 543 530 582, 574 568, 999 505 29522927
29523173 HD 4060PR 750 627 600 731 610 1005 511 1601 575 765 772 512 544 661, 660, 660 545 530 596, 574 500 29523173
29523174 HD 4060P 750 627 600 731 610 1005 511 1601 540 768 717 512 661, 660, 660 545 697, 574 500 29523174
29523177 HD 4560 750 628 601 714 609 1005 512 1639 540 766 814 511 543 701 1001 508 500 29523177
29523190 HD 4060 750 628 600 729 609 1005 511 1639 540 766 511 543 697, 574 29523190

29523190 HD 4060 750 628 600 729 609 1005 511 1700 540 766 511 543 697, 574 29523190
29523193 HD 4060P 750 628 600 714 610 1005 511 1640 540 764 512 661, 660, 660 545 698, 574 950 29523193
29523193 HD 4060P 750 628 600 714 610 1005 511 1701 540 764 512 661, 660, 660 545 698, 574 950 29523193
29523196 B 500 750 628 600 730 609 1005 511 1603 554 767 772 511 543 698, 574 883, 1051 505 29523196
29523197 HD 4560P 750 628 601 730 610 1005 512 1640 649 765 835 512 661, 660, 660 545 702, 574 950 29523197
29523197 HD 4560P 750 628 601 730 610 1005 512 1701 649 765 835 512 661, 660, 660 545 702, 574 950 29523197
29523198 HD 4560PR 750 628 601 730 610 1005 512 1601 575 764 717 512 544 661, 660, 660 545 538 574, 595 568, 877 500 29523198
29523199 HD 4560P 750 627 601 730 610 1005 512 1602 534 766 837 512 661, 660, 660 545 701 565 555 29523199
29523200 HD 4560P 750 627 601 730 610 1005 512 1602 534 765 837 512 661, 660, 660 545 701 565 555 29523200
29523201 HD 4060PR 750 628 600 739 610 1005 511 1602 630 766 821 512 544 661, 660, 660 545 530 582, 574 1003, 568 509 505 29523201

29523203 HD 4060PR 750 628 600 739 610 1005 511 1602 630 765 821 512 544 661, 660, 660 545 530 582, 574 1003, 568 509 505 29523203
29523204 HD 4060PR 750 628 600 738 610 1005 511 1602 630 764 821 512 544 661, 660, 660 545 530 582, 574 1003, 568 509 505 29523204
29523206 HD 4560P 750 628 601 730 610 1005 512 1601 605 764 796 512 661, 660, 660 545 701, 574 1004, 568 500 29523206
29523222 B 500R 750 628 600 739 609 1005 511 1603 628 768 772 511 544 543 530 582, 574 568, 1009 505 29523222
29523231 HD 4060P 750 627 600 729 610 1005 511 1602 534 765 812 512 661, 660, 660 545 697 565 29523231
29523244 HD 4060P 750 628 600 730 610 1005 511 1639 540 766 797 512 661, 660, 660 545 697 950 29523244
29523245 HD 4560P 750 627 601 731 610 1005 512 1601 540 766 512 661, 660, 660 545 702 29523245
29523257 HD 4560PR 750 627 601 730 610 1005 512 1601 575 767 796 512 661, 660, 660 545 595 29523257
29523258 HD 4560PR 750 627 601 748 610 1005 512 1601 575 767 796 512 661, 660, 660 545 595 29523258
29523263 B 500R 750 628 600 730 609 1005 511 1603 628 765 813 511 544 543 530 596, 574 1015 532 505 29523263

29523271 HD 4560 750 628 601 729 609 1005 512 1639 540 766 511 543 701 29523271
29523271 HD 4560 750 628 601 729 609 1005 512 1700 540 766 511 543 701 29523271
29523273 HD 4060P 750 628 600 729 610 1005 511 1639 540 766 512 661, 660, 660 545 697 29523273
29523273 HD 4060P 750 628 600 729 610 1005 511 1700 540 766 512 661, 660, 660 545 697 29523273
29523278 HD 4060PR 750 627 600 714 610 1005 511 1601 575 765 812 512 661, 660, 660 545 582 29523278
29523279 HD 4060P 750 627 600 714 610 1005 511 1601 534 766 795 512 661, 660, 660 545 697 29523279
29523280 HD 4060PR 750 627 600 748 610 1005 511 1601 575 766 799 512 661, 660, 660 545 596 29523280
29523281 HD 4060PR 750 627 600 730 610 1005 511 1601 575 766 799 512 661, 660, 660 545 596 29523281
29523282 HD 4060PR 750 627 600 748 610 1005 511 1601 575 767 796 512 661, 660, 660 545 596 29523282
29523283 HD 4060PR 750 627 600 730 610 1005 511 1601 575 767 796 512 661, 660, 660 545 596 29523283

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

70 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 70A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29523286 HD 4060P 750 627 600 729 610 1005 511 1602 534 765 718 512 661, 660, 660 545 697 1017, 568 500 29523286
29523287 HD 4060P 750 627 600 729 610 1005 511 1602 534 766 772 512 661, 660, 660 545 697 1017, 568 500 29523287
29523290 HD 4560PR 750 627 601 730 610 1005 512 1601 575 767 800 512 544 661, 660, 660 545 530 583 29523290
29523296 HD 4060P 750 628 600 714 610 1005 511 1602 534 765 849 512 661, 660, 660 545 698 1018, 950 539 505 29523296
29523299 B 500R 750 628 600 729 609 1005 511 1603 637 764 799 511 544 543 529 597 500 29523299
29523319 HD 4560 750 628 601 729 609 1005 512 1601 534 766 814 511 543 701 568 500 29523319
29523322 HD 4560PR 750 627 601 714 610 1005 512 1601 575 766 799 512 661, 660, 660 545 583 29523322
29523335 HD 4060P 750 628 600 732 610 1005 511 1639 534 766 796 512 661, 660, 660 545 697, 574 29523335
29523336 HD 4060P 750 628 600 730 610 1005 511 1640 540 765 812 512 661, 660, 660 545 697 950 29523336
29523361 HD 4060PR 750 628 600 729 610 1005 511 1640 575 764 799 512 661, 660, 660 545 652, 574 951 29523361

29523361 HD 4060PR 750 628 600 729 610 1005 511 1701 575 764 799 512 661, 660, 660 545 705, 574 951 29523361
29523362 HD 4560P 750 627 601 748 610 1005 512 1601 534 766 837 512 661, 660, 660 545 701 29523362
29523364 HD 4560P 750 627 601 730 610 1005 512 1601 534 764 837 512 661, 660, 660 545 701 29523364
29523365 HD 4560P 750 627 601 748 610 1005 512 1601 534 764 837 512 661, 660, 660 545 701 29523365
29523378 HD 4560P 750 627 601 744 610 1005 512 1601 534 766 835 512 661, 660, 660 545 701 29523378
29523379 HD 4560P 750 627 601 744 610 1005 512 1601 534 764 835 512 661, 660, 660 545 701 29523379
29523380 HD 4060P 750 627 600 744 610 1005 511 1601 534 766 835 512 661, 660, 660 545 697 29523380
29523381 HD 4060P 750 627 600 744 610 1005 511 1601 534 764 835 512 661, 660, 660 545 697 29523381
29523382 HD 4560PR 750 628 601 729 610 1005 512 1640 575 765 799 512 661, 660, 660 545 583 951 29523382
29523383 HD 4560PR 750 628 601 730 610 1005 512 1640 575 766 799 512 661, 660, 660 545 655 951 29523383

29523383 HD 4560PR 750 628 601 730 610 1005 512 1701 575 766 799 512 661, 660, 660 545 709 951 29523383
29523384 HD 4560PR 750 628 601 729 610 1005 512 1640 575 766 799 512 661, 660, 660 545 583 951 29523384
29523399 HD 4060P 750 628 600 729 610 1005 511 1640 540 766 812 512 661, 660, 660 545 697 950 29523399
29523400 HD 4060P 750 628 600 730 610 1005 511 1640 540 765 799 512 661, 660, 660 545 697 950 29523400
29523400 HD 4060P 750 628 600 730 610 1005 511 1701 540 765 799 512 661, 660, 660 545 697 950 29523400
29523401 HD 4060P 750 628 600 729 610 1005 511 1640 540 765 797 512 661, 660, 660 545 697 950 29523401
29523401 HD 4060P 750 628 600 729 610 1005 511 1701 540 765 797 512 661, 660, 660 545 697 950 29523401
29523402 HD 4560P 750 628 601 730 610 1005 512 1640 540 766 799 512 661, 660, 660 545 701 950 29523402
29523402 HD 4560P 750 628 601 730 610 1005 512 1701 540 766 799 512 661, 660, 660 545 701 950 29523402
29523403 HD 4560P 750 628 601 730 610 1005 512 1640 540 765 799 512 661, 660, 660 545 701 950 29523403

29523404 HD 4560P 750 628 601 730 610 1005 512 1640 540 764 799 512 661, 660, 660 545 701 950 29523404
29523404 HD 4560P 750 628 601 730 610 1005 512 1701 540 764 799 512 661, 660, 660 545 701 950 29523404
29523405 HD 4560P 750 628 601 730 610 1005 512 1640 540 766 797 512 661, 660, 660 545 701 950 29523405
29523406 HD 4060PR 750 628 600 729 610 1005 511 1640 575 765 799 512 661, 660, 660 545 652 951 29523406
29523406 HD 4060PR 750 628 600 729 610 1005 511 1701 575 765 799 512 661, 660, 660 545 705 951 29523406
29523407 HD 4060PR 750 628 600 730 610 1005 511 1640 575 765 799 512 661, 660, 660 545 652 951 29523407
29523407 HD 4060PR 750 628 600 730 610 1005 511 1701 575 765 799 512 661, 660, 660 545 705 951 29523407
29523408 HD 4060PR 750 628 600 730 610 1005 511 1640 575 764 799 512 661, 660, 660 545 582 951 29523408
29523409 HD 4060PR 750 628 600 730 610 1005 511 1640 575 766 799 512 661, 660, 660 545 652 951 29523409
29523409 HD 4060PR 750 628 600 730 610 1005 511 1701 575 766 799 512 661, 660, 660 545 705 951 29523409

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

71 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 71A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29523410 B 500 750 628 600 743 609 1005 511 1603 554 766 772 511 543 697, 574 1015 505 29523410
29523412 B 500R 750 628 600 738 609 1005 511 1603 629 766 849 511 543 523 596, 574 904, 1028 513 505 29523412
29523413 HD 4060P 750 628 600 729 610 1005 511 1640 540 765 812 512 661, 660, 660 545 697 950 29523413
29523415 HD 4060P 750 628 600 729 610 1005 511 1640 540 765 799 512 661, 660, 660 545 697 950 29523415
29523415 HD 4060P 750 628 600 729 610 1005 511 1701 540 765 799 512 661, 660, 660 545 697 950 29523415
29523416 HD 4060P 750 628 600 729 610 1005 511 1640 540 766 772 512 661, 660, 660 545 697 950 29523416
29523416 HD 4060P 750 628 600 729 610 1005 511 1701 540 766 772 512 661, 660, 660 545 697 950 29523416
29523417 HD 4060P 750 628 600 729 610 1005 511 1640 540 764 796 512 661, 660, 660 545 697 950 29523417
29523418 HD 4060P 750 628 600 729 610 1005 511 1640 540 764 799 512 661, 660, 660 545 697 950 29523418
29523418 HD 4060P 750 628 600 729 610 1005 511 1701 540 764 799 512 661, 660, 660 545 697 950 29523418

29523419 HD 4060P 750 628 600 730 610 1005 511 1640 540 764 799 512 661, 660, 660 545 697 950 29523419
29523419 HD 4060P 750 628 600 730 610 1005 511 1701 540 764 799 512 661, 660, 660 545 697 950 29523419
29523420 HD 4060P 750 628 600 730 610 1005 511 1640 540 766 812 512 661, 660, 660 545 697 950 29523420
29523421 HD 4060P 750 628 600 730 610 1005 511 1640 540 766 772 512 661, 660, 660 545 697 950 29523421
29523421 HD 4060P 750 628 600 730 610 1005 511 1701 540 766 772 512 661, 660, 660 545 697 950 29523421
29523424 HD 4060P 750 627 600 748 610 1005 511 1601 534 766 837 512 661, 660, 660 545 697 29523424
29523425 HD 4060P 750 627 600 729 610 1005 511 1601 534 766 837 512 661, 660, 660 545 697 29523425
29523426 HD 4060P 750 627 600 748 610 1005 511 1601 534 765 837 512 661, 660, 660 545 697 29523426
29523427 HD 4060P 750 627 600 729 610 1005 511 1601 534 765 837 512 661, 660, 660 545 697 29523427
29523428 HD 4560P 750 627 601 744 610 1005 512 1601 534 764 850 512 661, 660, 660 545 701 29523428

29523429 HD 4060P 750 627 600 744 610 1005 511 1601 534 764 850 512 661, 660, 660 545 697 29523429
29523430 HD 4060P 750 628 600 729 610 1005 511 1640 540 765 772 512 661, 660, 660 545 697 950 29523430
29523431 HD 4060PR 750 628 600 729 610 1005 511 1640 575 766 799 512 661, 660, 660 545 652 951 29523431
29523431 HD 4060PR 750 628 600 729 610 1005 511 1701 575 766 799 512 661, 660, 660 545 705 951 29523431
29523432 HD 4060PR 750 628 600 729 610 1005 511 1640 575 765 799 512 661, 660, 660 545 582 951 29523432
29523433 HD 4560P 750 628 601 729 610 1005 512 1640 540 766 799 512 661, 660, 660 545 701 950 29523433
29523434 HD 4560P 750 628 601 729 610 1005 512 1640 540 764 799 512 661, 660, 660 545 701 950 29523434
29523438 HD 4560P 750 627 601 729 610 1005 512 1601 534 765 837 512 661, 660, 660 545 701 29523438
29523439 HD 4560P 750 627 601 748 610 1005 512 1601 534 765 837 512 661, 660, 660 545 701 29523439
29543445 HD 4560PR 750 627 601 731 610 1005 512 1601 615 766 512 661, 660, 660 545 595 29523445

29523455 HD 4560P 750 629 601 748 610 1005 512 1639 534 766 808 512 661, 660, 660 545 701 29523455
29523467 HD 4560P 750 627 601 748 610 1005 512 1601 534 768 796 512 661, 660, 660 545 701 29523467
29523468 HD 4060PR 750 627 600 730 610 1005 511 1601 575 766 799 512 661, 660, 660 545 582, 574 29523468
29523469 HD 4060P 750 627 600 730 610 1005 511 1601 534 766 799 512 661, 660, 660 545 697, 574 29523469
29523470 HD 4060 750 628 600 732 609 1005 511 1641 645 766 815 511 543 697, 574 839 500 29523470
29523470 HD 4060 750 628 600 732 609 1005 511 1702 645 766 815 511 543 697, 574 839 500 29523470
29523473 HD 4060P 750 628 600 729 610 1005 511 1639 540 766 797 512 661, 660, 660 545 697 950 29523473
29523473 HD 4060P 750 628 600 729 610 1005 511 1700 540 766 797 512 661, 660, 660 545 697 950 29523473
29523763 B 500R 750 628 600 729 609 1005 511 1603 609 766 799 511 544 543 535 597 568, 870 500 29523763
29523764 B 500 750 628 600 729 609 1005 511 1603 608 766 799 511 543 698 568, 851 500 29523764

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

72 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 72A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29523766 B 500R 750 628 600 739 609 1005 511 1603 628 766 511 543 596, 574 29523766
29523775 HD 4060PR 750 628 600 730 610 1005 511 1601 606 765 814 512 544 661, 660, 660 545 536 596, 574 877, 568 500 29523775
29523779 HD 4060P 750 628 600 730 610 1005 511 1601 617 765 772 512 661, 660, 660 545 697, 574 876, 568 500 29523779
29523781 HD 4060P 750 627 600 730 610 1005 511 1601 534 767 796 512 661, 660, 660 545 697 29523781
29523782 HD 4060P 750 627 600 748 610 1005 511 1601 534 767 796 512 661, 660, 660 545 697 29523782
29523783 HD 4060PR 750 628 600 714 610 1005 511 1640 575 765 817 512 661, 660, 660 545 596 951 29523783
29523786 HD 4060P 750 627 600 748 610 1005 511 1601 540 766 512 661, 660, 660 545 697, 574 29523786
29523788 HD 4060PR 750 628 600 730 610 1005 511 1601 615 765 772 512 544 661, 660, 660 545 538 596, 574 877, 568 500 29523788
29523791 HD 4560P 750 628 601 731 610 1005 512 1640 540 766 812 512 661, 660, 660 545 701 29523791
29523792 HD 4060P 750 627 600 730 610 1005 511 1602 534 767 837 512 661, 660, 660 545 697 565 29523792

29523794 HD 4060PR 750 628 600 730 610 1005 511 1601 615 766 772 512 544 661, 660, 660 545 538 596, 574 877, 568 500 29523794
29523805 B 500 750 628 600 730 609 1005 511 1641 645 766 511 543 698, 574 29523805
29523805 B 500 750 628 600 730 609 1005 511 1702 645 766 511 543 698, 574 29523805
29523806 HD 4060PR 750 627 600 730 610 1005 511 1602 575 766 837 512 661, 660, 660 545 582 565 29523806
29523807 HD 4560P 750 627 601 729 610 1005 512 1602 534 765 837 512 661, 660, 660 545 701 565 555 29523807
29523808 B 500 750 628 600 732 609 1005 511 1641 645 766 799 511 543 698, 574 29523808
29523811 HD 4560P 750 627 601 714 610 1005 512 1601 534 766 812 512 661, 660, 660 545 701 29523811
29523819 B 500R 750 628 600 739 609 1005 511 1603 628 766 772 511 544 543 530 582, 574 568, 1009 505 29523819
29523825 HD 4560P 750 628 601 730 610 1005 512 1602 605 766 512 661, 660, 660 545 702, 574 1035, 1036 506 505 29523825
29523826 B 500R 750 628 600 729 609 1005 511 1603 637 764 799 511 544 543 597 500 29523826

29523830 B 500R 750 628 600 730 609 1005 511 1603 628 766 772 511 544 543 530 582, 574 568, 1037 505 29523830
29523834 HD 4060 750 627 600 732 609 1005 511 1601 540 766 815 511 543 697 500 29523834
29523835 B 500R 750 628 600 730 609 1005 511 1603 628 766 835 511 544 543 530 582, 574 568, 1037 505 29523835
29523840 HD 4560P 750 627 601 744 610 1005 512 1601 534 766 835 512 661, 660, 660 545 701 29523840
29523841 HD 4060P 750 627 600 731 610 1005 511 1601 540 766 772 512 661, 660, 660 545 697, 574 500 29523841
29523842 HD 4060PR 750 628 600 738 610 1005 511 1602 575 764 821 512 544 661, 660, 660 545 530 582, 574 1039, 568 509 505 29523842
29523853 B 500 750 628 600 730 609 1005 511 1603 645 766 772 511 544 543 697 561, 867 500 29523853
29523854 HD 4560 750 628 601 744 609 1005 512 1639 540 766 717 511 543 701, 574 1044 511 505 29523854
29523855 B 500R 750 628 600 729 609 1005 511 1641 646 764 799 511 544 543 597 500 29523855
29523856 HD 4060PR 750 628 600 731 610 1005 511 1640 575 766 812 512 661, 660, 660 545 596, 574 29523856

29523872 HD 4060P 750 628 600 744 610 1005 511 1602 539 766 814 512 661, 660, 660 545 698, 574 940, 568 505 29523872
29523875 B 500R 750 628 600 730 609 1005 511 1603 513 766 772 511 544 543 523 582, 574 568 505 29523875
29523877 HD 4560P 750 627 601 714 610 1005 512 1601 534 766 837 512 661, 660, 660 545 701 29523877
29523879 HD 4060PR 750 627 600 731 610 1005 511 1601 615 764 512 544 661, 660, 660 545 596 29523879
29523893 HD 4060 750 627 600 729 609 1005 511 1602 586 766 815 511 543 697, 574 29523893
29523894 HD 4060 750 627 600 729 609 1005 511 1602 586 766 799 511 543 697, 574 29523894
29523895 HD 4060 750 627 600 730 609 1005 511 1602 586 766 799 511 543 697, 574 29523895
29523897 HD 4060PR 750 627 600 731 610 1005 511 1601 575 765 718 512 544 661, 660, 660 545 582, 574 918 543 500 29523897
29523898 HD 4560P 750 627 601 744 610 1005 512 1601 534 766 808 512 661, 660, 660 545 701 556 29523898
29523899 HD 4060P 750 627 600 744 610 1005 511 1601 534 766 808 512 661, 660, 660 545 697 556 29523899

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

73 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 73A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29523900 HD 4060PR 750 627 600 731 610 1005 511 1601 575 765 512 544 661, 660, 660 545 596 29523900
29523901 HD 4060PR 750 627 600 731 610 1005 511 1601 575 766 512 544 661, 660, 660 545 596 29523901
29523902 HD 4060PR 750 627 600 732 610 1005 511 1601 575 764 512 544 661, 660, 660 545 596 29523902
29523903 HD 4560P 750 628 601 729 610 1005 512 1640 540 766 512 661, 660, 660 545 701, 574 500 29523903
29523912 HD 4560PR 750 628 601 714 610 1005 512 1602 630 768 512 544 661, 660, 660 545 595, 574 951 29523912
29523913 HD 4060P 750 628 600 743 610 1005 511 1601 549 766 772 512 661, 660, 660 545 697, 574 1040, 568 500 29523913
29523919 HD 4560P 750 627 601 730 610 1005 512 1602 534 764 842 512 661, 660, 660 545 545 565 541 29533919
29523936 HD 4060PR 750 627 600 731 610 1005 511 1601 575 765 718 512 544 661, 660, 660 545 582, 574 918 500 29523936
29523939 B 500R 750 627 600 730 609 1005 511 1603 628 767 799 511 544 543 582, 574 29523939
29523942 HD 4060P 750 627 600 729 610 1005 511 1601 534 766 808 512 661, 660, 660 545 697 29523942

29523943 HD 4060P 750 627 600 748 610 1005 511 1601 534 766 808 512 661, 660, 660 545 697 29523943
29523954 HD 4060 750 628 600 742 609 1005 511 1602 590 765 718 511 543 697 506 505 29523954
29523966 HD 4060 750 628 600 742 609 1005 511 1602 549 765 772 511 543 697 505 29523966
29523969 HD 4560P 750 627 601 730 610 1005 512 1602 540 767 800 512 661, 660, 660 545 702 29523969
29523970 HD 4560P 750 627 601 730 610 1005 512 1602 540 766 800 512 661, 660, 660 545 702 29523970
29523988 HD 4560P 750 627 601 731 610 1005 512 1601 639 764 512 661, 660, 660 545 702 29523988
29523989 HD 4560PR 750 627 601 731 610 1005 512 1601 615 764 512 544 661, 660, 660 545 595 29523989
29523994 HD 4560P 750 628 601 714 610 1005 512 1640 534 764 512 661, 660, 660 545 702 950 29523994
29523994 HD 4560P 750 628 601 714 610 1005 512 1701 534 764 512 661, 660, 660 545 702 950 29523994
29523997 HD 4060P 750 627 600 743 610 1005 511 1601 540 766 512 661, 660, 660 545 697, 574 29523997

29523998 HD 4560P 750 628 601 729 610 1005 512 1640 540 766 512 661, 660, 660 545 701 29523998
29523998 HD 4560P 750 628 601 729 610 1005 512 1701 540 766 512 661, 660, 660 545 701 29523998
29524454 B 500R 750 628 600 744 609 1005 511 1603 609 766 772 511 544 543 523 596, 574 951, 1046 29524454
29524456 HD 4060P 750 628 600 732 610 1005 511 1640 540 766 718 512 661, 660, 660 545 697, 574 1047 500 29524456
29524461 B 500R 750 628 600 730 609 1005 511 1603 628 766 835 511 544 543 530 582, 574 568 505 29524461
29524462 B 500R 750 628 600 730 609 1005 511 1603 628 766 772 511 544 543 530 582, 574 568 505 29524462
29524463 HD 4060P 750 627 600 729 610 1005 511 1602 534 766 837 512 661, 660, 660 545 697 565 29524463
29524465 B 500R 750 628 600 739 609 1005 511 1603 628 768 772 511 544 543 530 582, 574 568 505 29524465
29524466 HD 4060P 750 627 600 729 610 1005 511 1602 534 766 837 512 661, 660, 660 545 697 565 29524466
29524474 B 500 750 627 600 730 609 1005 511 1603 554 765 799 511 543 697 29524474

29524475 HD 4060P 750 627 600 748 610 1005 511 1601 534 768 796 512 661, 660, 660 545 697 29524475
29524476 HD 4060P 750 627 600 730 610 1005 511 1601 534 768 796 512 661, 660, 660 545 697 29524476
29524481 HD 4060PR 750 628 600 730 610 1005 511 1602 575 766 772 512 544 661, 660, 660 545 538 596, 574 877, 568 500 29524481
29524495 B 500R 750 627 600 729 609 1005 511 1603 513 764 799 511 544 543 597 500 29524495
29524499 HD 4060P 750 628 600 729 610 1005 511 1640 540 764 812 512 661, 660, 660 545 697 950 29524499
29524508 HD 4560P 750 627 601 729 610 1005 512 1602 534 766 795 512 661, 660, 660 545 701 565 29524508
29524511 HD 4560P 750 628 601 730 610 1005 512 1602 534 768 772 512 661, 660, 660 545 701, 574 876, 568 500 29524511
29524512 HD 4060P 750 628 600 730 610 1005 511 1602 534 766 772 512 661, 660, 660 545 697, 574 876, 568 500 29524512
29524513 HD 4060P 750 628 600 730 610 1005 511 1602 534 765 718 512 661, 660, 660 545 697, 574 876, 568 500 29524513
29524514 HD 4060P 750 628 600 730 610 1005 511 1602 534 765 772 512 661, 660, 660 545 697, 574 876, 568 500 29524514

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

74 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 74A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29524515 HD 4060P 750 628 600 730 610 1005 511 1602 605 764 717 512 661, 660, 660 545 697, 574 876, 568 500 29524515
29524516 HD 4560PR 750 628 601 730 610 1005 512 1602 575 764 717 512 544 661, 660, 660 545 538 595, 574 877, 568 500 29524516
29524517 HD 4560P 750 628 601 730 610 1005 512 1602 605 764 717 512 661, 660, 660 545 701, 574 876, 568 500 29524517
29524520 HD 4060P 750 628 600 730 610 1005 511 1602 534 766 772 512 661, 660, 660 545 697, 574 1048, 568 500 29524520
29524535 HD 4560P 750 627 601 714 610 1005 512 1601 534 767 812 512 661, 660, 660 545 701 29524535
29524536 HD 4060PR 750 627 600 714 610 1005 511 1601 575 766 837 512 661, 660, 660 545 582 29524536
29524553 HD 4060 750 628 600 743 609 1005 511 1602 640 766 718 511 543 697, 574 1050 537 500 29524553
29524554 HD 4060PR 750 627 600 731 610 1005 511 1601 575 765 814 512 544 661, 660, 660 545 582, 574 918 500 29524554
29524555 HD 4060P 750 628 600 714 610 1005 511 1640 534 766 512 661, 660, 660 545 698, 574 950 29524555
29524555 HD 4060P 750 628 600 714 610 1005 511 1701 534 766 512 661, 660, 660 545 698, 574 950 29524555

29524556 HD 4060P 750 627 600 731 610 1005 511 1601 540 765 717 512 661, 660, 660 545 697 922 500 29524556
29524557 HD 4060PR 750 627 600 731 610 1005 511 1601 575 766 718 512 544 661, 660, 660 545 582, 574 918 500 29524557
29524558 HD 4060P 750 628 600 730 610 1005 511 1602 534 768 772 512 661, 660, 660 545 697, 574 876, 568 500 29524558
29524559 HD 4060P 750 628 600 730 610 1005 511 1602 534 765 772 512 661, 660, 660 545 697, 574 876, 568 500 29524559
29524560 HD 4060PR 750 628 600 730 610 1005 511 1602 575 765 814 512 544 661, 660, 660 545 536 596, 574 877, 568 500 29524560
29524561 HD 4060P 750 628 600 730 610 1005 511 1602 534 765 814 512 661, 660, 660 545 697, 574 876, 568 500 29524561
29524562 HD 4060PR 750 628 600 730 610 1005 511 1602 575 766 772 512 544 661, 660, 660 545 538 596, 574 877, 568 500 29524562
29524564 HD 4560PR 750 628 601 730 610 1005 512 1602 575 766 772 512 544 661, 660, 660 545 538 595, 574 877, 568 500 29524564
29524566 HD 4060P 750 628 600 729 610 1005 511 1640 540 766 797 512 661, 660, 660 545 697 950 29524566
29524566 HD 4060P 750 628 600 729 610 1005 511 1701 540 766 797 512 661, 660, 660 545 697 950 29524566

29524567 HD 4060P 750 628 600 730 610 1005 511 1640 540 766 797 512 661, 660, 660 545 697 950 29524567
29524567 HD 4060P 750 628 600 730 610 1005 511 1701 540 766 797 512 661, 660, 660 545 697 950 29524567
29524569 HD 4060R 750 627 600 731 609 1005 511 1601 575 766 511 544 543 596 29524569
29524570 HD 4560P 750 627 601 744 610 1005 512 1601 534 766 812 512 661, 660, 660 545 701 29524570
29524582 HD 4560PR 750 627 601 731 610 1005 512 1601 575 766 772 512 544 661, 660, 660 545 583, 574 918 500 29524582
29524594 B 500R 750 628 600 738 609 1005 511 1641 646 766 772 511 543 582 29524594
29524595 HD 4060PR 750 627 600 731 610 1005 511 1601 615 764 512 544 661, 660, 660 545 597 29524595
29524596 HD 4060PR 750 627 600 731 610 1005 511 1601 575 765 512 544 661, 660, 660 545 582 29524596
29524597 HD 4060PR 750 627 600 731 610 1005 511 1601 575 765 512 544 661, 660, 660 545 597 29524597
29524598 HD 4060PR 750 627 600 731 610 1005 511 1601 615 764 512 544 661, 660, 660 545 582 29524598

29524599 HD 4060PR 750 627 600 732 610 1005 511 1601 575 764 512 544 661, 660, 660 545 597 29524599
29524600 HD 4060PR 750 627 600 732 610 1005 511 1601 575 764 512 544 661, 660, 660 545 582 29524600
29524601 HD 4060PR 750 627 600 731 610 1005 511 1601 575 766 512 544 661, 660, 660 545 582 29524601
29524602 HD 4060PR 750 627 600 731 610 1005 511 1601 575 766 512 544 661, 660, 660 545 597 29524602
29524612 B 500 750 628 600 714 609 1005 511 1601 539 766 511 543 699 903, 1052 514 505 29524612
29524644 B 500R 750 628 600 731 609 1005 511 1603 637 766 772 511 544 543 534 582, 574 904, 1055 505 29524644
29524646 HD 4060PR 750 627 600 729 610 1005 511 1602 606 766 772 512 544 661, 660, 660 545 536 596, 574 838, 568 500 29524646
29524804 HD 4060P 750 627 600 731 610 1005 511 1601 540 764 772 512 661, 660, 660 545 697 922 500 29524804
29524805 HD 4060PR 750 627 600 732 610 1005 511 1601 575 764 772 512 544 661, 660, 660 545 582, 574 918 500 29524805
29524806 HD 4060P 750 629 600 731 610 1005 511 1639 540 765 814 512 661, 660, 660 545 697, 574 922 500 29524806

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

75 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 75A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29524808 HD 4060 750 628 600 714 609 1005 511 1602 540 766 511 543 697, 574 892, 568 505 29524808
29524809 HD 4560P 750 628 601 731 610 1005 512 1640 534 767 772 512 661, 660, 660 545 701, 574 29524809
29524811 HD 4560P 750 627 601 748 610 1005 512 1602 540 766 800 512 661, 660, 660 545 702 29524811
29524815 HD 4060 750 628 600 732 609 1005 511 1603 645 766 814 511 543 697, 574 839, 568 500 29524815
29524820 HD 4560P 750 627 601 748 610 1005 512 1601 534 765 795 512 661, 660, 660 545 701 29524820
29524821 HD 4560P 750 627 601 730 610 1005 512 1601 534 765 795 512 661, 660, 660 545 701 29524821
29524823 HD 4060P 750 628 600 747 610 1005 511 1640 534 766 512 661, 660, 660 545 699 29524823
29524835 HD 4560P 750 628 601 729 610 1005 512 1639 540 766 512 661, 660, 660 545 701 29524835
29524835 HD 4560P 750 628 601 729 610 1005 512 1700 540 766 512 661, 660, 660 545 701 29524835
29524844 HD 4560PR 750 628 601 714 610 1005 512 1640 575 766 512 661, 660, 660 545 655, 574 951 29524844

29524844 HD 4560PR 750 628 601 714 610 1005 512 1701 575 766 512 661, 660, 660 545 709, 574 951 29524844
29524845 HD 4560P 750 627 601 732 610 1005 512 1601 539 764 772 512 661, 660, 660 545 701, 574 500 29524845
29524880 HD 4060P 750 628 600 730 610 1005 511 1640 540 765 796 512 661, 660, 660 545 697 950 29524880
29524899 HD 4060 750 628 600 714 609 1005 511 1602 539 768 511 543 699, 574 568 505 29524899
29524902 B 500R 750 628 600 738 609 1005 511 1603 628 766 511 544 543 534 582, 574 1015, 1056 540 505 29524902
29524909 HD 4060PR 750 628 600 729 610 1005 511 1640 575 766 797 512 661, 660, 660 545 596, 574 951 29524909
29524910 B 500R 750 628 600 714 609 1005 511 1641 646 768 511 543 654, 574 951 29524910
29524910 B 500R 750 628 600 714 609 1005 511 1702 646 768 511 543 707, 574 951 29524910
29524918 HD 4560P 750 628 601 729 610 1005 512 1640 540 766 797 512 661, 660, 660 545 701 950 29524918
29524918 HD 4560P 750 628 601 729 610 1005 512 1701 540 766 797 512 661, 660, 660 545 701 950 29524918

29524925 HD 4560P 750 628 601 729 610 1005 512 1640 540 766 512 661, 660, 660 545 701 29524925
29524927 B 500R 750 628 600 714 609 1005 511 1641 646 766 511 543 654, 574 951 29524927
29524927 B 500R 750 628 600 714 609 1005 511 1702 646 766 511 543 707, 574 951 29524927
29524954 B 500R 750 628 600 738 609 1005 511 1641 646 764 511 544 543 596, 574 29524954
29524959 HD 4060R 750 628 600 738 609 1005 511 1640 575 767 511 544 543 596 29524959
29524961 HD 4560PR 750 627 601 730 610 1005 512 1602 575 767 800 512 661, 660, 660 545 583 29524961
29524972 HD 4060P 750 628 600 714 610 1005 511 1602 539 764 512 661, 660, 660 545 699, 574 1058 558 505 29524972
29524975 HD 4060P 750 627 600 730 610 1005 511 1602 534 768 812 512 661, 660, 660 545 697 565 29524975
29524976 HD 4060P 750 627 600 748 610 1005 511 1601 534 765 799 512 661, 660, 660 545 697 29524976
29524977 HD 4060P 750 627 600 730 610 1005 511 1601 534 765 799 512 661, 660, 660 545 697 29524977

29524986 HD 4060P 750 627 600 748 610 1005 511 1601 534 765 796 512 661, 660, 660 545 697 29524986
29524987 HD 4060P 750 627 600 730 610 1005 511 1601 534 765 796 512 661, 660, 660 545 697 29524987
29524996 HD 4560PR 750 627 601 714 610 1005 512 1601 575 767 796 512 661, 660, 660 545 583 29524996
29524997 HD 4560PR 750 627 601 714 610 1005 512 1601 575 764 799 512 661, 660, 660 545 583 29524997
29524998 HD 4060PR 750 627 600 714 610 1005 511 1601 575 766 799 512 661, 660, 660 545 582 29524998
29524999 HD 4060 750 627 600 732 609 1005 511 1601 540 766 862 511 543 700 500 29524999
29525204 HD 4560P 750 627 601 731 610 1005 512 1601 540 766 718 512 661, 660, 660 545 701, 574 1060 500 29525204
29525219 HD 4560 750 628 601 729 609 1005 512 1601 534 765 772 511 543 701 568 500 29525219
29525220 HD 4060P 750 627 600 730 610 1005 511 1601 534 766 808 512 661, 660, 660 545 697 29525220
29525234 HD 4560P 750 628 601 714 610 1005 512 1640 540 765 512 661, 660, 660 545 702, 574 950 29525234

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

76 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 76A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29525234 HD 4560P 750 628 601 714 610 1005 512 1701 540 765 512 661, 660, 660 545 702, 574 950 29525234
29525242 HD 4060PR 750 627 600 730 610 1005 511 1602 575 766 812 512 661, 660, 660 545 582 565 29525242
29525243 HD 4060P 750 627 600 730 610 1005 511 1601 540 766 799 512 661, 660, 660 545 697, 574 29525243
29525245 HD 4560PR 750 627 601 730 610 1005 512 1601 575 766 799 512 661, 660, 660 545 595 29525245
29525249 HD 4560P 750 627 601 731 610 1005 512 1601 540 765 814 512 661, 660, 660 545 701, 574 922 500 29525249
29525254 HD 4060P 750 628 600 731 610 1005 511 1640 540 765 812 512 661, 660, 660 545 697 29525254
29525258 HD 4560P 750 627 601 744 610 1005 512 1601 540 768 512 661, 660, 660 545 701, 574 29525258
29525263 HD 4060P 750 628 600 714 610 1005 511 1640 534 765 512 661, 660, 660 545 700, 574 950 29525263
29525263 HD 4060P 750 628 600 714 610 1005 511 1701 534 765 512 661, 660, 660 545 700, 574 950 29525263
29525268 HD 4560P 750 627 601 729 610 1005 512 1601 540 767 800 512 661, 660, 660 545 702 29525268

29525269 HD 4560P 750 627 601 730 610 1005 512 1601 540 767 800 512 661, 660, 660 545 702 29525269
29525280 HD 4060P 750 629 600 731 610 1005 511 1639 540 766 772 512 661, 660, 660 545 697, 574 505 29525280
29525299 HD 4060PR 750 629 600 729 610 1005 511 1640 575 766 772 512 544 661, 660, 660 545 529 653 1062 500 29525299
29525299 HD 4060PR 750 629 600 729 610 1005 511 1701 575 766 772 512 544 661, 660, 660 545 529 706 1062 500 29525299
29525302 HD 4060P 750 629 600 729 610 1005 511 1640 534 766 772 512 661, 660, 660 545 697 1063 500 29525302
29525309 HD 4060 750 628 600 743 609 1005 511 1602 540 766 772 511 543 697, 574 1064, 568 500 29525309
29525310 HD 4060PR 750 629 600 729 610 1005 511 1640 575 766 772 512 544 661, 660, 660 545 529 653 1062 500 29525310
29525310 HD 4060PR 750 629 600 729 610 1005 511 1701 575 766 772 512 544 661, 660, 660 545 529 706 1062 500 29525310
29525311 HD 4060PR 750 629 600 729 610 1005 511 1640 575 766 835 512 544 661, 660, 660 545 529 596 1062 500 29525311
29525313 HD 4060PR 750 628 600 738 610 1005 511 1640 575 767 512 544 661, 660, 660 545 596 29525313

29525314 HD 4560PR 750 627 601 714 610 1005 512 1601 575 766 837 512 661, 660, 660 545 583 29525314
29525315 HD 4060PR 750 627 600 714 610 1005 511 1601 575 765 799 512 661, 660, 660 545 582 29525315
29525319 HD 4560PR 750 628 601 730 610 1005 512 1602 575 766 772 512 544 661, 660, 660 545 538 583, 574 877, 568 500 29525319
29525320 HD 4060PR 750 628 600 730 610 1005 511 1602 575 765 814 512 544 661, 660, 660 545 536 582, 574 877, 568 500 29525320
29525321 HD 4060PR 750 628 600 730 610 1005 511 1602 575 766 772 512 544 661, 660, 660 545 538 582, 574 877, 568 500 29525321
29525322 HD 4560PR 750 628 601 730 610 1005 512 1602 575 764 717 512 544 661, 660, 660 545 538 583, 574 877, 568 500 29525322
29525335 HD 4060P 750 628 600 743 610 1005 511 1602 540 764 772 512 661, 660, 660 545 697, 574 1064, 568 500 29525335
29525342 HD 4560P 750 627 601 744 610 1005 512 1602 534 766 835 512 661, 660, 660 545 701 29525342
29525344 HD 4060P 750 628 600 730 610 1005 511 1640 540 765 797 512 661, 660, 660 545 697 950 29525344
29525344 HD 4060P 750 628 600 730 610 1005 511 1701 540 765 797 512 661, 660, 660 545 697 950 29525344

29525345 HD 4560P 750 628 601 730 610 1005 512 1640 540 765 797 512 661, 660, 660 545 701 950 29525345
29525346 HD 4060PR 750 628 600 729 610 1005 511 1640 575 765 797 512 661, 660, 660 545 653, 574 951 29525346
29525346 HD 4060PR 750 628 600 729 610 1005 511 1701 575 765 797 512 661, 660, 660 545 706, 574 951 29525346
29525347 HD 4560P 750 628 601 729 610 1005 512 1640 540 765 797 512 661, 660, 660 545 701 950 29525347
29525348 HD 4060PR 750 628 600 730 610 1005 511 1602 575 764 718 512 544 661, 660, 660 545 536 582, 574 877, 568 500 29525348
29525349 HD 4060P 750 629 600 729 610 1005 511 1640 540 766 772 512 661, 660, 660 545 697, 574 1066 500 29525349
29525349 HD 4060P 750 629 600 729 610 1005 511 1701 540 766 772 512 661, 660, 660 545 697, 574 1066 500 29525349
29525352 HD 4560PR 750 627 601 729 610 1005 512 1601 575 767 800 512 661, 660, 660 545 583 29525352
29525356 HD 4060 750 628 600 743 609 1005 511 1640 540 767 814 511 543 697 810 500 29525356
29525356 HD 4060 750 628 600 743 609 1005 511 1701 540 767 814 511 543 697 810 500 29525356

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

77 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 77A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29525362 HD 4560P 750 628 601 731 610 1005 512 1602 549 766 717 512 661, 660, 660 545 704, 574 501 500 29525362
29525369 HD 4560PR 750 627 601 729 610 1005 512 1602 575 766 837 512 661, 660, 660 545 583 565 29525369
29525398 HD 4060PR 750 628 600 738 610 1005 511 1640 575 766 512 661, 660, 660 545 582, 574 29525398
29525399 HD 4060PR 750 628 600 738 610 1005 511 1640 575 765 512 661, 660, 660 545 582, 574 29525399
29525651 HD 4060 750 628 600 714 609 1005 511 1640 540 768 511 543 699, 574 505 29525651
29525652 HD 4560P 750 629 601 732 610 1005 512 1639 540 764 772 512 661, 660, 660 545 701, 574 500 29525652
29525653 B 500 750 628 600 714 609 1005 511 1639 540 766 511 543 699 950, 1052 514 505 29525653
29525654 HD 4060P 750 628 600 744 610 1005 511 1640 540 766 814 512 661, 660, 660 545 698, 574 940 505 29525654
29525655 HD 4060P 750 628 600 744 610 1005 511 1602 540 766 821 512 661, 660, 660 545 698, 574 933, 950 508 505 29525655
29525657 HD 4560P 750 628 601 714 610 1005 512 1602 540 765 512 661, 660, 660 545 701, 574 867 514 505 29525657

29525658 HD 4060P 750 628 600 744 610 1005 511 1602 540 766 821 512 661, 660, 660 545 698, 574 814 508 505 29525658
29525659 HD 4060 750 628 600 742 609 1005 511 1640 534 765 772 511 543 697 505 29525659
29525660 HD 4060P 750 628 600 743 610 1005 511 1639 534 766 772 512 661, 660, 660 545 697, 574 1040 500 29525660
29525661 B 500 750 629 600 730 609 1005 511 1641 645 765 799 511 543 697 29525661
29525661 B 500 750 629 600 730 609 1005 511 1702 645 765 799 511 543 697 29525661
29525662 B 500 750 628 600 743 609 1005 511 1641 645 766 772 511 543 699, 574 505 29525662
29525663 B 500 750 628 600 730 609 1005 511 1641 645 767 772 511 543 698, 574 1051 505 29525663
29525664 B 500 750 629 600 730 609 1005 511 1641 645 765 772 511 543 697 29525664
29525664 B 500 750 629 600 730 609 1005 511 1702 645 765 772 511 543 697 29525664
29525665 B 500 750 629 600 730 609 1005 511 1641 645 768 799 511 543 697 29525665

29525665 B 500 750 629 600 730 609 1005 511 1702 645 768 799 511 543 697 29525665
29525666 B 500 750 629 600 730 609 1005 511 1641 645 767 799 511 543 697 29525666
29525666 B 500 750 629 600 730 609 1005 511 1702 645 767 799 511 543 697 29525666
29525667 HD 4560P 750 628 601 731 610 1005 512 1639 534 766 717 512 661, 660, 660 545 702, 574 29525667
29525668 HD 4560P 750 628 601 731 610 1005 512 1601 534 766 772 512 661, 660, 660 545 702, 574 29525668
29525669 HD 4060P 750 628 600 730 610 1005 511 1602 534 766 717 512 661, 660, 660 545 697, 574 500 29525669
29525670 HD 4560P 750 628 601 732 610 1005 512 1602 534 764 728 512 661, 660, 660 545 701, 574 540 500 29525670
29525671 B 500R 750 628 600 730 609 1005 511 1603 513 766 772 511 544 543 534 582 500 29525671
29525672 B 500 750 629 600 730 609 1005 511 1603 645 768 772 511 543 697 500 29525672
29525673 HD 4060 750 628 600 729 609 1005 511 1603 645 766 772 511 543 697, 574 29525673

29525674 HD 4060 750 629 600 730 609 1005 511 1640 540 766 799 511 543 697, 574 29525674
29525675 HD 4060 750 629 600 729 609 1005 511 1640 540 766 799 511 543 697, 574 29525675
29525676 HD 4060 750 629 600 729 609 1005 511 1640 540 766 815 511 543 697, 574 29525676
29525676 HD 4060 750 629 600 729 609 1005 511 1701 540 766 815 511 543 697, 574 29525676
29525677 HD 4060 750 628 600 729 609 1005 511 1640 540 766 815 511 543 697, 574 29525677
29525678 HD 4060 750 628 600 729 609 1005 511 1602 540 766 799 511 543 697, 574 29525678
29525679 HD 4060 750 628 600 730 609 1005 511 1640 540 766 799 511 543 697, 574 29525679
29525680 HD 4060 750 628 600 730 609 1005 511 1602 540 766 772 511 543 697, 574 29525680
29525681 HD 4060 750 628 600 729 609 1005 511 1602 540 766 772 511 543 697, 574 29525681
29525682 B 500R 750 628 600 738 609 1005 511 1641 646 766 511 544 543 534 582, 574 1056 540 505 29525682

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

78 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 78A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29525683 HD 4560P 750 629 601 744 610 1005 512 1602 534 765 800 512 661, 660, 660 545 701 509 500 29525683
29525684 HD 4060 750 628 600 742 609 1005 511 1640 534 765 718 511 543 697 506 505 29525684
29525685 HD 4060P 750 628 600 742 610 1005 511 1639 534 765 512 661, 660, 660 545 698 808 510 505 29525685
29525686 HD 4060 750 628 600 714 609 1005 511 1640 534 766 511 543 697, 574 892 506 505 29525686
29525688 HD 4560 750 628 601 731 609 1005 512 1601 540 766 772 511 543 701, 574 871 500 29525688
29525689 HD 4560P 750 628 601 730 610 1005 512 1640 534 764 717 512 661, 660, 660 545 701, 574 876 500 29525689
29525690 HD 4060P 750 628 600 730 610 1005 511 1640 534 764 717 512 661, 660, 660 545 697, 574 876 500 29525690
29525690 HD 4060P 750 628 600 730 610 1005 511 1701 534 764 717 512 661, 660, 660 545 697, 574 876 500 29525690
29525691 HD 4560P 750 628 601 730 610 1005 512 1640 534 766 512 661, 660, 660 545 702, 574 1035, 950 506 505 29525691
29525692 HD 4560P 750 628 601 730 610 1005 512 1639 534 764 796 512 661, 660, 660 545 701, 574 1004 500 29525692

29525692 HD 4560P 750 628 601 730 610 1005 512 1700 534 764 796 512 661, 660, 660 545 701, 574 1004 500 29525692
29525693 HD 4060P 750 629 600 714 610 1005 511 1639 534 765 837 512 661, 660, 660 545 697 29525693
29525693 HD 4060P 750 629 600 714 610 1005 511 1700 534 765 837 512 661, 660, 660 545 697 29525693
29525694 HD 4060P 750 628 600 730 610 1005 511 1639 534 764 796 512 661, 660, 660 545 697, 574 29525694
29525694 HD 4060P 750 628 600 730 610 1005 511 1700 534 764 796 512 661, 660, 660 545 697, 574 29525694
29525695 HD 4060P 750 628 600 730 610 1005 511 1639 534 765 796 512 661, 660, 660 545 697, 574 29525695
29525695 HD 4060P 750 628 600 730 610 1005 511 1700 534 765 796 512 661, 660, 660 545 697, 574 29525695
29525696 HD 4560P 750 628 601 730 610 1005 512 1640 534 765 797 512 661, 660, 660 545 701, 574 837 506 505 29525696
29525697 HD 4560P 750 628 601 730 610 1005 512 1640 534 766 512 661, 660, 660 545 701, 574 837 506 505 29525697
29525698 HD 4060PR 750 629 600 729 610 1005 511 1640 575 766 772 512 544 661, 660, 660 545 536 653, 574 838 500 29525698

29525698 HD 4060PR 750 629 600 729 610 1005 511 1701 575 766 772 512 544 661, 660, 660 545 536 706, 574 838 500 29525698
29525699 HD 4060PR 750 628 600 730 610 1005 511 1639 575 765 814 512 544 661, 660, 660 545 536 596, 574 877 500 29525699
29525700 HD 4060PR 750 628 600 730 610 1005 511 1639 575 765 814 512 544 661, 660, 660 545 536 596, 574 877 500 29525700
29525701 HD 4060PR 750 629 600 729 610 1005 511 1640 575 766 718 512 544 661, 660, 660 545 536 653, 574 838 500 29525701
29525701 HD 4060PR 750 629 600 729 610 1005 511 1701 575 766 718 512 544 661, 660, 660 545 536 706, 574 838 500 29525701
29525702 HD 4060PR 750 628 600 730 610 1005 511 1601 575 765 835 512 544 661, 660, 660 545 536 596, 574 881 500 29525702
29525703 HD 4060PR 750 629 600 729 610 1005 511 1602 575 766 772 512 544 661, 660, 660 545 536 596, 574 838 500 29525703
29525704 B 500 750 628 600 730 609 1005 511 1641 645 768 772 511 543 698, 574 874 500 29525704
29525704 B 500 750 628 600 730 609 1005 511 1702 645 768 772 511 543 698, 574 874 500 29525704
29525705 B 500 750 628 600 729 609 1005 511 1641 645 766 799 511 543 698 851 500 29525705

29525706 B 500 750 628 600 729 609 1005 511 1641 645 766 772 511 543 698 851 505 29525706
29525708 B 500R 750 628 600 729 609 1005 511 1641 646 766 799 511 544 543 535 597 870 500 29525708
29525709 B 500R 750 628 600 729 609 1005 511 1641 646 766 772 511 544 543 535 597 870 505 29525709
29525710 HD 4060P 750 628 600 730 610 1005 511 1601 534 765 717 512 661, 660, 660 545 697, 574 876 500 29525710
29525711 HD 4060PR 750 629 600 731 610 1005 511 1639 575 764 512 544 661, 660, 660 545 652 29525711
29525711 HD 4060PR 750 629 600 731 610 1005 511 1700 575 764 512 544 661, 660, 660 545 705 29525711
29525712 HD 4060PR 750 629 600 731 610 1005 511 1639 575 764 512 544 661, 660, 660 545 597 29525712
29525713 HD 4560PR 750 629 601 731 610 1005 512 1639 575 764 512 544 661, 660, 660 545 595 29525713
29525714 HD 4060PR 750 629 600 731 610 1005 511 1639 575 764 512 544 661, 660, 660 545 596 29525714
29525715 HD 4060PR 750 628 600 730 610 1005 511 1639 575 766 772 512 544 661, 660, 660 545 538 596, 574 877 500 29525715

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

79 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 79A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29525716 HD 4060PR 750 628 600 730 610 1005 511 1639 575 765 772 512 544 661, 660, 660 545 538 596, 574 877 500 29525716
29525717 HD 4560PR 750 629 601 731 610 1005 512 1639 575 766 512 661, 660, 660 545 595 29525717
29525718 HD 4560PR 750 628 601 730 610 1005 512 1601 575 766 772 512 544 661, 660, 660 545 538 595, 574 877 500 29525718
29525719 HD 4060PR 750 628 600 730 610 1005 511 1639 575 765 772 512 544 661, 660, 660 545 538 596, 574 877 500 29525719
29525720 HD 4060PR 750 628 600 730 610 1005 511 1601 575 768 772 512 544 661, 660, 660 545 536 596, 574 881 500 29525720
29525721 HD 4060PR 750 628 600 730 610 1005 511 1601 575 766 772 512 544 661, 660, 660 545 538 596, 574 881 500 29525721
29525722 HD 4060P 750 628 600 730 610 1005 511 1639 534 765 772 512 661, 660, 660 545 697, 574 876 500 29525722
29525723 HD 4060P 750 628 600 730 610 1005 511 1639 534 765 835 512 661, 660, 660 545 697, 574 876 500 29525723
29525724 HD 4060P 750 628 600 730 610 1005 511 1639 534 768 772 512 661, 660, 660 545 697, 574 912 500 29525724
29525725 HD 4060P 750 628 600 729 610 1005 511 1639 534 765 772 512 661, 660, 660 545 697, 574 876 500 29525725

29525726 HD 4060P 750 628 600 714 610 1005 511 1602 540 766 512 661, 660, 660 545 698 939 509 505 29525726
29525727 HD 4060P 750 628 600 714 610 1005 511 1640 540 766 512 661, 660, 660 545 699 952 548 505 29525727
29525728 HD 4560P 750 628 601 714 610 1005 512 1640 540 766 512 661, 660, 660 545 703 952 548 505 29525728
29525729 HD 4560PR 750 628 601 739 610 1005 512 1640 575 765 512 544 661, 660, 660 545 538 595, 574 974, 951 508 505 29525729
29525730 B 500R 750 628 600 739 609 1005 511 1641 646 768 772 511 544 543 530 582, 574 505 29525730
29525731 B 500R 750 628 600 730 609 1005 511 1641 646 766 772 511 544 543 530 582, 574 505 29525731
29525732 B 500R 750 628 600 730 609 1005 511 1641 646 766 835 511 544 543 530 582, 574 505 29525732
29525733 B 500R 750 629 600 730 609 1005 511 1641 646 767 799 511 544 543 652, 574 29525733
29525733 B 500R 750 629 600 730 609 1005 511 1702 646 767 799 511 544 543 705, 574 29525733
29525734 B 500R 750 628 600 730 609 1005 511 1641 646 766 835 511 544 543 530 582, 574 1037 505 29525734

29525735 B 500R 750 628 600 730 609 1005 511 1641 646 766 772 511 544 543 530 582, 574 1037 505 29525735
29525736 B 500R 750 628 600 739 609 1005 511 1641 646 766 772 511 544 543 530 582, 574 1009 505 29525736
29525737 B 500R 750 628 600 739 609 1005 511 1641 646 766 511 543 596, 574 29525737
29525738 B 500R 750 628 600 730 609 1005 511 1641 646 765 813 511 544 543 530 596, 574 532 505 29525738
29525739 B 500R 750 628 600 739 609 1005 511 1641 646 768 772 511 544 543 530 652, 574 1009 505 29525739
29525739 B 500R 750 628 600 739 609 1005 511 1702 646 768 772 511 544 543 530 705, 574 1009 505 29525739
29525740 B 500R 750 628 600 739 609 1005 511 1641 646 768 772 511 543 530 582, 574 999 505 29525740
29525741 B 500R 750 628 600 730 609 1005 511 1603 513 766 772 511 544 543 520 597 880 500 29525741
29525742 B 500R 750 628 600 730 609 1005 511 1603 513 766 772 511 544 543 520 597 880 500 29525742
29525743 HD 4060R 750 629 600 730 609 1005 511 1603 513 767 772 511 544 543 582, 574 29525743

29525744 B 500R 750 629 600 730 609 1005 511 1641 646 767 772 511 544 543 582, 574 29525744
29525745 B 500R 750 629 600 730 609 1005 511 1641 646 765 799 511 544 543 652, 574 29525745
29525745 B 500R 750 629 600 730 609 1005 511 1702 646 765 799 511 544 543 705, 574 29525745
29525746 HD 4060R 750 629 600 730 609 1005 511 1603 513 768 772 511 544 543 582, 574 29525746
29525747 B 500R 750 629 600 730 609 1005 511 1641 646 768 772 511 544 543 652, 574 29525747
29525747 B 500R 750 629 600 730 609 1005 511 1702 646 768 772 511 544 543 705, 574 29525747
29525748 B 500R 750 628 600 739 609 1005 511 1603 513 766 772 511 544 543 520 597, 574 880 500 29525748
29525749 B 500R 750 628 600 730 609 1005 511 1603 513 768 772 511 544 543 597 505 29525749
29525750 B 500R 750 628 600 730 609 1005 511 1603 513 766 772 511 544 543 597 505 29525750
29525751 B 500R 750 628 600 738 609 1005 511 1641 646 766 849 511 543 523 596, 574 951, 1028 513 505 29525751

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

80 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 80A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29525754 HD 4560PR 750 628 601 714 610 1005 512 1640 575 768 512 544 661, 660, 660 545 656, 574 951 29525754
29525754 HD 4560PR 750 628 601 714 610 1005 512 1701 575 768 512 544 661, 660, 660 545 710, 574 951 29525754
29525755 HD 4060PR 750 628 600 738 610 1005 511 1640 575 764 821 512 544 661, 660, 660 545 530 582, 574 1003 509 505 29525755
29525756 HD 4060PR 750 628 600 739 610 1005 511 1640 575 765 821 512 544 661, 660, 660 545 530 582, 574 1003 509 505 29525756
29525757 HD 4060PR 750 628 600 739 610 1005 511 1640 575 766 821 512 544 661, 660, 660 545 530 582, 574 1003 509 505 29525757
29525758 HD 4060PR 750 628 600 738 610 1005 511 1602 575 764 821 512 544 661, 660, 660 545 530 582, 574 986 509 505 29525758
29525759 HD 4060R 750 628 600 738 609 1005 511 1640 575 766 815 511 544 543 536 597, 574 962 29525759
29525760 HD 4060R 750 628 600 738 609 1005 511 1640 575 766 814 511 544 543 536 654, 574 962 29525760
29525760 HD 4060R 750 628 600 738 609 1005 511 1701 575 766 814 511 544 543 536 707, 574 962 29525760
29525761 HD 4560PR 750 629 601 739 610 1005 512 1640 575 767 800 512 544 661, 660, 660 545 530 583 510 500 29525761

29525762 HD 4060PR 750 628 600 738 610 1005 511 1602 575 765 821 512 544 661, 660, 660 545 530 582, 574 29525762
29525763 HD 4060PR 750 628 600 738 610 1005 511 1602 575 766 821 512 544 661, 660, 660 545 530 582, 574 29525763
29525764 HD 4060PR 750 628 600 731 610 1005 511 1639 575 766 772 512 544 661, 660, 660 545 530 597, 574 500 29525764
29525765 HD 4060PR 750 628 600 730 610 1005 511 1639 575 766 772 512 544 661, 660, 660 545 530 597, 574 500 29525765
29525766 HD 4060PR 750 628 600 731 610 1005 511 1601 575 765 512 544 661, 660, 660 545 596, 574 29525766
29525767 HD 4060PR 750 628 600 738 610 1005 511 1640 575 764 512 544 661, 660, 660 545 530 582, 574 29525767
29525768 HD 4560PR 750 628 601 742 610 1005 512 1640 575 766 512 544 661, 660, 660 545 534 598, 574 938 548 505 29525768
29525769 HD 4060PR 750 628 600 739 610 1005 511 1640 575 765 821 512 544 661, 660, 660 545 541 596, 574 932, 951 508 505 29525769
29525771 B 500R 750 628 600 739 609 1005 511 1603 513 764 511 544 543 534 596, 574 842 509 505 29525771
29525772 B 500R 750 628 600 730 609 1005 511 1603 513 768 772 511 544 543 539 582, 574 853 505 29525772

29525773 HD 4060R 750 628 600 730 609 1005 511 1603 513 768 772 511 544 543 539 582, 574 853 505 29525773
29525774 HD 4060PR 750 628 600 731 610 1005 511 1640 575 764 799 512 544 661, 660, 660 545 529 596, 574 967, 951 500 29525774
29525775 HD 4060PR 750 628 600 732 610 1005 511 1602 575 765 799 512 544 661, 660, 660 545 529 596, 574 985, 951 500 29525775
29525776 HD 4060PR 750 628 600 731 610 1005 511 1640 575 766 799 512 544 661, 660, 660 545 529 596, 574 967, 951 500 29525776
29525777 B 500R 750 628 600 731 609 1005 511 1641 646 766 772 511 544 543 534 582, 574 1055 505 29525777
29525778 B 500R 750 628 600 729 609 1005 511 1641 646 764 799 511 544 543 529 597 500 29525778
29525779 B 500R 750 628 600 729 609 1005 511 1641 646 764 799 511 544 543 538 597 500 29525779
29525780 B 500R 750 628 600 729 609 1005 511 1603 513 764 772 511 544 543 536 597 500 29525780
29525781 B 500R 750 628 600 729 609 1005 511 1641 646 764 799 511 544 543 529 597 29525781
29525782 B 500R 750 628 600 729 609 1005 511 1641 646 764 799 511 544 543 536 654 500 29525782

29525782 B 500R 750 628 600 729 609 1005 511 1702 646 764 799 511 544 543 536 707 500 29525782
29525783 B 500R 750 628 600 729 609 1005 511 1641 646 764 772 511 544 543 597 500 29525783
29525785 B 500R 750 628 600 729 609 1005 511 1641 646 764 772 511 544 543 536 597, 574 500 29525785
29525786 B 500R 750 629 600 729 609 1005 511 1641 646 764 799 511 544 543 654 500 29525786
29525786 B 500R 750 629 600 729 609 1005 511 1702 646 764 799 511 544 543 707 500 29525786
29525788 HD 4560P 750 629 601 731 610 1005 512 1639 540 764 512 661, 660, 660 545 702 29525788
29525789 HD 4060 750 628 600 743 609 1005 511 1640 534 766 718 511 543 697, 574 1050 537 500 29525789
29525852 HD 4060P 750 629 600 730 610 1005 511 1639 534 766 808 512 661, 660, 660 545 697 29525852
29525857 HD 4560 750 628 601 729 609 1005 512 1639 534 765 772 511 543 701 500 29525857
29525857 HD 4560 750 628 601 729 609 1005 512 1700 534 765 772 511 543 701 500 29525857

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

81 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 81A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29525970 HD 4060 750 628 600 732 609 1005 511 1602 540 767 814 511 543 697 810 508 500 29525970
29525991 HD 4560P 750 629 601 731 610 1005 512 1639 540 766 718 512 661, 660, 660 545 701, 574 1060 500 29525991
29526118 B 500R 750 629 600 730 609 1005 511 1603 513 768 772 511 543 582, 574 29526118
29526119 HD 4060R 750 629 600 730 609 1005 511 1603 513 768 772 511 543 582, 574 29526119
29526120 B 500R 750 629 600 730 609 1005 511 1603 513 765 772 511 543 582, 574 29526120
29526121 HD 4560P 750 629 601 714 610 1005 512 1639 534 766 795 512 661, 660, 660 545 701 29526121
29526121 HD 4560P 750 629 601 714 610 1005 512 1700 534 766 795 512 661, 660, 660 545 701 29526121
29526122 HD 4060P 750 629 600 714 610 1005 511 1601 534 766 796 512 661, 660, 660 545 697 29526122
29526123 HD 4560P 750 629 601 714 610 1005 512 1639 534 766 799 512 661, 660, 660 545 701 29526123
29526123 HD 4560P 750 629 601 714 610 1005 512 1700 534 766 799 512 661, 660, 660 545 701 29526123

29526124 HD 4060P 750 629 600 714 610 1005 511 1639 534 766 799 512 661, 660, 660 545 697 29526124
29526124 HD 4060P 750 629 600 714 610 1005 511 1700 534 766 799 512 661, 660, 660 545 697 29526124
29526125 HD 4060P 750 629 600 714 610 1005 511 1639 534 768 799 512 661, 660, 660 545 697 29526125
29526125 HD 4060P 750 629 600 714 610 1005 511 1700 534 768 799 512 661, 660, 660 545 697 29526125
29526126 HD 4060P 750 629 600 729 610 1005 511 1640 534 766 795 512 661, 660, 660 545 697, 574 565 29526126
29526127 HD 4060P 750 629 600 730 610 1005 511 1602 534 765 812 512 661, 660, 660 545 697, 574 565 29526127
29526128 HD 4060P 750 629 600 730 610 1005 511 1602 534 765 812 512 661, 660, 660 545 697, 574 29526128
29526129 HD 4560P 750 629 601 730 610 1005 512 1602 534 765 812 512 661, 660, 660 545 701, 574 565 29526129
29526130 HD 4560P 750 629 601 729 610 1005 512 1602 534 768 837 512 661, 660, 660 545 701, 574 565 29526130
29526131 HD 4060P 750 629 600 730 610 1005 511 1602 534 766 795 512 661, 660, 660 545 697 565 29526131

29526132 HD 4060P 750 629 600 729 610 1005 511 1602 534 766 799 512 661, 660, 660 545 697 565 29526132
29526133 HD 4060P 750 629 600 730 610 1005 511 1640 534 766 837 512 661, 660, 660 545 697 565 29526133
29526133 HD 4060P 750 629 600 730 610 1005 511 1701 534 766 837 512 661, 660, 660 545 697 565 29526133
29526134 HD 4560P 750 629 601 730 610 1005 512 1640 534 766 837 512 661, 660, 660 545 701 565 29526134
29526134 HD 4560P 750 629 601 730 610 1005 512 1701 534 766 837 512 661, 660, 660 545 701 565 29526134
29526135 HD 4560P 750 629 601 730 610 1005 512 1602 534 765 812 512 661, 660, 660 545 701 565 29526135
29526136 HD 4060P 750 629 600 729 610 1005 511 1640 534 766 795 512 661, 660, 660 545 697 565 29526136
29526136 HD 4060P 750 629 600 729 610 1005 511 1701 534 766 795 512 661, 660, 660 545 697 565 29526136
29526137 HD 4060P 750 629 600 730 610 1005 511 1640 534 766 812 512 661, 660, 660 545 697 565 29526137
29526137 HD 4060P 750 629 600 730 610 1005 511 1701 534 766 812 512 661, 660, 660 545 697 565 29526137

29526138 HD 4060P 750 629 600 730 610 1005 511 1602 534 765 812 512 661, 660, 660 545 697 565 29526138
29526139 HD 4560P 750 629 601 730 610 1005 512 1640 534 765 812 512 661, 660, 660 545 701 565 29526139
29526139 HD 4560P 750 629 601 730 610 1005 512 1701 534 765 812 512 661, 660, 660 545 701 565 29526139
29526140 HD 4060P 750 629 600 729 610 1005 511 1640 534 766 812 512 661, 660, 660 545 697 565 29526140
29526140 HD 4060P 750 629 600 729 610 1005 511 1701 534 766 812 512 661, 660, 660 545 697 565 29526140
29526141 HD 4560P 750 629 601 730 610 1005 512 1602 534 767 812 512 661, 660, 660 545 701 565 29526141
29526142 HD 4060P 750 629 600 729 610 1005 511 1602 534 767 795 512 661, 660, 660 545 697 565 29526142
29526143 HD 4560P 750 629 601 729 610 1005 512 1640 534 766 812 512 661, 660, 660 545 701 565 29526143
29526143 HD 4560P 750 629 601 729 610 1005 512 1701 534 766 812 512 661, 660, 660 545 701 565 29526143
29526144 HD 4560P 750 629 601 729 610 1005 512 1640 534 765 837 512 661, 660, 660 545 701 565 29526144

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

82 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 82A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29526144 HD 4560P 750 629 601 729 610 1005 512 1701 534 765 837 512 661, 660, 660 545 701 565 29526144
29526145 HD 4560P 750 629 601 714 610 1005 512 1639 534 765 799 512 661, 660, 660 545 701 29526145
29526146 HD 4560P 750 629 601 730 610 1005 512 1640 534 765 837 512 661, 660, 660 545 701 565 29526146
29526146 HD 4560P 750 629 601 730 610 1005 512 1701 534 765 837 512 661, 660, 660 545 701 565 29526146
29526147 HD 4560P 750 629 601 730 610 1005 512 1640 534 766 795 512 661, 660, 660 545 701 565 29526147
29526147 HD 4560P 750 629 601 730 610 1005 512 1701 534 766 795 512 661, 660, 660 545 701 565 29526147
29526148 HD 4060P 750 629 600 714 610 1005 511 1639 534 765 795 512 661, 660, 660 545 697 29526148
29526148 HD 4060P 750 629 600 714 610 1005 511 1700 534 765 795 512 661, 660, 660 545 697 29526148
29526149 HD 4060P 750 629 600 729 610 1005 511 1602 534 766 799 512 661, 660, 660 545 697, 574 565 29526149
29526150 HD 4560P 750 629 601 730 610 1005 512 1640 534 766 837 512 661, 660, 660 545 701, 574 565 29526150

29526151 HD 4060P 750 629 600 730 610 1005 511 1602 534 766 837 512 661, 660, 660 545 697, 574 565 29526151
29526152 HD 4560P 750 629 601 730 610 1005 512 1602 534 765 812 512 661, 660, 660 545 701, 574 565 29526152
29526153 HD 4560P 750 629 601 729 610 1005 512 1602 534 765 837 512 661, 660, 660 545 701, 574 565 29526153
29526154 HD 4060P 750 629 600 729 610 1005 511 1602 534 767 795 512 661, 660, 660 545 697, 574 565 29526154
29526155 HD 4560P 750 629 601 730 610 1005 512 1602 534 767 812 512 661, 660, 660 545 701, 574 565 29526155
29526156 HD 4560P 750 629 601 730 610 1005 512 1602 534 766 777 512 661, 660, 660 545 701, 574 500 29526156
29526157 HD 4560P 750 629 601 730 610 1005 512 1639 534 764 808 512 661, 660, 660 545 701, 574 29526157
29526158 HD 4060P 750 629 600 729 610 1005 511 1602 534 766 812 512 661, 660, 660 545 697, 574 565 29526158
29526159 HD 4060P 750 629 600 714 610 1005 511 1601 534 765 837 512 661, 660, 660 545 697 29526159
29526160 HD 4060P 750 629 600 729 610 1005 511 1601 534 765 797 512 661, 660, 660 545 697 29526160

29526161 HD 4060P 750 629 600 748 610 1005 511 1601 534 765 797 512 661, 660, 660 545 697 29526161
29526162 HD 4060P 750 629 600 729 610 1005 511 1601 534 766 797 512 661, 660, 660 545 697 29526162
29526163 HD 4060P 750 629 600 748 610 1005 511 1601 534 766 797 512 661, 660, 660 545 697 29526163
29526164 HD 4060P 750 629 600 730 610 1005 511 1601 534 766 797 512 661, 660, 660 545 697 29526164
29526165 HD 4060P 750 629 600 729 610 1005 511 1639 534 766 812 512 661, 660, 660 545 697 29526165
29526166 HD 4060P 750 629 600 748 610 1005 511 1639 534 766 812 512 661, 660, 660 545 697 29526166
29526167 HD 4060P 750 629 600 730 610 1005 511 1639 534 766 812 512 661, 660, 660 545 697 29526167
29526167 HD 4060P 750 629 600 730 610 1005 511 1700 534 766 812 512 661, 660, 660 545 697 29526167
29526168 HD 4060P 750 629 600 729 610 1005 511 1639 534 767 812 512 661, 660, 660 545 697 29526168
29526169 HD 4060P 750 629 600 748 610 1005 511 1639 534 767 812 512 661, 660, 660 545 697 29526169

29526170 HD 4060P 750 629 600 730 610 1005 511 1639 534 767 812 512 661, 660, 660 545 697 29526170
29526171 HD 4060P 750 629 600 729 610 1005 511 1639 534 766 799 512 661, 660, 660 545 697 29526171
29526172 HD 4060P 750 629 600 748 610 1005 511 1639 534 766 799 512 661, 660, 660 545 697 29526172
29526172 HD 4060P 750 629 600 748 610 1005 511 1700 534 766 799 512 661, 660, 660 545 697 29526172
29526173 HD 4060P 750 629 600 730 610 1005 511 1639 534 766 799 512 661, 660, 660 545 697 29526173
29526173 HD 4060P 750 629 600 730 610 1005 511 1700 534 766 799 512 661, 660, 660 545 697 29526173
29526174 HD 4060P 750 629 600 729 610 1005 511 1639 534 767 799 512 661, 660, 660 545 697 29526174
29526175 HD 4060P 750 629 600 748 610 1005 511 1639 534 767 799 512 661, 660, 660 545 697 29526175
29526176 HD 4060P 750 629 600 730 610 1005 511 1639 534 767 799 512 661, 660, 660 545 697 29526176
29526177 HD 4060P 750 629 600 729 610 1005 511 1639 534 765 795 512 661, 660, 660 545 697 29526177

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

83 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 83A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29526177 HD 4060P 750 629 600 729 610 1005 511 1700 534 765 795 512 661, 660, 660 545 697 29526177
29526178 HD 4060P 750 629 600 748 610 1005 511 1639 534 765 795 512 661, 660, 660 545 697 29526178
29526179 HD 4060P 750 629 600 729 610 1005 511 1639 534 766 795 512 661, 660, 660 545 697 29526179
29526180 HD 4060P 750 629 600 748 610 1005 511 1639 534 766 795 512 661, 660, 660 545 697 29526180
29526180 HD 4060P 750 629 600 748 610 1005 511 1700 534 766 795 512 661, 660, 660 545 697 29526180
29526181 HD 4060P 750 629 600 730 610 1005 511 1639 534 766 795 512 661, 660, 660 545 697 29526181
29526182 HD 4060P 750 629 600 729 610 1005 511 1639 534 766 796 512 661, 660, 660 545 697 29526182
29526183 HD 4060P 750 629 600 748 610 1005 511 1639 534 766 796 512 661, 660, 660 545 697 29526183
29526183 HD 4060P 750 629 600 748 610 1005 511 1700 534 766 796 512 661, 660, 660 545 697 29526183
29526184 HD 4060P 750 629 600 730 610 1005 511 1639 534 766 796 512 661, 660, 660 545 697 29526184

29526184 HD 4060P 750 629 600 730 610 1005 511 1700 534 766 796 512 661, 660, 660 545 697 29526184
29526185 HD 4560P 750 629 601 729 610 1005 512 1601 534 765 797 512 661, 660, 660 545 701 29526185
29526186 HD 4560P 750 629 601 748 610 1005 512 1601 534 765 797 512 661, 660, 660 545 701 29526186
29526187 HD 4560P 750 629 601 729 610 1005 512 1639 534 766 797 512 661, 660, 660 545 701 29526187
29526188 HD 4560P 750 629 601 730 610 1005 512 1601 534 766 797 512 661, 660, 660 545 701 29526188
29526189 HD 4560P 750 629 601 730 610 1005 512 1639 534 766 812 512 661, 660, 660 545 701 29526189
29526190 HD 4560P 750 629 601 730 610 1005 512 1639 534 767 812 512 661, 660, 660 545 701 29526190
29526191 B 500R 750 628 600 729 609 1005 511 1603 513 764 772 511 544 543 536 597 500 29526191
29526192 HD 4560P 750 629 601 730 610 1005 512 1639 534 766 799 512 661, 660, 660 545 701 29526192
29526192 HD 4560P 750 629 601 730 610 1005 512 1700 534 766 799 512 661, 660, 660 545 701 29526192

29526193 HD 4560P 750 629 601 730 610 1005 512 1639 534 767 799 512 661, 660, 660 545 701 29526193
29526193 HD 4560P 750 629 601 730 610 1005 512 1700 534 767 799 512 661, 660, 660 545 701 29526193
29526194 HD 4560P 750 629 601 729 610 1005 512 1639 534 765 795 512 661, 660, 660 545 701 29526194
29526194 HD 4560P 750 629 601 729 610 1005 512 1700 534 765 795 512 661, 660, 660 545 701 29526194
29526195 HD 4560P 750 629 601 729 610 1005 512 1639 534 766 795 512 661, 660, 660 545 701 29526195
29526196 HD 4560P 750 629 601 748 610 1005 512 1639 534 766 795 512 661, 660, 660 545 701 29526196
29526196 HD 4560P 750 629 601 748 610 1005 512 1700 534 766 795 512 661, 660, 660 545 701 29526196
29526197 HD 4560P 750 629 601 730 610 1005 512 1639 534 766 795 512 661, 660, 660 545 701 29526197
29526198 HD 4560P 750 629 601 748 610 1005 512 1639 534 766 796 512 661, 660, 660 545 701 29526198
29526199 HD 4560P 750 629 601 730 610 1005 512 1639 534 766 796 512 661, 660, 660 545 701 29526199

29526199 HD 4560P 750 629 601 730 610 1005 512 1700 534 766 796 512 661, 660, 660 545 701 29526199
29526202 HD 4560P 750 629 601 729 610 1005 512 1639 534 766 837 512 661, 660, 660 545 701 29526202
29526202 HD 4560P 750 629 601 729 610 1005 512 1700 534 766 837 512 661, 660, 660 545 701 29526202
29526203 HD 4560P 750 629 601 730 610 1005 512 1639 534 766 837 512 661, 660, 660 545 701 29526203
29526203 HD 4560P 750 629 601 730 610 1005 512 1700 534 766 837 512 661, 660, 660 545 701 29526203
29526204 HD 4060P 750 629 600 730 610 1005 511 1639 534 766 772 512 661, 660, 660 545 697, 574 29526204
29526205 HD 4560P 750 629 601 730 610 1005 512 1602 534 764 842 512 661, 660, 660 545 701 565 541 29526205
29526206 HD 4060P 750 629 600 714 610 1005 511 1639 534 765 799 512 661, 660, 660 545 697 29526206
29526206 HD 4060P 750 629 600 714 610 1005 511 1700 534 765 799 512 661, 660, 660 545 697 29526206
29526207 HD 4560P 750 629 601 729 610 1005 512 1640 534 766 837 512 661, 660, 660 545 701 565 29526207

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

84 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 84A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29526207 HD 4560P 750 629 601 729 610 1005 512 1701 534 766 837 512 661, 660, 660 545 701 565 29526207
29526208 HD 4060P 750 629 600 714 610 1005 511 1639 534 766 812 512 661, 660, 660 545 697 29526208
29526209 HD 4560P 750 629 601 730 610 1005 512 1639 534 768 796 512 661, 660, 660 545 701 29526209
29526210 HD 4560P 750 629 601 731 610 1005 512 1639 534 766 799 512 661, 660, 660 545 701 29526210
29526210 HD 4560P 750 629 601 731 610 1005 512 1700 534 766 799 512 661, 660, 660 545 701 29526210
29526212 HD 4060P 750 629 600 729 610 1005 511 1640 534 768 837 512 661, 660, 660 545 697 565 29526212
29526212 HD 4060P 750 629 600 729 610 1005 511 1701 534 768 837 512 661, 660, 660 545 697 565 29526212
29526213 HD 4560P 750 629 601 748 610 1005 512 1639 534 766 799 512 661, 660, 660 545 701 29526213
29526213 HD 4560P 750 629 601 748 610 1005 512 1700 534 766 799 512 661, 660, 660 545 701 29526213
29526214 HD 4060R 750 629 600 732 609 1005 511 1639 575 765 814 511 544 543 530 597, 574 500 29526214

29526215 HD 4560P 750 629 601 729 610 1005 512 1640 534 765 812 512 661, 660, 660 545 701 565 29526215
29526216 HD 4060P 750 629 600 714 610 1005 511 1639 534 766 837 512 661, 660, 660 545 697 29526216
29526216 HD 4060P 750 629 600 714 610 1005 511 1700 534 766 837 512 661, 660, 660 545 697 29526216
29526217 HD 4560P 750 629 601 730 610 1005 512 1640 534 766 812 512 661, 660, 660 545 701 565 29526217
29526217 HD 4560P 750 629 601 730 610 1005 512 1701 534 766 812 512 661, 660, 660 545 701 565 29526217
29526218 HD 4560P 750 629 601 714 610 1005 512 1639 534 766 796 512 661, 660, 660 545 701 29526218
29526218 HD 4560P 750 629 601 714 610 1005 512 1700 534 766 796 512 661, 660, 660 545 701 29526218
29526219 HD 4560P 750 629 601 730 610 1005 512 1640 534 766 837 512 661, 660, 660 545 701 565 555 29526219
29526219 HD 4560P 750 629 601 730 610 1005 512 1701 534 766 837 512 661, 660, 660 545 701 565 555 29526219
29526220 HD 4560P 750 629 601 730 610 1005 512 1640 534 765 837 512 661, 660, 660 545 701 565 555 29526220

29526220 HD 4560P 750 629 601 730 610 1005 512 1701 534 765 837 512 661, 660, 660 545 701 565 555 29526220
29526221 HD 4060P 750 629 600 729 610 1005 511 1640 534 765 812 512 661, 660, 660 545 697 565 29526221
29526221 HD 4060P 750 629 600 729 610 1005 511 1701 534 765 812 512 661, 660, 660 545 697 565 29526221
29526222 HD 4060P 750 629 600 714 610 1005 511 1639 534 766 795 512 661, 660, 660 545 697 29526222
29526222 HD 4060P 750 629 600 714 610 1005 511 1700 534 766 795 512 661, 660, 660 545 697 29526222
29526223 HD 4560P 750 629 601 748 610 1005 512 1639 534 766 837 512 661, 660, 660 545 701 29526223
29526223 HD 4560P 750 629 601 748 610 1005 512 1700 534 766 837 512 661, 660, 660 545 701 29526223
29526224 HD 4560P 750 629 601 730 610 1005 512 1639 534 764 837 512 661, 660, 660 545 701 29526224
29526225 HD 4560P 750 629 601 748 610 1005 512 1639 534 764 837 512 661, 660, 660 545 701 29526225
29526226 HD 4560P 750 629 601 744 610 1005 512 1639 534 766 835 512 661, 660, 660 545 701 29526226

29526226 HD 4560P 750 629 601 744 610 1005 512 1700 534 766 835 512 661, 660, 660 545 701 29526226
29526227 HD 4560P 750 629 601 744 610 1005 512 1639 534 764 835 512 661, 660, 660 545 701 29526227
29526228 HD 4060P 750 629 600 744 610 1005 511 1639 534 766 835 512 661, 660, 660 545 697 29526228
29526229 HD 4060P 750 629 600 744 610 1005 511 1639 534 764 835 512 661, 660, 660 545 697 29526229
29526230 HD 4060P 750 629 600 730 610 1005 511 1639 534 766 837 512 661, 660, 660 545 697 29526230
29526231 HD 4060P 750 629 600 748 610 1005 511 1639 534 766 837 512 661, 660, 660 545 697 29526231
29526231 HD 4060P 750 629 600 748 610 1005 511 1700 534 766 837 512 661, 660, 660 545 697 29526231
29526232 HD 4060P 750 629 600 729 610 1005 511 1639 534 766 837 512 661, 660, 660 545 697 29526232
29526233 HD 4060P 750 629 600 748 610 1005 511 1639 534 765 837 512 661, 660, 660 545 697 29526233
29526233 HD 4060P 750 629 600 748 610 1005 511 1700 534 765 837 512 661, 660, 660 545 697 29526233

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

85 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 85A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29526234 HD 4060P 750 629 600 729 610 1005 511 1639 534 765 837 512 661, 660, 660 545 697 29526234
29526234 HD 4060P 750 629 600 729 610 1005 511 1700 534 765 837 512 661, 660, 660 545 697 29526234
29526235 HD 4560P 750 629 601 744 610 1005 512 1639 534 764 850 512 661, 660, 660 545 701 29526235
29526236 HD 4060P 750 629 600 744 610 1005 511 1639 534 764 850 512 661, 660, 660 545 697 29526236
29526237 HD 4560P 750 629 601 729 610 1005 512 1639 534 765 837 512 661, 660, 660 545 701 29526237
29526237 HD 4560P 750 629 601 729 610 1005 512 1700 534 765 837 512 661, 660, 660 545 701 29526237
29526238 HD 4560P 750 629 601 748 610 1005 512 1639 534 765 837 512 661, 660, 660 545 701 29526238
29526239 HD 4560P 750 629 601 748 610 1005 512 1639 534 768 796 512 661, 660, 660 545 701 29526239
29526240 HD 4060P 750 629 600 730 610 1005 511 1639 534 766 799 512 661, 660, 660 545 697, 574 29526240
29526241 HD 4060P 750 629 600 730 610 1005 511 1639 534 767 796 512 661, 660, 660 545 697 29526241

29526242 HD 4060P 750 629 600 748 610 1005 511 1639 534 767 796 512 661, 660, 660 545 697 29526242
29526243 HD 4060P 750 629 600 730 610 1005 511 1640 534 767 837 512 661, 660, 660 545 697 565 29526243
29526243 HD 4060P 750 629 600 730 610 1005 511 1701 534 767 837 512 661, 660, 660 545 697 565 29526243
29526244 HD 4560P 750 629 601 729 610 1005 512 1640 534 765 837 512 661, 660, 660 545 701 565 555 29526244
29526244 HD 4560P 750 629 601 729 610 1005 512 1701 534 765 837 512 661, 660, 660 545 701 565 555 29526244
29526245 HD 4560P 750 629 601 714 610 1005 512 1639 534 766 812 512 661, 660, 660 545 701 29526245
29526245 HD 4560P 750 629 601 714 610 1005 512 1700 534 766 812 512 661, 660, 660 545 701 29526245
29526246 HD 4560P 750 629 601 714 610 1005 512 1639 534 766 837 512 661, 660, 660 545 701 29526246
29526246 HD 4560P 750 629 601 714 610 1005 512 1700 534 766 837 512 661, 660, 660 545 701 29526246
29526247 HD 4560P 750 629 601 744 610 1005 512 1639 534 766 808 512 661, 660, 660 545 701 543 29526247

29526248 HD 4060P 750 629 600 744 610 1005 511 1639 534 766 808 512 661, 660, 660 545 697 543 29526248
29526249 HD 4060P 750 629 600 729 610 1005 511 1639 534 766 808 512 661, 660, 660 545 697 29526249
29526250 HD 4060P 750 629 600 748 610 1005 511 1639 534 766 808 512 661, 660, 660 545 697 29526250
29526251 HD 4060P 750 629 600 729 610 1005 511 1640 534 766 837 512 661, 660, 660 545 697 565 29526251
29526251 HD 4060P 750 629 600 729 610 1005 511 1701 534 766 837 512 661, 660, 660 545 697 565 29526251
29526252 HD 4060P 750 629 600 748 610 1005 511 1639 534 768 796 512 661, 660, 660 545 697 29526252
29526253 HD 4060P 750 629 600 730 610 1005 511 1639 534 768 796 512 661, 660, 660 545 697 29526253
29526253 HD 4060P 750 629 600 730 610 1005 511 1700 534 768 796 512 661, 660, 660 545 697 29526253
29526254 HD 4560P 750 629 601 729 610 1005 512 1640 534 766 795 512 661, 660, 660 545 701 565 29526254
29526254 HD 4560P 750 629 601 729 610 1005 512 1701 534 766 795 512 661, 660, 660 545 701 565 29526254

29526255 HD 4560P 750 629 601 714 610 1005 512 1639 534 767 812 512 661, 660, 660 545 701 29526255
29526255 HD 4560P 750 629 601 714 610 1005 512 1700 534 767 812 512 661, 660, 660 545 701 29526255
29526256 HD 4060R 750 629 600 732 609 1005 511 1639 575 766 718 511 544 543 530 597, 574 500 29526256
29526257 HD 4560P 750 629 601 748 610 1005 512 1639 534 765 795 512 661, 660, 660 545 701 29526257
29526258 HD 4560P 750 629 601 730 610 1005 512 1639 534 765 795 512 661, 660, 660 545 701 29526258
29526259 HD 4060R 750 629 600 714 609 1005 511 1601 575 766 796 511 543 582 29526259
29526260 HD 4060 750 629 600 732 609 1005 511 1639 540 766 772 511 543 697, 574 500 29526260
29526261 HD 4060 750 629 600 732 609 1005 511 1639 540 765 772 511 543 697, 574 500 29526261
29526262 HD 4060P 750 629 600 732 610 1005 511 1639 540 765 772 512 661, 660, 660 545 697, 574 500 29526262
29526263 HD 4060 750 629 600 731 609 1005 511 1639 540 766 772 511 543 697, 574 500 29526263

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

86 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 86A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29526264 HD 4060P 750 629 600 731 610 1005 511 1639 540 766 772 512 661, 660, 660 545 697, 574 500 29526264
29526265 HD 4060P 750 629 600 732 610 1005 511 1639 540 766 772 512 661, 660, 660 545 697, 574 500 29526265
29526266 HD 4060P 750 629 600 743 610 1005 511 1639 540 766 772 512 661, 660, 660 545 697, 574 500 29526266
29526267 HD 4060P 750 629 600 731 610 1005 511 1639 540 765 512 661, 660, 660 545 698 29526267
29526267 HD 4060P 750 629 600 731 610 1005 511 1700 540 765 512 661, 660, 660 545 698 29526267
29526268 HD 4060P 750 629 600 732 610 1005 511 1639 540 764 512 661, 660, 660 545 698 29526268
29526268 HD 4060P 750 629 600 732 610 1005 511 1700 540 764 512 661, 660, 660 545 698 29526268
29526269 HD 4060P 750 629 600 731 610 1005 511 1639 540 766 512 661, 660, 660 545 698 29526269
29526269 HD 4060P 750 629 600 731 610 1005 511 1700 540 766 512 661, 660, 660 545 698 29526269
29526270 HD 4560P 750 629 601 731 610 1005 512 1639 540 766 772 512 661, 660, 660 545 701, 574 500 29526270

29526271 HD 4060P 750 629 600 732 610 1005 511 1639 540 765 814 512 661, 660, 660 545 697, 574 500 29526271
29526272 HD 4060 750 629 600 732 609 1005 511 1639 540 765 814 511 543 697 500 29526272
29526273 HD 4060P 750 629 600 732 610 1005 511 1639 540 766 718 512 661, 660, 660 545 697, 574 500 29526273
29526274 HD 4060P 750 629 600 731 610 1005 511 1639 540 764 512 661, 660, 660 545 698 29526274
29526274 HD 4060P 750 629 600 731 610 1005 511 1700 540 764 512 661, 660, 660 545 698 29526274
29526275 HD 4060P 750 629 600 732 610 1005 511 1639 540 765 772 512 661, 660, 660 545 697 922 500 29526275
29526276 HD 4060P 750 629 600 731 610 1005 511 1639 540 766 772 512 661, 660, 660 545 697 922 500 29526276
29526276 HD 4060P 750 629 600 731 610 1005 511 1700 540 766 772 512 661, 660, 660 545 697 922 500 29526276
29526277 HD 4060P 750 629 600 731 610 1005 511 1639 540 765 718 512 661, 660, 660 545 697 922 543 500 29526277
29526278 HD 4060P 750 629 600 731 610 1005 511 1639 540 766 718 512 661, 660, 660 545 697 922 500 29526278

29526279 HD 4060P 750 629 600 731 610 1005 511 1639 540 766 717 512 661, 660, 660 545 697 922 543 500 29526279
29526280 HD 4060 750 629 600 731 609 1005 511 1639 540 765 814 511 543 697 500 29526280
29526281 HD 4060P 750 629 600 731 610 1005 511 1639 540 767 718 512 661, 660, 660 545 697 500 29526281
29526282 HD 4560P 750 629 601 748 610 1005 512 1640 540 765 772 512 661, 660, 660 545 701, 574 29526282
29526283 HD 4560P 750 629 601 731 610 1005 512 1639 540 766 512 661, 660, 660 545 702 29526283
29526283 HD 4560P 750 629 601 731 610 1005 512 1700 540 766 512 661, 660, 660 545 702 29526283
29526284 HD 4060P 750 629 600 748 610 1005 511 1639 540 766 512 661, 660, 660 545 697, 574 29526284
29526284 HD 4060P 750 629 600 748 610 1005 511 1700 540 766 512 661, 660, 660 545 697, 574 29526284
29526285 HD 4060 750 629 600 732 609 1005 511 1639 540 766 815 511 543 697 500 29526285
29526286 HD 4060P 750 629 600 731 610 1005 511 1639 540 766 772 512 661, 660, 660 545 697, 574 500 29526286

29526287 HD 4560P 750 629 601 730 610 1005 512 1640 540 767 800 512 661, 660, 660 545 702 29526287
29526288 HD 4560P 750 629 601 730 610 1005 512 1640 540 766 800 512 661, 660, 660 545 702 29526288
29526289 HD 4060P 750 629 600 743 610 1005 511 1639 540 766 512 661, 660, 660 545 697, 574 29526289
29526290 HD 4060P 750 629 600 731 610 1005 511 1639 540 765 717 512 661, 660, 660 545 697 922 500 29526290
29526291 HD 4060P 750 629 600 731 610 1005 511 1639 540 764 772 512 661, 660, 660 545 697 922 500 29526291
29526292 HD 4560P 750 629 601 748 610 1005 512 1640 540 766 800 512 661, 660, 660 545 702 29526292
29526293 HD 4060 750 629 600 730 609 1005 511 1603 645 768 772 511 543 697 29526293
29526296 HD 4560P 750 629 601 729 610 1005 512 1639 534 766 796 512 661, 660, 660 545 701 29526296
29526297 HD 4060 750 629 600 714 609 1005 511 1639 540 767 797 511 543 697 29526297
29526297 HD 4060 750 629 600 714 609 1005 511 1700 540 767 797 511 543 697 29526297

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

87 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 87A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29526298 HD 4060PR 750 629 600 731 610 1005 511 1639 575 766 772 512 544 661, 660, 660 545 530 597, 574 500 29526298
29526299 HD 4060R 750 629 600 714 609 1005 511 1601 575 766 799 511 543 597 29526299
29526300 HD 4060PR 750 629 600 732 610 1005 511 1639 575 766 772 512 544 661, 660, 660 545 530 597, 574 500 29526300
29526301 HD 4560PR 750 629 601 729 610 1005 512 1640 575 767 800 512 661, 660, 660 545 583 29526301
29526302 HD 4060R 750 629 600 732 609 1005 511 1639 575 766 772 511 544 543 530 597, 574 500 29526302
29526303 HD 4060R 750 629 600 732 609 1005 511 1639 575 765 772 511 544 543 530 597, 574 500 29526303
29526304 HD 4060PR 750 629 600 732 610 1005 511 1639 575 766 772 512 544 661, 660, 660 545 530 596, 574 500 29526304
29526305 HD 4060R 750 629 600 731 609 1005 511 1639 575 766 772 511 544 543 530 597, 574 500 29526305
29526306 HD 4060PR 750 629 600 732 610 1005 511 1639 575 765 772 512 544 661, 660, 660 545 530 597, 574 500 29526306
29526307 HD 4060PR 750 629 600 732 610 1005 511 1639 575 764 512 544 661, 660, 660 545 529 596 29526307

29526308 HD 4060PR 750 629 600 731 610 1005 511 1639 575 766 512 544 661, 660, 660 545 529 596 29526308
29526309 HD 4060PR 750 629 600 731 610 1005 511 1639 575 765 512 544 661, 660, 660 545 529 596 29526309
29526310 HD 4060PR 750 629 600 732 610 1005 511 1639 575 765 814 512 544 661, 660, 660 545 530 597, 574 500 29526310
29526311 HD 4060PR 750 629 600 732 610 1005 511 1639 575 766 718 512 544 661, 660, 660 545 530 597, 574 500 29526311
29526312 HD 4060PR 750 629 600 731 610 1005 511 1639 575 766 772 512 544 661, 660, 660 545 653, 574 918 500 29526312
29526312 HD 4060PR 750 629 600 731 610 1005 511 1700 575 766 772 512 544 661, 660, 660 545 706, 574 918 500 29526312
29526313 HD 4060PR 750 629 600 732 610 1005 511 1639 575 765 772 512 544 661, 660, 660 545 596, 574 918 500 29526313
29526314 HD 4060PR 750 629 600 730 610 1005 511 1639 575 766 772 512 661, 660, 660 545 582, 574 29526314
29526315 HD 4560PR 750 629 601 714 610 1005 512 1639 575 766 799 512 661, 660, 660 545 655 29526315
29526315 HD 4560PR 750 629 601 714 610 1005 512 1700 575 766 799 512 661, 660, 660 545 709 29526315

29526316 HD 4560PR 750 629 601 730 610 1005 512 1640 575 766 812 512 661, 660, 660 545 655 565 29526316
29526316 HD 4560PR 750 629 601 730 610 1005 512 1701 575 766 812 512 661, 660, 660 545 709 565 29526316
29526317 HD 4060PR 750 629 600 714 610 1005 511 1639 575 765 837 512 661, 660, 660 545 652 29526317
29526317 HD 4060PR 750 629 600 714 610 1005 511 1700 575 765 837 512 661, 660, 660 545 705 29526317
29526318 HD 4560PR 750 629 601 714 610 1005 512 1639 575 765 837 512 661, 660, 660 545 655 29526318
29526318 HD 4560PR 750 629 601 714 610 1005 512 1700 575 765 837 512 661, 660, 660 545 709 29526318
29526319 HD 4060R 750 629 600 731 609 1005 511 1639 575 766 835 511 544 543 536 596 983 500 29526319
29526320 HD 4560R 750 629 601 731 609 1005 512 1639 575 766 772 511 544 543 530 595 500 29526320
29526321 HD 4560PR 750 629 601 731 610 1005 512 1639 575 766 772 512 544 661, 660, 660 545 530 595 500 29526321
29526322 HD 4060R 750 629 600 714 609 1005 511 1639 575 766 799 511 543 582 29526322

29526323 HD 4560PR 750 629 601 748 610 1005 512 1639 575 766 799 512 661, 660, 660 545 595 29526323
29526324 HD 4560PR 750 629 601 730 610 1005 512 1640 575 766 837 512 661, 660, 660 545 654 565 29526324
29526324 HD 4560PR 750 629 601 730 610 1005 512 1701 575 766 837 512 661, 660, 660 545 709 565 29526324
29526325 HD 4060PR 750 629 600 729 610 1005 511 1640 575 766 837 512 661, 660, 660 545 652 565 29526325
29526325 HD 4060PR 750 629 600 729 610 1005 511 1701 575 766 837 512 661, 660, 660 545 705 565 29526325
29526326 HD 4060PR 750 629 600 731 610 1005 511 1639 575 765 772 512 544 661, 660, 660 545 530 596, 574 500 29526326
29526327 HD 4560PR 750 629 601 730 610 1005 512 1639 575 767 796 512 661, 660, 660 545 595 29526327
29526328 HD 4560PR 750 629 601 748 610 1005 512 1639 575 767 796 512 661, 660, 660 545 595 29526328
29526329 HD 4060PR 750 629 600 714 610 1005 511 1639 575 765 812 512 661, 660, 660 545 582 29526329
29526330 HD 4060PR 750 629 600 748 610 1005 511 1639 575 766 799 512 661, 660, 660 545 596 29526330

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

88 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 88A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29526331 HD 4060PR 750 629 600 730 610 1005 511 1639 575 766 799 512 661, 660, 660 545 596 29526331
29526332 HD 4060PR 750 629 600 748 610 1005 511 1639 575 765 796 512 661, 660, 660 545 596 29526332
29526333 HD 4060PR 750 629 600 730 610 1005 511 1639 575 767 796 512 661, 660, 660 545 596 29526333
29526335 HD 4060PR 750 629 600 730 610 1005 511 1639 575 766 799 512 661, 660, 660 545 652, 574 29526335
29526335 HD 4060PR 750 629 600 730 610 1005 511 1700 575 766 799 512 661, 660, 660 545 705, 574 29526335
29526336 HD 4060PR 750 629 600 730 610 1005 511 1640 575 766 837 512 661, 660, 660 545 652 565 29526336
29526336 HD 4060PR 750 629 600 730 610 1005 511 1701 575 766 837 512 661, 660, 660 545 705 565 29526336
29526337 HD 4060PR 750 629 600 731 610 1005 511 1639 575 765 718 512 544 661, 660, 660 545 582, 574 918 543 500 29526337
29526338 HD 4060PR 750 629 600 731 610 1005 511 1639 575 765 512 544 661, 660, 660 545 653 29526338
29526338 HD 4060PR 750 629 600 731 610 1005 511 1700 575 765 512 544 661, 660, 660 545 706 29526338

29526339 HD 4060PR 750 629 600 731 610 1005 511 1639 575 766 512 544 661, 660, 660 545 653 29526339
29526339 HD 4060PR 750 629 600 731 610 1005 511 1700 575 766 512 544 661, 660, 660 545 706 29526339
29526340 HD 4060PR 750 629 600 732 610 1005 511 1639 575 764 512 544 661, 660, 660 545 596 29526340
29526342 HD 4060PR 750 629 600 731 610 1005 511 1639 575 765 718 512 544 661, 660, 660 545 582, 574 918 500 29526342
29526343 HD 4060PR 750 629 600 714 610 1005 511 1639 575 766 837 512 661, 660, 660 545 652 29526343
29526343 HD 4060PR 750 629 600 714 610 1005 511 1700 575 766 837 512 661, 660, 660 545 705 29526343
29526344 HD 4060PR 750 629 600 731 610 1005 511 1639 575 765 814 512 544 661, 660, 660 545 582, 574 918 500 29526344
29526345 HD 4060PR 750 629 600 731 610 1005 511 1639 575 766 718 512 544 661, 660, 660 545 582, 574 918 500 29526345
29526346 HD 4060R 750 629 600 731 609 1005 511 1639 575 766 511 544 543 596 29526346
29526347 HD 4560PR 750 629 601 731 610 1005 512 1639 575 766 772 512 544 661, 660, 660 545 583, 574 918 500 29526347

29526348 HD 4060PR 750 629 600 731 610 1005 511 1639 575 765 512 544 661, 660, 660 545 652 29526348
29526348 HD 4060PR 750 629 600 731 610 1005 511 1700 575 765 512 544 661, 660, 660 545 705 29526348
29526349 HD 4060PR 750 629 600 731 610 1005 511 1639 575 765 512 544 661, 660, 660 545 597 29526349
29526350 HD 4060PR 750 629 600 732 610 1005 511 1639 575 764 512 544 661, 660, 660 545 654 29526350
29526350 HD 4060PR 750 629 600 732 610 1005 511 1700 575 764 512 544 661, 660, 660 545 707 29526350
29526351 HD 4060PR 750 629 600 732 610 1005 511 1639 575 764 512 544 661, 660, 660 545 652 29526351
29526351 HD 4060PR 750 629 600 732 610 1005 511 1700 575 764 512 544 661, 660, 660 545 705 29526351
29526352 HD 4060PR 750 629 600 731 610 1005 511 1639 575 766 512 544 661, 660, 660 545 652 29526352
29526352 HD 4060PR 750 629 600 731 610 1005 511 1700 575 766 512 544 661, 660, 660 545 705 29526352
29526353 HD 4060PR 750 629 600 731 610 1005 511 1639 575 766 512 544 661, 660, 660 545 654 29526353

29526353 HD 4060PR 750 629 600 731 610 1005 511 1700 575 766 512 544 661, 660, 660 545 707 29526353
29526354 HD 4060PR 750 629 600 732 610 1005 511 1639 575 764 772 512 544 661, 660, 660 545 582, 574 918 500 29526354
29526413 HD 4560PR 750 629 601 730 610 1005 512 1640 575 767 800 512 661, 660, 660 545 655 29526413
29526413 HD 4560PR 750 629 601 730 610 1005 512 1701 575 767 800 512 661, 660, 660 545 709 29526413
29526423 HD 4060P 750 628 600 714 610 1005 511 1640 534 765 849 512 661, 660, 660 545 698 1018, 950 539 505 29526423
29526424 HD 4060P 750 628 600 730 610 1005 511 1639 534 766 772 512 661, 660, 660 545 697, 574 500 29526424
29526425 HD 4560P 750 629 601 730 610 1005 512 1639 534 765 835 512 661, 660, 660 545 701, 574 543 29526425
29526426 HD 4560P 750 629 601 730 610 1005 512 1601 534 765 814 512 661, 660, 660 545 701, 574 541 29526426
29526427 HD 4560P 750 629 601 744 610 1005 512 1639 534 766 835 512 661, 660, 660 545 701 29526427
29526428 HD 4060P 750 628 600 731 610 1005 511 1640 534 766 772 512 661, 660, 660 545 697, 574 29526428

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

89 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 89A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29526428 HD 4060P 750 628 600 731 610 1005 511 1701 534 766 772 512 661, 660, 660 545 697, 574 29526428
29526429 HD 4560P 750 629 601 730 610 1005 512 1639 534 765 835 512 661, 660, 660 545 701, 574 29526429
29526430 HD 4560P 750 628 601 744 610 1005 512 1639 540 765 813 512 661, 660, 660 545 701 950 511 505 29526430
29526432 HD 4060PR 750 628 600 738 610 1005 511 1640 575 764 821 512 544 661, 660, 660 545 530 582, 574 1039 509 505 29526432
29526433 HD 4560PR 750 629 601 730 610 1005 512 1639 575 767 800 512 544 661, 660, 660 545 530 583 29526433
29526469 HD 4060P 750 628 600 714 610 1005 511 1640 540 764 512 661, 660, 660 545 699, 574 1058 558 505 29526469
29526516 HD 4060P 750 629 600 730 610 1005 511 1640 534 768 812 512 661, 660, 660 545 697 565 29526516
29526516 HD 4060P 750 629 600 730 610 1005 511 1701 534 768 812 512 661, 660, 660 545 697 565 29526516
29526538 HD 4060P 750 629 600 748 610 1005 511 1639 534 765 799 512 661, 660, 660 545 697 29526538
29526538 HD 4060P 750 629 600 748 610 1005 511 1700 534 765 799 512 661, 660, 660 545 697 29526538

29526539 HD 4060P 750 629 600 730 610 1005 511 1639 534 765 799 512 661, 660, 660 545 697 29526539
29526539 HD 4060P 750 629 600 730 610 1005 511 1700 534 765 799 512 661, 660, 660 545 697 29526539
29526546 HD 4060P 750 629 600 748 610 1005 511 1639 534 765 796 512 661, 660, 660 545 697 29526546
29526546 HD 4060P 750 629 600 748 610 1005 511 1700 534 765 796 512 661, 660, 660 545 697 29526546
29526554 HD 4060P 750 629 600 730 610 1005 511 1639 534 765 796 512 661, 660, 660 545 697 29526554
29526557 HD 4560PR 750 629 601 714 610 1005 512 1639 575 767 796 512 661, 660, 660 545 583 29526557
29526557 HD 4560PR 750 629 601 714 610 1005 512 1700 575 767 796 512 661, 660, 660 545 712 29526557
29526581 HD 4560PR 750 629 601 714 610 1005 512 1639 575 764 799 512 661, 660, 660 545 583 29526581
29526593 HD 4060PR 750 629 600 714 610 1005 511 1639 575 766 799 512 661, 660, 660 545 652 29526593
29526593 HD 4060PR 750 629 600 714 610 1005 511 1700 575 766 799 512 661, 660, 660 545 705 29526593

29526632 HD 4060 750 629 600 732 609 1005 511 1639 540 766 727 511 543 700 500 29526632
29526779 B 500 750 628 600 730 609 1005 511 1641 645 766 772 511 543 697 867 500 29526779
29526779 B 500 750 628 600 730 609 1005 511 1702 645 766 772 511 543 697 867 500 29526779
29526780 B 500 750 628 600 730 609 1005 511 1603 645 766 772 511 543 697 945 500 29526780
29526781 B 500 750 628 600 730 609 1005 511 1603 645 766 772 511 543 697 867 500 29526781
29526782 B 500 750 628 600 730 609 1005 511 1641 645 766 772 511 543 697 867 500 29526782
29526783 HD 4060P 750 628 600 729 610 1005 511 1601 534 765 814 512 661, 660, 660 545 697 831 500 29526783
29526784 HD 4560 750 628 601 731 609 1005 512 1602 540 766 800 511 543 701 510 500 29526784
29526785 HD 4060 750 628 600 732 609 1005 511 1603 645 768 717 511 543 697, 574 839 513 500 29526785
29526786 HD 4060P 750 628 600 731 610 1005 511 1639 540 766 799 512 661, 660, 660 545 697 500 29526786

29526788 HD 4560P 750 628 601 714 610 1005 512 1601 540 765 835 512 661, 660, 660 545 701, 574 500 29526788
29526789 HD 4060 750 628 600 729 609 1005 511 1639 540 766 814 511 543 697 964 500 29526789
29526790 HD 4560P 750 629 601 731 610 1005 512 1639 540 766 772 512 661, 660, 660 545 701 922 500 29526790
29526791 HD 4060P 750 629 600 729 610 1005 511 1639 534 765 814 512 661, 660, 660 545 697 996 500 29526791
29526791 HD 4060P 750 629 600 729 610 1005 511 1700 534 765 814 512 661, 660, 660 545 697 996 500 29526791
29526792 HD 4560PR 750 628 601 730 610 1005 512 1639 575 764 717 512 544 661, 660, 660 545 538 595, 574 877 500 29526792
29526793 HD 4060P 750 629 600 729 610 1005 511 1640 534 765 718 512 661, 660, 660 545 697 1017 500 29526793
29526794 HD 4060P 750 629 600 729 610 1005 511 1640 534 766 772 512 661, 660, 660 545 697 1017 500 29526794
29526794 HD 4060P 750 629 600 729 610 1005 511 1701 534 766 772 512 661, 660, 660 545 697 1017 500 29526794
29526795 HD 4560 750 628 601 729 609 1005 512 1639 534 766 814 511 543 701 500 29526795

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

90 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 90A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29526795 HD 4560 750 628 601 729 609 1005 512 1700 534 766 814 511 543 701 500 29526795
29526796 B 500R 750 628 600 730 609 1005 511 1641 646 766 772 511 544 543 523 582, 574 505 29526796
29526797 HD 4060PR 750 628 600 730 610 1005 511 1640 575 766 772 512 544 661, 660, 660 545 538 596, 574 877 500 29526797
29526798 HD 4560P 750 628 601 730 610 1005 512 1640 534 768 772 512 661, 660, 660 545 701, 574 876 500 29526798
29526799 HD 4060P 750 628 600 730 610 1005 511 1640 534 766 772 512 661, 660, 660 545 697, 574 876 500 29526799
29526799 HD 4060P 750 628 600 730 610 1005 511 1701 534 766 772 512 661, 660, 660 545 697, 574 876 500 29526799
29526800 HD 4060P 750 628 600 730 610 1005 511 1640 534 765 718 512 661, 660, 660 545 697, 574 876 500 29526800
29526801 HD 4560PR 750 628 601 730 610 1005 512 1640 575 764 717 512 544 661, 660, 660 545 538 595, 574 877 500 29526801
29526802 HD 4060P 750 628 600 730 610 1005 511 1640 534 766 772 512 661, 660, 660 545 697, 574 1048 500 29526802
29526803 HD 4060P 750 628 600 730 610 1005 511 1640 534 768 772 512 661, 660, 660 545 697, 574 876 500 29526803

29526803 HD 4060P 750 628 600 730 610 1005 511 1701 534 768 772 512 661, 660, 660 545 697, 574 876 500 29526803
29526804 HD 4060P 750 628 600 730 610 1005 511 1640 534 765 772 512 661, 660, 660 545 697, 574 876 500 29526804
29526804 HD 4060P 750 628 600 730 610 1005 511 1701 534 765 772 512 661, 660, 660 545 697, 574 876 500 29526804
29526805 HD 4060PR 750 628 600 730 610 1005 511 1640 575 765 814 512 544 661, 660, 660 545 536 596, 574 877 500 29526805
29526806 HD 4060P 750 628 600 730 610 1005 511 1640 534 765 814 512 661, 660, 660 545 697, 574 876 500 29526806
29526806 HD 4060P 750 628 600 730 610 1005 511 1701 534 765 814 512 661, 660, 660 545 697, 574 876 500 29526806
29526807 HD 4060PR 750 628 600 730 610 1005 511 1640 575 766 772 512 544 661, 660, 660 545 538 596, 574 877 500 29526807
29526808 HD 4560PR 750 628 601 730 610 1005 512 1640 575 766 772 512 544 661, 660, 660 545 538 595, 574 877 500 29526808
29526809 HD 4060 750 628 600 714 609 1005 511 1640 540 766 511 543 697, 574 892 505 29526809
29526809 HD 4060 750 628 600 714 609 1005 511 1701 540 766 511 543 697, 574 892 505 29526809

29526810 HD 4060 750 628 600 732 609 1005 511 1641 645 766 814 511 543 697, 574 839 500 29526810
29526810 HD 4060 750 628 600 732 609 1005 511 1702 645 766 814 511 543 697, 574 839 500 29526810
29526811 HD 4060R 750 628 600 714 609 1005 511 1601 575 768 511 543 596, 574 951 29526811
29526823 HD 4060 750 629 600 732 609 1005 511 1639 540 766 772 511 543 697 500 29526823
29526826 HD 4560P 750 629 601 748 610 1005 512 1601 534 766 797 512 661, 660, 660 545 701 29526826
29526827 HD 4560P 750 629 601 748 610 1005 512 1639 534 766 812 512 661, 660, 660 545 701 29526827
29526827 HD 4560P 750 629 601 748 610 1005 512 1700 534 766 812 512 661, 660, 660 545 701 29526827
29526828 HD 4560P 750 629 601 748 610 1005 512 1639 534 767 812 512 661, 660, 660 545 701 29526828
29526830 B 500R 750 628 600 739 609 1005 511 1641 646 766 772 511 544 543 523 596, 574 951, 1046 29526830
29526832 HD 4560 750 629 601 731 609 1005 512 1639 540 766 772 511 543 701 500 29526832

29526835 HD 4060P 750 628 600 730 610 1005 511 1639 534 765 814 512 661, 660, 660 545 697, 574 876 500 29526835
29526836 HD 4060P 750 629 600 730 610 1005 511 1640 534 768 837 512 661, 660, 660 545 697 565 29526836
29526836 HD 4060P 750 629 600 730 610 1005 511 1701 534 768 837 512 661, 660, 660 545 697 565 29526836
29526839 HD 4060P 750 628 600 731 610 1005 511 1602 642 765 835 512 661, 660, 660 545 697, 574 1071 500 29526839
29526840 HD 4560P 750 629 601 748 610 1005 512 1639 534 767 799 512 661, 660, 660 545 701 29526840
29526841 HD 4060P 750 629 600 731 610 1005 511 1639 534 766 799 512 661, 660, 660 545 697 29526841
29526842 HD 4060P 750 629 600 731 610 1005 511 1639 540 768 717 512 661, 660, 660 545 697, 574 500 29526842
29526907 B 500R 750 628 600 729 609 1005 511 1641 646 768 511 543 582, 574 29526907
29526923 HD 4060P 750 628 600 731 610 1005 511 1640 642 765 835 512 661, 660, 660 545 697, 574 1071 500 29526923
29526923 HD 4060P 750 628 600 731 610 1005 511 1701 642 765 835 512 661, 660, 660 545 697, 574 1071 500 29526923

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

91 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 91A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29526924 HD 4060P 750 628 600 731 610 1005 511 1640 642 765 718 512 661, 660, 660 545 697, 574 1071 559 500 29526924
29526924 HD 4060P 750 628 600 731 610 1005 511 1701 642 765 718 512 661, 660, 660 545 697, 574 1071 559 500 29526924
29526927 HD 4060P 750 627 600 731 610 1005 511 1601 534 766 799 512 661, 660, 660 545 697 29526927
29526936 HD 4560 750 628 601 729 609 1005 512 1639 534 765 815 511 543 701 500 29526936
29526943 HD 4060P 750 629 600 732 610 1005 511 1639 540 766 772 512 661, 660, 660 545 697 500 29526943
29526946 HD 4560 750 628 601 714 609 1005 512 1640 534 766 511 543 702 950 29526946
29526946 HD 4560 750 628 601 714 609 1005 512 1701 534 766 511 543 702 950 29526946
29526947 HD 4060P 750 629 600 748 610 1005 511 1639 534 764 796 512 661, 660, 660 545 697 29526947
29526948 HD 4060P 750 629 600 730 610 1005 511 1639 534 764 796 512 661, 660, 660 545 697 29526948
29526956 HD 4060P 750 628 600 731 610 1005 511 1640 540 766 812 512 661, 660, 660 545 697 29526956

29526957 HD 4560P 750 629 601 744 610 1005 512 1639 540 767 512 661, 660, 660 545 701, 574 565 29526957
29526958 HD 4560PR 750 628 601 739 610 1005 512 1640 575 768 512 661, 660, 660 545 583, 574 29526958
29526966 HD 4060PR 750 629 600 730 610 1005 511 1640 575 766 812 512 661, 660, 660 545 652 565 29526966
29526966 HD 4060PR 750 629 600 730 610 1005 511 1701 575 766 812 512 661, 660, 660 545 705 565 29526966
29526969 HD 4560PR 750 629 601 730 610 1005 512 1640 575 766 800 512 661, 660, 660 545 583 29526969
29526970 HD 4560P 750 629 601 730 610 1005 512 1640 534 764 842 512 661, 660, 660 545 701 565 29526970
29526970 HD 4560P 750 629 601 730 610 1005 512 1701 534 764 842 512 661, 660, 660 545 701 565 29526970
29526979 HD 4060P 750 629 600 730 610 1005 511 1640 540 766 799 512 661, 660, 660 545 697, 574 29526979
29526979 HD 4060P 750 629 600 730 610 1005 511 1701 540 766 799 512 661, 660, 660 545 697, 574 29526979
29526984 HD 4060 750 628 600 731 609 1005 511 1603 645 766 772 511 543 697, 574 500 29526984

29526988 HD 4560PR 750 629 601 731 610 1005 512 1639 575 766 512 544 661, 660, 660 545 655 29526988
29526988 HD 4560PR 750 629 601 731 610 1005 512 1700 575 766 512 544 661, 660, 660 545 709 29526988
29526989 HD 4560PR 750 629 601 731 610 1005 512 1639 575 766 512 544 661, 660, 660 545 598 29526989
29526992 B 500R 750 628 600 714 609 1005 511 1641 646 764 511 543 597, 574 951 29526992
29526992 B 500R 750 628 600 714 609 1005 511 1702 646 764 511 543 707, 574 29526992
29526993 HD 4560PR 750 628 601 714 610 1005 512 1640 575 765 512 661, 660, 660 545 657, 574 951 29526993
29526993 HD 4560PR 750 628 601 714 610 1005 512 1701 575 765 512 661, 660, 660 545 711, 574 951 29526993
29527117 HD 4560PR 750 629 601 714 610 1005 512 1639 575 766 799 512 661, 660, 660 545 595 29527117
29527118 HD 4060P 750 629 600 730 610 1005 511 1639 534 764 799 512 661, 660, 660 545 697 29527118
29527122 HD 4560P 750 629 601 729 610 1005 512 1640 540 765 512 661, 660, 660 545 701 29527122

29527122 HD 4560P 750 629 601 729 610 1005 512 1701 540 765 512 661, 660, 660 545 701 29527122
29527125 HD 4060 750 629 600 732 609 1005 511 1639 540 765 718 511 543 697 500 29527125
29527128 HD 4560P 750 629 601 744 610 1005 512 1640 540 766 512 661, 660, 660 545 701, 574 565 29527128
29527128 HD 4560P 750 629 601 744 610 1005 512 1701 540 766 512 661, 660, 660 545 701, 574 565 29527128
29527129 B 500R 750 628 600 729 609 1005 511 1641 646 764 799 511 544 543 652, 574 500 29527129
29527129 B 500R 750 628 600 729 609 1005 511 1702 646 764 799 511 544 543 705, 574 500 29527129
29527133 HD 4560P 750 629 601 731 610 1005 512 1640 540 766 772 512 661, 660, 660 545 701, 574 500 29527133
29527135 HD 4560PR 750 629 601 729 610 1005 512 1640 575 765 512 544 661, 660, 660 545 583 29527135
29527140 HD 4560PR 750 629 601 730 610 1005 512 1640 575 765 837 512 661, 660, 660 545 654 565 29527140
29527140 HD 4560PR 750 629 601 730 610 1005 512 1701 575 765 837 512 661, 660, 660 545 709 565 29527140

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

92 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 92A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29527141 HD 4560P 750 629 601 730 610 1005 512 1640 534 766 796 512 661, 660, 660 545 701 565 29527141
29527141 HD 4560P 750 629 601 730 610 1005 512 1701 534 766 796 512 661, 660, 660 545 701 565 29527141
29527147 HD 4560P 750 629 601 731 610 1005 512 1640 540 766 815 512 661, 660, 660 545 701, 574 500 29527147
29527148 HD 4060P 750 629 600 729 610 1005 511 1640 534 768 812 512 661, 660, 660 545 697 565 29527148
29527148 HD 4060P 750 629 600 729 610 1005 511 1701 534 768 812 512 661, 660, 660 545 697 565 29527148
29527154 HD 4560P 750 629 601 730 610 1005 512 1639 534 765 796 512 661, 660, 660 545 701 29527154
29527157 HD 4060P 750 629 600 729 610 1005 511 1639 540 765 800 512 661, 660, 660 545 698 29527157
29527166 HD 4060PR 750 628 600 714 610 1005 511 1640 575 765 512 661, 660, 660 545 654, 574 951 29527166
29527166 HD 4060PR 750 628 600 714 610 1005 511 1701 575 765 512 661, 660, 660 545 707, 574 951 29527166
29527174 HD 4060PR 750 629 600 729 610 1005 511 1639 575 765 800 512 661, 660, 660 545 582 29527174

29527180 HD 4560PR 750 628 601 729 610 1005 512 1640 575 764 799 512 661, 660, 660 545 583 951 29527180
29527184 HD 4060P 750 628 600 714 610 1005 511 1640 534 765 512 661, 660, 660 545 698 950 29527184
29527184 HD 4060P 750 628 600 714 610 1005 511 1701 534 765 512 661, 660, 660 545 698 950 29527184
29527185 B 500R 750 628 600 714 609 1005 511 1641 646 766 511 543 653, 574 951 29527185
29527185 B 500R 750 628 600 714 609 1005 511 1702 646 766 511 543 706, 574 951 29527185
29527195 HD 4560P 750 629 601 744 610 1005 512 1639 534 766 812 512 661, 660, 660 545 701 29527195
29527197 HD 4560P 750 629 601 730 610 1005 512 1640 534 764 842 512 661, 660, 660 545 701 565 541 29527197
29527197 HD 4560P 750 629 601 730 610 1005 512 1701 534 764 842 512 661, 660, 660 545 701 565 541 29527197
29527198 HD 4060P 750 629 600 729 610 1005 511 1640 534 766 799 512 661, 660, 660 545 697 565 29527198
29527198 HD 4060P 750 629 600 729 610 1005 511 1701 534 766 799 512 661, 660, 660 545 697 565 29527198

29527201 HD 4560P 750 629 601 730 610 1005 512 1640 534 767 812 512 661, 660, 660 545 701 565 29527201
29527201 HD 4560P 750 629 601 730 610 1005 512 1701 534 767 812 512 661, 660, 660 545 701 565 29527201
29527202 HD 4060P 750 628 600 730 610 1005 511 1640 534 765 772 512 661, 660, 660 545 697, 574 876 500 29527202
29527202 HD 4060P 750 628 600 730 610 1005 511 1701 534 765 772 512 661, 660, 660 545 697, 574 876 500 29527202
29527203 B 500R 750 628 600 731 609 1005 511 1641 646 766 772 511 544 543 534 654, 574 1055 505 29527203
29527203 B 500R 750 628 600 731 609 1005 511 1702 646 766 772 511 544 543 534 707, 574 1055 505 29527203
29527204 HD 4060P 750 629 600 732 610 1005 511 1639 540 765 814 512 661, 660, 660 545 697, 574 500 29527204
29527213 HD 4060P 750 629 600 739 610 1005 511 1639 534 764 808 512 661, 660, 660 545 697 1077 29527213
29527213 HD 4060P 750 629 600 739 610 1005 511 1700 534 764 808 512 661, 660, 660 545 697 1077 29527213
29527214 HD 4560P 750 629 601 739 610 1005 512 1639 534 764 835 512 661, 660, 660 545 701 1077 29527214

29527214 HD 4560P 750 629 601 739 610 1005 512 1700 534 764 835 512 661, 660, 660 545 701 1077 29527214
29527215 HD 4560P 750 629 601 739 610 1005 512 1639 534 766 835 512 661, 660, 660 545 701 1077 29527215
29527215 HD 4560P 750 629 601 739 610 1005 512 1700 534 766 835 512 661, 660, 660 545 701 1077 29527215
29527216 HD 4560P 750 629 601 739 610 1005 512 1639 534 764 808 512 661, 660, 660 545 701 1077 29527216
29527216 HD 4560P 750 629 601 739 610 1005 512 1700 534 764 808 512 661, 660, 660 545 701 1077 29527216
29527218 B 500R 750 628 600 730 609 1005 511 1641 646 766 772 511 544 543 534 597 1078 500 29527218
29527223 HD 4060P 750 629 600 714 610 1005 511 1639 534 764 812 512 661, 660, 660 545 697 29527223
29527225 HD 4060 750 629 600 730 609 1005 511 1640 540 766 795 511 543 697, 574 29527225
29527225 HD 4060 750 629 600 730 609 1005 511 1701 540 766 795 511 543 697, 574 29527225
29527227 HD 4560P 750 629 601 744 610 1005 512 1639 540 768 512 661, 660, 660 545 701, 574 565 29527227

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

93 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 93A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29527229 HD 4560P 750 629 601 729 610 1005 512 1639 534 766 812 512 661, 660, 660 545 701 29527229
29527229 HD 4560P 750 629 601 729 610 1005 512 1700 534 766 812 512 661, 660, 660 545 701 29527229
29527232 HD 4060PR 750 628 600 714 610 1005 511 1640 575 766 512 661, 660, 660 545 653, 574 951 29527232
29527232 HD 4060PR 750 628 600 714 610 1005 511 1701 575 766 512 661, 660, 660 545 706, 574 951 29527232
29527233 HD 4060PR 750 628 600 714 610 1005 511 1640 575 764 512 661, 660, 660 545 653, 574 951 29527233
29527233 HD 4060PR 750 628 600 714 610 1005 511 1701 575 764 512 661, 660, 660 545 706, 574 951 29527233
29527234 HD 4560P 750 629 601 729 610 1005 512 1639 534 764 808 512 661, 660, 660 545 701 29527234
29527234 HD 4560P 750 629 601 729 610 1005 512 1700 534 764 808 512 661, 660, 660 545 701 29527234
29527236 HD 4560P 750 629 601 714 610 1005 512 1639 534 767 799 512 661, 660, 660 545 701 29527236
29527236 HD 4560P 750 629 601 714 610 1005 512 1700 534 767 799 512 661, 660, 660 545 701 29527236

29527237 HD 4060P 750 629 600 714 610 1005 511 1639 534 767 799 512 661, 660, 660 545 697 29527237
29527237 HD 4060P 750 629 600 714 610 1005 511 1700 534 767 799 512 661, 660, 660 545 697 29527237
29527238 HD 4560P 750 629 601 730 610 1005 512 1639 534 767 796 512 661, 660, 660 545 701 29527238
29527239 HD 4560P 750 629 601 748 610 1005 512 1639 534 767 796 512 661, 660, 660 545 701 29527239
29527239 HD 4560P 750 629 601 748 610 1005 512 1700 534 767 796 512 661, 660, 660 545 701 29527239
29527247 HD 4060P 750 628 600 731 610 1005 511 1641 645 766 772 512 661, 660, 660 545 697, 574 29527247
29527247 HD 4060P 750 628 600 731 610 1005 511 1702 645 766 772 512 661, 660, 660 545 697, 574 29527247
29527248 HD 4560P 750 629 601 714 610 1005 512 1639 540 765 796 512 661, 660, 660 545 701 29527248
29527250 HD 4060PR 750 628 600 714 610 1005 511 1641 646 765 512 661, 660, 660 545 653, 574 951 29527250
29527250 HD 4060PR 750 628 600 714 610 1005 511 1702 646 765 512 661, 660, 660 545 706, 574 951 29527250

29527251 B 500 750 629 600 714 609 1005 511 1640 534 767 797 511 543 697 29527251
29527251 B 500 750 629 600 714 609 1005 511 1701 534 767 797 511 543 697 29527251
29527261 HD 4060P 750 629 600 714 610 1005 511 1639 540 764 772 512 661, 660, 660 545 697 500 29527261
29527262 HD 4060P 750 629 600 714 610 1005 511 1639 540 766 772 512 661, 660, 660 545 697 500 29527262
29527262 HD 4060P 750 629 600 714 610 1005 511 1700 540 766 772 512 661, 660, 660 545 697 500 29527262
29527263 HD 4060R 750 629 600 714 609 1005 511 1639 575 766 772 511 544 543 538 654 500 29527263
29527263 HD 4060R 750 629 600 714 609 1005 511 1700 575 766 772 511 544 543 538 707 500 29527263
29527264 HD 4060PR 750 629 600 714 610 1005 511 1639 575 766 772 512 544 661, 660, 660 545 538 654 500 29527264
29527264 HD 4060PR 750 629 600 714 610 1005 511 1700 575 766 772 512 544 661, 660, 660 545 538 707 500 29527264
29527265 HD 4060PR 750 629 600 714 610 1005 511 1639 575 765 814 512 544 661, 660, 660 545 538 654 500 29527265

29527265 HD 4060PR 750 629 600 714 610 1005 511 1700 575 765 814 512 544 661, 660, 660 545 538 707 500 29527265
29527270 HD 4560P 750 628 601 730 610 1005 512 1640 540 766 512 661, 660, 660 545 701, 574 500 29527270
29527270 HD 4560P 750 628 601 730 610 1005 512 1701 540 766 512 661, 660, 660 545 701, 574 500 29527270
29527271 HD 4560PR 750 629 601 714 610 1005 512 1639 575 766 796 512 661, 660, 660 545 583 29527271
29527271 HD 4560PR 750 629 601 714 610 1005 512 1700 575 766 796 512 661, 660, 660 545 709 29527271
29527272 HD 4060PR 750 629 600 714 610 1005 511 1639 575 768 837 512 661, 660, 660 545 582 29527272
29527273 HD 4560PR 750 629 601 714 610 1005 512 1639 575 766 795 512 661, 660, 660 545 583 29527273
29527273 HD 4560PR 750 629 601 714 610 1005 512 1700 575 766 795 512 661, 660, 660 545 709 29527273
29527274 HD 4060 750 629 600 714 609 1005 511 1639 540 764 772 511 543 697 500 29527274
29527274 HD 4060 750 629 600 714 609 1005 511 1700 540 764 772 511 543 697 500 29527274

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

94 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 94A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29527275 HD 4060R 750 629 600 714 609 1005 511 1639 575 764 772 511 544 543 538 597 500 29527275
29527276 HD 4060PR 750 629 600 714 610 1005 511 1639 575 764 772 512 544 661, 660, 660 545 538 654 500 29527276
29527276 HD 4060PR 750 629 600 714 610 1005 511 1700 575 764 772 512 544 661, 660, 660 545 538 707 500 29527276
29527277 HD 4060 750 629 600 714 609 1005 511 1639 540 766 772 511 543 697 500 29527277
29527277 HD 4060 750 629 600 714 609 1005 511 1700 540 766 772 511 543 697 500 29527277
29527278 HD 4060 750 629 600 714 609 1005 511 1639 540 765 772 511 543 697 500 29527278
29527278 HD 4060 750 629 600 714 609 1005 511 1700 540 765 772 511 543 697 500 29527278
29527279 HD 4060P 750 629 600 714 610 1005 511 1639 540 765 772 512 661, 660, 660 545 697 500 29527279
29527279 HD 4060P 750 629 600 714 610 1005 511 1700 540 765 772 512 661, 660, 660 545 697 500 29527279
29527280 HD 4060R 750 629 600 714 609 1005 511 1639 575 765 772 511 544 543 538 654 500 29527280

29527280 HD 4060R 750 629 600 714 609 1005 511 1700 575 765 772 511 544 543 538 707 500 29527280
29527281 HD 4060PR 750 629 600 714 610 1005 511 1639 575 765 772 512 544 661, 660, 660 545 538 654 500 29527281
29527281 HD 4060PR 750 629 600 714 610 1005 511 1700 575 765 799 512 661, 660, 660 545 707 29527281
29527282 HD 4060 750 629 600 714 609 1005 511 1639 540 765 814 511 543 697 500 29527282
29527282 HD 4060 750 629 600 714 609 1005 511 1700 540 765 814 511 543 697 500 29527282
29527283 HD 4060P 750 629 600 714 610 1005 511 1639 540 765 814 512 661, 660, 660 545 697 500 29527283
29527283 HD 4060P 750 629 600 714 610 1005 511 1700 540 765 814 512 661, 660, 660 545 697 500 29527283
29527284 HD 4060R 750 629 600 714 609 1005 511 1639 575 765 814 511 544 543 538 597 500 29527284
29527285 B 500R 750 628 600 730 609 1005 511 1641 646 766 835 511 544 543 534 654 1078 500 29527285
29527285 B 500R 750 628 600 730 609 1005 511 1702 646 766 835 511 544 543 534 707 1078 500 29527285

29527287 HD 4060 750 629 600 714 609 1005 511 1639 540 764 814 511 543 697 500 29527287
29527287 HD 4060 750 629 600 714 609 1005 511 1700 540 764 814 511 543 697 500 29527287
29527288 HD 4060P 750 629 600 714 610 1005 511 1639 540 764 814 512 661, 660, 660 545 697 500 29527288
29527288 HD 4060P 750 629 600 714 610 1005 511 1700 540 764 814 512 661, 660, 660 545 697 500 29527288
29527289 HD 4060R 750 629 600 714 609 1005 511 1639 575 764 814 511 544 543 538 597 500 29527289
29527290 HD 4060PR 750 629 600 714 610 1005 511 1639 575 764 814 512 544 661, 660, 660 545 538 654 500 29527290
29527290 HD 4060PR 750 629 600 714 610 1005 511 1700 575 764 814 512 544 661, 660, 660 545 538 707 500 29527290
29527296 HD 4060PR 750 628 600 731 610 1005 511 1640 575 764 812 512 661, 660, 660 545 596, 574 29527296
29527299 HD 4560P 750 628 601 714 610 1005 512 1639 540 766 512 661, 660, 660 545 701 29527299
29527299 HD 4560P 750 628 601 714 610 1005 512 1700 540 766 512 661, 660, 660 545 701 29527299

29527302 HD 4060P 750 628 600 732 610 1005 511 1640 540 764 799 512 661, 660, 660 545 697, 574 29527302
29527320 HD 4060PR 750 629 600 730 610 1005 511 1640 575 766 812 512 661, 660, 660 545 582 565 29527320
29527321 HD 4060P 750 629 600 730 610 1005 511 1639 540 766 799 512 661, 660, 660 545 697, 574 29527321
29527321 HD 4060P 750 629 600 730 610 1005 511 1700 540 766 799 512 661, 660, 660 545 697, 574 29527321
29527322 HD 4560PR 750 629 601 730 610 1005 512 1639 575 766 799 512 661, 660, 660 545 656 29527322
29527322 HD 4560PR 750 629 601 730 610 1005 512 1700 575 766 799 512 661, 660, 660 545 710 29527322
29527323 HD 4560P 750 629 601 731 610 1005 512 1639 540 765 814 512 661, 660, 660 545 701, 574 922 500 29527323
29527325 HD 4560P 750 629 601 744 610 1005 512 1639 540 768 512 661, 660, 660 545 701, 574 29527325
29527326 HD 4560P 750 629 601 729 610 1005 512 1639 540 767 800 512 661, 660, 660 545 702 29527326
29527327 HD 4560P 750 629 601 730 610 1005 512 1639 540 767 800 512 661, 660, 660 545 702 29527327

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

95 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 95A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29527330 HD 4060 750 628 600 743 609 1005 511 1640 540 766 772 511 543 697, 574 1064 500 29527330
29527331 HD 4560PR 750 629 601 714 610 1005 512 1639 575 766 797 512 661, 660, 660 545 655 29527331
29527331 HD 4560PR 750 629 601 714 610 1005 512 1700 575 766 797 512 661, 660, 660 545 709 29527331
29527332 HD 4060PR 750 629 600 714 610 1005 511 1601 575 765 799 512 661, 660, 660 545 652 29527332
29527332 HD 4060PR 750 629 600 714 610 1005 511 1700 575 765 799 512 661, 660, 660 545 705 29527332
29527333 HD 4560PR 750 628 601 730 610 1005 512 1640 575 766 772 512 544 661, 660, 660 545 538 583, 574 877 500 29527333
29527334 HD 4060PR 750 628 600 730 610 1005 511 1640 575 765 814 512 544 661, 660, 660 545 536 652, 574 877 500 29527334
29527334 HD 4060PR 750 628 600 730 610 1005 511 1701 575 765 814 512 544 661, 660, 660 545 536 705, 574 877 500 29527334
29527335 HD 4060PR 750 628 600 730 610 1005 511 1640 575 766 772 512 544 661, 660, 660 545 538 652, 574 877 500 29527335
29527335 HD 4060PR 750 628 600 730 610 1005 511 1701 575 766 772 512 544 661, 660, 660 545 538 705, 574 877 500 29527335

29527336 HD 4560PR 750 628 601 730 610 1005 512 1640 575 764 717 512 544 661, 660, 660 545 538 583, 574 877 500 29527336
29527342 HD 4060P 750 628 600 743 610 1005 511 1640 540 764 772 512 661, 660, 660 545 697, 574 1064 500 29527342
29527344 HD 4560P 750 629 601 744 610 1005 512 1640 534 766 835 512 661, 660, 660 545 701 29527344
29527346 HD 4060PR 750 628 600 730 610 1005 511 1640 575 764 718 512 544 661, 660, 660 545 536 582, 574 877 500 29527346
29527348 HD 4560PR 750 629 601 729 610 1005 512 1639 575 767 800 512 661, 660, 660 545 583 29527348
29527349 HD 4560P 750 628 601 731 610 1005 512 1640 534 766 717 512 661, 660, 660 545 704, 574 501 500 29527349
29527350 HD 4560PR 750 629 601 729 610 1005 512 1640 575 766 837 512 661, 660, 660 545 655 565 29527350
29527350 HD 4560PR 750 629 601 729 610 1005 512 1701 575 766 837 512 661, 660, 660 545 709 565 29527350
29527791 HD 4560PR 750 629 601 731 610 1005 512 1640 575 767 772 512 544 661, 660, 660 545 530 655, 574 500 29527791
29527791 HD 4560PR 750 629 601 731 610 1005 512 1701 575 767 772 512 544 661, 660, 660 545 530 709, 574 500 29527791

29527792 HD 4560 750 628 601 729 609 1005 512 1640 534 766 835 511 543 704 500 29527792
29527792 HD 4560 750 628 601 729 609 1005 512 1701 534 766 835 511 543 704 500 29527792
29527796 HD 4560PR 750 629 601 729 610 1005 512 1640 575 766 812 512 661, 660, 660 545 655 565 29527796
29527796 HD 4560PR 750 629 601 729 610 1005 512 1701 575 766 812 512 661, 660, 660 545 709 565 29527796
29527799 HD 4060P 750 629 600 714 610 1005 511 1639 534 766 796 512 661, 660, 660 545 697 29527799
29527799 HD 4060P 750 629 600 714 610 1005 511 1700 534 766 796 512 661, 660, 660 545 697 29527799
29527894 HD 4560P 750 628 601 730 610 1005 512 1640 540 768 512 661, 660, 660 545 704, 574 500 29527894
29527894 HD 4560P 750 628 601 730 610 1005 512 1701 540 768 512 661, 660, 660 545 704, 574 500 29527894
29528004 HD 4060 750 629 600 714 609 1005 511 1639 534 766 772 511 543 697 1085 500 29528004
29528004 HD 4060 750 629 600 714 609 1005 511 1700 534 766 772 511 543 697 1085 500 29528004

29528030 HD 4560P 750 629 601 714 610 1005 512 1640 534 766 837 512 661, 660, 660 545 701 29528030
29528030 HD 4560P 750 629 601 714 610 1005 512 1701 534 766 837 512 661, 660, 660 545 701 29528030
29528032 HD 4560P 750 629 601 714 610 1005 512 1639 534 768 796 512 661, 660, 660 545 701 29528032
29528032 HD 4560P 750 629 601 714 610 1005 512 1700 534 768 796 512 661, 660, 660 545 701 29528032
29528047 HD 4060P 750 629 600 714 610 1005 511 1639 534 767 873 512 661, 660, 660 545 697 29528047
29528047 HD 4060P 750 629 600 714 610 1005 511 1700 534 767 873 512 661, 660, 660 545 697 29528047
29528049 B 500R 750 628 600 730 609 1005 511 1641 646 768 772 511 544 543 539 652, 574 853 500 29528049
29528049 B 500R 750 628 600 730 609 1005 511 1702 646 768 772 511 544 543 539 705, 574 853 500 29528049
29528050 HD 4060P 750 628 600 732 610 1005 511 1640 540 767 718 512 661, 660, 660 545 697, 574 1047 500 29528050
29528050 HD 4060P 750 628 600 732 610 1005 511 1701 540 767 718 512 661, 660, 660 545 697, 574 1047 500 29528050

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

96 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 96A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29528051 B 500 750 628 600 730 609 1005 511 1641 645 764 511 543 698 29528051
29528051 B 500 750 628 600 730 609 1005 511 1702 645 764 511 543 698 29528051
29528055 HD 4560 750 628 601 729 609 1005 512 1640 534 766 835 511 543 704 950 500 29528055
29528055 HD 4560 750 628 601 729 609 1005 512 1701 534 766 835 511 543 704 950 500 29528055
29528057 HD 4060P 750 628 600 743 610 1005 511 1640 648 766 718 512 661, 660, 660 545 697, 574 1064 500 29528057
29528057 HD 4060P 750 628 600 743 610 1005 511 1701 648 766 718 512 661, 660, 660 545 697, 574 1064 500 29528057
29528070 HD 4060 750 628 600 732 609 1005 511 1641 645 768 717 511 543 697, 574 839 513 500 29528070
29528070 HD 4060 750 628 600 732 609 1005 511 1702 645 768 717 511 543 697, 574 839 513 500 29528070
29528074 HD 4560P 750 628 601 714 610 1005 512 1639 540 764 512 661, 660, 660 545 701 29528074
29528074 HD 4560P 750 628 601 714 610 1005 512 1700 540 764 512 661, 660, 660 545 701 29528074

29528076 HD 4060P 750 629 600 729 610 1005 511 1639 540 766 800 512 661, 660, 660 545 698 29528076
29528076 HD 4060P 750 629 600 729 610 1005 511 1700 540 766 800 512 661, 660, 660 545 698 29528076
29528077 HD 4560PR 750 629 601 731 610 1005 512 1639 575 766 512 544 661, 660, 660 545 656 29528077
29528077 HD 4560PR 750 629 601 731 610 1005 512 1700 575 766 512 544 661, 660, 660 545 710 29528077
29528078 HD 4060P 750 629 600 748 610 1005 511 1640 540 766 835 512 661, 660, 660 545 700, 574 500 29528078
29528078 HD 4060P 750 629 600 748 610 1005 511 1701 540 766 835 512 661, 660, 660 545 700, 574 500 29528078
29528096 HD 4560P 750 629 601 744 610 1005 512 1639 534 764 777 512 661, 660, 660 545 701, 574 29528096
29528096 HD 4560P 750 629 601 744 610 1005 512 1700 534 764 777 512 661, 660, 660 545 701, 574 29528096
29528098 HD 4560PR 750 629 601 731 610 1005 512 1639 575 765 814 512 544 661, 660, 660 545 655 922 500 29528098
29528098 HD 4560PR 750 629 601 731 610 1005 512 1700 575 765 814 512 544 661, 660, 660 545 709 922 500 29528098

29528099 HD 4060 750 628 600 729 609 1005 511 1640 534 766 835 511 543 700 500 29528099
29528099 HD 4060 750 628 600 729 609 1005 511 1701 534 766 835 511 543 700 500 29528099
29528100 HD 4060P 750 629 600 729 610 1005 511 1640 534 764 808 512 661, 660, 660 545 697 29528100
29528100 HD 4060P 750 629 600 729 610 1005 511 1701 534 764 808 512 661, 660, 660 545 697 29528100
29528101 HD 4060P 750 629 600 730 610 1005 511 1640 534 765 837 512 661, 660, 660 545 697 565 29528101
29528101 HD 4060P 750 629 600 730 610 1005 511 1701 534 765 837 512 661, 660, 660 545 697 565 29528101
29528103 HD 4060P 750 629 600 748 610 1005 511 1640 534 764 808 512 661, 660, 660 545 697 29528103
29528103 HD 4060P 750 629 600 748 610 1005 511 1701 534 764 808 512 661, 660, 660 545 697 29528103
29528104 HD 4060 750 628 600 729 609 1005 511 1639 534 765 814 511 543 697 500 29528104
29528104 HD 4060 750 628 600 729 609 1005 511 1700 534 765 814 511 543 697 500 29528104

29528109 HD 4560P 750 629 601 730 610 1005 512 1640 534 766 795 512 661, 660, 660 545 701 29528109
29528109 HD 4560P 750 629 601 730 610 1005 512 1701 534 766 795 512 661, 660, 660 545 701 29528109
29528110 HD 4560P 750 629 601 729 610 1005 512 1640 534 766 795 512 661, 660, 660 545 701 29528110
29528110 HD 4560P 750 629 601 729 610 1005 512 1701 534 766 795 512 661, 660, 660 545 701 29528110
29528111 HD 4560P 750 629 601 748 610 1005 512 1640 534 766 795 512 661, 660, 660 545 701 29528111
29528111 HD 4560P 750 629 601 748 610 1005 512 1701 534 766 795 512 661, 660, 660 545 701 29528111
29528120 B 500 750 628 600 714 609 1005 511 1641 644 768 511 543 698, 574 950 29528120
29528120 B 500 750 628 600 714 609 1005 511 1702 644 768 511 543 698, 574 950 29528120
29528121 B 500 750 628 600 714 609 1005 511 1641 645 768 511 543 698, 574 950 29528121
29528121 B 500 750 628 600 714 609 1005 511 1702 645 768 511 543 698, 574 950 29528121

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

97 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 97A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29528124 HD 4060P 750 629 600 739 610 1005 511 1639 534 766 812 512 661, 660, 660 545 697 1077 29528124
29528124 HD 4060P 750 629 600 739 610 1005 511 1700 534 766 812 512 661, 660, 660 545 697 1077 29528124
29528125 HD 4560PR 750 629 601 739 610 1005 512 1639 575 766 799 512 661, 660, 660 545 655 1090 29528125
29528125 HD 4560PR 750 629 601 739 610 1005 512 1700 575 766 799 512 661, 660, 660 545 709 1090 29528125
29528134 HD 4060PR 750 628 600 730 610 1005 511 1640 575 766 727 512 544 661, 660, 660 545 538 652, 574 877 506 500 29528134
29528134 HD 4060PR 750 628 600 730 610 1005 511 1701 575 766 727 512 544 661, 660, 660 545 538 705, 574 877 506 500 29528134
29528142 HD 4060 750 629 600 729 609 1005 511 1639 540 766 815 511 543 700, 574 500 29528142
29528142 HD 4060 750 629 600 729 609 1005 511 1700 540 766 815 511 543 700, 574 500 29528142
29528144 HD 4560P 750 629 601 739 610 1005 512 1639 534 766 812 512 661, 660, 660 545 701 1077 29528144
29528144 HD 4560P 750 629 601 739 610 1005 512 1700 534 766 812 512 661, 660, 660 545 701 1077 29528144

29528145 HD 4560P 750 629 601 739 610 1005 512 1639 534 766 799 512 661, 660, 660 545 701 1077 29528145
29528145 HD 4560P 750 629 601 739 610 1005 512 1700 534 766 799 512 661, 660, 660 545 701 1077 29528145
29528146 HD 4060P 750 629 600 739 610 1005 511 1639 534 766 835 512 661, 660, 660 545 697 1077 29528146
29528146 HD 4060P 750 629 600 739 610 1005 511 1700 534 766 835 512 661, 660, 660 545 697 1077 29528146
29528147 HD 4060P 750 629 600 739 610 1005 511 1639 534 764 835 512 661, 660, 660 545 697 1077 29528147
29528147 HD 4060P 750 629 600 739 610 1005 511 1700 534 764 835 512 661, 660, 660 545 697 1077 29528147
29528148 HD 4560P 750 629 601 739 610 1005 512 1639 534 764 850 512 661, 660, 660 545 701 1077 29528148
29528148 HD 4560P 750 629 601 739 610 1005 512 1700 534 764 850 512 661, 660, 660 545 701 1077 29528148
29528149 HD 4060P 750 629 600 739 610 1005 511 1639 534 764 850 512 661, 660, 660 545 697 1077 29528149
29528149 HD 4060P 750 629 600 739 610 1005 511 1700 534 764 850 512 661, 660, 660 545 697 1077 29528149

29528150 HD 4560P 750 629 601 748 610 1005 512 1639 534 764 808 512 661, 660, 660 545 701 29528150
29528151 HD 4560P 750 629 601 730 610 1005 512 1639 534 764 808 512 661, 660, 660 545 701 29528151
29528151 HD 4560P 750 629 601 730 610 1005 512 1700 534 764 808 512 661, 660, 660 545 701 29528151
29528153 HD 4060PR 750 628 600 730 610 1005 511 1640 575 765 797 512 661, 660, 660 545 653, 574 951 29528153
29528153 HD 4060PR 750 628 600 730 610 1005 511 1701 575 765 797 512 661, 660, 660 545 706, 574 951 29528153
29528154 HD 4560PR 750 629 601 729 610 1005 512 1640 575 766 812 512 661, 660, 660 545 655 565 29528154
29528154 HD 4560PR 750 629 601 729 610 1005 512 1701 575 766 812 512 661, 660, 660 545 709 565 29528154
29528170 HD 4060P 750 629 600 729 610 1005 511 1640 534 767 795 512 661, 660, 660 545 697 565 29528170
29528170 HD 4060P 750 629 600 729 610 1005 511 1701 534 767 795 512 661, 660, 660 545 697 565 29528170
29528171 HD 4060P 750 629 600 744 610 1005 511 1639 540 768 512 661, 660, 660 545 697, 574 565 29528171

29528171 HD 4060P 750 629 600 744 610 1005 511 1700 540 768 512 661, 660, 660 545 697, 574 565 29528171
29528180 HD 4560P 750 629 601 748 610 1005 512 1639 540 766 800 512 661, 660, 660 545 702 29528180
29528180 HD 4560P 750 629 601 748 610 1005 512 1700 540 766 800 512 661, 660, 660 545 702 29528180
29528181 HD 4060P 750 629 600 744 610 1005 511 1639 534 767 799 512 661, 660, 660 545 697 29528181
29528181 HD 4060P 750 629 600 744 610 1005 511 1700 534 767 799 512 661, 660, 660 545 697 29528181
29528342 HD 4060PR 750 629 600 732 610 1005 511 1639 575 766 772 512 544 661, 660, 660 545 653, 574 918 500 29528342
29528342 HD 4060PR 750 629 600 732 610 1005 511 1700 575 766 772 512 544 661, 660, 660 545 706, 574 918 500 29528342
29528344 HD 4560P 750 628 601 729 610 1005 512 1640 540 766 812 512 661, 660, 660 545 701 950 29528344
29528344 HD 4560P 750 628 601 729 610 1005 512 1701 540 766 812 512 661, 660, 660 545 701 950 29528344
29528345 HD 4560P 750 629 601 744 610 1005 512 1639 540 766 512 661, 660, 660 545 701, 574 565 29528345

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

98 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 98A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29528345 HD 4560P 750 629 601 744 610 1005 512 1700 540 766 512 661, 660, 660 545 701, 574 565 29528345
29528346 HD 4060 750 629 600 731 609 1005 511 1639 540 766 511 543 698 29528346
29528346 HD 4060 750 629 600 731 609 1005 511 1700 540 766 511 543 698 29528346
29528348 HD 4060P 750 629 600 732 610 1005 511 1639 540 766 814 512 661, 660, 660 545 697, 574 500 29528348
29528348 HD 4060P 750 629 600 732 610 1005 511 1700 540 766 814 512 661, 660, 660 545 697, 574 500 29528348
29528349 HD 4060P 750 628 600 714 610 1005 511 1640 540 765 512 661, 660, 660 545 698, 574 950 29528349
29528349 HD 4060P 750 628 600 714 610 1005 511 1701 540 765 512 661, 660, 660 545 698, 574 950 29528349
29528363 HD 4060 750 628 600 732 609 1005 511 1641 645 766 815 511 543 697, 574 839 500 29528363
29528363 HD 4060 750 628 600 732 609 1005 511 1702 645 766 815 511 543 697, 574 839 500 29528363
29528364 HD 4060P 750 628 600 714 610 1005 511 1639 540 764 512 661, 660, 660 545 697 29528364

29528364 HD 4060P 750 628 600 714 610 1005 511 1700 540 764 512 661, 660, 660 545 697 29528364
29528365 HD 4060P 750 629 600 729 610 1005 511 1639 534 764 808 512 661, 660, 660 545 697 29528365
29528365 HD 4060P 750 629 600 729 610 1005 511 1700 534 764 808 512 661, 660, 660 545 697 29528365
29528366 HD 4060P 750 629 600 748 610 1005 511 1639 534 764 808 512 661, 660, 660 545 697 29528366
29528366 HD 4060P 750 629 600 748 610 1005 511 1700 534 764 808 512 661, 660, 660 545 697 29528366
29528377 HD 4060P 750 629 600 714 610 1005 511 1640 540 766 799 512 661, 660, 660 545 697 29528377
29528377 HD 4060P 750 629 600 714 610 1005 511 1701 540 766 799 512 661, 660, 660 545 697 29528377
29528378 HD 4060P 750 629 600 714 610 1005 511 1640 540 766 873 512 661, 660, 660 545 697 29528378
29528378 HD 4060P 750 629 600 714 610 1005 511 1701 540 766 873 512 661, 660, 660 545 697 29528378
29528379 HD 4060P 750 629 600 714 610 1005 511 1640 540 766 837 512 661, 660, 660 545 697 29528379

29528379 HD 4060P 750 629 600 714 610 1005 511 1701 540 766 837 512 661, 660, 660 545 697 29528379
29528380 HD 4060P 750 629 600 714 610 1005 511 1640 540 765 795 512 661, 660, 660 545 697 29528380
29528380 HD 4060P 750 629 600 714 610 1005 511 1701 540 765 795 512 661, 660, 660 545 697 29528380
29528381 HD 4060PR 750 629 600 714 610 1005 511 1640 575 766 799 512 661, 660, 660 545 652 29528381
29528381 HD 4060PR 750 629 600 714 610 1005 511 1701 575 766 799 512 661, 660, 660 545 705 29528381
29528382 HD 4060PR 750 629 600 714 610 1005 511 1640 575 766 873 512 661, 660, 660 545 652 29528382
29528382 HD 4060PR 750 629 600 714 610 1005 511 1701 575 766 873 512 661, 660, 660 545 705 29528382
29528383 HD 4060PR 750 629 600 714 610 1005 511 1640 575 765 795 512 661, 660, 660 545 652 29528383
29528383 HD 4060PR 750 629 600 714 610 1005 511 1701 575 765 795 512 661, 660, 660 545 705 29528383
29528384 HD 4060PR 750 629 600 714 610 1005 511 1640 575 766 837 512 661, 660, 660 545 652 29528384

29528384 HD 4060PR 750 629 600 714 610 1005 511 1701 575 766 837 512 661, 660, 660 545 705 29528384
29528390 HD 4060P 750 629 600 730 610 1005 511 1639 540 765 812 512 661, 660, 660 545 697, 574 29528390
29528390 HD 4060P 750 629 600 730 610 1005 511 1700 540 765 812 512 661, 660, 660 545 697, 574 29528390
29528391 HD 4560PR 750 629 601 714 610 1005 512 1639 575 765 799 512 661, 660, 660 545 655 29528391
29528391 HD 4560PR 750 629 601 714 610 1005 512 1700 575 765 799 512 661, 660, 660 545 709 29528391
29528392 HD 4560P 750 629 601 729 610 1005 512 1640 534 766 837 512 661, 660, 660 545 701 29528392
29528392 HD 4560P 750 629 601 729 610 1005 512 1701 534 766 837 512 661, 660, 660 545 701 29528392
29528393 HD 4560P 750 629 601 748 610 1005 512 1640 534 766 837 512 661, 660, 660 545 701 29528393
29528393 HD 4560P 750 629 601 748 610 1005 512 1701 534 766 837 512 661, 660, 660 545 701 29528393
29528394 HD 4560P 750 629 601 730 610 1005 512 1640 534 766 837 512 661, 660, 660 545 701 29528394

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

99 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 99A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29528394 HD 4560P 750 629 601 730 610 1005 512 1701 534 766 837 512 661, 660, 660 545 701 29528394
29528397 HD 4060P 750 628 600 743 610 1005 511 1640 540 764 772 512 661, 660, 660 545 697, 574 29528397
29528397 HD 4060P 750 628 600 743 610 1005 511 1701 540 764 772 512 661, 660, 660 545 697, 574 29528397
29528401 HD 4060R 750 629 600 731 609 1005 511 1639 575 766 835 511 544 543 536 653 29528401
29528401 HD 4060R 750 629 600 731 609 1005 511 1700 575 766 835 511 544 543 536 706 29528401
29528418 HD 4060P 750 629 600 732 610 1005 511 1639 540 766 718 512 661, 660, 660 545 697 922 500 29528418
29528418 HD 4060P 750 629 600 732 610 1005 511 1700 540 766 718 512 661, 660, 660 545 697 922 500 29528418
29528422 HD 4060PR 750 629 600 729 610 1005 511 1640 575 766 795 512 661, 660, 660 545 652 565 29528422
29528422 HD 4060PR 750 629 600 729 610 1005 511 1701 575 766 795 512 661, 660, 660 545 705 565 29528422
29528424 HD 4560 750 628 601 729 609 1005 512 1639 534 766 815 511 543 701 500 29528424

29528424 HD 4560 750 628 601 729 609 1005 512 1700 534 766 815 511 543 701 500 29528424
29528428 HD 4560P 750 629 601 739 610 1005 512 1640 534 766 835 512 661, 660, 660 545 701 1077 29528428
29528428 HD 4560P 750 629 601 739 610 1005 512 1701 534 766 835 512 661, 660, 660 545 701 1077 29528428
29528429 HD 4560P 750 629 601 714 610 1005 512 1639 534 764 799 512 661, 660, 660 545 701 29528429
29528429 HD 4560P 750 629 601 714 610 1005 512 1700 534 764 799 512 661, 660, 660 545 701 29528429
29528434 HD 4060PR 750 629 600 729 610 1005 511 1640 575 766 814 512 544 661, 660, 660 545 529 653 1092 500 29528434
29528434 HD 4060PR 750 629 600 729 610 1005 511 1701 575 766 814 512 544 661, 660, 660 545 529 706 1092 500 29528434
29528435 HD 4060 750 628 600 732 609 1005 511 1641 645 766 799 511 543 697, 574 839 500 29528435
29528435 HD 4060 750 628 600 732 609 1005 511 1702 645 766 799 511 543 697, 574 839 500 29528435
29528436 HD 4060 750 628 600 732 609 1005 511 1641 645 766 796 511 543 697, 574 839 500 29528436

29528436 HD 4060 750 628 600 732 609 1005 511 1702 645 766 796 511 543 697, 574 839 500 29528436
29528439 HD 4060P 750 629 600 732 610 1005 511 1639 540 765 814 512 661, 660, 660 545 697, 574 922 500 29528439
29528439 HD 4060P 750 629 600 732 610 1005 511 1700 540 765 814 512 661, 660, 660 545 697, 574 922 500 29528439
29528440 HD 4560P 750 629 601 730 610 1005 512 1640 540 767 800 512 661, 660, 660 545 704 29528440
29528443 HD 4560 750 629 601 714 609 1005 512 1639 534 766 511 543 701 29528443
29528443 HD 4560 750 629 601 714 609 1005 512 1700 534 766 511 543 701 29528443
29528444 HD 4060P 750 629 600 732 610 1005 511 1639 540 764 772 512 661, 660, 660 545 697 922 500 29528444
29528444 HD 4060P 750 629 600 732 610 1005 511 1700 540 764 772 512 661, 660, 660 545 697 922 500 29528444
29528450 HD 4060PR 750 628 600 731 610 1005 511 1640 575 766 800 512 661, 660, 660 545 653, 574 29528450
29528450 HD 4060PR 750 628 600 731 610 1005 511 1701 575 766 800 512 661, 660, 660 545 706, 574 29528450

29528451 HD 4060PR 750 628 600 730 610 1005 511 1640 575 765 772 512 544 661, 660, 660 545 538 652, 574 877 500 29528451
29528451 HD 4060PR 750 628 600 730 610 1005 511 1701 575 765 772 512 544 661, 660, 660 545 538 705, 574 877 500 29528451
29528452 HD 4060P 750 628 600 729 610 1005 511 1640 540 764 799 512 661, 660, 660 545 697, 574 950 29528452
29528452 HD 4060P 750 628 600 729 610 1005 511 1701 540 764 799 512 661, 660, 660 545 697, 574 950 29528452
29528468 HD 4560 750 628 601 747 609 1005 512 1640 534 766 511 543 703 950 29528468
29528468 HD 4560 750 628 601 747 609 1005 512 1701 534 766 511 543 703 950 29528468
29528470 HD 4560 750 628 601 729 609 1005 512 1640 534 766 814 511 543 704 500 29528470
29528470 HD 4560 750 628 601 729 609 1005 512 1701 534 766 814 511 543 704 500 29528470
29528489 HD 4560PR 750 629 601 714 610 1005 512 1639 575 766 837 512 661, 660, 660 545 655 29528489
29528489 HD 4560PR 750 629 601 714 610 1005 512 1700 575 766 837 512 661, 660, 660 545 709 29528489

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

100 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 100A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29528499 HD 4560P 750 629 601 748 610 1005 512 1640 540 764 717 512 661, 660, 660 545 704, 574 29528499
29528499 HD 4560P 750 629 601 748 610 1005 512 1701 540 764 717 512 661, 660, 660 545 704, 574 29528499
29528502 HD 4560P 750 628 601 731 610 1005 512 1639 540 768 799 512 661, 660, 660 545 701, 574 500 29528502
29528502 HD 4560P 750 628 601 731 610 1005 512 1700 540 768 799 512 661, 660, 660 545 701, 574 500 29528502
29528511 HD 4560P 750 628 601 744 610 1005 512 1640 540 765 837 512 661, 660, 660 545 704 1077 500 29528511
29528511 HD 4560P 750 628 601 744 610 1005 512 1701 540 765 837 512 661, 660, 660 545 704 1077 500 29528511
29528513 HD 4560P 750 629 601 748 610 1005 512 1639 540 767 800 512 661, 660, 660 545 704 29528513
29528513 HD 4560P 750 629 601 748 610 1005 512 1700 540 767 800 512 661, 660, 660 545 704 29528513
29528514 HD 4560P 750 629 601 730 610 1005 512 1639 540 765 800 512 661, 660, 660 545 704 29528514
29528514 HD 4560P 750 629 601 730 610 1005 512 1700 540 765 800 512 661, 660, 660 545 704 29528514

29528515 HD 4060P 750 629 600 748 610 1005 511 1639 540 766 800 512 661, 660, 660 545 700 29528515
29528515 HD 4060P 750 629 600 748 610 1005 511 1700 540 766 800 512 661, 660, 660 545 700 29528515
29528516 HD 4560P 750 629 601 729 610 1005 512 1640 540 766 800 512 661, 660, 660 545 704 29528516
29528516 HD 4560P 750 629 601 729 610 1005 512 1701 540 766 800 512 661, 660, 660 545 704 29528516
29528524 HD 4560 750 628 601 714 609 1005 512 1640 534 767 511 543 702 950 29528524
29528524 HD 4560 750 628 601 714 609 1005 512 1701 534 767 511 543 702 950 29528524
29528526 HD 4060P 750 629 600 730 610 1005 511 1639 540 766 797 512 661, 660, 660 545 697, 574 29528526
29528526 HD 4060P 750 629 600 730 610 1005 511 1700 540 766 797 512 661, 660, 660 545 697, 574 29528526
29528527 HD 4560PR 750 629 601 731 610 1005 512 1640 575 767 772 512 661, 660, 660 545 530 655, 574 500 29528527
29528527 HD 4560PR 750 629 601 731 610 1005 512 1701 575 767 772 512 661, 660, 660 545 530 709, 574 500 29528527

29528528 HD 4560P 750 629 601 730 610 1005 512 1640 534 766 796 512 661, 660, 660 545 701 565 541 29528528
29528528 HD 4560P 750 629 601 730 610 1005 512 1701 534 766 796 512 661, 660, 660 545 701 565 541 29528528
29529090 HD 4060P 750 629 600 714 610 1005 511 1639 534 766 799 512 661, 660, 660 545 697 29529090
29529090 HD 4060P 750 629 600 714 610 1005 511 1700 534 766 799 512 661, 660, 660 545 697 29529090
29529107 HD 4060P 750 629 600 730 610 1005 511 1640 540 766 772 512 661, 660, 660 545 697, 574 1066 500 29529107
29529107 HD 4060P 750 629 600 730 610 1005 511 1701 540 766 772 512 661, 660, 660 545 697, 574 1066 500 29529107
29529108 HD 4060PR 750 628 600 714 610 1005 511 1640 575 768 512 661, 660, 660 545 653, 574 951 29529108
29529108 HD 4060PR 750 628 600 714 610 1005 511 1701 575 768 512 661, 660, 660 545 706, 574 951 29529108
29529116 HD 4060P 750 628 600 714 610 1005 511 1639 540 766 512 661, 660, 660 545 697 29529116
29529116 HD 4060P 750 628 600 714 610 1005 511 1700 540 766 512 661, 660, 660 545 697 29529116

29529121 HD 4560P 750 629 601 729 610 1005 512 1640 534 764 808 512 661, 660, 660 545 701 29529121
29529121 HD 4560P 750 629 601 729 610 1005 512 1701 534 764 808 512 661, 660, 660 545 701 29529121
29529122 HD 4560P 750 629 601 748 610 1005 512 1640 534 764 808 512 661, 660, 660 545 701 29529122
29529122 HD 4560P 750 629 601 748 610 1005 512 1701 534 764 808 512 661, 660, 660 545 701 29529122
29529123 HD 4560P 750 629 601 730 610 1005 512 1640 534 764 808 512 661, 660, 660 545 701 29529123
29529123 HD 4560P 750 629 601 730 610 1005 512 1701 534 764 808 512 661, 660, 660 545 701 29529123
29529124 HD 4560P 750 628 601 731 610 1005 512 1640 540 766 799 512 661, 660, 660 545 701 29529124
29529124 HD 4560P 750 628 601 731 610 1005 512 1701 540 766 799 512 661, 660, 660 545 701 29529124
29529131 B 500 750 628 600 714 609 1005 511 1641 645 766 511 543 698 950 29529131
29529131 B 500 750 628 600 714 609 1005 511 1702 645 766 511 543 698 950 29529131

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

101 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 101A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29529134 HD 4560P 750 629 601 730 610 1005 512 1640 534 765 795 512 661, 660, 660 545 701 565 29529134
29529134 HD 4560P 750 629 601 730 610 1005 512 1701 534 765 795 512 661, 660, 660 545 701 565 29529134
29529135 HD 4560P 750 629 601 729 610 1005 512 1640 534 765 795 512 661, 660, 660 545 701 565 29529135
29529135 HD 4560P 750 629 601 729 610 1005 512 1701 534 765 795 512 661, 660, 660 545 701 565 29529135
29529137 HD 4060PR 750 628 600 714 610 1005 511 1641 646 766 512 661, 660, 660 545 653, 574 951 29529137
29529137 HD 4060PR 750 628 600 714 610 1005 511 1702 646 766 512 661, 660, 660 545 706, 574 951 29529137
29529138 HD 4560P 750 629 601 739 610 1005 512 1639 534 765 835 512 661, 660, 660 545 701 1077 29529138
29529138 HD 4560P 750 629 601 739 610 1005 512 1700 534 765 835 512 661, 660, 660 545 701 1077 29529138
29529140 HD 4560P 750 629 601 748 610 1005 512 1640 540 767 874 512 661, 660, 660 545 704 29529140
29529140 HD 4560P 750 629 601 748 610 1005 512 1701 540 767 874 512 661, 660, 660 545 704 29529140

29529150 HD 4560PR 750 629 601 729 610 1005 512 1640 575 766 512 661, 660, 660 545 655 29529150
29529150 HD 4560PR 750 629 601 729 610 1005 512 1701 575 766 512 661, 660, 660 545 709 29529150
29529151 HD 4560P 750 629 601 729 610 1005 512 1640 534 764 842 512 661, 660, 660 545 701 565 541 29529151
29529151 HD 4560P 750 629 601 729 610 1005 512 1701 534 764 842 512 661, 660, 660 545 701 565 541 29529151
29529157 HD 4560P 750 629 601 730 610 1005 512 1640 540 767 874 512 661, 660, 660 545 704 29529157
29529157 HD 4560P 750 629 601 730 610 1005 512 1701 540 767 874 512 661, 660, 660 545 704 29529157
29529158 HD 4560P 750 629 601 748 610 1005 512 1639 540 766 800 512 661, 660, 660 545 704 29529158
29529158 HD 4560P 750 629 601 748 610 1005 512 1700 540 766 800 512 661, 660, 660 545 704 29529158
29529159 HD 4560P 750 629 601 729 610 1005 512 1640 540 767 874 512 661, 660, 660 545 704 29529159
29529159 HD 4560P 750 629 601 729 610 1005 512 1701 540 767 874 512 661, 660, 660 545 704 29529159

29529161 HD 4560P 750 628 601 731 610 1005 512 1640 534 766 772 512 661, 660, 660 545 701, 574 1095 500 29529161
29529161 HD 4560P 750 628 601 731 610 1005 512 1701 534 766 772 512 661, 660, 660 545 701, 574 1095 500 29529161
29529165 HD 4560 750 628 601 729 609 1005 512 1639 534 766 814 511 543 701 29529165
29529165 HD 4560 750 628 601 729 609 1005 512 1700 534 766 814 511 543 701 29529165
29529167 HD 4060R 750 628 600 730 609 1005 511 1641 646 768 511 543 597 29529167
29529168 HD 4060 750 628 600 730 609 1005 511 1641 645 768 511 543 698 29529168
29529168 HD 4060 750 628 600 730 609 1005 511 1702 645 768 511 543 698 29529168
29529176 HD 4560P 750 629 601 730 610 1005 512 1640 534 766 815 512 661, 660, 660 545 704, 574 505 29529176
29529176 HD 4560P 750 629 601 730 610 1005 512 1701 534 766 815 512 661, 660, 660 545 704, 574 505 29529176
29529182 HD 4560P 750 629 601 748 610 1005 512 1640 540 767 800 512 661, 660, 660 545 704 29529182

29529182 HD 4560P 750 629 601 748 610 1005 512 1701 540 767 800 512 661, 660, 660 545 704 29529182
29529183 HD 4560P 750 629 601 729 610 1005 512 1639 540 767 800 512 661, 660, 660 545 704 29529183
29529183 HD 4560P 750 629 601 729 610 1005 512 1700 540 767 800 512 661, 660, 660 545 704 29529183
29529184 HD 4560P 750 629 601 729 610 1005 512 1640 540 767 800 512 661, 660, 660 545 704 29529184
29529184 HD 4560P 750 629 601 729 610 1005 512 1701 540 767 800 512 661, 660, 660 545 704 29529184
29529185 HD 4560P 750 629 601 730 610 1005 512 1639 540 767 800 512 661, 660, 660 545 704 29529185
29529185 HD 4560P 750 629 601 730 610 1005 512 1700 540 767 800 512 661, 660, 660 545 704 29529185
29529186 HD 4560P 750 629 601 744 610 1005 512 1640 540 766 874 512 661, 660, 660 545 704 29529186
29529186 HD 4560P 750 629 601 744 610 1005 512 1701 540 766 874 512 661, 660, 660 545 704 29529186
29529187 HD 4560P 750 629 601 714 610 1005 512 1639 534 764 812 512 661, 660, 660 545 701 29529187

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

102 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 102A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29529187 HD 4560P 750 629 601 714 610 1005 512 1700 534 764 812 512 661, 660, 660 545 701 29529187
29529192 HD 4560P 750 629 601 748 610 1005 512 1639 534 765 796 512 661, 660, 660 545 701 29529192
29529192 HD 4560P 750 629 601 748 610 1005 512 1700 534 765 796 512 661, 660, 660 545 701 29529192
29529196 HD 4060 750 628 600 714 609 1005 511 1640 540 766 511 543 699 29529196
29529196 HD 4060 750 628 600 714 609 1005 511 1701 540 766 511 543 699 29529196
29529197 HD 4060PR 750 629 600 714 610 1005 511 1639 575 766 797 512 661, 660, 660 545 652 29529197
29529197 HD 4060PR 750 629 600 714 610 1005 511 1700 575 766 797 512 661, 660, 660 545 705 29529197
29529198 HD 4560P 750 629 601 748 610 1005 512 1640 534 766 799 512 661, 660, 660 545 701 29529198
29529198 HD 4560P 750 629 601 748 610 1005 512 1701 534 766 799 512 661, 660, 660 545 701 29529198
29529199 HD 4560P 750 629 601 730 610 1005 512 1640 534 766 799 512 661, 660, 660 545 701 29529199

29529199 HD 4560P 750 629 601 730 610 1005 512 1701 534 766 799 512 661, 660, 660 545 701 29529199
29529200 HD 4560PR 750 629 601 714 610 1005 512 1640 575 766 799 512 661, 660, 660 545 656 29529200
29529200 HD 4560PR 750 629 601 714 610 1005 512 1701 575 766 799 512 661, 660, 660 545 710 29529200
29529204 B 500 750 628 600 730 609 1005 511 1641 644 766 799 511 543 697, 574 1098 505 29529204
29529204 B 500 750 628 600 730 609 1005 511 1702 644 766 799 511 543 697, 574 1098 505 29529204
29529219 HD 4560P 750 629 601 748 610 1005 512 1639 534 767 795 512 661, 660, 660 545 701 29529219
29529219 HD 4560P 750 629 601 748 610 1005 512 1700 534 767 795 512 661, 660, 660 545 701 29529219
29529220 HD 4560P 750 629 601 729 610 1005 512 1640 540 764 512 661, 660, 660 545 701 29529220
29529220 HD 4560P 750 629 601 729 610 1005 512 1701 540 764 512 661, 660, 660 545 701 29529220
29529225 HD 4060P 750 629 600 730 610 1005 511 1639 540 766 800 512 661, 660, 660 545 700 29529225

29529225 HD 4060P 750 629 600 730 610 1005 511 1700 540 766 800 512 661, 660, 660 545 700 29529225
29529226 HD 4060P 750 629 600 744 610 1005 511 1639 540 766 800 512 661, 660, 660 545 700 29529226
29529226 HD 4060P 750 629 600 744 610 1005 511 1700 540 766 800 512 661, 660, 660 545 700 29529226
29529227 HD 4560P 750 629 601 730 610 1005 512 1639 540 766 800 512 661, 660, 660 545 704 29529227
29529227 HD 4560P 750 629 601 730 610 1005 512 1700 540 766 800 512 661, 660, 660 545 704 29529227
29529241 HD 4060P 750 628 600 714 610 1005 511 1640 540 768 512 661, 660, 660 545 698, 574 950 29529241
29529241 HD 4060P 750 628 600 714 610 1005 511 1701 540 768 512 661, 660, 660 545 698, 574 950 29529241
29529244 HD 4060PR 750 628 600 729 610 1005 511 1640 575 765 812 512 661, 660, 660 545 653 951 29529244
29529244 HD 4060PR 750 628 600 729 610 1005 511 1701 575 765 812 512 661, 660, 660 545 706 951 29529244
29529245 HD 4060P 750 629 600 729 610 1005 511 1640 534 764 842 512 661, 660, 660 545 697 565 29529245

29529245 HD 4060P 750 629 600 729 610 1005 511 1701 534 764 842 512 661, 660, 660 545 697 565 29529245
29529246 HD 4060PR 750 628 600 730 610 1005 511 1640 575 765 812 512 661, 660, 660 545 653 951 29529246
29529246 HD 4060PR 750 628 600 730 610 1005 511 1701 575 765 812 512 661, 660, 660 545 706 951 29529246
29529247 HD 4060P 750 629 600 729 610 1005 511 1640 534 765 837 512 661, 660, 660 545 697 565 29529247
29529247 HD 4060P 750 629 600 729 610 1005 511 1701 534 765 837 512 661, 660, 660 545 697 565 29529247
29529253 HD 4560P 750 629 601 748 610 1005 512 1640 540 766 772 512 661, 660, 660 545 704, 574 500 29529253
29529253 HD 4560P 750 629 601 748 610 1005 512 1701 540 766 772 512 661, 660, 660 545 704, 574 500 29529253
29529258 HD 4060P 750 629 600 729 610 1005 511 1639 540 766 800 512 661, 660, 660 545 700 29529258
29529258 HD 4060P 750 629 600 729 610 1005 511 1700 540 766 800 512 661, 660, 660 545 700 29529258
29529259 HD 4060P 750 629 600 729 610 1005 511 1640 540 766 800 512 661, 660, 660 545 700 29529259

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

103 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 103A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29529259 HD 4060P 750 629 600 729 610 1005 511 1701 540 766 800 512 661, 660, 660 545 700 29529259
29529260 HD 4060P 750 629 600 748 610 1005 511 1640 540 766 800 512 661, 660, 660 545 700 29529260
29529260 HD 4060P 750 629 600 748 610 1005 511 1701 540 766 800 512 661, 660, 660 545 700 29529260
29529261 HD 4060P 750 629 600 730 610 1005 511 1640 540 766 800 512 661, 660, 660 545 700 29529261
29529261 HD 4060P 750 629 600 730 610 1005 511 1701 540 766 800 512 661, 660, 660 545 700 29529261
29529262 HD 4060P 750 628 600 730 610 1005 511 1640 540 764 718 512 661, 660, 660 545 698, 574 876 500 29529262
29529262 HD 4060P 750 628 600 730 610 1005 511 1701 540 764 718 512 661, 660, 660 545 698, 574 876 500 29529262
29529265 HD 4560P 750 629 601 731 610 1005 512 1640 540 767 772 512 661, 660, 660 545 704, 574 500 29529265
29529265 HD 4560P 750 629 601 731 610 1005 512 1701 540 767 772 512 661, 660, 660 545 704, 574 500 29529265
29529266 HD 4560P 750 629 601 731 610 1005 512 1640 540 766 717 512 661, 660, 660 545 704, 574 500 29529266

29529266 HD 4560P 750 629 601 731 610 1005 512 1701 540 766 717 512 661, 660, 660 545 704, 574 500 29529266
29529267 HD 4560P 750 629 601 731 610 1005 512 1640 540 766 772 512 661, 660, 660 545 704, 574 500 29529267
29529267 HD 4560P 750 629 601 731 610 1005 512 1701 540 766 772 512 661, 660, 660 545 704, 574 500 29529267
29529272 HD 4560PR 750 629 601 731 610 1005 512 1640 575 767 772 512 544 661, 660, 660 545 656, 574 500 29529272
29529272 HD 4560PR 750 629 601 731 610 1005 512 1701 575 767 772 512 544 661, 660, 660 545 710, 574 500 29529272
29529273 HD 4060P 750 629 600 744 610 1005 511 1639 540 766 512 661, 660, 660 545 697, 574 565 29529273
29529273 HD 4060P 750 629 600 744 610 1005 511 1700 540 766 512 661, 660, 660 545 697, 574 565 29529273
29529274 HD 4560PR 750 629 601 730 610 1005 512 1640 575 767 874 512 661, 660, 660 545 617 29529274
29529274 HD 4560PR 750 629 601 730 610 1005 512 1701 575 767 874 512 661, 660, 660 545 712 29529274
29529279 HD 4560 750 628 601 747 609 1005 512 1640 540 766 511 543 703 29529279

29529279 HD 4560 750 628 601 747 609 1005 512 1701 540 766 511 543 703 29529279
29529666 HD 4560P 750 628 601 747 610 1005 512 1640 540 768 512 661, 660, 660 545 703 29529666
29529666 HD 4560P 750 628 601 747 610 1005 512 1701 540 768 512 661, 660, 660 545 703 29529666
29529667 HD 4060P 750 629 600 730 610 1005 511 1640 534 766 795 512 661, 660, 660 545 697 565 29529667
29529667 HD 4060P 750 629 600 730 610 1005 511 1701 534 766 795 512 661, 660, 660 545 697 565 29529667
29529674 HD 4060P 750 629 600 744 610 1005 511 1639 540 764 512 661, 660, 660 545 697, 574 565 29529674
29529674 HD 4060P 750 629 600 744 610 1005 511 1700 540 764 512 661, 660, 660 545 697, 574 565 29529674
29529675 HD 4560P 750 629 601 729 610 1005 512 1639 540 766 800 512 661, 660, 660 545 704 29529675
29529675 HD 4560P 750 629 601 729 610 1005 512 1700 540 766 800 512 661, 660, 660 545 704 29529675
29529676 HD 4560P 750 629 601 748 610 1005 512 1640 540 766 800 512 661, 660, 660 545 704 29529676

29529676 HD 4560P 750 629 601 748 610 1005 512 1701 540 766 800 512 661, 660, 660 545 704 29529676
29529677 HD 4560P 750 629 601 730 610 1005 512 1640 540 766 800 512 661, 660, 660 545 704 29529677
29529677 HD 4560P 750 629 601 730 610 1005 512 1701 540 766 800 512 661, 660, 660 545 704 29529677
29529678 HD 4560P 750 629 601 729 610 1005 512 1639 540 766 874 512 661, 660, 660 545 704 29529678
29529678 HD 4560P 750 629 601 729 610 1005 512 1700 540 766 874 512 661, 660, 660 545 704 29529678
29529679 HD 4560P 750 629 601 729 610 1005 512 1640 540 766 874 512 661, 660, 660 545 704 29529679
29529679 HD 4560P 750 629 601 729 610 1005 512 1701 540 766 874 512 661, 660, 660 545 704 29529679
29529680 HD 4560P 750 629 601 748 610 1005 512 1639 540 766 874 512 661, 660, 660 545 704 29529680
29529680 HD 4560P 750 629 601 748 610 1005 512 1700 540 766 874 512 661, 660, 660 545 704 29529680
29529681 HD 4560P 750 629 601 748 610 1005 512 1640 540 766 874 512 661, 660, 660 545 704 29529681

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

104 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 104A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29529681 HD 4560P 750 629 601 748 610 1005 512 1701 540 766 874 512 661, 660, 660 545 704 29529681
29529682 HD 4560P 750 629 601 730 610 1005 512 1639 540 766 874 512 661, 660, 660 545 704 29529682
29529682 HD 4560P 750 629 601 730 610 1005 512 1700 540 766 874 512 661, 660, 660 545 704 29529682
29529683 HD 4560P 750 629 601 730 610 1005 512 1640 540 766 874 512 661, 660, 660 545 704 29529683
29529683 HD 4560P 750 629 601 730 610 1005 512 1701 540 766 874 512 661, 660, 660 545 704 29529683
29529690 HD 4560P 750 629 601 731 610 1005 512 1640 540 767 717 512 661, 660, 660 545 704, 574 553 500 29529690
29529690 HD 4560P 750 629 601 731 610 1005 512 1701 540 767 717 512 661, 660, 660 545 704, 574 553 500 29529690
29529691 HD 4560P 750 629 601 731 610 1005 512 1640 540 768 772 512 661, 660, 660 545 704, 574 500 29529691
29529691 HD 4560P 750 629 601 731 610 1005 512 1701 540 768 772 512 661, 660, 660 545 704, 574 500 29529691
29529695 HD 4060P 750 628 600 730 610 1005 511 1640 534 764 814 512 661, 660, 660 545 697, 574 876 500 29529695

29529695 HD 4060P 750 628 600 730 610 1005 511 1701 534 764 814 512 661, 660, 660 545 697, 574 876 500 29529695
29529700 HD 4560 750 628 601 714 609 1005 512 1640 540 764 511 543 702, 574 950 29529700
29529700 HD 4560 750 628 601 714 609 1005 512 1701 540 764 511 543 702, 574 950 29529700
29529702 B 500 750 629 600 729 609 1005 511 1641 645 764 511 543 698 29529702
29529702 B 500 750 629 600 729 609 1005 511 1702 645 764 511 543 698 29529702
29529704 B 500R 750 629 600 729 609 1005 511 1641 646 764 511 543 654 29529704
29529704 B 500R 750 629 600 729 609 1005 511 1702 646 764 511 543 707 29529704
29529705 HD 4060PR 750 628 600 730 610 1005 511 1640 575 765 718 512 544 661, 660, 660 545 538 652, 574 877 500 29529705
29529705 HD 4060PR 750 628 600 730 610 1005 511 1701 575 765 718 512 544 661, 660, 660 545 538 705, 574 877 500 29529705
29529708 HD 4560PR 750 629 601 739 610 1005 512 1639 575 767 512 661, 660, 660 545 656, 574 29529708

29529708 HD 4560PR 750 629 601 739 610 1005 512 1700 575 767 512 661, 660, 660 545 710, 574 29529708
29529709 HD 4560P 750 628 601 731 610 1005 512 1639 540 766 814 512 661, 660, 660 545 701, 574 29529709
29529709 HD 4560P 750 628 601 731 610 1005 512 1700 540 766 814 512 661, 660, 660 545 701, 574 29529709
29529716 HD 4560P 750 629 601 744 610 1005 512 1639 540 768 512 661, 660, 660 545 701, 574 29529716
29529716 HD 4560P 750 629 601 744 610 1005 512 1700 540 768 512 661, 660, 660 545 701, 574 29529716
29529721 B 500 750 628 600 730 609 1005 511 1641 644 766 797 511 543 697, 574 505 29529721
29529721 B 500 750 628 600 730 609 1005 511 1702 644 766 797 511 543 697, 574 505 29529721
29529723 B 500 750 628 600 730 609 1005 511 1641 644 766 815 511 543 697, 574 505 29529723
29529723 B 500 750 628 600 730 609 1005 511 1702 644 766 815 511 543 697, 574 505 29529723
29529725 HD 4560P 750 629 601 714 610 1005 512 1639 534 767 837 512 661, 660, 660 545 701 29529725

29529725 HD 4560P 750 629 601 714 610 1005 512 1700 534 767 837 512 661, 660, 660 545 701 29529725
29529726 HD 4060PR 750 629 600 731 610 1005 511 1640 575 767 772 512 661, 660, 660 545 529 652, 574 500 29529726
29529726 HD 4060PR 750 629 600 731 610 1005 511 1701 575 767 772 512 661, 660, 660 545 529 705, 574 500 29529726
29529727 HD 4560P 750 629 601 731 610 1005 512 1640 540 766 772 512 661, 660, 660 545 704, 574 500 29529727
29529727 HD 4560P 750 629 601 731 610 1005 512 1701 540 766 772 512 661, 660, 660 545 704, 574 500 29529727
29529730 HD 4060 750 629 600 739 609 1005 511 1639 534 765 835 511 543 697 1077 29529730
29529730 HD 4060 750 629 600 739 609 1005 511 1700 534 765 835 511 543 697 1077 29529730
29529731 HD 4560P 750 629 601 714 610 1005 512 1639 534 764 796 512 661, 660, 660 545 701 29529731
29529731 HD 4560P 750 629 601 714 610 1005 512 1700 534 764 796 512 661, 660, 660 545 701 29529731
29529733 HD 4060PR 750 629 600 714 610 1005 511 1639 575 766 772 512 544 661, 660, 660 545 544 652 500 29529733

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

105 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 105A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29529733 HD 4060PR 750 629 600 714 610 1005 511 1700 575 766 772 512 544 661, 660, 660 545 544 705 500 29529733
29529741 HD 4560P 750 629 601 744 610 1005 512 1639 540 764 512 661, 660, 660 545 701, 574 29529741
29529741 HD 4560P 750 629 601 744 610 1005 512 1700 540 764 512 661, 660, 660 545 701, 574 29529741
29529742 HD 4560P 750 629 601 744 610 1005 512 1639 540 766 512 661, 660, 660 545 701, 574 29529742
29529742 HD 4560P 750 629 601 744 610 1005 512 1700 540 766 512 661, 660, 660 545 701, 574 29529742
29529743 HD 4560PR 750 629 601 739 610 1005 512 1639 575 766 512 661, 660, 660 545 656, 574 29529743
29529743 HD 4560PR 750 629 601 739 610 1005 512 1700 575 766 512 661, 660, 660 545 710, 574 29529743
29529745 HD 4060P 750 629 600 714 610 1005 511 1639 540 766 812 512 661, 660, 660 545 697 29529745
29529745 HD 4060P 750 629 600 714 610 1005 511 1700 540 766 812 512 661, 660, 660 545 697 29529745
29529750 HD 4060 750 628 600 729 609 1005 511 1639 534 765 814 511 543 697 500 29529750

29529750 HD 4060 750 628 600 729 609 1005 511 1700 534 765 814 511 543 697 500 29529750
29529754 HD 4060PR 750 629 600 714 610 1005 511 1639 575 764 837 512 661, 660, 660 545 652 29529754
29529754 HD 4060PR 750 629 600 714 610 1005 511 1700 575 764 837 512 661, 660, 660 545 705 29529754
29529755 HD 4060P 750 629 600 730 610 1005 511 1639 540 764 799 512 661, 660, 660 545 697, 574 29529755
29529755 HD 4060P 750 629 600 730 610 1005 511 1700 540 764 799 512 661, 660, 660 545 697, 574 29529755
29529760 HD 4560P 750 628 601 747 610 1005 512 1640 534 768 512 661, 660, 660 545 703, 574 950 29529760
29529760 HD 4560P 750 628 601 747 610 1005 512 1701 534 768 512 661, 660, 660 545 703, 574 950 29529760
29529761 HD 4060 750 629 600 729 609 1005 511 1641 645 768 835 511 543 697 29529761
29529761 HD 4060 750 629 600 729 609 1005 511 1702 645 768 835 511 543 697 29529761
29529762 HD 4060PR 750 629 600 714 610 1005 511 1639 575 766 795 512 661, 660, 660 545 652 29529762

29529762 HD 4060PR 750 629 600 714 610 1005 511 1700 575 766 795 512 661, 660, 660 545 705 29529762
29529770 HD 4560PR 750 629 601 748 610 1005 512 1640 575 766 874 512 661, 660, 660 545 655 29529770
29529770 HD 4560PR 750 629 601 748 610 1005 512 1701 575 766 874 512 661, 660, 660 545 709 29529770
29529771 HD 4560PR 750 629 601 729 610 1005 512 1639 575 766 800 512 661, 660, 660 545 655 29529771
29529771 HD 4560PR 750 629 601 729 610 1005 512 1700 575 766 800 512 661, 660, 660 545 709 29529771
29529772 HD 4060PR 750 629 600 748 610 1005 511 1639 575 766 800 512 661, 660, 660 545 652 29529772
29529772 HD 4060PR 750 629 600 748 610 1005 511 1700 575 766 800 512 661, 660, 660 545 705 29529772
29529773 HD 4060PR 750 629 600 729 610 1005 511 1639 575 766 800 512 661, 660, 660 545 652 29529773
29529773 HD 4060PR 750 629 600 729 610 1005 511 1700 575 766 800 512 661, 660, 660 545 705 29529773
29529778 HD 4060PR 750 629 600 730 610 1005 511 1639 575 765 718 512 544 661, 660, 660 545 544 652, 574 500 29529778

29529778 HD 4060PR 750 629 600 730 610 1005 511 1700 575 765 718 512 544 661, 660, 660 545 544 705, 574 500 29529778
29529781 HD 4560PR 750 629 601 739 610 1005 512 1639 575 766 835 512 661, 660, 660 545 655 1090 29529781
29529781 HD 4560PR 750 629 601 739 610 1005 512 1700 575 766 835 512 661, 660, 660 545 709 1090 29529781
29529782 HD 4060P 750 629 600 739 610 1005 511 1640 534 766 812 512 661, 660, 660 545 697 1077 29529782
29529782 HD 4060P 750 629 600 739 610 1005 511 1701 534 766 812 512 661, 660, 660 545 697 1077 29529782
29529784 HD 4560PR 750 628 601 738 610 1005 512 1640 575 766 512 544 661, 660, 660 545 595 29529784
29529785 HD 4560PR 750 628 601 738 610 1005 512 1640 575 767 512 544 661, 660, 660 545 595 29529785
29529786 HD 4060PR 750 628 600 738 610 1005 511 1640 575 766 512 544 661, 660, 660 545 596 29529786
29529787 B 500R 750 629 600 730 609 1005 511 1641 646 766 797 511 544 543 654, 574 29529787
29529787 B 500R 750 629 600 730 609 1005 511 1702 646 766 797 511 544 543 707, 574 29529787

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

106 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 106A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29529794 HD 4060P 750 629 600 714 610 1005 511 1639 534 768 837 512 661, 660, 660 545 697 29529794
29529794 HD 4060P 750 629 600 714 610 1005 511 1700 534 768 837 512 661, 660, 660 545 697 29529794
29529795 HD 4560PR 750 629 601 748 610 1005 512 1639 575 766 800 512 661, 660, 660 545 617 29529795
29529795 HD 4560PR 750 629 601 748 610 1005 512 1700 575 766 800 512 661, 660, 660 545 712 29529795
29529799 HD 4060P 750 629 600 739 610 1005 511 1639 534 765 835 512 661, 660, 660 545 697 1077 29529799
29529799 HD 4060P 750 629 600 739 610 1005 511 1700 534 765 835 512 661, 660, 660 545 697 1077 29529799
29529802 HD 4060P 750 629 600 714 610 1005 511 1639 540 764 812 512 661, 660, 660 545 697 29529802
29529802 HD 4060P 750 629 600 714 610 1005 511 1700 540 764 812 512 661, 660, 660 545 697 29529802
29529804 HD 4560P 750 629 601 730 610 1005 512 1639 540 767 874 512 661, 660, 660 545 704 29529804
29529804 HD 4560P 750 629 601 730 610 1005 512 1700 540 767 874 512 661, 660, 660 545 704 29529804

29529806 HD 4060P 750 629 600 730 610 1005 511 1640 534 765 837 512 661, 660, 660 545 697 29529806
29529806 HD 4060P 750 629 600 730 610 1005 511 1701 534 765 837 512 661, 660, 660 545 697 29529806
29529807 HD 4060P 750 629 600 730 610 1005 511 1639 534 765 837 512 661, 660, 660 545 697 29529807
29529807 HD 4060P 750 629 600 730 610 1005 511 1700 534 765 837 512 661, 660, 660 545 697 29529807
29529811 HD 4060P 750 629 600 730 610 1005 511 1640 534 765 795 512 661, 660, 660 545 697 565 29529811
29529811 HD 4060P 750 629 600 730 610 1005 511 1701 534 765 795 512 661, 660, 660 545 697 565 29529811
29529813 HD 4560P 750 628 601 714 610 1005 512 1641 645 767 512 661, 660, 660 545 702, 574 950 29529813
29529813 HD 4560P 750 628 601 714 610 1005 512 1702 645 767 512 661, 660, 660 545 702, 574 950 29529813
29529814 HD 4060P 750 628 600 714 610 1005 511 1639 534 765 512 661, 660, 660 545 697 29529814
29529814 HD 4060P 750 628 600 714 610 1005 511 1700 534 765 512 661, 660, 660 545 697 29529814

29529815 HD 4060P 750 628 600 714 610 1005 511 1639 534 764 512 661, 660, 660 545 697 29529815
29529815 HD 4060P 750 628 600 714 610 1005 511 1700 534 764 512 661, 660, 660 545 697 29529815
29529818 HD 4060PR 750 629 600 748 610 1005 511 1639 575 766 800 512 661, 660, 660 545 658 29529818
29529818 HD 4060PR 750 629 600 748 610 1005 511 1700 575 766 800 512 661, 660, 660 545 708 29529818
29529819 HD 4060PR 750 629 600 729 610 1005 511 1639 575 766 800 512 661, 660, 660 545 658 29529819
29529819 HD 4060PR 750 629 600 729 610 1005 511 1700 575 766 800 512 661, 660, 660 545 708 29529819
29529820 HD 4560PR 750 629 601 729 610 1005 512 1639 575 766 800 512 661, 660, 660 545 617 29529820
29529820 HD 4560PR 750 629 601 729 610 1005 512 1700 575 766 800 512 661, 660, 660 545 712 29529820
29529821 HD 4560PR 750 629 601 748 610 1005 512 1640 575 766 874 512 661, 660, 660 545 617 29529821
29529821 HD 4560PR 750 629 601 748 610 1005 512 1701 575 766 874 512 661, 660, 660 545 712 29529821

29529822 HD 4560PR 750 629 601 748 610 1005 512 1640 575 766 800 512 661, 660, 660 545 617 29529822
29529822 HD 4560PR 750 629 601 748 610 1005 512 1701 575 766 800 512 661, 660, 660 545 712 29529822
29529828 B 500P 750 628 600 731 610 1005 511 1640 534 766 799 512 661, 660, 660 545 697, 574 29529828
29529828 B 500P 750 628 600 731 610 1005 511 1701 534 766 799 512 661, 660, 660 545 697, 574 29529828
29529830 B 500PR 750 628 600 731 610 1005 511 1640 575 766 799 512 661, 660, 660 545 654, 574 29529830
29529830 B 500PR 750 628 600 731 610 1005 511 1701 575 766 799 512 661, 660, 660 545 707, 574 29529830
29529833 HD 4560P 750 629 601 730 610 1005 512 1640 534 764 815 512 661, 660, 660 545 704, 574 505 29529833
29529833 HD 4560P 750 629 601 730 610 1005 512 1701 534 764 815 512 661, 660, 660 545 704, 574 505 29529833
29529839 HD 4560P 750 629 601 730 610 1005 512 1639 534 767 837 512 661, 660, 660 545 701 29529839
29529839 HD 4560P 750 629 601 730 610 1005 512 1700 534 767 837 512 661, 660, 660 545 701 29529839

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

107 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 107A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29529840 HD 4060P 750 628 600 731 610 1005 511 1640 534 766 799 512 661, 660, 660 545 697, 574 29529840
29529840 HD 4060P 750 628 600 731 610 1005 511 1701 534 766 799 512 661, 660, 660 545 697, 574 29529840
29529857 HD 4560P 750 629 601 748 610 1005 512 1639 534 765 799 512 661, 660, 660 545 701 29529857
29529857 HD 4560P 750 629 601 748 610 1005 512 1700 534 765 799 512 661, 660, 660 545 701 29529857
29530217 HD 4060P 750 629 600 730 610 1005 511 1639 540 766 772 512 661, 660, 660 545 700 500 29530217
29530217 HD 4060P 750 629 600 730 610 1005 511 1700 540 766 772 512 661, 660, 660 545 700 500 29530217
29530218 B 500R 750 629 600 729 609 1005 511 1641 646 764 799 511 543 654 29530218
29530218 B 500R 750 629 600 729 609 1005 511 1702 646 764 799 511 543 707 29530218
29530225 HD 4060P 750 629 600 729 610 1005 511 1641 645 768 835 512 661, 660, 660 545 697 29530225
29530225 HD 4060P 750 629 600 729 610 1005 511 1702 645 768 835 512 661, 660, 660 545 697 29530225

29530229 HD 4560P 750 629 601 739 610 1005 512 1640 534 767 796 512 661, 660, 660 545 701 1077 29530229
29530229 HD 4560P 750 629 601 739 610 1005 512 1701 534 767 796 512 661, 660, 660 545 701 1077 29530229
29530233 HD 4060P 750 629 600 730 610 1005 511 1639 540 765 814 512 661, 660, 660 545 697 500 29530233
29530233 HD 4060P 750 629 600 730 610 1005 511 1700 540 765 814 512 661, 660, 660 545 697 500 29530233
29530241 HD 4560P 750 629 601 729 610 1005 512 1639 534 766 799 512 661, 660, 660 545 701 29530241
29530241 HD 4560P 750 629 601 729 610 1005 512 1700 534 766 799 512 661, 660, 660 545 701 29530241
29530246 HD 4060P 750 629 600 729 610 1005 511 1639 540 767 800 512 661, 660, 660 545 700 29530246
29530246 HD 4060P 750 629 600 729 610 1005 511 1700 540 767 800 512 661, 660, 660 545 700 29530246
29530251 HD 4560P 750 629 601 729 610 1005 512 1639 534 764 795 512 661, 660, 660 545 701 29530251
29530251 HD 4560P 750 629 601 729 610 1005 512 1700 534 764 795 512 661, 660, 660 545 701 29530251

29530254 HD 4060P 750 629 600 729 610 1005 511 1640 534 765 837 512 661, 660, 660 545 697 565 541 29530254
29530254 HD 4060P 750 629 600 729 610 1005 511 1701 534 765 837 512 661, 660, 660 545 697 565 541 29530254
29530259 HD 4560P 750 629 601 731 610 1005 512 1640 540 766 772 512 661, 660, 660 545 704, 574 500 29530259
29530259 HD 4560P 750 629 601 731 610 1005 512 1701 540 766 772 512 661, 660, 660 545 704, 574 500 29530259
29530263 HD 4060P 750 628 600 730 610 1005 511 1640 534 766 718 512 661, 660, 660 545 697, 574 876 500 29530263
29530263 HD 4060P 750 628 600 730 610 1005 511 1701 534 766 718 512 661, 660, 660 545 697, 574 876 500 29530263
29530264 HD 4060P 750 629 600 744 610 1005 511 1639 540 765 512 661, 660, 660 545 697, 574 29530264
29530264 HD 4060P 750 629 600 744 610 1005 511 1700 540 765 512 661, 660, 660 545 697, 574 29530264
29530272 HD 4560PR 750 629 601 730 610 1005 512 1640 575 765 795 512 661, 660, 660 545 655 565 29530272
29530272 HD 4560PR 750 629 601 730 610 1005 512 1701 575 765 795 512 661, 660, 660 545 709 565 29530272

29530273 HD 4060P 750 629 600 729 610 1005 511 1639 534 764 795 512 661, 660, 660 545 697 29530273
29530273 HD 4060P 750 629 600 729 610 1005 511 1700 534 764 795 512 661, 660, 660 545 697 29530273
29530279 HD 4060P 750 629 600 730 610 1005 511 1640 534 764 842 512 661, 660, 660 545 697 565 29530279
29530279 HD 4060P 750 629 600 730 610 1005 511 1701 534 764 842 512 661, 660, 660 545 697 565 29530279
29530281 B 500 750 628 600 730 609 1005 511 1641 644 766 837 511 543 697, 574 1098 505 29530281
29530281 B 500 750 628 600 730 609 1005 511 1702 644 766 837 511 543 697, 574 1098 505 29530281
29530283 HD 4560PR 750 628 601 714 610 1005 512 1641 646 768 512 661, 660, 660 545 656 951 29530283
29530283 HD 4560PR 750 628 601 714 610 1005 512 1702 646 768 512 661, 660, 660 545 710 951 29530283
29530289 HD 4060P 750 629 600 748 610 1005 511 1639 534 765 812 512 661, 660, 660 545 697 29530289
29530289 HD 4060P 750 629 600 748 610 1005 511 1700 534 765 812 512 661, 660, 660 545 697 29530289

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

108 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 108A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29530294 HD 4060P 750 628 600 730 610 1005 511 1640 534 766 772 512 661, 660, 660 545 697, 574 876 500 29530294
29530294 HD 4060P 750 628 600 730 610 1005 511 1701 534 766 772 512 661, 660, 660 545 697, 574 876 500 29530294
29530295 HD 4560P 750 628 601 731 610 1005 512 1639 534 766 718 512 661, 660, 660 545 704 500 29530295
29530295 HD 4560P 750 628 601 731 610 1005 512 1700 534 766 718 512 661, 660, 660 545 704 500 29530295
29530297 HD 4060P 750 629 600 730 610 1005 511 1640 534 766 799 512 661, 660, 660 545 697, 574 29530297
29530297 HD 4060P 750 629 600 730 610 1005 511 1701 534 766 799 512 661, 660, 660 545 697, 574 29530297
29530298 HD 4060P 750 629 600 730 610 1005 511 1640 534 765 799 512 661, 660, 660 545 697, 574 29530298
29530298 HD 4060P 750 629 600 730 610 1005 511 1701 534 765 799 512 661, 660, 660 545 697, 574 29530298
29530299 HD 4060PR 750 629 600 730 610 1005 511 1640 575 766 799 512 661, 660, 660 545 652, 574 29530299
29530299 HD 4060PR 750 629 600 730 610 1005 511 1701 575 766 799 512 661, 660, 660 545 705, 574 29530299

29530301 B 500R 750 628 600 738 609 1005 511 1641 646 764 799 511 544 543 541 653, 574 505 29530301
29530301 B 500R 750 628 600 738 609 1005 511 1702 646 764 799 511 544 543 541 706, 574 505 29530301
29530694 HD 4060P 750 628 600 731 610 1005 511 1640 540 764 799 512 661, 660, 660 545 697, 574 29530694
29530694 HD 4060P 750 628 600 731 610 1005 511 1701 540 764 799 512 661, 660, 660 545 697, 574 29530694
29530698 HD 4060P 750 629 600 739 610 1005 511 1641 645 766 799 512 661, 660, 660 545 697 1077 29530698
29530698 HD 4060P 750 629 600 739 610 1005 511 1702 645 766 799 512 661, 660, 660 545 697 1077 29530698
29530699 HD 4060P 750 629 600 748 610 1005 511 1640 534 765 837 512 661, 660, 660 545 697 29530699
29530699 HD 4060P 750 629 600 748 610 1005 511 1701 534 765 837 512 661, 660, 660 545 697 29530699
29530701 HD 4060 750 629 600 730 609 1005 511 1639 540 767 718 511 543 697 500 29530701
29530702 HD 4560P 750 629 601 730 610 1005 512 1640 540 767 800 512 661, 660, 660 545 704 29530702

29530702 HD 4560P 750 629 601 730 610 1005 512 1701 540 767 800 512 661, 660, 660 545 704 29530702
29530703 HD 4060P 750 629 600 730 610 1005 511 1639 540 766 812 512 661, 660, 660 545 697, 574 29530703
29530704 HD 4060R 750 629 600 714 609 1005 511 1639 575 766 812 511 543 654 29530704
29530704 HD 4060R 750 629 600 714 609 1005 511 1700 575 766 812 511 543 707 29530704
29530705 HD 4060PR 750 629 600 714 610 1005 511 1639 575 766 812 512 661, 660, 660 545 654 29530705
29530705 HD 4060PR 750 629 600 714 610 1005 511 1700 575 766 812 512 661, 660, 660 545 707 29530705
29530708 HD 4060R 750 629 600 714 609 1005 511 1639 575 764 812 511 543 654 29530708
29530708 HD 4060R 750 629 600 714 609 1005 511 1700 575 764 812 511 543 707 29530708
29530709 HD 4060PR 750 629 600 714 610 1005 511 1639 575 764 812 512 661, 660, 660 545 654 29530709
29530709 HD 4060PR 750 629 600 714 610 1005 511 1700 575 764 812 512 661, 660, 660 545 707 29530709

29530710 HD 4060 750 629 600 714 609 1005 511 1639 540 764 812 511 543 697 29530710
29530710 HD 4060 750 629 600 714 609 1005 511 1700 540 764 812 511 543 697 29530710
29530711 HD 4060 750 629 600 714 609 1005 511 1639 540 766 812 511 543 697 29530711
29530711 HD 4060 750 629 600 714 609 1005 511 1700 540 766 812 511 543 697 29530711
29530717 HD 4060PR 750 629 600 729 610 1005 511 1640 575 765 795 512 661, 660, 660 545 652 565 29530717
29530717 HD 4060PR 750 629 600 729 610 1005 511 1701 575 765 795 512 661, 660, 660 545 705 565 29530717
29530719 HD 4560P 750 629 601 731 610 1005 512 1640 540 766 717 512 661, 660, 660 545 701, 574 500 29530719
29530719 HD 4560P 750 629 601 731 610 1005 512 1701 540 766 717 512 661, 660, 660 545 701, 574 500 29530719
29530723 HD 4060PR 750 629 600 730 610 1005 511 1639 575 766 812 512 661, 660, 660 545 653, 574 29530723
29530723 HD 4060PR 750 629 600 730 610 1005 511 1700 575 766 812 512 661, 660, 660 545 706, 574 29530723

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

109 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 109A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29530724 HD 4060 750 628 600 729 609 1005 511 1641 645 766 837 511 543 697, 574 29530724
29530724 HD 4060 750 628 600 729 609 1005 511 1702 645 766 837 511 543 697, 574 29530724
29530725 HD 4560P 750 628 601 714 610 1005 512 1640 540 766 512 661, 660, 660 545 702 950 29530725
29530725 HD 4560P 750 628 601 714 610 1005 512 1701 540 766 512 661, 660, 660 545 702 950 29530725
29530726 HD 4060P 750 628 600 730 610 1005 511 1640 534 766 797 512 661, 660, 660 545 697, 574 29530726
29530726 HD 4060P 750 628 600 730 610 1005 511 1701 534 766 797 512 661, 660, 660 545 697, 574 29530726
29530735 HD 4060P 750 629 600 730 610 1005 511 1639 540 766 797 512 661, 660, 660 545 697 29530735
29530735 HD 4060P 750 629 600 730 610 1005 511 1700 540 766 797 512 661, 660, 660 545 697 29530735
29530747 HD 4560P 750 629 601 731 610 1005 512 1640 540 766 512 661, 660, 660 545 702 29530747
29530747 HD 4560P 750 629 601 731 610 1005 512 1701 540 766 512 661, 660, 660 545 702 29530747

29530749 HD 4560P 750 628 601 730 610 1005 512 1640 534 766 795 512 661, 660, 660 545 704, 574 29530749
29530749 HD 4560P 750 628 601 730 610 1005 512 1701 534 766 795 512 661, 660, 660 545 704, 574 29530749
29530750 HD 4060PR 750 629 600 730 610 1005 511 1639 575 766 799 512 661, 660, 660 545 652 29530750
29530750 HD 4060PR 750 629 600 730 610 1005 511 1700 575 766 799 512 661, 660, 660 545 705 29530750
29530755 HD 4560PR 750 629 601 731 610 1005 512 1640 575 766 796 512 661, 660, 660 545 617, 574 29530755
29530755 HD 4560PR 750 629 601 731 610 1005 512 1701 575 766 796 512 661, 660, 660 545 712, 574 29530755
29530756 HD 4060P 750 629 600 729 610 1005 511 1639 540 766 797 512 661, 660, 660 545 697 29530756
29530756 HD 4060P 750 629 600 729 610 1005 511 1700 540 766 797 512 661, 660, 660 545 697 29530756
29530759 HD 4060P 750 629 600 744 610 1005 511 1639 540 768 512 661, 660, 660 545 697, 574 29530759
29530759 HD 4060P 750 629 600 744 610 1005 511 1700 540 768 512 661, 660, 660 545 697, 574 29530759

29530760 HD 4060P 750 629 600 739 610 1005 511 1639 534 764 835 512 661, 660, 660 545 700 1077 29530760
29530760 HD 4060P 750 629 600 739 610 1005 511 1700 534 764 835 512 661, 660, 660 545 700 1077 29530760
29530761 HD 4560P 750 629 601 739 610 1005 512 1639 534 764 835 512 661, 660, 660 545 704 1077 29530761
29530761 HD 4560P 750 629 601 739 610 1005 512 1700 534 764 835 512 661, 660, 660 545 704 1077 29530761
29530762 HD 4560P 750 629 601 714 610 1005 512 1640 534 766 795 512 661, 660, 660 545 701 29530762
29530762 HD 4560P 750 629 601 714 610 1005 512 1701 534 766 795 512 661, 660, 660 545 701 29530762
29530768 HD 4560P 750 629 601 730 610 1005 512 1640 534 765 799 512 661, 660, 660 545 701 565 29530768
29530768 HD 4560P 750 629 601 730 610 1005 512 1701 534 765 799 512 661, 660, 660 545 701 565 29530768
29530781 HD 4060 750 629 600 732 609 1005 511 1639 540 765 799 511 543 697, 574 29530781
29530781 HD 4060 750 629 600 732 609 1005 511 1700 540 765 799 511 543 697, 574 29530781

29530782 HD 4060 750 629 600 732 609 1005 511 1639 540 766 799 511 543 697, 574 29530782
29530782 HD 4060 750 629 600 732 609 1005 511 1700 540 766 799 511 543 697, 574 29530782
29530783 HD 4060PR 750 629 600 732 610 1005 511 1639 575 766 799 512 661, 660, 660 545 654, 574 29530783
29530783 HD 4060PR 750 629 600 732 610 1005 511 1700 575 766 799 512 661, 660, 660 545 707, 574 29530783
29530785 HD 4060PR 750 629 600 731 610 1005 511 1639 575 766 799 512 661, 660, 660 545 654, 574 29530785
29530785 HD 4060PR 750 629 600 731 610 1005 511 1700 575 766 799 512 661, 660, 660 545 707, 574 29530785
29530788 HD 4060P 750 629 600 731 610 1005 511 1639 540 766 799 512 661, 660, 660 545 697, 574 29530788
29530788 HD 4060P 750 629 600 731 610 1005 511 1700 540 766 799 512 661, 660, 660 545 697, 574 29530788
29530789 HD 4060P 750 629 600 732 610 1005 511 1639 540 766 799 512 661, 660, 660 545 697, 574 29530789
29530789 HD 4060P 750 629 600 732 610 1005 511 1700 540 766 799 512 661, 660, 660 545 697, 574 29530789

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

110 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 110A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29530792 B 500R 750 628 600 731 609 1005 511 1641 646 766 799 511 543 652, 574 29530792
29530792 B 500R 750 628 600 731 609 1005 511 1702 646 766 799 511 543 705, 574 29530792
29530794 HD 4060P 750 629 600 714 610 1005 511 1639 540 768 874 512 661, 660, 660 545 697 29530794
29530794 HD 4060P 750 629 600 714 610 1005 511 1700 540 768 874 512 661, 660, 660 545 697 29530794
29530796 HD 4060P 750 629 600 729 610 1005 511 1639 540 765 800 512 661, 660, 660 545 700 29530796
29530796 HD 4060P 750 629 600 729 610 1005 511 1700 540 765 800 512 661, 660, 660 545 700 29530796
29530798 HD 4060PR 750 629 600 714 610 1005 511 1639 575 764 799 512 661, 660, 660 545 652 29530798
29530798 HD 4060PR 750 629 600 714 610 1005 511 1700 575 764 799 512 661, 660, 660 545 705 29530798
29530799 HD 4060P 750 629 600 744 610 1005 511 1639 540 766 512 661, 660, 660 545 697, 574 29530799
29530799 HD 4060P 750 629 600 744 610 1005 511 1700 540 766 512 661, 660, 660 545 697, 574 29530799

29530800 HD 4560P 750 629 601 748 610 1005 512 1639 534 765 812 512 661, 660, 660 545 701 29530800
29530800 HD 4560P 750 629 601 748 610 1005 512 1700 534 765 812 512 661, 660, 660 545 701 29530800
29530801 HD 4560P 750 629 601 714 610 1005 512 1639 534 768 873 512 661, 660, 660 545 701 29530801
29530801 HD 4560P 750 629 601 714 610 1005 512 1700 534 768 873 512 661, 660, 660 545 701 29530801
29530826 HD 4060 750 629 600 732 609 1005 511 1639 540 766 795 511 543 697 29530826
29530826 HD 4060 750 629 600 732 609 1005 511 1700 540 766 795 511 543 697 29530826
29530827 HD 4060 750 629 600 732 609 1005 511 1639 540 765 797 511 543 697 29530827
29530827 HD 4060 750 629 600 732 609 1005 511 1700 540 765 797 511 543 697 29530827
29530828 HD 4060 750 629 600 714 609 1005 511 1639 540 764 799 511 543 697 29530828
29530828 HD 4060 750 629 600 714 609 1005 511 1700 540 764 799 511 543 697 29530828

29530829 HD 4060 750 629 600 714 609 1005 511 1639 540 765 797 511 543 697 29530829
29530829 HD 4060 750 629 600 714 609 1005 511 1700 540 765 797 511 543 697 29530829
29530830 HD 4060 750 629 600 714 609 1005 511 1639 540 766 799 511 543 697 29530830
29530830 HD 4060 750 629 600 714 609 1005 511 1700 540 766 799 511 543 697 29530830
29530831 HD 4060 750 629 600 714 609 1005 511 1639 540 764 797 511 543 697 29530831
29530831 HD 4060 750 629 600 714 609 1005 511 1700 540 764 797 511 543 697 29530831
29530832 HD 4060 750 629 600 714 609 1005 511 1639 540 765 799 511 543 697 29530832
29530832 HD 4060 750 629 600 714 609 1005 511 1700 540 765 799 511 543 697 29530832
29530833 HD 4060P 750 629 600 714 610 1005 511 1639 540 765 799 512 661, 660, 660 545 697 29530833
29530833 HD 4060P 750 629 600 714 610 1005 511 1700 540 765 799 512 661, 660, 660 545 697 29530833

29530834 HD 4060P 750 629 600 714 610 1005 511 1639 540 765 797 512 661, 660, 660 545 697 29530834
29530834 HD 4060P 750 629 600 714 610 1005 511 1700 540 765 797 512 661, 660, 660 545 697 29530834
29530835 HD 4060P 750 629 600 714 610 1005 511 1639 540 764 797 512 661, 660, 660 545 697 29530835
29530835 HD 4060P 750 629 600 714 610 1005 511 1700 540 764 797 512 661, 660, 660 545 697 29530835
29530836 HD 4060P 750 629 600 714 610 1005 511 1639 540 766 799 512 661, 660, 660 545 697 29530836
29530836 HD 4060P 750 629 600 714 610 1005 511 1700 540 766 799 512 661, 660, 660 545 697 29530836
29530837 HD 4060P 750 629 600 714 610 1005 511 1639 540 764 799 512 661, 660, 660 545 697 29530837
29530837 HD 4060P 750 629 600 714 610 1005 511 1700 540 764 799 512 661, 660, 660 545 697 29530837
29530838 HD 4060PR 750 629 600 732 610 1005 511 1639 575 765 797 512 661, 660, 660 545 654, 574 29530838
29530838 HD 4060PR 750 629 600 732 610 1005 511 1700 575 765 797 512 661, 660, 660 545 707, 574 29530838

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

111 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 111A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29530839 HD 4060PR 750 629 600 714 610 1005 511 1639 575 764 799 512 661, 660, 660 545 654 29530839
29530839 HD 4060PR 750 629 600 714 610 1005 511 1700 575 764 799 512 661, 660, 660 545 707 29530839
29530840 HD 4060PR 750 629 600 714 610 1005 511 1639 575 766 799 512 661, 660, 660 545 654 29530840
29530840 HD 4060PR 750 629 600 714 610 1005 511 1700 575 766 799 512 661, 660, 660 545 707 29530840
29530841 HD 4060PR 750 629 600 714 610 1005 511 1639 575 765 797 512 661, 660, 660 545 654 29530841
29530841 HD 4060PR 750 629 600 714 610 1005 511 1700 575 765 797 512 661, 660, 660 545 707 29530841
29530842 HD 4060PR 750 629 600 714 610 1005 511 1639 575 764 797 512 661, 660, 660 545 654 29530842
29530842 HD 4060PR 750 629 600 714 610 1005 511 1700 575 764 797 512 661, 660, 660 545 707 29530842
29530843 HD 4060PR 750 629 600 714 610 1005 511 1639 575 766 799 512 661, 660, 660 545 544 582 29530843
29530844 HD 4060R 750 629 600 714 609 1005 511 1639 575 766 799 511 543 654 29530844

29530844 HD 4060R 750 629 600 714 609 1005 511 1700 575 766 799 511 543 707 29530844
29530845 HD 4060R 750 629 600 714 609 1005 511 1639 575 764 797 511 543 654 29530845
29530845 HD 4060R 750 629 600 714 609 1005 511 1700 575 764 797 511 543 707 29530845
29530846 HD 4060R 750 629 600 714 609 1005 511 1639 575 764 799 511 543 654 29530846
29530846 HD 4060R 750 629 600 714 609 1005 511 1700 575 764 799 511 543 707 29530846
29530847 HD 4060R 750 629 600 714 609 1005 511 1639 575 765 797 511 543 654 29530847
29530847 HD 4060R 750 629 600 714 609 1005 511 1700 575 765 797 511 543 707 29530847
29530848 HD 4060R 750 629 600 714 609 1005 511 1639 575 765 799 511 543 654 29530848
29530848 HD 4060R 750 629 600 714 609 1005 511 1700 575 765 799 511 543 707 29530848
29530849 HD 4060R 750 628 600 738 609 1005 511 1640 575 766 797 511 543 654, 574 29530849

29530849 HD 4060R 750 628 600 738 609 1005 511 1701 575 766 797 511 543 707, 574 29530849
29530850 HD 4060R 750 628 600 738 609 1005 511 1640 575 766 795 511 543 654, 574 29530850
29530850 HD 4060R 750 628 600 738 609 1005 511 1701 575 766 795 511 543 707, 574 29530850
29530868 HD 4060P 750 629 600 714 610 1005 511 1639 534 766 873 512 661, 660, 660 545 697 29530868
29530868 HD 4060P 750 629 600 714 610 1005 511 1700 534 766 873 512 661, 660, 660 545 697 29530868
29530869 HD 4060P 750 629 600 714 610 1005 511 1639 534 764 837 512 661, 660, 660 545 697 29530869
29530869 HD 4060P 750 629 600 714 610 1005 511 1700 534 764 837 512 661, 660, 660 545 697 29530869
29530870 HD 4060PR 750 629 600 730 610 1005 511 1639 575 764 797 512 661, 660, 660 545 658 29530870
29530870 HD 4060PR 750 629 600 730 610 1005 511 1700 575 764 797 512 661, 660, 660 545 708 29530870
29530871 HD 4060P 750 629 600 729 610 1005 511 1639 540 764 797 512 661, 660, 660 545 700 29530871

29530871 HD 4060P 750 629 600 729 610 1005 511 1700 540 764 797 512 661, 660, 660 545 700 29530871
29530872 HD 4560P 750 629 601 731 610 1005 512 1640 540 768 799 512 661, 660, 660 545 701, 574 29530872
29530872 HD 4560P 750 629 601 731 610 1005 512 1701 540 768 799 512 661, 660, 660 545 701, 574 29530872
29530873 HD 4560P 750 629 601 731 610 1005 512 1640 540 766 799 512 661, 660, 660 545 701, 574 29530873
29530873 HD 4560P 750 629 601 731 610 1005 512 1701 540 766 799 512 661, 660, 660 545 701, 574 29530873
29530874 B 500R 750 628 600 739 609 1005 511 1641 646 766 799 511 543 653, 574 29530874
29530874 B 500R 750 628 600 739 609 1005 511 1702 646 766 799 511 543 706, 574 29530874
29532382 HD 4060 750 628 600 730 609 1005 511 1641 645 767 795 511 543 697 29532382
29532382 HD 4060 750 628 600 730 609 1005 511 1702 645 767 795 511 543 697 29532382
29532383 HD 4060P 750 629 600 729 610 1005 511 1640 540 765 512 661, 660, 660 545 697 29532383

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

112 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 112A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29532383 HD 4060P 750 629 600 729 610 1005 511 1701 540 765 512 661, 660, 660 545 697 29532383
29532384 HD 4060PR 750 629 600 714 610 1005 511 1639 575 768 874 512 661, 660, 660 545 654 29532384
29532384 HD 4060PR 750 629 600 714 610 1005 511 1700 575 768 874 512 661, 660, 660 545 707 29532384
29532388 HD 4560PR 750 629 601 730 610 1005 512 1639 575 764 797 512 661, 660, 660 545 617 29532388
29532388 HD 4560PR 750 629 601 730 610 1005 512 1700 575 764 797 512 661, 660, 660 545 712 29532388
29532390 HD 4560P 750 629 601 748 610 1005 512 1639 540 767 874 512 661, 660, 660 545 704 29532390
29532390 HD 4560P 750 629 601 748 610 1005 512 1700 540 767 874 512 661, 660, 660 545 704 29532390
29532391 HD 4560P 750 629 601 731 610 1005 512 1640 540 767 796 512 661, 660, 660 545 704, 574 29532391
29532391 HD 4560P 750 629 601 731 610 1005 512 1701 540 767 796 512 661, 660, 660 545 704, 574 29532391
29532392 HD 4560P 750 629 601 730 610 1005 512 1640 534 766 795 512 661, 660, 660 545 704, 574 29532392

29532392 HD 4560P 750 629 601 731 610 1005 512 1701 540 766 795 512 661, 660, 660 545 704, 574 29532392
29532393 HD 4560P 750 629 601 731 610 1005 512 1640 540 766 796 512 661, 660, 660 545 701, 574 29532393
29532393 HD 4560P 750 629 601 731 610 1005 512 1701 540 766 796 512 661, 660, 660 545 701, 574 29532393
29532394 HD 4560P 750 629 601 731 610 1005 512 1640 540 766 799 512 661, 660, 660 545 704, 574 29532394
29532394 HD 4560P 750 629 601 731 610 1005 512 1701 540 766 799 512 661, 660, 660 545 704, 574 29532394
29532395 HD 4560P 750 629 601 731 610 1005 512 1640 540 768 799 512 661, 660, 660 545 704, 574 29532395
29532395 HD 4560P 750 629 601 731 610 1005 512 1701 540 768 799 512 661, 660, 660 545 704, 574 29532395
29532396 HD 4060PR 750 629 600 731 610 1005 511 1640 575 767 799 512 661, 660, 660 545 652, 574 29532396
29532396 HD 4060PR 750 629 600 731 610 1005 511 1701 575 767 799 512 661, 660, 660 545 705, 574 29532396
29532397 HD 4560PR 750 629 601 731 610 1005 512 1640 575 767 799 512 661, 660, 660 545 656, 574 29532397

29532397 HD 4560PR 750 629 601 731 610 1005 512 1701 575 767 799 512 661, 660, 660 545 710, 574 29532397
29532398 HD 4060PR 750 628 600 714 610 1005 511 1639 575 765 512 661, 660, 660 545 652 29532398
29532398 HD 4060PR 750 628 600 714 610 1005 511 1700 575 765 512 661, 660, 660 545 705 29532398
29532400 HD 4060P 750 629 600 739 610 1005 511 1639 534 767 796 512 661, 660, 660 545 697 1077 29532400
29532400 HD 4060P 750 629 600 739 610 1005 511 1700 534 767 796 512 661, 660, 660 545 697 1077 29532400
29532402 HD 4560P 750 629 601 731 610 1005 512 1640 540 766 772 512 661, 660, 660 545 701, 574 500 29532402
29532402 HD 4560P 750 629 601 731 610 1005 512 1701 540 766 772 512 661, 660, 660 545 701, 574 500 29532402
29532403 HD 4560P 750 629 601 714 610 1005 512 1639 540 768 874 512 661, 660, 660 545 701 29532403
29532403 HD 4560P 750 629 601 714 610 1005 512 1700 540 768 874 512 661, 660, 660 545 701 29532403
29532404 HD 4060P 750 628 600 729 610 1005 511 1640 540 765 812 512 661, 660, 660 545 697 29532404

29532404 HD 4060P 750 628 600 729 610 1005 511 1701 540 765 812 512 661, 660, 660 545 697 29532404
29532405 HD 4060PR 750 628 600 730 610 1005 511 1640 575 765 812 512 661, 660, 660 545 653 29532405
29532405 HD 4060PR 750 628 600 730 610 1005 511 1701 575 765 812 512 661, 660, 660 545 706 29532405
29532406 HD 4560P 750 628 601 729 610 1005 512 1640 540 765 797 512 661, 660, 660 545 701 29532406
29532406 HD 4560P 750 628 601 729 610 1005 512 1701 540 765 797 512 661, 660, 660 545 701 29532406
29532407 HD 4560P 750 628 601 730 610 1005 512 1640 540 765 797 512 661, 660, 660 545 701 29532407
29532407 HD 4560P 750 628 601 730 610 1005 512 1701 540 765 797 512 661, 660, 660 545 701 29532407
29532408 HD 4060P 750 628 600 730 610 1005 511 1640 540 766 797 512 661, 660, 660 545 697 29532408
29532408 HD 4060P 750 628 600 730 610 1005 511 1701 540 766 797 512 661, 660, 660 545 697 29532408
29532410 HD 4060PR 750 628 600 730 610 1005 511 1640 575 765 797 512 661, 660, 660 545 653, 574 29532410

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

113 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 113A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29532410 HD 4060PR 750 628 600 730 610 1005 511 1701 575 765 797 512 661, 660, 660 545 706, 574 29532410
29532415 HD 4060P 750 628 600 730 610 1005 511 1640 540 765 796 512 661, 660, 660 545 697 29532415
29532415 HD 4060P 750 628 600 730 610 1005 511 1701 540 765 796 512 661, 660, 660 545 697 29532415
29532416 HD 4060P 750 628 600 729 610 1005 511 1640 540 764 796 512 661, 660, 660 545 697 29532416
29532416 HD 4060P 750 628 600 729 610 1005 511 1701 540 764 796 512 661, 660, 660 545 697 29532416
29532419 HD 4060P 750 628 600 729 610 1005 511 1640 540 765 797 512 661, 660, 660 545 697 29532419
29532419 HD 4060P 750 628 600 729 610 1005 511 1701 540 765 797 512 661, 660, 660 545 697 29532419
29532420 HD 4060P 750 628 600 730 610 1005 511 1640 540 765 797 512 661, 660, 660 545 697 29532420
29532420 HD 4060P 750 628 600 730 610 1005 511 1701 540 765 797 512 661, 660, 660 545 697 29532420
29532427 HD 4560P 750 628 601 730 610 1005 512 1640 540 766 799 512 661, 660, 660 545 701 29532427

29532427 HD 4560P 750 628 601 730 610 1005 512 1701 540 766 799 512 661, 660, 660 545 701 29532427
29532428 HD 4560P 750 628 601 729 610 1005 512 1640 540 766 799 512 661, 660, 660 545 701 29532428
29532428 HD 4560P 750 628 601 729 610 1005 512 1701 540 766 799 512 661, 660, 660 545 701 29532428
29532429 HD 4560PR 750 628 601 729 610 1005 512 1640 575 766 799 512 661, 660, 660 545 655 29532429
29532429 HD 4560PR 750 628 601 729 610 1005 512 1701 575 766 799 512 661, 660, 660 545 709 29532429
29532430 HD 4560PR 750 628 601 730 610 1005 512 1640 575 766 799 512 661, 660, 660 545 655 29532430
29532430 HD 4560PR 750 628 601 730 610 1005 512 1701 575 766 799 512 661, 660, 660 545 709 29532430
29532431 HD 4060PR 750 628 600 730 610 1005 511 1640 575 766 799 512 661, 660, 660 545 652 29532431
29532431 HD 4060PR 750 628 600 730 610 1005 511 1701 575 766 799 512 661, 660, 660 545 705 29532431
29532434 HD 4060P 750 628 600 729 610 1005 511 1640 540 764 799 512 661, 660, 660 545 697 29532434

29532434 HD 4060P 750 628 600 729 610 1005 511 1701 540 764 799 512 661, 660, 660 545 697 29532434
29532435 HD 4060P 750 628 600 730 610 1005 511 1640 540 764 799 512 661, 660, 660 545 697 29532435
29532435 HD 4060P 750 628 600 730 610 1005 511 1701 540 764 799 512 661, 660, 660 545 697 29532435
29532436 HD 4060PR 750 628 600 729 610 1005 511 1640 575 766 799 512 661, 660, 660 545 652 29532436
29532436 HD 4060PR 750 628 600 729 610 1005 511 1701 575 766 799 512 661, 660, 660 545 705 29532436
29532437 HD 4060P 750 628 600 729 610 1005 511 1640 540 765 799 512 661, 660, 660 545 697 29532437
29532437 HD 4060P 750 628 600 729 610 1005 511 1701 540 765 799 512 661, 660, 660 545 697 29532437
29532438 HD 4060PR 750 628 600 729 610 1005 511 1640 575 765 799 512 661, 660, 660 545 652 29532438
29532438 HD 4060PR 750 628 600 729 610 1005 511 1701 575 765 799 512 661, 660, 660 545 705 29532438
29532444 HD 4060P 750 628 600 729 610 1005 511 1640 540 765 799 512 661, 660, 660 545 697 29532444

29532444 HD 4060P 750 628 600 729 610 1005 511 1701 540 765 799 512 661, 660, 660 545 697 29532444
29532445 HD 4060P 750 628 600 729 610 1005 511 1640 540 766 797 512 661, 660, 660 545 697 29532445
29532445 HD 4060P 750 628 600 729 610 1005 511 1701 540 766 797 512 661, 660, 660 545 697 29532445
29532446 HD 4060P 750 628 600 729 610 1005 511 1640 540 766 812 512 661, 660, 660 545 697 29532446
29532446 HD 4060P 750 628 600 729 610 1005 511 1701 540 766 812 512 661, 660, 660 545 697 29532446
29532447 HD 4060P 750 628 600 730 610 1005 511 1640 540 766 812 512 661, 660, 660 545 697 29532447
29532447 HD 4060P 750 628 600 730 610 1005 511 1701 540 766 812 512 661, 660, 660 545 697 29532447
29532448 HD 4060P 750 628 600 729 610 1005 511 1640 540 764 812 512 661, 660, 660 545 697 29532448
29532448 HD 4060P 750 628 600 729 610 1005 511 1701 540 764 812 512 661, 660, 660 545 697 29532448
29532449 HD 4560P 750 628 601 729 610 1005 512 1640 540 766 812 512 661, 660, 660 545 701 29532449

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

114 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 114A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29532449 HD 4560P 750 628 601 729 610 1005 512 1701 540 766 812 512 661, 660, 660 545 701 29532449
29532450 HD 4060P 750 628 600 730 610 1005 511 1640 540 765 812 512 661, 660, 660 545 697 29532450
29532450 HD 4060P 750 628 600 730 610 1005 511 1701 540 765 812 512 661, 660, 660 545 697 29532450
29532451 HD 4060PR 750 628 600 730 610 1005 511 1640 575 764 799 512 661, 660, 660 545 652 29532451
29532451 HD 4060PR 750 628 600 730 610 1005 511 1701 575 764 799 512 661, 660, 660 545 705 29532451
29532452 HD 4060PR 750 628 600 729 610 1005 511 1640 575 764 799 512 661, 660, 660 545 652, 574 29532452
29532452 HD 4060PR 750 628 600 729 610 1005 511 1701 575 764 799 512 661, 660, 660 545 705, 574 29532452
29532453 HD 4560P 750 628 601 730 610 1005 512 1640 540 764 799 512 661, 660, 660 545 701 29532453
29532453 HD 4560P 750 628 601 730 610 1005 512 1701 540 764 799 512 661, 660, 660 545 701 29532453
29532454 HD 4560PR 750 628 601 729 610 1005 512 1640 575 764 799 512 661, 660, 660 545 655 29532454

29532454 HD 4560PR 750 628 601 729 610 1005 512 1701 575 764 799 512 661, 660, 660 545 709 29532454
29532456 HD 4060P 750 628 600 730 610 1005 511 1640 540 765 799 512 661, 660, 660 545 697 29532456
29532456 HD 4060P 750 628 600 730 610 1005 511 1701 540 765 799 512 661, 660, 660 545 697 29532456
29532457 HD 4060PR 750 628 600 729 610 1005 511 1640 575 765 799 512 661, 660, 660 545 652 29532457
29532457 HD 4060PR 750 628 600 729 610 1005 511 1701 575 765 799 512 661, 660, 660 545 705 29532457
29532458 HD 4060PR 750 628 600 730 610 1005 511 1640 575 765 799 512 661, 660, 660 545 652 29532458
29532458 HD 4060PR 750 628 600 730 610 1005 511 1701 575 765 799 512 661, 660, 660 545 705 29532458
29532459 HD 4560P 750 628 601 730 610 1005 512 1640 540 765 799 512 661, 660, 660 545 701 29532459
29532459 HD 4560P 750 628 601 730 610 1005 512 1701 540 765 799 512 661, 660, 660 545 701 29532459
29532460 HD 4560PR 750 628 601 729 610 1005 512 1640 575 765 799 512 661, 660, 660 545 655 29532460

29532460 HD 4560PR 750 628 601 729 610 1005 512 1701 575 765 799 512 661, 660, 660 545 709 29532460
29532461 HD 4060P 750 628 600 729 610 1005 511 1640 540 766 799 512 661, 660, 660 545 697 29532461
29532461 HD 4060P 750 628 600 729 610 1005 511 1701 540 766 799 512 661, 660, 660 545 697 29532461
29532462 HD 4060P 750 628 600 730 610 1005 511 1640 540 766 799 512 661, 660, 660 545 697 29532462
29532462 HD 4060P 750 628 600 730 610 1005 511 1701 540 766 799 512 661, 660, 660 545 697 29532462
29532465 HD 4560P 750 629 601 714 610 1005 512 1639 534 765 837 512 661, 660, 660 545 701 29532465
29532465 HD 4560P 750 629 601 714 610 1005 512 1700 534 765 837 512 661, 660, 660 545 701 29532465
29532466 HD 4560PR 750 629 601 729 610 1005 512 1640 575 765 512 544 661, 660, 660 545 655 29532466
29532466 HD 4560PR 750 629 601 729 610 1005 512 1701 575 765 512 544 661, 660, 660 545 709 29532466
29532471 HD 4060P 750 629 600 730 610 1005 511 1639 540 764 797 512 661, 660, 660 545 700 29532471

29532471 HD 4060P 750 629 600 730 610 1005 511 1700 540 764 797 512 661, 660, 660 545 700 29532471
29532488 HD 4060P 750 629 600 748 610 1005 511 1639 534 765 772 512 661, 660, 660 545 697 29532488
29532488 HD 4060P 750 629 600 748 610 1005 511 1700 534 765 772 512 661, 660, 660 545 697 29532488
29532489 HD 4060P 750 629 600 730 610 1005 511 1639 534 766 772 512 661, 660, 660 545 697 29532489
29532489 HD 4060P 750 629 600 730 610 1005 511 1700 534 766 772 512 661, 660, 660 545 697 29532489
29532493 HD 4560P 750 629 601 730 610 1005 512 1640 540 765 800 512 661, 660, 660 545 704 29532493
29532493 HD 4560P 750 629 601 730 610 1005 512 1701 540 765 800 512 661, 660, 660 545 704 29532493
29532495 HD 4560P 750 629 601 748 610 1005 512 1640 534 765 799 512 661, 660, 660 545 701 29532495
29532495 HD 4560P 750 629 601 748 610 1005 512 1701 534 765 799 512 661, 660, 660 545 701 29532495
29532499 HD 4060P 750 629 600 739 610 1005 511 1639 534 765 799 512 661, 660, 660 545 697 1077 29532499

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

115 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 115A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29532499 HD 4060P 750 629 600 739 610 1005 511 1700 534 765 799 512 661, 660, 660 545 697 1077 29532499
29532500 HD 4060P 750 629 600 714 610 1005 511 1639 540 766 718 512 661, 660, 660 545 697 500 29532500
29532500 HD 4060P 750 629 600 714 610 1005 511 1700 540 766 718 512 661, 660, 660 545 697 500 29532500
29532501 HD 4060PR 750 629 600 730 610 1005 511 1639 575 765 797 512 661, 660, 660 545 652 29532501
29532501 HD 4060PR 750 629 600 730 610 1005 511 1700 575 765 797 512 661, 660, 660 545 705 29532501
29532502 HD 4060PR 750 628 600 730 610 1005 511 1640 575 765 799 512 661, 660, 660 545 652, 574 29532502
29532502 HD 4060PR 750 628 600 730 610 1005 511 1701 575 765 799 512 661, 660, 660 545 705, 574 29532502
29532506 HD 4560P 750 629 601 744 610 1005 512 1639 540 767 512 661, 660, 660 545 701, 574 29532506
29532506 HD 4560P 750 629 601 744 610 1005 512 1700 540 767 512 661, 660, 660 545 701, 574 29532506
29532509 HD 4560PR 750 629 601 714 610 1005 512 1639 575 764 797 512 661, 660, 660 545 657 29532509

29532509 HD 4560PR 750 629 601 714 610 1005 512 1700 575 764 797 512 661, 660, 660 545 711 29532509
29532510 HD 4060P 750 629 600 714 610 1005 511 1639 540 766 718 512 661, 660, 660 545 697 500 29532510
29532510 HD 4060P 750 629 600 714 610 1005 511 1700 540 766 718 512 661, 660, 660 545 697 500 29532510
29532511 HD 4060R 750 629 600 714 609 1005 511 1639 575 766 718 511 544 543 538 654 500 29532511
29532511 HD 4060R 750 629 600 714 609 1005 511 1700 575 766 718 511 544 543 538 707 500 29532511
29532513 HD 4560P 750 629 601 714 610 1005 512 1639 540 768 727 512 661, 660, 660 545 701 500 29532513
29532513 HD 4560P 750 629 601 714 610 1005 512 1700 540 768 727 512 661, 660, 660 545 701 500 29532513
29532519 HD 4060P 750 629 600 714 610 1005 511 1639 540 764 718 512 661, 660, 660 545 697 500 29532519
29532519 HD 4060P 750 629 600 714 610 1005 511 1700 540 764 718 512 661, 660, 660 545 697 500 29532519
29532520 HD 4060R 750 629 600 714 609 1005 511 1639 575 764 718 511 544 543 538 654 500 29532520

29532520 HD 4060R 750 629 600 714 609 1005 511 1700 575 764 718 511 544 543 538 707 500 29532520
29532521 HD 4060 750 629 600 714 609 1005 511 1639 540 764 718 511 543 697 500 29532521
29532521 HD 4060 750 629 600 714 609 1005 511 1700 540 764 718 511 543 697 500 29532521
29532522 HD 4060 750 629 600 714 609 1005 511 1639 540 766 718 511 543 697 500 29532522
29532522 HD 4060 750 629 600 714 609 1005 511 1700 540 766 718 511 543 697 500 29532522
29532523 HD 4060PR 750 629 600 714 610 1005 511 1639 575 764 718 512 544 661, 660, 660 545 538 654 500 29532523
29532523 HD 4060PR 750 629 600 714 610 1005 511 1700 575 764 718 512 544 661, 660, 660 545 538 707 500 29532523
29532524 HD 4060PR 750 629 600 714 610 1005 511 1639 575 766 718 512 544 661, 660, 660 545 538 654 500 29532524
29532524 HD 4060PR 750 629 600 714 610 1005 511 1700 575 766 718 512 544 661, 660, 660 545 538 707 500 29532524
29532525 HD 4060PR 750 629 600 714 610 1005 511 1639 575 768 727 512 661, 660, 660 545 538 658 500 29532525

29532525 HD 4060PR 750 629 600 714 610 1005 511 1700 575 768 727 512 661, 660, 660 545 538 708 500 29532525
29532528 HD 4560P 750 629 601 714 610 1005 512 1639 534 765 512 661, 660, 660 545 701 29532528
29532528 HD 4560P 750 629 601 714 610 1005 512 1700 534 765 512 661, 660, 660 545 701 29532528
29532529 HD 4560P 750 629 601 714 610 1005 512 1639 534 766 512 661, 660, 660 545 701 29532529
29532529 HD 4560P 750 629 601 714 610 1005 512 1700 534 766 512 661, 660, 660 545 701 29532529
29532530 HD 4560P 750 629 601 714 610 1005 512 1640 534 765 512 661, 660, 660 545 701 29532530
29532530 HD 4560P 750 629 601 714 610 1005 512 1701 534 765 512 661, 660, 660 545 701 29532530
29532531 HD 4060 750 629 600 714 609 1005 511 1640 534 766 511 543 697 29532531
29532531 HD 4060 750 629 600 714 609 1005 511 1701 534 766 511 543 697 29532531
29532532 HD 4060 750 629 600 714 609 1005 511 1639 540 766 511 543 697 29532532

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

116 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 116A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29532532 HD 4060 750 629 600 714 609 1005 511 1700 540 766 511 543 697 29532532
29532533 HD 4060P 750 629 600 714 610 1005 511 1639 540 766 512 661, 660, 660 545 697 29532533
29532533 HD 4060P 750 629 600 714 610 1005 511 1700 540 766 512 661, 660, 660 545 697 29532533
29532534 HD 4060P 750 629 600 714 610 1005 511 1640 540 766 512 661, 660, 660 545 697 29532534
29532534 HD 4060P 750 629 600 714 610 1005 511 1701 540 766 512 661, 660, 660 545 697 29532534
29532535 HD 4060P 750 629 600 714 610 1005 511 1639 540 766 512 661, 660, 660 545 698 29532535
29532535 HD 4060P 750 629 600 714 610 1005 511 1700 540 766 512 661, 660, 660 545 698 29532535
29532536 HD 4060P 750 629 600 714 610 1005 511 1640 534 766 512 661, 660, 660 545 697 29532536
29532536 HD 4060P 750 629 600 714 610 1005 511 1701 534 766 512 661, 660, 660 545 697 29532536
29532538 HD 4060P 750 629 600 730 610 1005 511 1639 540 767 718 512 661, 660, 660 545 697 500 29532538

29532538 HD 4060P 750 629 600 730 610 1005 511 1700 540 767 718 512 661, 660, 660 545 697 500 29532538
29532539 HD 4560PR 750 629 601 714 610 1005 512 1639 575 764 814 512 544 661, 660, 660 545 538 657 500 29532539
29532539 HD 4560PR 750 629 601 714 610 1005 512 1700 575 764 814 512 544 661, 660, 660 545 538 711 500 29532539
29532542 B 500R 750 628 600 730 609 1005 511 1641 646 766 772 511 544 543 539 652, 574 853 500 29532542
29532542 B 500R 750 628 600 730 609 1005 511 1702 646 766 772 511 544 543 539 705, 574 853 500 29532542
29532546 HD 4560P 750 629 601 729 610 1005 512 1640 534 765 837 512 661, 660, 660 545 701 29532546
29532546 HD 4560P 750 629 601 729 610 1005 512 1701 534 765 837 512 661, 660, 660 545 701 29532546
29532548 HD 4060P 750 629 600 729 610 1005 511 1639 540 765 797 512 661, 660, 660 545 697 29532548
29532548 HD 4060P 750 629 600 729 610 1005 511 1700 540 765 797 512 661, 660, 660 545 697 29532548
29532549 HD 4560PR 750 629 601 714 610 1005 512 1640 575 766 512 661, 660, 660 545 655 29532549

29532549 HD 4560PR 750 629 601 714 610 1005 512 1701 575 766 512 661, 660, 660 545 709 29532549
29532550 HD 4060R 750 629 600 714 609 1005 511 1640 575 766 511 543 654 29532550
29532550 HD 4060R 750 629 600 714 609 1005 511 1701 575 766 511 543 707 29532550
29532551 HD 4060PR 750 629 600 714 610 1005 511 1639 575 766 512 661, 660, 660 545 652 29532551
29532551 HD 4060PR 750 629 600 714 610 1005 511 1700 575 766 512 661, 660, 660 545 705 29532551
29532557 B 500 750 629 600 714 609 1005 511 1641 645 764 511 543 698 29532557
29532557 B 500 750 629 600 714 609 1005 511 1702 645 764 511 543 698 29532557
29532558 B 500 750 629 600 714 609 1005 511 1641 645 765 511 543 697 29532558
29532558 B 500 750 629 600 714 609 1005 511 1702 645 765 511 543 697 29532558
29532559 B 500 750 629 600 714 609 1005 511 1641 645 766 511 543 698 29532559

29532559 B 500 750 629 600 714 609 1005 511 1702 645 766 511 543 698 29532559
29532560 B 500 750 629 600 714 609 1005 511 1641 645 767 511 543 697 29532560
29532560 B 500 750 629 600 714 609 1005 511 1702 645 767 511 543 697 29532560
29532562 B 500R 750 629 600 714 609 1005 511 1641 646 764 511 543 654 29532562
29532562 B 500R 750 629 600 714 609 1005 511 1702 646 764 511 543 707 29532562
29532563 B 500R 750 629 600 714 609 1005 511 1641 646 765 511 543 652 29532563
29532563 B 500R 750 629 600 714 609 1005 511 1702 646 765 511 543 705 29532563
29532564 B 500R 750 629 600 714 609 1005 511 1641 646 766 511 543 654 29532564
29532564 B 500R 750 629 600 714 609 1005 511 1702 646 766 511 543 707 29532564
29532565 B 500R 750 629 600 714 609 1005 511 1641 646 767 511 543 652 29532565

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

117 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 117A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29532565 B 500R 750 629 600 714 609 1005 511 1702 646 767 511 543 705 29532565
29532566 B 500R 750 629 600 714 609 1005 511 1641 646 768 511 543 654 29532566
29532566 B 500R 750 629 600 714 609 1005 511 1702 646 768 511 543 707 29532566
29532695 HD 4060P 750 628 600 714 610 1005 511 1701 649 768 512 661, 660, 660 545 698 29532695
29532874 HD 4060P 750 629 600 730 610 1005 511 1640 534 766 772 512 661, 660, 660 545 697 29532874
29532874 HD 4060P 750 629 600 730 610 1005 511 1701 534 766 772 512 661, 660, 660 545 697 29532874
29532875 HD 4060P 750 629 600 729 610 1005 511 1639 534 764 717 512 661, 660, 660 545 697 29532875
29532875 HD 4060P 750 629 600 729 610 1005 511 1700 534 764 717 512 661, 660, 660 545 697 29532875
29532878 HD 4060P 750 629 600 729 610 1005 511 1639 540 766 799 512 661, 660, 660 545 700 29532878
29532878 HD 4060P 750 629 600 729 610 1005 511 1700 540 766 799 512 661, 660, 660 545 700 29532878

29532891 HD 4060P 750 628 600 731 610 1005 511 1640 534 765 815 512 661, 660, 660 545 700, 574 29532891
29532891 HD 4060P 750 628 600 731 610 1005 511 1701 534 765 815 512 661, 660, 660 545 700, 574 29532891
29532892 HD 4060P 750 629 600 729 610 1005 511 1640 534 765 799 512 661, 660, 660 545 697 29532892
29532892 HD 4060P 750 629 600 729 610 1005 511 1701 534 765 799 512 661, 660, 660 545 697 29532892
29532911 HD 4560PR 750 628 601 714 610 1005 512 1639 575 764 512 661, 660, 660 545 655 29532911
29532911 HD 4560PR 750 628 601 714 610 1005 512 1700 575 764 512 661, 660, 660 545 709 29532911
29532916 HD 4560PR 750 629 601 730 610 1005 512 1639 575 764 796 512 661, 660, 660 545 655 29532916
29532916 HD 4560PR 750 629 601 730 610 1005 512 1700 575 764 808 512 661, 660, 660 545 709, 574 29532916
29532919 HD 4060P 750 628 600 731 610 1005 511 1640 534 766 837 512 661, 660, 660 545 697 29532919
29532919 HD 4060P 750 628 600 731 610 1005 511 1701 534 766 837 512 661, 660, 660 545 697 29532919

29532922 HD 4060P 750 629 600 714 610 1005 511 1639 534 766 799 512 661, 660, 660 545 700, 574 29532922
29532922 HD 4060P 750 629 600 714 610 1005 511 1700 534 766 799 512 661, 660, 660 545 700, 574 29532922
29532923 HD 4560P 750 628 601 739 610 1005 512 1640 540 765 837 512 661, 660, 660 545 704 29532923
29532923 HD 4560P 750 628 601 739 610 1005 512 1701 540 765 837 512 661, 660, 660 545 704 29532923
29532925 HD 4060P 750 629 600 714 610 1005 511 1639 540 768 727 512 661, 660, 660 545 697 500 29532925
29532925 HD 4060P 750 629 600 714 610 1005 511 1700 540 768 727 512 661, 660, 660 545 697 500 29532925
29532935 B 500R 750 629 600 730 609 1005 511 1641 646 764 511 543 654 29532935
29532935 B 500R 750 629 600 730 609 1005 511 1702 646 764 511 543 707 29532935
29532936 B 500 750 629 600 730 609 1005 511 1641 645 764 511 543 698 29532936
29532936 B 500 750 629 600 730 609 1005 511 1702 645 764 511 543 698 29532936

29532937 HD 4060P 750 629 600 748 610 1005 511 1640 534 766 837 512 661, 660, 660 545 697 29532937
29532937 HD 4060P 750 629 600 748 610 1005 511 1701 534 766 837 512 661, 660, 660 545 697 29532937
29532939 B 500R 750 629 600 730 609 1005 511 1641 646 767 799 511 543 708 29532939
29532939 B 500R 750 629 600 730 609 1005 511 1702 646 767 799 511 543 708 29532939
29532940 B 500R 750 629 600 730 609 1005 511 1641 646 765 799 511 543 708, 574 29532940
29532940 B 500R 750 629 600 730 609 1005 511 1702 646 765 799 511 543 708, 574 29532940
29532941 HD 4060P 750 629 600 744 610 1005 511 1639 540 764 512 661, 660, 660 545 697, 574 29532941
29532941 HD 4060P 750 629 600 744 610 1005 511 1700 540 764 512 661, 660, 660 545 697, 574 29532941
29532942 HD 4560PR 750 628 601 714 610 1005 512 1639 575 765 512 661, 660, 660 545 655 29532942
29532942 HD 4560PR 750 628 601 714 610 1005 512 1700 575 765 512 661, 660, 660 545 709 29532942

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

118 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 118A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29532944 HD 4060PR 750 628 600 714 610 1005 511 1639 575 764 512 661, 660, 660 545 652 29532944
29532944 HD 4060PR 750 628 600 714 610 1005 511 1700 575 764 512 661, 660, 660 545 705 29532944
29532945 B 500P 750 628 600 731 610 1005 511 1640 534 766 837 512 661, 660, 660 545 697 29532945
29532945 B 500P 750 628 600 731 610 1005 511 1701 534 766 837 512 661, 660, 660 545 697 29532945
29532947 HD 4060PR 750 628 600 730 610 1005 511 1640 575 766 812 512 661, 660, 660 545 653 951 29532947
29532947 HD 4060PR 750 628 600 730 610 1005 511 1701 575 766 812 512 661, 660, 660 545 706 951 29532947
29532948 HD 4060P 750 629 600 730 610 1005 511 1640 534 765 797 512 661, 660, 660 545 697, 574 29532948
29532948 HD 4060P 750 629 600 730 610 1005 511 1701 534 765 797 512 661, 660, 660 545 697, 574 29532948
29532956 HD 4560 750 628 601 729 609 1005 512 1640 534 766 772 511 543 701 500 29532956
29532956 HD 4560 750 628 601 729 609 1005 512 1701 534 766 772 511 543 701 500 29532956

29532958 HD 4060PR 750 629 600 729 610 1005 511 1639 575 765 797 512 661, 660, 660 545 658 29532958
29532958 HD 4060PR 750 629 600 729 610 1005 511 1700 575 765 797 512 661, 660, 660 545 708 29532958
29532962 HD 4060PR 750 629 600 730 610 1005 511 1640 575 766 772 512 661, 660, 660 545 653 29532962
29532962 HD 4060PR 750 629 600 730 610 1005 511 1701 575 766 772 512 661, 660, 660 545 706 29532962
29532963 HD 4560P 750 629 601 714 610 1005 512 1639 534 766 873 512 661, 660, 660 545 701 29532963
29532963 HD 4560P 750 629 601 714 610 1005 512 1700 534 766 873 512 661, 660, 660 545 701 29532963
29532965 HD 4560 750 628 601 732 609 1005 512 1640 534 766 772 511 543 701 500 29532965
29532965 HD 4560 750 628 601 732 609 1005 512 1701 534 766 772 511 543 701 500 29532965
29532966 HD 4560 750 628 601 714 609 1005 512 1641 645 767 511 543 702, 574 950 29532966
29532966 HD 4560 750 628 601 714 609 1005 512 1702 645 767 511 543 702, 574 950 29532966

29532983 HD 4560PR 750 629 601 729 610 1005 512 1639 575 767 800 512 661, 660, 660 545 617 29532983
29532983 HD 4560PR 750 629 601 729 610 1005 512 1700 575 767 800 512 661, 660, 660 545 712 29532983
29532984 HD 4560PR 750 629 601 730 610 1005 512 1640 575 767 800 512 661, 660, 660 545 617 29532984
29532984 HD 4560PR 750 629 601 730 610 1005 512 1701 575 767 800 512 661, 660, 660 545 712 29532984
29532985 HD 4560PR 750 629 601 730 610 1005 512 1639 575 766 800 512 661, 660, 660 545 617 29532985
29532985 HD 4560PR 750 629 601 730 610 1005 512 1700 575 766 800 512 661, 660, 660 545 712 29532985
29532986 HD 4560PR 750 629 601 730 610 1005 512 1640 575 766 800 512 661, 660, 660 545 617 29532986
29532986 HD 4560PR 750 629 601 730 610 1005 512 1701 575 766 800 512 661, 660, 660 545 712 29532986
29532988 B 500R 750 628 600 730 609 1005 511 1641 646 768 799 511 543 652, 574 29532988
29532988 B 500R 750 628 600 730 609 1005 511 1702 646 768 799 511 543 705, 574 29532988

29532989 B 500 750 628 600 730 609 1005 511 1641 645 768 799 511 543 698, 574 29532989
29532989 B 500 750 628 600 730 609 1005 511 1702 645 768 799 511 543 698, 574 29532989
29532990 B 500R 750 628 600 729 609 1005 511 1641 646 764 799 511 543 652, 574 29532990
29532990 B 500R 750 628 600 729 609 1005 511 1702 646 764 799 511 543 705, 574 29532990
29532993 HD 4560P 750 629 601 714 610 1005 512 1640 534 764 799 512 661, 660, 660 545 701 29532993
29532993 HD 4560P 750 629 601 714 610 1005 512 1701 534 764 799 512 661, 660, 660 545 701 29532993
29533001 HD 4560PR 750 629 601 714 610 1005 512 1639 575 766 772 512 544 661, 660, 660 545 538 657 500 29533001
29533001 HD 4560PR 750 629 601 714 610 1005 512 1700 575 766 799 512 661, 660, 660 545 711 29533001
29533004 HD 4060PR 750 628 600 730 610 1005 511 1640 575 766 837 512 661, 660, 660 545 652 29533004
29533004 HD 4060PR 750 628 600 730 610 1005 511 1701 575 766 837 512 661, 660, 660 545 705 29533004

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

119 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 119A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29533016 B 500PR 750 629 600 714 610 1005 511 1641 646 766 814 512 544 661, 660, 660 545 708, 574 514 505 29533016
29533016 B 500PR 750 629 600 714 610 1005 511 1702 646 766 814 512 544 661, 660, 660 545 708, 574 514 505 29533016
29533035 HD 4560P 750 629 601 729 610 1005 512 1639 540 765 800 512 661, 660, 660 545 704 29533035
29533035 HD 4560P 750 629 601 729 610 1005 512 1700 540 765 800 512 661, 660, 660 545 704 29533035
29533040 HD 4060P 750 629 600 714 610 1005 511 1640 540 766 772 512 661, 660, 660 545 697 500 29533040
29533040 HD 4060P 750 629 600 714 610 1005 511 1701 540 766 772 512 661, 660, 660 545 697 500 29533040
29533042 HD 4060 750 628 600 714 609 1005 511 1640 540 766 511 543 697, 574 29533042
29533042 HD 4060 750 628 600 714 609 1005 511 1701 540 766 511 543 697, 574 29533042
29533044 HD 4560P 750 628 601 714 610 1005 512 1640 540 765 512 661, 660, 660 545 702, 574 29533044
29533044 HD 4560P 750 628 601 714 610 1005 512 1701 540 765 512 661, 660, 660 545 702, 574 29533044

29533046 HD 4560PR 750 629 601 729 610 1005 512 1640 575 765 800 512 661, 660, 660 545 617 29533046
29533046 HD 4560PR 750 629 601 729 610 1005 512 1701 575 765 800 512 661, 660, 660 545 712 29533046
29533047 HD 4060P 750 629 600 739 610 1005 511 1639 534 766 799 512 661, 660, 660 545 697 1077 29533047
29533047 HD 4060P 750 629 600 739 610 1005 511 1700 534 766 799 512 661, 660, 660 545 697 1077 29533047
29533049 HD 4060P 750 629 600 729 610 1005 511 1640 534 764 717 512 661, 660, 660 545 697 29533049
29533049 HD 4060P 750 629 600 729 610 1005 511 1701 534 764 717 512 661, 660, 660 545 697 29533049
29533050 HD 4060P 750 629 600 729 610 1005 511 1640 534 765 814 512 661, 660, 660 545 697 29533050
29533050 HD 4060P 750 629 600 729 610 1005 511 1701 534 765 814 512 661, 660, 660 545 697 29533050
29533051 HD 4060P 750 628 600 743 610 1005 511 1640 534 766 772 512 661, 660, 660 545 697, 574 29533051
29533051 HD 4060P 750 628 600 743 610 1005 511 1701 534 766 772 512 661, 660, 660 545 697, 574 29533051

29533057 HD 4060P 750 629 600 731 610 1005 511 1640 540 767 799 512 661, 660, 660 545 700, 574 29533057
29533057 HD 4060P 750 629 600 731 610 1005 511 1701 540 767 799 512 661, 660, 660 545 700, 574 29533057
29533058 HD 4060R 750 629 600 730 609 1005 511 1641 646 767 799 511 544 543 652, 574 29533058
29533058 HD 4060R 750 629 600 730 609 1005 511 1702 646 767 799 511 544 543 705, 574 29533058
29533059 HD 4060 750 629 600 730 609 1005 511 1641 645 767 799 511 543 697 29533059
29533059 HD 4060 750 629 600 730 609 1005 511 1702 645 767 799 511 543 697 29533059
29533065 HD 4560P 750 628 601 744 610 1005 512 1640 540 765 727 512 661, 660, 660 545 701, 574 29533065
29533065 HD 4560P 750 628 601 744 610 1005 512 1701 540 765 727 512 661, 660, 660 545 701, 574 29533065
29533066 HD 4060PR 750 629 600 729 610 1005 511 1639 575 766 799 512 661, 660, 660 545 652 29533066
29533066 HD 4060PR 750 629 600 729 610 1005 511 1700 575 766 799 512 661, 660, 660 545 705 29533066

29533067 HD 4560P 750 629 601 730 610 1005 512 1639 534 765 837 512 661, 660, 660 545 701 29533067
29533067 HD 4560P 750 629 601 730 610 1005 512 1700 534 765 837 512 661, 660, 660 545 701 29533067
29533070 HD 4060PR 750 629 600 731 610 1005 511 1640 575 766 512 544 661, 660, 660 545 652 29533070
29533070 HD 4060PR 750 629 600 731 610 1005 511 1701 575 766 512 544 661, 660, 660 545 705 29533070
29533071 HD 4560PR 750 629 601 729 610 1005 512 1640 575 766 772 512 661, 660, 660 545 656 29533071
29533071 HD 4560PR 750 629 601 729 610 1005 512 1701 575 766 772 512 661, 660, 660 545 710 29533071
29533671 B 500R 750 628 600 738 609 1005 511 1641 646 766 835 511 544 543 534 705, 574 505 29533671
29533671 B 500R 750 628 600 738 609 1005 511 1702 646 766 835 511 544 543 534 705, 574 505 29533671
29533722 HD 4560P 750 629 601 731 610 1005 512 1640 540 767 799 512 661, 660, 660 545 704, 574 29533722
29533722 HD 4560P 750 629 601 731 610 1005 512 1701 540 767 799 512 661, 660, 660 545 704, 574 29533722

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

120 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 120A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29533725 B 500 750 628 600 729 609 1005 511 1641 645 766 797 511 543 698 29533725
29533725 B 500 750 628 600 729 609 1005 511 1702 645 766 797 511 543 698 29533725
29533726 HD 4060P 750 629 600 730 610 1005 511 1640 534 764 796 512 661, 660, 660 545 697, 574 29533726
29533726 HD 4060P 750 629 600 730 610 1005 511 1701 534 764 796 512 661, 660, 660 545 697, 574 29533726
29533727 HD 4060PR 750 629 600 730 610 1005 511 1639 575 768 886 512 544 661, 660, 660 545 708 29533727
29533727 HD 4060PR 750 629 600 730 610 1005 511 1700 575 768 886 512 544 661, 660, 660 545 708 29533727
29533729 HD 4560P 750 629 601 739 610 1005 512 1640 534 764 808 512 661, 660, 660 545 701 1077 29533729
29533729 HD 4560P 750 629 601 739 610 1005 512 1701 534 764 808 512 661, 660, 660 545 701 1077 29533729
29533733 HD 4060P 750 629 600 714 610 1005 511 1639 534 768 795 512 661, 660, 660 545 697 29533733
29533733 HD 4060P 750 629 600 714 610 1005 511 1700 534 768 795 512 661, 660, 660 545 697 29533733

29533735 HD 4060P 750 629 600 731 610 1005 511 1639 534 766 796 512 661, 660, 660 545 697 29533735
29533735 HD 4060P 750 629 600 731 610 1005 511 1700 534 766 796 512 661, 660, 660 545 697 29533735
29533736 HD 4560P 750 629 601 731 610 1005 512 1640 540 768 796 512 661, 660, 660 545 704, 574 29533736
29533736 HD 4560P 750 629 601 731 610 1005 512 1701 540 768 796 512 661, 660, 660 545 704, 574 29533736
29533742 HD 4060P 750 629 600 730 610 1005 511 1639 540 765 800 512 661, 660, 660 545 700 29533742
29533742 HD 4060P 750 629 600 730 610 1005 511 1700 540 765 800 512 661, 660, 660 545 700 29533742
29533743 HD 4560P 750 629 601 730 610 1005 512 1640 540 768 874 512 661, 660, 660 545 704 29533743
29533743 HD 4560P 750 629 601 730 610 1005 512 1701 540 768 874 512 661, 660, 660 545 704 29533743
29533745 HD 4560PR 750 629 601 730 610 1005 512 1640 575 768 874 512 661, 660, 660 545 712 29533745
29533745 HD 4560PR 750 629 601 730 610 1005 512 1701 575 768 874 512 661, 660, 660 545 712 29533745

29533754 HD 4060P 750 629 600 730 610 1005 511 1640 534 766 812 512 661, 660, 660 545 697, 574 29533754
29533754 HD 4060P 750 629 600 730 610 1005 511 1701 534 766 812 512 661, 660, 660 545 697, 574 29533754
29533756 HD 4060PR 750 629 600 748 610 1005 511 1639 575 767 800 512 661, 660, 660 545 708 29533756
29533756 HD 4060PR 750 629 600 748 610 1005 511 1700 575 767 800 512 661, 660, 660 545 708 29533756
29533762 HD 4060P 750 629 600 744 610 1005 511 1640 540 768 512 661, 660, 660 545 697, 574 29533762
29533762 HD 4060P 750 629 600 744 610 1005 511 1701 540 768 512 661, 660, 660 545 697, 574 29533762
29533770 HD 4560 750 628 601 730 609 1005 512 1640 534 766 814 511 543 704 500 29533770
29533770 HD 4560 750 628 601 730 609 1005 512 1701 534 766 814 511 543 704 500 29533770
29533774 HD 4560P 750 628 601 714 610 1005 512 1640 540 767 512 661, 660, 660 545 702 950 29533774
29533774 HD 4560P 750 628 601 714 610 1005 512 1701 540 767 512 661, 660, 660 545 702 950 29533774

29533780 HD 4060P 750 629 600 714 610 1005 511 1639 534 765 873 512 661, 660, 660 545 697 29533780
29533780 HD 4060P 750 629 600 714 610 1005 511 1700 534 765 873 512 661, 660, 660 545 697 29533780
29533781 HD 4560P 750 629 601 743 610 1005 512 1639 540 767 512 661, 660, 660 545 701, 574 29533781
29533781 HD 4560P 750 629 601 743 610 1005 512 1700 540 767 512 661, 660, 660 545 701, 574 29533781
29533783 HD 4060PR 750 629 600 730 610 1005 511 1639 575 764 799 512 661, 660, 660 545 653, 574 29533783
29533783 HD 4060PR 750 629 600 730 610 1005 511 1700 575 764 799 512 661, 660, 660 545 706, 574 29533783
29533786 HD 4560P 750 628 601 714 610 1005 512 1641 645 766 512 661, 660, 660 545 702 950 29533786
29533786 HD 4560P 750 628 601 714 610 1005 512 1702 645 766 512 661, 660, 660 545 702 950 29533786
29533787 HD 4560P 750 629 601 714 610 1005 512 1640 534 766 799 512 661, 660, 660 545 701 29533787
29533787 HD 4560P 750 629 601 714 610 1005 512 1701 534 766 799 512 661, 660, 660 545 701 29533787

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

121 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 121A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29533792 HD 4060P 750 628 600 729 610 1005 511 1640 648 768 512 661, 660, 660 545 697, 574 29533792
29533792 HD 4060P 750 628 600 729 610 1005 511 1701 648 768 512 661, 660, 660 545 697, 574 29533792
29533793 HD 4060P 750 628 600 729 610 1005 511 1640 648 765 512 661, 660, 660 545 697, 574 29533793
29533793 HD 4060P 750 628 600 729 610 1005 511 1701 648 765 512 661, 660, 660 545 697, 574 29533793
29533808 HD 4060PR 750 629 600 729 610 1005 511 1640 575 766 512 661, 660, 660 545 652 29533808
29533808 HD 4060PR 750 629 600 729 610 1005 511 1701 575 766 512 661, 660, 660 545 705 29533808
29533810 HD 4060P 750 629 600 730 610 1005 511 1640 534 764 795 512 661, 660, 660 545 697, 574 29533810
29533810 HD 4060P 750 629 600 730 610 1005 511 1701 534 764 795 512 661, 660, 660 545 697, 574 29533810
29533816 HD 4060 750 628 600 743 609 1005 511 1640 540 767 797 511 543 697 29533816
29533816 HD 4060 750 628 600 743 609 1005 511 1701 540 767 797 511 543 697 29533816

29533818 HD 4560P 750 629 601 714 610 1005 512 1639 534 765 795 512 661, 660, 660 545 701 29533818
29533818 HD 4560P 750 629 601 714 610 1005 512 1700 534 765 795 512 661, 660, 660 545 701 29533818
29533821 HD 4060PR 750 629 600 714 610 1005 511 1639 575 765 873 512 661, 660, 660 545 652 29533821
29533821 HD 4060PR 750 629 600 714 610 1005 511 1700 575 765 873 512 661, 660, 660 545 705 29533821
29533822 HD 4560 750 628 601 714 609 1005 512 1640 534 767 511 543 702 29533822
29533822 HD 4560 750 628 601 714 609 1005 512 1701 534 767 511 543 702 29533822
29533834 HD 4060PR 750 628 600 729 610 1005 511 1640 575 764 795 512 661, 660, 660 545 652, 574 29533834
29533834 HD 4060PR 750 628 600 729 610 1005 511 1701 575 764 795 512 661, 660, 660 545 705, 574 29533834
29533835 B 500R 750 629 600 730 609 1005 511 1641 646 766 799 511 543 653, 574 29533835
29533835 B 500R 750 629 600 730 609 1005 511 1702 646 766 799 511 543 706, 574 29533835

29533836 B 500PR 750 629 600 730 610 1005 511 1641 646 766 799 512 661, 660, 660 545 653, 574 29533836
29533836 B 500PR 750 629 600 730 610 1005 511 1702 646 766 799 512 661, 660, 660 545 706, 574 29533836
29533839 HD 4560PR 750 628 601 731 610 1005 512 1640 575 768 799 512 661, 660, 660 545 656, 574 29533839
29533839 HD 4560PR 750 628 601 731 610 1005 512 1701 575 768 799 512 661, 660, 660 545 710, 574 29533839
29533840 HD 4060P 750 629 600 729 610 1005 511 1639 534 765 799 512 661, 660, 660 545 697 29533840
29533840 HD 4060P 750 629 600 729 610 1005 511 1700 534 765 799 512 661, 660, 660 545 697 29533840
29533841 HD 4560PR 750 629 601 739 610 1005 512 1639 575 764 835 512 661, 660, 660 545 655 1090 29533841
29533841 HD 4560PR 750 629 601 739 610 1005 512 1700 575 764 835 512 661, 660, 660 545 709 1090 29533841
29533843 HD 4560P 750 629 601 739 610 1005 512 1639 534 768 796 512 661, 660, 660 545 701 1077 29533843
29533843 HD 4560P 750 629 601 739 610 1005 512 1700 534 768 796 512 661, 660, 660 545 701 1077 29533843

29533845 HD 4060P 750 629 600 748 610 1005 511 1639 534 768 837 512 661, 660, 660 545 697 29533845
29533845 HD 4060P 750 629 600 748 610 1005 511 1700 534 768 837 512 661, 660, 660 545 697 29533845
29533846 HD 4060P 750 629 600 743 610 1005 511 1639 540 768 512 661, 660, 660 545 697, 574 29533846
29533846 HD 4060P 750 629 600 743 610 1005 511 1700 540 768 512 661, 660, 660 545 697, 574 29533846
29533849 HD 4560P 750 629 601 729 610 1005 512 1640 534 764 842 512 661, 660, 660 545 701 565 29533849
29533849 HD 4560P 750 629 601 729 610 1005 512 1701 534 764 842 512 661, 660, 660 545 701 565 29533849
29533850 HD 4560P 750 629 601 729 610 1005 512 1639 534 766 887 512 661, 660, 660 545 701 29533850
29533850 HD 4560P 750 629 601 729 610 1005 512 1700 534 766 887 512 661, 660, 660 545 701 29533850
29533852 HD 4060P 750 629 600 731 610 1005 511 1640 540 767 812 512 661, 660, 660 545 700, 574 29533852
29533852 HD 4060P 750 629 600 731 610 1005 511 1701 540 767 812 512 661, 660, 660 545 700, 574 29533852

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

122 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 122A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29533854 HD 4060 750 628 600 729 609 1005 511 1639 534 766 797 511 543 697 29533854
29533854 HD 4060 750 628 600 729 609 1005 511 1700 534 766 797 511 543 697 29533854
29533858 HD 4060PR 750 628 600 730 610 1005 511 1640 575 766 797 512 661, 660, 660 545 652 29533858
29533858 HD 4060PR 750 628 600 730 610 1005 511 1701 575 766 797 512 661, 660, 660 545 705 29533858
29533863 HD 4560PR 750 629 601 739 610 1005 512 1640 575 766 799 512 661, 660, 660 545 655 1090 29533863
29533863 HD 4560PR 750 629 601 739 610 1005 512 1701 575 766 799 512 661, 660, 660 545 709 1090 29533863
29534150 HD 4060PR 750 629 600 730 610 1005 511 1640 575 765 796 512 661, 660, 660 545 652, 574 29534150
29534150 HD 4060PR 750 629 600 730 610 1005 511 1701 575 765 796 512 661, 660, 660 545 705, 574 29534150
29534151 HD 4560P 750 629 601 729 610 1005 512 1640 534 765 812 512 661, 660, 660 545 701 565 29534151
29534151 HD 4560P 750 629 601 729 610 1005 512 1701 534 765 812 512 661, 660, 660 545 701 565 29534151

29534152 HD 4560PR 750 629 601 730 610 1005 512 1640 575 766 837 512 661, 660, 660 545 655 565 541 29534152
29534152 HD 4560PR 750 629 601 730 610 1005 512 1701 575 766 837 512 661, 660, 660 545 709 565 541 29534152
29534153 HD 4560PR 750 629 601 730 610 1005 512 1640 575 766 795 512 661, 660, 660 545 655 565 29534153
29534153 HD 4560PR 750 629 601 730 610 1005 512 1701 575 766 795 512 661, 660, 660 545 709 565 29534153
29534154 HD 4560P 750 629 601 731 610 1005 512 1640 540 766 796 512 661, 660, 660 545 704, 574 29534154
29534154 HD 4560P 750 629 601 731 610 1005 512 1701 540 766 796 512 661, 660, 660 545 704, 574 29534154
29534156 HD 4560P 750 629 601 739 610 1005 512 1640 534 766 799 512 661, 660, 660 545 701 1077 29534156
29534156 HD 4560P 750 629 601 739 610 1005 512 1701 534 766 799 512 661, 660, 660 545 701 1077 29534156
29534157 HD 4060P 750 629 600 729 610 1005 511 1640 540 767 800 512 661, 660, 660 545 700 29534157
29534157 HD 4060P 750 629 600 729 610 1005 511 1701 540 767 800 512 661, 660, 660 545 700 29534157

29534159 HD 4560R 750 628 601 714 609 1005 512 1640 575 767 511 543 657, 574 951 29534159
29534159 HD 4560R 750 628 601 714 609 1005 512 1701 575 767 511 543 711, 574 951 29534159
29534161 HD 4560P 750 629 601 730 610 1005 512 1639 534 768 837 512 661, 660, 660 545 701 29534161
29534161 HD 4560P 750 629 601 730 610 1005 512 1700 534 768 837 512 661, 660, 660 545 701 29534161
29534167 HD 4060P 750 629 600 730 610 1005 511 1640 534 764 812 512 661, 660, 660 545 697, 574 29534167
29534167 HD 4060P 750 629 600 730 610 1005 511 1701 534 764 812 512 661, 660, 660 545 697, 574 29534167
29534168 HD 4560PR 750 629 601 730 610 1005 512 1640 575 764 796 512 661, 660, 660 545 655, 574 29534168
29534168 HD 4560PR 750 629 601 730 610 1005 512 1701 575 764 796 512 661, 660, 660 545 709, 574 29534168
29534177 HD 4560PR 750 629 601 731 610 1005 512 1640 575 768 799 512 661, 660, 660 545 712, 574 29534177
29534177 HD 4560PR 750 629 601 731 610 1005 512 1701 575 768 799 512 661, 660, 660 545 712, 574 29534177

29534191 HD 4060P 750 629 600 748 610 1005 511 1639 534 767 799 512 661, 660, 660 545 697 29534191
29534191 HD 4060P 750 629 600 748 610 1005 511 1700 534 767 799 512 661, 660, 660 545 697 29534191
29534192 HD 4060P 750 629 600 748 610 1005 511 1640 540 767 800 512 661, 660, 660 545 700 29534192
29534192 HD 4060P 750 629 600 748 610 1005 511 1701 540 767 800 512 661, 660, 660 545 700 29534192
29534198 HD 4560P 750 629 601 748 610 1005 512 1639 534 765 837 512 661, 660, 660 545 701 29534198
29534198 HD 4560P 750 629 601 748 610 1005 512 1700 534 765 837 512 661, 660, 660 545 701 29534198
29534201 HD 4560PR 750 628 601 730 610 1005 512 1640 575 766 812 512 661, 660, 660 545 656 29534201
29534201 HD 4560PR 750 628 601 730 610 1005 512 1701 575 766 812 512 661, 660, 660 545 710 29534201
29534202 B 500R 750 628 600 729 609 1005 511 1641 646 764 799 511 543 652 29534202
29534202 B 500R 750 628 600 729 609 1005 511 1702 646 764 799 511 543 705 29534202

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

123 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 123A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29534203 HD 4560PR 750 629 601 738 610 1005 512 1639 575 767 512 661, 660, 660 545 655, 574 29534203
29534203 HD 4560PR 750 629 601 738 610 1005 512 1700 575 767 512 661, 660, 660 545 709, 574 29534203
29534212 HD 4560P 750 629 601 730 610 1005 512 1639 534 766 795 512 661, 660, 660 545 701 29534212
29534212 HD 4560P 750 629 601 730 610 1005 512 1700 534 766 795 512 661, 660, 660 545 701 29534212
29534213 HD 4560P 750 629 601 730 610 1005 512 1640 534 765 812 512 661, 660, 660 545 701 29534213
29534213 HD 4560P 750 629 601 730 610 1005 512 1701 534 765 812 512 661, 660, 660 545 701 29534213
29534215 HD 4560P 750 629 601 730 610 1005 512 1639 534 765 799 512 661, 660, 660 545 701 29534215
29534215 HD 4560P 750 629 601 730 610 1005 512 1700 534 765 799 512 661, 660, 660 545 701 29534215
29534216 HD 4060P 750 629 600 730 610 1005 511 1639 534 766 795 512 661, 660, 660 545 697 29534216
29534216 HD 4060P 750 629 600 730 610 1005 511 1700 534 766 795 512 661, 660, 660 545 697 29534216

29534218 HD 4560P 750 629 601 729 610 1005 512 1639 534 765 796 512 661, 660, 660 545 701 29534218
29534218 HD 4560P 750 629 601 729 610 1005 512 1700 534 765 796 512 661, 660, 660 545 701 29534218
29534220 HD 4560PR 750 629 601 714 610 1005 512 1640 575 766 837 512 661, 660, 660 545 655 29534220
29534220 HD 4560PR 750 629 601 714 610 1005 512 1701 575 766 837 512 661, 660, 660 545 709 29534220
29534221 HD 4560PR 750 629 601 714 610 1005 512 1639 575 766 812 512 661, 660, 660 545 655 29534221
29534221 HD 4560PR 750 629 601 714 610 1005 512 1700 575 766 812 512 661, 660, 660 545 709 29534221
29534222 HD 4560P 750 629 601 714 610 1005 512 1639 534 767 795 512 661, 660, 660 545 701 29534222
29534222 HD 4560P 750 629 601 714 610 1005 512 1700 534 767 795 512 661, 660, 660 545 701 29534222
29534227 HD 4560 750 628 601 729 609 1005 512 1639 534 766 799 511 543 701 29534227
29534227 HD 4560 750 628 601 729 609 1005 512 1700 534 766 799 511 543 701 29534227

29534229 HD 4060PR 750 629 600 730 610 1005 511 1640 575 764 796 512 661, 660, 660 545 652, 574 29534229
29534229 HD 4060PR 750 629 600 730 610 1005 511 1701 575 764 796 512 661, 660, 660 545 705, 574 29534229
29534233 HD 4560PR 750 629 601 730 610 1005 512 1639 575 766 797 512 661, 660, 660 545 655 29534233
29534233 HD 4560PR 750 629 601 730 610 1005 512 1700 575 766 797 512 661, 660, 660 545 709 29534233
29534234 HD 4060P 750 629 600 729 610 1005 511 1640 540 764 512 661, 660, 660 545 697 29534234
29534234 HD 4060P 750 629 600 729 610 1005 511 1701 540 764 512 661, 660, 660 545 697 29534234
29534242 HD 4560P 750 629 601 730 610 1005 512 1640 534 766 799 512 661, 660, 660 545 701 565 29534242
29534242 HD 4560P 750 629 601 730 610 1005 512 1701 534 766 799 512 661, 660, 660 545 701 565 29534242
29534243 B 500 750 629 600 730 609 1005 511 1641 645 766 511 543 698, 574 29534243
29534243 B 500 750 629 600 730 609 1005 511 1702 645 766 511 543 698, 574 29534243

29534245 HD 4060PR 750 629 600 731 610 1005 511 1639 575 766 512 661, 660, 660 545 653 29534245
29534245 HD 4060PR 750 629 600 731 610 1005 511 1700 575 766 512 661, 660, 660 545 706 29534245
29534246 HD 4060PR 750 629 600 731 610 1005 511 1639 575 764 512 661, 660, 660 545 652 29534246
29534246 HD 4060PR 750 629 600 731 610 1005 511 1700 575 764 512 661, 660, 660 545 705 29534246
29534247 HD 4060PR 750 629 600 732 610 1005 511 1639 575 764 512 661, 660, 660 545 654 29534247
29534247 HD 4060PR 750 629 600 732 610 1005 511 1700 575 764 512 661, 660, 660 545 707 29534247
29534248 HD 4060PR 750 629 600 731 610 1005 511 1639 575 766 512 661, 660, 660 545 654 29534248
29534248 HD 4060PR 750 629 600 731 610 1005 511 1700 575 766 512 661, 660, 660 545 707 29534248
29534249 HD 4060PR 750 629 600 731 610 1005 511 1639 575 766 512 661, 660, 660 545 652 29534249
29534249 HD 4060PR 750 629 600 731 610 1005 511 1700 575 766 512 661, 660, 660 545 652 29534249

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

124 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 124A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29534251 HD 4560PR 750 629 601 731 610 1005 512 1639 575 766 512 661, 660, 660 545 709 29534251
29534251 HD 4560PR 750 629 601 731 610 1005 512 1700 575 766 512 661, 660, 660 545 709 29534251
29534252 HD 4560P 750 629 601 714 610 1005 512 1639 540 768 800 512 661, 660, 660 545 704 29534252
29534252 HD 4560P 750 629 601 714 610 1005 512 1700 540 768 800 512 661, 660, 660 545 704 29534252
29534257 HD 4060P 750 629 600 731 610 1005 511 1640 540 766 512 661, 660, 660 545 698 29534257
29534257 HD 4060P 750 629 600 731 610 1005 511 1701 540 766 512 661, 660, 660 545 698 29534257
29534258 HD 4060PR 750 629 600 730 610 1005 511 1640 575 767 874 512 661, 660, 660 545 708 29534258
29534258 HD 4060PR 750 629 600 730 610 1005 511 1701 575 767 874 512 661, 660, 660 545 708 29534258
29534259 HD 4560PR 750 629 601 738 610 1005 512 1639 575 766 512 661, 660, 660 545 655, 574 29534259
29534259 HD 4560PR 750 629 601 738 610 1005 512 1700 575 766 512 661, 660, 660 545 709, 574 29534259

29534261 HD 4560PR 750 629 601 739 610 1005 512 1639 575 766 512 661, 660, 660 545 655, 574 29534261
29534261 HD 4560PR 750 629 601 739 610 1005 512 1700 575 766 512 661, 660, 660 545 709, 574 29534261
29534262 HD 4560P 750 629 601 730 610 1005 512 1639 534 765 796 512 661, 660, 660 545 701 29534262
29534262 HD 4560P 750 629 601 730 610 1005 512 1700 534 765 796 512 661, 660, 660 545 701 29534262
29534263 HD 4560PR 750 629 601 731 610 1005 512 1639 575 766 512 661, 660, 660 545 655 29534263
29534263 HD 4560PR 750 629 601 731 610 1005 512 1700 575 766 512 661, 660, 660 545 709 29534263
29534265 HD 4060P 750 629 600 748 610 1005 511 1639 540 766 874 512 661, 660, 660 545 700 29534265
29534265 HD 4060P 750 629 600 748 610 1005 511 1700 540 766 874 512 661, 660, 660 545 700 29534265
29534266 HD 4560PR 750 629 601 714 610 1005 512 1639 575 766 873 512 661, 660, 660 545 655 29534266
29534266 HD 4560PR 750 629 601 714 610 1005 512 1700 575 766 873 512 661, 660, 660 545 709 29534266

29534267 HD 4060PR 750 629 600 731 610 1005 511 1640 575 766 512 661, 660, 660 545 653 29534267
29534267 HD 4060PR 750 629 600 731 610 1005 511 1701 575 766 512 661, 660, 660 545 706 29534267
29534268 HD 4560PR 750 629 601 731 610 1005 512 1640 575 767 799 512 661, 660, 660 545 712, 574 29534268
29534268 HD 4560PR 750 629 601 731 610 1005 512 1701 575 767 799 512 661, 660, 660 545 712, 574 29534268
29534285 HD 4060PR 750 629 600 714 610 1005 511 1639 575 767 799 512 661, 660, 660 545 652 29534285
29534285 HD 4060PR 750 629 600 714 610 1005 511 1700 575 767 799 512 661, 660, 660 545 705 29534285
29534288 HD 4060P 750 628 600 743 610 1005 511 1640 534 766 799 512 661, 660, 660 545 697, 574 29534288
29534288 HD 4060P 750 628 600 743 610 1005 511 1701 534 766 799 512 661, 660, 660 545 697, 574 29534288
29534289 HD 4060P 750 629 600 729 610 1005 511 1640 534 765 797 512 661, 660, 660 545 697 29534289
29534289 HD 4060P 750 629 600 729 610 1005 511 1701 534 765 797 512 661, 660, 660 545 697 29534289

29534290 HD 4060P 750 629 600 729 610 1005 511 1640 534 764 796 512 661, 660, 660 545 697 29534290
29534290 HD 4060P 750 629 600 729 610 1005 511 1701 534 764 796 512 661, 660, 660 545 697 29534290
29534291 HD 4060P 750 629 600 730 610 1005 511 1640 534 766 799 512 661, 660, 660 545 697 29534291
29534291 HD 4060P 750 629 600 730 610 1005 511 1701 534 766 799 512 661, 660, 660 545 697 29534291
29534292 HD 4060P 750 629 600 729 610 1005 511 1640 534 766 799 512 661, 660, 660 545 697 29534292
29534292 HD 4060P 750 629 600 729 610 1005 511 1701 534 766 799 512 661, 660, 660 545 697 29534292
29534293 HD 4060P 750 629 600 729 610 1005 511 1640 540 766 799 512 661, 660, 660 545 697, 574 29534293
29534293 HD 4060P 750 629 600 729 610 1005 511 1701 540 766 799 512 661, 660, 660 545 697, 574 29534293
29534294 HD 4060PR 750 629 600 729 610 1005 511 1640 575 766 799 512 661, 660, 660 545 653 29534294
29534294 HD 4060PR 750 629 600 729 610 1005 511 1701 575 766 799 512 661, 660, 660 545 706 29534294

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

125 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 125A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29534295 HD 4060PR 750 629 600 729 610 1005 511 1640 575 766 799 512 661, 660, 660 545 653 29534295
29534295 HD 4060PR 750 629 600 729 610 1005 511 1701 575 766 799 512 661, 660, 660 545 706 29534295
29534296 HD 4060PR 750 629 600 729 610 1005 511 1640 575 766 799 512 661, 660, 660 545 653, 574 29534296
29534296 HD 4060PR 750 629 600 729 610 1005 511 1701 575 766 799 512 661, 660, 660 545 706, 574 29534296
29534297 HD 4060PR 750 629 600 729 610 1005 511 1640 575 766 812 512 661, 660, 660 545 653 29534297
29534297 HD 4060PR 750 629 600 729 610 1005 511 1701 575 766 812 512 661, 660, 660 545 706 29534297
29534298 HD 4060PR 750 629 600 730 610 1005 511 1640 575 766 799 512 661, 660, 660 545 653 29534298
29534298 HD 4060PR 750 629 600 730 610 1005 511 1701 575 766 799 512 661, 660, 660 545 706 29534298
29534299 HD 4560 750 628 601 729 609 1005 512 1639 534 766 797 511 543 701 29534299
29534299 HD 4560 750 628 601 729 609 1005 512 1700 534 766 797 511 543 701 29534299

29534300 HD 4560PR 750 629 601 729 610 1005 512 1640 575 766 799 512 661, 660, 660 545 656 29534300
29534300 HD 4560PR 750 629 601 729 610 1005 512 1701 575 766 799 512 661, 660, 660 545 710 29534300
29534308 HD 4560 750 629 601 729 609 1005 512 1641 645 767 874 511 543 704 29534308
29534308 HD 4560 750 629 601 729 609 1005 512 1702 645 767 874 511 543 704 29534308
29534314 HD 4560PR 750 629 601 714 610 1005 512 1639 575 767 799 512 661, 660, 660 545 655 29534314
29534314 HD 4560PR 750 629 601 714 610 1005 512 1700 575 767 799 512 661, 660, 660 545 709 29534314
29534315 HD 4060PR 750 629 600 731 610 1005 511 1640 575 766 512 661, 660, 660 545 652 29534315
29534315 HD 4060PR 750 629 600 731 610 1005 511 1701 575 766 512 661, 660, 660 545 705 29534315
29534316 HD 4060R 750 629 600 730 609 1005 511 1641 646 767 799 511 543 652, 574 29534316
29534316 HD 4060R 750 629 600 730 609 1005 511 1702 646 767 799 511 543 705, 574 29534316

29534330 HD 4560PR 750 629 601 731 610 1005 512 1640 575 766 512 661, 660, 660 545 656 29534330
29534330 HD 4560PR 750 629 601 731 610 1005 512 1701 575 766 512 661, 660, 660 545 710 29534330
29534333 HD 4060PR 750 629 600 714 610 1005 511 1640 575 764 797 512 661, 660, 660 545 654 29534333
29534333 HD 4060PR 750 629 600 714 610 1005 511 1701 575 764 797 512 661, 660, 660 545 707 29534333
29534336 HD 4060P 750 629 600 729 610 1005 511 1639 534 766 795 512 661, 660, 660 545 697 29534336
29534336 HD 4060P 750 629 600 729 610 1005 511 1700 534 766 795 512 661, 660, 660 545 697 29534336
29534337 HD 4060P 750 629 600 748 610 1005 511 1639 534 765 795 512 661, 660, 660 545 697 29534337
29534337 HD 4060P 750 629 600 748 610 1005 511 1700 534 765 795 512 661, 660, 660 545 697 29534337
29534338 HD 4060PR 750 629 600 729 610 1005 511 1640 575 764 796 512 661, 660, 660 545 652 29534338
29534338 HD 4060PR 750 629 600 729 610 1005 511 1701 575 764 796 512 661, 660, 660 545 705 29534338

29534343 HD 4560P 750 629 601 744 610 1005 512 1640 534 766 512 661, 660, 660 545 704 29534343
29534343 HD 4560P 750 629 601 744 610 1005 512 1701 534 766 512 661, 660, 660 545 704 29534343
29534344 HD 4060PR 750 629 600 731 610 1005 511 1639 575 765 512 661, 660, 660 545 652 29534344
29534344 HD 4060PR 750 629 600 731 610 1005 511 1700 575 765 512 661, 660, 660 545 705 29534344
29534346 B 500 750 628 600 730 609 1005 511 1641 645 766 799 511 543 698, 574 29534346
29534346 B 500 750 628 600 730 609 1005 511 1702 645 766 799 511 543 698, 574 29534346
29534347 B 500R 750 628 600 730 609 1005 511 1641 646 766 799 511 543 652, 574 29534347
29534347 B 500R 750 628 600 730 609 1005 511 1702 646 766 799 511 543 705, 574 29534347
29534349 HD 4560PR 750 629 601 714 610 1005 512 1639 575 764 837 512 661, 660, 660 545 655 29534349
29534349 HD 4560PR 750 629 601 714 610 1005 512 1700 575 764 837 512 661, 660, 660 545 709 29534349

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

126 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 126A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29534631 HD 4560P 750 629 601 743 610 1005 512 1639 540 766 512 661, 660, 660 545 701, 574 29534631
29534631 HD 4560P 750 629 601 743 610 1005 512 1700 540 766 512 661, 660, 660 545 701, 574 29534631
29534635 HD 4560 750 628 601 729 609 1005 512 1640 534 766 797 511 543 701 29534635
29534635 HD 4560 750 628 601 729 609 1005 512 1701 534 766 797 511 543 701 29534635
29534636 HD 4060 750 628 600 729 609 1005 511 1640 534 765 797 511 543 697 29534636
29534636 HD 4060 750 628 600 729 609 1005 511 1701 534 765 797 511 543 697 29534636
29534637 HD 4560 750 628 601 729 609 1005 512 1640 534 765 799 511 543 701 29534637
29534637 HD 4560 750 628 601 729 609 1005 512 1701 534 765 799 511 543 701 29534637
29534645 HD 4560 750 628 601 729 609 1005 512 1640 534 766 795 511 543 701 29534645
29534645 HD 4560 750 628 601 729 609 1005 512 1701 534 766 795 511 543 701 29534645

29534652 B 500R 750 628 600 729 609 1005 511 1641 646 764 799 511 543 654 29534652
29534652 B 500R 750 628 600 729 609 1005 511 1702 646 764 511 543 707 29534652
29534662 HD 4060PR 750 628 600 730 610 1005 511 1640 575 766 718 512 661, 660, 660 545 706, 574 29534662
29534662 HD 4060PR 750 628 600 730 610 1005 511 1701 575 766 718 512 661, 660, 660 545 706, 574 29534662
29534663 HD 4560P 750 629 601 730 610 1005 512 1639 534 764 796 512 661, 660, 660 545 701 29534663
29534663 HD 4560P 750 629 601 730 610 1005 512 1700 534 764 796 512 661, 660, 660 545 701 29534663
29534696 HD 4060PR 750 628 600 729 610 1005 511 1640 575 765 797 512 661, 660, 660 545 706, 574 29534696
29534696 HD 4060PR 750 628 600 729 610 1005 511 1701 575 765 797 512 661, 660, 660 545 706, 574 29534696
29534698 HD 4560P 750 629 601 731 610 1005 512 1639 534 764 796 512 661, 660, 660 545 701 29534698
29534698 HD 4560P 750 629 601 731 610 1005 512 1700 534 764 796 512 661, 660, 660 545 701 29534698

29534711 HD 4060P 750 629 600 729 610 1005 511 1640 540 765 874 512 661, 660, 660 545 700 29534711
29534711 HD 4060P 750 629 600 729 610 1005 511 1701 540 765 874 512 661, 660, 660 545 700 29534711
29534713 HD 4060P 750 629 600 729 610 1005 511 1640 540 766 874 512 661, 660, 660 545 700 29534713
29534713 HD 4060P 750 629 600 729 610 1005 511 1701 540 766 874 512 661, 660, 660 545 700 29534713
29534725 HD 4060P 750 629 600 729 610 1005 511 1640 540 766 512 661, 660, 660 545 697 29534725
29534725 HD 4060P 750 629 600 729 610 1005 511 1701 540 766 512 661, 660, 660 545 697 29534725
29534732 HD 4060P 750 629 600 739 610 1005 511 1639 534 765 837 512 661, 660, 660 545 697 29534732
29534732 HD 4060P 750 629 600 739 610 1005 511 1700 534 765 837 512 661, 660, 660 545 697 29534732
29534733 HD 4560P 750 629 601 739 610 1005 512 1640 534 766 837 512 661, 660, 660 545 701 29534733
29534733 HD 4560P 750 629 601 739 610 1005 512 1701 534 766 837 512 661, 660, 660 545 701 29534733

29534734 HD 4560P 750 629 601 739 610 1005 512 1639 534 766 837 512 661, 660, 660 545 701 29534734
29534734 HD 4560P 750 629 601 739 610 1005 512 1700 534 766 837 512 661, 660, 660 545 701 29534734
29534735 HD 4560P 750 629 601 739 610 1005 512 1639 534 764 837 512 661, 660, 660 545 701 29534735
29534735 HD 4560P 750 629 601 739 610 1005 512 1700 534 764 837 512 661, 660, 660 545 701 29534735
29534736 HD 4560P 750 629 601 739 610 1005 512 1639 534 764 883 512 661, 660, 660 545 701 29534736
29534736 HD 4560P 750 629 601 739 610 1005 512 1700 534 764 883 512 661, 660, 660 545 701 29534736
29534737 HD 4060P 750 629 600 739 610 1005 511 1639 534 766 837 512 661, 660, 660 545 697 29534737
29534737 HD 4060P 750 629 600 739 610 1005 511 1700 534 766 837 512 661, 660, 660 545 697 29534737
29534738 HD 4560P 750 629 601 739 610 1005 512 1639 534 766 799 512 661, 660, 660 545 701 29534738
29534738 HD 4560P 750 629 601 739 610 1005 512 1700 534 766 799 512 661, 660, 660 545 701 29534738

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

127 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 127A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29534739 HD 4560P 750 629 601 739 610 1005 512 1639 534 766 812 512 661, 660, 660 545 701 29534739
29534739 HD 4560P 750 629 601 739 610 1005 512 1700 534 766 812 512 661, 660, 660 545 701 29534739
29534740 HD 4560P 750 629 601 739 610 1005 512 1639 534 764 808 512 661, 660, 660 545 701 29534740
29534740 HD 4560P 750 629 601 739 610 1005 512 1700 534 764 808 512 661, 660, 660 545 701 29534740
29534741 HD 4060P 750 629 600 739 610 1005 511 1639 534 764 808 512 661, 660, 660 545 697 29534741
29534741 HD 4060P 750 629 600 739 610 1005 511 1700 534 764 808 512 661, 660, 660 545 697 29534741
29534742 HD 4560P 750 629 601 739 610 1005 512 1639 534 765 837 512 661, 660, 660 545 701 29534742
29534742 HD 4560P 750 629 601 739 610 1005 512 1700 534 765 837 512 661, 660, 660 545 701 29534742
29534743 HD 4560PR 750 629 601 739 610 1005 512 1639 575 766 799 512 661, 660, 660 545 709 29534743
29534743 HD 4560PR 750 629 601 739 610 1005 512 1700 575 766 799 512 661, 660, 660 545 709 29534743

29534744 HD 4060P 750 629 600 739 610 1005 511 1640 534 766 835 512 661, 660, 660 545 697 1077 29534744
29534744 HD 4060P 750 629 600 739 610 1005 511 1701 534 766 835 512 661, 660, 660 545 697 1077 29534744
29534745 HD 4060 750 628 600 730 609 1005 511 1641 645 766 795 511 543 697 29534745
29534745 HD 4060 750 628 600 730 609 1005 511 1702 645 766 795 511 543 697 29534745
29534746 HD 4060 750 628 600 732 609 1005 511 1641 645 766 795 511 543 697, 574 29534746
29534746 HD 4060 750 628 600 732 609 1005 511 1702 645 766 795 511 543 697, 574 29534746
29534747 HD 4060 750 628 600 732 609 1005 511 1641 645 766 796 511 543 697, 574 29534747
29534747 HD 4060 750 628 600 732 609 1005 511 1702 645 766 796 511 543 697, 574 29534747
29534750 HD 4560P 750 629 601 730 610 1005 512 1640 534 766 512 661, 660, 660 545 704 29534750
29534750 HD 4560P 750 629 601 730 610 1005 512 1701 534 766 512 661, 660, 660 545 704 29534750

29534776 HD 4060P 750 629 600 730 610 1005 511 1640 534 767 812 512 661, 660, 660 545 697 565 29534776
29534776 HD 4060P 750 629 600 730 610 1005 511 1701 534 767 812 512 661, 660, 660 545 697 565 29534776
29534795 HD 4060PR 750 629 600 729 610 1005 511 1639 575 764 797 512 661, 660, 660 545 705 29534795
29534795 HD 4060PR 750 629 600 729 610 1005 511 1700 575 764 797 512 661, 660, 660 545 705 29534795
29534796 HD 4060PR 750 629 600 731 610 1005 511 1639 575 765 512 661, 660, 660 545 707 29534796
29534796 HD 4060PR 750 629 600 731 610 1005 511 1700 575 765 512 661, 660, 660 545 707 29534796
29534798 HD 4060P 750 628 600 732 610 1005 511 1640 540 765 512 661, 660, 660 545 697 29534798
29534798 HD 4060P 750 628 600 732 610 1005 511 1701 540 765 512 661, 660, 660 545 697 29534798
29534799 HD 4060P 750 628 600 731 610 1005 511 1640 540 764 512 661, 660, 660 545 697 29534799
29534799 HD 4060P 750 628 600 731 610 1005 511 1701 540 764 512 661, 660, 660 545 697 29534799

29534805 B 500R 750 628 600 739 609 1005 511 1641 646 766 511 543 705 29534805
29534805 B 500R 750 628 600 739 609 1005 511 1702 646 766 511 543 705 29534805
29534806 B 500R 750 628 600 730 609 1005 511 1641 646 764 511 543 705 29534806
29534806 B 500R 750 628 600 730 609 1005 511 1702 646 764 511 543 705 29534806
29534825 HD 4060P 750 629 600 714 610 1005 511 1700 534 767 795 512 661, 660, 660 545 697 29534825
29534826 HD 4060PR 750 629 600 729 610 1005 511 1701 575 767 800 512 661, 660, 660 545 708 29534826
29534827 HD 4560P 750 629 601 729 610 1005 512 1700 540 765 874 512 661, 660, 660 545 704 29534827
29534828 HD 4060PR 750 629 600 729 610 1005 511 1701 575 765 800 512 661, 660, 660 545 708 29534828
29535009 HD 4560P 750 629 601 731 610 1005 512 1701 540 766 837 512 661, 660, 660 545 704, 574 29535009
29535013 HD 4060P 750 629 600 730 610 1005 511 1701 540 766 799 512 661, 660, 660 545 697, 574 29535013

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
TID 1.
TID 2.

128 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 128A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29535016 HD 4560PR 750 628 601 729 610 1005 512 1701 575 766 796 512 661, 660, 660 545 710, 574 29535016
29535027 HD 4060P 750 629 600 730 610 1005 511 1700 540 766 799 512 661, 660, 660 545 700 29535027
29535028 HD 4560P 750 629 601 731 610 1005 512 1700 534 765 837 512 661, 660, 660 545 701 29535028
29535030 HD 4560P 750 629 601 730 610 1005 512 1700 540 765 874 512 661, 660, 660 545 704 29535030
29535031 HD 4560PR 750 629 601 748 610 1005 512 1700 575 767 874 512 661, 660, 660 545 712 29535031
29535033 HD 4560P 750 628 601 744 610 1005 512 1701 540 765 837 512 661, 660, 660 545 704 29535033
29535036 HD 4560 750 628 601 730 609 1005 512 1701 534 766 797 511 543 704 29535036
29535038 B 500R 750 629 600 730 609 1005 511 1702 646 766 797 511 543 707, 574 29535038
29535040 HD 4560P 750 628 601 744 610 1005 512 1701 540 765 837 512 661, 660, 660 545 704 29535040
29535042 B 500R 750 628 600 730 609 1005 511 1702 646 766 799 511 543 708, 574 29535042

29535045 B 500R 750 628 600 739 609 1005 511 1701 575 764 511 543 706 29535045
29535047 HD 4560PR 750 628 601 739 610 1005 512 1701 575 768 512 661, 660, 660 545 710, 574 29535047
29535048 HD 4060 750 628 600 744 609 1005 511 1701 540 768 511 543 697, 574 29535048
29535052 HD 4560P 750 629 601 743 610 1005 512 1700 540 765 512 661, 660, 660 545 701, 574 29535052
29535055 HD 4060P 750 629 600 748 610 1005 511 1701 540 765 795 512 661, 660, 660 545 700, 574 29535055
29535090 HD 4060P 750 629 600 739 610 1005 511 1700 534 764 883 512 661, 660, 660 545 544 29535090
29535091 HD 4560P 750 629 601 739 610 1005 512 1700 534 766 796 512 661, 660, 660 545 701 29535091
29535122 HD 4560 750 628 601 729 609 1005 512 1701 534 766 797 511 543 704 29535122
29535129 HD 4060P 750 628 600 731 610 1005 511 1701 540 766 512 661, 660, 660 545 697 29535129
29535130 HD 4060P 750 629 600 714 610 1005 511 1701 534 764 797 512 661, 660, 660 545 697 29535130

29535131 HD 4060P 750 629 600 748 610 1005 511 1701 540 766 799 512 661, 660, 660 545 700, 574 29535131
29535132 HD 4560 750 628 601 729 609 1005 512 1701 534 766 797 511 543 704 29535132
29535136 HD 4060P 750 628 600 744 610 1005 511 1701 534 765 512 661, 660, 660 545 697, 574 29535136
29535143 HD 4560PR 750 628 601 714 610 1005 512 1702 646 768 512 661, 660, 660 545 710 29535143
29535145 B 500R 750 629 600 730 609 1005 511 1702 646 767 799 511 543 708, 574 29535145
29535151 HD 4560P 750 629 601 739 610 1005 512 1700 534 764 512 661, 660, 660 545 701 29535151
29535152 HD 4060P 750 629 600 739 610 1005 511 1700 534 764 512 661, 660, 660 545 697 29535152
29535153 HD 4060P 750 629 600 729 610 1005 511 1702 645 768 837 512 661, 660, 660 545 697 29535153
29535154 HD 4060P 750 629 600 739 610 1005 511 1700 534 764 512 661, 660, 660 545 697 29535154
29535159 HD 4560 750 628 601 714 609 1005 512 1701 534 766 511 543 702 29535159

29535160 B 500R 750 628 600 714 609 1005 511 1702 646 766 511 543 706, 574 29535160
29535162 HD 4060 750 629 600 714 609 1005 511 1701 540 764 799 511 543 697 29535162
29535171 B 500 750 629 600 729 609 1005 511 1702 645 764 511 543 698 565 29535171
29535172 HD 4060R 750 628 600 730 609 1005 511 1702 646 768 511 543 707 565 29535172
29535173 B 500 750 628 600 730 609 1005 511 1702 645 766 511 543 698 565 29535173
29535174 B 500 750 628 600 730 609 1005 511 1702 645 766 511 543 587 565 29535174
29535189 HD 4060P 750 629 600 729 610 1005 511 1701 534 766 799 512 661, 660, 660 545 697, 574 29535189
29535191 HD 4560PR 750 629 601 739 610 1005 512 1700 575 766 512 661, 660, 660 545 712, 574 29535191
29535192 HD 4560PR 750 629 601 738 610 1005 512 1700 575 766 512 661, 660, 660 545 712, 574 29535192
29535194 HD 4560PR 750 629 601 729 610 1005 512 1701 575 766 799 512 661, 660, 660 545 710, 574 29535194

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.

129 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 129A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29535195 HD 4060P 750 629 600 729 610 1005 511 1701 534 764 796 512 661, 660, 660 545 697, 574 29535195
29535196 HD 4060P 750 629 600 729 610 1005 511 1701 534 765 797 512 661, 660, 660 545 697, 574 29535196
29535197 HD 4060PR 750 629 600 730 610 1005 511 1701 575 766 799 512 661, 660, 660 545 706, 574 29535197
29535198 HD 4060PR 750 629 600 729 610 1005 511 1701 575 766 812 512 661, 660, 660 545 706, 574 29535198
29535199 HD 4060P 750 629 600 739 610 1005 511 1700 534 766 799 512 661, 660, 660 545 697 29535199
29535200 HD 4060 750 628 600 730 609 1005 511 1702 645 768 511 543 698 565 29535200
29535201 B 500R 750 628 600 730 609 1005 511 1702 646 766 511 543 707 565 29535201
29535319 HD 4060P 750 629 600 730 610 1005 511 1700 534 768 837 512 661, 660, 660 545 697 29535319
29535328 HD 4560P 750 629 601 730 610 1005 512 1700 540 764 797 512 661, 660, 660 545 701 29535328
29535331 HD 4060PR 750 629 600 731 610 1005 511 1701 575 764 512 661, 660, 660 545 705 29535331

29535332 HD 4060PR 750 629 600 731 610 1005 511 1701 575 765 512 661, 660, 660 545 705 29535332
29535333 HD 4060PR 750 629 600 732 610 1005 511 1701 575 764 512 661, 660, 660 545 707 29535333
29535334 HD 4060PR 750 629 600 731 610 1005 511 1701 575 765 512 661, 660, 660 545 707 29535334
29535335 HD 4060PR 750 629 600 731 610 1005 511 1701 575 766 512 661, 660, 660 545 707 29535335
29535336 HD 4060P 750 629 600 731 610 1005 511 1701 540 765 512 661, 660, 660 545 698 29535336
29535337 HD 4060P 750 629 600 731 610 1005 511 1701 540 764 512 661, 660, 660 545 698 29535337
29535342 HD 4060P 750 629 600 739 610 1005 511 1702 645 765 837 512 661, 660, 660 545 697 29535342
29535352 HD 4060P 750 629 600 729 610 1005 511 1700 540 767 874 512 661, 660, 660 545 611 29535352
29535354 HD 4560PR 750 629 601 731 610 1005 512 1701 575 766 799 512 661, 660, 660 545 712, 574 29535354
29535365 HD 4060PR 750 629 600 730 610 1005 511 1701 575 766 812 512 661, 660, 660 545 705, 574 29535365

29535366 HD 4060P 750 629 600 730 610 1005 511 1701 540 766 874 512 661, 660, 660 545 700 29535366
29535369 HD 4560P 750 629 601 744 610 1005 512 1700 540 766 512 661, 660, 660 545 704, 574 29535369
29535371 HD 4560P 750 628 601 730 610 1005 512 1700 540 766 799 512 661, 660, 660 545 704, 574 29535371
29535375 HD 4060 750 628 600 732 609 1005 511 1701 534 766 795 511 543 700 29535375
29535382 HD 4560P 750 629 601 729 610 1005 512 1700 534 766 512 661, 660, 660 545 701 29535382
29535384 HD 4060P 750 629 600 748 610 1005 511 1701 540 765 796 512 661, 660, 660 545 700, 574 29535384
29535387 HD 4060P 750 629 600 732 610 1005 511 1701 534 766 837 512 661, 660, 660 545 697 565 29535387
29535390 HD 4560P 750 629 601 744 610 1005 512 1700 540 768 512 661, 660, 660 545 704, 574 29535390
29535391 HD 4560P 750 629 601 743 610 1005 512 1700 540 766 512 661, 660, 660 545 704, 574 29535391
29535392 HD 4060P 750 629 600 744 610 1005 511 1700 540 766 512 661, 660, 660 545 700, 574 29535392

29535393 HD 4560P 750 629 601 714 610 1005 512 1700 534 764 808 512 661, 660, 660 545 701 29535393
29535394 HD 4560 750 629 601 744 609 1005 512 1700 540 767 511 543 704, 574 29535394
29535403 B 500PR 750 629 600 730 610 1005 511 1702 646 766 797 512 661, 660, 660 545 706, 574 29535403
29535404 HD 4060P 750 629 600 730 610 1005 511 1700 540 767 874 512 661, 660, 660 545 700 29535404
29535405 HD 4560PR 750 628 601 714 610 1005 512 1701 575 768 512 661, 660, 660 545 711, 574 29535405
29535412 HD 4060PR 750 629 600 714 610 1005 511 1701 575 766 799 512 661, 660, 660 545 707 29535412
29535413 HD 4060PR 750 628 600 730 610 1005 511 1701 575 764 795 512 661, 660, 660 545 705, 574 29535413
29535414 HD 4060P 750 629 600 729 610 1005 511 1701 540 768 874 512 661, 660, 660 545 700 29535414
29535418 HD 4060P 750 629 600 729 610 1005 511 1700 534 766 799 512 661, 660, 660 545 697 29535418
29535420 HD 4060P 750 629 600 729 610 1005 511 1701 534 765 795 512 661, 660, 660 545 697 565 29535420

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.

130 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 130A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29535421 HD 4560P 750 629 601 748 610 1005 512 1701 534 766 837 512 661, 660, 660 545 701 565 29535421
29535424 HD 4560P 750 628 601 732 610 1005 512 1700 540 764 512 661, 660, 660 545 701, 574 29535424
29535433 HD 4060PR 750 629 600 731 610 1005 511 1700 575 764 512 661, 660, 660 545 707 29535433
29535443 HD 4060P 750 629 600 714 610 1005 511 1700 534 764 797 512 661, 660, 660 545 697 29535443
29535447 HD 4560 750 628 601 729 609 1005 512 1701 534 766 799 511 543 701 29535447
29535450 HD 4060P 750 628 600 714 610 1005 511 1700 534 765 512 661, 660, 660 545 698 29535450
29535453 HD 4560P 750 629 601 743 610 1005 512 1700 540 768 512 661, 660, 660 545 704, 574 29535453
29535454 HD 4060P 750 629 600 744 610 1005 511 1700 540 767 512 661, 660, 660 545 700, 574 29535454
29535456 HD 4060P 750 629 600 730 610 1005 511 1700 540 768 874 512 661, 660, 660 545 700 29535456
29535460 HD 4560PR 750 629 601 730 610 1005 512 1701 575 766 874 512 661, 660, 660 545 712 29535460

29535461 HD 4560PR 750 629 601 730 610 1005 512 1700 575 766 874 512 661, 660, 660 545 712 29535461
29535462 HD 4560PR 750 629 601 748 610 1005 512 1700 575 766 874 512 661, 660, 660 545 712 29535462
29535463 HD 4060P 750 629 600 729 610 1005 511 1700 540 766 874 512 661, 660, 660 545 700 29535463
29535465 B 500P 750 629 600 730 610 1005 511 1702 645 768 797 512 661, 660, 660 545 698, 574 29535465
29535466 B 500P 750 629 600 730 610 1005 511 1702 645 766 797 512 661, 660, 660 545 698, 574 29535466
29535468 HD 4560P 750 628 601 747 610 1005 512 1701 534 766 512 661, 660, 660 545 703 29535468
29535481 HD 4560 750 628 601 748 609 1005 512 1701 534 765 799 511 543 701 29535481
29535482 HD 4560 750 628 601 748 609 1005 512 1701 534 766 795 511 543 701 29535482
29535483 HD 4560 750 628 601 748 609 1005 512 1701 534 766 797 511 543 701 29535483
29535484 HD 4560 750 628 601 748 609 1005 512 1701 534 765 795 511 543 701 29535484

29535485 HD 4560 750 628 601 748 609 1005 512 1701 534 766 799 511 543 701 29535485
29535494 HD 4560P 750 629 601 739 610 1005 512 1700 648 766 512 661, 660, 660 545 701 29535494
29535495 HD 4060P 750 629 600 744 610 1005 511 1700 540 766 799 512 661, 660, 660 545 700, 574 29535495
29535500 HD 4060PR 750 628 600 730 610 1005 511 1701 575 764 812 512 661, 660, 660 545 706 29535500
29535505 HD 4060P 750 629 600 729 610 1005 511 1701 534 767 837 512 661, 660, 660 545 697 565 29535505
29535509 HD 4060 750 628 600 732 609 1005 511 1701 540 767 812 511 543 697, 574 29535509
29535512 HD 4560P 750 629 601 714 610 1005 512 1700 534 768 795 512 661, 660, 660 545 701 29535512
29535515 HD 4060P 750 629 600 748 610 1005 511 1701 534 767 837 512 661, 660, 660 545 697 565 29535515
29535516 HD 4060P 750 629 600 748 610 1005 511 1701 534 765 795 512 661, 660, 660 545 697 29535516
29535704 HD 4560P 750 629 601 739 610 1005 512 1701 534 766 799 512 661, 660, 660 545 701 29535704

29535705 HD 4560PR 750 629 601 739 610 1005 512 1700 575 766 512 661, 660, 660 545 712, 574 29535705
29535708 HD 4060 750 628 600 729 609 1005 511 1700 540 766 511 543 697 29535708
29535716 HD 4560P 750 628 601 744 610 1005 512 1700 540 767 512 661, 660, 660 545 704, 574 29535716
29535717 B 500R 750 628 600 729 609 1005 511 1702 646 764 511 543 706 29535717
29535721 HD 4060P 750 629 600 739 610 1005 511 1701 534 766 799 512 661, 660, 660 545 697 29535721
29535723 HD 4060PR 750 628 600 730 610 1005 511 1701 575 766 812 512 661, 660, 660 545 706 29535723
29535725 HD 4560P 750 629 601 731 610 1005 512 1701 540 765 837 512 661, 660, 660 545 704, 574 29535725
29535726 HD 4560PR 750 629 601 731 610 1005 512 1701 575 766 799 512 661, 660, 660 545 710, 574 29535726
29535727 HD 4560P 750 628 601 743 610 1005 512 1700 540 767 512 661, 660, 660 545 704, 574 29535727
29535730 HD 4560P 750 629 601 714 610 1005 512 1700 534 765 812 512 661, 660, 660 545 701 29535730

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
See SIL 6-WT-04.

131 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 131A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29543088 4500PRM 750 629 601 714/769 610 1005 512 1640 612 928 512 545 545/820 29543088
29543089 4500PRM 750 629 601 714/769 610 1005 512 1640 612 929 512 545 545/820 29543089
29543090 4500PRM 750 629 601 714/769 610 1005 512 1640 612 930 512 545 545/820 29543090
29543091 4500PRM 807 629 601 769 610 1005 512 1739 612 926 544 545 820 29543091
29543092 4500PRM 807 629 601 769 610 1005 512 1739 612 927 544 545 820 29543092
29543093 4500PRM 807 629 601 769 610 1005 512 1739 612 928 544 545 820 29543093
29543094 4500PRM 807 629 601 769 610 1005 512 1739 612 929 544 545 820 29543094
29543095 4500PRM 807 629 601 769 610 1005 512 1739 612 930 544 545 820 29543095
29543096 4500PRM 807 629 601 769 610 1005 512 1739 612 926 544 545 853 29543096
29543097 4500PRM 807 629 601 769 610 1005 512 1739 612 927 544 545 853 29543097

29543098 4500PRM 807 629 601 769 610 1005 512 1739 612 928 544 545 853 29543098
29543099 4500PRM 807 629 601 769 610 1005 512 1739 612 929 544 545 853 29543099
29543100 4500PRM 807 629 601 769 610 1005 512 1739 612 930 544 545 853 29543100
29543101 4000PRM 750 629 600 714/769 610 1005 511 1640 612 928 512 545 544/816 29543101
29543102 4000PRM 750 629 600 714/769 610 1005 511 1640 612 929 512 545 544/816 29543102
29543103 4000PRM 750 629 600 714/769 610 1005 511 1640 612 930 512 545 544/816 29543103
29543104 4000RM 750 629 600 714/769 609 1005 511 1640 612 927 511 543 544/816 29543104
29543105 4000RM 750 629 600 714/769 609 1005 511 1640 612 928 511 543 544/816 29543105
29543106 4000RM 750 629 600 714/769 609 1005 511 1640 612 929 511 543 544/816 29543106
29543107 B 500RM 807 629 600 769 609 1005 511 1641 612 926 543 543 816 29543107

29543108 4000RM 750 629 600 714/769 609 1005 511 1641 612 927 511 543 544/816 29543108
29543109 B 500RM 807 629 600 769 609 1005 511 1641 612 928 543 543 816 29543109
29543110 B 500RM 807 629 600 769 609 1005 511 1641 612 929 543 543 816 29543110
29543111 4000PRM 807 629 600 769 610 1005 511 1739 612 928 544 545 816 29543111
29543112 4000PRM 807 629 600 769 610 1005 511 1739 612 929 544 545 816 29543112
29543113 4000PRM 807 629 600 769 610 1005 511 1739 612 930 544 545 816 29543113
29543114 4000PRM 807 629 600 769 610 1005 511 1740 612 926 544 545 816 29543114
29543115 4000PRM 807 629 600 769 610 1005 511 1740 612 928 544 545 816 29543115
29543116 4000PRM 807 629 600 769 610 1005 511 1739 612 928 544 545 849 29543116
29543117 4000PRM 807 629 600 769 610 1005 511 1739 612 929 544 545 849 29543117

29543118 4000PRM 807 629 600 769 610 1005 511 1739 612 930 544 545 849 29543118
29543119 4000PRM 807 629 600 769 610 1005 511 1740 612 926 544 545 849 29543119
29543120 4000PRM 807 629 600 769 610 1005 511 1740 612 928 544 545 849 29543120
29543121 4000RM 807 629 600 769 609 1005 511 1739 612 927 543 543 816 29543121
29543122 4000RM 807 629 600 769 609 1005 511 1739 612 928 543 543 816 29543122
29543123 4000RM 807 629 600 769 609 1005 511 1740 612 927 543 543 816 29543123
29543124 4000RM 807 629 600 769 609 1005 511 1740 612 928 543 543 816 29543124
29543125 B 500RM 807 629 600 769 609 1005 511 1740 612 929 543 543 816 29543125
29543126 4000RM 807 629 600 769 609 1005 511 1739 612 927 543 543 849 29543126
29543127 4000RM 807 629 600 769 609 1005 511 1739 612 928 543 543 849 29543127

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
See SIL 6-WT-04.
See SIL 2-WT-04.

132 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 132A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29543128 4000RM 807 629 600 769 609 1005 511 1740 612 927 543 543 849 29543128
29543129 4000RM 807 629 600 769 609 1005 511 1740 612 928 543 543 849 29543129
29543130 B 500RM 807 629 600 769 609 1005 511 1740 612 929 543 543 849 29543130
29543131 4500PRM 750 629 601 714/769 610 1005 512 1640 612 928 512 545 588/821 29543131
29543132 4500PRM 750 629 601 714/769 610 1005 512 1640 612 929 512 545 588/821 29543132
29543133 4500PRM 750 629 601 714/769 610 1005 512 1641 612 929 512 545 588/821 29543133
29543134 4500PRM 807 629 601 769 610 1005 512 1739 612 928 544 545 821 29543134
29543135 4500PRM 807 629 601 769 610 1005 512 1739 612 928 544 545 854 29543135
29543136 4000PRM 750 629 600 714/769 610 1005 511 1640 612 928 512 545 587/817 29543136
29543137 B 500RM 807 629 600 769 609 1005 511 1641 612 926 543 543 817 29543137

29543138 B 500RM 807 629 600 769 609 1005 511 1641 612 928 543 543 817 29543138
29543139 B 500RM 807 629 600 769 609 1005 511 1641 612 930 543 543 817 29543139
29543140 4000PRM 807 629 600 769 610 1005 511 1739 612 928 544 545 817 29543140
29543141 4000PRM 807 629 600 769 610 1005 511 1739 612 930 544 545 817 29543141
29543142 4000PRM 807 629 600 769 610 1005 511 1739 612 928 544 545 850 29543142
29543143 4000PRM 807 629 600 769 610 1005 511 1739 612 930 544 545 850 29543143
29543144 B 500RM 807 629 600 769 609 1005 511 1740 612 928 543 543 817 29543144
29543145 B 500RM 807 629 600 769 609 1005 511 1740 612 928 543 543 850 29543145
29543146 4000PRRM 750 629 600 714/769 610 1005 511 1640 575/662 928 512 545 582/826 29543146
29543147 B 500PRRM 807 629 600 769 610 1005 511 1641 646/660 928 544 545 826 29543147

29543148 B 500RRM 807 629 600 769 609 1005 511 1641 646/660 926 543 543 826 29543148
29543149 4000RRM 750 629 600 714/769 609 1005 511 1641 646/660 927 511 543 582/826 29543149
29543150 B 500RRM 807 629 600 769 609 1005 511 1641 646/660 928 543 543 826 29543150
29543151 B 500RRM 807 629 600 769 609 1005 511 1641 646/660 929 543 543 826 29543151
29543152 B 500RRM 807 629 600 769 609 1005 511 1641 646/660 930 543 543 826 29543152
29543153 4000RRM 750 629 600 714/769 609 1005 511 1640 575/662 928 511 543 582/826 29543153
29543154 4000PRRM 807 629 600 769 610 1005 511 1739 662 928 544 545 861 29543154
29543155 4000PRRM 807 629 600 769 610 1005 511 1739 662 930 544 545 861 29543155
29543156 4000RRM 807 629 600 769 609 1005 511 1739 662 928 543 543 861 29543156
29543157 4000RRM 807 629 600 769 609 1005 511 1740 660 927 543 543 861 29543157

29543158 B 500RRM 807 629 600 769 609 1005 511 1740 660 928 543 543 861 29543158
29543159 B 500RRM 807 629 600 769 609 1005 511 1740 660 930 543 543 861 29543159
29543160 4500PRRM 807 629 601 769 610 1005 512 1739 662 928 544 545 867 29543160
29543161 4500PRRM 807 629 601 769 610 1005 512 1739 662 930 544 545 867 29543161
29543175 B 500RM 807 629 600 769 609 1005 511 1641 612 927 543 543 816 29543175
29543176 B 500PRM 807 629 600 769 610 1005 511 1739 612 928 544 545 816 29543176
29543177 B 500RM 807 629 600 769 609 1005 511 1740 612 927 543 543 816 29543177
29543178 B 500RM 807 629 600 769 609 1005 511 1740 612 927 543 543 849 29543178
29543179 B 500RRM 807 629 600 769 609 1005 511 1641 646/660 927 543 543 826 29543179
29543180 B 500RRM 807 629 600 769 609 1005 511 1740 660 927 543 543 861 29543180

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
See SIL 6-WT-04.
See SIL 2-WT-04.

133 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 133A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29543969 B 500RRM 750 629 600 730 609 1005 511 1702 646 766 511 543 662 29543969
29543970 B 500RM 750 628 600 771 609 1005 511 1702 645 928 532 543 698 20543970
29544891 4500PRM 833 629 601 801 610 1005 512 1821 612 926 546 545 853 29544891
29544892 4500PRM 833 629 601 801 610 1005 512 1821 612 927 546 545 853 29544892
29544893 4500PRM 833 629 601 801 610 1005 512 1821 612 928 546 545 853 29544893
29544894 4500PRM 833 629 601 801 610 1005 512 1821 612 929 546 545 853 29544894
29544895 4500PRM 833 629 601 801 610 1005 512 1821 612 930 546 545 853 29544895
29544896 4000PRM 833 629 600 801 610 1005 511 1821 612 928 546 545 849 29544896
29544897 4000PRM 833 629 600 801 610 1005 511 1821 612 929 546 545 849 29544897
29544898 4000PRM 833 629 600 801 610 1005 511 1821 612 930 546 545 849 29544898

29544899 4000PRM 833 629 600 801 610 1005 511 1822 612 926 546 545 849 29544899
29544900 4000PRM 833 629 600 801 610 1005 511 1822 612 928 546 545 849 29544900
29544901 4000RM 833 629 600 801 609 1005 511 1821 612 927 545 543 849 29544901
29544902 4000RM 833 629 600 801 609 1005 511 1821 612 928 545 543 849 29544902
29544903 4000RM 833 629 600 801 609 1005 511 1822 612 927 545 543 849 29544903
29544904 4000RM 833 629 600 801 609 1005 511 1822 612 928 545 543 849 29544904
29544905 4500PRM 833 629 601 801 610 1005 512 1821 612 928 546 545 854 29544905
29544906 4000PRM 833 629 600 801 610 1005 511 1821 612 928 546 545 850 29544906
29544907 4000PRM 833 629 600 801 610 1005 511 1821 612 930 546 545 850 29544907
29544908 4000PRRM 833 629 600 801 610 1005 511 1821 662 928 546 545 917 29544908

29544909 4000PRRM 833 629 600 801 610 1005 511 1821 662 930 546 545 917 29544909
29544910 4000RRM 833 629 600 801 609 1005 511 1821 662 928 545 543 917 29544910
29544911 4000RRM 833 629 600 801 609 1005 511 1822 660 927 545 543 917 29544911
29544912 4500PRRM 833 629 601 801 610 1005 512 1821 662 928 546 545 867 29544912
29544913 4500PRRM 833 629 601 801 610 1005 512 1821 662 930 546 545 867 29544913
29544914 B 500RM 833 629 600 801 609 1005 511 1822 612 927 545 543 849 29544914
29544915 B 500RM 833 629 600 801 609 1005 511 1822 612 929 545 543 849 29544915
29544916 B 500RM 833 629 600 801 609 1005 511 1822 612 928 545 543 850 29544916
29544917 B 500RRM 833 629 600 801 609 1005 511 1822 660 927 545 543 917 29544917
29544918 B 500RRM 833 629 600 801 609 1005 511 1822 660 928 545 543 917 29544918

29544919 B 500RRM 833 629 600 801 609 1005 511 1822 660 930 545 543 917 29544919
29549560 4500RM 833 629 601 801 609 1005 512 1821 612 930 545 543 853 29549560
29549632 4000RM 833 629 600 801 609 1005 511 1848 612 928 545 543 849 29549632
29549633 4000PRM 833 629 600 801 610 1005 511 1848 612 930 546 545 849 29549633
29549634 4000PRM 833 629 600 801 610 1005 511 1848 612 928 546 545 849 29549634
29549635 4500PRRM 833 629 600 801 610 1005 511 1848 662 928 546 545 933 29549635
29549636 4500PRM 833 629 601 801 610 1005 512 1848 612 930 546 545 853 29549636
29549637 4500PRM 833 629 601 801 610 1005 512 1848 612 928 546 545 853 29549637
29549638 4500RM 833 629 601 801 609 1005 512 1848 612 928 545 543 853 29549638
29549639 B 500RM 833 629 600 801 609 1005 511 1849 612 928 545 543 850 29549639

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.
See SIL 2-WT-04.

134 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 134A
PARTS CATALOG PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Front Flex- Rotat- P3 Planet/
Main Fill Main Supprt/ P1 P2 Control Oil Torque plate/ ing Rtrdr PTO Cnvrtr Rtrdr Cover/ Wiring
Hsg Tube Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr Adapter Clutch Accum Provision Hsg Contrls Rtrdr Harness TPS VIM
A/N MODEL 01 02 05 08 10 14 15 16 20 21 24 25 30 31 34 35 39 70 71 73 A/N A/N
29549640 B 500RM 833 629 600 801 609 1005 511 1849 612 927 545 543 849 29549640
29549641 B 500RRM 833 629 600 801 609 1005 511 1849 660 930 545 543 933 29549641

Assembly NumberFound On Your Transmission Nameplate. Assembly NumberFound On Your Transmission Nameplate.

135 Copyright 2009 Allison Transmission, Inc. 20091001 20091001 Copyright 2009 Allison Transmission, Inc. 135A
PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

NOTES

011.1 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

2 01
4 1
5 10
7
8
9

22

20 11
21 17 16
12
13
14
15

23 18
24
47 25
26 19

42 27
46

39 41 28
40
38

31
36 37
32

33
34

35
44 30
29

43

45
V04763.04.00

Figure 01A. Main Housing

20091001 Copyright 2009 Allison Transmission, Inc. 011.2


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4 1
5

7
8

14 11
15

9
10

12

21 16 13

26 17
22
27 29 18
28
30

31 32

34

33
24 19
20

23

25
V09822.00.00

Figure 01B. Main Housing

011.3 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 01-722
Main Housing, Figure 01A
See SIL 4-WT-06 For Important C3/C4 Clutch Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Clutch Assembly, C3/C4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507883 ** 1
2 Bolt, Flange Hd, M10 x 1.5 x 100 mm . . . . . . . . . . . . . . . . . . . . . . 11515469 14 14 28 56
3 Backplate Assembly, C3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542202 ** 1 01
4 Backplate Assembly, Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . 29507815 1 2 4 8
5 Plate, P1 Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542201 4 4 8 16
6 Rivet, 3 OD x 6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11506706 12 24 48 96
7 Gear, P1 Planetary Ring. Used Prior To S/N 6610129798.
Service With 29543238 Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . 29505630 1 1 2 4
7 Gear, P1 Planetary Ring. Used Only With 29542201 Thrust
Plates. Used Starting With S/N 6610129798. . . . . . . . . . . . . . 29542339 1 1 2 4
8 Plate, C3 Clutch Friction. Used Prior To S/N 6610062126 With
TID 2 Or Earlier. See SIL 4-WT-00. . . . . . . . . . . . . . . . . . . . . 29529291 5 20 40 80
9 Plate, C3 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536349 4 16 32 64
10 Spring Assembly, C3 Piston Return . . . . . . . . . . . . . . . . . . . . . . . . 29506206 4 8 16 32
11 Plate, Piston Return. 29501426 Return Plate Must Be Used With
29515628 Spring Assembly. Service 29501426 Return Plate
And 29515628 Spring Assembly With 29542644 Tapered
Piston Return Plate Kit. See SIL 9-WT-04. . . . . . . . . . . . . . . . 29542644 1 4 8 16
11 Plate, Piston Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541014 1 4 8 16
12 Retainer Assembly, C3 Spring. 29515628 Spring Assembly
Must Be Used With 29539518 Piston Assembly And
29501426 Piston Return Plate. See SIL 12-WT-95. Service
29515628 Spring Assembly And 29501426 Return Plate With
29542644 Tapered Piston Return Plate Kit.
See SIL 9-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542644 1 2 4 8
12 Retainer Assembly, C3 Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542643 1 2 4 8
13 Sealring. Service With 29539518 Piston Assembly And
29515628 Spring Assembly. See SIL 12-WT-95. . . . . . . . . . . 29515625 *** 1
14 Sealring. Service With 29539518 Piston Assembly And
29515628 Spring Assembly. See SIL 12-WT-95. . . . . . . . . . . 29507879 *** 1
15 Piston Assembly, C3 Clutch. 29539518 Piston Assembly
Must Be Used With 29515628 Spring Assembly.
See SIL 12-WT-95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29539518 1 4 8 16
16 Housing Assembly, C3 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542203 ** 1
17 Rivet, 3 OD x 6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11506706 12 12 24 48
18 Plate, P1 Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542201 4 4 8 16
19 Housing, C3 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505691 1 1 2 4
20 Plate, C4 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536349 5 20 40 80
21 Plate, C4 Clutch Friction. Used Prior To S/N 6610062126 With
TID 2 Or Earlier. See SIL 4-WT-00. . . . . . . . . . . . . . . . . . . . . 29529291 5 20 40 80
22 Spring Assembly, C4 Piston Return . . . . . . . . . . . . . . . . . . . . . . . . 29506206 4 8 16 32

(continued on next page)

** Not Serviced As An AssemblyOrder Detail Parts.


*** No Longer Available From Allison Transmission.

20091001 Copyright 2009 Allison Transmission, Inc. 012.1


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 01-722 (contd)


Main Housing, Figure 01A
See SIL 4-WT-06 For Important C3/C4 Clutch Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
23 Plate, Piston Return. 29501426 Return Plate Must Be Used With
29515628 Spring Assembly. Service 29501426 Return Plate
And 29515628 Spring Assembly With 29542644 Tapered
Piston Return Plate Kit. See SIL 9-WT-04. . . . . . . . . . . . . . . . 29542644 1 4 8 16
23 Plate, Piston Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541014 1 4 8 16
24 Retainer Assembly, C4 Spring. 29515628 Spring Assembly
Must Be Used With 29539518 Piston Assembly And
29501426 Piston Return Plate. See SIL 12-WT-95. Service
29515628 Spring Assembly And 29501426 Return Plate With
29542644 Tapered Piston Return Plate Kit.
See SIL 9-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542644 1 2 4 8
24 Retainer Assembly, C4 Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542643 1 2 4 8
25 Sealring. Service With 29539518 Piston Assembly And
29515628 Spring Assembly. See SIL 12-WT-95. . . . . . . . . . . 29515625 *** 1
26 Sealring. Service With 29539518 Piston Assembly And
29515628 Spring Assembly. See SIL 12-WT-95. . . . . . . . . . . 29507879 *** 1
27 Piston Assembly, C4 Clutch. 29539518 Piston Assembly
Must Be Used With 29515628 Spring Assembly.
See SIL 12-WT-95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29539518 1 4 8 16
28 Housing, C4 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505690 1 1 2 4
29 Plate, C5 Clutch Friction. Prior To S/N 6610007954, Replace
29505764 C5 Friction Plate With 29541825 C5 Friction Plate.
See SIL 8-WT-96. 29541825 C5 Friction Plate Must Be Used With
Either 29505637 Close Ratio P3 Ring Gear Or 29507716 Wide
Ratio P3 Ring Gear. See SIL 12-WT-03. . . . . . . . . . . . . . . . . . . . . 29541825 8 8 16 32
30 Plate, C5 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505771 9 9 18 36
31 Bolt, M5 x 0.8 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11515355 2 12 24 48
32 Cover, Connector Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29502002 1 1 2 4
33 Connector Assembly, 24-Way Feedthrough . . . . . . . . . . . . . . . . . . . . . 12129810 1 2 4 8
34 Seal, 24-Way Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514674 1 1 2 4
35 Bolt, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514355 14 14 28 56
36 Plate, Identification. See SIL 19-TR-05. . . . . . . . . . . . . . . . . . . . . . . . . 29547827 1 1 2 4
37 Screw, No. 14 x 1 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141445 1 1 2 4
38 Bolt, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537507 1 1 2 4
39 Sensor Assembly, Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543435 1 1 2 4
40 O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383 1 1 2 4
41 Bracket, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511508 1 1 2 4
42 Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988 1 2 4 8
43 Housing Assembly, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544593 1 2 4 8
44 Housing, Main. Used Starting With S/N 6610002667. When
Replacing 29503911 Main Housing, Also Order
29519127 External Harness Kit And 29529475 Feedthrough
Harness. See SIL 45-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . 29544592 * 1
45 Insert, Recoil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541599 * 12

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


*** No Longer Available From Allison Transmission.

012.2 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 01-722 (contd)


Main Housing, Figure 01A
See SIL 4-WT-06 For Important C3/C4 Clutch Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
46 Bracket, Converter Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515617 3 3 6 12
47 Bolt, M10 x 1.5 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514354 3 6 12 24
01
GROUP 01-722A
Main Housing, Figure 01A
Same As Group 01-722, Except For Parts Listed Below.
See SIL 4-WT-06 For Important C3/C4 Clutch Service Information.
33 Connector Assembly, Feedthrough . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12092196 1 2 4 8

GROUP 01-722B
Main Housing, Figure 01A
Same As Group 01-722, Except For Parts Listed Below.
See SIL 4-WT-06 For Important C3/C4 Clutch Service Information.
33 Connector Assembly, Feedthrough . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12092196 1 2 4 8
NI Clamp, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . *** 3
NI Clamp, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . *** 2
NI Bracket, Jumper Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . *** 1
NI Harness Assembly, Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . *** 1

GROUP 01-750
Main Housing, Figure 01A
Same As Group 01-722, Except For Parts Listed Below.
See SIL 4-WT-06 For Important C3/C4 Clutch Service Information.
1314 Not Used In This Group.
2526 Not Used In This Group.
29 Plate, C5 Clutch Friction. Used From S/N 6610007954 To
S/N 6610027070. When Rebuilding Transmissions Prior To
S/N 6610007954, Replace 29505764 C5 Friction Plate With
29541825 C5 Friction Plate. See SIL 8-WT-96.
29541825 C5 Friction Plate Must Be Used With Either
29505637 Close Ratio P3 Ring Gear Or 29507716 Wide Ratio
P3 Ring Gear. See SIL 12-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . 29541825 8 8 16 32
29 Plate, C5 Clutch Friction. Used Starting With S/N 6610027070.
Must Be Used With 29534835 Wide Ratio P3 Ring Gear Or
29534836 Close Ratio P3 Ring Gear. See SIL 3-WT-98 And
SIL 12-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536341 8 8 16 32
3134 Not Used In This Group.
44 Housing, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544592 * 1

* Serviced Only As An AssemblyNot Available As A Detail Part.


*** No Longer Available From Allison Transmission.
NI Not Illustrated

20091001 Copyright 2009 Allison Transmission, Inc. 012.3


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 01-807
Main Housing, Figure 01A
Same As Group 01-722, Except For Parts Listed Below.
See SIL 4-WT-06 For Important C3/C4 Clutch Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Clutch Assembly, C3/C4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536668 ** 1
8 Plate, C3 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536340 5 20 40 80
1314 Not Used In This Group.
21 Plate, C4 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536340 5 20 40 80
2526 Not Used In This Group.
29 Plate, C5 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536341 8 8 16 32
30 Plate, C5 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536350 9 9 18 36
3134 Not Used In This Group.
44 Housing, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544592 * 1

GROUP 01-833
Main Housing, Figure 01B
See SIL 4-WT-06 For Important C3/C4 Clutch Service Information.
1 Clutch Assembly, C3/C4. See SIL 15-WT-05. . . . . . . . . . . . . . . . . . . . . 29542501 ** 1
2 Bolt, Flange Hd, M10 x 1.5 x 100 mm . . . . . . . . . . . . . . . . . . . . . . 11515469 14 14 28 56
3 Backplate Assembly, C3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542510 ** 1
4 Backplate Assembly, Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . 29542511 1 2 4 8
5 Plate, P1 Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540398 6 6 12 24
6 Gear, P1 Planetary Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542339 1 1 2 4
7 Plate, C3 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536340 5 20 40 80
8 Plate, C3 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542506 5 20 40 80
9 Plate Assembly, C3 Piston Return . . . . . . . . . . . . . . . . . . . . . . . . . 29542504 1 4 8 16
10 Piston Assembly, C3 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542503 1 4 8 16
11 Housing Assembly, C3 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542507 ** 1
12 Plate, P1 Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540398 6 6 12 24
13 Housing, C3 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542508 1 1 2 4
14 Plate, C4 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542506 6 20 40 80
15 Plate, C4 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536340 5 20 40 80
16 Plate Assembly, C4 Piston Return . . . . . . . . . . . . . . . . . . . . . . . . . 29542504 1 4 8 16
17 Piston Assembly, C4 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542503 1 4 8 16
18 Housing, C4 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542502 1 1 2 4
19 Plate, C5 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536341 8 8 16 32
20 Plate, C5 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536350 9 9 18 36
21 Bolt, M10 x 1.5 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514354 3 6 12 24
22 Bracket, Converter Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515617 3 3 6 12
23 Housing Assembly, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544593 1 2 4 8
24 Housing, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544592 * 1
25 Insert, Recoil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541599 * 12
26 Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988 1 2 4 8
27 Sensor Assembly, Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543435 1 1 2 4
28 O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383 1 1 2 4

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

012.4 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 01-833 (contd)


Main Housing, Figure 01B
See SIL 4-WT-06 For Important C3/C4 Clutch Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
29 Bracket, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511508 1 1 2 4
30 Bolt, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537507 1 1 2 4
31 Plate, Identification. See SIL 19-TR-05. . . . . . . . . . . . . . . . . . . . . . . . . 29547827 1 1 2 4 01
31 Plate, Identification (Hungary). See SIL 19-TR-05. . . . . . . . . . . . . . . . . 29547855 1 1 2 4
32 Screw, No. 14 x 1 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141445 1 1 2 4
33 Bolt, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514355 14 14 28 56
34 Cap, Internal Harness Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543436 1 1 2 4

GROUP 01-834
Main Housing, Figure 01B
Anodized
Same As Group 01-833, Except For Parts Listed Below.
See SIL 4-WT-06 For Important C3/C4 Clutch Service Information.
23 Housing Assembly, Main, Anodized. Service With 29544598 Housing
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542513 1 2 4 8

20091001 Copyright 2009 Allison Transmission, Inc. 012.5


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

2
7
6

V03911.01.00

Figure 02. Fill Tube

021.1 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 02-602
Fill Tube, Figure 02
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Screw, Tapping, M8 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519212 1 2 4 8
2 Clamp, Wiring Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506327 1 2 4 8
3 Seal, Fill Tube. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546229 1 4 8 16
4 Tube, Oil Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049200 1 1 2 4
5 Indicator, Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518117 1 1 2 4
6 Bracket, Oil Fill Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507755 1 2 4 8
02
7 Screw, Tapping, M8 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519212 1 2 4 8
8 Not Used In This Group.

GROUP 02-621
Fill Tube, Figure 02
Same As Group 02-602, Except For Parts Listed Below.
46 Not Used In This Group.
8 Plug, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512729 1 2 4 8

GROUP 02-624
Fill Tube, Figure 02
Same As Group 02-602, Except For Parts Listed Below.
45 Not Used In This Group.
8 Plug, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512729 1 2 4 8

GROUP 02-627
Fill Tube, Figure 02
Same As Group 02-602, Except For Parts Listed Below.
12 Not Used In This Group.
45 Not Used In This Group.
8 Plug, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512729 1 2 4 8

GROUP 02-628
Fill Tube, Figure 02
Same As Group 02-602, Except For Parts Listed Below.
12 Not Used In This Group.

20091001 Copyright 2009 Allison Transmission, Inc. 022.1


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 02-629
Fill Tube, Figure 02
Same As Group 02-602, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
12 Not Used In This Group.
47 Not Used In This Group.
8 Plug, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512729 1 2 4 8

022.2 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

05

4
1
5
2
6

V05510

Figure 05A. Main Shaft (Close Ratio)

20091001 Copyright 2009 Allison Transmission, Inc. 051.1


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4
1
5
2
6

V03632

Figure 05B. Main Shaft (Wide Ratio)

051.2 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 05-600
\

Main Shaft, Figure 05A


Close Ratio
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Shim, Selective, 0.27 mm (0.01 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . 29501117 AR 2 4 8
1 Shim, Selective, 0.54 mm (0.02 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . 29501118 AR 2 4 8
1 Shim, Selective, 0.81 mm (0.03 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . 29501119 AR 2 4 8
1 Shim, Selective, 1.08 mm (0.04 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . 29501120 AR 2 4 8
1 Shim, Selective, 1.35 mm (0.05 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . 29501121 AR 2 4 8
1 Shim, Selective, 1.62 mm (0.06 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . 29501122 AR 2 4 8
1 Shim, Selective, 1.89 mm (0.07 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . 29512774 AR 2 4 8 05
2 Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514684 1 2 4 8
3 Shaft Assembly, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507873 ** 1
4 Ring, Retaining, External, 54.6 mm ID . . . . . . . . . . . . . . . . . . . . . . 29507871 1 4 8 16
5 Gear, P2 Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505608 1 2 4 8
6 Spacer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549768 1 2 4 8
7 Gear, P3 Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514151 1 2 4 8
8 Shaft, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542205 1 2 4 8

GROUP 05-601
Main Shaft, Figure 05B
Wide Ratio

1 Shim, Selective, 0.27 mm (0.01 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . 29503218 AR 2 4 8


1 Shim, Selective, 0.54 mm (0.02 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . 29503219 AR 2 4 8
1 Shim, Selective, 0.81 mm (0.03 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . 29503220 AR 2 4 8
1 Shim, Selective, 1.08 mm (0.04 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . 29503221 AR 2 4 8
1 Shim, Selective, 1.35 mm (0.05 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . 29503222 AR 2 4 8
1 Shim, Selective, 1.62 mm (0.06 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . 29503223 AR 2 4 8
1 Shim, Selective, 1.89 mm (0.07 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . 29503224 AR 2 4 8
2 Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503225 1 2 4 8
3 Shaft Assembly, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507874 ** 1
4 Ring, Retaining, External, 54.6 mm ID . . . . . . . . . . . . . . . . . . . . . . 29507871 1 4 8 16
5 Gear, P2 Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505607 1 2 4 8
6 Spacer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542825 1 2 4 8
7 Shaft, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542515 1 2 4 8

GROUP 05-612
Main Shaft, Figure 05A
Straight 7
Same As Group 05-600, Except For Parts Listed Below.
1 Shim, Not Selective, 0.81 mm (0.03 inch) . . . . . . . . . . . . . . . . . . . . . . . 29501119 1 2 4 8

** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 052.1


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1
3

4
2
5

8 7

10

11

15

13 17
12 16
20
21
22

14

23 18
24 19
25

V07030.05.00

Figure 08. Flange

081.1 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 08-714
Flange, Figure 08
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
112 Not Used In This Group.
13 Cover, Shipping, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509948 1 1 2 4
14 Not Used In This Group.
15 Service Bolt Kit. See SIL 15-WT-98 And SIL 1-WT-99. . . . . . . . . . . . . 29535910 1 2 4 8
16 O-ring, 66.3 mm ID, For MD/B 300/B 400 Only . . . . . . . . . . . . . . . 29502439 1 2 4 8
16 O-ring, 75.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511444 1 2 4 8
17 O-ring, 9.1 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511437 2 4 8 16
18 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535634 2 4 8 16
19 Bolt, M10 x 1.5 x 30 Allen Hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535692 2 4 8 16
20 Plate, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511093 1 1 2 4 08
21 Locktab. Service with 29535910 Bolt Kit. . . . . . . . . . . . . . . . . . . . . . . . 29501361 *** 1
22 Bolt, M10 x 1.5 x 30 mm. Service with 29535910 Bolt Kit. . . . . . . . . . . 11515393 2 2 4 8
2325 Not Used In This Group.

GROUP 08-714A
Flange, Figure 08
Same As Group 08-714, Except For Parts Listed Below.
14 Not Used In This Group.
5 Flange, Output, 1810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541099 1 1 2 4
614 Not Used In This Group.
21 Locktab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511034 1 1 2 4
2225 Not Used In This Group.

GROUP 08-714B
Flange, Figure 08
Same As Group 08-714, Except For Parts Listed Below.
13 Not Used In This Group.
4 Flange, Output, 1710 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541098 1 1 2 4
514 Not Used In This Group.
21 Locktab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511034 1 1 2 4
2225 Not Used In This Group.

GROUP 08-729
Flange, Figure 08
Same As Group 08-714, Except For Parts Listed Below.
16 Not Used In This Group.
7 Yoke Assembly, Output, 1810 Half Round. In Non-Retarder Equipped
Transmissions, Service 29510306 Output Yoke With
29541157 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541157 1 1 2 4

(continued on next page)

*** No Longer Available From Allison Transmission.

20091001 Copyright 2009 Allison Transmission, Inc. 082.1


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-729 (contd)


Flange, Figure 08
Same As Group 08-714, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
7 Yoke Assembly, Output, 1810 Half Round. In Retarder Equipped
Transmissions, Service 29510306 Output Yoke With
29541164 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541164 1 1 2 4
8 Slinger, Output Yoke. In Non-Retarder Equipped Transmissions,
When Servicing 29510306 Output Yoke With
29541157 Output Yoke Assembly, Be Sure To Include
29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541104 1 1 2 4
8 Slinger, Output Yoke. In Retarder Equipped Transmissions, When
Servicing 29510306 Output Yoke With 29541164 Output
Yoke Assembly, Be Sure To Include 29541104 Slinger.
See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541103 1 1 2 4
9 Not Used In This Group.
10 Yoke, Output, 1710 Half Round . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541107 1 1 2 4
1114 Not Used In This Group.

GROUP 08-730
Flange, Figure 08
Same As Group 08-714, Except For Parts Listed Below.
16 Not Used In This Group.
7 Yoke Assembly, Output, 1810 Half Round. In Non-Retarder Equipped
Transmissions, Service 29511516 Output Yoke With
29541159 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541159 1 1 2 4
7 Yoke Assembly, Output, 1810 Half Round. In Retarder Equipped
Transmissions, Service 29511516 Output Yoke With
29541166 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541166 1 1 2 4
8 Slinger, Output Yoke. In Non-Retarder Equipped Transmissions,
When Servicing 29511516 Output Yoke With
29541159 Output Yoke Assembly, Be Sure To Include
29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541104 1 1 2 4
8 Slinger, Output Yoke. In Retarder Equipped Transmissions, When
Servicing 29511516 Output Yoke With 29541166 Output
Yoke Assembly, Be Sure To Include 29541104 Slinger.
See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541103 1 1 2 4
9 Not Used In This Group.
10 Yoke, Output, 1810 Half Round . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541109 1 1 2 4
1114 Not Used In This Group.

082.2 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 08-731
Flange, Figure 08
Same As Group 08-714, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
16 Not Used In This Group.
7 Yoke Assembly, Output, 1810 Full Round. In Non-Retarder Equipped
Transmissions, Service 29510305 Output Yoke With
29541161 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541161 1 1 2 4
7 Yoke Assembly, Output, 1810 Full Round. In Retarder Equipped
Transmissions, Service 29510305 Output Yoke With
29541168 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541168 1 1 2 4
8 Slinger, Output Yoke. In Non-Retarder Equipped Transmissions,
When Servicing 29510305 Output Yoke With 08
29541161 Output Yoke Assembly, Be Sure To Include
29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541104 1 1 2 4
8 Slinger, Output Yoke. In Retarder Equipped Transmissions, When
Servicing 29510305 Output Yoke With 29541168 Output
Yoke Assembly, Be Sure To Include 29541104 Slinger.
See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541103 1 1 2 4
910 Not Used In This Group.
11 Yoke, Output, 1810 Full Round . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540175 1 1 2 4
1214 Not Used In This Group.

GROUP 08-732
Flange, Figure 08
Same As Group 08-714, Except For Parts Listed Below.
16 Not Used In This Group.
7 Yoke Assembly, Output, 1710 Full Round. In Non-Retarder Equipped
Transmissions, Service 29510307 Output Yoke With
29541160 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541160 1 1 2 4
7 Yoke Assembly, Output, 1710 Full Round. In Retarder Equipped
Transmissions, Service 29510307 Output Yoke With
29541167 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541167 1 1 2 4
8 Slinger, Output Yoke. In Non-Retarder Equipped Transmissions,
When Servicing 29510307 Output Yoke With
29541160 Output Yoke Assembly, Be Sure To Include
29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541104 1 1 2 4
8 Slinger, Output Yoke. In Retarder Equipped Transmissions, When
Servicing 29510307 Output Yoke With 29541167 Output
Yoke Assembly, Be Sure To Include 29541104 Slinger.
See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541103 1 1 2 4
910 Not Used In This Group.
11 Yoke, Output, 1710 Full Round . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540174 1 1 2 4
1214 Not Used In This Group.

20091001 Copyright 2009 Allison Transmission, Inc. 082.3


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-738
Flange, Figure 08
Same As Group 08-714, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Flange Assembly, Output, 1710 Threaded. In Retarder Equipped
Transmissions, Service 29511637 Output Flange With
29541169 Output Flange Assembly. See SIL 4-WT-03. . . . . . . . . 29541169 1 1 2 4
2 Slinger, Output Flange. In Retarder Equipped Transmissions,
When Servicing 29511637 Output Flange With
29541169 Output Flange Assembly, Be Sure To Include
29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541103 1 1 2 4
3 Not Used In This Group.
4 Flange, Output, 1710 Threaded . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541096 1 1 2 4
514 Not Used In This Group.

GROUP 08-739
Flange, Figure 08
Same As Group 08-714, Except For Parts Listed Below.
1 Flange Assembly, Output, 1810 Threaded. In Retarder Equipped
Transmissions, Service 29511636 Output Flange With
29541170 Output Flange Assembly. See SIL 4-WT-03. . . . . . . . . . 29541170 1 1 2 4
2 Slinger, Output Flange. In Retarder Equipped Transmissions,
When Servicing 29511636 Output Flange With
29541170 Output Flange Assembly, Be Sure To Include
29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541103 1 1 2 4
34 Not Used In This Group.
5 Flange, Output, 1810 Threaded . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541097 1 1 2 4
614 Not Used In This Group.

GROUP 08-742
Flange, Figure 08
Same As Group 08-714, Except For Parts Listed Below.
15 Not Used In This Group.
6 Flange, Output, Blank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510456 1 1 2 4
714 Not Used In This Group.

GROUP 08-743
Flange, Figure 08
Same As Group 08-714, Except For Parts Listed Below.
13 Not Used In This Group.
4 Flange, Output, 1710 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541098 1 1 2 4
514 Not Used In This Group.

082.4 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 08-744
Flange, Figure 08
Same As Group 08-714, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
14 Not Used In This Group.
5 Flange, Output, 1810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541099 1 1 2 4
614 Not Used In This Group.

GROUP 08-747
Flange, Figure 08
Same As Group 08-714, Except For Parts Listed Below. 08
111 Not Used In This Group.
12 Coupling, Dropbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514696 1 1 2 4

GROUP 08-748
Flange, Figure 08
Same As Group 08-714, Except For Parts Listed Below.
16 Not Used In This Group.
7 Yoke Assembly, Output, 1760 Half Round. In Non-Retarder Equipped
Transmissions, Service 29510309 Output Yoke With
29541158 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541158 1 1 2 4
7 Yoke Assembly, Output, 1760 Half Round. In Retarder Equipped
Transmissions, Service 29510309 Output Yoke With
29541165 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541165 1 1 2 4
8 Slinger, Output Yoke. In Non-Retarder Equipped Transmissions,
When Servicing 29510309 Output Yoke With
29541158 Output Yoke Assembly, Be Sure To Include
29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541104 1 1 2 4
8 Slinger, Output Yoke. In Retarder Equipped Transmissions, When
Servicing 29510309 Output Yoke With 29541165 Output
Yoke Assembly, Be Sure To Include 29541104 Slinger.
See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541103 1 1 2 4
9 Not Used In This Group.
10 Yoke, Output, 1760 Half Round . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541108 1 1 2 4
1114 Not Used In This Group.

GROUP 08-769
Flange, Figure 08
112 Not Used In This Group.
13 Cover, Shipping, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509948 1 1 2 4
1415 Not Used In This Group.
16 O-ring, 75.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511444 1 4 8 16

(continued on next page)

20091001 Copyright 2009 Allison Transmission, Inc. 082.5


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-769 (contd)


Flange, Figure 08
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1722 Not Used In This Group.
23 O-ring, 12.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512875 1 2 4 8
24 Plate, Retaining. See SIL 4-WT-06. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542517 1 1 2 4
25 Bolt, M14 x 2 x 70 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535219 1 1 2 4

GROUP 08-770
Flange, Figure 08
Same As Group 08-769, Except For Parts Listed Below.
16 Not Used In This Group.
7 Yoke Assembly, Output, 1810 Half Round. In Non-Retarder Equipped
Transmissions, Service 29510306 Output Yoke With
29541157 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541157 1 1 2 4
7 Yoke Assembly, Output, 1810 Half Round. In Retarder Equipped
Transmissions, Service 29510306 Output Yoke With
29541164 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541164 1 1 2 4
8 Slinger, Output Yoke. In Non-Retarder Equipped Transmissions,
When Servicing 29510306 Output Yoke With
29541157 Output Yoke Assembly, Be Sure To Include
29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541104 1 1 2 4
8 Slinger, Output Yoke. In Retarder Equipped Transmissions, When
Servicing 29510306 Output Yoke With 29541164 Output
Yoke Assembly, Be Sure To Include 29541104 Slinger.
See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541103 1 1 2 4
9 Not Used In This Group.
10 Yoke, Output, 1710 Half Round . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541107 1 1 2 4
1115 Not Used In This Group.

GROUP 08-771
Flange, Figure 08
Same As Group 08-769, Except For Parts Listed Below.
16 Not Used In This Group.
7 Yoke Assembly, Output, 1810 Half Round. In Non-Retarder Equipped
Transmissions, Service 29511516 Output Yoke With
29541159 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541159 1 1 2 4
7 Yoke Assembly, Output, 1810 Half Round. In Retarder Equipped
Transmissions, Service 29511516 Output Yoke With
29541166 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541166 1 1 2 4
8 Slinger, Output Yoke. In Non-Retarder Equipped Transmissions,
When Servicing 29511516 Output Yoke With
29541159 Output Yoke Assembly, Be Sure To Include
29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541104 1 1 2 4

(continued on next page)

082.6 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 08-771 (contd)


Flange, Figure 08
Same As Group 08-769, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
8 Slinger, Output Yoke. In Retarder Equipped Transmissions, When
Servicing 29511516 Output Yoke With 29541166 Output
Yoke Assembly, Be Sure To Include 29541104 Slinger.
See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541103 1 1 2 4
9 Not Used In This Group.
10 Yoke, Output, 1810 Half Round . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541109 1 1 2 4
1115 Not Used In This Group.

08
GROUP 08-772
Flange, Figure 08
Same As Group 08-769, Except For Parts Listed Below.
16 Not Used In This Group.
7 Yoke Assembly, Output, 1810 Full Round. In Non-Retarder Equipped
Transmissions, Service 29510305 Output Yoke With
29541161 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541161 1 1 2 4
7 Yoke Assembly, Output, 1810 Full Round. In Retarder Equipped
Transmissions, Service 29510305 Output Yoke With
29541168 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541168 1 1 2 4
8 Slinger, Output Yoke. In Non-Retarder Equipped Transmissions,
When Servicing 29510305 Output Yoke With
29541161 Output Yoke Assembly, Be Sure To Include
29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541104 1 1 2 4
8 Slinger, Output Yoke. In Retarder Equipped Transmissions, When
Servicing 29510305 Output Yoke With 29541168 Output
Yoke Assembly, Be Sure To Include 29541104 Slinger.
See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541103 1 1 2 4
910 Not Used In This Group.
11 Yoke, Output, 1810 Full Round . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540175 1 1 2 4
1215 Not Used In This Group.

GROUP 08-773
Flange, Figure 08
Same As Group 08-769, Except For Parts Listed Below.
16 Not Used In This Group.
7 Yoke Assembly, Output, 1710 Full Round. In Non-Retarder Equipped
Transmissions, Service 29510307 Output Yoke With
29541160 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541160 1 1 2 4
7 Yoke Assembly, Output, 1710 Full Round. In Retarder Equipped
Transmissions, Service 29510307 Output Yoke With
29541167 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541167 1 1 2 4

(continued on next page)

20091001 Copyright 2009 Allison Transmission, Inc. 082.7


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-773 (contd)


Flange, Figure 08
Same As Group 08-769, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
8 Slinger, Output Yoke. In Non-Retarder Equipped Transmissions,
When Servicing 29510307 Output Yoke With
29541160 Output Yoke Assembly, Be Sure To Include
29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541104 1 1 2 4
8 Slinger, Output Yoke. In Retarder Equipped Transmissions, When
Servicing 29510307 Output Yoke With 29541167 Output
Yoke Assembly, Be Sure To Include 29541104 Slinger.
See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541103 1 1 2 4
910 Not Used In This Group.
11 Yoke, Output, 1710 Full Round . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540174 1 1 2 4
1215 Not Used In This Group.

GROUP 08-774
Flange, Figure 08
Same As Group 08-769, Except For Parts Listed Below.
1 Flange Assembly, Output, 1710 Threaded. In Retarder Equipped
Transmissions, Service 29511637 Output Flange With
29541169 Output Flange Assembly. See SIL 4-WT-03. . . . . . . . . . 29541169 1 1 2 4
2 Slinger, Output Flange. In Retarder Equipped Transmissions,
When Servicing 29511637 Output Flange With
29541169 Output Flange Assembly, Be Sure To Include
29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541103 1 1 2 4
3 Not Used In This Group.
4 Flange, Output, 1710 Threaded . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541096 1 1 2 4
515 Not Used In This Group.

GROUP 08-775
Flange, Figure 08
Same As Group 08-769, Except For Parts Listed Below.
1 Flange Assembly, Output, 1810 Threaded. In Retarder Equipped
Transmissions, Service 29511636 Output Flange With
29541170 Output Flange Assembly. See SIL 4-WT-03. . . . . . . . . 29541170 1 1 2 4
2 Slinger, Output Flange. In Retarder Equipped Transmissions,
When Servicing 29511636 Output Flange With
29541170 Output Flange Assembly, Be Sure To Include
29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541103 1 1 2 4
34 Not Used In This Group.
5 Flange, Output, 1810 Threaded . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541097 1 1 2 4
615 Not Used In This Group.

082.8 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 08-776
Flange, Figure 08
Same As Group 08-769, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
13 Not Used In This Group.
4 Flange, Output, 1710 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541098 1 1 2 4
514 Not Used In This Group.

GROUP 08-777
Flange, Figure 08
Same As Group 08-769, Except For Parts Listed Below. 08
14 Not Used In This Group.
5 Flange, Output, 1810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541099 1 1 2 4
614 Not Used In This Group.

GROUP 08-778
Flange, Figure 08
Same As Group 08-769, Except For Parts Listed Below.
111 Not Used In This Group.
12 Coupling, Dropbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514696 1 1 2 4

GROUP 08-779
Flange, Figure 08
Same As Group 08-769, Except For Parts Listed Below.
16 Not Used In This Group.
7 Yoke Assembly, Output, 1760 Half Round. In Non-Retarder Equipped
Transmissions, Service 29510309 Output Yoke With
29541158 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541158 1 1 2 4
7 Yoke Assembly, Output, 1760 Half Round. In Retarder Equipped
Transmissions, Service 29510309 Output Yoke With
29541165 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541165 1 1 2 4
8 Slinger, Output Yoke. In Non-Retarder Equipped Transmissions,
When Servicing 29510309 Output Yoke With
29541158 Output Yoke Assembly, Be Sure To Include
29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541104 1 1 2 4
8 Slinger, Output Yoke. In Retarder Equipped Transmissions, When
Servicing 29510309 Output Yoke With 29541165 Output
Yoke Assembly, Be Sure To Include 29541104 Slinger.
See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541103 1 1 2 4
9 Not Used In This Group.
10 Yoke, Output, 1760 Half Round . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541108 1 1 2 4
1115 Not Used In This Group.

20091001 Copyright 2009 Allison Transmission, Inc. 082.9


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-780
Flange, Figure 08
Straight 7
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
19 Not Used In This Group.
10 Yoke, Output, 1810 Half Round . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542519 1 1 2 4
1115 Not Used In This Group.
16 O-ring, 88.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29532692 1 2 4 8
1722 Not Used In This Group.
23 O-ring, 12.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512875 1 2 4 8
24 Plate, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29539045 1 1 2 4
25 Bolt, M14 x 2 x 70 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535219 1 1 2 4

GROUP 08-781
Flange, Figure 08
Straight 7
Same As Group 08-780, Except For Parts Listed Below.
112 Not Used In This Group.
13 Cover, Shipping, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535643 1 1 2 4
1415 Not Used In This Group.

GROUP 08-782
Flange, Figure 08
Straight 7
Same As Group 08-780, Except For Parts Listed Below.
12 Not Used In This Group.
3 Flange, Output, 1810. Service 29542489 Flange With
29542527 Flange Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542489 * 1
410 Not Used In This Group.

GROUP 08-784
Flange, Figure 08
Same As Group 08-769, Except For Parts Listed Below.
16 Not Used In This Group.
7 Yoke Assembly, Output, SPL170 Half Round. In Non-Retarder
Equipped Transmissions, Service 29536301 Output Yoke With
29541155 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541155 1 1 2 4
7 Yoke Assembly, Output, SPL170 Half Round. In Retarder Equipped
Transmissions, Service 29536301 Output Yoke With
29541162 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541162 1 1 2 4

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.

082.10 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 08-784 (contd)


Flange, Figure 08
Same As Group 08-769, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
8 Slinger, Output Yoke. In Non-Retarder Equipped Transmissions,
When Servicing 29536301 Output Yoke With
29541155 Output Yoke Assembly, Be Sure To Include
29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541104 1 1 2 4
8 Slinger, Output Yoke. In Retarder Equipped Transmissions, When
Servicing 29536301 Output Yoke With 29541162 Output
Yoke Assembly, Be Sure To Include 29541104 Slinger.
See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541103 1 1 2 4
9 Not Used In This Group. 08
10 Yoke, Output, SPL170 Half Round . . . . . . . . . . . . . . . . . . . . . . . . 29540169 1 1 2 4
1115 Not Used In This Group.

GROUP 08-785
Flange, Figure 08
Same As Group 08-769, Except For Parts Listed Below.
16 Not Used In This Group.
7 Yoke Assembly, Output, SPL250 Half Round. In Non-Retarder
Equipped Transmissions, Service 29536302 Output Yoke With
29541156 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541156 1 1 2 4
7 Yoke Assembly, Output, SPL250 Half Round. In Retarder Equipped
Transmissions, Service 29536302 Output Yoke With
29541163 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541163 1 1 2 4
8 Slinger, Output Yoke. In Non-Retarder Equipped Transmissions,
When Servicing 29536302 Output Yoke With
29541156 Output Yoke Assembly, Be Sure To Include
29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541104 1 1 2 4
8 Slinger, Output Yoke. In Retarder Equipped Transmissions, When
Servicing 29536302 Output Yoke With 29541163 Output
Yoke Assembly, Be Sure To Include 29541104 Slinger.
See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541103 1 1 2 4
9 Not Used In This Group.
10 Yoke, Output, SPL250 Half Round . . . . . . . . . . . . . . . . . . . . . . . . 29540170 1 1 2 4
1115 Not Used In This Group.

GROUP 08-786
Flange, Figure 08
Straight 7, With Dust Shield
Same As Group 08-780, Except For Parts Listed Below.
16 Not Used In This Group.
7 Yoke Assembly, Output, 1810 Half Round . . . . . . . . . . . . . . . . . . . . . . 29543201 1 1 2 4

(continued on next page)

20091001 Copyright 2009 Allison Transmission, Inc. 082.11


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-786 (contd)


Flange, Figure 08
Straight 7, With Dust Shield
Same As Group 08-780, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
8 Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537629 1 1 2 4
9 Not Used In This Group.
10 Yoke, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542519 1 1 2 4

GROUP 08-788
Flange, Figure 08
Straight 7, With Dust Shield
Same As Group 08-780, Except For Parts Listed Below.
16 Not Used In This Group.
7 Yoke Assembly, Output, SPL250 Half Round . . . . . . . . . . . . . . . . . . . . 29543202 1 1 2 4
8 Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537629 1 1 2 4
9 Not Used In This Group.
10 Yoke, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542523 1 1 2 4

GROUP 08-789
Flange, Figure 08
Straight 7, With Dust Shield
Same As Group 08-780, Except For Parts Listed Below.
16 Not Used In This Group.
7 Yoke Assembly, Output, 1880 Full Round . . . . . . . . . . . . . . . . . . . . . . . 29543200 1 1 2 4
9 Yoke, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542521 1 1 2 4
10 Not Used In This Group.

GROUP 08-790
Flange, Figure 08
With Dust Shield
Same As Group 08-769, Except For Parts Listed Below.
16 Not Used In This Group.
7 Yoke Assembly, Output, SPL170 Half Round . . . . . . . . . . . . . . . . . . . . 29540180 1 1 2 4
8 Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540165 1 1 2 4
10 Yoke, Output, SPL170 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540169 1 1 2 4
1114 Not Used In This Group.

082.12 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 08-791
Flange, Figure 08
With Dust Shield
Same As Group 08-769, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
16 Not Used In This Group.
7 Yoke Assembly, Output, SPL250 Half Round . . . . . . . . . . . . . . . . . . . . 29540181 1 1 2 4
8 Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540165 1 1 2 4
10 Yoke, Output, SPL250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540170 1 1 2 4
1114 Not Used In This Group.

GROUP 08-792 08
Flange, Figure 08
With Dust Shield
Same As Group 08-769, Except For Parts Listed Below.
16 Not Used In This Group.
7 Yoke Assembly, Output, 1710 Half Round . . . . . . . . . . . . . . . . . . . . . . 29541110 1 1 2 4
8 Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540165 1 1 2 4
10 Yoke, Output, 1710 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541107 1 1 2 4
1114 Not Used In This Group.

GROUP 08-793
Flange, Figure 08
With Dust Shield
Same As Group 08-769, Except For Parts Listed Below.
16 Not Used In This Group.
7 Yoke Assembly, Output, 1760 Half Round . . . . . . . . . . . . . . . . . . . . . . 29541111 1 1 2 4
8 Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540165 1 1 2 4
10 Yoke, Output, 1760 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541108 1 1 2 4
1114 Not Used In This Group.

GROUP 08-794
Flange, Figure 08
With Dust Shield
Same As Group 08-769, Except For Parts Listed Below.
16 Not Used In This Group.
7 Yoke Assembly, Output, 1810 Half Round . . . . . . . . . . . . . . . . . . . . . . 29541112 1 1 2 4
8 Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540165 1 1 2 4
10 Yoke, Output, 1810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541109 1 1 2 4
1114 Not Used In This Group.

20091001 Copyright 2009 Allison Transmission, Inc. 082.13


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-795
Flange, Figure 08
With Dust Shield
Same As Group 08-769, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
16 Not Used In This Group.
7 Yoke Assembly, Output, 1810 Full Round . . . . . . . . . . . . . . . . . . . . . . . 29540186 1 1 2 4
8 Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540165 1 1 2 4
10 Not Used In This Group.
11 Yoke, Output, 1810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540175 1 1 2 4
1214 Not Used In This Group.

GROUP 08-796
Flange, Figure 08
With Dust Shield
Same As Group 08-769, Except For Parts Listed Below.
1 Flange Assembly, Output, 1710 Threaded . . . . . . . . . . . . . . . . . . . . . . 29541100 1 1 2 4
2 Slinger, Output Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540165 1 1 2 4
3 Not Used In This Group.
4 Flange, Output, 1710 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541096 1 1 2 4
515 Not Used In This Group.

GROUP 08-797
Flange, Figure 08
With Dust Shield
Same As Group 08-769, Except For Parts Listed Below.
1 Flange Assembly, Output, 1810 Threaded . . . . . . . . . . . . . . . . . . . . . . 29541101 1 1 2 4
2 Slinger, Output Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540165 1 1 2 4
34 Not Used In This Group.
5 Flange, Output, 1810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541097 1 1 2 4
615 Not Used In This Group.

GROUP 08-798
Flange, Figure 08
Straight 7, With Dust Shield
Same As Group 08-780, Except For Parts Listed Below.
16 Not Used In This Group.
7 Yoke Assembly, Output, 1810 Half Round. See SIL 4-WT-06. . . . . . . . 29542518 1 1 2 4
8 Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540168 1 1 2 4
9 Not Used In This Group.
10 Yoke, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542519 1 1 2 4

082.14 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 08-799
Flange, Figure 08
Straight 7, With Dust Shield
Same As Group 08-780, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
16 Not Used In This Group.
7 Yoke Assembly, Output, 1880 Full Round. See SIL 4-WT-06. . . . . . . . 29542520 1 1 2 4
8 Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540168 1 1 2 4
9 Yoke, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542521 1 1 2 4
10 Not Used In This Group.

GROUP 08-800 08
Flange, Figure 08
Straight 7, With Dust Shield
Same As Group 08-780, Except For Parts Listed Below.
16 Not Used In This Group.
7 Yoke Assembly, Output, SPL250 Half Round. See SIL 4-WT-06. . . . . 29542522 1 1 2 4
8 Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540168 1 1 2 4
9 Not Used In This Group.
10 Yoke, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542523 1 1 2 4

GROUP 08-801
Flange, Figure 08
Same As Group 08-769, Except For Parts Listed Below.
13 Cover, Shipping, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540456 1 1 2 4

GROUP 08-802
Flange, Figure 08
Straight 7
Same As Group 08-780, Except For Parts Listed Below.
10 Not Used In This Group.
14 Cover, Shipping, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540457 1 1 2 4

GROUP 08-820
Flange, Figure 08
With Dust Shield
Same As Group 08-769, Except For Parts Listed Below.
16 Not Used In This Group.
7 Yoke Assembly, Output, 1710 Full Round . . . . . . . . . . . . . . . . . . . . . . 29540185 1 1 2 4

(continued on next page)

20091001 Copyright 2009 Allison Transmission, Inc. 082.15


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 08-820 (contd)


Flange, Figure 08
With Dust Shield
Same As Group 08-769, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
8 Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540165 1 1 2 4
910 Not Used In This Group.
11 Yoke, Output, 1710 Full Round . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540174 1 1 2 4
1215 Not Used In This Group.

GROUP 08-822
Flange, Figure 08
Straight 7 With Dust Shield
Same As Group 08-780, Except For Parts Listed Below.
1 Flange Assembly, Output, 1810 Companion . . . . . . . . . . . . . . . . . . . . . 29542527 1 1 2 4
2 Slinger, Output Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540168 1 1 2 4
3 Flange, Output, 1810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542489 * 1
415 Not Used In This Group.

* Serviced Only As An AssemblyNot Available As A Detail Part.

082.16 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

NOTES

20091001 Copyright 2009 Allison Transmission, Inc. 082.17


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

7
8
4
5 9
3

10
11
6

12 13 16 15

14 18
17 20
19

21

25

26
23 22

24

V02818.02.00

Figure 10. Front Support And Oil Pump

101.1 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 10-609
Front Support And Oil Pump, Figure 10
Without PTO
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Bolt, M10 x 1.5 x 65 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11501822 7 7 14 28
2 Bolt, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514355 7 7 14 28
3 Front Support Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514703 ** 1
4 O-ring, 129.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047808 1 4 8 16
5 Seal Assembly, Oil, 110.27 mm OD. Used Prior To
S/N 6610154915. See SIL 31-WT-04 . . . . . . . . . . . . . . . . . . . 29544138 1 4 8 16
5 Seal Assembly, Oil, 110.42 mm OD. Used Starting With
S/N 6610154915. See SIL 31-WT-04 . . . . . . . . . . . . . . . . . . . 29545519 1 4 8 16
6 Bolt, M10 x 1.5 x 65 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11501822 8 8 16 32
7 Housing Assembly, Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542355 1 1 2 4
8 Bushing, 89.12 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537060 1 2 4 8 10
9 Housing, Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542335 1 1 2 4
10 Not Used In This Group.
11 Gear Set, Cycloidal. Used Starting With S/N 6610001634.
When Replacing 29501147 Cycloidal Gear Set With
29542028 Cycloidal Gear Set, Also Replace Converter Pump
Assembly. See SIL 21-WT-94 And SIL 13-WT-04. . . . . . . . . . 29542028 1 2 4 8
12 Bushing. Used Starting With S/N 6610001634 And Prior To
S/N 6610139779, With 29501147 Cycloidal Gear Set Or
29515688 Cycloidal Gear Set Only. See SIL 21-WT-94
And SIL 13-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29527102 1 1 2 4
12 Bushing. Used Starting With S/N 6610139779, Service
29542027 Bushing With 29542029 Bushing.
See SIL 13-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542029 1 1 2 4
13 Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501013 1 2 4 8
14 Bolt, M10 x 1.5 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514354 14 14 28 46
15 Front Support Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516489 ** 1
16 Not Used In This Group.
17 Sleeve, Ground. Used Starting With S/N 6610001634.
When Replacing 29512741 Ground Sleeve With
29516488 Ground Sleeve, Also Replace
29505689 Turbine Shaft With 29516496 Turbine Shaft.
See SIL 22-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516488 1 2 4 8
18 Support Assembly, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512739 1 1 2 4
19 Pin, Dowel, 10 x 32 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29501135 2 4 8 16
20 Support, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512740 1 1 2 4
21 Sleeve, Front Support . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501218 * 1
22 Spring, 17.96 OD x 52.38 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507709 1 1 2 4
23 Ball, 19.05 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453621 1 1 2 4
24 Pin, Dowel, 6 x 34.5 mm. Used Starting With S/N 6610001634.
When Replacing 29507712 Dowel Pin With 29516030 Dowel
Pin, See SIL 21-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516030 1 2 4 8
25 Sealring Kit, External Butt-Joint, 99.0 mm OD. Kit Contains Three
29505863 Sealrings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518440 1 1 2 4
26 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505573 1 1 2 4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 102.1


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 10-610
Front Support And Oil Pump, Figure 10
With PTO
Same As Group 10-609, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
3 Front Support Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514706 ** 1
45 Not Used In This Group.
79 Not Used In This Group.
10 Housing, Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505699 1 1 2 4
15 Front Support Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516491 ** 1
16 Sleeve, Ground. Used Starting With S/N 6610001634.
When Replacing 29512742 Ground Sleeve With
29516490 Ground Sleeve, Also Replace
29501069 Turbine Shaft With 29516498 Turbine Shaft.
See SIL 22-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516490 1 2 4 8
17 Not Used In This Group.

** Not Serviced As An AssemblyOrder Detail Parts.

102.2 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

NOTES

20091001 Copyright 2009 Allison Transmission, Inc. 102.3


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1
2

13

14
3

7
8

10
11
12
10

V03630

Figure 14. P1 Planetary

141.1 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 14-1005

P1 Planetary, Figure 14
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 P1 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501028 ** 1
2 Ring, Retaining, Internal, 256 mm OD . . . . . . . . . . . . . . . . . . . . . . 29501024 1 1 2 4
3 Carrier Assembly, P1 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501029 ** 1
4 Ring, Retaining, Internal, 219 mm OD . . . . . . . . . . . . . . . . . . 29501034 1 1 2 4
5 Ring, P1 Indexing. See SIL 10-WT-00. . . . . . . . . . . . . . . . . . . 29535988 1 1 2 4
6 Spindle, P1 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535987 6 6 12 24
7 Carrier And Bushing Assembly, P1 . . . . . . . . . . . . . . . . . . . . 29535985 1 1 2 4
8 Carrier, P1 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535986 * 1
9 Bushing, P1 Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535956 1 1 2 4
10 Washer, P1 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506051 12 12 24 48
11 Gear Set, P1 Pinion. Set Contains Six 29505625 Gears. . . . . 29507807 1 1 2 4
12 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541587 12 12 24 48
13 Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514684 1 1 2 4 14
14 Ring Gear, P2 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505631 1 1 2 4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 142.1


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4 3 15

6
7

8 14

13

9
12
10

11

V05388.01.00

Figure 15. P2 Planetary

151.1 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 15-511
P2 Planetary, Figure 15
Close Ratio
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 P2 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501038 ** 1
2 Ring, Retaining, Internal, 256 mm OD . . . . . . . . . . . . . . . . . . . . . . 29501024 1 1 2 4
3 Carrier Assembly, P2 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501039 ** 1
4 Ring, Retaining, Internal, 219 mm OD . . . . . . . . . . . . . . . . . . 29501034 1 2 4 8
5 Ring, P2 Indexing. See SIL 10-WT-00. . . . . . . . . . . . . . . . . . . 29535988 1 1 2 4
6 Carrier And Bushing Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29535989 1 1 2 4
7 Carrier, P2 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535990 * 1
8 Bushing, 53 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535957 1 4 8 16
9 Washer, P2 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506052 8 16 32 64
10 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543990 8 16 32 64
11 Gear Set, P2 Pinion. Set Contains Four 29505621 Gears. . . 29507806 1 1 2 4
12 Spindle, P2 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535991 4 8 16 32
13 Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501197 1 1 2 4
14 Gear, P3 Planetary Ring. Used Starting With S/N 6610027070. 15
When Replacing 29505637 P3 Planetary Ring Gear
With 29534836 Ring Gear, Also Replace 29527014 Or
29505764 C5 Clutch Friction Plate With 29534834 Friction
Plate. See SIL 3-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534836 1 1 2 4
15 Not Used In This Group.

GROUP 15-512
P2 Planetary, Figure 15
Wide Ratio
Same As Group 15-511, Except For Parts Listed Below.
1 P2 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501046 ** 1
3 Carrier Assembly, P2 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501047 ** 1
6 Carrier And Bushing Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29535992 1 1 2 4
7 Carrier, P2 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535993 * 1
9 Washer, P2 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506053 8 16 32 64
10 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543991 8 16 32 64
11 Gear Set, P2 Pinion. Set Contains Four 29505622 Gears. . . 29507805 1 1 2 4
12 Spindle, P2 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535994 4 8 16 32
14 Gear, P3 Planetary Ring. Used Starting With S/N 6610027070.
When Replacing 29505637 P3 Planetary Ring Gear
With 29534836 Ring Gear, Also Replace 29527014 Or
29505764 C5 Clutch Friction Plate With 29534834 Friction
Plate. See SIL 3-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534835 1 1 2 4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 152.1


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 15-522
P2 Planetary, Figure 15
Straight 7
Same As Group 15-511, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 P2 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530481 ** 1
14 Not Used In This Group.
15 Gear, P3 Planetary Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530482 1 1 2 4

** Not Serviced As An AssemblyOrder Detail Parts.

152.2 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

123

2
118
1
122 68
120
61 69
121
60 70
67 4
59 66 3
DE
TA
BE CH
FO CO
CO RE NNEC

58
NT DR
RO OP TOR
L MO PING
DU
LE

119 65
5 57

56 64

53 55
117 6

116 52 71
51 63 7
50 54
62
44 49

115 114 45 48
46 8
113 41 47 11
42
16
12
43 13
38 16 14
39 15
112
40
20 9
35 23 19 18
29
50
36
70
111 37
36 27 22 17
30 26 25 21
34
32 33
110 29 24 10
31 28

95
109 108 94
72

93
75 74 73
96 77
76
78
107 79
92 82
91 80
106 81
90
83
105 97 84
104 85
98
86 87
100 89
102 99
103

101
88

V06466.04.00

Figure 16A. Control Valve Assembly (1 of 2)

20091001 Copyright 2009 Allison Transmission, Inc. 161.1


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

5 (Cont'd)

176
124
126 165 177
130
127 129 166
178
160 128
131 134 167
125 135 133
132 138 168
169 179
125 164 137
139 180
136 142
143
141 170
140 171
109
144 172 181
161 146 173
162 145 174 182
163 175
157
158 113
159 148
153
128
154
155 149
150
151

198

197

196

195
185
183
194
186 184
186 187
193

188
190 191
189
192

199
200 V06467.02.00

Figure 16A. Control Valve Assembly (2 of 2)

161.2 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

1
126
75

121 66 74
65 73
125 72 3
64 71 2
123
DE
TA
BE CH
FO CO
CO RE NNEC

63
NT DR
RO OP TOR
L MO PING
DU
LE

124 70
4 62

61 69
60
122 5

48 68
76 6
44 67
49 50 52
51
47 53
46 54 55 56
45
120 119 57 7
58
118 59

35 43
16
36 8
38 19
117 37 22
21
20 18
17
29
50
36
70
116 42 41 40 24
32 25 14
39 26 16 13
30 33 23 12
34
29 15 11
115 28 31 10
27 9

100
114 113 99
77

98
80 79 78
101 82
81
83
112 84
97 87
96 85
111 86
95
88
110 102 89
109 90
103
91 92
105 94
107 104
108

106
93

V07031.05.00

Figure 16B. Control Valve Assembly (1 of 2)

20091001 Copyright 2009 Allison Transmission, Inc. 161.3


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4 (Cont'd)

127 129 133 168


132
131 169
130
134 137
163 170
136
167 159 138 135
155 141
128 142
140
146
139 145
144
143
147
164
149
165 148
166 160
161 150
162 156 205
151
157
158 152
153
154
185
171
172
186 184
187
183 173

182
174 174
188
181
175
189

190
192 193
194
191 195

204 176
178
203 179 177
180
202 196
201 197
200 199
198

206
207 V07032.01.00

Figure 16B. Control Valve Assembly (2 of 2)

161.4 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

10
1 9

11
8
12
43
44 14 46
39
42 45
40 41 13
7
30
2 38
26
6
29
4 37
28
5 27 15
25
24
36 23
35 22 21 16
20
32 19
3 33 18
34 16
31 17

54 57 47
62
48 63
55 64
49
65
53 66
56
50
67
58 52
68
51 69
70
71
90 92 61
91 72
73
74
59 60
75
76
85 87
86 89
88

80 82
81 84 78
83 79
77

V09483.00.00

Figure 16C. Control Valve Assembly (1 of 2)

20091001 Copyright 2009 Allison Transmission, Inc. 161.5


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1(Cont'd)

93 95 99 133 133
96 98
97
103 134
124 102 135
94 128 120 101 135
107
94
106
100 105 110
132
109
104 108
111 172
129 112
130
131 125 114
113
126 115
127
121 116
122
123 117 150
118
119
149

154 148

153 147
136
152 137
146
151
155 138

139
156 139
140
157
159
160
161
171 158 162

170
169 163 142
168 144
167 164 143 141
166 145
165

173
174 V09482.04.00

Figure 16C. Control Valve Assembly (2 of 2)

161.6 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

8 10
9

11

2 12
41
7 37
42 44
40 14
39 43
38
13
6
30
4
36
5
26
33
29
35 34 28 15
35 27
3

32
24
25 16
31 23 21
22 20
19
18
17 16

52 55 45
60
46 61
53 62
47
63
51 64
54
48
65
56 50
66
49 67
68
69
88 90 59
89 70
71
72
57 58
73
74
83 85
84 87
86

78 80
79 82 76
81 77
75

V11119.00.00

Figure 16D. Control Valve Assembly (1 of 2)

20091001 Copyright 2009 Allison Transmission, Inc. 161.7


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1 (Contd)

91 93 97 131
96
94
95 101
126 132
122 100
92 118 99 105
133
104
92 130
108
98 103
102 107
106
110
109
112
111 157
127
128
129 123
124 113
114
125 119
128
120
121 115
116
117

148

147
134
146
149 135
149
149 149 145
136

144 137
150 137
138
151

153
154
155
152 156

142 140
141 139
143

158
159 V11118.00.00

Figure 16D. Control Valve Assembly (2 of 2)

161.8 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 16-1506
Control Valve, Figure 16A
Prior To MY 95 Block Change, S/N 6610002667
4 Inch Sump Without Oil Level Sensor
Same As Group 16-1546, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
5 Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507470 ** 1
8 Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514842 1 2 4 8
4547 Not Used In This Group.
54 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110236 15 25 50 100
165182 Not Used In This Group.
185 Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507476 ** 1
187 Plate, Channel. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . 29507440 1 2 4 8
197 Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545780 2 50 100 400
199 Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . . 29541286 9 18 36 72
200 Bolt, Flange Hd, M10 x 1.5 x 100 mm. See SIL 26-WT-02 . . . . . . . . . 29541274 34 68 136 272

GROUP 16-1541
Control Valve, Figure 16A 16
Prior To MY 95 Block Change, S/N 6610002667
4 Inch Sump With Oil Level Sensor
Same As Group 16-1546, Except For Parts Listed Below.
5 Control Valve Assembly. Replace 29509746 Control Valve Assembly
With 29549750 Control Valve Assembly And 29514843 Internal
Harness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549750 1 1 2 4
185 Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507476 ** 1
187 Plate, Channel. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . 29507440 1 2 4 8
197 Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545780 2 50 100 400
199 Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . 29541286 9 18 36 72
200 Bolt, Flange Hd, M10 x 1.5 x 100 mm. See SIL 26-WT-02 . . . . . . . . . 29541274 34 68 136 272

GROUP 16-1546
Control Valve, Figure 16A
Prior To MY 95 Block Change, S/N 6610002667
2 Inch Sump With Oil Level Sensor
14 Not Used In This Group.
5 Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506451 ** 1
67 Not Used In This Group.
8 Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514843 1 2 4 8
915 Not Used In This Group.
16 Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501002 1 2 4 8
17 Not Used In This Group.
18 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 1 2 4 8

(continued on next page)

** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 162.1


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1546 (contd)


Control Valve, Figure 16A
Prior To MY 95 Block Change, S/N 6610002667
2 Inch Sump With Oil Level Sensor
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
19 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015243 1 2 4 8
20 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 1 2 4 8
21 Not Used In This Group.
22 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12066337 2 4 8 16
23 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110139 1 2 4 8
24 Not Used In This Group.
25 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 1 2 4 8
26 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015243 1 2 4 8
27 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 1 2 4 8
28 Not Used In This Group.
29 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 2 4 8 16
30 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 1 2 4 8
31 Not Used In This Group.
32 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015243 1 2 4 8
33 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 1 2 4 8
34 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 1 2 4 8
35 Not Used In This Group.
36 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 2 4 8 16
37 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 1 2 4 8
38 Not Used In This Group.
39 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 2 4 8 16
40 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 1 2 4 8
41 Not Used In This Group.
42 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 2 4 8 16
43 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 1 2 4 8
44 Not Used In This Group.
45 Connector, 4-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047785 1 2 4 8
46 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 3 6 12 24
47 Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047664 2 4 8 16
48 Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12092199 1 2 4 8
49 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129710 1 2 4 8
50 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413 1 2 4 8
51 Seal, 12-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514675 2 2 4 8
52 Connector, 24-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12092197 1 2 4 8
53 Bolt, Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129717 1 2 4 8
54 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110236 19 25 50 100
5570 Not Used In This Group.
71 Bolt, Shoulder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538487 3 3 6 12
72 Body Assembly, Rotating Clutch Solenoid . . . . . . . . . . . . . . . . . . . 29537339 1 2 4 8
73 Switch, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506484 1 2 4 8
74 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 2 4 8 16
75 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 1 2 4 8
76 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501439 1 4 8 16

(continued on next page)

162.2 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 16-1546 (contd)


Control Valve, Figure 16A
Prior To MY 95 Block Change, S/N 6610002667
2 Inch Sump With Oil Level Sensor
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
77 Solenoid, N/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536722 2 8 16 32
78 O-ring, 15.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383 1 4 8 16
79 O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503382 1 4 8 16
80 Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507464 2 4 8 16
81 Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29502195 2 4 8 16
82 Solenoid, N/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537371 1 4 8 16
83 O-ring, 16.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016455 1 4 8 16
84 O-ring, 12.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014057 1 4 8 16
85 Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507464 1 2 4 8
86 Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29502195 1 2 4 8
87 Pin, Retaining, 2.5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29511647 3 6 12 24
88 Body, Solenoid, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . 29507432 1 2 4 8
89 Valve, A/R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507459 1 2 4 8
90 Spring, 11.68 OD x 43.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29538462 1 2 4 8
91 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507457 1 2 4 8
92 Pin, Retaining, 5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049372 1 2 4 8
16
93 Screw, Hx Hd Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535575 2 2 4 6
94 Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046376 1 4 8 16
95 Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515310 3 3 6 12
96 Body Assembly, Stationary Clutch Solenoid . . . . . . . . . . . . . . . . . 29507426 1 2 4 8
97 Pin, Retaining, 2.5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29511647 3 6 12 24
98 Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29502195 3 6 12 24
99 Pin, Retaining, 5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049372 1 2 4 8
100 Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507464 3 6 12 24
101 Solenoid, N/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537371 3 6 12 24
102 O-ring, 12.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014057 1 4 8 16
103 O-ring, 16.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016455 1 4 8 16
104 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049343 1 2 4 8
105 Spring, 7.75 OD x 26.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 23049332 1 2 4 8
106 Valve, Overdrive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049321 1 2 4 8
107 Body, Solenoid, Stationary Clutch . . . . . . . . . . . . . . . . . . . . . 29507433 1 2 4 8
108 Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046376 2 8 16 32
109 Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515310 8 10 20 30
110 Gasket, Suction Filter. Service With 29537066 Filter Gasket.
See SIL 1-WT-00 And SIL 8-WT-05. . . . . . . . . . . . . . . . . . . . 29503263 *** 1
111 Filter, Suction. Service With 29544785 Suction Filter Kit.
Kit Contains 29543067 Suction Filter And Seal Assembly,
29537066 Filter Gasket, And Three 11515316 Bolts.
See SIL 1-WT-00 And SIL 8-WT-05. . . . . . . . . . . . . . . . . . . . 29503670 *** 1
112 Housing, Suction Filter. Service With 29544785 Suction Filter Kit.
Kit Contains 29543067 Suction Filter And Seal Assembly,
29537066 Filter Gasket, And Three 11515316 Bolts.
See SIL 1-WT-00 And SIL 8-WT-05. . . . . . . . . . . . . . . . . . . . 29502068 *** 1

(continued on next page)

*** No Longer Available From Allison Transmission.

20091001 Copyright 2009 Allison Transmission, Inc. 162.3


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1546 (contd)


Control Valve, Figure 16A
Prior To MY 95 Block Change, S/N 6610002667
2 Inch Sump With Oil Level Sensor
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
113 Bolt, Flange Hd, M6 x 1.0 x 60 mm. Used Only With
29502068 Filter Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11515309 1 2 4 8
114 Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046376 1 4 8 16
115 Bolt, Flange Hd, M6 x 1.0 x 95 mm. Used Only With
29502068 Filter Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11515310 2 2 4 8
116 Plate, Wire Harness Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505992 1 2 4 8
117 Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515310 4 4 8 16
118 Filter Assembly Kit, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544785 1 2 4 8
119 Gasket, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537066 1 4 8 16
120 Filter And Seal Assembly, Suction . . . . . . . . . . . . . . . . . . . . . 29543067 1 4 8 16
121 Filter, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542990 * 1
122 Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542991 1 4 8 16
123 Bolt, Flange Hd, M6 x 1 x 30 . . . . . . . . . . . . . . . . . . . . . . . . . . 11515316 3 12 24 48
124 Plate, Solenoid Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507450 1 2 4 8
125 Bolt, Flange Hd, M6 x 1.0 x 60 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515309 2 4 8 16
126 Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507479 ** 1
127 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
128 Valve, Lockup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049315 1 2 4 8
129 Spring, 14.1 OD x 42.1 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049326 1 2 4 8
130 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049337 1 2 4 8
131 Pin, Retaining, 3 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500822 1 2 4 8
132 Valve, Lube Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049316 1 2 4 8
133 Spring, 11.1 OD x 46.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049327 1 2 4 8
134 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049338 1 2 4 8
135 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
136 Valve, Main Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049312 1 2 4 8
137 Spring, 22 OD x 98.5 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500963 1 2 4 8
138 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503663 1 2 4 8
139 Pin, Retaining, 3 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500822 1 2 4 8
140 Valve, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503673 1 2 4 8
141 Spring, 14.8 OD x 44.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049325 1 2 4 8
142 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503674 1 2 4 8
143 Pin, Retaining, 2.5 x 40 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29500823 1 2 4 8
144 Solenoid. See SIL 22-WT-06. . . . . . . . . . . . . . . . . . . . . . . . . . 29545638 1 2 4 8
145 O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503382 1 4 8 16
146 O-ring, 18.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503384 1 4 8 16
147 Body, Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507430 1 2 4 8
148 Pin, Spring, 5 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11513011 1 2 4 8
149 Valve, C2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507460 1 2 4 8
150 Spring, 11.43 OD x 41.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29501071 1 2 4 8
151 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049341 1 2 4 8
152 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
153 Valve, Exhaust Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049320 1 2 4 8

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

162.4 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 16-1546 (contd)


Control Valve, Figure 16A
Prior To MY 95 Block Change, S/N 6610002667
2 Inch Sump With Oil Level Sensor
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
154 Spring, 7.8 OD x 29.2 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049391 1 2 4 8
155 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049342 1 2 4 8
156 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
157 Valve, C1 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049318 1 2 4 8
158 Spring, 16.26 OD x 46.23 mm . . . . . . . . . . . . . . . . . . . . . . . . 6885065 1 2 4 8
159 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049340 1 2 4 8
160 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
161 Valve, Converter Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . 29507462 1 2 4 8
162 Spring, 14.9 OD x 64.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29507456 1 2 4 8
163 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538477 1 2 4 8
164 Pin, Retaining, 3 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500822 1 2 4 8
165 Sensor Assembly Kit, Oil Level. Kit Contains 29549755 Oil Level
Sensor Assembly, 29530104 Oil Level Sensor Assembly
Harness Adapter, And Two 29536564 Shoulder Bolts.
See SIL 19-WT-99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549754 1 2 4 8
166 Bolt, Shoulder, M6 x 1 x 45 . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536564 2 4 8 16
16
167 Sensor Assembly, Oil Level Sensor . . . . . . . . . . . . . . . . . . . . 29549755 1 2 4 8
168 Ferrule, One-Piece, Viton . . . . . . . . . . . . . . . . . . . . . . . 29544782 2 4 8 16
169 Harness Adapter, Oil Level Sensor Assembly . . . . . . . . . . . . 29530104 1 2 4 8
170 Connector, Plug, 3-Way . . . . . . . . . . . . . . . . . . . . . . . . . 12064758 1 2 4 8
171 Lock, Secondary, TPA . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047783 1 2 4 8
172 Terminal, Female . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 3 6 9 18
173 Terminal, Male . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047581 3 6 8 18
174 Lock, Secondary, TPA . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047787 1 2 4 8
175 Connector, Receptacle, 4-Way . . . . . . . . . . . . . . . . . . . . 12047786 1 2 4 8
176 Bolt, Flange Hd, M6 x 1.0 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . 11516059 2 2 4 8
177 Sensor Assembly, Oil Level. Service With 29549754 Oil Level
Sensor Assembly Kit. See SIL 19-WT-99. . . . . . . . . . . . . . . . 29507921 *** 1
178 Bracket, Oil Level Sensor. Service With 29549754 Oil Level
Sensor Assembly Kit. See SIL 19-WT-99. . . . . . . . . . . . . 29507905 *** 1
179 O-ring, 23.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048627 1 2 4 8
180 Sensor, Oil Level. Service With 29549754 Oil Level Sensor
Assembly Kit. See SIL 19-WT-99. . . . . . . . . . . . . . . . . . . 29507908 *** 1
181 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507907 1 2 4 8
182 Plate, Base. Service With 29549754 Oil Level Sensor
Assembly Kit. See SIL 19-WT-99. . . . . . . . . . . . . . . . . . . 29507906 *** 1
183 Plate, Separator. When Replacing 29501098 Separator Plate,
Use 29524398 Separator Plate And 29542920 Gasket. . . . . . 29524398 1 4 8 16
184 Gasket, Channel Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542920 1 4 8 16
185 Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506448 ** 1
186 Pin, Dowel, 10 x 50 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046354 2 8 16 32
187 Plate, Channel. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . 29510368 1 2 4 8
188 Plug Assembly, Oil Drain. See SIL 5-WT-98. . . . . . . . . . . . . . 29534362 1 4 8 16

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.
*** No Longer Available From Allison Transmission.

20091001 Copyright 2009 Allison Transmission, Inc. 162.5


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1546 (contd)


Control Valve, Figure 16A
Prior To MY 95 Block Change, S/N 6610002667
2 Inch Sump With Oil Level Sensor
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
189 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 1 25 50 100
190 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 8 8 16 32
191 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 8 16 32
192 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1
193 Cover, Filter. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507434 2 8 16 32
194 Not Used In This Group.
195 Sealring, 88.2 mm ID. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . 29501469 2 50 100 400
196 O-ring, 75.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507437 2 50 100 400
197 Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545777 2 50 100 400
198 Gasket, Main Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501099 1 4 8 16
199 Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . 29541286 43 86 172 344
200 Not Used In This Group.

GROUP 16-1601
Control Valve, Figure 16A
S/N 6610002667 To S/N 6610014083
4 Inch Sump Without Oil Level Sensor
Same As Group 16-1701, Except For Parts Listed Below.
1 Lockwasher, 11116. Used
With 29512842 Panel Nut Only.
See SIL 6-WT-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016303 1 4 8 16
2 Nut, Panel, 158-18. When Replacing 29512842 Panel Nut With
29544003 Panel Nut, Discard 23016303 Lockwasher.
See SIL 6-WT-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544003 1 4 8 16
5 Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29517141 ** 1
6 Wiring Harness Kit, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542686 1 2 4 8
8 Wiring Harness, Internal. When Replacing 29516326 Wiring
Harness With 29542676 Wiring Harness,
See SIL 7-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542676 1 2 4 8
1015 Not Used In This Group.
16 Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501002 1 2 4 8
17 Not Used In This Group.
21 Not Used In This Group.
24 Not Used In This Group.
28 Not Used In This Group.
31 Not Used In This Group.
33 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 1 2 4 8
35 Not Used In This Group.
38 Not Used In This Group.
41 Not Used In This Group.
4447 Not Used In This Group.
66 Seal, Pass-through . . . . . . . . . . . . . . . . . . . . . . . . . . 29541279 1 2 4 8
(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

162.6 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 16-1601 (contd)


Control Valve, Figure 16A
S/N 6610002667 To S/N 6610014083
4 Inch Sump Without Oil Level Sensor
Same As Group 16-1701, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
95 Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515310 3 3 6 12
116 Plate, Wire Harness Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505992 1 2 4 8
165182 Not Used In This Group.
185 Plate Assembly, Channel. Used Prior To S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507476 ** 1
185 Plate Assembly, Channel. Used Starting With S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524439 ** 1
187 Plate, Channel. Used Prior To S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507440 1 2 4 8
187 Plate, Channel. Used Starting With S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533077 1 2 4 8
193 Cover, Filter. Used Prior To S/N 6610009730. See SIL 9-WT-96. . 29507434 2 8 16 32
193 Cover, Filter. Used Starting With S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524447 2 8 16 32
195 Sealring, 88.2 mm ID. Used Prior To S/N 6610009730.
16
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501469 2 50 100 400
195 Sealring, 85.3 mm ID. Used Starting With S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29548953 2 50 100 400

GROUP 16-1602
Control Valve, Figure 16A
S/N 6610002667 To S/N 6610014083
4 Inch Sump With Oil Level Sensor
Same As Group 16-1701, Except For Parts Listed Below.
1 Lockwasher, 11116. Used With 29512842 Panel Nut Only.
See SIL 6-WT-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016303 1 4 8 16
2 Nut, Panel, 158-18. When Replacing 29512842 Panel Nut With
29544003 Panel Nut, Discard 23016303 Lockwasher.
See SIL 6-WT-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544003 1 4 8 16
5 Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29517142 ** 1
6 Wiring Harness Kit, Internal. Used Only With 29507921 Oil Level
Sensor. See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542685 1 2 4 8
6 Wiring Harness Kit, Internal. Used Only With 29544668 Or
29549755 Oil Level Sensor. See SIL 7-WT-04. . . . . . . . . . . . 29544141 1 2 4 8
8 Wiring Harness, Internal. When Replacing 29516325 Wiring
Harness With 29542675 Wiring Harness,
See SIL 7-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542675 1 2 4 8
1015 Not Used In This Group.
16 Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501002 1 2 4 8

(continued on next page)

** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 162.7


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1602 (contd)


Control Valve, Figure 16A
S/N 6610002667 To S/N 6610014083
4 Inch Sump With Oil Level Sensor
Same As Group 16-1701, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
17 Not Used In This Group.
21 Not Used In This Group.
24 Not Used In This Group.
28 Not Used In This Group.
31 Not Used In This Group.
33 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 1 2 4 8
35 Not Used In This Group.
38 Not Used In This Group.
41 Not Used In This Group.
44 Not Used In This Group.
95 Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515310 3 3 6 12
116 Plate, Wire Harness Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505992 1 2 4 8
185 Plate Assembly, Channel. Used Prior To S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507476 ** 1
185 Plate Assembly, Channel. Used Starting With S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524439 ** 1
187 Plate, Channel. Used Prior To S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507440 1 2 4 8
187 Plate, Channel. Used Starting With S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533077 1 2 4 8
193 Cover, Filter. Used Prior To S/N 6610009730. See SIL 9-WT-96. . 29507434 2 8 16 32
193 Cover, Filter. Used Starting With S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524447 2 8 16 32
195 Sealring, 88.2 mm ID. Used Prior To S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501469 2 50 100 400
195 Sealring, 85.3 mm ID. Used Starting With S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29548953 2 50 100 400

GROUP 16-1603
Control Valve, Figure 16A
S/N 6610002667 To S/N 6610014083
2 Inch Sump With Oil Level Sensor
Same As Group 16-1701, Except For Parts Listed Below.
1 Lockwasher, 11116. Used
With 29512842 Panel Nut Only.
See SIL 6-WT-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016303 1 4 8 16
2 Nut, Panel, 158-18. When Replacing 29512842 Panel Nut With
29544003 Panel Nut, Discard 23016303 Lockwasher.
See SIL 6-WT-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544003 1 4 8 16
5 Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29517143 ** 1

(continued on next page)

** Not Serviced As An AssemblyOrder Detail Parts.

162.8 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 16-1603 (contd)


Control Valve, Figure 16A
S/N 6610002667 To S/N 6610014083
2 Inch Sump With Oil Level Sensor
Same As Group 16-1701, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
6 Wiring Harness Kit, Internal. Used Only With 29507921 Oil Level
Sensor. See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542685 1 2 4 8
6 Wiring Harness Kit, Internal. Used Only With 29544668 Or
29549755 Oil Level Sensor. See SIL 7-WT-04. . . . . . . . . . . . 29544141 1 2 4 8
8 Wiring Harness, Internal. When Replacing 29516325 Wiring
Harness With 29542675 Wiring Harness,
See SIL 7-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542675 1 2 4 8
1015 Not Used In This Group.
16 Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501002 1 2 4 8
17 Not Used In This Group.
21 Not Used In This Group.
24 Not Used In This Group.
28 Not Used In This Group.
31 Not Used In This Group.
33 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 1 2 4 8
16
35 Not Used In This Group.
38 Not Used In This Group.
41 Not Used In This Group.
44 Not Used In This Group.
95 Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515310 3 3 6 12
116 Plate, Wire Harness Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505992 1 2 4 8
185 Plate Assembly, Channel. Used Prior To S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506448 ** 1
185 Plate Assembly, Channel. Used Starting With S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524436 ** 1
187 Plate, Channel. Used Prior To S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510368 1 2 4 8
187 Plate, Channel. Used Starting With S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533076 1 2 4 8
193 Cover, Filter. Used Prior To S/N 6610009730. See SIL 9-WT-96. . 29507434 2 8 16 32
193 Cover, Filter. Used Starting With S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524447 2 8 16 32
195 Sealring, 88.2 mm ID. Used Prior To S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501469 2 50 100 400
195 Sealring, 85.3 mm ID. Used Starting With S/N 6610009730.
See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29548953 2 50 100 400
197 Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545777 2 50 100 400
199 Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . 29541286 43 86 172 344
200 Not Used In This Group.

** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 162.9


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1639
Control Valve, Figure 16A
TID 1, S/N 6610014084 To S/N 6610026319
4 Inch Sump Without Oil Level Sensor
Same As Group 16-1701, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
5 Control Valve Assembly. Replace 29524433 Control Valve Assembly
With 290549750 Control Valve Assembly And Refer To
SIL 7-WT-98 For Internal Harness Usage. . . . . . . . . . . . . . . . . . . . 29549750 1 1 2 4
6 Wiring Harness Kit, Internal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542686 1 2 4 8
8 Wiring Harness, Internal. When Replacing 29516326 Wiring
Harness With 29542676 Wiring Harness,
See SIL 7-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542676 1 2 4 8
9 Plate, Harness Channel. Used Starting With
S/N 6610015700. See SIL 7-WT-98. . . . . . . . . . . . . 29529973 1 2 4 8
1015 Not Used In This Group.
16 Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501002 1 2 4 8
31 Connector Assembly, Two-Way (A Solenoid) . . . . . . . . . 29528596 ** 1
33 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 1 2 4 8
4447 Not Used In This Group.
66 Seal, Pass-through . . . . . . . . . . . . . . . . . . . . . . . . . . 29541279 1 2 4 8
165182 Not Used In This Group.

GROUP 16-1640
Control Valve, Figure 16A
TID 1, S/N 6610014084 To S/N 6610026328
4 Inch Sump With Oil Level Sensor
Same As Group 16-1701, Except For Parts Listed Below.
5 Control Valve Assembly. Replace 29524434 Control Valve Assembly
With 29549750 Control Valve Assembly And Refer To
SIL 7-WT-98 For Internal Harness Usage. . . . . . . . . . . . . . . . . . . . 29549750 1 1 2 4
6 Wiring Harness Kit, Internal. Used Only With 29507921 Oil Level
Sensor. See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542685 1 2 4 8
6 Wiring Harness Kit, Internal. Used Only With 29544668 Or
29549755 Oil Level Sensor. See SIL 7-WT-04. . . . . . . . . . . . 29544141 1 2 4 8
8 Wiring Harness, Internal. When Replacing 29516325 Wiring
Harness With 29542675 Wiring Harness,
See SIL 7-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542675 1 2 4 8
9 Plate, Harness Channel. Used Starting With
S/N 6610015591. See SIL 7-WT-98. . . . . . . . . . . . . 29529973 1 2 4 8
1015 Not Used In This Group.
16 Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501002 1 2 4 8
31 Connector Assembly, Two-Way (A Solenoid) . . . . . . . . . 29528596 ** 1
33 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 1 2 4 8

** Not Serviced As An AssemblyOrder Detail Parts.

162.10 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 16-1641
Control Valve, Figure 16A
TID 1, S/N 6610014084 To S/N 6610026328
2 Inch Sump With Oil Level Sensor
Same As Group 16-1701, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
5 Control Valve Assembly. Replace 29524435 Control Valve Assembly
With 29536676 Control Valve Assembly And Refer To
SIL 7-WT-98 For Internal Harness Usage. . . . . . . . . . . . . . . . . . . 29536676 1 2 4 8
6 Wiring Harness Kit, Internal. Used Only With 29507921 Oil Level
Sensor. See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542685 1 2 4 8
6 Wiring Harness Kit, Internal. Used Only With 29544668 Or
29549755 il Level Sensor. See SIL 7-WT-04. . . . . . . . . . . . . 29544141 1 2 4 8
8 Wiring Harness, Internal. When Replacing 29516325 Wiring
Harness With 29542675 Wiring Harness,
See SIL 7-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542675 1 2 4 8
9 Plate, Harness Channel. Used Starting With
S/N 6610015591. See SIL 7-WT-98. . . . . . . . . . . . . 29529973 1 2 4 8
1015 Not Used In This Group.
16 Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501002 1 2 4 8
31 Connector Assembly, Two-Way (A Solenoid) . . . . . . . . . 29528596 ** 1
16
33 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 1 2 4 8
185 Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524436 ** 1
187 Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533076 1 2 4 8
197 Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545777 2 50 100 400
199 Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . 29541286 43 86 172 344
200 Not Used In This Group.

GROUP 16-1700
Control Valve, Figure 16A
TID 2, Starting With S/N 6610026319
4 Inch Sump Without Oil Level Sensor
Same As Group 16-1701, Except For Parts Listed Below.
5 Control Valve Assembly. Replace 29524433 Control Valve Assembly
With 29549750 Control Valve Assembly And Refer To
SIL 7-WT-98 For Internal Harness Usage. . . . . . . . . . . . . . . . . . . 29549750 1 1 2 4
6 Wiring Harness Kit, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542649 1 2 4 8
8 Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542656 1 2 4 8
4447 Not Used In This Group.
66 Seal, Pass-through . . . . . . . . . . . . . . . . . . . . . . . . . . 29541279 1 2 4 8
165182 Not Used In This Group.

** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 162.11


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1701
Control Valve, Figure 16A
TID 2, Starting With S/N 6610026328
4 Inch Sump With Oil Level Sensor
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Not Used In This Group.
2 Nut, Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544003 1 4 8 16
3 Tag, Feedthrough . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516330 *** 1
4 Clip, Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516329 1 4 8 16
5 Control Valve Assembly. Replace 29524434 Control Valve Assembly
With 29549750 Control Valve Assembly And Refer To
SIL 7-WT-98 For Internal Harness Usage. . . . . . . . . . . . . . . . . . . . 29549750 1 1 2 4
6 Wiring Harness Kit, Internal. Used Only With 29507921 Oil Level
Sensor. See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542648 1 2 4 8
6 Wiring Harness Kit, Internal. Used Only With 29544668 Or
29549755 Oil Level Sensor. See SIL 7-WT-04. . . . . . . . . . . . 29542670 1 2 4 8
7 Bolt, Shoulder. Used Only With 29541820 Standoff.
See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536564 3 3 6 12
8 Wiring Harness, Internal. Used Starting With S/N
6610026328 And Prior To S/N 6610048466, And S/N
6610052000 Through 6610052184. See SIL 19-WT-99. . 29542655 1 2 4 8
8 Wiring Harness, Internal. Used Starting With S/N
6610048466, Except S/N 6610052000 Through
6610052184. See SIL 19-WT-99. . . . . . . . . . . . . . . . . . . 29542658 1 2 4 8
9 Plate, Harness Channel . . . . . . . . . . . . . . . . . . . . . . . . . . 29529973 1 2 4 8
10 Not Used in This Group.
11 Connector Assembly, Two-Way Plug (TEMP) . . . . . . . . . 29528593 ** 1
12 Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047664 1 2 4 8
13 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 AR 4 8 16
14 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047662 1 2 4 8
15 Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129691 1 2 4 8
16 Not Used In This Group.
17 Connector Assembly, Two-Way Plug (G Solenoid) . . . . . 29528596 ** 1
18 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 1 2 4 8
19 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124618 1 2 4 8
20 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 1 2 4 8
21 Connector Assembly, Two-Way Plug (C3PS) . . . . . . . . . 29528599 ** 1
22 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12066337 AR 4 8 16
23 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110139 1 2 4 8
24 Connector Assembly, Two-Way Plug (B Solenoid) . . . . . 29528596 ** 1
25 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 1 2 4 8
26 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124618 1 2 4 8
27 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 1 2 4 8
28 Connector Assembly, Two-Way Plug (F Solenoid) . . . . . 29528597 ** 1
29 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 2 4 8 16
30 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 1 2 4 8
31 Connector Assembly, Two-Way Plug (A Solenoid) . . . . . 29528598 ** 1
32 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124618 1 2 4 8

(continued on next page)

** Not Serviced As An AssemblyOrder Detail Parts.


*** No Longer Available From Allison Transmission.

162.12 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 16-1701 (contd)


Control Valve, Figure 16A
TID 2, Starting With S/N 6610026328
4 Inch Sump With Oil Level Sensor
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
33 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124618 1 2 4 8
34 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 1 2 4 8
35 Connector Assembly, Two-Way Plug (D Solenoid) . . . . . 29528597 ** 1
36 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 2 4 8 16
37 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 1 2 4 8
38 Connector Assembly, Two-Way Plug (C solenoid) . . . . . 29528597 ** 1
39 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 2 4 8 16
40 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 1 2 4 8
41 Connector Assembly, Two-Way Plug (E Solenoid) . . . . . 29528597 ** 1
42 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 2 4 8 16
43 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 1 2 4 8
44 Connector Assembly, Three-Way Plug (OLS) . . . . . . . . . 29528611 ** 1
45 Connector, 4-Way. Used Prior To S/N 6610048466,
And S/N 6610052000 Through 6610052184.
See SIL 19-WT-99. . . . . . . . . . . . . . . . . . . . . . . 12047785 1 2 4 8
45 Connector, 3F M/P150. Used Starting With
16
S/N 6610048466, Except S/N 6610052000
Through 6610052184. See SIL 19-WT-99. . . . . 12064758 1 2 4 8
46 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 AR 6 12 24
47 Lock, Secondary. Used Prior To S/N 6610048466,
And S/N 6610052000 Through 6610052184.
See SIL 19-WT-99. . . . . . . . . . . . . . . . . . . . . . . 12047664 2 4 8 16
47 Lock, Secondary. Used Starting With
S/N 6610048466, Except S/N 6610052000
Through 6610052184. See SIL 19-WT-99. . . . . 12047783 1 2 4 8
4854 Not Used In This Group.
55 Connector Assembly, 31-Way. See SIL 22-WT-03. . . . . 29528590 ** 1
56 Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . 29541284 1 2 4 8
57 Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . 29541281 1 2 4 8
58 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542586 AR 32 64 128
59 Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . 29541280 1 2 4 8
60 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413 AR 32 64 128
61 Connector, 31-Way . . . . . . . . . . . . . . . . . . . . . . . . . 29544002 1 2 4 8
62 Standoff Assembly, Internal . . . . . . . . . . . . . . . . . . . . . . . 29542196 ** 1
63 Standoff. When Replacing 29516328 Standoff With
29541820 Standoff, Also Replace
29538487 Bolt With 29536564 Bolt.
See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . 29541820 1 2 4 8
64 O-ring, 47.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . 29512863 1 2 4 8
65 Seal, Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542084 1 2 4 8
66 Seal, Pass-through . . . . . . . . . . . . . . . . . . . . . . . . . . 29541279 1 2 4 8
67 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413 AR 32 64 128
68 Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . 29541284 1 2 4 8

(continued on next page)

** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 162.13


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1701 (contd)


Control Valve, Figure 16A
TID 2, Starting With S/N 6610026328
4 Inch Sump With Oil Level Sensor
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
69 Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . 29541281 1 2 4 8
70 Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . 29541280 1 2 4 8
71 Bolt, Shoulder. Used Only With 29516328 Standoff.
See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538487 3 3 6 12
72 Body Assembly, Rotating Clutch Solenoid . . . . . . . . . . . . . . . . . . . 29537339 1 2 4 8
73 Switch, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506484 1 2 4 8
74 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 2 4 8 16
75 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 1 2 4 8
76 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501439 1 4 8 16
77 Solenoid Assembly, N/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536722 2 8 16 32
78 O-ring, 15.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383 1 4 8 16
79 O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503382 1 4 8 16
80 Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507464 2 4 8 16
81 Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29502195 2 4 8 16
82 Solenoid Assembly, N/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537371 1 4 8 16
83 O-ring, 16.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016455 1 4 8 16
84 O-ring, 12.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014057 1 4 8 16
85 Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507464 1 2 4 8
86 Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29502195 1 2 4 8
87 Pin, Retaining, 2.5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29511647 3 6 12 24
88 Body, Solenoid, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . 29507432 1 2 4 8
89 Valve, A/R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507459 1 2 4 8
90 Spring, 11.68 OD x 43.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29538462 1 2 4 8
91 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507457 1 2 4 8
92 Pin, Retaining, 5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049372 1 2 4 8
93 Screw, Hx Hd Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535575 2 2 4 6
94 Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046376 1 4 8 16
95 Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515310 7 7 14 28
96 Body Assembly, Stationary Clutch Solenoid . . . . . . . . . . . . . . . . . 29507426 1 2 4 8
97 Pin, Retaining, 2.5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29511647 3 6 12 24
98 Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29502195 3 6 12 24
99 Pin, Retaining, 5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049372 1 2 4 8
100 Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507464 3 6 12 24
101 Solenoid Assembly, N/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537371 3 6 12 24
102 O-ring, 12.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014057 1 4 8 16
103 O-ring, 16.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016455 1 4 8 16
104 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049343 1 2 4 8
105 Spring, 7.75 OD x 26.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049332 1 2 4 8
106 Valve, Overdrive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049321 1 2 4 8
107 Body, Solenoid, Stationary Clutch . . . . . . . . . . . . . . . . . . . . . . 29507433 1 2 4 8
108 Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046376 2 8 16 32
109 Bolt, Flange Hd, M6 x 1.0 x 95 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11515310 8 10 20 30

(continued on next page)

162.14 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 16-1701 (contd)


Control Valve, Figure 16A
TID 2, Starting With S/N 6610026328
4 Inch Sump With Oil Level Sensor
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
110 Gasket, Suction Filter. Service With 29537066 Filter Gasket.
See SIL 1-WT-00 And SIL 8-WT-05. . . . . . . . . . . . . . . . . . . . 29503263 *** 1
111 Filter, Suction. Service With 29544785 Suction Filter Kit.
Kit Contains 29543067 Suction Filter And Seal Assembly,
29537066 Filter Gasket, And Three 11515316 Bolts.
See SIL 1-WT-00 And SIL 8-WT-05. . . . . . . . . . . . . . . . . . . . 29503670 *** 1
112 Housing, Suction Filter. Service With 29544785 Suction Filter Kit.
Kit Contains 29543067 Suction Filter And Seal Assembly,
29537066 Filter Gasket, And Three 11515316 Bolts.
See SIL 1-WT-00 And SIL 8-WT-05. . . . . . . . . . . . . . . . . . . . 29502068 *** 1
113 Bolt, Flange Hd, M6 x 1.0 x 60 mm. Used Only With
29502068 Filter Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11515309 1 2 4 8
114 Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046376 1 4 8 16
115 Bolt, Flange Hd, M6 x 1.0 x 95 mm. Used Only With
29502068 Filter Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11515310 2 2 4 8
116117 Not Used In This Group.
16
118 Filter Assembly Kit, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544785 1 2 4 8
119 Gasket, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537066 1 4 8 16
120 Filter And Seal Assembly, Suction . . . . . . . . . . . . . . . . . . . . . 29543067 1 4 8 16
121 Filter, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542990 * 1
122 Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542991 1 4 8 16
123 Bolt, Flange Hd, M6 x 1 x 30 . . . . . . . . . . . . . . . . . . . . . . . . . 11515316 3 12 24 48
124 Plate, Solenoid Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507450 1 2 4 8
125 Bolt, Flange Hd, M6 x 1.0 x 60 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515309 2 4 8 16
126 Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507479 ** 1
127 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
128 Valve, Lockup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049315 1 2 4 8
129 Spring, 14.1 OD x 42.1 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049326 1 2 4 8
130 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049337 1 2 4 8
131 Pin, Retaining, 3 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500822 1 2 4 8
132 Valve, Lube Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049316 1 2 4 8
133 Spring, 11.10 OD x 46.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . 23049327 1 2 4 8
134 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049338 1 2 4 8
135 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
136 Valve, Main Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049312 1 2 4 8
137 Spring, 22 OD x 98.5 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500963 1 2 4 8
138 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503663 1 2 4 8
139 Pin, Retaining, 3 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500822 1 2 4 8
140 Valve, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503673 1 2 4 8
141 Spring, 14.8 OD x 44.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 23049325 1 2 4 8
142 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503674 1 2 4 8
143 Pin, Retaining, 2.5 x 40 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29500823 1 2 4 8
144 Solenoid Assembly, Forward. See SIL 22-WT-06. . . . . . . . . . 29545638 1 2 4 8

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.
*** No Longer Available From Allison Transmission.

20091001 Copyright 2009 Allison Transmission, Inc. 162.15


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1701 (contd)


Control Valve, Figure 16A
TID 2, Starting With S/N 6610026328
4 Inch Sump With Oil Level Sensor
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
145 O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503382 1 4 8 16
146 O-ring, 18.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503384 1 4 8 16
147 Body, Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507430 1 2 4 8
148 Pin, Spring, 5 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11513011 1 2 4 8
149 Valve, C2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507460 1 2 4 8
150 Spring, 11.43 OD x 41.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29501071 1 2 4 8
151 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049341 1 2 4 8
152 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
153 Valve, Exhaust Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049320 1 2 4 8
154 Spring, 7.8 OD x 29.2 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049391 1 2 4 8
155 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049342 1 2 4 8
156 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
157 Valve, C1 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049318 1 2 4 8
158 Spring, 16.26 OD x 46.23 mm . . . . . . . . . . . . . . . . . . . . . . . . . 6885065 1 2 4 8
159 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049340 1 2 4 8
160 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
161 Valve, Converter Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507462 1 2 4 8
162 Spring, 14.9 OD x 64.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507456 1 2 4 8
163 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538477 1 2 4 8
164 Pin, Retaining, 3 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500822 1 2 4 8
165 Sensor Assembly Kit, Oil Level. Prior To S/N 6610048466, And
S/N 6610052000 Through 6610052184, Replace
29507921 Oil Level Sensor Assembly With 29549754 Oil
Level Sensor Assembly Kit. Kit Contains 29549755 Oil Level
Sensor Assembly, 29530104 Oil Level Sensor Assembly
Harness Adapter, And Two 29536564 Shoulder Bolts.
See SIL 19-WT-99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549754 1 1 2 4
166 Bolt, Shoulder. Used Starting With S/N 6610048466, Except
S/N 6610052000 Through 6610052184. . . . . . . . . . . . . . 29536564 2 4 8 16
167 Sensor Assembly, Oil Level. Used Starting With
S/N 6610048466, Except S/N 6610052000
Through 6610052184. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549755 1 1 2 4
168 Ferrule, One-Piece, Viton . . . . . . . . . . . . . . . . . . . . . . . 29544782 2 4 8 16
169 Harness Adapter, Oil Level Sensor Assembly . . . . . . . . . . . . 29530104 1 2 4 8
170 Connector, Plug, 3-Way . . . . . . . . . . . . . . . . . . . . . . . . . . 12064758 1 2 4 8
171 Lock, Secondary, TPA . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047783 1 2 4 8
172 Terminal, Female . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 3 6 9 18
173 Terminal, Male . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047581 3 6 8 18
174 Lock, Secondary, TPA . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047787 1 2 4 8
175 Connector, Receptacle, 4-Way . . . . . . . . . . . . . . . . . . . . 12047786 1 2 4 8
176 Bolt, Flange Hd, M6 x 1.0 x 45 mm. Used Prior To
S/N 6610048466, And S/N 6610052000 Through
6610052184. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11516059 2 2 4 8

(continued on next page)

162.16 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 16-1701 (contd)


Control Valve, Figure 16A
TID 2, Starting With S/N 6610026328
4 Inch Sump With Oil Level Sensor
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
177 Sensor Assembly, Oil Level. Service With 29549754 Oil Level
Sensor Assembly Kit. See SIL 19-WT-99. . . . . . . . . . . . . . . . 29507921 *** 1
178 Bracket, Oil Level Sensor. Service With 29549754 Oil Level
Sensor Assembly Kit. See SIL 19-WT-99. . . . . . . . . . . . . 29507905 *** 1
179 O-ring, 23.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048627 1 2 4 8
180 Sensor, Oil Level. Service With 29549754 Oil Level Sensor
Assembly Kit. See SIL 19-WT-99. . . . . . . . . . . . . . . . . . . 29507908 *** 1
181 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507907 1 2 4 8
182 Plate, Base. Service With 29549754 Oil Level Sensor
Assembly Kit. See SIL 19-WT-99. . . . . . . . . . . . . . . . . . . 29507906 *** 1
183 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524398 1 4 8 16
184 Gasket, Channel Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542920 1 4 8 16
185 Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524439 ** 1
186 Pin, Dowel, 10 x 50 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046354 2 8 16 32
187 Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533077 1 2 4 8
188 Plug Assembly, Oil Drain. See SIL 5-WT-98. . . . . . . . . . . . . . 29534362 1 4 8 16 16
189 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 1 25 50 100
190 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . 29500034 9 9 18 36
191 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 9 18 36
192 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1
193 Cover, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524447 2 8 16 32
194 Gasket, Filter Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524449 2 8 16 32
195 O-ring, 85.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29548953 2 50 100 400
196 O-ring, 75.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507437 2 50 100 400
197 Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545780 2 50 100 400
198 Gasket, Main Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501099 1 4 8 16
199 Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . 29541286 9 18 36 72
200 Bolt, Flange Hd, M10 x 1.5 x 100 mm. See SIL 26-WT-02 . . . . . . . . . 29541274 34 68 136 272

GROUP 16-1702
Control Valve, Figure 16A
TID 2, Starting With S/N 6610026328
2 Inch Sump With Oil Level Sensor
Same As Group 16-1701, Except For Parts Listed Below.
5 Control Valve Assembly. Replace 29524435 Control Valve Assembly
With 29536676 Control Valve Assembly And Refer To
SIL 7-WT-98 For Internal Harness Usage. . . . . . . . . . . . . . . . . . . 29536676 1 1 2 4
185 Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524436 ** 1
187 Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533076 1 2 4 8
197 Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545777 2 50 100 400
199 Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . 29541286 43 86 172 344

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.
*** No Longer Available From Allison Transmission.
20091001 Copyright 2009 Allison Transmission, Inc. 162.17
PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1702 (contd)


Control Valve, Figure 16A
TID 2, Starting With S/N 6610026328
2 Inch Sump With Oil Level Sensor
Same As Group 16-1701, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
200 Not Used In This Group.

GROUP 16-1703
Control Valve, Figure 16B
Straight 7, TID 2
4 Inch Sump, Without Oil Level Sensor
1 Nut, Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544003 1 4 8 16
2 Tag, Feedthrough . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516330 *** 1
3 Clip, Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516329 1 4 8 16
4 Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534946 *** 1
5 Wiring Harness Kit, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542650 1 2 4 8
6 Bolt, Shoulder. Used Only With 29541820 Standoff.
See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536564 3 3 6 12
7 Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542657 1 2 4 8
8 Not Used In This Group.
9 Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129691 1 2 4 8
10 Connector Assembly, Two-Way Plug (TEMP) . . . . . . . . . 29528593 ** 1
11 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047662 1 2 4 8
12 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 1 2 4 8
13 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 1 2 4 8
14 Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047664 1 2 4 8
1518 Not Used In This Group.
19 Connector Assembly, Two-Way Plug (G Solenoid) . . . . . 29528596 ** 1
20 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 1 2 4 8
21 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124618 1 2 4 8
22 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 1 2 4 8
23 Connector Assembly, Two-Way Plug (E Solenoid) . . . . . 29528597 ** 1
24 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 1 2 4 8
25 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 1 2 4 8
26 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 1 2 4 8
27 Connector Assembly, Two-Way Plug (J Solenoid) . . . . . 29528597 ** 1
28 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 1 2 4 8
29 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 1 2 4 8
30 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 1 2 4 8
31 Connector Assembly, Two-Way Plug (C Solenoid) . . . . . 29528597 ** 1
32 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 1 2 4 8
33 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 1 2 4 8
34 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 1 2 4 8
35 Connector Assembly, Two-Way Plug (D Solenoid) . . . . . 29528597 ** 1
36 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 1 2 4 8

(continued on next page)

** Not Serviced As An AssemblyOrder Detail Parts.


*** No Longer Available From Allison Transmission.

162.18 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 16-1703 (contd)


Control Valve, Figure 16B
Straight 7, TID 2
4 Inch Sump, Without Oil Level Sensor
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
37 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 1 2 4 8
38 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 1 2 4 8
39 Connector Assembly, Two-Way Plug (N Solenoid) . . . . . 29528597 ** 1
40 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 1 2 4 8
41 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 1 2 4 8
42 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 1 2 4 8
43 Plate, Harness Channel . . . . . . . . . . . . . . . . . . . . . . . . . . 29529972 1 2 4 8
44 Connector Assembly, Two-Way Plug (C3PS) . . . . . . . . . 29528599 ** 1
45 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12066337 1 2 4 8
46 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12066337 1 2 4 8
47 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . 12110139 1 2 4 8
48 Connector Assembly, Two-Way Plug (A Solenoid) . . . . . 29528598 ** 1
49 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 1 2 4 8
50 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124618 1 2 4 8
51 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124618 1 2 4 8
52 Connector Assembly, Two-Way Plug (F Solenoid) . . . . . 29528597 ** 1 16
53 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 1 2 4 8
54 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 1 2 4 8
55 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 1 2 4 8
56 Connector Assembly, Two-Way Plug (B Solenoid) . . . . . 29528596 ** 1
57 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 1 2 4 8
58 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 1 2 4 8
59 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124618 1 2 4 8
60 Connector Assembly, 31-Way. See SIL 22-WT-03. . . . . 29528590 ** 1
61 Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . 29541284 1 2 4 8
62 Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . 29541281 1 2 4 8
63 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542586 AR 32 64 128
64 Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . 29541280 1 2 4 8
65 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413 AR 32 64 128
66 Connector, 31-Way . . . . . . . . . . . . . . . . . . . . . . . . . 29544002 1 2 4 8
67 Standoff Assembly, Internal . . . . . . . . . . . . . . . . . . . . . . . 29542196 ** 1
68 Standoff. When Replacing 29516328 Standoff With
29541820 Standoff, Also Replace
29538487 Bolt With 29536564 Bolt.
See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . 29541820 1 2 4 8
69 O-ring, 47.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . 29512863 1 2 4 8
70 Seal, Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542084 1 2 4 8
71 Seal, Pass-through . . . . . . . . . . . . . . . . . . . . . . . . . . 29541279 1 2 4 8
72 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413 AR 32 64 128
73 Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . 29541280 1 2 4 8
74 Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . 29541281 1 2 4 8
75 Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . 29541284 1 2 4 8

(continued on next page)

** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 162.19


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1703 (contd)


Control Valve, Figure 16B
Straight 7, TID 2
4 Inch Sump, Without Oil Level Sensor
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
76 Bolt, Shoulder. Used Only With 29516328 Standoff.
See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538487 3 3 6 12
77 Body Assembly, Rotating Clutch Solenoid . . . . . . . . . . . . . . . . . . . 29537339 1 2 4 8
78 Switch, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506484 1 2 4 8
79 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 2 4 8 16
80 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 1 2 4 8
81 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501439 1 4 8 16
82 Solenoid Assembly, N/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536722 2 8 16 32
83 O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383 1 4 8 16
84 O-ring, 13.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503382 1 4 8 16
85 Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507464 2 4 8 16
86 Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29502195 2 4 8 16
87 Solenoid Assembly, N/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537371 1 4 8 16
88 O-ring, 16.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016455 1 4 8 16
89 O-ring, 12.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014057 1 4 8 16
90 Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507464 1 2 4 8
91 Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29502195 1 2 4 8
92 Pin, Retaining, 2.5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29511647 3 6 12 24
93 Body, Solenoid, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . 29507432 1 2 4 8
94 Valve, A/R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507459 1 2 4 8
95 Spring, 11.68 OD x 43.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29538462 1 2 4 8
96 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507457 1 2 4 8
97 Pin, Retaining, 5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049372 1 2 4 8
98 Screw, Hx Socket Hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535575 2 2 4 6
99 Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046376 1 4 8 16
100 Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515310 7 7 14 28
101 Body Assembly, Stationary Clutch Solenoid . . . . . . . . . . . . . . . . . 29507426 1 2 4 8
102 Pin, Retaining, 2.5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29511647 3 6 12 24
103 Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29502195 3 6 12 24
104 Pin, Retaining, 5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049372 1 2 4 8
105 Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507464 3 6 12 24
106 Solenoid Assembly, N/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537371 3 6 12 24
107 O-ring, 12.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014057 1 4 8 16
108 O-ring, 16.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016455 1 4 8 16
109 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049343 1 2 4 8
110 Spring, 7.75 OD x 26.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049332 1 2 4 8
111 Valve, Overdrive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049321 1 2 4 8
112 Body, Solenoid, Stationary Clutch . . . . . . . . . . . . . . . . . . . . . . 29507433 1 2 4 8
113 Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046376 2 8 16 32
114 Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515310 8 10 20 30
115 Gasket, Suction Filter. Service With 29537066 Filter Gasket.
See SIL 1-WT-00 And SIL 8-WT-05. . . . . . . . . . . . . . . . . . . . . 29503263 *** 1

(continued on next page)

*** No Longer Available From Allison Transmission.

162.20 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 16-1703 (contd)


Control Valve, Figure 16B
Straight 7, TID 2
4 Inch Sump, Without Oil Level Sensor
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
116 Filter, Suction. Service With 29544785 Suction Filter Kit.
Kit Contains 29543067 Suction Filter And Seal Assembly,
29537066 Filter Gasket, And Three 11515316 Bolts.
See SIL 1-WT-00 And SIL 8-WT-05. . . . . . . . . . . . . . . . . . . . 29503670 *** 1
117 Housing, Suction Filter. Service With 29544785 Suction Filter Kit.
Kit Contains 29543067 Suction Filter And Seal Assembly,
29537066 Filter Gasket, And Three 11515316 Bolts.
See SIL 1-WT-00 And SIL 8-WT-05. . . . . . . . . . . . . . . . . . . . 29502068 *** 1
118 Bolt, Flange Hd, M6 x 1.0 x 60 mm. Used Only With
29502068 Filter Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11515309 1 2 4 8
119 Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046376 1 4 8 16
120 Bolt, Flange Hd, M6 x 1.0 x 95 mm. Used Only With
29502068 Filter Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11515310 2 2 4 8
121 Filter Kit, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544785 1 2 4 8
122 Gasket, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537066 1 4 8 16
123 Filter And Seal Assembly, Suction . . . . . . . . . . . . . . . . . . . . . 29543067 1 4 8 16 16
124 Filter Assembly, Suction . . . . . . . . . . . . . . . . . . . . . . . . . 29542990 * 1
125 Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542991 1 4 8 16
126 Bolt, Flange Hd, M6 x 1 x 30 . . . . . . . . . . . . . . . . . . . . . . . . . 11515316 3 12 24 48
127 Plate, Solenoid Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507450 1 2 4 8
128 Bolt, Flange Hd, M6 x 1.0 x 60 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515309 2 4 8 16
129 Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507480 ** 1
130 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
131 Valve, Lockup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049315 1 2 4 8
132 Spring, 14.1 OD x 42.1 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049326 1 2 4 8
133 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049337 1 2 4 8
134 Pin, Retaining, 3 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500822 1 2 4 8
135 Valve, Lube Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049316 1 2 4 8
136 Spring, 11.10 OD x 46.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . 23049327 1 2 4 8
137 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049338 1 2 4 8
138 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
139 Valve, Main Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049312 1 2 4 8
140 Spring, 22 OD x 98.5 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500963 1 2 4 8
141 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503663 1 2 4 8
142 Pin, Retaining, 3 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500822 1 2 4 8
143 Valve, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503673 1 2 4 8
144 Spring, 14.8 OD x 44.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 23049325 1 2 4 8
145 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503674 1 2 4 8
146 Pin, Retaining, 2.5 x 40 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29500823 1 2 4 8
147 Solenoid Assembly, Forward. See SIL 22-WT-06. . . . . . . . . . 29545638 1 2 4 8
148 O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503382 1 4 8 16
149 O-ring, 18.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503384 1 4 8 16
150 Body, Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507429 1 2 4 8

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.
*** No Longer Available From Allison Transmission.
20091001 Copyright 2009 Allison Transmission, Inc. 162.21
PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1703 (contd)


Control Valve, Figure 16B
Straight 7, TID 2
4 Inch Sump, Without Oil Level Sensor
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
151 Pin, Spring, 5 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11513011 1 2 4 8
152 Valve, C2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507461 1 2 4 8
153 Spring, 11.43 OD x 41.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29501071 1 2 4 8
154 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049341 1 2 4 8
155 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
156 Valve, Exhaust Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049320 1 2 4 8
157 Spring, 7.8 OD x 29.2 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049391 1 2 4 8
158 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049342 1 2 4 8
159 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
160 Valve, C1 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049318 1 2 4 8
161 Spring, 16.26 OD x 46.23 mm . . . . . . . . . . . . . . . . . . . . . . . . . 6885065 1 2 4 8
162 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049340 1 2 4 8
163 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
164 Valve, Converter Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507462 1 2 4 8
165 Spring, 11 OD x 30.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507456 1 2 4 8
166 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538477 1 2 4 8
167 Pin, Retaining, 3 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500822 1 2 4 8
168170 Not Used In This Group.
171 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530532 1 4 8 16
172 Gasket, Channel Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542920 1 4 8 16
173 Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533542 ** 1
174 Pin, Dowel, 10 x 50 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046354 2 8 16 32
175 Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530533 1 2 4 8
176 Plug Assembly, Oil Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534362 1 4 8 16
177 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 1 25 50 100
178 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 9 9 18 36
179 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 9 18 36
180 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1
181 Cover, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524447 2 8 16 32
182 Gasket, Filter Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524449 2 8 16 32
183 O-ring, 85.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29548953 2 50 100 400
184 O-ring, 82.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507437 2 50 100 400
185 Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545780 2 50 100 400
186 Bolt, M6 x 1.0 x 60 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11515309 5 10 20 40
187 Plate, C6 Body Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506205 1 2 4 8
188 Body Assembly, C6 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507427 ** 1
189 C6 Clutch Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507428 1 2 4 8
190 Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29502195 1 2 4 8
191 Pin, Retaining, 2.5 OD x 30 mm . . . . . . . . . . . . . . . . . . . . . . . 29511647 2 4 8 16
192 Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507464 1 1 2 4
193 Solenoid Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537370 1 2 4 8
194 O-ring, 12.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014057 1 4 8 16
195 O-ring, 17.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016455 1 4 8 16

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

162.22 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 16-1703 (contd)


Control Valve, Figure 16B
Straight 7, TID 2
4 Inch Sump, Without Oil Level Sensor
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
196 Plate, Solenoid Protective . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505628 1 2 4 8
197 Nut, Push-On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505629 1 4 8 16
198 Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29502195 1 2 4 8
199 Valve, C6 Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507463 1 2 4 8
200 Solenoid Assembly, Forward. See SIL 22-WT-06. . . . . . . . . . 29545638 1 2 4 8
201 O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503382 1 4 8 16
202 O-ring, 18.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503384 1 4 8 16
203 Plate, Solenoid Protective . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505628 1 2 4 8
204 Nut, Push-On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505629 1 4 8 16
205 Gasket, Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501099 1 4 8 16
206 Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . 29541286 9 18 36 72
207 Bolt, Flange Hd, M10 x 1.5 x 100 mm. See SIL 26-WT-02 . . . . . . . . . 29541274 34 68 136 272

GROUP 16-1738
16
Control Valve, Figure 16A
TID 3
4 Inch Sump Without Oil Level Sensor
Same As Group 16-1701, Except For Parts Listed Below.
3 Not Used In This Group.
5 Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549750 1 1 2 4
6 Wiring Harness Kit, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542688 1 2 4 8
8 Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542666 1 2 4 8
10 Clip, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543951 * 1
4447 Not Used In This Group.
66 Seal, Pass-through . . . . . . . . . . . . . . . . . . . . . . . . . . 29541279 1 2 4 8
110115 Not Used In This Group.
165182 Not Used In This Group.

GROUP 16-1739
Control Valve, Figure 16A
TID 3
4 Inch Sump With Oil Level Sensor
Same As Group 16-1701, Except For Parts Listed Below.
3 Not Used In This Group.
5 Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549750 1 1 2 4
6 Wiring Harness Kit, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542689 1 2 4 8
8 Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542665 * 1
10 Clip, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543951 * 1

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001 Copyright 2009 Allison Transmission, Inc. 162.23


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1739 (contd)


Control Valve, Figure 16A
TID 3
4 Inch Sump With Oil Level Sensor
Same As Group 16-1701, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
45 Connector, 3F M/P150 . . . . . . . . . . . . . . . . . . . . . . . . . . . 12064758 1 2 4 8
47 Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047783 1 2 4 8
110115 Not Used In This Group.
165 Sensor Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549754 1 1 2 4
166 Bolt, Shoulder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536564 2 4 8 16
167 Sensor Assembly, Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . 29549755 1 1 2 4
169182 Not Used In This Group.

GROUP 16-1740
Control Valve, Figure 16A
TID 3
2 Inch Sump With Oil Level Sensor
Same As Group 16-1701, Except For Parts Listed Below.
3 Not Used In This Group.
5 Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536676 1 1 2 4
6 Wiring Harness Kit, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542689 1 2 4 8
8 Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542665 * 1
10 Clip, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543951 * 1
45 Connector, 3F M/P150 . . . . . . . . . . . . . . . . . . . . . . . . . . . 12064758 1 2 4 8
47 Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047783 1 2 4 8
110115 Not Used In This Group.
165 Sensor Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549754 1 1 2 4
166 Bolt, Shoulder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536564 2 4 8 16
167 Sensor Assembly, Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . 29549755 1 1 2 4
169182 Not Used In This Group.
185 Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524436 ** 1
187 Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533076 1 2 4 8
197 Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545777 2 50 100 400
199 Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . 29541286 43 86 172 344
200 Not Used In This Group.

* Serviced Only As An Assembly Not Available As A Detail Part.


** Not Serviced As An Assembly Order Detail Parts.

162.24 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 16-1741
Control Valve, Figure 16B
Straight 7, TID 3
4 Inch Sump Without Oil Level Sensor
Same As Group 16-1703, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
2 Not Used In This Group.
4 Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536677 ** 1
5 Wiring Harness Kit, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542690 1 2 4 8
7 Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542667 * 1
8 Clip, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543951 * 1
115120 Not Used In This Group.

GROUP 16-1785
Control Valve, Figure 16B
Straight 7, TID 3
4 Inch Sump With Oil Level Sensor
Same As Group 16-1703, Except For Parts Listed Below. 16
2 Not Used In This Group.
4 Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29539554 ** 1
5 Wiring Harness Kit, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542691 1 2 4 8
7 Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542678 * 1
8 Clip, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543951 * 1
15 Connector Assembly, Three-Way Plug (OLS) . . . . . . . . . 29528611 ** 1
16 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 3 6 12 24
17 Connector, 3F M/P150 . . . . . . . . . . . . . . . . . . . . . . . 12064758 1 2 4 8
18 Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047783 1 2 4 8
115120 Not Used In This Group.
168 Bolt, Shoulder, M6 x 1 x 45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536564 2 4 8 16
169 Sensor Assembly, Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549755 1 2 4 8
170 Ferrule, One-Piece, Viton . . . . . . . . . . . . . . . . . . . . . . . 29544782 2 4 8 16

GROUP 16-1819
Control Valve, Figure 16C
Straight 7, TID A
4 Inch Sump With Oil Level Sensor
Anodized
Same As Group 16-1824, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information.
1 Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542500 1 1 2 4
8 Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546535 1 2 4 8
2225 Not Used In This Group.

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 162.25


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1819 (contd)


Control Valve, Figure 16C
Straight 7, TID A
4 Inch Sump With Oil Level Sensor
Anodized
Same As Group 16-1824, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
138 Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546529 1
140 Plate, Channel. See SIL 4-WT-06. . . . . . . . . . . . . . . . . . . . . . 29542574 1 2 4 8
146 Cover, Filter, Anodized. See SIL 4-WT-06. . . . . . . . . . . . . . . . . . . 29542575 2 8 16 32

GROUP 16-1821
Control Valve, Figure 16C
TID A
4 Inch Sump With Oil Level Sensor
Same As Group 16-1824, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information.
1 Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546519 1 1 2 4
8 Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544674 1 2 4 8
3134 Not Used In This Group.
37 Not Used In This Group.
95 Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546778 ** 1
115 Body, Control Valve. Prior To S/N 6610244154, Service
29542923 Control Valve Body With 29546991 Control
Valve Body Kit. See SIL 28-WT-07. . . . . . . . . . . . . . . . . 29546991 1 2 4 8
115 Body, Control Valve. Used Starting With S/N 6610244154. . . 29546779 1 2 4 8
136 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542917 1 4 8 16
138 Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524439 ** 1
140 Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533077 1 2 4 8
151171 Not Used In This Group.

GROUP 16-1822
Control Valve, Figure 16C
TID A
2 Inch Sump With Oil Level Sensor
Same As Group 16-1824, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information.
1 Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546520 1 1 2 4
8 Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544674 1 2 4 8
3134 Not Used In This Group.
37 Not Used In This Group.

(continued on next page)

** Not Serviced As An AssemblyOrder Detail Parts.

162.26 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 16-1822 (contd)


Control Valve, Figure 16C
TID A
2 Inch Sump With Oil Level Sensor
Same As Group 16-1824, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
95 Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546778 ** 1
115 Body, Control Valve. Prior To S/N 6610244154, Service
29542923 Control Valve Body With 29546991 Control
Valve Body Kit. See SIL 28-WT-07. . . . . . . . . . . . . . . . . 29546991 1 2 4 8
115 Body, Control Valve. Used Starting With S/N 6610244154. . . 29546779 1 2 4 8
136 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542917 1 4 8 16
138 Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524436 ** 1
140 Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533076 1 2 4 8
150 Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545777 2 50 100 400
151171 Not Used In This Group.
173 Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . 29541286 43 86 172 344
174 Not Used In This Group.
16
GROUP 16-1823
Control Valve, Figure 16C
Straight 7, TID A
4 Inch Sump Without Oil Level Sensor
Same As Group 16-1824, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information.
1 Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542909 1 1 2 4
8 Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544675 1 2 4 8
2225 Not Used In This Group.
133135 Not Used In This Group.

GROUP 16-1824
Control Valve, Figure 16C
Straight 7, TID A
4 Inch Sump, With Oil Level Sensor
NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information.
1 Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542910 ** 1
2 Filter Assembly Kit, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544785 1 2 4 8
3 Gasket, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537066 1 4 8 16
4 Filter And Seal Assembly, Suction . . . . . . . . . . . . . . . . . . . . . 29543067 1 4 8 16
5 Filter, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542990 * 1
6 Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542991 1 4 8 16

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 162.27


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1824 (contd)


Control Valve, Figure 16C
Straight 7, TID A
4 Inch Sump, With Oil Level Sensor
NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
7 Bolt, Flange Hd, M6 x 1 x 30 . . . . . . . . . . . . . . . . . . . . . . . . . . 11515316 3 12 24 48
8 Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544676 1 2 4 8
9 Connector Assembly, 20M Feed-Thru . . . . . . . . . . . . . . . . . . 29543062 * 1
10 Connector, 20M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543073 * 1
11 Seal, Harness Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . 29542084 1 2 4 8
12 Sealring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512863 1 2 4 8
13 Standoff Assembly, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . 29544678 * 1
14 Grommet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544669 * 1
15 Bolt, Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543082 * 1
16 Sensor, Temperature (OILT) . . . . . . . . . . . . . . . . . . . . . . . . . . 12129691 1 2 4 8
17 Connector Assembly, Two-Way Plug (TEMP) . . . . . . . . . . . . 29528593 ** 1
18 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047662 1 2 4 8
19 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 AR 2 4 8
19 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544415 AR 2 4 8
20 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 AR 2 4 8
20 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544415 AR 2 4 8
21 Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047664 1 2 4 8
22 Connector Assembly, Three-Way Plug (OLS) . . . . . . . . . . . . 29528611 ** 1
23 Lock, Secondary, TPA . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047783 1 2 4 8
24 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 AR 6 12 24
24 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544415 AR 2 4 8
25 Connector, Plug, 3-Way . . . . . . . . . . . . . . . . . . . . . . . . . . 12064758 1 2 4 8
26 Connector Assembly, Two-Way Plug (SS1) . . . . . . . . . . . . . . 29528597 ** 1
27 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 AR 2 4 8
27 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546747 AR 2 4 8
28 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 AR 2 4 8
28 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546747 AR 2 4 8
29 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 1 2 4 8
30 Plate, Harness Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543019 1 2 4 8
31 Connector Assembly, Two-Way Plug (SS2) . . . . . . . . . . . . . . 29528597 ** 1
32 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 1 2 4 8
33 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 AR 2 4 8
33 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546747 AR 2 4 8
34 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 AR 2 4 8
34 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546747 AR 2 4 8
35 Connector Assembly, Two-Way Plug (PCS 3).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . . 29544184 1 2 4 8
36 Connector Assembly, Two-Way Plug (PCS 4).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . . 29544184 1 2 4 8

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

162.28 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 16-1824 (contd)


Control Valve, Figure 16C
Straight 7, TID A
4 Inch Sump, With Oil Level Sensor
NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
37 Connector Assembly, Two-Way Plug (PCS 6).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . 29544184 1 2 4 8
38 Connector Assembly, Two-Way Plug (MAIN MOD).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . 29544184 1 2 4 8
39 Connector Assembly, Two-Way Plug (PS 1) . . . . . . . . . . . . . 29528599 ** 1
40 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12066337 AR 2 4 8
41 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12066337 AR 2 4 8
42 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110139 1 2 4 8
43 Connector Assembly, Two-Way Plug (TCC).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . 29544184 1 2 4 8
44 Connector Assembly, Two-Way Plug (PCS 1).
Service 29542997 Connector Assembly With 16
29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . 29544184 1 2 4 8
45 Connector Assembly, Two-Way Plug (PCS 2).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . 29544184 1 2 4 8
46 Bolt, Shoulder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536564 3 3 6 12
47 Bracket, Solenoid, Right Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542946 1 1 2 4
48 Bolt, Flange Hd, M6 x 1.0 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . 11516059 2 2 4 8
49 Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046376 3 3 6 12
50 Spring, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29548945 2 2 4 8
51 Plug, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536230 2 2 4 8
52 Plug, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536230 2 2 4 8
53 Spring, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29548945 2 2 4 8
54 Switch Assembly, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542944 1 1 2 4
55 Switch, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542838 * 1
56 Bracket, Solenoid, Left Side . . . . . . . . . . . . . . . . . . . . . . . . . . 29542945 1 1 2 4
57 Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515310 12 12 24 48
58 Body Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542934 ** 1
59 Body Assembly, Solenoid Valve And Pin . . . . . . . . . . . . . . . . 29542935 1 2 4 8
60 Body, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542822 * 1
61 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542954 3 3 6 12
62 Solenoid, TCC, Variable Bleed, CENL. Connector Body Color
Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544297 1 2 4 8
63 O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 1 2 4 8
64 O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 1 2 4 8
65 Valve, TCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542937 1 1 2 4
66 Spring, TCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542938 1 1 2 4
67 Solenoid, PCS 1, Variable Bleed, CENH. Connector Body
Color Coded Black. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541897 1 2 4 8

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 162.29


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1824 (contd)


Control Valve, Figure 16C
Straight 7, TID A
4 Inch Sump, With Oil Level Sensor
NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
68 O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 1 2 4 8
69 O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 1 2 4 8
70 Valve, PCS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542939 1 1 2 4
71 Spring, PCS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549722 1 1 2 4
72 Solenoid, PCS 2, Variable Bleed, CENH. Connector Body
Color Coded Black. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541897 1
73 O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 1 2 4 8
74 O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 1 2 4 8
75 Valve, PCS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542939 1 1 2 4
76 Spring, PCS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549722 1 1 2 4
77 Clip, Spring Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29531022 1 1 2 4
78 Valve, Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542940 1 1 2 4
79 Spring, Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542941 1 1 2 4
80 Solenoid, PCS 3, Variable Bleed, CENL. Connector Body
Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . 29544297 1 2 4 8
81 O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 1 2 4 8
82 O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 1 2 4 8
83 Valve, PCS 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542939 1 1 2 4
84 Spring, PCS 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549722 1 1 2 4
85 Solenoid, PCS 4, Variable Bleed, CENL. Connector Body
Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . 29544297 1 2 4 8
86 O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 1 2 4 8
87 O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 1 2 4 8
88 Valve, PCS 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542939 1 1 2 4
89 Spring, PCS 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549722 1 1 2 4
90 Solenoid, Main Mod, Variable Bleed, CENL. Connector Body
Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . 29544297 1 2 4 8
91 O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 1 2 4 8
92 O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 1 2 4 8
93 Plate, Solenoid Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546545 1 2 4 8
94 Bolt, Flange Hd, M6 x 1.0 x 60 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515309 2 4 8 16
95 Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546541 ** 1
96 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
97 Valve, Converter Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049315 1 2 4 8
98 Spring, 14.1 OD x 42.1 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049326 1 2 4 8
99 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049337 1 2 4 8
100 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
101 Valve, Lube Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049316 1 2 4 8
102 Spring, 11.10 OD x 46.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 23049327 1 2 4 8
103 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049338 1 2 4 8
104 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
105 Valve, Main Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542927 1 2 4 8

(continued on next page)

** Not Serviced As An AssemblyOrder Detail Parts.

162.30 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 16-1824 (contd)


Control Valve, Figure 16C
Straight 7, TID A
4 Inch Sump, With Oil Level Sensor
NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
106 Spring, 22 OD x 98.5 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500963 1 2 4 8
107 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503663 1 2 4 8
108 Valve, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542925 1 2 4 8
109 Spring, 16.0 OD x 51.41 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29542926 1 2 4 8
110 Clip, Spring Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29531022 1 2 4 8
111 Pin, Retaining, 2.5 x 40 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29500823 1 2 4 8
112 Solenoid Assembly, Forward. See SIL 22-WT-06. . . . . . . . . . 29545638 1 2 4 8
113 O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503382 1 4 8 16
114 O-ring, 18.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503384 1 4 8 16
115 Body, Control Valve. Prior To S/N 6610244287, Service
29542924 Control Valve Body With 29546992 Control
Valve Body Kit. See SIL 28-WT-07 . . . . . . . . . . . . . . . . . 29546992 1 2 4 8
115 Body, Control Valve. Used Starting With S/N 6610244287 . . 29546543 1 2 4 8
116 Pin, Spring, 5 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11513011 1 2 4 8
117 Valve, C2 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544937 1 2 4 8
16
118 Spring, 16.29 OD x 35.02 mm . . . . . . . . . . . . . . . . . . . . . . . . 29545023 1 2 4 8
119 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542930 1 2 4 8
120 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
121 Valve, Exhaust Backfill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049320 1 2 4 8
122 Spring, 7.8 OD x 29.2 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049391 1 2 4 8
123 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049342 1 2 4 8
124 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
125 Valve, C1 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542928 1 2 4 8
126 Spring, 16.29 OD x 35.02 mm . . . . . . . . . . . . . . . . . . . . . . . . 29545023 1 2 4 8
127 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542930 1 2 4 8
128 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
129 Valve, Converter Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . 29507462 1 2 4 8
130 Spring, 11 OD x 30.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507456 1 2 4 8
131 Stop, Valve. Used Only With 29500822 Retaining Pin. . . . . . 29538477 1 2 4 8
131 Stop, Valve. Used Only With 23049345 Retaining Pin. . . . . . 29546550 1 2 4 8
132 Pin, Retaining, 3 x 43 mm. Used Only With 29538477 Stop. . 29500822 1 2 4 8
132 Pin, Retaining, 5 x 43 mm. Used Only With 29546550 Stop. . 23049345 1 2 4 8
133 Bolt, Shoulder, M6 x 1 x 45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536564 2 4 8 16
134 Sensor Assembly, Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549755 1 2 4 8
135 Ferrule, One-Piece, Viton . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544782 2 4 8 16
136 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542918 1 4 8 16
137 Gasket, Channel Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542920 1 4 8 16
138 Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542912 ** 1
139 Pin, Dowel, 10 x 50 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046354 2 8 16 32
140 Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542914 1 2 4 8
141 Plug Assembly, Oil Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534362 1 4 8 16
142 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 1 25 50 100

(continued on next page)


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 162.31


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1824 (contd)


Control Valve, Figure 16C
Straight 7, TID A
4 Inch Sump, With Oil Level Sensor
NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
143 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 9 9 18 36
144 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 9 18 36
145 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1
146 Cover, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524447 2 8 16 32
147 Gasket, Filter Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524449 2 8 16 32
148 O-ring, 85.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29548953 2 50 100 400
149 O-ring, 82.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507437 2 50 100 400
150 Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545780 2 50 100 400
151 Plug, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536230 1 2 4 8
152 Spring, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29548945 1 2 4 8
153 Bracket, Accumulator Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542953 1 2 4 8
154 Bolt, M6 x 1.0 x 60 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11515309 4 8 16 32
155 Body Assembly, C6 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542947 ** 1
156 C6 Clutch Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542948 1 2 4 8
157 Spring, 10.75 OD x 16.71 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29542949 1 2 4 8
158 Pin, Retaining, 2.5 OD x 30 mm . . . . . . . . . . . . . . . . . . . . . . . 29511647 1 2 4 8
159 Valve, C6 Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542950 1 1 2 4
160 Solenoid Assembly. See SIL 22-WT-06. . . . . . . . . . . . . . . . . . 29546693 1 2 4 8
161 O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503382 1 4 8 16
162 O-ring, 18.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503384 1 4 8 16
163 Plate, Solenoid Protective . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505628 1 2 4 8
164 Nut, Push-On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505629 1 4 8 16
165 Spring, Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549722 1 2 4 8
166 Valve, C6 Clutch Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542951 1 2 4 8
167 Solenoid Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544297 1 2 4 8
168 O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 1 2 4 8
169 O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 1 2 4 8
170 Bracket, Solenoid Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . 29542952 1 2 4 8
171 Screw, Hx Socket Hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535575 1 4 8 16
172 Gasket, Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501099 1 4 8 16
173 Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . 29541286 9 18 36 72
174 Bolt, Flange Hd, M10 x 1.5 x 100 mm. See SIL 26-WT-02 . . . . . . . . . 29541274 34 68 136 272

GROUP 16-1840
Control Valve, Figure 16C
Straight 7, TID A
4 Inch Sump, With Oil Level Sensor, Plus 4, Anodized, HD, Oil Field Service
Same As Group 16-1824, Except For Parts Listed Below.
1 Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545902 ** 1

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

162.32 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 16-1840 (contd)


Control Valve, Figure 16C
Straight 7, TID A
4 Inch Sump, With Oil Level Sensor, Plus 4, Anodized, HD, Oil Field Service
Same As Group 16-1824, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
58 Body Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545901 ** 1
59 Body Assembly, Solenoid Valve And Pin . . . . . . . . . . . . . . . . 29542955 1 2 4 8
60 Body, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542956 * 1
67 Solenoid, TCC, Variable Bleed, CENL. Connector Body Color
Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544297 1 2 4 8
72 Solenoid, TCC, Variable Bleed, CENL. Connector Body Color
Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544297 1 2 4 8
93 Plate, Solenoid Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546545 1 2 4 8
95 Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546541 ** 1
100 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
115 Body, Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546543 1 2 4 8
131 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546550 1 2 4 8
132 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
138 Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546529 ** 1
140 Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546535 1 2 4 8
16
146 Cover, Filter, Anodized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542575 2 8 16 32

GROUP 16-1841
Control Valve, Figure 16C
Straight 7, TID A
4 Inch Sump, Without Oil Level Sensor, With Plus 4, Anodized, HD, Oil Field Service
Same As Group 16-1824, Except For Parts Listed Below.
1 Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545903 ** 1
8 Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544675 1 2 4 8
2225 Not Used In This Group.
58 Body Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545901 ** 1
59 Body Assembly, Solenoid Valve And Pin . . . . . . . . . . . . . . . . 29542955 1 2 4 8
60 Body, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542956 * 1
67 Solenoid, TCC, Variable Bleed, CENL. Connector Body Color
Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544297 1 2 4 8
72 Solenoid, TCC, Variable Bleed, CENL. Connector Body Color
Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544297 1 2 4 8
93 Plate, Solenoid Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546545 1 2 4 8
95 Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546541 ** 1
100 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
115 Body, Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546543 1 2 4 8
131 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546550 1 2 4 8
132 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
133135 Not Used In This Group.

(continued on next page)

* Serviced Only As An Assembly Not Available As A Detail Part.


** Not Serviced As An Assembly Order Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 162.33


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1841 (contd)


Control Valve, Figure 16C
Straight 7, TID A
4 Inch Sump, Without Oil Level Sensor, With Plus 4, Anodized, HD, Oil Field Service
Same As Group 16-1824, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
138 Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546528 ** 1
140 Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546534 1 2 4 8
146 Cover, Filter, Anodized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542575 2 8 16 32

GROUP 16-1842
Control Valve, Figure 16C
Straight 7, TID A
4 Inch Sump, With Oil Level Sensor, Plus 4, HD, Oil Field Service
Same As Group 16-1824, Except For Parts Listed Below
1 Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545904 ** 1
58 Body Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545901 ** 1
59 Body Assembly, Solenoid Valve And Pin . . . . . . . . . . . . . . . . 29542955 1 2 4 8
60 Body, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542956 * 1
67 Solenoid, TCC, Variable Bleed, CENL. Connector Body Color
Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544297 1 2 4 8
72 Solenoid, TCC, Variable Bleed, CENL. Connector Body Color
Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544297 1 2 4 8
93 Plate, Solenoid Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546545 1 2 4 8
95 Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546541 ** 1
100 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
115 Body, Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546543 1 2 4 8
131 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546550 1 2 4 8
132 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
138 Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546528 ** 1
140 Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546534 1 2 4 8

GROUP 16-1843
Control Valve, Figure 16C
TID A
4 Inch Sump, With Oil Level Sensor, Plus 4, HD, Oil Field Service
Same As Group 16-1824, Except For Parts Listed Below.
1 Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546521 1
8 Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544674 1 2 4 8
58 Body Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545901 ** 1
59 Body Assembly, Solenoid Valve And Pin . . . . . . . . . . . . . . . . 29542955 1 2 4 8
60 Body, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542956 * 1

* Serviced Only As An Assembly Not Available As A Detail Part.


** Not Serviced As An Assembly Order Detail Parts.

162.34 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 16-1843 (contd)


Control Valve, Figure 16C
TID A
4 Inch Sump, With Oil Level Sensor, Plus 4, HD, Oil Field Service
Same As Group 16-1824, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
67 Solenoid, TCC, Variable Bleed, CENL. Connector Body Color
Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544297 1 2 4 8
72 Solenoid, TCC, Variable Bleed, CENL. Connector Body Color
Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544297 1 2 4 8
95 Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546778 ** 1
100 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
115 Body, Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546779 1 2 4 8
131 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546550 1 2 4 8
132 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
136 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542917 1 4 8 16
138 Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544398 ** 1
140 Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533077 1 2 4 8
146 Cover, Filter, Anodized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542575 2 8 16 32
151171 Not Used In This Group.
16

GROUP 16-1848
Control Valve, Figure 16D
TID A
4 Inch Sump, With Oil Level Sensor, Plus 4, And Filter Life Valve
1 Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546519 1 2 4 8
2 Filter Assembly Kit, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544785 1 2 4 8
3 Gasket, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537066 1 4 8 16
4 Filter And Seal Assembly, Suction . . . . . . . . . . . . . . . . . . . . . 29543067 1 4 8 16
5 Filter, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542990 * 1
6 Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542991 1 4 8 16
7 Bolt, Flange Hd, M6 x 1.0 x 30 mm . . . . . . . . . . . . . . . . . . . . . 11515316 3 12 24 48
8 Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545355 1 2 4 8
9 Connector Assembly, 20M Feed-Thru . . . . . . . . . . . . . . . . . . 29543062 * 1
10 Connector, 20M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543073 * 1
11 Seal, Harness Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . 29542084 1 2 4 8
12 Sealring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512863 1 2 4 8
13 Standoff Assembly, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . 29544678 * 1
14 Grommet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544669 * 1
15 Bolt, Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543082 * 1
16 Sensor, Temperature (OILT) . . . . . . . . . . . . . . . . . . . . . . . . . 12129691 1 2 4 8
17 Connector Assembly, Two-Way Plug (TEMP) . . . . . . . . . . . . 29528593 ** 1
18 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047662 1 2 4 8
19 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 AR 2 4 8
19 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544415 AR 2 4 8

(continued on next page)

* Serviced Only As An Assembly Not Available As A Detail Part.


** Not Serviced As An Assembly Order Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 162.35


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1848 (contd)


Control Valve, Figure 16D
TID A
4 Inch Sump, With Oil Level Sensor, Plus 4, And Filter Life Valve
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
20 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 AR 2 4 8
20 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544415 AR 2 4 8
21 Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047664 1 2 4 8
22 Connector Assembly, Three-Way Plug (OLS) . . . . . . . . . . . . 29528611 ** 1
23 Lock, Secondary, TPA . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047783 1 2 4 8
24 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 AR 6 12 24
24 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544415 AR 2 4 8
25 Connector, Plug, 3-Way . . . . . . . . . . . . . . . . . . . . . . . . . . 12064758 1 2 4 8
26 Connector Assembly, Two-Way Plug (SS1) . . . . . . . . . . . . . . 29528597 ** 1
27 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 AR 2 4 8
27 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546747 AR 2 4 8
28 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 AR 2 4 8
28 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546747 AR 2 4 8
29 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 1 2 4 8
30 Plate, Harness Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543019 1 2 4 8
31 Connector Assembly, Two-Way Plug (PCS 3).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . . 29544184 1 2 4 8
32 Connector Assembly, Two-Way Plug (PCS 4).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . . 29544184 1 2 4 8
33 Connector Assembly, Two-Way Plug (PS 2) . . . . . . . . . . . . . 29528601 ** 1
34 Connector, Two-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15490953 1 2 4 8
35 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110236 AR 2 4 8
35 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544425 AR 2 4 8
36 Connector Assembly, Two-Way Plug (MAIN MOD).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . . 29544184 1 2 4 8
37 Connector Assembly, Two-Way Plug (PS 1) . . . . . . . . . . . . . 29528599 ** 1
38 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12066337 AR 2 4 8
39 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12066337 AR 2 4 8
40 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110139 1 2 4 8
41 Connector Assembly, Two-Way Plug (TCC).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . . 29544184 1 2 4 8
42 Connector Assembly, Two-Way Plug (PCS 1).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . . 29544184 1 2 4 8
43 Connector Assembly, Two-Way Plug (PCS 2).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . . 29544184 1 2 4 8
44 Bolt, Shoulder, M6 x 1.0 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29536564 3 3 6 12
45 Bracket, Solenoid, Right Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542946 1 1 2 4
46 Bolt, Flange Hd, M6 x 1.0 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . 11516059 2 2 4 8

** Not Serviced As An Assembly Order Detail Parts.

162.36 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 16-1848 (contd)


Control Valve, Figure 16D
TID A
4 Inch Sump, With Oil Level Sensor, Plus 4, And Filter Life Valve
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
47 Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046376 3 3 6 12
48 Spring, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29548945 2 2 4 8
49 Plug, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536230 2 2 4 8
50 Plug, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536230 2 2 4 8
51 Spring, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29548945 2 2 4 8
52 Switch Assembly, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542944 1 1 2 4
53 Switch, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542838 * 1
54 Bracket, Solenoid, Left Side . . . . . . . . . . . . . . . . . . . . . . . . . . 29542945 1 1 2 4
55 Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515310 12 12 24 48
56 Body Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542934 ** 1
57 Body Assembly, Solenoid Valve And Pin . . . . . . . . . . . . . . . . 29542935 1 2 4 8
58 Body, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542822 * 1
59 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542954 3 3 6 12
60 Solenoid, TCC, Variable Bleed, CENL. Connector Body Color
Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544297 1 2 4 8
61 O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 1 2 4 8 16
62 O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 1 2 4 8
63 Valve, TCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542937 1 1 2 4
64 Spring, TCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542938 1 1 2 4
65 Solenoid, PCS 1, Variable Bleed, CENH. Connector Body
Color Coded Black. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541897 1 2 4 8
66 O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 1 2 4 8
67 O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 1 2 4 8
68 Valve, PCS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542939 1 1 2 4
69 Spring, PCS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549722 1 1 2 4
70 Solenoid, PCS 2, Variable Bleed, CENH. Connector Body
Color Coded Black. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541897 1
71 O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 1 2 4 8
72 O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 1 2 4 8
73 Valve, PCS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542939 1 1 2 4
74 Spring, PCS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549722 1 1 2 4
75 Clip, Spring Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29531022 1 1 2 4
76 Valve, Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542940 1 1 2 4
77 Spring, Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542941 1 1 2 4
78 Solenoid, PCS 3, Variable Bleed, CENL. Connector Body
Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . 29544297 1 2 4 8
79 O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 1 2 4 8
80 O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 1 2 4 8
81 Valve, PCS 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542939 1 1 2 4
82 Spring, PCS 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549722 1 1 2 4
83 Solenoid, PCS 4, Variable Bleed, CENL. Connector Body
Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . 29544297 1 2 4 8
84 O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 1 2 4 8

* Serviced Only As An Assembly Not Available As A Detail Part.


** Not Serviced As An Assembly Order Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 162.37


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1848 (contd)


Control Valve, Figure 16D
TID A
4 Inch Sump, With Oil Level Sensor, Plus 4, And Filter Life Valve
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
85 O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 1 2 4 8
86 Valve, PCS 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542939 1 1 2 4
87 Spring, PCS 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549722 1 1 2 4
88 Solenoid, Main Mod, Variable Bleed, CENL. Connector Body
Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . 29544297 1 2 4 8
89 O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 1 2 4 8
90 O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 1 2 4 8
91 Plate, Solenoid Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546545 1 2 4 8
92 Bolt, Flange Hd, M6 x 1.0 x 60 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515309 2 4 8 16
93 Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546540 ** 1
94 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
95 Valve, Converter Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049315 1 2 4 8
96 Spring, 14.1 OD x 42.1 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049326 1 2 4 8
97 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049337 1 2 4 8
98 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
99 Valve, Lube Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049316 1 2 4 8
100 Spring, 11.10 OD x 46.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 23049327 1 2 4 8
101 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049338 1 2 4 8
102 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
103 Valve, Main Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542927 1 2 4 8
104 Spring, 22 OD x 98.5 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500963 1 2 4 8
105 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503663 1 2 4 8
106 Valve, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542925 1 2 4 8
107 Spring, 16.0 OD x 51.41 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29542926 1 2 4 8
108 Clip, Spring Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29531022 1 2 4 8
109 Pin, Retaining, 2.5 x 40 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29500823 1 2 4 8
110 Solenoid Assembly, Forward . . . . . . . . . . . . . . . . . . . . . . . . . . 29545638 1 2 4 8
111 O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503382 1 4 8 16
112 O-ring, 18.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503384 1 4 8 16
113 Body, Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546542 1 2 4 8
114 Pin, Spring, 5 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11513011 1 2 4 8
115 Valve, C2 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544937 1 2 4 8
116 Spring, 16.29 OD x 35.02 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29545023 1 2 4 8
117 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542930 1 2 4 8
118 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
119 Valve, Exhaust Backfill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049320 1 2 4 8
120 Spring, 7.8 OD x 29.2 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049391 1 2 4 8
121 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049342 1 2 4 8
122 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
123 Valve, C1 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542928 1 2 4 8
124 Spring, 16.29 OD x 35.02 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29545023 1 2 4 8
125 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542930 1 2 4 8
126 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8

** Not Serviced As An Assembly Order Detail Parts.

162.38 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 16-1848 (contd)


Control Valve, Figure 16D
TID A
4 Inch Sump, With Oil Level Sensor, Plus 4, And Filter Life Valve
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
127 Valve, Converter Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . 29507462 1 2 4 8
128 Spring, 11 OD x 30.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507456 1 2 4 8
129 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546550 1 2 4 8
130 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
131 Bolt, Shoulder, M6 x 1.0 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29536564 2 4 8 16
132 Sensor Assembly, Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549755 1 2 4 8
133 Ferrule, One-Piece, Viton . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544782 2 4 8 16
134 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546537 1 4 8 16
135 Gasket, Channel Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546539 1 4 8 16
136 Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546526 ** 1
137 Pin, Dowel, 10 x 50 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046354 2 8 16 32
138 Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546532 1 2 4 8
139 Plug Assembly, Oil Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534362 1 4 8 16
140 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 1 25 50 100
141 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . 29500034 9 9 18 36
142 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 9 18 36
16
143 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1
144 Cover, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524447 2 8 16 32
145 Gasket, Filter Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524449 2 8 16 32
146 O-ring, 85.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29548953 2 50 100 400
147 O-ring, 82.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507437 2 50 100 400
148 Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545780 2 50 100 400
149 Bolt, M6 x 1.0 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11516059 4 8 16 32
150 Switch Assembly, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545961 1 2 4 8
151 Body Assembly, Filter Life Valve. See SIL 11-WT-08 . . . . . . . . . . 29546546 ** 1
152 Body, Filter Life Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546547 1 2 4 8
153 Valve, Filter Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546548 1 1 2 4
154 Spring, Filter Life Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546549 1 2 4 8
155 Plug, Filter Life Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29531177 1 2 4 8
156 Clip, Spring Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29531022 1 2 4 8
157 Gasket, Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501099 1 4 8 16
158 Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . 29541286 9 18 36 72
159 Bolt, Flange Hd, M10 x 1.5 x 100 mm. See SIL 26-WT-02 . . . . . . . . . 29541274 34 68 136 272

** Not Serviced As An Assembly Order Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 162.39


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 16-1849
Control Valve, Figure 16D
TID A
2 Inch Sump With Oil Level Sensor, Plus 4, And Filter Life Valve
Same As Group 16-1848, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546520 1 1 2 4
136 Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546527 ** 1
138 Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546533 1 2 4 8
148 Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545777 2 50 100 400
158 Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . 29541286 43 86 172 344
159 Not Used In This Group.

GROUP 16-1850
Control Valve, Figure 16D
TID A
4 Inch Sump, With Oil Level Sensor, Plus 4, HD, Oil Field Service, And Filter Life Valve
Same As Group 16-1848, Except For Parts Listed Below.
1 Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546521 1 2 4 8
56 Body Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545901 ** 1
57 Body Assembly, Solenoid Valve And Pin . . . . . . . . . . . . . . . . 29542955 1 2 4 8
58 Body, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542956 * 1
65 Solenoid, TCC, Variable Bleed, CENL. Connector Body Color
Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544297 1 2 4 8
70 Solenoid, TCC, Variable Bleed, CENL. Connector Body Color
Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544297 1 2 4 8

* Serviced Only As An Assembly Not Available As A Detail Part.


** Not Serviced As An Assembly Order Detail Parts.

162.40 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

NOTES

20091001 Copyright 2009 Allison Transmission, Inc. 162.41


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

36

37

3
47 38
46
45 40 35
1 39
4 120

8
150
40 C

5
250 300
F

0
10
TRANS
10 OIL
TEMP
12 44 41
6
13 42
9
43
11
17
12 14 15
10
19 18 16
17
22
21
20
11 22
21 20 16

23 29 31 31 30
24 27 30 29
28
34
25
33
26 27 32

V04379.03

Figure 20A. Oil Cooler

201.1 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

20

1
3 6
2
5

V05394

Figure 20B. Oil Cooler

20091001 Copyright 2009 Allison Transmission, Inc. 201.2


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11
12 3
4

7
8
6
2
2
1 10 9 5
13 1

14
16

15
23 30 17
18
31

29 33
28 32

26 36
27
34
35
22 24 25

21
19

20
37
37

38

V07034

Figure 20C. Oil Cooler

201.3 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 20-513
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Not Used In This Group.
2 Plug Assembly, Cooler Port, 1116-12 . . . . . . . . . . . . . . . . . . . . . . . . . . 29507796 2 4 8 16
3 O-ring, 23.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 2 4 8
3236 Not Used In This Group.

GROUP 20-513B
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
1 Not Used In This Group.
32 Not Used In This Group.
34 Not Used In This Group.
36 Cooler, Remote. See SIL 2-WT-96 For Cross-Reference
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 *** 1
20
GROUP 20-521
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
2 Plug Assembly, Shipping, 1116-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507970 2 4 8 16
3 O-ring, 23.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 2 4 8
3543 Not Used In This Group.
44 Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts
With 29541867 Bolts, Also Replace 29506507 Cover With
29549307 Cover. See SIL 03-WT-09.. . . . . . . . . . . . . . . . . . . . . . . 29541867 6 18 36 72
45 Not Used In This Group.
46 Cover, Cooler Port. When Replacing 29506507 Cover With 29549307
Cover, Also Replace 29541866 Bolts With 29541867 Bolts.
See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307 1 1 2 3

GROUP 20-522
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
1 Not Used In This Group.
2 Plug Assembly, Cooler Port, 1116-12 . . . . . . . . . . . . . . . . . . . . . . . . . . 29507796 2 4 8 16

(continued on next page)

*** No Longer Available From Allison Transmission.

20091001 Copyright 2009 Allison Transmission, Inc. 202.1


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-522 (contd)


Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
3 O-ring, 23.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 2 4 8
3235 Not Used In This Group.
36 Cooler, Remote. See SIL 2-WT-96 For Cross-Reference
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 *** 1

GROUP 20-534
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
6 Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503676 2 4 8 16
7 Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839762 * 1
8 O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 1 2 4 8
3543 Not Used In This Group.
44 Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts
With 29541867 Bolts, Also Replace 29506507 Cover With
29549307 Cover. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867 6 18 36 72
45 Not Used In This Group.
46 Cover, Cooler Port. When Replacing 29506507 Cover With 29549307
Cover, Also Replace 29541866 Bolts With 29541867 Bolts.
See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307 1 1 2 3

GROUP 20-534A
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
6 Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503676 2 4 8 16
7 Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839762 * 1
8 O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 1 2 4 8
35 Not Used In This Group.
36 Cooler, Remote. See SIL 2-WT-96 For Cross-Reference
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500137 *** 1
3743 Not Used In This Group.
44 Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts
With 29541867 Bolts, Also Replace 29506507 Cover With
29549307 Cover. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867 6 18 36 72
45 Not Used In This Group.

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


*** No Longer Available From Allison Transmission.

202.2 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 20-534A (contd)


Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
46 Cover, Cooler Port. When Replacing 29506507 Cover With 29549307
Cover, Also Replace 29541866 Bolts With 29541867 Bolts.
See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307 1 1 2 3

GROUP 20-534B
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
1 Plug, Cooler Port, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 2 4 8 16
4 Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507424 2 4 8 16
6 Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503676 2 4 8 16
7 Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839762 * 1
8 O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 1 2 4 8
35 Not Used In This Group.
36 Cooler, Remote. See SIL 2-WT-96 For Cross-Reference 20
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523124 *** 1
3743 Not Used In This Group.
44 Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts
With 29541867 Bolts, Also Replace 29506507 Cover With
29549307 Cover. See SIL 03-WT-09.. . . . . . . . . . . . . . . . . . . . . . . 29541867 6 18 36 72
45 Not Used In This Group.
46 Cover, Cooler Port. When Replacing 29506507 Cover With 29549307
Cover, Also Replace 29541866 Bolts With 29541867 Bolts.
See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307 1 1 2 3

GROUP 20-534C
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
4 Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507424 2 4 8 16
6 Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503676 2 4 8 16
7 Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839762 * 1
8 O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 1 2 4 8
36 Cooler, Remote. See SIL 2-WT-96 For Cross-Reference
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523124 *** 1
37 Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506659 1 3 6 12
3843 Not Used In This Group.

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


*** No Longer Available From Allison Transmission.

20091001 Copyright 2009 Allison Transmission, Inc. 202.3


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-534C (contd)


Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
44 Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts
With 29541867 Bolts, Also Replace 29506507 Cover With
29549307 Cover. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867 6 18 36 72
45 Not Used In This Group.
46 Cover, Cooler Port. When Replacing 29506507 Cover With 29549307
Cover, Also Replace 29541866 Bolts With 29541867 Bolts.
See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307 1 1 2 3

GROUP 20-534D
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below..
4 Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507424 2 4 8 16
5 Fitting, 90 Degree No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507421 2 4 8 16
6 Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503676 2 4 8 16
7 Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839762 * 1
8 O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 1 2 4 8
36 Cooler, Remote. See SIL 2-WT-96 For Cross-Reference
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523124 *** 1
37 Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506659 1 3 6 12
3843 Not Used In This Group.
44 Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts
With 29541867 Bolts, Also Replace 29506507 Cover With
29549307 Cover. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867 6 18 36 72
45 Not Used In This Group.
46 Cover, Cooler Port. When Replacing 29506507 Cover With 29549307
Cover, Also Replace 29541866 Bolts With 29541867 Bolts.
See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307 1 1 2 3

GROUP 20-534E
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
6 Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503676 2 4 8 16
7 Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839762 * 1
8 O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 1 2 4 8
36 Cooler, Remote. See SIL 2-WT-96 For Cross-Reference
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500137 *** 1

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


*** No Longer Available From Allison Transmission.

202.4 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 20-534E (contd)


Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
37 Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506659 1 3 6 12
3843 Not Used In This Group.
44 Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts
With 29541867 Bolts, Also Replace 29506507 Cover With
29549307 Cover. See SIL 03-WT-09.. . . . . . . . . . . . . . . . . . . . . . . 29541867 6 18 36 72
45 Not Used In This Group.
46 Cover, Cooler Port. When Replacing 29506507 Cover With 29549307
Cover, Also Replace 29541866 Bolts With 29541867 Bolts.
See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307 1 1 2 3

GROUP 20-534F
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
4 Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507424 2 4 8 16 20
6 Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503676 2 4 8 16
7 Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839762 * 1
8 O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 1 2 4 8
36 Cooler, Remote. See SIL 2-WT-96 For Cross-Reference
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523124 *** 1
3843 Not Used In This Group.
44 Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts
With 29541867 Bolts, Also Replace 29506507 Cover With
29549307 Cover. See SIL 03-WT-09.. . . . . . . . . . . . . . . . . . . . . . . 29541867 6 18 36 72
45 Not Used In This Group.
46 Cover, Cooler Port. When Replacing 29506507 Cover With 29549307
Cover, Also Replace 29541866 Bolts With 29541867 Bolts.
See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307 1 1 2 3

GROUP 20-534G
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
6 Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503676 2 4 8 16
7 Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839762 * 1
8 O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 1 2 4 8
3543 Not Used In This Group.

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


*** No Longer Available From Allison Transmission.

20091001 Copyright 2009 Allison Transmission, Inc. 202.5


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-534G (contd)


Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
44 Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts
With 29541867 Bolts, Also Replace 29506507 Cover With
29549307 Cover. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867 6 18 36 72
45 Not Used In This Group.
46 Cover, Cooler Port. When Replacing 29506507 Cover With 29549307
Cover, Also Replace 29541866 Bolts With 29541867 Bolts.
See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307 1 1 2 3

GROUP 20-539
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below
1 Plug, Cooler Port, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 2 4 8 16
35 Not Used In This Group.
4243 Not Used In This Group.

GROUP 20-539A
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
5 Fitting, 90 Degree No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507421 1 3 6 12
37 Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506659 1 3 6 12
4243 Not Used In This Group.
46 Cover, Cooler Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307 1 1 2 3

GROUP 20-539B
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
4 Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507424 2 4 8 16
5 Fitting, 90 Degree No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507421 2 4 8 16
35 Temperature Gauge Kit, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542707 1 3 6 12
37 Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506659 1 3 6 12
4243 Not Used In This Group.
46 Cover, Cooler Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307 1 1 2 3

202.6 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 20-540
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below..
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Plug, Cooler Port, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 2 4 8 16
3537 Not Used In This Group.
4243 Not Used In This Group.

GROUP 20-540A
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
1 Plug, Cooler Port, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 2 4 8 16
3637 Not Used In This Group.
43 Not Used In This Group.

GROUP 20-540B
Oil Cooler, Figure 20A 20
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
36 Not Used In This Group.

GROUP 20-540C
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
1 Plug, Cooler Port, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 2 4 8 16
35 Temperature Gauge Kit, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542707 1 3 6 12
36 Not Used In This Group.
41 Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507424 2 4 8 16

GROUP 20-549
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
6 Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131 2 4 8 16
7 Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519132 * 1
8 O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 1 2 4 8

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001 Copyright 2009 Allison Transmission, Inc. 202.7


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-549 (contd)


Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
35 Not Used In This Group.
3743 Not Used In This Group.
44 Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts
With 29541867 Bolts, Also Replace 29506507 Cover With
29549307 Cover. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867 6 18 36 72
45 Not Used In This Group.
46 Cover, Cooler Port. When Replacing 29506507 Cover With 29549307
Cover, Also Replace 29541866 Bolts With 29541867 Bolts.
See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307 1 1 2 3

GROUP 20-549A
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
4 Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507424 2 4 8 16
5 Fitting, 90 Degree No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507421 2 4 8 16
6 Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131 2 4 8 16
7 Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519132 * 1
8 O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 1 2 4 8
35 Not Used In This Group.
3743 Not Used In This Group.
44 Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts
With 29541867 Bolts, Also Replace 29506507 Cover With
29549307 Cover. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867 6 18 36 72
45 Not Used In This Group.
46 Cover, Cooler Port. When Replacing 29506507 Cover With 29549307
Cover, Also Replace 29541866 Bolts With 29541867 Bolts.
See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307 1 1 2 3

GROUP 20-554
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
35 Not Used In This Group.
37 Not Used In This Group.
4243 Not Used In This Group.

* Serviced Only As An Assembly Not Available As A Detail Part.

202.8 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 20-566
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
35 Temperature Gauge Kit, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542707 1 3 6 12
37 Not Used In This Group.
41 Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507424 2 4 8 16
43 Not Used In This Group.

GROUP 20-567
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
1 Not Used In This Group.
32 Not Used In This Group.
34 Not Used In This Group.
35 Temperature Gauge Kit, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542705 1 3 6 12
36 Not Used In This Group.
20
GROUP 20-567A
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
1 Not Used In This Group.
6 Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503676 2 4 8 16
7 Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839762 * 1
8 O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 1 2 4 8
3235 Not Used In This Group.
36 Cooler, Remote. See SIL 2-WT-96 For Cross-Reference
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 *** 1

GROUP 20-567B
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
32 Not Used In This Group.
34 Not Used In This Group.
35 Temperature Gauge Kit, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542705 1 3 6 12
36 Cooler, Remote. See SIL 2-WT-96 For Cross-Reference
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 *** 1

* Serviced Only As An AssemblyNot Available As A Detailart.


*** No Longer Available From Allison Transmission.

20091001 Copyright 2009 Allison Transmission, Inc. 202.9


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-573
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
6 Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131 2 4 8 16
7 Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519132 * 1
8 O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 1 2 4 8
37 Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506659 1 3 6 12
3843 Not Used In This Group.
44 Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts
With 29541867 Bolts, Also Replace 29506507 Cover With
29549307 Cover. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867 6 18 36 72
45 Not Used In This Group.
46 Cover, Cooler Port. When Replacing 29506507 Cover With 29549307
Cover, Also Replace 29541866 Bolts With 29541867 Bolts.
See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307 1 1 2 3

GROUP 20-575
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
3236 Not Used In This Group.

GROUP 20-578
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
1 Not Used In This Group.
3234 Not Used In This Group.
36 Cooler, Remote. See SIL 2-WT-96 For Cross-Reference
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 *** 1

GROUP 20-579
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
1 Not Used In This Group.
3336 Not Used In This Group.

* Serviced Only As An AssemblyNot Available As A Detailart.


*** No Longer Available From Allison Transmission.

202.10 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 20-580
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
3537 Not Used In This Group.
42 Not Used In This Group.
43 Fitting, 90 Degree No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507421 2 4 8 16

GROUP 20-582
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
3235 Not Used In This Group.
36 Cooler, Remote. See SIL 2-WT-96 For Cross-Reference
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 *** 1

GROUP 20-584
Oil Cooler, Figure 20A 20
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
37 Not Used In This Group.

GROUP 20-586
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
1 Plug, Cooler Port, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 2 4 8 16
35 Not Used In This Group.
37 Not Used In This Group.
41 Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507424 2 4 8 16
4243 Not Used In This Group.

GROUP 20-588
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
1 Plug, Cooler Port, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 2 4 8 16
3637 Not Used In This Group.

(continued on next page)

*** No Longer Available From Allison Transmission.

20091001 Copyright 2009 Allison Transmission, Inc. 202.11


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-588 (contd)


Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
43 Not Used In This Group.

GROUP 20-590
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
5 Fitting, 90 Degree No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507421 2 4 8 16
6 Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131 2 4 8 16
7 Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519132 * 1
8 O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 1 2 4 8
35 Temperature Gauge Kit, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542707 1 3 6 12
36 Not Used In This Group.
37 Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506659 1 3 6 12
3843 Not Used In This Group.
44 Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts
With 29541867 Bolts, Also Replace 29506507 Cover With
29549307 Cover.See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867 6 18 36 72
45 Not Used In This Group.
46 Cover, Cooler Port. When Replacing 29506507 Cover With 29549307
Cover, Also Replace 29541866 Bolts With 29541867 Bolts.
See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307 1 1 2 3

GROUP 20-593
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
1 Not Used In This Group.
3435 Not Used In This Group.
36 Cooler, Remote. See SIL 2-WT-96 For Cross-Reference
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 *** 1

* Serviced Only As An AssemblyNot Available As A Detailart.


*** No Longer Available From Allison Transmission.

202.12 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 20-594
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
36 Cooler, Remote. See SIL 2-WT-96 For Cross-Reference
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 *** 1

GROUP 20-599
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
1 Plug, Cooler Port, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 2 4 8 16
37 Not Used In This Group.
43 Not Used In This Group.

GROUP 20-603
Oil Cooler, Figure 20A
20
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
1 Not Used In This Group.
3435 Not Used In This Group.
36 Cooler, Remote. See SIL 2-WT-96 For Cross-Reference
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 *** 1

GROUP 20-605
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
4 Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507424 2 4 8 16
6 Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131 2 4 8 16
7 Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519132 * 1
8 O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 1 2 4 8
3543 Not Used In This Group.
44 Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts
With 29541867 Bolts, Also Replace 29506507 Cover With
29549307 Cover. See SIL 03-WT-09.. . . . . . . . . . . . . . . . . . . . . . . 29541867 6 18 36 72
45 Not Used In This Group.
46 Cover, Cooler Port. When Replacing 29506507 Cover With 29549307
Cover, Also Replace 29541866 Bolts With 29541867 Bolts. |
See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307 1 1 2 3

* Serviced Only As An AssemblyNot Available As A Detail Part.


*** No Longer Available From Allison Transmission.

20091001 Copyright 2009 Allison Transmission, Inc. 202.13


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-606
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
32 Not Used In This Group.
3436 Not Used In This Group.

GROUP 20-607
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
134 Not Used In This Group.
35 Temperature Gauge Kit, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542708 1 3 6 12
36 Cooler, Remote. See SIL 2-WT-96 For Cross-Reference
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500137 *** 1
37 Fitting, 90 Degree No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507421 2 4 12 24
38 Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131 2 4 8 16
39 Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519132 * 1
40 O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 1 2 4 8
41 Not Used In This Group.
42 Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506659 1 3 6 12
43 Fitting, 90 Degree No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507421 1 2 6 12
44 Bolt, Flange Hd, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541867 6 18 36 72
45 Manifold, Remote Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503546 1 1 2 4
46 Not Used In This Group.
47 Gasket, Remote Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503547 1 6 12 24

GROUP 20-608
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
35 Temperature Gauge Kit, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542707 1 3 6 12
3637 Not Used In This Group.
43 Not Used In This Group.

GROUP 20-609
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
1 Not Used In This Group.
32 Not Used In This Group.

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


*** No Longer Available From Allison Transmission.

202.14 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 20-609 (contd)


Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
34 Not Used In This Group.
36 Not Used In This Group.

GROUP 20-610
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
1 Not Used In This Group.
34 Not Used In This Group.
35 Temperature Gauge Kit, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542705 1 3 6 12
36 Cooler, Remote. See SIL 2-WT-96 For Cross-Reference
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 *** 1

GROUP 20-612 20
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
6 Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131 2 4 8 16
7 Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519132 * 1
8 O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 1 2 4 8
3543 Not Used In This Group.
44 Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts
With 29541867 Bolts, Also Replace 29506507 Cover With
29549307 Cover. See SIL 03-WT-09.. . . . . . . . . . . . . . . . . . . . . . . 29541867 6 18 36 72
45 Not Used In This Group.
46 Cover, Cooler Port. When Replacing 29506507 Cover With 29549307
Cover, Also Replace 29541866 Bolts With 29541867 Bolts.
See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307 1 1 2 3

GROUP 20-615
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
3234 Not Used In This Group.
35 Temperature Gauge Kit, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542705 1 3 6 12
36 Not Used In This Group.

* Serviced Only As An AssemblyNot Available As A Detailart.


*** No Longer Available From Allison Transmission.

20091001 Copyright 2009 Allison Transmission, Inc. 202.15


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-617
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
6 Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131 2 4 8 16
7 Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519132 * 1
8 O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 1 2 4 8
3643 Not Used In This Group.
44 Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts
With 29541867 Bolts, Also Replace 29506507 Cover With
29549307 Cover. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867 6 18 36 72
45 Not Used In This Group.
46 Cover, Cooler Port. When Replacing 29506507 Cover With 29549307
Cover, Also Replace 29541866 Bolts With 29541867 Bolts.
See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307 1 1 2 3

GROUP 20-622
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
1 Plug, Cooler Port, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 2 4 8 16
35 Temperature Gauge Kit, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542707 1 3 6 12
3637 Not Used In This Group.

GROUP 20-624
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
32 Fitting, 90 Degree No. 20 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507422 3 6 12 24
3436 Not Used In This Group.

GROUP 20-628
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
1 Not Used In This Group.
3235 Not Used In This Group.

* Serviced Only As An AssemblyNot Available As A Detailart.

202.16 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 20-629
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Not Used In This Group.
32 Fitting, 90 Degree No. 20 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507422 3 6 12 24
34 Not Used In This Group.

GROUP 20-630
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
3235 Not Used In This Group.

GROUP 20-631
Oil Cooler, Figure 20A
Remote Mount, With Retarder 20
1 Plug, Cooler Port, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 2 4 8 16
228 Not Used In This Group.
29 Plug Assembly, Shipping No. 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519129 3 3 6 12
30 Plug, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519130 * 1
31 O-ring, 37.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015927 1 3 6 12
32 Fitting, 90 Degree No. 20 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507422 4 8 16 32
33 Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506690 1 3 6 12
34 Adapter, Straight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507425 4 8 16 32
35 Temperature Gauge Kit, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542706 1 3 6 12
36 Cooler, Remote. See SIL 2-WT-96 For Cross-Reference
Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523124 *** 1
3747 Not Used In This Group.

GROUP 20-632
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
1 Not Used In This Group.
32 Fitting, 90 Degree No. 20 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507422 3 6 12 24
3435 Not Used In This Group.

* Serviced Only As An AssemblyNot Available As A Detail Part.


*** No Longer Available From Allison Transmission.

20091001 Copyright 2009 Allison Transmission, Inc. 202.17


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-633
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Not Used In This Group.
32 Fitting, 90 Degree No. 20 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507422 3 6 12 24
34 Not Used In This Group.
35 Temperature Gauge Kit, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542705 1 3 6 12

GROUP 20-634
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
32 Fitting, 90 Degree No. 20 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507422 3 6 12 24
34 Not Used In This Group.
35 Temperature Gauge Kit, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542705 1 3 6 12

GROUP 20-637
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
1 Not Used In This Group.
32 Fitting, 90 Degree No. 20 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507422 3 6 12 24
3435 Not Used In This Group.

GROUP 20-639
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
1 Plug, Cooler Port, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 2 4 8 16
3637 Not Used In This Group.
4243 Not Used In This Group.

202.18 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 20-640
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
4 Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507424 2 4 8 16
6 Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131 2 4 8 16
7 Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519132 * 1
8 O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 1 2 4 8
37 Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506659 1 3 6 12
3843 Not Used In This Group.
44 Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts
With 29541867 Bolts, Also Replace 29506507 Cover With
29549307 Cover.See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867 6 18 36 72
45 Not Used In This Group.
46 Cover, Cooler Port. When Replacing 29506507 Cover With 29549307
Cover, Also Replace 29541866 Bolts With 29541867 Bolts.
See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307 1 1 2 3

GROUP 20-642
Oil Cooler, Figure 20A 20
Direct Mount, Without Retarder
15 Not Used In This Group.
6 Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131 2 4 8 16
7 Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519132 * 1
8 O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 1 2 4 8
9 Gasket, Oil Cooler Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533990 1 5 10 25
1011 Not Used In This Group.
12 Gasket, Tube Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29508400 2 5 10 25
13 Housing, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29508394 1 5 10 25
14 Plug, Pipe, 12-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505796 1 5 10 25
15 Plate Assembly, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544962 1 5 10 25
16 O-ring, 42.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509437 2 5 10 25
17 O-ring, 47.2 mm ID. Used Prior To S/N 6610199812.
See SIL 13-WT-06. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512863 4 8 16 32
17 O-ring, 43.8 mm ID. Used Starting With S/N 6610199812.
See SIL 13-WT-06. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545963 2 4 8 16
18 Bolt, Flange Hd, M10 x 1.5 x 70 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541273 9 18 36 72
19 Washer, Special . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507909 9 18 36 72
20 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 2 4 8 16
21 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1
22 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 2 4 8
23 Elbow, Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505740 2 5 10 25
24 Bolt, M10 x 1.5 x 65 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515620 8 20 40 80
25 Gasket, Cooler Housing Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29508398 1 5 10 25
26 Cover, Cooler Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29508396 1 5 10 25

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001 Copyright 2009 Allison Transmission, Inc. 202.19


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-642 (contd)


Oil Cooler, Figure 20A
Direct Mount, Without Retarder
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
27 Bolt, Flange Hd, M12 x 1.75 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 11515726 2 5 10 25
28 Bolt, Flange Hd, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514355 17 20 40 80
2934 Not Used In This Group.
35 Temperature Gauge Kit, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542708 1 3 6 12
3647 Not Used In This Group.

GROUP 20-644
Oil Cooler, Figure 20A
Direct Mount, Without Retarder
Same As Group 20-642, Except For Parts Listed Below.
68 Not Used In This Group.
10 Connector, Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538378 2 5 10 25
11 Bolt, Flange Hd, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514355 8 20 40 80
2324 Not Used In This Group.
35 Not Used In This Group.

GROUP 20-645
Oil Cooler, Figure 20A
Remote Mount, Without Retarder
Same As Group 20-607, Except For Parts Listed Below.
3537 Not Used In This Group.
4243 Not Used In This Group.

GROUP 20-646
Oil Cooler, Figure 20A
Remote Mount, With Retarder
Same As Group 20-631, Except For Parts Listed Below.
1 Not Used In This Group.
3236 Not Used In This Group.

202.20 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 20-648
Oil Cooler, Figure 20A
Direct Mount
Same As Group 20-642, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Plug, Cooler Port, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 2 4 8 16
68 Not Used In This Group.
10 Connector, Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538378 2 5 10 25
11 Bolt, Flange Hd, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514355 8 20 40 80
2324 Not Used In This Group.
35 Not Used In This Group.

GROUP 20-649
Oil Cooler, Figure 20A
Direct Mount
Same As Group 20-642, Except For Parts Listed Below.
1 Plug, Cooler Port, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 2 4 8 16
68 Not Used In This Group.
35 Not Used In This Group.
20

GROUP 20-650
Oil Cooler, Figure 20A
Direct Mount With Two Rearward 90 Degree Elbows
Same As Group 20-642, Except For Parts Listed Below.
68 Not Used In This Group.
35 Not Used In This Group.

GROUP 20-653
Oil Cooler, Figure 20B
Front Remote Provision, Straight 7
1 Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29547869 2 4 8 16
2 Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29547868 * 1
3 O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 1 2 4 8
4 Bolt, Flange Hd, M10 x 1.5 x 212 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541877 10 20 40 80
5 Cover, Cooler Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530529 1 2 4 8
6 Gasket, Cooler Port Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533990 1 2 4 8

* Serviced Only As An Assembly Not Available As A Detail Part.

20091001 Copyright 2009 Allison Transmission, Inc. 202.21


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-658
Oil Cooler, Figure 20A
Retarder, Rear Remote Provision, Straight 7
Same As Group 20-642, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Plug, Cooler Port, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 2 4 8 16
69 Not Used In This Group.
1228 Not Used In This Group.
35 Not Used In This Group.
38 Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131 2 4 8 16
39 Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519132 * 1
40 O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 1 3 6 12
44 Bolt, Flange Hd, M10 x 1.5 x 212 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541877 10 20 40 80
45 Manifold, Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535642 1 2 4 8
47 Gasket, Cooler Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533990 1 2 4 8

GROUP 20-660
Oil Cooler, Figure 20C
Rear Remote Provision, With Retarder, 2 Inch Sump
Same As Group 20-667, Except For Parts Listed Below.
4 Manifold, Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536765 1 2 4 8
58 Not Used In This Group.
1112 Not Used In This Group.

GROUP 20-662
Oil Cooler, Figure 20C
Rear Remote Provision, With Retarder, 4 Inch Sump
Same As Group 20-667, Except For Parts Listed Below.
4 Manifold, Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536765 1 2 4 8
58 Not Used In This Group.

GROUP 20-663
Oil Cooler, Figure 20C
Rear Remote Provision, With Retarder, 4 Inch Sump, Straight 7
Same As Group 20-667, Except For Parts Listed Below.
3 Gasket, Jumper Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536767 1 2 4 8
4 Manifold, Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536768 1 2 4 8
58 Not Used In This Group.
9 Bolt, 12 Point Flanged, M10 x 1.5 x 354 mm . . . . . . . . . . . . . . . . . . . . . 29541871 3 6 12 24

* Serviced Only As An Assembly Not Available As A Detail Part.

202.22 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 20-665
Oil Cooler, Figure 20C
Rear Remote Provision, With Retarder, 2 Inch Sump, Sump Cooler Provision
Same As Group 20-667, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1112 Not Used In This Group.

GROUP 20-667
Oil Cooler, Figure 20C
Rear Remote Provision, With Retarder, 4 Inch Sump, Sump Cooler Provision
1 Plug Assembly, Shipping, No. 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519129 3 6 12 24
2 O-ring, 1.5 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015927 1 2 4 8
3 Gasket, Jumper Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536766 1 2 4 8
4 Not Used In This Group.
5 Manifold, Remote Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538211 1 2 4 8
6 Plug, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503676 2 4 8 16
7 Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839762 * 1
8 O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 1 2 4 8
9 Bolt, 12 Point Flanged, M10 x 1.5 x 169 mm . . . . . . . . . . . . . . . . . . . . . 29541870 3 6 12 24
10 Bolt, Flange Hd, M10 x 1.5 x 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541867 1 2 4 8
11 Plug Assembly, Front Cooler Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 2 4 8 16 20
12 O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 1 2 4 8
1338 Not Used In This Group.

GROUP 20-687
Oil Cooler, Figure 20C
Direct Mount, With Retarder, 4 Inch Sump, 3.8 psi Sump Cooling
110 Not Used In This Group.
11 Plug Assembly, Front Cooler Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 2 4 8 16
12 O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 1 2 4 8
13 Bolt, Large Hx Flange Hd, M10 x 1.5 x 60 mm . . . . . . . . . . . . . . . . . . . 11515323 16 32 64 128
14 Adapter, Water Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536769 2 4 8 16
15 Gasket, Manifold To Water Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536761 2 4 8 16
16 Plug Assembly, Shipping, No. 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519129 1 2 4 8
17 O-ring, 1.5 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015927 1 2 4 8
18 Gasket, Integral Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538016 1 2 4 8
19 Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . 11515322 6 12 24 48
20 Bolt, Large Hx Flange Hd, M10 x 1.5 x 50 mm . . . . . . . . . . . . . . . . . . . 29536947 1 2 4 8
21 Bolt, Large Hx Flange Hd, M10 x 1.5 x 187.5 mm . . . . . . . . . . . . . . . . 29541885 7 14 28 56
22 Bolt, Large Hx Flange Hd, M12 x 1.75 x 195 mm . . . . . . . . . . . . . . . . . 29541884 3 6 12 24
23 Manifold Assembly, Integral Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538021 1 2 4 8
24 Plug Assembly, Straight Thread, 716-20 . . . . . . . . . . . . . . . . . . . . 29500034 1 2 4 8
25 O-ring, 8.9 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 2 4 8
26 Plug Assembly, Straight Thread, M12 . . . . . . . . . . . . . . . . . . . . . . 29536966 1 2 4 8

(continued on next page)

* Serviced Only As An Assembly Not Available As A Detail Part.

20091001 Copyright 2009 Allison Transmission, Inc. 202.23


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-687 (contd)


Oil Cooler, Figure 20C
Direct Mount, With Retarder, 4 Inch Sump, 3.8 psi Sump Cooling
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
27 O-ring, 9.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536968 1 2 4 8
28 Plug Assembly, Straight Thread, 716-20 . . . . . . . . . . . . . . . . . . . . . 29500034 2 4 8 16
29 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 4 8 16
30 Plug Assembly, Shipping, No. 16 . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131 1 2 4 8
31 O-ring, 1.2 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 1 2 4 8
32 Plug Assembly, Straight Thread, M14 . . . . . . . . . . . . . . . . . . . . . . 29536967 1 2 4 8
33 O-ring, 11.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536969 1 2 4 8
34 Plug Assembly, Straight Thread, 716-20 . . . . . . . . . . . . . . . . . . . . . 29500034 1 2 4 8
35 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 2 4 8
36 Manifold, Integral Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538019 1 2 4 8
37 Gasket, Manifold To Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536762 2 4 8 16
38 Cooler, Integral . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538013 1 2 4 8

GROUP 20-688
Oil Cooler, Figure 20C
Direct Mount, With Retarder, 2 Inch Sump, 3.8 psi Sump Cooling
Same As Group 20-687, Except For Parts Listed Below.
1112 Not Used In This Group.

GROUP 20-689
Oil Cooler, Figure 20C
Rear Remote Provision, With Retarder, 2 Inch Sump, Sump Cooler Provision
Same As Group 20-667, Except For Parts Listed Below.
1112 Not Used In This Group.

GROUP 20-690
Oil Cooler, Figure 20C
Rear Remote Provision, With Retarder, 4 Inch Sump, Sump Cooler Provision
Same As Group 20-667.

202.24 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 20-691
Oil Cooler, Figure 20A
Rear Remote Provision, Straight 7
Same As Group 20-642, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Plug, Cooler Port, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 2 4 8 16
69 Not Used In This Group.
1228 Not Used In This Group.
35 Not Used In This Group.
38 Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131 2 4 8 16
39 Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519132 * 1
40 O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 1 3 6 12
44 Bolt, Flange Hd, M10 x 1.5 x 212 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541877 10 20 40 80
45 Manifold, Cooler, Anodized. See SIL 4-WT-06. . . . . . . . . . . . . . . . . . . 29542524 1 2 4 8
47 Gasket, Cooler Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533990 1 2 4 8

GROUP 20-692
Oil Cooler, Figure 20B
Front Remote Provision, Straight 7
Same As Group 20-653, Except For Parts Listed Below.
5 Cover, Cooler Port, Anodized. See SIL 4-WT-06. . . . . . . . . . . . . . . . . . 29542525 1 2 4 8 20

GROUP 20-693
Oil Cooler, Figure 20A
Direct Mount High Capacity Cooler, 2 Inch Sump
Same As Group 20-642, Except For Parts Listed Below.
68 Not Used In This Group.
10 Connector, Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538378 2 5 10 25
11 Bolt, Flange Hd, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514355 8 20 40 80
13 Housing, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545022 1 5 10 25
15 Plate Assembly, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544961 1 5 10 25
2324 Not Used In This Group.
35 Not Used In This Group.

GROUP 20-694
Oil Cooler, Figure 20A
Direct Mount High Capacity Cooler, 4 Inch Sump
Same As Group 20-642, Except For Parts Listed Below.
1 Plug Assembly, Cooler Port, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 2 4 8 16
2 Not Used In This Group.
3 O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 1 2 4 8
48 Not Used In This Group.

(continued on next page)

* Serviced Only As An Assembly Not Available As A Detail Part.

20091001 Copyright 2009 Allison Transmission, Inc. 202.25


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 20-694 (contd)


Oil Cooler, Figure 20A
Direct Mount High Capacity Cooler, 4 Inch Sump
Same As Group 20-642, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
10 Connector, Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538378 2 5 10 25
11 Bolt, Flange Hd, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514355 8 20 40 80
13 Housing, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545022 1 5 10 25
15 Plate Assembly, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544961 1 5 10 25
2324 Not Used In This Group.
35 Not Used In This Group.

GROUP 20-695
Oil Cooler, Figure 20A
Direct Mount High Capacity Cooler, With Two Rearward 90 Degree Elbows, 4 Inch Sump
Same As Group 20-642, Except For Parts Listed Below.
1 Plug Assembly, Cooler Port, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 2 4 8 16
2 Not Used In This Group.
3 O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 1 2 4 8
48 Not Used In This Group.
13 Housing, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545022 1 5 10 25
15 Plate Assembly, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544961 1 5 10 25
35 Not Used In This Group.

GROUP 20-696
Oil Cooler, Figure 20A
Direct Mount High Capacity Cooler, With Two Rearward 90 Degree Elbows, 2 Inch Sump
Same As Group 20-642, Except For Parts Listed Below.
68 Not Used In This Group.
13 Housing, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545022 1 5 10 25
15 Plate Assembly, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544961 1 5 10 25
35 Not Used In This Group.

GROUP 20-699
Oil Cooler, Figure 20A
Front Remote Provision
Same As Group 20-607, Except For Parts Listed Below.
6 Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29547869 2 4 8 16
7 Plug, 1516-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29547868 * 1
8 O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 1 2 4 8
3543 Not Used In This Group.

(continued on next page)

* Serviced Only As An Assembly Not Available As A Detail Part.

202.26 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 20-699 (contd)


Oil Cooler, Figure 20A
Front Remote Provision
Same As Group 20-607, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
44 Bolt, Flange Hd, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541867 6 18 36 72
45 Not Used In This Group.
46 Cover, Cooler Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307 1 1 2 3

20

20091001 Copyright 2009 Allison Transmission, Inc. 202.27


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1
2 7
3 8

9 10
6
11
4
12
5

13

17 14
18

16
19
20
22
23
24
25
27
28 15

29
30
26 31
21 32

33

35
36
34

V04761.02.00

Figure 21. Torque Converter

211.1 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 21-764
Torque Converter, Figure 21
TC 521, 2.42:1 Stall Torque Ratio
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Ring, Retaining, Internal, 45.82 mm OD . . . . . . . . . . . . . . . . . . . . . . . . 29503209 1 4 8 16
2 Plug, Converter End. Used Prior To S/N 6610032772.
See SIL 21-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509732 1 2 4 8
2 Plug, Converter End. Used Starting With S/N 6610032772.
See SIL 21-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535581 1 2 4 8
3 O-ring, 34.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503208 1 4 8 16
4 Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535586 ** 1
5 Nut, M8 x 1.25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501339 36 72 144 216
6 Cover Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514154 ** 1
7 Cover Assembly With Bushing . . . . . . . . . . . . . . . . . . . . . . . . 29535596 1 2 4 8
8 Cover, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537725 * 1
9 Bushing, 66.822 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . 29549293 1 2 4 8
10 Sealring, Lockup Piston, 98.42 mm ID. See SIL 6-WT-07. . . . 29546164 1 2 4 8
11 Piston Assembly, Lockup . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542017 1 2 4 8
12 Sealring, Lockup Piston, 325.68 mm ID. See SIL 6-WT-07. . . 29546163 1 2 4 8
13 Damper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542526 1 2 4 8
14 Backplate, Lockup-Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514677 1 2 4 8
15 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . 29514683 44 44 88 176
16 Bearing Assembly, Thrust Bearing No. 1 . . . . . . . . . . . . . . . . . . . . 29511436 1 2 4 8
17 Turbine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506620 1 2 4 8
18 Sealring, Turbine Hub, 66.784 mm OD . . . . . . . . . . . . . . . . . 29501318 1 2 4 8
21
19 Bearing Assembly, Thrust Bearing No. 2 . . . . . . . . . . . . . . . . . . . . 29500713 1 2 4 8
20 Washer, Tanged, Thrust Bearing No. 2 . . . . . . . . . . . . . . . . . . . . . 29506616 1 1 2 4
21 Stator Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506623 ** 1
22 Ring, Retaining, Internal, 164.91 mm OD . . . . . . . . . . . . . . . . 29501304 1 2 4 8
23 Retainer, Thrust Bearing No. 2 . . . . . . . . . . . . . . . . . . . . . . . . 29506622 1 2 4 8
24 Washer, Stator Thrust, Front . . . . . . . . . . . . . . . . . . . . . . . . . 29501301 1 2 4 8
25 Race, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501298 1 2 4 8
26 Spring, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501300 12 24 48 96
27 Roller, Stator, 9.526 x 25.525 mm . . . . . . . . . . . . . . . . . . . . . 29501299 12 12 24 48
28 Stator And Cam Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503873 1 1 2 4
29 Selective Shim, Converter, 0.27 mm (0.011 inch) . . . . . . . . . . . . . 29503879 AR 2 4 8
29 Selective Shim, Converter, 0.48 mm (0.019 inch) . . . . . . . . . . . . . 29503880 AR 2 4 8
29 Selective Shim, Converter, 0.711 mm (0.028 inch) . . . . . . . . . . . . 29503881 AR 2 4 8
30 Race, Tanged, Thrust Bearing No. 3 . . . . . . . . . . . . . . . . . . . . . . . 29503876 1 1 2 4
31 Bearing Assembly, Thrust Bearing No. 3 . . . . . . . . . . . . . . . . . . . . 29503877 1 2 4 8
32 O-ring, 419.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506675 1 4 8 16
33 Race, Lipped, Thrust Bearing No. 3 . . . . . . . . . . . . . . . . . . . . . . . . 29506629 1 2 4 8
34 Pump Assembly, Converter. Used Starting With
S/N 6610001634. When Replacing 29511411 Converter
Pump Assembly With 29514729 Converter Pump Assembly,
See SIL 21-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514729 1 1 2 4
35 Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . . 29514730 * 1
36 Bolt, T-Head, M8 x 1.25 x 19 mm . . . . . . . . . . . . . . . . . . 29500616 36 72 144 216

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 212.1


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 21-765
Torque Converter, Figure 21
TC 531, 2.34:1 Stall Torque Ratio
Same As Group 21-764, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
4 Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535585 ** 1
34 Pump Assembly, Converter. Used Starting With
S/N 6610001634. When Replacing 29511412 Converter
Pump Assembly With 29514726 Converter Pump Assembly,
See SIL 21-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514726 1 1 2 4
35 Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . . . 29514727 * 1

GROUP 21-766
Torque Converter, Figure 21
TC 541, 1.90:1 Stall Torque Ratio
Same As Group 21-764, Except For Parts Listed Below.
4 Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535584 ** 1
34 Pump Assembly, Converter. Used Starting With
S/N 6610001634. When Replacing 29511413 Converter
Pump Assembly With 29514723 Converter Pump Assembly,
See SIL 21-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514723 1 1 2 4
35 Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . . . 29514724 * 1

GROUP 21-767
Torque Converter, Figure 21
TC 551, 1.79:1 Stall Torque Ratio
Same As Group 21-764, Except For Parts Listed Below.
4 Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535583 ** 1
34 Pump Assembly, Converter. Used Starting With
S/N 6610001634. When Replacing 29511414 Converter
Pump Assembly With 29514720 Converter Pump Assembly,
See SIL 21-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514720 1 1 2 4
35 Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . . . 29514721 * 1

GROUP 21-768
Torque Converter, Figure 21
TC 561, 1.58:1 Stall Torque Ratio
Same As Group 21-764, Except For Parts Listed Below.
4 Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535582 ** 1

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

212.2 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 21-768 (contd)


Torque Converter, Figure 21
TC 561, 1.58:1 Stall Torque Ratio
Same As Group 21-764, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
34 Pump Assembly, Converter. Used Starting With
S/N 6610001634. When Replacing 29511415 Converter
Pump Assembly With 29514713 Converter Pump Assembly,
See SIL 21-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514713 1 1 2 4
35 Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . . 29514715 * 1

GROUP 21-926
Torque Converter, Figure 21
TC 561, 1.58:1 Stall Torque Ratio
Same As Group 21-764, Except For Parts Listed Below.
1 Not Used In This Group.
2 Plug, Converter End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535581 1 2 4 8
4 Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535582 ** 1
34 Pump Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514713 1 1 2 4
35 Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . . 29514715 * 1

21
GROUP 21-927
Torque Converter, Figure 21
TC 551, 1.79:1 Stall Torque Ratio
Same As Group 21-764, Except For Parts Listed Below.
1 Not Used In This Group.
2 Plug, Converter End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535581 1 2 4 8
4 Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535583 ** 1
34 Pump Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514720 1 1 2 4
35 Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . . 29514721 * 1

GROUP 21-928
Torque Converter, Figure 21
TC 541, 1.90:1 Stall Torque Ratio
Same As Group 21-764, Except For Parts Listed Below.
1 Not Used In This Group.
2 Plug, Converter End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535581 1 2 4 8
4 Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535584 ** 1
34 Pump Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514723 1 1 2 4
35 Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . . 29514724 * 1

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 212.3


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 21-929
Torque Converter, Figure 21
TC 531, 2.34:1 Stall Torque Ratio
Same As Group 21-764, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Not Used In This Group.
2 Plug, Converter End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535581 1 2 4 8
4 Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535585 ** 1
34 Pump Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514726 1 1 2 4
35 Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . . . 29514727 * 1

GROUP 21-930
Torque Converter, Figure 21
TC 521, 2.42:1 Stall Torque Ratio
Same As Group 21-764, Except For Parts Listed Below.
1 Not Used In This Group.
2 Plug, Converter End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535581 1 2 4 8
4 Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535586 ** 1
34 Pump Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514729 1 1 2 4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

212.4 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

1 2 3
4
5
9

10
11
12
13

14
6
7
8

15

24
16

V03629

Figure 24A. Flexplate And Adapter

20091001 Copyright 2009 Allison Transmission, Inc. 241.1


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4
1 6
2 3 7
5

8 13
9
12 14
11 15

16
10
17
18

19

21

20

V08977.02.00

Figure 24B. Flexplate And Adapter

241.2 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 24-717
Flexplate And Adapter, Figure 24A
Caterpillar 3406 And 3408
Same As Group 24-815, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506025 1 1 2 4
3 Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506024 1 1 2 4
5 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506022 1 1 2 4
9 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506022 3 3 6 12
11 Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540980 1 1 2 4
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540979 1 1 2 4
15 Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506026 1 1 2 4

GROUP 24-718
Flexplate And Adapter, Figure 24A
Cummins N With No. 2 Ring Gear
Same As Group 24-815, Except For Parts Listed Below.
1 Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505977 1 1 2 4
2 Bolt, Self-Locking, M8 x 1.25 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11514236 12 12 24 48
35 Not Used In This Group.
6 Gear Assembly, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505969 1 1 2 4
7 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505975 1 1 2 4
8 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505976 1 1 2 4
9 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505976 3 3 6 12 24
1112 Not Used In This Group.
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505968 1 1 2 4
15 Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505978 1 1 2 4

GROUP 24-722
Flexplate And Adapter, Figure 24A
DDC 6V92, 8V92, S50/S60
Same As Group 24-815, Except For Parts Listed Below.
1 Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510823 1 1 2 4
2 Bolt, Self-Locking, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11505231 12 12 24 48
3 Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506004 1 1 2 4
4 Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506000 * 6
5 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506003 1 1 2 4
9 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506003 3 3 6 12
10 Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11505232 28 36 72 144
11 Adapter Assembly, Flexplate. Service 29505999 Adapter Assembly
With 29513006 Adapter Assembly. Also Replace
29506004 Flexplate Assembly With 29513004 Flexplate
Assembly And 29506003 Flexplate With 29513005 Flexplate. . . . 29505999 *** 1

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


*** No Longer Available From Allison Transmission.

20091001 Copyright 2009 Allison Transmission, Inc. 242.1


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 24-722 (contd)


Flexplate And Adapter, Figure 24A
DDC 6V92, 8V92, S50/S60
Same As Group 24-815, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
12 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538454 1 1 2 4
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505998 1 1 2 4
15 Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506001 1 1 2 4

GROUP 24-727
Flexplate And Adapter, Figure 24A
Mack E6 And E7
Same As Group 24-815, Except For Parts Listed Below.
1 Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509904 1 1 2 4
2 Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11505232 12 12 24 48
3 Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529490 1 1 2 4
4 Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506064 * 6
5 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529489 1 1 2 4
9 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529489 3 3 6 12
11 Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509917 1 1 2 4
12 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769131 1 1 2 4
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509905 * 1
15 Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506067 1 1 2 4
16 Bolt, Patch Lock Flathead, M5 x 0.8 x 14 mm . . . . . . . . . . . . . . . . . . . . 29513725 2 2 4 8

GROUP 24-728
Flexplate And Adapter, Figure 24A
DDC 671
Same As Group 24-815, Except For Parts Listed Below.
1 Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509902 1 1 2 4
2 Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11505232 12 12 24 48
3 Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509913 1 1 2 4
4 Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506064 * 6
5 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509909 1 1 2 4
9 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509909 3 3 6 12
11 Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509918 1 1 2 4
12 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538454 1 1 2 4
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509903 * 1
15 Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509922 1 1 2 4

* Serviced Only As An AssemblyNot Available As A Detail Part.

242.2 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 24-730
Flexplate And Adapter, Figure 24A
Cummins L10
Same As Group 24-815, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503308 1 1 2 4
3 Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513208 1 1 2 4
4 Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511880 * 6
5 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513209 1 1 2 4
9 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513209 3 3 6 12
11 Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513206 1 1 2 4
12 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6752502 1 1 2 4
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513207 * 1
15 Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507524 1 1 2 4

GROUP 24-772
Flexplate And Adapter, Figure 24A
DDC 6V92, 8V92, S50/S60 With Improved Bolt Access
Same As Group 24-815, Except For Parts Listed Below.
1 Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510823 1 1 2 4
3 Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513004 1 1 2 4
4 Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511880 * 6
5 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513005 1 1 2 4
9 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513005 3 3 6 12 24
11 Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513006 1 1 2 4
12 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538454 1 1 2 4
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513007 * 1
15 Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514029 1 1 2 4
16 Bolt, Patch Lock Flathead, M5 x 0.8 x 14 mm . . . . . . . . . . . . . . . . . . . . 29513725 2 2 4 8

GROUP 24-777
Flexplate And Adapter, Figure 24A
Caterpillar 3306
Same As Group 24-815, Except For Parts Listed Below.
1 Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511878 1 1 2 4
3 Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511875 1 1 2 4
4 Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511880 * 6
5 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511876 1 1 2 4
9 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511876 3 3 6 12
1112 Not Used In This Group.
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511877 1 1 2 4
15 Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511879 1 1 2 4
16 Bolt, Self-Locking, M6 x 1.0 x 12 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29513724 2 2 4 8

* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001 Copyright 2009 Allison Transmission, Inc. 242.3


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 24-795
Flexplate And Adapter, Figure 24A
Caterpillar 3176/C9-13 Adaptation
Transmission Side Only
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
19 Not Used In This Group.
10 Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11505232 12 12 24 48
11 Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507782 1 1 2 4
12 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049239 1 1 2 4
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507783 * 1
1416 Not Used In This Group.

GROUP 24-796
Flexplate And Adapter, Figure 24A
Caterpillar 3406/3408/C15-18 Adaptation
Transmission Side Only
Same As Group 24-795, Except For Parts Listed Below.
11 Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540980 1 1 2 4
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540979 1 1 2 4

GROUP 24-797
Flexplate And Adapter, Figure 24A
Cummins L10/M10/ISM Adaptation
Transmission Side Only
Same As Group 24-795, Except For Parts Listed Below.
11 Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513206 1 1 2 4
12 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6752502 1 1 2 4
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513207 * 1

GROUP 24-799
Flexplate And Adapter, Figure 24A
DDC S50/S60/V92 Adaptation
Transmission Side Only
Same As Group 24-795, Except For Parts Listed Below.
11 Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513006 1 1 2 4
12 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538454 1 1 2 4
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513007 * 1

* Serviced Only As An AssemblyNot Available As A Detail Part.

242.4 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 24-800
Flexplate And Adapter, Figure 24A
Mack E7
Transmission Side Only
Same As Group 24-795, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
11 Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509917 1 1 2 4
12 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769131 1 1 2 4
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509905 * 1

GROUP 24-808
Flexplate And Adapter, Figure 24A
Caterpillar 3306
Transmission Side Only
Same As Group 24-795, Except For Parts Listed Below.
1112 Not Used In This Group.
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511877 1 1 2 4

GROUP 24-812
Flexplate And Adapter, Figure 24A
Cummins N Adaptation
Transmission Side Only 24
Same As Group 24-795, Except For Parts Listed Below.
1112 Not Used In This Group.
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505968 1 1 2 4

GROUP 24-813
Flexplate And Adapter, Figure 24A
Mercedes OM400
Same As Group 24-815, Except For Parts Listed Below.
1 Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512102 1 1 2 4
2 Bolt, Socket Hd, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 138242 12 12 24 48
3 Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512100 1 1 2 4
4 Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512150 * 6
5 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512101 1 1 2 4
9 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512101 3 3 6 12
1112 Not Used In This Group.
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512103 1 1 2 4
15 Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503800 1 1 2 4
16 Bolt, Patchlock, M6 x 1.0 x 14 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513724 2 2 4 8

* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001 Copyright 2009 Allison Transmission, Inc. 242.5


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 24-814
Flexplate And Adapter, Figure 24A
Cummins L10 With No. 1 Ring Gear
Same As Group 24-815, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503308 1 1 2 4
3 Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513208 1 1 2 4
4 Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511880 * 6
5 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513209 1 1 2 4
9 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513209 3 3 6 12
11 Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513206 1 1 2 4
12 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6752502 1 1 2 4
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513207 * 1
15 Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507524 1 1 2 4
16 Bolt, Patchlock, M6 x 1.0 x 14 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513724 2 2 4 8

GROUP 24-815
Flexplate And Adapter, Figure 24A
Caterpillar 3176
1 Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507745 1 1 2 4
2 Bolt, Self-Locking, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11514357 12 12 24 48
3 Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507743 1 1 2 4
4 Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506023 * 6
5 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507744 1 1 2 4
68 Not Used In This Group.
9 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507744 3 3 6 12
10 Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11505232 12 12 24 48
11 Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507782 1 1 2 4
12 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049239 1 1 2 4
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507783 * 1
14 Not Used In This Group.
15 Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507746 1 1 2 4
16 Not Used In This Group.

GROUP 24-817
Flexplate And Adapter, Figure 24A
Scania DS9/DS11Transmission Side Only
Same As Group 24-795, Except For Parts Listed Below.
1112 Not Used In This Group.
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512138 1 1 2 4
14 Adapter, Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523577 1 1 2 4

* Serviced Only As An AssemblyNot Available As A Detail Part.

242.6 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 24-821
Flexplate And Adapter, Figure 24A
Scania DS9/DS11
Same As Group 24-815, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29508044 1 1 2 4
3 Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29508043 1 1 2 4
4 Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506247 * 6
5 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29508042 1 1 2 4
9 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29508042 3 3 6 12
1112 Not Used In This Group.
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512138 1 1 2 4
14 Adapter, Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523577 1 1 2 4
15 Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29508045 1 1 2 4

GROUP 24-825
Flexplate And Adapter, Figure 24A
Cummins C With No. 1 Ring Gear.
Same As Group 24-815, Except For Parts Listed Below.
1 Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514024 1 1 2 4
3 Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514027 1 1 2 4
4 Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511880 * 6
5 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514026 1 1 2 4
9 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514026 3 3 6 12 24
11 Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514021 1 1 2 4
12 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049445 1 1 2 4
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514022 * 1
15 Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514025 1 1 2 4
16 Bolt, Patchlock, M6 x 1.0 x 14 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513724 2 2 4 8

GROUP 24-835
Flexplate And Adapter, Figure 24A
Cummins L10/M11 With No. 2 Ring Gear
Same As Group 24-815, Except For Parts Listed Below.
1 Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503308 1 1 2 4
2 Bolt, Self-Locking, M8 x 1.25 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11505234 12 12 24 48
3 Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519121 1 1 2 4
4 Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506247 * 6
5 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519122 1 1 2 4
9 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519122 3 3 6 12
11 Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519119 1 1 2 4
12 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524136 * 1
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524135 * 1

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001 Copyright 2009 Allison Transmission, Inc. 242.7


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 24-835 (contd)


Flexplate And Adapter, Figure 24A
Cummins L10/M11 With No. 2 Ring Gear
Same As Group 24-815, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
15 Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507524 1 1 2 4
16 Bolt, Patchlock, M6 x 1.0 x 14 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513724 2 2 4 8

GROUP 24-837
Flexplate And Adapter, Figure 24A
Cummins L10/M11/ISM, No. 2 Ring Gear
Transmission Side Only
Same As Group 24-795, Except For Parts Listed Below.
11 Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519119 1 1 2 4
12 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524136 * 1
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524135 * 1

GROUP 24-842
Flexplate And Adapter, Figure 24A
Navistar NGD
Transmission Side Only
Same As Group 24-795, Except For Parts Listed Below.
11 Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523111 1 1 2 4
12 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505994 1 1 2 4
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523110 1 1 2 4

GROUP 24-849
Flexplate And Adapter, Figure 24A
Mercedes OM400 Without Spacer
Same As Group 24-815, Except For Parts Listed Below.
1 Not Used In This Group.
3 Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514832 1 1 2 4
4 Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506247 * 6
5 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514833 1 1 2 4
9 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514833 3 3 6 12
1112 Not Used In This Group.
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514831 1 1 2 4
15 Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514834 1 1 2 4
16 Bolt, Self-Locking, M12 x 1.75 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . 11505501 12 12 24 48

* Serviced Only As An AssemblyNot Available As A Detail Part.

242.8 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 24-850
Flexplate And Adapter, Figure 24A
Volvo VE7
Same As Group 24-815, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Not Used In This Group.
3 Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514044 1 1 2 4
4 Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506247 * 6
5 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514045 1 1 2 4
9 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514045 3 3 6 12
1112 Not Used In This Group.
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516984 1 1 2 4
14 Adapter, Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523577 1 1 2 4
15 Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514046 1 1 2 4

GROUP 24-862
Flexplate And Adapter, Figure 24A
Mack E7
Same As Group 24-815, Except For Parts Listed Below.
1 Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509904 1 1 2 4
2 Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11505232 12 12 24 48
3 Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529490 1 1 2 4
4 Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506064 * 6
5 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529489 1 1 2 4 24
9 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529489 3 3 6 12
11 Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509917 1 1 2 4
12 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769131 1 1 2 4
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509905 * 1
15 Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506067 1 1 2 4

GROUP 24-873
Flexplate And Adapter, Figure 24A
MBE 4000, OM 400/500, No Spacer
Transmission Side Only
Same As Group 24-795, Except For Parts Listed Below.
1112 Not Used In This Group.
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514831 1 1 2 4

* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001 Copyright 2009 Allison Transmission, Inc. 242.9


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 24-874
Flexplate And Adapter, Figure 24A
Mack E7 (V-Mac 2)
Transmission Side Only
Same As Group 24-795, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1112 Not Used In This Group.
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535983 1 1 2 4

GROUP 24-883
Flexplate And Adapter, Figure 24A
Volvo VE7 With No. 1 Ring Gear
Transmission Side Only
Same As Group 24-795, Except For Parts Listed Below.
10 Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11505232 10 10 20 40
1112 Not Used In This Group.
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516984 1 1 2 4
14 Adapter, Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523577 1 1 2 4

GROUP 24-886
Flexplate And Adapter, Figure 24A
Mack EM9
Transmission Side Only
Same As Group 24-795, Except For Parts Listed Below.
11 Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506062 1 1 2 4
12 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769131 1 1 2 4
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506060 1 1 2 4

GROUP 24-887
Flexplate And Adapter, Figure 24A
DAF 8.65
Transmission Side Only
Same As Group 24-795, Except For Parts Listed Below
10 Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11505232 10 10 20 40
1112 Not Used In This Group.
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511992 1 1 2 4
14 Adapter, Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511994 1 1 2 4

242.10 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 24-889
Flexplate And Adapter, Figure 24A
Mack E7 (V-Mac II/III) Adaptation
Transmission Side Only
Same As Group 24-795, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1112 Not Used In This Group.
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535983 1 1 2 4

GROUP 24-890
Flexplate And Adapter, Figure 24A
Volvo VED12
Transmission Side Only
19 Not Used In This Group.
10 Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11505232 12 12 24 48
1112 Not Used In This Group.
13 Adapter, Flexplate. Service 29512139 Flexplate Adapter With
29537246 Flexplate Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512139 *** 1 1 2 4
1416 Not Used In This Group.

GROUP 24-891
Flexplate And Adapter, Figure 24A 24
Volvo VED7
Transmission Side Only
Same As Group 24-890, Except For Parts Listed Below.
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516984 1 1 2 4

GROUP 24-892
Flexplate And Adapter, Figure 24A
Volvo VED12
Transmission Side Only
Same As Group 24-890, Except For Parts Listed Below.
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535240 1 1 2 4

*** No Longer Available From ATD.

20091001 Copyright 2009 Allison Transmission, Inc. 242.11


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 24-895
Flexplate And Adapter, Figure 24A
Cummins C With Rear Engine PTO
Transmission Side Only
Same As Group 24-795, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
11 Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540194 1 1 2 4
12 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29502234 1 1 2 4
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540131 * 1

GROUP 24-897
Flexplate And Adapter, Figure 24A
Cummins ISX, Volvo MD11/MD13, Mack MP7/MP8
Transmission Side Only
Same As Group 24-795, Except For Parts Listed Below.
1112 Not Used In This Group.
13 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537246 * 1

GROUP 24-898
Flexplate And Adapter, Figure 24B
Remote Input Option
See SIL 4-WT-06 For Important Service Information.
1 Locknut, Jam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9416389 1 1 2 4
2 Washer, Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771612 1 1 2 4
3 Cover, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544954 1 1 2 4
4 Housing Assembly, Input, Remote Mount . . . . . . . . . . . . . . . . . . . . . . . 29542531 ** 1
5 Seal Assembly, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771231 1 1 2 4
6 Plug Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507796 1 1 2 4
7 Housing, Input, Remote Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542532 1 1 2 4
8 Bearing Assembly, Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542533 1 1 2 4
9 Ring, Retaining, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542534 1 1 2 4
10 Pin, Metric Type S Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543932 1 1 2 4
11 Shaft, Input, Remote Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542529 1 1 2 4
12 Bolt, Self-Locking, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11514357 12 12 24 48
13 Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511875 1 1 2 4
14 Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511880 * 6
15 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511876 1 1 2 4
16 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511876 3 3 6 12
17 Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11505232 12 12 24 48
18 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511877 1 1 2 4
19 Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511879 1 1 2 4
20 Bolt, Hexlock, M16 x 2 x 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542530 9 9 18 36
21 Bolt, Heavy Hx Flange Hd, M10 x 1.5 x 30 . . . . . . . . . . . . . . . . . . . . . . 11516328 24 24 48 96

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

242.12 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 24-904
Flexplate And Adapter, Figure 24B
ITE MaxxForce 11 And 13 Adaptation
Transmission Side Only
Same As Group 24-898, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
116 Not Used In This Group.
18 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545926 1 1 2 4
1921 Not Used In This Group.

24

20091001 Copyright 2009 Allison Transmission, Inc. 242.13


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4
5
6
9
8 10
7

12
11
13 14 3
22

15
23 16
17
18
24 19
25 20
26
21
27
28
29
34 30
31
35 32

36

37

38
39
40 33

41

42
43

44

45 V04762.01.01

Figure 25. Rotating Clutch

251.1 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 25-511
Rotating Clutch, Figure 25
Without PTO
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Bolt, M16 x 2 x 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047489 1 2 4 8
2 Selective Shim, Turbine, 5.448 mm (0.214 inch) . . . . . . . . . . . . . . . . . 29507794 AR 2 4 8
2 Selective Shim, Turbine, 5.270 mm (0.207 inch) . . . . . . . . . . . . . . . . . 29507793 AR 2 4 8
2 Selective Shim, Turbine, 5.092 mm (0.200 inch) . . . . . . . . . . . . . . . . . 29505686 AR 2 4 8
2 Selective Shim, Turbine, 4.914 mm (0.193 inch) . . . . . . . . . . . . . . . . . 29505685 AR 2 4 8
2 Selective Shim, Turbine, 4.736 mm (0.186 inch) . . . . . . . . . . . . . . . . . 29505684 AR 2 4 8
2 Selective Shim, Turbine, 4.559 mm (0.179 inch) . . . . . . . . . . . . . . . . . 29505683 AR 2 4 8
2 Selective Shim, Turbine, 4.381 mm (0.172 inch) . . . . . . . . . . . . . . . . . 29505682 AR 2 4 8
2 Selective Shim, Turbine, 4.203 mm (0.165 inch) . . . . . . . . . . . . . . . . . 29505681 AR 2 4 8
2 Selective Shim, Turbine, 4.0 mm (0.157 inch) . . . . . . . . . . . . . . . . . . . 29505688 AR 2 4 8
3 Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536663 ** 1
4 O-ring, 25.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046274 1 4 8 16
5 Shaft Assembly, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516497 1 1 2 4
6 Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516496 * 1
7 Not Used In This Group.
8 Bushing, Turbine Shaft, 28 mm ID . . . . . . . . . . . . . . . . . . . . . 29505605 1 4 8 16
9 Sealring Kit, External Butt-Joint, 59.4 mm OD. Kit Contains
Three 29505857 Sealrings. . . . . . . . . . . . . . . . . . . . . . . . . . . 29518439 1 4 8 16
10 Drum, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505715 1 2 4 8
11 Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505572 1 1 2 4
12 Hub Assembly, Rotating Clutch. Used Starting With
S/N 6610037353. Prior To S/N 6610037353,
See SIL 8- WT-99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534504 1 1 2 4
13 Bushing, Rotating Clutch Hub, 99 mm ID . . . . . . . . . . . . . . . . 29501485 1 2 4 8
25
14 Hub Assembly, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . 29534503 * 1
15 Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503225 1 2 4 8
16 Ring, Retaining, External, 60.07 mm ID . . . . . . . . . . . . . . . . . . . . . 23048131 1 4 8 16
17 Sealring, C2 Piston, 137.6 mm. Color Coded White.
See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546159 1 4 8 16
18 Sealring, C1 Piston, 109.6 mm. Color Coded Orange.
See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546160 1 4 8 16
19 Sealring, External Lip-Type, 262 mm . . . . . . . . . . . . . . . . . . . . . . . 23048098 1 4 8 16
20 Piston, C2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505717 1 2 4 8
21 Spring Assembly, C2 Piston Return . . . . . . . . . . . . . . . . . . . . . . . . 29505719 1 2 4 8
22 Plate, C2 Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505716 1 1 2 4
23 Ring, Retaining, Internal, 337.4 mm OD . . . . . . . . . . . . . . . . . . . . 23049409 1 2 4 8
24 Sealring, C1 Piston, 202.1 mm. Color Coded Yellow. . . . . . . . . . . 29546156 1 4 8 16
25 Piston, C1. When Replacing 23049408 Or 29534577 C1 Piston
With 29542536 C1 Piston, Also Replace
23049400 Or 29534576 Balance Piston With
29542537 Balance Piston. See SIL 30-WT-04. . . . . . . . . . . . 29542536 1 2 4 8
26 Spring Assembly, C1 Piston Return . . . . . . . . . . . . . . . . . . . . . . . . 29537301 1 2 4 8

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 252.1


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 25-511 (contd)


Rotating Clutch, Figure 25
Without PTO
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
27 Piston, Balance, Rotating Clutch. When Replacing
23049400 Or 29534576 Balance Piston With
29542537 Balance Piston, Also Replace
23049408 Or 29534577 C1 Piston With 29542536 Piston.
See SIL 30-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542537 1 2 4 8
28 Sealring, Rotating Clutch Balance Piston, 239.9 mm. Color
Coded Green. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . . . . . 29546161 1 4 8 16
29 Ring, Retaining, External, 111 mm ID . . . . . . . . . . . . . . . . . . . . . . 23048105 1 2 4 8
30 Plate, C1 Clutch Apply. When Replacing 29505801 Clutch
Apply Plate With 29534573 Clutch Apply Plate, Also Replace
29505801 Clutch Backplate With 29534572 Clutch
Backplate. See SIL 22-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . 29534573 1 4 8 16
31 Plate, C1 Friction. Used Prior To S/N 6610062126 With TID 2 Or
Earlier. See SIL 4-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511462 7 28 56 112
32 Plate, C1 Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536347 6 24 48 96
33 Backplate, C1 Clutch. When Replacing 29505801 Clutch
Backplate With 29534572 Clutch Backplate, Also Replace
29505801 Clutch Apply Plate With 29534573 Clutch
Apply Plate. See SIL 22-WT-98. . . . . . . . . . . . . . . . . . . . . . . . 29534572 1 4 8 16
34 Ring, Retaining, External, 111 mm ID . . . . . . . . . . . . . . . . . . . . . . 23048105 1 2 4 8
35 Hub, C1 Drive. See SIL 26-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . 29543359 1 2 4 8
36 Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501221 1 2 4 8
37 Hub, C2 Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543361 1 2 4 8
38 Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501221 1 2 4 8
39 Plate, C2 Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536348 7 28 56 112
40 Plate, C2 Friction. Used Prior To S/N 6610062126 With TID 2 Or
Earlier. See SIL 4-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505823 7 28 56 112
41 Backplate, C2 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505714 1 4 8 16
42 Ring, Retaining, Internal, 337.4 mm OD . . . . . . . . . . . . . . . . . . . . 23049409 1 2 4 8
43 Gear Assembly, P1 Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505712 1 2 4 8
44 Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501221 1 2 4 8
45 Ring, Retaining, Internal, 337.4 mm OD . . . . . . . . . . . . . . . . . . . . 23049409 1 2 4 8

GROUP 25-512
Rotating Clutch, Figure 25
With PTO
Same As Group 25-511, Except For Parts Listed Below.
3 Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536664 ** 1
5 Shaft Assembly, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516499 1 1 2 4
6 Not Used In This Group.
7 Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516498 * 1

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

252.2 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 25-532
Rotating Clutch, Figure 25
Without PTO
Same As Group 25-511, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
12 Hub Assembly, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534504 1 1 2 4
25 Piston, C1. When Replacing 29534577 C1 Piston With
29542536 C1 Piston, Also Replace 29534576 Balance
Piston With 29542537 Balance Piston. See SIL 30-WT-04. . . 29542536 1 2 4 8
27 Piston, Balance, Rotating Clutch. When Replacing
29534576 Balance Piston With 29542537 Balance Piston,
Also Replace 29534577 C1 Piston With 29542536 Piston.
See SIL 30-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542537 1 2 4 8
30 Plate, C1 Clutch Apply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534573 1 4 8 16
33 Backplate, C1 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534572 1 4 8 16

GROUP 25-533
Rotating Clutch, Figure 25
With PTO
Same As Group 25-511, Except For Parts Listed Below.
3 Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536664 ** 1
5 Shaft Assembly, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516499 1 1 2 4
6 Not Used In This Group.
7 Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516498 * 1
12 Hub Assembly, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534504 1 1 2 4
25 Piston, C1. When Replacing 29534577 C1 Piston With 25
29542536 C1 Piston, Also Replace 29534576 Balance
Piston With 29542537 Balance Piston. See SIL 30-WT-04. . . 29542536 1 2 4 8
27 Piston, Balance, Rotating Clutch. When Replacing
29534576 Balance Piston With 29542537 Balance Piston,
Also Replace 29534577 C1 Piston With 29542536 Piston.
See SIL 30-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542537 1 2 4 8
30 Plate, C1 Clutch Apply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534573 1 4 8 16
33 Backplate, C1 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534572 1 4 8 16

GROUP 25-543
Rotating Clutch, Figure 25
Without PTO
Same As Group 25-511, Except For Parts Listed Below.
12 Hub Assembly, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534504 1 1 2 4
25 Piston, C1. When Replacing 29534577 C1 Piston With
29542536 C1 Piston, Also Replace 29534576 Balance
Piston With 29542537 Balance Piston. See SIL 30-WT-04. . . 29542536 1 2 4 8

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 252.3


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 25-543 (contd)


Rotating Clutch, Figure 25
Without PTO
Same As Group 25-511, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
27 Piston, Balance, Rotating Clutch. When Replacing
29534576 Balance Piston With 29542537 Balance Piston,
Also Replace 29534577 C1 Piston With 29542536 Piston.
See SIL 30-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542537 1 2 4 8
30 Plate, C1 Clutch Apply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534573 1 4 8 16
31 Plate, C1 Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536338 7 28 56 112
33 Backplate, C1 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534572 1 4 8 16
40 Plate, C2 Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536339 7 28 56 112

GROUP 25-544
Rotating Clutch, Figure 25
With PTO
Same As Group 25-511, Except For Parts Listed Below.
3 Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536664 ** 1
5 Shaft Assembly, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516499 1 1 2 4
6 Not Used In This Group.
7 Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516498 * 1
12 Hub Assembly, Rotating Clutch. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534504 1 1 2 4
25 Piston, C1. When Replacing 29534577 C1 Piston With
29542536 C1 Piston, Also Replace 29534576 Balance
Piston With 29542537 Balance Piston. See SIL 30-WT-04. . . 29542536 1 2 4 8
27 Piston, Balance, Rotating Clutch. When Replacing
29534576 Balance Piston With 29542537 Balance Piston,
Also Replace 29534577 C1 Piston With 29542536 Piston.
See SIL 30-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542537 1 2 4 8
30 Plate, C1 Clutch Apply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534573 1 4 8 16
31 Plate, C1 Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536338 7 28 56 112
33 Backplate, C1 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534572 1 4 8 16
40 Plate, C2 Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536339 7 28 56 112

GROUP 25-545
Rotating Clutch, Figure 25
Without PTO
Same As Group 25-511, Except For Parts Listed Below.
3 Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542535 ** 1
5 Shaft Assembly, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542538 1 1 2 4
6 Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542539 * 1
12 Hub Assembly, Rotating Clutch. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534504 1 1 2 4

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

252.4 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 25-545 (contd)


Rotating Clutch, Figure 25
Without PTO
Same As Group 25-511, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
25 Piston, C1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542536 1 2 4 8
27 Piston, Balance, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . 29542537 1 2 4 8
30 Plate, C1 Clutch Apply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534573 1 4 8 16
31 Plate, C1 Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536338 7 28 56 112
33 Backplate, C1 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534572 1 4 8 16
40 Plate, C2 Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536339 7 28 56 112

GROUP 25-546
Rotating Clutch, Figure 25
With PTO
Same As Group 25-511, Except For Parts Listed Below.
3 Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542542 ** 1
5 Shaft Assembly, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542543 1 1 2 4
6 Not Used In This Group.
7 Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542544 * 1
12 Hub Assembly, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534504 1 1 2 4
25 Piston, C1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542536 1 2 4 8
27 Piston, Balance, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . 29542537 1 2 4 8
30 Plate, C1 Clutch Apply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534573 1 4 8 16
31 Plate, C1 Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536338 7 28 56 112
33 Backplate, C1 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534572 1 4 8 16 25
40 Plate, C2 Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536339 7 28 56 112

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 252.5


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

2
1 8

10

7
11
3
12
13
4
14
5

V06140.01.00.eps

Figure 30. Retarder Accumulator

301.1 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 30-544
Retarder Accumulator, Figure 30
NOTE: See SIL 7-WT-96 And SIL 15-WT-05 For Additional Retarder Accumulator Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Accumulator Assembly, Solenoid And Cylinder . . . . . . . . . . . . . . . . . . 29535964 ** 1
2 Accumulator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534484 ** 1
3 Seal, External Lip-Type, 312 inch ID . . . . . . . . . . . . . . . . . . . 29527008 2 4 8 16
4 Sealring, 4 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29527009 1 3 6 12
5 Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29527007 1 3 6 12
6 Body, Cylinder. Use With 29527012 Tie Rod Bolts,
29527010 O-rings, And 29527005 And 29527006 Steel
End Caps Only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29527011 1 3 6 12
6 Body, Cylinder. Use With 29534491 Tie Rod Bolts,
29534489 O-rings, And 29534487 And
29534488 Aluminum End Caps Only. . . . . . . . . . . . . . . . 29534490 1 3 6 12
7 Bolt, Tie Rod, 38-24 x 7 inch. Use With 29527011 Cylinder
Body, 29527010 O-rings, And 29527005 And
29527006 Steel End Caps Only. . . . . . . . . . . . . . . . . . . . 29527012 4 8 16 32
7 Bolt, Tie Rod, 38-16 x 758 inch. Use With 29534490 Cylinder
Body, 29534489 O-rings, And 29534487 And
29534488 Aluminum End Caps Only. . . . . . . . . . . . . . . . 29534491 4 8 16 32
8 Cap, Hydraulic, Steel. Use With 29527011 Cylinder Body,
29527010 O-rings, 29527012 Tie Rod Bolts, And
29527006 Steel End Caps Only. . . . . . . . . . . . . . . . . . . . 29527005 1 3 6 12
8 Cap, Hydraulic, Aluminum. Use With 29534490 Cylinder
Body, 29534489 O-rings, 29534491 Tie Rod Bolts, And
29534488 Aluminum End Caps Only. . . . . . . . . . . . . . . . 29534487 1 3 6 12
9 O-ring, 91.7 mm ID, 3.53 mm Thick. For Use With 29527005
And 29527006 Steel End Caps Only . . . . . . . . . . . . . . . . 29527010 2 4 8 16
9 O-ring, 101.6 mm ID, 1.78 mm Thick. For Use With 29534487
And 29534488 Aluminum End Caps Only. . . . . . . . . . . . 29534489 2 4 8 16 30
10 Cap, Gas, Steel. Use With 29527011 Cylinder Body,
29527010 O-rings, 29527012 Tie Rod Bolts, And
29527005 Steel End Caps Only. . . . . . . . . . . . . . . . . . . . 29527006 1 3 6 12
10 Cap, Gas, Aluminum. Use With 29534490 Cylinder Body,
29534489 O-rings, 29534491 Tie Rod Bolts, And
29534487 Aluminum End Caps Only. . . . . . . . . . . . . . . . 29534488 1 3 6 12
11 Nipple Assembly, Solenoid, Air . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544809 1 3 6 12
12 Nipple, Automotive Pipe, 38-18 . . . . . . . . . . . . . . . . . . . . . . . 443981 1 3 6 12
13 Valve Assembly, Solenoid, Air. See SIL 8-WT-97, And
SIL 14-WT-99. Whenever Possible, Service
29522717 Valve Assembly With 29544456 Valve
Assembly Service Kit. See SIL 17-WT-03. . . . . . . . . . . . . 29547934 1 3 6 12
14 Nipple Assembly With Orifice, Air Solenoid, 38-18 . . . . . . . . . 29514765 1 3 6 12

** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 302.1


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 30-546
Retarder Accumulator, Figure 30
Same As Group 30-544.
NOTE: See SIL 7-WT-96 And SIL 15-WT-05 For Additional Retarder Accumulator Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200

302.2 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

NOTES

20091001 Copyright 2009 Allison Transmission, Inc. 302.3


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1
2
3

3
2
1

6 5

V03917.01
P

Figure 31. PTO Provision

311.1 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 31-660
PTO Provision, Figure 31
NOTE: PTO Assemblies, Accessories, And Service Parts Are No Longer Available Through Allison Transmission.
See SIL 2-WT-96 For Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Bolt, M10 x 1.5 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514354 10 10 20 40
2 Cover, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048038 1 1 2 4
3 Gasket, PTO Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048037 1 4 8 16
46 Not Used In This Group.

GROUP 31-661
PTO Provision, Figure 31
NOTE: PTO Assemblies, Accessories, And Service Parts Are No Longer Available Through Allison Transmission.
See SIL 2-WT-96 For Service Information.
13 Not Used In This Group.
4 Plug Assembly, Pressure Tap. See SIL 7-WT-94. . . . . . . . . . . . . . . . . 29500034 1 1 2 4
5 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1
6 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 3 6 12

31

* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001 Copyright 2009 Allison Transmission, Inc. 312.1


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

NOTES

312.2 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

2
3

10 5
9
7

34

V05395

Figure 34A. Converter Housing (Without PTO)

20091001 Copyright 2009 Allison Transmission, Inc. 341.1


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

2 25

4 26

3
27
5

6
7

8
11 9
12
21

13 10
14 16
11 20
17 18 19
15

22
24

23

30
29
28

V03918.00.03

Figure 34B. Converter Housing (PTO)

341.2 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 34-543
Converter Housing, Figure 34A
Without PTO
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Housing Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501401 ** 1
2 Vent Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047102 1 2 4 8
3 Housing, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524123 1 1 2 4
4 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432 1 2 4 8
5 O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383 1 4 8 16
6 Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503843 1 2 4 8
7 Bolt, Self-Locking, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 1 2 4
8 Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988 1 1 2 4
9 Gasket, Converter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505858 1 4 8 16
10 Bolt, Flange Head, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11514355 25 25 50 100

GROUP 34-545
Converter Housing, Figure 34B
With PTO
1 Housing Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514707 ** 1
2 Bolt, Self-Locking, M10 x 1.5 x 30 mm . . . . . . . . . . . . . . . . . . . . . 11500930 11 11 22 44
3 Retainer Assembly, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542357 ** 1
4 Seal Assembly, Oil, 110.27 mm OD. Used Prior To
S/N 6610154915. See SIL 31-WT-04. . . . . . . . . . . . . . . . 29544138 1 4 8 16
4 Seal Assembly, Oil, 110.42 mm OD. Used Starting With
S/N 6610154915. See SIL 31-WT-04. . . . . . . . . . . . . . . . 29545519 1 4 8 16
5 Retainer And Bushing Assembly, Bearing . . . . . . . . . . . . . . . 29542356 1 1 2 4
6 Bushing, 89 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537060 1 2 4 8
7 Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542334 1 1 2 4
8 Sealring Kit, External Butt-Joint, 108.0 mm OD. Kit Contains
Two 29505800 Sealrings. . . . . . . . . . . . . . . . . . . . . . . . . 29518438 1 4 8 16
9 Sealring, 245.6 mm ID. Color Coded White. . . . . . . . . . . . . . . 23047945 1 1 2 4
10 Gear Assembly, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514708 ** 1
34
11 Bearing Assembly, Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501421 2 4 8 16
12 Not Used In This Group.
13 Gear, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514709 1 1 2 4
14 Hub, PTO Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515650 1 1 2 4
15 Sealring Kit, External Butt-Joint, 108.0 mm OD. Kit Contains
Two 29505800 Sealrings. . . . . . . . . . . . . . . . . . . . . . . . . 29518438 1 4 8 16
16 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432 1 2 4 6
17 O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383 1 2 4 6
18 Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503843 1 2 4 6
19 Bolt, Self-Locking, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 6
20 Housing, Converter. When Changing To New Larger Ratio PTO,
Replace 29524122 Housing With 29543965 Housing. . . . . . . 29543965 1 1 2 4
21 Vent Assembly, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047102 1 2 4 8
22 Bolt, Flange Head, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11514355 25 25 50 100

(continued on next page)

** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 342.1


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 34-545 (contd)


Converter Housing, Figure 34B
With PTO
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
23 Gasket, Converter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505858 1 4 8 16
24 Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988 1 1 2 4
25 Bolt, M10 x 1.5 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514354 10 10 20 40
26 Cover, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048038 1 1 2 4
27 Gasket, PTO Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048037 1 4 8 16
28 Bolt, M10 x 1.5 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514354 10 10 20 40
29 Cover, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048038 1 1 2 4
30 Gasket, PTO Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048037 1 4 8 16

GROUP 34-582
Converter Housing, Figure 34B
With PTO, Anodized
Same As Group 34-545, Except For Parts Listed Below.
1 Housing Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542545 ** 1
4 Seal Assembly, Oil, 110.42 mm OD . . . . . . . . . . . . . . . . . . . . 29545519 1 4 8 16
20 Housing, Converter. See SIL 4-WT-06. . . . . . . . . . . . . . . . . . . . . . 29542546 1 1 2 4

GROUP 34-592
Converter Housing, Figure 34B
With PTO, Anodized
Same As Group 34-545, Except For Parts Listed Below.
1 Housing Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545672 ** 1
4 Seal Assembly, Oil, 110.42 mm OD . . . . . . . . . . . . . . . . . . . . 29545519 1 4 8 16
10 Gear Assembly, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545674 ** 1
12 Weldment Assembly, Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544761 1 2 4 8
13 Gear, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544762 * 1
14 Hub, PTO Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544763 * 1

GROUP 34-593
Converter Housing, Figure 34B
With PTO
Same As Group 34-545, Except For Parts Listed Below.
1 Housing Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545673 ** 1
4 Seal Assembly, Oil, 110.42 mm OD . . . . . . . . . . . . . . . . . . . . 29545519 1 4 8 16
10 Gear Assembly, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545674 ** 1

(continued on next page)

* Serviced Only As An Assembly Not Available As A Detail Part.


** Not Serviced As An Assembly Order Detail Parts.

342.2 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 34-593 (contd)


Converter Housing, Figure 34B
With PTO
Same As Group 34-545, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
12 Weldment Assembly, Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544761 1 2 4 8
13 Gear, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544762 * 1
14 Hub, PTO Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544763 * 1

GROUP 34-600
Converter Housing, Figure 34B
With PTO (Welded)
Same As Group 34-545, Except For Parts Listed Below.
1 Housing Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545673 ** 1
4 Seal Assembly, Oil, 110.42 mm OD . . . . . . . . . . . . . . . . . . . . 29545519 1 4 8 16
10 Gear Assembly, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545674 ** 1
12 Weldment Assembly, Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544761 1 2 4 8
13 Gear, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544762 * 1
14 Hub, PTO Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544763 * 1

GROUP 34-601
Converter Housing, Figure 34B
With PTO (Welded), Anodized
Same As Group 34-545, Except For Parts Listed Below.
1 Housing Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545672 ** 1
4 Seal Assembly, Oil, 110.42 mm OD . . . . . . . . . . . . . . . . . . . . 29545519 1 4 8 16
10 Gear Assembly, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545674 ** 1
12 Weldment Assembly, Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544761 1 2 4 8
13 Gear, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544762 * 1 34
14 Hub, PTO Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544763 * 1

* Serviced Only As An Assembly Not Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 342.3


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1 3
4
8"
7
5 6

WEATHER PACK (100%) FULL ON


6
TO WIRING HARNESS
CBA

5 1
OR INTERFACE MODULE 4 2 TO
33" 35" 3
IF NEEDED 3 4 RESISTANCE
2 5 MODULE
2 1
6
27 0
(0%) OFF
8
9

METRIPACK
CONNECTOR 12"
.85" FULL ON WHEN METRIPACK
23 PRESSURE CONNECTOR
SWITCH CLOSES
TO

BA
PRESSURE
.83" WEATHER PACK 2.3" SWITCH
CONNECTOR 3.5" 10
24 25 TO

CBA
DCBA

TO WIRING
PEDAL HARNESS
2.3" CONVOLUTE
3.5" TUBING 11
TO WEATHER PACK
CBA

WIRING 4" CONNECTOR


HARNESS
CONVOLUTE
TUBING WEATHER PACK 26 12
4" CONNECTOR

20 .83"

13
12" 2.3" TO
CBA
H METRIPACK 3.5" WIRING
I CONNECTORS HARNESS
G 21 CONVOLUTE
H TUBING
BA

FULL ON
WEATHER PACK
21 TO CONNECTOR
4"
.83"
BA

2 3 ON PRESSURE
M SWITCHES
E 21
D
BA

1 3 ON
2.3" L 14
3.5" O
TO
CBA

WIRING
HARNESS 47"
15 AMP
CONVOLUTE 22 .83" CONN.
TUBING WEATHER PACK 16
4" CONNECTOR TO
18 HAND
2.3" LEVER
3.5" 17
TO
CBA

.83" WEATHER PACK WIRING


CONNECTOR HARNESS
CONVOLUTE
CBA

TO TUBING WEATHER PACK


2.3" PEDAL 4" CONNECTOR
3.5"
TO
CBA

WIRING
HARNESS
CONVOLUTE
TUBING 19
WEATHER PACK
4" CONNECTOR
V04766.01

Figure 35. Retarder Controls

351.1 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 35-520
Retarder Controls, Figure 35
Same As Group 35-541, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
18 Not Used In This Group.
9 Resistance Module, One-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506471 1 2 3 5
10 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15300027 1 2 3 5
11 Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . 12015092 1 2 3 5
1419 Not Used In This Group.
27 Switch, Pressure, Non-Adjustable 2 psi . . . . . . . . . . . . . . . . . . . . . . . . 29506478 1 2 3 5

GROUP 35-523
Retarder Controls, Figure 35
Same As Group 35-541, Except For Parts Listed Below.
12 Not Used In This Group.
1819 Not Used In This Group.

GROUP 35-528
Retarder Controls, Figure 35
Same As Group 35-541, Except For Parts Listed Below.
18 Not Used In This Group.
1419 Not Used In This Group.
23 Resistance Module, Pedal, 3-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506472 1 2 3 5
24 Connector Assembly, 4-Way Weather Pack . . . . . . . . . . . . . . . . . 12015797 1 2 3 5
25 Seal, Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12010492 1 2 3 5
26 Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . 12015092 1 2 3 5

GROUP 35-529
Retarder Controls, Figure 35
Same As Group 35-541, Except For Parts Listed Below. 35
18 Not Used In This Group.
12 Resistance Module, Full-On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506470 1 2 3 5
13 Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . 12015092 1 2 3 5
1419 Not Used In This Group.

20091001 Copyright 2009 Allison Transmission, Inc. 352.1


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 35-530
Retarder Controls, Figure 35
Same As Group 35-541, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
18 Not Used In This Group.
9 Resistance Module, One-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506471 1 2 3 5
10 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15300027 1 2 3 5
11 Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . . 12015092 1 2 3 5
12 Resistance Module, Half-On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509894 1 2 3 5
13 Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . . 12015092 1 2 3 5
1419 Not Used In This Group.
27 Switch, Pressure, Non-Adjustable 2 psi . . . . . . . . . . . . . . . . . . . . . . . . 29506478 1 2 3 5

GROUP 35-531
Retarder Controls, Figure 35
Same As Group 35-541, Except For Parts Listed Below.
1 Pedal, Retarder Control, 35 Degree. If 29508015 Retarder Control
Pedal Must Be Replaced, Use 29538485 Pedal. . . . . . . . . . . . . . . 29538485 1 2 3 5
38 Not Used In This Group.
9 Resistance Module, One-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506471 1 2 3 5
10 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15300027 1 2 3 5
11 Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . . 12015092 1 2 3 5
1417 Not Used In This Group.
27 Switch, Pressure, Non-Adjustable 2 psi . . . . . . . . . . . . . . . . . . . . . . . . 29506478 1 2 3 5

GROUP 35-534
Retarder Controls, Figure 35
Same As Group 35-541, Except For Parts Listed Below.
12 Not Used In This Group.
9 Resistance Module, One-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506471 1 2 3 5
10 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15300027 1 2 3 5
11 Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . . 12015092 1 2 3 5
1819 Not Used In This Group.
27 Switch, Pressure, Non-Adjustable 2 psi . . . . . . . . . . . . . . . . . . . . . . . . 29506478 1 2 3 5

GROUP 35-535
Retarder Controls, Figure 35
Same As Group 35-541, Except For Parts Listed Below.
12 Not Used In This Group.
1819 Not Used In This Group.
23 Resistance Module, Pedal, 3-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506472 1 2 3 5
24 Connector Assembly, 4-Way Weather Pack . . . . . . . . . . . . . . . . . 12015797 1 2 3 5

(continued on next page)

352.2 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 35-535 (contd)


Retarder Controls, Figure 35
Same As Group 35-541, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
25 Seal, Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12010492 1 2 3 5
26 Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . 12015092 1 2 3 5

GROUP 35-536
Retarder Controls, Figure 35
Same As Group 35-541, Except For Parts Listed Below.
18 Not Used In This Group.
1419 Not Used In This Group.
20 Resistance Module, Three-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511306 1 2 3 5
21 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15300027 3 6 9 15
22 Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . 12015092 1 2 3 5
27 Switch, Pressure, Non-Adjustable, 2 psi . . . . . . . . . . . . . . . . . . . . . . . . 29506478 1 2 3 5
27 Switch, Pressure, Non-Adjustable, 4 psi . . . . . . . . . . . . . . . . . . . . . . . . 29511307 1 2 3 5
27 Switch, Pressure, Non-Adjustable, 7 psi . . . . . . . . . . . . . . . . . . . . . . . . 29511308 1 2 3 5

GROUP 35-538
Retarder Controls, Figure 35
Same As Group 35-541, Except For Parts Listed Below.
18 Not Used In This Group.
1419 Not Used In This Group.
20 Resistance Module, Three-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511306 1 2 3 5
21 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15300027 3 6 9 15
22 Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . 12015092 1 2 3 5
27 Switch, Pressure, Non-Adjustable, 4 psi . . . . . . . . . . . . . . . . . . . . . . . . 29511307 1 2 3 5
27 Switch, Pressure, Non-Adjustable, 7 psi . . . . . . . . . . . . . . . . . . . . . . . . 29511308 1 2 3 5
27 Switch, Pressure, Non-Adjustable, 10 psi . . . . . . . . . . . . . . . . . . . . . . . 29511309 1 2 3 5

35
GROUP 35-539
Retarder Controls, Figure 35
Same As Group 35-541, Except For Parts Listed Below.
12 Not Used In This Group.
1819 Not Used In This Group.
20 Resistance Module, Three-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511306 1 2 3 5
21 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15300027 3 6 9 15
22 Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . 12015092 1 2 3 5
27 Switch, Pressure, Non-Adjustable, 2 psi . . . . . . . . . . . . . . . . . . . . . . . . 29506478 1 2 3 5
27 Switch, Pressure, Non-Adjustable, 4 psi . . . . . . . . . . . . . . . . . . . . . . . . 29511307 1 2 3 5
27 Switch, Pressure, Non-Adjustable, 7 psi . . . . . . . . . . . . . . . . . . . . . . . . 29511308 1 2 3 5

20091001 Copyright 2009 Allison Transmission, Inc. 352.3


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 35-541
Retarder Controls, Figure 35
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Pedal, Retarder Control, 35 Degree . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538485 1 2 3 5
2 Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . . 12015092 1 2 3 5
3 Lever, Retarder Control, 200 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522721 1 2 3 5
4 Handle Assembly, Lever, 200 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29521870 * 1
5 Handle, Retarder Control Lever, 200 mm . . . . . . . . . . . . . . . . 29521864 * 1
6 Nut, Retarder Control Lever, M22 x 1 . . . . . . . . . . . . . . . . . . . 29521865 * 1
7 Boot, Retarder Control Lever . . . . . . . . . . . . . . . . . . . . . . . . . 29521866 * 1
8 Switch, Multi-Position, Retarder Control Lever . . . . . . . . . . . . . . . . 29521868 * 1
913 Not Used In This Group.
14 Resistance Module, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506474 1 2 3 5
15 Connector, AMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518007 1 2 3 5
16 Terminal, Spade, Female . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518008 7 14 18 56
17 Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . . 12015092 1 2 3 5
18 Resistance Module, Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509895 1 2 3 5
19 Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . . 12015092 1 2 3 5
2027 Not Used In This Group.

GROUP 35-544
Retarder Controls, Figure 35
Same As Group 35-541, Except For Parts Listed Below.
18 Not Used In This Group.
1419 Not Used In This Group.
20 Resistance Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511320 1 2 3 5
21 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15300027 2 4 6 10
22 Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . . 12015092 1 2 3 5
27 Switch, Pressure, Non-Adjustable 4 psi . . . . . . . . . . . . . . . . . . . . . . . . 29511307 1 2 3 5
27 Switch, Pressure, Non-Adjustable 10 psi . . . . . . . . . . . . . . . . . . . . . . . 29511309 1 2 3 5

* Serviced Only As An Assembly Not Available As A Detail Part.

352.4 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

NOTES

20091001 Copyright 2009 Allison Transmission, Inc. 352.5


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1
42

19
21

22
3 41
2
4
23
5 20
24 32
35
25 34
33
6 27
7 26
30
8 9
10 31

11
29
12 28
13

31 26
14

15
16 36
37
17
18 39

40

38

V07024.01.00

Figure 39A. P3 Planetary And Rear Cover/Retarder

391.1 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

1
4
12
7
5 8 13
14
6
15
9
3 16

19 10
20 17 11

2 21
18
22

23
24

25
26

100

72
71
73
74
70
76 75

48 77 80
57 45 78 69
81
47
67 82
27 46 79
53 83
52
51 49
92
50 91
28 84 90
85
29 30 59 86
61 87
60
41 88
55 93
54 58 93
94
89 39
31 38 96 95
68
40
39
62 63
37 56
42
65
43
35 36 66
44 64
33
32 97
34
98
99
V07025a.02.00

Figure 39B. P3 Planetary And Rear Cover/Retarder

20091001 Copyright 2009 Allison Transmission, Inc. 391.2


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

2 12 16 14
3 17 15

4 1 18

5
19
7 6
8
9 20
13
10
8

11

22 26
21 27
28

23
25
24

23 25
24
30 29
50 51
31
52

43

44

46 45
32

33 47
34 37 49
38 36 48
35 39

41
42
40 40

V06890a.00.01

Figure 39C/39D. P3 Planetary And Rear Cover/Retarder (1 of 2)

391.3 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

54

53

58 57
55
56

60 59

62
82
63

64 73
61
65
76
66 74
67 75
68
69

72
77
79 70 71
39
80

81

78

V07026a.03.00

Figure 39C. P3 Planetary And Rear Cover/Retarder (2 of 2)

20091001 Copyright 2009 Allison Transmission, Inc. 391.4


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

53

55
56

57
60 58
61

62
54 59
63

64
65

106
66 129
67
108
107

109

111 110

112 114
113 105
115
116
117
72 90 103
87 118 132
68 89 131
88 119 130
120
102 121
69
122
71 100 123
70 125
101 124
125
128 126
83 99 127
92
91
104
80
82
81
93 94 95
73 79

84 97

77 78 98
96
75 85
74 133
76 86
134
135
V07027a.02.00

Figure 39D. P3 Planetary And Rear Cover/Retarder (2 of 2)

391.5 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

1
4
12
7
5 8 13
14
6 15
9
3 16

19 10
17
20 11

2 21
18
22

23
24

25
26

65
67
66
68
69 88
52 70
90 93 94
27
64 91 89 96
72 95
48 92
45 61 71 73
28 47 74
99
30 46 75
29 53
98
87
97
76
54
31 56 77 86
41 55
63 78
85
40
49
50
80 39
62 79
38 81
39 84
82
83
37 51 57
36 58
42
59
35 43
34 60
33 44
32
100
101

102 V07025b.05.00

Figure 39E. P3 Planetary And Rear Cover/Retarder

20091001 Copyright 2009 Allison Transmission, Inc. 391.6


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

2 12 16 14
3 17 15

4 1 18

5
19
7 6
8
9 20
13
10
8

11

26
21 27
28
22

50
52 51

25
23
24
30 29

31

43

44

46 45
32

33 47
34 37 49
38 36 48
35 39

41
42
40 40

V06890b.00.02

Figure 39F/39G. P3 Planetary And Rear Cover/Retarder (1 of 2)

391.7 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

54
55

53

85
84
59
58
56
57 83
60
61
63

64

65 82
62
66

67 74
77
68
69
75
70 76

78
79
80 71 72
39
81

73

V07026b.04.00

Figure 39F. P3 Planetary And Rear Cover/Retarder (2 of 2)

20091001 Copyright 2009 Allison Transmission, Inc. 391.8


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

53

56 55

57
60 58

61

62
54 59
63

64
65

66
67
106

107

68 108
109
69
110
111
70 112
113 129
71 90 105
130 134 135
72 89 87 114 131 133 137
132 136
115
102
88
140
116
101 102
139
104 128
99 138
73 100 117
127
83 98 118
92
91 119 126
103
80
82 120 121 125 123
81
122 124
79 94
93
78 95
84 96
77
76 97
75 85
74
86
141
142
143 V07027b.05.00

Figure 39G. P3 Planetary And Rear Cover/Retarder (2 of 2)

391.9 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-544
P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio
Same As Group 39-697.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200

GROUP 39-545
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio
Same As Group 39-697, Except For Parts Listed Below.
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . 29535677 ** 1
5 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535681 ** 1
11 Carrier, P3 Planetary. When Replacing 29535997 Carrier
With 29537199 Carrier, Also Replace 29511450 Output
Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . . 29537199 1 1 2 4
14 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
15 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 4 8 16 32
16 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . 29507803 1 2 4 8
17 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 8 16 32 64
18 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 4 8 16 32
38 Belleville Washer. Used Only With 29537199 Carrier And
29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166 1 2 4 8
39 Nut, Output. Used Only With 29535997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511450 1 2 4 8
39 Nut, Output. Used Only With 29537199 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537193 1 2 4 8

GROUP 39-574
P3 Planetary And Rear Cover/Retarder, Figure 39A
141 Not Used In This Group.
42 Bracket, Rear Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507888 1 3 6 12
39
GROUP 39-582
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535682 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** 1

(continued on next page)

** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.1


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-582 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
9 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary Pinion. See SIL 11-WT-98
And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 1 2 4 8
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
64 Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 1 2 4 8
65 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
72 Not Used In This Group.
86 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792 1 1 2 4

GROUP 39-583
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder
Same As Group 39-656, Except For Parts Listed Below.
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
86 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792 1 1 2 4

GROUP 39-587
P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio, With Tachograph
Same As Group 39-697, Except For Parts Listed Below.
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29535673 ** 1
20 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511474 ** 1
27 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540140 1 1 2 4
28 Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 1 1 2 4

(continued on next page)

** Not Serviced As An AssemblyOrder Detail Parts.

392.2 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-587 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio, With Tachograph
Same As Group 39-697, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
29 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 1 1 2 4
30 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540139 * 1

GROUP 39-588
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio, With Tachograph
Same As Group 39-697, Except For Parts Listed Below.
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . 29535678 ** 1
5 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535681 ** 1
11 Carrier, P3 Planetary. When Replacing 29535997 Carrier
With 29537199 Carrier, Also Replace 29511450 Output
Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . . 29537199 1 1 2 4
14 Spindle, P3 Planetary Pinion. See SIL 11-WT-98
And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
15 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 4 8 16 32
16 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . 29507803 1 2 4 8
17 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 8 8 16 32
18 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 4 8 16 32
20 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511474 ** 1
27 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . 29540140 1 1 2 4
28 Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 1 1 2 4
29 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 1 1 2 4
30 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540139 * 1
38 Belleville Washer. Used Only With 29537199 Carrier And
29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166 1 2 4 8
39 Nut, Output. Used Only With 29535997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511450 1 2 4 8
39 Nut, Output. Used Only With 29537199 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537193 1 2 4 8

39
GROUP 39-595
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, High Torque Retarder
Same As Group 39-656

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.3


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-596
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, High Torque Retarder
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535682 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 1 2 4 8
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
64 Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 1 2 4 8
65 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385 1 2 4 8

GROUP 39-597
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Low Torque Retarder
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29511047 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 1 2 4 8
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
(continued on next page)

** Not Serviced As An AssemblyOrder Detail Parts.

392.4 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-597 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Low Torque Retarder
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
64 Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 1 2 4 8
65 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537385 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 ** 1
86 Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29510494 1 1 2 4

GROUP 39-598
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Low Torque Retarder
Same As Group 39-656, Except For Parts Listed Below.
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 ** 1
86 Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29510494 1 1 2 4

GROUP 39-603
P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio, With Tachograph And Dropbox Provision
Same As Group 39-697, Except For Parts Listed Below.
3 Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514698 19 19 38 76
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . 29535674 ** 1
20 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515603 ** 1
27 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . 29540148 1 1 2 4
28 Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 1 1 2 4
29 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 1 1 2 4
30 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540147 1 1 2 4 39
31 Pin, Dowel, 10.01 mm x 24 mm . . . . . . . . . . . . . . . . . . . . 29514697 2 2 4 8
32 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432 1 1 2 4

** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.5


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-610
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio, With Tachograph And Dropbox Provision
Same As Group 39-697, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
3 Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514698 19 19 38 76
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29535679 ** 1
5 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535681 ** 1
11 Carrier, P3 Planetary. When Replacing 29535997 Carrier
With 29537199 Carrier, Also Replace 29511450 Output
Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . . 29537199 1 1 2 4
14 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
15 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 4 8 16 32
16 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803 1 2 4 8
17 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 8 8 16 32
18 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 4 8 16 32
20 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515603 ** 1
27 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540148 1 1 2 4
28 Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 1 1 2 4
29 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 1 1 2 4
30 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540147 1 1 2 4
31 Pin, Dowel, 10.01 mm x 24 mm . . . . . . . . . . . . . . . . . . . . 29514697 2 2 4 8
32 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432 1 1 2 4
38 Belleville Washer. Used Only With 29537199 Carrier And
29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166 1 2 4 8
39 Nut, Output. Used Only With 29535997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511450 1 2 4 8
39 Nut, Output. Used Only With 29537199 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537193 1 2 4 8

GROUP 39-611
P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio, With 16-Pulse Tachograph Provision
Same As Group 39-697, Except For Parts Listed Below.
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29535675 ** 1
11 Carrier, P3 Planetary. When Replacing 29535995 Carrier
With 29537386 Carrier, Also Replace 29520521 Output
Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . . 29537386 1 1 2 4
20 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520516 ** 1
27 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29541084 1 1 2 4
28 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 1 1 2 4
29 Plug, Straight Thread, 34-16 . . . . . . . . . . . . . . . . . . . . . . 29534508 1 1 2 4
30 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541083 * 1
38 Belleville Washer. Used Only With 29537386 Carrier And
29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166 1 2 4 8

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.6 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-611 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio, With 16-Pulse Tachograph Provision
Same As Group 39-697, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
39 Nut, Output. Used Only With 29535995 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520521 1 2 4 8
39 Nut, Output. Used Only With 29537386 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537193 1 2 4 8

GROUP 39-612
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio, With 16-Pulse Tachograph Provision
Same As Group 39-697, Except For Parts Listed Below.
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . 29535680 ** 1
5 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535681 ** 1
11 Carrier, P3 Planetary. When Replacing 29535997 Carrier
With 29537199 Carrier, Also Replace 29520521 Output
Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . . 29537199 1 1 2 4
14 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
15 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 4 8 16 32
16 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . 29507803 1 2 4 8
17 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 8 8 16 32
18 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 4 8 16 32
20 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520516 ** 1
27 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . 29541084 1 1 2 4
28 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 1 1 2 4
29 Plug, Straight Thread, 34-16 . . . . . . . . . . . . . . . . . . . . . . 29534508 1 1 2 4
30 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541083 * 1
38 Belleville Washer. Used Only With 29537199 Carrier And
29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166 1 2 4 8
39 Nut, Output. Used Only With 29535997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520521 1 2 4 8
39 Nut, Output. Used Only With 29537199 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537193 1 2 4 8
39

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.7


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-614
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, Tachograph Provision
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535683 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29520539 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 1 2 4 8
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535003 ** 1
38 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29535002 1 1 2 4
39 Plug, Straight Thread, 34-16 . . . . . . . . . . . . . . . . . . . . . . 29534508 1 1 2 4
40 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 1 1 4 8
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535001 * 1
64 Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520539 1 2 4 8
65 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
86 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792 1 1 2 4

GROUP 39-617
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, Tachograph Provision
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535686 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier
With 29545914 Carrier Kit, Also Replace
29520539 Output Nut With 29537385 Output Nut.
29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914 1 1 2 4

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.8 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-617 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, Tachograph Provision
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520534 ** 1
38 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . 29520532 1 1 2 4
39 Plug, Straight Thread, 34-16 . . . . . . . . . . . . . . . . . . . . . . 29534508 1 1 2 4
40 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 1 1 4 8
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520530 * 1
64 Belleville Washer. Used Only With 29537200 Or
29544813 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29536997 Carrier.
See SIL 25-WT-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520539 1 2 4 8
65 Nut, Output. Used Only With 29537200 Or 29544813 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537385 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
86 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . 29512792 1 1 2 4

GROUP 39-652
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, TID 1
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535682 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32 39
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . 29507804 1 2 4 8
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
64 Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 1 2 4 8
65 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537385 1 2 4 8

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.9


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-652 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, TID 1
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
72 Not Used In This Group.
86 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792 1 1 2 4

GROUP 39-653
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, High Torque Retarder, TID 1
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535682 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 1 2 4 8
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
64 Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 1 2 4 8
65 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385 1 2 4 8

GROUP 39-654
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Low Torque Retarder, TID 1
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535682 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** 1

(continued on next page)

** Not Serviced As An AssemblyOrder Detail Parts.

392.10 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-654 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Low Torque Retarder, TID 1
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
9 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . 29507804 1 2 4 8
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
64 Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 1 2 4 8
65 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537385 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 ** 1
86 Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29510494 1 1 2 4

GROUP 39-655
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, TID 1
Same As Group 39-656, Except For Parts Listed Below.
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
86 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . 29512792 1 1 2 4

39
GROUP 39-656
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, High Torque Retarder, TID 1. One Bolt
1 Gasket, Stator Housing. See SIL 20-WT-97. . . . . . . . . . . . . . . . . . . . . 29535902 1 1 2 4
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535685 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535687 ** 1
4 Shaft Assembly, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535235 1 1 2 4
5 Bushing, 28 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505605 1 2 4 8
6 Shaft, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535216 * 1

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.11


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-656 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, High Torque Retarder, TID 1. One Bolt
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
7 Ring, Retaining, Internal, 219 mm OD . . . . . . . . . . . . . . . . . . 29501034 1 2 4 8
8 Ring, P3 Indexing. See SIL 11-WT-98 And SIL 10-WT-00. . . 29535988 1 2 4 8
9 Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier
With 29545914 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914 1 1 2 4
10 Spacer, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535224 1 2 4 8
11 Ring, Retaining, External, 64 mm ID . . . . . . . . . . . . . . . . . . . . 29505803 1 2 4 8
12 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803 1 2 4 8
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 4 8 16 32
17 Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . . . 29505613 1 1 2 4
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
19 Ring, Retaining, External, 181 mm ID . . . . . . . . . . . . . . . . . . . 29503037 1 2 4 8
20 Spring And Retainer Assembly, C5 Piston Return. Used Prior
To S/N 6610204386, With 29536771 Stator Housing And
29503035 Piston. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503036 1 2 4 8
20 Spring And Retainer Assembly, C5 Piston Return. Used
Starting With S/N 6610204386, With 29544957 Stator
Housing And 29544956 Piston. See SIL 27-WT-06. . . . . 29544958 1 2 4 8
21 Piston, C5 Clutch. Used Prior To S/N 6610204386, With
29536771 Stator Housing And 29503036 Return Spring
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503035 1 2 4 8
21 Piston, C5 Clutch. Used Starting With S/N 6610204386, With
29544957 Stator Housing And 29544958 Return Spring
Assembly. See SIL 27-WT-06. . . . . . . . . . . . . . . . . . . . . . 29544956 1 2 4 8
22 Sealring, External, 315.2 mm ID. Color Coded Light Blue.
See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546158 1 4 8 16
23 Sealring, Internal Lip-Type, 214.06 mm OD . . . . . . . . . . . . . . 23048164 1 4 8 16
24 Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . 29505574 1 2 4 8
25 Stator Housing, Retarder. When Replacing 29536771 Stator
Housing With 29544957 Stator Housing, Also Order
29544956 Piston And 29544958 Return Spring
Assembly. See SIL 27-WT-06. . . . . . . . . . . . . . . . . . . . . . 29544957 1 1 2 4
26 O-ring, 355.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047924 1 2 4 8
27 Sealring, Rotating, 146 mm OD . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507890 1 2 4 8
28 Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566 1 1 4 8
29 Rotor Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543416 1 1 4 8
30 Sealring, Rotating, 146 mm OD . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507890 1 2 4 8
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534479 ** 1

(continued on next page)

** Not Serviced As An AssemblyOrder Detail Parts.

392.12 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-656 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, High Torque Retarder, TID 1. One Bolt
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
32 Ring, Retaining, Internal, 45.82 mm OD . . . . . . . . . . . . . . . . . 29503209 1 2 4 8
33 Plug, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509732 1 2 4 8
34 O-ring, 34.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503208 1 1 4 8
35 Spring, Valve, 36.17 mm OD x 114.3 mm . . . . . . . . . . . . . . . 29515692 1 1 4 8
36 Valve, Autoflow. Used Prior To S/N 6610066447.
See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515693 1 1 4 8
36 Valve, Autoflow. Used Starting With S/N 6610066447.
See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
37 Pin, Spring, 5 mm x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 11512368 1 2 4 8
38 Housing Assembly, Plug And Retarder. Prior To
S/N 6610066447, When Replacing 29534478 Housing
Assembly With 29545015 Housing Assembly,
Also Replace 29515693 Autoflow Valve With
29536730 Autoflow Valve, And Add The Following
Parts Found In Section 20: 29536765 Jumper Manifold,
29536766 Jumper Manifold Gasket, Three
29536756 M10 x 1.5 x 169 mm 12 Point Flanged Bolts,
And 11514355 M10 x 1.5 x 30 mm Flange Head Bolt.
Prior To S/N 6610008625, Also Order 29515692 Spring.
See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
39 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 1 1 2 4
40 Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 1 1 4 8
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534475 * 1
4248 Not Used In This Group.
49 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 29511861 1 2 4 8
50 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
51 Connector, 2-Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505516 1 2 4 8
52 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29503590 1 2 4 8
53 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 11514357 1 2 4 8
54 Plug, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514182 1 2 4 8
55 Ring, Retaining, Internal, 45.82 mm OD . . . . . . . . . . . . . . . . . 29503209 1 2 4 8
56 Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . 29505574 1 2 4 8
57 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . 11515322 3 6 12 24
58 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29544139 1 1 2 4
59 O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383 1 2 4 8 39
60 Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503843 1 2 2 4
61 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
62 Bearing Assembly, Tapered Roller. Used Prior To
S/N 6610204386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505613 1 2 4 8
62 Bearing Assembly, Tapered Roller. Used Starting With
S/N 6610204386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544236 1 2 4 8
63 Retainer, Locknut. See SIL 19-WT-98. . . . . . . . . . . . . . . . . . . . . . 29511429 1 2 4 8
64 Belleville Washer. Used Only With 29537200 Or
29544813 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001 Copyright 2009 Allison Transmission, Inc. 392.13


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-656 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, High Torque Retarder, TID 1. One Bolt
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
65 Nut, Output. Used Only With 29536997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 1 2 4 8
65 Nut, Output. Used Only With 29537200 Or 29544813 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385 1 2 4 8
66 Seal Assembly, Oil, 165.61 mm OD. See SIL 14-WT-96 And
SIL 6-WT-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546238 1 2 4 16
67 Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988 2 2 4 8
68 Bolt, Flange Hd, M12 x 1.75 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541874 12 13 36 72
69 Bolt, Flange Hd, M8 x 1.25 x 100 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 11515115 9 18 36 72
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537074 ** 1
71 Bolt, Flange Hd, M8 x 1.25 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . 29510680 5 5 10 15
72 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 1 2 4
73 Wiring Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503939 1 1 2 4
74 Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511063 1 1 2 4
75 Gasket, Solenoid Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511062 1 1 2 4
76 Solenoid, N/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537373 1 1 2 4
77 O-ring, 16.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016455 1 2 4 8
78 O-ring, 12.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014057 1 2 4 8
79 Valve, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511060 1 1 2 4
80 Stop, Valve. See SIL 14-WT-02. . . . . . . . . . . . . . . . . . . . . . . . . . . 29538569 1 1 2 4
81 Spring, 7.8 mm OD x 29.2 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049391 1 1 2 4
82 Valve, Exhaust Backfill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049320 1 1 2 4
83 Valve Body, Retarder Control. Prior To S/N 6610066447, When
Replacing 29511059 Valve Body With 29536989 Valve
Body, Replace 29510497 Plug With 29536990 Plug
And 29510499 O-ring With 23015806 O-ring.
See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
84 Pin, Dowel, 2.5 mm x 40 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500823 1 1 2 4
85 Pin, Dowel, 3 mm x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500822 1 1 2 4
86 Spring, 15.09 mm OD x 30.8 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29538461 1 1 2 4
87 O-ring, 21.9 mm ID. Used Prior To S/N 6610066447.
See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510499 1 1 2 4
87 O-ring, 23.5 mm ID. Used Starting With S/N 6610066447.
See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Valve. Used Prior To S/N 6610066447. See SIL 25-WT-00. 29510497 1 1 2 4
88 Plug, Valve. Used Starting With S/N 6610066447.
See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Ring, Retaining, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510498 1 1 2 4
90 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 1 2 4
91 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 1 2 4
92 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1
93 Gasket, Separator Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512744 2 4 8 16
94 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057 1 1 2 4
95 Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511055 1 1 2 4

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.14 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-656 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, High Torque Retarder, TID 1. One Bolt
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
96 Gasket, Channel Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507891 1 1 2 4
97 Bolt, Flange Hd, M12 x 1.75 x 165 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29541869 4 4 8 12
98 Bolt, Flange Hd, M12 x 1.75 x 105 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29541875 2 7 14 28
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 7 14 38 76
100 Not Used In This Group.

GROUP 39-657
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Low Torque Retarder, TID 1
Same As Group 39-656, Except For Parts Listed Below.
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 ** 1
86 Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29510494 1 1 2 4

GROUP 39-658
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, Tachograph Provision, TID 1
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535683 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29520539 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . 29507804 1 2 4 8 39
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535003 ** 1
38 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . 29535002 1 1 2 4
39 Plug, Straight Thread, 34-16 . . . . . . . . . . . . . . . . . . . . . . 29534508 1 1 2 4
40 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 1 1 4 8
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535001 * 1
64 Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.15


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-658 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, Tachograph Provision, TID 1
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
65 Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520539 1 2 4 8
65 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
86 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792 1 1 2 4

GROUP 39-659
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, Tachograph Provision, TID 1
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535686 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier
With 29545914 Carrier Kit, Also Replace
29520539 Output Nut With 29537385 Output Nut.
29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914 1 1 2 4
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535003 ** 1
38 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29535002 1 1 2 4
39 Plug, Straight Thread, 34-16 . . . . . . . . . . . . . . . . . . . . . . 29534508 1 1 2 4
40 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 1 1 4 8
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535001 * 1
64 Belleville Washer. Used Only With 29537200 Or
29544813 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29536997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520539 1 2 4 8
65 Nut, Output. Used Only With 29537200 Or 29544813 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
86 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792 1 1 2 4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.16 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-660
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, TID 2
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535682 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . 29507804 1 2 4 8
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 2 4 8
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
64 Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 1 2 4 8
65 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537385 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
86 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . 29512792 1 1 2 4

GROUP 39-661
P3 Planetary And Rear Cover/Retarder, Figure 39B 39
Close Ratio, High Torque Retarder, TID 2
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535682 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** 1

(continued on next page)

** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.17


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-661 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, High Torque Retarder, TID 2
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
9 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 1 2 4 8
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 2 4 8
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
64 Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 1 2 4 8
65 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385 1 2 4 8

GROUP 39-662
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Low Torque Retarder, TID 2
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535682 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32

(continued on next page)

** Not Serviced As An AssemblyOrder Detail Parts.

392.18 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-662 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Low Torque Retarder, TID 2
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . 29507804 1 2 4 8
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 2 4 8
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
64 Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 1 2 4 8
65 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537385 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 ** 1
86 Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29510494 1 1 2 4

GROUP 39-663
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, TID 2
Same As Group 39-656, Except For Parts Listed Below.
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 2 4 8
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
86 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . 29512792 1 1 2 4
39
GROUP 39-664
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, High Torque Retarder, TID 2
Same As Group 39-656, Except For Parts Listed Below.
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 2 4 8
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8

(continued on next page)

** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.19


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-664 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, High Torque Retarder, TID 2
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
4953 Not Used In This Group.

GROUP 39-665
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Low Torque Retarder, TID 2
Same As Group 39-656, Except For Parts Listed Below.
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 2 4 8
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 ** 1
86 Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29510494 1 1 2 4

GROUP 39-666
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, Tachograph Provision, TID 2
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535683 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 1 2 4 8
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535003 ** 1
38 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29535002 1 1 2 4
39 Plug, Straight Thread, 34-16 . . . . . . . . . . . . . . . . . . . . . . 29534508 1 1 2 4
40 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 1 1 4 8
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535001 * 1
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 2 4 8

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.20 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-666 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, Tachograph Provision, TID 2
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
64 Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 1 2 4 8
65 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537385 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
86 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . 29512792 1 1 2 4

GROUP 39-667
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, Tachograph Provision, TID 2
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535686 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier
With 29545914 Carrier Kit, Also Replace
29520539 Output Nut With 29537385 Output Nut.
29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914 1 1 2 4
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535003 ** 1
38 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . 29535002 1 1 2 4
39 Plug, Straight Thread, 34-16 . . . . . . . . . . . . . . . . . . . . . . 29534508 1 1 2 4
40 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 1 1 4 8
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535001 * 1 39
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 2 4 8
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
64 Belleville Washer. Used Only With 29537200 Or
29544813 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29536997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520539 1 2 4 8

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.21


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-667 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, Tachograph Provision, TID 2
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
65 Nut, Output. Used Only With 29537200 or 29544813 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
86 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792 1 1 2 4

GROUP 39-697
P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio, Without Tachograph, With One Bolt
1 Gasket, Rear Cover. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . 29534355 1 1 2 4
2 Bolt, Flange Hd, M12 x 1.75 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541865 19 19 38 76
3 Not Used In This Group.
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29535672 ** 1
5 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535676 ** 1
6 Shaft Assembly, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535235 1 1 2 4
7 Bushing, 28 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505605 1 2 4 8
8 Shaft, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535216 * 1
9 Ring, Retaining, Internal, 219 mm OD . . . . . . . . . . . . . . . . . . 29501034 1 2 4 8
10 Ring, P3 Indexing. See SIL 10-WT-00. . . . . . . . . . . . . . . . . . . 29535988 1 2 4 8
11 Carrier, P3 Planetary. When Replacing 29535995 Carrier
With 29537386 Carrier, Also Replace 29511450 Output
Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . . 29537386 1 1 2 4
12 Spacer, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535224 1 2 4 8
13 Ring, Retaining, External, 64 mm ID . . . . . . . . . . . . . . . . . . . . 29505803 1 2 4 8
14 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
15 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
16 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 1 2 4 8
17 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
18 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
19 Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . . . 29505613 1 1 2 4
20 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540135 ** 1
21 Ring, Retaining, External, 181 mm ID . . . . . . . . . . . . . . . . . . . 29503037 1 2 4 8
22 Spring And Retainer Assembly, C5 Piston Return . . . . . . . . . 29503036 1 2 4 8
23 Piston, C5 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503035 1 2 4 8
24 Sealring, External, 315.2 mm ID. Color Coded Light Blue. . . . 29546158 1 4 8 16
25 Sealring, Internal Lip-Type, 214.06 mm OD . . . . . . . . . . . . . . 23048164 1 4 8 16
26 Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . 29505574 2 4 8 16
2729 Not Used In This Group.
30 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540134 1 1 2 4
31 Not Used In This Group.
32 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29544139 1 1 2 4

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.22 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-697 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio, Without Tachograph, With One Bolt
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
33 O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383 1 4 6 8
34 Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503843 1 2 2 4
35 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
36 Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . . 29505613 1 2 4 8
37 Retainer, Locknut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511429 1 2 4 8
38 Belleville Washer. Used Only With 29537386 Carrier And
29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166 1 2 4 8
39 Nut, Output. Used Only With 29535995 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511450 1 2 4 8
39 Nut, Output. Used Only With 29537386 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537193 1 2 4 8
40 Seal Assembly, Oil, 165.61 mm OD. See SIL 14-WT-96 And
SIL 6-WT-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546238 1 4 8 16
41 Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988 1 1 2 4
42 Not Used In This Group.

GROUP 39-698
P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio With 4-T Tachograph, One Bolt
Same As Group 39-697, Except For Parts Listed Below.
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . 29535673 ** 1
20 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511474 ** 1
27 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . 29540140 1 1 2 4
28 Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 1 1 2 4
29 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 1 1 2 4
30 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540139 * 1

GROUP 39-699
P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio With 4-T Tachograph And Dropbox Provision, One Bolt 39
Same As Group 39-697, Except For Parts Listed Below.
3 Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514698 19 19 38 76
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . 29535674 ** 1
20 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515603 ** 1
27 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . 29540148 1 1 2 4
28 Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 1 1 2 4
29 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 1 1 2 4
30 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540147 1 1 2 4
31 Pin, Dowel, 10.01 mm x 24 mm . . . . . . . . . . . . . . . . . . . . 29514697 2 2 4 8

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.23


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-699 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio With 4-T Tachograph And Dropbox Provision, One Bolt
Same As Group 39-697, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
32 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432 1 1 2 4

GROUP 39-700
P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio With 16-Pulse Tachograph Provision
Same As Group 39-697, Except For Parts Listed Below.
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29535675 ** 1
11 Carrier, P3 Planetary. When Replacing 29535995 Carrier
With 29537386 Carrier, Also Replace 29520521 Output
Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . . 29537386 1 1 2 4
20 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520516 ** 1
27 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29541084 1 1 2 4
28 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 1 1 2 4
29 Plug, Straight Thread, 34-16 . . . . . . . . . . . . . . . . . . . . . . 29534508 1 1 2 4
30 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541083 * 1
38 Belleville Washer. Used Only With 29537386 Carrier And
29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166 1 2 4 8
39 Nut, Output. Used Only With 29535995 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520521 1 2 4 8
39 Nut, Output. Used Only With 29537386 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537193 1 2 4 8

GROUP 39-701
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio Without Tachograph, With One Bolt
Same As Group 39-697, Except For Parts Listed Below.
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29535677 ** 1
5 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535681 ** 1
11 Carrier, P3 Planetary. When Replacing 29535997 Carrier
With 29537199 Carrier, Also Replace 29511450 Output
Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . . 29537199 1 1 2 4
14 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
15 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 4 8 16 32
16 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803 1 2 4 8
17 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 8 16 32 64
18 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 4 8 16 32
38 Belleville Washer. Used Only With 29537199 Carrier And
29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166 1 2 4 8

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.24 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-701 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio Without Tachograph, With One Bolt
Same As Group 39-697, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
39 Nut, Output. Used Only With 29535997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511450 1 2 4 8
39 Nut, Output. Used Only With 29537199 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537193 1 2 4 8

GROUP 39-702
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio With 4-T Tachograph, One Bolt
Same As Group 39-697, Except For Parts Listed Below.
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . 29535678 ** 1
5 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535681 ** 1
11 Carrier, P3 Planetary. When Replacing 29535997 Carrier
With 29537199 Carrier, Also Replace 29511450 Output
Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . . 29537199 1 1 2 4
14 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
15 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 4 8 16 32
16 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . 29507803 1 2 4 8
17 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 8 8 16 32
18 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 4 8 16 32
20 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511474 ** 1
27 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . 29540140 1 1 2 4
28 Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 1 1 2 4
29 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 1 1 2 4
30 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540139 * 1
38 Belleville Washer. Used Only With 29537199 Carrier And
29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166 1 2 4 8
39 Nut, Output. Used Only With 29535997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511450 1 2 4 8
39 Nut, Output. Used Only With 29537199 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537193 1 2 4 8
39

GROUP 39-703
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio With Tachograph And Dropbox Provision
Same As Group 39-697, Except For Parts Listed Below.
3 Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514698 19 19 38 76
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . 29535679 ** 1

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.25


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-703 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio With Tachograph And Dropbox Provision
Same As Group 39-697, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
5 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535681 ** 1
11 Carrier, P3 Planetary. When Replacing 29535997 Carrier
With 29537199 Carrier, Also Replace 29511450 Output
Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . . 29537199 1 1 2 4
14 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
15 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 4 8 16 32
16 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803 1 2 4 8
17 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 8 8 16 32
18 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 4 8 16 32
20 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515603 ** 1
27 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540148 1 1 2 4
28 Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 1 1 2 4
29 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 1 1 2 4
30 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540147 1 1 2 4
31 Pin, Dowel, 10.01 mm x 24 mm . . . . . . . . . . . . . . . . . . . . 29514697 2 2 4 8
32 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432 1 1 2 4
38 Belleville Washer. Used Only With 29537199 Carrier And
29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166 1 2 4 8
39 Nut, Output. Used Only With 29535997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511450 1 2 4 8
39 Nut, Output. Used Only With 29537199 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537193 1 2 4 8

GROUP 39-704
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio With 16-Pulse Tachograph Provision
Same As Group 39-697, Except For Parts Listed Below.
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29535680 ** 1
5 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535681 ** 1
11 Carrier, P3 Planetary. When Replacing 29535997 Carrier
With 29537199 Carrier, Also Replace 29520521 Output
Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . . 29537199 1 1 2 4
14 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
15 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 4 8 16 32
16 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803 1 2 4 8
17 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 8 8 16 32
18 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 4 8 16 32
20 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520516 ** 1
27 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29541084 1 1 2 4

(continued on next page)

** Not Serviced As An AssemblyOrder Detail Parts.

392.26 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-704 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio With 16-Pulse Tachograph Provision
Same As Group 39-697, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
28 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 1 1 2 4
29 Plug, Straight Thread, 34-16 . . . . . . . . . . . . . . . . . . . . . . 29534508 1 1 2 4
30 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541083 * 1
38 Belleville Washer. Used Only With 29537199 Carrier And
29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166 1 2 4 8
39 Nut, Output. Used Only With 29535997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520521 1 2 4 8
39 Nut, Output. Used Only With 29537199 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537193 1 2 4 8

GROUP 39-705
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, TID 2
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535682 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . 29507804 1 2 4 8
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 2 4 8
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8 39
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
64 Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 1 2 4 8
65 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537385 1 2 4 8

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.27


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-705 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, TID 2
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
86 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792 1 1 2 4

GROUP 39-706
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, High Torque Retarder, TID 2
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535682 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 1 2 4 8
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 2 4 8
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
64 Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 1 2 4 8
65 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385 1 2 4 8

** Not Serviced As An AssemblyOrder Detail Parts.

392.28 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-707
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Low Torque Retarder, TID 2
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535682 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . 29507804 1 2 4 8
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 2 4 8
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
64 Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 1 2 4 8
65 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537385 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 ** 1
86 Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29510494 1 1 2 4

GROUP 39-708
P3 Planetary And Rear Cover/Retarder, Figure 39B 39
Close Ratio, Medium Torque Retarder, Tachograph Provision, TID 2
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535683 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** 1

(continued on next page)

** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.29


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-708 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, Tachograph Provision, TID 2
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
9 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29520539 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 1 2 4 8
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535003 ** 1
38 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29535002 1 1 2 4
39 Plug, Straight Thread, 34-16 . . . . . . . . . . . . . . . . . . . . . . 29534508 1 1 2 4
40 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 1 1 4 8
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535001 * 1
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 2 4 8
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
64 Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520539 1 2 4 8
65 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
86 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792 1 1 2 4

GROUP 39-709
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, TID 2
Same As Group 39-656, Except For Parts Listed Below.
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 2 4 8
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.30 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-709 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, TID 2
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
4953 Not Used In This Group.
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
86 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . 29512792 1 1 2 4

GROUP 39-710
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, High Torque Retarder, TID 2
Same As Group 39-656, Except For Parts Listed Below.
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 2 4 8
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.

GROUP 39-711
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Low Torque Retarder, TID 2
Same As Group 39-656, Except For Parts Listed Below.
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 2 4 8
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 ** 1
86 Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29510494 1 1 2 4

GROUP 39-712 39
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, Tachograph Provision, TID 2
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535686 ** 1

(continued on next page)

** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.31


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-712 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, Tachograph Provision, TID 2
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
9 Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier
With 29545914 Carrier Kit, Also Replace
29520539 Output Nut With 29537385 Output Nut.
29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914 1 1 2 4
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535003 ** 1
38 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29535002 1 1 2 4
39 Plug, Straight Thread, 34-16 . . . . . . . . . . . . . . . . . . . . . . 29534508 1 1 2 4
40 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 1 1 4 8
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535001 * 1
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 2 4 8
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
64 Belleville Washer. Used Only With 29537200 or
29544813 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29536997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520539 1 2 4 8
65 Nut, Output. Used Only With 29537200 or 29544813 Carrier And
29537166 Belleville Washer.See SIL 25-WT-01. . . . . . . . . . . 29537385 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
86 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792 1 1 2 4

GROUP 39-713
P3 Planetary And Rear Cover/Retarder, Figure 39C
Straight 7, Without Tachograph
NOTE: See SIL 4-WT-99 For Important Service Information
1 P3 Planetary Carrier Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29532693 ** 1
2 Ring, Retaining, Internal, 219 mm OD . . . . . . . . . . . . . . . . . . . . . . 29501034 1 2 4 8
3 Ring, P3 Indexing. See SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . 29535988 1 2 4 8
4 Carrier, P3 Planetary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537386 1 1 2 4
5 Flange, P4 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533209 1 1 2 4
6 Ring, Shim Locating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530525 1 1 2 4
7 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
8 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 8 16 32 64
9 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . . . . 29507804 1 2 4 8

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.32 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-713 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39C
Straight 7, Without Tachograph
NOTE: See SIL 4-WT-99 For Important Service Information
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
10 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
11 Bolt, Flange Hd, M12 x 1.75 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541865 14 14 28 56
12 Shim, Selective, 0.27 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530516 AR 2 4 8
12 Shim, Selective, 0.54 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530517 AR 2 4 8
12 Shim, Selective, 0.81 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530518 AR 2 4 8
12 Shim, Selective, 1.08 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530519 AR 2 4 8
12 Shim, Selective, 1.35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530520 AR 2 4 8
12 Shim, Selective, 1.62 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530521 AR 2 4 8
12 Shim, Selective, 1.89 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530522 AR 2 4 8
12 Shim, Selective, 2.16 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530523 AR 2 4 8
12 Shim, Selective, 2.43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530524 AR 2 4 8
13 Gasket, Adapter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530526 1 1 2 4
14 C6 Adapter Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536669 ** 1
15 Piston Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29532728 ** 1
16 Ring, Retaining, External, 293.75 mm ID . . . . . . . . . . . . . . . . 29530489 1 2 4 8
17 Spring Assembly, C6 Piston Return . . . . . . . . . . . . . . . . . . . . 29530488 1 2 4 8
18 Piston, C6 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530487 1 2 4 8
19 Sealring, External, 334.37 mm ID . . . . . . . . . . . . . . . . . . . . . . 29546162 1 4 8 16
20 Sealring, Internal Lip-Type, 251.28 mm OD . . . . . . . . . . . . . . 29530491 1 4 8 16
21 Adapter Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530484 1 1 2 4
22 Adapter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530485 1 1 2 4
23 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . 29500034 2 4 8 16
24 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1
25 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 2 4 8
26 Bearing Assembly, Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530486 1 1 2 4
27 Plate, C6 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536351 9 36 72 144
28 Plate, C6 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536342 8 32 64 128
29 Backplate, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530530 1 4 8 16
30 Gear, P4 Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530492 1 2 4 8
31 Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542556 1 2 4 8
32 Carrier Assembly, P4 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530497 ** 1
33 Ring, Retaining, Internal, 289.48 mm OD . . . . . . . . . . . . . . . . 23048531 1 2 4 8
34 Ring, Retaining, Internal, 235 mm OD . . . . . . . . . . . . . . . . . . 29501195 1 2 4 8 39
35 Ring, P4 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530505 1 2 4 8
36 Carrier And Bushing Assembly, P4 Planetary . . . . . . . . . . . . 29530498 1 1 2 4
37 Carrier, P4 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530499 * 1
38 Bushing, P4 Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530500 1 2 4 8
39 Spindle, P4 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . 29530504 6 12 24 48
40 Washer, P4 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530503 12 24 48 96
41 Gear Set, P4 Pinion. Set Contains Six 29530501 Gears. . . . . 29535982 6 12 24 48
42 Bearing, Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530502 12 24 48 96
43 Hub, C6 Clutch Drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530506 1 1 2 4
44 Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505572 1 2 4 8

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.33


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-713 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39C
Straight 7, Without Tachograph
NOTE: See SIL 4-WT-99 For Important Service Information
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
45 P4 Ring Gear And Hub Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 29532729 ** 1
46 Gear, P4 Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530513 1 1 2 4
47 Hub, P4 Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530514 1 1 2 4
48 Ring, Retaining, Internal, 256 mm OD . . . . . . . . . . . . . . . . . . 29501024 1 2 4 8
4952 Not Used In This Group.
53 Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534355 1 1 2 4
54 Bolt, Flange Hd, M12 x 1.75 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541865 14 14 36 72
55 Bolt, Flange Hd, M12 x 1.75 x 222.5 mm . . . . . . . . . . . . . . . . . . . . . . . 29541876 5 5 10 20
56 Rear Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535688 ** 1
57 Shaft Assembly, Output. When Replacing 29535900 Output Shaft
Assembly With 29542554 Output Shaft Assembly, Also Re-
place 29511450 Output Nut With 29537193 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542554 1 1 2 4
58 Bushing, 28 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505605 1 2 4 8
59 Shaft, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542555 * 1
60 Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . . . 29505613 1 1 2 4
61 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540135 ** 1
62 Ring, Retaining, External, 181 mm ID . . . . . . . . . . . . . . . . . . . 29503037 1 2 4 8
63 Spring And Retainer Assembly, C5 Piston Return . . . . . . . . . 29503036 1 2 4 8
64 Piston, C5 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503035 1 2 4 8
65 Sealring, External, 315.2 mm ID. Color Coded Light Blue. . . . 29546158 1 4 8 16
66 Sealring, Internal Lip-Type, 214.06 mm OD . . . . . . . . . . . . . . 23048164 1 4 8 16
67 Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . 29505574 1 2 4 8
68 Not Used In This Group.
69 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540134 1 1 2 4
7071 Not Used In This Group.
72 Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . 29505574 1 2 4 8
73 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29544139 1 1 2 4
74 O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383 1 4 6 8
75 Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503843 1 2 2 4
76 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
77 Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . . . 29505613 1 2 4 8
78 Retainer, Locknut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511429 1 2 4 8
79 Belleville Washer. Used Only With 29537207 Output Shaft And
29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166 1 2 4 8
80 Nut, Output. Used Only With 29535900 Output Shaft.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511450 1 2 4 8
80 Nut, Output. Used Only With 29537207 Output Shaft And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537193 1 4 8 16
81 Seal Assembly, Oil, 165.61 mm OD. See SIL 14-WT-96 And
SIL 6-WT-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546238 1 4 8 16
82 Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988 1 1 2 4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.34 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-714
P3 Planetary And Rear Cover/Retarder, Figure 39D
Straight 7, Medium Torque Retarder
NOTE: See SIL 4-WT-99 For Important Service Information
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 P3 Planetary Carrier Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29532693 ** 1
2 Ring, Retaining, Internal, 219 mm OD . . . . . . . . . . . . . . . . . . . . . . 29501034 1 2 4 8
3 Ring, P3 Indexing. See SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . 29535988 1 2 4 8
4 Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537386 1 1 2 4
5 Flange, P4 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533209 1 1 2 4
6 Ring, Shim Locating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530525 1 1 2 4
7 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And
SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
8 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 8 16 32 64
9 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . . . . 29507804 1 2 4 8
10 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
11 Bolt, Flange Hd, M12 x 1.75 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541865 14 14 28 56
12 Shim, Selective, 0.27 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530516 AR 2 4 8
12 Shim, Selective, 0.54 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530517 AR 2 4 8
12 Shim, Selective, 0.81 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530518 AR 2 4 8
12 Shim, Selective, 1.08 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530519 AR 2 4 8
12 Shim, Selective, 1.35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530520 AR 2 4 8
12 Shim, Selective, 1.62 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530521 AR 2 4 8
12 Shim, Selective, 1.89 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530522 AR 2 4 8
12 Shim, Selective, 2.16 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530523 AR 2 4 8
12 Shim, Selective, 2.43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530524 AR 2 4 8
13 Gasket, Adapter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530526 1 1 2 4
14 C6 Adapter Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536669 ** 1
15 Piston Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29532728 ** 1
16 Ring, Retaining, External, 293.75 mm ID . . . . . . . . . . . . . . . . 29530489 1 2 4 8
17 Spring Assembly, C6 Piston Return . . . . . . . . . . . . . . . . . . . . 29530488 1 2 4 8
18 Piston, C6 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530487 1 2 4 8
19 Sealring, External, 334.37 mm ID . . . . . . . . . . . . . . . . . . . . . . 29546162 1 4 8 16
20 Sealring, Internal Lip-Type, 251.28 mm OD . . . . . . . . . . . . . . 29530491 1 4 8 16
21 Adapter Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530484 1 1 2 4
22 Adapter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530485 1 1 2 4
23 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . 29500034 2 4 8 16
24 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1 39
25 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 2 4 8
26 Bearing Assembly, Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530486 1 1 2 4
27 Plate, C6 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536351 9 36 72 144
28 Plate, C6 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536342 8 32 64 128
29 Backplate, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530530 1 4 8 16
30 Gear, P4 Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530492 1 2 4 8
31 Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542556 1 2 4 8
32 Carrier Assembly, P4 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530497 ** 1
33 Ring, Retaining, Internal, 289.48 mm OD . . . . . . . . . . . . . . . . 23048531 1 2 4 8
34 Ring, Retaining, Internal, 235 mm OD . . . . . . . . . . . . . . . . . . 29501195 1 2 4 8

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.35


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-714 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39D
Straight 7, Medium Torque Retarder
NOTE: See SIL 4-WT-99 For Important Service Information
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
35 Ring, P4 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530505 1 2 4 8
36 Carrier And Bushing Assembly, P4 Planetary . . . . . . . . . . . . . 29530498 1 1 2 4
37 Carrier, P4 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530499 * 1
38 Bushing, P4 Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530500 1 2 4 8
39 Spindle, P4 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530504 6 12 24 48
40 Washer, P4 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530503 12 24 48 96
41 Gear Set, P4 Pinion. Set Contains Six 29530501 Gears. . . . . 29535982 6 12 24 48
42 Bearing, Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530502 12 24 48 96
43 Hub, C6 Clutch Drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530506 1 1 2 4
44 Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505572 1 2 4 8
45 P4 Ring Gear And Hub Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 29532729 ** 1
46 Gear, P4 Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530513 1 1 2 4
47 Hub, P4 Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530514 1 1 2 4
48 Ring, Retaining, Internal, 256 mm OD . . . . . . . . . . . . . . . . . . 29501024 1 2 4 8
49 Ring, Star Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530542 11 22 44 88
5052 Not Used In This Group.
53 Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535902 1 1 4 8
54 Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535689 ** 1
55 Shaft Assembly Kit, Output. When Replacing 29535965 Output
Shaft Assembly With 29545915 Output Shaft Assembly Kit,
Also Replace 29511065 Output Nut With 29537385 Output
Nut. 29545915 Output Shaft Assembly Kit Contains
29545018 Output Shaft Assembly, 29544236 Bearing
Assembly, 29505574 Cup, And 29545916 Instruction Sheet
No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . 29545915 1 1 2 4
56 Bushing, 28 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505605 1 2 4 8
57 Shaft, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542562 * 1
58 Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . . . 29505613 1 1 2 4
59 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
60 Ring, Retaining, External, 181 mm ID . . . . . . . . . . . . . . . . . . . 29503037 1 2 4 8
61 Spring And Retainer Assembly, C5 Piston Return. Used Prior
To S/N 6610204386, With 29536771 Stator Housing And
29503035 Piston. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503036 1 2 4 8
61 Spring And Retainer Assembly, C5 Piston Return. Used
Starting With S/N 6610204386, With 2954957 Stator
Housing And 29544956 Piston. See SIL 27-WT-06. . . . . 29544958 1 2 4 8
62 Piston, C5 Clutch. Used Prior To S/N 6610204386, With
29536771 Stator Housing And 29503036 Return Spring
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503035 1 2 4 8
62 Piston, C5 Clutch. Used Starting With S/N 6610204386, With
29544957 Stator Housing And 29544958 Return Spring
Assembly. See SIL 27-WT-06. . . . . . . . . . . . . . . . . . . . . . 29544956 1 2 4 8
63 Sealring, External, 315.2 mm ID. Color Coded Light Blue. . . . 29546158 1 4 8 16
64 Sealring, Internal Lip-Type, 214.06 mm OD . . . . . . . . . . . . . . 23048164 1 4 8 16
(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.36 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-714 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39D
Straight 7, Medium Torque Retarder
NOTE: See SIL 4-WT-99 For Important Service Information
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
65 Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . 29505574 1 2 4 8
66 Stator Housing, Retarder. When Replacing 29536771 Stator
Housing With 29544957 Stator Housing, Also Order
29544956 Piston And 29544958 Return Spring
Assembly. See SIL 27-WT-06. . . . . . . . . . . . . . . . . . . . . 29544957 1 1 2 4
67 O-ring, 355.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047924 1 2 4 8
68 Sealring, Rotating, 146 mm OD . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507890 1 2 4 8
69 Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566 1 1 4 8
70 Rotor Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543416 1 1 4 8
71 Sealring, Rotating, 146 mm OD . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507890 1 2 4 8
72 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . 11515322 3 6 12 24
73 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534479 ** 1
74 Ring, Retaining, Internal, 45.82 mm OD . . . . . . . . . . . . . . . . . 29503209 1 2 4 8
75 Plug, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509732 1 2 4 8
76 O-ring, 34.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503208 1 1 4 8
77 Spring, Valve, 36.17 mm OD x 114.3 mm . . . . . . . . . . . . . . . 29515692 1 1 4 8
78 Valve, Autoflow. Used Prior To S/N 6610066447.
See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515693 1 1 4 8
78 Valve, Autoflow. Used Starting With S/N 6610066447.
See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
79 Pin, Spring, 5 mm x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 11512368 1 2 4 8
80 Housing Assembly, Plug And Retarder. Prior To
S/N 6610066447, When Replacing 29534478 Housing
Assembly With 29545017 Housing Assembly,
Also Replace 29515693 Autoflow Valve With
29536730 Autoflow Valve, And Add The Following
Parts Found In Section 20: 29536768 Jumper
Manifold, 29536767 Jumper Manifold Gasket, Three
29536760 M10 x 1.5 x 354 mm 12 Point Flanged Bolts,
And 11514355 M10 x 1.5 x 30 mm Flange Head Bolt.
See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545017 1 1 2 4
81 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 1 1 2 4
82 Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 1 1 4 8
83 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534475 * 1 39
8486 Not Used In This Group.
87 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
88 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
89 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
90 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
91 Plug, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514182 1 2 4 8
92 Ring, Retaining, Internal, 45.82 mm OD . . . . . . . . . . . . . . . . . 29503209 1 2 4 8
93 Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . 29505574 1 2 4 8
94 Bearing Assembly, Tapered Roller. Used Prior To
S/N 6610204386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505613 1 2 4 8

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.37


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-714 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39D
Straight 7, Medium Torque Retarder
NOTE: See SIL 4-WT-99 For Important Service Information
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
94 Bearing Assembly, Tapered Roller. Used Starting With
S/N 6610204386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544236 1 2 4 8
95 Retainer, Locknut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511429 1 2 4 8
96 Belleville Washer. Used Only With 29537208 Output Shaft And
29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166 1 2 4 8
97 Nut, Output. Used Only With 29535965 Output Shaft.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 1 2 4 8
97 Nut, Output. Used Only With 29537208 Output Shaft And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385 1 2 4 8
98 Seal Assembly, Oil, 165.61 mm OD. See SIL 14-WT-96 And
SIL 6-WT-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546238 1 2 4 16
99 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29544139 1 1 2 4
100 O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383 1 2 4 8
101 Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503843 1 2 2 4
102 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
103 Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988 2 4 8 16
104 Bolt, Flange Hd, M12 x 1.75 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541874 12 13 36 72
105 Bolt, Flange Hd, M8 x 1.25 x 100 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 11515115 9 18 36 72
106 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
107 Bolt, Flange Hd, M8 x 1.25 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . 29510680 5 5 10 15
108 Wiring Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503939 1 1 2 4
109 Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511063 1 1 2 4
110 Gasket, Solenoid Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511062 1 1 2 4
111 Solenoid, N/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537373 1 1 2 4
112 O-ring, 16.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016455 1 2 4 8
113 O-ring, 12.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014057 1 2 4 8
114 Stop, Valve. See SIL 14-WT-02. . . . . . . . . . . . . . . . . . . . . . . . . . . 29538569 1 1 2 4
115 Spring, 7.8 mm OD x 29.2 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049391 1 1 2 4
116 Valve, Exhaust Backfill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049320 1 1 2 4
117 Valve, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511060 1 1 2 4
118 Valve Body, Retarder Control. Prior To S/N 6610066447, When
Replacing 29511059 Valve Body With 29536989 Valve
Body, Replace 29510497 Plug With 29536990 Plug
And 29510499 O-ring With 23015806 O-ring.
See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
119 Pin, Dowel, 2.5 mm x 40 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500823 1 1 2 4
120 Pin, Dowel, 3 mm x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500822 1 1 2 4
121 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792 1 1 2 4
122 O-ring, 21.9 mm ID. Used Prior To S/N 6610066447.
See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510499 1 1 2 4
122 O-ring, 23.5 mm ID. Used Starting With S/N 6610066447. See SIL
25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
123 Plug, Valve. Used Prior To S/N 6610066447. See SIL 25-WT-00.. . 29510497 1 1 2 4

(continued on next page)

** Not Serviced As An AssemblyOrder Detail Parts.

392.38 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-714 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39D
Straight 7, Medium Torque Retarder
NOTE: See SIL 4-WT-99 For Important Service Information
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
123 Plug, Valve. Used Starting With S/N 6610066447.
See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
124 Ring, Retaining, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510498 1 1 2 4
125 Gasket, Separator Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512744 2 4 8 16
126 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057 1 1 2 4
127 Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511055 1 1 2 4
128 Gasket, Channel Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507891 1 1 2 4
129 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 1 2 4
130 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 1 2 4
131 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 1 2 4
132 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1
133 Bolt, Flange Hd, M12 x 1.75 x 350 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29541873 4 4 8 12
134 Bolt, Flange Hd, M12 x 1.75 x 105 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29541875 2 7 14 28
135 Bolt, Flange Hd, M10 x 1.5 x 345 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541872 7 14 38 76

GROUP 39-731
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Or Later, One Bolt
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29536732 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . 29507804 1 2 4 8 39
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536562 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.39


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-731 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Or Later, One Bolt
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 2 4 8
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
64 Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 1 2 4 8
65 Nut, Output. Used Only With 29537387 Or 2944812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 ** 1
83 Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
86 Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29510494 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
94 Plate, Separator. When Replacing 29537642 Separator Plate With
29511057 Separator Plate, Also Order Two 29512744 Separator
Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057 1 1 2 4

GROUP 39-732
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, 4-T Tachograph, TID 2
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29536732 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 1 2 4 8
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1

(continued on next page)

** Not Serviced As An AssemblyOrder Detail Parts.

392.40 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-732 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, 4-T Tachograph, TID 2
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536562 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 2 4 8
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
64 Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 1 2 4 8
65 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537385 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
83 Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
86 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . 29512792 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
94 Plate, Separator. When Replacing 29537642 Separator Plate With
29511057 Separator Plate, Also Order Two 29512744 Separator
Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057 1 1 2 4

39

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.41


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-733
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, High Torque Retarder, 4-T Tachograph, TID 2
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29536732 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 1 2 4 8
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536562 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 2 4 8
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
64 Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 1 2 4 8
65 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385 1 2 4 8
83 Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
94 Plate, Separator. When Replacing 29537642 Separator Plate With
29511057 Separator Plate, Also Order Two 29512744 Separator
Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057 1 1 2 4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.42 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-734
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Low Torque Retarder, 4-T Tachograph, TID 2
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29536733 ** 1
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536562 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 2 4 8
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 ** 1
83 Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
86 Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29510494 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
94 Plate, Separator. When Replacing 29537642 Separator Plate With
29511057 Separator Plate, Also Order Two 29512744 Separator
Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057 1 1 2 4

GROUP 39-735
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, 4-T Tachograph, TID 2
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29536733 ** 1
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
39
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536562 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 2 4 8
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.43


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-735 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, 4-T Tachograph, TID 2
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
4953 Not Used In This Group.
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
83 Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
86 Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29510494 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
94 Plate, Separator. When Replacing 29537642 Separator Plate With
29511057 Separator Plate, Also Order Two 29512744 Separator
Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057 1 1 2 4

GROUP 39-736
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, High Torque Retarder, 4-T Tachograph, TID 2
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29536733 ** 1
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536562 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 2 4 8
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
83 Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
94 Plate, Separator. When Replacing 29537642 Separator Plate With
29511057 Separator Plate, Also Order Two 29512744 Separator
Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057 1 1 2 4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.44 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-737
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, 6-T Tachograph, TID 2
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29536734 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . 29507804 1 2 4 8
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536562 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 2 4 8
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
64 Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737 1 2 4 8
65 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 39
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537196 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
83 Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
86 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . 29512792 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.45


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-738
P3 Planetary And Rear Cover/Retarder, Figure 39D
Straight 7, Medium Torque Retarder
NOTE: See SIL 4-WT-99 For Important Service Information
Same As Group 39-714, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
23 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 2 4 8
50 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 2 4 8
51 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 2 4 8
52 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1
54 Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536735 ** 1
59 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
73 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
78 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
80 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545017 1 1 2 4
83 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536562 * 1
84 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
85 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
86 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72

GROUP 39-739
P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio With 6-T Tachograph
Same As Group 39-697, Except For Parts Listed Below.
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29536739 ** 1
11 Carrier, P3 Planetary. When Replacing 29535995 Carrier
With 29537386 Carrier, Also Replace 29536736 Output
Nut With 29537195 Output Nut. See SIL 25-WT-01. . . . . 29537386 1 1 2 4
20 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511474 ** 1
38 Belleville Washer. Used Only With 29537386 Carrier And
29537195 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166 1 2 4 8
39 Nut, Output. Used Only With 29535995 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536736 1 2 4 8
39 Nut, Output. Used Only With 29537386 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537195 1 2 4 8

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.46 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-754
P3 Planetary And Rear Cover/Retarder, Figure 39C
Straight 7, Without Tachograph
NOTE: See SIL 4-WT-99 For Important Service Information
Same As Group 39-713, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
14 C6 Adapter Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536669 ** 1
27 Plate, C6 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536351 9 36 72 144
28 Plate, C6 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536342 8 32 64 128
50 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 2 4 8
51 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 2 4 8
52 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1

GROUP 39-755
P3 Planetary And Rear Cover/Retarder, Figure 39D
Straight 7, Medium Torque Retarder
NOTE: See SIL 4-WT-99 For Important Service Information
Same As Group 39-714, Except For Parts Listed Below.
14 C6 Adapter Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536669 ** 1
23 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 2 4 8
27 Plate, C6 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536351 9 36 72 144
28 Plate, C6 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536342 8 32 64 128
50 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 2 4 8
51 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 2 4 8
52 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1

GROUP 39-756
P3 Planetary And Rear Cover/Retarder, Figure 39D
Straight 7, Medium Torque Retarder
NOTE: See SIL 4-WT-99 For Important Service Information
Same As Group 39-714, Except For Parts Listed Below.
14 C6 Adapter Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536669 ** 1
39
23 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 2 4 8
27 Plate, C6 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536351 9 36 72 144
28 Plate, C6 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536342 8 32 64 128
50 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 2 4 8
51 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 2 4 8
52 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1
54 Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536735 ** 1
59 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
73 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
78 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
80 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . 29545017 1 1 2 4
(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.47


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-756 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39D
Straight 7, Medium Torque Retarder
NOTE: See SIL 4-WT-99 For Important Service Information
Same As Group 39-714, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
83 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536562 * 1
84 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
85 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
86 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
106 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
118 Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
122 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
123 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
126 Plate, Separator. When Replacing 29537642 Separator Plate With
29511057 Separator Plate, Also Order Two 29512744 Separator
Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057 1 1 2 4

GROUP 39-758
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, 6-T Tachograph, Metric, TID 2
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537639 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 1 2 4 8
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 2 4 8
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
64 Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737 1 2 4 8

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.48 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-758 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, 6-T Tachograph, Metric, TID 2
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
65 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537196 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
72 Not Used In This Group.
86 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . 29512792 1 1 2 4
89 Not Used In This Group.
100 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 2 4 8

GROUP 39-759
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, 6-T Tachograph. TID 2
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537640 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . 29507804 1 2 4 8
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536562 * 1 39
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 2 4 8
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.49


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-759 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, 6-T Tachograph. TID 2
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
64 Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737 1 2 4 8
65 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537196 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
72 Not Used In This Group.
83 Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 2 4 8
86 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 2 4 8
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 2 4 8
89 Not Used In This Group.
94 Plate, Separator. When Replacing 29537642 Separator Plate With
29511057 Separator Plate, Also Order Two 29512744 Separator
Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057 1 1 2 4
100 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 2 4 8

GROUP 39-764
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio With 6-T Tachograph, TID 3
Same As Group 39-697, Except For Parts Listed Below.
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29537699 ** 1
5 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535681 ** 1
11 Carrier, P3 Planetary. When Replacing 29535997 Carrier
With 29537199 Carrier, Also Replace 29536736 Output
Nut With 29537195 Output Nut. See SIL 25-WT-01. . . . . 29537199 1 1 2 4
14 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
15 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 4 8 16 32
16 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803 1 2 4 8
17 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 8 8 16 32
18 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 4 8 16 32
20 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511474 ** 1
27 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540140 1 1 2 4
28 Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 1 1 2 4
29 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 1 1 2 4
30 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540139 * 1
38 Belleville Washer. Used Only With 29537199 Carrier And
29537195 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166 1 2 4 8

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.50 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-764 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio With 6-T Tachograph, TID 3
Same As Group 39-697, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
39 Nut, Output. Used Only With 29535997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536736 1 2 4 8
39 Nut, Output. Used Only With 29537199 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537195 1 2 4 8

GROUP 39-765
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Low Torque Retarder, 6-T Tachograph, TID 3
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537700 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier
With 29545914 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914 1 1 2 4
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536562 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 2 4 8
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
64 Belleville Washer. Used Only With 29537200 Or 39
29544813 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29536997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737 1 2 4 8
65 Nut, Output. Used Only With 29537200 Or 29544813 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537196 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 ** 1
72 Not Used In This Group.
83 Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 2 4 8
86 Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29510494 1 1 2 4

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.51


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-765 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Low Torque Retarder, 6-T Tachograph, TID 3
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 2 4 8
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 2 4 8
89 Not Used In This Group.
94 Plate, Separator. When Replacing 29537642 Separator Plate With
29511057 Separator Plate, Also Order Two 29512744 Separator
Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057 1 1 2 4
100 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 2 4 8

GROUP 39-766
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, 6-T Tachograph, TID 3
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537700 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier
With 29545914 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914 1 1 2 4
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536562 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 2 4 8
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
64 Belleville Washer. Used Only With 29537200 Or
29544813 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29536997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737 1 2 4 8
65 Nut, Output. Used Only With 29537200 Or 29544813 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537196 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.52 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-766 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, 6-T Tachograph, TID 3
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
72 Not Used In This Group.
83 Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 2 4 8
86 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . 29512792 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 2 4 8
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 2 4 8
89 Not Used In This Group.
94 Plate, Separator. When Replacing 29537642 Separator Plate With
29511057 Separator Plate, Also Order Two 29512744 Separator
Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057 1 1 2 4
100 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 2 4 8

GROUP 39-767
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, High Torque Retarder, 6-T Tachograph, TID 3
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537700 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier
With 29545914 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914 1 1 2 4
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536562 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72 39
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 2 4 8
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
64 Belleville Washer. Used Only With 29537200 Or
29544813 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29536997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737 1 2 4 8

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.53


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-767 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, High Torque Retarder, 6-T Tachograph, TID 3
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
65 Nut, Output. Used Only With 29537200 Or 29544813 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537196 1 2 4 8
72 Not Used In This Group.
83 Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 2 4 8
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 2 4 8
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 2 4 8
89 Not Used In This Group.
94 Plate, Separator. When Replacing 29537642 Separator Plate With
29511057 Separator Plate, Also Order Two 29512744 Separator
Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057 1 1 2 4
100 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 2 4 8

GROUP 39-768
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio With 6-T Tachograph And Dropbox Provision
Same As Group 39-697, Except For Parts Listed Below.
3 Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514698 19 19 38 76
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29537701 ** 1
5 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535681 ** 1
11 Carrier, P3 Planetary. When Replacing 29535997 Carrier
With 29537199 Carrier, Also Replace 29536736 Output
Nut With 29537195 Output Nut. See SIL 25-WT-01. . . . . 29537199 1 1 2 4
14 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
15 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 4 8 16 32
16 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803 1 2 4 8
17 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 8 8 16 32
18 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 4 8 16 32
20 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515603 ** 1
27 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540148 1 1 2 4
28 Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 1 1 2 4
29 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 1 1 2 4
30 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540147 1 1 2 4
31 Pin, Dowel, 10.01 mm x 24 mm . . . . . . . . . . . . . . . . . . . . 29514697 2 2 4 8
32 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432 1 1 2 4
38 Belleville Washer. Used Only With 29537199 Carrier And
29537195 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166 1 2 4 8
39 Nut, Output. Used Only With 29535997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536736 1 2 4 8
39 Nut, Output. Used Only With 29537199 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537195 1 2 4 8

** Not Serviced As An AssemblyOrder Detail Parts.

392.54 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-769
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Low Torque Retarder, 6-T Tachograph, TID 3
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537795 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier
With 29545914 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914 1 1 2 4
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 2 4 8
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
64 Belleville Washer. Used Only With 29537200 Or
29544813 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29536997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737 1 2 4 8
65 Nut, Output. Used Only With 29537200 Or 29544813 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537196 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 ** 1
72 Not Used In This Group.
86 Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29510494 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
100 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 2 4 8

GROUP 39-770
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, 6-T Tachograph, TID 3
39
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537795 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier
With 29545914 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914 1 1 2 4
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
(continued on next page)

** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.55


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-770 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, 6-T Tachograph, TID 3
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 2 4 8
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
64 Belleville Washer. Used Only With 29537200 Or
29544813 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29536997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737 1 2 4 8
65 Nut, Output. Used Only With 29537200 Or 29544813 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537196 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
72 Not Used In This Group.
86 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792 1 1 2 4
89 Not Used In This Group.
100 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 2 4 8

GROUP 39-771
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, High Torque Retarder, 6-T Tachograph, TID 3
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537795 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier
With 29545914 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914 1 1 2 4
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 2 4 8
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
64 Belleville Washer. Used Only With 29537200 Or
29544813 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29536997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737 1 2 4 8

(continued on next page)

** Not Serviced As An AssemblyOrder Detail Parts.

392.56 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-771 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, High Torque Retarder, 6-T Tachograph, TID 3
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
65 Nut, Output. Used Only With 29537200 Or 29544813 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537196 1 2 4 8
100 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 2 4 8

GROUP 39-773
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Low Torque Retarder, 6-T Tachograph Provision, TID 2
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537639 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . 29507804 1 2 4 8
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 2 4 8
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
64 Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29535999 Carrier. 39
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737 1 2 4 8
65 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537196 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 ** 1
72 Not Used In This Group.
86 Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29510494 1 1 2 4
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32
100 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 1 2 4

** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.57


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-774
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, High Torque Retarder, 6-T Tachograph Provision, TID 2
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537639 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 1 2 4 8
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 2 4 8
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
64 Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737 1 2 4 8
65 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537196 1 2 4 8
72 Not Used In This Group.
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32
100 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 1 2 4

GROUP 39-775
P3 Planetary And Rear Cover/Retarder, Figure 39D
Straight 7, Medium Torque Retarder, 6-T Tachograph Provision, TID 2
NOTE: See SIL 4-WT-99 For Important Service Information
Same As Group 39-714, Except For Parts Listed Below.
14 C6 Adapter Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536669 ** 1
23 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 2 4 8
27 Plate, C6 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536351 9 36 72 144
28 Plate, C6 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536342 8 32 64 128
50 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 2 4 8
51 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 2 4 8

(continued on next page)

** Not Serviced As An AssemblyOrder Detail Parts.

392.58 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-775 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39D
Straight 7, Medium Torque Retarder, 6-T Tachograph Provision, TID 2
NOTE: See SIL 4-WT-99 For Important Service Information
Same As Group 39-714, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
52 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1
54 Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537962 ** 1
55 Shaft Assembly Kit, Output. When Replacing 29535965 Output
Shaft Assembly With 29545915 Output Shaft Assembly Kit,
Also Replace 29536737 Output Nut With 29537196 Output
Nut. 29545915 Output Shaft Assembly Kit Contains
29545018 Output Shaft Assembly, 29544236 Bearing
Assembly, 29505574 Cup, And 29545916 Instruction Sheet
No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . 29545915 1 1 2 4
96 Belleville Washer. Used Only With 29537208 Output Shaft And
29537196 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166 1 2 4 8
97 Nut, Output. Used Only With 29535965 Output Shaft.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737 1 2 4 8
97 Nut, Output. Used Only With 29537208 Output Shaft And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537196 1 2 4 8
135 Bolt, Flange Hd, M10 x 1.5 x 345 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541872 4 8 16 32

GROUP 39-776
P3 Planetary And Rear Cover/Retarder, Figure 39C
Straight 7, 6-T Tachograph Provision
NOTE: See SIL 4-WT-99 For Important Service Information
Same As Group 39-713, Except For Parts Listed Below.
14 C6 Adapter Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536669 ** 1
23 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 2 4 8
27 Plate, C6 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536351 9 36 72 144
28 Plate, C6 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536342 8 32 64 128
50 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 2 4 8
51 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 2 4 8
52 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1 39
56 Rear Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537963 ** 1
57 Shaft Assembly, Output. When Replacing 29535900 Output Shaft
Assembly With 29542554 Output Shaft Assembly, Also
Replace 29536736 Output Nut With 29537195 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542554 1 1 2 4
61 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511474 ** 1
68 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . 29540140 1 1 2 4
69 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540139 * 1
70 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 1 1 2 4
71 Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 1 1 2 4

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.59


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-776 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39C
Straight 7, 6-T Tachograph Provision
NOTE: See SIL 4-WT-99 For Important Service Information
Same As Group 39-713, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
79 Belleville Washer. Used Only With 29537207 Output Shaft And
29537195 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166 1 2 4 8
80 Nut, Output. Used Only With 29535900 Output Shaft.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536736 1 2 4 8
80 Nut, Output. Used Only With 29537207 Output Shaft And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537195 1 2 4 8

GROUP 39-777
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Low Torque Retarder, 6-T Tachograph Provision, TID 2
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537640 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 1 2 4 8
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536562 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 2 4 8
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.60 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-777 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Low Torque Retarder, 6-T Tachograph Provision, TID 2
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
64 Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737 1 2 4 8
65 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537196 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 ** 1
72 Not Used In This Group.
83 Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 2 4 8
86 Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29510494 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 2 4 8
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 2 4 8
89 Not Used In This Group.
94 Plate, Separator. When Replacing 29537642 Separator Plate With
29511057 Separator Plate, Also Order Two 29512744 Separator
Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057 1 1 2 4
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32
100 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 1 2 4

GROUP 39-778
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, High Torque Retarder, 6-T Tachograph Provision, TID 2
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537640 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And 39
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . 29507804 1 2 4 8
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8

(continued on next page)

** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.61


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-778 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, High Torque Retarder, 6-T Tachograph Provision, TID 2
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
38 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536562 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 2 4 8
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
64 Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737 1 2 4 8
65 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537196 1 2 4 8
72 Not Used In This Group.
83 Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 2 4 8
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 2 4 8
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 2 4 8
89 Not Used In This Group.
94 Plate, Separator. When Replacing 29537642 Separator Plate With
29511057 Separator Plate, Also Order Two 29512744 Separator
Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057 1 1 2 4
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32
100 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 1 2 4

GROUP 39-779
P3 Planetary And Rear Cover/Retarder, Figure 39D
Straight 7, Medium Torque Retarder, 6-T Tachograph Provision, TID 2
NOTE: See SIL 4-WT-99 For Important Service Information
Same As Group 39-714, Except For Parts Listed Below.
14 C6 Adapter Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536669 ** 1
23 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 2 4 8
27 Plate, C6 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536351 9 36 72 144
28 Plate, C6 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536342 8 32 64 128
50 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 2 4 8
51 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 2 4 8
52 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.62 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-779 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39D
Straight 7, Medium Torque Retarder, 6-T Tachograph Provision, TID 2
NOTE: See SIL 4-WT-99 For Important Service Information
Same As Group 39-714, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
54 Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537964 ** 1
55 Shaft Assembly Kit, Output. When Replacing 29535965 Output
Shaft Assembly With 29545915 Output Shaft Assembly Kit,
Also Replace 29536737 Output Nut With 29537196 Output
Nut. 29545915 Output Shaft Assembly Kit Contains
29545018 Output Shaft Assembly, 29544236 Bearing
Assembly, 29505574 Cup, And 29545916 Instruction Sheet
No. 296. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . 29545915 1 1 2 4
59 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
73 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
78 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
80 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . 29545017 1 1 2 4
83 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536562 * 1
84 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
85 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
86 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
96 Belleville Washer. Used Only With 29537208 Output Shaft And
29537196 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166 1 2 4 8
97 Nut, Output. Used Only With 29535965 Output Shaft.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737 1 2 4 8
97 Nut, Output. Used Only With 29537208 Output Shaft And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537196 1 2 4 8
106 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
118 Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
122 O-ring, 21.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
123 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
124 Not Used In This Group.
126 Plate, Separator. When Replacing 29537642 Separator Plate With
29511057 Separator Plate, Also Order Two 29512744 Separator
Plate Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057 1 1 2 4

39
GROUP 39-802
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29536732 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** 1

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.63


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-802 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
9 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 1 1 2 4
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, AutoFlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
46 O-ring 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
64 Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 1 2 4 8
65 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 ** 1
72 Not Used In This Group.
83 Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
86 Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29510494 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.64 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-803
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29536732 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . 29507804 1 1 2 4
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, AutoFlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
46 O-ring 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
64 Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 1 2 4 8 39
65 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537385 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
72 Not Used In This Group.
83 Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
86 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . 29512792 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.65


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-804
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, High Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29536732 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 1 1 2 4
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, AutoFlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
46 O-ring 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
64 Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 1 2 4 8
65 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385 1 2 4 8
72 Not Used In This Group.
83 Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
86 Spring, 15.09 mm OD x 30.8 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29538461 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.66 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-805
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29536733 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier
With 29545914 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914 1 1 2 4
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, AutoFlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
46 O-ring 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group
64 Belleville Washer. Used Only With 29537200 Or
29544813 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29536997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 1 2 4 8
65 Nut, Output. Used Only With 29537200 Or 29544813 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537385 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 ** 1
72 Not Used In This Group.
83 Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
86 Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29510494 1 1 2 4 39
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.67


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-806
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, 4-T Tachograph, TID 2 Or Later
One Bolt, Sump Cooler, Integral Cooler
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29536733 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier
With 29545914 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914 1 1 2 4
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, AutoFlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
46 O-ring 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group
64 Belleville Washer. Used Only With 29537200 Or
29544813 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29536997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 1 2 4 8
65 Nut, Output. Used Only With 29537200 Or 29544813 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
72 Not Used In This Group.
83 Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
86 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.68 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-807
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, High Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29536733 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier
With 29545914 Carrier Kit, Also Replace
29511065 Output Nut With 29537385 Output Nut.
29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914 1 1 2 4
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, AutoFlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
46 O-ring 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group
64 Belleville Washer. Used Only With 29537200 Or
29544813 Carrier And 29537385 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29536997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 1 2 4 8
65 Nut, Output. Used Only With 29537200 Or 29544813 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537385 1 2 4 8
72 Not Used In This Group.
83 Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
86 Spring, 15.09 mm OD x 30.8 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29538461 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4 39
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.69


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-808
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Low Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537640 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 1 1 2 4
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, AutoFlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
46 O-ring 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
64 Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737 1 2 4 8
65 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537196 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 ** 1
72 Not Used In This Group.
83 Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
86 Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29510494 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.70 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-809
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537640 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . 29507804 1 1 2 4
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, AutoFlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
46 O-ring 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
64 Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737 1 2 4 8 39
65 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537196 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
72 Not Used In This Group.
83 Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
86 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . 29512792 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.71


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-810
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, High Torque Retarder, 6-T Tachograph, TID 2 Or Later
One Bolt, Sump Cooler, Integral Cooler
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537640 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier
With 29545913 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 1 1 2 4
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, AutoFlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
46 O-ring 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group
64 Belleville Washer. Used Only With 29537387 Or
29544812 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29535999 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737 1 2 4 8
65 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537196 1 2 4 8
72 Not Used In This Group.
83 Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
86 Spring, 15.09 mm OD x 30.8 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29538461 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.72 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-811
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Low Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537700 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier
With 29545914 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914 1 1 2 4
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, AutoFlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
46 O-ring 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group
64 Belleville Washer. Used Only With 29537200 Or
29544813 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29536997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737 1 2 4 8
65 Nut, Output. Used Only With 29537200 Or 29544813 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537196 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 ** 1
72 Not Used In This Group.
83 Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
86 Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29510494 1 1 2 4 39
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.73


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-812
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, 6-T Tachograph, TID 2 Or Later
One Bolt, Sump Cooler, Integral Cooler
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537700 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier
With 29545914 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914 1 1 2 4
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, AutoFlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
46 O-ring 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
64 Belleville Washer. Used Only With 29537200 Or
29544813 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29536997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737 1 2 4 8
65 Nut, Output. Used Only With 29537200 Or 29544813 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537196 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
72 Not Used In This Group.
83 Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
86 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.74 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-813
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, High Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537700 ** 1
9 Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier
With 29545914 Carrier Kit, Also Replace
29536737 Output Nut With 29537196 Output Nut.
29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914 1 1 2 4
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, AutoFlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
46 O-ring 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group
64 Belleville Washer. Used Only With 29537200 Or
29544813 Carrier And 29537196 Output Nut.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output. Used Only With 29536997 Carrier.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737 1 2 4 8
65 Nut, Output. Used Only With 29537200 Or 29544813 Carrier And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537196 1 2 4 8
72 Not Used In This Group
83 Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
86 Spring, 15.09 mm OD x 30.8 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29538461 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4 39
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.75


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-814
P3 Planetary And Rear Cover/Retarder, Figure 39D
Straight 7, Medium Torque Retarder, 4-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler
Same As Group 39-714, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
14 Adapter Housing Assembly, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536669 ** 1
23 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 2 4 8
27 Plate, Reaction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536351 9 36 72 144
28 Plate, Friction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536342 8 32 64 128
50 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 2 4 8
51 O-ring, 8.9 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 2 4 8
52 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1
54 Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536735 ** 1
59 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
73 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538078 ** 1
78 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
80 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545017 1 1 2 4
83 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545016 * 1
84 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
85 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
86 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
106 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
118 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
122 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
123 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
124 Not Used In This Group.
135 Bolt, Flange Hd, M10 x 1.5 x 345 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541872 4 8 16 32

GROUP 39-815
P3 Planetary And Rear Cover/Retarder, Figure 39D
Straight 7, Medium Torque Retarder, 6-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler
Same As Group 39-714, Except For Parts Listed Below.
14 Adapter Housing Assembly, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536669 ** 1
23 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 2 4 8
27 Plate, Reaction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536351 9 36 72 144
28 Plate, Friction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536342 8 32 64 128
50 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 2 4 8
51 O-ring, 8.9 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 2 4 8
52 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1
54 Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537964 ** 1

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.76 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-815 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39D
Straight 7, Medium Torque Retarder, 6-T Tachograph, TID 2 Or Later, One Bolt, Sump Cooler
Same As Group 39-714, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
55 Shaft Assembly Kit, Output. When Replacing 29535965 Output
Shaft Assembly With 29545915 Output Shaft Assembly Kit,
Also Replace 29536737 Output Nut With 29537196 Output
Nut. 29545915 Output Shaft Assembly Kit Contains
29545018 Output Shaft Assembly, 29544236 Bearing
Assembly, 29505574 Cup, And 29545916 Instruction Sheet
No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . 29545915 1 1 2 4
59 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
73 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538078 ** 1
78 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
80 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545017 1 1 2 4
83 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545016 * 1
84 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
85 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
86 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
96 Belleville Washer. Used Only With 29537208 Output Shaft And
29537196 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166 1 2 4 8
97 Nut, Output. Used Only With 29535965 Output Shaft.
See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536737 1 2 4 8
97 Nut, Output. Used Only With 29537208 Output Shaft And
29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537196 1 2 4 8
106 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
118 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
122 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
123 Plug, Straight Thread, O-ring, M27 x 2.0 . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
124 Not Used In This Group.
135 Bolt, Flange Hd, M10 x 1.5 x 345 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541872 4 8 16 32

GROUP 39-816
P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio, Without Tachograph, With One Bolt, Belleville Washer 39
Same As Group 39-697, Except For Parts Listed Below.
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . 29537209 ** 1
5 Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537203 ** 1
11 Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537386 1 1 2 4
37 Not Used In This Group.
38 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
39 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537193 1 2 4 8

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.77


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-817
P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio, 4-T Tachograph, One Bolt, Belleville Washer
Same As Group 39-697, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29537210 ** 1
5 Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537203 ** 1
11 Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537386 1 1 2 4
20 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511474 ** 1
27 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540140 1 1 2 4
28 Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 1 1 2 4
29 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 1 1 2 4
30 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540139 * 1
37 Not Used In This Group.
38 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
39 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537193 1 2 4 8

GROUP 39-818
P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio, 4-T Tachograph, Dropbox Provision, One Bolt, Belleville Washer
Same As Group 39-697, Except For Parts Listed Below.
3 Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514698 19 19 38 76
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29537211 ** 1
5 Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537203 ** 1
11 Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537386 1 1 2 4
20 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515603 ** 1
27 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540148 1 1 2 4
28 Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 1 1 2 4
29 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 1 1 2 4
30 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540147 1 1 2 4
31 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514697 2 2 4 8
32 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432 1 1 2 4
37 Not Used In This Group.
38 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
39 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537193 1 2 4 8

GROUP 39-819
P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio, 6-T Tachograph, One Bolt, Belleville Washer
Same As Group 39-697, Except For Parts Listed Below.
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29537212 ** 1
5 Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537203 ** 1
11 Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537386 1 1 2 4

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.78 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-819 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio, 6-T Tachograph, One Bolt, Belleville Washer
Same As Group 39-697, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
20 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511474 ** 1
27 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . 29540140 1 1 2 4
28 Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 1 1 2 4
29 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 1 1 2 4
30 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540139 * 1
37 Not Used In This Group.
38 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
39 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537195 1 2 4 8

GROUP 39-820
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio, Without Tachograph, With One Bolt, Belleville Washer
Same As Group 39-697, Except For Parts Listed Below.
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . 29537213 ** 1
5 Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537205 ** 1
11 Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537199 1 1 2 4
14 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
15 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 4 8 16 32
16 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . 29507803 1 2 4 8
17 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 8 16 32 64
18 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 4 8 16 32
37 Not Used In This Group.
38 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
39 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537193 1 2 4 8

GROUP 39-821
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio, 4-T Tachograph, One Bolt, Belleville Washer
39
Same As Group 39-697, Except For Parts Listed Below.
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . 29537214 ** 1
5 Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537205 ** 1
11 Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537199 1 1 2 4
14 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
15 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 4 8 16 32
16 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . 29507803 1 2 4 8
17 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 8 16 32 64
18 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 4 8 16 32
20 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511474 ** 1

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.79


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-821 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio, 4-T Tachograph, One Bolt, Belleville Washer
Same As Group 39-697, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
27 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540140 1 1 2 4
28 Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 1 1 2 4
29 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 1 1 2 4
30 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540139 * 1
37 Not Used In This Group.
38 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
39 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537193 1 2 4 8

GROUP 39-822
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio, 4-T Tachograph, Dropbox Provision, One Bolt, Belleville Washer
Same As Group 39-697, Except For Parts Listed Below.
3 Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514698 19 19 38 76
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29537215 ** 1
5 Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537205 ** 1
11 Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537199 1 1 2 4
14 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
15 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 4 8 16 32
16 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803 1 2 4 8
17 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 8 16 32 64
18 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 4 8 16 32
20 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515603 ** 1
27 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540148 1 1 2 4
28 Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 1 1 2 4
29 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 1 1 2 4
30 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540147 1 1 2 4
31 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514697 2 2 4 8
32 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432 1 1 2 4
37 Not Used In This Group.
38 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
39 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537193 1 2 4 8

GROUP 39-823
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio, 6-T Tachograph, One Bolt, Belleville Washer
Same As Group 39-697, Except For Parts Listed Below.
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29537216 ** 1
5 Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537205 ** 1

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.80 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-823 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio, 6-T Tachograph, One Bolt, Belleville Washer
Same As Group 39-697, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
11 Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537199 1 1 2 4
14 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
15 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 4 8 16 32
16 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . 29507803 1 2 4 8
17 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 8 16 32 64
18 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 4 8 16 32
20 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511474 ** 1
27 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . 29540140 1 1 2 4
28 Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 1 1 2 4
29 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 1 1 2 4
30 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540139 * 1
37 Not Used In This Group.
38 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
39 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537195 1 2 4 8

GROUP 39-824
P3 Planetary And Rear Cover/Retarder, Figure 39C
Straight 7, Without Tachograph, With One Bolt, Belleville Washer
Same As Group 39-713, Except For Parts Listed Below.
14 Adapter Housing Assembly, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536669 ** 1
27 Plate, Reaction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536351 9 36 72 144
28 Plate, Friction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536342 8 32 64 128
50 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 2 4 8
51 O-ring, 8.9 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 2 4 8
52 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1
56 Rear Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537217 ** 1
57 Shaft Assembly, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542554 1 1 2 4
78 Not Used In This Group.
79 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
80 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537193 1 2 4 8 39

GROUP 39-825
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537218 ** 1
3 Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545365 ** 1

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.81


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-825 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
9 Carrier Kit, P3. 29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 1 2 4 8
15 Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
63 Not Used In This Group.
64 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537385 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 ** 1
72 Not Used In This Group.
83 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
86 Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29510494 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32
100 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 1 2 4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.82 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-826
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, 4-T Tachograph, TID 2 Or Later
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537218 ** 1
3 Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545365 ** 1
9 Carrier Kit, P3. 29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . 29507804 1 2 4 8
15 Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
63 Not Used In This Group.
64 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537385 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
72 Not Used In This Group.
83 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
86 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . 29512792 1 1 2 4
87 O-ring, 37.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4 39
89 Not Used In This Group.
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32
100 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 1 2 4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.83


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-827
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, High Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 29537218 ** 1
3 Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545365 ** 1
9 Carrier Kit, P3. 29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 1 2 4 8
15 Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
63 Not Used In This Group.
64 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537385 1 2 4 8
72 Not Used In This Group.
83 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
87 O-ring, 37.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32
100 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 1 2 4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.84 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-828
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, 6-T Tachograph, TID 2 Or Later
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 29537219 ** 1
3 Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545365 ** 1
9 Carrier Kit, P3. 29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . 29507804 1 2 4 8
15 Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
63 Not Used In This Group.
64 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
72 Not Used In This Group.
83 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
86 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . 29512792 1 1 2 4
87 O-ring, 37.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4 39
89 Not Used In This Group.
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32
100 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 1 2 4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.85


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-829
P3 Planetary And Rear Cover/Retarder, Figure 39D
Straight 7, Medium Torque Retarder, 4-T Tachograph, TID 2 Or Later
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-714, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
14 Adapter Housing Assembly, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536669 ** 1
23 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 2 4 8
27 Plate, Reaction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536351 9 36 72 144
28 Plate, Friction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536342 8 32 64 128
50 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 2 4 8
51 O-ring, 8.9 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 2 4 8
52 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1
54 Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537220 ** 1
55 Shaft Assembly Kit, Output. 29545915 Output Shaft Assembly
Kit Contains 29545018 Output Shaft Assembly,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . . . . . 29545915 1 1 2 4
59 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
73 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538078 ** 1
78 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
80 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545017 1 1 2 4
83 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545016 * 1
84 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
85 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
86 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
95 Not Used In This Group.
96 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
97 Nut, Output Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537385 1 2 4 8
106 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
118 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
122 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
123 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
124 Not Used In This Group.
135 Bolt, Flange Hd, M10 x 1.5 X 345 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541872 4 8 16 32

GROUP 39-830
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537221 ** 1
3 Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366 ** 1

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.86 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-830 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
9 Carrier Kit, P3. 29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545914 1 1 2 4
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
63 Not Used In This Group.
64 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537385 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 ** 1
72 Not Used In This Group.
83 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
86 Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29510494 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32
100 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 1 2 4

GROUP 39-831
39
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537221 ** 1
3 Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366 ** 1
9 Carrier Kit, P3. 29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545914 1 1 2 4

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.87


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-831 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
63 Not Used In This Group.
64 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537385 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
72 Not Used In This Group.
83 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
86 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32
100 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 1 2 4

GROUP 39-832
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, High Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537221 ** 1
3 Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366 ** 1
9 Carrier Kit, P3. 29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545914 1 1 2 4
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.88 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-832 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, High Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
38 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
63 Not Used In This Group.
64 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537385 1 2 4 8
72 Not Used In This Group.
83 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32
100 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 1 2 4

GROUP 39-833
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Low Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537222 ** 1
3 Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366 ** 1
9 Carrier Kit, P3. 29545914 Kit Contains 29544813 Carrier, 39
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545914 1 1 2 4
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.89


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-833 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Low Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
63 Not Used In This Group.
64 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 ** 1
72 Not Used In This Group.
83 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
86 Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29510494 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32
100 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 1 2 4

GROUP 39-834
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537222 ** 1
3 Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366 ** 1
9 Carrier Kit, P3. 29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545914 1 1 2 4
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.90 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-834 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
63 Not Used In This Group.
64 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
72 Not Used In This Group.
83 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
86 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . 29512792 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32
100 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 1 2 4

GROUP 39-835
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, High Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537222 ** 1
3 Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366 ** 1
9 Carrier Kit, P3. 29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545914 1 1 2 4
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4 39
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
63 Not Used In This Group.

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.91


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-835 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, High Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
64 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 1 2 4 8
72 Not Used In This Group.
83 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32
100 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 1 2 4

GROUP 39-836
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio, 6-T Tachograph, Dropbox Provision, One Bolt, Belleville Washer
Same As Group 39-697, Except For Parts Listed Below.
3 Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514698 19 19 38 76
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29537793 ** 1
5 Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537205 ** 1
11 Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537199 1 1 2 4
14 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
15 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 4 8 16 32
16 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803 1 2 4 8
17 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 8 16 32 64
18 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 4 8 16 32
20 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515603 ** 1
27 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540148 1 1 2 4
28 Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 1 1 2 4
29 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 1 1 2 4
30 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540147 1 1 2 4
31 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514697 2 2 4 8
32 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432 1 1 2 4
37 Not Used In This Group.
38 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
39 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537195 1 2 4 8

** Not Serviced As An AssemblyOrder Detail Parts.

392.92 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-837
P3 Planetary And Rear Cover/Retarder, Figure 39C
Straight 7, 6-T Tachograph, One Bolt, Belleville Washer
Same As Group 39-713, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
14 Adapter Housing Assembly, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536669 ** 1
27 Plate, Reaction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536351 9 36 72 144
28 Plate, Friction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536342 8 32 64 128
50 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 2 4 8
51 O-ring, 8.9 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 2 4 8
52 Plug, Straight Thread, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1
56 Rear Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538164 ** 1
57 Shaft Assembly, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542554 1 1 2 4
61 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511474 ** 1
68 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . 29540140 1 1 2 4
69 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540139 * 1
70 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 1 1 2 4
71 Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 1 1 2 4
78 Not Used In This Group.
79 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
80 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537195 1 2 4 8

GROUP 39-838
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Low Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537219 ** 1
3 Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545365 ** 1
9 Carrier Kit, P3. 29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . 29507804 1 2 4 8
39
15 Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.93


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-838 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Low Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
63 Not Used In This Group.
64 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 1 2 4 8
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 ** 1
72 Not Used In This Group.
83 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
86 Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29510494 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32
100 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 1 2 4

GROUP 39-839
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, High Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29537219 ** 1
3 Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545365 ** 1
9 Carrier Kit, P3. 29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 1 2 4 8
15 Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536731 ** 1
36 Valve, Sump Cooler Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.94 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-839 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, High Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
63 Not Used In This Group.
64 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 1 2 4 8
72 Not Used In This Group.
83 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32
100 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 1 2 4

GROUP 39-840
P3 Planetary And Rear Cover/Retarder, Figure 39D
Straight 7, Medium Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-714, Except For Parts Listed Below.
14 Adapter Housing Assembly, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536669 ** 1
23 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 2 4 8
27 Plate, Reaction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536351 9 36 72 144
28 Plate, Friction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536342 8 32 64 128
50 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 2 4 8
51 O-ring, 8.9 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 2 4 8
52 Plug, Straight Thread, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1 39
54 Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538165 ** 1
55 Shaft Assembly Kit, Output. 29545915 Output Shaft
Assembly Kit Contains 29545018 Output Shaft Assembly,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . . . . . 29545915 1 1 2 4
59 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
73 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538078 ** 1
78 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
80 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545017 1 1 2 4
83 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545016 * 1

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.95


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-840 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39D
Straight 7, Medium Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer
Same As Group 39-714, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
84 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
85 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
86 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
95 Not Used In This Group.
96 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
97 Nut, Output Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 1 2 4 8
106 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
118 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
122 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
123 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
124 Not Used In This Group.
135 Bolt, Flange Hd, M10 x 1.5 x 345 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541872 4 8 16 32

GROUP 39-849
P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio, Without Tachograph, With One Bolt, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-697, Except For Parts Listed Below.
1 Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534355 1 1 2 4
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29540136 ** 1
5 Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537203 ** 1
10 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 1 2 4 8
11 Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537386 1 1 2 4
14 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
20 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540135 ** 1
37 Not Used In This Group.
38 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
39 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537193 1 2 4 8
40 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234 1 4 8 16

GROUP 39-850
P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio, 4-T Tachograph, One Bolt, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-697, Except For Parts Listed Below.
1 Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534355 1 1 2 4
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29540142 ** 1
5 Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537203 ** 1
10 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 1 2 4 8

(continued on next page)

** Not Serviced As An AssemblyOrder Detail Parts.

392.96 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-850 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio, 4-T Tachograph, One Bolt, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-697, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
11 Carrier, P3. Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537386 1 1 2 4
14 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
20 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540141 ** 1
27 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . 29540140 1 1 2 4
28 Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 1 1 2 4
29 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 1 1 2 4
30 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540139 * 1
37 Not Used In This Group.
38 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
39 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537193 1 2 4 8
40 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234 1 4 8 16

GROUP 39-851
P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio, 4-T Tachograph, Dropbox Provision,
One Bolt, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-697, Except For Parts Listed Below.
1 Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534355 1 1 2 4
3 Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514698 19 19 38 76
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . 29540150 ** 1
5 Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537203 ** 1
10 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 1 2 4 8
11 Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537386 1 1 2 4
14 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
20 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540149 ** 1
27 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . 29540148 1 1 2 4
28 Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 1 1 2 4
29 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 1 1 2 4
30 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540147 1 1 2 4
31 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514697 2 2 4 8 39
32 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432 1 1 2 4
37 Not Used In This Group.
38 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
39 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537193 1 2 4 8
40 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234 1 4 8 16

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.97


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-852
P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio, 6-T Tachograph, One Bolt, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-697, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534355 1 1 2 4
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29540144 ** 1
5 Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537203 ** 1
10 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 1 2 4 8
11 Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537386 1 1 2 4
14 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
20 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540141 ** 1
27 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540140 1 1 2 4
28 Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 1 1 2 4
29 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 1 1 2 4
30 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540139 * 1
37 Not Used In This Group.
38 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
39 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537195 1 2 4 8
40 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234 1 4 8 16

GROUP 39-853
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio, Without Tachograph, With One Bolt, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-697, Except For Parts Listed Below.
1 Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534355 1 1 2 4
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29540137 ** 1
5 Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537205 ** 1
10 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 1 2 4 8
11 Carrier, P3. Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537199 1 1 2 4
14 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
15 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 4 8 16 32
16 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803 1 2 4 8
17 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 8 16 32 64
18 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 4 8 16 32
20 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540135 ** 1
30 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540134 1 1 2 4
37 Not Used In This Group.
38 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
39 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537193 1 2 4 8
40 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234 1 4 8 16

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.98 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-854
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio, 4-T Tachograph, One Bolt, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-697, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534355 1 1 2 4
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . 29540143 ** 1
5 Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537205 ** 1
10 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 1 2 4 8
11 Carrier, P3. Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537199 1 1 2 4
14 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
15 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 4 8 16 32
16 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . 29507803 1 2 4 8
17 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 8 16 32 64
18 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 4 8 16 32
20 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540141 ** 1
27 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . 29540140 1 1 2 4
28 Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 1 1 2 4
29 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 1 1 2 4
30 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540139 * 1
37 Not Used In This Group.
38 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
39 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537193 1 2 4 8
40 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234 1 4 8 16

GROUP 39-855
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio, 4-T Tachograph, Dropbox Provision,
One Bolt, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-697, Except For Parts Listed Below.
1 Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534355 1 1 2 4
3 Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514698 19 19 38 76
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . 29540151 ** 1
5 Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537205 ** 1
10 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 1 2 4 8 39
11 Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537199 1 1 2 4
14 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
15 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 4 8 16 32
16 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . 29507803 1 2 4 8
17 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 8 16 32 64
18 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 4 8 16 32
20 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540149 ** 1
27 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . 29540148 1 1 2 4
28 Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 1 1 2 4
29 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 1 1 2 4

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.99


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-855 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio, 4-T Tachograph, Dropbox Provision,
One Bolt, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-697, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
30 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540147 1 1 2 4
31 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514697 2 2 4 8
32 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432 1 1 2 4
37 Not Used In This Group.
38 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
39 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537193 1 2 4 8
40 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234 1 4 8 16

GROUP 39-856
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio, 6-T Tachograph, Dropbox Provision,
One Bolt, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-697, Except For Parts Listed Below.
1 Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534355 1 1 2 4
3 Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514698 19 19 38 76
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29540152 ** 1
5 Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537205 ** 1
10 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 1 2 4 8
11 Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537199 1 1 2 4
14 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
15 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 4 8 16 32
16 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803 1 2 4 8
17 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 8 16 32 64
18 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 4 8 16 32
20 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540149 ** 1
27 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540148 1 1 2 4
28 Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 1 1 2 4
29 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 1 1 2 4
30 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540147 1 1 2 4
31 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514697 2 2 4 8
32 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432 1 1 2 4
37 Not Used In This Group.
38 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
39 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537195 1 2 4 8
40 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234 1 4 8 16

** Not Serviced As An AssemblyOrder Detail Parts.

392.100 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-857
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio, 6-T Tachograph, One Bolt, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-697, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534355 1 1 2 4
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . 29540145 ** 1
5 Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537205 ** 1
10 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 1 2 4 8
11 Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537199 1 1 2 4
14 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
15 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 4 8 16 32
16 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . 29507803 1 2 4 8
17 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 8 16 32 64
18 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 4 8 16 32
20 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540141 ** 1
27 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . 29540140 1 1 2 4
28 Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 1 1 2 4
29 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 1 1 2 4
30 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540139 * 1
37 Not Used In This Group.
38 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
39 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537195 1 2 4 8
40 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234 1 4 8 16

GROUP 39-858
P3 Planetary And Rear Cover/Retarder, Figure 39C
Straight 7, Without Tachograph, With One Bolt, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-713, Except For Parts Listed Below.
3 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 1 2 4 8
7 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
14 Adapter Housing Assembly, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536669 ** 1
27 Plate, Reaction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536351 9 36 72 144
28 Plate, Friction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536342 8 32 64 128
50 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 2 4 8
39
51 O-ring, 8.9 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 2 4 8
52 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1
56 Rear Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540138 ** 1
57 Shaft Assembly, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542554 1 1 2 4
61 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540135 ** 1
78 Not Used In This Group.
79 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
80 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537193 1 2 4 8
81 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234 1 4 8 16

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.101


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-859
P3 Planetary And Rear Cover/Retarder, Figure 39C
Straight 7, 6-T Tachograph, One Bolt, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-713, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
3 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 1 2 4 8
7 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
14 Adapter Housing Assembly, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536669 ** 1
27 Plate, Reaction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536351 9 36 72 144
28 Plate, Friction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536342 8 32 64 128
50 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 2 4 8
51 O-ring, 8.9 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 2 4 8
52 Plug, Straight Thread, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1
56 Rear Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540146 ** 1
57 Shaft Assembly, Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542554 1 1 2 4
61 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540141 ** 1
68 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540140 1 1 2 4
69 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540139 * 1
70 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 1 1 2 4
71 Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 1 1 2 4
78 Not Used In This Group.
79 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
80 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537195 1 2 4 8
81 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234 1 4 8 16

GROUP 39-860
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-656, Except For Parts Listed Below.
1 Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535902 1 1 2 4
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545521 ** 1
3 Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545365 ** 1
8 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 1 2 4 8
9 Carrier Kit, P3. 29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 1 2 4 8
15 Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
28 Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566 1 1 4 8
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545520 ** 1
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.102 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-860 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
38 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
63 Not Used In This Group.
64 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537385 1 2 4 8
66 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234 1 2 4 16
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 ** 1
72 Not Used In This Group.
80 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538569 1 1 2 4
83 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
86 Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29510494 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32
100 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 1 2 4

GROUP 39-861
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip
39
Same As Group 39-656, Except For Parts Listed Below.
1 Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535902 1 1 2 4
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545521 ** 1
3 Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545365 ** 1
8 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 1 2 4 8
9 Carrier Kit, P3. 29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.103


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-861 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 1 2 4 8
15 Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
28 Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566 1 1 4 8
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545520 ** 1
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
63 Not Used In This Group.
64 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537385 1 2 4 8
66 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234 1 2 4 16
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
72 Not Used In This Group.
80 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538569 1 1 2 4
83 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
86 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792 1 1 2 4
87 O-ring, 37.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32
100 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 1 2 4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.104 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-862
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, High Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535902 1 1 2 4
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545521 ** 1
3 Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545365 ** 1
8 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 1 2 4 8
9 Carrier Kit, P3. 29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . 29507804 1 2 4 8
15 Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
28 Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566 1 1 4 8
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545520 ** 1
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
63 Not Used In This Group.
64 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537385 1 2 4 8
66 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234 1 2 4 16
72 Not Used In This Group.
80 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538569 1 1 2 4 39
83 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
87 O-ring, 37.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32
100 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 1 2 4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.105


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-863
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Low Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535902 1 1 2 4
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545523 ** 1
3 Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545365 ** 1
8 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 1 2 4 8
9 Carrier Kit, P3. 29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 1 2 4 8
15 Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
28 Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566 1 1 4 8
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545520 ** 1
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
63 Not Used In This Group.
64 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 1 2 4 8
66 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234 1 2 4 16
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 ** 1
72 Not Used In This Group.
80 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538569 1 1 2 4
83 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
86 Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29510494 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32
100 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 1 2 4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.106 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-864
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, Medium Torque Retarder, 6-T Tachograph, TID 2 Or Later
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535902 1 1 2 4
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545523 ** 1
3 Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545365 ** 1
8 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 1 2 4 8
9 Carrier Kit, P3. 29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . 29507804 1 2 4 8
15 Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
28 Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566 1 1 4 8
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545520 ** 1
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
63 Not Used In This Group.
64 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 1 2 4 8
66 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234 1 2 4 16
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
72 Not Used In This Group. 39
80 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538569 1 1 2 4
83 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
86 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . 29512792 1 1 2 4
87 O-ring, 37.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32
100 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 1 2 4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.107


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-865
P3 Planetary And Rear Cover/Retarder, Figure 39B
Close Ratio, High Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535902 1 1 2 4
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545523 ** 1
3 Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545365 ** 1
8 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 1 2 4 8
9 Carrier Kit, P3. 29545913 Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545913 1 1 2 4
12 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 1 2 4 8
15 Bearing, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
28 Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566 1 1 4 8
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545520 ** 1
36 Valve, Sump Cooler Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
63 Not Used In This Group.
64 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 1 2 4 8
66 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234 1 2 4 16
72 Not Used In This Group.
80 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538569 1 1 2 4
83 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32
100 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 1 2 4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.108 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-866
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Low Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535902 1 1 2 4
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545522 ** 1
3 Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366 ** 1
8 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 1 2 4 8
9 Carrier Kit, P3. 29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545914 1 1 2 4
12 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
28 Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566 1 1 4 8
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545520 ** 1
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
63 Not Used In This Group.
64 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537385 1 2 4 8
66 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234 1 2 4 16
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 ** 1
72 Not Used In This Group.
80 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538569 1 1 2 4
83 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
86 Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29510494 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4 39
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32
100 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 1 2 4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.109


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-867
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535902 1 1 2 4
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545522 ** 1
3 Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366 ** 1
8 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 1 2 4 8
9 Carrier Kit, P3. 29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545914 1 1 2 4
12 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
28 Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566 1 1 4 8
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545520 ** 1
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
63 Not Used In This Group.
64 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537385 1 2 4 8
66 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234 1 2 4 16
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
72 Not Used In This Group.
80 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538569 1 1 2 4
83 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
86 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32
100 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 1 2 4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.110 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-868
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, High Torque Retarder, 4-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535902 1 1 2 4
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545522 ** 1
3 Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366 ** 1
8 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 1 2 4 8
9 Carrier Kit, P3. 29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545914 1 1 2 4
12 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
28 Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566 1 1 4 8
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545520 ** 1
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
63 Not Used In This Group.
64 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537385 1 2 4 8
66 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234 1 2 4 16
72 Not Used In This Group.
80 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538569 1 1 2 4
83 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group. 39
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32
100 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 1 2 4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.111


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-869
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Low Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535902 1 1 2 4
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 29545524 ** 1
3 Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366 ** 1
8 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 1 2 4 8
9 Carrier Kit, P3. 29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545914 1 1 2 4
12 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
28 Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566 1 1 4 8
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545520 ** 1
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
63 Not Used In This Group.
64 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 1 2 4 8
66 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234 1 2 4 16
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 ** 1
72 Not Used In This Group.
80 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538569 1 1 2 4
83 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
86 Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29510494 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32
100 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 1 2 4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.112 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-870
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, Medium Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535902 1 1 2 4
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545524 ** 1
3 Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366 ** 1
8 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 1 2 4 8
9 Carrier Kit, P3. 29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545914 1 1 2 4
12 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
28 Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566 1 1 4 8
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545520 ** 1
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
63 Not Used In This Group.
64 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 1 2 4 8
66 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234 1 2 4 16
70 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
72 Not Used In This Group.
80 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538569 1 1 2 4
83 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
86 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . 29512792 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4 39
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32
100 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 1 2 4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.113


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-871
P3 Planetary And Rear Cover/Retarder, Figure 39B
Wide Ratio, High Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-656, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535902 1 1 2 4
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545524 ** 1
3 Carrier Assembly, P3, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366 ** 1
8 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 1 2 4 8
9 Carrier Kit, P3. 29545914 Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . 29545914 1 1 2 4
12 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
28 Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566 1 1 4 8
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545520 ** 1
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
38 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
4953 Not Used In This Group.
63 Not Used In This Group.
64 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
65 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 1 2 4 8
66 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234 1 2 4 16
72 Not Used In This Group.
80 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538569 1 1 2 4
83 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
87 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
88 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
89 Not Used In This Group.
99 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 4 8 16 32
100 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 1 1 2 4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.114 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-872
P3 Planetary And Rear Cover/Retarder, Figure 39D
Straight 7, Medium Torque Retarder, 4-T Tachograph, TID 2 Or Later
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-714, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
3 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 1 2 4 8
7 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
14 Adapter Housing Assembly, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536669 ** 1
23 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 2 4 8
27 Plate, Reaction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536351 9 36 72 144
28 Plate, Friction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536342 8 32 64 128
50 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 2 4 8
51 O-ring, 8.9 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 2 4 8
52 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1
54 Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545526 ** 1
55 Shaft Assembly Kit, Output. 29545915 Output Shaft Assembly
Kit Contains 29545018 Output Shaft Assembly,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . . . . . 29545915 1 1 2 4
59 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
69 Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566 1 1 4 8
73 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545525 ** 1
78 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
80 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545017 1 1 2 4
83 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545016 * 1
84 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
85 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
86 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
95 Not Used In This Group.
96 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
97 Nut, Output Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 1 2 4 8
98 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234 1 2 4 16
106 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
114 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538569 1 1 2 4
118 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
122 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
123 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
39
124 Not Used In This Group.
135 Bolt, Flange Hd, M10 x 1.5 X 345 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29541872 4 8 16 32

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.115


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-873
P3 Planetary And Rear Cover/Retarder, Figure 39D
Straight 7, Medium Torque Retarder, 6-T Tachograph, TID 2 Or Later,
One Bolt, Sump Cooler, Integral Cooler, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-714, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
3 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 1 2 4 8
7 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
14 Adapter Housing Assembly, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536669 ** 1
23 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 2 4 8
27 Plate, Reaction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536351 9 36 72 144
28 Plate, Friction, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536342 8 32 64 128
50 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 2 4 8
51 O-ring, 8.9 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 2 4 8
52 Plug, Straight Thread, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1
54 Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545527 ** 1
55 Shaft Assembly Kit, Output. 29545915 Output Shaft
Assembly Kit Contains 29545018 Output Shaft Assembly,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. . . . . . . . . . . . . . . . . . . . 29545915 1 1 2 4
59 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
69 Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566 1 1 4 8
73 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545525 ** 1
78 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
80 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . 29545017 1 1 2 4
83 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545016 * 1
84 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
85 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
86 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 18 36 72
95 Not Used In This Group.
96 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
97 Nut, Output Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 1 2 4 8
98 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234 1 2 4 16
106 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** 1
114 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538569 1 1 2 4
118 Valve Body, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 1 1 2 4
122 O-ring, 23.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 1 1 2 4
123 Plug, Straight Thread, M27 x 2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 1 1 2 4
124 Not Used In This Group.
135 Bolt, Flange Hd, M10 x 1.5 x 345 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541872 4 8 16 32

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.116 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-914
P3 Planetary And Rear Cover/Retarder, Figure 39F
Rear Side Mount Bracket (Retarder)
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
182 Not Used In This Group.
83 Bracket Kit, Rear Support. Service 29542547 Rear Support
Bracket In Retarder Applications With 29544651 Rear Support
Bracket Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544651 1 3 6 12
84 Bracket, Rear Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542547 * 1
85 Bolt, Flange Hd, M12 x 1.75 x 70 (Retarder) . . . . . . . . . . . . . . . . . 29544301 8 16 32 64

GROUP 39-915
P3 Planetary And Rear Cover/Retarder, Figure 39F
Straight 7, 6-T Tachograph, Universal Dropbox, TID A
1 P3 Planetary Carrier Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29532693 ** 1
2 Ring, Retaining, Internal, 219 mm OD . . . . . . . . . . . . . . . . . . . . . . 29501034 1 2 4 8
3 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 1 2 4 8
4 Carrier, P3 Planetary. See SIL 4-WT-06. . . . . . . . . . . . . . . . . . . . . 29537386 1 1 2 4
5 Flange, P4 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533209 1 1 2 4
6 Ring, Shim Locating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530525 1 1 2 4
7 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
8 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 8 16 32 64
9 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . . . . 29507804 1 2 4 8
10 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
11 Bolt, Flange Hd, M12 x 1.75 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541865 14 14 28 56
12 Shim, Selective, 0.27 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530516 AR 2 4 8
12 Shim, Selective, 0.54 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530517 AR 2 4 8
12 Shim, Selective, 0.81 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530518 AR 2 4 8
12 Shim, Selective, 1.08 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530519 AR 2 4 8
12 Shim, Selective, 1.35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530520 AR 2 4 8
12 Shim, Selective, 1.62 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530521 AR 2 4 8
12 Shim, Selective, 1.89 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530522 AR 2 4 8
12 Shim, Selective, 2.16 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530523 AR 2 4 8
12 Shim, Selective, 2.43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530524 AR 2 4 8
13 Gasket, Adapter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530526 1 1 2 4
14 Adapter Housing Assembly, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536669 ** 1 39
15 Piston Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29532728 ** 1
16 Ring, Retaining, External, 293.75 mm ID . . . . . . . . . . . . . . . . 29530489 1 2 4 8
17 Spring Assembly, C6 Piston Return . . . . . . . . . . . . . . . . . . . . 29530488 1 2 4 8
18 Piston, C6 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530487 1 2 4 8
19 Sealring, External, 334.37 mm ID . . . . . . . . . . . . . . . . . . . . . . 29546162 1 4 8 16
20 Sealring, Internal Lip-Type, 251.28 mm OD . . . . . . . . . . . . . . 29530491 1 4 8 16
21 Adapter Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530484 1 1 2 4
22 Adapter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530485 1 1 2 4
23 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 2 4 8
24 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.117


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-915 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39F
Straight 7, 6-T Tachograph, Universal Dropbox, TID A
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
25 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 2 4 8
26 Bearing Assembly, Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530486 1 1 2 4
27 Plate, C6 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536351 9 36 72 144
28 Plate, C6 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536342 8 32 64 128
29 Backplate, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530530 1 4 8 16
30 Gear, P4 Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530492 1 2 4 8
31 Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542556 1 2 4 8
32 Carrier Assembly, P4 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530497 ** 1
33 Ring, Retaining, Internal, 289.48 mm OD . . . . . . . . . . . . . . . . 23048531 1 2 4 8
34 Ring, Retaining, Internal, 235 mm OD . . . . . . . . . . . . . . . . . . 29501195 1 2 4 8
35 Ring, P4 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530505 1 2 4 8
36 Carrier And Bushing Assembly, P4 Planetary . . . . . . . . . . . . . 29530498 1 1 2 4
37 Carrier, P4 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530499 * 1
38 Bushing, P4 Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530500 1 2 4 8
39 Spindle, P4 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29530504 6 12 24 48
40 Washer, P4 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530503 12 24 48 96
41 Gear Set, P4 Pinion. Set Contains Six 29530501 Gears. . . . . 29535982 6 12 24 48
42 Bearing, Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530502 12 24 48 96
43 Hub, C6 Clutch Drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530506 1 1 2 4
44 Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505572 1 2 4 8
45 P4 Ring Gear And Hub Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 29532729 ** 1
46 Gear, P4 Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530513 1 1 2 4
47 Hub, P4 Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530514 1 1 2 4
48 Ring, Retaining, Internal, 256 mm OD . . . . . . . . . . . . . . . . . . 29501024 1 2 4 8
49 Not Used In This Group.
50 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 2 4 8
51 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 2 4 8
52 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1
53 Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534355 1 1 2 4
54 Washer, Flat, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514698 19 19 36 72
55 Bolt, Flange Hd, M12 x 1.75 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541865 14 14 36 72
56 Bolt, Flange Hd, M12 x 1.75 x 222.5 mm . . . . . . . . . . . . . . . . . . . . . . . 29541876 5 5 10 20
57 Rear Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542558 ** 1
58 Shaft Assembly, Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542554 1 1 2 4
59 Bushing, 28 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505605 1 2 4 8
60 Shaft, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542555 * 1
61 Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . . . 29505613 1 1 2 4
62 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542559 ** 1
63 Ring, Retaining, External, 181 mm ID . . . . . . . . . . . . . . . . . . . 29503037 1 2 4 8
64 Spring And Retainer Assembly, C5 Piston Return . . . . . . . . . 29503036 1 2 4 8
65 Piston, C5 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503035 1 2 4 8
66 Sealring, External, 315.2 mm ID. Color Coded Light Blue. . . . 29546158 1 4 8 16
67 Sealring, Internal Lip-Type, 214.06 mm OD . . . . . . . . . . . . . . 23048164 1 4 8 16
68 Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . 29505574 1 2 4 8

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.118 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-915 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39F
Straight 7, 6-T Tachograph, Universal Dropbox, TID A
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
69 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . 29542549 1 2 4 8
70 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542550 1 1 2 4
71 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 1 1 2 4
72 Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 1 1 2 4
73 Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . 29505574 1 2 4 8
74 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432 1 1 2 4
75 O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383 1 4 6 8
76 Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503843 1 2 2 4
77 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
78 Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . . 29505613 1 2 4 8
79 Belleville Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
80 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537195 1 4 8 16
81 Seal Assembly, Oil, 165.61 mm OD. See SIL 6-WT-07. . . . . . . . . 29546234 1 4 8 16
82 Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988 1 1 2 4
83 Not Used In This Group.

GROUP 39-916
P3 Planetary And Rear Cover/Retarder, Figure 39F
Straight 7, Without Tachograph, With One Bolt, Belleville Washer, Output Seal With Axial Lip,
Anodized, TID A
Same As Group 39-915, Except For Parts Listed Below.
21 Adapter Housing Assembly, Anodized. See SIL 4-WT-06. . . . . . . 29542567 1 1 2 4
22 Adapter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542568 1 1 2 4
54 Not Used In This Group.
57 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . 29542563 ** 1
62 Cover Assembly, Rear, Anodized . . . . . . . . . . . . . . . . . . . . . . . . . 29542564 ** 1
69 Cover, Rear, Anodized. See SIL 4-WT-06. . . . . . . . . . . . . . . . 29542565 1 2 4 8
70 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540134 1 1 2 4
7172 Not Used In This Group.
74 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29544139 1 1 2 4
80 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537193 1 2 4 8
39

** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.119


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-917
P3 Planetary And Rear Cover/Retarder, Figure 39E
Close Ratio, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler,
Belleville Washer, Output Seal With Axial Lip, TID A
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535902 1 1 2 4
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545521 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545365 ** 1
4 Shaft Assembly, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535235 1 1 2 4
5 Bushing, 28 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505605 1 2 4 8
6 Shaft, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535216 * 1
7 Ring, Retaining, Internal, 219 mm OD . . . . . . . . . . . . . . . . . . 29501034 1 2 4 8
8 Ring, P3 Indexing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 1 2 4 8
9 Carrier Kit, P3 Planetary. Kit Contains 29544812 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. See SIL 4-WT-06. . 29545913 1 1 2 4
10 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535224 1 2 4 8
11 Ring, Retaining, External, 64 mm ID . . . . . . . . . . . . . . . . . . . . 29505803 1 2 4 8
12 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 1 2 4 8
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 4 8 16 32
17 Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . . . 29505613 1 1 2 4
18 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
19 Ring, Retaining, External, 181 mm ID . . . . . . . . . . . . . . . . . . . 29503037 1 2 4 8
20 Spring And Retainer Assembly, C5 Piston Return. Used Prior
To S/N 6610204386, With 29536771 Stator Housing And
29503035 Piston. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503036 1 2 4 8
20 Spring And Retainer Assembly, C5 Piston Return. Used
Starting With S/N 6610204386, With 2954957 Stator
Housing And 29544956 Piston. See SIL 27-WT-06. . . . . 29544958 1 2 4 8
21 Piston, C5 Clutch. Used Prior To S/N 6610204386, With
29536771 Stator Housing And 29503036 Return Spring
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503035 1 2 4 8
21 Piston, C5 Clutch. Used Starting With S/N 6610204386, With
29544957 Stator Housing And 29544958 Return Spring
Assembly. See SIL 27-WT-06. . . . . . . . . . . . . . . . . . . . . . 29544956 1 2 4 8
22 Sealring, External, 315.2 mm ID. Color Coded Light Blue. . . . 29546158 1 4 8 16
23 Sealring, Internal Lip-Type, 214.06 mm OD . . . . . . . . . . . . . . 23048164 1 4 8 16
24 Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . 29505574 1 2 4 8
25 Stator Housing, Retarder. When Replacing 29536771 Stator
Housing With 29544957 Stator Housing, Also Order
29544956 Piston And 29544958 Return Spring
Assembly. See SIL 27-WT-06. . . . . . . . . . . . . . . . . . . . . . 29544957 1 1 2 4
26 O-ring, 355.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047924 1 2 4 8
27 Sealring, Rotating, 146 mm OD . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507890 1 2 4 8
28 Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566 1 1 4 8
(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.120 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-917 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39E
Close Ratio, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler,
Belleville Washer, Output Seal With Axial Lip, TID A
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
29 Rotor Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543416 1 1 4 8
30 Sealring, Rotating, 146 mm OD . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507890 1 2 4 8
31 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545520 ** 1
32 Ring, Retaining, Internal, 45.82 mm OD . . . . . . . . . . . . . . . . . 29503209 1 2 4 8
33 Plug, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509732 1 2 4 8
34 O-ring, 34.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503208 1 1 4 8
35 Spring, Valve, 36.17 mm OD x 114.3 mm . . . . . . . . . . . . . . . 29515692 1 1 4 8
36 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
37 Pin, Spring, 5 mm x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 11512368 1 2 4 8
38 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545015 1 1 2 4
39 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 1 1 2 4
40 Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 1 1 4 8
41 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545014 * 1
42 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
43 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
44 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 9 18 36
45 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 2 4 8
46 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
47 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
48 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
49 Plug, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514182 1 2 4 8
50 Ring, Retaining, Internal, 45.82 mm OD . . . . . . . . . . . . . . . . . 29503209 1 2 4 8
51 Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . 29505574 1 2 4 8
52 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . 11515322 3 6 12 24
53 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29544139 1 1 2 4
54 O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383 1 2 4 8
55 Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503843 1 2 2 4
56 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
57 Bearing Assembly, Tapered Roller. Used Prior To
S/N 6610204386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505613 1 2 4 8
57 Bearing Assembly, Tapered Roller. Used Starting With
S/N 6610204386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544236 1 2 4 8 39
58 Belleville Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
59 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537385 1 2 4 8
60 Seal Assembly, Oil, 165.61 mm OD. See SIL 6-WT-07. . . . . . . . . 29546234 1 2 4 16
61 Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988 2 2 4 8
62 Bolt, Flange Hd, M12 x 1.75 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541874 12 13 36 72
63 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29547921 1 1 2 4
64 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988 1 2 4 8
65 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29542381 ** 1
66 Plug Assembly, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . 29542780 1 1 2 4
67 Plug, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534508 1 1 2 4

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.121


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-917 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39E
Close Ratio, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler,
Belleville Washer, Output Seal With Axial Lip, TID A
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
68 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 1 1 2 4
69 Spring, 7.8 mm OD x 29.2 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049391 1 1 2 4
70 Valve, Exhaust Backfill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542492 1 1 2 4
71 Solenoid And Connector Assembly, Variable Bleed . . . . . . . . . . . 29542516 1 1 2 4
72 Solenoid, CENL, Variable Bleed. In This Application,
Service 29544298 Solenoid With 29542516 Solenoid
And Connector Assembly. . . . . . . . . . . . . . . . . . . . . . . . . 29544298 1 1 2 4
73 Seal, Square Cut O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543047 1 1 2 4
74 O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544645 1 1 2 4
75 Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29547922 1 1 2 4
76 Pin, Solenoid Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542491 1 1 2 4
77 Valve, Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542572 1 1 2 4
78 Spring, 12.19 mm OD x 38.15 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29529310 1 1 2 4
79 Plug Assembly, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542780 1 1 2 4
80 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 1 1 2 4
81 Plug, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534508 1 1 2 4
82 Plug Assembly, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542780 1 1 2 4
83 Plug, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534508 1 1 2 4
84 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 1 1 2 4
85 Spring, 12.19 mm OD x 38.15 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29529310 1 1 2 4
86 Valve, Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542573 1 1 2 4
87 Gasket, Retarder Control Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . 29542493 1 1 2 4
88 Not Used In This Group.
89 Cover, Retarder Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542494 1 1 2 4
9092 Not Used In This Group.
93 Bolt, Flange Hd, M8 x 1.25 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537513 3 3 6 12
94 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 1 2 4
95 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 1 2 4
96 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1
9798 Not Used In This Group.
99 Bolt, Flange Hd, M8 x 1.25 x 115 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29542495 9 9 18 36
100 Bolt, Flange Hd, M12 x 1.75 x 165 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29541869 4 4 8 12
101 Bolt, Flange Hd, M12 x 1.75 x 105 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29541875 2 7 14 28
102 Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541868 7 14 38 76

* Serviced Only As An AssemblyNot Available As A Detail Part.

392.122 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-918
P3 Planetary And Rear Cover/Retarder, Figure 39E
Wide Ratio, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer,
Output Seal With Axial Lip, TID A
Same As Group 39-917, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545522 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366 ** 1
9 Carrier Kit, P3 Planetary. Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. See SIL 4-WT-06. 29545914 1 1 2 4
12 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . 29507803 1 2 4 8
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 4 8 16 32

GROUP 39-919
P3 Planetary And Rear Cover/Retarder, Figure 39E
Close Ratio, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer,
Output Seal With Axial Lip, TID A
Same As Group 39-917, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545523 ** 1
59 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 1 2 4 8

GROUP 39-920
P3 Planetary And Rear Cover/Retarder, Figure 39E
Wide Ratio, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler,
Belleville Washer, Output Seal With Axial Lip, TID A
Same As Group 39-917, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
39
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545524 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366 ** 1
9 Carrier Kit, P3 Planetary. Kit Contains 29544813 Carrier,
29544236 Bearing Assembly, 29505574 Cup, And
29545916 Instruction Sheet No. 324. See SIL 4-WT-06. 29545914 1 1 2 4
12 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . 29507803 1 2 4 8
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 8 16 32 64

(continued on next page)

** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.123


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-920 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39E
Wide Ratio, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler,
Belleville Washer, Output Seal With Axial Lip, TID A
Same As Group 39-917, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 4 8 16 32
59 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 1 2 4 8

GROUP 39-921
P3 Planetary And Rear Cover/Retarder, Figure 39G
Straight 7, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler,
Belleville Washer, Output Seal With Axial Lip, TID A
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
1 P3 Planetary Carrier Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29532693 ** 1
2 Ring, Retaining, Internal, 219 mm OD . . . . . . . . . . . . . . . . . . . . . . 29501034 1 2 4 8
3 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 1 2 4 8
4 Carrier, P3 Planetary. See SIL 4-WT-06. . . . . . . . . . . . . . . . . . . . . 29537386 1 1 2 4
5 Flange, P4 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533209 1 1 2 4
6 Ring, Shim Locating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530525 1 1 2 4
7 Spindle, P3 Planetary Pinion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
8 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 8 16 32 64
9 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . . . . 29507804 1 2 4 8
10 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 8 16 32 64
11 Bolt, Flange Hd, M12 x 1.75 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541865 14 14 28 56
12 Shim, Selective, 0.27 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530516 AR 2 4 8
12 Shim, Selective, 0.54 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530517 AR 2 4 8
12 Shim, Selective, 0.81 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530518 AR 2 4 8
12 Shim, Selective, 1.08 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530519 AR 2 4 8
12 Shim, Selective, 1.35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530520 AR 2 4 8
12 Shim, Selective, 1.62 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530521 AR 2 4 8
12 Shim, Selective, 1.89 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530522 AR 2 4 8
12 Shim, Selective, 2.16 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530523 AR 2 4 8
12 Shim, Selective, 2.43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530524 AR 2 4 8
13 Gasket, Adapter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530526 1 1 2 4
14 Adapter Housing Assembly, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536669 ** 1
15 Piston Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29532728 ** 1
16 Ring, Retaining, External, 293.75 mm ID . . . . . . . . . . . . . . . . 29530489 1 2 4 8
17 Spring Assembly, C6 Piston Return . . . . . . . . . . . . . . . . . . . . 29530488 1 2 4 8
18 Piston, C6 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530487 1 2 4 8
19 Sealring, External, 334.37 mm ID . . . . . . . . . . . . . . . . . . . . . . 29546162 1 4 8 16
20 Sealring, Internal Lip-Type, 251.28 mm OD . . . . . . . . . . . . . . 29530491 1 4 8 16
21 Adapter Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530484 1 1 2 4
22 Adapter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530485 1 1 2 4

(continued on next page)

** Not Serviced As An AssemblyOrder Detail Parts.

392.124 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-921 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39G
Straight 7, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler,
Belleville Washer, Output Seal With Axial Lip, TID A
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
23 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 2 4 8
24 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1
25 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 2 4 8
26 Bearing Assembly, Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530486 1 1 2 4
27 Plate, C6 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536351 9 36 72 144
28 Plate, C6 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536342 8 32 64 128
29 Backplate, C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530530 1 4 8 16
30 Gear, P4 Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530492 1 2 4 8
31 Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542556 1 2 4 8
32 Carrier Assembly, P4 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530497 ** 1
33 Ring, Retaining, Internal, 289.48 mm OD . . . . . . . . . . . . . . . . 23048531 1 2 4 8
34 Ring, Retaining, Internal, 235 mm OD . . . . . . . . . . . . . . . . . . 29501195 1 2 4 8
35 Ring, P4 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530505 1 2 4 8
36 Carrier And Bushing Assembly, P4 Planetary . . . . . . . . . . . . 29530498 1 1 2 4
37 Carrier, P4 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530499 * 1
38 Bushing, P4 Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530500 1 2 4 8
39 Spindle, P4 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . 29530504 6 12 24 48
40 Washer, P4 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530503 12 24 48 96
41 Gear Set, P4 Pinion. Set Contains Six 29530501 Gears. . . . . 29535982 6 12 24 48
42 Bearing, Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530502 12 24 48 96
43 Hub, C6 Clutch Drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530506 1 1 2 4
44 Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505572 1 2 4 8
45 P4 Ring Gear And Hub Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 29532729 ** 1
46 Gear, P4 Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530513 1 1 2 4
47 Hub, P4 Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530514 1 1 2 4
48 Ring, Retaining, Internal, 256 mm OD . . . . . . . . . . . . . . . . . . 29501024 1 2 4 8
49 Ring, Star Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530542 11 22 44 88
50 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 2 4 8
51 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 2 4 8
52 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1
53 Gasket, Stator Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535902 1 1 4 8
54 Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545526 ** 1
39
55 Shaft Assembly Kit, Output. Kit Contains 29545018 Output
Shaft Assembly, 29544236 Bearing Assembly,
29505574 Cup, And 29545916 Instruction Sheet No. 324. . . 29545915 1 1 2 4
56 Bushing, 28 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505605 1 2 4 8
57 Shaft, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542562 * 1
58 Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . . 29505613 1 1 2 4
59 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** 1
60 Ring, Retaining, External, 181 mm ID . . . . . . . . . . . . . . . . . . 29503037 1 2 4 8

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.125


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-921 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39G
Straight 7, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler,
Belleville Washer, Output Seal With Axial Lip, TID A
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
61 Spring And Retainer Assembly, C5 Piston Return. Used Prior
To S/N 6610204386, With 29536771 Stator Housing And
29503035 Piston. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503036 1 2 4 8
61 Spring And Retainer Assembly, C5 Piston Return. Used
Starting With S/N 6610204386, With 2954957 Stator
Housing And 29544956 Piston. See SIL 27-WT-06. . . . . 29544958 1 2 4 8
62 Piston, C5 Clutch. Used Prior To S/N 6610204386, With
29536771 Stator Housing And 29503036 Return Spring
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503035 1 2 4 8
62 Piston, C5 Clutch. Used Starting With S/N 6610204386, With
29544957 Stator Housing And 29544958 Return Spring
Assembly. See SIL 27-WT-06. . . . . . . . . . . . . . . . . . . . . . 29544956 1 2 4 8
63 Sealring, External, 315.2 mm ID. Color Coded Light Blue. . . . 29546158 1 4 8 16
64 Sealring, Internal Lip-Type, 214.06 mm OD . . . . . . . . . . . . . . 23048164 1 4 8 16
65 Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . 29505574 1 2 4 8
66 Stator Housing, Retarder. When Replacing 29536771 Stator
Housing With 29544957 Stator Housing, Also Order
29544956 Piston And 29544958 Return Spring
Assembly. See SIL 27-WT-06. . . . . . . . . . . . . . . . . . . . . . 29544957 1 1 2 4
67 O-ring, 355.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047924 1 2 4 8
68 Sealring, Rotating, 146 mm OD . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507890 1 2 4 8
69 Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566 1 1 4 8
70 Rotor Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543416 1 1 4 8
71 Sealring, Rotating, 146 mm OD . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507890 1 2 4 8
72 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . 11515322 3 6 12 24
73 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545525 ** 1
74 Ring, Retaining, Internal, 45.82 mm OD . . . . . . . . . . . . . . . . . 29503209 1 2 4 8
75 Plug, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509732 1 2 4 8
76 O-ring, 34.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503208 1 1 4 8
77 Spring, Valve, 36.17 mm OD x 114.3 mm . . . . . . . . . . . . . . . . 29515692 1 1 4 8
78 Valve, Autoflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536730 1 1 4 8
79 Pin, Spring, 5 mm x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 11512368 1 2 4 8
80 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29545017 1 1 2 4
81 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 1 1 2 4
82 Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 1 1 4 8
83 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545016 * 1
84 Gasket, Retarder Housing Cover . . . . . . . . . . . . . . . . . . . 29536728 1 2 4 8
85 Cover, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . 29536727 1 2 4 8
86 Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . 11515322 9 9 18 36
87 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 1 1 2 4
88 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 1 2 4 8
89 Retainer, Temperature Sensor. . . . . . . . . . . . . . . . . . . . . . . . . 29533980 1 2 4 8
90 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.126 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-921 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39G
Straight 7, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler,
Belleville Washer, Output Seal With Axial Lip, TID A
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
91 Plug, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514182 1 2 4 8
92 Ring, Retaining, Internal, 45.82 mm OD . . . . . . . . . . . . . . . . . 29503209 1 2 4 8
93 Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . 29505574 1 2 4 8
94 Bearing Assembly, Tapered Roller. Used Prior To
S/N 6610204386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505613 1 2 4 8
94 Bearing Assembly, Tapered Roller. Used Starting With
S/N 6610204386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544236 1 2 4 8
95 Belleville Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
96 Nut, Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537385 1 2 4 8
97 Seal Assembly, Oil, 165.61 mm OD. See SIL 6-WT-07. . . . . . . . . 29546234 1 2 4 16
98 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29544139 1 1 2 4
99 O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383 1 2 4 8
100 Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503843 1 2 2 4
101 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29537507 1 2 4 8
102 Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988 2 4 8 16
103 Bolt, Flange Hd, M12 x 1.75 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541874 12 13 36 72
104 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542569 1 1 2 4
105 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988 1 2 4 8
106 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29542381 ** 1
107 Plug Assembly, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . 29542780 1 1 2 4
108 Plug, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534508 1 1 2 4
109 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 1 1 2 4
110 Spring, 7.8 mm OD x 29.2 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049391 1 1 2 4
111 Valve, Exhaust Backfill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542492 1 1 2 4
112 Solenoid And Connector Assembly, Variable Bleed . . . . . . . . . . . 29542516 1 1 2 4
113 Solenoid, CENL, Variable Bleed. In This Application,
Service 29544298 Solenoid With 29542516 Solenoid
And Connector Assembly. . . . . . . . . . . . . . . . . . . . . . . . . 29544298 1 1 2 4
114 Seal, Square Cut O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543047 1 1 2 4
115 O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544645 1 1 2 4
116 Valve Body, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542571 1 1 2 4
117 Pin, Solenoid Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542491 1 1 2 4 39
118 Valve, Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542572 1 1 2 4
119 Spring, 12.19 mm OD x 38.15 mm . . . . . . . . . . . . . . . . . . . . . . . . 29529310 1 1 2 4
120 Plug Assembly, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . 29542780 1 1 2 4
121 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 1 1 2 4
122 Plug, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534508 1 1 2 4
123 Plug Assembly, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . 29542780 1 1 2 4
124 Plug, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534508 1 1 2 4
125 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 1 1 2 4
126 Spring, 12.19 mm OD x 38.15 mm . . . . . . . . . . . . . . . . . . . . . . . . 29529310 1 1 2 4
127 Valve, Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542573 1 1 2 4

(continued on next page)

** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.127


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-921 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39G
Straight 7, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler,
Belleville Washer, Output Seal With Axial Lip, TID A
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
128 Gasket, Retarder Control Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . 29542493 1 1 2 4
129132 Not Used In This Group.
133 Cover, Retarder Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542494 1 1 2 4
134 Bolt, Flange Hd, M8 x 1.25 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537513 3 3 6 12
135 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 1 2 4
136 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 1 2 4
137 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1
138139 Not Used In This Group.
140 Bolt, Flange Hd, M8 x 1.25 x 115 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29542495 9 9 18 36
141 Bolt, Flange Hd, M12 x 1.75 x 350 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29541873 4 4 8 12
142 Bolt, Flange Hd, M12 x 1.75 x 105 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29541875 2 7 14 28
143 Bolt, Flange Hd, M10 x 1.5 x 345 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541872 4 8 16 32

GROUP 39-922
P3 Planetary And Rear Cover/Retarder, Figure 39G
Straight 7, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer,
Output Seal With Axial Lip, TID A
Same As Group 39-921, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
54 Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545527 ** 1
96 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 1 2 4 8

GROUP 39-933
P3 Planetary And Rear Cover/Retarder, Figure 39E
Close Ratio, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler,
Belleville Washer, Output Seal With Axial Lip, TID A
Same As Group 39-917, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
9 Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544812 1 1 2 4
20 Spring And Retainer Assembly, C5 Piston Return . . . . . . . . . 29544958 1 2 4 8
21 Piston, C5 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544956 1 2 4 8
25 Stator Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544957 1 1 2 4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.128 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-934
P3 Planetary And Rear Cover/Retarder, Figure 39E
Close Ratio, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer,
Output Seal With Axial Lip, TID A
Same As Group 39-917, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545523 ** 1
59 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 1 2 4 8

GROUP 39-935
P3 Planetary And Rear Cover/Retarder, Figure 39E
Wide Ratio, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer,
Output Seal With Axial Lip, TID A
Same As Group 39-917, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545522 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366 ** 1
9 Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544813 1 1 2 4
12 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . 29507803 1 2 4 8
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 4 8 16 32

GROUP 39-936
P3 Planetary And Rear Cover/Retarder, Figure 39E
Wide Ratio, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler,
Belleville Washer, Output Seal With Axial Lip, TID A
Same As Group 39-917, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545524 ** 1 39
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366 ** 1
9 Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544813 1 1 2 4
12 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . 29507803 1 2 4 8
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 4 8 16 32
59 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 1 2 4 8

** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.129


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-937
P3 Planetary And Rear Cover/Retarder, Figure 39G
Straight 7, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler,
Belleville Washer, Output Seal With Axial Lip, TID A
Same As Group 39-921, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
4 Carrier, P3 Planetary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537386 1 1 2 4
55 Shaft Assembly, Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545018 1 1 2 4
61 Spring And Retainer Assembly, C5 Piston Return . . . . . . . . . 29544958 1 2 4 8
62 Piston, C5 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544956 1 2 4 8

GROUP 39-938
P3 Planetary And Rear Cover/Retarder, Figure 39G
Straight 7, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer,
Output Seal With Axial Lip, TID A
Same As Group 39-921, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
54 Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545527 ** 1
96 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 1 2 4 8

GROUP 39-939
P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio, 4-T Tachograph, Dropbox Provision,
One Bolt, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-697, Except For Parts Listed Below.
1 Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534355 1 1 2 4
3 Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514698 19 19 38 76
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29544680 ** 1
5 Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537203 ** 1
10 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 1 2 4 8
11 Carrier, P3 Planetary. See SIL 4-WT-06. . . . . . . . . . . . . . . . . 29537386 1 1 2 4
14 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 4 8 16 32
20 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542559 ** 1
27 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29542549 1 1 2 4
28 Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 1 1 2 4
29 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 1 1 2 4
30 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542550 1 1 2 4
32 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432 1 1 2 4
37 Not Used In This Group.
38 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
39 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537193 1 2 4 8

(continued on next page)

** Not Serviced As An AssemblyOrder Detail Parts.

392.130 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-939 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39A
Close Ratio, 4-T Tachograph, Dropbox Provision,
One Bolt, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-697, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
40 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234 1 4 8 16

GROUP 39-940
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio, 4-T Tachograph, Dropbox Provision,
One Bolt, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-697, Except For Parts Listed Below.
1 Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534355 1 1 2 4
3 Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514698 19 19 38 76
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . 29544681 ** 1
5 Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537205 ** 1
10 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 1 2 4 8
11 Carrier, P3 Planetary. See SIL 4-WT-06. . . . . . . . . . . . . . . . . 29537199 1 1 2 4
14 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
15 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 4 8 16 32
16 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . 29507803 1 2 4 8
17 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 8 16 32 64
18 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 4 8 16 32
20 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542559 ** 1
27 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . 29542549 1 1 2 4
28 Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 1 1 2 4
29 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 1 1 2 4
30 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542550 1 1 2 4
32 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432 1 1 2 4
37 Not Used In This Group.
38 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
39 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537193 1 2 4 8
40 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234 1 4 8 16
39
GROUP 39-941
P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio, 6-T Tachograph, Dropbox Provision,
One Bolt, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-697, Except For Parts Listed Below.
1 Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534355 1 1 2 4
3 Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514698 19 19 38 76
4 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . 29544682 ** 1

(continued on next page)

** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.131


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-941 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39A
Wide Ratio, 6-T Tachograph, Dropbox Provision,
One Bolt, Belleville Washer, Output Seal With Axial Lip
Same As Group 39-697, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
5 Carrier Assembly, P3, Non-Retarder . . . . . . . . . . . . . . . . . . . . . . . 29537205 ** 1
10 Ring, P3 Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535988 1 2 4 8
11 Carrier, P3 Planetary. See SIL 4-WT-06. . . . . . . . . . . . . . . . . 29537199 1 1 2 4
14 Spindle, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
15 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 4 8 16 32
16 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803 1 2 4 8
17 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 8 16 32 64
18 Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 4 8 16 32
20 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542559 ** 1
27 Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29542549 1 1 2 4
28 Washer, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 1 1 2 4
29 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 1 1 2 4
30 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542550 1 1 2 4
32 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432 1 1 2 4
37 Not Used In This Group.
38 Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 1 2 4 8
39 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537195 1 2 4 8
40 Seal Assembly, Output. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . 29546234 1 4 8 16

GROUP 39-952
P3 Planetary And Rear Cover/Retarder, Figure 39E
Wide Ratio, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer,
Output Seal With Axial Lip, TID A, EBS
Same As Group 39-917, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545522 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366 ** 1
9 Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544813 1 1 2 4
12 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803 1 2 4 8
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 4 8 16 32
88 Cover And Plug Assembly, Retarder Control. See SIL 16-WT-06. . . . . 29543988 1 1 2 4
89 Cover, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543989 * 1
90 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 1 2 4
91 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1
92 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 1 2 4

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.132 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-952 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39E
Wide Ratio, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer,
Output Seal With Axial Lip, TID A, EBS
Same As Group 39-917, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
97 Plug Assembly, Straight Thread, M16 x 2.0 . . . . . . . . . . . . . . . . . . . . . 29544825 1 1 2 4
98 O-ring, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544826 1 1 2 4

GROUP 39-953
P3 Planetary And Rear Cover/Retarder, Figure 39E
Close Ratio, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer,
Output Seal With Axial Lip, TID A, EBS
Same As Group 39-917, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545523 ** 1
59 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 1 2 4 8
88 Cover And Plug Assembly, Retarder Control. See SIL 16-WT-06. . . . . 29543988 1 1 2 4
89 Cover, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543989 * 1
90 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 1 2 4
91 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1
92 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 1 2 4
97 Plug Assembly, Straight Thread, M16 x 2.0 . . . . . . . . . . . . . . . . . . . . . 29544825 1 1 2 4
98 O-ring, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544826 1 1 2 4

GROUP 39-954
P3 Planetary And Rear Cover/Retarder, Figure 39E
Wide Ratio, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler,
Belleville Washer, Output Seal With Axial Lip, TID A, EBS
Same As Group 39-917, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information. 39
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545524 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366 ** 1
9 Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544813 1 1 2 4
12 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . 29507803 1 2 4 8
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 4 8 16 32
59 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 1 2 4 8
88 Cover And Plug Assembly, Retarder Control. See SIL 16-WT-06. . . . . 29543988 1 1 2 4

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.133


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-954 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39E
Wide Ratio, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler,
Belleville Washer, Output Seal With Axial Lip, TID A, EBS
Same As Group 39-917, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
89 Cover, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543989 * 1
90 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 1 2 4
91 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1
92 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 1 2 4
97 Plug Assembly, Straight Thread, M16 x 2.0 . . . . . . . . . . . . . . . . . . . . . 29544825 1 1 2 4
98 O-ring, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544826 1 1 2 4

GROUP 39-956
P3 Planetary And Rear Cover/Retarder, Figure 39G
Straight 7, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer,
Output Seal With Axial Lip, TID A, EBS
Same As Group 39-921, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information
54 Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545527 ** 1
96 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 1 2 4 8
129 Cover And Plug Assembly, Retarder Control. See SIL 16-WT-06. . . . . 29543988 1 1 2 4
130 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 1 2 4
131 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1
132 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 1 2 4
133 Cover, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543989 * 1
138 Plug Assembly, Straight Thread, M16 x 2.0 . . . . . . . . . . . . . . . . . . . . . 29544825 1 1 2 4
139 O-ring, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544826 1 1 2 4

GROUP 39-958
P3 Planetary And Rear Cover/Retarder, Figure 39E
Wide Ratio, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer,
Output Nut, Output Seal With Axial Lip, TID A, EBS, Uprate
Same As Group 39-917, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545522 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366 ** 1
9 Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544813 1 1 2 4
12 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803 1 2 4 8

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.134 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-958 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39E
Wide Ratio, With Retarder, 4-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer,
Output Nut, Output Seal With Axial Lip, TID A, EBS, Uprate
Same As Group 39-917, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 4 8 16 32
88 Cover And Plug Assembly, Retarder Control. See SIL 16-WT-06. . . . . 29543988 1 1 2 4
89 Cover, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543989 * 1
90 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 1 2 4
91 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1
92 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 1 2 4
97 Plug Assembly, Straight Thread, M16 x 2.0 . . . . . . . . . . . . . . . . . . . . . 29544825 1 1 2 4
98 O-ring, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544826 1 1 2 4

GROUP 39-959
P3 Planetary And Rear Cover/Retarder, Figure 39E
Close Ratio, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer,
Output Nut, Output Seal With Axial Lip, TID A, EBS
Same As Group 39-917, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545523 ** 1
59 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 1 2 4 8
88 Cover And Plug Assembly, Retarder Control. See SIL 16-WT-06. . . . . 29543988 1 1 2 4
89 Cover, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543989 * 1
90 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 1 2 4
91 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1
92 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 1 2 4
97 Plug Assembly, Straight Thread, M16 x 2.0 . . . . . . . . . . . . . . . . . . . . . 29544825 1 1 2 4
98 O-ring, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544826 1 1 2 4

GROUP 39-960 39
P3 Planetary And Rear Cover/Retarder, Figure 39E
Wide Ratio, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler,
Belleville Washer, Output Nut, Output Seal With Axial Lip, TID A, EBS
Same As Group 39-917, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
2 Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29545524 ** 1
3 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545366 ** 1
9 Carrier, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544813 1 1 2 4

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 392.135


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 39-960 (contd)


P3 Planetary And Rear Cover/Retarder, Figure 39E
Wide Ratio, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler,
Belleville Washer, Output Nut, Output Seal With Axial Lip, TID A, EBS
Same As Group 39-917, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
12 Spindle, P3 Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 4 8 16 32
13 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 4 8 16 32
14 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803 1 2 4 8
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 8 16 32 64
16 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 4 8 16 32
59 Nut, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537196 1 2 4 8
88 Cover And Plug Assembly, Retarder Control. See SIL 16-WT-06. . . . . 29543988 1 1 2 4
89 Cover, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543989 * 1
90 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 1 2 4
91 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1
92 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 1 2 4
97 Plug Assembly, Straight Thread, M16 x 2.0 . . . . . . . . . . . . . . . . . . . . . 29544825 1 1 2 4
98 O-ring, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544826 1 1 2 4

GROUP 39-962
P3 Planetary And Rear Cover/Retarder, Figure 39G
Straight 7, With Retarder, 6-T Tachograph, One Bolt, Sump Cooler, Integral Cooler, Belleville Washer,
Output Nut, Output Seal With Axial Lip, TID A, EBS
Same As Group 39-921, Except For Parts Listed Below.
NOTE: See SIL 15-WT-05 For Additional Retarder Control Service Information.
54 Retarder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545527 ** 1
129 Cover And Plug Assembly, Retarder Control. See SIL 16-WT-06. . . . . 29543988 1 1 2 4
130 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 1 2 4
131 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1
132 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 1 2 4
133 Cover, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543989 * 1
138 Plug Assembly, Straight Thread, M16 x 2.0 . . . . . . . . . . . . . . . . . . . . . 29544825 1 1 2 4
139 O-ring, Straight Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544826 1 1 2 4

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

392.136 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 39-988
P3 Planetary And Rear Cover/Retarder, Figure 39F
Rear Side Mount Bracket (Non-Retarder)
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
182 Not Used In This Group.
83 Bracket Kit, Rear Support. Service 29542547 Rear Support
Bracket In Non-Retarder Applications With 29544650 Rear
Support Bracket Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544650 1 3 6 12
84 Bracket, Rear Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542547 * 1
85 Bolt, Flange Hd, M12 x 1.75 x 60 (Non-Retarder) . . . . . . . . . . . . . 29541275 8 16 32 64

39

20091001 Copyright 2009 Allison Transmission, Inc. 392.137


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

19 VEHICLE INTERFACE
ELECTRONIC WIRING CONNECTOR
CONTROL UNIT 2 12 15
13 16 20
CONNECTORS 17
3 14 21
4 VEHICLE INTERFACE
MODULE CONNECTOR 18

5 6
7
8
9
10 CHASSIS
11 GROUND

73 22
72
23
71 24
66
70 THROTTLE POSITION
67 68
69 SENSOR CONNECTOR
RETARDER REMOTE
MODULATION SERIAL
REQUEST SENSOR INTERFACE
CONNECTOR CONNECTOR
25 27
26 28
DIAGNOSTIC
61 65 DATA READER K
60 64 CONNECTOR OUTPUT SPEED SOLENOID
59 63 SENSOR CONNECTOR
58 CONNECTOR
57
62 WIRING
OPTIONAL
HARNESS
DDR/DEU (STANDARD)
CONNECTOR
ACCUMULATOR
SOLENOID
56 CONNECTOR
54 RETARDER
55 SENSOR 29 TEMPERATURE
53 HARNESS 30 SENSOR
TURBINE CONNECTOR CONNECTOR
37 36
SPEED 35 34 33 31
SENSOR 32
CONNECTOR

TRANSMISSION
CONNECTOR
38 (PRIOR TO MY 95)
52 39
51 50 40
41
ENGINE SPEED 49 42
SENSOR CONNECTOR 74 TRANSMISSION 48 43
CONNECTOR 47
(MY 95) 45 44
46
V04381
s

Figure 70A. Wiring Harnesses And Specifications

701.1 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

19 VEHICLE INTERFACE
ELECTRONIC WIRING CONNECTOR
CONTROL UNIT 2 12 15
13 16 20
CONNECTORS 17
3 14 21
4 VEHICLE INTERFACE
MODULE CONNECTOR 18

5 6
7
8
9
10 CHASSIS
11 GROUND

43 44
45
42 46
41 40 47
REMOTE
RETARDER SERIAL 48
MODULATION INTERFACE
REQUEST SENSOR CONNECTOR
CONNECTOR 30
29 OUTPUT SPEED
DIAGNOSTIC SENSOR K
35 36 28 SOLENOID
34 DATA READER CONNECTOR
37 27 CONNECTOR
33 CONNECTOR 52
32 38 54
31 39 26
25 53
OPTIONAL 23
24 49
DDR/DEU 50
CONNECTOR 22 51
THROTTLE POSITION
SENSOR CONNECTOR
83 ACCUMULATOR 88 89
SOLENOID
82 CONNECTOR 87
86
85
RETARDER 84
CONTROL BODY RETARDER
CONNECTOR SENSOR 55
77 HARNESS TEMPERATURE
56 SENSOR
CONNECTOR
CONNECTOR
63 62
61 60 59 57
81 58 70
80
TURBINE
SPEED
SENSOR TRANSMISSION
CONNECTOR 70 CONNECTOR
(PRIOR TO MY 95)
69
76 68
67
75 66
79
78 TRANSMISSION 74 65
CONNECTOR 73
ENGINE SPEED 71 64
(MY 95)
SENSOR CONNECTOR 72
V03639

Figure 70B. Wiring Harnesses And Specifications

20091001 Copyright 2009 Allison Transmission, Inc. 701.2


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

ELECTRONIC THROTTLE POSITION VEHICLE INTERFACE


CONTROL UNIT SENSOR CONNECTOR 15 16
CONNECTORS
2 18 MODULE CONNECTOR
19
3 20
17
4 22 VEHICLE INTERFACE
21
23 WIRING CONNECTOR
24 12
5
6
7
13
8
14
9
10 CHASSIS WIRING
11 GROUND HARNESS
(CAB)

33
32 34
31
25
30
26
DIAGNOSTIC
DATA READER 27
CONNECTOR 28 29

41 42
40
39
38
WIRING
HARNESS 37
43
(CHASSIS)
36 44
TURBINE FUSE
SPEED SENSOR 35
CONNECTOR
CONNECTOR
57 45
56 46

48
47

49 OUTPUT SPEED
50 SENSOR
51 CONNECTOR
58 52
59 53
54
ENGINE SPEED TRANSMISSION
CONNECTOR 55
SENSOR CONNECTOR
V00437

Figure 70C. Wiring Harnesses And Specifications

701.3 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

2
3

4
1
5
6
7

B
A
3
8
C
D 2
E
1

F A

9 G B
H C

12 3
K
3
J

P.E
.D.
E
D

2 F
2 G
1 H
1 J
K

11

10

RETARDER
TEMPERATURE
27 SENSOR
28 CONNECTOR

29 OUTPUT SPEED
SENSOR 13
CONNECTOR
K
SOLENOID 30
CONNECTOR 31

26
32
33
ACCUMULATOR
SOLENOID
CONNECTOR
21
20
ENGINE SPEED 19
SENSOR CONNECTOR 18
22 17
23 16 70
15 34
14
24
25

SENSOR
HARNESS
TURBINE SPEED CONNECTOR
SENSOR CONNECTOR

V03640

Figure 70D. Wiring Harnesses And Specifications

20091001 Copyright 2009 Allison Transmission, Inc. 701.4


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SENSOR
HARNESS
CONNECTOR OUTPUT
SPEED SENSOR
CONNECTOR

B RETARDER
CONTROL BODY RETARDER
CONNECTOR TEMPERATURE
VEHICLE SENSOR
INTERFACE CONNECTOR
MODULE K
CONNECTOR THROTTLE SOLENOID
ELECTRONIC POSITION CONNECTOR
CONTROL UNIT SENSOR
CONNECTOR VEHICLE CONNECTOR
INTERFACE
CHASSIS GROUND WIRING TRANSMISSION
CONNECTOR MAIN
CONNECTOR

DIAGNOSTIC
TOOL
ACCUMULATOR
CONNECTOR
SOLENOID
CONNECTOR
RETARDER
MODULATION TURBINE
REQUEST SPEED
SENSOR SENSOR
REMOTE CONNECTOR CONNECTOR
SERIAL
INTERFACE ENGINE
CONNECTOR SPEED
C SENSOR
CONNECTOR
D(P)
D(S)
A

V03641

Figure 70E. Wiring Harnesses And Specifications

701.5 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

VEHICLE
INTERFACE
MODULE
CONNECTOR

ELECTRONIC
CONTROL UNIT VEHICLE
CONNECTOR INTERFACE
WIRING BULKHEAD
CHASSIS CONNECTOR CONNECTOR
GROUND

DIAGNOSTIC
TOOL
CONNECTOR

RETARDER
MODULATION
REQUEST
SENSOR
REMOTE SERIAL CONNECTOR
INTERFACE
CONNECTOR
C (P)
C (S)
D (P)
D (S)

70

V03642

Figure 70F. Wiring Harnesses And Specifications

20091001 Copyright 2009 Allison Transmission, Inc. 701.6


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

RETARDER
TEMPERATURE
SENSOR
CONNECTOR

OUTPUT
SPEED SENSOR
TURBINE CONNECTOR
SPEED SENSOR
CONNECTOR
RETARDER
MODULE HARNESS
CONNECTOR

SENSOR
THROTTLE HARNESS
POSITION CONNECTOR
SENSOR
CONNECTOR
TRANSMISSION
BULKHEAD MAIN
CONNECTOR CONNECTOR

ACCUMULATOR
SOLENOID
CONNECTOR

ENGINE
SPEED SENSOR
CONNECTOR

K
SOLENOID
CONNECTOR

V03643

Figure 70G. Wiring Harnesses And Specifications

701.7 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 70-560
Wiring Harnesses And Specifications, Figure 70D
Same As Group 70-904, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
933 Not Used In This Group.

GROUP 70-561
Wiring Harnesses And Specifications, Figure 70D
Same As Group 70-904, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
18 Not Used In This Group.
1333 Not Used In This Group.

GROUP 70-565
Wiring Harnesses And Specifications, Figure 70A
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
173 Not Used In This Group.
74 Bracket, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510502 1 2 4 8

GROUP 70-568
Wiring Harnesses And Specifications, Figure 70D
Same As Group 70-904, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1333 Not Used In This Group.

GROUP 70-569
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
70
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514057 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

20091001 Copyright 2009 Allison Transmission, Inc. 702.1


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-569A
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511467 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-569C
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511503 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-569D
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511486 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-569E
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511488 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

702.2 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 70-569F
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512300 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-569G
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512778 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-569H
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512800 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-588
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514139 1 1 2 4
70
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

20091001 Copyright 2009 Allison Transmission, Inc. 702.3


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-588A
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509309 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-588B
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511452 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-588C
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512769 1 1 2 4

GROUP 70-588D
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512862 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

702.4 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 70-588E
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511498 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-588F
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512288 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-588G
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512281 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-588H
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512773 1 1 2 4
70
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

20091001 Copyright 2009 Allison Transmission, Inc. 702.5


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-588J
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512797 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-592
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512780 1 1 2 4

GROUP 70-594
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511490 1 1 2 4

GROUP 70-594A
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512768 1 1 2 4

GROUP 70-594B
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512779 1 1 2 4

702.6 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 70-594C
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512750 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-594D
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512772 1 1 2 4

GROUP 70-595
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-936, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512283 1 1 2 4
4042 Not Used In This Group.
48 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512284 1 1 2 4
5457 Not Used In This Group.
8283 Not Used In This Group.

GROUP 70-595A
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-936, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512770 1
4042 Not Used In This Group.
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512771 1
70
5457 Not Used In This Group.
8283 Not Used In This Group.

20091001 Copyright 2009 Allison Transmission, Inc. 702.7


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-596
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-936, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512757 1 1 2 4
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512758 1 1 2 4

GROUP 70-629
Wiring Harnesses And Specifications, Figure 70C
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511403 1 1 2 4
2 O-ring, 35.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503055 1 5 10 25
3 Bar, Locking, 34-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503057 2 2 4 10
4 Connector, 34-Way, B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500914 1 2 4 10
5 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500917 AR 50 100 200
6 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500919 AR 25 50 100
7 O-ring, 35.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503055 1 5 10 25
8 Bar, Locking, 34-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503057 2 2 4 10
9 Connector, 34-Way, A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500915 1 2 4 10
10 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500917 AR 50 100 200
11 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500919 AR 30 60 120
12 Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016193 1 2 4 10
13 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015204 AR 15 30 60
14 Clamp, Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016490 1 1 2 5
15 Retainer, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034236 1 2 4 10
16 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 AR 20 40 100
17 Connector, 18-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040920 1 2 4 10
18 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413 AR 10 20 50
19 Seal, 9-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040936 2 2 4 10
20 Relief, Strain, 18-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110545 1 2 4 10
21 Bolt, 10-24 x 11 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129426 1 2 4 10
22 Connector And Seal Assembly, 3-Way . . . . . . . . . . . . . . . . . . . . . 12015793 1 2 4 10
23 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089188 3 5 10 25
24 Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284 3 5 10 25
25 Clamp, Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511856 1 2 4 10
26 Grommet, Standoff. Service 29513512 Grommet And
29511856 Cable Clamp With 29514040 Backshell
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513512 *** 1
27 Connector, 31-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511855 1 2 4 10
28 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542586 AR 30 60 120
29 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371 AR 10 20 40
30 Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12048107 1 1 2 4
31 Connector, 12-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12048105 1 2 2 6
32 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034046 4 5 10 20
33 Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12020219 2 2 4 10

(continued on next page)

*** No Longer Available From Allison Transmission.

702.8 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 70-629 (contd)


Wiring Harnesses And Specifications, Figure 70C
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
34 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512143 1 1 2 4
35 Clamp, Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511856 1 2 4 10
36 Grommet, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513480 1 2 4 10
37 Connector, 31-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511854 1 2 4 10
38 O-ring, 44.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512839 1 2 4 10
39 Lockwasher, 11116. Used With 29512842 Panel Nut Only.
See SIL 6-WT-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016303 1 2 4 10
40 Nut, Panel, 158-18. When Replacing 29512842 Panel Nut With
29544003 Panel Nut, Discard 23016303 Lockwasher.
See SIL 6-WT-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544003 1 2 4 10
41 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371 AR 6 12 24
42 Terminal, Socket. Service 29542587 Terminal With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587 AR 30 60 120
43 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12033769 1 2 4 10
44 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12020156 2 4 8 16
45 Fuse, 10 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12004007 1 2 4 10
46 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12033731 1 2 4 10
47 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2 5 10 25
48 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193 1 2 4 10
49 Bolt, 10-24 x 11 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129426 1 2 4 10
50 Relief, Strain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110234 1 2 4 10
51 Seal, 12-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12092200 2 2 4 10
52 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413 3 6 12 30
53 Connector, 24-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12092201 1 2 4 10
54 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110236 21 25 50 100
55 Retainer, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034236 1 2 4 10
56 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193 1 2 4 10
57 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2 5 10 25
58 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193 1 2 4 10
59 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2 5 10 25

GROUP 70-631
Wiring Harnesses And Specifications, Figure 70A 70
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512784 1 1 2 4
2 O-ring, 35.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503055 1 2 4 10
3 Bar, Locking, 34-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503057 2 2 4 10
4 Connector, 34-Way, B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500914 1 2 4 10
5 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500917 AR 50 100 200
6 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500919 AR 30 60 120
7 O-ring, 35.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503055 1 5 10 25

(continued on next page)

20091001 Copyright 2009 Allison Transmission, Inc. 702.9


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-631 (contd)


Wiring Harnesses And Specifications, Figure 70A
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
8 Bar, Locking, 34-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503057 2 2 4 10
9 Connector, 34-Way, A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500915 1 2 4 10
10 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500917 AR 50 100 200
11 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500919 AR 25 50 100
12 Retainer, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034236 1 2 4 10
13 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 AR 20 40 100
14 Connector, 18-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040920 1 2 4 10
15 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413 AR 10 20 50
16 Seal, 9-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040936 2 2 4 10
17 Relief, Strain, 18-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110545 1 2 4 10
18 Bolt, 10-24 x 11 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129426 1 2 4 10
19 Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016193 1 2 4 10
20 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015204 AR 20 40 100
21 Clamp, Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016490 1 1 2 5
22 Connector And Seal Assembly, 3-Way . . . . . . . . . . . . . . . . . . . . . 12015793 1 2 4 10
23 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089040 3 5 10 25
24 Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284 3 5 10 25
25 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2 5 10 25
26 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193 1 2 4 10
27 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505516 1 2 4 10
28 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511913 2 5 10 25
29 Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284 2 2 4 10
30 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12010973 1 2 4 10
31 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089188 2 5 10 25
3237 Not Used In This Group.
38 Bolt, 10-24 x 11 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129426 1 2 4 10
39 Relief, Strain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110234 1 2 4 10
40 Seal, 12-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12092200 2 2 4 10
41 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413 AR 15 30 60
42 Connector, 24-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12092201 1 2 4 10
43 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110236 AR 25 50 100
44 Retainer, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034236 1 2 4 10
4550 Not Used In This Group.
51 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2 5 10 25
52 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193 1 2 4 10
53 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193 1 2 4 10
54 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2 5 10 25
55 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15326143 1 2 4 10
56 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2 5 10 25
5761 Not Used In This Group.
62 Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12048107 1 1 2 4
63 Connector, 12-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12048105 1 2 2 6
64 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034046 4 5 10 20
65 Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12020219 2 2 4 10

(continued on next page)

702.10 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 70-631 (contd)


Wiring Harnesses And Specifications, Figure 70A
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
66 Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284 3 5 10 25
67 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089040 3 5 10 25
68 Connector, 3-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015795 1 2 4 10
69 Bar, Locking, 10-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503056 2 2 4 10
70 O-ring, 18.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503054 1 2 4 10
71 Connector, 10-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500916 1 2 4 10
72 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500919 AR 5 10 20
73 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500917 AR 10 20 40
74 Not Used In This Group.

GROUP 70-641
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512803 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-650
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514113 1 1 2 4

GROUP 70-652
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-936, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 70
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514122 1 1 2 4
4042 Not Used In This Group.
48 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514123 1 1 2 4
5457 Not Used In This Group.
8283 Not Used In This Group.

20091001 Copyright 2009 Allison Transmission, Inc. 702.11


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-656
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514149 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-661
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-936, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514689 1 1 2 4
4042 Not Used In This Group.
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514690 1 1 2 4
5457 Not Used In This Group.
8283 Not Used In This Group.

GROUP 70-662
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514733 1 1 2 4

GROUP 70-664
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514739 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

702.12 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 70-668
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514736 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-670
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-936, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514133 1 1 2 4
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514134 1 1 2 4

GROUP 70-683
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514763 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-689
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-936, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516059 1 1 2 4
4042 Not Used In This Group.
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516060 1 1 2 4
70
5457 Not Used In This Group.
8283 Not Used In This Group.

20091001 Copyright 2009 Allison Transmission, Inc. 702.13


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-696
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-936, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511568 1 1 2 4
4042 Not Used In This Group.
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511569 1 1 2 4
5457 Not Used In This Group.
8283 Not Used In This Group.

GROUP 70-697
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-936, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516356 1 1 2 4
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516357 1 1 2 4

GROUP 70-698
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516358 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-701
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516381 1 1 2 4

GROUP 70-710
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516585 1 1 2 4

702.14 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 70-711
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516586 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-712
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516587 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-714
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516845 1 1 2 4

GROUP 70-719
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518076 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.
70

20091001 Copyright 2009 Allison Transmission, Inc. 702.15


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-720
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518088 1 1 2 4

GROUP 70-722
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518980 1 1 2 4

GROUP 70-723
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518992 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-724
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519001 1 1 2 4

GROUP 70-760
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518176 1 1 2 4
20 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015204 8 20 40 100
2731 Not Used In This Group.
5356 Not Used In This Group.
6668 Not Used In This Group.
73 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500917 7 10 20 40

702.16 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 70-808
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518301 1 1 2 4
4042 Not Used In This Group.
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518302 1 1 2 4
5457 Not Used In This Group.
8283 Not Used In This Group.

GROUP 70-809
Wiring Harnesses And Specifications, Figure 70A
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518303 1 1 2 4
2 O-ring, 35.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503055 1 2 4 10
3 Bar, Locking, 34-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503057 2 2 4 10
4 Connector, 34-Way, B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500914 1 2 4 10
5 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500917 AR 50 100 200
6 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500919 AR 30 60 120
7 O-ring, 35.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503055 1 5 10 25
8 Bar, Locking, 34-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503057 2 2 4 10
9 Connector, 34-Way, A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500915 1 2 4 10
10 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500917 AR 50 100 200
11 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500919 AR 25 50 100
12 Retainer, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034236 1 2 4 10
13 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 AR 20 40 100
14 Connector, 18-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040920 1 2 4 10
15 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413 AR 10 20 50
16 Seal, 9-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040936 2 2 4 10
17 Relief, Strain, 18-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110545 1 2 4 10
18 Bolt, 10-24 x 11 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129426 1 2 4 10
19 Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016193 1 2 4 10
20 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015204 AR 20 40 100
21 Clamp, Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016490 1 1 2 5
22 Connector And Seal Assembly, 3-Way . . . . . . . . . . . . . . . . . . . . . 12015793 1 2 4 10
23 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089040 3 5 10 25
70
24 Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284 3 5 10 25
25 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2 5 10 25
26 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193 1 2 4 10
27 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505516 1 2 4 10
28 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511913 2 5 10 25
29 Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284 2 2 4 10
30 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12010973 1 2 4 10
31 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089188 2 5 10 25
3244 Not Used In This Group.

(continued on next page)

20091001 Copyright 2009 Allison Transmission, Inc. 702.17


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-809 (contd)


Wiring Harnesses And Specifications, Figure 70A
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
45 Terminal, Socket. Service 29542587 Terminal With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587 AR 25 50 100
46 Connector, 31-Way. Service 29544001 Connector With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544001 1 2 4 10
47 Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541280 1 2 4 10
48 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371 AR 20 40 100
49 Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541281 1 2 4 10
50 Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541284 1 2 4 10
51 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2 5 10 25
52 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193 1 2 4 10
53 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193 1 2 4 10
54 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2 5 10 25
55 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15326143 1 2 4 10
56 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2 5 10 25
5761 Not Used In This Group.
62 Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12048107 1 1 2 4
63 Connector, 12-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12048105 1 2 2 6
64 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034046 4 5 10 20
65 Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12020219 2 2 4 10
66 Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284 3 5 10 25
67 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089040 3 5 10 25
68 Connector, 3-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015795 1 2 4 10
69 Bar, Locking, 10-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503056 2 2 4 10
70 O-ring, 18.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503054 1 2 4 10
71 Connector, 10-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500916 1 2 4 10
72 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500919 AR 5 10 20
73 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500917 AR 10 20 40
74 Not Used In This Group.

GROUP 70-810
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518305 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

702.18 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 70-814
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518304 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-816
Wiring Harnesses And Specifications, Figure 70B
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518280 1 1 2 4
2 O-ring, 35.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503055 1 5 10 25
3 Bar, Locking, 34-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503057 2 2 4 10
4 Connector, 34-Way, B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500914 1 2 4 10
5 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500917 AR 50 100 200
6 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500919 AR 25 50 100
7 O-ring, 35.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503055 1 5 10 25
8 Bar, Locking, 34-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503057 2 2 4 10
9 Connector, 34-Way, A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500915 1 2 4 10
10 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500917 AR 50 100 200
11 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500919 AR 25 50 100
12 Retainer, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034236 1 2 4 10
13 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 AR 20 40 100
14 Connector, 18-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040920 1 2 4 10
15 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413 AR 10 20 50
16 Seal, 9-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040936 2 2 4 10
17 Relief, Strain, 18-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110545 1 2 4 10
18 Bolt, 10-24 x 11 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129426 1 2 4 10
19 Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016193 1 2 4 10
20 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015204 AR 15 30 60
21 Clamp, Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016490 1 1 2 5
22 Terminal, Socket. Service 29542587 Terminal With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587 AR 5 10 20
70
23 Not Used In This Group.
24 Nut, Panel, 158-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544003 1 5 10 20
25 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371 AR 12 24 48
26 O-ring, 44.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512839 1 2 4 10
27 Connector, Bulkhead, 31-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511854 1 2 4 10
28 Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541280 1 2 4 10
29 Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520049 1 2 4 10
30 Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520050 1 2 4 10
3135 Not Used In This Group.

(continued on next page)

20091001 Copyright 2009 Allison Transmission, Inc. 702.19


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-816 (contd)


Wiring Harnesses And Specifications, Figure 70B
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
36 Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12020219 2 2 4 10
37 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034046 4 5 10 20
38 Connector, 12-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12048105 1 2 2 6
39 Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12048107 1 1 2 4
40 Connector, 3-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015795 1 2 4 10
41 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089040 3 5 10 25
42 Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284 3 5 10 25
43 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500917 AR 10 20 40
44 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500919 AR 5 10 20
45 Connector, 10-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500916 1 2 4 10
46 O-ring, 18.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503054 1 2 4 10
47 Bar, Locking, 10-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503056 2 2 4 10
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518281 1 1 2 4
49 Connector And Seal Assembly, 3-Way . . . . . . . . . . . . . . . . . . . . . 12015793 1 2 4 10
50 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089040 3 5 10 25
51 Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284 3 5 10 25
52 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2 5 10 25
53 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193 1 2 4 10
54 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505516 1 2 4 10
55 Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284 2 5 10 25
56 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12010973 1 2 4 10
57 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089188 2 5 10 25
5870 Not Used In This Group.
71 Terminal, Socket. Service 29542587 Terminal With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587 AR 20 40 100
72 Connector, 31-Way. Service 29544001 Connector With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544001 1 2 4 10
73 Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541280 1 2 4 10
74 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371 AR 10 20 40
75 Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541281 1 2 4 10
76 Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541284 1 2 4 10
77 Not Used In This Group.
78 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2 5 10 25
79 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193 1 2 4 10
80 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193 1 2 4 10
81 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2 5 10 25
82 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15326143 1 2 4 10
83 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2 2 4 10
84 Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520050 1 2 4 10
85 Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520049 1 2 4 10
86 Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541280 1 2 4 10
87 Connector, 31-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511855 1 2 4 10

(continued on next page)

702.20 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 70-816 (contd)


Wiring Harnesses And Specifications, Figure 70B
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
88 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371 AR 10 20 40
89 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542586 AR 5 10 20

GROUP 70-831
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518353 1 1 2 4
4042 Not Used In This Group.
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518354 1 1 2 4
5457 Not Used In This Group.
8283 Not Used In This Group.

GROUP 70-837
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518232 1 1 2 4
4042 Not Used In This Group.
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518233 1 1 2 4
5457 Not Used In This Group.
8283 Not Used In This Group.

GROUP 70-838
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518374 1 1 2 4
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518375 1 1 2 4 70

20091001 Copyright 2009 Allison Transmission, Inc. 702.21


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-839
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518376 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-842
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518382 1 1 2 4

GROUP 70-851
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518398 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-853
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518403 1 1 2 4

GROUP 70-863
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519183 1 1 2 4

702.22 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 70-867
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519187 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-870
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518397 1 1 2 4

GROUP 70-871
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519191 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-874
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519194 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.
70

20091001 Copyright 2009 Allison Transmission, Inc. 702.23


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-876
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519196 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-877
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519197 1 1 2 4

GROUP 70-880
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519200 1 1 2 4

GROUP 70-881
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519201 1 1 2 4

GROUP 70-883
Wiring Harnesses And Specifications, Figure 70D
Same As Group 70-904, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514120 1 1 2 4
933 Not Used In This Group.

702.24 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 70-888
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-936, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516895 1 1 2 4
4042 Not Used In This Group.
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516896 1 1 2 4
5457 Not Used In This Group.
8283 Not Used In This Group.

GROUP 70-892
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520036 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-899
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520480 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-901
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information. 70
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520495 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

20091001 Copyright 2009 Allison Transmission, Inc. 702.25


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-903
Wiring Harnesses And Specifications, Figure 70D
Same As Group 70-904, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
13 Harness Assembly, Wiring, Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516439 1 1 2 4
2629 Not Used In This Group.
3233 Not Used In This Group.

GROUP 70-904
Wiring Harnesses And Specifications, Figure 70D
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506606 1 1 2 4
2 Retainer, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034236 1 2 4 10
3 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 AR 25 50 100
4 Connector, 30-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034397 1 2 4 10
5 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413 AR 10 20 50
6 Seal, 15-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040879 2 2 4 10
7 Relief, Strain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110546 1 2 4 10
8 Bolt, 10-24 x 11 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129426 1 2 4 10
9 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518142 1 1 2 4
10 Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501001 1 2 4 10
11 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015205 14 20 40 100
12 Clamp, Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016490 1 2 4 10
13 Harness Assembly, Wiring, Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520286 1 1 2 4
14 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542586 12 20 40 100
15 Lockwasher, Size 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519126 1 1 2 4
16 Nut, Jam, Size 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516989 1 1 2 4
17 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371 4 10 20 50
18 Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516988 1 2 4 10
19 Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516993 1 2 4 10
20 Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516992 1 2 4 10
21 Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516991 1 2 4 10
22 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193 1 2 4 10
23 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2 5 10 25
24 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193 1 2 4 10
25 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2 5 10 25
26 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505516 1 2 4 10
27 Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284 2 5 10 25
28 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12010973 1 2 4 10
29 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089188 2 5 10 25
30 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193 1 2 4 10
31 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2 5 10 25
32 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15326143 1 2 4 10
33 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2 5 10 25
34 Not Used In This Group.

702.26 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 70-912
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29517822 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-915
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-936, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520613 1 1 2 4
4042 Not Used In This Group.
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520614 1 1 2 4
5457 Not Used In This Group.
8283 Not Used In This Group.

GROUP 70-918
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
147 Not Used In This Group.
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520701 1 1 2 4

GROUP 70-922
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
147 Not Used In This Group.
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520724 1 1 2 4
70
5457 Not Used In This Group.
8283 Not Used In This Group.

20091001 Copyright 2009 Allison Transmission, Inc. 702.27


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-925
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521357 1 1 2 4
4042 Not Used In This Group.
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521356 1 1 2 4
5457 Not Used In This Group.
8283 Not Used In This Group.

GROUP 70-930
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521304 1 1 2 4
2531 Not Used In This Group.
32 Terminal, Socket. Service 29542587 Terminal With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587 AR 10 20 50
33 Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516987 1 2 4 10
34 Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516993 1 2 4 10
35 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371 AR 10 20 50
36 Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520395 1 2 4 10
37 Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520394 1 2 4 10
5156 Not Used In This Group.

GROUP 70-931
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-631, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520749 1 1 2 4

GROUP 70-932
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521306 1 1 2 4
5257 Not Used In This Group.

(continued on next page)

702.28 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 70-932 (contd)


Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
58 Terminal, Socket. Service 29542587 Terminal With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587 AR 20 40 100
59 Connector, Plug,16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516987 1 2 4 10
60 Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516993 1 2 4 10
61 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371 AR 10 20 40
62 Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520395 1 2 4 10
63 Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520394 1 2 4 10
7883 Not Used In This Group.

GROUP 70-933
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521597 1 1 2 4
20 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015204 8 20 40 100
2531 Not Used In This Group.
32 Terminal, Socket. Service 29542587 Terminal With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587 AR 20 40 100
33 Connector, Plug, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516987 1 2 4 10
34 Grommet, Backshell, No. 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516993 1 2 4 10
35 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371 AR 20 40 100
36 Follower, Backshell, 20/19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520395 1 2 4 10
37 Housing, Backshell, 20/19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520394 1 2 4 10
5156 Not Used In This Group.
73 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500917 7 10 20 40

GROUP 70-936
Wiring Harnesses And Specifications, Figure 70B
70
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521641 1 1 2 4
2 O-ring, 35.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503055 1 5 10 25
3 Bar, Locking, 34-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503057 2 2 4 10
4 Connector, 34-Way, B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500914 1 2 4 10
5 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500917 AR 50 100 200
6 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500919 AR 25 50 100
7 O-ring, 35.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503055 1 5 10 25

(continued on next page)

20091001 Copyright 2009 Allison Transmission, Inc. 702.29


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-936 (contd)


Wiring Harnesses And Specifications, Figure 70B
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
8 Bar, Locking, 34-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503057 2 2 4 10
9 Connector, 34-Way, A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500915 1 2 4 10
10 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500917 AR 50 100 200
11 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500919 AR 25 50 100
12 Retainer, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034236 1 2 4 10
13 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 AR 20 40 100
14 Connector, 18-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040920 1 2 4 10
15 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413 AR 10 20 50
16 Seal, 9-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040936 2 2 4 10
17 Relief, Strain, 18-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110545 1 2 4 10
18 Bolt, 10-24 x 11 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129426 1 2 4 10
19 Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016193 1 2 4 10
20 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015204 AR 15 30 60
21 Clamp, Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016490 1 1 2 5
22 Terminal, Socket. Service 29542587 Terminal With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587 AR 5 10 20
23 Lockwasher, 11116. Used With 29512842 Panel Nut Only.
See SIL 6-WT-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016303 1 5 10 20
24 Nut, Panel, 158-18. When Replacing 29512842 Panel Nut With
29544003 Panel Nut,
Discard 23016303 Lockwasher. See SIL 6-WT-97. . . . . . . . . 29544003 1 5 10 20
25 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371 AR 12 24 48
26 O-ring, 44.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512839 1 2 4 10
27 Connector, Bulkhead, 31-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511854 1 2 4 10
28 Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541280 1 2 4 10
29 Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541281 1 2 4 10
30 Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541284 1 2 4 10
3135 Not Used In This Group.
36 Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12020219 2 2 4 10
37 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034046 4 5 10 20
38 Connector, 12-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12048105 1 2 2 6
39 Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12048107 1 1 2 4
40 Connector, 3-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015795 1 2 4 10
41 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089040 3 5 10 25
42 Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284 3 5 10 25
43 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500917 AR 10 20 40
44 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500919 AR 5 10 20
45 Connector, 10-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500916 1 2 4 10
46 O-ring, 18.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503054 1 2 4 10
47 Bar, Locking, 10-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503056 2 2 4 10
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521642 1 1 2 4
49 Connector And Seal Assembly, 3-Way . . . . . . . . . . . . . . . . . . . . . 12015793 1 2 4 10
50 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089040 3 5 10 25

(continued on next page)

702.30 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 70-936 (contd)


Wiring Harnesses And Specifications, Figure 70B
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
51 Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284 3 5 10 25
52 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2 5 10 25
53 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193 1 2 4 10
54 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505516 1 2 4 10
55 Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284 3 5 10 25
56 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12010973 1 2 4 10
57 Terminal, 21-Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089188 2 5 10 25
5863 Not Used In This Group.
64 Retainer, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034236 1 2 4 10
65 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110236 AR 25 50 100
66 Connector, Body, 24-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12092201 1 2 4 10
67 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413 AR 10 20 40
68 Seal, 12-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12092200 2 2 4 10
69 Relief, Strain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110234 1 2 4 10
70 Bolt, 10-24 x 11 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129426 1 2 4 10
7177 Not Used In This Group.
78 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2 5 10 25
79 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193 1 2 4 10
80 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162193 1 2 4 10
81 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2 5 10 25
82 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12162197 1 2 4 10
83 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2 5 10 25
84 Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541284 1 2 4 10
85 Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541281 1 2 4 10
86 Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541280 1 2 4 10
87 Connector, 31-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511855 1 2 4 10
88 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371 AR 10 20 40
89 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542586 AR 5 10 20

GROUP 70-938
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
70
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521652 1 1 2 4

20091001 Copyright 2009 Allison Transmission, Inc. 702.31


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-939
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521655 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-940
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521710 1 1 2 4
20 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015204 8 20 40 100
2531 Not Used In This Group.
32 Terminal, Socket. Service 29542587 Terminal With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587 AR 20 40 100
33 Connector, Plug, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516987 1 2 4 10
34 Grommet, Backshell, No. 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516993 1 2 4 10
35 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371 AR 20 40 100
36 Follower, Backshell, 20/19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520395 1 2 4 10
37 Housing, Backshell, 20/19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520394 1 2 4 10
5156 Not Used In This Group.
73 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500917 7 10 20 40

GROUP 70-945
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521712 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

702.32 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 70-950
Wiring Harnesses And Specifications, Figure 70D
Same As Group 70-904, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
112 Not Used In This Group.
13 Harness Assembly, Wiring, Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516439 1 1 2 4
2629 Not Used In This Group.
3233 Not Used In This Group.

GROUP 70-951
Wiring Harnesses And Specifications, Figure 70D
Same As Group 70-904, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
112 Not Used In This Group.

GROUP 70-952
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521736 1 1 2 4
4042 Not Used In This Group.
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521737 1 1 2 4
5457 Not Used In This Group.
8283 Not Used In This Group.

GROUP 70-962
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521761 1 1 2 4
70
GROUP 70-963
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521767 1 1 2 4
2731 Not Used In This Group.

(continued on next page)

20091001 Copyright 2009 Allison Transmission, Inc. 702.33


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-963 (contd)


Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-964
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522452 1 1 2 4
4042 Not Used In This Group.
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522453 1 1 2 4
5457 Not Used In This Group.
8283 Not Used In This Group.

GROUP 70-965
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522455 1 1 2 4
13 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 14 20 40 100
15 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413 4 10 20 50
24 Nut, Panel, 158-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544003 1 5 10 20
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522456 1 1 2 4
5257 Not Used In This Group.
58 Terminal, Socket. Service 29542587 Terminal With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587 AR 20 40 100
59 Connector, Plug,16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516987 1 2 4 10
60 Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516993 1 2 4 10
61 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371 AR 10 20 40
62 Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520395 1 2 4 10
63 Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520394 1 2 4 10
7883 Not Used In This Group.

702.34 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 70-967
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519153 1 1 2 4
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522535 1 1 2 4
5257 Not Used In This Group.
58 Terminal, Socket. Service 29542587 Terminal With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587 AR 20 40 100
59 Connector, Plug,16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516987 1 2 4 10
60 Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516993 1 2 4 10
61 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371 AR 10 20 40
62 Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520395 1 2 4 10
63 Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520394 1 2 4 10
7883 Not Used In This Group.

GROUP 70-974
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522572 1 1 2 4
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522573 1 1 2 4
5257 Not Used In This Group.
58 Terminal, Socket. Service 29542587 Terminal With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587 AR 20 40 100
59 Connector, Plug,16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516987 1 2 4 10
60 Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516993 1 2 4 10
61 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371 AR 10 20 40
62 Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520395 1 2 4 10
63 Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520394 1 2 4 10
7883 Not Used In This Group.

GROUP 70-983 70
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522613 1 1 2 4

20091001 Copyright 2009 Allison Transmission, Inc. 702.35


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-985
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522626 1 1 2 4
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522728 1 1 2 4
5257 Not Used In This Group.
58 Terminal, Socket. Service 29542587 Terminal With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587 AR 20 40 100
59 Connector, Plug,16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516987 1 2 4 10
60 Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516993 1 2 4 10
61 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371 AR 10 20 40
62 Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520395 1 2 4 10
63 Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520394 1 2 4 10
7883 Not Used In This Group.

GROUP 70-986
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522729 1 1 2 4

GROUP 70-996
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522888 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-999
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522928 1 1 2 4

702.36 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 70-1001
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523178 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-1003
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523205 1 1 2 4

GROUP 70-1004
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519177 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-1009
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523221 1 1 2 4

GROUP 70-1015 70
Wiring Harnesses And Specifications, Figure 70D
Same As Group 70-904, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514120 1 1 2 4
1333 Not Used In This Group.

20091001 Copyright 2009 Allison Transmission, Inc. 702.37


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-1017
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523284 1 1 2 4
4042 Not Used In This Group.
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523285 1 1 2 4
5457 Not Used In This Group.
8283 Not Used In This Group.

GROUP 70-1018
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523297 1 1 2 4
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523298 1 1 2 4
5257 Not Used In This Group.
58 Terminal, Socket. Service 29542587 Terminal With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587 AR 20 40 100
59 Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516987 1 2 4 10
60 Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516993 1 2 4 10
61 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371 AR 10 20 40
62 Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520395 1 2 4 10
63 Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520394 1 2 4 10
7883 Not Used In This Group.

GROUP 70-1028
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523411 1 1 2 4
2531 Not Used In This Group.
32 Terminal, Socket. Service 29542587 Terminal With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587 AR 20 40 100
33 Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516987 1 2 4 10
34 Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516993 1 2 4 10
35 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371 AR 20 40 100
36 Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520395 1 2 4 10
37 Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520394 1 2 4 10
5156 Not Used In This Group.

702.38 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 70-1035
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523823 1 1 2 4
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523824 1 1 2 4
5257 Not Used In This Group.
58 Terminal, Socket. Service 29542587 Terminal With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587 AR 20 40 100
59 Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516987 1 2 4 10
60 Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516993 1 2 4 10
61 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371 AR 10 20 40
62 Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520395 1 2 4 10
63 Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520394 1 2 4 10
7883 Not Used In This Group.

GROUP 70-1036
Wiring Harnesses And Specifications, Figure 70D
Same As Group 70-904, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
18 Not Used In This Group.
13 Harness Assembly, Wiring, Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516439 1 1 2 4
2629 Not Used In This Group.
3233 Not Used In This Group.

GROUP 70-1037
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523831 1 1 2 4

GROUP 70-1039 70
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523843 1 1 2 4
57 Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521877 1 2 4 10
58 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016504 2 2 4 10
59 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514170 4 5 10 25

(continued on next page)

20091001 Copyright 2009 Allison Transmission, Inc. 702.39


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-1039 (contd)


Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
60 Connector, 6-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512133 1 2 4 10
61 Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521260 1 2 4 10

GROUP 70-1040
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523914 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-1044
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523996 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-1046
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520846 1 1 2 4
4042 Not Used In This Group.
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524453 1 1 2 4
5257 Not Used In This Group.
58 Terminal, Socket. Service 29542587 Terminal With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587 AR 10 20 50
59 Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516987 1 2 4 10
60 Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516993 1 2 4 10
61 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371 AR 10 20 50
62 Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520395 1 2 4 10

(continued on next page)

702.40 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 70-1046 (contd)


Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
63 Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520394 1 2 4 10
7883 Not Used In This Group.

GROUP 70-1047
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524455 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
57 Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521877 1 2 4 10
58 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016504 2 2 4 10
59 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514170 4 5 10 25
60 Connector, 6-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512133 1 2 4 10
61 Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521260 1 2 4 10
6668 Not Used In This Group.

GROUP 70-1048
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524519 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-1050
Wiring Harnesses And Specifications, Figure 70B 70
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518240 1 1 2 4
4042 Not Used In This Group.
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519170 1 1 2 4
5457 Not Used In This Group.
8283 Not Used In This Group.

20091001 Copyright 2009 Allison Transmission, Inc. 702.41


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-1051
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524590 1 1 2 4
31 Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521877 1 2 4 10
32 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016504 2 2 4 10
33 Contact, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514170 4 5 10 20
34 Connector, 6-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512133 1 2 4 10
35 Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521260 1 2 4 10
4042 Not Used In This Group.
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524591 1 1 2 4
5457 Not Used In This Group.
8283 Not Used In This Group.

GROUP 70-1052
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524610 1 1 2 4
31 Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521877 1 2 4 10
32 Plug, Sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016504 2 2 4 10
33 Contact, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514170 4 5 10 20
34 Connector, 6-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512133 1 2 4 10
35 Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521260 1 2 4 10
4042 Not Used In This Group.
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524611 1 1 2 4
5257 Not Used In This Group.
58 Terminal, Socket. Service 29542587 Terminal With
29519127 Connector Kit, Or Contact St. Clair Technology.
See SIL 22-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542587 AR 10 20 50
59 Connector, 16-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516987 1 2 4 10
60 Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516993 1 2 4 10
61 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511371 AR 10 20 50
62 Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520395 1 2 4 10
63 Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520394 1 2 4 10
7883 Not Used In This Group.

702.42 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 70-1055
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524642 1 1 2 4
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524643 1 1 2 4

GROUP 70-1056
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524904 1 1 2 4
57 Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521877 1 2 4 10
58 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016504 2 2 4 10
59 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514170 4 5 10 25
60 Connector, 6-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512133 1 2 4 10
61 Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521260 1 2 4 10

GROUP 70-1058
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524970 1 1 2 4
31 Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521877 1 2 4 10
32 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016504 2 2 4 10
33 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514170 4 5 10 20
34 Connector, 6-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512133 1 2 4 10
35 Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521260 1 2 4 10
4042 Not Used In This Group.
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524971 1 1 2 4
5457 Not Used In This Group.
8283 Not Used In This Group.

70
GROUP 70-1060
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
147 Not Used In This Group.
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525205 1 1 2 4
5457 Not Used In This Group.

(continued on next page)

20091001 Copyright 2009 Allison Transmission, Inc. 702.43


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-1060 (contd)


Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
8283 Not Used In This Group.

GROUP 70-1062
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525297 1 1 2 4
4042 Not Used In This Group.
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525298 1 1 2 4

GROUP 70-1063
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525300 1 1 2 4
4042 Not Used In This Group.
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525301 1 1 2 4
5457 Not Used In This Group.
8283 Not Used In This Group.

GROUP 70-1064
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525308 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
57 Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521877 1 2 4 10
58 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016504 2 2 4 10
59 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514170 4 5 10 25
60 Connector, 6-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512133 1 2 4 10
61 Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521260 1 2 4 10
6668 Not Used In This Group.

702.44 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 70-1066
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518412 1 1 2 4
4042 Not Used In This Group.
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518413 1 1 2 4
5457 Not Used In This Group.
8283 Not Used In This Group.

GROUP 70-1071
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29526921 1 1 2 4
4042 Not Used In This Group.
48 Harness Assembly, Wiring, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 29526922 1 1 2 4
5457 Not Used In This Group.
8283 Not Used In This Group.

GROUP 70-1077
Wiring Harnesses And Specifications, Figure 70D
Same As Group 70-904, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information
112 Not Used In This Group.
13 Harness Assembly, Wiring, Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516439 1 1 2 4
2629 Not Used In This Group.
3233 Not Used In This Group.
34 Bracket, HD Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515626 1 1 2 4

GROUP 70-1078
Wiring Harnesses And Specifications, Figure 70A 70
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29527219 1 1 2 4

20091001 Copyright 2009 Allison Transmission, Inc. 702.45


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 70-1085
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518311 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-1090
Wiring Harnesses And Specifications, Figure 70D
Same As Group 70-904, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
112 Not Used In This Group.
34 Bracket, HD Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515626 1 1 2 4

GROUP 70-1092
Wiring Harnesses And Specifications, Figure 70B
Same As Group 70-816, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528437 1 1 2 4
4889 Not Used In This Group.

GROUP 70-1095
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520848 1 1 2 4
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

GROUP 70-1098
Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
1 Harness Assembly, Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529205 1 1 2 4

(continued on next page)

702.46 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 70-1098 (contd)


Wiring Harnesses And Specifications, Figure 70A
Same As Group 70-809, Except For Parts Listed Below.
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
2731 Not Used In This Group.
5556 Not Used In This Group.
6668 Not Used In This Group.

70

20091001 Copyright 2009 Allison Transmission, Inc. 702.47


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

WIRING HARNESS SPECIFICATIONS


External One-Piece, Figure 70E
NOTE: All Dimensions Are In Approximate MetersTo Convert To Feet, Multiply Meters By 3.2808
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
Wiring 12V Type
Harness or Dim. Dim. of Dim. Dim. Dim. Dim. Dim. Dim. Dim. Dim. Dim.
Assembly P/N 24V A B VIM VIW DDR DDR C(P) C(S) D(P) D(S) G E F TPS HSOL
29507049 12V 6.0 1.5 2.0
29509309 12V 6.0 0.9 3.0
29511452 12V 3.4 3.1 3.1
29511467 12V 3.5 1.2 2.5
29511486 12V 13.4 1.9 3.7
29511488 12V 6.1 2.5 2.5
29511490 12V 12.2 1.9 1.9 1.9
29511498 12V 5.5 0.9 1.6
29511503 12V 12.2 6.0 4.6
29512281 12V 3.7 1.9
29512288 12V 4.6 1.0 2.5
29512300 12V 6.0 1.5
29512750 12V 6.1 1.5 5.5
29512767 12V 15.2 6.5 1.9 15.0 15.0
29512768 12V 6.9 1.5 9.0
29512769 12V 4.4 1.2 2.5 4.0
29512772 12V 4.9 2.2 2.5 2.5
29512773 12V 5.0 0.9 2.6
29512778 12V 6.0 1.0 1.5
29512779 12V 5.4 2.5 2.5 2.5
29512780 12V 12.2 1.8 2.4 1.8
29512784 12V 12.2 1.9 1.9 1.9
29512797 12V 7.5 3.0 3.0
29512800 12V 7.5 3.0 3.0
29512803 12V 3.4 3.1 3.1
29512862 12V 6.0 1.5
29514057 12V 1.4 1.3
29514113 12V 15.0 1.0 2.2 2.2 2.2
29514139 12V 6.1 2.5 2.5
29514145 12V 15.0 4.0 4.0 1.0 1.0
29514149 12V 12.2 6.0 4.6
29514733 12V 15.0 1.9 1.9 1.9
29514736 12V 6.0 1.5 2.0
29514739 12V 11.8 3.7
29514763 12V 2.0 1.3 1.3
29516358 12V 14.0 1.9 3.7
29516381 12V 10.4 2.5 3.1 3.1
29516585 12V 4.9 8.2 1.0 9.2 10.7
29516586 12V 4.9 8.2 1.0
29516587 12V 7.7 3.1 11.6
29516845 12V 7.7 3.1 11.6 15.0 15.0
29517822 12V 5.0 0.9 2.6

(continued on next page)

Pre-MY 95 Block Change Wiring Harness.

702.48 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

WIRING HARNESS SPECIFICATIONS (contd)


External One-Piece, Figure 70E
NOTE: All Dimensions Are In Approximate MetersTo Convert To Feet, Multiply Meters By 3.2808
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
Wiring 12V Type
Harness or Dim. Dim. of Dim. Dim. Dim. Dim. Dim. Dim. Dim. Dim. Dim.
Assembly P/N 24V A B VIM VIW DDR DDR C(P) C(S) D(P) D(S) G E F TPS HSOL
29518076 12V 6.1 1.0 4.6
29518088 12V 6.1 1.0 4.0 4.0
29518176 12V 6.4 6.5 5.8
29518303 12V 15.0 1.9 1.9 1.9
29518304 12V 6.0 1.5 2.0
29518305 12V 11.8 3.7
29518311 12V 15.0 1.3
29518376 12V 14.0 1.9 3.7
29518382 12V 10.4 2.5 3.1 3.1
29518397 12V 4.9 8.2 1.0 9.2 10.7
29518398 12V 4.9 8.2 1.0
29518403 12V 7.7 3.1 11.6 15.0 15.0
29518980 12V 11.0 5.5 4.6 4.3
29518992 12V 9.1 1.3
29519001 12V 6.1 1.0 4.0 4.0
29519177 12V 7.5 3.0 3.0
29519183 12V 15.0 1.0 2.2 2.2 2.2
29519187 12V 12.2 6.0 4.6
29519191 12V 2.0 1.3 1.3
29519194 12V 7.7 3.1 11.6
29519196 12V 6.1 1.0 4.6
29519197 12V 6.1 1.0 4.0 4.0
29519200 12V 11.0 5.5 4.6 4.3
29519201 12V 6.1 1.0 4.0 4.0
29520036 24V 9.1 1.3
29520480 12V 9.1 4.6
29520495 12V 5.0 0.9 2.6
29520749 12V 4.6 1.8 3.4 1.3 1.3
29520848 12V 4.6 1.8
29521304 24V 15.0 1.0 2.2 2.2 2.2
29521597 24V 6.0 1.5 2.0 0.8
29521652 24V 7.5 3.0 3.0 3.0 4.0 4.0
29521655 24V 7.5 3.0 3.0
29521710 24V 4.5 3.5 70
29521712 12V 11.0 5.5 4.6
29521761 12V 12.2 1.9 1.9 1.9
29521767 24V 7.0 3.0 3.0
29522613 12V 15.0 1.3 1.5
29522729 24V 4.6 1.8 3.4 1.3 1.3
29522888 12V 5.5 0.9 1.5
29522928 24V 7.5 15.0 18.5 1.2 1.2
29523178 12V 5.5 2.1 4.3 4.6

(continued on next page)

Pre-MY 95 Block Change Wiring Harness.

20091001 Copyright 2009 Allison Transmission, Inc. 702.49


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

WIRING HARNESS SPECIFICATIONS (contd)


External One-Piece, Figure 70E
NOTE: All Dimensions Are In Approximate MetersTo Convert To Feet, Multiply Meters By 3.2808
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
Wiring 12V Type
Harness or Dim. Dim. of Dim. Dim. Dim. Dim. Dim. Dim. Dim. Dim. Dim.
Assembly P/N 24V A B VIM VIW DDR DDR C(P) C(S) D(P) D(S) G E F TPS HSOL
29523205 24V 7.5 3.0 4.0 2.0 2.0
29523221 24V 13.0 2.0 2.0 2.0 2.0
29523411 24V 8.5 1.0 4.5 4.5
29523831 24V 13.0 2.0 2.0 2.0 2.5
29523843 24V 5.0 2.0 2.0 3.5 PAC 4.0 2.0 2.0 2.3 2.5
29523914 12V 5.5 0.9 1.6
29523996 24V 9.1 4.6
29524455 12V 13.5 3.7 3.7 3.7 PAC
29524519 12V 5.8 0.9 2.8
29524904 24V 12.5 0.9 2.4 3.3 PAC 3.5 2.6 9.0 2.5 2.5
29525308 12V 3.5 3.0 3.0 1.0 PAC
29527219 12V 11.0 5.5 4.6 4.0 4.0
29529205 24V 15.0 1.9 3.8

702.50 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

WIRING HARNESS SPECIFICATIONS


Cab, Figure 70F
NOTE: All Dimensions Are In Approximate MetersTo Convert To Feet, Multiply Meters By 3.2808
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.
Wiring 12V
Harness or Dim. Dim. Type Dim. Dim Dim. Dim. Dim. Dim. Dim. Dim. Dim.
Assembly P/N 24V A B VIM VIW DDR of DDR C(P) C(S) D(P) D(S) G E F TPS HSOL
29511568 12V 2.2 3.5
29512283 12V 2.4 3.0 1.0
29512757 12V 1.0 3.0 3.5 3.5 12.0
29512770 12V 1.0 3.0 12.0
29514122 12V 1.0 3.1 1.3
29514133 12V 0.9 2.0 3.0 3.0 2.3
29514689 12V 1.0 1.0 1.0 1.5
29516059 12V 1.6 1.6
29516356 12V 0.9 2.8 3.1 1.2
29516895 12V 1.2 3.6 1.2
29518232 12V 2.2 3.5
29518240 12V 1.0 1.2
29518280 12V 0.9 2.0 3.0 3.0 2.3
29518301 12V 1.0 1.0 1.0 1.5
29518353 12V 1.6 1.6
29518374 12V 0.9 2.8 3.1 1.2
29518412 12V 1.2 3.6 1.2
29519153 12V 0.9 4.8 2.1 1.2
29520613 12V 0.9 2.8 2.3
29520846 24V 1.0 3.0 3.5 13.2
29521357 12V 0.9 2.8 2.3
29521641 24V 8.0 5.0 6.0 6.0 12.0
29521736 24V 1.2 3.0 0.8
29522452 12V 1.5 0.9
29522455 24V 0.9 2.8 0.8 2.3
29522572 24V 0.9 1.5 2.0 0.8
29522626 12V 0.9 3.1 0.9 1.5
29523284 12V 0.9 2.8 1.2
29523297 24V 1.0 1.0 1.0 1.0 1.5
29523823 12V 2.2 0.8 3.5
29524590 24V 3.0 15.0 15.0 PAC 15.0 3.0
29524610 24V 1.4 1.2 1.2 PAC 3.0 1.2 70
29524642 24V 2.0 15.0 15.0 PAC 16.5 15.0 15.0 3.5
29524970 24V 1.0 1.0 1.0 PAC 2.7 2.5
29525297 12V 0.9 4.6 0.9 1.2
29525300 12V 0.9 4.5 1.2
29526921 12V 0.9 4.8 1.2
29528437 24V 0.9 4.6 1.0 1.2

Pre-MY 95 Block Change Wiring Harness.

20091001 Copyright 2009 Allison Transmission, Inc. 702.51


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

WIRING HARNESS SPECIFICATIONS


Chassis, Figure 70G
NOTE: All Dimensions Are In Approximate MetersTo Convert To Feet, Multiply Meters By 3.2808
NOTE: See SIL 1-WT-97 For Important Wiring Harness Service Information.

Wiring 12V Type


Harness or Dim. Dim. of Dim. Dim. Dim. Dim. Dim. Dim. Dim. Dim. Dim.
Assembly P/N 24V A B VIM VIW DDR DDR C(P) C(S) D(P) D(S) G E F TPS HSOL
29511569 12V 4.0
29512284 12V 3.0
29512758 12V 1.0
29512771 12V 1.9
29514123 12V 6.4
29514134 12V 3.7
29514690 12V 4.5
29516060 12V 9.2
29516357 12V 5.7
29516896 12V 5.9
29518233 12V 4.0
29518281 12V 3.7
29518302 12V 4.5
29518354 12V 9.2
29518375 12V 5.7
29518413 12V 5.9
29519170 12V 2.5
29520614 12V 6.3
29520701 12V 3.8
29520724 12V 3.8
29521306 24V 3.7
29521356 12V 6.3
29521642 24V 8.0
29521737 24V 6.8
29522453 12V 8.9
29522456 24V 6.3
29522535 12V 3.7
29522573 24V 3.8
29522728 12V 3.1
29523285 12V 5.6
29523298 24V 4.5
29523824 24V 4.0
29524453 24V 1.0
29524591 24V 3.0
29524611 24V 6.8 2.2
29524643 24V 3.5 3.0
29524971 24V 4.6 2.3
29525205 12V 3.8
29525298 12V 6.2
29525301 12V 6.0
29526922 12V 3.7

Pre-MY 95 Block Change Wiring Harness.

702.52 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

NOTES

20091001 Copyright 2009 Allison Transmission, Inc. 702.53


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

20

3
2 18

10
14
12 15 16
13
11
17
7
6 8

9 19

V04769.01.01

Figure 71. Throttle Position Sensor (TPS)

711.1 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 71-500
Throttle Position Sensor (TPS), Figure 71
22 Inch Mounting Length(1), Without Slip Link
Same As Group 71-513, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
12 Not Used In This Group.
3 Throttle Position Sensor Assembly, EN22X . . . . . . . . . . . . . . . . . . . . . 23047224 ** 1
4 Throttle Position Sensor Assembly, CH22X . . . . . . . . . . . . . . . . . 29507767 1 2 4 10

GROUP 71-501
Throttle Position Sensor (TPS), Figure 71
22 Inch Mounting Length(1), With Slip Link
Same As Group 71-513, Except For Parts Listed Below.
1 Throttle Position Sensor Assembly, CH22S. . . . . . . . . . . . . . . . . . . . . . 29503630 ** 1
3 Not Used In This Group.
4 Throttle Position Sensor Assembly, CH22X . . . . . . . . . . . . . . . . . . 29507767 1 2 4 10
59 Not Used In This Group.

GROUP 71-502
Throttle Position Sensor (TPS), Figure 71
28 Inch Mounting Length(1), Without Slip Link
Same As Group 71-513, Except For Parts Listed Below.
12 Not Used In This Group.
3 Throttle Position Sensor Assembly, EN28X. . . . . . . . . . . . . . . . . . . . . . 23047230 ** 1
4 Throttle Position Sensor Assembly, CH30X . . . . . . . . . . . . . . . . . 29507768 1 2 4 10

GROUP 71-505
Throttle Position Sensor (TPS), Figure 71
28 Inch Mounting Length(1), Without Slip Link
Same As Group 71-513, Except For Parts Listed Below.
13 Not Used In This Group.
4 Throttle Position Sensor Assembly, CH30X . . . . . . . . . . . . . . . . . . . . . 29507768 1 2 4 10
59 Not Used In This Group.

71

** Not Serviced As An Assembly Order Detail Parts.


(1)
Mounting Length. Add Two Inches For Actual Cable Length.

20091001 Copyright 2009 Allison Transmission, Inc. 712.1


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 71-506
Throttle Position Sensor (TPS), Figure 71
43 Inch Mounting Length(1), With Slip Link
Same As Group 71-513, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Throttle Position Sensor Assembly, EN43S . . . . . . . . . . . . . . . . . . . . . . 29506256 ** 1
3 Throttle Position Sensor Assembly, EN43X . . . . . . . . . . . . . . . . . . 23047245 ** 1
4 Throttle Position Sensor Assembly, CH43X. . . . . . . . . . . . . . . 29507769 1 2 4 10

GROUP 71-508
Throttle Position Sensor (TPS), Figure 71
28 Inch Mounting Length(1), With Slip Link
Same As Group 71-513, Except For Parts Listed Below.
1 Throttle Position Sensor Assembly, EN28S . . . . . . . . . . . . . . . . . . . . . . 29506255 ** 1
3 Throttle Position Sensor Assembly, EN28X . . . . . . . . . . . . . . . . . . 23047230 ** 1
4 Throttle Position Sensor Assembly, CH30X. . . . . . . . . . . . . . . 29507768 1 2 4 10

GROUP 71-509
Throttle Position Sensor (TPS), Figure 71
43 Inch Mounting Length(1), With Slip Link
Same As Group 71-513, Except For Parts Listed Below.
1 Throttle Position Sensor Assembly, CH43S . . . . . . . . . . . . . . . . . . . . . . 29506254 ** 1
3 Not Used In This Group.
4 Throttle Position Sensor Assembly, CH43X . . . . . . . . . . . . . . . . . . 29507769 1 2 4 10
59 Not Used In This Group.

GROUP 71-510
Throttle Position Sensor (TPS), Figure 71
28 Inch Mounting Length(1), With Slip Link
Same As Group 71-513, Except For Parts Listed Below.
1 Throttle Position Sensor Assembly, CH28S . . . . . . . . . . . . . . . . . . . . . . 29506379 ** 1
3 Throttle Position Sensor Assembly, CH30X . . . . . . . . . . . . . . . . . . 29507768 1 2 4 10
49 Not Used In This Group.

** Not Serviced As An Assembly Order Detail Parts.


(1)
Mounting Length. Add Two Inches For Actual Cable Length.

712.2 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 71-511
Throttle Position Sensor (TPS), Figure 71
16 Inch Mounting Length(1), With Slip Link
Same As Group 71-513, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Throttle Position Sensor Assembly, EN16S. . . . . . . . . . . . . . . . . . . . . . 29506376 ** 1
3 Throttle Position Sensor Assembly, EN16X . . . . . . . . . . . . . . . . . . 23047218 ** 1
4 Throttle Position Sensor Assembly, CH16X . . . . . . . . . . . . . . 29507766 1 2 4 10

GROUP 71-512
Throttle Position Sensor (TPS), Figure 71
43 Inch Mounting Length(1), Without Slip Link
Same As Group 71-513, Except For Parts Listed Below.
13 Not Used In This Group.
4 Throttle Position Sensor Assembly, CH43X. . . . . . . . . . . . . . . . . . . . . . 29507769 1 2 4 10
59 Not Used In This Group.

GROUP 71-513
Throttle Position Sensor (TPS), Figure 71
58 Inch Mounting Length(1), With Slip Link
1 Throttle Position Sensor Assembly, EN58S. . . . . . . . . . . . . . . . . . . . . . 29507771 ** 1
2 Link, Slip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503631 1 1 4 10
3 Throttle Position Sensor Assembly, EN58X . . . . . . . . . . . . . . . . . . 23047260 ** 1
4 Throttle Position Sensor Assembly, CH60X . . . . . . . . . . . . . . 29507770 1 2 4 10
5 Mounting Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500824 1 2 4 10
6 Bracket Assembly, Engine . . . . . . . . . . . . . . . . . . . . . . . . 29509440 * 1
7 Grommet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509441 3 6 12 24
8 Ferrule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509442 3 6 12 24
9 Bolt, 14-20 x 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544294 3 6 12 24
1020 Not Used In This Group.

GROUP 71-514
Throttle Position Sensor (TPS), Figure 71
58 Inch Mounting Length(1), With Slip Link
Same As Group 71-513, Except For Parts Listed Below. 71
1 Throttle Position Sensor Assembly, CH58S. . . . . . . . . . . . . . . . . . . . . . 29506380 ** 1
3 Not Used In This Group.
59 Not Used In This Group.

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An Assembly Order Detail Parts.
(1)
Mounting Length. Add Two Inches For Actual Cable Length.

20091001 Copyright 2009 Allison Transmission, Inc. 712.3


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 71-520
Throttle Position Sensor (TPS), Figure 71
30 Inch Mounting Length(1), With Slip Link
Same As Group 71-513, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Throttle Position Sensor Assembly, TL30S . . . . . . . . . . . . . . . . . . . . . . 29509931 ** 1
3 Throttle Position Sensor Assembly, TL30X . . . . . . . . . . . . . . . . . . 29510829 ** 1
4 Throttle Position Sensor Assembly, CH30X. . . . . . . . . . . . . . . 29509928 1 2 4 10
59 Not Used In This Group.
10 Mounting Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29508371 1 2 4 10
11 Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507980 * 1
12 Grommet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509441 3 6 12 24
13 Ferrule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509442 3 6 12 24
14 Bolt, 14-20 x 2 inch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544294 3 6 12 24
1517 Not Used In This Group.
18 Bolt, M14 x 2.0 x 40 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29508413 2 4 8 16
19 Nut, M14 x 2.0 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29508412 2 4 8 16
20 Not Used In This Group.

GROUP 71-532
Throttle Position Sensor (TPS), Figure 71
22 Inch Mounting Length(1), With Slip Link
Same As Group 71-513, Except For Parts Listed Below.
1 Throttle Position Sensor Assembly, EN22S . . . . . . . . . . . . . . . . . . . . . . 29506377 ** 1
3 Throttle Position Sensor Assembly, EN22X . . . . . . . . . . . . . . . . . . 23047224 ** 1
4 Throttle Position Sensor Assembly, CH22X . . . . . . . . . . . . . . 29507767 1 2 4 10

GROUP 71-537
Throttle Position Sensor (TPS), Figure 71
34 Inch Mounting Length(1), With Slip Link
Same As Group 71-513, Except For Parts Listed Below.
1 Throttle Position Sensor Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514825 ** 1
3 Not Used In This Group.
4 Throttle Position Sensor Assembly, CH34X . . . . . . . . . . . . . . . . . . 29509929 1 2 4 10
59 Not Used In This Group.

GROUP 71-539
Throttle Position Sensor (TPS), Figure 71
30 Inch Mounting Length(1), With Slip Link
Same As Group 71-513, Except For Parts Listed Below.
1 Throttle Position Sensor Assembly, CH30S . . . . . . . . . . . . . . . . . . . . . . 29516192 ** 1

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An Assembly Order Detail Parts.
(1)
Mounting Length. Add Two Inches For Actual Cable Length.

712.4 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 71-539 (contd)


Throttle Position Sensor (TPS), Figure 71
30 Inch Mounting Length(1), With Slip Link
Same As Group 71-513, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
3 Not Used In This Group.
4 Throttle Position Sensor Assembly, CH30X . . . . . . . . . . . . . . . . . . 29509928 1 2 4 10
59 Not Used In This Group.

GROUP 71-540
Throttle Position Sensor (TPS), Figure 71
38 Inch Mounting Length(1), With Slip Link
1 Throttle Position Sensor Assembly, CH38S. . . . . . . . . . . . . . . . . . . . . . 29513275 ** 1
2 Link, Slip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503631 1 1 4 10
3 Not Used In This Group.
4 Throttle Position Sensor Assembly, CH38X . . . . . . . . . . . . . . . . . . 29509930 1 2 4 10
514 Not Used In This Group.
15 Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512617 1 2 4 8
16 Bolt, 14-20 x 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544294 3 5 10 25
17 Bolt, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514357 3 5 10 25
1820 Not Used In This Group.

GROUP 71-541
Throttle Position Sensor (TPS), Figure 71
30 Inch Mounting Length(1), With Slip Link
Same As Group 71-540, Except For Parts Listed Below.
1 Throttle Position Sensor Assembly, CH30S. . . . . . . . . . . . . . . . . . . . . . 29516192 ** 1
4 Throttle Position Sensor Assembly, CH30X . . . . . . . . . . . . . . . . . . 29509928 1 2 4 10
20 Cover, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521371 1 1 2 4

GROUP 71-543
Throttle Position Sensor (TPS), Figure 71
58 Inch Mounting Length(1), With Slip Link
Same As Group 71-540, Except For Parts Listed Below.
1 Throttle Position Sensor Assembly., CH58S . . . . . . . . . . . . . . . . . . . . . 29506380 ** 1 71
4 Throttle Position Sensor Assembly, CH60X . . . . . . . . . . . . . . . . . . 29507770 1 2 4 10
20 Cover, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521371 1 1 2 4

** Not Serviced As An Assembly Order Detail Parts.


(1)
Mounting Length. Add Two Inches For Actual Cable Length.

20091001 Copyright 2009 Allison Transmission, Inc. 712.5


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP 71-548
Throttle Position Sensor (TPS), Figure 71
54 Inch Mounting Length(1), With Slip Link
Same As Group 71-513, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Throttle Position Sensor Assembly, CH54 . . . . . . . . . . . . . . . . . . . . . . . 29522226 ** 1
3 Not Used In This Group.
4 Throttle Position Sensor Assembly, CH54X . . . . . . . . . . . . . . . . . . 29516869 1 2 4 10
59 Not Used In This Group.

GROUP 71-553
Throttle Position Sensor (TPS), Figure 71
44 Inch Mounting Length(1), With Slip Link
Same As Group 71-513, Except For Parts Listed Below.
1 Throttle Position Sensor Assembly, CH44S . . . . . . . . . . . . . . . . . . . . . . 29522950 ** 1
3 Not Used In This Group.
4 Throttle Position Sensor Assembly, CH44X . . . . . . . . . . . . . . . . . . 29522952 1 2 4 10
59 Not Used In This Group.

GROUP 71-555
Throttle Position Sensor (TPS), Figure 71
28 Inch Mounting Length(1), With Slip Link
Same As Group 71-540, Except For Parts Listed Below.
1 Throttle Position Sensor Assembly, CH28S . . . . . . . . . . . . . . . . . . . . . . 29506379 ** 1
4 Throttle Position Sensor Assembly, CH30X . . . . . . . . . . . . . . . . . . 29507768 1 2 4 10

GROUP 71-556
Throttle Position Sensor (TPS), Figure 71
58 Inch Mounting Length(1), Without Slip Link
Same As Group 71-540, Except For Parts Listed Below.
12 Not Used In This Group.
4 Throttle Position Sensor Assembly, CH60X . . . . . . . . . . . . . . . . . . . . . . 29507770 1 2 4 10

GROUP 71-558
Throttle Position Sensor (TPS), Figure 71
24 Inch Mounting Length(1), With Slip Link
Same As Group 71-540, Except For Parts Listed Below.
1 Throttle Position Sensor Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525197 ** 1
4 Throttle Position Sensor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 29514531 1 2 4 10

** Not Serviced As An Assembly Order Detail Parts.


(1)
Mounting Length. Add Two Inches For Actual Cable Length.

712.6 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 71-559
Throttle Position Sensor (TPS), Figure 71
34 Inch Mounting Length(1), With Slip Link
Same As Group 71-540, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Throttle Position Sensor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29527353 *** 1 2 4 10
3 Throttle Position Sensor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 29514825 ** 1
4 Throttle Position Sensor Assembly, CH34X . . . . . . . . . . . . . . 29509929 1 2 4 10

71

** Not Serviced As An Assembly Order Detail Parts.


*** No Longer Available From Allison Transmission.
(1)
Mounting Length. Add Two Inches For Actual Cable Length.

20091001 Copyright 2009 Allison Transmission, Inc. 712.7


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

WTEC II

R
N
D
5
4
3
2
E
D

1
O
M
E
D
O
M
R
N
D

ECU MODULE

ECU+CAL ASSY 295XXXXX a


(1P)

2
CIN: b MODEL: c
GOV RPM: d TYPE: e ECU MODULE P/N k 295XXXXX 06-21-1995
(P)
PRI MODE: f SEC MODE: g TP: h
CUSTOMER P/N j
(P) S/N MODEL NO.
(1S) m XXXXXXX MCUXXXX n

1 = 2 in. x 4 in. ECU + CALIBRATION LABEL


2 = 1 in. x 4 in. ECU MODULE LABEL
(INSTALLED BY ALLISON TRANSMISSION)
(INSTALLED BY ALLISON SUPPLIER)
CONTAINS THE FOLLOWING INFORMATION:
CONTAINS THE FOLLOWING INFORMATION:
a ECU + CALIBRATION ASSEMBLY NUMBER
k ECU MODULE PART NUMBER
b CIN (CALIBRATION IDENTIFICATION NUMBER)
(UNCALIBRATED CORE)
c TRANSMISSION MODEL
m ECU SERIAL NUMBER
d ENGINE GOVERNED RPM
n ECU MODEL NUMBER (FIRST
e ECU TYPE (MAX OR BASIC)
CHARACTER B OR M INDICATES
f PRIMARY MODE RANGES
BASIC OR MAX FEATURE)
g SECONDARY MODE RANGES
h THROTTLE POSITION SENSOR REQUIREMENT
j CUSTOMER PART NUMBER (OPTIONAL)

ECU Calibration
TRANSMISSION
b
Information SERVICE RE-CALIBRATION
ORIG CIN:
WORLD TRANSMISSION b NEW CIN:
DATE:
CIN 08003WK0080 CUSTOMER NAME:
SW LEVEL D70 DESCRIPTION OF CHANGE:
ECU S/N M(orB)-02447306
ECU P/N 29517117
ECU DATE 11-21-1994 M = MAX FEATURE
HCN/CCN 5/D70 B = BASIC FEATURE
THIS TOOL S/N 10659 RECALIBRATION LABEL (INSTALLED BY
LAST TOOL S/N 10099 AUTHORIZED SERVICE PERSONNEL)
REPLACES OR SUPERSEDES ORIGINAL
TYPICAL DDR (Allison DOC) INFORMATION CALIBRATION LABEL
V02793.01.00

Figure 721A. Electronic Control Unit (ECU)

7211.1 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

SECTION 721
INTRODUCTION TO WTEC II ECU; See Page 7211.7 For WTEC III ECU
The procedure for finding the parts needed to service ECUs is different from other sections in this catalog. The
information that is needed by your Allison Transmission parts supplier comes from the ECU itself, not from the
transmission nameplate. Use the following procedures when seeking ECU service parts:

A. When replacing a remote ECU or an ECU and the integral shift selector:
1. Use the instructions in step B 2 to determine if the ECU being replaced is Basic or Max Feature.
2. Order the uncalibrated core ECU needed from the parts information in this section.
3. Order a Max Feature ECU if unable to determine which type is being replaced.
B. When replacing only an ECU which has an integral shift selector (and the shift selector is known to
be good):
1. Separate the ECU from the shift selector by removing the four slotted Torx head screws shown in
Figure 721A. The separation and reinstallation must be done while a static ground is established. Use an
anti-static wristband (Kent-Moore BT8639B, or equivalent).
2. To order a replacement ECU, determine whether a Basic or Max Feature ECU is needed. Use one of the
following sources:
From an ECU labelFigure 721A shows typical ECU labels. The word Basic or Max Feature
will be found after TYPE on the 2 inch x 4 inch label (at callout e). Also, when B is the first
character under MODEL NO. on the 1 inch x 4 inch label (callout n), the ECU is Basic. When M
is the first character under MODEL NO. on the 1 inch x 4 inch label, the ECU is Max Feature.
From a DDR screenWhen the ECU is still functioning electronically, use Allison DOC to
determine if the ECU is Basic or Max Feature. Attach the Allison DOC connectors, using
the correct connection devices, to the diagnostic connector provided in the transmission
wiring harness. Start Allison DOC and select the correct transmission from the Connect
menu. After Allison DOC connects to the transmission select ECU Calibration from the
Diagnostic menu. See Figure 721A for the location of the ECU S/N information. If the first
character of the ECU S/N is B, the ECU is a Basic Feature ECU. If the first character of the
ECU S/N is M, the ECU is a Max Feature ECU.
When ECU Type is UnknownIf unable to determine the ECU type, order a Max Feature
ECU.
3. If you need a Basic ECU, order parts from Group A, which follows Figure 721B. You now have an un-
calibrated ECU with a remote cover attached by four slotted Torx head screws.
4. If you need a Max Feature ECU, order parts from Group B, C, or D, which follow Figure 721B. You
now have an uncalibrated ECU with a remote cover attached by four slotted Torx head screws.
5. If you need replacement ECU support hardware, order from Group E, which follows Figure 721B.
6. Remove the remote cover when a shift selector is to be reinstalled.
72-1
7. Reinstall the original shift selector, using the same anti-static precautions as in Step 1, and ECU support
hardware (clip nuts, screws, radio filter).
8. Obtain the Calibration Identification Number (CIN) from one of the sources shown in Figure 721A: The
CIN is shown as callout b on the 2 inch x 4 inch label, the DDR screen ECU Calibration Information, or
the Service Recalibration Label.
9. Have the ECU calibrated. Consult your Allison distributor or dealer for the nearest ECU Recalibration
Center.

20091001 Copyright 2009 Allison Transmission, Inc. 7211.2


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

13*
MOUNTING DETAIL 15*
14* WTEC II
12*
CLIP NUT (4) 10

11*
10
12*
13* WHEN CLIP NUT NOT USED 1
WITH CLIP NUT VEHICLE CHASSIS
8 13*
12*
2 10

11*
R
N
D
5
4
3
2

DE
MO
1

DE
MO
4
R
N
D

* CUSTOMER FURNISHED V05422

Figure 721B. Electronic Control Unit (ECU)

7211.3 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP A
Electronic Control Unit (ECU), Figure 721B
WTEC II Basic Remote ECU
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 ECU Core Assembly, Basic (Uncalibrated), Remote.
To Replace An ECU Which Has An Integral Shift Selector:
Purchase A New Remote ECU (Uncalibrated), Remove Four
29525180 Screws And 29507676 Cover And Attach The Original
Shift Selector. A Static Ground Must Be Established During The
Separation And Reinstallation Process. An Authorized Allison
Service Outlet Is Equipped With An Anti-Static Wristband
(Kent-Moore BT8639B, Or Equivalent) To Be Used For This
Purpose. See SIL 10-WT-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516997 *** 1
2 Cover, Core. (Used With Remote ECU Only) . . . . . . . . . . . . . . . . 29507676 1
3 Screw, 6-32 x 1.5 Slotted Torx Head . . . . . . . . . . . . . . . . . . . . . . 29525180 4
415 Not Used In This Group.

GROUP B
Electronic Control Unit (ECU), Figure 721B
WTEC II Max Feature Remote ECU
Same As Group A, Except For Parts Listed Below.
1 ECU Core Assembly, Max Feature (Uncalibrated), Remote.
To Replace An ECU Which Has An Integral Shift Selector:
Purchase A New Remote ECU (Uncalibrated), Remove Four
29525180 Screws And 29507676 Cover And Attach The Original
Shift Selector. A Static Ground Must Be Established During The
Separation And Reinstallation Process. An Authorized Allison
Service Outlet Is Equipped With An Anti-Static Wristband
(Kent-Moore BT8639B, Or Equivalent) To Be Used For
This Purpose. See SIL 10-WT-02. . . . . . . . . . . . . . . . . . . . . . . . . . 29517003 1

GROUP C
Electronic Control Unit (ECU), Figure 721B
WTEC II Max Feature Remote ECU, Shift Crystal Low
Same as Group A, Except for Parts Listed Below.
1 ECU Core Assembly, Shift Crystal Low, Max Feature (Uncalibrated),
Remote. Only Use This ECU When A Harmonic Radio Frequency
Interference Problem Has Been Diagnosed. See Group A
Instructions When The Remote ECU Is Used To Replace An ECU 72-1
Which Has An Integral Shift Selector. . . . . . . . . . . . . . . . . . . . . . . 29524009 1

*** No Longer Available From Allison Transmission.

20091001 Copyright 2009 Allison Transmission, Inc. 7211.4


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP D
Electronic Control Unit (ECU), Figure 721B
WTEC II Max Feature Remote ECU, Shift Crystal High
Same as Group A, Except for Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 ECU Core Assembly, Shift Crystal High, Max Feature (Uncalibrated),
Remote. Only Use This ECU When A Harmonic Radio Frequency
Interference Problem Has Been Diagnosed. See Group A
Instructions When The Remote ECU Is Used To Replace An ECU
Which Has An Integral Shift Selector. . . . . . . . . . . . . . . . . . . . . . . 29524010 1

GROUP E
Electronic Control Unit (ECU), Figure 721B
WTEC II ECU Support Hardware
13 Not Used In This Group.
4 Fastener, U-Nut, M6 x 1 (Black) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509954 5
4 Fastener, U-Nut, 14-20 (Reference Only) (Gold) . . . . . . . . . . . . . . . . . . 29511130 AR
5 Filter Assembly, Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523155 1
6 Screw, 6-32 x 516 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524007 3
7 O-ring, 35.87 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503055 2
8 ECU Isolation Kit. See SIL 6-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535576 1
9 Sheet, Isolation Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535313 1
10 Bushing, Isolation Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535314 3
NI Instruction Sheet No. 279 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535577 * 1
11 Washer, Flat, 516. Must Be Supplied By Customer. . . . . . . . . . . . . . . . . L 6
12 Washer, Flat, 14. Must Be Supplied By Customer. . . . . . . . . . . . . . . . . L 3
13 Bolt Or Stud, 14 Or M6. Must Be Supplied By Customer. . . . . . . . . . . . L 3
14 Lockwasher, 14. Must Be Supplied By Customer. . . . . . . . . . . . . . . . . . L 3
15 Nut, Self-Locking, 14 Or M6. Must Be Supplied By Customer. . . . . . . . L 3

* Serviced Only As An AssemblyNot Available As A Detail Part.


L Must Obtain Locally.
NI Not Illustrated.

7211.5 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

2 1
WTEC III

AY
GR

K
AC
BL UE
BL

ECU+CAL ASSY 295XXXXX a


(1P)
UE
BL
CIN: b MODEL:
GOV RPM: d THROTTLE:
PRI MODE: f SEC MODE: g 2
CUSTOMER P/N h c
(P)
e ECU MODULE P/N j 295XXXXX 02-03-1997
(P)

S/N MODEL NO.


1 = 2 in. x 4 in. ECU + CALIBRATION LABEL (1S) k XXXXXXX WT3XXXX m

(INSTALLED BY ALLISON TRANSMISSION)


CONTAINS THE FOLLOWING INFORMATION:
a ECU + CALIBRATION ASSEMBLY NUMBER 2 = 1 in. x 4 in. ECU MODULE LABEL
b CIN (CALIBRATION IDENTIFICATION NUMBER) (INSTALLED BY ALLISON SUPPLIER)
c TRANSMISSION MODEL CONTAINS THE FOLLOWING INFORMATION:
d ENGINE GOVERNED RPM j ECU MODULE PART NUMBER
e THROTTLE POSITION SENSOR REQUIREMENT (UNCALIBRATED CORE)
f PRIMARY MODE RANGES k ECU SERIAL NUMBER
g SECONDARY MODE RANGES m ECU MODEL NUMBER (FIRST CHARACTER
h CUSTOMER PART NUMBER (OPTIONAL) M INDICATES MAX FEATURE)

ECU Calibration
Information
b
ECU CALIB INFO TRANSMISSION
CIN A7R5D b
SW LEVEL C2
SERVICE RE-CALIBRATION
ORIG CIN:
ECU S/N 3-7432
NEW CIN:
ECU P/N 29528963
DATE:
ECU m/d/y 2-3-97
CUSTOMER NAME:
HCN 9 DESCRIPTION OF CHANGE:
CCN D83
TRANS CONFIG 1
72-1
CONFIG AVAIL 1
CONFIG USED 1
TOOL S/ 11422 RECALIBRATION LABEL (INSTALLED BY
LAST S/N 11422 AUTHORIZED SERVICE PERSONNEL)
I/O PKG #114* REPLACES OR SUPERSEDES ORIGINAL
TYPICAL DDR (Allison DOC) INFORMATION CALIBRATION LABEL
V05986.01.00

Figure 721C. Electronic Control Unit (ECU)

20091001 Copyright 2009 Allison Transmission, Inc. 7211.6


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SECTION 721
INTRODUCTION TO WTEC III ELECTRONIC CONTROL UNIT (ECU)

The procedure for finding the parts needed to service ECUs is different from other sections in this catalog. The
information that is needed by your Allison Transmission parts supplier comes from the ECU itself, not from the
transmission nameplate. Use the following procedures when seeking ECU service parts:
When replacing an ECU:
1. Locate the label (2) attached to the ECU as shown in Figure 721C.
2. Order the uncalibrated core part number shown at callout (j).
3. Have the correct calibration installed on the new core. To find the correct Calibration Identification
Number (CIN), use one of the following sources: the CIN is shown as callout b on the 2 inch x 4 inch
label; the DDR screen ECU Calibration Information; or the Service Recalibration Label. Have the ECU
calibrated using the CIN. Consult your Allison distributor or dealer for the nearest ECU Recalibration
Center.

7211.7 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

WTEC III
8*
4*
5*
6*
4* 2
5* 7*
6*
3
2

7*
MOUNTING DETAIL

Y
A
R
G
9
K
C

UE
LA
B

BL

UE
BL

72-1

VEHICLE CHASSIS
8*

* CUSTOMER FURNISHED V05110.01

Figure 721D. Electronic Control Unit (ECU)

20091001 Copyright 2009 Allison Transmission, Inc. 7211.8


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

WTEC III

Y
A
R
G
2
3
1
K
C

UE
LA
B

BL

3
UE 2
BL
Y
A
R
G

5 4
6
K
C

UE
LA
B

BL

8
9
UE
BL
7

V05985.01.00.eps

Figure 721E. Electronic Control Unit (ECU)

7211.9 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP A
Electronic Control Unit (ECU), Figure 721D
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 ECU Isolation Kit. Kit Contains 29535314 Isolation Mount Bushing,
29535313 Isolation Mount Sheet, And 29535577 Instruction
Sheet. See SIL 6-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535576 1
2 Bushing, Isolation Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535314 3
3 Sheet, Isolation Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535313 1
4 Nut, Self-Locking. Must Be Supplied By Customer. . . . . . . . . . . . . . . . L 3
5 Lockwasher, 14. Must Be Supplied By Customer. . . . . . . . . . . . . . . . . . L 3
6 Washer, Flat, 14. Must Be Supplied By Customer. . . . . . . . . . . . . . . . . L 3
7 Washer, Flat, 14. Must Be Supplied By Customer. . . . . . . . . . . . . . . . . L 6
8 Bolt Or Stud, 14 Or M6. Must Be Supplied By Customer. . . . . . . . . . . . L 3
9 Electronic Control Unit (ECU). 29534937 Is No Longer Available.
See Group B For ECU Service Option. See SIL 7-WT-99 And
SIL 15-WT-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534937 *** 1

GROUP B
Electronic Control Unit (ECU), Figure 721E
1 Electronic Control Unit (ECU), 12V. See SIL 7-WT-99, SIL 11-WT-01,
And SIL 15-WT-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538352 1
1 Electronic Control Unit (ECU), 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543300 1
2 Bushing, Electrical Isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536133 6
3 Grommets, Electrical Isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536132 * 6
4 ECU Mounting Kit. See SIL 7-WT-99. . . . . . . . . . . . . . . . . . . . . . . . . . . 29535954 1
5 Washer, Flat, 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536136 * 3
6 Seal, O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536135 * 3
NI Instruction Sheet No. 287 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535955 * 1
7 ECU Isolation Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535952 1
8 Bushing, Electrical Isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536133 6
9 Grommets, Electrical Isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536132 * 6
NI Instruction Sheet No. 286 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535953 * 1

72-1

* Serviced Only As An AssemblyNot Available As A Detail Part.


*** No Longer Available From Allison Transmission.
L Must Obtain Locally.
NINot Illustrated.
20091001 Copyright 2009 Allison Transmission, Inc. 7211.10
PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

TCM

12 VOLTS

XXXXXXX XXXXXXXXXXXXX
A40 AG4B2HA40
00000000000000875
1
2004 -1
TCM+CAL ASSY AT120408
(1P) A43OO1YJ

MODEL: 2000/2400
CIN: 19001YJ003W
GOV RPM: 2600 THROTTLE:
J - 1939 TCM+CAL ASSY
PRI MODE: 5421 - V SEC MODE: 5421 - V
TID#: 3 -24 (1P) A43OO1YJ
CUSTOMER P/N
1
(P) 89530 - 2790A CIN: 19001YJ003W MODEL: 2000/2400

GOV RPM: 2600 THROTTLE:


J - 1939
PRI MODE: 5421 - V SEC MODE: 5421 - V
TID#: 3 -24
CUSTOMER P/N
(P) 89530 - 2790A
1 TCM + CALIBRATION LABEL
(INSTALLED BY ALLISON TRANSMISSION)
CONTAINS THE FOLLOWING INFORMATION:
a TCM + CALIBRATION ASSEMBLY NUMBER
b CIN (CALIBRATION IDENTIFICATION NUMBER)
c TRANSMISSION MODEL
d ENGINE GOVERNED RPM
e THROTTLE POSITION SENSOR REQUIREMENT
f PRIMARY MODE RANGES
g SECONDARY MODE RANGES b
b
h CUSTOMER PART NUMBER (OPTIONAL)

TCM CALIBRATION INFORMATION


TRANSMISSION
CALIBRATIONS SERVICE RE-CALIBRATION
CAL ID 4G3K4K01
ORIG CIN:
SOFTWARE LEVEL A3D
NEW CIN:
TCM SERIAL NUMBER BK258N342403167
TCM PART NUMBER TBD DATE:
HCN 0 CUSTOMER NAME:
VEHICLE IDENTIFICATION NUMBER N/A DESCRIPTION OF CHANGE:
THIS TOOL S/N 60000
LAST TOOL S/N N/A
VOCATIONAL MODEL 3000HS
RECALIBRATION LABEL
CALIBRATION GROUP / ACTIVE PACKAGE 0 / 115
(INSTALLED BY AUTHORIZED
TID LEVEL A
SERVICE PERSONNEL)
TYPICAL ALLISON DOC INFORMATION REPLACES OR SUPERSEDES
ORIGINAL CALIBRATION LABEL

ALLISON 4TH GENERATION CONTROLS


V09469.01.00

Figure 721F. Transmission Control Module (TCM)

7211.11 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

SECTION 721
INTRODUCTION TO ALLISON 4th GENERATION TRANSMISSION CONTROL MODULE
(TCM)

The procedure for finding the parts needed to service TCMs is different from other sections in this catalog. The
information that is needed by your Allison Transmission parts supplier comes from the TCM itself. Use the
following procedures when seeking TCM service parts:
When replacing a TCM:
1. Locate the label attached to the TCM as shown in Figure 721F.
2. Order the uncalibrated core part number, which is the first three characters shown at callout a.
3. Have the correct Calibration (CIN) installed on the new core. The CIN is shown as callout b on the label.
4. If the correct uncalibrated core part number is unavailable, order core part number A43 and have the
Same As Except calibration installed. When this occurs, review the TCM hardware capabilities to ensure
the vehicle still has the proper content.

72-1

20091001 Copyright 2009 Allison Transmission, Inc. 7211.12


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

ALLISON 4TH GENERATION CONTROLS

V09470.01.00

Figure 721G. Transmission Control Module (TCM)

7211.13 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP A
Transmission Control Module (TCM), Figure 721G
Allison 4th Generation Controls
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 TCM Assembly, A51 Basic 12V And Labels. See SIL 22-TR-05,
SIL 10-TR-06, SIL 3-TR-07, And SIL 11-WT-08. . . . . . . . . . . . . . . 29545940 ** 1
2 TCM, A51 Basic 12V. Service 29545536 TCM With
29545538 TCM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545536 1 2 4 8
3 Not Used In This Group.

GROUP B
Transmission Control Module (TCM), Figure 721G
Allison 4th Generation Controls
1 TCM Assembly, A52 Expanded 12V And Labels. See SIL 22-TR-05,
SIL 10-TR-06, SIL 3-TR-07, And SIL 11-WT-08. . . . . . . . . . . . . . . 29545941 ** 1
2 TCM, A52 Expanded 12V. Service 29545537 TCM With
29545538 TCM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545537 1 2 4 8
3 Not Used In This Group.

GROUP C
Transmission Control Module (TCM), Figure 721G
Allison 4th Generation Controls
1 TCM Assembly, A53 12V And 24V And Labels. See SIL 22-TR-05,
SIL 10-TR-06, SIL 3-TR-07, And SIL 11-WT-08. . . . . . . . . . . . . . . 29545942 ** 1
2 TCM, A53 12V And 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545538 1 2 4 8
3 Not Used In This Group.

GROUP D
Transmission Control Module (TCM), Figure 721G
Allison 4th Generation Controls
12 Not Used In This Group.
3 Shield, TCM Heat Sink. See SIL 10-TR-06. . . . . . . . . . . . . . . . . . . . . . 29545460 1 2 4 8

72-1

** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. 7211.14


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

WTEC II

LEVER LEVER
SELECTOR SELECTOR
R

R
N

N
D

D
PUSHBUTTON PUSHBUTTON
5

5
4

4
3

3
SELECTOR SELECTOR
2

2
DE DE
MO MO
1

1
DE DE
MO MO
R R
N N
D D

A A
A A

REMOTE
SELECTOR
B
MODULE

SLOTTED
TORX HEAD
SCREW
LEGEND:
A = ASSEMBLY PART NUMBER LABEL
B = REMOTE SELECTOR MODULE
SLOTTED PART NUMBER LABEL
TORX HEAD ONLY VISIBLE AFTER DISASSEMBLY
SCREW

INTEGRAL SHIFT SELECTOR REMOTE SHIFT SELECTOR

V02795

t35

Figure 722A. Shift Selectors

7221.1 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

SECTION 722
INTRODUCTION TO WTEC II SHIFT SELECTORS;
SEE PAGE 7221.10 FOR WTEC III SHIFT SELECTORS

The procedure for finding the parts needed to service shift selectors is different from other sections in this catalog.
The information that is needed by your Allison Transmission parts supplier comes from the shift selector itself, not
from the transmission nameplate.

When replacing a shift selector attached to an ECU:


1. Separate the shift selector from the ECU by removing the four slotted Torx head screws shown in
Figure 722A. Establish a static ground during the separation process. Use an anti-static wristband (Kent-
Moore BT8639B, or equivalent) which is available at your Allison service outlet.
Carefully disconnect the ribbon cable connector from the ECU.
2. To order a complete shift selector assembly or a remote module assembly, use the assembly number
recorded on the label. See Figure 722A for typical label locations.
3. Reattach the new shift selector to the original ECU, using the same anti-static precautions described in
Step 1.
When ordering repair parts for a shift selector:
1. Order pushbutton selector repair parts from Group A (remote) or B (integral with ECU), which follow
Figure 722B.
2. Order lever shift selector repair parts from Groups C through H, which follow Figure 722B.
When ordering remote selector mounting hardware, refer to Group A or C.
Lever Shift Selector Information
1. Lever shift selectors are described by the number of forward range positions, whether the selector lever
is designed for right or left hand operation, and whether Reverse is at the front of the selector or at the
rear. For example, a lever shift selector designated as 6 RH RF means there are six forward range
positions, the selector is designed for Right Hand operation, and Reverse is at the Front of the selector.
2. Be sure to note the position of the lever stops whenever the lever shift selector is disassembled. Be sure
the lever stops are in the correct position at reassembly. Use the following table to correctly place lever
stops. See Figure 722B for pictorial information. The lever stop positions are visible by looking into the
lever housing with the side cover and detent assembly removed.

Selector Identification Left Side Right Side


6 RH RF B40 A30
6 RH RR B30 A40
5 RH RF B30 A30 72-2
5 RH RR B30 A30
4 RH RF B20 A30
4 RH RR B30 A20

20091001 Copyright 2009 Allison Transmission, Inc. 7221.2


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

LEVER SELECTOR 40 MP/


RO
LL

30
PU
AD

41 RO
AD
RO
ON
LL
L CK RO
U PA
HA EC
IAL

WAY
RF SP
AT
E PE Y
HIGH
RA
RN
TE W
AL
IST SP
PLO
Y HO AD
CIT UR SP
RE
P LD PO
EE HO R ST
CR WE TE
CK AD PO
LO LO AX
LE
DIFF O LO
W PT
MP LO

39
DU MP
Y RM PU

1
ON
OM
NO
EC

2
AD
Y RO
PT F

3
OF

37
EM

4
ST
FIR

5
D
N
R
38 B20
31
B40

1
2
3
B30

4
5
D
N
R
42
35 36 43
34 45
A20 34
A40 35
36
A30

44

33 28 27
SERVICE
MODE ON
MONITOR
SELECT

32 29 25
MODE

TIO
N 5 26
UC
TR ET
INS SHE
# 27
1 6 30 REF
7 R
N
D
8 31 REF
5
4
3
2
DE 1
MO
LL
/RO
MP

3
PU

AD AD
RO RO
ON
LL
CK RO
UL PA
HA EC
IAL

4
E AY RF SP
AT HW PE Y
RN HIG
TE RA
AL
IST OW SP
PL
HO
CITY
AD
RE
UR SP
P LD PO
EE HO ST
CR
CK AD WER TE
LO LO PO LE
F AX
DIF O LO
W PT
MP LO
DU MP
OM
Y RM PU
ON NO
EC AD
Y RO
F
PT OF
EM
T
FIRS

46
47
PUSHBUTTON SELECTOR
9 2

48
DE
MO
49
R
N
D

18 51 50
LL
/RO
MP
PU

AD AD
RO RO
ON
LL
CK RO
UL PA
HA EC
IAL
E AY RF SP
AT HW PE Y
RN HIG

51
TE RA
AL
IST OW SP
PL
HO
CITY
AD
RE
UR SP

50
P LD PO
EE HO ST
CR
CK AD WER TE
LO LO PO LE
F AX
DIF O

10
LO
W PT
MP LO
MP

23
DU
OM
Y RM PU
ON NO
EC AD
Y RO
F
PT OF
EM
T
FIRS

12 24
11
13 20
19
14 15
22 21 REMOTE / INTEGRAL
16 SHIFT SELECTOR
22 21
17 1

17

PUSHBUTTON SELECTOR
V06298.01

Figure 722B. Shift Selectors

7221.3 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP A
Shift Selectors, Figure 722B
WTEC II Remote Pushbutton Selector
NOTE: See SIL 11-WT-96 And SIL 10-WT-02 For Important Shift Selector Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Selector Assembly, Pushbutton, Remote . . . . . . . . . . . . . . . . . . . . . . . 29507949 1
2 Selector, Pushbutton. Used Prior To November, 1995. . . . . . . . . . 29507938 1
3 Sheet, Mode Label. See SIL 15-WT-94. . . . . . . . . . . . . . . . . . 29509957 1
4 Pushbutton Selector Repair Kit. Service Only,
See SIL 13-WT-95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524131 1
5 Sheet, Instruction, No. 271 . . . . . . . . . . . . . . . . . . . . . . . 29524132 1
6 Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522944 1
7 Overlay, Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522943 1
8 Keypad, Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524124 1
9 Selector, Pushbutton. Used Beginning With November, 1995.
See SIL 10-WT-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522940 1
10 Bezel With Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522947 1
11 Overlay, Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522943 1
12 Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522944 1
13 Diffuser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522942 1
14 Plunger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522941 6
15 Dome Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522945 1
16 Shield, Duroid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522948 1
17 Screw, No. 4-40 x 0.5 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522946 6
18 Sheet, Mode Label. See SIL 15-WT-94. . . . . . . . . . . . . . . . . . . . . 29509957 1
19 Fastener, U-Nut, M6 x 1 (Black) . . . . . . . . . . . . . . . . . . . . . . . . . . 29509954 1
19 Fastener, U-Nut, 14-20 (Reference Only) (Gold) . . . . . . . . . . . . . . 29511130 AR
20 Screw, No. 6-32 x 1.5 inch, Slotted Torx Head . . . . . . . . . . . . . . 29525180 4
21 Nut, No. 8-32 UNC Self-Locking . . . . . . . . . . . . . . . . . . . . . . . . . . 29514660 2
22 Bracket, Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514661 2
23 Module, Remote Selector. This Assembly May Be Replaced,
When Physically Damaged, By Separating It From The Shift
Selector. A Static Ground Must Be Established During The
Separation And Reinstallation Process. An Authorized Allison
Service Outlet Is Equipped With An Anti-Static Wristband
(Kent-Moore BT8639B, Or Equivalent) To Be Used For This
Purpose. Also, Allison Service Personnel Are Aware Of A
Hidden Connector Retention Feature Which Must Be
Properly Disconnected And Reconnected When Changing
Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541596 1
2451 Not Used In This Group.

72-2

20091001 Copyright 2009 Allison Transmission, Inc. 7221.4


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP B
Shift Selectors, Figure 722B
WTEC II Integral Pushbutton Selector
Same As Group A, Except For Parts Listed Below.
NOTE: See SIL 11-WT-96 And SIL 10-WT-02 For Important Shift Selector Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Not Used In This Group.
1923 Not Used In This Group.

GROUP C
Shift Selectors, Figure 722B
WTEC II Remote Lever Selector
Six Forward Ranges, Right-Hand, Reverse At Front
NOTE: See SIL 25-WT-95 And SIL 10-WT-02 For Important Shift Selector Service Information.
123 Not Used In This Group.
24 Selector Assembly, Lever, Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513423 1
25 Selector Assembly, Lever, 6 RH RF. See SIL 10-WT-02. . . . . . . . 29513429 1
26 Bezel Assembly, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514822 1
27 Bezel With Gasket, RH . . . . . . . . . . . . . . . . . . . . . . . . . . 29524392 1
28 Keypad, Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524391 1
29 Screw, No. 4-40 x 0.5 inch . . . . . . . . . . . . . . . . . . . . . . . . 29522946 5
30 Sheet, Mode Labels. See SIL 15-WT-94. . . . . . . . . . . . . 29509957 1
31 Sheet, Legend, 6 RF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514654 1
32 Screw, No. 6-32 x 0.625 inch . . . . . . . . . . . . . . . . . . . . . . . . . . 29524390 4
33 Lever Housing Assembly, RH . . . . . . . . . . . . . . . . . . . . . . . . . 29514823 1
34 Spring, Detent Slide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514500 2
35 Slide, Detent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514498 2
36 Stop, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514821 2
37 Lever Arm Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513732 1
38 Retainer, Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513758 * 1
39 Bushing, Pivot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514499 1
40 Side Cover And Detent Assembly, RH RF And LH RR . . . . . . 29514819 1
41 Screw, No. 6-19 x 0.625 inch . . . . . . . . . . . . . . . . . . . . . . 29514820 4
42 Knob Assembly Kit, See SIL 5-WT-99. . . . . . . . . . . . . . . . . . . 29536684 1
43 Bushing, Lever Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536604 1
44 Clip, Knob Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512860 1
45 Knob Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512853 1
NI Instruction Sheet No. 289 . . . . . . . . . . . . . . . . . . . . . . . . 29536686 * 1
46 Fastener, U-Nut, M6 x 1 (Black) . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509954 1
46 Fastener, U-Nut, 14-20 (Reference Only) (Gold) . . . . . . . . . . . . . . 29511130 AR

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


NINot Illustrated.

7221.5 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP C (contd)
Shift Selectors, Figure 722B
WTEC II Remote Lever Selector
Six Forward Ranges, Right-Hand, Reverse At Front
NOTE: See SIL 25-WT-95 And SIL 10-WT-02 For Important Shift Selector Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
47 Module, Remote Selector. This Assembly May Be Replaced,
When Physically Damaged, By Separating It From The Shift
Selector. A Static Ground Must Be Established During The
Separation And Reinstallation Process. An Authorized Allison
Service Outlet Is Equipped With An Anti-Static Wristband
(Kent-Moore BT8639B, Or Equivalent) To Be Used For This
Purpose. Also, Allison Service Personnel Are Aware Of A
Hidden Connector Retention Feature Which Must Be
Properly Disconnected And Reconnected When Changing
Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541596 1
48 Fastener, U-Nut, M6 x 1 (Black) . . . . . . . . . . . . . . . . . . . . . . . . . . 29509954 1
48 Fastener, U-Nut, 14-20 (Reference Only) (Gold) . . . . . . . . . . . . . . 29511130 AR
49 Screw, No. 6-32 x 1.5 inch, Slotted Torx Hd . . . . . . . . . . . . . . . . 29525180 4
50 Nut, No. 8-32 UNC Self-Locking . . . . . . . . . . . . . . . . . . . . . . . . . . 29514660 2
51 Bracket, Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514661 2

GROUP D
Shift Selectors, Figure 722B
WTEC II Integral Lever Selector
Six Forward Ranges, Right-Hand, Reverse At Front
Same As Group C, Except For Parts Listed Below.
NOTE: See SIL 25-WT-95 And SIL 10-WT-02 For Important Shift Selector Service Information.
24 Not Used In This Group.
4751 Not Used In This Group.

GROUP E
Shift Selectors, Figure 722B
WTEC II Remote Lever Selector
Five Forward Ranges, Right-Hand, Reverse At Front
Same As Group C, Except For Parts Listed Below.
NOTE: See SIL 25-WT-95 And SIL 10-WT-02 For Important Shift Selector Service Information.
24 Selector Assembly, Lever, Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513425 1
25 Selector Assembly, Lever, 5 RH RF. See SIL 10-WT-02. . . . . . . . 29513407 1
72-2
31 Sheet, Legend, 5 RF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514655 1

20091001 Copyright 2009 Allison Transmission, Inc. 7221.6


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP F
Shift Selectors, Figure 722B
WTEC II Remote Lever Selector
Five Forward Ranges, Right-Hand, Reverse At Rear
Same As Group C, Except For Parts Listed Below.
NOTE: See SIL 25-WT-95 And SIL 10-WT-02 For Important Shift Selector Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
24 Selector Assembly, Lever, Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513426 1
25 Selector Assembly, Lever, 5 RH RR. See SIL 10-WT-02. . . . . . . . 29513408 1
31 Sheet, Legend, 5 RR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514658 1
40 Side Cover And Detent Assembly, LH RF And RH RR . . . . . . 29514824 1

GROUP G
Shift Selectors, Figure 722B
WTEC II Remote Lever Selector
Four Forward Ranges, Right-Hand, Reverse At Front
Same As Group C, Except For Parts Listed Below.
NOTE: See SIL 25-WT-95 And SIL 10-WT-02 For Important Shift Selector Service Information.
24 Selector Assembly, Lever, Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513427 1
25 Selector Assembly, Lever, 4 RH RF. See SIL 10-WT-02. . . . . . . . 29513409 1
31 Sheet, Legend, 4 RF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514656 1

GROUP H
Shift Selectors, Figure 722B
WTEC II Remote Lever Selector
Four Forward Ranges, Right-Hand, Reverse At Rear
Same As Group C, Except For Parts Listed Below.
NOTE: See SIL 25-WT-95 And SIL 10-WT-02 For Important Shift Selector Service Information.
24 Selector Assembly, Lever, Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513428 1
25 Selector Assembly, Lever, 4 RH RR. See SIL 10-WT-02. . . . . . . . 29513410 1
31 Sheet, Legend, 4 RR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514659 1
40 Side Cover And Detent Assembly, LH RF And RH RR . . . . . . 29514824 1

7221.7 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

NOTES

20091001 Copyright 2009 Allison Transmission, Inc. 7221.8


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

WTEC III

IDENTIFICATION
LABEL
T
C
LE
SE

DE
MO
R
N
D

FINAL ASSEMBLY LABEL

IDENTIFICATION LABEL

DE
MO
R

IDENTIFICATION LABEL
ON BOTTOM SURFACE

IDENTIFICATION
LABEL
1

3
R
N D
D
N

IDENTIFICATION LABEL R
ON BOTTOM SURFACE

V07041

Figure 722C. Shift Selectors

7221.9 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

SECTION 722
INTRODUCTION TO WTEC III SHIFT SELECTORS

The procedure for finding parts needed to service shift selectors is different from other sections in this catalog.
Information you must provide to your Allison Transmission parts supplier comes from the Shift Selector itself and
not from the transmission nameplate.

To order a complete shift selector assembly, use the assembly number recorded on the label. See Figure 722C
for typical label locations.

When ordering repair parts for a shift selector:


1. Order full-function pushbutton selector repair parts from Groups A through D, which follow
Figure 722K.
2. Order strip type pushbutton shift selector repair parts from Groups E through H, which follow
Figure 722K.
3. Order lever shift selector repair parts from Groups J through AB, which follow Figure 722K.

Lever Shift Selector Information


1. Lever Shift Selectors are described by the number of forward range positions, whether the
selector lever is designed for right or left hand operation, and whether Reverse is at the front of the
selector or at the rear. For example, a lever shift selector designated as 6 RH RF means that there are
6 forward range positions, the selector is designed for Right Hand operation, and
Reverse is at the Front of the selector.
2. Be sure to note the position of the lever stops whenever the lever selector is disassembled. Be
sure the lever stops are in the correct position at reassembly. Use the following table to correctly
place lever stops. See Figure 722K for pictorial information. The lever stop positions are
visible by looking into the open side of the selector housing.

Left Stop Part Number/ Right Stop Part Number/


Display Position Selector Identification Position Position
7 RH RF N/A 29528799/X
6 RH RF 29528798/A 29528799/X
6 LH RF 29528798/A 29528799/X
5 RH RF 29528799/Z 29528799/X
5 LH RF 29528798/A 29528798/C
5 LH RR 29528799//Z 29528799/X
4 RH RF 29528798/B 29528799/X
4 LH RF 29528798/A 29528799/Y 72-2
Alternate 4 LH RF 29528798/B 29528799/X
Alternate 3 RH RF 29528798/A N/A
Alternate 3 LH RF N/A 29528799/X
Alternate 2 RH RF 29528798/A 29528799/X

20091001 Copyright 2009 Allison Transmission, Inc. 7221.10


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

NOTES

7221.11 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

T
C
LE
SE
3

2
1 PU
MP
/RO
LL

D
RO
AD
ROA
ON

HA
UL PA
CK RO
EC
LL
IAL
5
AY RF SP
NA
T E HW PE Y
HIG
ER RA
ALT T OW SP
Y OIS PL D
H A
CIT UR SP
RE
P LD PO
EE HO R S T
CR WE TE
CK AD PO
F
LO LO AX
LE
DIF O LO
W PT
MP LO
DU MP
OM
Y RM PU
ON NO
EC A D
Y RO
PT OF
F
EM
ST
FIR

E
D
O
M
R
N
D
8
7

10

11

19 13
12
18

17
16
15
14

21

72-2

20
V03617.04

Figure 722D. Shift Selectors

20091001 Copyright 2009 Allison Transmission, Inc. 7221.12


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

LE
CT
4
SE

2
LL
/RO
MP
PU

AD AD
RO RO
ON
LL
CK RO
UL PA
HA E CIA
L

AY RF SP
TE PE
ALT
ER
NA

Y
HIG

HO
HW

IST P LO
W SP
RA
AD
Y
6
CIT

E
RE

D
UR SP

O
LD

M
P PO
EE HO
1 CR

DIF
F
LO
CK
L OA
D
PO
WE

O
R
TE

LO
ST

AX
LE
R
W PT
DU
ON
M
OM
Y
P LO

NO
RM PU
MP N
EC

EM
PT
Y
OF
F
RO
AD
D
ST
FIR

10

11

14 13
12
15

16
17
18
19
20

23
22
D E
MO

R
N
D

21
V07043

Figure 722E. Shift Selectors

7221.13 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

2 3
1 PU
MP
/RO
LL

AD A D
RO RO
ON

HA
UL PA
CK RO
LL

EC
IAL
5
AY RF SP
NA
TE HW PE Y
ER HIG A
ALT T OW S PR
IS PL
ITY HO RE
AD
C UR SP
P LD PO
EE HO R ST
CR WE TE
CK AD PO
F
LO LO AX
LE
DIF O LO
OW PT
MP L
DU MP
MY RM PU
ON
O NO
EC AD
Y RO
PT OF
F
EM
ST
FIR

DE
6
MO

R
N
D
8

10

11

14 13
12
15

16
17
18
19
20

72-2

WTEC III

V07182

Figure 722F. Shift Selectors

20091001 Copyright 2009 Allison Transmission, Inc. 7221.14


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

2 4
3

23

24
25
26
27
22
28

29

WTEC III

21 20
1
2
12 3 18
13 D 19
14 N 5
1

15 R
2

16
11
3

17
10
D

9
N

8
R

HORIZONTAL
7
6

VERTICAL

V03618

00

Figure 722G. Shift Selectors

7221.15 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

2
4
3

17

18

19

20
21
16
22

23
WTEC III

12

15
13

14

D
N
9
R
10
11
D

HORIZONTAL
72-2
N

8
R

7 5
6
VERTICAL

V03619

Figure 722H. Shift Selectors

20091001 Copyright 2009 Allison Transmission, Inc. 7221.16


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1 3 1
2
3
4
5
D
N
R 9
1
2
3 8
4
5
D
2
N
/RO
LL
R
10
RO
AD
PU

RO
MP

AD
7
ON
LL
CK RO
UL PA
HA EC
IAL
AY RF SP
NA
TE HW PE Y
HIG
ER RA
ALT T OW SP
Y OIS PL

CR
CIT
E EP
H

HO
LD P OU
R

ER
SP

T
RE

ES
T
AD

6
AD W
LO
CK
LO PO LE
F AX
DIF

M
O LO

O
W PT

D
E
M P LO
DU MP
OM
Y RM PU
ON NO
EC

EM
PT
Y
OF
F
RO
AD
5
T
F IRS
12

13

11

14

A
B
C

X
Y
Z
27
15

16
18 17 26
19

20
21
22 25
23
24

NOTE: All items shown in phantom are non-serviceable.


Do not remove items shown in phantom.
V06614.01.01

Figure 722J. Shift Selectors

7221.17 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

1 3 1
2
3
4
5
D
N 9
R
1
2
3 8
4
5
D
2
N
/RO
LL
R
10
RO
AD
PU
MP

RO
AD
7
ON
K LL
AC RO
UL P
HA EC
IAL
AY RF SP
NA
TE HW PE Y
HIG
ER RA
ALT
IST OW SP
PL
Y HO

CR
CIT
EE
P
HO
LD PO
UR
E R
S

TE
PR
E

ST
AD

6
CK AD P OW
F
LO LO AX
LE
DIF

M
O LO

O
W PT

D
E
MP LO
DU MP
OM
Y RM PU
ON NO
EC

EM
PT
Y
OF
F
RO
AD
5
ST
FIR
12

13

11

14

A
B
C 15
X
Y
Z

26
16
18 17
19
25
20
21
22 72-2
23
24

NOTE: All items shown in phantom are non-serviceable.


Do not remove items shown in phantom.
V06959

Figure 722K. Shift Selectors

20091001 Copyright 2009 Allison Transmission, Inc. 7221.18


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1 3 1
2
3
4
5
D
N
R 9
1
2
3 8
4
5
D
2
N
/RO
LL
R
10
RO
AD
PU
MP

RO
AD
7
ON
K LL
AC RO
UL P
HA EC
IAL
AY RF SP
NA
TE HW PE Y
HIG
ER RA
ALT
IST OW SP
PL
Y HO

CR
CIT
EE
P
HO
LD PO
E
UR
R
S

TE
PR
E

ST
AD

6
CK AD POW
F
LO LO AX
LE
DIF

M
O LO

O
W PT

D
E
P LO
UM
D MP
OM
Y RM PU
ON NO
EC

EM
PT
Y
OF
F
RO
AD
5
FIR
ST 12

11

13

A
B
C

X
Y
Z
26
14

15
17 16 25
18

19
20
21 24
22
23

NOTE: All items shown in phantom are non-serviceable.


Do not remove items shown in phantom.
V20158.00.00

Figure 722L. Shift Selectors

7221.19 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP A
Shift Selectors, Figure 722D
WTEC III Full-Function Pushbutton Selector
Ford, Freightliner, GM
NOTE: See SIL 17-WT-98 For Important Shift Selector Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Selector Assembly, Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538371 1
2 Label, Mode. See SIL 15-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . 29509957 1
3 Keypad Repair Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535937 1
4 Faceplate/Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528553 * 1
5 Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528555 * 1
6 Overlay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528554 * 1
7 Ring, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528558 7
8 PCB/Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538025 * 1
9 Housing/Harness Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530472 1
10 Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528559 1
11 Screw, No. 6-32 x 716 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528560 4
12 Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528556 1
13 Shift Selector Connector Kit . . . . . . . . . . . . . . . . . . . . . . 29530475 1
14 Lock Assist/Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12191176 * 1
15 Connector, 20-Way . . . . . . . . . . . . . . . . . . . . . . . . . 12160542 * 1
16 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160551 20
17 Seal, Cable, 14-Way . . . . . . . . . . . . . . . . . . . . . . . . 12110693 * 1
18 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129557 10
19 Clip, Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12176394 * 1
20 Nut, No. 10-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540984 * 2
21 Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529961 * 2

GROUP B
Shift Selectors, Figure 722E
WTEC III Full-Function Pushbutton Selector
NOTE: See SIL 17-WT-98 For Important Shift Selector Service Information.
1 Selector Assembly, Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538373 1
2 Label, Mode. See SIL 15-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . 29509957 1
3 Keypad Repair Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538359 1
4 Faceplate/Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537262 * 1
5 Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528555 * 1
6 Overlay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528554 * 1
7 Ring, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528558 7
8 PCB/Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538025 * 1
9 Housing/Harness Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530472 1 72-2
10 Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528559 1
11 Screw, No. 6-32 x 716 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528560 4
12 Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528556 1
13 Shift Selector Connector Kit . . . . . . . . . . . . . . . . . . . . . . 29530475 1

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001 Copyright 2009 Allison Transmission, Inc. 7221.20


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP B (contd)
Shift Selectors, Figure 722E
WTEC III Full-Function Pushbutton Selector
NOTE: See SIL 17-WT-98 For Important Shift Selector Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
14 Lock Assist/Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12191176 * 1
15 Connector, 20-Way . . . . . . . . . . . . . . . . . . . . . . . . . . 12160542 * 1
16 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160551 20
17 Seal, Cable, 14-Way . . . . . . . . . . . . . . . . . . . . . . . . . 12110693 * 1
18 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129557 10
19 Clip, Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12176394 * 1
20 Not Used In This Group.
21 Nut, No. 10-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540984 * 2
22 Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529961 * 2
23 Not Used In This Group.

GROUP C
Shift Selectors, Figure 722E
WTEC III Compact Pushbutton Selector
122 Not Used In This Group.
23 Selector Assembly, Pushbutton. See SIL 13-WT-02. . . . . . . . . . . . . . . 15752787 1

GROUP D
Shift Selectors, Figure 722F
WTEC III International Pushbutton Selector
NOTE: See SIL 17-WT-98 For Important Shift Selector Service Information.
1 Selector Assembly, Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537631 1
2 Label, Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537638 1
3 Keypad Repair Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537948 1
4 Faceplate/Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537624 * 1
5 Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537945 * 1
6 Overlay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537734 * 1
7 Ring, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528558 7
8 PCB/Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538025 * 1
9 Housing/Harness Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537949 1
10 Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528559 1
11 Screw, No. 6-32 x 716 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528560 4
12 Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537946 1
13 Shift Selector Connector Kit . . . . . . . . . . . . . . . . . . . . . . . 29530475 1
14 Lock Assist/Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12191176 * 1
15 Connector, 20-Way . . . . . . . . . . . . . . . . . . . . . . . . . . 12160542 * 1
16 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160551 20
17 Seal, Cable, 14-Way . . . . . . . . . . . . . . . . . . . . . . . . . 12110693 * 1

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.

7221.21 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP D (contd)
Shift Selectors, Figure 722F
WTEC III International Pushbutton Selector
NOTE: See SIL 17-WT-98 For Important Shift Selector Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
18 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129557 10
19 Clip, Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12176394 * 1
20 Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538010 1

GROUP E
Shift Selectors, Figure 722G
WTEC III Strip Style Pushbutton Selector, Six-Button Horizontal
NOTE: See SIL 2-WT-97 For Important Shift Selector Service Information
1 Selector Assembly, Strip Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . 29528755 1
2 Housing Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530478 1
3 Cover, Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528759 * 1
4 Screw, Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528774 * 8
5 Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528758 * 1
611 Not Used In This Group.
12 Graphic/Housing Assembly, 1H . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528832 1
13 Graphic/Housing Assembly, 2H . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528831 1
14 Graphic/Housing Assembly, 3H . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528830 1
15 Graphic/Housing Assembly, DH . . . . . . . . . . . . . . . . . . . . . . . . . . 29528767 1
16 Graphic/Housing Assembly, NH . . . . . . . . . . . . . . . . . . . . . . . . . . 29528766 1
17 Graphic/Housing Assembly, RH . . . . . . . . . . . . . . . . . . . . . . . . . . 29528765 1
18 Bezel Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530476 1
19 Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528757 * 1
20 Screw, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528775 * 2
21 Lamp, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528833 6
22 Shift Selector Connector Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530475 1
23 Lock Assist/Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12191176 * 1
24 Connector, 20-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160542 * 1
25 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160551 20
26 Seal, Cable, 14-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110693 * 1
27 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129557 10
28 Clip, Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12176394 * 1
29 Circuit Board And Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . NPN 1

72-2

* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001 Copyright 2009 Allison Transmission, Inc. 7221.22


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP F
Shift Selectors, Figure 722G
WTEC III Strip Style Pushbutton Selector, Six-Button Vertical
Same As Group E, Except For Parts Listed Below.
NOTE: See SIL 2-WT-97 For Important Shift Selector Service Information
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Selector Assembly, Strip Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . 29528756 1
6 Graphic/Housing Assembly, RV . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528834 1
7 Graphic/Housing Assembly, NV . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528835 1
8 Graphic/Housing Assembly, DV . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528836 1
9 Graphic/Housing Assembly, 3V . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528837 1
10 Graphic/Housing Assembly, 2V . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528838 1
11 Graphic/Housing Assembly, 1V . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528839 1
1217 Not Used In This Group.
18 Bezel Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530474 1
19 Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529969 1

GROUP G
Shift Selectors, Figure 722H
WTEC III Strip Style Pushbutton Selector, Three-Button Horizontal
NOTE: See SIL 2-WT-97 For Important Shift Selector Service Information
1 Selector Assembly, Strip Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . 29528760 1
2 Housing Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530470 1
3 Cover, Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528764 * 1
4 Screw, Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528774 * 7
5 Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528763 * 1
68 Not Used In This Group.
9 Graphic/Housing Assembly, DH . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528767 1
10 Graphic/Housing Assembly, NH . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528766 1
11 Graphic/Housing Assembly, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528765 1
12 Bezel Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530479 1
13 Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528762 * 1
14 Screw, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528775 * 2
15 Lamp, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528833 3
16 Shift Selector Connector Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530475 1
17 Lock Assist/Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12191176 * 1
18 Connector, 20-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160542 * 1
19 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160551 20
20 Seal, Cable, 14-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110693 * 1
21 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129557 10
22 Clip, Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12176394 * 1
23 Circuit Board And Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . NPN 1

* Serviced Only As An AssemblyNot Available As A Detail Part.

7221.23 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP H
Shift Selectors, Figure 722H
WTEC III Strip Style Pushbutton Selector, Three-Button Vertical
Same As Group G, Except For Parts Listed Below.
NOTE: See SIL 2-WT-97 For Important Shift Selector Service Information
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Selector Assembly, Strip Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . 29528761 1
6 Graphic/Housing Assembly, RV . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528834 1
7 Graphic/Housing Assembly, NV . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528835 1
8 Graphic/Housing Assembly, DV . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528836 1
911 Not Used In This Group.
12 Bezel Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530471 1
13 Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529970 1

GROUP J
Shift Selectors, Figure 722J
WTEC III Lever Selector
Seven Forward Ranges, Right-Hand, Reverse At Front
NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information.
1 Selector Assembly, Lever. See SIL 18-WT-01. . . . . . . . . . . . . . . . . . . . 29529625 1
2 Label, Mode. See SIL 15-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . 29509957 1
3 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528800 1
4 Bezel Kit, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533080 1
5 Ring, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528558 6
6 PCB, Display Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535979 * 1
7 Overlay, Lever Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528794 * 1
8 Seal, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528795 * 1
9 Bezel, Right-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528792 * 1
10 Screw, No. 6-32 x 716 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528560 4
11 Knob Assembly Kit, Lever Selector. See SIL 5-WT-99. . . . . . . . . . 29536685 1
12 Knob Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528787 1
13 Clip, Knob. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512860 1
14 Bushing, Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536604 1
NI Instruction Sheet No. 289 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536686 * 1
15 Detent Spring Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528789 1
16 Harness, Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528556 1
17 Shift Selector Connector Kit . . . . . . . . . . . . . . . . . . . . . . . . . . 29530475 1
18 Lock Assist/Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12191176 * 1
19 Connector, 20-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160542 * 1
20 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160551 20
21 Seal, Cable, 14-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110693 * 1 72-2
22 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129557 10

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.


NINot Illustrated.

20091001 Copyright 2009 Allison Transmission, Inc. 7221.24


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP J (contd)
Shift Selectors, Figure 722J
WTEC III Lever Selector
Seven Forward Ranges, Right-Hand, Reverse At Front
NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
23 Clip, Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12176394 * 1
24 Not Used In This Group.
25 Screw, No. 6-32 x 716 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528560 4
26 Seal, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529967 1
27 Not Used In This Group.

GROUP K
Shift Selectors, Figure 722J
WTEC III Lever Selector
Six Forward Ranges, Right-Hand, Reverse At Front
Same As Group J, Except For Parts Listed Below.
NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information.
1 Selector Assembly, Lever. See SIL 18-WT-01. . . . . . . . . . . . . . . . . . . . 29529613 1
3 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528804 1

GROUP L
Shift Selectors, Figure 722J
WTEC III Lever Selector
Five Forward Ranges, Right-Hand, Reverse At Front
Same As Group J, Except For Parts Listed Below.
NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information.
1 Selector Assembly, Lever. See SIL 18-WT-01. . . . . . . . . . . . . . . . . . . . 29529617 1
3 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528808 1

GROUP M
Shift Selectors, Figure 722J
WTEC III Lever Selector
Four Forward Ranges, Right-Hand, Reverse At Front
Same As Group J, Except For Parts Listed Below.
NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information.
1 Selector Assembly, Lever. See SIL 18-WT-01. . . . . . . . . . . . . . . . . . . . 29529621 1
3 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528812 1

* Serviced Only As An AssemblyNot Available As A Detail Part.

7221.25 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP N
Shift Selectors, Figure 722J
WTEC III Lever Selector
Six Forward Ranges, Left-Hand, Reverse At Front
Same As Group J, Except For Parts Listed Below.
NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Selector Assembly, Lever. See SIL 18-WT-01. . . . . . . . . . . . . . . . . . . . 29529633 1
4 Bezel Kit, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533079 1
9 Bezel, Left-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528791 * 1

GROUP P
Shift Selectors, Figure 722J
WTEC III Lever Selector
Five Forward Ranges, Left-Hand, Reverse At Front
Same As Group J, Except For Parts Listed Below.
NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information.
1 Selector Assembly, Lever. See SIL 18-WT-01. . . . . . . . . . . . . . . . . . . . 29529637 1
3 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528808 1
4 Bezel Kit, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533079 1
9 Bezel, Left-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528791 * 1

GROUP Q
Shift Selectors, Figure 722J
WTEC III Lever Selector
Five Forward Ranges, Left-Hand, Reverse At Rear
Same As Group J, Except For Parts Listed Below.
NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information.
1 Selector Assembly, Lever. See SIL 18-WT-01. . . . . . . . . . . . . . . . . . . . 29529639 1
3 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528810 1
4 Bezel Kit, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533079 1
9 Bezel, Left-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528791 * 1

GROUP R
Shift Selectors, Figure 722J
WTEC III Lever Selector 72-2
Four Forward Ranges, Left-Hand, Reverse At Front
Same As Group J, Except For Parts Listed Below.
NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information.
1 Selector Assembly, Lever. See SIL 18-WT-01. . . . . . . . . . . . . . . . . . . . 29529641 1
(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001 Copyright 2009 Allison Transmission, Inc. 7221.26


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP R (contd)
Shift Selectors, Figure 722J
WTEC III Lever Selector
Four Forward Ranges, Left-Hand, Reverse At Front
Same As Group J, Except For Parts Listed Below.
NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
3 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528812 1
4 Bezel Kit, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533079 1
9 Bezel, Left-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528791 * 1

GROUP S
Shift Selectors, Figure 722K
WTEC III International Lever Selector
Six Forward Ranges, Right-Hand, Reverse At Front
NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information.
1 Selector Assembly, Lever. See SIL 18-WT-01. . . . . . . . . . . . . . . . . . . . 29537634 1
2 Label, Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537638 1
3 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537637 1
4 Bezel Kit, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537947 1
5 Ring, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528558 6
6 PCB, Display Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535979 * 1
7 Overlay, Lever Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537738 * 1
8 Seal, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537944 * 1
9 Bezel, Right-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537626 * 1
10 Screw, No. 6-32 x 716 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528560 4
11 Knob Assembly Kit, Lever Selector. See SIL 5-WT-99. . . . . . . . . . 29536685 1
12 Knob Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528787 1
13 Clip, Knob. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512860 1
14 Bushing, Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536604 1
NI Instruction Sheet No. 289 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536686 * 1
15 Detent Spring Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528789 1
16 Harness, Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537946 1
17 Shift Selector Connector Kit . . . . . . . . . . . . . . . . . . . . . . . . . . 29530475 1
18 Lock Assist/Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12191176 * 1
19 Connector, 20-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160542 * 1
20 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160551 20
21 Seal, Cable, 14-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110693 * 1
22 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129557 10
23 Clip, Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12176394 * 1
24 Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538010 1
25 Screw, No. 6-32 x 716 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528560 4
26 Seal, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529967 1

* Serviced Only As An AssemblyNot Available As A Detail Part.


NINot Illustrated.

7221.27 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP T
Shift Selectors, Figure 722K
WTEC III International Lever Selector
Five Forward Ranges, Right-Hand, Reverse At Front
Same As Group S, Except For Parts Listed Below.
NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Selector Assembly, Lever. See SIL 18-WT-01. . . . . . . . . . . . . . . . . . . . 29537633 1
2 Label, Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537638 1
3 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537636 1
4 Bezel Kit, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537947 1
7 Overlay, Lever Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537738 * 1
8 Seal, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537944 * 1
9 Bezel, Right-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537626 * 1
16 Harness, Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537946 1
24 Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538010 1

GROUP U
Shift Selectors, Figure 722K
WTEC III International Lever Selector
Four Forward Ranges, Right-Hand, Reverse At Front
Same As Group S, Except For Parts Listed Below.
NOTE: See SIL 2-WT-97 And SIL 16-WT-98 For Important Shift Selector Service Information.
1 Selector Assembly, Lever. See SIL 18-WT-01. . . . . . . . . . . . . . . . . . . . 29537632 1
2 Label, Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537638 1
3 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537635 1
4 Bezel Kit, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537947 1
7 Overlay, Lever Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537738 * 1
8 Seal, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537944 * 1
9 Bezel, Right-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537626 * 1
16 Harness, Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537946 1
24 Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538010 1

GROUP V
Shift Selectors, Figure 722J
WTEC III International Lever Selector
Two Forward Ranges, Left-Hand, Reverse At Front
Same As Group J, Except For Parts Listed Below.
1 Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541132 1
72-2
3 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541130 1
27 Stop, Lever, 2/3 Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541174 1

* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001 Copyright 2009 Allison Transmission, Inc. 7221.28


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP W
Shift Selectors, Figure 722J
WTEC III International Lever Selector
Three Forward Ranges, Left-Hand, Reverse At Front
Same As Group J, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541133 1
3 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541131 1
27 Stop, Lever, 2/3 Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541174 1

GROUP X
Shift Selectors, Figure 722L
WTEC III Alternate Lever Selector-Pull Knob
Two Forward Ranges, Right-Hand, Reverse At Front
1 Selector Assembly, Lever. See SIL 04-WT-09. . . . . . . . . . . . . . . . . . . 29547822 1
2 Label, Mode. See SIL 15-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . 29509957 1
3 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541130 1
4 Bezel Kit, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533080 1
5 Ring, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528558 6
6 PCB, Display Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535979 * 1
7 Overlay, Lever Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528794 * 1
8 Seal, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528795 * 1
9 Bezel, Right-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528792 * 1
10 Screw, No. 6-32 x 716 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528560 4
11 Knob Assembly Kit, Lever Selector. See SIL 5-WT-99. . . . . . . . . . 29536685 1
12 Knob Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528787 1
13 Clip, Knob. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512860 1
NI Instruction Sheet No. 289 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536686 * 1
14 Detent Spring Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528789 1
15 Harness, Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528556 1
16 Shift Selector Connector Kit . . . . . . . . . . . . . . . . . . . . . . . . . . 29530475 1
17 Lock Assist/Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12191176 * 1
18 Connector, 20-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160542 * 1
19 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160551 20
20 Seal, Cable, 14-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110693 * 1
21 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129557 10
22 Clip, Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12176394 * 1
23 Not Used In This Group.
24 Screw, No. 6-32 x 716 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528560 4
25 Seal, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529967 1
26 Stop, Lever, 2/3 Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541174 1

* Serviced Only As An Assembly Not Available As A Detail Part.


NI Not Illustrated.

7221.29 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP Y
Shift Selectors, Figure 722L
WTEC III Alternate Lever Selector-Pull Knob
Three Forward Ranges, Right-Hand, Reverse At Front
Same As Group X, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Selector Assembly, Lever . See SIL 04-WT-09.. . . . . . . . . . . . . . . . . . . 29547823 1
3 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541131 1
26 Stop, Lever, 2/3 Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541174 1

GROUP Z
Shift Selectors, Figure 722J
WTEC III Alternate Lever Selector
Three Forward Ranges, Left-Hand, Reverse At Front
Same As Group J, Except For Parts Listed Below.
1 Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542723 1
3 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541131 1
27 Stop, Lever, 2/3 Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541174 1

GROUP AA
Shift Selectors, Figure 722J
WTEC III Alternate Lever Selector
Four Forward Ranges, Left-Hand, Reverse At Front
Same As Group J, Except For Parts Listed Below.
1 Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542724 1
3 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528812 1
4 Bezel Kit, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533079 1
9 Bezel, Left-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528791 * 1

GROUP AB
Shift Selectors, Figure 722L
WTEC III Alternate Lever Selector-Pull Knob
Four Forward Ranges, Right-Hand, Reverse At Front
Same As Group X, Except For Parts Listed Below.
1 Selector Assembly, Lever. See SIL 04-WT-09. . . . . . . . . . . . . . . . . . . . 29547824 1
3 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528812 1
72-2

* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001 Copyright 2009 Allison Transmission, Inc. 7221.30


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

ALLISON 4TH GENERATION CONTROLS

IDENTIFICATION LABEL ON
BOTTOM SURFACE
STANDARD SELECTOR COMPACT SELECTOR

DE
MO

R
N
D

IDENTIFICATION IDENTIFICATION
LABEL LABEL

COMMON SELECTOR SHIFT SELECTOR V09700.01.00

Figure 722M. Shift Selectors

7221.31 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

SECTION 722
INTRODUCTION TO ALLISON 4th GENERATION SHIFT SELECTORS

The procedure for finding the parts needed to service shift selectors is different from other sections in this catalog.
The information that is needed by your Allison Transmission parts supplier comes from the shift selector itself.

To order a complete shift selector assembly, use the assembly number recorded on the label. See Figure 722M
for typical label locations.

When ordering repair parts for a shift selector:


1. Order pushbutton selector repair parts from Groups A through D and Y, which follow Figure 722Q.
2. Order lever shift selector repair parts from Groups E through AB except Y, which follow Figure
722Q.

Lever Shift Selector Information


1. Lever shift selectors are described by the number of forward range positions, whether the
selector lever is designed for right or left hand operation, and whether Reverse is at the front of the se-
lector or at the rear. For example, a lever shift selector designated as 6 LR RF means there are six forward
range positions, the selector Lever is positioned on the Right for right hand operation, and
Reverse is at the Front of the selector.

72-2

20091001 Copyright 2009 Allison Transmission, Inc. 7221.32


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

ALLISON 4TH GENERATION CONTROLS


1

2
SERVICE ICON SERVICE ICON SERVICE ICON
E
D
O
M

R
N
D

3 7 10

4 8 11
E
D
O
M

R
N
D

5 9 12

6 LL
13 /RO
LL
/RO MP
MP PU
PU
AD AD AD
RO
AD
RO RO RO
ON ON
LL LL
CK RO CK RO
UL PA UL PA
HA IAL HA EC
IAL
EC RF SP
AY RF SP TE
AY
PE
NA
TE HW PE Y NA HIG
HW
Y
ER HIG
RA
ER RA
ALT W SP
ALT T OW SP
IST PL
O
Y OIS PL AD
Y HO AD CIT
H RE
CIT UR
RE R SP
D SP LD OU
P L PO E P
HO
P
EE HO R ST RE R ST
CR WE TE C
AD WE TE
CK AD PO
CK
LO PO
F
LO LO AX
LE
DIF
F
LO
AX
LE
DIF O O LO
W PT
LO W PT
MP LO MP LO
DU P DU M MP
M PU
OM
Y RM PU OM
Y
OR
ON NO EC
ON N
EC AD AD
RO Y RO
Y PT OF
F
PT OF
F
EM
EM
ST ST
FIR FIR

SERVICE ICON
16

14

15
18
17

V11115.00.00

Figure 722N. Shift Selectors

7221.33 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

ALLISON 4TH GENERATION CONTROLS


SERVICE ICON

10

1
2
3
4
5
D
N
R
1
2
3
4
5
D

9
N
R

LL
/RO
MP
PU

AD AD
RO RO
ON
L L
CK RO
UL PA
HA

ER
NA
TE
HIG
HW
AY
PE
RF SP
EC

RA
IAL

Y
2 1
ALT
IST OW SP
PL
Y HO EA
D
CIT UR SP
R
P LD PO
EE HO R ST
CR WE TE
CK AD PO
F
LO LO AX
LE
DIF O LO
W PT
MP LO
DU M MP
MY R PU
O NO NO
EC AD
Y RO
PT OF
F
EM
ST
FIR

11 12

5
8
7

72-2

V11116.00.00

Figure 722P. Shift Selectors

20091001 Copyright 2009 Allison Transmission, Inc. 7221.34


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

ALLISON 4TH GENERATION CONTROLS


SERVICE ICON

10
1
2
3
4
5
D
N
R
1
2
3
4
5
D

9
N
R

LL
/RO
MP
PU
D AD
RO
A
RO
ON
K LL
AC RO
UL P
HA EC
IAL

ALT
ER
NA
TE
HIG
HW
AY
PE
RF

OW
SP

SP
RA
Y 1
IST PL
Y HO EA
D
CIT UR SP
R
P LD PO
E HO
C

DIF
RE
F
LO
CK
LO
AD PO
WE

O
R
TE

LO
ST

AX
LE
2
W PT
MP LO
DU MP
MY RM PU
CO
NO NO
E AD
Y RO
PT OF
F
EM
ST
FIR

11 12

5
8

V11117.00.00

Figure 722Q. Shift Selectors

7221.35 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP A
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Standard Pushbutton Shift Selector
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Selector Assembly, Standard Pushbutton . . . . . . . . . . . . . . . . . . . . . . . 29546210 1
2 Selector Assembly, Standard Pushbutton And Mode Label . . . . . 29546208 * 1
35 Not Used In This Group
6 Label, Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541949 1
7 Selector Assembly, Pushbutton . . . . . . . . . . . . . . . . . . . . . . . 29546170 * 1
8 Bezel, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541910 1
9 Module, Pushbutton Selector . . . . . . . . . . . . . . . . . . . . . 29546172 * 1
1013 Not Used In This Group.
14 Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529961 * 2
15 Nut, No. 10-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540984 * 2
1618 Not Used In This Group.

GROUP B
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Common Pushbutton Shift Selector
Same As Group A, Except For Parts Listed Below.
1 Selector Assembly, Common Pushbutton . . . . . . . . . . . . . . . . . . . . . . . 29546211 1
2 Selector Assembly, Common Pushbutton And Mode Label . . . . . 29546209 * 1
3 Selector Assembly, Pushbutton . . . . . . . . . . . . . . . . . . . . . . . 29546171 * 1
4 Bezel, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541911 1
5 Module, Pushbutton Selector . . . . . . . . . . . . . . . . . . . . . 29546172 * 1
79 Not Used In This Group.

GROUP C
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Compact Pushbutton Shift Selector
Same As Group A, Except For Parts Listed Below.
115 Not Used In This Group.
16 Selector Assembly, Compact Pushbutton And Mode Label . . . . . . . . . 29546168 1
17 Selector Assembly, Compact Pushbutton . . . . . . . . . . . . . . . . . . . 29546169 * 1
18 Label, Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541949 1
72-2

* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001 Copyright 2009 Allison Transmission, Inc. 7221.36


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP D
Shift Selectors, Figure 722N
Allison 4th Generation Controls
International Pushbutton Shift Selector
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Not Used In This Group.
2 Selector Assembly, Navistar Pushbutton And Mode Label . . . . . . . . . . 29546212 1
39 Not Used In This Group.
10 Selector Assembly, Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546173 * 1
11 Bezel, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541914 1
12 Module, Pushbutton Selector . . . . . . . . . . . . . . . . . . . . . . . . . 29546174 * 1
13 Label, Mode, International Font . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537638 1
1418 Not Used In This Group.

GROUP E
Shift Selectors, Figure 722P
Allison 4th Generation Controls
Lever Shift Selector
Two Forward Ranges, Right-Hand, Reverse At Front
1 Selector Assembly, Lever, 2-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546181 1
2 Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546186 * 1
3 Knob, Lever Selector, Front-Facing . . . . . . . . . . . . . . . . . . . . 29541937 1
4 Clip, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541929 1
5 Bezel, Lever, Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541916 1
6 Module, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546187 * 1
7 Spring, Detent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528789 1
8 Bolt, No. 6-32 x 716, T10 Pan Hd . . . . . . . . . . . . . . . . . . . . . . 29528560 4
9 Label, Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541949 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541130 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541943 1
12 Screw, Stop Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541978 2

GROUP F
Shift Selectors, Figure 722P
Allison 4th Generation Controls
Lever Shift Selector
Three Forward Ranges, Right-Hand, Reverse At Front
Same As Group E, Except For Parts Listed Below.
1 Selector Assembly, Lever, 3-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546180 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541131 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541942 1

* Serviced Only As An AssemblyNot Available As A Detail Part.

7221.37 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP G
Shift Selectors, Figure 722P
Allison 4th Generation Controls
Lever Shift Selector
Four Forward Ranges, Right-Hand, Reverse At Front
Same As Group E, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Selector Assembly, Lever, 4-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546179 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528812 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541941 1

GROUP H
Shift Selectors, Figure 722P
Allison 4th Generation Controls
Lever Shift Selector
Five Forward Ranges, Right-Hand, Reverse At Front
Same As Group E, Except For Parts Listed Below.
1 Selector Assembly, Lever, 5-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546178 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528808 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541940 1

GROUP J
Shift Selectors, Figure 722P
Allison 4th Generation Controls
Lever Shift Selector
Six Forward Ranges, Right-Hand, Reverse At Front
Same As Group E, Except For Parts Listed Below.
1 Selector Assembly, Lever, 6-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546177 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528804 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541939 1

GROUP K
Shift Selectors, Figure 722P
Allison 4th Generation Controls
Lever Shift Selector
Seven Forward Ranges, Right-Hand, Reverse At Front 72-2
Same As Group E, Except For Parts Listed Below.
1 Selector Assembly, Lever, 7-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546176 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528800 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541938 1

20091001 Copyright 2009 Allison Transmission, Inc. 7221.38


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP L
Shift Selectors, Figure 722P
Allison 4th Generation Controls
Lever Shift Selector
Seven Forward Ranges, Right-Hand, Reverse At Front
Oil Field Applications
Same As Group E, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Selector Assembly, Lever, 7-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546182 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541907 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541938 1

GROUP M
Shift Selectors, Figure 722Q
Allison 4th Generation Controls
International Lever Shift Selector
Six Forward Ranges, Right-Hand, Reverse At Front
1 Selector Assembly, Lever, International . . . . . . . . . . . . . . . . . . . . . . . . 29546188 1
2 Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546191 * 1
3 Knob, Lever Selector, Front-Facing . . . . . . . . . . . . . . . . . . . . 29541937 1
4 Clip, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541929 1
5 Bezel, Lever, Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541918 1
6 Module, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546192 * 1
7 Spring, Detent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528789 1
8 Bolt, No. 6-32 x 716, T10 Pan Hd . . . . . . . . . . . . . . . . . . . . . . 29528560 4
9 Label, Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537638 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537637 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541939 1
12 Screw, Stop Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541978 2

GROUP N
Shift Selectors, Figure 722Q
Allison 4th Generation Controls
International Lever Shift Selector
Five Forward Ranges, Right-Hand, Reverse At Front
Same As Group M, Except For Parts Listed Below.
1 Selector Assembly, Lever, International . . . . . . . . . . . . . . . . . . . . . . . . 29546189 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537636 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541940 1

* Serviced Only As An AssemblyNot Available As A Detail Part.

7221.39 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP P
Shift Selectors, Figure 722Q
Allison 4th Generation Controls
International Lever Shift Selector
Four Forward Ranges, Right-Hand, Reverse At Front
Same As Group M, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Selector Assembly, Lever, International . . . . . . . . . . . . . . . . . . . . . . . . 29546190 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537635 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541941 1

GROUP Q
Shift Selectors, Figure 722P
Allison 4th Generation Controls
Lever Shift Selector
Five Forward Ranges, Right-Hand, Reverse At Rear
Same As Group E, Except For Parts Listed Below.
1 Selector Assembly, Lever, 5-LRRR . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546193 1
2 Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546195 * 1
6 Module, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546196 * 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528810 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541969 1

GROUP R
Shift Selectors, Figure 722P
Allison 4th Generation Controls
Lever Shift Selector
Six Forward Ranges, Right-Hand, Reverse At Rear
Same As Group E, Except For Parts Listed Below.
1 Selector Assembly, Lever, 6-LRRR . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546194 1
2 Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546195 * 1
6 Module, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546196 * 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528806 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541968 1

72-2

* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001 Copyright 2009 Allison Transmission, Inc. 7221.40


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP S
Shift Selectors, Figure 722P
Allison 4th Generation Controls
Lever Shift Selector
Two Forward Ranges, Left-Hand, Reverse At Front
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Selector Assembly, Lever, 2-LLRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546201 1
2 Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546202 * 1
3 Knob, Lever Selector, Front-Facing . . . . . . . . . . . . . . . . . . . . 29541937 1
4 Clip, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541929 1
5 Bezel, Lever, Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541936 1
6 Module, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546203 * 1
7 Spring, Detent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528789 1
8 Bolt, No. 6-32 x 716, T10 Pan Hd . . . . . . . . . . . . . . . . . . . . . . 29528560 4
9 Label, Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541949 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541130 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541972 1
12 Screw, Stop Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541978 2

GROUP T
Shift Selectors, Figure 722P
Allison 4th Generation Controls
Lever Shift Selector
Three Forward Ranges, Left-Hand, Reverse At Front
Same As Group S, Except For Parts Listed Below.
1 Selector Assembly, Lever, 3-LLRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546200 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541131 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541971 1

GROUP U
Shift Selectors, Figure 722P
Allison 4th Generation Controls
Lever Shift Selector
Four Forward Ranges, Left-Hand, Reverse At Front
Same As Group S, Except For Parts Listed Below.
1 Selector Assembly, Lever, 4-LLRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546199 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528812 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541970 1

* Serviced Only As An AssemblyNot Available As A Detail Part.

7221.41 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP V
Shift Selectors, Figure 722P
Allison 4th Generation Controls
Lever Shift Selector
Five Forward Ranges, Left-Hand, Reverse At Front
Same As Group S, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Selector Assembly, Lever, 5-LLRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546198 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528808 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541969 1

GROUP W
Shift Selectors, Figure 722P
Allison 4th Generation Controls
Lever Shift Selector
Six Forward Ranges, Left-Hand, Reverse At Front
Same As Group S, Except For Parts Listed Below.
1 Selector Assembly, Lever, 6-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546197 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528804 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541968 1

GROUP X
Shift Selectors, Figure 722P
Allison 4th Generation Controls
Lever Shift Selector
Five Forward Ranges, Left-Hand, Reverse At Rear
Same As Group S, Except For Parts Listed Below.
1 Selector Assembly, Lever, 5-LLRR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546204 1
2 Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546205 * 1
6 Module, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546206 * 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528810 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541940 1

GROUP Y
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Common Pushbutton Shift Selector 72-2
Same As Group A, Except For Parts Listed Below.
1 Selector Assembly, Common Pushbutton . . . . . . . . . . . . . . . . . . . . . . . 29546215 1
2 Not Used In This Group.
3 Selector Assembly, Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546171 * 1

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001 Copyright 2009 Allison Transmission, Inc. 7221.42


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

GROUP Y (contd)
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Common Pushbutton Shift Selector
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
4 Bezel, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541911 1
5 Module, Pushbutton Selector . . . . . . . . . . . . . . . . . . . . . . . . . 29546172 * 1
69 Not Used In This Group.

GROUP Z
Shift Selectors, Figure 722P
Allison 4th Generation Controls
Lever Shift Selector
Four Inverted Forward Ranges, Right-Hand, Reverse At Front
Same As Group E, Except For Parts Listed Below.
1 Selector Assembly, Lever, 4-LRRF Inverted . . . . . . . . . . . . . . . . . . . . . 29546185 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541913 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541941 1

GROUP AA
Shift Selectors, Figure 722P
Allison 4th Generation Controls
Lever Shift Selector
Five Inverted Forward Ranges, Right-Hand, Reverse At Front
Same As Group E, Except For Parts Listed Below.
1 Selector Assembly, Lever, 5-LRRF Inverted . . . . . . . . . . . . . . . . . . . . . 29546184 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541915 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541940 1

GROUP AB
Shift Selectors, Figure 722P
Allison 4th Generation Controls
Lever Shift Selector
Six Inverted Forward Ranges, Right-Hand, Reverse At Front
Same As Group E, Except For Parts Listed Below.
1 Selector Assembly, Lever, 6-LRRF Inverted . . . . . . . . . . . . . . . . . . . . . 29546183 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541979 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541939 1

* Serviced Only As An Assembly Not Available As A Detail Part.

7221.43 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

NOTES

20091001 Copyright 2009 Allison Transmission, Inc. 7221.44


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

6
10

7
10
P.E
.D
.
8

D.
P.E. R
D. COVE
P.E.
N
RO
RAG
E COVE USE
STO IN
P.E.D.

NOT
ACE
R REPL WHEN
COVE
P.E.
D. UNIT
E USE
RAG NOT
IN
STO
P.E.D.

HEN
IT W

10 REPL
ACE
COVE
RO
N UN

V03921

Figure 73. Vehicle Interface Module (VIM)

731.1 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

GROUP 73-500
Vehicle Interface Module (VIM), Figure 73
12V
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Vehicle Interface Module Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509886 1 2 3 5
2 Screw, M5 x 0.8 x 16 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506163 8 8 16 32
3 Washer, Flat, M5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506165 8 8 16 32
4 Seal, Quad Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505809 1 2 4 10
5 Relay, 12V, K1, 2, 3, 4, 5, 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535907 6 12 24 48
6 Fuse, 10 Amp. Service With Standard 10 Amp SAE J1284 Blade
Type Electric Fuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12004007 2 10 20 60
7 Gasket, Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040937 1 2 4 10
8 Cover, Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040940 * 1
9 Cover, Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040542 * 1
10 Gasket, Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040781 1 2 4 10

GROUP 73-502
Vehicle Interface Module (VIM), Figure 73
12/24V
Same As Group 73-500, Except For Parts Listed Below.
1 Vehicle Interface Module Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509889 1 2 3 5
5 Relay, 12V, K3, 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535907 2 4 8 16
5 Relay, 24V, K1, 2, 4, 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535908 4 8 16 32

GROUP 73-505
Vehicle Interface Module (VIM), Figure 73
24V
Same As Group 73-500, Except For Parts Listed Below.
1 Vehicle Interface Module Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516036 1 2 3 5
5 Relay, 24V, K1, 2, 3, 4, 5, 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535908 6 12 24 48

73

* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001 Copyright 2009 Allison Transmission, Inc. 732.1


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

NOTES

732.2 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

SERVICE INFORMATION LETTERS


(SIL)

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL1


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SIL2 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL3


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SIL4 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL5


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SIL6 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL7


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SIL8 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL9


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SIL10 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL11


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SIL12 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL13


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SIL14 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL15


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SIL16 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL17


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SIL18 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL19


16

SIL20
PC2456EN
PARTS CATALOG

15
12
13

20
9 11
21 10 10
20 11 9
21
1

LL
2

/RO
MP
3

PU
4

AD AD
RO RO
5

ON 6
LL
D

CK RO
UL PA
IAL
N

HA EC
AY RF SP
R

E HW PE
NAT Y
ER HIG
ALT RA
IST OW SP
Y PL AD
HO RE
CIT UR SP
P LD PO
EE HO R ST
CR D WE TE
CK A PO
LO LO LE
F AX
DIF O LO
W PT 5
MP LO
DU MP
Y RM PU
OM NO
ON
EC AD
RO
19

Copyright 2009 Allison Transmission, Inc.


Y F
1

PT OF
EM
2

ST
3

FIR
4
5
D
N
R

2 14

SERVICE
8

MODE ON
3

MONITOR

SELECT
17
7 4
MODE
25-WT-95

Page 3 of 3
November, 1995
Product Code(s):

1 5 REF
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

6 REF
18

V02763

20091001
FIGURE 1
PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL21


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SIL22 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL23


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SIL24 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL25


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SIL26 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

Revisions to this SIL are 7-WT-96, Rev. B


noted by a stripe in the left-hand margin. December, 1999
Product Code(s): 65, 66
Page 1 of 8

SUBJECT: Retarder Accumulator Serviceability

EQUIPMENT AFFECTED: All WT Retarder-Equipped Transmissions

SERIAL NUMBER: All

Introduction:
Allison World Transmissions with retarders typically use an external accumulator assembly. Changes have been made
to the accumulator assembly and air solenoid. These changes will not affect the accumulators dimensional fit or
installation requirements in the vehicle. These changes were implemented in the World Transmission accumulator
assemblies in two phases. The first phase cancelled air solenoid P/N 29530324 and released air solenoid P/N 29522717
for service and production beginning July 1999. This was done as a solution for air leakage issues with the former air
solenoid, P/N 29530324. The second phase change happened October 1999. The phase two changes reduced the
weight of the assembly by approximately 9 lbs and improved manufacturing capability. The phase two complete
accumulator assemblies with air solenoid will retain the same part number assigned at phase one. See the Service Parts
Information for WT part numbers.

Service Parts Information:

NOTE: The accumulator assemblies are serviced by the detail parts. Accumulator assemblies
are only available to OEMs.

Although complete assembly part numbers for the phase one and phase two assemblies are the same, the detail parts are
different. Phase one accumulator assemblies can be differentiated from the phase two accumulator assemblies by placing
a magnet on the end cap. If the end cap is magnetic (steel), this indicates a phase one accumulator assembly. Additionally,
the phase one and phase two assemblies can be identified by the suppliers part number stamped to their data tag which
is attached to the body of the accumulator. The same assembly part number is stamped into the end cap opposite the end
cap with the air solenoid.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL27


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

7-WT-96, Rev. B
December, 1999
Product Code(s): 65, 66
Page 2 of 8

See the tables for the serviceability requirements, the assembly parts lists for the detail part numbers, and the drawings
(Figure 1 and Figure 2) for parts identification.
All detail service parts are the same for accumulator P/N 29512151 and P/N 29522727 except the air solenoid. Air
solenoid P/N 29530324 was replaced by P/N 29522717. Air solenoid P/N 29522717 has an aluminum gray valve body.
Air solenoid P/N 29530324 had a steel green valve body.
The accumulator seal kit P/N 29525529 has been replaced by a new kit, P/N 29535973, that includes additional end cap
seals. This kit is for all accumulator assemblies. Proper seal selection for the end caps can be determined by the
thickness of the seal. End cap seal P/N 29534489 (see item 10 in Figures 1 and 2) has a thickness of 0.070 inch and an
ID of 3.75 inch for end cap P/N 29534487 and P/N 29534488. These end caps are made from aluminum. End cap seal
P/N 29527010 has a thickness of 0.140 inch and has an ID of 3.609 inch for end cap P/N 29527005 and P/N 29527006.
These end caps are steel.

Table 1
MD 3000R / B 300R / B 400R

Phase 1 Phase 2
Former Accumulator Accumulator
Assembly Description Assembly P/N Assembly P/N Assembly P/N Comments
Accumulator Assembly 29512151 29535963 29535963 Available to OEMs only.
with Air Solenoid steel end caps alum. end caps Serviced with detail parts.
Accumulator Assembly 29512152 29512152 29534483 Available to OEMs only.
without Air Solenoid P/N is on P/N is on P/N is on Serviced with detail parts.
supplier data tag supplier data tag supplier data tag
and stamped on and stamped on and stamped on
end cap opposite end cap opposite end cap opposite
from solenoid from solenoid from solenoid
end cap end cap end cap
Solenoid Assembly, Air 29522717 29522717 29522717 P/N 29522717 has a gray
29530324 valve body. Cancelled
P/N 29530324 had a green
valve body.

SIL28 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

7-WT-96, Rev. B
December, 1999
Product Code(s): 65, 66
Page 3 of 8

Table 2
HD 4000R / B 500R

Phase 1 Phase 2
Former Accumulator Accumulator
Assembly Description Assembly P/N Assembly P/N Assembly P/N Comments
Accumulator Assembly 29522727 29535964 29535964 Available to OEMs only.
with Air Solenoid steel end caps alum. end caps Serviced with detail parts.
Accumulator Assembly 29522225 29522225 29534484 Available to OEMs only.
without Air Solenoid P/N is on P/N is on P/N is on Serviced with detail parts.
supplier data tag supplier data tag supplier data tag
and stamped on and stamped on and stamped on
end cap opposite end cap opposite end cap opposite
from solenoid from solenoid from solenoid
end cap end cap end cap
Solenoid Assembly, Air 29522717 29522717 29522717 P/N 29522717 has a gray
29530324 valve body. Cancelled
P/N 29530324 had a green
valve body.
Solenoid Assembly, Air 29522719 29535972 29535972 Oriced nipple assembly;
with ttings use only for HD 4000R/
B 500R

MD 3000R / B 300R / B 400R Retarder Accumulator


See Figure 1
Service Details Same As Group 30-539 In MD/B Parts Catalog, Except For Air Solenoid.

Ref No. Nomenclature Part No. Req


1 Accumulator Assembly With Air Solenoid 29512151 ** 1
2 Accumulator Assembly 29512152 ** 1
3 Cylinder, Body 29527003 1
4 Bolt, Tie-Rod, 38-24 x 10L 1 29527004 4
5 End Cap (Steel), Hydraulic 29527005 1
6 End Cap (Steel), Air 29527006 1
7 Piston 29527007 1
8 Seal, Lip 29527008 2
9 Sealring 29527009 1
10 Seal, End 29527010 2
11 Solenoid Assembly, Air 29522717 1
12 Nipple, Automotive Pipe, 38-18* 2 443981 1
* Note: The accumulator assembly for the MD/B does not include a tting on the OEM side of the air solenoid.
Item 12 can be used on both sides of the air solenoid.
** Not serviced as an assembly, must use detail parts. SIL
1 Torque 2427 lb ft (3236 Nm).
2 Torque 1216 lb ft (1622 Nm).

20091001 Copyright 2009 Allison Transmission, Inc. SIL29


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

7-WT-96, Rev. B
December, 1999
Product Code(s): 65, 66
Page 4 of 8

MD 3000R / B 300R / B 400R Retarder Accumulator (Phase 1)


See Figure 1
Service Details Same As Group 30-539, Except For Parts Listed Below.

Ref No. Nomenclature Part No. Req


1 Accumulator Assembly With Air Solenoid 29535963 ** 1
11 Solenoid Assembly, Air 29522717 1
** Not serviced as an assembly, must use detail parts.

MD 3000R / B 300R / B 400R Retarder Accumulator (Phase 2)


See Figure 1
Service Details Same As Group 30-539, Except For Parts Listed Below.

Ref No. Nomenclature Part No. Req


1 Accumulator Assembly With Air Solenoid 29535963 ** 1
2 Accumulator Assembly 29534483 ** 1
3 Body, Cylinder 29534485 1
4 Bolt, Tie-Rod, 38-16 x 101116L 1 29534486 4
5 End Cap (Aluminum), Hydraulic 29534487 1
6 End Cap (Aluminum), Air 29534488 1
10 Seal, End 29534489 2
11 Solenoid Assembly, Air 29522717 1
** Not serviced as an assembly, must use detail parts.
1 Torque 2427 lb ft (3236 Nm).

SIL30 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

7-WT-96, Rev. B
December, 1999
Product Code(s): 65, 66
Page 5 of 8

HD 4000R / B 500R Retarder Accumulator


See Figure 2
Service Details Same As Section 13 In Support Equipment Parts Catalog, Except For Air Solenoid Part Numbers
With And Without Oriced Nipple.

Ref No. Nomenclature Part No. Req


1 Accumulator Assembly With Air Solenoid 29522727 ** 1
2 Accumulator Assembly 29522225 ** 1
3 Cylinder, Body 29527011 1
4 Bolt, Tie-Rod, 38-24 x 7L 1 29527012 4
5 End Cap (Steel), Hydraulic 29527005 1
6 End Cap (Steel), Air 29527006 1
7 Piston 29527007 1
8 Seal, Lip 29527008 2
9 Sealring 29527009 1
10 Seal, End 29527010 2
11 Solenoid Assembly With Nipple, Air 29535972 1
12 Solenoid Assembly, Air 29522717 1
13 Nipple, Automotive Pipe, 38-18* 2 443981 1
14 Nipple Assembly * 29514765 1

* Note: Item 14 is the OEM side tting for the air solenoid. The internal diameter of the tting is reduced for the
HD 4000R/B 500R.
** Not serviced as an assembly, must use detail parts.
1 Torque 2427 lb ft (3236 Nm).
2 Torque 1216 lb ft (1622 Nm).

HD 4000R / B 500R Retarder Accumulator (Phase 1)


See Figure 2
Service Details Same As Section 13 in Support Equipment Parts Catalog, Except For Parts Listed Below.

Ref No. Nomenclature Part No. Req


1 Accumulator Assembly With Air Solenoid 29535964 ** 1
11 Solenoid Assembly With Nipple, Air 29535972 1
12 Solenoid Assembly, Air 29522717 1

** Not serviced as an assembly, must use detail parts.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL31


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

7-WT-96, Rev. B
December, 1999
Product Code(s): 65, 66
Page 6 of 8

HD 4000R / B 500R Retarder Accumulator (Phase 2)


See Figure 2
Service Details Same As Section 13 in Support Equipment Parts Catalog, Except For Parts Listed Below.

Ref No. Nomenclature Part No. Req


1 Accumulator Assembly With Air Solenoid 29535964 ** 1
2 Accumulator Assembly 29534484 ** 1
3 Body, Cylinder 29534490 1
4 Bolt, Tie-Rod, 38-16
x 7 916L 1 29534491 4
5 End Cap (Aluminum), Hydraulic 29534487 1
6 End Cap (Aluminum), Air 29534488 1
10 Seal, End 29534489 2
11 Solenoid Assembly With Nipple, Air 29535972 1
12 Solenoid Assembly, Air 29522717 1

** Not serviced as an assembly, must use detail parts.


1 Torque 2427 lb ft (3236 Nm).

SIL32 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

7-WT-96, Rev. B
December, 1999
Product Code(s): 65, 66
Page 7 of 8

V05845
8

9
4

8
5

10
2

3
10

6
1

SIL
12
11

Figure 1. MD 3000R / B 300R / B 400R

20091001 Copyright 2009 Allison Transmission, Inc. SIL33


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

7-WT-96, Rev. B
December, 1999
Product Code(s): 65, 66
Page 8 of 8

V05846
8

9
4

8
5

10
2

3
10

6
1

13
11

12

14

Figure 2. HD 4000R / B 500R

SIL34 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL35


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SIL36 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL37


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SIL38 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL39


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11-WT-96
March, 1996
Product Code(s):
Page 2 of 2

BEZEL w/GASKET
(ITEM 2)

GASKET PUSHBUTTON ASSEMBLY


(ITEM 4) (ITEM 1)
GRAPHIC OVERLAY
(ITEM 3)

DIFFUSER
(ITEM 5)

PLUNGERS (6)
(ITEM 6) PC BOARD
(ITEM 7)
ID LABEL LOCATION

DUROID SHIELD
(ITEM 8)
LL
/RO
MP
PU

ON
RO
AD
RO
L
AD
L
MODE LABEL
HA
UL PA
CK RO
EC
IAL
(ITEM 13)
AL
TE
RN
A TE
HIG
HWA
Y
PE
R

OW
F SP

RA
Y SCREWS
IST SP
CIT
Y HO
LD
PL

PO
UR SP
RE
AD
(ITEM 9)
E EP HO T
CR WER T ES
CK AD PO
F
LO LO AX
LE
DIF O LO
W PT
MP LO
DU M MP
M Y R PU
O NO NO
EC AD
Y RO
PT OF
F
EM
ST
FIR
SCREW
(ITEM 9)

REMOTE ASSEMBLY
(ITEM 10)

BRACKETS (2)
(ITEM 11)

NUTS (2)
(ITEM 12)

V03002
Figure 1

SIL40 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL41


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

27-WT-96, Rev. B
September, 2002
Product Code(s): 65, 66
Page 1 of 2

SUBJECT: Correct Installation of Sealrings


EQUIPMENT AFFECTED: All WT Transmission Models

Introduction:
This SIL will help the technician, when overhauling an Allison WT transmission, to use the correct sealring in the proper
location. The color code sealrings have the entire OD surface painted with different color paints indicated below. Units
returned from the field have been found to have seal(s) in incorrect locations (switched) or the wrong seal used in a
location. Below are WT gasket kits and a definition of the square cut and O-ring seals in each kit, by quantity in the kit,
color, part number, diameter, seal type, and usage/location. This SIL will help to clarify the proper location of these seals.
Identification:
The following are charts for the respective transmission models:

MD 3000/B 300/B 400 Models


Straight-Through Seal and Gasket Kit29541087
Qty Color P/N ID Seal Type Usage/Location
1 Light Blue 23045612 101.1 mm Square Cut C1 Piston
1 Pink 23045611 116.3 mm Square Cut C2 Piston
2 Orange 23045614 178.8 mm Square Cut C1 Piston & PTO Bearing Retainer
1 Yellow * 23045615 202.1 mm Square Cut Balance Piston
1 Yellow 23045654 258.7 mm Square Cut C5 Piston
1 No Color Code 23049377 368.3 mm O-Ring Converter Cover
* Was pink

SIL42 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

27-WT-96, Rev. B
September, 2002
Product Code(s): 65, 66
Page 2 of 2

MD 3000/B 300/B 400 Models


Retarder Module Seal and Gasket Kit29539670 (Before S/N 6510142342)
Retarder Module Seal and Gasket Kit29539671 (S/N 6510142342 or after)
Qty Color P/N ID Seal Type Usage/Location
1 Yellow 23045654 258.7 mm Square Cut C5 Piston
1 No Color Code 23047019 291.7 mm O-Ring Retarder Housing

HD 4000/B 500 Models


Straight-Through Seal and Gasket Kit29541268
Qty Color P/N ID Seal Type Usage/Location
1 Yellow * 23045615 202.1 mm Square Cut C1 Piston
1 White 23048095 137.6 mm Square Cut C2 Piston
1 Orange 23048096 109.6 mm Square Cut C1 Piston
1 White 23047945 245.6 mm Square Cut PTO Bearing Retainer
1 Green 23048104 239.9 mm Square Cut Balance Piston
1 Light Blue 23047920 315.2 mm Square Cut C5 Piston
1 No Color Code 29506675 419.9 mm O-Ring Converter Cover
* Was pink

HD 4000/B 500 Models


Retarder Module Seal and Gasket Kit29541568
Qty Color P/N ID Seal Type Usage/Location
1 No Color Code 23047924 355.2 mm O-Ring Retarder Housing

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL43


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1-WT-97
January, 1997
Page 1 of 9

SUBJECT: World Transmission Electronic Control (WTEC) External Harness Serviceability

EQUIPMENT AFFECTED: All World Transmission Models

WTEC II External Harnesses

Allison Transmission currently offers External Wiring Harnesses for the WTEC II Control system both as part of transmission
assemblies (superassemblies) and as support equipment available through the Allison Parts Distribution Center (PDC).
Although not every Original Equipment Manufacturer (OEM) uses the Allison Transmission supplied harnesses, there are a
significant number of these harnesses in service. WTEC II External Harnesses include the following:

A. Cab and Chassis Harness (one piece, two piece, and custom)
B. Speed Sensor Harness
C. Vehicle Interface Module (VIM) Harness
D. Vehicle Interface Wiring (VIW) Harness
E. Adapter Harness (P/N 29519210)

Allison Transmission will exit from the External Wiring Harness business by the end of December 1997. In preparation for this
exit, Allison is making the following policy changes related to serviceability and availability of WTEC II external harnesses:

1. External harnesses will continue to be available as support equipment through the PDC through
December 1997.

2. External harnesses will continue to be available as part of transmission superassemblies through December 1997.

3. External harness service parts will continue to be available from the PDC through December 1997.

4. External harness service parts will also be available from the current Allison harness supplier, St. Clair
Technologies. Service parts and complete harnesses can be ordered by either the Allison part number or the
St. Clair Technologies part number.

5. Beginning January 1998, all WTEC II external harnesses and external harness service parts must be ordered from
St. Clair Technologies (using either the Allison part number or the St. Clair part number).

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These policy changes affect the following reference drawings from the WT Controls and General Information
(SA2403): AS07-005, AS07-130, AS07-131, AS07-132, AS07-134, AS07-135, and AS07-136. In addition, the
harnesses shown in Figures 1, 2, and 3 are also affected by this policy. For service parts information, reference the
WT Controls Troubleshooting Manual (SA2470) Appendix E.

4630 mm

VIW harness connects to


transmission wiring harness
V03521

Figure 1. Vehicle Interface Wiring (VIW) Harness P/N 29518142

6125 mm
4600 mm
DE F
A BC

WIRE 343B

VIM harness connects to


vehicle interface module WIRE 336B
V03522

Figure 2. Vehicle Interface Module (VIM) Pigtail Harness P/N 29506606

430 mm

25.0 mm
MAX
CONVOLUTE CONDUIT
19 mm I.D.

Connects to transmission
Bulkhead connects to
chassis harness
main connector
(Pre-block configuration)
SIL
(Post-block configuration)
V03523

Figure 3. Pre-block Transmission to Post-block Wire Harness Adapter P/N 29519210

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1-WT-97
January, 1997
Page 3 of 9

WTEC III External Harnesses


In February 1997, Allison Transmission will be releasing the WTEC III system. Allison Transmission will not offer
or supply external harnesses with the WTEC III system. OEMs and distributors have until the end of December 1997
to transition to the WTEC III system for new vehicle installations. In addition, the Allison Transmission PDC will not
stock service parts for any WTEC III external harnesses (except the connector kit detailed below). Service parts for
WTEC III harnesses must be procured from St. Clair Technologies. If the harness is supplied by a different harness
manufacturer other than St. Clair, then the OEM should be contacted for service parts and information.

St. Clair Technologies St. Clair Technologies St. Clair Technologies, Mexico, Inc.
1050 Old Glass Road 1111 Mikesell Street c/o Mequilas Tetakawi
Wallaceburg, Ontario, Canada N8A 3T2 Charlotte, MI 48813 Carr, Internationale KM1969
Phone: (519) 627-1673 Phone: (517) 541-8166 Guadalajara - Nogales, KM2
Pax: (519) 627-4227 Fax: (517) 541-8167 Empalme, Sonora, Mexico
Phone: 011-52-622-34661
Fax: 011-52-622-34662
International customers should contact St. Clair, Canada, for details of local distribution.
Allison Distributors and Dealers should still be prepared to repair WTEC III harnesses. If a repair is made by an Allison
Transmission Distributor or Dealer, refer to Service Policy Letter #17 for proper processing of the AFA.

WTEC III External Harness Technical Information


With the release of the WTEC III system, the external harness configuration of WT Transmissions will change. The
most significant change involves the addition of a third external harness to the Electronic Control Unit (ECU). External
harnesses for the WTEC III system are shown in Figure 4. For a more detailed description of WTEC III external
harnesses, reference the WTEC III Controls and General Information (SA2978) drawings AS07-142, AS07-143,
AS07-144, AS07-160, AS07-161, AS07-162, AS07-163, AS07-164, and AS07-165.
Reference material for servicing WTEC III external harnesses has been included in this SIL for convenience. Complete
information on troubleshooting, tools, and service of WTEC III harnesses can be found in WTEC III Electronic
Controls Troubleshooting Manual (SA2973). The connector detail parts shown on the charts on pages 59 are to be
ordered only through St. Clair Technologies. Allison Transmission will, however, offer WTEC III connector repair kit
P/N 29532362 for a limited time only. This kit will be available from the PDC through December 1997. The kit will
contain the following:

WT Connector Repair Kit


Quantity P/N Part Name
1 12191001 Strain Relief ECU S
3 15305333 Seal ECU (all)
3 15305371 Connector ECU (all)
1 12129021 Retainer ECU S
1 12191002 Strain Relief ECU V
1 12129022 Retainer ECU V
1 12191003 Strain Relief ECU T
1 12129023 Retainer ECU T
3 12177289 ECU Connector Position Assurance
1 12160280 Shift Selector Connector
1 15304882 Shift Selector Cable Seal
1 12160494 Shift Selector Lock
1 12176394 Shift Selector Conduit Clip
20 12129557 Cavity Plug (all)
120 12084912 Terminal Socket (all)
In cases where OEMs use connectors on their harnesses that do not appear in this SIL, distributors/dealers should con-
tact the OEM to obtain information regarding tools, service parts, and schematics for these connectors. A last important
difference between WTEC II and WTEC III harnesses is wire type. WTEC III will require a TXL grade wire while
WTEC II uses GXL grade wire. When repairing WTEC III equipped vehicles, the TXL grade wire must be used.

SIL46 Copyright 2009 Allison Transmission, Inc. 20091001


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1-WT-97
January, 1997
Page 4 of 9

ECU
VEHICLE (V)
HARNESS

ECU V
TRANSMISSION (T) CONNECTOR VIW
(GRAY) CONNECTOR
ECU HARNESS
SELECTOR (S) T
CONNECTOR
HARNESS (BLUE)
J 1939
CONNECTOR
(OPTIONAL)
S
CONNECTOR
(BLACK)

DIAGNOSTIC TPS
DATA READER (DDR) VIW CONNECTOR
CONNECTOR CONNECTOR (OPTIONAL)

DEUTSCH DDR
CONNECTOR
(OPTIONAL)

RETARDER SCI (J 1587)


MODULATION CONNECTOR
REQUEST (RMR) (OPTIONAL) RETARDER VIM
CONNECTOR ACCUMULATOR CONNECTOR
(OPTIONAL) CONNECTOR
(OPTIONAL)
TRANSFER CASE
CONNECTOR
(MD 3070)
SHIFT (OPTIONAL)
SELECTOR RMR
CONNECTOR CONNECTOR RETARDER
(OPTIONAL) CONNECTOR
(MD/B 300/B 400)
(OPTIONAL)

OUTPUT
THROTTLE POSITION SPEED SENSOR
SENSOR (TPS) CONNECTOR
CONNECTOR
(OPTIONAL)

TURBINE
SPEED SENSOR ENGINE
CONNECTOR TRANSMISSION
SPEED SENSOR CONNECTOR
(HD/B 500) CONNECTOR

Bulkhead Connector (Optional) RETARDER H


CONNECTOR
(HD/B 500) RETARDER
(OPTIONAL) TEMPERATURE
SENSOR
CONNECTOR
(HD/B 500)
(OPTIONAL) SIL
NOTE: Illustration is not to scale. Actual harness
configuration may differ from this illustration.
V03382.01

Figure 4. WTEC III External Wiring Harnesses

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1-WT-97
January, 1997
Page 5 of 9

SIL48 Copyright 2009 Allison Transmission, Inc. 20091001


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1-WT-97
January, 1997
Page 6 of 9

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL49


PARTS CATALOG
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1-WT-97
January, 1997
Page 7 of 9

SIL50 Copyright 2009 Allison Transmission, Inc. 20091001


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1-WT-97
January, 1997
Page 8 of 9

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL51


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1-WT-97
January, 1997
Page 9 of 9

SIL52 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

2-WT-97
February, 1997
Page 1 of 7

SUBJECT: World Transmission Electronic Controls III

EQUIPMENT AFFECTED: All World Transmission Models

Introduction:
In February 1997 Allison Transmission (ATD) will be releasing the World Transmission Electronic Control III (WTEC III)
system. The purpose of this Service Information Letter (SIL) is to provide an overview of the new system and to provide
serviceability information specific to the new generation of controls. A separate SIL has been made available specific to
WTEC III wiring harnesses, therefore, harnesses will not be covered in this SIL.
During the period February 1997 to December 1997 all Original Equipment Manufacturers and Distributors specifying Allison
World Transmission products must transition from the current WTEC II controls to the new WTEC III controls. After December
1997 Allison Transmission will no longer provide WTEC II controls components for new vehicle installations other than those
that are common to both systems.
The primary component differences between the two systems involves the following:

1. Electronic Control Unit (ECU)


2. Pushbutton Shift Selector
3. Lever Shift Selector
4. Strip Pushbutton Shift Selector
5. Pro-Link Diagnostic Tool
The WTEC III Control System is pictured in Figure 1. Components shown in Figure 1 that are not discussed in this SIL will be
identical to the WTEC II component. Components shown above are not interchangeable with WTEC II components except
the Pro-Link tools which are compatible with both the WTEC II and WTEC III systems. A complete system overview
and extensive troubleshooting information for the WTEC III system can be found in the WTEC III Electronic Controls
Troubleshooting Manual (SA2973). Detailed mechanical and electrical specifications for the WTEC III system can be found in
the WTEC III Controls and General Information Technical Data Book (SA2978).

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL53


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PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

2-WT-97
February, 1997
Page 2 of 7

ELECTRONIC VEHICLE (V)


HARNESS

AY
CONTROL

R
G
UNIT
(ECU)
V
K
C

UE
LA

VIW-V
B

BL

TRANSMISSION (T) CONNECTOR CONNECTOR


HARNESS (GRAY)
BL
UE
T
CONNECTOR
(BLUE)
SELECTOR (S) J 1939
HARNESS CONNECTOR
(OPTIONAL)
S
CONNECTOR
(BLACK)
PRO-LINK
DIAGNOSTIC
TOOL DIAGNOSTIC TPS
J 38538-D DATA READER (DDR) VIW-S CONNECTOR
CONNECTOR CONNECTOR (OPTIONAL)
x

9 +
6
8 =
5 3
7 2 R
4 TE
1 EN
0

REMOTE SCI (J 1587)


LEVER CONNECTOR VEHICLE
SELECTOR (OPTIONAL) INTERFACE
MODULE
DEUTSCH DDR (VIM)
CONNECTOR
(OPTIONAL)
RETARDER
MODULATION
REQUEST (RMR) VIM
CONNECTOR RETARDER CONNECTOR
ACCUMULATOR
CONNECTOR

TRANSFER CASE
REMOTE SHIFT CONNECTOR
PUSHBUTTON SELECTOR (MD 3070)
RMR
SELECTOR CONNECTOR CONNECTOR RETARDER
(OPTIONAL) CONNECTOR
SE
LE
CT

MO
DE
(MD/B 300/B 400)
R
N
D

THROTTLE OUTPUT
POSITION SENSOR SPEED SENSOR
CONNECTOR CONNECTOR
THROTTLE
POSITION
SENSOR (TPS)
R
D
N TURBINE
SPEED SENSOR ENGINE
STRIP CONNECTOR TRANSMISSION
PUSHBUTTON SPEED SENSOR CONNECTOR
(HD/B 500) CONNECTOR
SHIFT SELECTORS
(EUROPEAN OEM)
Bulkhead Connector (Optional) RETARDER H
CONNECTOR
(HD/B 500) RETARDER
TEMPERATURE
SENSOR
CONNECTOR
(HD/B 500)
1
2
3
D

NOTE: Illustration is not to scale. Actual harness


N

configuration may differ from this illustration.


R

V03846

Figure 1. WTEC III Electronic Control Components

SIL54 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

2-WT-97
February, 1997
Page 3 of 7

ELECTRONIC CONTROL UNIT (ECU)

ECU Hardware
The WTEC III ECU will be available in only one configuration. The configuration is sealed, remote mount, 12/24 Volt,
Max Feature. The ECU has improved ambient temperature resistance, improved RFI characteristics, and improved
connector corrosion resistance. The WTEC III ECU will be designated as version 8.0. The new uncalibrated ECU part
number is 29528963.

Shift Selector Interface


The WTEC III ECU will incorporate a new simplified remote shift selector interface. A ten wire parallel interface is
used between the ECU and the primary remote selector. Ten additional wires are available for a secondary remote
selector. There will be no provision for integral shift selectors with the WTEC III system.

J1939 Communication Link Compatibility


The WTEC III ECU will fully support both SAE J1587 and J1939 communications protocols.

Special Function Input/Output Provisions


The WTEC III ECU will include provisions for twelve Special Function Inputs and seven Special Function Outputs.
This represents an increase of four inputs and three outputs over the current WTEC II ECU.

Engine Water Temperature Input


The WTEC III ECU will include a new analog input for Engine Water Temperature for use in systems which do not
utilize either J1587 or J1939 for this feature. This input will be used to adjust retarder capacity based on water
temperature as well as to invoke preselect downshifts to enhance cooler water flow. The set point for these features
will be customer modifiable through the Pro-Link.

FLASH EEPROM Memory


A FLASH EEPROM is incorporated into the WTEC III ECU. This allows the calibration and the program level to be
updated electronically from a PCCS capable personal computer. Software level can be updated without having to
replace the ECU hardware. The initial software level for the WTEC III ECU will be C02 replacing the last WTEC II
software level of P02.

ECU Software
The WTEC III software will provide numerous new features and improvements over the WTEC II software. These are
summarized below.

Autodetect Feature
A new autodetect feature is added to the WTEC III ECU. This software feature allows the ECU to determine the
presence and/or type of certain hardware including the following:

a. Retarder (present, not present)


b. Oil Level Sensor (OLS) (present, not present)
c. Throttle Position (J1587, J1939, Analog, or PWM)
d. Engine Coolant Temp. (J1587, J1939, or Analog)
e. TRANSID (Transmission configuration)
SIL
Items (a-d) are self-explanatory. Item (e) TRANSID will be explained in detail.

20091001 Copyright 2009 Allison Transmission, Inc. SIL55


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2-WT-97
February, 1997
Page 4 of 7

TRANSID
TRANSID is a new WTEC III feature which allows the ECU to autodetect the transmission or control module
configuration. The TRANSID feature allows the ECU to adjust calibration parameters based on the type of
transmission hardware it detects. The ECU allows this by monitoring the internal harness configuration. Each time
Allison Transmission makes a major change to the transmission hardware a new internal harness configuration will
also be included in the design to indicate the TRANSID level. If the ECU detects an incompatible hardware
configuration and cannot adjust the calibration, a diagnostic code (36-01) will be logged. In this case the software must
be changed to match the hardware configuration.

NEW INPUT AND OUTPUT FUNCTIONS


There are several new special function inputs and outputs for WTEC III. Schematics for these new functions can be
found in the WTEC III Controls and General Information Sales Technical Data Book (SA2978). The new functions
are shown below:

Shift Selector Transition/Secondary Shift Schedule (Function AL)


This input function provides for operator selection of dual shift selectors and shift schedules. Primary mode will
always be active when shift selector 1 is selected, and secondary mode will always be active when shift selector 2 is
selected.

Refuse Packer Step Switch (Function AM)


This input function limits operation of transmission to first gear and inhibits reverse operation with presence of
personnel on rear of vehicle.

ISO 9141 Enable/Disable (Function AN)


This function enables or disables ISO 9141 communications data flow to the ECU.

Lever Shift Selector Interlock (Function T)


This output function permits the ECU to assist in the control of a mechanical lock in the lever shift selector. Proper
use of this control prevents the operator from moving the shift selector out of NEUTRAL unless specific conditions
are met, i.e. the brake pedal is depressed. This feature is only active for the first neutral to range shift following engine
start.

Strip Shift Selector Range Indicator Control (No assigned function)


This output function is required when a Strip Pushbutton Shift Selector is specified. The function is activated on wire
no. 176 and allows for a diagnostic response via the Strip Selector range indicator lights.

Product Updates/Improvements
In conjunction with these new features, the software includes several enhancements over the WTEC II ECU. These
improvements include:

a. retarder/cruise control interaction (eliminate cycling)


b. enhanced retarder operation
c. retarder and engine brake compatibility
d. closed throttle shift quality
e. general shift quality with failed TPS
f. general shift quality with retarder or engine brake

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2-WT-97
February, 1997
Page 5 of 7

SHIFT SELECTORS

Pushbutton Shift Selector


The WTEC III system will include a completely new pushbutton shift selector P/N 29529429. The pushbutton selector
is not compatible with the WTEC II system. The new pushbutton selector is shown in Figure 2. The WTEC III
pushbutton selector is functionally identical to the WTEC II selector except for the range display, diagnostic display,
and MODE indicator. The new selector utilizes a single digit LED display replacing the two digit Vacuum Fluorescent
Display. Diagnostics are still available by simultaneously pressing the UP and DOWN arrows. The range display will
show RANGE SELECTED only. The diagnostic information will be displayed one character at a time in the following
sequence:

diagnostic position d # (where # = 1,2,3,4, or 5)


diagnostic code #1 #2 (where #1 = 1,2,3,4,5, or 6)
(where #2 = 1,2,3,4,5,6,7,8, or 9)
diagnostic subcode #3 #4 (where #3 = 1,2,3,4,5,6,7,8, or 9)
(where #4 = 1,2,3,4,5,6,7,8, or 9)

Each digit will be displayed for approximately one second. These digits will be displayed in a cycle until either the
mode button or any range key is selected or automatically after approximately ten minutes. If the mode button is
selected then the diagnostic position will be incremented by one (i.e. - d1 >>> d2) and codes for position 2 will be
displayed as above. If no codes are present in a diagnostic position the symbol - will be displayed.
The MODE indicator for the WTEC III pushbutton is a single LED located in the upper right corner of the MODE
button.

Strip Pushbutton Shift Selector


There will be four configurations of the Strip Pushbutton Shift Selector. These four configurations include 6-position
and 3-position selectors in both the vertical and horizontal orientations. These configurations are shown in Figure 2.
The Strip Pushbutton Selector will have no means to convey diagnostic/oil level information. If a Strip Pushbutton
Shift Selector is utilized diagnostic information must be obtained through either a Pro-Link 9000 or a customer
furnished remote display. The four configurations are shown below:

Configuration Part Number


Six position, Horizontal 29528755
Six position, Vertical 29528756
Three Position, Horizontal 29528760
Three Position, Vertical 29528761

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL57


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2-WT-97
February, 1997
Page 6 of 7

1
MODE ID D D N R
2
3 N
R MODE
D R 1 2 3 D N R
MODE INDICATOR (LED)
N N
D R
PUSHBUTTON STRIP PUSHBUTTON
SELECTOR SHIFT SELECTORS
V03356

Pushbutton Shift Selectors

HOLD OVERRIDE BUTTON

P
1 R
MODE MODE
2 N
3 D
MODE INDICATOR
4 5
5
(LED) 4
D MODE ID 3
N 2
R 1
P
DIGITAL DISPLAY
DISPLAY MODE BUTTON
SIX-SPEED, LEFT-HAND SIX-SPEED, RIGHT-HAND
LEVER SELECTOR LEVER SELECTOR
WITH REVERSE TO REAR WITH REVERSE TO FRONT V03355

Typical Lever Shift Selector

Figure 2. Shift Selectors

Lever Shift Selector


The WTEC III system will also have a completely new Lever Shift Selector. Like the Pushbutton, the Lever selector
will have a single digit LED display. Diagnostic readout will be identical to that described in the section on the
Pushbutton Selector. Access to the diagnostic display (and/or oil level display) is accomplished by depressing the ATD
Logo/diagnostic button. The selector P/Ns are as follows:

Configuration Part Number


Six Speed, Right Hand, Reverse Front 29529613
Five Speed, Right Hand, Reverse Front 29529617
Four Speed, Right Hand, Reverse Front 29529621
Six Speed, Left Hand, Reverse Front 29529633
Five Speed, Left Hand, Reverse Front 29529637
Five Speed, Left Hand, Reverse Rear 29529639
Four Speed, Left Hand, Reverse Front 29529641

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2-WT-97
February, 1997
Page 7 of 7

Pro-link 9000 Diagnostic Tools


The WTEC III system will require new Pro-Link 9000 hardware for reprogramming and diagnostics. The following
is a list of required updates to the current Pro-Link 9000 hardware:

Hardware Tool P/N


Diagnostic Cartridge J38500-303
PROM Update Kit J38500-313
MultiProtocol Cartridge (MPC) J38500-1500A
Reprogramming PCMCIA Card* J38500-1700
Diagnostic Card* J38500-1800

* Requires J38500-1500A to function

Limited diagnostic information for the WTEC III system can be accessed through the current WTEC II Pro-Link 9000
hardware. This diagnostic information will however be limited to that information that is common to the WTEC II and
WTEC III systems. Access to information described in this SIL can only be accessed through either the WTEC III
Diagnostic Cartridge or by updating the current WTEC II Diagnostic Cartridge with the PROM update kit or the
WTEC III Reprogramming Cartridge.
The MultiProtocol Cartridge (MPC) and the Reprogramming Card are required to modify customer constants and alter
Calibration packages within the WTEC III ECU. After completing an ATD-approved training class, those ordering a
reprogramming cartridge are required to submit a copy of their completion certificate with their order. This serves as
proof of eligibility to purchase these items. Training is available from ATD and ATD distributors.

SIL

Pro-Link 9000 is a registered trademark of MicroProcessor System, Inc., Sterling Heights, MI.

20091001 Copyright 2009 Allison Transmission, Inc. SIL59


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6-WT-97
February, 1997
Page 1 of 2

SUBJECT: Deutsch 31-Way Bulkhead Receptacle Connector Panel Nut

EQUIPMENT AFFECTED: All WT Post-Block Transmissions Utilizing the 2-Piece Wire Harness and
Feedthrough Wire Harness

SERIAL NUMBER BREAK: The Serial Number Break for Using the New Nut and Eliminating the Washer is
6510092738 for the MD Series and 6610014631 for the HD Series

Introduction:

There is a new Composite Panel Nut released P/N 29527000, which replaces Aluminum Panel Nut P/N 29512842 and
Lockwasher P/N 23016303. The composite nut allows deletion of the lockwasher while retaining proper torque. This
improvement will affect all Allison 2-piece wire harnesses and feedthrough wire harnesses constructed for the World
Transmission. Only the new nut P/N 29527000 will be serviced.
WARNING: If a lockwasher is used with the new nut, it could prevent the connector plug from fully mating
with the receptacle.

P/N 29527000, NEW COMPOSITE PANEL NUT


P/N 29512842, FORMER PANEL NUT
Torque to 13 13.6 Nm
6.35 MAX (.250) (115 120 lb in.)
PANEL THICKNESS 55.0 41.66 (1.640)
55.0
(2.17) 41.40 (1.630)
(2.17)
40.0
(1.57) 46.0
(1.81)

52.0 45.0 37.5 40.06 (1.577)


(2.05) (1.77) (1.48) 39.80 (1.567)

FIREWALL,
PANEL, OR BULKHEAD CONNECTOR PANEL
BRACKET 60.0 MOUNTING HOLE
(2.36)
V03589
P/N 23016303, FORMER LOCKWASHER

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6-WT-97
February, 1997
Page 2 of 2

Identification:
The new bulkhead connector configurations will utilize one (1) nut, P/N 29527000, (.183 inch thick or 4.64 mm) and
no lockwasher for retention to a panel, fire wall, or feedthrough harness bracket. The former Panel Nut, P/N 29512842,
(.124 inch thick or 3.15 mm) consists of Aluminum Alloy with a black anodized finish and uses a Lockwasher
P/N 23016303, whereas the new nut, P/N 29527000, consists of glass-filled Thermoset (ULTEM) with a black finish.
WATCH 181 is another source of reference on the new panel nut.

Interchangeability and Torque Requirement:


Transmissions prior to S/N 6510092738 can be serviced with new nut provided that the lockwasher is removed.
Even though both nuts contain equivalent thread characteristics (1.625-18 UNEF-2B), the new nut is slightly thicker.
Both nuts can be interchanged, but the new nut P/N 29527000 should never be used with a lockwasher
P/N 23016303. If this is done, it could prevent the connector plug from fully mating with the receptacle.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL61


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8-WT-97
March, 1997
Product Code(s):
Page 1 of 1

SUBJECT: New Accumulator Air Solenoid

EQUIPMENT AFFECTED: Retarder Versions of MD 3000R, HD 4000R, and B 300/400/500R Series World Transmissions

SERIAL NUMBER BREAK: MD 3000R, B 300R, and B 400R 6510099314


HD 4000R and B 500R 6610016068

DATE OF IMPLEMENTATION: December 4, 1996

A new retarder accumulator air solenoid, P/N 29530324, was first installed on accumulators on December 4, 1996. It replaces
the former air solenoid, P/N 29522717. The first retarder models built on that date are identified by serial number 6510099314
for MD 3000R, B 300R, and B 400R models; and serial number 6610016068 for HD 4000R and B 500R models.
The accumulator is sold with transmission assemblies and also as a separate piece of support equipment. This makes it possible
that transmissions built after the serial numbers noted above might have accumulators with the former air solenoid; and
transmissions built before the serial number break might have accumulators with the new air solenoid.
The new solenoid, P/N 29530324, has a 12.5 1.5 ohm coil while the former solenoid, P/N 29522717, has a 23.5 2.4 ohm coil.
They are fully interchangeable, forward and backward.
Figure 1 shows both the new (current) and former solenoids.

V03848 V03849

New (Current) P/N 29530324 Former P/N 29522717

Figure 1. Current and New Accumulator Air Solenoids

SIL62 Copyright 2009 Allison Transmission, Inc. 20091001


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20-WT-97, Rev. A
May, 1999
Product Codes: 65, 66
Page 1 of 1

SUBJECT: Gasket Material Change for WT Transmissions

EQUIPMENT AFFECTED: All World Transmission Models

SERIAL NUMBER BREAK: MD 3000(P), B 300(P), and B 400(P) Non-Retarder S/N 6510130689
MD 3000(P), B 300(P), and B 400(P) Retarder Equipped S/N 6510130768
MD 3070PT Transfer Case S/N 6510130768
HD 4000(P) and B 500(P) Non-Retarder S/N 6610023271
HD 4000(P) and B 500(P) Retarder Equipped S/N 6610023288

Introduction:
A new gasket material for the MD and HD rear cover, retarder stator, and the MD 3070 transfer case adapter was imple-
mented in production on September 19, 1997. The new gasket material is either green in color and stamped with
D7303C on the material surface or will have a tab in approximately the two oclock position when viewed from the rear
of the transmission. The new material provides increased tensile strength and torque retention properties. The new gasket
material should be used when replacement of any former part number gaskets are required.

NOTE: The rear cover, retarder stator, and transfer case adapter M12 bolt torque specification
is now 100120 Nm (7489 lb ft).

The new gasket part numbers for each unique location are shown below:

Model Location New P/N Former P/N


MD/B 300/B 400, Non-Retarder Rear cover to main housing 29534354 29503385
MDR/B 300R/B 400R, Retarder Stator to main housing 29534357 29503544
MD 3070PT, Transfer Case Adapter to main housing 29534357 29503544
HD/B 500, Non-Retarder Rear cover to main housing 29534355 29501103
HDR/B 500R, Retarder Stator to main housing 29535902 29507892

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL63


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

3-WT-98, Rev. A
March, 1998
Page 1 of 2

SUBJECT: Hardened P3 Ring Gear

EQUIPMENT AFFECTED: All HD 4000/B 500

EFFECTIVE SERIAL NUMBER: 6610027070

Introduction:
Effective January 1998, P3 ring gear hardness was increased to use common HD/B 500 ring gear manufacturing
processing with MD/B 300/B 400 models.
Also, due to the increase in the hardness of P3 ring gear, C5 friction clutch internal spline hardness was increased.

Interchangeability:
Former CR P3 ring gear P/N 29505637 has been replaced by P/N 29534836.
Former WR P3 ring gear P/N 29507716 has been replaced by P/N 29534835.
Former C5 friction clutch plate P/N 29527014 has been replaced by P/N 29534834.
Hardened P3 ring gears P/N 29534836 and P/N 29534835 require the use of hardened C5 friction clutch plate
P/N 29534834.
Former C5 friction clutch plate P/N 29527014 must only be used with former P3 ring gears P/N 29505637 and
P/N 29507716.
DO NOT MIX hardened C5 friction clutch plates with former P3 ring gears, former C5 friction clutch plates with
hardened P3 ring gears, or former C5 clutch plates with hardened spline C5 clutch plates. Accelerated P3 ring gear spline
wear and/or accelerated C5 friction clutch plate internal spline wear and plate failure will result if former components are
mixed with current components.
Refer to Figure 1 for the identification of current P3 ring gear vs. former P3 ring gear and Figure 2 for the identification
of current C5 friction clutch plate vs. former C5 friction clutch plate.

Service Parts Information:


Former P3 ring gears P/N 29505637 and P/N 29507716 have been completely cancelled.
Former C5 friction clutch plate P/N 29527014 will be maintained for service.

SIL64 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

3-WT-98, Rev. A
March, 1998
Page 2 of 2

IDENTIFICATION
GROOVE

FORMER P3 RING GEAR HARDENED P3 RING GEAR


V04725

Figure 1.

OMITTED
SPLINE OR
BLUE STRIPE
THIS EDGE

FORMER PLATE HARDENED SPLINE PLATE


HD/B 500
C5 V04724.01

Figure 2.
SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL65


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

5-WT-98, Rev. A
November, 1999
Product Code(s): 65, 66
Page 1 of 2

SUBJECT: Oil Drain Plug Design Change

EQUIPMENT AFFECTED: All World Transmission Models

Introduction:
A new design drain plug was implemented in production of all World Transmissions on February 16, 1998 beginning
with the following serial numbers.
MD 3000(R), B 300/400(R) 6510147326
HD 4000(R), B 500(R) 6610027897
Its increased length as shown in the illustration below can identify the new drain plug.

0.580 in. (14.73 mm) 0.828 in. (21.03 mm)


0.540 in. (13.71 mm) 0.788 in. (20.01 mm)
0.443 in. (11.25 mm) 0.691 in. (17.55 mm)
0.433 in. (10.99 mm) 0.681 in. (17.29 mm)

0.790 in. (20.06 mm)


0.750 in. (19.05 mm) 0.976 in. (24.79 mm)
0.936 in. (23.77 mm)

FORMER OIL DRAIN CURRENT OIL DRAIN


PLUG ASSEMBLY 29503360 PLUG ASSEMBLY 29534362
V04792

Interchangeability:
The current drain plug can be used in transmissions prior to the serial number break as a replacement or when the former
drain plug will not retain torque specification.

SIL66 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

5-WT-98, Rev. A
November, 1999
Product Code(s): 65, 66
Page 2 of 2

Field Modification:
In the event the channel plate threads cannot retain torque specifications while using the current drain plug P/N 29534362,
the channel plate threads can be modified to facilitate the use of drain plug P/N 29510885. This modification requires the
use of J 44344-2 Reamer and J 44344-1 Tap. See the following illustration for details.

REAMER TAP DRAIN PLUG


J 44344-2 J 44344-1 29510885
V06145

The following instructions must be used to facilitate the use of drain plug P/N 29510885. This procedure shall be used
when reworking damaged drain plug threads after first utilizing Drain Plug P/N 29534362.

WARNING: Always wear safety glasses and proper clothing when performing the following procedures.

WARNING: Exercise extreme caution to avoid bodily injury when using compressed air.

Note: Use an Aluminum Grade Cutting Fluid to prevent a rough finish, which could result in
leakage.

1. Install the J 44344-1 Reamer into drill press. Set drill speed to 100 25 rpm.
2. Position the channel plate on the drill press, bottom facing upward. Support the channel plate on parallel blocks
to prevent resting on the dowel pins. Clamp the channel plate to the drill press to prevent movement during
rework operations.
3. Position the J 44344-1 Reamer directly above the drain plug hole; use caution to avoid contacting the hole with
the reamer while the drill press is not running.
4. Turn on the drill press. Feed the reamer into the drain hole with a slow and continuous pressure until the stop
collar contacts the channel plate. Use cutting uid continuously during the reaming process.

Note: The use of compressed air may be necessary to clear the chips from the reamer during
the cutting operation.

5. Turn off the drill press.


6. Remove the channel plate from the drill press.
7. Use J 44344-2 Tap, standard T Handle and cutting uid. Using standard thread tapping procedures, cut threads SIL
into the channel plate until the tap turns freely.
8. Thoroughly clean the channel plate; be sure to remove all the aluminum chips.
9. Install and tighten drain plug (P/N 29510885) to 2532 Nm (1824 lb ft).

20091001 Copyright 2009 Allison Transmission, Inc. SIL67


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

6-WT-98, Rev. A
January, 1999
Page 1 of 2

SUBJECT: Chassis Isolation Kits for WT ECUs

EQUIPMENT AFFECTED: World Transmissions (WTEC II and WTEC III)

Introduction:
Based on field experience, Allison Transmission has determined that electrical transient voltage signals present on the
vehicle chassis can cause WTEC Electronic Control Unit (ECU) diagnostic codes. The diagnostic codes that are generated
due to these signals can vary. Allison Transmission has determined that isolating a WTEC II ECU from the vehicle chassis
can potentially eliminate occurrences of some diagnostic codes. Allison Transmission has also determined that isolating
a WTEC III ECU from the vehicle chassis is an effective method of eliminating occurrences of certain diagnostic codes.
The list of diagnostic codes shown below should be referenced to determine if chassis isolation of the ECU is necessary.
Procedures outlined in the Allison Transmission Electronic Control Troubleshooting Manual for diagnosing the codes
shown below should be followed to be sure that causes other than transient voltage signals are identified and corrected.
If troubleshooting steps lead to replacement of the ECU, do not replace the ECU at this time. Isolate the ECU and operate
the vehicle to determine if isolation corrects the problem. If the code recurs immediately, recalibrate or replace the ECU.

WTEC II Diagnostic Codes Affected by Chassis Isolation

34-13 35-00 69-33


34-14 35-16 69-34
34-15 69-35
34-16 69-36
69-41

WTEC III Diagnostic Codes Affected by Chassis Isolation

22-16
64-12 ** RMR diagnostic code may not be present but RMR signal may be erratic.
Isolation should resolve this issue.

SIL68 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

6-WT-98, Rev. A
January, 1999
Page 2 of 2

ECU Isolation Kit


Allison Transmission has developed a service kit to aid in isolating the ECU. This kit is intended only for ECUs mounted
inside the vehicle cab. The isolation kit cannot be used for ECUs mounted in areas that will be exposed to rain, road salt,
or severe temperature extremes.
The ECU Isolation Kit P/N 29535576 includes the following components:

Name P/N Qty


Kit, ECU Isolation 29535576 1
Sheet, Isolation 29535313 1
Bushings, Isolation 29535314 3
Sheet, Instruction 29535577 1

Additional hardware will be required to isolate ECUs. This hardware is not included in the kit and is dependent on the
particular ECU installation. These hardware requirements are outlined in the attached Instruction Sheet P/N 29535577.
If all of the hardware shown is not used, damage to the isolation components can occur.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL69


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

P/N 29535577
Page 1 of 4
January, 1999

INSTRUCTION SHEET NO. 279

WTEC II and WTEC III ECU Isolation Instructions

ECU Isolation Procedure:

Record all diagnostic codes prior to isolation of the ECU.

The isolation procedures outlined below apply to the following ECU installations:

Cab-Mounted WTEC II ECU (no clip nuts) Figure 1

Cab-Mounted WTEC II ECU (clip nuts) Figure 2


Cab-Mounted WTEC III ECU Figure 3

a). Cab-Mounted WTEC II ECU (No Clip Nuts) Reference Figure 1

This installation will require:

One ECU isolation kit P/N 29535576 (items 1 and 2)


Three 14 inch at washer (item 4)
Three 14 inch spring lockwasher (item 5)
Three self-locking nut (appropriate size for mounting stud or bolt). Loctite may be used in
place of a self-locking nut (item 6).

1). Disconnect Allison Wire No. 144 from chassis ground. Remove any ring terminals or other fastening aids
from the end of the wire. Wrap electrical tape around any bare wire end to ensure no contact is made
between Wire No. 144 and the vehicle chassis. Secure wire.

2). Remove the ECU mounting hardware and remove ECU from mounting studs or mounting bolts.
3). Install isolation sheet (item 1) onto mounting studs or bolts.

4). Install three bushings (item 2) into ECU mounting holes.

5). Install ECU with bushings onto mounting studs or bolts.

6). Install hardware as shown in Figure 1 in the following order: washer (item 4), lockwasher (item 5), and nut
(item 6). Washer (item 4) must be used or damage to the bushings will result.

7). Torque nut to 810 lb ft. Do not overtorque as damage to bushings may result.
8). Using a digital voltmeter, measure resistance between the ECU case and a clean chassis ground location.
Resistance to the chassis ground must exceed 10,000 ohms. (This test must be performed with the ECU
connectors disconnected.)

Loctite is a registered trademark of the Loctite Corporation.

SIL70 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

P/N 29535577
Page 2 of 4
January, 1999

VEHICLE CHASSIS
6*
5*
4* 1
*MOUNTING STUDS
2 OR BOLTS

MOUNTING DETAIL

2
*4
*5
*6

*NOTE: Not in kit V04726

Figure 1. Cab-Mounted WTEC II ECU (No Clip Nuts)

b). Cab-Mounted WTEC II ECU (Clip Nuts) Reference Figure 2

This installation will require:

One ECU isolation kit P/N 29535576 (items 1 and 2)


Three 14 inch at washers (item 4)
516 inch at washers as required (item 3)

1). Follow Steps 1 and 2 of Section (a).

2). Install three 14 inch washers (item 4), three bushings (item 2), and 516 washers (item 3) as required over the
three mounting bolts. Note: Use enough 516 inch washers to assure that bushing does not extend more than
116 inch beyond mounting panel or bracket.

3). Insert bolts and hardware through panel or mounting bracket.

4). Install isolation sheet (item 1) over mounting bolts.


5). Install ECU with clip nuts onto isolation sheet and mounting bolts.

6). Torque bolts to 10 lb ft max. Do not exceed overtorque as damage to the bushings may result. SIL
7). Using a digital voltmeter, measure resistance between the ECU case and a clean chassis ground location.
Resistance to the chassis ground must exceed 10,000 ohms. (This test must be performed with the ECU
connectors disconnected.)

20091001 Copyright 2009 Allison Transmission, Inc. SIL71


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

P/N 29535577
Page 3 of 4
January, 1999

CLIP NUT

1 VEHICLE CHASSIS
*MOUNTING STUDS
1 OR BOLTS
*4
3*
2
2 *3
4*

MOUNTING DETAIL

CLIP NUT
*NOTE: Not in kit V04728

Figure 2. Cab-Mounted WTEC II ECU (Clip Nuts)

c). Cab-Mounted WTEC III ECU Reference Figure 3

This installation will require:


One ECU isolation kit P/N 29535576 (items 1 and 2)
Three 14 inch at washer (item 4)
Six 516 inch at washer (item 3)
Three 14 inch spring lockwasher (item 5)
Three self-locking nut (appropriate size for mounting stud or bolt). Loctite may be used in
place of a self-locking nut (item 6).
1). Disconnect Allison Wire No. 144 from chassis ground. Remove any ring terminals or other fastening aids
from the end of the wire. Wrap electrical tape around any bare wire end to ensure no contact is made
between Wire No. 144 and the vehicle chassis. Secure wire.

2). Remove the ECU mounting hardware and remove ECU from mounting studs or mounting bolts.

3). Install isolation sheet (item 1) onto mounting studs or bolts.

4). Install three bushings (item 2) into three 516 inch washers (item 3).
5). Install ECU with bushings onto mounting studs or bolts.

SIL72 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

P/N 29535577
Page 4 of 4
January, 1999

6). Install hardware as shown in Figure 3 in the following order: 14 inch washer (item 4), 14 inch
lockwasher (item 5), and nut (item 6). Washer (item 4) must be used or damage to the bushings will result.

7). Torque nut to 810 lb ft. Do not overtorque as damage to bushings may result.

8). Using a digital voltmeter, measure resistance between the ECU case and a clean chassis ground location.
Resistance to the chassis ground must exceed 10,000 ohms. (This test must be performed with the ECU
connectors disconnected.)

VEHICLE CHASSIS
6*
5*
4* *MOUNTING STUDS
2 1 OR BOLTS
3*

MOUNTING DETAIL

*3
2
*4
*5
*6

*NOTE: Not in kit V04727

Figure 3. Cab-Mounted WTEC III ECU

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL73


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

7-WT-98, Rev. A
March, 1999
Page 1 of 18

Subject: TransID, Wiring, and Troubleshooting


Equipment Affected: World Transmission, All Series
Control System: WTEC II and WTEC III
Serial Number Break: TID 1: Table 3
TID 2: Table 4
(NOTE: These changes are not compatible with transmissions built prior to the
8/94 Block Change.)

TransID Description:
The TransID feature has been developed to allow Allison Transmission to make minor transmission changes which
require calibration changes while retaining both the original transmission A/N and the original calibrated ECU A/N. The
purpose of TransID is to reduce the need for OEMs to use cross-reference lists of transmission and calibrated ECU A/Ns
when such changes to the transmission are made. OEMs can then continue to order specific transmission A/Ns and
calibrated ECU A/Ns and receive all changes made to the transmissions and the changed calibrations. This will reduce
the number of A/N changeovers with which an OEM must contend as changes are incorporated into World Transmissions.
The basis for the TransID system is the creation of a TransID wire in the WTEC III system to provide the signal to the
ECU of the TransID level of the transmission. This wire will at first be connected directly to the Analog Ground (wire
135) to signal TransID level 1 (TID 1) (see Figures 3 and 4). TransID levels 2 through 8 will then be indicated by
connecting the TransID wire in sequence to the ground of solenoids A, B, C, D, E, G, and F (see Figure 5). Corresponding
to the hardware changes is the ability in the V8A WTEC III ECU to load a calibration with up to eight variations. The
connection point of the TransID wire will provide the signal to tell the ECU which calibration is required by the
transmission.
Whenever a TransID level change is to be made, the new TransID level calibrations will be placed in the PROM
Calibration Configurator System (PCCS) before the change(s) is(are) made in production to the transmissions. All ECUs
programmed and sold after that date will then be loaded with the new TransID level calibration. These ECUs will contain
calibrations for the new level transmission and all previous TransID levels and will automatically load the correct
calibration for the transmission based on the TransID signal sensed by AutoDetect during the first twenty-five engine
starts. This eliminates worry on the part of the OEM of coordinating the implementation of the new ECU and the new
transmission and allows their focus to be on using the stock of the earlier level ECU.
In this SIL, TransID level will be indicated interchangeably as TransID n or TID n (n = level). Software version will be
abbreviated by using V for version (i.e., version 6E = V6E).

SIL74 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

7-WT-98, Rev. A
March, 1999
Page 2 of 18

ECU Compatibility With TransID Level:


Table 1 shows the compatibility of the different ECU software levels with the different TransID level transmissions.

Table 1.

CIN Compatibility Software Compatible with ECU Production


Number Level TransID Level Dates
WTEC II 07 V6E pre-TransID and TID 1 until 9/94
08 V7 and V7A pre-TransID and TID 1 9/94 until 12/97
WTEC III 0A V8 TID 1 2/97 until 9/97
TID 1 and TID 2 (and
0B V8A beginning 10/97
beyond)

The manufacture and sale of both WTEC II and WTEC III ECUs during most of 1997 required a means of using a
common transmission with either a WTEC II or a WTEC III ECU. A TID 1 transmission is the common transmission
configuration for both control systems and production began in September, 1996 (see Table 3). A TransID level 1
transmission is compatible with V6E, V7, V7A, V8, and V8A ECUs.
TransID level 2 transmissions were produced beginning in late December, 1997 (see Table 4). A TransID 2 transmission
is compatible with only V8A ECUs.
Pre-TransID transmissions are only compatible with V6E, V7, and V7A ECUs. Pre-TransID transmissions were produced
before the first S/N break in Table 3.

Description Of TransID Changes To The Transmissions:

TransID 1 Changes (Reference Figures 3 and 4)


The internal wiring harness wiring change to make a TID 1 transmission was put into production before the introduction
of the WTEC III system. The TID 1 internal harness was made by connecting the C3 Pressure Switch ground (digital/
signal ground; WTEC II wire 161) to the Sump Temperature Sensor and Oil Level Sensor ground (analog ground; wire
135) in the internal harness. In WTEC II, the signal ground wire (wire 161) is routed through the transmission connector,
terminal W, and then to the ECU, terminal B27. In WTEC III, this same wire in the internal harness becomes the TransID
wire (wire 195), and it goes to the ECU, terminal T13 (blue connector). The purpose of TransID 1 was to provide a
common transmission for use with both WTEC II and WTEC III systems (V7A and V8).
The only difference between a pre-TransID transmission and a TransID 1 transmission is the internal wiring harness
which connects the digital and analog grounds on the TID 1 harness. Adapter harness P/N 200100 can be ordered from
St. Clair Technologies to provide the same connection outside the transmission and allow a pre-TransID transmission to
be converted to a TransID 1 transmission.

TransID 2 Changes (Reference Figure 5)


The purpose of the TransID 2 change is to indicate the use of new sump and retarder temperature sensors (thermistors) and
a new MD retarder design. The new retarder requires a different calibration than the old retarder. Retarder performance
complaints will occur if the new retarder is controlled by the old retarder calibration or the old retarder is controlled by the
new retarder calibration. TransID 2 internal harnesses contain both the new sump temperature sensor and a new connection
point for the TransID wire. The TransID wire (195) is connected to Solenoid A ground (wire 120) to signal TID 2 to the
ECU. The new temperature sensors are discussed below. A TransID 2 transmission will only work with a V8A ECU
(WTEC III) and V8A ECUs are calibrated to accommodate both TransID 1 and TransID 2 transmissions.

New Retarder Temperature Sensor (Thermistor)


The new retarder thermistor used on TransID 2 retarder model transmissions has a molded connector and is the same on
SIL
all TransID 2 retarders. The TransID 1 and pre-TransID retarder thermistor had a two terminal pigtail connector attached
to it when it was used on B 500R/HD 4000R transmissions. It was part of a retarder harness assembly when used on
B300R/B 400R/MD 3000R transmissions. The following section describes the new and old temperature sensors. A graph
and a table of resistance values for different temperatures are also included.

20091001 Copyright 2009 Allison Transmission, Inc. SIL75


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

7-WT-98, Rev. A
March, 1999
Page 3 of 18

New Temperature Sensors; Resistance Vs. Temperature Characteristics


Figure 1 is a graph of the temperature indicated by the resistance measured in the new and the old thermistors. The new
thermistors have a negative temperature coefficient which means the indicated temperature increases as the measured
resistance decreases within a range of about 200,000 ohms () down to about 50 ohms () for the sump thermistor and
about 400,000 ohms () down to about 60 ohms () for the retarder thermistor. The old thermistors (sump and retarder)
have a positive temperature coefficient which means that the indicated temperature increases as the measured resistance
increases within a range from about 500 ohms () up to about 2500 ohms (). The two thermistors require different ECU
calibrations. Mismatches between the ECU and the transmission, as shown in Table 4, can cause performance problems
or diagnostic codes to be set. This is why the TID 2 transmission is not compatible with the WTEC II ECU (V6E, V7, or
V7A) or with the WTEC III ECU (V8). The proper shift and temperature characteristics for both the TID 1 and the TID
2 transmission are calibrated in the V8A WTEC III ECU and the proper calibration will be activated by the ECU
according to the TransID wire (wire 195) connection point in the internal harness.

RESISTANCE-TEMPERATURE
CHARACTERISTIC CHART
1,000,000

100,000
SENSOR RESISTANCE ()

10,000

1,000

100

10

1
40 10 20 50 80 110 140 170 200 C

40 14 68 122 176 230 284 338 392 F


TEMPERATURE

WTEC III (V8A) Negative Temperature Coefficient Sensor Retarder


WTEC III (V8A) Negative Temperature Coefficient Sensor Sump
WTEC II (V6E, V7, and V7A) and WTEC III (V8) Positive Temperature Coefficient
Sensor Sump and Retarder (for comparison only)
V04711

Figure 1.

(NOTE: Look carefully at the graph. The scale for the resistance {on the left side} is not constant {linear}. It is
logarithmic which means it can display a great range of values within a small space. Each division of the
resistance scale of the graph is ten units, but the units vary from 1 to 100,000 ohms. The range of resistance for
the old thermistor is very small when compared with that of the new thermistors. If the scale of the graph was
constant, it would be impossible to identify the line for the old thermistors within this SIL.)

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PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

7-WT-98, Rev. A
March, 1999
Page 4 of 18

Table 2 shows the minimum and maximum resistance values of the three types of sensors every 5C from 50C to 200C
(58F to 392F).

Table 2.
WTEC III Retarder WTEC III Sump/Engine WTEC II Sump/Retarder
Deg. C Deg. F Min Ohms Max Ohms Min Ohms Max Ohms Min Ohms Max Ohms
50 58 202,642 226,183 510 541
45 49 142,089 157,621
40 40 352,399 452,385 100,865 107,181 562 592
35 31 254,431 323,531 72,437 76,811
30 22 185,693 233,941 52,594 55,654 617 647
25 13 136,915 170,930 38,583 40,745 647 676
20 4 101,929 126,126 28,582 30,125 677 705
15 5 76,579 93,937 21,371 22,480
10 14 58,033 70,584 16,120 16,924 740 768
5 23 44,341 53,483 12,261 12,848
0 32 34,145 40,850 9,399 9,831 807 834
5 41 26,474 31,479 7,263 7,587
10 50 20,690 24,454 5,658 5,902 877 902
15 59 16,292 19,141 4,441 4,626
20 68 12,921 15,092 3,511 3,653 951 974
25 77 10,319 11,982 2,795 2,904 990 1,010
30 86 8,294 9,576 2,240 2,326 1,026 1,051
35 95 6,708 7,701 1,806 1,875
40 104 5,458 6,231 1,465 1,521 1,103 1,132
45 113 4,465 5,070 1,195 1,240
50 122 3,673 4,148 980 1,017 1,185 1,219
55 131 3,039 3,414 809 839
60 140 2,527 2,826 671 697 1,268 1,307
65 149 2,113 2,351 559 581
70 158 1,775 1,966 469 487 1,357 1,400
75 167 1,498 1,651 395 410 1,402 1,449
80 176 1,269 1,394 334 347 1,445 1,500
85 185 1,081 1,181 284 295
90 194 924 1,005 242 252 1,538 1,602
95 203 793 859 207 216
100 212 683 737 178 186 1,636 1,705
105 221 591 635 160 161
110 230 513 549 133 139 1,736 1,813
115 239 447 476 116 121
120 248 390 415 101 106 1,840 1,925
125 257 342 363 88 93 1,889 1,986 SIL
130 266 301 318 78 82 1,939 2,048
135 275 265 280 68 72
140 284 234 247 60 64 2,049 2,166

20091001 Copyright 2009 Allison Transmission, Inc. SIL77


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

7-WT-98, Rev. A
March, 1999
Page 5 of 18

Table 2. (contd)
WTEC III Retarder WTEC III Sump/Engine WTEC II Sump/Retarder
Deg. C Deg. F Min Ohms Max Ohms Min Ohms Max Ohms Min Ohms Max Ohms
145 293 208 219 53 56
150 302 184 194 47 50 2,162 2,290
155 311 164 173
160 320 147 155 2,274 2,420
165 329 131 138
170 338 118 124 2,390 2,553
175 347 106 112 2,446 2,625
180 356 95 101
185 365 86 91
190 374 78 83
195 383 71 75
200 392 64 68

S/N Breaks:

Internal Harnesses; TID 1


All models of the World Transmission were built with the TransID 1 internal (feedthrough) harness beginning in
September, 1996. Two changes were rolled into this update: the wiring change for TID 1 and a change to use a molded
channel rather than the braided covering which was previously used. Both changes were rolled into the same internal
harness P/N even though there was a delay in implementing the channel which resulted in the two S/N breaks. Table 3
lists the harness P/Ns for the different transmission models along with the S/Ns for both changes for each harness.

Table 3. TransID 1 S/N Breakpoint

Pre-TransID TransID 1 S/N at Wiring S/N at


Transmission Model
Harness P/N Harness P/N Change U-Channel

MD 3000/B 300/B 400 w/OLS 29516322 29529472 6510088864 6510096671


MD 3000/B 300/B 400 w/o OLS 29516323 29529473 6510089316 6510096683
MD 3070 PT 29516324 29529474 6510090786 6510096675
HD 4000/B 500 w/OLS 29516325 29529475 6610014067 6610015591
HD 4000/B 500 w/o OLS 29516326 29529476 6610014084 6610015700

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PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

7-WT-98, Rev. A
March, 1999
Page 6 of 18

Internal Harnesses, TID 2


The internal harness change to all models for TID 2 began in late December, 1997 production. The S/N breakpoints are
shown in Table 4.

Table 4. TransID 2 S/N Breakpoint

TransID 2 S/N at Thermistor and


Transmission Model TransID 1 Harness P/N Harness P/N Wiring Change

MD 3000/B 300/B 400 w/OLS 29529472 29533652 6510141464


MD 3000/B 300/B 400 w/o OLS 29529473 29533653 6510141470
MD 3070 PT 29529474 29533654 6510142172
HD 4000/B 500 w/OLS 29529475 29533655 6610026328
HD 4000/B 500 w/o OLS 29529476 29533656 6610026319

New Retarder Temperature Sensor (Thermistor); TransID 2


Table 5 shows the old (pre-TransID and TransID 1) and the new (TransID 2) part numbers of the retarder temperature
sensors and the serial number when the change was made.

Table 5. New Retarder Temperature Sensor S/N Breakpoint

First S/N
P/N Where Former New Thermistor For New
Transmission Model Former Thermistor Used Thermistor Used P/N (TID 2) Thermistor
MD 3000R/B 300R/B 400R built into retarder harness 29510662 15326309 6510142059
HD 4000R/B 500R built with connector attached 29511861 15326309 6610026472

New Engine Coolant Temperature Sensor (Thermistor)


An engine coolant temperature sensor is available to provide an analog signal of the engine coolant temperature. Engine
coolant temperature is used to signal a reduction in retarder capacity or pre-selected downshifts as engine coolant
temperature increases above a specified temperature. The engine coolant temperature sensor is P/N 12191170. It has an
encapsulated copper sealing washer. This sensor is compatible with V8 and V8A calibrations.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL79


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

7-WT-98, Rev. A
March, 1999
Page 7 of 18

Wiring Schematics:

Original Internal Harness Wiring


Figure 2 shows the original wiring of the internal harness with a separate path for grounding the C3 pressure switch. This
is only compatible with WTEC II ECUs (V6E, V7, and V7A).

A 18

A 27
ECU
A
B
A

A9

A1
A

TRANSMISSION ECU
120 WHITE
G A 20 A SOL
A
A B 102 ORANGE SOLENOID
A A2
GROUND 1
131 BLUE
M A 31 D SOL
A
D B

128 ORANGE
J A 28 B SOL
A
B B 121 VIOLET SOLENOID
H A 21
GROUND 2
129 VIOLET
K A 29 E SOL
A
E B

103 GREEN
B A3 C SOL
A
C B 130 YELLOW SOLENOID
L A 30
GROUND 3
104 WHITE
C A4 G SOL
A
G B

107 GREEN
E A7 F SOL HI
A
F B 110 WHITE
F A 10 F SOL LO
161 YELLOW
W B 27 SIGNAL GROUND
B B 135 GREEN
N B 1 ANALOG GROUND
165 BLUE
C3 Y B 31 OIL LEVEL
PRESSURE
106 WHITE
SWITCH D A 6 OLS POWER
147 VIOLET
P B 13 SUMP TEMP INPUT
A A 162 WHITE
X B 28 C3PS INPUT

V04679

Figure 2.

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PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

7-WT-98, Rev. A
March, 1999
Page 8 of 18

TransID 1 Wiring
Figures 3 and 4 show the wiring change that was made at the first S/N break to create the TransID 1 level internal harness.
Figure 3 shows the WTEC II TID 1 wiring with the C3 Pressure Switch grounded to both the analog and signal (digital)
grounds. Figure 4 shows the WTEC III TID 1 wiring with the TransID wire connected to the analog ground along with
the C3 pressure switch, oil lever sensor, and thermistor. TransID 1 transmissions are compatible with WTEC II ECU
software levels V6E, V7, and V7A and WTEC III ECU software levels V8, and V8A.

A 18

A 27
ECU
A
B
A

A9

A1
A

TRANSMISSION ECU
120 WHITE
G A 20 A SOL
A
A B A
102 ORANGE
A2
SOLENOID
GROUND 1
131 BLUE
M A 31 D SOL
A
D B

128 ORANGE
J A 28 B SOL
A
B B H
121 VIOLET
A 21
SOLENOID
GROUND 2
129 VIOLET
K A 29 E SOL
A
E B

103 GREEN
B A3 C SOL
A
C B L
130 YELLOW
A 30
SOLENOID
GROUND 3
104 WHITE
C A4 G SOL
A
G B

107 GREEN
E A7 F SOL HI
A
F B 110 WHITE
F A 10 F SOL LO
TransID 1
161 YELLOW
W B 27 SIGNAL GROUND
B B 135 GREEN
TID1 N B 1 ANALOG GROUND
165 BLUE
C3 Y B 31 OIL LEVEL
PRESSURE
106 WHITE
SWITCH D A 6 OLS POWER
147 VIOLET
P B 13 SUMP TEMP INPUT
A A
X
162 WHITE
B 28 C3PS INPUT SIL
V04680

Figure 3.

20091001 Copyright 2009 Allison Transmission, Inc. SIL81


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

7-WT-98, Rev. A
March, 1999
Page 9 of 18

TRANSMISSION
FEEDTHROUGH SOLENOID
HARNESS CONNECTOR
AY
CONNECTOR GR

ECU
B
A T CONNECTOR
N AC
K
BL
BL
UE (BLUE)
Y

A
UE
T16
D BL
T32

T17 T1

TRANSMISSION ECU
120T4 WHITE
TID2 G T4 A SOL
A A
TID 2 B 102T1 ORANGE SOLENOID A, D, J
A T1
POWER
131T21 BLUE
TID5 M T21 D SOL
D A
TID 5 B

128T20 ORANGE
TID3 J T20 B SOL
B A
121T2 TAN SOLENOID B, E
TID 3 B H T2 A HI
POWER
129T6 TAN
TID6 K T6 E SOL
E A
TID 6 B

103T5 GREEN
TID4 B T5 C SOL
C A
130T17 YELLOW SOLENOID C, G
TID 4 B L T17
POWER
104T7 WHITE
TID7 C T7 G SOL
G A
B
TID 7
107T3 GREEN
E T3 F SOL POWER
F A
TID 8 B 110T22 WHITE
TID8 F T22 F SOL

TransID 1
195 YELLOW
W T13 TransID
A A 135 GREEN
TID1 N T25 ANALOG GROUND
165 BLUE
Y T26 OIL LEVEL
124 PINK
D T9 SENSOR POWER
C3 147 TAN
P T27 SUMP TEMP INPUT
PRESSURE
B B 162 WHITE
SWITCH X T12 C3PS INPUT

Future Use
V04681

Figure 4.

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PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

7-WT-98, Rev. A
March, 1999
Page 10 of 18

TransID 2 Wiring
Figure 5 shows the wiring change which was made to the internal harness to indicate TransID 2. The TransID wire (195)
is connected to Solenoid A ground (wire 120). This change is only compatible with V8A WTEC III ECUs. Future
connection points for TransID levels 3 through 8 are also indicated. At this time, TransID levels 3 through 8 are undefined
and reserved for future use.

TRANSMISSION
FEEDTHROUGH SOLENOID
HARNESS CONNECTOR
AY
CONNECTOR GR

ECU
B
A
N BL
AC
K
UE
BL
Y

A
UE
T16
D BL
T32

T17 T1

TRANSMISSION ECU
120T4 WHITE
TID2 G T4 A SOL
A A
TID 2 B 102T1 ORANGE SOLENOID A, D, J
A T1
POWER
131T21 BLUE
TID5 M T21 D SOL
D A
TID 5 B

128T20 ORANGE
TID3 J T20 B SOL
B A
121T2 TAN SOLENOID B, E
TID 3 B H T2 A HI
POWER
129T6 TAN
TID6 K T6 E SOL
E A
TID 6 B

103T5 GREEN
TID4 B T5 C SOL
C A
130T17 YELLOW SOLENOID C, G
TID 4 B L T17
POWER
104T7 WHITE
TID7 C T7 G SOL
G A
B
TID 7
107T3 GREEN
E T3 F SOL POWER
F A
TID 8 B 110T22 WHITE
TID8 F T22 F SOL

195 YELLOW
W T13 TransID
A A 135 GREEN
N T25 ANALOG GROUND
165 BLUE
Y T26 OIL LEVEL
124 PINK
D T9 SENSOR POWER
C3
147 TAN
PRESSURE P T27 SUMP TEMP INPUT
SWITCH B B
X
162 WHITE
T12 C3PS INPUT SIL

Future Use
V04682

Figure 5.

20091001 Copyright 2009 Allison Transmission, Inc. SIL83


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

7-WT-98, Rev. A
March, 1999
Page 11 of 18

Hardware Changes; Illustrations And Terminal/Connector Repair Procedures:

U-Channel Wiring Harness Change


Figure 6 illustrates the former braided covering and the new U-Channel internal harnesses installed on control modules.
Figure 7 illustrates the molded U-Channel in more detail.

V04674

Figure 6.

C2 SOLENOID (B) OIL LEVEL SENSOR (HD/B 500)


LU SOLENOID (F)
C1 SOLENOID (A)
C3 PRESSURE SWITCH
TURBINE SPEED SENSOR
(MD/B 300/B 400 DEUTSCH FEEDTHROUGH
Omitted in HD/B 500) HARNESS CONNECTOR STANDOFF
C4 SOLENOID (D) (HD and MD are different heights)
OIL LEVEL SENSOR
(MD/B 300/B 400)

TEMPERATURE SENSOR
LO SIGNAL SOLENOID (N)
(MD 3070) FORWARD SOLENOID (G)
C6 SOLENOID (J)
(MD 3070) C5 SOLENOID (E)
C3 SOLENOID (C)
V03383

Figure 7.

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PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

7-WT-98, Rev. A
March, 1999
Page 12 of 18

New Sump Temperature Sensor (Thermistor); TransID 2


Figure 8 illustrates the new sump thermistor and related parts which were implemented at the TransID 2 change. The
internal harness will now be equipped with a two-terminal connector near the bottom of the standoff. The thermistor will
be plugged onto that connector. The connector service procedure follows Figure 8.

SECONDARY LOCK
P/N 12047664

TERMINAL
P/N 12047767
CONNECTOR
P/N 12047662
SENSOR
P/N 12129691

Lock terminal
here
SOCKET TERMINAL

WIRE

J 42215 CRIMPING TOOL


V04673

Figure 8.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL85


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

7-WT-98, Rev. A
March, 1999
Page 13 of 18

Connector and Terminal Repair:


For repair of the sump temperature sensor (thermistor) connector, perform the following procedures.

Connector/Terminal Repairs
Crimping Tool J 42215 (with terminal positioner removed)
Remover Tool J 35689-A

Quantity Description Packard P/N


1 Sump Temperature Sensor 12129691
1 Connector, Black 12047662
2 Terminal 12047767
1 Secondary Lock 12047664

Terminal Removal:
1. Remove the secondary lock from the connector.
2. Insert needle end of terminal remover J 35689-A into the small notch in the front of the connector cavity of the ter-
minal to be removed (refer to Figure 8).
3. Push the lock tang toward the terminal.
4. Pull the wire and terminal out of the connector.
5. Cut the terminal between the core and insulation crimp to minimize wire loss.

Terminal Crimping:
1. Strip insulation approximately 4.5 mm.
2. Remove the spring-loaded terminal positioner from the J 42215 crimping tool.
3. Insert the new terminal to be crimped in the J 42215 crimping tool. Squeeze the crimper handles a couple clicks to
start the crimping process but leave room to insert the wire end.
4. Insert the bare wire end into the terminal. Squeeze the crimper handles to complete the crimping process and until
the crimper handles open when released to remove the terminal/wire from the tool.
5. Be sure lock tang is positioned to allow proper retention of the terminal in the connector.
6. Push the terminal completely into the cavity. (A click will be heard and the terminal should stay in place if the wire
is pulled.)
7. Install the secondary lock in the connector.

SIL86 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

7-WT-98, Rev. A
March, 1999
Page 14 of 18

New Retarder Temperature Sensor (Thermistor); TransID 2


The connector to the new retarder thermistor used on all TransID 2 retarder model transmissions is shown in Figure 9.
The service procedure follows Figure 9.

SOCKET TERMINAL (FEMALE)


P/N 12124075
CONNECTOR SEAL 12110513

RETARDER TEMPERATURE
CONNECTOR P/N 12162852

CABLE SEAL 12110514

Lock terminal
here
SOCKET TERMINAL

WIRE

J 42215 CRIMPING TOOL


V04653.01

Figure 9.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL87


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

7-WT-98, Rev. A
March, 1999
Page 15 of 18

Connector and Terminal Repair:


For repair of the retarder temperature sensor (thermistor) connector, perform the following procedures. The retarder
temperature sensor has a molded connector and is not repairable.

Connector/Terminal Repairs
Crimping Tool J 42215 (with terminal positioner removed)
Alt. Crimping Tool 12039500 (Delphi Packard P/N)
Remover Tool J 35689-A

Quantity Description Packard P/N


1 Connector, Black 12162852
2 Terminal 12124075
2 Seal, Connector (brown) 12110513
1 Seal, Cable (green) 12110514

Terminal Removal:
1. Insert needle end of terminal remover J 35689-A into the small notch in the front of the connector cavity of the ter-
minal to be removed (refer to Figure 9).
2. Push the lock tang toward the terminal.
3. Push the wire and terminal out of the front of the connector as far as necessary to replace the terminal.
4. Cut the terminal between the core and insulation crimp to minimize wire loss.

Terminal Crimping:
1. Strip insulation approximately 4.5 mm.
2. Remove the spring-loaded terminal positioner from the J 42215 crimping tool.
3. Insert the new terminal to be crimped in the J 42215 crimping tool. Squeeze the crimper handles a couple clicks to
start the crimping process but leave room to insert the wire end.
4. Insert the bare wire end into the terminal. Squeeze the crimper handles to complete the crimping process and until
the crimper handles open when released to remove the terminal/wire from the tool.
5. Be sure lock tang is positioned to allow proper retention of the terminal in the connector.
6. Pull the terminal completely into the cavity. (A click will be heard and the terminal should stay in place if the wire is
pushed.)

SIL88 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

7-WT-98, Rev. A
March, 1999
Page 16 of 18

WTEC II and WTEC III ECU Responses to Pre-TransID, TransID 1, and TransID 2 Transmissions:
Table 6 shows the compatibility of the various configurations of ECUs with the different transmission TransID
possibilities.
Table 6.
ECU, Shifter, and WTEC II WTEC II WTEC III WTEC III
Harness are:
Version 6 - CIN 07 Version 7/7A - CIN 08 Version 8 - CIN 0A Version 8A - CIN 0B
12 Volt ECU: 12/24 Volt ECU: 12/24 Volt ECU: 12/24 Volt ECU
Basic or Max Feature Basic or Max Feature Max Feature only Max F eature only
Selector - Remote Selector - Remote Selector - Single Digit Selector - Single Digit
Transmission is: or Integral or Integral Display, Remote Only Display, Remote Only
Pre-TID YES YES NO NO Will it work?
Pre-Block 1994
Square Connector What will
Proper function Proper function See Post-Block 1994 See Post-Block 1994
See 45-WT-94 happen?

None needed With Adapter harness Not likely to nd Not likely to nd Changes
P/N 29519210 WTEC III harness with WTEC III harness with which are
pre-block trans. pre-block trans. compatible
Pre-TID YES YES NO NO Will it work?
Post-Block 1994
Generates codes What will
Round Connectors
32xx, 55xx1 happen?
See 45-WT-94 Generates codes 32xx, Temperature
Proper function Proper function
55xx1 Characteristics:
WTEC II only:
All models2:
No TID wire; signal and
Retarder models3:
analog grounds are
separate Update harness with None needed Convert to TID 1 Convert to TID 1 Changes
connector kit Internal harness or Internal harness or which are
P/N 29519127 install Adapter install Adapter compatible
P/N 2001004 for P/N 2001004 for
proper function proper function
TID #1 YES YES YES YES Will it work?
WTEC II: Signal ground
What will
tied to analog ground Proper function Proper function Proper function Proper function
happen?
WTEC III: TID wire
tied to analog ground Update harness with Changes
connector kit None needed None needed None needed which are
P/N 29519127 compatible
TID #2 NO NO NO YES Will it work?
WTEC III only:
Generates code Generates code 44 Will use TID 1 Cal and Proper function
125 What will
TID wire tied to A
44 125 and temperature codes: generate codes: happen?
Solenoid ground
All models:6 All models:6
Retarder models:7 Retarder models:7
Retarder performance Retarder performance
will be incorrect will be incorrect.
Unlikely conguration. Non-Retarder and HD Recalibrate to None needed Changes
Non-Retarder models Retarder models will Version 8A (TID 2) which are
would work if converted work if converted to compatible.
to TID 1 and latest TID 1 and latest
WTEC II calibration WTEC II calibration
installed: MD retarder installed: SIL
models will also MD retarder models will
require conversion to also require conversion
old style retarder. to old style retarder. HD
HD Retarder will also Retarder will also
require old retarder require old retarder
temperature sensor. temperature sensor.

20091001 Copyright 2009 Allison Transmission, Inc. SIL89


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

7-WT-98, Rev. A
March, 1999
Page 17 of 18

Table Footnotes:

1
32 00 on MD 3070PT only, 32 77 in reverse, 32 33 in 3rd, 32 55 in 5th, 55 17 on 1 to R, 55 27 on 2 to R,
55 87 on N1 to R, and 55 97 on NVL to R.
2 Temperature characteristics, all models: Sump temperature reading will decrease from 64C (147F) down
to 30C (86F) as the actual temperature increases from 40C to 149C (40F to 300F).
3 Temperature characteristics, retarder models: Retarder temperature reading will decrease from 107C to
65C (225F to 149F) as the actual temperature increases from 40C to 149C (40F to 300F).
4 Available from St. Clair Technologies, Inc.; 1050 Old Glass Road; Wallaceburg, Ontario, Canada N8A 3T2;
Phone: 519-627-1673; Fax: 519-627-4227
5 Solenoid A Short-to-Ground code (code 44 12) will be set because of connection of WTEC II signal
ground to the A solenoid po wer wire. The sub-code will change as the TransID level increases.
TID 8 (F Sol) will set code 43 21 because connection is to low side of solenoid coil.
6
All models:
Code 33 23: When transmission temperature is less than 26C (79F), it will be calculated as greater
than 177C (351F) and a default sump temperature value of 200F will be used.
Code 24 23: When transmission temperature is less than 32C (90F), it will be calculated as greater
than 128C (262F) and upshifts will be limited to a maximum of 4th gear on most calibrations.
Code 33 12: When transmission temperature is greater than 65C (149F), it will be calculated as less
than 45C (49F) and a default sump temperature value of 200F will be used.
7 Retarder models:
Code 62 23: When transmission temperature is less than 61C (142F), it will be calculated as greater
than 177C (351F) and no inhibited operation will occur.
Code 61 00: When transmission temperature is less than 63C (145F), it will be calculated as greater
than 168C (335F) and no inhibited operation will occur.
Code 62 12: When transmission temperature is greater than 110C (230F), it will be calculated as
greater than 45C (49F) and no inhibited operation will occur.

In the future, any connection of a V8A or higher ECU (TID 2 thru 7) with a transmission at least one TransID level higher
(TID 3 thru 8) than the ECU will log a code 36 01 and use the highest level of calibration programmed into the ECU.
Transmission performance will be affected according to the incompatibility encountered by the mismatch of TransID
numbers.
An open circuit on the TransID wire (wire 195) is interpreted the same as the connection to analog ground and indicates
TID 1. A short-to-battery on wire 195 on a TID 2 or higher transmission will not allow the ECU to identify the TransID
level of the transmission and a code 3602 will be set. The ECU will use the TID 1 shift calibration, temperature
calibration, and retarder calibration, and no shifts will be adapted. Operation will be limited by the temperature codes
which will be set.
Any connection between an ECU and a transmission where the ECU is of an equal TransID level or higher (TID 1 thru
8) than that of the transmission (TID 1 thru 8) will work OK because the ECU will be calibrated to include all calibration
variations from TID 1 up to the level indicated on the ECU.

SIL90 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

7-WT-98, Rev. A
March, 1999
Page 18 of 18

Additional Notes:
TransID parts must not be mixed within a transmission. Part replacement requires the correct TID version of the part. The
proper part can be identified in the parts catalogs by using the parts list for the engineering group installed in the
transmission on the day the transmission was built.
TID 1 is marked on the part number label on internal harness. If there are questions concerning the harness
configuration, use the S/N break to identify the TransID level. TID 2 is marked on the part number label on internal
harness, the transmission data tag, and on the ECU label.
There will be some TransID 1 transmissions specially produced after the S/N break shown in Table 2. The internal harness
label and the transmission data tag will be marked to indicate TID 1. If there are questions about the maximum TransID
level programmed into the calibration, about the transmission TransID level recognized by the ECU, or about the
calibration TransID level the ECU selected to use, use the Pro-Link diagnostic tool to view those levels.
Any differences between the levels expected by part numbers, markings or S/N breaks and those indicated by the
Pro-Link are most likely caused by damage to the TransID wire. Look for opens, shorts-to-ground, shorts-to-other-wires,
or shorts to battery and repair them.

Summary of P/N Changes:

Internal Harness P/N


Model
Pre-TID TID 1 TID 2

MD 3000/B 300/B 400 w/OLS 29516322 29529472 29533652


MD 3000/B 300/B 400 w/o OLS 29516323 29529473 29533653

MD 3070PT 29516324 29529474 29533654


HD 4000/B 500 w/OLS 29516325 29529475 29533655

HD 4000/B 500 w/o OLS 29516326 29529476 29533656

Description P/N

Sump Temperature Sensor 12129691

Connector, Black 12047662


Terminal 12047767

Secondary Lock 12047664

Retarder Temperature Sensor 15326309


Retarder Temperature Sensor Connector 12162852

Terminal 12124075
SIL
Seal, Connector (brown) 12110513

Seal, Cable (green) 12110514

Engine Temperature Sensor 12191170

20091001 Copyright 2009 Allison Transmission, Inc. SIL91


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11-WT-98
June, 1998
Product Code(s): 65, 66
Page 1 of 3

SUBJECT: Radius Addition to WT Planetary Spindles

EQUIPMENT AFFECTED: All World Transmission Models

SERIAL NUMBER BREAK: MD 3000(R), B 300(R), and B 400(R) 6510063169 6510114718


HD 4000(R) and B 500(R) Prior to 6610018759

Introduction:
A radius was added to the contacting edge of the P1, P2, and P3 planetary spindles in MD/B 300/B 400 and HD/B 500
Series transmissions as shown in Figure 1. Planetary spindles with a sharp-edge (instead of a radius-edge) were used
in all planetaries of MD/B 300/B 400 transmissions with serial numbers between 6510063169 to 6510114718; and
HD/B 500 transmissions prior to serial number 6610018759. The sharp-edges of the spindles can wear into the indexing
ring allowing the spindles to rotate. Spindle rotation can potentially result in blocked lube flow to the carrier pinion gear
bearing.

At Overhaul:
During overhaul, any index ring exhibiting wear on the corner of the indexing flats (as shown in Figure 2) is likely the
result of sharp-edge spindle contact.
IF INDEX RINGS ARE WORN:
1. Replace the spindles ONLY IF THEY ARE SHARP-EDGED (as referenced within Figure 1 and falling
within the transmission serial numbers listed above) and...
2. Flip-over worn index ring and re-use (for minor wear). (Note: This will expose a new surface of the
index flat to prevent spindle rotation).
3. If both contact areas of the indexing flat are worn, replace with a new index ring.

SIL92 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

11-WT-98
June, 1998
Product Code(s): 65, 66
Page 2 of 3

RADIUS ADDED ON
SHARP FLAT EDGE EDGE 0.251.50 mm

PLANETARY SPINDLE V04323

Figure 1.

INDEXING FLAT

NO WEAR

ABNORMAL WEAR SIL


INDEXING RING
V04322

Figure 2.

20091001 Copyright 2009 Allison Transmission, Inc. SIL93


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11-WT-98
June, 1998
Product Code(s): 65, 66
Page 3 of 3

Service Parts Information:


The part numbers of planetary spindles did not change to reflect addition of the radius edge. The following
list contains the serviceable parts that are affected by the design change: (Part numbers for index rings have
not changed and are included in the table below for reference purposes only).

MD/B 300/B 400 Series


Description Index Ring Part Number Spindle Part Number
P1 Planetary 29501558 29501557
P2 Planetary (Close Ratio) 29501560 29501556
P2 Planetary (Wide Ratio) 29501560 29501555
P3 Planetary (Close Ratio) 29501575 29501574
P3 Planetary (Wide Ratio) 29501581 29501580

HD/B 500 Series


Description Index Ring Part Number Spindle Part Number
P1 Planetary 29501593 29501586
P2 Planetary (Close Ratio) 29501593 29501587
P2 Planetary (Wide Ratio) 29501593 29501588
P3 Planetary (Close Ratio) 29501593 29501589
P3 Planetary (Wide Ratio) 29501593 29501590

SIL94 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

15-WT-98
July, 1998
Page 1 of 2

SUBJECT: Output Bolt Service Kit

EQUIPMENT AFFECTED: World Transmissions Utilizing Two Bolt Design

Introduction:
This SIL is to announce that Allison Transmission offers a redesigned output retaining bolt. The redesigned hardware
improves the clamp load on the components retained by the two output retaining bolts. The redesigned hardware is
contained in an output bolt service kit.

Output Bolt Service Kit :


The output bolt service kit contains:
P/N Description Quantity
29535910 Service Bolt Kit 1
29535692 Bolt, M10 x 1.5 x 30 Allen-Head 2
29535634 Belleville Washer 2
29511437 O-ring 2
29502439 O-ring 1
29511444 O-ring 1
29535911 Instruction Sheet 1

Installation Procedures:
Output Flange/Yoke Removal (refer to Figure 1):
1. If used, remove brake drum (item 1).
2. Bend down tabs of lockstrip (item 2).
3. Remove two bolts (item 3) and lockstrip (item 2) and discard.
4. Remove flange or yoke (item 4).
5. Remove output bolt O-rings (item 5) from inside flange/yoke or face of output shaft and discard.
6. Remove retainer plug (item 6) from flange/yoke.
7. Remove O-ring (item 7) from retainer plug and discard.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL95


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

15-WT-98
July, 1998
Page 2 of 2

1
7
5
6
4 2
3

9
8 V05150

Figure 1.
Output Flange/Yoke Installation:
1. Install flange or yoke (item 4).
2. Lubricate and install new O-ring (item 7) on retainer plug (item 6).
3. Install new service bolts (item 8) and belleville washers (item 9) through retainer plug (item 6).
NOTE: Coned end of belleville washers MUST contact the head of the bolt. Refer to Figure 2.
Lockstrip MUST NOT be used with the service bolt and belleville washer.
4. Install new O-rings (item 5) over the threaded end of each bolt (item 8) so that the O-ring seats against the
retainer plug (item 6).
5. Install retainer plug into the flange or yoke. Tighten bolts to 3035 Nm (2226 lb ft).
6. If used, install parking brake drum and torque to Service Manual specifications.

BELLEVILLE SERVICE BOLT


WASHER P/N 29535692
P/N 29535634

V05151

Figure 2.

SIL96 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

16-WT-98, Rev. A
October, 1998
Page 1 of 5
SUBJECT: WTEC III Lever Shift Selector Service Parts

EQUIPMENT AFFECTED: All World Transmission Models With WTEC III With Lever Shift Selectors
Beginning February, 1997 Allison Transmission released a new style Lever Shift Selector for use only with the WTEC III
electronic controls. Detail assemblies and parts used in the WTEC III Lever Shift Selectors are now serviceable. This SIL
details those parts or assemblies that will now be available through the Allison Parts Distribution Center. The items below
are shown pictorially in Figure 2.
WTEC III Lever Shift Selector Service Parts
(Lever, 6 Speed, Right Hand, Reverse to Front)
Item Description Part Number Qty Req/Unit
1 Selector Assembly, Lever 29529613 1
2 Label, Mode 29509957 1
3 Label, Range Indicator 29528804 1
4 Kit, Bezel, RH 29533080 1
5 Ring, Retaining 29528558 6
6 PCB, Switch 29535212* 1
7 Graphic Overlay 29528794* 1
8 Seal, Bezel 29528795* 1
9 Bezel, Right-Hand 29528792* 1
10 Screw, 6-32 x 7/16 29528560 4
11 Knob Assembly 29528787 1
12 Clip, Knob 29512860 1
13 Bushing 29512858 1
14 Detent Spring Assembly 29528789 1
15 Harness Assembly 29528556 1
16 Kit, Shift Selector Connector 29530475 1
17 Lock Assist/Seal, Green 12191176* 1
18 Connector, Gray 12160542* 1
19 Terminal, Pin 12160551 20
20 Seal, Cable 12110693* 1
21 Plug, Cavity 12129557 10
22 Clip, Conduit 12176394* 1
23 Screw, 6-32 x 7/16 29528560 4
24 Seal, Rear Cover 29529967 1
* Serviced only as an assembly. Not available as a detail part.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL97


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

16-WT-98, Rev. A
October, 1998
Page 2 of 5

(Lever, 5 Speed, Right Hand, Reverse to Front)

Item Description Part Number Qty Req/Unit


1 Selector Assembly, Lever 29529617 1
3 Label, Range Indicator 29528808 1
4 Kit, Bezel, RH 29533080 1

(Lever, 4 Speed, Right Hand, Reverse to Front)


1 Selector Assembly, Lever 29529621 1
3 Label, Range Indicator 29528812 1
4 Kit, Bezel, RH 29533080 1

(Lever, 6 Speed, Left Hand, Reverse to Front)


1 Selector Assembly, Lever 29529633 1
3 Label, Range Indicator 29528804 1
4 Kit, Bezel, LH 29533079 1
5 Ring, Retaining 29528558 6
6 PCB, Switch 29535212* 1
7 Graphic Overlay 29528794* 1
8 Seal, Bezel 29528795* 1
9 Bezel, Left-Hand 29528791* 1
10 Screw, 6-32 x 7/16 29528560 4
* Serviced only as an assembly. Not available as a detail part.

(Lever, 5 Speed, Left Hand, Reverse to Front)


1 Selector Assembly, Lever 29529637 1
3 Label, Range Indicator 29528808 1
4 Kit, Bezel, LH 29533079 1

(Lever, 5 Speed, Left Hand, Reverse to Rear)


1 Selector Assembly, Lever 29529639 1
3 Label, Range Indicator 29528810 1
4 Kit, Bezel, LH 29533079 1

(Lever, 4 Speed, Left Hand, Reverse to Front)


1 Selector Assembly, Lever 29529641 1
3 Label, Range Indicator 29528812 1
4 Kit, Bezel, LH 29533079 1

SIL98 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

16-WT-98, Rev. A
October, 1998
Page 3 of 5

Bezel Assembly Replacement Procedure:


Record any diagnostic codes prior to removal of the lever shift selector from the vehicle.

Removal:
Remove the lever shift selector assembly from vehicle.

Disassembly:
1. Remove the knob assembly retaining clip (item 12) (see Figure 2).
2. Remove the knob assembly (item 11) and bushing (item 13) (see Figure 2).
3. Remove the four (4) slotted TORX R-head (T-10) screws (item 10) that retain the lever keypad/bezel assembly
(item 4) to the selector housing.
4. Remove the circuit board connector.

Reassembly:
1. Install the new lever keypad/bezel assembly (item 4). Connect circuit board connector to lever keypad/bezel
assembly. Align tab in center of harness connector with slot in center of circuit board connector.
2. Reassemble the lever keypad/bezel assembly (item 4) to the selector housing using the four (4) slotted
TORX R-head (T-10) screws (item 10) and torque to 810 lb in. (33.7 Nm).
3. Reassemble the knob assembly and bushing (items 11 and 13).
4. Reinstall the knob assembly retaining clip (item 12).

Installation:
1. Install the lever shift selector assembly into the vehicle.
2. Operate the vehicle and confirm proper shift selector operation.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL99


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

16-WT-98, Rev. A
October, 1998
Page 4 of 5

Removal and Installation of Selector Harness:


Record any diagnostic codes prior to removal of the lever shift selector from the vehicle.

Removal:
Remove the lever shift selector assembly from vehicle.

Disassembly:
1. Remove the four (4) slotted TORX R-head (T-10) screws (item 23) that retain the rear cover.
2. Remove the rear cover and rear seal (item 24).
3. Depress circuit board connector locking tab and remove circuit board connector (see Figure 1).
4. Remove selector harness from rear cover (item 15).

Reassembly:
1. Install the new selector harness (item 15) into the rear cover.
2. Install rear seal (item 24) on rear cover.
3. Connect harness circuit board connector to circuit board. Lightly pull on connector to ensure it is
properly seated.
4. Reassemble the rear cover and seal to selector housing using the four (4) slotted TORX R-head (T-10) screws
(item 23) and torque to 810 lb in. (33.7 Nm).

Installation:
1. Install the lever shift selector assembly into the vehicle.
2. Operate the vehicle and con rm proper shift selector operation.

Push here toward


connector body

V05260

Figure 1.

SIL100 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN
16-WT-98, Rev. A
October, 1998
Page 5 of 5

1 3

1
2
3
4
5
D
9

N
R
1

8
2
3
4
5
D

2
N

10
R
LL
/RO

RO
AD
PU
MP

RO
AD
7
ON
K LL
AC RO
UL P
HA EC
IAL
AY RF SP
NA
TE HW PE Y
HIG
ER RA
ALT
IST OW SP
PL
Y HO

CR
CIT
EE
P
HO
LD PO
E
UR
R
S

TE
PR
E

ST
AD

6
CK AD POW
F
LO LO AX
LE
DIF

M
O LO

O
W PT

D
E
P LO
UM
D MP
OM
Y RM PU
ON NO
EC

EM
PT
Y
OF
F
RO
AD
5
ST
FIR
11

12

13

A
B
C 14
X
Y
Z

24
15
17 16
18
23
19
20
21
22
SIL
NOTE: All items shown in phantom are non-serviceable.
Do not remove items shown in phantom.
V03620.01

Figure 2. WTEC III Lever Shift Selector

20091001 Copyright 2009 Allison Transmission, Inc. SIL101


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

17-WT-98, Rev. A
June, 2001
Page 1 of 6

SUBJECT: WTEC III Pushbutton Selector

EQUIPMENT AFFECTED: All WT With WTEC III Pushbutton Selectors

Beginning February, 1997, Allison Transmission released a new Pushbutton Shift Selector for use only with WTEC III
electronic controls. Some assemblies and detail parts used in the WTEC III Pushbutton selectors are serviceable. For
disassembly and assembly procedures, see Instruction Sheet No. 283 which is supplied in the keypad repair kits for the
various shift selectors.
In addition to the original bezel designs released in 1997 (shown in Figure 1), two more WTEC III pushbutton selectors
with new bezel designs are in production now. The new pushbutton selector with Allison Transmission written across
the top of the bezel is shown in Figure 2. The new pushbutton selector with the contoured bezel is shown in Figure 3.
It is recommended that if an OEM dashboard overlays the bezel of a shift selector that requires service, then the
replacement shift selector or kit should have the same type of bezel as the serviced unit to avoid any interference issues
with the dashboard overlay and Allison logo.
See the tables below for serviceability information and parts identification for the various styles of pushbutton shift
selectors.
WTEC III Pushbutton Selector Supercession Information

Description Canceled Part No. Replacement Part No.


PB Selector with Original Bezel and 8 inch Harness 29529430 29538371
PB Selector with Original Bezel and 24 inch Harness 29530891 29538372
PB Selector with Allison Transmission Bezel and 8 inch Harness 29538357 29538373
Pushbutton Selector with Contoured Bezel and 14 inch Harness N/A 29537631

SIL102 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

17-WT-98, Rev. A
June, 2001
Page 2 of 6
Serviceability for WTEC III PB Selector With Original Bezel and 8 Inch Harness (See Figure 1)
Item Description Part No. Quantity Needed
1 Selector Assembly, Pushbutton with Mounting Brackets 29538371 1
2 Mode Label 29509957 1
3 Keypad Repair Kit 29535937 1
4 Faceplate/Bezel 29528553* 1
5 Gasket 29528555 1
6 Graphic Overlay 29528554 1
7 Retaining Ring 29528558 7
Instruction Sheet No. 283 29535938* 1
8 PCB/Switch Assembly 29538025* 1
9 Housing/Harness Kit 29530472 1
10 Housing 29528559* 1
11 Screw, 6-32 x 7/16 29528560* 4
12 Harness Assembly 29528556* 1
13 Shift Selector Connector Kit 29530475 1
14 Lock Assist Seal 12191176* 1
15 Gray Connector 12160542* 1
16 Terminal Pin 12160551 20
17 Cable Seal 12110693* 1
18 Cavity Plug 12129557 10
19 Conduit Clip 12176394* 1
20 Shift Selector Mounting Kit 29530477 1
21 Nut, 10-32 271170 2
22 Bracket 29529961 2
* Serviced only as an assembly. Not serviced as detail part.

Serviceability for WTEC III PB Selector With Original Bezel and 24 Inch Harness (See Figure 1)
(Same As Above, Except As Shown.)
Item Description Part No. Quantity Needed
1 Selector Assembly, Pushbutton with Mounting Brackets 29538372 1
9 Not Available As A Kit.
12 Harness Assembly 29530890* 1
2022 Not Used With This Selector Assembly.
* Serviced only as an assembly. Not serviced as detail part.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL103


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

17-WT-98, Rev. A
June, 2001
Page 3 of 6
Serviceability for WTEC III PB Selector With New Allison Transmission Bezel and 8 Inch Harness
(See Figure 2)
Item Description Part No. Quantity Needed
1 Selector Assembly, Pushbutton with Mounting Brackets 29538373 1
2 Mode Label 29509957 1
3 Keypad Repair Kit 29538359 1
4 Faceplate/Bezel 29537262* 1
5 Gasket 29528555 1
6 Graphic Overlay 29528554 1
7 Retaining Ring 29528558 7
Instruction Sheet No. 283 29535938* 1
8 PCB/Switch Assembly 29538025* 1
9 Housing/Harness Kit 29530472 1
10 Housing 29528559* 1
11 Screw, 6-32 x 7/16 29528560* 4
12 Harness Assembly 29528556* 1
13 Shift Selector Connector Kit 29530475 1
14 Lock Assist Seal 12191176* 1
15 Gray Connector 12160542* 1
16 Terminal Pin 12160551 20
17 Cable Seal 12110693* 1
18 Cavity Plug 12129557 10
19 Conduit Clip 12176394* 1
20 Shift Selector Mounting Kit 29530477 1
21 Nut, 10-32 271170 2
22 Bracket 29529961 2
* Serviced only as an assembly. Not serviced as detail part.

Serviceability for WTEC III PB Selector With New Contoured Bezel and 14 Inch Harness (See Figure 3)
Item Description Part No. Quantity Needed
1 Selector Assembly, Pushbutton 29537631 1
2 Mode Label 29537638 1
3 Keypad Repair Kit 29537948 1
4 Faceplate/Bezel 29537624* 1
5 Gasket 29537945 1
6 Graphic Overlay 29537734 1
7 Retaining Ring 29528558 7
Instruction Sheet No. 283 29535938* 1
8 PCB/Switch Assembly 29538025* 1
9 Housing/Harness Kit 29537949 1
10 Housing 29528559* 1
11 Screw, 6-32 x 7/ 16 29528560* 4
12 Harness Assembly 29537946* 1
13 Shift Selector Connector Kit 29530475 1
14 Lock Assist Seal 12191176* 1
15 Gray Connector 12160542* 1
16 Terminal Pin 12160551 20
17 Cable Seal 12110693* 1
18 Cavity Plug 12129557 10
19 Conduit Clip 12176394* 1
* Serviced only as an assembly. Not serviced as detail part.

SIL104 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

17-WT-98, Rev. A
June, 2001
Page 4 of 6

LE
CT
4
SE

2
1 PU
MP
/RO
LL

D
ROA
D
R OA
ON

HA
UL PA
CK RO
LL

EC
IAL
5
AY RF SP
NAT
E HW PE Y
HIG
ER RA
ALT T OW SP
IS PL
ITY HO RE
AD
C UR SP
P LD PO
EE HO R ST
CR WE TE
CK AD PO
F
LO LO AX
LE
DIF O LO
W PT
MP LO
DU MP
MY RM PU
O NO NO
EC AD
Y RO
PT OF
F
EM
ST
FIR

DE
6
MO

R
N
D

8
7

10

11

14 13
12
15

16
17
18
19

22
20

SIL
21
V03617.06

Figure 1.

20091001 Copyright 2009 Allison Transmission, Inc. SIL105


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

17-WT-98, Rev. A
June, 2001
Page 5 of 6

LE
CT
4
SE

2 3
1 PU
MP
/RO
LL

AD AD
RO RO
ON

HA
UL PA
CK RO
EC
LL
IAL
5
AY RF SP
NAT
E HW PE
ER HIG
R AY
ALT W SP
IST PLO
Y HO AD
CIT UR S PR
E

P LD PO
EE HO R ST
CR WE TE
CK AD PO
F
LO LO AX
LE
DIF O LO
P W PT
UM LO
D M MP
M Y R PU
O NO NO
EC A D
Y RO
PT OF
F
EM
ST
FIR

DE
6
MO

R
N
D

10

11

14 13
12
15

16
17
18
19

22

20

WTEC III
21
V06904

Figure 2.

SIL106 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

17-WT-98, Rev. A
June, 2001
Page 6 of 6

2 3
1 PU
MP
/RO
LL

AD AD
RO RO
ON

HA
UL PA
CK RO
EC
LL
IAL
5
AY RF SP
NAT
E HW PE
ER HIG
R AY
ALT W SP
IST PLO
Y HO AD
CIT UR S PR
E

P LD PO
EE HO R ST
CR WE TE
CK AD PO
F
LO LO AX
LE
DIF O LO
P W PT
UM LO
D M MP
OM
Y R PU
ON NO
EC A D
Y RO
PT OF
F
EM
ST
FIR

DE
6
MO

R
N
D

10

11

14 13
12
15

16
17
18
19

WTEC III SIL

V06929

Figure 3

20091001 Copyright 2009 Allison Transmission, Inc. SIL107


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

19-WT-98
July, 1998
Page 1 of 2

SUBJECT: Output Spanner Nut Retainer

EQUIPMENT AFFECTED: All MD 3000(R), B 300(R), B 400(R), HD 4000(R) and B 500(R) Transmissions

AFFECTED SERIAL NUMBERS: All

Introduction:
The number of locking tangs on the Output Spanner Nut Retainer (see Figure 1) required to be bent has been changed. It
is now required that at least two (2) of the locking tangs be bent into the slots of the spanner nut. If after torquing the
spanner nut (refer to Table 1 and Table 2) only one tang is aligned with a spanner nut slot, continue to torque the spanner
nut (not to exceed torque values in Tables 1 and 2) until two (2) tangs are aligned with the spanner nut slots (see Figures
2 and 3). Refer to appropriate Service Manual for installation instructions.

Note: Do not reuse a tang once it has been bent. If two or more tangs have been bent
once, install a new lock nut retainer (P/N 29506386 for MD 3000(R), B 300(R), and
B 400(R) models; P/N 29511429 for HD 4000(R) and B 500(R) models.).

REAR COVER REAR COVER


MD HD

RETARDER RETARDER

RETAINER LOCKNUT RETAINER LOCKNUT


(3 TANGS)
SPANNER SPANNER
NUT NUT
OUTPUT OUTPUT
SEAL SEAL

V05271 V05262

Figure 1.

SIL108 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

19-WT-98
July, 1998
Page 2 of 2

Table 1. MD/B 300/B 400 Output Spanner Nut Torque


Torque Spec Torque Spec
Before Module After Module
Installed Installed
Retarder 145155 Nm (107114 lb ft) 7488 Nm (5565 lb ft)
Non-Retarder 7488 Nm (5565 lb ft) 7488 Nm (5565 lb ft)

Table 2. HD/B 500 Output Spanner Nut Torque


Torque Spec Torque Spec
Before Module After Module
Installed Installed
Retarder 193207 Nm (142153 lb ft) 7488 Nm (5565 lb ft)
Non-Retarder 7488 Nm (5565 lb ft) 7488 Nm (5565 lb ft)

Figure 2. MD Ideal Condition for Tang Location

SIL

Figure 3. HD Ideal Condition for Tang Location

20091001 Copyright 2009 Allison Transmission, Inc. SIL109


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

21-WT-98
August, 1998
Page 1 of 2

SUBJECT: MD/HD/B Torque Converter Plug

EQUIPMENT AFFECTED: MD 3000, B 300, B 400, HD 4000, B 500 Series

AFFECTED SERIAL NUMBERS: Beginning With: MD S/N 6510165560


HD S/N 6610032772

Introduction:
Allison Transmission has changed the design of the Torque Converter Plug. The new design uses a threaded plug and no
longer uses a snapring. This design change allows easier installation of the torque converter plug.

Interchangeability:
The prior torque converter plug (P/N 29509732) will be retained for service. The prior MD Torque Converter Front
Cover (P/N 29535239) and HD Torque Converter Front Cover (P/N 29535238) have been completely cancelled.
Servicing of the prior design will require the new front torque converter cover and new style threaded plug. The new style
threaded torque converter plug can only be used with the new torque converter front cover. Kits are now available for
MD/HD/B Series transmissions.
MD Torque Converter Plug Kit P/N 29535935
MD Torque Converter Front Cover P/N 29535595
Torque Converter Plug P/N 29535581
O-ring P/N 29503208
HD Torque Converter Plug Kit P/N 29535936
HD Torque Converter Front Cover P/N 29535596
Torque Converter Plug P/N 29535581
O-ring P/N 29503208

Installation:
1. Lubricate torque converter plug o-ring.
2. Using 0.75 inch allen wrench install torque converter plug in the end of the torque converter pilot.
3. Torque plug to 5060 Nm (3744 lb ft).

SIL110 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

21-WT-98
August, 1998
Page 2 of 2

FORMER PLUG CURRENT PLUG


P/N 29509732 P/N 29535581
V05381

Figure 1.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL111


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

Revisions to this SIL are noted 22-WT-98, Rev. A


by a stripe in the left-hand margin. June, 2003
Page 1 of 2

SUBJECT: MD/HD Redesigned C1 Backing And Apply Plates

EQUIPMENT AFFECTED: MD 3000, B 300, B 400, HD 4000, B 500 Series

AFFECTED SERIAL NUMBERS: Beginning With MD S/N 6510164169, HD S/N 6610032320

Introduction:
To extend backing plate life and improve snapring retention, Allison Transmission has re-engineered the C1 Backing and
C1 Apply plates. The new C1 Backing and Apply plates were implemented beginning June 26, 1998.

Interchangeability:
The new style C1 Backing Plate must be used with the new style C1 Apply Plate. When servicing the prior Backing Plate
or Apply Plate replace both with the new style Backing and Apply plates. Intermixing of new and prior design Backing
or Apply Plates will result in C1 clutch failure. Refer to Figures 1 and 2 for identification of redesigned components.
The new P/Ns are as follows:

New P/N Prior P/N


MD C1 Apply Plate 29534574 23047219
MD C1 Backing Plate 29539665 23047219
HD C1 Apply Plate 29534573 29505801
HD C1 Backing Plate 29534572 29505801

The prior Backing and Apply Plates have been completely cancelled.

SIL112 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

22-WT-98, Rev. A
June, 2003
Page 2 of 2

MD / HD / B MD / HD / B
NEW STYLE APPLY PLATE NEW STYLE BACKING PLATE

MD 4 mm ON INSIDE DIA.
MD 8 mm ON INSIDE DIA.
HD 6 mm ON INSIDE DIA.
HD 10 mm ON INSIDE DIA.
V05276.01.00

Figure 1

C1 Apply Plate Redesigned C1 Backing Plate


2 mm thinner than 2 mm thicker than prior
prior apply plate backing plate

SIL
DETAIL OF MD/HD/B CROSS SECTION V05275

Figure 2

20091001 Copyright 2009 Allison Transmission, Inc. SIL113


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1-WT-99
February, 1999
Page 1 of 4

SUBJECT: Output Flange/Yoke Retaining Bolt Design Change

AFFECTED SERIAL NUMBERS: MD 3000/B 300/B 400 S/N 6510184819


HD/B 500 S/N 6610038064

Introduction:
Output flange/yoke retaining hardware has been changed from two M10 retaining bolts to one M14 retaining bolt. One
bolt design hardware increases the clamp load on the components retained by the output retaining hardware. Redesigned
hardware was implemented into production beginning December 1, 1998.

Interchangeability:
MD 3000/B 300/B 400
Refer to Figure 1. Components affected by the one bolt design retaining hardware are as follows:

Description P/N Qty


Bolt M14 x 2.0 x 70 mm 29535219 1
Retaining Plate 29535213 1
Output Shaft 29535234 1
Output Spacer 29535223 1
O-ring 29512875 1

All components listed above must be utilized together.

SIL114 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

1-WT-99
February, 1999
Page 2 of 4

Refer to Figure 1. The following prior design output flange/yoke retaining hardware will be maintained for service:

Description P/N Qty


Bolt M10 x 1.5 x 30 mm * 2
Retaining Plate 29512114 1
Output Spacer 29513389 1
Locktab * 1
O-ring 29511437 2
O-ring 29502439 1
* If replacement of prior design bolt or locktab is necessary, replace prior design caps head bolt with Allen
head service bolt P/N 29535692 and replace locktab with service belleville washer P/N 29535634. Allen
head bolts and belleville washers MUST be used together. Locktab and belleville washers MUST NOT
be used together.
Output Shaft P/N 29511121 has been completely canceled. Service shaft P/N 29511121 with shaft P/N 29535234.
All MD 3000/B 300/B 400 model output flanges and yokes are not affected by this redesign.

OUTPUT CONFIGURATION
MD(R), B 300(R), B 400(R)

PRIOR CURRENT

29513389 29502439 29535223 29502439


OUTPUT O-RING OUTPUT O-RING
SPACER 29511437 SPACER
O-RING (2)
29512875
BOLT (2) O-RING
M10 x 1.5 x 30
Torque to
30-35 Nm 29535219
(2226 LB FT) BOLT
M14 x 2.0 x 70
Torque to
70-80 Nm
29512114 (5160 LB FT)
RETAINING
PLATE 29535213
RETAINING
LOCKTAB PLATE
29511121 29535234
OUTPUT OUTPUT
SHAFT SHAFT

V04943

Figure 1.
SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL115


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1-WT-99
February, 1999
Page 3 of 4

HD 4000/B 500
Refer to Figure 2. Components affected by the one bolt design retaining hardware are as follows:
Description P/N Qty
Bolt M14 x 2.0 x 70 mm 29535219 1
Retaining Plate 29535215 1
Output Shaft 29535235 1
Output Spacer 29535224 1
O-ring 29512875 1
All components listed above must be utilized together.
Refer to Figure 2. The following prior design output flange/yoke retaining hardware will be maintained for service:
Description P/N Qty
Bolt M10 x 1.5 x 30 mm * 2
Retaining Plate 29511093 1
Output Spacer 29511131 1
Locktab * 1
O-ring 29511437 2
O-ring 29511444 1
* If replacement of prior design bolt or locktab is necessary, replace prior design caps head bolt with Allen
head service bolt P/N 29535692 and replace locktab with service belleville washer P/N 29535634. Allen
head bolts and belleville washers MUST be used together. Locktab and belleville washers MUST NOT
be used together.
Output shaft P/N 29511303 has been completely canceled. Service shaft P/N 29511303 with shaft P/N 29535236.
All HD 4000/B 500 model output flanges and yokes are not affected by this redesign.

OUTPUT CONFIGURATION
HD(R) AND B 500(R)
PRIOR CURRENT

29511131 29535224
OUTPUT OUTPUT
SPACER 29511444 SPACER 29511444
O-RING O-RING
29511437
O-RING (2)
29512875
O-RING
BOLT (2)
M10 x 1.5 x 30
Torque to 29535219
30-35 Nm BOLT
(2226 LB FT) M14 x 2.0 x 70
Torque to
70-80 Nm
29511093 (5160 LB FT)
RETAINING
PLATE 29535215
RETAINING
PLATE
LOCKTAB

29511303 29535235
OUTPUT OUTPUT
SHAFT SHAFT

V04944

Figure 2.

SIL116 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

1-WT-99
February, 1999
Page 4 of 4

Installation:
NOTE: Output Spacer P/N 29535223 and P/N 29535224 must be used with one bolt retaining
hardware. Output Spacer P/N 29535223 and P/N 29535224 is nitride hardened to
increase robustness with increased clamp load of one bolt design hardware. Refer to
Figure 3 for visual identification between two bolt design output spacers P/N 29513389
and P/N 29511131 and one bolt design output spacers P/N 29535223 and P/N 29535224.
1. Lubricate splines of output shaft and output seal with transmission fluid and install flange or yoke.
2. Lubricate O-ring P/N 29502439 (MD/B 300/B 400) or O-ring P/N 29511444 (HD/B 500) and install onto Retaining
Plate P/N 29535213 (MD/B 300/B 400) or Retaining Plate P/N 29535215.
3. Install M14 bolt through retaining plate.
4. Lubricate and install O-ring P/N 29512875 over threaded end of bolt and seat against retaining plate.
5. Install M14 bolt and retaining plate into output shaft yoke/flange assembly. Torque M14 bolt to 7080 Nm
(5160 lb ft). The use of thread locking compounds or mechanical means to retain M14 bolt,
i.e. lockwasher/lockstrip, must not be used. Output shaft utilizes Spiral Lock thread design to retain M14 bolt.
6. Rotate flange or yoke to check for binding and to ensure proper seating of output seal to flange/yoke.

PRIOR MD / B 300 / B 400 CURRENT


P/N 29513389 P/N 29535223

8 mm 4 mm
0.317 in. 0.157 in.

PRIOR HD / B 500 CURRENT


P/N 29511131 P/N 29535224

SIL
4 mm
0.157 in.

V05707

Figure 3.

20091001 Copyright 2009 Allison Transmission, Inc. SIL117


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

Revisions to this SIL are 4-WT-99, Rev. A


noted by a stripe in the left-hand margin. February, 2001
Page 1 of 5

SUBJECT: WT Exchange Program

EQUIPMENT AFFECTED: World Transmission Model HD 4070[P][R]

Introduction:
The purpose of the Service Information Letter is to introduce the HD 4070[P][R] transmission and to inform the Allison
Transmission service network of service support procedures in the event an HD 4070[P][R] requires repair. Starting with
production of the HD 4070[P][R] in January 1999, ATD will conduct a Transmission Exchange Program to support this
model.

Code Explanation
HD 4 0 7 0 P R

R Retarder

P PTO provision

0 Major modification

7 Number of speed ranges

0 Close ratio

4 Transmission series

HD Planetary gear-type automatic transmission


V05670

SIL118 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

4-WT-99, Rev. A
February, 2001
Page 2 of 5

HD 4070 HD 4060 HD 4560


FIRST 7.63 3.51 4.70
SECOND 3.51 1.91 2.21
THIRD 1.91 1.43 1.53
FOURTH 1.43 1.00 1.00
FIFTH 1.00 0.74 0.76
SIXTH 0.74 0.64 0.67
SEVENTH 0.64
REVERSE 4.8 4.8 5.5

TOTAL 11.92 5.48 7.01


RATIO
COVERAGE
V05671

Background:
The HD 4070[P][R] transmission, available in both standard rear cover and retarder configuration, is similar to the
HD 4060[P][R] with the addition of the C6 adapter housing located between the main housing and the standard rear
cover (or retarder module). These additions allow for 7 forward speed ranges with a manually selected first range
of 7.63:1.

HD 4070 TRANSMISSION CROSS SECTION C6 ADAPTER HOUSING


MODULE
C6 ADAPTER HOUSING
C6 CLUTCH
P4 MODULE

SIL
V05641.01

20091001 Copyright 2009 Allison Transmission, Inc. SIL119


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4-WT-99, Rev. A
February, 2001
Page 3 of 5

Internal differences between the HD 4070[P][R] and the HD 4060[P][R] include the C6 clutch, P4 planetary gear set,
unique C5 piston, output shaft, output yoke or flange and an additional control valve body used to control the C6 clutch.
The HD 4070[P][R] uses a selective shim located between the P3 carrier and P4 ring gear hub. The shim located between
the P2 carrier and the P3 sun gear, P/N 29501119, 0.81 mm (0.312 in.) is not selective in the HD 4070[P][R].

Range Solenoids Energized Clutches Applied


C6 LOW
A B C D E F G H J N
N/O N/O N/C N/C N/C N/C N/C RETD N/C N/C C1 C2 C3 C4 C5 C6
Reverse X X X X X X
Neutral X X X X
1 X O X X X X X
2 X X O O X X
3 X X O X O X X
4 X X O X O X X
5 O X O X X
6 X X O X O X X
7 X X O O X X
X = Electronically ON with respect to solenoids; hydraulically applied with respect to clutches.
O = Optional ON or OFF.

Exchange Program:
The HD 4070[P][R] Exchange Program will be conducted through December 2002 to ensure fast service and
engineering feedback. This program will be utilized in the event diagnosis indicates transmission damage has occurred
to the extent that the transmission must be removed from the vehicle. Examples of transmission repairs which will not
require transmission R & R (and therefore are not subject to the HD 4070[P][R] Exchange Program) include:
WTEC troubleshooting and repair, including speed sensor replacement (see following note for
WTEC troubleshooting)
Retarder valves and springs troubleshooting and repair
Control module troubleshooting and repair
Output shaft seal troubleshooting and repair
If troubleshooting indicates internal transmission problems, the ATD WT Service Department must be contacted
(317-242-0150) to coordinate the Exchange Program support. The attached Information Return Sheet must be completed
PRIOR to contacting WT Service. If the WT Service Department approves the use of an exchange unit, a basic
transmission will be shipped to your location. Note that this basic unit will require some external components be
swapped from the original failed unit, such as output ange or yoke, engine adaptation equipment, temperature sending
units, cooler ttings etc. DO NOT disassemble the failed transmission other than to swing the above mentioned
components.

Parts Exchange and Service Items:


Any condition other than major internal transmission damage (requiring transmission removal) is to be repaired using
replacement parts. For the HD 4070 models, refer to the latest versions of Parts Catalog PC2456EN and Service Manual
SM2457EN.

NOTE: The WTEC III system utilized on the HD 4070[P][R] supports the transmission trouble
codes found in other WTEC III calibrations. Diagnostic and troubleshooting of the
WTEC III system will be accomplished using the WTEC III Troubleshooting Manual
(TS2973EN).

SIL120 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

4-WT-99, Rev. A
February, 2001
Page 4 of 5

Returning Failed Transmissions or Parts:


All failed material is to be returned to Indianapolis immediately following repairs.

Packaging and Shipping:


Transmissions should be steam cleaned prior to returning. Fax one copy of the completed Information Return Sheet
to the World Transmission service department (facsimile 317-242-2712) and attach one copy to the transmission or
part(s) being returned. Then obtain a Return Material Form by calling the World Transmission service Department
(317-242-0150). Properly prepare the transmission and/or part(s) for shipment to Indianapolis at:
Allison Transmission, Division of General Motors
4700 West 10th Street
Dock 33, Stop 70
Indianapolis, Indiana 46222
Attn.: WT Return Material Crib/ Duane Colter

NOTE: Any transmission or parts not accompanied by the appropriate supporting documents
(Information Return Sheet, Return Material Authorization (RMA) issued by the World
Transmission Service department representative will be returned to the service outlet
freight collect.

WT Warranty Information:
ATD Service Policy Manual and AFA Preparation Manual procedures are to be followed when filing an AFA for an
HD 4070[P][R] transmission. Previously published labor operation numbers and times for HD/R models should be used.
As usual, if labor time exceeds the time guide, it should be explained in the narrative on the claim.
When a transmission is replaced with another transmission, list the serial number of the replacement transmission on the
rst line of the part number eld. Also, input SW in the location on unit eld and SWING as the primary failed part.
Freight and R&R labor can be claimed with normal appropriate explanation and documentation.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL121


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4-WT-99, Rev. A
February, 2001
Page 5 of 5

FAX COPY TO: WT Service (317) 242-2712

INFORMATION RETURN SHEET


REPAIR SHOP OUTLET
Name and/or Code: ___________________________________________________________________
Service Manager: ______________________________ Mechanic:____________________________
Phone Number: ______________________________________________________________________
Shipping Address: ___________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
Repair Order Number:_________________________________________________________________
VEHICLE OWNER; ______________________________________________________________________
VEHICLE MAKE AND MODEL: ____________________________________________________________
VEHICLE APPLICATION:(CODE) _______________________(NAME)_____________________________
VEHICLE MILEAGE: _______________________________________
TRANSMISSION WITH PROBLEM: (DATA TAG INFORMATION)
Transmission Serial Number: __________________________________________________________
EXCHANGED TRANSMISSION INSTALLED: (DATA TAG INFORMATION)
Transmission Serial Number: __________________________________________________________
PART(S) OR MODULE WITH PROBLEM:
Part(s)/Module Part Number: ___________________________________________________________
Part(s)/Module Serial Number:__________________________________________________________
PART(S) OR MODULE INSTALLED:
Part(s)/Module Part Number: ___________________________________________________________
Part(s)/Module Serial Number:__________________________________________________________
PART DESCRIPTION: ___________________________________________________________________
______________________________________________________________________________________
DESCRIPTION OF COMPLAINT: __________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
OIL LEVEL CHECK: _____________________________________________________________________
DIAGNOSTIC WORK PERFORMED: _______________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
DESCRIPTION OF FAILURE:
Electrical: ___________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
Hydraulic:___________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
Mechanical: _________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________

Attach any information found during troubleshooting or exchange of transmission/part(s).

SIL122 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

5-WT-99
March, 1999
Product Codes: 65 and 66
Page 1 of 3

SUBJECT: Lever Shift Selector, Lever Arm Bushing, WTEC II and WTEC III Lever Shift Selectors

EQUIPMENT AFFECTED: WT

Introduction:
Certain vehicle vocations with a very high frequency of lever shift selector thumb button actuations have experienced
breakage of the button inside the knob after a high number of shift cycles into or out of Neutral.

Background:
The former bushing was determined to be too short to fully support the thumb button in the presence of a very high
frequency of thumb button actuations (daily use in excess of 2 D-N-D cycles per minute for six hours a day) along with
additional axial loading on the detent rod. Additional axial load on the rod occurs when the lever is being pushed or pulled
at the same time the thumb button is being depressed. Breakage of the thumb button occurs where the guide legs of the
button assembly meet the ramp. These features are internal to the knob assembly and the user will notice the thumb button
becoming loose and possibly jamming when it is depressed.

Correction:
Effective with date code 01-22-1999, a thicker, larger diameter lever arm bushing was introduced in the production
of WTEC III lever shift selectors. The new bushing, P/N 29536604 (see Figure 1), replaces the former bushing,
P/N 29512858 (see Figure 2), which as been cancelled completely. The new bushing is designed to provide greater
support for the thumb button when the button is depressed.
A quantity of WTEC III lever shift selectors were built before the date code change and will be reworked to use the new
bushing. Any lever selectors which have been reworked will have a 19 mm (0.75 inch) round blue label next to the
identification label on the side of the selector. A new label with a new date code will not be installed at the time of the
rework. Any WTEC III lever selectors which do not have a date code of 01-22-1999 or later nor the blue label on the side
of the selector were not shipped with the new bushing installed.
WTEC II lever shift selectors are sold only as service replacement parts, so identification of units in inventory with the
new bushing is dependent on the blue label to indicate a reworked selector. A new label with a new date code will not be
installed at the time of the rework. Future production of WTEC II lever selectors for service requirements will include the
new bushing and the shifter date code will be after 01-22-99 and will indicate a new bushing is installed.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL123


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

5-WT-99
March, 1999
Product Codes: 65 and 66
Page 2 of 3

CURRENT BUSHING DESIGN


KNOB
ASSEMBLY
THUMB
BUTTON
RETAINING
CLIP

RAMP
CAM

BUSHING

BUSHING

LEVER ARM

CROSS-SECTION DETAIL

V05669

Figure 1.

FORMER BUSHING DESIGN

THUMB
BUTTON

RAMP
CAM

BUSHING

GUIDE LEG

CROSS-SECTION DETAIL

V05668

Figure 2.

SIL124 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

5-WT-99
March, 1999
Product Codes: 65 and 66
Page 3 of 3

Interchangeability:
The new bushing is fully interchangeable with the old one. Vehicles with a high frequency of thumb button actuation will
benefit from using the new bushing, but installation of the new bushing is not required. Vehicles with a low frequency of
thumb button actuation are not experiencing thumb button breakage.

Kit Descriptions:
Two Knob Assembly Kits have been released for repairs in which the thumb button was broken. One kit is for WTEC II
lever shifters and the other is for WTEC III. The kits include the new bushing, a new knob assembly, a new retaining clip,
and an instruction sheet for installation of the new parts (see Table 1).

Table 1.
P/N Description Quantity
29536684 WTEC II LSS Knob Assembly Kit 1
29512853 WTEC II Knob Assembly 1
29536604 Bushing 1
29512860 Retaining Clip 1
29536686 Instruction Sheet No. 289 1
29536685 WTEC III LSS Knob Assembly Kit 1
29528787 WTEC III Knob Assembly 1
29536604 Bushing 1
29512860 Retaining Clip 1
29536686 Instruction Sheet No. 289 1

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL125


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

P/N 29536686
Page 1 of 2
March, 1999

INSTRUCTION SHEET NO. 289

Replacement of the Knob Assembly and Detent Rod Bushing of the WTEC II and III Lever Shift Selectors
WTEC II Kit P/N 29536684; WTEC III Kit P/N 29536685

KNOB
ASSEMBLY

RETAINING CLIP

NEW BUSHING

LEVER ARM
(WTEC II SHOWN)

V05709

Figure 1.

Removal:

1). Remove the retaining clip, P/N 29512860, from the front of the knob. For removal, grip with needle-nose pliers
or use a small screw driver to pull the clip out from the slot on the knob. If using a screw driver to lift the clip,
be sure to place a nger over the clip to prevent losing it.

2). Lift the knob assembly (with the rod) from the lever arm.
3). Remove the old bushing, P/N 29512858, from the lever arm.

Figure 2. Old Bushing, P/N 29512858 10.3 mm (0.410 inch) OD

SIL126 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

P/N 29536686
Page 2 of 2
March, 1999

Installation:

Figure 3. New Bushing, P/N 29536604 14.7 mm (0.580 inch) OD


1). Find the new bushing, P/N 29536604, in the kit and install the small diameter into the hole on top of the
lever arm.

2). With the rod properly positioned in the knob (the cam on the rod should be positioned so that the at face is
against the ramp feature of the button), insert the end of the rod into the new bushing and begin to install the
new knob assembly; WTEC II P/N 29512853, WTEC III P/N 29528787, into the lever arm.

CURRENT BUSHING DESIGN

THUMB
BUTTON

RAMP
CAM

BUSHING

CROSS-SECTION DETAIL
V05708
SIL
Figure 4.

3). Align the knob and lever arm splines and fully insert the knob assembly onto the lever arm.

4). Install the retaining clip, P/N 29512860, through the slot in the knob and push it in until it snaps into place.

20091001 Copyright 2009 Allison Transmission, Inc. SIL127


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

7-WT-99
April, 1999
Product Code:
Page 1 of 5

SUBJECT: WTEC III Isolated ECU

EQUIPMENT AFFECTED: All WTEC III Equipped Vehicles

NOTE: Inserted in this SIL are revised Wiring Schematics for WTEC III controls. Please remove
Pages J1/J2 and J3/J4 from your SA2973A Troubleshooting Manual and replace them with
the attached pages.

Introduction:
A WTEC III isolated ECU design was implemented in production on April 1, 1999. The isolated ECU incorporates nylon
grommets and steel bushings on the three redesigned ECU mounting feet to form an electrically insulated interface
between the ECU and the vehicle mounting surface. Field experience has shown that isolating the ECU from the vehicle
chassis provides an ECU installation which is more tolerant of transient electrical signals produced by other vehicle
systems.

Service Information:
The new WTEC III ECU is P/N 29536134. It is uncalibrated and is completely, functionally interchangeable with the
former WTEC III ECUs, P/N 29534937 or P/N 29528963, it replaces. Calibrated ECU part numbers using the isolated
ECU will use an A instead of a U as the third character in the P/N. Example: non-Isolated ECU P/N = ECU12345;
Isolated ECU P/N = ECA12345.
The isolated ECU must be mounted using a 14 inch or an M6 bolt or stud. If previously used, wire no. 144 must be
disconnected, and no other conductive material may contact the installed ECU. There should be a minimum of 6.4 mm
(0.250 inch) clearance around the ECU housing with conductive material to prevent unintentional grounding of the
housing (minimum resistance between ECU housing and the vehicle of 10,000 Ohms).
An exception to complete interchangeability will be in cases where the additional 6.4 mm (0.250 inch) height of the ECU
due to the grommets (see Figure 1) causes interference with vehicle components. See below for cases where an
interference is present. The former WTEC III ECU design has been completely canceled.

SIL128 Copyright 2009 Allison Transmission, Inc. 20091001


FORMER ECU NEW ECU

20091001
NON-ISOLATED ISOLATED
166.0 mm (6.53 in.) 166.0 mm (6.53 in.)
83.0 mm 83.0 mm 12.7 mm
(3.27 in.) 7.8 mm (0.31 in.) (3.27 in.) (0.50 in.)

179.1 mm 179.1 mm
(7.05 in.) (7.05 in.)

194.1 mm 204.5 mm
(7.64 in.) (8.05 in.)

BLACK GRAY BLACK GRAY

Figure 1
20.8 (3 PLACES) 12.7 mm (0.50 in.) R
7.2 mm (0.28 in.) 12.7 mm (0.50 in.)
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

8.1 mm (0.32 in.) (3 PLACES)

Copyright 2009 Allison Transmission, Inc.


7.2 mm (0.13 in.)
114.3 mm (4.50 in.) SLOT FOR 114.3 mm (4.50 in.) THRU HOLE
25.9 mm 25.9 mm
MOUNTING (1.02 in.) FOR MOUNTING
(1.02 in.) (3 PLACES)
(3 PLACES)

82.1 mm
75.7 mm 28.7 mm (3.23 in.)
7-WT-99

(2.98 in.) (1.13 in.)


12.7 mm
Page 2 of 5
April, 1999

22.3 mm 6.4 mm (0.50 in.)


Product Code:

(0.88 in.) 6.6 mm (0.25 in.) (3 PLACES)


(0.26 in.)
(3 PLACES)

6.4 mm 19.2 mm
(0.25 in.) (0.76 in.)
(3 PLACES)
V05403
PC2456EN

SIL129
PARTS CATALOG

SIL
PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

7-WT-99
April, 1999
Product Code:
Page 3 of 5

Replacement of Isolators:
Two service kits have been released in connection with the new ECU design. Kit P/N 29535952 is used when servicing
any loose, cracked, or missing isolators on ECU P/N 29536134. Instruction Sheet #286 explains how to replace the
grommets and bushings. This kit provides parts for complete replacement of all of the grommets and bushings on an ECU.
The contents of the kit are:

Description P/N
Kit, ECU Isolators 29535952 1
Grommet, Electrical Isolator 29536132 6
Bushing, Electrical Isolator 29536133 6
Instruction Sheet #286 29535953 1

Individual components are only available in this kit, not as details.

Clearance requires mounting without isolation, (see Figure 2):


Kit P/N 29535954 is used when an isolated ECU is used to service a non-isolated ECU and a height interference exists.
If the removed ECU is not isolated and the WTEC III system is not experiencing difficulties because of it, the bushings
and grommets can be removed and the following kit used to provide the extra 6.4 mm (0.250 inch) clearance.

Description P/N
Kit, ECU Mounting 29535954 1
Seal, O-ring 29536135 3
Washer, 14 inch Flat 29536136 3
Instruction Sheet #287 29535955 1

Individual components are only available in this kit, not as details.

Mounting stud/bolt size requires mounting without isolation (see Figure 2):
If M8 or 516 inch studs were used for mounting the former ECU in the vehicle and if isolation is not necessary,
P/N 9422846, 516 inch flat washer, and P/N 23040579, O-ring, are available for mounting the new ECU after the
grommets and bushings are removed.

Clearance requires re-use of Isolator Kit, P/N 29535576 (see Figure 3):
If clearance requires the isolators to be removed, but the removed ECU had been isolated using Isolation Kit,
P/N 29535576, it will be necessary to re-use the isolation kit and to purchase three (3) O-rings, P/N 23040579, to
go around the Isolator Bushings and inside the hole in the ECU mounting foot.

SIL130 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

7-WT-99
April, 1999
Product Code:
Page 4 of 5

MOUNTING BOLT
METHOD BOLT
AY
GR

WASHER (see chart)

O-RING (see chart)

K
AC
BL UE
BL

NUT

UE
BL

NUT

WASHER (see chart)


MOUNTING STUD
OR BOLT SIZE M6 or 14 in. M8 or 516 in. O-RING (see chart)
WASHER 29536136 * 9422846 **
O-RING 29536135 * 23040579 ** MOUNTING STUD
* Only available in kit 29535954 MOUNTING STUD
** Only available as detail parts METHOD
V05784.01

Figure 2

VEHICLE CHASSIS
NUT
LOCKWASHER, 14 in. *MOUNTING STUDS
WASHER, 14 in. 29536136 OR BOLTS
ISOLATOR BUSHING 29535314 (M6 or 14 in.)
WASHER, 516 in. 9422846
O-RING 23040579

ISOLATION SHEET
29535313

BOLT

MOUNTING DETAIL

O-RING 23040579
WASHER, 516 in. 9422846
SIL
ISOLATOR BUSHING 29535314
WASHER, 14 in. 29536136
LOCKWASHER, 14 in.
NUT V05826

Figure 3

20091001 Copyright 2009 Allison Transmission, Inc. SIL131


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

7-WT-99
April, 1999
Product Code:
Page 5 of 5

ECU Repair Guidelines:

Action Required Parts Required


WTEC II ECU requires isolation Isolation Kit, P/N 29535576 (see SIL 6-WT-98)
Former WTEC III ECU (non-isolated) requires isolation Isolation Kit, P/N 29535576 (see SIL 6-WT-98)
Former WTEC III ECU (non-isolated) requires replacement Isolated WTEC III ECU, P/N 29536134
(If interference exists and former ECU was isolated Isolated WTEC III ECU, P/N 29536134
using Isolation Kit, P/N 29535576; see SIL 6-WT-98) O-ring, P/N 23040579
re-use Isolation Kit, P/N 29535576
(If interference exists and isolation is not required) Isolated WTEC III ECU, P/N 29536134
ECU Mounting Kit, P/N 29535954
(If an M8 or 516 inch mounting bolt or stud is used for Isolated WTEC III ECU, P/N 29536134
mounting and isolation is not required) O-ring, P/N 23040579
516 inch flat washer, P/N 9422846

Isolated WTEC III ECU isolators require repair ECU Isolator Kit, P/N 29535952

SIL132 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

P/N 29535953
Page 1 of 1
April, 1999

INSTRUCTION SHEET NO. 286

This instruction sheet explains the procedures for replacing the isolation grommets and bushings integral with the
mounting feet of the latest (isolated) WTEC III ECU, P/N 29536134. If one or more of the grommets or bushings cracks
or loosens and falls out of the mounting foot, it will be necessary to replace them. The contents of kit P/N 29535952
allow replacement of grommets and bushings on one complete ECU.
The kit and parts are not for installation on any previous model ECU. They werent designed to use these parts. Isolation
of previous model WTEC III and WTEC II ECUs will require the use of kit P/N 29535576.

Instructions:
1). Remove any remaining bushing and grommet pieces from the hole in the mounting foot of the ECU. The hole is
threaded and a grommet can be removed by using pliers to unscrew it from the hole. Be sure the threaded ID of
the hole is free of debris.
2). Place a grommet, P/N 29536132 (item 1), on each side of the hole in the ECU mounting foot (item 3)
(see Figure 1, First Stage Assembly).
3). Press the grommets into place with about 300 lb. of force* on the ID of the grommet. The bushings can be
inverted and used to press on the ID of the grommet (see Figure 1, First Stage Assembly)
4). Install a bushing, P/N 29536133 (item 2), into each grommet (see Figure 1, Final Stage Assembly)
5). Press the bushings into the grommets with about 200 lb. of force*. The two bushings in each mounting foot
should contact each other.
6). Repeat steps 1 through 5 for each mounting foot requiring new grommets and bushings.
* It is possible to press the grommets and bushings into the mounting feet using a vise with smooth faced jaws
or inserts. Press until they are fully seated. Additional seating will occur when the ECU is mounted to the
vehicle.

NOTE: Excessive force can crack or distort mounting grommets or break the bushing. Do
not exceed recommended installation loads.

300 lb
FORCE
3
2
1 200 lb
FORCE
2

1
2

1
SIL
FIRST STAGE 2
ASSEMBLY

FINAL STAGE
ASSEMBLY
V05752

Figure 1

20091001 Copyright 2009 Allison Transmission, Inc. SIL133


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

P/N 29535955
Page 1 of 2
April, 1999

INSTRUCTION SHEET NO. 287

This instruction sheet is for cases where the isolators must be removed from the mounting feet of the latest (isolated)
WTEC III ECU because of installation difficulties such as mounting stud length or because of clearance around the
ECU. [NOTE: This kit assumes the mounting uses 1/4 inch or M6 bolts or studs. If the mounting fasteners are 5/16 inch or
M8, it will be necessary to replace them or use three (3) washers (P/N 9422846) and three (3) O-rings
(P/N 23040579).]

Instructions:
1). Remove bushings and grommets from the hole in the mounting foot of the ECU. The hole is threaded and a
grommet can be removed by using pliers to unscrew it from the hole. Be sure the threaded ID of the hole is free
of debris.

For vehicles with mounting studs (see Figure 1):


2). Place an o-ring over each mounting stud.
3). Place the ECU on the mounting studs, so that the o-rings are in the threaded holes in the mounting feet.
4). Place a 1/4 inch flat washer over each mounting stud.
5). Place a nut on each mounting stud.
6). Properly torque each of the nuts according to the OEM specifications.
-or-

For vehicles using mounting bolts (see Figure 1):


2). Place a 1/4 inch flat washer on each mounting bolt.
3). Place an o-ring on each mounting bolt and push it on until it contacts the washer.
4). Place the ECU over the mounting bolt holes.
5). Insert a mounting bolt through the hole in each mounting foot, start it into the threads of the nut, and draw it
down. Be sure the o-ring goes smoothly into each hole.
6). Properly torque each of the mounting bolts according to the OEM specifications.

SIL134 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

P/N 29535955
Page 2 of 2
April, 1999

MOUNTING BOLT
METHOD BOLT
AY
GR

WASHER, 14 in.
P/N 29536136
O-RING
P/N 29536135
K
AC
BL UE
BL

NUT

UE
BL

NUT

WASHER, 14 in.
P/N 29536136
O-RING
P/N 29536135
MOUNTING STUD

MOUNTING STUD
METHOD
V05784

Figure 1

CAUTION: The ECU is not isolated at this point. If isolation is still needed, order or re-use isolation kit,
P/N 29535576, and order three (3) O-rings, P/N 23040579. The O-ring, P/N 23040579, is installed
around the isolation bushings, P/N 29535314, and inside the hole in the mounting foot of the ECU.
An M8 (516 inch) at washer, P/N 9422846, will also be needed.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL135


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

8-WT-99, Rev. A
November, 1999
Page 1 of 6

SUBJECT: Double Weld Rotating Clutch Hub

EQUIPMENT AFFECTED: All World Transmissions

AFFECTED S/N: MD 3060/3560 S/N 6510184386


MD 3066/B 300/B 400 S/N 6510130438
HD 4000/B 500 S/N 6610037353

Introduction:
As a product improvement, rotating clutch hubs now utilize a double weld design. An additional weld was added to the
area referenced in Figure 1. Examples of single welded hub design vs. double welded hub design are shown in Figures 2,
3, and 4.

Serviceability:
Single weld rotating clutch hubs are no longer production available. When replacing a single weld design rotating clutch
hub that does not meet ATD specifications, service with the double weld design hub. Single weld rotating clutch hubs
that meet ATD specifications should be reused during time of transmission repair or overhaul (refer to appropriate Service
Manual for specifications). MD 3000/B 300/B 400 clutch hub P/N 29509979 has been replaced by P/N 29534493.
HD 4000/B 500 clutch hub P/N 29501583 has been replaced by P/N 29534504.

NOTE: When inspecting a rotating clutch hub that is suspected to be cracked in the area
indicated in Figure 5, surface irregularities can be mistaken for cracks. Surface
irregularities are a by-product of the manufacturing process and does not constitute a
defect in the welding process. Refer to Figures 6 and 7 for examples of non-cracked and
cracked rotating clutch hubs. The use of magnaflux can be utilized to determine if a
crack is present. Another method which can be employed is adding a quantity of solvent
into the C2 piston bore and check for leaks in the welded area of hub.

SIL136 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

8-WT-99, Rev. A
November, 1999
Page 2 of 6

V05827
ROTATING CLUTCH
HUB CENTERLINE
DOUBLE WELD DESIGN

ADDITIONAL WELD
SINGLE WELD DESIGN

ADDITIONAL WELD
NOT PRESENT

SIL

Figure 1

20091001 Copyright 2009 Allison Transmission, Inc. SIL137


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

8-WT-99, Rev. A
November, 1999
Page 3 of 6

SINGLE WELD DESIGN

Additional weld not


present in area indicated

H05828

Figure 2

DOUBLE WELD DESIGN

ADDITIONAL
WELD
H05829

Figure 3

SIL138 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

8-WT-99, Rev. A
November, 1999
Page 4 of 6

DOUBLE WELD DESIGN

ADDITIONAL
WELD

H05830

Figure 4

CRACKED HUB

SIL
Area to be
inspected
H05831

Figure 5

20091001 Copyright 2009 Allison Transmission, Inc. SIL139


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

8-WT-99, Rev. A
November, 1999
Page 5 of 6

CRACKED HUB

CRACK

H05834

Figure 6

SIL140 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

8-WT-99, Rev. A
November, 1999
Page 6 of 6

NON-CRACKED HUB

Non-machined weld bead


can be mistaken as a crack.
If hub is suspected cracked,
refer to note on page 1.

H05902

Figure 7

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL141


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

14-WT-99
September, 1999
Product Code(s): 65, 66
Page 1 of 2

SUBJECT: New Retarder Accumulator Air Solenoid Valve Assembly

EQUIPMENT AFFECTED: Retarder Versions of MD 3000R, HD 4000R, and B 300R/400R/500R Series


World Transmissions

DATE OF IMPLEMENTATION: August 1999

Introduction:
Retarder accumulator air solenoid valve assembly, P/N 29522717, will be introduced to production and available for
service effective August 1999, and replaces former air solenoid valve assembly P/N 29530324.

Identification:
The figure below shows the configuration, component coloration and location of the new part number.

Solenoid Section (Black)

Aluminum
Valve Body (Gray)
Location of part number
and Allison trademark

Air In

Zinc Coated
Exhaust Fitting (Gold/Brass)

V03849.01

Figure 1. Retarder Accumulator Air Solenoid Valve Assembly, P/N 29522717

SIL142 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

14-WT-99
September, 1999
Product Code(s); 65, 66
Page 2 of 2

Interchangeability:
The air solenoid valve assembly is fully interchangeable with air solenoid P/N 29530324 and should not affect space
claim or installation.
For HDR/B 500R Installations Only: To enhance retarder accumulator operation, a .060 inch orificed nipple fitting is
installed to the Air In port of the air solenoid on all HDR or B 500R installations. At time of solenoid replacement,
be sure to transfer this fitting to the Air In port of the new air solenoid. If a new orificed nipple fitting is required,
P/N 29514765 air solenoid nipple (orificed) is available through the Allison Parts Distribution Center. All fittings should
be torqued to 1622 Nm (1216 ft lb). Do not apply sealant.

Warranty Claim Information:


For tracking purposes, all claims for reimbursement per this Service Information Letter, regardless of type, should include
the letter designation WTRETSOL in the Activity Indicator box within the AFA form. The claim allowance for
replacement and reinstallation of the air solenoids in MD/R, HD/R, B 300/R, B 400/R, and B 500/R transmissions is
one (1) hour.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL143


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

Revisions to this SIL are noted 19-WT-99, Rev. A


by a stripe in the left-hand margin. June, 2006
Product Codes: 65 and 66
Page 1 of 7

SUBJECT: Redesigned Oil Level Sensor (OLS)

EQUIPMENT AFFECTED: 3000 and 4000 Product Families Except 3700SP

SERIAL NUMBER BREAK: 3000 Product Family 6510220479


4000 Product Family 6610048466 (Except S/N 6610052000 through 6610052184*)

Background:
Effective August 18, 1999, a redesigned Oil Level Sensor (OLS), P/N 29544668 (previously P/N 29530105), was
introduced into production of World Transmissions. The redesigned OLS is a one-piece unit with a molded 3-terminal
connector built into the sensor housing (see Figure 1). The internal wiring harnesses have been redesigned to include the
3-terminal connector for the OLS and to lengthen the branch to the OLS.
Figure 2 shows the position and orientation of the new OLS on the control modules of the 3000 and 4000 Product Fami-
lies. Be sure the new OLS is correctly positioned. The internal harness connector must reach the connector on the sensor.
The control module must fit onto the transmission main case without interference.
The one piece design reduces the complexity of the manufacturing and installation of the sensor. The new OLS uses
shoulder bolts and Viton ferrules to provide vibration dampening in the mounting (see Figure 3).

* S/Ns 6610052000 through 6610052184 were built on a 2nd assembly line with the former OLS.
Viton is a registered trademark of DuPont Corporation.

SIL144 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

19-WT-99, Rev. A
June, 2006
Product Codes: 65 and 66
Page 2 of 7

V05724.1

Figure 1.

Interchangeability:
The new sensor can be used in place of the former sensor by using a short harness adapter between the 4-terminal (2 x 2)
connector on former internal wiring harness and the new 3-terminal (1 x 3) connector of the new OLS. A kit is available
(see Figure 3 and Table 1) for replacing the former sensor and it includes the new sensor, mounting bolts, and the harness
adapter so that the old internal harness can be re-used. Transmissions built after the serial number break will have the new
sensor and a new internal wiring harness using the 3-terminal connector. The former OLS is completely cancelled (see
Table 2 for details of cancellation). The former internal harnesses will be maintained for service.
SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL145


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

19-WT-99, Rev. A
June, 2006
Product Codes: 65 and 66
Page 3 of 7

Oil Sensor Location Detail


(with filter & harness
removed for clarity)
HD/B 500 CONTROL MODULE

MD/B 300/B 400 CONTROL MODULE Oil Sensor Location Detail

V06108

Figure 2.

SIL146 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

19-WT-99, Rev. A
June, 2006
Product Codes: 65 and 66
Page 4 of 7

2
5

4 7

4 10

11
9

V05724.2

Figure 3.
SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL147


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

19-WT-99, Rev. A
June, 2006
Product Codes: 65 and 66
Page 5 of 7

New OLS Kit and Parts:

Table 1.
Item P/N Description Quantity Serviceable
1 29536584 OLS Kit 1 Yes
2 29536564 Mounting Bolt 2 Yes
3 29544668 Oil Level Sensor Assembly 1 Yes
4 29536567 Viton Ferrule 4 Yes
5 29530104 Internal Harness OLS Adapter 1 Yes
6 12064758 3-way Connector, Plug 1 Yes
7 12047767 Female Terminal 3 Yes
8 12047783 Secondary Lock, TPA 1 Yes
9 12047786 4-way Receptacle Connector 1 Yes
10 12047581 Male Terminal 3 Yes
11 12047787 Secondary Lock, TPA 1 Yes

Former OLS Parts:


Table 2.
P/N Description Quantity Maintain for Service
29507921 Oil Level Sensor Assembly 1 No; service with kit, P/N 29536584
29507908 Oil Level Sensor 1 No; service with kit, P/N 29536584
29507905 Oil Level Sensor Bracket 1 No; service with kit, P/N 29536584
29507906 Base Plate 1 No; service with kit, P/N 29536584
29507907 Spacer 1 Yes
23048627 O-ring 1 Yes
11516059 Flange Head Bolt 2 Yes

SIL148 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

19-WT-99, Rev. A
June, 2006
Product Codes: 65 and 66
Page 6 of 7

Serviceability Information:
Table 3 shows the wiring information that applies to the internal harnesses and to the Internal Harness OLS Adapter.

Wire Termination:
Table 3.
Wire No. 3-Pin Terminal ID 4-Pin Terminal ID Wire Color
135B A B Black
165 B A White
124 C D Red

Figure 4 shows the connectors, terminals, and secondary locks (terminal position assurance TPA) used in the OLS
harness adapter. The 3-terminal connector is also used in the new internal wiring harnesses.

J 38125-13

Butt wire against


terminal holder

Use wire gauge


18-16 slot

A
B
WIRE SIDE
C
18-16
22-20

J 35123

TERMINAL

Push lock to
insert terminal
end

B C
A D
DETAIL OF
CONNECTOR
SIL
BA

V05724.3

Figure 4.

20091001 Copyright 2009 Allison Transmission, Inc. SIL149


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

19-WT-99, Rev. A
June, 2006
Product Codes: 65 and 66
Page 7 of 7

Terminal Removal:
1. Remove the secondary lock (TPA).
2. Insert the end of terminal remover, J 38125-13, into:
a. the small notch below the terminal in the face of the 3-way connector
b. the connector body above the terminal
3. Pull the wire and terminal out the back of the connector.
4. If the terminal is to be replaced cut the terminal between the core and insulation crimps to minimize wire loss.

Terminal Crimping:
1. Carefully strip insulation 4.5 mm 0.5 mm (0.18 0.02 inch). Unless insulation crimp is too tight, Automatic Wire
Stripper, J 35615 will remove insulation and crimp from the old terminal without damage.
2. Push open the terminal holder on the crimper tool, J 35123, and insert a terminal into the opening marked 18-16
(Figure 3) so that the crimp ends point up. Release the terminal holder.
3. Slightly close the crimping tool (close until one click is heard) but do not start to crimp the terminal.
4. Insert the stripped wire into the terminal until the core contacts the terminal holder.
5. Squeeze the crimper fully until it opens when released.
6. Open the terminal holder and remove the wire and terminal from the crimping tool.
7. Pull on the terminal to assure a tight crimp.
8. Insert the wire and terminal into the proper cavity in the connector.
9. Insert the secondary lock (TPA) into the connector to retain the terminals.

SIL150 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

1-WT-00
January, 2000
Page 1 of 2

SUBJECT: World Transmission Suction Filter Improvement


EQUIPMENT AFFECTED: All World Transmissions
AFFECTED S/N: MD/B 6510239653
HD/B 6610056186

Introduction:
As a product improvement and cost reduction, the Internal Suction Filter has been redesigned. This change was
implemented to the MD/B on December 1, 1999 and to the HD/B on December 6, 1999. The Current Suction Filter is a
one piece Housing/Filter Assembly; the former arrangement was two pieces, a Suction Filter and separate Housing. Both
are shown below.

29
50
36
70

FORMER CURRENT
FILTER ASSEMBLY FILTER ASSEMBLY V06035

Figure 1.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL151


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

1-WT-00
January, 2000
Page 2 of 2

Serviceability:
When replacing the former filter or housing reference Chart 1.

Chart 1.

Former P/N Description Service With Kit


29502068 Housing 29537067
29503670 Filter Assembly 29537067

Suction Filter Kit P/N 29537067 contains:

Chart 2.

P/N Description Quantity


11515316* M6 x 1.0 x 30 mm, Bolt 3
29536860* Housing/Filter Assembly 1
29537066* Gasket 1
* May be purchased separately.

The former Filter Assembly, Housing, and Gasket have been completely cancelled.
Current Gasket P/N 29537066 has been added to the following Seal and Gasket Kits:

Chart 3.

P/N Kit Description


29537068 92 MD/B Control Module Overhaul Kit
29537069 91 MD/B Control Module Overhaul Kit
29537070 HD/B Control Module Seal and Gasket Kit

Interchangeability:
The Current Internal Suction Filter/Housing Assembly is interchangeable with the former Filter and Housing. When
replacing the former Filter or Housing utilize Suction Filter Kit P/N 29537067.
The current Gasket P/N 29537066 may be used with the current Housing/Filter Assembly and with the former Housing
and Filter.

SIL152 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

Revisions to this SIL are 4-WT-00, Rev. B


noted by a stripe in the left-hand margin. August, 2001
Product Code(s):
Page 1 of 11

SUBJECT: WT Product Changes for CY2000

EQUIPMENT AFFECTED: All WT Models

S/N INFORMATION: MD Starting With S/N 6510262117


HD Starting With S/N 6610062126

General Description:
Allison Transmission implemented several WT product changes beginning April 3, 2000. The reasons for these changes
include increased product ratings, new product features, and improved reliability. The product components affected are:
1. WTEC III ECU
2. Version 9 Software
3. All Clutch Plates
4. Internal Wiring Harnesses
5. All Solenoids
6. HD C1 Piston Return Spring
7. C3/C4 Piston Apply Springs
8. MD C1 Piston
9. HD Damper Assembly
Each of these product changes will be discussed in detail below (refer to MD Parts Catalog PC2150EN or HD Parts
Catalog PC2456EN for detail part numbers). There are several compatibility issues between units built before and
after April 3, 2000. Please read this information completely to avoid potential mismatches between the former and
current WT transmission components.

WTEC III Version 9 ECU:


A revision has been made to the blank WTEC III ECU. The new blank ECU P/N 29537291 has increased reliability and
greater memory capacity. The increased memory capacity is required to implement Version 9 software. The new ECU
will have the same physical dimensions as the isolated ECU P/N 29536134. The blank ECU remains the serviceable
component and the former blank ECU P/N 29536134 has been completely canceled. Calibrated ECUs ordered from ATD
to fill OEM or DOEM orders (only) will be identified as TID3 on the calibrated ECU label. In addition to the TID
identification, the calibrated ECU P/N will carry an ECB prefix replacing the former ECA prefix to indicate the memory
capacity change. Former calibrated ECU P/Ns have been completely canceled.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL153


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4-WT-00, Rev. B
August, 2001
Product Code(s):
Page 2 of 11
Version 9 Software:
Version 9 software is required to implement new software features. The new features include Reduced Engine Load at
Stop (RELS), Direction Change Enable, and SAE J1939 Retarder Control. RELS will provide a means to increase fuel
economy in bus applications (B 300/B 400 only) by providing a reduced load on the engine while the vehicle is at a stop
at or near idle speeds. The RELS feature can only be used in buses equipped with TID3 Transmissions and Version 9
software. In addition, this feature may only be used if approved by ATD Applications Engineering unless otherwise stated
in the WTEC III Controls and General Information Sales Technical Data Book (SA2978EN). The Direction Change
Enable feature provides a means to ensure that vehicle conditions are appropriate for direction change shifts in vehicles
such as dock spotters, aircraft refuelers, and street sweepers. Reference Sales Technical Data for schematics and other
information regarding these new features. SAE J1939 Retarder control allows control of WT retarder torque via the
SAE J1939 communication link in vehicles where coordination of different braking systems is desired. The Version 9
ECU is required to implement each of these new features.
The former version 8A software and calibrations will be maintained on the PCCS system to service former ECU software
and calibrations. As stated above the former Version ECU will be completely canceled. Therefore when servicing a
Version 8 ECU, a Version 9 ECU must be used. The Version 9 calibrated ECU P/N will be the same as the former
Version 8 calibrated ECU P/N except that it will be preceded by ECB instead of ECA (for example: Version 8 ECU P/N
is ECA00123, Version 9 ECU P/N would be ECB00123).
Clutch Plates:
As of April 3, 2000 the friction material of all WT clutch plates except for the MD 3070(P)(T) C6 and C7 plates have been
changed. The new friction material will provide the improved C1 and C4 Clutch durability required for the RELS function.
The new friction material for C1/C2/C3/C4/C5/HD 4070 C6 offers the latest technology available that translates to optimal
clutch performance. The new friction material is not calibration compatible with the former friction material except as
follows.
Either former or current plates may be used in the following model applications:

Table 1.
All Models HD 4070 MD 3066 3000 MHHigh B 400
C5 Clutch* C6 Clutch All Clutches All Clutches All Clutches

Except for the above models, Mixing of former and current friction plates within a transmission is not allowed.
Mixing of former and current friction clutch plates within a particular clutch pack is not allowed.

CAUTION: Current friction plates may wear prematurely if used with former software versions and
calibrations, except in the following cases:
1. C5 all models*
2. C6 HD 4070 only
3. B 400, MD 3066, and 3000MH-High models
The former friction clutch plates except the C5* and HD 4070 C6 friction plates will continue to be available to service
units built prior to April 3, 2000. Reference Table 2 for friction plate part numbers. The current friction plates can be
identified by two missing internal splines (see Figure 1).

One or zero
missing splines

Two missing splines

FORMER FRICTION PLATE CURRENT FRICTION PLATE


V06462

Figure 1. Friction Plate Identification


* C5 friction plate P/N 29507014 remains available for service, reference SIL 3-WT-98.

SIL154 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

4-WT-00, Rev. B
August, 2001
Product Code(s):
Page 3 of 11

Table 2.
HD/B 500
Clutch Former Friction Plate Current Friction Plate
C1 29511462 29536338
C2 29505823 29536339
C3/C4 29529291 29536340
C5 29527014* 29536341
29534834
C6 (HD 4070 Only) 29530496 29536342
* Reference SIL 3-WT-98.

MD 3066/3000 MH/B 400


C1 23045588 29536334
C2 29516170 29536335
C3/C4 29528209 29536336
C5 29532371 29536337

MD 3000/B 300
C1 23045588 29536334
C2 23048628 29536335
C3/C4 29528207 29536336
C5 29532371 29536337
C6 (MD 3070 Only) 23048735 23048735
C7 (MD 3070 Only) 23042198 23042198

The Reaction Plate part numbers were changed for tracking purposes only. The reaction plate design remains the same
and can be used with either the former or current friction material.

Table 3.
HD/B 500
Clutch Former Reaction Plate Current Reaction Plate
C1 29505759 29536347
C2 29505720 29536348
C3/C4 29505765 29536349
C5 29505771 29536350
C6 (HD 4070 Only) 29530495 29536351

MD/B 300/B 400


C1 23045589 29536343
C2 29503141 29536344
C3/C4 29501423 29536345
C5 23045573 29536346
C6 (MD 3070 Only) 29506073 29506073
C7 (MD 3070 Only) 29502156 29502156 SIL
Friction clutch plates and CIN must be appropriately matched to optimize clutch plate performance. Reference Tables 4
and 5 for appropriate transmission configuration and CIN combinations.

20091001 Copyright 2009 Allison Transmission, Inc. SIL155


Table 4. Using New Replacement Transmissions (TID 3)
Transmission Configuration ECU, Shifter, Vehicle harness configuration:

SIL156
If this model/conguration transmission is replaced by a
PC2456EN

new TransID 3 transmission (with Dynax clutch plates), one of the following modications are necessary to make it compatible with vehicles of this conguration:
PARTS CATALOG

TID Key Characteristics Model WTEC 2; CIN 07 and 08 WTEC 3; V8/V8A; CIN 0B WTEC 3; V9/V9A; CIN 0D (this
level of level ECU and software might be found
original installed in cases where the WTEC 3,
trans in V8/V8A ECU was replaced)
vehicle
pre-TID Former MD retarder MD/B300 TID1 internal harness + Dynax cal Conguration not released Conguration not released
Former temp sensors MDR/B300R TID1 internal harness + Dynax cal + New Rtdr cal + adapter harness (w/old Conguration not released Conguration not released
(pre-1998 retarder) temp sensor)
(post-block)
MD3066/B400 TID1 internal harness + Dynax cal Conguration not released Conguration not released
MD3066/B400R TID1 internal harness + Dynax cal + New Rtdr cal + adapter harness (w/old Conguration not released Conguration not released
temp sensor)
MD7 TID1 internal harness + Dynax cal Conguration not released Conguration not released
HD/B500 TID1 internal harness + Dynax cal Conguration not released Conguration not released
HDR/B500R TID1 internal harness + Dynax cal + old rtdr temp sensor Conguration not released Conguration not released
TID1 Former MD retarder MD/B300 TID1 internal harness + Dynax cal Update calibration No changes needed
Former temp sensors MDR/B300R TID1 internal harness + Dynax cal + New Rtdr cal + adapter harness (w/old Update calibration + adapter harness (w/o temp sensor) Use adapter harness (w/o temp sensor)
(pre-1998 retarder) temp sensor)
MD3066/B400 TID1 internal harness Update calibration No changes needed
MD3066/B400R TID1 internal harness + New Rtdr cal + adapter harness (w/old temp sensor) Update calibration + adapter harness (w/o temp sensor) Use adapter harness (w/o temp sensor)
MD7 TID1 internal harness + Dynax cal Update calibration No changes needed
HD/B500 TID1 internal harness + Dynax cal Update calibration No changes needed
HDR/B500R TID1 internal harness + Dynax cal + old rtdr temp sensor Update calibration+ new rtdr temp sensor connector new rtdr temp sensor connector
TID2 Current MD retarder MD/B300 Conguration not released Update calibration if installed prior to 10/24/99 No changes needed

Copyright 2009 Allison Transmission, Inc.


Current temperature MDR/B300R Conguration not released Update calibration if installed prior to 10/24/99 No changes needed
sensors
MD3066/B400/3000MH Conguration not released Update calibration if installed prior to 10/24/99 No changes needed
MD3066R/B400R/ Conguration not released Update calibration if installed prior to 10/24/99 No changes needed
3000MHR
MD7 Conguration not released Update calibration if installed prior to 10/24/99 No changes needed
HD/B500/4000MH Conguration not released Update calibration if installed prior to 10/24/99 No changes needed
HDR/B500R/4000MHR Conguration not released Update calibration if installed prior to 10/24/99 No changes needed
HD7 Conguration not released Update calibration if installed prior to 10/24/99 No changes needed
HD7R Conguration not released Update calibration if installed prior to 10/24/99 No changes needed
TID3 Current MD retarder MD/B300 Conguration not released Update calibration if installed prior to 10/24/99 No changes needed
Dynax MDR/B300R Conguration not released Update calibration if installed prior to 10/24/99 No changes needed
Page 4 of 11
August, 2001

MD3066/B400/3000MH Conguration not released Update calibration if installed prior to 10/24/99 No changes needed
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

Product Code(s):
4-WT-00, Rev. B

MD3066R/B400R/ Conguration not released Update calibration if installed prior to 10/24/99 No changes needed
3000MHR
MD7 Conguration not released Update calibration if installed prior to 10/24/99 No changes needed
HD/B500/4000MH Conguration not released Update calibration if installed prior to 10/24/99 No changes needed
HDR/B500R/4000MHR Conguration not released Update calibration if installed prior to 10/24/99 No changes needed

20091001
HD7 Conguration not released Update calibration if installed prior to 10/24/99 No changes needed
HD7R Conguration not released Update calibration if installed prior to 10/24/99 No changes needed
Table 5. Rebuilding With Dynax
Transmission Conguration ECU, Shifter, Vehicle harness conguration:
If this model/conguration transmission is rebuilt with Dynax

20091001
clutch plates, one of the following modications are necessary to make it compatible with vehicles of this conguration:

TID level Key Characteristics Model WTEC 2; CIN 07 and 08 WTEC 3; V8/V8A; CIN 0B WTEC 3; V9/V9A; CIN 0D (this level
of original ECU and software might be found installed in
trans in cases where the WTEC 3, V8/V8A ECU was
vehicle replaced)
pre-TID Former MD retarder MD/B300 pre-TID or TID1 internal harness + Dynax cal Conguration not released Conguration not released
Former temp sensors MDR/B300R pre-TID or TID1 internal harness + Dynax cal Conguration not released Conguration not released
(pre-1998 retarder)
MD3066/B400 pre-TID or TID1 internal harness + Dynax cal Conguration not released Conguration not released
(post-block)
MD3066/B400R pre-TID or TID1 internal harness + Dynax cal Conguration not released Conguration not released
MD7 pre-TID or TID1 internal harness + Dynax cal Conguration not released Conguration not released
HD/B500 pre-TID or TID1 internal harness + Dynax cal Conguration not released Conguration not released
HDR/B500R pre-TID or TID1 internal harness + Dynax cal Conguration not released Conguration not released
TID1 Former MD retarder MD/B300 Retain TID 1 + Dynax cal TID 3 internal harness + updated calibration TID 3 internal harness + updated calibration
Former temp sensors MDR/B300R Retain TID 1 + Dynax cal TID1 internal harness + Dynax cal TID1 internal harness + Dynax cal
(pre-1998 retarder)
MD3066/B400 Retain TID 1 Retain TID 1 or install TID 3 internal harness + Retain TID 1 or install TID 3 internal harness
updated cal + updated cal
MD3066/B400R Retain TID 1 Retain TID 1 Retain TID 1
MD7 Retain TID 1 + Dynax cal TID 3 internal harness + updated calibration TID 3 internal harness + updated calibration
HD/B500 Retain TID 1 + Dynax cal TID 3 internal harness + updated calibration TID 3 internal harness + updated calibration
HDR/B500R Retain TID 1 + Dynax cal TID 3 internal harness + new rtdr temp sensor TID 3 internal harness + new rtdr temp sensor
and connector and connector
TID2 Current MD retarder MD/B300 Conguration not released TID 3 internal harness + updated calibration TID 3 internal harness
Current temperature MDR/B300R Conguration not released TID 3 internal harness + updated calibration TID 3 internal harness
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

sensors

Copyright 2009 Allison Transmission, Inc.


MD3066/B400/3000MH Conguration not released TID 3 internal harness + updated calibration TID 3 internal harness
MD3066R/B400R/ Conguration not released TID 3 internal harness + updated calibration TID 3 internal harness
3000MHR
MD7 Conguration not released TID 3 internal harness + updated calibration TID 3 internal harness
HD/B500/4000MH Conguration not released TID 3 internal harness + updated calibration TID 3 internal harness
HDR/B500R/4000MHR Conguration not released TID 3 internal harness + updated calibration TID 3 internal harness
HD7 Conguration not released TID 3 internal harness + updated calibration TID 3 internal harness
HD7R Conguration not released TID 3 internal harness + updated calibration TID 3 internal harness
TID3 Current MD retarder MD/B300 Conguration not released No changes needed No changes needed
Page 5 of 11

Dynax MDR/B300R Conguration not released No changes needed No changes needed


August, 2001

MD3066/B400/3000MH Conguration not released No changes needed No changes needed


Product Code(s):
4-WT-00, Rev. B

MD3066R/B400R/ Conguration not released No changes needed No changes needed


3000MHR
MD7 Conguration not released No changes needed No changes needed
HD/B500/4000MH Conguration not released No changes needed No changes needed
HDR/B500R/4000MHR Conguration not released No changes needed No changes needed
PC2456EN

SIL157
HD7 Conguration not released No changes needed No changes needed
PARTS CATALOG

HD7R Conguration not released No changes needed No changes needed

SIL
PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4-WT-00, Rev. B
August, 2001
Product Code(s):
Page 6 of 11
Internal Wiring Harnesses:
Starting April 3, 2000 the TransID feature has been changed from TransID 2 to TransID 3 A new internal harness has
been released to implement the TransID 3 feature. Figure 2 shows the wiring schematic for the new internal harness.
TransID 1 and TransID2 internal harnesses have been maintained to service units built prior to April 3, 2000. TransID 3
is required to ensure that the auto-detect feature selects the proper calibration for the new friction plate material.
Version 8A software was updated to include TransID 3 capability as of October 1999. Table 6 that follows shows the new
internal harness part numbers for each of the control module configurations. Also reference Table 8 for transmission/ECU
compatibility information.

Table 6.
WT Internal Harnesses
Transmission TransID1 TransID2 ** TransID3
MD w/o OLS 29529473 29533653 29536463
MD w/ OLS (old)* 29529472 29533652* N/A
MD w/OLS (new)* 29536592 29536602* 29536462
MD 3070PT 29529474 29533654 29536464
HD w/o OLS 29529476 29533656 29536466
HD w/OLS (old)* 29529475 29533655* N/A
HD w/OLS (new)* 29536595 29536605* 29536465
HD 4070 N/A 29533657 29536467
* Reference SIL 19-WT-99 N/ANot Applicable
** Reference SIL 7-WT-98

WTEC Solenoids:
As of April 3, 2000 all N/O and N/C solenoids have been changed except for the retarder accumulator air solenoid. The
new solenoids have higher temperature coil wire. The change was made specifically to provide extended life of the C1
solenoid related to RELS usage. There is no visual difference between the new and old solenoids except for the P/N label
on the solenoid. The new solenoids are completely interchangeable with the former solenoids. The former solenoids have
been completely canceled. The new solenoid part numbers are shown below:

Table 7.
Solenoid Type Designation(s) Former Solenoid New Solenoid
N/O C1, C2 29507454 29536722
N/C C3, C4, C5, LU 29507453 29537371
On/Off G (latch), C6 29507451 29537369
Retarder (post 1998) H (retarder mod) 29509609 29537373
Retarder (pre 1998) K (retarder mod) 29509609 29537373
N/C PWM C6 Retarder 29507452 29537370

HD C1 Piston Return Spring Assembly:


The HD C1 Piston Return Springs have been redesigned in conjunction with the RELS feature. Inactive coils were added
to the return springs to increase spring stability and decrease the chance for wear at the C1 piston apply fingers/balance
piston interface. The new return spring assembly, P/N 29537301 is completely interchangeable with the former return
spring assembly. The former return spring assembly, P/N 29509453 has been completely canceled. See Figure 3 for
identification purposes.

SIL158 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

4-WT-00, Rev. B
August, 2001
Product Code(s):
Page 7 of 11
MD C3/C4 Apply Springs:
The MD C3/C4 Piston Apply Spring assemblies have been redesigned in conjunction with the RELS feature. The holes
on the perimeter of the spring retainer have been eliminated for increased retainer strength. See Figure 4 for identification
purposes. The new spring assembly P/N 29537789 is completely interchangeable with the former spring assembly. The
former spring assembly P/N 29505861 has been completely canceled.

MD C1 Piston:
The MD C1 Piston flange has been redesigned in conjunction with the RELS feature (see Figure 5 for identification
purposes). The new piston P/N 29537755 is completely interchangeable with the former piston. The former piston
P/N 29506195 has been completely cancelled.

HD Damper Assembly:
A new HD/B 500 damper assembly P/N 29537317 has been incorporated into units built after April 11, 2000. The new
damper assembly has increased torque capacity. The new damper assembly is completely interchangeable with the former
damper assembly. The former damper P/N 29501327 has been completely canceled. The new damper assembly was
incorporated into the HD/B 500 models beginning with S/N 661062168. The new damper can be identified by the design
of the damper spring cover assembly. In the new design the damper springs are fully exposed on the lockup backing plate
side of the damper as well as on the lockup piston side. The former damper assembly had the springs exposed only on the
lockup piston side.

New Group Information:


The new MD transmission group information resulting from the April 2000 changes can be found in the latest revision to
the MD parts manual PC2150EN. HD group information has been incorporated into the latest revision of the HD parts
manual PC2456EN.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL159


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4-WT-00, Rev. B
August, 2001
Product Code(s):
Page 8 of 11

TRANSMISSION
FEEDTHROUGH SOLENOID
HARNESS CONNECTOR
CONNECTOR GR
AY

ECU
B
A T CONNECTOR
N K
BL
AC
BL
UE (BLUE)
Y

A
T16
D UE
BL
T32

T17 T1

TRANSMISSION ECU
120T4 WHITE
TID2 G T4 A SOL
A A
TID 2 B 102T1 ORANGE SOLENOID A, D, J
A T1
POWER
131T21 BLUE
TID5 M T21 D SOL
D A
TID 5 B
TransID 3
128T20 ORANGE
TID3 J T20 B SOL
B A
121T2 TAN SOLENOID B, E
TID 3 B H T2 A HI
POWER
129T6 TAN
TID6 K T6 E SOL
E A
TID 6 B

103T5 GREEN
TID4 B T5 C SOL
C A
130T17 YELLOW SOLENOID C, G
TID 4 B L T17
POWER
104T7 WHITE
TID7 C T7 G SOL
G A
TID 7 B

107T3 GREEN
E T3 F SOL POWER
F A
TID 8 B 110T22 WHITE
TID8 F T22 F SOL

195 YELLOW
W T13 TransID
A A 135 GREEN
TID1 N T25 ANALOG GROUND
165 BLUE
Y T26 OIL LEVEL
124 PINK
D T9 SENSOR POWER
C3 147 TAN
P T27 SUMP TEMP INPUT
PRESSURE
B B 162 WHITE
SWITCH X T12 C3PS INPUT

Future Use
V06461

Figure 2. Internal Wiring Harness Configurations

SIL160 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

4-WT-00, Rev. B
August, 2001
Product Code(s):
Page 9 of 11

ADDITIONAL
INACTIVE COILS

FORMER CURRENT
RETURN SPRING RETURN SPRING
V06518

Figure 3.

LUBE HOLES LUBE HOLES REMOVED

FORMER SPRING ASSEMBLY CURRENT SPRING ASSEMBLY


V06519

Figure 4.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL161


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4-WT-00, Rev. B
August, 2001
Product Code(s):
Page 10 of 11

FORMER CURRENT

V07723

Figure 5.

SIL162 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

4-WT-00, Rev. B
August, 2001
Product Code(s):
Page 11 of 11

Table 8.Transmission/ECU Compatibility Information

Transmission Vehicle Configuration (ECU, shifter, and wiring)


Configuration WTEC II, V6E; CIN 07 WTEC II, V7; CIN 08 WTEC III, V8; CIN 0A; WTEC III, V8A; CIN WTEC III, V9; CIN 0C; TID
TID 1 (accommodates 0B; TID 1 & 2 (+TID 3 1, 2, & 3 (required for RELS)
both lockup clutches after after 10/24/99, but will
8/25/97) not handle RELS)
Pre-TID:MD3000, everything works OK; no cal everything works OK; no will not work unless TID1 will not work unless will not work unless TID1
B3/400, HD4000, change required or available cal change required if level trans; codes 32 xx, TID1 level trans; codes level trans; codes 32 xx, 55
B500; Raybestos if Luk damper/friction Luk damper/friction 55 xx; use adapter 200100 32 xx, 55 xx; use xx; use adapter 200100 to
plates only material used; replace material used, but latest to make it a TID1; recal if adapter 200100 to make it a TID1; works with
vehicle harness connector cal has changes to Luk damper/friction make it a TID1; works Luk or BW damper
with 29519127 kit better match the friction material used, because with Luk or BW damper
material latest cal has changes to
better match the friction
material

TID 1: MD3000, everything works OK; no cal everything works OK; everything works OK; everything works OK; everything works OK; uses
B3/400, HD4000, change required or available recal if Luk recal if Luk damper/friction uses TID 1 cal TID 1 cal
B500; Raybestos if Luk damper/friction damper/friction material material used, because
plates only material used; replace used, because latest cal latest cal has changes to
vehicle harness connector has changes to better better match the friction
with 29519127 kit match the friction material
material
TID 2: MD3000, will not work; codes 44 12, will not work; codes 44 will not work; will use TID everything works OK; everything works OK; uses
B3/400, HD4000, 33 23, 24 23, 33 12; 12, 33 23, 24 23, 33 12; 1 cal and generate codes: uses TID 2 cal TID 2 cal
B500, plus HD4070 retarder codes 61 00, 62 retarder codes 61 00, 62 33 23, 24 23, 33 12;
and 4000MH; New 23, and 62 12; non-rtdr 23, and 62 12; non-rtdr retarder codes 61 00, 62
style sump and models can work if changed models can work if 23, and 62 12; recal to
retarder temp back to TID 1 internal changed back to TID 1 V8A (CIN 0B)
sensors; MD3000, harness; HD/B5 rtdr models internal harness; HD/B5
B3/400 new style require change back to old rtdr models require
retarder; Raybestos style retarder temp sensor; change back to old style
plates only MD/B3/B4 rtdr models retarder temp sensor;
require change back to old MD/B3/B4 rtdr models
style retarder;no cal change require change back to
required or available if Luk old style retarder; recal if
damper/friction material Luk damper/friction
used; if converted, replace material used, because
vehicle harness connector latest cal has changes to
with kit 29519127 better match the friction
material

TID 3: MD3000, will not work; code 44 13 will not work; code 44 13 will not work; generate will not work if cal everything works OK; uses
B3/400, HD4000, and temp sensor codes and temp sensor codes codes: 33 23, 24 23, 33 installed before TID 3 cal
B500, plus HD4070 12; retarder codes 61 00, 10/24/99; will not work
and 4000MH; New Reference Tables 4 and 5 Reference Tables 4 62 23, and 62 12; Shift with RELS; generate
style sump and for compatibility and 5 for compatibility quality problems because code 36 01 and have
retarder temp of clutch material change; shift quality problems
sensors; MD3000, recal ECU to V8A; if because of clutch
B3/400 new style RELS required, replace material change; recal
retarder; new Dynax ECU with V9 ECU to latest V8A if
plates only previous cal installed
before 10/24/99; if
RELS required, replace
ECU with V9

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL163


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

10-WT-00
April, 2000
Page 1 of 2

SUBJECT: Redesigned Planetary Spindles and Spindle Retaining Ring

EQUIPMENT AFFECTED: HD 4000(P)(R) / B 500(P)(R)

Introduction:
Beginning January 1, 2000, the planetary spindles for P1, P2, and P3 planetary gear sets have been redesigned to decrease
the clearance between the spindle and the spindle-retaining ring. Refer to Figure 1 for location of physical change on
planetary spindle. Also, P1, P2, and P3 planetary spindle retainer hardness has been increased. Spindle design
improvements decrease spindle rotation. A reduction in spindle rotation/increase in retainer hardness minimizes spindle
to carrier bore wear and spindle to retainer wear.

Identification:
Redesigned planetary spindles can be identified by a number 2 stamped on the rear face of the spindle. Refer to
Figure 1. Redesigned P1, P2, and P3 planetary spindle retainer can be identified by a HD5 stamped on the face of the
retainer. Refer to Figure 2.

Interchangeability:
Previous design P1, P2, and P3 planetary spindles have been completely canceled. Redesigned planetary spindles are
interchangeable backwards.

Part Current P/N Dimension A Current Prior P/N Dimension A Prior


P1 Spindle 29535987 10.63 mm (0.419 in.) 29501586 10.75 mm (0.423 in.)
10.93 mm (0.430 in.) 11.35 mm (0.447 in.)
P2 Spindle (CR) 29535991 10.50 mm (0.413 in.) 29501587 10.62 mm (0.418 in.)
10.80 mm (0.425 in.) 11.22 mm (0.442 in.)
P2 Spindle (WR) 29535994 10.08 mm (0.397 in.) 29501588 10.20 mm (0.402 in.)
10.38 mm (0.409 in.) 10.80 mm (0.425 in.)
P3 Spindle (CR) 29535996 11.84 mm (0.466 in.) 29501589 11.94 mm (0.470 in.)
12.14 mm (0.478 in.) 12.54 mm (0.494 in.)
P3 Spindle (WR) 29535998 6.17 mm (0.243 in.) 29501590 6.30 mm (0.248 in.)
6.47 mm (0.255 in.) 6.90 mm (0.272 in.)
P1/P2/P3 Retainer 29535988 N/A 29501593 N/A

SIL164 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

10-WT-00
April, 2000
Page 2 of 2

DIMENSION A

V06303

Figure 1.

V06302

Figure 2.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL165


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

This SIL replaces 25-WT-00. 25-WT-00, Rev. A


Please destroy your copy of 25-WT-00. December, 2001
Page 1 of 12

SUBJECT: Sump Cooling and Direct Mount Cooling Provision for HD / B 500 Retarder Equipped Transmissions

EQUIPMENT AFFECTED: HD 4000 / B 500 Retarder Equipped Transmissions

EFFECTIVE SERIAL NUMBER: S/N 6610066447 (Sump Cooling Provision)


S/N 6610072827 (Direct Mount Cooling Provision)

Introduction:
Beginning July 17, 2000 Allison Transmission began production of a redesigned retarder housing that offers a provision
for sump cooling. The sump cooling provision allows OEMs to provide additional transmission cooling while the retarder
is active. If sump cooling is not utilized, a bypass plate (referred to as a jumper manifold) will be installed. If sump cooling
is utilized, a remote side manifold will be installed to permit connection of hoses to an auxiliary sump cooler. Refer to
Figure 1 for a pictorial view of the retarder housing with the sump cooling provision.
Additional retarder housing changes were made with serial number 6610072827 on December 20, 2000. These
modifications, which consisted of dimensional changes to bolts holes in the cooler area, were made to allow OEMs to
install a direct mount cooler. The direct mount cooler components are shown in Figure 2. A detailed list of parts is
provided in the current HD/B 500 Series On-Highway Transmission Parts Catalog PC2456EN.

SIL166 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL167


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SIL168 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

25-WT-00, Rev. A
December, 2001
Page 4 of 12

FORMER RETARDER HOUSING

PRESSURE CHECK PORT 7/16X20

REMOTE MANIFOLD 1.312512 UN28 (inch series threads)

CURRENT RETARDER HOUSING


WITH REMOTE MANIFOLD
SIL
V06697

Figure 1.

20091001 Copyright 2009 Allison Transmission, Inc. SIL169


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

25-WT-00, Rev. A
December, 2001
Page 5 of 12

NOTE: Reference MD/B 500 Series Parts Catalog


for a list of part numbers

V07183

Figure 2.

SIL170 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

25-WT-00, Rev. A
December, 2001
Page 6 of 12

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL171


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SIL172 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL173


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SIL174 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL175


HD/B 500 RETARDER HYDRAULIC SCHEMATIC

SIL176
PC2456EN

RETARDER OFF
PARTS CATALOG

Retarder
Control
Valve

(H)

Exhaust Retarder
Check Valve Charge
Pressure

EX

Retarder
Temp Sensor
EX
Flow
Valve

Copyright 2009 Allison Transmission, Inc.


EX Sump
Cooler
ON/OFF
Solenoid Cooler
(N) CONTROL MAIN LUBE

Air Protection Accumulator


Page 11 of 12

EX MAIN PRESSURE FROM COOLER


Valve (Air)
December, 2001

(OEM supplied)
25-WT-00, Rev. A

CONVERTER OUT TO COOLER


ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

EXHAUST VEHICLE AIR

ORIFICE LUBE

20091001
HD/B 500 RETARDER HYDRAULIC SCHEMATIC

20091001
RETARDER ON

Retarder
Control
Valve

(H)

Exhaust Retarder
Check Valve Charge
Pressure

EX

Retarder
Temp Sensor
EX
Flow
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

Valve

Copyright 2009 Allison Transmission, Inc.


EX Sump
Cooler
ON/OFF
Solenoid Cooler
(N) CONTROL MAIN TO RETARDER
Page 12 of 12

Air Protection EX Accumulator MAIN PRESSURE LUBE


Valve
December, 2001

(Air)
(OEM supplied)
25-WT-00, Rev. A

NOTE: Flow valve does not have a rifle drilling in the center land
RETARDER OUT FROM COOLER
area of the valve. The dashed lines on the center land area of the
valve depict a flow path that is integral to the retarder housing.
CONVERTER OUT TO COOLER

EXHAUST VEHICLE AIR


PC2456EN

SIL177
PARTS CATALOG

SIL
PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11-WT-01
June, 2001
Product Code(s):
Page 1 of 2

SUBJECT: New Electronic Control Units, V9A Controls Software, and New Transmission Calibrations for
World Transmission Models
MODELS AFFECTED: All World Transmission Models

Introduction:
On April 2, 2001, Allison Transmission released revised electronic control unit (ECU) hardware, V9A controls software,
and new transmission calibrations. These enhancements were released to support continuous improvement of the Allison
World Transmission controls. Although these product enhancements were released at the same time, each are serviceable
forwards and backwards independently. In other words, the new software and calibrations can be downloaded into the
former ECU (part number 29537291) and the current ECU (part number 29538352). The new calibrations have a CIN of
0D instead of 0C, which was assigned to Version 9 software. The five-digit calibration summary identifier will be the
same for the new calibrations.

Serviceability:
While the blank ECU part number has been changed to 29538352 to reflect the internal hardware changes of the current
ECU, this is a compatible backwards and forwards change, which means that the calibrated ECU part number will
remain the same. Use the calibrated ECU assembly number ECB plus 5 digit calibration summary identifier when loading
calibrations onto current blank ECUs. 0C calibrations are no longer available for download via PCCS and have been
replaced by 0D calibrations.
The ECU hardware change will not affect external dimensions or installation requirements of the isolated ECU, which
was released in April 1999. Also, the EMI certification of the current ECU has not been impacted by these changes.
Table 1 shows the compatibility of the current and former hardware and software.

Table 1
V9 Cal (0C) Calibrated
Part Thermal Compatible V9A Cal (0D) Assembly EMI
Number Capability (Note 1) Compatible Number Certification
Former ECU 29537291 65C Yes Yes ECB Yes
Current ECU 29538352 85C Yes Yes ECB Yes

(Note 1: 0C calibrations are no longer available for download via PCCS)

SIL178 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

11-WT-01
June, 2001
Product Code(s):
Page 2 of 2

As a reminder, calibrations with a CIN of 0B are for ECUs with part number 29536134, 29534937 or 29528963. 0B
calibrations cannot be loaded into 29537291 or 29538352 ECUs and will result in a hardware incompatibility message.

Increased Thermal Capability:


The ECU hardware changes were made to replace superseded internal components. As a benefit, these changes permitted
an increase in the ECUs thermal capability from 65C to 85C (149F to 185F). In order to tell if an ECU has the improved
temperature capability; look for P/N 29538352 on the ECU. Looking for the CIN 0D only will not identify the thermal
capability of the ECU.

V9A Controls Software:


The Version 9A software release includes separate adaptive tables for both Primary and Secondary modes, garage shift
improvements, and general shift quality enhancements. See below for more details on these changes.
Separate Adaptive Tables for Primary and Secondary Modes: Effective with the Version 9A software, there will be
separate adaptive tables for primary and secondary shift schedules. This can allow smoother shift characteristics for
applications that are switched between no load and heavy loads such as dock spotters; tank haulers, heavy equipment
haulers, and 5th wheel equipped motor homes (where wire #153 has been connected to a trailer hitch). The existing
Secondary Shift Schedule function (Input Function A) which is typically assigned to either the shift selector mode button
or wire #153 is used to activate this feature. This feature will not be available to Bus models.
RELS/Service Brake Status on a Single Wire: The Reduced Engine Load at Stop (RELS) feature, available only on TID3
B300 and B400 equipped buses and coaches, and the Service Brake Status input function will be combined into a new
input function. When the transmission is in first range and RELS is enabled via a dash switch and activated via the service
brakes, the ECU will automatically activate a reduced engine load to the transmission. The vehicle must be at a stop with
the service brakes applied, at closed throttle, and no Auto-Neutral inputs active for RELS to be in effect.
Garage Shift Improvements: V9A software incorporates one or two garage shift improvements depending on vocation,
but in order for these improvements to be activated, the Service Brake Status signal must be seen by the ECU. This is
accomplished by using a pressure switch in the brake line and producing an input to the ECU via wire #137. A more
detailed discussion of this feature will be published in a separate Service Information Letter.
Other Shift Quality Improvement Items: Clutch control improvements were made to reduce engine flare during power
shifts. Variable clutch cavity fill times have been added to smooth the closed throttle 54 shift. Also, the C2 clutch is pre-
filled at the completion of the initial 23 shift and off-going clutch pressure is boosted on the initial 34 shift to prevent
shift flare.
Autodetect Improvements: These improvements allow the ECU to more rapidly identify the following data sources or
transmission features: throttle position source, engine coolant temperature source, and presence of a retarder or oil level
sensor.
Cruise Mode Shift Schedule: In addition to the existing primary and secondary shift schedules, a third shift schedule has
been added to enhance cruise control operation. This third shift schedule is activated when the ECU is signaled by the
engine ECM via the data link (J1587 or J1939) that cruise mode is ON. Similar to the ECONOMY shift schedule, this
schedule reduces shift busyness while in cruise mode on slightly rolling terrain.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL179


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

18-WT-01
August, 2001
Product Code(s):
Page 1 of 6

SUBJECT: WTEC III Lever Shift Selector Availability and Service Parts

EQUIPMENT AFFECTED: World Transmission with WTEC III Lever Shift Selectors

In February, 1997 Allison Transmission released the original WTEC III lever shift selector. In addition to the original
bezel released in 1997 (shown in Figure 1), an additional lever shift selector is now in production with a contoured bezel
(shown in Figure 2). Some detail parts and assemblies used in the WTEC III lever shift selectors are serviceable. This SIL
details those lever shift selector parts or assemblies that are available through the Allison Parts Distribution Center.
It is recommended to maintain the same shift selector style the vehicle was originally equipped with should a vehicle need
a replacement WTEC III lever shift selector. Dash overlay interference or harness issues may result by switching styles
in a vehicle.
See the following figures and tables for serviceability information and parts identification for the WTEC III lever shift
selectors.

WTEC III Lever Shift Selector Descriptions

Description Part No.


Original Bezel, Six Forward Ranges, Right-Hand, Reverse at Front 29529613
Original Bezel, Five Forward Ranges, RightHand, Reverse at Front 29529617
Original Bezel, Four Forward Ranges, RightHand, Reverse at Front 29529621
Original Bezel, Six Forward Ranges, Left-Hand, Reverse at Front 29529633
Original Bezel, Five Forward Ranges, Left-Hand, Reverse at Front 29529637
Original Bezel, Four Forward Ranges, Left-Hand, Reverse at Front 29529641
Original Bezel, Five Forward Ranges, Left-Hand, Reverse at Rear 29529639
International (Contoured) Bezel, Six Forward Ranges, Right Hand, Reverse at Front 29537634
International (Contoured) Bezel, Five Forward Ranges, Right Hand, Reverse at Front 29537633
International (Contoured) Bezel, Four Forward Ranges, Right Hand, Reverse at Front 29537632

SIL180 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

18-WT-01
August, 2001
Product Code(s):
Page 2 of 6

1 3 1
2
3
4
5
D
N
R 9
1
2
3 8
4
5
D
2
N
/RO
LL
R
10
RO
AD
PU
MP

RO
AD
7
ON
LL
CK RO
UL PA
HA EC
IAL
AY RF SP
NA
TE HW PE Y
HIG
ER RA
ALT T OW SP
Y OIS PL

CR
CIT
EE
P
H

HO
LD POU
R
R
SP
RE

ST
AD

6
AD WE TE
LO
CK
LO PO LE
F AX
DIF

M
O LO

O
W PT

D
E
M P LO
DU MP
OM
Y RM PU
ON NO
EC

EM
PT
Y
OF
F
RO
AD
5
T
FIRS
12

13

11

14

A
B
C 15
X
Y
Z

26
16
18 17
19
25
20
21
22
23
SIL
24

NOTE: All items shown in phantom are non-serviceable.


Do not remove items shown in phantom.
V06614

Figure 1

20091001 Copyright 2009 Allison Transmission, Inc. SIL181


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

18-WT-01
August, 2001
Product Code(s):
Page 3 of 6

1 3 1
2
3
4
5
D
N 9
R
1
2
3 8
4
5
D
2
N
/RO
LL
R
10
RO
AD
PU
MP

RO
AD
7
ON
L
CK R OL
UL PA
HA EC
IAL
AY RF SP
NAT
E HW PE Y
HIG
ER RA
ALT
IST OW SP
PL
ITY HO
6
A D
C RE
UR SP
P LD PO
EE HO R ST
CR WE TE
CK AD PO
F
LO LO AX
LE MO
DIF O LO
PT
DE
W
MP LO
DU MP
OM
Y RM PU
ON NO
EC

EM
PT
Y
OF
F
RO
AD
5
ST
FIR
12

13

11

14

A
B
C 15
X
Y
Z

26
16
18 17
19
25
20
21
22
23
24

NOTE: All items shown in phantom are non-serviceable.


Do not remove items shown in phantom.
V06959

Figure 2

SIL182 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

18-WT-01
August, 2001
Product Code(s):
Page 4 of 6

Table 1
WTEC III Lever Selector
Original, Six Forward Ranges, Right-Hand, Reverse At Front
REF PART
NO. NOMENCLATURE NO. REQ
1 Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529613 1
2 Label, Mode. See SPI 15-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . 29509957 1
3 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528804 1
4 Bezel Kit, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533080 1
5 Ring, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528558 6
6 PCB, Display Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535979 * 1
7 Overlay, Lever Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528794 * 1
8 Seal, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528795 * 1
9 Bezel, Right-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528792 * 1
10 Screw, No. 6-32 x 716 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528560 4
11 Knob Assembly Kit, Lever Selection. Kit Contains 29528787 Knob
Assembly, 29512860 Retaining Clip, 29536604 Bushing, And
29536686 Instruction Sheet. See SPI 5-WT-99. . . . . . . . . . . . 29536685 1
12 Knob Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528787 1
13 Clip, Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512860 1
14 Bushing, Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536604 1
15 Detent Spring Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528789 1
16 Harness, Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528556 1
17 Shift Selector Connector Kit . . . . . . . . . . . . . . . . . . . . . . . . . . 29530475 1
18 Lock Assist/Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12191176 * 1
19 Connector, 20-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160542 * 1
20 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160551 20
21 Seal, Cable, 14-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110693 * 1
22 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129557 10
23 Clip, Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12176394 * 1
24 Not Used In This Group.
25 Screw, No. 6-32 x 716 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528560 4
26 Seal, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529967 1

Table 2
WTEC III Lever Selector
Original, Five Forward Ranges, Right-Hand, Reverse At Front
Same As Table 1, Except For Parts Listed Below.
1 Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529617 1
3 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528808 1

Table 3
WTEC III Lever Selector
Original, Four Forward Ranges, Right-Hand, Reverse At Front
Same As Table 1, Except For Parts Listed Below. SIL
1 Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529621 1
3 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528812 1

* Serviced Only As An Assembly Not Available As A Detail Part.

20091001 Copyright 2009 Allison Transmission, Inc. SIL183


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

18-WT-01
August, 2001
Product Code(s):
Page 5 of 6

Table 4
WTEC III Lever Selector
Six Forward Ranges, Left-Hand, Reverse At Front
Same As Table 1, Except For Parts Listed Below.
REF PART
NO. NOMENCLATURE NO. REQ
1 Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529633 1
4 Bezel Kit, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533079 1
9 Bezel, Left-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528791 * 1

Table 5
WTEC III Lever Selector
Original, Five Forward Ranges, Left-Hand, Reverse At Front
Same As Table 1, Except For Parts Listed Below.
1 Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529637 1
3 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528808 1
4 Bezel Kit, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533079 1
9 Bezel, Left-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528791 * 1

Table 6
WTEC III Lever Selector
Original, Five Forward Ranges, Left-Hand, Reverse At Rear
Same As Table 1, Except For Parts Listed Below.
1 Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529639 1
3 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528810 1
4 Bezel Kit, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533079 1
9 Bezel, Left-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528791 * 1

Table 7
WTEC III Lever Selector
Original, Four Forward Ranges, Left-Hand, Reverse At Front
Same As Table 1, Except For Parts Listed Below.
1 Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529641 1
3 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528812 1
4 Bezel Kit, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533079 1
9 Bezel, Left-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528791 * 1

* Serviced Only As An Assembly Not Available As A Detail Part.

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PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

18-WT-01
August, 2001
Product Code(s):
Page 6 of 6

Table 8
WTEC III Contoured (International) Lever Selector
Six Forward Ranges, Right-Hand, Reverse At Front
Same As Table 1, Except For Parts Listed Below.
REF PART
NO. NOMENCLATURE NO. REQ
1 Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537634 1
2 Label, Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537638 1
3 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537637 1
4 Bezel Kit, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537947 1
7 Overlay, Lever Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537738 * 1
8 Seal, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537944 * 1
9 Bezel, Right-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537626 * 1
16 Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537946 1
24 Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538010 * 4

Table 9
WTEC III Contoured (International) Lever Selector
Five Forward Ranges, Right-Hand, Reverse At Front
Same As Table 1, Except For Parts Listed Below.
1 Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537633 1
2 Label, Mode. See SPI 15-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . 29537638 1
3 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537636 1
4 Bezel Kit, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537947 1
7 Overlay, Lever Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537738 * 1
8 Seal, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537944 * 1
9 Bezel, Right-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537626 * 1
16 Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537946 1
24 Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538010 * 4

Table 10
WTEC III Contoured (International) Lever Selector
Four Forward Ranges, Right-Hand, Reverse At Front
Same As Table 1, Except For Parts Listed Below.
1 Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537632 1
2 Label, Mode. See SPI 15-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . 29537638 1
3 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537635 1
4 Bezel Kit, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537947 1
7 Overlay, Lever Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537738 * 1
8 Seal, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537944 * 1
9 Bezel, Right-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537626 * 1
16 Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537946 1
24 Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538010 * 4 SIL

* Serviced Only As An Assembly Not Available As A Detail Part.

20091001 Copyright 2009 Allison Transmission, Inc. SIL185


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

25-WT-01
October, 2001
Product Code(s): 66
Page 1 of 5

SUBJECT: HD/B 500/4000MH Bearing Retainer Locknut Retention


EQUIPMENT AFFECTED: ALL HD/B 500/4000MH World Transmissions
SERIAL NUMBER BREAK: Starting with S/N 6610083341

Introduction:
All HD/B 500/4000MH/HD 4070 transmissions are currently being manufactured with redesigned P3 carriers to accept
a Belleville spring washer and a redesigned bearing retainer locknut. The HD 4070 is currently being manufactured with
redesigned output shafts also to accept the current Belleville spring washer and current bearing retainer locknuts. Start of
production for these changes began with S/N 6610083341 on July 9th, 2001. These changes were made to further increase
product reliability and increase customer satisfaction by reducing the effect of torsional and inertial accelerations
transmitted from vehicle components that might work to reduce the bearing locknut retention torque.

Discussion:
A decrease in bearing retainer locknut retention can result from driveline torsional and inertial activity that exceeds
Allison requirements for these driveline parameters. In addition to retention issues for the locknut, shift quality
complaints, output seal leaks, vehicle vibration, diagnostic codes, and possible damage to the transmission can result from
operating the vehicle with driveline parameters that do not meet Allison specifications. Vehicles that exhibit decreased
retention on the former locknut should be referred back to an OEM service location to have the driveline inspected and
corrected if required. In addition to driveline angles, the phasing of the driveline joints and ride height should be measured
and inspected as well as the general condition of the driveline, i.e. proper lubrication, driveline slip joint engagement, and
flange/yoke bolt retention.

SIL186 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

25-WT-01
October, 2001
Product Code(s): 66
Page 2 of 5

Serviceability:
The former P3 carriers and former HD 4070 output shafts are completely cancelled and will be serviced with the current
P3 carrier kits or current HD 4070 output shaft kits. These kits contain the Belleville spring washer and Instruction Sheet
No. 296 detailing serviceability requirements in addition to a current P3 carrier or current HD 4070 output shaft.
The former bearing retainer locknuts and former bearing retainer must not be used with the current P3 carrier detail parts,
current P3 carrier kits, current detail parts for the HD 4070 output shafts, or current HD4070 output shaft kits. The current
locknuts and Belleville spring washer must not be used with the former P3 carriers or former HD 4070 output shafts.
The former bearing retainer locknuts and former locknut retainer will be maintained for service when it is not necessary
to replace the former P3 carrier or former HD 4070 output shaft during a repair of a transmission prior to the serial number
break.
Be aware that an HD 4070 before the serial number breakpoint does not need the current P3 carrier kit if the former
P3 carrier in the transmission is usable since it is the output shaft of the HD 4070 that receives the Belleville washer and
current bearing retainer locknut.

Installation:
The concave side of the Belleville spring washer should be mated to the bearing retainer locknut. This places the outer
diameter of the washer in direct contact to the locknut with the washer in a non-compressed state. The convex side of the
Belleville spring washer should be mated to the bearing race. This places the inner diameter of the washer in direct contact
to the bearing race with the washer in a non-compressed state. Properly installed, the tang on the Belleville spring washer
points towards the inner race. The Belleville spring washer will have to be tilted during installation to engage the drilled
hole for the tang. The correct orientation of the Belleville washer is required. See Figure 5 for correct orientation of the
Belleville spring washer.
Torque specification for the current production bearing retainer locknuts with lubricated threads is 185200 Nm
(137147 ft lb). These bearing retainer locknuts may be reused during a transmission repair provided there is at least
10 Nm (7.5 ft lb) of prevailing torque when threading the locknut to the current production P3 carriers or current
production HD 4070 output shafts.
The torque specification for the former bearing retainer locknuts before the output module is installed on the transmission
is 193207 Nm (143152 ft lb). If the former bearing retainer locknut is installed after the output module is installed on
the transmission, then the torque specification for the former locknut is 7488 Nm (5564 ft lb).
The service parts requirements are listed in Instruction Sheet No. 296. This instruction sheet is provided in the P3 carrier
kits and HD 4070 output shaft kits. Instruction Sheet No. 296 is included in this service information letter to show service
parts requirements as well.

Parts Identification:
The former bearing retainer vs. the current Belleville washer is shown in Figure 1.
The former P3 carrier had three equally spaced slots machined along the thread length to receive the former bearing
retainer tangs. The current P3 carrier can be identified by observing that a drill point exists at the top of the thread length
to receive the anti-rotation tab on the Belleville washer with no machined slots along the thread length. See a former
P3 carrier vs. a current P3 carrier in Figure 2.
The current bearing retainer locknuts can be identified by the three Vespel buttons protruding past the locknut threads
causing a prevailing torque during installation. Also, the inner face of the current locknuts no longer have the pockets cast
into the nut to receive the tangs from the former bearing retainer. See Figure 3 for a former locknut vs. a current locknut.
The former HD 4070 output shafts had three equally spaced slots machined along the thread length to receive the former SIL
bearing retainer tangs. The current HD 4070 output shafts can be identified by observing that a drill point exists at the top
of the thread length to receive the anti-rotation tab on the Belleville washer with no machined slots along the thread length.
See a former HD 4070 output shaft vs. a current HD 4070 output shaft in Figure 4.

20091001 Copyright 2009 Allison Transmission, Inc. SIL187


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

25-WT-01
October, 2001
Product Code(s): 66
Page 3 of 5

CONVEX SIDE

L07081

Figure 1. Former Bearing Retainer vs. Current Belleville Spring Washer

DRILL POINT HOLE

SLOTS

L07074 L07075

Figure 2. Former WR/No Retarder P3 Carrier vs. Current WR / No Retarder P3 Carrier

SIL188 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

25-WT-01
October, 2001
Product Code(s): 66
Page 4 of 5

POCKETS
VESPEL
BUTTONS

L07076 L07077

Figure 3. Former 6T /Non-Retarder Bearing Retainer Locknut vs. Current 6T /Non-Retarder Bearing Retainer Locknut

SLOTS DRILL POINT


HOLE

L07079 L07078

Figure 4. Former HD 4070 Non-Retarder Output Shaft vs. Current HD 4070 Non-Retarder Output Shaft

SIL

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PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

25-WT-01
October, 2001
Product Code(s): 66
Page 5 of 5

DRILL HOLE

ANTI-ROTATION
TAB

TURN BELLEVILLE
SPRING WASHER
TO ALLOW
ANTI-ROTATION TAB
TO FIT IN DRILL HOLE

V07106

Figure 5.

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PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

P/N 29538499
Page 1 of 1
January, 2001

INSTRUCTION SHEET NO. 296

HD / B 500 / 4000 MH / HD 4070 INSTRUCTIONS FOR SELECTING THE PROPER


OUTPUT BEARING RETAINER NUT TO USE WITH THE BELLEVILLE WASHER

This instruction sheet is to advise you of the correct output bearing retainer nut to install in your transmission if the P3
carrier or HD 4070 output shaft require replacement.
The belleville washer design will improve the retention of preload on the output bearings over the former locktab design.
The new parts must be used together.
Use of the revised nut and the belleville washer require a change of P3 carrier on HD/B 500/4000 MH retarder and
non-retarder models. HD 4070 retarder and non-retarder models will require a new output shaft, but the former carrier
can be reused if it is within serviceable limits.
You must know the correct description and part numbers of the parts you are replacing to make the correct selection of
replacement parts. The following table will show you the correct kit to use when replacing the carrier or output shaft
shown on the left. The kits consist of either the replacement carrier and the belleville washer or the output shaft and the
belleville washer.

Which contains the output


If your transmission requires belleville washer P/N 29537166, and
replacement of the former: P/N You must use: P/N the current: P/N
HD CR P3 Carrier 29535995 Carrier Kit 29538493 HD CR P3 Carrier 29537386
HD CR P3 Carrier Retarder 29535999 Carrier Kit 29538494 HD CR P3 Carrier Retarder 29537387
HD WR P3 Carrier 29535997 Carrier Kit 29538495 HD WR P3 Carrier 29537199
HD WR P3 Carrier Retarder 29536997 Carrier Kit 29538496 HD WR P3 Carrier Retarder 29537200
HD 7-Speed Output Shaft 29535900 Output Shaft Kit 29538497 HD 7-Speed Output Shaft 29537207
HD 7-Speed Output Shaft Retarder 29535965 Output Shaft Kit 29538498 HD 7-Speed Output Shaft Retarder 29537208

It is up to you to select the correct nut from the table below. Please note that the correct nut when no tachograph is
called out is the 4-tooth tachograph nut. The output nut must be ordered separately from carrier or output shaft kit.

You must also replace: P/N With: P/N


Output Nut 29511450 Non-Retarder 4-Tooth Tachograph Nut 29537193
Output Nut 29536736 Non-Retarder 6-Tooth Tachograph Nut 29537195
Output Nut 29511065 Retarder 4-Tooth Tachograph Nut 29537385
Output Nut 29536737 Retarder 6-Tooth Tachograph Nut 29537196

NOTE: The former output nuts and locktabs must not be used with the new carrier or output shaft. They
are being maintained only for servicing of HD 4000(R)/B 500(R)/4000 MH(R) transmissions
where the former P3 carrier is being reused and they are being maintained only for servicing
HD 4070 transmissions where the former output shaft is being reused.
SIL
WD/mmw

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PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

10-WT-02
June, 2002
Product Code(s):
Page 1 of 3

SUBJECT: Cancellation and Release of WTEC 2 ECUs

PRODUCTS AFFECTED: All WTEC 2

Summary:
This SIL covers the cancellation of calibrated WTEC 2 ECU Assemblies, all Basic WTEC 2 remote ECUs, and integral
ECU/Shifter assemblies, and the release of remanufactured Max Feature WTEC 2 ECU in the remote ECU assembly and
in integral ECU/Shift Selector assemblies.

Discussion:
Effective immediately, Allison Transmission has cancelled all WTEC 2 calibrated ECU assemblies. The base (non-
serviceable) WTEC 2 ECUs (P/N 29530443, Basic and 29530444, Max Feature) that are built into serviceable Basic and
Max Feature WTEC 2 ECU assemblies have also been cancelled. Beginning in June, 2002, the service replacement ECU
that will be supplied in serviceable ECU assemblies will be labeled as remanufactured and will only be furnished in the
Max Feature configuration. The Basic version ECU will no longer be manufactured and sales will only continue until
stock is exhausted.
The serviceable part numbers for the Max Feature ECU and the ECU/Shifter assemblies will not change and are listed in
the Table 1. These are the only WTEC 2 ECU part numbers that will continue to be sold.
Table 1. Serviceable remote ECU and integral ECU/Shifter Assembly P/Ns are:
P/N Description
29524009 ECU assembly, remote; Max Feature; w/low crystal
29524010 ECU assembly, remote; Max Feature; w/high crystal
*29516997 ECU assembly, remote; Basic; w/o clip nuts
*29516999 ECU assembly, remote; Basic; w/metric clip nuts
*29517001 ECU assembly, remote; Max Feature; w/o clip nuts
29517003 ECU assembly, remote; Max Feature; w/metric clip nuts
29517016 ECU assembly, integral; Max Feature; w/PBSS
29517040 ECU assembly, integral; Max Feature; w/LSS; 6 RHRF
29517064 ECU assembly, integral; Max Feature; w/LSS; 5 RHRF
29517088 ECU assembly, integral; Max Feature; w/LSS; 4 RHR
* Available until supply of Basic ECUs exhausted

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PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

10-WT-02
June, 2002
Product Code(s):
Page 2 of 3

The replacement base (non-serviceable) ECU (P/N 29541285, model MCU 2407 R) will be labeled as remanufactured
(see Figure 1) because certain electronic components used in its construction are now obsolete. The obsolescence of these
component parts has required Allison Transmission to use parts removed from available core ECUs to continue building
WTEC 2 ECUs.

VL07682.00.00.eps

Figure 1. Base ECU Label

A design change has also been made to eliminate the software EPROM socket. The software EPROM will now be
soldered to the printed circuit board and will not be replaceable.
Shift selector assemblies and ECUs can be replaced separately when an integral ECU/Shifter assembly must be serviced.
The only WTEC 2 ECU that will be available for servicing these assemblies will be P/N 29517003. Table 2 shows the
shift selectors that are available to be mounted on the P/N 29517003 ECU to make an integral assembly. All part numbers
in Table 2 are serviceable.

Table 2. Serviceable Shifter and ECU/Shifter Assembly P/Ns


Assembly Max Feature Shifter/ECU
Description ECU P/N Shifter P/N Assemblies
PBSS 29517003 29522940 29517016
6RHRF 29517003 29513429 29517040
6RHRR 29517003 29513406 NA
6LHRR 29517003 29511770 NA
5RHRF 29517003 29513407 29517064
5RHRR 29517003 29513408 NA
5LHRR 29517003 29511771 NA
4RHRF 29517003 29513409 29517088
4RHRR 29517003 29513410 NA

Service Instructions (disassembled views of the ECU assembly and ECU/Shifter assemblies are found in the MD 3000,
HD 4000, and MD/HD/B Series Support Equipment Parts Catalogs):

Remote ECU:
If replacing any WTEC 2 remote ECU, calibrate the replacement ECU with the most recent version of the CIN that was
in the old ECU or with the most recent version of the CIN superseding the one in the old ECU. All CINs for replacement
ECUs will be version 7A and will begin 0800. Consult your Allison distributor or dealer for the nearest ECU SIL
Recalibration Center.

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PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

10-WT-02
June, 2002
Product Code(s):
Page 3 of 3

Integral ECU/Shifter Assembly:


When replacing either the ECU or shifter portions of an integral ECU/Shifter assembly, use a static protected workstation
or use anti-static wristband, SPX/Kent-Moore BT8639B, or equivalent to be sure no static electricity discharge damage
will occur to the ECU or Shifter.

Shifter replacement:
If replacing only the shift selector portion of an ECU/Shifter assembly, separate the shift selector from the ECU by
removing the four (4) slotted Torx head screws. Carefully disconnect the shift selector ribbon cable at the connector on
the ECU circuit board.
Install the replacement shift selector by connecting the ribbon cable to the connector on the ECU circuit board. Re-install
the four Torx head screws and tighten. If the ECU was not replaced and the same configuration shift selector was
reinstalled, no recalibration of the ECU is required. If a different configuration shift selector was used as a replacement,
it might be necessary to recalibrate the ECU. Consult your Allison distributor or dealer for the nearest ECU Recalibration
Center.

ECU replacement:
If replacing only the ECU portion of an ECU/Shifter assembly, separate the shift selector from the ECU by removing the
four (4) slotted Torx head screws. Carefully disconnect the shift selector ribbon cable at the connector on the ECU
circuit board. Remove the four (4) slotted Torx head screws holding the cover to the top of the replacement ECU.
Install the shift selector by connecting the ribbon cable to the connector on the replacement ECU circuit board. Re-install
the four Torx head screws and tighten. Calibrate the replacement ECU with the most recent version of the CIN that was
in the old ECU or with the most recent version of the CIN superseding the one in the old ECU. All CINs for replacement
ECUs will be version 7A and will begin 0800. Consult your Allison distributor or dealer for the nearest ECU
Recalibration Center.
Reinstall any support hardware that was removed during this repair (clip nuts, screws, radio filter).

SIL194 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

13-WT-02
May, 2002
Product Code(s):
Page 1 of 2

SUBJECT: New Reduced Size Pushbutton Selector For WTEC III

EQUIPMENT AFFECTED: All WT with WTEC III Pushbutton Selectors

Introduction:
Allison Transmission has released a new remote pushbutton shift selector (P/N 15752787) for WTEC III controls. This
selector was released to accommodate customers with limited space or interference concerns within the instrument panel
of the vehicle.

Description:
The functionality and the size of each individual keypad button is the same as our standard pushbutton shift selector.
However, the overall size of the new pushbutton selector has been substantially reduced. The mode label recess has been
eliminated. The selector utilizes a sealed 14-pin rectangular style Amp connector for the wiring harness input which is
quite different from the other pushbutton shift selectors.

Installation:
Reference the WTEC III Control Tech Data book (SA2978EN) drawing AS07-116 for installation and control
specifications. For general illustration see Figure 1.

SIL

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PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

13-WT-02
May, 2002
Product Code(s):
Page 2 of 2

Serviceability:
This shift selector is only serviceable as a complete assembly. No detail parts are available for this shift selector. This
shift selector should not be used to replace other shift selector styles because the harness connections are quite different
in design from previous shift selector installations.

103.8 mm 31.4 mm
(4.09 in.) (1.24 in.)

92.8 mm 35.2 mm 15.2 mm 23.6 mm


(3.65 in.) (1.39 in.) (0.60 in.) (0.92 in.)

FRONT SIDE BACK


E
D
O
M

R
N
D

V07103.01

Figure 1

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PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

14-WT-02
May, 2002
Product Code(s):
Page 1 of 2

SUBJECT: Retarder Exhaust Backfill Valve Stop Retaining Pin Battering

AFFECTED SERIAL NUMBERS: HD/B 500R Prior to S/N 6610096308

Introduction:
The HD/B 500 retarder valve bodies were updated with an improved retarder exhaust backfill valve stop starting with
transmission serial number 6610096308. The former exhaust backfill valve stop P/N 23049342 has been canceled for use
in the retarder valve body of the HD/B 500 and has been superseded by P/N 29538569. The change was implemented to
reduce battering of the pin used to retain the exhaust backfill valve stop.

Service Requirements:
Typically inspection of the retarder exhaust backfill pin would occur at overhaul of the retarder valve body. It is not
required to update the exhaust backfill valve stop prior to retarder valve body overhaul. A damaged pin will stays in its
proper position and cannot migrate elsewhere in the transmission. A damaged pin does not reduce functionality of the
transmission or retarder nor does it cause progressive damage to the unit. However a damaged pin should not be re-used
in a transmission. If the retaining pin is worn or fractured, then replace the former exhaust backfill valve stop with the
current valve stop and a new pin. See Table 1 for parts information.

Parts Information:
NOTE: The former P/N 23049342 is still used in multiple locations in various transmission
models and therefore will not be completely canceled.

Table 1

Parts to be Replaced Replacement Parts


Retarder Exhaust Backll Valve Stop Retarder Exhaust Backll Valve Stop
P/N 23049342 P/N 29538569
Retaining Pin Retaining Pin
P/N 29500822 P/N 29500822

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL197


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

14-WT-02
May, 2002
Product Code(s):
Page 2 of 2

Installation:
The retaining pin should be installed such that the pin rests in the groove of the current exhaust backfill valve stop. The
current valve stop has been designed in a manner that the pin cannot be inserted if the exhaust valve stop is not oriented
correctly.

SPRING SPRING
FORMER CURRENT
STOP STOP

PIN VALVE PIN VALVE


V05843 V05844

Figure 1. Former Exhaust Backfill Valve Stop Figure 2. Current Exhaust Backfill Valve Stop

SIL198 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

15-WT-02
May, 2002
Product Code(s):
Page 1 of 4

SUBJECT: New Electronic Control Units, V9B Controls Software, and New Transmission Calibrations for World
Transmission Models

MODELS AFFECTED: All World Transmission Models

Introduction:
Beginning in April, 2000, WT products began an annual cycle of software and hardware changes to the WTEC III
electronic control system due to the addition of new software features. These enhancements have been released to support
continuous improvement of Allison World Transmission controls. For 2002, the software changes and the hardware
changes are available now.

Software Changes for Version 9B:


Effective April 8, 2002, Allison Transmission released upgraded ECU Version 9B software. The calibration compatibility
level of the calibration identification number (CIN) changed from 0D to 0E when the PCCS rollover occurred. The
calibrated ECU P/N ECB00xxx did not change for either regular production release or special release calibrations.
The Version 9B software release includes Shift Energy Management (SEM) autodetect, Auto 2-1 pre-select for
HD 7-speed transmissions, additional J1939 messages, and other product and shift enhancements. See the feature
descriptions below for more details on each of these changes.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL199


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

15-WT-02
May, 2002
Product Code(s):
Page 2 of 4

Autodetect for Shift Energy Management (SEM)


This feature uses J1939 messages to maintain a nearly constant output torque during range upshifts. The
application must be approved to use SEM e.g. Cummins ISC/ISL built 4/02 or later and a J1939
communication link between the engine and transmission must be present. All transit calibrations will
automatically detect the engine make and model to determine if it is SEM compatible. The software
will verify proper functionality of the feature before enabling it.
The Version 9B software release will make Shift Energy Management (SEM) available for transit buses
using Cummins ISC and ISL engines. These Cummins engines are expected to be ready to support SEM
by April, 2002. The initial release of SEM is only for ISC/ISL engines mated with the B 300, B 400, or
B 500 transmissions.
Other OEMs producing engines and/or their customer base may wish to incorporate SEM in the future.
However, Application Engineering review and acceptance is a requirement for the use of SEM.
Therefore, this feature will not be available for engine/transmission configurations prior to the
Application Engineering acceptance date of a specific vocation with a specific engine and transmission
model.
Note: Updating calibrations i.e. rolling over to version 9B from former calibrations originally
assembled prior to release of version 9B will not include this feature; utilizing this feature requires a
calibration assembled with this feature enabled and will have a different calibration identification
number (CIN) than a rolled CIN.
Automatic 2-1 Pre-select for HD 7-Speed Transmissions
This feature must be assigned to the mode button. When the feature is present and enabled in the
calibration, a 2-1 shift can occur automatically if operating conditions require and allow for it. The
software logic will consider throttle position, output speed, vehicle deceleration rate, current
transmission range, and transmission available ranges.
If the need for a 2-1 shift arises, the mode button can either be manually activated by the driver or
automatically activated by the software. Automatic activation of the mode button will occur when the
vehicle is decelerating, throttle is high, 2nd range is attained, 1st range is available, and output speed is
low. Manually activating the mode button will also command 1st range under normal pre-select
downshift schedule conditions. Manual deactivation of the mode button or any shift selector movement
is required to deselect 1st range regardless of how it was activated.

Additional J1939 Messages


Complete information on message availability and intended usage is found in the Datalink
Communications Manual (currently available only on the Allison Transmission Extranet site).

Received Messages:
1. Service Brake Status must come from same source address (SA) as cruise status for both to work in
same system.
2. Component ID engine make and model for SEM
3. PTO State CC/VS PGN 65265 bytes 5-1
4. EEC2 PGN 61443 byte 1 Road speed limit status (additional source)
5. Engine Demand Torque for SEM

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PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

15-WT-02
May, 2002
Product Code(s):
Page 3 of 4

Broadcasted Messages:
1. DM1 message for amber warning lamp status (check trans)
2. ETC7 addition of Range Inhibit Indicator (RII) lamp control
3. Change to ERC1 message; only broadcast if retarder is present (currently broadcast with not available
if there is no retarder)
4. ETC2 bytes 5 and 6, transmission requested range
Note: Updating calibrations i.e. rolling over to version 9B from former calibrations originally
assembled prior to release of version 9B will not include these messages; utilizing these messages
requires a calibration assembled with the additional J1939 messages enabled and will have a different
calibration identification number (CIN) than a rolled CIN.

New Shift Schedules


Note: Updating calibrations i.e. rolling over to version 9B from former calibrations originally
assembled prior to release of version 9B will not include these additional shift schedules; utilizing this
feature requires a calibration assembled with these schedules enabled and will have a different
calibration identification number (CIN) then a rolled CIN.

Fixed Shift Schedules


Using this shift schedule means there will be no change (i.e. modulation) in shift points based on any throttle
position less than the wide-open throttle (WOT) shift points. This schedule is typically intended for use in
agricultural spreaders and salt spreaders. These shift schedules will be available for all truck (non-bus)
transmission models and governed engine speeds, with there use restricted to the secondary shift schedule
i.e. not the primary schedule.

Optimized Limiting Speed Shift Schedules


Current S1, S2, S3, and S4 shift schedules are designed to accommodate both limiting speed and variable
speed engine governors. However, it is widely accepted that Allison World Transmissions perform better
with limiting speed engine governors (a.k.a. min/max, automotive, or power throttle) than with variable
speed governors (a.k.a. all-speed, or speed throttle) from an overall shift quality standpoint. Therefore,
Allison has traditionally encouraged using the limiting speed engine governor strategy when vehicles are
built with a World Transmission. Conversely, a variable speed governor is often desired for PTO (Power
Takeoff) operation by our customers. Some engine manufacturers offer the option of operating the engine
with limiting speed governing in normal road operation and variable speed governing during PTO operation.
Recently, Allison has developed a new family of shift schedules designed specifically for use with a broad
range of optimized limiting speed type engines. These optimum governors actually fall somewhere
between the pure limiting speed governor and the pure variable speed governor. The optimum limiting
speed concept offers constant output torque before and after a part throttle shift resulting in better shift
quality, smooth vehicle acceleration, and minimal driveline disturbance during the shift.
These new shift schedules will be selectable options for any new shift calibration configured using V9B
software i.e. rolled calibrations will not have these schedules available. New shift schedules will be
designated S5, S6, S7, and S8.

Other Feature Changes

Various clutch control and adaptive enhancements.


Fire Truck pump mode modifications to reduce neutral drag.
Engine brake cruise mode interaction that inhibits engine brake pre-selected shifts until speed increases by SIL
a preset amount to prevent cycling in and out of pre-select mode when percent load goes to zero and engine
brake is commanded ON during cruise operation.
Note: Updating calibrations i.e. rolling over to version 9B from former calibrations originally
assembled prior to release of version 9B includes these added features.

20091001 Copyright 2009 Allison Transmission, Inc. SIL201


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

15-WT-02
May, 2002
Product Code(s):
Page 4 of 4

Hardware Changes for Version 9B:


Another ECU has been released to support continuous improvement of Allison World Transmission controls. This ECU
has some internal differences that relate to interfacing with 24 volt battery systems. The ECU part number will change
from 29538352 to 29541151. Vehicles that require an ECU to repair the vehicle and have a 24 volt electrical system
should use part number 29541151. All other customers should continue to use the former ECU part number until such
time that they supersede to a different part number. It is not necessary to replace a functioning WTEC III ECU of an earlier
vintage with P/N 29541151 for 24 volt systems. All WTEC III ECUs compensate for 12/24 volt vehicle system voltage.
Note: The ECU hardware changes will not affect external dimensions or installation requirements of the former isolated
ECU, which was released in April 1999. Also, the EMI certification of the current ECU has not been impacted by these
changes.

Serviceability:
See Table 1 for WTEC III controls serviceability information regarding ECU part numbers, highest capability of TID
level, and highest calibration level compatibility.
Table 1
WTEC III ECU Possible Highest CIN
ECU Part No. Assembly No. TID Level Pre x Allowed Comments
29528963 295xxxxx 1, 2, 3* 0B Only cals installed after 10/25/99 are
ECU00xxx TID 3 capable; some version 9A/9B
features unavailable in 0B.
29534937 ECU00xxx 1, 2, 3* 0B Only cals installed after 10/25/99 are
ECA00xxx TID 3 capable; some version 9A/9B
features unavailable in 0B.
29536134 ECA00xxx 1, 2, 3* 0B Only cals installed after 10/25/99 are
TID 3 capable; some version 9A/9B
features unavailable in 0B.
29537291 ECB00xxx 1, 2, 3 0E Extra memory capable of all
features with proper CIN
29538352 ECB00xxx 1, 2, 3 0E Extra memory capable of all
features with proper CIN
29541151 ECB00xxx 1, 2, 3 0E Extra memory capable of all
features with proper CIN; current
service part no. for any ECU
replacement required on vehicle with
24 volt battery system

SIL202 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

26-WT-02
September, 2002
Product Code(s): 65, 66
Page 1 of 2

SUBJECT: Coating on Threaded Fasteners


EQUIPMENT AFFECTED: All World Transmissions
AFFECTED SERIAL NUMBERS: HD 4000/B 500 SeriesStarting with 6610104669
MD 3000/B 300/B 400 SeriesStarting with 6510385205 (100 mm bolt) and
6510385458 (55 mm bolt)
MD 3070PT Adapter HousingStarting with 6510362094
Introduction:
As a product improvement, all World Transmission control module bolts and certain MD 3070PT adapter housing bolts
now contain a band of coating on the threads. The coating material, Vibra-Seal #516/517, is an orange colored, Teflon
based sealant produced by the Loctite Corporation. The coating is intended to provide enhanced transmission fluid sealing
capability.
All WT Control Module Bolts:
Both bolt lengths are affected by the change. The new bolt part numbers are shown below:
Former P/N New P/N
M10 x 1.5 x 55 mm 29505612 29541286
M10 x 1.5 x 100 mm 11515469 29541274

MD 3070PT Adapter Housing Bolts:


Three MD 3070PT adapter housing bolt part numbers are also affected (see Figure 1):
Former P/N New P/N
M10 x 1.5 x 70 mm 11515468 29541273
M10 x 1.5 x 100 mm 11515469 29541274
M12 x 1.75 x 60 mm 29519213 29541275

Installation Torque:
The installation torque values for the new bolts are the same as the former non-coated bolts.
Reusing Coated Bolts:
The coated bolts may be reused. Repeated removal and re-installation of the bolts will reduce the effectiveness of the
coating material. If a transmission fluid leak is detected around a bolt after multiple removals, the coating may have lost
its effectiveness. In this case, replace the bolt to restore its sealing capability. Reapplication of sealing compounds is not
permitted.

SIL

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PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

26-WT-02
September, 2002
Product Code(s): 65, 66
Page 2 of 2

MD 3070PT Adapter Housing Coated Bolt Locations:

29541275
29541273

29541274
V07801.00.00.eps

Figure 1. MD 3070PT Coated Bolt Locations

SIL204 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

4-WT-03
February, 2003
Product Code(s): 66
Page 1 of 12

SUBJECT: New Output Seal, Yoke/Flange and Slinger Configuration


EQUIPMENT EFFECTED: All HD 4000, B 500 and T 400 Series Transmissions
AFFECTED SERIAL NUMBER: 6610116108

Introduction:
Effective February 4, 2003, Allison Transmission introduced new rear covers, retarder housings, output seals, flanges and
yokes on all HD 4000 Series transmissions. These changes improve output seal life by upgrading the output seal design
and adding a slinger to the flanges and yokes to protect the output seals from external contamination.
Changes to all HD rear housings and seals, to accommodate the new yoke/flange and slinger assemblies, include the
following:
1. Addition of material to the housing casting to allow the slinger to wrap around to a common position among all
rear cover and retarder housings.
2. Machining of outside diameter where additional material was added. NOTE: This allows visual differentiation
between former and current housings with the revised output seals.
3. The current output seal has an additional axial lip. It also possesses a wider sealing surface on the outer diameter.
The axial lip provides additional protection against external contamination.

Figures 1, 2, and 3 compare former and current production rear cover and retarder housing modules.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL205


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4-WT-03
February, 2003
Product Code(s): 66
Page 2 of 12

RETARDER MODELS
WITH OUTPUT YOKE

NON-RETARDER MODELS
WITH OUTPUT YOKE
(FORMER REAR OUTPUT SEAL SYSTEM)

VL07566.00.01
Figure 1.

Casting diameter change,


machined OD and
clearance cut

Added wraparound slinger for


contamination protection
(P/N 29540165)

Added 2mm seal width and


added axial seal lip
(P/N 29540133)

Yoke/flange with
machined diameter for
mounting slinger

CURRENT SLINGER AND SEAL SYSTEM


(RETARDER MODULES
STARTING WITH S/N 6610116108)
VL07567.00.01
Figure 2.

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PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

4-WT-03
February, 2003
Product Code(s): 66
Page 3 of 12

Casting diameter change,


machined OD and
clearance cut

Added wraparound
dust shield for
contamination protection
(P/N 29540165 slinger)

Added 2mm seal width


and added axial seal lip
(P/N 29540133)

Yoke/flange with
machined diameter
for mounting slinger

CURRENT SLINGER AND REAR SEAL


(REAR COVER MODULES
STARTING WITH S/N 6610116108)
V08007.00.00

Figure 3.

SIL

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4-WT-03
February, 2003
Product Code(s): 66
Page 4 of 12

The current yokes and flanges as well as the current output seal SHALL NOT be installed in transmissions prior to
S/N 6610116108. Accordingly, Allison Transmission has also introduced backwards-compatible yoke and flange
assemblies that include slingers and a redesigned output seal with axial lip for use in transmissions with rear covers and
retarder housings built prior to S/N 6610116108. These serviceable yokes and flanges, combined with a redesigned
pre-6610116108 output seal with axial lip, offer a degree of protection similar to the current production configuration
when used in a transmission with the former rear cover or retarder housing. Figures 4 and 5 show a rear cover and a
retarder module with its respective pre-6610116108 seal and slinger hardware.

Redesigned slinger
(P/N 29541103)

Redisigned output seal


with axial lip
(P/N 29541266)

Yoke/flange with
machined diameter
for mounting slinger

REDESIGNED SLINGER AND SEAL SYSTEM


(RETARDER MODULES
PRIOR TO S/N 6610116108)
VL07994.00.00

Figure 4.

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4-WT-03
February, 2003
Product Code(s): 66
Page 5 of 12

Redesigned
slinger with
45 wraparound
(P/N 29541104)

Redesigned output seal


with axial lip
(P/N 29541266)

Yoke/flange with
machined diameter
for mounting slinger

REDESIGNED SLINGER AND REAR SEAL


(REAR COVER MODULES
PRIOR TO S/N 6610116108)
V08013.00.00

Figure 5.

Service Parts Information:


The following lists contain serviceable parts that are affected by these design changes.

Rear Cover/Retarder Housing


Starting with Prior to
Description S/N 6610116108 S/N 6610116108
Rear Cover, Standard 29540134 29515664
Rear Cover, Tachograph Provision 29540140 29520514
Rear Cover, Dropbox Provision 29540148 29515606
Retarder Housing Assembly, 6-Speed 29540154 29538075
Retarder Housing Assembly, 7-Speed 29540161 29538077
Service Rear Cover, 16-Pulse Tacho 29541084 29520513

SIL

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PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4-WT-03
February, 2003
Product Code(s): 66
Page 6 of 12

Output Seal
Starting with Prior to
Description S/N 6610116108 S/N 6610116108
Seal, Output 29540133 29515691

Flanges and Yokes6-Speed Models


Starting with Prior to
Description S/N 6610116108 S/N 6610116108
SPL 170 Half Round Yoke 29540180 29536301
SPL 250 Half Round Yoke 29540181 29536302
1710 Half Round Yoke 29541110 29510306
1760 Half Round Yoke 29541111 29510309
1810 Half Round Yoke 29541112 29511516
1710 Full Round Yoke 29540185 29510307
1810 Full Round Yoke 29540186 29510305
1710 Flange (Threaded) 29541100 29511637
1810 Flange (Threaded) 29541101 29511636
1710 Flange (Unthreaded) 29541098* 29511305
1810 Flange (Unthreaded) 29541099* 29511304
Blank Flange 29541105* 29510456
* Slinger not included as part of ange assembly. May be purchased separately as support equipment.

Flanges and YokesHD 4070 7-Speed Models


Starting with Prior to
Description S/N 6610116108 S/N 6610116108
1810 Half Round Yoke 29540189 29537630
1810 Full Round Yoke 29540190 59537942
SPL 250 Half Round Yoke 29540191 29538239
1810 Flange 29540503 29530534

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4-WT-03
February, 2003
Product Code(s): 66
Page 7 of 12

Axial Lip Seals:


Both the current (starting with 6610116108) and redesigned pre-6610116108 output seals incorporate an additional axial
seal. The two seals can be differentiated from one another by their part numbers, which are molded into the rubber of the
seal as shown in Figure 6 below. The current seal is part number 29540133 and the redesigned pre-6610116108 seal is
part number 29541266. Additionally the current seal provides a wider sealing surface on its OD than does the redesigned
pre-6610116108 seal. See Figure 7 for details.

P/N molded
on face
29540133 29541266

CURRENT SEAL REDESIGNED SEAL


P/N 29540133 P/N 29541266
(STARTING WITH S/N 6610116108) (PRIOR TO S/N 6610116108)
V08003.00.00

Figure 6.

11.97 9.95
mm mm
11.15 9.15
4 Ridges
5 Ridges

CURRENT SEAL REDESIGNED SEAL


P/N 29540133 P/N 29541266
(STARTING WITH S/N 6610116108) (PRIOR TO S/N 6610116108)
V08006.00.00

Figure 7.
SIL

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PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4-WT-03
February, 2003
Product Code(s): 66
Page 8 of 12

Slingers (6 speed models):


Three new slinger configurations have been introduced for the 6 speed models. Each slinger has its part number printed
on the part as indicated in Figure 8. The current slinger part number 29540165 is used in transmissions starting with serial
number 6610116108. The other two slingers are for servicing transmission prior to 6610116108. Part number 29541104
is used to service pre-6610116108 rear cover models. Part number 29541103 is used to service pre-6610116108 retarder
models.
The current slinger includes a 90 degree wraparound feature. The pre-6610116108 rear cover slinger has a 45 degree
wraparound feature. The pre-6610116108 retarder slinger has no wraparound feature. See Figure 8 for details.

15.0 mm 17.50 mm 12.20 mm


11.80
45

90 ANGLE 45 ANGLE No wraparound


feature

P/N stamped P/N stamped P/N stamped


on exterior face on exterior face on exterior face
29540165 29541104 29541103

CURRENT SLINGER REDESIGNED SLINGER REDESIGNED SLINGER


P/N 29540165 P/N 29541104 P/N 29541103
(REAR COVER MODULES (RETARDER MODULES
PRIOR TO S/N 6610116108) PRIOR TO S/N 6610116108)
V08001.00.00

Figure 8.

Slingers (7 speed models):


The yoke and slinger assemblies have been redesigned to accommodate the dimensional and machining changes to the
current rear cover and retarder housings. All former 7-speed yoke and slinger assemblies are maintained for service and
must be used to service 7-speed transmissions built prior to 6610116108.

Interchangeability:
THE CURRENT OUTPUT SEAL, YOKES AND FLANGES ARE NOT INTERCHANGEABLE WITH THE
FORMER SEAL, YOKE AND FLANGES; AND SHALL NOT BE INSTALLED IN TRANSMISSIONS PRIOR TO
6610116108. The former output seal 29515691 is maintained for service for 7-speed models (See Table 3).

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4-WT-03
February, 2003
Product Code(s): 66
Page 9 of 12

The following list provides a guide for replacing the output seal components on transmissions prior to
S/N 6610116108.
Table 1. Interchangeability for HD 6-speed Models
Parts to be Replaced Replacement Part(s)
Output Seal Redesigned pre-6610116108 Axial Lip Output Seal29541266
P/N 29515691 (Use former seal 29515691 with the former 7-speed flange and
slinger assemblies in Table 3)
Yoke or Flange Pre-6610116108 Yoke or FlangeUse Pre-6610116108 yoke/
(see list of part numbers in Table 2) flange and slinger assembly from Table 2.
Redesigned pre-6610116108 Axial Lip Output Seal29541266
(Use former seal 29515691 with the former 7-speed flange and
slinger assemblies in Table 3)
Rear Cover, Standard Rear Cover, Standard29540134
P/N 29515664 Yoke or FlangeUse Current (starting with 6610116108)
yoke/ange and slinger assembly from Table 2.
Current Axial Lip Output Seal29540133
Rear Cover, Tachograph Provision Rear Cover, Tachograph Provision29540140
P/N 29520514 Yoke or FlangeUse Current (starting with 6610116108)
yoke/ange and slinger assembly from Table 2.
Current Axial Lip Output Seal29540133
Rear Cover, Dropbox Provision Rear Cover, Dropbox Provision29540148
P/N 29515606 Yoke or FlangeUse Current (starting with 6610116108)
yoke/ange and slinger assembly from Table 2.
Current Axial Lip Output Seal29540133
Retarder Housing Assembly, 6 speed Retarder Housing Assembly, 6 speed29540154
P/N 29538075 Yoke or FlangeUse Current (starting with 6610116108)
yoke/ange and slinger assembly from Table 2.
Current Axial Lip Output Seal29540133
Retarder Housing Assembly, 7 speed Retarder Housing Assembly, 7 speed29540161
P/N 29538077 Yoke or FlangeUse Current (starting with 6610116108)
yoke/ange and slinger assembly from Table 2.
Current Axial Lip Output Seal29540133
Service Rear Cover, Service Rear Cover, 16 Pulse Tachograph29541084
16 Pulse Tachograph Provision Yoke or FlangeUse Current (starting with 6610116108)
P/N 29520513 yoke/ange and slinger assembly from Table 2.
Current Axial Lip Output Seal29540133

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL213


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4-WT-03
February, 2003
Product Code(s): 66
Page 10 of 12

Table 2. List of Yokes and FlangesHD 6-Speed Models


NOTE: Detailed yokes, flanges and slingers OR entire assemblies may be purchased through the
Allison parts distribution system.

Current
(Starting with
Pre-6610116108 6610116108)
Detailed Yoke/ Yoke/Flange and Yoke/Flange and
Parts to be Replaced Flange Detailed Slinger Slinger Assembly Slinger Assembly
SPL 170 Yoke, 29540169 Rear Cover 29541155 29540180
Half Round Retarder 29541162
P/N 29536301
SPL 250 Yoke, 29540170 Rear Cover 29541156 29540181
Half Round Retarder 29541163
P/N 29536302
1710 Yoke, 29541107 Rear Cover 29541157 29541110
Half Round Retarder 29541164
P/N 29510306
1760 Yoke, 29541108 Rear Cover 29541158 29541111
Half Round Retarder 29541165
P/N 29510309
Pre-6610116108
1810 Yoke, 29541109 Rear Cover, Rear Cover 29541159 29541112
Half Round 29541104 Retarder 29541166
P/N 29511516
1710 Yoke, 29540174 Pre-6610116108 Rear Cover 29541160 29540185
Full Round Retarder, Retarder 29541167
P/N 29510307 29541103
1810 Yoke, 29540175 Rear Cover 29541161 29540186
Full Round Current Retarder 29541168
P/N 29510305 (starting with
1710 Flange 29541096 6610116108, Retarder (only) 29541100
(Threaded) all models) 29541169
P/N 29511637 29540165
1810 Flange 29541097 Retarder (only) 29541101
(Threaded) 29541170
P/N 29511636
1710 Flange 29541098* None None
(Unthreaded)
P/N 29511305
1810 Flange 29541099* None None
(Unthreaded)
P/N 29511304
Blank Flange 29541105* None None
P/N 29510456
* Slinger not included as part of ange assembly. Must be serviced with detailed slinger.

SIL214 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

4-WT-03
February, 2003
Product Code(s): 66
Page 11 of 12

Table 3. List of Yokes and FlangesHD 7-speed models


Current
Pre-6610116108 (Starting with 6610116108)
Parts to be Replaced Yoke and Slinger Assembly Yoke and Slinger Assembly
1810 Half Round Yoke 29537630 29540189
P/N 29537630 (Use former seal 29515691)** (Use current seal 29540133)
1880 Full Half Round Yoke 29537942 29540190
P/N 29537942 (Use former seal 29515691)** (Use current seal 29540133)
SPL 250 Half Round Yoke 29538239 29540191
P/N 29538239 (Use former seal 29515691)** (Use current seal 29540133)
1810 Flange 29530534 29540503
P/N 29530534 (Use former seal 29515691)** (Use current seal 29540133)
** The former seal 29515691 is contained in the HD 4070 Seal and Gasket Kit.

J-37031A Redesigned HD 6-Speed Output Seal Installation Tool:


SPX Kent-Moore has developed a newly designed output seal installer to support installation of the current and
redesigned pre-6610116108 axial lip seals. A groove has been added to prevent damage to the axial lip during installation.
The redesigned tool may be used with the former seal as well. The new seal installer is designated J-37031A.
Servicing outlets may choose to modify their existing installation tools (J-37031) by machining a groove to the
dimensions shown in Figure 9 below. If the choice is made to modify the existing Kent-Moore tool, its lifetime warranty
is void. Questions should be directed to Kent-Moore Technical Services at 1-800-328-6657.

5.830 DIA.
( + 0.01 in.)

Machine to depth
of 0.170 inches
( + 0.01 in.)

J 37031
V08005.00.00

Figure 9

SIL

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4-WT-03
February, 2003
Product Code(s): 66
Page 12 of 12

J-43024A Redesigned HD 7-Speed Output Seal Installation Tool:


A redesigned output seal installer for HD 4070/4076 models is available from SPX Kent-Moore. A groove has been added
to prevent damage to the axial lip during installation. The new seal installer is designated J-43024A.

Periodic Output Seal Installer Tool Inspection:


Experience has shown that repetitive leaks may be caused when the ID lip of the output seal is damaged from defective
installer tools. Servicing outlets should routinely inspect their output seal installer tools for nicks, burrs or raised metal
that could cut the seal ID during installation.

J-46150 New Slinger Installation Tool:


SPX Kent-Moore has also developed a new tool for installation of slingers onto the redesigned yokes and flanges. The
tool is a plastic cylinder that fits over the yoke or flange journal and is used to press the slinger against the machined
shoulder of the yoke or flange. The new slinger installer is designated J-46150. Questions may be directed to:

SPX Corporation (Kent-Moore Service Solutions)


28635 Mound Road
Warren, MI 48092
Phone: 1-800-328-6657
Fax: 1-800-578-7375

SIL216 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

12-WT-03
May, 2003
Product Code(s):
Page 1 of 3

SUBJECT: C5 Friction Clutch Plates

MODELS AFFECTED: HD 4000, B 500 Models Prior to S/N 6610027070 Still Using the Original P3 Ring Gear

Introduction:
Effective April 15, 2003, Allison Transmission cancelled C5 friction clutch plate P/N 29527014 and released a
replacement P/N 29541825. The replacement plate uses the current friction material (introduced in April 2000) and the
cancelled plate used the former friction material (cancelled for production in April 2000). Both plates have a
non-hardened core and were designed to service HD 4000 and B 500 transmissions built prior to S/N 6610027070 and
still containing the original P3 ring gear with the non-hardened splines.

Description:
New friction clutch material was introduced for all clutches in World Transmissions in April 2000. Calibration
compatibility required the former (pre-April 2000) friction plates be retained for service requirements for clutches C1,
C2, C3, and C4. The former (hardened core) C5 friction plate P/N 29534834 used from S/N 6610027070 through
S/N 6610062125 was completely cancelled in April 2000 and is serviced with C5 friction plate P/N 29536341 on
transmissions in that serial number range. The C5 friction plate P/N 29541825 announced in this SIL will now allow
the April 2000 friction material to be used in rebuilding transmissions prior to S/N 6610027070 without requiring
replacement of the former P3 ring gear.

Interchangeability:
Table 1 shows the interchangeability between the C5 clutch friction plates and the P3 ring gears within the columns,
labeled non-hardened and hardened. The row of former (pre-April 2000) clutch plates shows part numbers that are
now completely cancelled. Only the plates shown in the row labeled current (April 2000) are serviced and those plates
must only be used with one of the ring gears in the same column.

SIL

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12-WT-03
May, 2003
Product Code(s):
Page 2 of 3

Refer to Figure 1 for the identification of the current and former P3 ring gears and Figure 2 for the identification of C5
clutch friction plates.
Intermixing of clutch plates is not permitted. Friction clutch plate identification is made by counting the number of
missing spline teeth on the ID of the friction plates.

Table 1.

Friction Plate Core/P3 Ring Gear Splines

Description Non-Hardened Hardened


(Used Prior to (Used After
S/N 6610027070) S/N 6610027070)

Close Ratio 29505637 29534836


P3 Ring Gear
Wide Ratio 29507716 29534835
Former 29527014 29534834
(pre-April 2000) Cancelled 4/15/03 Cancelled 4/1/00
C5 Clutch
Friction 0 missing spline teeth 1 missing spline tooth
Plate Current 29541825 29536341
(April 2000) 3 missing spline teeth 2 missing spline teeth

IDENTIFICATION
GROOVE

FORMER (NON-HARDENED) HARDENED


P3 RING GEAR P3 RING GEAR
V04725.00.01

Figure 1.

SIL218 Copyright 2009 Allison Transmission, Inc. 20091001


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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

12-WT-03
May, 2003
Product Code(s):
Page 3 of 3

CANCELLED CANCELLED
effective: 4/15/03 effective: 4/1/00

OMITTED
SPLINE

FORMER FORMER
NON-HARDENED SPLINE PLATE HARDENED SPLINE PLATE
P/N 29527014 P/N 29534834

THREE OMITTED TWO OMITTED


SPLINES SPLINES
90 DEGREES APART 180 DEGREES
APART
CURRENT CURRENT
NON-HARDENED SPLINE PLATE HARDENED SPLINE PLATE
P/N 29541825 P/N 29536341

HD/B 500
C5 FRICTION CLUTCH PLATES V04724.01.00

Figure 2.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL219


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

Revisions to this SIL are noted 17-WT-03, Rev. A


by a stripe in the left-hand margin. January, 2006
Product Code(s):
Page 1 of 4

SUBJECT: Replacement Solenoid Kit for Retarder Accumulator Valve Assembly

EQUIPMENT AFFECTED: All 3000/4000 Product Families with Retarder Accumulator Valve Assembly

Retarder accumulator air solenoid valve assembly P/N 29522717 has been replaced by valve assembly PN 29544455.
Valve assembly P/N 29544455 is backwards compatible to cancelled P/N 29522717.
The solenoid/coretube/plugnut assembly used in the retarder accumulator valve assembly, P/N 29544455 is currently
released in a service kit. The kit part number is 29544456. The purpose of the kit is to provide an alternative to repair
the retarder accumulator valve for electrical or air leakage issues instead of replacing the retarder accumulator valve.
This kit, P/N 29544456, should be used to repair the retarder accumulator valve under warrantable and non-warrantable
situations whenever possible. The benefit to the customer is realized in: 1) reduced downtime and 2) decreased cost
compared to replacing the whole assembly.
Figure 1 shows a picture of the packaged kit. The suppliers instruction sheet is copied in this service information letter
as well.

The kit contains a new solenoid/coretube/plugnut assembly. This is the assembly that is black in color on the
accumulator valve and attached with two self-tapping screws to the aluminum-casted portion of the valve assembly.
Supplier instructions describing removal and replacement from the aluminum casting and two self-tapping screws are
included in the kit.
Always replace all the old parts with the new parts in the kit regardless whether it is an electrical issue or air leakage issue.

Electrical Checks
This kit should be used to repair the accumulator valve assembly if the solenoid in the valve assembly is not within
specifications for solenoid resistance. Diagnostic code(s) 4526 and/or 4626 for WTEC II and III, and P0975,
P0976, and/or P0977 for 4th Generation Controls are typically present in diagnostic history when the resistance of
the solenoid is out of specification. The specification for accumulator valve solenoid resistance is 23 Ohms to
27 Ohms.

SIL220 Copyright 2009 Allison Transmission, Inc. 20091001


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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

17-WT-03, Rev. A
January, 2006
Product Code(s):
Page 2 of 4

OEM wire harness defects also can cause diagnostic code(s) 4526 and/or 4626 for WTEC II and III, and P0975,
P0976, and/or P0977 for 4th Generation Controls. The technician should always measure across the solenoid at the
solenoid terminals to determine the resistance value of the existing solenoid coil on the vehicle prior to using this
kit for a repair. If the existing solenoid is within specification it is likely that a defect in the OEM harness is causing
the diagnostic code(s).

Air Checks
This kit should be used to repair the retarder accumulator valve if the coretube inside the old solenoid assembly
is leaking air due to wear-through.
NOTE: A small amount of air is allowed by the manufacturers specification to leak from the
valve while the solenoid is de-energized.
There is no requirement by Allison Transmission for the service location to perform the last step on the supplier
instruction sheet. This test cannot be performed accurately as a field service test without the use of laboratory
grade equipment.
However, if a newly repaired valve has an audible air leak, such as a hissing sound, while the solenoid is de-en-
ergized, then the valve should be inspected again for proper assembly, debris under the gasket, and proper torque
of the screws.

V10003.00.00

Figure 1. Packaged Kit SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL221


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PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

V09976.00.00

SIL222 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

SIL

V09977.00.00

20091001 Copyright 2009 Allison Transmission, Inc. SIL223


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

21-WT-03
August, 2003
Product Code(s):
Page 1 of 1

SUBJECT: Revised Format for HD Seal and Gasket Kits

EQUIPMENT AFFECTED: All HD 4000, B 500 Series (Except HD 4070/4076) Transmissions

Introduction:
In June 2003, Allison Transmission changed the format of HD/B500 seal and gasket kits. The current retarder seal and
gasket kit (29541569) contains the contents of the former HD straight-through, former HDR retarder, and HD control
module seal and gasket kits. The current straight-through seal and gasket kit (29542839) contains the contents of the
former HD straight-through and HD control module seal and gasket kits. Therefore, it is no longer necessary to order
multiple kits when performing HD/B 500 transmission overhauls.
Service Parts Information:
Refer to table 1 below to determine part numbers for the current HD/B 500 seal and gasket kits.

Table 1. HD/B 500 Seal and Gasket Kits


Current Kit Former Kit(s)
HD Straight-through kit (29541268),
Retarder transmission kit (29541569) includes: HDR Retarder kit (29541568), and
Control Module kit (29537070)
HD Straight-through kit (29541268),
Straight-through transmission kit (29542839) includes:
and Control Module kit (29537070)
Control Module kit (29537070) Control Module kit (29537070)

The HD/B 500 control module seal and gasket kit (29537070) will continue to be sold separately in the event that
the repairs are limited to the control module.

The former HDR/B 500R retarder seal and gasket kit (29541568) is cancelled. Retarder seals, gaskets, etc. should
be ordered individually during repairs that do not require use of the entire Retarder seal and gasket kit (29541569).

There is still a separate HD 4070 seal and gasket kit (29542212) for HD 4070 seven speed models. This kit contains
seal, gaskets, etc. for the C6 adapter housing only. The kit may be used separately or combined with either the
Retarder or Straight-through seal and gasket kit as appropriate.

Feed-through connector seal (29514674) has been deleted from all three current kits.

SIL224 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

Revisions to this SIL are noted 22-WT-03, Rev. A


by a red stripe in the left-hand margin. March, 2005
Product Code(s):
Page 1 of 3

SUBJECT: The 31-Way Transmission Connector On Internal Harnesses

EQUIPMENT AFFECTED: All World Transmission Series and Models

EFFECTIVITY: Internal Harnesses Built After Approximately July 1, 2003

Introduction:
The 31-way Deutsch ECD connector and the closed barrel-style pin terminal used on internal harnesses are being replaced
by a Delphi-Packard DHD 31-way connector and a folding crimp pin terminal with a B core crimp and round insulation
crimp. Internal harness part numbers will not change as a result of this connector change.
The Main Connector Update kit used to replace the former 24-way pre-block-change transmission connector will also be
revised to contain the Delphi-Packard DHD connector and folding crimp socket terminals. See Table 1 for part number
changes. The Main Connector Update Kit part number will not change as a result of this connector change.

Interchangeability:
All current and former parts comprising the internal harness receptacle connector and parts for the mating plug connector
in the main connector update kit are fully interchangeable forwards and backwards. Former parts that remain in parts
department inventories may be used in place of the current parts for service needs and the current parts can be used to
service harnesses built with the former parts. Internal harnesses built with the former connector parts and the former
service parts may continue to be used until supplies are exhausted. Table 1 lists the part numbers and descriptions of the
former parts being replaced and of the current parts being released. Beginning January, 2005, Delphi-Packard released
three revised parts for this connection system. The new part numbers are shown in current P/N column of Table 1.

SIL

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22-WT-03, Rev. A
March, 2005
Product Code(s):
Page 2 of 3

Table 1.
Delphi-Packard Deutsch
Current P/N Current Description Former P/N Former Description
29544002 Bulkhead Receptacle Adapter 29511368 Connector, 31-way
(was 29541278)
29542586 Terminal, Pin, 1.6 mm 29511369 Terminal, Pin
12034413 Plug, Cable Seal 29511371 Plug, Cavity
29541284 Backshell, 19 mm 29514041 Housing, Backshell
29541281 Retainer, conduit, 19 mm 29514042 Follower, Backshell
29541280 Seal, Aux 31-way 29514043 Grommet, Backshell
29544003 Nut, Retaining 29527000 Nut, Retaining
(was 29541276)
29524003 Grommet, Standoff
29524006 Grommet, Standoff
29541279 Seal, Pass-through
29524005 Grommet, Standoff
29524004 Grommet, Standoff

29519127 Kit, Main Connector Update 29519127 Kit, Main Connector Update
29544001a
Plug, 31-way socket 29511365a Plug Connector, 31-way
(was 29541277)
29542587a Sockets, Terminal 29511366a Terminal, Socket
12034413 Plug, Cable Seal 29511371 Plug, Cavity
29541284 Backshell, 19 mm 29514041 Housing, Backshell
29541281 Retainer, conduit, 19 mm 29514042 Follower, Backshell
29541280 Seal, Aux 31-way 29514043 Grommet, Backshell
a. Service parts are not available from Allison Transmission Parts Distribution Center.

Serviceability:
The current parts are illustrated in Figure 1, Views A and B. The crimping tool for the Delphi-Packard terminals is
illustrated in Figure 1, View C. The SPX/Kent-Moore* tool number for the crimping tool is J 47027. It consists of Power
and Signal frame, HC-1 and die set 51602447-3.
The terminal positioner on the crimping tool must be pulled out and rotated as necessary to accommodate both socket and
pin terminals. Before crimping the new terminals, the insulation should be stripped 5.0 0.5 mm.
The inserter/remover tool, J 41194, for inserting and removing the terminals from the connectors is shown in Figure 1,
View B. It is the same inserter/remover as was used with the former parts.

* SPX/Kent-Moore address is: 28740 Mound Road, Warren, MI 48092, Phone: (800) 328-6657, Fax: (800) 578-7375.

SIL226 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

22-WT-03, Rev. A
March, 2005
Product Code(s):
Page 3 of 3

VIEW A
WIRING HARNESS

KIT, MAIN CONNECTOR UPDATE

CONDUIT LOCKING
RING, 19.0 MM

CONDUIT KEEPER, STAND-OFF ASSEMBLY


19.0 MM
SOCKETS, TERMINAL
CONDUIT LOCKING
SEAL, AUX 31-WAY RING, 19.0 MM

PLUG, CABLE SEAL CONDUIT KEEPER,


19.0 MM

PLUG, 31-WAY SOCKET SEAL, AUX 31-WAY

PLUG, CABLE SEAL

SEAL, PASS-THROUGH
CONNECTOR, 31-WAY

NUT, RETAINING

BULKHEAD
RECEPTACLE
ADAPTER

PLUG, CABLE SEAL


SEAL, AUX 31-WAY

TERMINAL, PIN, 1.60 MM

CONDUIT KEEPER, TERMINAL CRIMPER


19.0 MM J 47027

CONDUIT LOCKING
RING, 19.0 MM

POSITIONER

VIEW C
WIRING HARNESS

TERMINAL PIN,
1.60 MM

VIEW B

SOCKETS, TERMINAL
TERMINAL
EXTRACTOR/INSERTER
J 41194
USE 0.8
OPENING
TERMINAL PIN, 1.60 MM

Pull out and rotate positioner to


SOCKETS, TERMINAL
change opening. Use large opening SIL
for SOCKETS, TERMINAL and
small opening for TERMINAL PIN, 1.60 MM
PLUG, CABLE SEAL
V08349.00.00

Figure 1.

20091001 Copyright 2009 Allison Transmission, Inc. SIL227


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

Revisions to this SIL are noted 2-WT-04, Rev. C


by a stripe in the left-hand margin. May, 2007
Product Code(s):
Page 1 of 15

SUBJECT: B 400/B 500 ReTran Assembly Number List

EQUIPMENT AFFECTED: B 400 and B 500 Series (BUS)

Introduction:
Allison Transmission is pleased to announce the release of several new B 400 and B 500 ReTran assemblies. Allison
Transmission will begin offering these bus model ReTran transmissions in February 2004, and has timed their release
to coincide with the end of the two year B 400/B 500 Customer Support Program (CSP). In May, 2005, Allison
Transmission will offer selected TID3 B 400 transmission ReTran assemblies with the Belleville-style output nut
retainer, axial lip output seal, and redesigned rear cover/retarder housing with wrap around slinger provision. This service
information letter provides a complete list of all bus model ReTran assembly numbers.
Interchangeability:
Each bus ReTran model family offers a variety of transmission options including the following common engineering
features:
Output retarder or standard rear cover
TID1, TID2 (B 400 retarder option only), or TID3 internal wiring harness
Retarder model sump cooling provision
PTO or Non-PTO provision
Two-inch or four-inch sump
Axial lip output seal with wrap around slinger provision
Furthermore, all bus model ReTran assemblies are updated to the current CSP hardware specifications. All units are
equipped with Dynax clutch friction plates and all the other parts updates contained in the CSP program master overhaul
kits. For example, all B 500 ReTran assemblies will be built with redesigned C-1 drive hubs, P3 planetary carriers with
Belleville washer, and lockup damper assemblies. Consult the Allison Transmission 3000 and 4000 Product Families
Parts Catalog for a detailed list of master overhaul kit parts.
These new bus model ReTran assemblies may be used to service Bus Series (BUS) transmissions.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

2-WT-04, Rev. C
May, 2007
Product Code(s):
Page 2 of 15

Allison Transmissions bus model ReTran portfolio is specifically designed to match most current and previous
transmission configurations. Some ReTran assemblies are intended to be used with WTEC II control systems and others
with WTEC III controls systems. Many models incorporate the latest hardware designs, including retarder sump cooling
and B 500 axial lip output seal with wrap around slinger provision. A summary of the various features and configurations
is provided below:

B 400 (without retarder) ReTran assemblies

WTEC II WTEC III

TID1 Internal Wiring Harness TID3 Internal Wiring Harness


Dynax Clutch Friction Plates Dynax Clutch Friction Plates
Double Welded Rotating Clutch Hub Double Welded Rotating Clutch Hub
Double Bolt Output Shaft with output bolt service kit Single Bolt Output Shaft
P/N 29535910 or Single Bolt Output Shaft
Borg-Warner lockup or 29535008 Service damper LuK lockup damper
RELS Solenoids RELS Solenoids
Original Rear Cover Original Rear Cover or Axial Lip Seal with
Wrap Around Slinger

B 400 (with retarder) ReTran assemblies

WTEC II WTEC III

TID1 Internal Wiring Harness TID3 Internal Wiring Harness


Dynax Clutch Friction Plates Dynax Clutch Friction Plates
Double Welded Rotating Clutch Hub Double Welded Rotating Clutch Hub
Double Bolt Output Shaft with output bolt service kit Single Bolt Output Shaft
P/N 29535910 or Single Bolt Output Shaft
Borg-Warner lockup or 29535008 Service Damper LuK lockup damper
RELS Solenoids RELS Solenoids
TID1: Original (before Jan 98) Retarder TID2: 98 Redesign Retarder or
with MEDIUM capacity spring TID3: Sump Cooling Retarder or Axial Lip Seal with
Wrap Around Slinger
Each with MEDIUM capacity springs

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL229


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PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

2-WT-04, Rev. C
May, 2007
Product Code(s):
Page 3 of 15

B 500 (without retarder) ReTran assemblies

WTEC II WTEC III

TID1 Internal Wiring Harness TID3 Internal Wiring Harness


Dynax Clutch Friction Plates Dynax Clutch Friction Plates
Double Bolt Output Shaft with output bolt service kit Single Bolt Output Shaft
P/N 29535910 or Single Bolt Output Shaft
Belleville output bearing retainer Belleville output bearing retainer
Current production C1 drive hub Current production C1 drive hub
RELS Solenoids RELS Solenoids
Current production lockup damper Current production lockup damper
Original rear cover Original rear cover or
Axial lip seal with wrap around slinger

B 500 (with retarder) ReTran assemblies

WTEC II WTEC III


TID1 Internal Wiring Harness TID3 Internal Wiring Harness
Dynax Clutch Friction Plates Dynax Clutch Friction Plates
Double Bolt Output Shaft with output bolt service kit Single Bolt Output Shaft
P/N 29535910 or Single Bolt Output Shaft
Belleville output bearing retainer Belleville output bearing retainer
Current production C1 drive hub Current production C1 drive hub
RELS Solenoids RELS Solenoids
Current production lockup damper Current production lockup damper
Original retarder with TID1 temperature sensor and Axial lip seal with wrap around slinger
MEDIUM capacity spring

Because all bus model ReTran assemblies are built with Dynax clutch plates, the transmission electronic control unit
(ECU) may need to be recalibrated or updated to the latest version of the same calibration. Tables 1 and 2 provide
additional Transmission/ECU compatibility information.

SIL230 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

2-WT-04, Rev. C
May, 2007
Product Code(s):
Page 4 of 15

Table 1. B 400 Transmission/ECU Compatibility Information

Vehicle Conguration (ECU, Shift, and Wiring)

WTEC III,
WTEC III, V8; V8A, CIN 0B; WTEC III, V9/
CIN 0A; TID 1 TID 1 and 2 V9A/V9B/V9C;
(accommodates (TID 3 after CIN 0C/0D/0E/0F;
ReTran both lockup 10/24/99, but TID 1, 2, and 3
Transmission WTEC II, WTEC II, V7; clutches after will not handle (required for
Conguration V6E; CIN 07 CIN 08 8/25/97) RELS) RELS)

TID1 B 400 ReTran; Everything Everything Everything Conguration Conguration not


Dynax plates; Retarder works OK/ no cal works OK/ no cal works OK/ no cal not compatible; compatible;
option will be original change required; change required. change required. Retarder wiring Retarder wiring
design (before Jan 1998) replace vehicle harness not harness not
with MEDIUM capacity harness connector physically physically
spring. with kit compatible with compatible with
P/N 29519127. chassis harness. chassis harness.

TID2 B 400 ReTran Will not work; Will not work; This Everything Although a TID2
(Retarder only): Dynax code 44 12 and code 44 12 and combination was works OK, uses B 400 with retarder
plates; 1998 Redesigned temp sensor temp sensor never produced. TID 2 cal. THIS ReTran will
Retarder (WITHOUT codes. Retarder codes. Retarder IS THE work, the preferred
sump cooling) with wiring harness wiring harness PREFERRED B 400 with retarder
MEDIUM capacity not physically not physically ReTran FOR ReTran for this
spring. compatible with compatible with THIS VEHICLE vehicle is a TID3
chassis harness. chassis harness. SETUP. model.

TID3 B 400 ReTran; Will not work; Will not work; Requires Requires Everything works
Dynax plates, Retarder code 44 13 and code 44 13 and calibration calibration OK, uses TID3 cal.
option will be sump temp sensor temp sensor update; generate update. Will not THIS IS THE
cooling retarder or axial codes. Retarder codes. Retarder codes 33-23, work if cal PREFERRED
output seal with wrap wiring harness wiring harness 24-23, 33-12. installed before ReTran FOR
around slinger provision not physically not physically B 400 Without 10/24/99; THIS VEHICLE
with MEDIUM capacity compatible with compatible with Retarder generate code SETUP.
spring. chassis harness. chassis harness. ReTran: Update 36-01. Update
ECU to latest 0B ECU to latest 0B
(Version 8A) cal. (Version 8A) cal.
B 400 with B 400 with
retarder ReTran: retarder ReTran:
Combination Use TID2
never produced. ReTran.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL231


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PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

2-WT-04, Rev. C
May, 2007
Product Code(s):
Page 5 of 15

Table 2. B 500 Transmission/ECU Compatibility Information

Vehicle Conguration (ECU, Shift, and Wiring)


WTEC III, WTEC III, V9,
WTEC III, V8; V8A, CIN 0B; V9A, V9B and
CIN 0A; TID 1 TID 1 and 2 V9C; CIN 0C,
(accommodates (TID 3 after 0D, 0E, and 0F;
ReTran both lockup 10/24/99, but TID 1, 2, and 3
Transmission WTEC II, V6E; WTEC II, V7; clutches after will not handle (required for
Conguration CIN 07 CIN 08 8/25/97) RELS) RELS)

TID1 B 500 ReTran; Requires Requires Conguration Conguration Conguration


Dynax plates; Retarder calibration calibration not compatible. not compatible. not compatible.
option used TID 1 update. Shift update. Shift Shift problems Shift problems Shift problems
temperature sensor, quality problems quality problems because of clutch because of clutch because of clutch
MEDIUM capacity because of clutch because of clutch material change. material change. material change.
spring. All assemblies material change. material change. Use TID3 Use TID3 Use TID3
use Belleville-style rear CONTACT CONTACT ReTran ReTran ReTran
bearing retainer. ALLISON ALLISON assembly and assembly and assembly.
SERVICE TO SERVICE TO update calibra- update calibra-
OBTAIN NEW OBTAIN NEW tion to latest 0B tion to latest 0B
CALIBRATION CALIBRATION (Version 8A) cal. (Version 8A) cal,
FOR DYNAX FOR DYNAX if before
PLATES. PLATES. 10/24/99.

TID3 B 500 ReTran; Will not work; Will not work; Requires Requires Everything
Dynax plates; For code 44-13 and code 44-13 and calibration calibration works OK, uses
B 500 with retarder temp sensor temp sensor update; generate update. Will not TID3 cal. THIS IS
ReTran: Retarder codes. Shift codes. Shift codes 33-23, work if ECU cal THE
option will use problems problems 24-23, 33-12 installed before PREFERRED
MEDIUM capacity because of clutch because of clutch otherwise. Shift 10/24/99; ReTran FOR
spring, and Axial material change. material change. quality problems generate code THIS VEHICLE
output seal with wrap because of clutch 36-01 and have SETUP.
around slinger material change. shift quality
provision. For B 500 Update ECU to problems
without retarder latest 0B because of clutch
ReTran: Assemblies (Version 8A) cal. material change.
are available with OR Update ECU to
without the Axial latest 0B
output seal with wrap (Version 8A) cal.
around slinger
provision.

SIL232 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

2-WT-04, Rev. C
May, 2007
Product Code(s):
Page 6 of 15
Procedure:
1. Determine the Electronic Control System (WTEC II or III) and TID level of the transmission being replaced. The
transmissions TID level is available in the following locations:
a. The TID level is printed on the transmission data tag for transmissions with E numbers and groups displayed on
the data tag. For earlier bus model transmissions with assembly numbers only, the TID level is equivalent to TID1.
b. The TID level is printed on a white label on the outside of the internal harness.
c. The TID level is shown in Unit History of the Allison Transmission Extranet.
d. The TID level is displayed in ECU Calibration Information of the Allison Transmission DOC or Pro-Link
diagnostic tools.
2. Using the Allison Transmission Extranet Unit History display, determine the following:
a. Model
b. Control module group (16 Group)
c. Cooler port provision (20 Group)

NOTE: All bus model ReTran units with 4 inch sumps are shipped with two metal plugs
(P/N 29507796) in the front ports and a cooler port cover plate (P/N 29506507) over the
rear ports. Servicing outlets must adapt cooler port setup for the specific vehicle
configuration.

For example, if front cooler provision is required simply remove the two 29507796 metal plugs and connect the cooler
lines. If rear cooler port provision is required, the 29506507 cover plate and six M10 x 1.5 x 28 bolts (P/N 29507795)
must be removed and replaced by the cooler manifold (P/N 29503546) and six M10 x 1.5 x 35 bolts (P/N 11514355) from
the transmission being removed.
d. Torque converter series (21 Group)
e. PTO or Non-PTO provision (34 Group)
f. Rear cover or Retarder configuration (39 Group)

NOTE: The parking brake provision is not available on a ReTran product.

3. Refer to the following tables to select the appropriate ReTran assembly number.
a. Tables are grouped by the model being replaced, i.e. B 400(P)(R)RM and B 500(P)(R)RM.
b. Refer to the top of each sheet to select the appropriate torque converter series.
c. Select the appropriate electronic control system, i.e. WTEC II or III.
d. Determine the correct control module sump size (2 inch or 4 inch). Most bus model ReTran assemblies are 2 inch
sumps unless otherwise indicated.
e. Determine the desired rear cover/retarder feature using the 39 group from paragraph 2 above. Tables 3 and 4
provide a quick cross-reference of 39 group to feature in the transmission being replaced. Refer to the feature lists
on Pages 2 and 3 of this document to identify the features that are present on your selected ReTran assembly
number.

SIL

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2-WT-04, Rev. C
May, 2007
Product Code(s):
Page 7 of 15

Table 3. Production Features of B 400R Retarder 39 Groups in Unit Being Replaced


Control System WTEC II WTEC III
TransID level TID1 TID2 TID3
Sump Cooling Axial Lip and
Original 1998 Single bolt Provision / 6T Integral Cooler Wrap Around
Feature Retarder Redesign output shaft Tacho Provision Slinger
No Tacho, low 39-606 39-644 39-683 39-740 39-784 39-894
No Tacho, med 39-604 39-626 39-682 39-741 39-785 39-895
No Tacho, high 39-607 39-625 39-681 39-742 39-786 39-896
4T Tacho, low 39-669 39-686 39-743 39-787 39-897
4T Tacho, med 39-647 39-685 39-744 39-788 39-898
4T Tacho, high 39-646 39-684 39-745 39-789 39-899
6T Tacho, low 39-780 39-790 39-900
6T Tacho, med 39-746 39-791 39-901
6T Tacho, high 39-781 39-792 39-902

Table 4. Production Features of B 500R Retarder 39 Groups in Unit Being Replaced


Control System WTEC II WTEC III
TransID level TID1 TID2 TID3
Axial Lip
TID2/3 Sump Integral and Wrap
Original Temp. Single bolt Cooling Cooling Belleville Around
Feature Retarder Straight 7 Sensor output shaft Provision Provision Washer Slinger
4T Tacho, low 39-597 39-654 39-662 39-707 39-731 39-802 39-825 39-860
4T Tacho, med 39-582 39-652 39-660 39-705 39-732 39-803 39-826 39-861
4T Tacho, high 39-596 39-653 39-661 39-706 39-733 39-804 39-827 39-862
6T Tacho, low 39-773 39-777 39-808 39-838 39-863
6T Tacho, med 39-737 39-758 39-759 39-809 39-828 39-864
6T Tacho, high 39-774 39-778 39-810 39-839 39-865
16T Eng. Tacho 39-614 39-658 39-666 39-708

f. Determine if a PTO provision is required using the 34 group. Note: Most bus model ReTran assemblies are non-
PTO models unless otherwise indicated.
g. Identify the appropriate ReTran assembly number from the following tables.

SIL234 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

2-WT-04, Rev. C
May, 2007
Product Code(s):
Page 8 of 15

B 400(P)(R)RM ReTran Assembly Numbers to Service B 400 Transmissions

TC 415 Torque Converter 21-727, 21-921, 21-933


Original Retarder Housing (prior to 1998). Non-PTO Provision 34-542 29543257 note 1
WTEC II Electronic
Controls System TID1 B 400Rs. See Table 3. PTO Provision 34-544 Not Available
2" sump with oil level sensor Standard Rear Cover Non-PTO Provision 34-542 Not Available
16-1599, 16-1637 39-640 PTO Provision 34-544 Not Available

1998 Redesigned Retarder Housing Non-PTO Provision 34-542 29543260 note 1


TID2 B 400Rs. See Table 3. 16-1698 PTO Provision 34-544 Not Available
Sump/Integral Cooling Retarder Housing Non-PTO Provision 34-542 29543263 note 1
TID3 B 400Rs. See Table 3. 16-1736 PTO Provision 34-544 Not Available
WTEC III Electronic
Controls System Standard Rear Cover 39-640, 39-694 Non-PTO Provision 34-542 Not Available
2" sump with oil level sensor No wrap around slinger provision PTO Provision 34-544 Not Available
16-1698, 16-1736
Base Rear Cover, wrap around slinger Non-PTO Provision 34-542 Not Available
provision, 39-884 PTO Provision 34-544 Not Available
Retarder Housing, wrap around slinger Non-PTO Provision 34-542
TID3 B 400Rs. See Table 3. 16-1736 PTO Provision 34-544 Not Available
Note 1: All ReTran retarder units are built with a MEDIUM capacity springs. Servicing outlets may need to change to LOW or
HIGH capacity springs to match the unit being replaced. Consult the Allison Transmission 3000 Product Family Parts
Catalog to determine the appropriate part number spring.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL235


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PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

2-WT-04, Rev. C
May, 2007
Product Code(s):
Page 9 of 15

B 400(P)(R)RM ReTran Assembly Numbers to Service B 400 Transmissions

TC 418 Torque Converter 21-754, 21-923, 21-937


Original Retarder Housing (prior to 1998). Non-PTO Provision 34-542 29543258 note 1
WTEC II Electronic
Controls System TID1 B 400Rs. See Table 3. PTO Provision 34-544 Not Available
2" sump with oil level sensor Standard Rear Cover Non-PTO Provision 34-542 29543255 note 2
16-1599, 16-1637 39-640 PTO Provision 34-544 Not Available

1998 Redesigned Retarder Housing Non-PTO Provision 34-542 29543261 note 1


TID2 B 400Rs. See Table 3. 16-1698 PTO Provision 34-544 29543267 note 1
Sump/Integral Cooling Retarder Housing Non-PTO Provision 34-542 29543264 note 1
TID3 B 400Rs. See Table 3. 16-1736 PTO Provision 34-544 29543268 note 1
WTEC III Electronic
Controls System Standard Rear Cover, 39-640, 39-694 Non-PTO Provision 34-542 29543255 note 3
2" sump with oil level sensor No wrap around slinger provision PTO Provision 34-544 Not Available
16-1698, 16-1736
Base Rear Cover, wrap around slinger Non-PTO Provision 34-542
provision, 39-884 PTO Provision 34-544 Not Available
Retarder Housing, wrap around slinger TID3 Non-PTO Provision 34-542 29544624 note 1
B 400Rs. See Table 3. 16-1736 PTO Provision 34-544 Not Available

1998 Redesigned Retarder Housing Non-PTO Provision 34-542 29543266 notes 1 and 3
TID2 B 400Rs. See Table 3. 16-1698 PTO Provision 34-544 Not Available
Sump/Integral Cooling Retarder Housing Non-PTO Provision 34-542 29543266 note 1
TID3 B 400Rs. See Table 3. 16-1735 PTO Provision 34-544 Not Available
WTEC III Electronic
Controls System Standard Rear Cover, 39-640, 39-694 Non-PTO Provision 34-542 29543256 note 3
4" sump with oil level sensor No wrap around slinger provision PTO Provision 34-544 Not Available
16-1636, 16-1697, 16-1735
Base Rear Cover, wrap around slinger Non-PTO Provision 34-542 29544622
provision, 39-884 PTO Provision 34-544 Not Available
Retarder Housing, wrap around slinger TID3 Non-PTO Provision 34-542 29544626
B 400Rs. See Table 3. 16-1735 PTO Provision 34-544 Not Available
Note 1: All ReTran retarder units are built with a MEDIUM capacity springs. Servicing outlets may need to change to LOW
or HIGH capacity springs to match the unit being replaced. Consult the Allison Transmission 3000 Product Family Parts
Catalog to determine the appropriate part number spring.
Note 2: Replace the internal wiring harness with a TID1 harness P/N 29536592.
Note 3: Recalibrate the WTEC III ECU if the calibration is a 0A or 0B CIN (version 8A) and the calibration date is earlier
than 10/24/99.

B 400(P)(R)RM ReTran Assembly Numbers to Service B 400 Transmissions


TC 419 Torque Converter
WTEC II Electronic
Controls System Retarder Housing, wrap around slinger TID3
Non-PTO Provision 34-542 29546722 note 1
2" sump with oil level sensor B 400R. See Table 3. 16-1736
16-1736
Note 1: All ReTran retarder units are built with a MEDIUM capacity springs. Servicing outlets may need to change to LOW
or HIGH capacity springs to match the unit being replaced. Consult the Allison Transmission 3000 Product Family Parts
Catalog to determine the appropriate part number spring.

SIL236 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

2-WT-04, Rev. C
May, 2007
Product Code(s):
Page 10 of 15

B 400(P)(R)RM ReTran Assembly Numbers to Service B 400 Transmissions


TC 421 Torque Converter 21-750, 21-925, 21-936
Original Retarder Housing (prior to 1998). Non-PTO Provision 34-542 29543259 note 1
WTEC II Electronic
Controls System TID1 B 400Rs. See Table 3. PTO Provision 34-544 Not Available
2" sump with oil level sensor Standard Rear Cover Non-PTO Provision 34-542 Not Available
16-1599, 16-1637 39-640 PTO Provision 34-544 Not Available

1998 Redesigned Retarder Housing Non-PTO Provision 34-542 29543262 note 1


TID2 B 400Rs. See Table 3. 16-1698 PTO Provision 34-544 Not Available
Sump/Integral Cooling Retarder Housing Non-PTO Provision 34-542 29543265 note 1
TID3 B 400Rs. See Table 3. 16-1736 PTO Provision 34-544 Not Available
WTEC III Electronic
Controls System Standard Rear Cover 39-640, 39-694 Non-PTO Provision 34-542 Not Available
2" sump with oil level sensor No wrap around slinger provision PTO Provision 34-544 Not Available
16-1698, 16-1736
Base Rear Cover, wrap around slinger Non-PTO Provision 34-542 Not Available
provision, 39-884 PTO Provision 34-544 Not Available
Retarder Housing, wrap around slinger Non-PTO Provision 34-542
TID3 B 400Rs. See Table 3. 16-1736 PTO Provision 34-544 Not Available
Note 1: All ReTran retarder units are built with a MEDIUM capacity springs. Servicing outlets may need to change to LOW
or HIGH capacity springs to match the unit being replaced. Consult the Allison Transmission 3000 Product Family Parts
Catalog to determine the appropriate part number spring.

SIL

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PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

2-WT-04, Rev. C
May, 2007
Product Code(s):
Page 11 of 15

B 500(P)(R)RM ReTran Assembly Numbers to Service B 500 Transmissions


TC 521 Torque Converter 21-764, 21-930
Standard Rear Cover, No Tachograph 39-544, 39-697 29543139 note 1
WTEC II Electronic
Controls System Tachograph Rear Cover, 4 tooth metric nut 39-587, 39-698 29543139 note 1
2" sump with oil level Tachograph Rear Cover, 6 tooth metric nut 39-739 29543139 notes 1 and 2
sensor Tachograph Rear Cover, 16 tooth English nut 39-611, 39-700 Not Available
16-1603, 16-1641
Retarder Housing, Refer to list of WTEC II 39 Groups in Table 4 29543152 notes 1 and 3

Standard Rear Cover, No Tacho- No wrap around provision 39-697, 39-816 29543139 note 4
WTEC III Electronic graph 39-697, 39-816, 39-849 Wrap around slinger provision 39-849 Not Available
Controls System Tachograph Rear Cover, 4 tooth No wrap around provision 39-698, 39-817 29543139 note 4
2" sump with oil level metric nut 39-698, 39-817, 39-850 Wrap around slinger provision 39-845 Not Available
sensor
16-1641, 16-1702, Tachograph Rear Cover, 6 tooth No wrap around provision 39-739, 39-819 29543139 notes 2 and 4
16-1740 metric nut 39-739, 39-819, 39-852 Wrap around slinger provision 39-852 Not Available
Retarder Housing, Refer to list of WTEC III 39 Groups in Table 4 29543159 notes 3 and 5
Note 1: All B 500(P)(R)RM ReTran transmission are built with Dynax clutch plates. The WTEC II ECU must be recalibrated for
Dynax. Contact Allison Service for a new calibration.
Note 2: Replace output nut with 6 tooth tachograph nut (P/N 29537195) if tachograph provision is being used in vehicle.
Note 3: All ReTran retarder units are built with a MEDIUM capacity springs. Servicing outlets may need to change to LOW or
HIGH capacity springs to match the unit being replaced. A change to a low capacity spring will require a different
calibration than the calibrations used with the medium or high springs. Consult the Allison Transmission 4000 Product
Family Parts Catalog to determine the appropriate part number spring.
Note 4: Replace internal the wiring harness with a TID3 harness P/N 29536465. Recalibrate the WTEC III ECU if the calibration
is a 0A or 0B CIN (version 8A) and the calibration is earlier than 10/24/99.
Note 5: Recalibrate the WTEC III ECU if the calibration is a 0A or 0B CIN (version 8A) and the calibration date is earlier than
10/24/99

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

2-WT-04, Rev. C
May, 2007
Product Code(s):
Page 12 of 15

B 500(P)(R)RM ReTran Assembly Numbers to Service B 500 Transmissions


TC 531 Torque Converter 21-765, 21-929
Standard Rear Cover, No Tachograph 39-544, 39-697 29543110 note 1
WTEC II Electronic
Controls System Tachograph Rear Cover, 4 tooth metric nut 39-587, 39-698 Not Available
2" sump with oil level Tachograph Rear Cover, 6 tooth metric nut 39-739 Not Available
sensor Tachograph Rear Cover, 16 tooth English nut 39-611, 39-700 Not Available
16-1603, 16-1641
Retarder Housing, Refer to list of WTEC II 39 Groups in Table 4 29543151 notes 1 and 3

Standard Rear Cover, No No wrap around provision 39-697, 39-816 29543125 note 5
Tachograph Wrap around slinger provision 39-849 29543130 note 5
39-697, 39-816, 39-849
WTEC III Electronic
Controls System Tachograph Rear Cover, 4 tooth No wrap around provision 39-698, 39-817 Not Available
2" sump with oil level metric nut Wrap around slinger provision 39-845 Not Available
sensor 39-698, 39-817, 39-850
16-1641, 16-1702, Tachograph Rear Cover, 6 tooth No wrap around provision 39-739, 39-819 Not Available
16-1740 metric nut Wrap around slinger provision 39-852 Not Available
39-739, 39-819, 39-852
Retarder Housing, Refer to list of WTEC III 39 Groups in Table 4 Not Available
Note 1: All B 500(P)(R)RM ReTran transmission are built with Dynax clutch plates. The WTEC II ECU must be recalibrated for
Dynax. Contact Allison Service for a new calibration.
Note 3: All ReTran retarder units are built with a MEDIUM capacity springs. Servicing outlets may need to change to LOW or
HIGH capacity springs to match the unit being replaced. A change to a low capacity spring will require a different
calibration than the calibrations used with the medium or high springs. Consult the Allison Transmission 4000 Product
Family Parts Catalog to determine the appropriate part number spring.
Note 5: Recalibrate the WTEC III ECU if the calibration is a 0A or 0B CIN (version 8A) and the calibration date is earlier than
10/24/99.

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PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

2-WT-04, Rev. C
May, 2007
Product Code(s):
Page 13 of 15

B 500(P)(R)RM ReTran Assembly Numbers to Service B 500 Transmissions


TC 541 Torque Converter 21-766, 21-928
Standard Rear Cover, No Tachograph 39-544, 39-697 29543109 note 1
WTEC II Electronic Tachograph Rear Cover, 4 tooth metric nut 39-587, 39-698 29543138 note 1
Controls System Tachograph Rear Cover, 6 tooth metric nut 39-739 29543138 notes 1 and 2
2" sump with oil level
sensor Tachograph Rear Cover, 16 tooth English nut 39-611, 39-700 Not Available
16-1603, 16-1641 Retarder Housing, Refer to list of Non PTO Provision 34-543 29543150 notes 1 and 3
WTEC II 39 Groups in Table 4 PTO Provision 34-545 29543147 notes 1 and 3

Standard Rear Cover, No No wrap around provision 39-697, 39-816 29543144 note 5
WTEC III Electronic Tachograph 39-697, 39-816, 39-849 Wrap around slinger provision 39-849 29543145 note 5
Controls System Tachograph Rear Cover, 4 tooth No wrap around provision 39-698, 39-817 29543144 note 5
2" sump with oil level metric nut 39-698, 39-817, 39-850 Wrap around slinger provision 39-850 29543145 note 5
sensor
16-1641, 16-1702, Tachograph Rear Cover, 6 tooth No wrap around provision 39-739, 39-819 29543144 notes 2 and 5
16-1740 metric nut 39-739, 39-819, 39-852 Wrap around slinger provision 39-852 29543145 notes 2 and 5
Retarder Housing, Refer to list of WTEC III 39 Groups in Table 4 29543158 notes 3 and 5

WTEC III Electronic Standard Rear Cover, No Non-PTO Provision 34-543 Not Available
Controls System Tachograph, PTO Provision 34-545 29543176 note 5
4" sump with oil level No wrap around provision
sensor 39-697, 39-816
16-1640, 16-1701,
16-1739
Note 1: All B 500(P)(R)RM ReTran transmission are built with Dynax clutch plates. The WTEC II ECU must be recalibrated for
Dynax. Contact Allison Service for a new calibration.
Note 2: Replace output nut with 6 tooth tachograph nut (P/N 29537195) if tachograph provision is being used in vehicle.
Note 3: All ReTran retarder units are built with a MEDIUM capacity springs. Servicing outlets may need to change to LOW or
HIGH capacity springs to match the unit being replaced. A change to a low capacity spring will require a different
calibration than the calibrations used with the medium or high springs. Consult the Allison Transmission 4000 Product
Family Parts Catalog to determine the appropriate part number spring.
Note 5: Recalibrate the WTEC III ECU if the calibration is a 0A or 0B CIN (version 8A) and the calibration date is earlier than
10/24/99.

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PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

2-WT-04, Rev. C
May, 2007
Product Code(s):
Page 14 of 15

B 500(P)(R)RM ReTran Assembly Numbers to Service B 500 Transmissions


TC 551 Torque Converter 21-767, 21-927
Standard Rear Cover, No Tachograph 39-544, 39-697 29543175 note 1
WTEC II Electronic
Controls System Tachograph Rear Cover, 4 tooth metric nut 39-587, 39-698 Not Available
2" sump with oil level Tachograph Rear Cover, 6 tooth metric nut 39-739 Not Available
sensor Tachograph Rear Cover, 16 tooth English nut 39-611, 39-700 Not Available
16-1603, 16-1641
Retarder Housing, Refer to list of WTEC II 39 Groups in Table 4 29543179 notes 1 and 3

Standard Rear Cover, No No wrap around provision 39-697, 39-816 29543177 note 5
WTEC III Electronic Tachograph 39-697, 39-816, 39-849 Wrap around slinger provision 39-849 29543178 note 5
Controls System Tachograph Rear Cover, 4 tooth No wrap around provision 39-698, 39-817 Not Available
2" sump with oil level metric nut 39-698, 39-817, 39-850 Wrap around slinger provision 39-845 Not Available
sensor
16-1641, 16-1702, Tachograph Rear Cover, 6 tooth No wrap around provision 39-739, 39-819 Not Available
16-1740 metric nut 39-739, 39-819, 39-852 Wrap around slinger provision 39-852 Not Available
Retarder Housing, Refer to list of WTEC III 39 Groups in Table 4 29543180 notes 3 and 5
Note 1: All B 500(P)(R)RM ReTran transmission are built with Dynax clutch plates. The WTEC II ECU must be recalibrated for
Dynax. Contact Allison Service for a new calibration.
Note 3: All ReTran retarder units are built with a MEDIUM capacity springs. Servicing outlets may need to change to LOW or
HIGH capacity springs to match the unit being replaced. A change to a low capacity spring will require a different
calibration than the calibrations used with the medium or high springs. Consult the Allison Transmission 4000 Product
Family Parts Catalog to determine the appropriate part number spring.
Note 5: Recalibrate the WTEC III ECU if the calibration is a 0A or 0B CIN (version 8A) and the calibration date is earlier than
10/24/99.

SIL

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PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

2-WT-04, Rev. C
May, 2007
Product Code(s):
Page 15 of 15

B 500(P)(R)RM ReTran Assembly Numbers to Service B 500 Transmissions


TC 561 Torque Converter 21-768, 21-926
Standard Rear Cover, No Tachograph 39-544, 39-697 29543107 note1
WTEC II Electronic
Controls System Tachograph Rear Cover, 4 tooth metric nut 39-587, 39-698 29543137 note 1
2" sump with oil level Tachograph Rear Cover, 6 tooth metric nut 39-739 29543137 notes 1 and 2
sensor Tachograph Rear Cover, 16 tooth English nut 39-611, 39-700 Not Available
16-1603, 16-1641
Retarder Housing, Refer to list of WTEC II 39 Groups in Table 4 29543148 notes 1 and 3

Standard Rear Cover, No No wrap around provision 39-697, 39-816 29543137 note 4
WTEC III Electronic Tachograph 39-697, 39-816, 39-849 Wrap around slinger provision 39-849 Not Available
Controls System Tachograph Rear Cover, 4 tooth No wrap around provision 39-698, 39-817 29543137 note 4
2" sump with oil level metric nut 39-698, 39-817, 39-850 Wrap around slinger provision 39-845 Not Available
sensor
16-1641, 16-1702, Tachograph Rear Cover, 6 tooth No wrap around provision 39-739, 39-819 29543137 notes 2 and 4
16-1740 metric nut 39-739, 39-819, 39-852 Wrap around slinger provision 39-852 Not Available
Retarder Housing, Refer to list of WTEC III 39 Groups in Table 4 Not Available
Note 1: All B 500(P)(R)RM ReTran transmission are built with Dynax clutch plates. The WTEC II ECU must be recalibrated for
Dynax. Contact Allison Service for a new calibration.
Note 2: Replace output nut with 6 tooth tachograph nut (P/N 29537195) if tachograph provision is being used in vehicle.
Note 3: All ReTran retarder units are built with a MEDIUM capacity springs. Servicing outlets may need to change to LOW or
HIGH capacity springs to match the unit being replaced. A change to a low capacity spring will require a different
calibration than the calibrations used with the medium or high springs. Consult the Allison Transmission 4000 Product
Family Parts Catalog to determine the appropriate part number spring.
Note 4: Replace internal the wiring harness with a TID3 harness P/N 29536465. Recalibrate the WTEC III ECU if the calibration
is a 0A or 0B CIN (version 8A) and the calibration is earlier than 10/24/99.

SIL242 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

Revisions to this SIL are noted 6-WT-04, Rev. A


by a stripe in the left-hand margin. May, 2007
Product Code(s):
Page 1 of 19

SUBJECT: 4000 Product Family (formerly HD) ReTran Assembly Number List

EQUIPMENT AFFECTED: 4000 Product Family

Introduction:
Allison Transmission is pleased to announce the release of several new 4000 Product Family ReTran assemblies.
Allison Transmission will begin offering these new models ReTran transmissions in April 2004. Some models will be
configured as TransID 1 units with Raybestos clutch plates and others will be configured as TransID 3 units with Dynax
clutch plates. The TransID 1 ReTran models are intended to support replacement of TID1 and TID2 transmissions. The
TransID 3 ReTran models are intended to service TID3 transmissions.

Interchangeability:

1. The new 4000 Product Family ReTran assemblies are designed to service two distinct HD model families.
Close ratio HD 4060(P) including 4000 MH, 4000 TRV, 4000 EVS, 4000 HS, 4000 RDS, and 4000 SP
transmissions
Wide ratio HD 4560(P) including 4500 EVS, 4500 HS, 4500 RDS, and 4500 SP transmissions.
2. Close Ratio ReTran models are designated 4000(P)(R)RM. Wide ratio ReTran models are designated
4500(P)(R)RM.

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May, 2007
Product Code(s):
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3. Both 4000(P)(R)RM and 4500(P)(R)RM models offer a variety of transmission options including PTO/non-
PTO provision, 2-inch or 4-inch sump, output retarder and standard or tachograph rear cover, and TID1 or TID3
hardware configuration.
a. TID1 configuration: All TID1 4000 Product Family ReTran models are built using Raybestos clutch plates
(except C5, which is Dynax material) and a TID1 internal wiring harness. This enables these transmissions
to be used in WTEC II controls systems and early WTEC III in place of TID1 and TID2 transmissions without
having to recalibrate the ECU. The ECU will autodetect the correct TID level once it has been set to
UNADAPTED shifts.
b. TID3 configuration: All TID3 ReTran models are built using Dynax clutch plates and a TID3 internal
wiring harness. These transmissions may be used to replace TID3 transmissions without requiring a
recalibration of the ECU.
c. A summary of 4000 Product Family ReTran product features is provided below:
4000 Product Family (without retarder) ReTran Assemblies
TransID 1 TransID 3
TID1 Internal Wiring Harness TID3 Internal Wiring Harness
Raybestos Clutch Friction Plates Dynax Clutch Friction Plates
Double Bolt Output Shaft with output bolt Single Bolt Output Shaft
service kit P/N 29535910 or Single Bolt
Output Shaft
Original Rear Cover without Wrap Choice of Original Rear Cover without
Around Slinger provision Wrap Around Slinger provision OR with
Wrap Around Slinger and Axial Lip Seal
Standard or Tachograph Rear Cover. Belleville Output Bearing Retainer
Tachograph covers will use 4-tooth nut.

4000 Product Family (with retarder) ReTran Assemblies


TransID 1 TransID 3
TID1 Internal Wiring Harness TID3 Internal Wiring Harness
Raybestos Clutch Friction Plates Dynax Clutch Friction Plates
Double Bolt Output Shaft with output bolt Single Bolt Output Shaft
service kit P/N 29535910 or Single Bolt
Output Shaft
Original Retarder Housing without Wrap Sump Cooling Retarder Housing with
Around Slinger provision Wrap Around Slinger and Axial Lip Seal
provision
TID1 Retarder Temperature Sensor and TID2 and TID3 Retarder Temperature
MEDIUM capacity spring Sensor and MEDIUM capacity spring
Belleville Output Bearing Retainer

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

6-WT-04, Rev. A
May, 2007
Product Code(s):
Page 3 of 19

4. By using a TID3 ReTran model for TID3 transmissions only, and using TID1 ReTran models for TID2 and
earlier transmissions, it will not be necessary to recalibrate the ECU. Should any servicing outlet elect to use a
TID3 ReTran model with Dynax clutch plates in place of TID1 or TID2 transmission, the following must be
considered.
a. WTEC II controls system: Retrofit the ReTran model with a TID1 internal harness. Recalibrate the ECU
with a TID1 calibration for Dynax.
b. WTEC III controls system: Recalibrate the ECU to the latest version 8A cal if previous cal installed before
10/24/99.
See Table 1, Transmission/ECU Compatibility Information, below for more details.

Table 1. Transmission/ECU Compatibility Information


Vehicle Conguration (ECU, Shift, and Wiring)
ReTran Transmission WTEC II, WTEC II, WTEC III, V8; WTEC III, V8A, WTEC III, V9,
Conguration V6E; CIN 07 V7; CIN 08 CIN 0A; TID1 CIN 0B; TID1 V9A, V9B and
(accommodates and 2 (TID3 after V9C; CIN 0C,
both lockup 10/24/99, but will 0D, 0E, and 0F;
clutches after 8/ not handle RELS) TID1, 2, and 3
25/97) (required for
RELS)
TID1 HD ReTran; Everything Everything Everything works Everything works Although a TID1
Raybestos plates (except works OK/ no works OK/ no OK/ no cal change OK/ uses TID1 cal. ReTran assem-
C5); Retarder option used cal change cal change required. bly will work
TID1 temperature sensor, required; required. OK, the preferred
MEDIUM capacity spring. replace vehicle ReTran for this
harness con- vehicle congu-
nector with kit ration is a TID3
P/N 29519127. ReTran.
TID3 HD ReTran; Dynax Will not work; Will not Requires calibra- Will not work if Everything
plates; For HDR Retarder code 44-13 and work; code tion update; ECU cal installed works OK, uses
ReTran: Retarder option temp sensor 44-13 and generate codes before 10/24/99; TID3 cal. THIS
will use MEDIUM capacity codes. Use temp sensor 33-23, 24-23, generate code IS THE PRE-
spring, and Axial output TID1 ReTran codes. Use 33-12 otherwise. 36-01 and have FERRED
seal with wrap-around TID1 Shift quality shift quality prob- ReTran FOR
slinger provision. ReTran problems because lems because of THIS VEHICLE
For Non-retarder ReTran: of clutch material clutch material SETUP.
Assemblies are available change. Use TID1 change. Use TID1
with OR without the Axial ReTran ReTran
output seal with wrap-
around slinger provision.

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6-WT-04, Rev. A
May, 2007
Product Code(s):
Page 4 of 19

Procedure:

1. Determine the TID level of the transmission being replaced. The transmissions TID level is available in the fol-
lowing locations:
a. The TID level is printed on the transmission data tag for transmissions with E numbers and groups displayed
on the data tag. For earlier WT transmissions with assembly numbers only, the TID level is equivalent to
TID1.
b. The TID level is printed on a white label on the outside of the internal harness.
c. The TID level is shown in Unit History of the Allison Transmission Extranet.
d. The TID level is displayed in ECU Calibration Information of the Allison DOC or Pro-Link diagnostic
tools.
2. Using the Allison Transmission Extranet Unit History display, determine the following for the transmission be-
ing replaced:
a. Model, i.e. 4060 and 4000 vocational models (Close Ratio) or 4560 and 4500 vocational models (Wide Ratio)
(15 Group or 39 Group)
b. Control module group (16 Group)
c. Cooler port provision (20 Group)

NOTE: All 4000 Product Family ReTran units with 4 inch sumps are shipped with two metal
plugs (P/N 29507796) in the front ports and a cooler port cover plate (P/N 29506507) over
the rear ports. Servicing outlets must adapt cooler port setup for the specific vehicle
configuration.

For example, if front cooler provision is required simply remove the two 29507796 metal plugs and connect the cooler
lines. If rear cooler port provision is required, the 29506507 cover plate and six M10 x 1.5 x 28 bolts (P/N 29507795)
must be removed and replaced by the cooler manifold (P/N 29503546) and six M10 x 1.5 x 35 bolts (P/N 11514355) from
the transmission being removed.
d. Torque converter series (21 Group)
e. PTO or Non-PTO provision (34 Group)
f. Rear cover or Retarder configuration (39 Group)
3. Refer to the following tables to select the appropriate ReTran assembly number.
a. Tables are grouped by the model being replaced, i.e. 4000(P)(R)RM and 4500(P)(R)RM.
b. Refer to the top of each sheet to select the appropriate torque converter series.
c. The tables are further divided into base rear cover, tachograph rear cover and retarder option. Determine the
rear cover/retarder feature in the transmission being replaced from its 39 Group.
i. 4000 and 4500 series ReTran units are available with one of the following rear cover module
configurations.
1). TID1 and TID2 Rear Cover Base Rear Cover, No Wrap Around slinger provision.
2). TID1 and TID2 Rear Cover Tachograph Rear Cover with 4-tooth nut, No Wrap Around slinger
provision.
3). TID3 Rear Cover Base Rear Cover, No Wrap Around slinger provision

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6-WT-04, Rev. A
May, 2007
Product Code(s):
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4). TID3 Rear Cover Tachograph Rear Cover with 4-tooth nut, No Wrap Around slinger provision.
5). TID3 Rear Cover Base Rear Cover, Wrap Around slinger and axial lip seal provision.
6). TID3 Rear Cover Tachograph Rear Cover with 4-tooth nut, Wrap Around slinger and axial lip seal
provision.
ii. 4000 and 4500 series ReTran units are available with the following retarder module configurations.
1). TID1 and TID2 Retarder Medium Capacity Retarder, No Wrap Around slinger provision
2). TID3 Retarder Medium Capacity Retarder, Wrap Around slinger and axial lip seal provision.
iii. Tables 2 and 3 may be used to determine the retarder module features in the transmission being replaced
so a matching ReTran unit may be selected. Use the 39 Group of the transmission being replaced to
find its engineering features, TID level, spring capacity, etc.

Table 2. 4000 Close Ratio Retarder 39 Groups


Close Ratio Retarder Transmissions
Control System WTECII WTECIII
TransID level TID1 TID2 TID3
Sump Integral Axial lip &
Original TID2/3 Single bolt Cooling Cooling Belleville wrap around
Feature Retarder Straight 7 Thermistor output shaft Provision Provision Washer slinger
4T Tacho, low 39-597 39-654 39-662 39-707 39-731 39-802 39-825 39-860
4T Tacho, med 39-582 39-652 39-660 39-705 39-732 39-803 39-826 39-861
4T Tacho, high 39-596 39-653 39-661 39-705 39-733 39-804 39-827 39-862
6T Tacho, low 39-773 39-777 39-808 39-838 39-863
6T Tacho, med 39-737 39-758 39-759 39-809 39-828 39-864
6T Tacho, high 39-774 39-778 39-810 39-839 39-865
16T Eng. Tacho 39-614 39-658 39-666 39-708

Table 3. 4500 Wide Ratio Retarder 39 Groups


Wide Ratio Retarder Transmissions
Control System WTECII WTECIII
TransID level TID1 TID2 TID3
Sump Integral Axial lip &
Original TID2/3 Single bolt Cooling Cooling Belleville wrap around
Feature Retarder Straight 7 Thermistor output shaft Provision Provision Washer slinger
4T Tacho, low 39-598 39-657 39-665 39-711 39-734 39-805 39-830 39-866
4T Tacho, med 39-583 39-655 39-663 39-709 39-735 39-806 39-831 39-867
4T Tacho, high 39-595 39-656 39-664 39-710 39-736 39-807 39-832 39-868 SIL
6T Tacho, low 39-769 39-765 39-811 39-833 39-869
6T Tacho, med 39-770 39-766 39-812 39-834 39-870
6T Tacho, high 39-771 39-767 39-813 39-835 39-871
16T Eng. Tacho 39-617 39-659 39-667 39-712

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May, 2007
Product Code(s):
Page 6 of 19

d. Determine the correct control module sump size (2 inch or 4 inch) using the 16 Group.
e. Select the TID level. ReTran units are grouped into either TID1 and TID2 (Raybestos clutches) or TID3
(Dynax clutches).
f. Determine if a PTO provision is required using the 34 group.
g. Read the appropriate ReTran assembly number from the following tables.

4000(P)RM ReTran Assembly Numbers to Service 4060(P), 4000 MH, 4000 TRV, 4000 EVS, 4000 HS,
4000 RDS, and 4000 SP Transmissions without Retarder.
Use Group 15-511 for Close Ratio Transmissions

Base Rear Cover 39-544, 39-697, 39-816 and 39-849


TC 521 Torque Converter 21-764, 21-930
TID1 and TID2 Raybestos Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 29543103 Note 1
01-750 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 Not Available
No wrap around slinger prov. 39- 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
544 and 39-697 16-1603, 1641 and 1702 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 29543113 Note 1
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available
No wrap around slinger 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
provision 39-697 and 39-816 16-1740 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available
Wrap around slinger and axial seal 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39-849 16-1740 Non-PTO Provision 34-543 Not Available
Note 1: All 4000 Product Family ReTran units are equipped with an oil level sensor.

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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

6-WT-04, Rev. A
May, 2007
Product Code(s):
Page 7 of 19

4000(P)RM ReTran Assembly Numbers to Service 4060(P), 4000 MH, 4000 TRV, 4000 EVS,
4000 HS, 4000 RDS, and 4000 SP Transmissions without Retarder.
Use Group 15-511 for Close Ratio Transmissions

Tachograph Rear Cover 39-587, 39-698, 39-739, 39-817, 39-850, and 39-852
TC 521 Torque Converter 21-764, 21-930
TID1 and TID2 Raybestos Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available
01-750 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 Not Available
No wrap around slinger prov. 39- 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
587, 39-698 and 39-739 16-1603, 1641 and 1702 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 29543141 Notes 1 & 2
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available
No wrap around slinger prov. 39- 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
698, 39-739, 39-817, 39-819 16-1740 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 29543143 Notes 1 & 2
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available
Wrap around slinger prov. 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39-850 and 39-852 16-1740 Non-PTO Provision 34-543 Not Available
Note 1: All 4000 Product Family ReTran units are equipped with an oil level sensor.
Note 2: Replace output nut with 6-tooth tachograph nut if 6-tooth tachograph provision is being used in vehicle.

4000(P)RM ReTran Assembly Numbers to Service 4060(P), 4000 MH, 4000 TRV, 4000 EVS, 4000 HS,
4000 RDS, and 4000 SP Transmissions without Retarder.
Use Group 15-511 for Close Ratio Transmissions

Base Rear Cover 39-544, 39-697, 39-816 and 39-849


TC 531 Torque Converter 21-765, 21-929
TID1 and TID2 Raybestos Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 29543102 Note 1
01-750 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543
No wrap around slinger prov. 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39-544 and 39-697 16-1603, 1641 and 1702 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 29543112 Note 1
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available
No wrap around slinger 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
provision 39-697 and 39-816 16-1740 Non-PTO Provision 34-543 Not Available

SIL
TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available
Wrap around slinger and axial 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
seal 39-849 16-1740 Non-PTO Provision 34-543 Not Available
Note 1: All 4000 Product Family ReTran units are equipped with an oil level sensor.

20091001 Copyright 2009 Allison Transmission, Inc. SIL249


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

6-WT-04, Rev. A
May, 2007
Product Code(s):
Page 8 of 19

4000(P)RM ReTran Assembly Numbers to Service 4060(P), 4000 MH, 4000 TRV, 4000 EVS, 4000 HS,
4000 RDS, and 4000 SP Transmissions without Retarder.
Use Group 15-511 for Close Ratio Transmissions

Tachograph Rear Cover 39-587, 39-698, 39-739, 39-817, 39-850, and 39-852
TC 531 Torque Converter 21-765, 21-929
TID1 and TID2 Raybestos Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available
01-750 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 Not Available
No wrap around slinger prov.
2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39-587, 39-698 and 39-739
16-1603, 1641 and 1702 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available
No wrap around slinger prov.
2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39- 698, 39-739, 39-817, 39-819
16-1740 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available
Wrap around slinger prov.
2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39-850 and 39-852
16-1740 Non-PTO Provision 34-543 Not Available

4000(P)RM ReTran Assembly Numbers to Service 4060(P), 4000 MH, 4000 TRV, 4000 EVS, 4000 HS,
4000 RDS, and 4000 SP Transmissions without Retarder.
Use Group 15-511 for Close Ratio Transmissions

Base Rear Cover 39-544, 39-697, 39-816 and 39-849


TC 541 Torque Converter 21-766, 21-928
TID1 and TID2 Raybestos Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 29543101 Note 1
01-750 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 29543105 Note 1
No wrap around slinger prov. 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39-544 and 39-697 16-1603, 1641 and 1702 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 29543111 Note 1
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 29543122 Note 1
No wrap around slinger 2" Sump with Oil Level Sensor PTO Provision 34-545
provision 39-697 and 39-816 16-1740 Non-PTO Provision 34-543

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 29543116 Note 1
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543
Wrap around slinger and axial 2" Sump with Oil Level Sensor PTO Provision 34-545 29543120
seal 39-849 16-1740 Non-PTO Provision 34-543 29543129
Note 1: All 4000 Product Family ReTran units are equipped with an oil level sensor.

SIL250 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

6-WT-04, Rev. A
May, 2007
Product Code(s):
Page 9 of 19

4000(P)RM ReTran Assembly Numbers to Service 4060(P), 4000 MH, 4000 TRV, 4000 EVS, 4000 HS,
4000 RDS, and 4000 SP Transmissions without Retarder.
Use Group 15-511 for Close Ratio Transmissions

Tachograph Rear Cover 39-587, 39-698, 39-739, 39-817, 39-850, and 39-852
TC 541 Torque Converter 21-766, 21-928
TID1 and TID2 Raybestos Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 29543136 Notes 1 & 2
01-750 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 Not Available
No wrap around slinger prov. 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39-587, 39-698 and 39-739 16-1603, 1641 and 1702 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 29543140 Notes 1 & 2
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available
No wrap around slinger prov. 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39- 698, 39-739, 39-817, 39-819 16-1740 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available
Wrap around slinger prov. 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39-850 and 39-852 16-1740 Non-PTO Provision 34-543 Not Available
Note 1: All 4000 Product Family ReTran units are equipped with an oil level sensor.
Note 2: Replace output nut with 6-tooth tachograph nut if 6-tooth tachograph provision is being used in vehicle.

4000(P)RM ReTran Assembly Numbers to Service 4060(P), 4000 MH, 4000 TRV, 4000 EVS, 4000 HS,
4000 RDS, and 4000 SP Transmissions without Retarder.
Use Group 15-511 for Close Ratio Transmissions

Base Rear Cover 39-544, 39-697, 39-816 and 39-849


TC 551 Torque Converter 21-767, 21-927
TID1 and TID2 Raybestos Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available
01-750 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 29543104 Note 1
No wrap around slinger prov. 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39-544 and 39-697 16-1603, 1641 and 1702 Non-PTO Provision 34-543 29543108

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 29543121 Note 1
No wrap around slinger 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
provision 39-697 and 39-816 16-1740 Non-PTO Provision 34-543 29543123

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 29543126 Note 1 SIL
Wrap around slinger and axial 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
seal 39-849 16-1740 Non-PTO Provision 34-543 29543128
Note 1: All 4000 Product Family ReTran units are equipped with an oil level sensor.

20091001 Copyright 2009 Allison Transmission, Inc. SIL251


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

6-WT-04, Rev. A
May, 2007
Product Code(s):
Page 10 of 19

4000(P)RM ReTran Assembly Numbers to Service 4060(P), 4000 MH, 4000 TRV, 4000 EVS,
4000 HS, 4000 RDS, and 4000 SP Transmissions without Retarder.
Use Group 15-511 for Close Ratio Transmissions

Tachograph Rear Cover 39-587, 39-698, 39-739, 39-817, 39-850, and 39-852
TC 551 Torque Converter 21-767, 21-927
TID1 and TID2 Raybestos Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available
01-750 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 Not Available
No wrap around slinger prov. 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39-587, 39-698 and 39-739 16-1603, 1641 and 1702 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available
No wrap around slinger prov. 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39- 698, 39-739, 39-817, 39-819 16-1740 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available
Wrap around slinger prov. 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39-850 and 39-852 16-1740 Non-PTO Provision 34-543 Not Available

4000(P)RM ReTran Assembly Numbers to Service 4060(P), 4000 MH, 4000 TRV, 4000 EVS,
4000 HS, 4000 RDS, and 4000 SP Transmissions without Retarder.
Use Group 15-511 for Close Ratio Transmissions

Base Rear Cover 39-544, 39-697, 39-816 and 39-849


TC 561 Torque Converter 21-768, 21-926
TID1 and TID2 Raybestos Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available
01-750 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 Not Available
No wrap around slinger prov. 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39-544 and 39-697 16-1603, 1641 and 1702 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available
No wrap around slinger 2" Sump with Oil Level Sensor PTO Provision 34-545 29543114
provision 39-697 and 39-816 16-1740 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available
Wrap around slinger and axial 2" Sump with Oil Level Sensor PTO Provision 34-545
seal 39-849 16-1740 Non-PTO Provision 34-543 Not Available

SIL252 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

6-WT-04, Rev. A
May, 2007
Product Code(s):
Page 11 of 19

4000(P)RM ReTran Assembly Numbers to Service 4060(P), 4000 MH, 4000 TRV, 4000 EVS,
4000 HS, 4000 RDS, and 4000 SP Transmissions without Retarder.
Use Group 15-511 for Close Ratio Transmissions

Tachograph Rear Cover 39-587, 39-698, 39-739, 39-817, 39-850, and 39-852
TC 561 Torque Converter 21-768, 21-926
TID1 and TID2 Raybestos Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available
01-750 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 Not Available
No wrap around slinger prov. 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39-587, 39-698 and 39-739 16-1603, 1641 and 1702 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available
No wrap around slinger prov. 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39- 698, 39-739, 39-817, 39-819 16-1740 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available
Wrap around slinger prov. 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39-850 and 39-852 16-1740 Non-PTO Provision 34-543 Not Available

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL253


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

6-WT-04, Rev. A
May, 2007
Product Code(s):
Page 12 of 19

4000(P)(R)RM ReTran Assembly Numbers to Service 4060(P)(R), 4000 MH, 4000 TRV, 4000 EVS,
4000 HS, 4000 RDS, and 4000 SP Transmissions with Retarder.
Use Group 15-511 for Close Ratio Transmissions

TC 521 Torque Converter 21-764, 21-930 TID1 and TID2 Raybestos Clutches 01-750
TID1 and TID2 Retarder Housing 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available
See Table 2 for 39 groups. 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 Not Available
ReTran unit will not have wrap 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
around slinger provision 16-1603, 1641 and 1702 Non-PTO Provision 34-543 Not Available

TC 521 Torque Converter 21-764, 21-930 TID3 Dynax Clutches 01-807


PTO Provision 34-545 29543155
TID3 Retarder Housing 4" Sump with or without Oil Level Sensor Notes 1, 2, and 3
See Table 2 for 39 groups. 16-1601, 1602, 1639, 1640, 1700 and 1701
Non-PTO Provision 34-543 Not Available
ReTran unit will have wrap
around slinger and axial seal. 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
16-1603, 1641 and 1702 Non-PTO Provision 34-543 Not Available

TC 541 Torque Converter 21-766, 21-928 TID1 and TID2 Raybestos Clutches 01-750
PTO Provision 34-545 29543146
TID1 and TID2 Retarder Housing 4" Sump with or without Oil Level Sensor Notes 1, 2 and 3
See Table 2 for 39 groups. 16-1601, 1602, 1639, 1640, 1700 and 1701
Non-PTO Provision 34-543 Notes 1, 2 and 3
ReTran unit will not have wrap
around slinger provision 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
16-1603, 1641 and 1702 Non-PTO Provision 34-543 Not Available

TC 541 Torque Converter 21-766, 21-928 TID3 Dynax Clutches 01-807


PTO Provision 34-545 29543154
TID3 Retarder Housing 4" Sump with or without Oil Level Sensor Notes 1, 2, and 3
See Table 2 for 39 groups. 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 29543156
ReTran unit will have wrap Notes 1, 2, and 3
around slinger and axial seal. 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
16-1603, 1641 and 1702 Non-PTO Provision 34-543 Not Available
Note 1: All 4000 Product Family ReTran units are equipped with an oil level sensor.
Note 2: Replace output nut with 6-tooth tachograph nut if 6-tooth tachograph provision is being used in vehicle
Note 3: All ReTran retarder units are built with a MEDIUM capacity springs. Servicing outlets may need to change to LOW or
HIGH capacity springs to match the unit being replaced. A change to a low capacity spring will require a different calibration
than the calibrations used with the medium or high springs. Consult the Allison Transmission 4000 Product Family Parts
catalog to determine the appropriate part number spring.

SIL254 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

6-WT-04, Rev. A
May, 2007
Product Code(s):
Page 13 of 19

4000(P)(R)RM ReTran Assembly Numbers to Service 4060(P)(R), 4000 MH, 4000 TRV, 4000 EVS,
4000 HS, 4000 RDS, and 4000 SP Transmissions with Retarder.
Use Group 15-511 for Close Ratio Transmissions
TC 551 Torque Converter 21-767, 21-927 TID1 and TID2 Raybestos Clutches 01-750
TID1 and TID2 Retarder Housing 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available
See Table 2 for 39 groups. 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 Not Available
ReTran unit will not have wrap 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
around slinger provision 16-1603, 1641 and 1702 Non-PTO Provision 34-543 29543149 Notes 2 and 3

TC 551 Torque Converter 21-767, 21-927 TID3 Dynax Clutches 01-807


TID3 Retarder Housing 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available
See Table 2 for 39 groups. 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 Not Available
ReTran unit will have wrap 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
around slinger and axial seal. 16-1603, 1641 and 1702 Non-PTO Provision 34-543 29543157 Notes 2 and 3
Note 2 Replace output nut with 6-tooth tachograph nut if 6-tooth tachograph provision is being used in vehicle.
Note 3: All ReTran retarder units are built with a MEDIUM capacity springs. Servicing outlets may need to change to LOW or
HIGH capacity springs to match the unit being replaced. A change to a low capacity spring will require a different
calibration than the calibrations used with the medium or high springs. Consult the Allison Transmission 4000 Product
Family Parts catalog to determine the appropriate part number spring

4500(P)RM ReTran Assembly Numbers to Service 4560(P), 4500 EVS, 4500 HS, 4500 RDS, and
4500 SP Transmissions without Retarder.
Use Group 15-512 for Wide Ratio Transmissions

Base Rear Cover 39-545, 39-701, 39-820 and 39-853


TC 521 Torque Converter 21-764, 21-930
TID1 and TID2 Raybestos Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 29543090 Note 1
01-750 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 Not Available
No wrap around slinger prov. 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39-545 and 39-701 16-1603, 1641 and 1702 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 29543095 Note 1
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available
No wrap around slinger 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
provision 39-701 and 39-820 16-1740 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 29543100 Note 1
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available
Wrap around slinger and axial 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
seal 39-853 16-1740 Non-PTO Provision 34-543 Not Available
Note 1: All 4000 Product Family ReTran units are equipped with an oil level sensor.
SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL255


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

6-WT-04, Rev. A
May, 2007
Product Code(s):
Page 14 of 19

4500(P)RM ReTran Assembly Numbers to Service 4560(P), 4500 EVS, 4500 HS, 4500 RDS, and
4500 SP Transmissions without Retarder.
Use Group 15-512 for Wide Ratio Transmissions

Tachograph Rear Cover 39-588, 39-702, 39-764, 39-821, 39-823, 39-854 and 39-857
TC 521 Torque Converter 21-764, 21-930
TID1 and TID2 Raybestos Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available
01-750 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 Not Available
No wrap around slinger prov. 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39-588, 39-701 and 39-764 16-1603, 1641 and 1702 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available
No wrap around slinger prov. 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39- 702, 39-764, 39-821, 39-823 16-1740 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available
Wrap around slinger prov. 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39-854 and 39-857 16-1740 Non-PTO Provision 34-543 Not Available

4500(P)RM ReTran Assembly Numbers to Service 4560(P), 4500 EVS, 4500 HS, 4500 RDS, and
4500 SP Transmissions without Retarder.
Use Group 15-512 for Wide Ratio Transmissions

Base Rear Cover 39-545, 39-701, 39-820 and 39-853


TC 531 Torque Converter 21-765, 21-929
TID1 and TID2 Raybestos Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 29543089 Note 1
01-750 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 Not Available
No wrap around slinger prov. 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39-545 and 39-701 16-1603, 1641 and 1702 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 29543094 Note 1
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available
No wrap around slinger 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
provision 39-701 and 39-820 16-1740 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available
Wrap around slinger and axial 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
seal 39-853 16-1740 Non-PTO Provision 34-543 Not Available
Note 1: All 4000 Product Family ReTran units are equipped with an oil level sensor.

SIL256 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

6-WT-04, Rev. A
May, 2007
Product Code(s):
Page 15 of 19

4500(P)RM ReTran Assembly Numbers to Service 4560(P), 4500 EVS, 4500 HS, 4500 RDS, and
4500 SP Transmissions without Retarder.
Use Group 15-512 for Wide Ratio Transmissions

Tachograph Rear Cover 39-588, 39-702, 39-764, 39-821, 39-823, 39-854 and 39-857
TC 531 Torque Converter 21-765, 21-929
TID1 and TID2 Raybestos Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545
01-750 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 Not Available
No wrap around slinger prov. 2" Sump with Oil Level Sensor PTO Provision 34-545
39-588, 39-701 and 39-764 16-1603, 1641 and 1702 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available
No wrap around slinger prov. 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39- 702, 39-764, 39-821, 39-823 16-1740 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available
Wrap around slinger prov. 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39-854 and 39-857 16-1740 Non-PTO Provision 34-543 Not Available

4500(P)RM ReTran Assembly Numbers to Service 4560 (P), 4500EVS, 4500HS, 4500RDS and
4500SP Transmissions without Retarder.
Use Group 15-512 for Wide Ratio Transmissions

Base Rear Cover 39-545, 39-701, 39-820 and 39-853


TC 541 Torque Converter 21-766, 21-928
TID1 and TID2 Raybestos Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 29543088 Note 1
01-750 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 Not Available
No wrap around slinger prov. 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39-545 and 39-701 16-1603, 1641 and 1702 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 29543093 Note 1
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available
No wrap around slinger 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
provision 39-701 and 39-820 16-1740 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 29543098 Note 1
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available
Wrap around slinger and axial 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
seal 39-853 16-1740 Non-PTO Provision 34-543 Not Available
SIL
Note 1: All 4000 Product Family ReTran units are equipped with an oil level sensor.

20091001 Copyright 2009 Allison Transmission, Inc. SIL257


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

6-WT-04, Rev. A
May, 2007
Product Code(s):
Page 16 of 19

4500(P)RM ReTran Assembly Numbers to Service 4560(P), 4500 EVS, 4500 HS, 4500 RDS, and
4500 SP Transmissions without Retarder.
Use Group 15-512 for Wide Ratio Transmissions

Tachograph Rear Cover 39-588, 39-702, 39-764, 39-821, 39-823, 39-854 and 39-857
TC 541 Torque Converter 21-766, 21-928
TID1 and TID2 Raybestos Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 29543131 Notes 1 & 2
01-750 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 Not Available
No wrap around slinger prov. 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39-588, 39-701 and 39-764 16-1603, 1641 and 1702 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 29543134 Notes 1 & 2
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available
No wrap around slinger prov. 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39- 702, 39-764, 39-821, 39-823 16-1740 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 29543135 Notes 1 & 2
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available
Wrap around slinger prov. 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39-854 and 39-857 16-1740 Non-PTO Provision 34-543 Not Available
Note 1: All 4000 Product Family ReTran units are equipped with an oil level sensor.
Note 2: Replace output nut with 6-tooth tachograph nut if 6-tooth tachograph provision is being used in vehicle.

4500(P)RM ReTran Assembly Numbers to Service 4560(P), 4500 EVS, 4500 HS, 4500 RDS, and
4500 SP Transmissions without Retarder.
Use Group 15-512 for Wide Ratio Transmissions

Base Rear Cover 39-545, 39-701, 39-820 and 39-853


TC 551 Torque Converter 21-767, 21-927
TID1 and TID2 Raybestos Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available
01-750 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 Not Available
No wrap around slinger prov. 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39-545 and 39-701 16-1603, 1641 and 1702 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 29543092 Note 1
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available
No wrap around slinger 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
provision 39-701 and 39-820 16-1740 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 29543097 Note 1
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available
Wrap around slinger and axial 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
seal 39-853 16-1740 Non-PTO Provision 34-543 Not Available
Note 1: All 4000 Product Family ReTran units are equipped with an oil level sensor.

SIL258 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

6-WT-04, Rev. A
May, 2007
Product Code(s):
Page 17 of 19

4500(P)RM ReTran Assembly Numbers to Service 4560(P), 4500 EVS, 4500 HS, 4500 RDS, and
4500 SP Transmissions without Retarder.
Use Group 15-512 for Wide Ratio Transmissions

Tachograph Rear Cover 39-588, 39-702, 39-764, 39-821, 39-823, 39-854 and 39-857
TC 551 Torque Converter 21-767, 21-927
TID1 and TID2 Raybestos Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available
01-750 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 Not Available
No wrap around slinger prov. 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39-588, 39-701 and 39-764 16-1603, 1641 and 1702 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available
No wrap around slinger prov. 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39- 702, 39-764, 39-821, 39-823 16-1740 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available
Wrap around slinger prov. 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39-854 and 39-857 16-1740 Non-PTO Provision 34-543 Not Available

4500(P)RM ReTran Assembly Numbers to Service 4560(P), 4500 EVS, 4500 HS, 4500 RDS, and
4500 SP Transmissions without Retarder.
Use Group 15-512 for Wide Ratio Transmissions

Base Rear Cover 39-545, 39-701, 39-820 and 39-853


TC 561 Torque Converter 21-768, 21-926
TID1 and TID2 Raybestos Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available
01-750 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 Not Available
No wrap around slinger prov. 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39-545 and 39-701 16-1603, 1641 and 1702 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 29543091 Note 1
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available
No wrap around slinger 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
provision 39-701 and 39-820 16-1740 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available
Wrap around slinger and axial 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
seal 39-853 16-1740 Non-PTO Provision 34-543 Not Available SIL
Note 1: All 4000 Product Family ReTran units are equipped with an oil level sensor.

20091001 Copyright 2009 Allison Transmission, Inc. SIL259


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

6-WT-04, Rev. A
May, 2007
Product Code(s):
Page 18 of 19

4500(P)RM ReTran Assembly Numbers to Service 4560(P), 4500 EVS, 4500 HS, 4500 RDS, and
4500 SP Transmissions without Retarder.
Use Group 15-512 for Wide Ratio Transmissions

Tachograph Rear Cover 39-588, 39-702, 39-764, 39-821, 39-823, 39-854 and 39-857
TC 561 Torque Converter 21-768, 21-926
TID1 and TID2 Raybestos Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available
01-750 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 Not Available
No wrap around slinger prov. 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39-588, 39-701 and 39-764 16-1603, 1641 and 1702 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available
No wrap around slinger prov. 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39- 702, 39-764, 39-821, 39-823 16-1740 Non-PTO Provision 34-543 Not Available

TID3 Dynax Clutches 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available
01-807 16-1738 and 16-1739 Non-PTO Provision 34-543 Not Available
Wrap around slinger prov. 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
39-854 and 39-857 16-1740 Non-PTO Provision 34-543 Not Available

SIL260 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

6-WT-04, Rev. A
May, 2007
Product Code(s):
Page 19 of 19

4500(P)(R)RM ReTran Assembly Numbers to Service 4560(P)(R), 4500 EVS, 4500 HS, 4500 RDS,
and 4500 SP Transmissions with Retarder.
Use Group 15-512 for Wide Ratio Transmissions
TC 521 Torque Converter 21-764, 21-930 TID1 and TID2 Raybestos Clutches 01-750
TID1 and TID2 Retarder Housing 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available
See Table 2 for 39 groups. 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 Not Available
ReTran unit will not have wrap 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
around slinger provision 16-1603, 1641 and 1702 Non-PTO Provision 34-543 Not Available

TC 521 Torque Converter 21-764, 21-930 TID3 Dynax Clutches 01-807


TID3 Retarder Housing 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Notes 1, 2 and 3
See Table 2 for 39 groups. 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 Not Available
ReTran unit will have wrap 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
around slinger and axial seal. 16-1603, 1641 and 1702 Non-PTO Provision 34-543 Not Available

TC 541 Torque Converter 21-766, 21-928 TID1 and TID2 Raybestos Clutches 01-750
TID1 and TID2 Retarder Housing 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Not Available
See Table 2 for 39 groups. 16-1601, 1602, 1639, 1640, 1700 and 1701 Non-PTO Provision 34-543 Not Available
ReTran unit will not have wrap 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
around slinger provision 16-1603, 1641 and 1702 Non-PTO Provision 34-543 Not Available

TC 541 Torque Converter 21-766, 21-928 TID3 Dynax Clutches 01-807


29543160
TID3 Retarder Housing 4" Sump with or without Oil Level Sensor PTO Provision 34-545 Notes 1, 2 and 3
See Table 2 for 39 groups. 16-1601, 1602, 1639, 1640, 1700 and 1701
Non-PTO Provision 34-543 Not Available
ReTran unit will have wrap
around slinger and axial seal. 2" Sump with Oil Level Sensor PTO Provision 34-545 Not Available
16-1603, 1641 and 1702 Non-PTO Provision 34-543 Not Available
Note 1: All 4000 Product Family ReTran units are equipped with an oil level sensor.
Note 2: Replace output nut with 6-tooth tachograph nut if 6-tooth tachograph provision is being used in vehicle.
Note 3: All ReTran retarder units are built with a MEDIUM capacity springs. Servicing outlets may need to change to LOW or
HIGH capacity springs to match the unit being replaced. A change to a low capacity spring will require a different
calibration than the calibrations used with the medium or high springs. Consult the Allison Transmission HD Parts catalog to
determine the appropriate part number spring.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL261


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

Revisions to this SIL are noted 7-WT-04, Rev. B


by a stripe in the left-hand margin. February, 2005
Product Code(s):
Page 1 of 3

SUBJECT: Internal Harness Standoff Material Change

EQUIPMENT AFFECTED: All 3000 and 4000 Product Families

EFFECTIVITY: Approximately January 2004; beginning approximately with


S/N 6510472460, 6520028713, and 6610133894
(Refer to Table 2 for model specific S/N breaks)

Description:
Approximately January 2004, Allison Transmission began installing internal harnesses on 3000 and 4000 Product
Families built with composite standoffs and not with the aluminum standoffs used on the former harnesses. The thickness
of the mounting feet of the composite standoffs is increased and will require the use of bolt P/N 29536564 (see Figure 1,
View A). This is the same bolt (see Figure 1, View B) as used to mount the current Oil Level Sensor. The Viton ferrules
used with the Oil Level Sensor are not used with the composite standoffs. The standoff/control module joint is
intentionally loose to allow the standoff to align with the main case opening when a control module is installed on a
transmission.
Interchangeability:
Former and current harnesses are fully interchangeable forwards and backwards. The mounting bolts are not
interchangeable forwards or backwards.

Viton is a registered trademark of the DuPont Corporation.

SIL262 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

7-WT-04, Rev. B
February, 2005
Product Code(s):
Page 2 of 3

FORMER CURRENT FORMER CURRENT


P/N 29516327 P/N 29541819 P/N 29516328 P/N 29541820

MD STANDOFF HD STANDOFF
V08532.00.00

VIEW A

FORMER CURRENT
P/N 29538487 P/N 29536564

INTERNAL HARNESS
MOUNTING BOLT V08533.00.00

VIEW B

Figure 1.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL263


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

7-WT-04, Rev. B
February, 2005
Product Code(s):
Page 3 of 3

Serviceability:
The former and current harnesses are completely interchangeable when the correct mounting bolts are used. Only harness
kits will be sold by the PDC. See Table 1 for the kit part numbers. Each kit includes the current harness and three bolts,
P/N 29536564, required to mount the harness. The mounting bolts included in the kits are torqued to 58 Nm (3.75.9 lb ft).
Table 1.
Kit
# Oil Level TID (Includes the current harness
Series Speeds Sensor Level Former P/N Current P/N and three bolts, P/N 29536564)
1 29529473 29542673 29542683
No OLS 2 29533653 29542653 29542680
3 29536463 29542663 29542660
Former OLS 1 29529472 29542672 29542682
6
(P/N 29507921) 2 29533652 29542652 29542677
3000
1 29536592 29542668 29542651
(MD) Current OLS
2 29536602 29542661 29542671
(P/N 29530105)
3 29536462 29542662 29542681
1 29529474 29542674 29542684
7 No OLS 2 29533654 29542654 29542679
3 29536464 29542664 29542687
1 29529476 29542676 29542686
No OLS 2 29533656 29542656 29542649
3 29536466 29542666 29542688
Former OLS 1 29529475 29542675 29542685
6
(P/N 29507921) 2 29533655 29542655 29542648
4000 1 29536595 29544140 29544141
(HD) Current OLS
2 29536605 29542658 29542670
(P/N 29530105)
3 29536465 29542665 29542689
2 29533657 29542657 29542650
No OLS
3 29536467 29542667 29542690
7
Current OLS
3 29538478 29542678 29542691
(P/N 29530105)

Table 2. Production S/N Breakpoints


# Oil Level TID Harness S/N Breakpoints
Model Speeds Sensor Level P/N Date S/N Date S/N
NO 3 29542663 13-Jan-04 6510474106 N/A N/A
6
MD YES 3 29542662 19-Dec-03 6510472460 17-Feb-04 6520028714
7 NO 3 29542664 9-Jan-04 6510473671 N/A N/A
NO 3 29542666 15-Jan-04 6610134196 N/A N/A
6
YES 3 29542665 14-Jan-04 6610134121 N/A N/A
HD
NO 3 29542667 5-Mar-04 6610137273 N/A N/A
7
YES 3 29542678 12-Jan-04 6610133894 N/A N/A

SIL264 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

Revisions to this SIL are noted 9-WT-04, Rev A


by a stripe in the left-hand margin. November, 2005
Product Code(s):
Page 1 of 3

SUBJECT: C3/C4 Changes


EQUIPMENT AFFECTED: All WTEC II and III 4000 Product Family Transmissions

AFFECTED SERIAL NUMBERS: Beginning with S/N 6610137389 (Non 4th Generation Controls)

As a product improvement, the C3/C4 Piston Return Plates are being tapered and the C3/C4 Clutch Apply Spring
Retainers are offset corresponding to the taper. These parts were implemented on March 8, 2004, beginning with
Serial Number 6610137389.

The new parts must be used together within a clutch assembly. A kit containing both parts has been released to assure that
matching parts are available for rebuilding transmissions that were originally built with the former parts. The former parts
are completely cancelled.
The current and former part numbers and the kit number are shown in Table 1.

Tapered Piston Return Plate Kit 29542644


C3/C4 Piston Return Plate 29501426 29541014
C3/C4 Clutch Apply Spring Assembly 29515628 29542643
When rebuilding a transmission built after S/N 6610137388, order the current parts individually as required. When
rebuilding a transmission built prior to S/N 6610137389, order the kit when either the former piston return plate or clutch
apply spring assembly requires replacement within a C3 or C4 clutch assembly.

To aid in assembly of the clutch assemblies, one of the return spring tangs on the tapered piston return plate is marked
with a V (see Figure 1). The V is stamped on the tapered side of the plate and must face up (toward the clutch plates)
when the plate is installed in the clutch housing. The marked tang is the one that aligns with the notch in the OD of the
clutch housings. The tapered piston return plate also has an additional tooth that will prevent misassembly in the clutch
housings.
The current Clutch Apply Spring Assembly retainer (see Figure 2) is stamped with a B on the bottom (piston) side to
differentiate it from the former part.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL265


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

ADDITIONAL
TOOTH

"V" ALIGNMENT
MARKING ON
RETURN SPRING
TANG

FORMER CURRENT
(P/N 29501426) (P/N 29541014)

C3/C4 PISTON RETURN PLATE V08667.00.00

STAMPED "B"

FORMER CURRENT
(P/N 29515628) (P/N 29542643)

C3/C4 CLUTCH APPLY SPRING ASSEMBLY V08661.00.00

SIL266 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

"V" stamped on a tang on the spring


(clutch plate) side of the piston return
plate as an assembly aid.

NOTCH
NOTE: "V" stamp is visible when the plates are installed in clutch housing
without return springs in place. The "V" stamp aligns with the notch
in the OD of the housings.
VH08662.00.00

VH08663.00.00

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL267


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

Revisions to the SIL are noted 12-WT-04, Rev. A


by a stripe in the left-hand margin. June, 2006
Product Code(s): 65 and 66
Page 1 of 2

SUBJECT: Release of Remote Filter Kit and Anodized Remote Filter Kit

MODELS AFFECTED: Remote Filter Kit: All 3000 and 4000 Product Families Transmissions
(except MD 3070PT / 3700 SP)

Anodized Remote Filter Kit: Required for 4700 OFS Transmissions with
4th Generation Controls and Anodized Housings (available July 2005)

Introduction:
A Remote Filter Kit has been released for 3000 and 4000 Product Families. The kit is designed for installations where the
internal filters are not accessible for service. The remote filter covers, fittings, and hoses extend from the bottom of the
transmission channel plate and must be protected from road debris. A skid plate is required for protection of the remote
filter covers, fittings, and hoses when the remote filter kit is installed on a wheeled vehicle.
The Remote Filter Kit is intended for OEM installation, but is released for customer availability through Allison
Transmission authorized service facilities. This will allow a customer to add the kit into an existing vehicle where the
internal filters are not accessible for service.

Serial Number Requirements:


The Remote Filter Kit can be installed on 3000 Product Family beginning with S/N 6510069120 and 4000 Product Family
beginning with S/N 6610009730. The Anodized Remote Filter Kit is intended to be installed on 4700 OFS transmissions
equipped with 4th Generation Controls and anodized housings.

Installation:
WTEC III installation details can be found on Installation Drawings AS66-061 (for 3000 Product Family) and AS67-061
(for 4000 Product Family) available in the Tech Data section of the Allison Transmission Extranet. Fourth Generation
Control Installation details can be found on Installation Drawings AS66-461 (for 3000 Product Family) and AS67-461
(for 4000 Product Family) available in the Tech Data section of the Allison Transmission Extranet.

SIL268 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

12-WT-04, Rev. A
June, 2006
Product Code(s): 65 and 66
Page 2 of 2

Remote Filter Kit Contents:

Part Number Quantity Description


29545845 1 Remote Filter Kit
29540197 2 Filter Cover
29507437 2 O-rings, Viton
29543926 2 O-rings, Vamac
29524449 2 Gasket
29545846 2 Remote Filter Housing Assembly
29542033 1 Filter Housing
29542034 1 O-ring, Viton
29542035 1 Filter Head Assembly
29542103 4 18-27 NPTF Plug
29542036 1 Drain Plug Assembly
29545780 1 Filter Element (Service)
23019664 1 Packing, O-ring
29542037 1 Instruction Sheet #312, Rev. A

Anodized Remote Filter Kit Contents:

Part Number Quantity Description


29545847 1 Remote Filter Kit, Anodized
29542498 2 Filter Cover, Anodized
29507437 2 O-rings, Viton
29543926 2 O-rings, Vamac
29524449 2 Gasket
29545848 2 Remote Filter Housing Assembly
29542496 1 Filter Housing, Anodized
29542034 1 O-ring, Viton
29542497 1 Filter Head Assembly, Anodized
29542103 4 18 NPTF Plug
29542036 1 Drain Plug Assembly
29545780 1 Filter Element (Service)
23019664 1 Packing, O-ring
29542037 1 Instruction Sheet #312, Rev. A

Remote Filter Maintenance Kit Contents:

Part Number Quantity Description


29545782 1 Remote Filter Maintenance Kit
29542034 2 Packing, O-ring
29545780 2 Filter Element
23016455 2 Packing, O-ring
23019664 1 Packing, O-ring SIL
29545783 1 Instruction Sheet #323

Attachments:
See attached Instruction Sheet 312, Rev. A and Instruction Sheet 323.

20091001 Copyright 2009 Allison Transmission, Inc. SIL269


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

P/N 29542037
Page 1 of 2
April, 2005

INSTRUCTION SHEET 312, Rev. A

REMOTE FILTER INSTALLATION INSTRUCTIONS

WARNING: To help avoid injury and property damage caused by sudden and unexpected equipment
operation, do not install this kit until:
The engine is off and disabled from starting.
And, if in a vehicle, to prevent vehicle movement:
Set the parking brake and make sure it is properly engaged.
Chock the wheels and take any other steps necessary to keep the vehicle from moving.

WARNING: Avoid contact with the hot uid or the sump when draining transmission uid. Direct
contact with the hot uid or the hot sump may result in bodily injury.

NOTE: Draining the transmission uid is recommended before the lter covers and lters are
removed and remote lter covers, hoses, hoses and canister assemblies are installed.

Refer to AS66-461 (3000 Product Family) or AS67-461 (4000 Product Family) for installation specications.
The following is a brief description of the order of installation of the remote lter kit. Basic product service
information can be found in the Service Manual and Mechanics Tips for the specic transmission family and model
onto which this kit is being installed.
1. Drain uid from the transmission.
2. Remove lter covers and lters from the transmission and discard them.
3. Lubricate and install the o-rings and install the gasket onto each remote lter cover.
4. Install the remote lter covers on the transmission.
5. Install the six bolts to retain each cover and torque evenly to 5261 Nm (3845 lb ft).
6. Locate a mounting area for the remote lter head and canister assembly leaving sufcient clearance for hose
attachment and for lter maintenance.
7. Mount the remote lter head and canister assembly.
8. Fabricate and install the hoses going between each remote lter cover on the transmission and each remote l-
ter head assembly.
9. Fill transmission oil system with uid (see Table 1) and check for leaks.

SIL270 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

P/N 29542037
Page 2 of 2
April, 2005

CAUTION: Installation of a skid plate is required to protect the remote lter covers, ttings, and
hoses from damage when installed in a vehicle. Installation of a protective shield is also recommended
in stationary equipment to protect the remote lter covers, ttings, and hoses from damage.

CAUTION: Do not use an impact wrench to tighten bolts. Stripped threads and expensive parts
replacement may result. Use a torque wrench to be sure the proper torque is achieved when tightening
these parts.

Table 1. Transmission Fluid Capacity

Initial Fill* Rell*


Transmission Sump Liters Quarts Liters Quarts
4 inch 27 29 18 19
3000 Product Family
2 inch 25 26 16 17
4 inch 45 48 37 39
4000 Product Family **
2 inch 38 40 30 31
* Approximate quantity, does not include the volume of uid required for the lter housings,
external lines, and cooler.
** 4000 Product Family transmissions with PTOadd 3 quarts/liters to the capacities.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL271


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

P/N 29545783
Page 1 of 4
February, 2006

INSTRUCTION SHEET 323


REMOTE FILTER MAINTENANCE INSTRUCTIONS

WARNING! To help avoid injury and property damage caused by sudden and unexpected vehicle
movement, do not perform maintenance or service procedures until you:
Put the transmission in N (Neutral).
Apply the parking brakes and/or emergency brakes and make sure they are properly engaged.
Chock the wheels and take any other steps necessary to keep the vehicle from moving.

WARNING! Avoid contact with the hot uid or the sump when draining transmission uid. Direct
contact with the hot uid or the hot sump may result in bodily injury.

NOTE: Do not drain the transmission uid if only lters are being replaced.

Item No. Qty Description


Remote Filter Maintenance Kit
1 2 Packing, O-ring, Filter Housing
2 2 Filter Element
3 2 Packing, O-ring, Filter Housing Drain Plug
4 1 Packing, O-ring, Channel Plate Drain Plug
1 Instruction Sheet #323

SIL272 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

P/N 29545783
Page 2 of 4
February, 2006

a. Drain Fluid from both lter housings (see Figure 2).


Drain the uid when the transmission is at operating temperature: 71C93C (160F200F). Hot uid ows
quicker and drains more completely.
Remove the drain plugs from the lter housings and allow the uid to drain into a suitable container.
Do not reinstall the lter housings drain plugs at this time.
Examine the uid.

b. (Optional) If changing uid, remove drain plug from Control Module (see Figure 1).

CONTROL MODULE
DRAIN PLUG LOCATION

O-RING ITEM NUMBER 4

CONTROL MODULE
DRAIN PLUG

V08412.00.01

Figure 1.

SIL

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PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

P/N 29545783
Page 3 of 4
February, 2006

c. Replace Filters (repeat the following operations for each lter housing assembly)See Figure 2.
Loosen using a 1.0 inch wrench and remove the lter housing from the remote lter head assembly.

CAUTION: If a strap wrench or other gripping device is used to loosen and remove the lter housing,
pressure must only be applied to the ribbed section of the lter housing.

Remove the lter element from the remote lter head assembly.
Clean as required.
Use new transmission uid to lubricate the O-ring inside the new lter element and install the lter onto the
remote lter head assembly.
Replace the O-ring on the lter housing and lubricate it with new transmission uid.
Install the lter housing into the remote lter head assembly and tighten using a 1.0 inch socket wrench
(29.331.0 Nm; 2223 lb ft).
Replace the O-ring on the housing drain plug and lubricate it with new transmission uid.
Install the drain plug into the bottom of the lter housing.
Using a 118 inch socket on the drain plug, torque the drain plug to 20.325.9 Nm (1519 lb ft).

CAUTION: Do not use the drain plug to torque both the drain plug and the lter housing. Do not use
an impact wrench to tighten these parts or stripped threads and expensive parts replacement may
result. Use a torque wrench to be sure the proper torque is achieved when tightening these parts.

FILTER HEAD

FILTER ELEMENT ITEM NUMBER 2

O-RING
ITEM NUMBER 1

FILTER HOUSING

FILTER HOUSING
DRAIN PLUG

RIBBED SECTION FOR


REMOVAL/INSTALLATION
O-RING ITEM NUMBER 3

FILTER ASSEMBLY REMOTE CANISTER V08404.00.01

Figure 2.

SIL274 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

P/N 29545783
Page 4 of 4
February, 2006

d. (Optional). See Figure 1.


If changing uid, replace O-ring on Control Module drain plug. Lubricate the O-ring with new transmission uid.
Install the Control Module drain plug and torque it to 2532 Nm (1824 lb ft).

e. Rell Transmission. If the transmission was drained, the amount of rell uid is less than the amount used for the
initial ll. Fluid might remain in the cooler and external circuits and in transmission cavities after draining the remote l-
ter housings and/or the transmission. After rell, check for leaks and check the uid level after reaching normal operat-
ing temperature (71C93C; 160F200F).

WARNING! To help avoid injury or property damage caused by sudden and unexpected vehicle
movement, do not check the uid level until you:
Put the transmission in N (Neutral).
Apply the parking brakes and/or emergency brakes and make sure they are properly engaged.
Chock the wheels and take any other steps necessary to keep the vehicle from moving.

CAUTION: Low or high uid level can cause overheating and irregular shift patterns. These
conditions can damage the transmission if not corrected.

CAUTION: The transmission must not be operated for extended periods of time until a Hot Check has
veried proper uid level. Transmission damage can result from extended operation at improper uid
level conditions.

CAUTION: An accurate fluid level check cannot be made unless the engine is idling (500800 rpm)
in N (Neutral), the transmission fluid is at the proper temperature, and the vehicle is on level surface.

Table 1. Transmission Fluid Capacity


Initial Fill* Rell*
Transmission Sump Liters Quarts Liters Quarts
3000 Family 4 inch 27 29 18 19
3000 Family 2 inch 25 26 15 16
4000 Family** 4 inch 45 48 35 37
4000 Family** 2 inch 38 40 28 30
* Approximate quantity, does not include volume of uid drained from any of the
lter housings, external lines and the cooler.
** 4000 Product Family transmissions with PTOadd 3 quarts/liters to the capacities.
SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL275


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

Revisions to this SIL are noted 13-WT-04, Rev. A


by a stripe in the left-hand margin. November, 2005
Product Code(s):
Page 1 of 2

SUBJECT: Redesigned Gerotor Gear Set Bushing

EQUIPMENT AFFECTED: 3000 and 4000 Product Families

AFFECTED SERIAL NUMBERS: Beginning with 3000 Products S/N 6510481001 and S/N 6520030485, and
4000 Product S/N 6610139779

To improve gerotor gear set bushing durability, Allison Transmission has re-engineered the gear set assemblies and
service bushings. The new bushings use a Garlock lining in place of the former bronze bushing with lead-tin overlay.
The new 3000 Product Family gear sets were implemented beginning February 17, 2004 and the new 4000 Product
Family gear sets were implemented beginning April 15, 2004.

The new style service bushing must be used with the new style gerotor gear set. When servicing the former gear set,
replace the entire gear set assembly. The inside diameter of the current bushing is the same as the former bushing;
however, the outside diameter has been reduced. Consequently, the inside diameter of the current gerotor drive gear has
been reduced as well. Refer to Figure 1 for identification of redesigned components.
The current and former P/Ns are as follows:

3000 Product Family Gear set 29523725 29542025


3000 Product Family Service Bushing 29524335 29542026
4000 Product Family Gear set 29515688 29542028
4000 Product Family Service Bushing 29527102 29542029

The former gear set assemblies and service bushings have been completely cancelled.

Garlock is a registered trademark of Garlock Sealing Technologies.

SIL276 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

BRONZE BUSHING ORANGE COLOR


WITH GRAY COLOR GARLOCK LINING
LEAD-TIN OVERLAY SERVICE BUSHING
SERVICE BUSHING (P/N 29542026)
(P/N 29524335)

GEAR SET BORE SIZED: 63.93563.960 mm GEAR SET BORE SIZED: 63.41063.435 mm
(2.5172.518 inch) (2.4962.497 inch)

FORMER GEAR SET CURRENT GEAR SET


(P/N 29523725) (P/N 29542025)

3000 PRODUCT FAMILY GEAR SET ASSEMBLY V08668.00.00

BRONZE BUSHING ORANGE COLOR


WITH GRAY COLOR GARLOCK LINING
LEAD-TIN OVERLAY SERVICE BUSHING
SERVICE BUSHING (P/N 29542029)
(P/N 29527102)

GEAR SET BORE SIZED: 74.77574.800 mm GEAR SET BORE SIZED: 73.10073.125 mm
(2.9442.945 inch) (2.8782.879 inch)

FORMER GEAR SET CURRENT GEAR SET


(P/N 29515688) (P/N 29542028)

4000 PRODUCT FAMILY GEAR SET ASSEMBLY V08669.00.00

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL277


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

26-WT-04
September, 2004
Product Code(s):
Page 1 of 1

SUBJECT: Redesigned C1 Drive Hub


MODELS AFFECTED: HD 4000, B 500, and T 400 Series Transmissions
BEGINNING SERIAL NUMBER: 6610143571

Introduction:
As a product improvement, effective June 10, 2004, a redesigned C1 drive hub was implemented into production.
Geometry changes were made to the splines of the hub to increase the durability of the hub.
Interchangeability:
Prior C1 drive hub, P/N 29541737 has been completely canceled. Current C1 drive hub, 29543359 is fully serviceable
backwards.
Identification:
The current C1 drive hub can be identified by 2 countersunk holes drilled 180 degrees apart into the OD of the hub. Refer
to Figure 1.

COUNTERSUNK IDENTIFICATION HOLE

P/N 29543359
C1 DRIVE HUB V08910.00.00

Figure 1.

SIL278 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

30-WT-04
November, 2004
Product Code(s):
Page 1 of 2

SUBJECT: Redesigned C1 Piston and Balance Piston for 4000 Series


EQUIPMENT AFFECTED: 4000 Product Family
AFFECTED SERIAL NUMBERS: Beginning with 4000 Products S/N 6610148913

Introduction:
To improve 4000 Product Family C1 piston and balance piston durability, Allison Transmission has redesigned both the
C1 piston and balance piston. See Figure 1 for identification and comparison of the former parts and current parts.
Start of production for the new 4000 series C1 piston and balance piston was September 7, 2004 beginning with
S/N 6610148913.

FORMER C1 PISTON CURRENT C1 PISTON


AND BALANCE PISTON AND BALANCE PISTON
V08982.00.00
Figure 1.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL279


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

30-WT-04
November, 2004
Product Code(s):
Page 2 of 2

Interchangeability:
The former C1 piston must not be used with the current balance piston. Service any former part with both the new C1
piston and new C1 balance piston as a set. See the parts replacement guidelines contained within Table 2.
The former C1 piston and balance piston have been completely cancelled and are no longer available for service. Use the
current parts when replacing former parts or current parts per Table 2.
The current and former P/Ns are as follows:
Table 1.
Former Part Number(s) Current Part Number
C1 Piston 23049408, 29534577 29542536
Balance Piston 23049400, 29534576 29542537

Table 2..
Part Removed: Replace With:
23049408 29542536; 29542537
23049400 29542536; 29542537
29534576 29542536; 29542537
29534577 29542536; 29542537
29542536 29542536
29542537 29542537

SIL280 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

31-WT-04
December, 2004
Product Code(s):
Page 1 of 2

SUBJECT: Double Lip Input Seal


MODELS AFFECTED: All 4000, B 500, and T 400/500 Series Transmissions
BEGINNING SERIAL NUMBER: 6610154915

Introduction:
As a product improvement, a redesigned input seal was implemented into production December, 2004. Redesigned input
seal incorporates a double lip to increase sealing capability (refer to Figure 1). Prior design utilized a single lip seal.
Interchangeability:
Double lip seal is not serviceable backwards in all instances. Prior single lip design input seal will be maintained for
service. Depth of the input seal bore has increased to accommodate the double lip seal. Before attempting to install a
double lip seal in a transmission before the serial number break point, measure the depth of the seal bore. Refer to Figure 2
for measurement location. Chart 1 provides guidance on seal usage.
NOTE: Double lip input seal must be flush with the top of the seal bore. If the seal is above the
top of the bore after installation, this can cause the seal to contact the torque converter
which will damage the input seal.
Chart 1.
Seal Pocket Depth 0.461 inch (11.7 mm) or greater less than 0.460 inch (11.7 mm)
Use Double Lip Seal Use Single Lip Seal
P/N 29541890 P/N 29505859

Due to the increase in seal bore depth, charging pump housings and the HD PTO bearing retainer have been completely
cancelled and are serviced with the current design.

Current Design Prior Design


Charging Pump Housing 29542355 29537063
PTO Bearing Retainer 29542356 29537064

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL281


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

31-WT-04
December, 2004
Product Code(s):
Page 2 of 2

DOUBLE LIP DOUBLE LIP


INPUT SEAL INPUT SEAL

FRONT BEARING
OIL PUMP HOUSING RETAINER ASSSEMBLY
ASSSEMBLY

POSITION AND INSTALLATION OF DOUBLE-LIP SEAL IN


OIL PUMP HOUSING AND FRONT BEARING RETAINER V08979.00.00

Figure 1.

MICROMETER

PUMP
HOUSING

MEASURING DEPTH FOR


PROPER SEAL PLACEMENT V08846.01.00

Figure 2.

SIL282 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

8-WT-05
April, 2005
Product Code(s):
Page 1 of 2

SUBJECT: 3000 and 4000 Product Families Suction Filter Modification

EQUIPMENT AFFECTED: All 3000 and 4000 Transmissions

3000 and 4000 Product Families suction lter assemblies have been modied to accommodate the new Allison 4th
Generation Control system. A concave section has been added to the pressure lube chimney to eliminate interference
with one of the Allison 4th Generation Controls variable bleed solenoids. This concave feature reduces the available
space in the face seal bore and requires a shorter face seal. The former, taller face seal will not function properly and may
restrict the ow of lube if installed in the redesigned suction lter assembly.
Allison Transmission released a redesigned tear drop shaped face seal that ts inside the shallower seal bore of the
current lter assembly. Use the teardrop face seal P/N 29542991 with the current Suction Filter assembly P/N 29542990
and use the former face seal P/N 23046376 with the former Suction Filter assembly P/N 29536860. The former and
current lter assemblies and seals are shown below:

SEAL (BROWN) SEAL (BLACK)


(P/N 23046376) (P/N 29542991)

ROUND TEAR DROP SHAPED


SEAL BORE SEAL BORE

CONCAVE SECTION

FORMER CURRENT
(P/N 29536860) (P/N 29542990)

SUCTION FILTER ASSEMBLY V09333.00.00

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL283


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SIL284 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

11-WT-05
April, 2005
Product Code(s): 65 and 66
Page 1 of 4

SUBJECT: Master Overhaul Kit Changes

MODELS AFFECTED: All B Models

Introduction:
The former B 400R Master Overhaul Kit, P/N 29541740, will be replaced by a revised kit, P/N 29543317, at the end of
March 2005.
All other Master Overhaul Kits have been cancelled and will not be sold by the Allison Transmission Parts Distribution
Center after supplies are exhausted. The kits which are completely cancelled are:
29541741 B 400
29542383 B 500
29542384 B 500R
Parts Information:
The significant differences between the versions of the B400R Master Overhaul Kit are shown in Table 1.

Table 1. Changes
Parts Removed Parts Added
Rotating Clutch Hub Rotating Clutch Hub Bushing
Output Shaft Output Shaft Bushing
Gerotor Bushing Gerotor Gear Set Assembly
Double-lip Input Seal
Instruction Sheet on input seal selection

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL285


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11-WT-05
April, 2005
Product Code(s): 65 and 66
Page 2 of 4

The contents of B 400R Master Overhaul Kit, P/N 29543317, are shown in Table 2.

Table 2. Parts List


Part Number Description Quantity
11515316 Bolt, M6 x 1 x 30H 3
12092195 O-ring 1
23019664 Packing, O-ring, 16.3 ID 5
23040579 Packing, O-ring, 0.299 ID 1
23043446 Packing, O-ring, 8.92 ID 12
23045611 Sealring, Piston, 133 Dia 1
23045612 Sealring, Piston, 117 Dia 1
23045613 Sealring, Ext 234 Dia 1
23045614 Sealring, Piston 198 Dia 2
23045615 Sealring, Piston 222 Dia 1
23045654 Sealring, Piston 281 Dia 1
23045816 Bearing Assembly, Roller 1
23045918 Bearing Assembly, ThrustTC Pump 1
23046228 Bearing Assembly 1
23046274 Packing. O-ring 25.1 ID 1
23046376 Seal, Face 6
23046437 Cone And Roller AssemblyBearing 2
23046438 Cup, Roller Bearing 2
23046868 Sealring, Piston 281.94 Dia 1
23047019 Packing, O Ring 11.48 ID 1
23047185 Packing, O Ring 110 ID 1
23047834 Bearing Assembly, Thrust 1
23047854 Bearing Assembly, Thrust 5
23049377 Packing, O-ring 368.8 ID 1
29500025 Sealring 1
29500768 Bearing Assembly, Thrust 2
29500822 Pin, Ret 3 OD x 43 LG 1
29501469 Sealring, 88.6 ID 2
29502037 Washer, Thrust P2 8
29502040 Washer, P1 Thrust 12
29502439 Packing, O-ringFlange Button Output 1
29503196 Bushing, 61.5 Dia 1
29503197 Sealring, Piston 94.9 Dia 1
29503208 O-ring, Uniform No. 126 3
29503225 Bearing Assembly, Thrust 1
29503283 Gasket, Case 1
29503288 Gasket, Converter Housing 1
29503383 Packing, O-ring 15.37 ID 2
29503531 Sensor, Speed 1
29503547 Gasket, Remote Mount 1

SIL286 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

11-WT-05
April, 2005
Product Code(s): 65 and 66
Page 3 of 4

Table 2. Parts List (contd)


Part Number Description Quantity
29503714 Sealring, Rotating 2
29503757 Gasket, NASB 1
29506386 Retainer, Lock Nut 1
29506484 Switch, Pressure 1
29507437 Packing, O-ring 82.3 ID 2
29507528 Seal Assembly, Oil 1
29507752 Gasket, Channel Plate 1
29507823 Seal, Fill Tube 2
29508020 Gasket, Retarder Housing 1
29510499 O-ring 1
29510682 Sealring, Internal, 140 Dia 1
29511406 P3 Thrust Washer 8
29512747 Gasket, Separator Plate 2
29512791 Washer, Plug Tachograph 1
29521240 Sealring, Ext. Butt Joint 5
29524120 Sealring 3
29524121 Sealring 2
29524449 Gasket, Filter Cover 2
29529486 O-ring 1
29531001 Bushing, 99 ID 1
29531003 Bushing, 68 ID 1
29531004 Bushing, 45 ID 1
29531005 Bushing, 20 ID 2
29532361 Instruction Sheet 278 1
29533975 Bushing Torque 1
29534574 Plate, Apply, C1 1
29535223 Spacer, Output 1
29535230 Gasket, Channel Plate 1
29535940 Gasket Separator Plate 2
29536334 Plate, Cl Friction C1 6
29536335 Plate, Friction C2 6
29536336 Plate, Friction C3/C4 10
29536337 Plate, Friction C5 7
29536343 Plate, Reaction C1 5
29536344 Plate, Reaction C2 6
29536345 Plate, Reaction C3/C4 9
29536346 Plate, Reaction C5 8 SIL
29536567 Ferrule, OLS Viton 4
29536722 Solenoid Assembly, N/O PWM 2
29536728 Gasket, Retarder Housing Cover 1
29536742 Gasket, Retarder 1
29536766 Gasket, Jumper Manifold 1

20091001 Copyright 2009 Allison Transmission, Inc. SIL287


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11-WT-05
April, 2005
Product Code(s): 65 and 66
Page 4 of 4

Table 2. Parts List (contd)


Part Number Description Quantity
29536860 Filter Assembly, Suction 1
29537066 Gasket, Filter 1
29537080 Instruction Sheet 294 1
29537369 Solenoid Assembly, Forward 1
29537371 Solenoid Assembly, N/C PWM 4
29537373 Solenoid Assembly, Retarder 1
29537643 Plate, Separator 1
29537867 Gasket, Stator Housing 1
29537939 Ring, Indexing P1 1
29537940 Ring, Indexing P2/P3 WR 1
29537941 Ring, Indexing P3 CR 1
29538231 Filter, Oil 2
29538477 Stop, Converter Regulator Valve 1
29539665 Plate, Backing, C1 1
29539807 Ring, Retaining, Ext 1
29540476 Instruction Sheet WT-108 Rev. A 1
29540989 Seal Assembly, Output 1
29541563 Bearing Assembly, P3-CR 8
29541564 P2 CR Pinion Bearing Assembly 8
29541565 P1 Pinion Bearing Assembly 12
29542084 Seal, WT Harness Standoff 1
29543065 Piston, C3/C4 Bonded 2
29543926 O-ring, Low Temperature 2
29544144 Damper Assembly, Complete 1
29542025 Gear Set Assembly, Gerotor 1
29541889 Seal, Input-Double Lip 1
29542832 Instruction Sheet No. 316 1

NOTE: This list is subject to change without notice if part numbers are superseded.

SIL288 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

Revisions to this SIL are noted 15-WT-05, Rev. B


by a stripe in the left-hand margin. December, 2006
Product Code(s): 65, 66
Page 1 of 38

SUBJECT: Allison 4th Generation Controls for 3000 and 4000 Product Families Transmissions

EQUIPMENT AFFECTED: All 3000 and 4000 Product Families Transmissions

SERIAL NUMBERS AFFECTED: S/N 6510586194


S/N 6520038485
S/N 6610171542
S/N 6620001001

Introduction
In July 2005, Allison Transmission released the Allison 4th Generation Control system for the 3000 and 4000 Product
Families transmissions. The purpose of this Service Information Letter (SIL) is to provide an overview of the new system
and to provide serviceability information specific to the new generation of controls.
During the period July 2005 to June 2006 all Original Equipment Manufacturers (OEMs) and Distributors specifying
Allison 3000 and 4000 Product Families products will transition from the current WTEC III controls to the new Allison
4th Generation Controls. After June 2006, Allison Transmission will no longer provide WTEC III components for new
vehicle installations unless they are common to both systems.
The Allison 4th Generation Control system incorporates recent advances in electronic controller technology. As a result,
the new control system provides Allison Transmission customers with new product features and shift quality
improvements. The primary components affected are:

1. Transmission Control Module (TCM) 8. Seal and Gasket Kits


2. The TCM 80-way Electrical Connector 9. C3/C4 Reaction Plates
3. The Transmission 20-way Electrical Connector 10. C3/C4 Clutch Housings
4. J1939 Lever and Pushbutton Shift Selectors 11. C3/C4 Return Plate and Spring Assembly
5. Hydraulic Valve Body Components 12. Retarder Valve Body Components
6. All Solenoids 13. Retarder Accumulators
7. Internal Wiring Harnesses 14. J1939 Communications

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL289


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 2 of 38

Each of these product changes will be discussed in greater detail below. There are several compatibility issues between
WTEC III and Allison 4th Generation Controls transmissions. Please read this information completely to avoid
potential mismatches between former and current 3000 and 4000 Product Families transmission components.
Figure 1 illustrates the external components that make up the Allison 4th Generation Controls system. The vehicle OEM
is responsible for the specific external wiring harness and electrical connectors. A complete system overview and
extensive troubleshooting information can be found in the Allison 4th Generation Controls Troubleshooting Manual
(TS3989EN).

TRANSMISSION
CONTROL
MODULE
(TCM)

ALLISON DOC
FOR PC

VEHICLE
INTERFACE
MODULE
DIAGNOSTIC J1939 (VIM)
TOOL CONNECTOR
CONNECTOR VIW
CONNECTOR
(OPTIONAL)
ALLISON DOC
FOR PDA DEUTSCH 9-PIN
DIAGNOSTIC TOOL
CONNECTOR VIM
CONNECTOR
SCI (J1587)
CONNECTOR
(OPTIONAL) RETARDER ACCUMULATOR
COMPACT CONNECTOR
PUSHBUTTON RETARDER
SELECTOR MODULATION TRANSFER CASE CONNECTOR
REQUEST (RMR) (3000 PRODUCT FAMILY 7 SPEED)
CONNECTOR

SENSOR HARNESS
CONNECTOR (OPTIONAL) OUTPUT
SPEED SENSOR
REMOTE LEVER CONNECTOR
SELECTOR SHIFT
SELECTOR
CONNECTOR
RETARDER TEMP. SENSOR CONNECTOR
(3000 PRODUCT FAMILY)

THROTTLE POSITION
SENSOR (TPS) TURBINE
REMOTE CONNECTOR SPEED SENSOR ENGINE
PUSHBUTTON CONNECTOR SPEED
SELECTOR (4000 PRODUCT SENSOR
THROTTLE FAMILY) CONNECTOR
POSITION
E
D
O
M

SENSOR (TPS)
R
N
D

Bulkhead Connector (Optional)

RETARDER PCS5
STRIP PUSHBUTTON SOLENOID
SHIFT SELECTORS CONNECTOR
(EUROPEAN
OEM)

1
20-WAY
2
TRANSMISSION
R 3
FEEDTHROUGH
N HARNESS
D D
NOTE: Illustration is not to scale. Actual harness CONNECTOR
N

R
configuration may differ from this illustration.
V09274.00.00

Figure 1.

SIL290 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 3 of 38

ALLISON 4TH GENERATION CONTROLS TCM


Allison 4th Generation Controls TCMs are available in four models. Their physical characteristics are shown in Figure 2.

MODEL NUMBER
MANUFACTURER'S
PART NUMBER

MODEL/MODELE: XXX MOTOROLA P/N XXXXXXX


TCM S/N: XXXXXXXXXXXXXXXX

BASE P/N DATE CODE/DATE DE FABRICATION: XXXXXXXX


SERIAL XXXXXXXX

NUMBER

DATE CODE
BASE PART
NUMBER

TOP VIEW BOTTOM VIEW


TCM
P/N 29544775 V09005.02.00

Figure 2.

Model A40 (P/N 29544772) is for 1000 Series GM pickup truck transmissions and is not offered to 3000 or 4000
Product Family transmissions.
Model A41 (P/N 29544773) is the basic configuration used by 1000/2000/2400 Series and 6-speed 3000/4000
Product Family transmissions in a 12V electrical system.
Model A42 (P/N 29544774) is the expanded configuration used by 3000/4000 Product Family retarder equipped or
7-speed transmissions in a 12V electrical system.
Model A43 (P/N 29544775) is the universal configuration and can be used in 12V or 24V applications.
TCM model capabilities are summarized in the following table.
Table 1.
Model
Feature A40 A41 A42 A43
Voltage 12V 12V 12V 12/24V
Zero Crossing Output Speed Signal X
Neutral Start X X X
3000/4000 Product Family Retarder X X
3000/4000 Product Family 7-speed X X
J1939 CAN X X X X
J2284 High Speed CAN X X X X
J1850 Class 2 X
Limited J1708/J1587 X X SIL
ISO 9141 Communications X

The model-type in the TCM calibration must match the TCM model-type. If the two model-types do not match, the TCM
will not load the calibration. TCM Reflash will display an invalid TCM model-type message and will state the correct
TCM model-type to use for the calibration. TCMs may only be serviced with the exact model-type TCM as the original.

20091001 Copyright 2009 Allison Transmission, Inc. SIL291


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 4 of 38

TCM 80-WAY CONNECTOR


The TCM connects to the OEM wiring harness at a single 80-way connector manufactured by AFL Automotive (EPC).
The connector is available in a straight backshell or 90 degree wire dress configuration, as specified by the vehicle OEM.
Refer to Appendix E of the Allison 4th Generation Controls Troubleshooting Manual (TS3989EN) for detailed
illustrations and service instructions.
A bolt retains the connector to the TCM. The torque specification for the bolt is 2.05.5 Nm (1848 lb inch). AFL also
manufactures a cam lever-lock assembly, which is presently only used in some GM trucks.
TRANSMISSION 20-WAY CONNECTOR
AFL Automotive manufactures the 20-way transmission connector. The design is similar to the 80-way connector. A bolt
retains the connector to the transmission internal wiring harness standoff assembly. The torque specification for the bolt
is 2.03.2 Nm (1828 lb inch).
Refer to Appendix E of the Allison 4th Generation Controls Troubleshooting manual (TS3989EN) for detailed
illustrations and service procedures for the 20-way AFL connector.
J1939 LEVER AND PUSHBUTTON SHIFT SELECTORS

HOLD OVERRIDE HOLD OVERRIDE


BUTTON BUTTON
MODE INDICATOR
(LED) MODE INDICATOR
R
(LED)
1
2
MODE BUTTON N
3 D MODE BUTTON
4 6 7 6
6
1
MODE ID 5
MODE ID
5
D 1 4 1
DIGITAL DISPLAY* DIGITAL DISPLAY*
N 3
R 2
1

DISPLAY MODE DISPLAY MODE


DIAGNOSTIC BUTTON DIAGNOSTIC BUTTON
SIX-SPEED, SEVEN-SPEED, CONTOURED
LEFT-HAND RIGHT-HAND BEZEL
LEVER SELECTOR LEVER SELECTOR
WITH REVERSE WITH REVERSE
IN REAR TO FRONT

DIGITAL DISPLAY*
7 1 MODE ID
MODE 6
MODE
INDICATOR (LED) 1
Push simultaneously
to enter diagnostic
mode and fluid
level check

PUSHBUTTON SELECTORS

* NOTE: The first number displayed is highest forward range available and second number is range
attained in selected position.
Visually check to confirm range selected. If display is flashing, shift is inhibited. V07343.04.00

Figure 3.

Allison 4th Generation Controls shift selectors communicate with the TCM via the 1939 Controller Area Network (CAN).
Allison 4th Generation Controls shift selectors no longer use serial and parallel data lines as the primary means of
communication with the transmission controller. Allison J1939 based shift selectors exchange digital messages with the
Allison 4th Generation TCM via the vehicles CAN backbone. Additionally, the shift selectors can provide directional
commands to the TCM on an analog back up wire. The shift selector generates a pulse width modulated signal to
communicate range requests (Neutral, Drive, or Reverse) to the TCM in the event that J1939 communications are lost.
Allison 4th Generation controls shift selectors support the same functionality as WTEC III selectors, including selected
range, oil level and diagnostic displays; however, they are equipped with an additional display digit to indicate range
monitored, similar to WTEC II shift selectors. The 4th Generation shift selectors rely on vacuum fluorescent technology

SIL292 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 5 of 38

to produce display characters that are blue-green in color and 13.4 mm in height, as opposed to 12 mm in WTEC III shift
selectors. Finally, Allison 4th generation lever shift selectors use a finger grip button instead of the thumb button as the
detent release.
The OEM wiring harness connects to Allison 4th Generation shift selector at 16-way Delphi-Packard Micro-Pack 100W
series connectors. OEMs are able to select these connectors in either a straight or 90 degree configuration. Detailed
service instructions appear in Appendix E of the Allison 4th Generation Controls troubleshooting manual.

HYDRAULIC VALVE BODY COMPONENTS


The Allison 4th Generation Controls system hydraulic control module contains many new features that make the new
control module incompatible with the former WTEC II or WTEC III electronic control unit (ECU) and controls system.
An Allison 4th Generation Controls hydraulic control module will not work with former control system. Variable bleed
solenoids have replaced the former pulse width modulation (PWM) clutch control solenoids. A one-piece aluminum
solenoid valve body is used in place of the former cast iron rotating and stationary valve bodies. The main valve body has
been redesigned to accommodate changes to the C1 and C2 latch valves, main regulator and control main regulator valves.
Other valves, springs, and stops have also been changed. Figures 4a and 4b show the Allison 4th Generation control
module components.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL293


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PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 6 of 38

10
1 9

11
8
12
47
43 48 50
46 14
49
39 44 45
42 13
7 40 41
26
2 38
22
6
25
4 37
24
5 23 15

36
21
35 20
30 19
3 32 27 18
17 16
34 33 31

58 61
51
66
52 67
59 68
53
69
57 70
60
54
71
62 56
72
55 73
74
75
94 96 65
95 76
77
78
63 64
79
80
89 91
90 93
92

84 86
85 88 82
87 83
81

V07031.04.00

Figure 4a.

SIL294 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 7 of 38

1 (Contd)

100 140
139
105
101
106 104 141
102
103
131 109
110
135 127
108
99 123 107
97 113
117 112
98
111
116
136 115
137 114
138 132 118
133 119
134 120
128
129 121
130 124 122
125 180
126

152 142

160
153 143
159
154
158 155
144
157 145
156 146
161
162

163
164 165
166
177 170 167

149 150 147


176 148
175 151
174 168 169
173 172
171 SIL

179
178
V09481.00.00

Figure 4b.

20091001 Copyright 2009 Allison Transmission, Inc. SIL295


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 8 of 38

Table 2. 16 Group Parts List


REF
NO. NOMENCLATURE PART NO. REQ
1 Valve Assembly, Control, 3000 Product Family, 4 inch, With OLS 29542902 1
1 Valve Assembly, Control, 3000 Product Family, 2 inch, With OLS 29542903 1
1 Valve Assembly, Control, 3000 Product Family, 7 inch, Without OLS 29542904 1
1 Valve Assembly, Control, 4000 Product Family, 4 inch, With OLS 29542907 1
1 Valve Assembly, Control, 4000 Product Family, 2 inch, With OLS 29542908 1
1 Valve Assembly, Control, 4000 Product Family, 4 inch, Straight-7, Without OLS 29542909 1
1 Valve Assembly, Control, 4000 Product Family, 4 inch, Straight-7, With OLS 29542910 1
1 Valve Assembly, Control, 4000 Product Family, 4 inch, Straight-7, Annodized 29542500** 1
2 Filter Assembly Kit, Suction 29544785 1
3 Gasket, Suction Filter 29537066 1
4 Filter and Seal Assembly, Suction 29543067 1
5 Filter Assembly, Suction 29542990* 1
6 Seal, Face 29542991 1
7 Bolt, Flange Hd, M6 x 1.0 x 30 mm 11515316 3
8 Harness Assembly, Internal, 3000 Product Family, 6-Speed, With OLS 29544671 1
8 Harness Assembly, Internal, 3000 Product Family, 7-Speed, Without OLS 29544673 1
8 Harness Assembly, Internal, 4000 Product Family, 6-Speed, With OLS 29544674 1
8 Harness Assembly, Internal, 4000 Product Family, 7-Speed, Without OLS 29544675 1
8 Harness Assembly, Internal, 4000 Product Family, 7-Speed, With OLS 29544676 1
9 Connector Assembly 29543062* 1
10 Connector 29543073* 1
11 Seal, Harness Standoff 29542084 1
12 Sealring 12092195 1
13 Standoff, Wiring Harness, 3000 Product Family 29544677* 1
13 Standoff, Wiring Harness, 4000 Product Family 29544678* 1
14 Grommet 29544669* 1
15 Bolt, 20F Connector 29543082* 1
16 Sensor, Temperature (OILT) 12129691 1
17 Connector Assembly, Two-Way Plug (TEMP) 29528593** 1
18 Connector, 2-Way 12047662 1
19 Terminal, Socket 12047767 1
20 Terminal, Socket 12047767 1
21 Lock, Secondary 12047664 1
22 Connector Assembly, Two-Way Plug (SS1) 29528597** 1
23 Terminal, Socket 12124639 1
24 Terminal, Socket 12124639 1
25 Connector, 2 Way 29541590 1

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

SIL296 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 9 of 38

Table 2. 16 Group Parts List (contd)


REF
NO. NOMENCLATURE PART NO. REQ
26 Plate, Harness Channel 29543019 1
27 Connector Assembly, Three-Way Plug (OLS) 29528611** 1
28 Connector, Plug, 3-Way 12064758 1
29 Terminal, Socket 12047767 3
30 Lock, Secondary, TPA 12047783 1
31 Connector Assembly, Two-Way Plug (SS2) 29528597** 1
32 Connector, 2-Way 29541590 1
33 Terminal, Socket 12124639 1
34 Terminal, Socket 12124639 1
35 Connector Assembly, Two-Way Plug (PCS3)
Service 29542997 Connector Assembly With 29544184 Connector 29544184 1
Assembly Kit
36 Connector Assembly, Two-Way Plug (PCS4)
Service 29542997 Connector Assembly With 29544184 Connector 29544184 1
Assembly Kit
37 Connector Assembly, Two-Way Plug (PCS6)
Service 29542997 Connector Assembly With 29544184 Connector 29544184 1
Assembly Kit
38 Connector Assembly, Two-Way Plug (MAIN MOD)
Service 29542997 Connector Assembly With 29544184 Connector 29544184 1
Assembly Kit
39 Connector Assembly, Two-Way Plug Turbine Speed Sensor (NT1). 3000 29528601** 1
Product Family Only
40 Terminal, Socket 12110236 1
41 Terminal, Socket 12110236 1
42 Connector 15490953 1
43 Connector Assembly, Two-Way Plug (PS1) 29528599** 1
44 Terminal, Pin 12066337 1
45 Terminal, Pin 12066337 1
46 Connector, 2-Way 12110139 1
47 Connector Assembly, 2 Way (TCC)
Service 29542997 Connector Assembly With 29544184 Connector 29544184 1
Assembly Kit
48 Connector Assembly, 2 Way (PCS1)
Service 29542997 Connector Assembly With 29544184 Connector 29544184 1
Assembly Kit
49 Connector Assembly, 2 Way (PCS2)
SIL
Service 29542997 Connector Assembly With 29544184 Connector 29544184 1
Assembly Kit
50 Bolt, Shoulder, M6 x 1.0 x 45 mm 29536564 3

** Not Serviced As An AssemblyOrder Detail Parts.

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PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 10 of 38

Table 2. 16 Group Parts List (contd)


REF
NO. NOMENCLATURE PART NO. REQ
51 Bracket, Solenoid, Right-Side 29542946 1
52 Bolt, Flange Hd, M6 x 1.0 x 45 mm 11516059 2
53 Seal, Face 23046376 3
54 Spring, Accumulator 8678805 2
55 Plug Accumulator 29536230 2
56 Plug Accumulator 29536230 2
57 Spring, Accumulator 8678805 2
58 Bracket and Pressure Switch Assembly 29542944 1
59 Switch, Pressure, PS1 29542838* 1
60 Bracket, Solenoid, Left-Side 29542945 1
61 Bolt, Flange Hd, M6 x 1.0 x 95 mm 11515310 12
62 Body Assembly, Solenoid 29542934** 1
63 Body Assembly, Solenoid Valve and Pin 29542935 1
64 Body, Solenoid Valve 29542822 1
65 Pin, Dowel 29542954 3
66 Solenoid, TCC, Variable Bleed, N/C. Connector Body Color Coded 29544297 1
Natural Brown
67 O-ring, 13.0 mm ID 29535518 1
68 O-ring, 10.5 mm ID 29542976 1
69 Valve, TCC 29542937 1
70 Spring, TCC 29542938 1
71 Solenoid, PCS 1, Variable Bleed, N/O. Connector Body Color Coded Black 29541897 1
72 O-ring, 13.0 mm ID 29542975 1
73 O-ring, 10.5 mm ID 29542976 1
74 Valve, Clutch Trim 29542939 1
75 Spring, Trim 29542936 1
76 Solenoid, PCS 2, Variable Bleed, N/O. Connector Body Color Coded Black 29541897 1
77 O-ring, 13.0 mm ID 29542975 1
78 O-ring, 10.5 mm ID 29542976 1
79 Valve, Clutch Trim 29542939 1
80 Spring, Trim 29542936 1
81 Clip 29531022 1
82 Valve, Diagnostic 29542940 1
83 Spring, Diagnostic 29542941 1
84 Solenoid, PCS 3, Variable Bleed, N/C. Connector Body Color Coded 29544297 1
Natural Brown
85 O-ring, 13.0 mm ID 29542975 1
86 O-ring, 10.5 mm ID 29542976 1
87 Valve, Clutch Trim 29542939 1
* Serviced Only As An AssemblyNot Available As A Detail Part.
** Not Serviced As An AssemblyOrder Detail Parts.

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PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 11 of 38

Table 2. 16 Group Parts List (contd)


REF
NO. NOMENCLATURE PART NO. REQ
88 Spring, Trim 29542936 1
89 Solenoid, PCS 4, Variable Bleed, N/C. Connector Body Color Coded 29544297 1
Natural Brown
90 O-ring, 13.0 mm ID 29542975 1
91 O-ring, 10.5 mm ID 29542976 1
92 Valve, Clutch Trim 29542939 1
93 Spring, Trim 29542936 1
94 Solenoid, Main Mod, Variable Bleed, N/C. Connector Body Color Coded 29544297 1
Natural Brown
95 O-ring, 13.0 mm ID 29542975 1
96 O-ring, 10.5 mm ID 29542976 1
97 Bolt, Flange Hd, M6 x 1.0 x 20 mm. 3000 Product Family Only 11515315 2
98 Sensor, Speed. 3000 Product Family Only 29503531 1
99 Bolt, Flange Hd, M6 x 1.0 x 60 mm 11515309 2
100 Plate, Solenoid Separator, 3000 Product Family 29542932 1
100 Plate, Solenoid Separator, 4000 Product Family 29542933
101 Body Assembly, Main Valve, 6-Speed 29542921** 1
101 Body Assembly, Main Valve, 7-Speed 29542922**
102 Pin, Retention, 5 OD x 43 mm 23049345 1
103 Valve, Converter Flow 23049315 1
104 Spring, Converter Flow, 14.1 OD x 42.1 mm 23049326 1
105 Stop, Converter Flow 23049337 1
106 Pin, Retention, 3 OD x 43 mm 29500822 1
107 Valve, Lube Regulator 23049316 1
108 Spring, Lube Regulator, 11.10 OD x 46.3 mm 23049327 1
109 Stop, Lube Regulator 23049338 1
110 Pin, Retention, 5 OD x 43 mm 23049345 1
111 Valve, Main Regulator 29542927 1
112 Spring, Main Regulator, 22 OD x 98.5 mm 29500963 1
113 Stop, Main Regulator 29503663 1
114 Valve, Control Main 29542925 1
115 Spring, Control Main, 16.0 OD x 51.41 mm 29542926 1
116 Clip, Control Main 29531022 1
117 Pin, Retention, 2.5 OD x 40 mm 29500823 1
118 Solenoid Assembly 29537369 1
119 O-ring, 18.8 mm ID 29503384 1
SIL
120 O-ring, 14.0 mm ID 29503382 1
121 Body, Control Valve, 6-Speed 29542923 1

** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. SIL299


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 12 of 38

Table 2. 16 Group Parts List (contd)


REF
NO. NOMENCLATURE PART NO. REQ
121 Body, Control Valve, 7-Speed 29542924 1
122 Pin, Spring, 5 OD x 55 mm 11513011 1
123 Pin, Retention, 5 OD x 43 mm 23049345 1
124 Valve, C2 Latch 29544937 1
125 Spring, C2 Latch, 16.29 OD x 35.02 mm 29542929 1
126 Stop, C2 Latch 29542930 1
127 Pin, Retention, 5 OD x 43 mm 23049345 1
128 Valve, Exhaust Backll 23049320 1
129 Spring, Exhaust Backll, 7.8 OD x 29.2 mm 23049391 1
130 Stop, Exhaust Backll 23049342 1
131 Pin, Retention, 5 OD x 43 mm 23049345 1
132 Valve, C1 Latch 29542928 1
133 Spring, C1 Latch, 16.29 OD x 35.02 mm 29542929 1
134 Stop, C1 Latch 29542930 1
135 Pin, Retention, 3 OD x 43 mm 29500822 1
136 Valve, Converter Regulator 29507462 1
137 Spring, Converter Regulator, 11 OD x 30.3 mm 29507456 1
138 Stop, Converter Regulator 29538477 1
139 Bolt, Shoulder, M6 x 1.0 x 45 mm 29536564 2
140 Sensor Assembly, Oil Level 29530105 1
141 Ferrule, Viton 29536567 4
142 Plate, Separator, 3000 Product Family, 6-Speed 29542915 1
142 Plate, Separator, 3000 Product Family, 7-Speed 29542916 1
142 Plate, Separator, 4000 Product Family, 6-Speed 29542917 1
142 Plate, Separator, 4000 Product Family, 7-Speed 29542918 1
143 Gasket, Channel Plate, 3000 Product Family 29542919 1
143 Gasket, Channel Plate, 4000 Product Family 29542920 1
144 Plate Assembly, Channel, 3000 Product Family, 2 inch 29524437** 1
144 Plate Assembly, Channel, 3000 Product Family, 4 inch 29524438** 1
144 Plate Assembly, Channel, 3000 Product Family, 7 inch 29542911** 1
144 Plate Assembly, Channel, 4000 Product Family, 2 inch 29524436** 1
144 Plate Assembly, Channel, 4000 Product Family, 4 inch 29524439** 1
144 Plate Assembly, Channel, 4000 Product Family, 4 inch, Straight 7 29542912** 1
144 Plate Assembly, Channel, 4000 Product Family, 4 inch, Straight 7, Annodized 29542499** 1
145 Pin, Dowel, 10 x 50 mm 23046354 2
146 Plate, Oil Transfer, 3000 Product Family, 2 inch 29535699 1
146 Plate, Oil Transfer, 3000 Product Family, 4 inch 29524442 1
146 Plate, Oil Transfer, 3000 Product Family, 7 inch 29542913 1

** Not Serviced As An AssemblyOrder Detail Parts.

SIL300 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 13 of 38

Table 2. 16 Group Parts List (contd)


REF
NO. NOMENCLATURE PART NO. REQ
146 Plate, Oil Transfer, 4000 Product Family, 2 inch 29533076 1
146 Plate, Oil Transfer, 4000 Product Family, 4 inch 29533077 1
146 Plate, Oil Transfer, 4000 Product Family, 4 inch, Straight 7 29542914 1
146 Plate, Oil Transfer, 4000 Product Family, 4 inch, Straight 7, Annodized 29542574 1
147 Plug Assembly, Oil Drain 29534362 1
148 O-ring, 16.4 mm ID 23019664 1
149 Plug Assembly, Pressure Tap, 3000 Product Family 29500034 10
149 Plug Assembly, Pressure Tap, 4000 Product Family 29500034 9
150 O-ring, 8.9 mm ID 23043446 1
151 Plug, Pressure Tap, 7/16-20 29541018* 1
152 Filter, Oil, 2 inch 29538231 2
152 Filter, Oil, 4 inch 29538232 2
153 O-ring, 75.9 mm ID 29507437 2
154 O-ring, 85.3 mm ID 29543926 2
155 Gasket, Filter Cover 29524449 2
156 Cover, Filter 29524447 2
156 Cover, Filter, Annodized 29542575 2
157 Plug, Accumulator 29536230 1
158 Spring, Accumulator 8678805 1
159 Bracket, Accumulator 29542953 1
160 Bolt, Flange Hd, M6 x 1.0 x 60 mm 11515309 4
161 Body Assembly, C6 Clutch 29542947** 1
162 Body, C6 Clutch 29542948 1
163 Spring, 10.75 OD x 16.71 mm 29542949 1
164 Valve, C6 Enable 29542950 1
165 Solenoid Assembly, C6 Enable 29537369 1
166 O-ring, 14.0 mm ID 29503382 1
167 O-ring, 18.8 mm ID 29503384 1
168 Plate, Protective, Solenoid 29505628 1
169 Nut, Speed, Push-on 29505629 1
170 Pin, Retaining, 2.5 OD x 30 mm 29511647 1
171 Spring, Trim 29542936 1
172 Valve, Trim 29542951 1
173 Solenoid, PCS 6, Variable Bleed, N/C. Connector Body Color Coded 29544297 1
Natural Brown
174 O-ring, 10.5 mm ID 29542976 1 SIL
175 O-ring, 13.0 mm ID 29542975 1
176 Bracket, Solenoid Retaining 29542952 1

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. SIL301


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 14 of 38

Table 2. 16 Group Parts List (contd)


REF
NO. NOMENCLATURE PART NO. REQ
177 Screw, Hex Socket Hd 29535575 1
178 Bolt, Flange Hd, M10 x 1.5 x 100 mm, 3000 Product Family, 4 inch 29541274 25
178 Bolt, Flange Hd, M10 x 1.5 x 100 mm, 4000 Product Family, 4 inch 29541274 34
179 Bolt, Flange Hd, M10 x 1.5 x 55 mm, 3000 Product Family, 2 inch 29541286 32
179 Bolt, Flange Hd, M10 x 1.5 x 55 mm, 3000 Product Family, 4 inch 29541286 7
179 Bolt, Flange Hd, M10 x 1.5 x 55 mm, 4000 Product Family, 2 inch 29541286 43
179 Bolt, Flange Hd, M10 x 1.5 x 55 mm, 4000 Product Family, 4 inch 29541286 9
180 Gasket, Case, 3000 Product Family 29503283 1
180 Gasket, Case, 4000 Product Family 29501099 1

The former and current valve bodies, solenoids, pressure switches, separator plates, valves, springs and stops are not
interchangeable. All former valves body components have been maintained for service. Use former valve body parts to
service transmissions with WTEC II and III controls systems. Use current valve body parts to service transmissions with
Allison 4th Generation Controls systems.
Variable Bleed Solenoids
The Allison 4th Generation Controls system uses variable bleed solenoids to apply and release the transmissions clutches.
Variable bleed solenoids permit improved clutch control. The output (pressure) of these solenoids is proportional to the
current supplied by the TCM. As a result, the solenoids are known as pressure control solenoids and designated with the
abbreviation PCS. The Allison 4th Generation Controls System for 3000 and 4000 Product Families uses up to eight
variable bleed solenoids. PCS1 through PCS4 control the C1 through C5 clutches. PCS5 applies the retarder, if so
equipped, or the differential-lock clutch in 3700 SP models. PCS6 controls the C6 clutch in 7-speed transmissions. The
remaining two variable bleed solenoids are the TCC solenoid, which controls the torque converter lockup clutch, and the
main modulation (main mod) solenoid. The main mod solenoid is discussed in greater detail in the next section.
PCS1 and PCS2 are normally-open solenoids. A normally-open solenoid produces maximum output pressure when its
coil is electrically de-energized and zero output pressure when full current is supplied to its coil. The remaining variable
bleed solenoids (PCS3 through PCS6, main mod, and TCC) are normally-closed solenoids. A normally-closed solenoid
produces no output pressure when its coil is electrically de-energized and maximum output when fully energized.
Normally-open solenoids PCS1 and PCS2 provide a limp-home capability by continuing to supply clutch pressure in
the event of a loss of electrical power to the TCM.
The 3000/4000 Product Family Allison 4th Generation Controls normally-closed variable bleed solenoids have the exact
same physical dimensions as the 1000/2000 Allison 4th Generation Controls TCC solenoid; however, these solenoids
are not interchangeable. To prevent mis-assembly between product families, the 1000/2000 Allison 4th Generation
Controls TCC solenoid and the 3000/4000 Product Family normally-closed variable bleed solenoids have color-coded
electrical connectors to identify the difference between the two. The 1000/2000 Product Family Allison 4th Generation
Controls TCC solenoid P/N 29541898 has a RED end cap and the 3000/4000 Product Family Allison 4th Generation
Controls normally-closed variable bleed solenoids P/N 29544297 have natural BROWN end cap.

SIL302 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 15 of 38

RED BROWN
COLORED COLORED
SOLENOID SOLENOID
END CAP END CAP

1000 AND 2000 PRODUCT FAMILY 3000 AND 4000 PRODUCT FAMILY
VBS TCC SOLENOID VBS SOLENOID
P/N 29541898 P/N 29544297

V09560.00.00

Figure 5.

The current variable bleed solenoids are not compatible with the former WTEC III Controls System, which uses PWM
solenoids. Likewise, the former PWM clutch solenoids are not compatible with the current Allison 4th Generation
Controls System. The former PWM solenoids have been maintained for service of WTEC III transmissions.
Main Modulation Solenoid
The Allison 4th Generation controls system includes a main modulation solenoid in 3000 and 4000 Product Families
transmissions. Modulated main pressure results in improved cooler flow and reduced pump losses when throttle position
and output speed is low. The Allison 4th Generation Controls TCM commands the main mod solenoid ON when all of
the following conditions are simultaneously met:
1. Sump temperature is greater than 30C (86F) and less than 150C (302F) [greater than 5C (23F) and less
than 225C (437F) for 4700 and 4800 model transmissions].
2. Engine speed less than 1200 rpm in all ranges except Neutral. There are no restrictions on engine speed in
Neutral.
3. Throttle percentage less than 15 percent in Reverse, Low (7-speeds), First or Second range. Main mod may be
commanded ON in Neutral at any throttle position.
4. Output speed is less than 250 rpm in Neutral, Reverse, Low (7-speed), First or Second range.
5. The PTO input to the TCM indicates the PTO is OFF.
6. Shift not in progress.
The TCM may activate the main mod solenoid for improved clutch control and transmission response during other
unusual operating situations.
Aluminum Solenoid Valve Body
Allison 4th Generation Controls uses a one-piece cast aluminum solenoid valve body in place of the former cast iron
rotating and stationary valve bodies. The aluminum solenoid valve body houses the PCS1 through PCS4, Main Mod and
TCC solenoids. A left and right side steel bracket holds each of these solenoids in place. A solenoid trim valve is located
beneath each PCS solenoid. Similarly, the TCC trim valve is situated under the TCC solenoid. The TCC valve spring is SIL
inserted inside a hollow section of the lower portion of the TCC valve.

NOTE: Be sure the TCC valve spring is retained inside the TCC valve pocket by firmly twisting
the spring during insertion.

20091001 Copyright 2009 Allison Transmission, Inc. SIL303


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 16 of 38

The Allison 4th Generation Controls system incorporates accumulator plugs and springs at the output port of each range
clutch solenoid. There are four plugs and springs in the solenoid valve body and one plug and spring in the C6 valve body
on seven speed units. These accumulators improve shift quality by reducing pressure spikes in the clutch hydraulic
circuits during clutch application. The accumulators and springs are held in place by the solenoid retainer brackets.
The former stationary and rotating valve body components and PWM solenoids have been maintained for service.
Assembly Procedure for 3000 and 4000 Product Families Aluminum Valve Body
Observe the following torque procedure when reassembling valve body assemblies to the channel plate. Tighten all
M6 valve body bolts to one-half of the nominal torque, and then re-tighten all bolts to the specified torque valve of
1013 Nm (710 lb ft). Torque the bolts in the sequence described below:
1. Start from the center of the bolt pattern and work outward in a circular sequence.
2. Tighten bolts to 50 percent of nominal torque, i.e. 56 Nm (35 lb ft).
3. Continuing to work from center outward, re-tighten bolts to 1013 Nm (710 lb ft).
Diagnostic Valve
The solenoid valve body also houses the diagnostic valve. The diagnostic valve is a two position valve that permits the
diagnostic pressure switch (PS1) to perform two functions. When the C5 clutch is filled as in reverse, neutral, or first
range, the diagnostic valve aligns the pressure switch to the PCS2 solenoid regulator valve. This allows the TCM to verify
proper C3 clutch control while shifting into and out of reverse range. Alternatively, while C5 is exhausted as in second
through sixth ranges, the diagnostic valve aligns the pressure switch to the C1 and C2 latch valves, permitting the TCM
to verify proper latch valve response in second through sixth ranges. A spring clip retains the diagnostic valve in its bore.
The small end of spring compressor tool J 47942 is designed to compress the diagnostic valve spring during assembly.

SOLENOID VALVE BODY

J 47942

DIAGNOSTIC VALVE CLIP

V09574.00.00

Figure 6.

Diagnostic Pressure Switch


The diagnostic pressure switch (PS1) is mounted to the left-side solenoid bracket on the solenoid valve body assembly
and performs two functions.
When the C5 clutch is filled, PS1 senses PCS2 solenoid regulator valve position to verify proper C3 clutch control
in reverse, neutral and first range.
When the C5 clutch is exhausted as in second through sixth range, PS1 verifies the position of the C1 and C2 latch
valves.
PS1 is a normally-closed switch. Note: this is opposite of the WTEC II/III C3 pressure switch. When there is no
pressure at the switch, PS1 is closed completing an electrical circuit between the PS1 signal wire and the TCM analog
ground wire. When pressure is supplied to the switch, PS1 opens and the ground is removed from the PS1 signal wire.
See Allison 4th Generation Controls system schematic in Appendix J of TS3989EN for pin designations and wire
numbers.

SIL304 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 17 of 38

PS1 is serviced with the complete pressure switch and solenoid bracket assembly. In the event that the transmission is
exposed to ethylene glycol contamination, the PS1 pressure switch and bracket assembly must be replaced.
Redesigned Main Valve Body
The Allison 4th Generation Controls main valve body has been redesigned to accommodate the current main regulator
valve, control main regulator valve, C1 and C2 latch valves. These valves will not fit in the former main valve body and
the former valves will not fit in the current main valve body.

NOTE: To be sure the correct valve body is used, align roll pin (P/N 11513011) with the hole in
the Allison 4th Generation separator plate.

If the roll pin does not line up with the hole in the large steel separator plate, check to see if the correct separator plate or
valve body is installed.
A spring clip retains the current control main regulator valve in the current main valve body. Use the large end of spring
compressor tool J47942 to compress the control main regulator valve spring during assembly.
The following former main valve body assembly components have been maintained for service:
6-speed and 7-speed main valve bodies
Main regulator valve
Control main regulator valve, spring and stop
C1 and C2 latch valves, springs and stops
All other valves are common with former 3000 and 4000 Product Families 95 Controls valve body.
90 Degree Solenoid Connectors
Allison 4th Generation Controls system uses 90 degree connectors to connect the variable bleed solenoids to the current
internal wiring harness. Disengage solenoid connectors from solenoids by pressing straight back on the solenoid
connector latch finger using terminal removal tool J 38125-13 or a small flat tip screwdriver. Exercise caution to avoid
exerting a lateral force on the latch finger. Side loading the finger may result in damage to the solenoid connector.
Current 90 degree solenoid connector bodies and terminals are not serviceable individually. Service kit 29544184
contains a pre-assembled 90 degree connector assembly crimped onto approximately 20 inches (0.5 m) of wire plus two
in-line splice connectors. See Allison 4th Generation Controls Troubleshooting Manual (TS3989EN), Appendix E for
the recommended 90 degree solenoid connector repair procedures.
Internal Wiring Harness
The Allison 4th Generation Controls System contains redesigned internal wiring harnesses, which incorporate the current
standoff tower and 20-way connector. The current wiring harness incorporates a TRANSID feature, which allows the
TCM to adjust calibration parameters based on the type of transmission hardware it detects. The initial versions of the
current internal harnesses are wired for TransID A.
The former and current internal wiring harnesses are not interchangeable. The former WTEC TransID 1, 2, and 3 wiring
harnesses have been maintained for service.
Channel Plate for 7-Speed Transmission Models
The Allison 4th Generation Controls system includes revised channel plates for seven-speed transmission models. Six-
speed transmissions will continue to use the same channel plates as the WTEC controls system. SIL
The following applies to 3000 Product Family seven-speed models. The former 3000 Product Family seven-speed
channel plate has been completely cancelled. Use the current 3000 Product Family seven-speed channel plate to service
MD 3070PT and 3700 model transmissions with WTEC II and III controls as well as 3700 model transmissions with
Allison 4th Generation controls.

20091001 Copyright 2009 Allison Transmission, Inc. SIL305


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 18 of 38

The following applies to 4000 Product Family seven-speed models. The former 4000 Product Family seven-speed
channel plate has been maintained for service. Use the former 4000 Product Family seven-speed channel plate to service
HD 4070, HD 4076, 4700 model, and 4800 model transmissions with WTEC II and WTEC III controls. Use the current
4000 Product Family seven-speed channel plate to service 4700 and 4800 model transmissions with Allison 4th
Generation controls.
Refer to the following table for list of serviceable oil transfer (channel) plate part numbers.

WTEC II and III Controls Allison 4th Generation Controls


Part Part
Part Name Number Part Name Number
3000 Product Family, 2 inch 29535699 3000 Product Family, 2 inch 29535699
3000 Product Family, 4 inch 29524442 3000 Product Family, 4 inch 29524442
3000 Product Family, 7 inch 29542913 3000 Product Family, 7 inch 29542913
4000 Product Family, 2 inch 29533076 4000 Product Family, 2 inch 29533076
4000 Product Family, 4 inch 29533077 4000 Product Family, 4 inch 29533077
4000 Product Family, 4 inch, Straight 7 29530533 4000 Product Family, 4 inch, Straight 7 29542914
4000 Product Family, 4 inch, Straight 7, 29542574
Annodized

SEAL AND GASKET KITS


Allison Transmission has introduced a series of seal and gasket kits for use with Allison 4th Generations controls. The
former seal and gaskets kit have been maintained for service. The following table provides a list of former and current
seal and gaskets kit.
Use former seal and gasket kits to service transmissions with WTEC II and III controls systems. Use current seal and
gasket kits to service transmissions with Allison 4th Generation controls. Refer to the following table to determine
available seal and gasket kits.

WTEC II and III Controls Allison 4th Generation Controls


Kit Name Number Kit Name Number
MD Straight-Thru S&G Kit 29543319 MD Straight-Thru S&G Kit 29544791
98 Redesign Retarder S&G Kit 29544794 Retarder S&G Kit 29544795
MD Control Module (92 Controls) S&G Kit 29544784 MD Control Module S&G Kit 29544792
Transfer Case S&G Kit 29537869 Transfer Case S&G Kit 29544827
MD Control Module (91 Controls) S&G Kit 29544783
MD Retarder (pre-98) 29543315

HD Straight-thru Overhaul Kit 29544786 HD Straight-Thru Overhaul Kit 29544796


HD Retarder Overhaul Kit 29544787 HD Retarder Overhaul Kit 29544797
HD Control Module S&G Kit 29544788 HD Control Module S&G Kit 29544798
HD 4070 S&G Kit 29542212 HD 4070 S&G Kit 29544828

C3/C4 CLUTCH ASSEMBLIES


The Allison 4th Generation Controls system features thicker C3 and C4 clutch reaction plates, an integrated piston return
plate assembly, redesigned pistons, and clutch housings. One additional reaction plate has been added to the C3 and C4
clutch pack, increasing the total number of reaction plates to five in the C3 clutch pack, and to six in the C4 clutch pack.
The C3 and C4 apply spring assembly has been eliminated, and the current piston acts directly against the first reaction
plate when the clutch is applied.

SIL306 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 19 of 38

2
3

6
1

4 10

5 7
8 14
9 15
16
17

20
11
12
18
19 13

21
22
23
24

WTEC II / III

2 3
4

5 6
7 11
8 12
13

14
15 10

16

17
18

ALLISON 4TH GENERATION CONTROLS


SIL
C3 AND C4 CLUTCH ASSEMBLY V09531.00.00

Figure 7.

20091001 Copyright 2009 Allison Transmission, Inc. SIL307


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 20 of 38

Table 3. Former WTEC III 3000 Product Family


REF
NO. NOMENCLATURE PART NO. REQ
1 Clutch Assembly 29536667** 1
2 Bolt, M10 x 1.5 x 90 11505328 12
3 Backplate Assembly, C3. Contains 29535006 Backplate Assembly, Three 29503106** 1
29522720 Wear Plates, And Six 11506706 Rivets.
3 Backplate Assembly, C3. Contains 29538532 Backplate Assembly, Three 29538527** 1
29538343 Wear Plates.
4 Backplate Assembly, Clutch. For Use With 29522720 Wear Plates And 29535006 1
11506706 Rivets.
4 Backplate Assembly, Clutch. For Use With 29538343 Wear Plates. 29538532 1
5 Plate, Clutch Wear. Fasten With 11506706 Rivets. 29522720 3
5 Plate, Clutch Wear 29538343 3
6 Rivet, 3 OD x 6 mm 11506706 6
7 Gear, P1 Ring 29542338 1
8 Plate, C3 Clutch Friction 29536336 5
9 Plate, C3 Clutch Reaction 29536345 4
10 Return Spring Assembly 29505570 4
11 Plate, Piston Return 29501424 1
12 Apply Spring Assembly 29537789 1
13 Piston, Clutch, C3 29543065 1
14 Housing Assembly, C3 Clutch, Complete. Contains 29501449 C3 Housing, 29503103** 1
Three 29522720 Wear Plates, And Six 11506706 Rivets.
14 Housing Assembly, C3 Clutch, Complete. Contains 29538345 C3 Housing 29538533** 1
And Three 29538343 Wear Plates.
15 Rivet, 3 OD x 6 mm 11506706 6
16 Plate, Clutch Wear. Fasten With 11506706 Rivets. 29522720 3
16 Plate, Clutch Wear 29538343 3
17 Housing, C3 Clutch. For Use With 29522720 Wear Plates And 11506706 29501449 1
Rivets.
17 Housing, C3 Clutch. For Use With 29538343 Wear Plates. 29538345 1
18 Plate, C4 Clutch Reaction 29536345 5
19 Plate, C4 Clutch Friction 29536336 5
20 Return Spring Assembly 29505570 4
21 Plate, Piston Return 29501424 1
22 Apply Spring Assembly 29537789 1
23 Piston, Clutch, C4 29543065 1
24 Housing Assembly, C4 29501360 1

** Not Serviced As An AssemblyOrder Detail Parts.

SIL308 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 21 of 38

Table 4. Current Allison 4th Generation Controls 3000 Product Family


REF
NO. NOMENCLATURE PART NO. REQ
1 Clutch Assembly 29542751** 1
2 Bolt, M10 x 1.5 x 90 11505328 12
3 Backplate Assembly, C3 29538527** 1
4 Backplate Assembly, Clutch 29538532 1
5 Plate, Clutch Wear 29538343 3
6 Gear, P1 Ring 29542338 1
7 Plate, C3 Clutch Friction 29536336 5
8 Plate, C3 Clutch Reaction 29542748 5
9 Piston Return Plate Assembly 29542754 1
10 Piston, Clutch, C3 29542753 1
11 Housing Assembly, C3 Clutch, Complete 29542755** 1
12 Plate, Clutch Wear 29538343 3
13 Housing Assembly, C3 Clutch 29542756 1
14 Plate, C4 Clutch Reaction 29542748 6
15 Plate, C4 Clutch Friction 29536336 5
16 Piston Return Plate Assembly 29542754 1
17 Piston, Clutch, C4 29542753 1
18 Housing Assembly, C4 29542752 1

** Not Serviced As An AssemblyOrder Detail Parts.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL309


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 22 of 38

Table 5. Former WTEC III 4000 Product Family


REF
NO. NOMENCLATURE PART NO. REQ
1 Clutch Assembly 29536668** 1
2 Bolt, Flange Hd, M10 x 1.5 x 100 mm 11515469 14
3 Backplate Assembly, C3. 29542202** 1
4 Backplate Assembly, Clutch 29507815 1
5 Plate, Clutch Wear 29542201 4
6 Rivet, 3 OD x 6 mm 11506706 12
7 Gear, P1 Planetary Ring. Used Only With 29542201 Thrust Plates. Used 29542339 1
Starting With S/N 6610129798.
8 Plate, C3 Clutch Friction 29536340 5
9 Plate, C3 Clutch Reaction 29536349 4
10 Return Spring Assembly 29506206 4
11 Plate, Piston Return 29541014 1
12 Apply Spring Assembly 29542643 1
13 Piston, Clutch, C3 29539518 1
14 Housing Assembly, C3 Clutch, Complete 29542203** 1
15 Rivet, 3 OD x 6 mm 11506706 12
16 Plate, Clutch Wear 29542201 4
17 Housing, C3 Clutch 29505691 1
18 Plate, C4 Clutch Reaction 29536349 5
19 Plate, C4 Clutch Friction 29536340 5
20 Return Spring Assembly 29506206 4
21 Plate, Piston Return 29541014 1
22 Apply Spring Assembly 29542643 1
23 Piston, Clutch, C4 29539518 1
24 Housing Assembly, C4 29505690 1

** Not Serviced As An AssemblyOrder Detail Parts.

SIL310 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 23 of 38

Table 6. Current Allison 4th Generation Controls 4000 Product Family


REF
NO. NOMENCLATURE PART NO. REQ
1 Clutch Assembly 29542501** 1
2 Bolt, Flange Hd, M10 x 1.5 x 100 mm 11515469 14
3 Backplate Assembly, C3. 29542510** 1
4 Backplate Assembly, Clutch 29542511 1
5 Plate, Clutch Wear 29540398 6
6 Gear, P1 Planetary Ring. 29542339 1
7 Plate, C3 Clutch Friction 29536340 5
8 Plate, C3 Clutch Reaction 29542506 5
9 Piston Return Plate Assembly 29542504 1
10 Piston, Clutch, C3 29542503 1
11 Housing Assembly, C3 Clutch, Complete 29542507** 1
12 Plate, Clutch Wear 29540398 6
13 Housing, C3 Clutch 29542508 1
14 Plate, C4 Clutch Reaction 29542506 6
15 Plate, C4 Clutch Friction 29536340 5
16 Piston Return Plate Assembly 29542504 1
17 Piston, Clutch, C4 29542503 1
18 Housing Assembly, C4 29542502 1

** Not Serviced As An AssemblyOrder Detail Parts.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL311


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 24 of 38

The following figures illustrate the differences between the former and current 3000 and 4000 Product Families C3 and
C4 reaction plates and piston return plate assemblies.

NOTCH REMOVED

TOOTH REMOVED

2.41-2.54 mm 3.25-3.35 mm
(00.095-00.100 IN.) (0.128-0.132 IN.)
WTEC II / III ALLISON 4TH
(3000 P/N 29536345) GENERATION CONTROLS
(4000 P/N 29536349) (3000 P/N 29542748)
(4000 P/N 29542506)
C3 AND C4 REACTION PLATE V09528.00.00

Figure 8.

SIL312 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 25 of 38

WTEC II / III ALLISON 4TH


PLATE GENERATION CONTROLS
(3000 P/N 29501424) (3000 P/N 29542753)
(4000 P/N 29541014) (4000 P/N 29542504)
RETURN SPRING ASSEMBLY
(3000 P/N 29505570)
(4000 P/N 29506206)

C3 AND C4 PISTON RETURN PLATE ASSEMBLY


V09533.00.00

Figure 9.

The current C3 and C4 reaction plates and piston return plate assembly have a different tooth profile than the former
reaction plates and piston return plate. The number and size of the teeth has been changed to prevent mis-assembly of the
current plates into the former C3 and C4 clutch housings.
SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL313


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 26 of 38

TOOTH REMOVED

NOTCH REMOVED

WTEC II / III ALLISON 4TH GENERATION CONTROLS


(3000 P/N 29538345) (3000 P/N 29542756)
(4000 P/N 29505691) (4000 P/N 29542508)

C3 CLUTCH HOUSING V09530.00.00

Figure 10.

TOOTH REMOVED

NOTCH REMOVED

WTEC II / III ALLISON 4TH GENERATION CONTROLS


(3000 P/N 29501360) (3000 P/N 29542752)
(4000 P/N 29505690) (4000 P/N 29542502)

C4 CLUTCH HOUSING V09529.00.00

Figure 11.

SIL314 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 27 of 38

Similarly, the current clutch housings have been changed to fit with the current reaction plates and piston return plate
assembly tooth configuration. These housings will not accept the former reaction plates or piston return plate.

WTEC II / III ALLISON 4TH GENERATION CONTROLS


(3000 P/N 29543065) (3000 P/N 29542753)
(4000 P/N 29539518) (4000 P/N 29542503)

C3 AND C4 PISTON V09527.00.00

Figure 12.

The current C3 and C4 pistons have a taller profile and are designed to react directly against the first clutch reaction plate.
The former pistons reacted against the former piston return plate via the apply spring assembly. The Allison 4th
Generation controls C3 and C4 clutch modules do not use an apply spring assembly.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL315


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 28 of 38

WTEC II / III ALLISON 4TH GENERATION CONTROLS


(3000 P/N 29537789) (NOT USED)
(4000 P/N 29542643)

C3 AND C4 APPLY SPRING ASSEMBLY V09526.00.00

Figure 13.

The former and current C3 and C4 reaction plates, pistons, housings, piston return plates are not interchangeable. All
former C3 and C4 components have been maintained for service. Service WTEC II and III transmissions with the former
C3 and C4 reaction plates, piston return plate, clutch housings, pistons, and apply spring assemblies. Service Allison 4th
Generation controls transmissions with the current C3 and C4 reaction plates, piston return plate assembly, clutch
housings, and pistons. As stated earlier, the Allison 4th Generation controls C3 and C4 clutch configuration does not use
an apply spring assembly.

RETARDER VALVE BODY ASSEMBLIES


The Allison 4th Generation Controls system includes redesigned retarder valve body assemblies, which consist of a
redesigned valve body, retarder control solenoid, internal valves, springs, separator plates, etc. Allison 4th Generation
controls retarders all use a common regulation spring; retarder capacity is controlled by TCM calibration. Figure 14
illustrates the differences between the former and current retarder valve body assemblies.

SIL316 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 29 of 38

4 2

5 27 15

30 6 23
7 16
10 17
2 8 18 19
9
11 3
19 29
12 20
13 21 22
STARTING WITH 21
18 22 28
S/N 6510262246 14 20
3 4
2 23 13
1 9 12 5
10 6
14 26 11 7
25 1 8
15 16
17 24
PRIOR TO
S/N 6510262246 FORMER CURRENT
WTEC III ALLISON 4TH
GENERATION CONTROLS
3000 PRODUCT FAMILY

3
2
25 4 5
6
3 4 7
9 8
1 5 28
27
7 6 2
10 30
8 29
10 11
9 11 12 31
13 12 13

14 26
22 28 1 25
21 27 14
23 21
26
24 24
15 16 15
17 16
18 17 23
19 18 20
20 19 22
21

FORMER CURRENT
WTEC III ALLISON 4TH
GENERATION CONTROLS SIL
4000 PRODUCT FAMILY

RETARDER VALVE BODY V09532.00.00

Figure 14.

20091001 Copyright 2009 Allison Transmission, Inc. SIL317


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 30 of 38

Table 7. Former WTEC III 3000 Product Family


REF
NO. NOMENCLATURE PART NO. REQ
1 Gasket, Separator Plate. Used Prior to 6510262246. See SIL 13-WT-00. 29535940 1
2 Plate, Solenoid Separator. Used Prior to 6510262246. See SIL 13-WT-00. 29529294 1
2 Plate, Solenoid Separator. Used Starting With 6510262246. When Replacing 29537643 1
29529294 Solenoid Separator Plate With 29537643 Solenoid Separator Plate,
Discard Two 29535940 Separator Plate Gaskets. See SIL 13-WT-00.
3 Gasket, Separator Plate. Used Prior to 6510262246. See SIL 13-WT-00. 29535940 1
4 Body Assembly, Retarder Control 29529311 ** 1
5 Wiring Harness, Solenoid Assembly 29529313 1
6 Connector, Mold, Retarder Feedthrough 29528584 1
7 O-ring, 31.5 mm ID 29529486 1
8 Connector Assembly, 2-Way Plug 29528597 1
9 Connector, Solenoid 29541590 1
10 Terminal, Female 12124639 2
11 Solenoid 29537373 1
12 O-ring, 17.2 mm ID 23016455 1
13 O-ring, 12.4 mm ID 23014057 1
14 Valve, Retarder Control 29530445 1
15 Spring, Low 29529300 1
15 Spring, Medium 29529299 1
15 Spring, High 29529298 1
16 O-ring, 16.4 mm ID 23019664 1
17 Plug 29534508 1
18 Pin, Retainer 29500823 1
19 Plug 29534508 1
20 O-ring, 16.4 mm ID 23019664 1
21 Valve, Relay 29530446 1
22 Spring, Relay 29529310 1
23 Body, Retarder Control 29535632 1
24 Plug Assembly, Pressure Tap 29500034 1
25 O-ring, 8.9 mm ID 23043446 1
26 Plug, Pressure Tap 29541018 * 1
27 Clip, Spring 29538484 1
28 Bolt, M8 x 1.25 x 40 29535636 3
29 Bolt, M8 x 1.25 x 60 11515368 6
30 Cover, Retarder Connector 29536988 1

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

SIL318 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 31 of 38

Table 8. Current Allison 4th Generation Controls 3000 Product Family


REF
NO. NOMENCLATURE PART NO. REQ
1 Plate, Solenoid Separator 29542891 1
2 Body Assembly, Retarder Control 29542987** 1
3 Body, Retarder Control 29542986 1
4 Valve, Relay 29542573 1
5 Spring 29529310 1
6 Plug Assembly, Straight Thread 29542780 1
7 O-ring, 16.4 mm ID 23019664 1
8 Plug, Straight Thread 29534508 1
9 Plug Assembly, Straight Thread 29542780 1
10 O-ring, 16.4 mm ID 23019664 1
11 Plug, Straight Thread 29534508 1
12 Spring 29529310 1
13 Valve, Regulator 29542572 1
14 Pin, Retaining Solenoid 29542996 1
15 Solenoid and Connector Assembly, Variable Bleed 29542516 1
16 Solenoid, CENL, Variable Bleed 29544298 * 1
17 Seal, Square Cut O-ring 29543047 1
18 O-ring 29544645 1
19 Bolt, M8 x 1.25 x 65 29542988 9
20 Plug Assembly 29500034 1
21 O-ring, 8.9 mm ID 23043446 1
22 Plug, Pressure Tap 29541018 * 1
23 Cover, Retarder Connector 29536988 3

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL319


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 32 of 38

Table 9. Former WTEC III 4000 Product Family


REF
NO. NOMENCLATURE PART NO. REQ
1 Bolt, Flange Hd, M8 x 1.25 x 100 mm 11515115 9
2 Valve Body Assembly, Retarder Control 29536991 ** 1
3 Bolt, Flange Hd, M8 x 1.25 x 55 mm 29510680 5
4 Wiring Harness 29503939 1
5 Cover, Solenoid 29511063 1
6 Gasket, Solenoid Cover 29511062 1
7 Solenoid, N/C 29537373 1
8 O-ring, 16.9 mm ID 23016455 1
9 O-ring, 12.2 mm ID 23014057 1
10 Stop, Valve 29538569 1
11 Spring, 7.8 mm OD x 29.2 mm 23049391 1
12 Valve, Exhaust Backll 23049320 1
13 Valve, Retarder Control 29511060 1
14 Body, Valve, Retarder 29536989 1
15 Pin, Dowel, 2.5 mm x 40 mm 29500823 1
16 Pin, Dowel, 3 mm x 43 mm 29500822 1
17 Spring, 15.09 m OD x 33.69 mm 29512792 1
18 O-ring, 23.6 mm ID 23015806 1
19 Plug, Straight Thread, M27 x 2.0 29536990 1
20 Not Used In This Group
21 Gasket, Separator Plate 29512744 2
22 Plate, Separator 29511057 1
23 Plate, Channel 29511055 1
24 Gasket, Channel Plate 29507891 1
25 Cover, Retarder Connector 29519205 1
26 Plug Assembly, Pressure Tap 29500034 1
27 O-ring, 8.9 mm ID 23043446 1
28 Plug, Pressure Tap, 7/16-20 29541018 * 1

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.

SIL320 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 33 of 38

Table 10. Current Allison 4th Generation Controls 4000 Product Families
REF
NO. NOMENCLATURE PART NO. REQ
1 Plate, Separator 29542569 1
2 Cover, Retarder Connector 29536988 1
3 Valve Body, Assembly, Retarder Control 29542381 ** 1
4 Plug Assembly, Straight Thread 29542780 1
5 Plug, Straight Thread 29534508 1
6 O-ring, 16.4 mm ID 23019664 1
7 Spring, 7.8 mm OD x 29.2 mm 23049391 1
8 Valve, Exhaust Backll 29542492 1
9 Solenoid and Connector Assembly, Variable Bleed 29542516 1
10 Solenoid, CENL, Variable Bleed 29544298 * 1
11 Seal, Square Cut O-ring 29543047 1
12 O-ring 29544645 1
13 Valve Body, Retarder Control 29542571 1
14 Pin, Solenoid Retaining 29542491 1
15 Valve, Regulator 29542572 1
16 Spring, 12.19 mm OD x 38.15 mm 29529310 1
17 Plug Assembly, Straight Thread 29542780 1
18 O-ring, 16.4 mm ID 23019664 1
19 Plug, Straight Thread 29534508 1
20 Plug Assembly, Straight Thread 29542780 1
21 O-ring, 16.4 mm ID 23019664 1
22 Plug, Straight Thread 29534508 1
23 Spring, 12.19 mm OD x 38.15 mm 29529310 1
24 Valve, Relay 29542573 1
25 Gasket, Retarder Control Valve Cover 29542493 1
26 Cover, Retarder Control Valve 29542494 1
27 Bolt, Flange Hd, M8 x 1.25 x 30 mm 29537513 3
28 Plug, Assembly, Pressure Tap 29500034 1
29 O-ring, 8.9 mm ID 23043446 1
30 Plug, Pressure Tap, 7/16-20 29541018 * 1
31 Bolt, Flange Hd, M8 x 1.25 x 115 mm 29542495 9

* Serviced Only As An AssemblyNot Available As A Detail Part.


** Not Serviced As An AssemblyOrder Detail Parts.
SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL321


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 34 of 38

For 3000 Product Family transmissions, Allison Transmission has introduced the following redesigned retarder valve
body components for Allison 4th Generation Controls systems:
Retarder valve body
Variable bleed solenoid and connector assembly
Retarder Regulator valve and spring
Retarder Relay valve
Separator plate
For 4000 Product Family transmissions, Allison Transmission has engineered many of the Allison 4th Generation
Controls retarder valve body components to be common with the 3000 Product Family. For example, the two product
families use the same variable bleed solenoid and connector assembly, and both have common retarder regulator valves,
relay valves, and springs. Additionally, the 4000 Product Family retarder valve body is made from cast aluminum and
sized to eliminate the need for a separate channel plate. The following is a list of redesigned retarder valve body assembly
parts for Allison 4th Generation Controls 4000 Product Family transmissions.
Retarder valve body, gasket, and cover
Variable bleed solenoid and connector assembly
Retarder regulator valve and spring
Retarder relay valve and spring
Retarder exhaust backfill valve
Rubber coated separator plate
The former and current retarder valve bodies, solenoids, electrical connectors, separator plates, valves, springs, and stops
are not interchangeable. All former 3000 and 4000 Product Families retarder valve body assembly components have been
maintained for service. Service WTEC III transmissions with the former retarder valve body components. Service Allison
4th Generation controls transmissions with the current retarder valve body components.
RETARDER ACCUMULATORS
The Allison 4th Generation controls system includes resized retarder accumulators. The former accumulators have been
maintained for service. The former and current retarder accumulators are not interchangeable. Use the former retarder
accumulators to service WTEC II and III transmissions and use the current retarder accumulators to service Allison 4th
Generation controls transmissions. Refer to the following table to determine retarder accumulator assembly part numbers.

WTEC II and III Controls Allison 4th Generation Controls


Assembly Accumulator Assembly Accumulator
Number Volume Number Volume
3000 Product Family accumulator 29535963 1.25 liter 29544597 0.90 liter
4000 Product Family accumulator 29535964 0.60 liter 29544646 0.50 liter

New to Allison 4th Generation controls, the retarder accumulator solenoid will remain OFF when RMR device retarder
request percentage is less than 20 percent. Additionally, the retarder accumulator solenoid will not activate when torque
requested is less than 343 Nm (253 lb ft) for 3000 Product Family retarder and 374 Nm (276 lb ft) for 4000 Product
Family retarder transmissions. This is intended to enhance retarder regulator valve and relay valve operation at low
retarder request percentages. Figure 15 shows the detail parts for the current Allison 4th Generation 3000 Product Family
retarder accumulator. Figure 16 is the current Allison 4th Generation 4000 Product Family retarder accumulator detail
parts. Tables 11 and 12 identify the parts in Figures 15 and 16, respectively.

SIL322 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 35 of 38

2
8

1
9

10

7
11
3
12
13
4

V06140.03.00

Figure 15.

Table 11. Current Allison 4th Generation 3000 Product Family Accumulator
REF
NO. NOMENCLATURE PART NO. REQ
1 Accumulator Assembly, 3000 Product Family, Solenoid and Cylinder 29544597** 1
2 Accumulator Assembly 29544596** 1
3 Seal, Lip, WT 29527008 2
4 SLYD Ring, WT 29527009 1
5 Piston, WT 29527007 1
6 Body, Cylinder 29544595 1
7 Bolt, Tie Rod 29544594 4
8 Cap, Cylinder End (Hydraulic) 29534487 1
9 Seal, End Cap 29534489 2
10 Cap, Cylinder End (Gas) 29534488 1
SIL
11 Valve Assembly 29544455 1
12 Nipple 443981 1
13 Solenoid 29544456 1
** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. SIL323


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 36 of 38

2
8

1
9

10

7
11
3
12
13
4
14
5

V06140.02.00

Figure 16.

Table 12. Current Allison 4th Generation 4000 Product Family Accumulator
REF
NO. NOMENCLATURE PART NO. REQ
1 Accumulator Assembly, 4000 Product Family, Solenoid and Cylinder 29544646** 1
2 Accumulator Assembly 29544648** 1
3 Seal, Lip, WT 29527008 2
4 SLYD Ring, WT 29527009 1
5 Piston, WT 29527007 1
6 Body, Cylinder 29544649 1
7 Bolt, Tie Rod 29544647 4
8 Cap, Cylinder End (Hydraulic) 29534487 1
9 Seal, End Cap 29534489 2
10 Cap, Cylinder End (Gas) 29534488 1
11 Valve Assembly with Nipple (P/N 29514765) 29544809 1
12 Nipple 443981 1
13 Solenoid 29544456 1
14 Nipple Assembly 29514765 1
** Not Serviced As An AssemblyOrder Detail Parts.

SIL324 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 37 of 38

J1939 COMMUNICATIONS
Common functions

Accelerator Pedal Range DisplaysRange Attained


Accelerator Pedal Kickdown Range Inhibited Indicator
Auxiliary Function Range InhibitSingle Input Reverse Warning
Cruise Control, Standard Retarder Temperature Indicator
Cruise Control, via Engine PTO Governor Road Speed Limiting
Direction Change Enable Secondary Mode Indicator
Driveline Retarder Capacity Reduction Service Brake Status
Neutral Start Sump Temperature Indicator

New and Improved functions


Accelerator PedalRemoteOil Field Special units can receive a second J1939 accelerator pedal input.
Anti-Lock Brakes (ABS)The Allison 4th Generation Control system now responds to torque limiting messages from
the ABS controller prior to receiving a notification from the engine controller that ABS is active. This allows the TCM
to coordinate Retarder response prior to and during an ABS event.
Automatic Traction Control (ATC)When wheel spin occurs, the vehicles traction controller may request reduced
engine torque and active vehicle braking systems to redirect power to drive wheels with traction. The Allison 4th
Generation Controls system is fully able to interpret engine output reductions from traction controllers versus throttle
pedal position.
Check Trans IndicationThe Allison 4th Generation Controls system can signal a vehicle dash lamp controller to
activate the Check Trans light.
Driveline Retarder ControlRetarder enable switch is no longer required to be hard-wired to the TCM when retarder
activation is accomplished via J1939.
Diagnostic communications with Allison ToolsHigh speed CAN 2 connection available for twice as fast
communication.
Driveline Retarder ControlCan be fully controlled via J1939.
Driveline Retarder Capacity ReductionImproved retarder torque control during temperature-related retarder
capacity reductions.
Electronic Brake Systems (EBS)Improved retarder accuracy (may required pressure feedback sensor).
Engine Compression or Exhaust BrakesCan now support vehicle installations with multiple (2) engine brakes, i.e.
one compression brake and one exhaust brake.
Engine Management (SEM and LRTP)Improved torque control coordination with approved engines. Two types of
torque control messages exist: Shift Energy Management (SEM) and Low Range Torque Protection (LRTP). Engine SIL
OEMs must implement SEM and LRTP together.
Neutral StartFaster signal response results in improved functionality.

20091001 Copyright 2009 Allison Transmission, Inc. SIL325


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

15-WT-05, Rev. B
December, 2006
Product Code(s): 65, 66
Page 38 of 38

Oil Level DisplayThree new parameters have been added to the transmission fluids message. Vehicle OEMs may
duplicate the oil level readout in the Allison shift selector. The information is only sent when selector is in oil level
display mode.
Range DisplaysRequested RangeRevised message format to permit OEMs to recognize commonly used Allison
shift selector status, i.e. flashing or blank display.
Retarder Active IndicatorCan now activate vehicle brake lights, etc via J1939.
Secondary Mode InputCan now activate secondary shift schedule via J1939 message. If used, will override analog
wire input for secondary mode.
Shift Selector, J1939-Based Allison ManufacturedSupports all functionality of the WTEC III selector, including
range, oil level and diagnostic displays. Pulse Width Modulated (PWM) back-up wire required.
Shift Selector, J1939-Based Customer-SuppliedSupports all functionality except diagnostic displays. PWM
back-up wire is optional. Use requires a special calibration in addition to a legal agreement between Allison
Transmission and the OEM.

SIL326 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

19-TR-05
September, 2005
Product Code(s):
Page 1 of 4

SUBJECT: Vocational Transmission ModelsNew Nameplates

MODELS AFFECTED: 1000/2000 and 3000/4000 Product Families Transmissions

AFFECTED SERIAL NUMBERS: All

Introduction:
In order to provide a more legible nameplate, Allison Transmission has redesigned the nameplates for all 1000/2000 and
3000/4000 Product Families transmissions. The new nameplate designs contain information essential to identify the
transmission. The new nameplates are less congested, utilize larger font sizes, and the information is spread out compared
to previous designs. This improvement will allow the nameplate to be read easily with the transmission installed in the
vehicle.
The newly designed nameplates will begin appearing on transmissions assembled in July, 2005.
Former Nameplate Designs

LTURAL
RICU I MP
AG L
D

AN

EM
E, AEROSPACE

EN
T WORKERS O
Div. of General Motors Corp.

BIL
MO

F
AM
TO ER

Indianapolis, Indiana, USA


ICA U ED AU
NIT

DIV. OF GENERAL MOTORS CORP.


INDIANAPOLIS, INDIANA, USA

MODEL DATE 01-XXX 02-XXX 05-XXX 08-XXX


1000SERIES XXXXXXX 10-XXX 14-XXXX 15-XXX 16-XXXX
SERIAL NO. EFCN TID 20-XXX 21-750 24-XXX 25-XXX
63XXXXXXXX XXXXXXXX XX
31-XXX 34-XXX 38-XXX
01XXXX 21XXXX 39XXXX 39-XXX 50-XXX 70-XXX
10XXXX 34XXXX 50XXXX
14XXXX 35XXXX XXXXXX Model XX XXX XXXXXXXX
161724 37XXXX XXXXXX S/N XXXXXXXXXX 98XXX TIDX

FORMER
1000/2000 PRODUCT FAMILIES 3000/4000 PRODUCT FAMILIES
V09568.04.00

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL327


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

19-TR-05
September, 2005
Product Code(s):
Page 2 of 4

New Nameplate Designs:


All nameplates will be imprinted with the Allison Transmission name, company logos, and the location of production
plant. The transmission information will be embossed on each nameplate.
The new nameplate designs for all transmission models except for the SP models will contain:
Transmission serial number
Production Date Code
TID number
Nameplates for SP models; in order to accommodate specific requirements for transmissions installed in Speciality
Series applications, will contain:
Transmission serial number
Production Date Code
TID number
Transmission Model
Transmission E-number

FEATURE CONFIGURATION
TRANSMISSION MODEL (E DESIGNATION SHOWN
(SP DESIGNATION SHOWN APPEARS ON SP MODELS ONLY)
APPEARS ON SP MODELS ONLY)
LTURAL
RICU I MP
AG L
D
AN

EM
E, A E ROSPACE

EN
T WORKERS O

AG
RICU
LTURAL
IMP General Motors Corp.
BIL

D L
AN

EM

MO

AM
E , A E R O SPACE

EN

TO ER
ICA U ED AU

Indianapolis, Indiana, USA


T WORKERS O

NIT

General Motors Corp.


TID
BIL
MO

AM
O ER
UT ICA
UNITED A

Indianapolis, Indiana, USA

XXXXSP XX EXXXXXX
DATE OOAOO
TIDA XXXXSP
EXXXXXX XXXXXX
S/N 6310XXXXXX S/N 6510XXXXXX

FEATURE CONFIGURATION TRANSMISSION MODEL


(E DESIGNATION SHOWN (SP DESIGNATION SHOWN
APPEARS ON SP MODELS ONLY) APPEARS ON SP MODELS ONLY)

REDESIGNED
1000 AND 2000 PRODUCT FAMILIES 3000 AND 4000 PRODUCT FAMILIES
(6310XXXXXXX1000 AND 2000) (6510XXXXXXX3000 SERIES)
(6610XXXXXXX4000 SERIES)
V09569.04.00

SIL328 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

19-TR-05
September, 2005
Product Code(s):
Page 3 of 4

With the removal of the E-number (excluding SP models) from the transmission nameplates, it is imperative from a
service aspect that changes to the transmission hardware and/or calibration be documented. Depending on the changes
made, the Service Build Of Material (SBOM) may be affected, impacting future transmission serviceability. Additionally,
Allison Transmission requires accurate warranty data for processing of claims and forecasting warranty expense.
Allison vocational models offer tailored vocational features, advantages and benefits to better meet the needs of our
customers. Whenever it is determined that a vocational model, TCM/ECU, or vehicle application are not compatible,
Allison Transmission requires that the incorrect component and or records be corrected at the expense of the selling
dealer, bodybuilder, OEM, or other responsible party. This may include:
TCM/ECU replacement or recalibration
Transmission replacement, modification, or re-identification
Document correction
TCM/ECU recalibrations may be required to appropriately align vocational specific software and IO packages.
Calibrations are specifically designed to make sure that the vehicle performs with optimal shifting, driveability, and has
the appropriate vehicle features.
Transmission replacement or modification may be required when it is determined that the transmission does not match
the vehicle use because mis-application of the product in an unapproved vocation may affect life and performance of the
transmission.

Procedure:
Any/all changes require documentation to properly re-identify involved unit(s) and update vehicle history. When
changes are made which alter the transmission configuration, vocation, or warranty coverage, the appropriate
information must be captured in the transmission unit history. Contact the Allison Transmission Technical Assistance
Center (1-800-252-5283) with information detailed in the attached change request form.
Other examples of changes requiring documentation are: recalibration changes affecting vocational model designations,
warranty coverage changes due to vocation, and hardware/configuration changes.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL329


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

19-TR-05
September, 2005
Product Code(s):
Page 4 of 4

Trans S/N
Vocation/Parts/Cal Change

VIN if trans is in a vehicle Rev. as of 6/8/2005

E Number - If Available Current CIN Number

What is the Model now and what are you changing to. Current Model

New Model

Why is Location/Parts/Cal being changed? Explain.


Note: Changing 5 speed to 6 speed may require
Application Engineer approval.
Example 3000HS 5 speed to a 6 speed

Who is paying for the change? Purchase Order #

Caller First Name Last Name

Caller 10 digit ID Caller 10 digit ID

The following to be provided by Allison

Administration Fee Change Fee New... E Number G Number

Case # Old... E Number G Number

CHANGE REQUEST FORM V09749.00.00

SIL330 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

Revisions to this SIL are noted 22-TR-05, Rev A


by a stripe in the left-hand margin. October, 2006
Product Code(s):
Page 1 of 4

SUBJECT: No Engine Crank / No Diagnostic Tool Communication for some 4th Generation Control TCMs

POSSIBLE EQUIPMENT AFFECTED: 1000/2000/3000/4000 Product Families Equipped with


4th Generation Controls TCMs (A40, A41, A42, A43)

Background:
Several 4th Generation TCMs have been returned to Allison Transmission with damage caused by electrical short circuits
applied to the heatsink of the TCM (see Figure 1).
Possible Symtoms:
1. TCM does not power up.
2. Shift selector displays cat-eyes.
3. TCM will not communicate with diagnostic tools (e.g. Allison DOC for PC).
4. Engine will not start.
5. Active Diagnostic Codes.
6. Switch to Ground Input / Output Function(s) not working.

WARNING! Short circuits applied to the TCM heatsink are abusive to the TCM. Passing excessively high
currents through the TCM or transmission is abusive. TCM damage that might occur because of
these actions is not warrantable by Allison Transmission.
Make sure all vehicle grounds are clean and properly torqued, e.g., batteries, alternator, starter,
engine block, vehicle chassis grounds. Poor vehicle grounding practices may reroute high,
electrical currents through the TCM and other transmission, electrical systems. Any resulting
TCM damage would not be warrantable by Allison Transmission.
Do not allow electrical contact with the TCM heatsink while jump-starting the vehicle. TCM
damage may occur.
Do not allow electrical contact between the TCM heatsink and welders, battery chargers,
electrostatic painting equipment, or any other electrical devices. TCM damage may occur. When
using such equipment always disconnect the 80-way connector from the TCM.
All vehicle harness connections to circuits of the TCM, shift selector, or transmission must
comply with the latest published guidelines from Allison Transmission.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL331


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

22-TR-05, Rev A
October, 2006
Product Code(s):
Page 2 of 4

PATH OF ELECTRICAL CURRENT


CAUSING DAMAGE

HEATSINK

TCM
V09005.03.00

Figure 1.

To avoid damaging a TCM in this manner, NEVER ALLOW the following:


1. Battery positive wires to touch the heatsink of the TCM (e.g when jump-starting vehicle).
2. Positive battery power chassis harness wire to pin 10 and pin 70 of the TCM to be wired without fuse protection of
1015 amp.
3. Physical contact between heatsink and vehicle chassis or other circuit ground points.
4. Electrical grounding of devices such as arc welders, battery charger cables, electrostatic painting equipment, or
jumper cables to the TCM heatsink.
Troubleshooting:
To check for damage to TCM return circuits, do the following:
1. Switch the ignition key to the off position.
2. Install J 39700 breakout box with J 47275 TCM breakout harness adapter and J 47275-1 magnetic overlay (see Figure 2).

SIL332 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

22-TR-05, Rev A
October, 2006
Product Code(s):
Page 3 of 4

J 39700 BREAKOUT BOX


J 47275-1

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24

25 26 27 28 29 30 31 32

33 34 35 36 37 38 39 40

41 42 43 44 45 46 47 48

49 50 51 52 53 54 55 56

57 58 59 60 61 62 63 64

65 66 67 68 69 70 71 72

73 74 75 76 77 78 79 80

Detail of
TCM Overlay
for use with
J 47275
TCM Breakout
Harness Adapter

16-Pin Bypass
Connector 80-Way Connector
To Vehicle

SIL
80-Way Connector
To TCM

TCM V09225.01.00

Figure 2.

20091001 Copyright 2009 Allison Transmission, Inc. SIL333


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PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

22-TR-05, Rev A
October, 2006
Product Code(s):
Page 4 of 4

3. Connect 80-way connector of J 47275 to the TCM. Do not connect the vehicle side 80-way connector of J 47275 to
the chassis harness.
4. Check for continuity using a digital volt-ohmmeter (multimeter) between pin 3 (digital return) and the following list
of pins: pin 9 (battery return), pin 58 (analog return), and pin 69 (battery return)see Figure 3.
5. If there is no continuity between pin 3 and any of these pins (i.e., pin 9, 58, and 69), then the TCM is damaged. Vi-
sually inspect the TCM heatsink for surface pits and/or carbon deposits to help determine whether the damage was
caused by an electrical short through the heatsink.

58
69

80 61

60 41

40 21

20 1

3
PINOUT VIEW
TCM V09005.04.01

Figure 3.

NOTE: Typically, electrical shorts to the TCM heatsink will leave a visible mark on the heatsink,
though; it is possible to damage the TCM in this manner without an obvious, visible mark.

Repair Procedure:
1. If a no continuity condition is discovered during any of the pin-to-pin measurements made previously, then go to
repair step 2. If continuity was confirmed, in each pin-to-pin measurement, then go to step 4A for 1000/2000 or
step 4B for 3000/4000 models.
2. Eliminate or repair the source or condition that caused the TCM damage, e.g. jumper cables touching heatsink, loose
engine block ground, etc.
3. Replace the damaged TCM. Repair is complete.

1000/2000 Model
4A. Refer to Section 5 for DTCs otherwise refer to Section 7 of TS3977EN, 1000 and 2000 Product Families Trouble-
shooting ManualAllison 4th Generation Controls.

3000/4000 Model
4B. Refer to Section 6 for DTCs otherwise refer to Section 8 of TS3989EN, 3000 and 4000 Product Families Trouble-
shooting ManualAllison 4th Generation Controls.

SIL334 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

Revisions to this SIL are noted by a 4-WT-06, Rev. A


stripe in the left-hand margin. May, 2007
Product Code(s):
Page 1 of 13

SUBJECT: 4000 Product Family 2005 Uprate

MODELS AFFECTED: 4000 Product Family


BEGINNING SERIAL NUMBER: S/N 6610171542
S/N 6620001001
Introduction:
Input ratings for 4000 Product Family models increased beginning July, 2005. New design features and component
changes were introduced due to the increase in input power and the discontinuation of the HT 700 Series transmission.
New features available are:
Remote Mount
Oil Field Lock to Neutral
Corrosion Protection
Component changes are:
Turbine Shaft
P3 Carrier
7-Speed Output Shaft, Yokes/Flanges, and Output Retainer
C3/C4 Clutch Module
Remote Mount
The availability of remote mount capability provides OEMs greater flexibility with the application and installation of
4000 Product Family transmissions. Remote Mount parts description and installation Instruction Sheet 318, Rev. A is
attached to this SIL.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL335


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4-WT-06, Rev. A
May, 2007
Product Code(s):
Page 2 of 13

Lock to Neutral
The Lock to Neutral feature is an option that stationary oil field applications may elect to utilize. This feature will shift
into and lock the transmission in Neutral in the event of power loss to the transmission computer. Oil Field Lock to
Neutral parts description and Instruction Sheet 320, Rev. B is attached to this SIL.
Corrosion Protection
An anodization option is available for vocations that require corrosion protection. The following components are
available anodized:

Torque Converter Housing (PTO) 29542546


Main Housing 29542513
Channel Plate (4 inch) 29542574
Filter Cover 29542575
Adapter Housing Assembly 29542567
Rear Cover (7-speed) 29542565
Rear Cover Cooler 29542525
Cooler Manifold 29542524
Turbine Shaft
Surface finish improvements have been made to the pressure passage circuits of the turbine shaft. Current turbine shaft
can be identified by the part number etched onto the surface of the shaft or a machined groove (refer to Figure 1). Turbine
shafts 29542544 and 29542539 must be used in transmissions beginning with serial number 6610171542 or 6620001001.
Prior turbine shafts have been completely canceled and are serviced with current parts.

295
425
39

IDENTIFYING GROOVE
PART NUMBER ETCHED ONTO SURFACE
ETCHED ONTO SURFACE

TURBINE SHAFT
P/N 29542539 V09883.00.00

Figure 1.

SIL336 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

4-WT-06, Rev. A
May, 2007
Product Code(s):
Page 3 of 13

P3 Carrier
A geometry change was made to the P3 carrier for increased strength. Increased strength P3 carriers can be identified by
one of two visual identifiers. The carrier part number may be etched onto the OD of the carrier or one or two small
countersunk holes located on the face of the carrier (refer to Figure 2). Prior P3 carriers have been completely canceled
and are serviced with current parts. Kits include current outer P3 bearing P/N 29544236 and bearing race P/N 29505574.
P3 Carrier CR P/N 29537386
P3 Carrier CR Retarder P/N 29537387 Service with Carrier Kit P/N 29545913
P3 Carrier WR P/N 29537199
P3 Carrier WR Retarder P/N 29537200 Service with Carrier Kit P/N 29545914

VENDOR
IDENTIFICATION MARK

PART NUMBER
ETCHED ONTO
OUTSIDE DIAMETER
OF CARRIER

P3 CARRIER V09881.00.00

Figure 2.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL337


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4-WT-06, Rev. A
May, 2007
Product Code(s):
Page 4 of 13

7-Speed Output Shaft, Yokes/Flanges and Output Retainer


Beginning with serial number 6610168073, the face hardness of 7-speed yokes and flanges were increased to reduce the
effects of fretting. At this same time the hardness of the shoulder on the output shaft that the yoke/flange contacts was
also increased. Increased hardness output shafts are identified by the letter H etched onto the face of the shaft (refer to
Figure 3). Increased hardness yokes and flanges are identified by the part number cast or stamped onto the part. Prior
output shafts, kits, and yokes/flanges have been completely cancelled and are serviced with current parts.
Prior

Output Shaft P/N 29537207 Service Kit P/N 29538497


Output Shaft (Retarder) P/N 29537208 Service Kit P/N 29538498
Yoke 1810 Half Round P/N 29540189
Yoke 1880 Full Round P/N 29540190
Yoke SPL250 Half Round P/N 29540191
Flange 1810 P/N 29540503
Current

Output Shaft P/N 29542555


Output Shaft (Retarder) P/N 29542562 Service with Kit P/N 29545915
Yoke 1810 Half Round P/N 29542518
Yoke 1880 Full Round P/N 29542520
Yoke SPL250 Half Round P/N 29542522
Flange 1810 P/N 29542527

LETTER "H"
STAMPED ON
END OF SHAFT

7-SPEED OUTPUT SHAFT


P/N 29542555 V09882.00.00

Figure 3.

SIL338 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

4-WT-06, Rev. A
May, 2007
Product Code(s):
Page 5 of 13

The output retainer for 7-speed models has increased in thickness. Prior output retainer, part number 29535215 has been
completely cancelled and is serviced with current output retainer, part number 29542517 (refer to Figure 4).

11.20 mm 11.80 mm
10.80 mm 11.40 mm

FORMER CURRENT
P/N 29535215 P/N 29542517
RETAINING PLATE V09884.00.00

Figure 4.

C3/C4 Clutch Module


Due to geometry changes in the 4th Generation C3/C4 clutch module the 4th Generation C3/C4 clutch module may only
be used with 4th Generation controls. There is not a calibration for WTEC II or WTEC III controls that allows the
use of the 4th Generation C3/C4 clutch module.
The Allison 4th Generation Controls system features thicker C3 and C4 clutch reaction plates, an integrated piston return
plate assembly, redesigned pistons, and clutch housings. One additional reaction plate has been added to the C3 and C4
clutch pack, increasing the total number of reaction plates to five in the C3 clutch pack, and to six in the C4 clutch pack.
The C3 and C4 apply spring assembly has been eliminated, and the current piston acts directly against the first reaction
plate when the clutch is applied.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL339


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4-WT-06, Rev. A
May, 2007
Product Code(s):
Page 6 of 13

2
3

6
1

4 10

5 7
8 14
9 15
16
17

20
11
12
18
19 13

21
22
23
24

WTEC II / III

2 3
4

5 6
7 11
8 12
13

14
15 10

16

17
18

ALLISON 4TH GENERATION CONTROLS

C3 AND C4 CLUTCH ASSEMBLY V09531.00.00

SIL340 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

4-WT-06, Rev. A
May, 2007
Product Code(s):
Page 7 of 13

Table 1. Former WTEC III 3000 Product Family


1 Clutch Assembly 29536667 ** 1
2 Bolt, M10 x 1.5 x 90 11505328 12
3 Backplate Assembly, C3. Contains 29535006 Backplate Assembly, Three
29522720 Wear Plates, and Six 11506706 Rivets. 29503106 ** 1
3 Backplate Assembly, C3. Contains 29538532 Backplate Assembly, Three
29538343 Wear Plates. 29538527 ** 1
4 Backplate Assembly, Clutch. For Use With 29522720 Wear Plates And
11506706 Rivets. 29535006 1
4 Backplate Assembly, Clutch. For Use With 29538343 Wear Plates. 29538532 1
5 Plate, Clutch Wear. Fasten With 11506706 Rivets. 29522720 3
5 Plate, Clutch Wear 29538343 3
6 Rivet, 3 OD x 6 mm 11506706 6
7 Gear, P1 Ring 29542338 1
8 Plate, C3 Clutch Friction 29536336 5
9 Plate, C3 Clutch Reaction 29536345 4
10 Return Spring Assembly 29505570 4
11 Plate, Piston Return 29501424 1
12 Apply Spring Assembly 29537789 1
13 Piston, Clutch, C3 29543065 1
14 Housing Assembly, C3 Clutch, Complete. Contains 29501449 C3 Housing,
Three 29522720 Wear Plates, and Six 11506706 Rivets. 29503103 ** 1
14 Housing Assembly, C3 Clutch, Complete. Contains 29538345 C3 Housing
And Three 29538343 Wear Plates. 29538533 ** 1
15 Rivet, 3 OD x 6 mm 11506706 6
16 Plate, Clutch Wear. Fasten With 11506706 Rivets. 29522720 3
16 Plate, Clutch Wear 29538343 3
17 Housing Assembly, C3 Clutch. For Use With 29522720 Wear Plates
And 11506706 Rivets. 29501449 1
17 Housing Assembly, C3 Clutch. For Use With 29538343 Wear Plates. 29538345 1
18 Plate, C4 Clutch Reaction 29536345 5
19 Plate, C4 Clutch Friction 29536336 5
20 Return Spring Assembly 29505570 4
21 Plate, Piston Return 29501424 1
22 Apply Spring Assembly 29537789 1
23 Piston, Clutch, C4 29543065 1
24 Housing Assembly, C4 29501360 1

SIL

** Not Serviced As An AssemblyOrder Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. SIL341


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4-WT-06, Rev. A
May, 2007
Product Code(s):
Page 8 of 13

Table 2. Current Allison 4th Generation Controls 3000 Product Family


1 Clutch Assembly 29542751 ** 1
2 Bolt, M10 x 1.5 x 90 11505328 12
3 Backplate Assembly, C3 29538527 ** 1
4 Backplate Assembly, Clutch 29538532 1
5 Plate, Clutch Wear 29538343 3
6 Gear, P1 Ring 29542338 1
7 Plate, C3 Clutch Friction 29536336 5
8 Plate, C3 Clutch Reaction 29542748 5
9 Piston Return Plate Assembly 29542754 1
10 Piston, Clutch, C3 29542753 1
11 Housing Assembly, C3 Clutch, Complete 29542755 ** 1
12 Plate, Clutch Wear 29538343 3
13 Housing Assembly, C3 Clutch 29542756 1
14 Plate, C4 Clutch Reaction 29542748 6
15 Plate, C4 Clutch Friction 29536336 5
16 Piston Return Plate Assembly 29542754 1
17 Piston, Clutch, C4 29542753 1
18 Housing Assembly, C4 29542752 1

Table 3. Former WTEC III 4000 Product Family


1 Clutch Assembly 29536668 ** 1
2 Bolt, Flange Hd, M10 x 1.5 x 100 mm 11515469 14
3 Backplate Assembly, C3 29542202 ** 1
4 Backplate Assembly, Clutch 29507815 1
5 Plate, Clutch Wear 29542201 4
6 Rivet, 3 OD x 6 mm 11506706 12
7 Gear, P1 Planetary Ring. Used Only With 29542201 Thrust Plates. Used
Starting With S/N 6610129798. 29542339 1
8 Plate, C3 Clutch Friction 29536340 5
9 Plate, C3 Clutch Reaction 29536349 4
10 Return Spring Assembly 29506206 4
11 Plate, Piston Return 29541014 1
12 Apply Spring Assembly 29542643 1
13 Piston, Clutch, C3 29539518 1
14 Housing Assembly, C3 Clutch, Complete 29542203 ** 1
15 Rivet, 3 OD x 6 mm 11506706 12
16 Plate, Clutch Wear 29542201 4
17 Housing, C3 Clutch 29505691 1
18 Plate, C4 Clutch Reaction 29536349 5
19 Plate, C4 Clutch Friction 29536340 5
20 Return Spring Assembly 29506206 4
21 Plate, Piston Return 29541014 1
22 Apply Spring Assembly 29542643 1
23 Piston, Clutch, C4 29539518 1
24 Housing Assembly, C4 29505690 1

** Not Serviced As An AssemblyOrder Detail Parts.

SIL342 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

4-WT-06, Rev. A
May, 2007
Product Code(s):
Page 9 of 13

Table 4. Current Allison 4th Generation Controls 4000 Product Family


1 Clutch Assembly 29542501 ** 1
2 Bolt, Flange Hd, M10 x 1.5 x 100 mm 11515469 14
3 Backplate Assembly, C3 29542510 ** 1
4 Backplate Assembly, Clutch 29542511 1
5 Plate, Clutch Wear 29540398 6
6 Gear, P1 Planetary Ring 29542339 1
7 Plate, C3 Clutch Friction 29536340 5
8 Plate, C3 Clutch Reaction 29542506 5
9 Piston Return Plate Assembly 29542504 1
10 Piston, C3 Clutch 29542503 1
11 Housing Assembly, C3 Clutch, Complete 29542507 ** 1
12 Plate, Clutch Wear 29540398 6
13 Housing, C3 Clutch 29542508 1
14 Plate, C4 Clutch Reaction 29542506 6
15 Plate, C4 Clutch Friction 29536340 5
16 Piston Return Plate Assembly 29542504 1
17 Piston, Clutch, C4 29542503 1
18 Housing Assembly, C4 29542502 1
** Not Serviced As An AssemblyOrder Detail Parts.

The following figures illustrate the differences between the former and current 3000 and 4000 Product Families C3 and
C4 reaction plates and piston return plate assemblies.

TOOTH REMOVED

NOTCH REMOVED

WTEC II / III ALLISON 4TH GENERATION CONTROLS


(3000 P/N 29501360) (3000 P/N 29542752)
(4000 P/N 29505690) (4000 P/N 29542502)
SIL
C4 CLUTCH HOUSING V09529.00.00

Figure 5.

20091001 Copyright 2009 Allison Transmission, Inc. SIL343


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4-WT-06, Rev. A
May, 2007
Product Code(s):
Page 10 of 13

WTEC II / III ALLISON 4TH


PLATE GENERATION CONTROLS
(3000 P/N 29501424) (3000 P/N 29542753)
(4000 P/N 29541014) (4000 P/N 29542504)
RETURN SPRING ASSEMBLY
(3000 P/N 29505570)
(4000 P/N 29506206)

C3 AND C4 PISTON RETURN PLATE ASSEMBLY


V09533.00.00

Figure 6.

SIL344 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

4-WT-06, Rev. A
May, 2007
Product Code(s):
Page 11 of 13

The current C3 and C4 reaction plates and piston return plate assembly have a different tooth profile than the former
reaction plates and piston return plate. The number and size of the teeth has been changed to prevent mis-assembly of the
current plates into the former C3 and C4 clutch housings.

TOOTH REMOVED

NOTCH REMOVED

WTEC II / III ALLISON 4TH GENERATION CONTROLS


(3000 P/N 29538345) (3000 P/N 29542756)
(4000 P/N 29505691) (4000 P/N 29542508)

C3 CLUTCH HOUSING V09530.00.00

Figure 7.

TOOTH REMOVED

NOTCH REMOVED

SIL
WTEC II / III ALLISON 4TH GENERATION CONTROLS
(3000 P/N 29501360) (3000 P/N 29542752)
(4000 P/N 29505690) (4000 P/N 29542502)

C4 CLUTCH HOUSING V09529.00.00

Figure 8.

20091001 Copyright 2009 Allison Transmission, Inc. SIL345


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

4-WT-06, Rev. A
May, 2007
Product Code(s):
Page 12 of 13

Similarly, the current clutch housings have been changed to fit with the current reaction plates and piston return plate
assembly tooth configuration. These housings will not accept the former reaction plates or piston return plate.

WTEC II / III ALLISON 4TH GENERATION CONTROLS


(3000 P/N 29543065) (3000 P/N 29542753)
(4000 P/N 29539518) (4000 P/N 29542503)

C3 AND C4 PISTON V09527.00.00

Figure 9.

SIL346 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

4-WT-06, Rev. A
May, 2007
Product Code(s):
Page 13 of 13

The current C3 and C4 pistons have a taller profile and are designed to react directly against the first clutch reaction plate.
The former pistons reacted against the former piston return plate via the apply spring assembly. The Allison 4th
Generation controls C3 and C4 clutch modules do not use an apply spring assembly.

WTEC II / III ALLISON 4TH GENERATION CONTROLS


(3000 P/N 29537789) (NOT USED)
(4000 P/N 29542643)

C3 AND C4 APPLY SPRING ASSEMBLY V09526.00.00

Figure 10.

The former and current C3 and C4 reaction plates, pistons, housings, piston return plates are not interchangeable. All
former C3 and C4 components have been maintained for service. Service WTEC II and III transmissions with the former
C3 and C4 reaction plates, piston return plate, clutch housings, pistons, and apply spring assemblies. Service Allison 4th
Generation Controls transmissions with the current C3 and C4 reaction plates, piston return plate assembly, clutch
housings, and pistons. As stated earlier, the Allison 4th Generation Controls C3 and C4 clutch configuration does not use
an apply spring assembly.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL347


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

P/N 29543443
Page 1 of 2
January, 2006

INSTRUCTION SHEET NO. 318, REV. A

REMOTE MOUNT INSTRUCTIONS

Refer to Figure 1 for assembly.


1. Install explate adapter (15) to the front face of the torque converter and secure with 12 M8 x 1.25 x 25 mm
bolts. Torque bolts to 36 Nm (27 lb ft).
2. Press input ball bearing (7) into remote mount housing (6). Place Kent-Moore drive sleeve J 37034 upside
down on input ball bearing to install. NOTICE: Failure to use installer J 37034 may result in damage
to input ball bearing.
3. Install snapring (8) that retains input bearing. Make sure snapring is fully seated in groove.
4. Install remote input shaft (9) in a vise. NOTICE: Protect input shaft against damage from the jaws of the
vice. The input yoke/ange can be installed in the vice and utilized as a holding xture. Jaws of the vice
must contact non-machined surfaces of yoke/ange.
5. Install explate/boltplate (11) onto remote input shaft (9). Metal scuff plates (12) welded to one side of the
explate/boltplate must be facing down, (toward front of input shaft).
6. Install remaining three explates (14).
7. Install two explate mounting bolts (10) 180 degrees apart on the OD of the explates. This will assist in
the alignment of the explates.
8. Install wear plate (16) onto explates (14).
9. Install 9 M16 x 2.0 x 30 mm explate to input shaft mounting bolts (17) through wear plate (16). Torque
bolts to 228266 Nm (168196 lb ft).
10. Remove two explate mounting bolts (10).
11. Lubricate pilot of the torque converter with molybdenum disulde grease. Install input shaft/explate
assembly onto transmission explate adapter.
12. Install 12 M8 x 1.25 x 20 mm explate mounting bolts (10). Torque bolts to 36 Nm (27 lb ft).
13. Install remote mount housing onto transmission. Position housing so the threaded inspection port is at the
12 o clock position.
14. Install 24 M10 x 1.5 x 30 mm input housing mounting bolts (18). Torque bolts to 5161 Nm (3845 lb ft).
15. Lubricate O-ring of explate bolt access plug with clean transmission uid. Install plug (5) into remote
housing. Torque to 169183 Nm (125135 lb ft).
16. Lubricate lip of input seal (4) with clean transmission uid. Install input seal (4) with Kent-Moore
installer J 24409.
17. Lubricate splines of the remote input shaft with molybdenum disulde grease.
18. Install input yoke/ange (3).
19. Install washer (2) and locknut (1). Torque locknut to 610746 Nm (450550 lb ft).

SIL348 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

P/N 29543443
Page 2 of 2
January, 2006

1
2 5
3
6
4

7 11
8
10 12
9 13

14

15

16

18

17

V08977.01.00

Figure 1.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL349


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

P/N 29544023
Page 1 of 5
January, 2006

INSTRUCTION SHEET NO. 320, Rev. B

OIL FIELD SPECIAL (OFS) RETROFIT VALVE BODY


ASSEMBLY AND INSTALLATION INSTRUCTIONS

WARNING: Avoid contact with the hot uid or the sump when draining transmission uid. Direct
contact with the hot uid or the hot sump may result in bodily injury.

NOTE: An OFS calibration must be installed in the TCM once the OFS retrot valve body is installed and
before the vehicle is operational. Failure to do so will result in a diagnostic code and the
transmission operation inhibited to neutral only.
This kit P/N 29544022 contains:

Qty P/N Part Name


1 29544023 Instruction Sheet
1 29542955 Upper Valve Body Assembly
2 29544297 Solenoid

Removal of Control Module From Transmission:


Refer to Figure 1.
1). Remove drain plug 12 from control module and allow uid to drain into a suitable container. NOTE: Use a con-
tainer with a minimum capacity of 38 liters (10 gallons).
2). Remove lter cover bolts 11.
3). Remove both lter cover/lter assemblies, items 6 through 10.
4). If necessary, disconnect transmission connector from vehicle harness.
5). Remove remaining control module bolts 4 and 5. CAUTION: Support control module if removing with the
transmission in a horizontal position.
6). Using two control module bolts, install into blind holes 13.
7). Evenly tighten the two bolts until the control module separates from the transmission main case.
8). Remove the control module.
9). Remove two bolts from blind holes.

SIL350 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

P/N 29544023
Page 2 of 5
January, 2006

13
LUBE
MAIN 1

13

2
12
4

5
6 MAIN LUBE
7
8
9
10
11
V01735.01.00

Figure 1.

Removal of Upper Valve Body Assembly:


Refer to Figure 2.
1). Disconnect solenoids and pressure switch electrical connectors.
2). Remove twelve valve body bolts 87 and 88.
3). Remove upper valve body 59.
SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL351


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

P/N 29544023
Page 3 of 5
January, 2006
4). Remove solenoid retaining plate with diagnostic pressure switch 73.
5). Remove solenoid retaining plate 77.
6). Remove four accumulator valves 90 and springs 89.
7). Remove three face seals 76.
8). Remove solenoid assembly 63.
9). Remove shift valve 62 and spring 61.
10). Remove solenoid assembly 67.
11). Remove shift valves 71 and springs 72.
12). Remove solenoid assembly 81.
13). Remove shift valves 85 and springs 86.
14). Use Kent-Moore removal tool J 47942 to remove valve retention clip 80 from the bottom of the upper valve
body.
15). Remove spring 79 and valve 78.

88 87 63 66
65
77 64

76 62
61
73
89
67 68
89
90 69
59 70
90 71
72
81 84
83 67 68
82 69
70
71
72
81 84
83 86
82
85

81 84 70
83 86
82 78
85 79
80 V09383.00.00

Figure 2.

SIL352 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

P/N 29544023
Page 4 of 5
January, 2006

Assembly of Retrot Valve Body Kit:


NOTE: Parts below will be installed into valve body P/N 29542955.
Refer to Figures 2 and 3.
NOTE: Lubricate valves in clean transmission uid before installation. Valve should install into valve
bores by their own free weight.
1). Install valve 78 and spring 79.
2). Compress spring 79 with Kent-Moore tool J 47942.
3). Install valve retention clip 80 and remove tool J 47942.
4). Install spring 61 into bore of lockup solenoid valve 62. NOTE: Gently twist the spring during insertion to
make sure spring is fully seated and locked in valve bore.
5). Install valve 61 and spring assembly 62 into bore F.
6). Install lockup solenoid assembly 63 (N/C) into bore F.
7). Install shift valves 71 and springs 72 into bores A and B.
8). Install solenoid assembly contained in OFS kit into bores A and B.
9). Install shift valves 85 and springs 86 into bores C and D.
10). Install solenoid assembly 81 (N/C) into bores C and D.
11). Install solenoid assembly 81 (N/C) into bore E
12). Install four accumulator valves 90 and springs 89 into upper valve body.
13). Install solenoid retaining plate with diagnostic pressure switch 73.
14). Install solenoid retaining plate 77.

BORE
BORE
F A
BORE
B
BORE BORE
D C
BORE
E
SIL

V09401.00.00

Figure 3.

20091001 Copyright 2009 Allison Transmission, Inc. SIL353


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

P/N 29544023
Page 5 of 5
January, 2006

Installation of Upper Valve Body Assembly:


Refer to Figure 2.
1). Install twelve valve body bolts 87 and 88.
2). Torque bolts beginning in the center of the valve body and working in a circular pattern outward to 56 Nm
(4453 lb inch).

3). Repeat torque sequence and re-torque all bolts to 1013 Nm (89115 lb inch).
4). Connect solenoid and pressure switch electrical connectors.

Installation of Control Module To Transmission:


Refer to Figure 1.
1). Install new control module to transmission main case gasket 1.
2). Align dowels located in control module with blind holes in transmission main case and install control module.
3). Install two bolts 4 to retain control module and torque to 5161 Nm (3845 lb ft).
4). Install new lter cover gaskets 9 onto lter covers.
5). Install lter cover/lter assemblies into lter bores.
6). Install remaining forty-one bolts 4 and 5 and torque to 5161 Nm (3845 lb ft).
7). Install drain plug 12 and torque to 2532 Nm (1824 Nm).
8). If necessary, connect transmission connector to vehicle harness. Torque center screw to 23.2 Nm
(1320 lb inch).

Identication (Figure 4):


To identify the transmission has been modied with the OFS retrot valve body, stamp the letters STN VB (Shift To
Neutral Valve Body).

LTURAL
RICU IMP
AG L
D
AN

EM
E , A E R OSPACE

EN
T WORKERS O

General Motors Corp.


BIL
MO

AM
O ER
UT

Indianapolis, Indiana, USA


ICA
UNITED A

OOAOO
TIDA
S/N 6610XXXXXX

STAMP LETTERS IN THIS AREA

V09569.06.00

Figure 4.

SIL354 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

FORMER (BEFORE JANUARY, 2006)

3000 AND 4000 4000 3000 3000 3000 AND 4000


PRODUCT FAMILIES PRODUCT FAMILY PRODUCT FAMILY PRODUCT FAMILY PRODUCT FAMILIES
ENGINE (EXTERNAL) TURBINE (EXTERNAL) TURBINE (INTERNAL) RETARDER OUTPUT OUTPUT (EXTERNAL),
(P/N 29509637) (P/N 29512201) (P/N 29503531) (EXTERNAL) 4000 PRODUCT FAMILY
(P/N 29508034) RETARDER (P/N 29509637)

CURRENT (JANUARY, 2006)

3000 AND 4000 4000 3000 3000 3000 AND 4000


PRODUCT FAMILIES PRODUCT FAMILY PRODUCT FAMILY PRODUCT FAMILY PRODUCT FAMILIES
ENGINE (EXTERNAL) TURBINE (EXTERNAL) TURBINE (INTERNAL) RETARDER OUTPUT OUTPUT (EXTERNAL),
(P/N 29543432) (P/N 29543435) (P/N 29543433) (EXTERNAL) 4000 PRODUCT FAMILY
(P/N 29543434) RETARDER (P/N 29544139)
V10002.00.00

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL355


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

5-WT-06, Rev. A
June, 2006
Product Code(s): 65, 66
Page 2 of 2

The current sensor design improves manufacturability by using a pre-molded housing over the coil rather than
overmolding the coil as the former design is manufactured. The premolded housings have ribs located every 90 degrees
around the circumference on all but the 3000 Product Family retarder sensor. The sensors mounted externally to the
transmission also include alignment ears on the outside of the connector to assist in aligning the half-shroud of the mating
GT Series connector specified for the OEM chassis harnesses.
A new configuration sensor is also being released for the output sensor position in all models except the 3000 Product
Family retarder and dropbox models. The new configuration is a straight connector alignment with the body as compared
with the 90 degree configuration previously used in the output location.
The 3000 Product Family retarder output speed sensor changes from having an anodized aluminum housing over the coil
to having a premolded composite housing (without ribs) with a brass housing crimped on the end of the sensor. The O-ring
is installed in the groove back from the groove where the brass housing is crimped. The 3000 Product Family retarder
model output sensor retains the 90 degree connector orientation.
The external sensor assemblies include a Viton O-ring with blue Teflon coating (P/N 29545029). This O-ring is not
serviced. The serviceable O-ring continues to be P/N 29503383.
The transfer case internal output sensor is not affected by any of these changes.
Part Number (P/N) Information:
Table 1 is a summary of the former and current speed sensor P/Ns and the features which are included in the current design
sensors.
Table 1.
Identifying Features S/N Breaks (Used Beginning With S/N...)
Ribbed Connector
Former Current Coil Brass Alignment
Description P/N P/N Housing Housing Ears 3000 Product Family 4000 Product Family
Engine Speed 29509637 29543432 X X 6510633307 6520058755 6610189595 6620001732
Sensor
Turbine Speed 29503531 29543433 X 6510630072 6520057386 NA NA
Sensor (Internal)
Retarder Output 29508034 29543434 X X 6510630089 6520057820 NA NA
Speed Sensor
Turbine Speed 29512201 29543435 X X NA NA 6610189838 6620001711
Sensor
Output Speed (ref: 29544139 X X 6510623319 6520055898 6610186251 6620001414
SensorStraight 29509637)
Connector

Service Information:
When performing any resistance checks for troubleshooting, the new sensors will have a nominal coil resistance value of
340 Ohms (+/- 25 Ohms) at an ambient temperature of 20C (68F) as compared to the former sensors which had a
nominal resistance value of 300 Ohms (see Table 2).
Table 2.
Resistance Current Resistance Former
Design Design Temp C Temp F
250 200 40 40
340 300 20 68
450 400 110 230

SIL356 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

10-TR-06
March, 2006
Product Code(s):
Page 1 of 2

SUBJECT: 4th Generation TCM Heat Sink Shield

MODELS AFFECTED: All 4th Generation 1000, 2000, 3000, 4000 Product Families Transmissions

Introduction:
Allison Transmission has determined that the 4th Generation TCM can be damaged by introducing an electrical load
by either contact of battery positive to the TCM heat sink or by using the heat sink as an electrical ground. The
electrical load causes excessive current and results in an electrical overstress condition which fails the TCM by damaging
the ground wire bonds. Reference SIL 22-TR-05 for further details. An optional TCM heat sink shield, P/N 29545460,
has been released for installation in vehicle applications where the TCM heat sink could be exposed to incidental electrical
loads. When the shield is installed onto the TCM, it will help protect the heat sink from contact with battery positive
sources or being used for a ground while not significantly impacting heat transfer from the TCM.
Installation Procedure:
Remove the TCM from vehicle.
The TCM heat sink shield is installed such that it covers the heat sink. The tabs on the cover are captured by the mounting
legs. To facilitate installation, start with the mounting leg which is opposite the electrical connector and insert the TCM
leg through the tab. Then insert one of the TCM legs closest to the connector through the corresponding tab. Verify both
tabs are completely installed and then put pressure on the cover in the area near the heat shield above the remaining tab
and install the TCM leg through the tab. Make certain the 3 tabs are properly installed.
Reinstall the TCM into the vehicle.
Inspection, Installation and Replacement Requirements:
When replacing a TCM with a TCM shield installed, inspect the shield for cracks, or other damage. If the shield appears
cracked or damaged, replace the shield. In the event the operating environment of the TCM is unknown, for instance over
the counter sales, a TCM shield should be installed prior to completing the sale. For Original Equipment Manufacturer
(OEM) installations not utilizing the TCM shield, it is not necessary to install a shield unless TCM damage was
determined to be caused by contact between battery positive and the TCM heat sink.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL357


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

10-TR-06
March, 2006
Product Code(s):
Page 2 of 2

HEAT SINK SHIELD


(P/N 29545460)

HEAT SINK

TCM

MOUNTING LEG TAB FITS ON TCM


OVER ALL THREE
MOUNTING LEGS

V10304.00.00

Service Parts Information:


Heat Sink Shield, P/N 29545460, is only available in a multi-pack containing 10 pieces from the Parts Distribution Center.

SIL358 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

Revisions to the SIL are noted by a 13-WT-06, Rev. B


stripe in the left-hand margin. May, 2007
Product Code(s):
Page 1 of 2

SUBJECT: Redesigned Integral Cooler

MODELS AFFECTED: 3000 and 4000 Product Families (Includes All B and T Series Models)

BEGINNING SERIAL NUMBER: 6510676916, 6520056783, 6610199812 (7 Plate Cooler)


6510676917, 6520058810 (17 Plate Cooler)

Introduction:
As a product improvement, the integral cooler to cooler housing O-ring has been redesigned. Current non-sump integral
coolers have been redesigned to accept a larger diameter O-ring. Current non-sump integral coolers now utilize only one
O-ring instead of two. Refer to Figure 1.
Interchangeability:
Current integral coolers are serviceable backwards with existing cooler housings. Former integral coolers have
been completely cancelled. Former design O-ring, P/N 29512863 will be maintained for service. Current O-ring,
P/N 29545963 can not be used on former design coolers.

Former Part Number Current Part Number


7 Plate Cooler 29506420 7 Plate Cooler 29544962
17 Plate Cooler 29506421 17 Plate Cooler 29544961
Cooler O-ring 29512863 Cooler O-ring 29545963

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL359


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

13-WT-06, Rev. B
May, 2007
Product Code(s):
Page 2 of 2

I.D. I.D.
46.7647.68 mm 43.4444.20 mm
(1.841.88 in.) (1.711.74 in.)
O-RING (2) O-RING
3.433.63 mm (0.1350.143 in.) 5.205.46 mm (0.2050.215 in.)
(P/N 29512863) (P/N 29545021)

7.147.26 mm (0.2810.286 in.)


(2 PLACES)

4.204.40 mm (0.1650.173 in.)


(2 PLACES)

O-RING
O-RINGS (2) (P/N 29545963)
(P/N 29512863)

2 SLOTS 1 SLOT

INTEGRAL COOLER INTEGRAL COOLER


(P/N 29506420) (P/N 29544962)

FORMER CURRENT
INTEGRAL COOLER AND O-RINGS V10321.00.01

Figure 1.

SIL360 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

16-WT-06
May, 2006
Product Code(s):
Page 1 of 2

SUBJECT: EBS (Electronic Brake System) Pressure Sensor

PRODUCTS AFFECTED: International Series 3000, 4000, and Torqmatic Series Built with EBS Brake Blending System

Introduction:
Some EBS (Electronic Brake System) applications integrate the Allison retarder into their braking system to maximize
vehicle control and brake life. Allison retarder brake blending applications use a pressure sensor to measure retarder
pressure information for our TCM. This SIL will provide information to service the EBS brake blending system pressure
sensor; however, it is not intended to design or install the EBS brake blending system.
Description:
When an Allison retarder is used with the vehicle EBS brake blending system, a pressure sensor P/N 12567911 may be
used to provide actual retarder performance to the EBS (see Figure 1). In order to use this pressure sensor, a special
calibration is required for the 4th Generation TCM, with the EBS sensor option enabled.
The EBS pressure sensor is connected to the TCM through three wires in the OEM-supplied wiring harness.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL361


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

16-WT-06
May, 2006
Product Code(s):
Page 2 of 2

WIRE 158
WIRE 144
WIRE 112

CONNECTOR
(P/N 15336121)

OPTIONAL PRESSURE SENSOR


(P/N 12567911)

OPTIONAL PRESSURE SENSOR


V09814.01.00
AND CONNECTOR
Figure 1.

The retarder pressure sensor is threaded in to the retarder input pressure cavity via a M16 x 2.0 threaded hole in a
chamfered faced boss at 1624 Nm (1218 lb ft). The boss is cast into a special EBS valve body P/N 29543984 for
3000 Product Family, and is cast into a special EBS valve body cover P/N 29543989 for 4000 Product Family (see
Figure 2).

ADDED CAST BOSS


AND PRESSURE
ADDED CAST BOSS
TRANSDUCER
AND PRESSURE
TRANSDUCER

3000 / TORQMATIC SERIES 4000 / TORQMATIC SERIES


(P/N 29543984) (P/N 29543989)

EBS RETARDER CONTROLS V09815.01.00

Figure 2.

Service Information:
The EBS pressure sensor P/N 12567911 comes as an assembly with an O-ring. When replacing the EBS pressure
sensor O-ring, use P/N 29544826 O-ring which is included in P/N 29544795 (3000 Product Family) seal and gasket kit,
and P/N 29544797 (4000 Product Family) seal and gasket kit.
DTC (Diagnostic Trouble Codes) P0989 Retarder Pressure Sensor Failed Low, and P0990 Retarder Pressure Sensor
Failed High are covered in TS3989EN.

SIL362 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

Revisions to this SIL are noted by a 22-WT-06, Rev. B


stripe in the left-hand margin. July, 2007
Product Code(s):
Page 1 of 2

SUBJECT: Redesign of Allison 4th Generation Controls Shift Solenoids

PRODUCTS AFFECTED: 3000 and 4000 Product Families Transmissions; Allison 4th Generation Controls,
and WTEC II and WTEC III Controls

SERIAL NUMBERS: P/N 29546693 used for SS2; (7-Speed Only)


6510707691 and 6610218582
P/N 29545638 used for SS1; (All Models)
6510634367, 6520066020, 66110191200, and 6620002461

Introduction:
Seven-speed models equipped with Allison 4th Generation Controls, prior to serial numbers listed above, can experience
Diagnostic Trouble Code (DTC) P0842 or P0843 during cold temperature operation. This condition is more likely to
occur when Range Selection begins immediately following cold start-up and when heavier weight transmission fluids are
used. The C2 latch valve can become stuck hydraulically ON; this can occur during shifts which require movement of
the C2 latch valve. This condition can be corrected by installing the redesigned Shift Solenoids 1 and 2 (SS1 and SS2)
along with updating the calibration in the Transmission Control Module (TCM).
The calibration change allows Modulated Main to remain active during shifts to range as long as throttle remains low (less
than 15 percent). This change will decrease the pressure supplied to the SS2 solenoid and the bottom of the C2 latch valve.
In addition, the time-outs for the pressure switch will also be increased to decease the opportunity for a code to set.
The 3000 and 4000 Product Families Transmissions (all 3000 and 4000 Product Families) will continue to use solenoid
P/N 29545638 in the SS1 location.

NOTE: WTEC II and III Controls identified this solenoid as G.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL363


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

22-WT-06, Rev. B
July, 2007
Product Code(s):
Page 2 of 2

Interchangeability:
The solenoids are completely interchangeable backwards. The solenoids must be used in the locations as shown in
Table 1.

NOTE: Each solenoid is physically interchangeable and must not be installed in the wrong
location. The former solenoid will no longer be available.

Table 1.
Location P/N
SS1 (G) 29545638
SS2 (N) 29546693

Description (see Figure 1):


The current SS1 and SS2 solenoids can be identified by the chamfer and the four radial grooves added to the snout of the
solenoid (see Figure 1). Additionally, the last four digits of the part number (5638 or 6693) and a date code will be on
the side of the solenoid body.

NOTE: 29546693 will have both 5638 and 6693 on the side of the solenoid body.

FLAT CHAMFERED
SURFACE SURFACE

RADIAL GROOVES (4)

FORMER CURRENT
(P/N 29537369) (P/N 29545638)
(P/N 29546693) V10325.01.00

Figure 1.

SIL364 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

Revisions to this SIL are noted by a 26-WT-06, Rev. B


stripe in the left-hand margin. September, 2007
Product Code(s):
Page 1 of 2

SUBJECT: Allison High Capacity Filters

MODELS AFFECTED: 3000 and 4000 Product Families (Includes all B and T Series Models)

AFFECTED SERIAL NUMBERS: 6510670912


6610205144
6520066056 and 6620002476 (2 inch Filter)
6520067342 and 6620002521 (4 inch Filter)
9320005689, 9370006284, 9420006679, 9470005459

Introduction:
Beginning in July, 2006 High Capacity main/lube filters were placed into production. High Capacity filters allow for
increased fluid and filter change intervals in transmissions utilizing TES 295 approved fluid/TranSynd. High Capacity
filters eliminate the requirement of the initial 5000 mile/8000 km/200 hour main filter change. Overhauled transmissions
equipped with High Capacity filters will not require an initial 5000 mile/8000 km/200 hour main filter change.
Interchangeability:
Current High Capacity filters are completely interchangeable with prior Gold Series filters. All prior initial and service
Gold Series filter kits are completely cancelled and serviced with current High Capacity filter kits. High Capacity filters
can be visually identified (refer to Figure 1).

High Capacity filter kits:


2 Inch Filter Kit P/N 29545776
4 Inch Filter Kit P/N 29545779

Factory Installed Filters:


High Capacity filters installed during transmission production will state Factory Installed and the date of manufacture
of the filter. High Capacity filters that are labeled Factory Installed will not be available for service (refer to Figure 2).

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL365


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

26-WT-06, Rev. B
September, 2007
Product Code(s):
Page 2 of 2

V10425.00.00

Figure 1.

V10426.00.00

Figure 2.

SIL366 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

The change bar in the left-hand margin 27-WT-06, Rev. A


indicates a serial number correction. February, 2007
Product Code(s):
Page 1 of 5

SUBJECT: Redesigned Retarder Module

MODELS AFFECTED: 4000 Product Families (Includes all B and T Series Models)

BEGINNING SERIAL NUMBER: 6610204386


6620002036
Introduction
As a product improvement, a redesigned retarder module was implemented into production July, 2006. The following
components have been redesigned:
Retarder Housing
Stator Housing
C5 Piston
C5 Piston Return Spring Assembly
P3 Carrier
P3 Bearing
Output Shaft Assembly (4700/4800 retarder models only)
Serviceability
Retarder Housing
As a product improvement, geometry changes have been made to the retarder housing. Physical differences between the
current verses the prior retarder housing is minor. Positive identification can be made by the part number cast into the
lower left corner of the retarder housing. Refer to Figure 1 for external differences.

Prior P/N Current P/N


Retarder Housing Current P/N Prior P/N Status Backwards Compatible
Six Speed Models 29545015 29542378 Cancelled Yes
Seven Speed Models 29545017 29542380 Cancelled Yes

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL367


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

27-WT-06, Rev. A
February, 2007
Product Code(s):
Page 2 of 5

FORMER CURRENT
VH10465.00.00

VH10466.00.00

Figure 1

SIL368 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

27-WT-06, Rev. A
February, 2007
Product Code(s):
Page 3 of 5

Stator Housing
As a product improvement, geometry changes have been made to the stator housing. The size of the C5 piston anti-
rotation lug has been increased for improved wear characteristics. Physical differences between the current verses the
prior stator housing is minor. Positive identification can be made by the part number cast into the lower left corner of the
stator housing. Refer to Figure 2 for external differences.

Current P/N Prior P/N Prior P/N Status Current P/N Backwards Compatible
Stator 29544957 29536771 Cancelled Yes*
* Requires current C5 piston and C5 return spring assembly.

FORMER CURRENT
VH10467.00.00

SIL

VH10468.00.00

Figure 2

20091001 Copyright 2009 Allison Transmission, Inc. SIL369


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

27-WT-06, Rev. A
February, 2007
Product Code(s):
Page 4 of 5

C5 Piston and Return Spring Assembly


Due to the enlargement of the piston anti-rotation lug, the C5 piston and spring retainer have been redesigned. Refer to
Figure 3 for physical differences.

Current P/N
Current P/N Prior P/N Prior P/N Status Backwards Compatible
C5 Piston 29544956 29503035 Maintained for Service No
C5 Return Spring Assembly 29544958 29503036 Maintained for Service No

FORMER CURRENT
VH10469.00.00

FORMER CURRENT
VH10470.00.00

Figure 3

SIL370 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

27-WT-06, Rev. A
February, 2007
Product Code(s):
Page 5 of 5

P3 Carrier/7-Speed Output Shaft (Retarder)


To provide additional contact surface for the outer P3 bearing, a change has been made to the P3 carrier and output shaft,
(7-speed models). Material has been removed in the area where the outer P3 bearing race locates. This feature provides
more surface contact between the carrier/output shaft and the inner bearing race. The inner race of the outer P3 bearing
has reduced in diameter due to the reduction in outside diameter of the carrier/output shaft. Retarder carriers and Retarder
7-speed output shafts will be serviced with a kit. Kit will include the current outer P3 bearing P/N 29544236 and bearing
race P/N 29505574. Refer to Figure 4 for physical differences of P3 carrier.

NOTE: Existing output bearing installer J 37034 is used to install P/N 29544236 P3 bearing.

Current P/N
Prior P/N Backwards Compatible
Current P/N Prior P/N Status with Kit
P3 Carrier (CR) 29544812 29537387 Cancelled 29545913
P3 Carrier (WR) 29544813 29537200 Cancelled 29545914
Output Shaft (7-speed) 29545018 29542561 Cancelled 29545915

FORMER CURRENT VH10471.00.00

SIL
Figure 4

20091001 Copyright 2009 Allison Transmission, Inc. SIL371


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

SIL372 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

Revisions to this SIL are noted 6-WT-07, Rev. A


by a stripe in the left-hand margin. September, 2007
Product Code(s):
Page 1 of 3

SUBJECT: Redesigned Transmission Seal Material

MODELS AFFECTED: 3000 and 4000 Product Families (Includes all B and T Series Models)

BEGINNING SERIAL NUMBER: 6510717281, 6520083093


6610220990
9370007661, 9320006231, 9470006080, 9420007560

Introduction:
Material of specific seals has been modified to be compatible with DEXRON-VI fluids. DEXRON-VI fluids were
released to the market in January, 2007.
Interchangeability:

NOTE:
Transmissions prior to the above serial numbers are not compatible with DEXRON-VI fluids.

If the prior seal material is exposed to DEXRON-VI fluid, seal hardening will occur. Seal
hardening can result in an inability of the seal to function properly.

Transmissions beginning with the above serial numbers are compatible with DEXRON-VI and
all other Allison-approved fluids.

Current seals listed in Chart 1 are serviceable backwards. Current seals can be physically identified by a D6C or 8 color
marks on the face of the seal. Refer to Figure 1 for physical identifiers. Current seals have been incorporated in seal and
gasket kits.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL373


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

6-WT-07, Rev. A
September, 2007
Product Code(s):
Page 2 of 3

Chart 1.
Prior P/N Current P/N Part Description Identication
29541889 29545518 3000 Input seal D6C on face of seal
29541890 29545519 4000 Input Seal D6C on face of seal
29507528 29544137 3000 Service Single Lip Input Seal D6C on face of seal
29505859 29544138 4000 Service Single Lip Input Seal D6C on face of seal
29540989 29546233 3000 Output Seal D6C on face of seal
29540133 29546234 4000 Output Seal D6C on face of seal
29541266 29546237 4000 Output Seal (service only) D6C on face of seal
29515691 29546238 4000 Output Seal (service only) D6C on face of seal
29545021 29545963 Cooler O-ring Black (was brown)
29507823 29546229 Fill Tube Seal D6C on top of seal
23045611 29546153 3000 C2 piston ID 8 Pink marks
23045612 29546154 3000 C1 piston ID 8 Light Blue marks
23045614 29546155 3000 C1 piston OD 8 Orange marks
23045615 29546156 3000 Balance Piston OD / 4000 C1 piston OD 8 Yellow marks
23045654 29546157 3000 C5 piston OD 8 Yellow marks
23047920 29546158 4000 C5 piston OD / 4700 C6 piston OD 8 Light Blue marks
23048095 29546159 4000 C2 piston ID 8 White marks
23048096 29546160 4000 C1 piston ID 8 Orange marks
23048104 29546161 4000 Balance piston OD 8 Green marks
29530490 29546162 4700 C5 piston OD 8 Orange marks
29501326 29546163 4000 LU piston OD 8 White marks
29501323 29546164 4000 LU piston ID 8 Red marks
23046868 29546165 3000 LU piston OD 8 Red marks
29503197 29546166 3000 LU piston ID 8 Green marks
29542212 29546251 Kit, 4700/4800 Seal and Gasket
29545935 29546239 Kit, 3000 Seal and Gasket, Straight Through
29543315 29546242 Kit, 3000 Retarder Module Seal and Gasket,
Prior to S/N 6510142342
29545921 29546246 Kit, 4000 Seal and Gasket, With Retarder
29545917 29546240 Kit, 3000 Seal and Gasket, Straight Thru (4th Generation)
29544794 29546243 Kit, 3000 Retarder Module Seal and Gasket, Beginning with
S/N 6510142342
29544795 29546244 Kit, 3000 Retarder Module Seal and Gasket (4th Generation)
29545918 29546247 Kit, 4000 Seal and Gasket, Straight Through (4th Generation)
29545920 29546248 Kit, 4000 Seal and Gasket, With Retarder (4th Generation)
29545919 29546245 Kit, 4000 Seal and Gasket, Straight Through
29544828 29546252 Kit, 3700 Seal and Gasket (4th Generation)
29545784 29546241 Kit, B 400R Master Overhaul

SIL374 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

6-WT-07, Rev. A
September, 2007
Product Code(s):
Page 3 of 3

2 OF 8
IDENTIFIER MARKS
ON OUTER EDGES
2 OF 8
IDENTIFIER MARKS
ON OUTER EDGES

2 OF 8
IDENTIFIER MARKS
ON OUTER EDGES

2 OF 8
IDENTIFIER MARKS
ON OUTER EDGES

3000/4000 C2 PISTON ID SEAL


(P/N 29546153) V10778.00.00

P/N 29545518 IDENTIFIER

D6C IDENTIFIER
8
51

18
45
5
FNI

9
2

5
45
5
1

9
2
D6C

D6C

U
S
A

3000/4000 INPUT SEAL


(P/N 29545518) V10779.00.00

Figure 1.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL375


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

Revisions to this SIL are noted 28-WT-07, Rev. A


by a stripe in the left-hand margin. February, 2008
Product Code(s): 65, 66
Page 1 of 2

SUBJECT: Main Valve Body Revision


PRODUCTS AFFECTED: 4th Generation Controlled 3000 and 4000 Product Family Transmissions
FIRST PRODUCTION S/N: 3000 Product Family; Six-Speed Models 6510782660, 6520090323
3000 Product Family; Seven-Speed Models 6510782782
4000 Product Family; Six-Speed Models 6610244154, 6620006075
4000 Product Family; Seven-Speed Models 6610244287, 6620006289
Introduction:
Fourth Generation Main Valve Bodies were revised in December, 2007 to increase the retaining pin diameter for the
Converter Regulator and Lube Regulator Valves. All main valve body valve retaining pins will be common after this
change. The Converter Regulator Valve Stop is notched to trap the retaining pin. A new stop is released to accommodate
the larger diameter retaining pin.
Serviceability (see Table 1):
The former retaining pin and converter regulator valve stop will be maintained to service former main valve bodies. The
former six speed and seven speed main valve bodies will be completely cancelled. Six speed and seven speed main valve
body kits are available to use when the former valve bodies are replaced to be sure the correct parts are available. The kits
contain (see Figure 1) a new six-speed or seven-speed valve body, two additional 5 mm retaining pins, the current
converter regulator valve stop (for the 5 mm pin), and Instruction Sheet 326.
RETAINING PIN
(P/N 23049345)

CONVERTER REGULATOR STOP


(P/N 29546550)

MAIN VALVE BODY


6-SPEED (P/N 29546779)
7-SPEED (P/N 29546815) V10873.00.00

Figure 1.

SIL376 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

28-WT-07, Rev. A
February, 2008
Product Code(s): 65, 66
Page 2 of 2

Table 1.
Current Former
Part Description P/N P/N Service Former P/N with
Main Valve Body; 6-speed 29546779 29542923 29546991 Kit, Main Valve Body6-speed
Containing: P/N Description Qty
29546779 Main Valve Body, 6-speed 1
29546550 Converter Regulator Stop 1
23049345 Retaining Pin, 5 mm 2
29546993 Instruction Sheet 326 1
Main Valve-Body; 7-speed 29546815 29542924 29546992 Kit, Main Valve Body, 7-speed
Containing: P/N Description Qty
29546815 Main Valve Body, 7-speed 1
29546550 Converter Regulator Stop 1
23049345 Retaining Pin, 5 mm 2
29546993 Instruction Sheet 326 1
Retaining Pin 23049345 29500822 29500822 Retaining Pin
Converter Regulator
29546550 29538477 29538477 Converter Regulator Valve Stop
Valve Stop

CAUTION: The current and former Valve Bodies, Converter Regulator Stops, and Retaining Pins can be
misassembled. If misassembled, converter pressure and cooler flow and pressure will be higher or lower than they are
specified to be. See Table 2.

Table 2. Incorrect Combinations


P/N Description Version Assembly condition Result
29546779 Stop groove is narrower (3 mm) and
or Main Valve Body Current will not seat properly over a 5 mm Higher cooler ow and
29546815 pin. Stop will be pushed deeper into higher cooler and converter
29538477 Converter Regulator Stop Former the bore and the spring will be under pressure
23049345 Retaining Pin, 5 mm Current more compression.
29542923 Stop groove is wider (5 mm) and
or Main Valve Body Former will be oversize over a 3 mm pin. Slightly lower cooler ow
29542924 Stop will not be pushed as deep into and lower cooler and con-
29546550 Converter Regulator Stop Current the bore and the spring will be under verter pressure
29500822 Retaining Pin, 3 mm Former less compression.
29546779 Stop groove is wider (5 mm) and
or Main Valve Body Current hole is oversize (5 mm) and will not
29546815 properly t a 3 mm pin. Stop will not
Lower cooler ow and SIL
lower cooler and converter
29546550 Converter Regulator Stop Current be pushed as deep into the bore, the
pressure
pin will be loose, and the spring will
29500822 Retaining Pin, 3 mm Former
be under less compression.

20091001 Copyright 2009 Allison Transmission, Inc. SIL377


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

P/N 29546993
Page 1 of 2
December, 2007

INSTRUCTION SHEET NO. 326

MAIN VALVE BODY REVISION

Introduction
Fourth Generation Main Valve Bodies were revised in December, 2007 to increase the retaining pin diameter for the
Converter Regulator and Lube Regulator Valves. All main valve body valve retaining pins will be common after this
change. The Converter Regulator Valve Stop is notched to trap the retaining pin and a new one is released to accommo-
date the larger diameter retaining pin.
Parts
Six speed and seven speed main valve body kits are available to use when the former valve bodies are replaced to be sure
the correct parts are available. The kits (see Table 1 and Figure 1) contain a new six-speed or seven-speed valve body,
two additional 5mm retaining pins, the current converter regulator valve stop, and Instruction Sheet 326.
Table 1.
When replacing: Use: Discard:
P/N Description P/N Description Qty P/N Description Qty
29542923 Main Valve Body, 29546991 Kit, Main Valve Body,
6-speed 6-speed
kit contains:
29546779 Main Valve Body, 1 29542923 Main Valve Body, 1
6-speed 6-speed
29546550 Converter Regulator 1 29538477 Converter Regulator 1
Stop (for 5 mm pin) Stop (for 3 mm pin)
23049345 Retaining Pin, 5 mm 2 29500822 Retaining Pin, 3 mm 2
29546993 Instruction Sheet 326 1
29542924 Main Valve Body, 29546992 Kit, Main Valve Body,
7-speed 7-speed
kit contains:
29546815 Main Valve Body, 1 29542924 Main Valve Body, 1
7-speed 6-speed
29546550 Converter Regulator 1 29538477 Converter Regulator 1
Stop (for 5 mm pin) Stop (for 3 mm pin)
23049345 Retaining Pin, 5 mm 2 29500822 Retaining Pin, 3 mm 2
29546993 Instruction Sheet 326 1

SIL378 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

P/N 29546993
Page 2 of 2
December, 2007

RETAINING PIN
(P/N 23049345)

CONVERTER REGULATOR STOP


(P/N 29546550)

MAIN VALVE BODY


6-SPEED (P/N 29546779)
7-SPEED (P/N 29546815) V10873.00.00

Figure 1

CAUTION: The current and former Valve Bodies, Converter Regulator Stops, and Retaining Pins can be misas-
sembled. If misassembled, converter pressure and cooler ow and pressure will be higher or lower than they are
specied to be. See Table 2.
Table 2. Incorrect Combinations
P/N Description Version Assembly condition Result
29546779 Stop groove is narrower (3 mm) and
or Main Valve Body Current will not seat properly over a 5 mm Higher cooler ow and
29546815 pin. Stop will be pushed deeper into higher cooler and con-
29538477 Converter Regulator Stop Former the bore and the spring will be under verter pressure
23049345 Retaining Pin, 5 mm Current more compression.
29542923 Stop groove is wider (5 mm) and
or Main Valve Body Former will be oversize over a 3 mm pin. Slightly lower cooler
29542924 Stop will not be pushed as deep into ow and lower cooler
29546550 Converter Regulator Stop Current the bore and the spring will be under and converter pressure
29500822 Retaining Pin, 3 mm Former less compression.
29546779 Stop groove is wider (5 mm) and
or Main Valve Body Current hole is oversize (5 mm) and will not
Lower cooler ow and
29546815 properly t a 3 mm pin. Stop will not
lower cooler and con- SIL
29546550 Converter Regulator Stop Current be pushed as deep into the bore, the
verter pressure
pin will be loose, and the spring will
29500822 Retaining Pin, 3 mm Former
be under less compression.

20091001 Copyright 2009 Allison Transmission, Inc. SIL379


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11-WT-08
July, 2008
Product Code(s):
Page 1 of 86

SUBJECT: Control System PrognosticsModel Year 2009

MODELS AFFECTED: All 3000 and 4000 Product Families, Except 7-Speeds (Includes B and T Series Models)

BEGINNING SERIAL NUMBERS: 6510822005 (3000 Product Family)


6520099957 (3000 Product Family)

6610257671 (4000 Product Family)


6620007438 (4000 Product Family)

Preface:
The purpose of this SIL is to provide information necessary to understand and service Control System Prognostics for
Model Year 2009. Due to the number of pages in this Service Information Letter a Table of Contents is provided.

SIL380 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

11-WT-08
July, 2008
Product Code(s):
Page 2 of 86

TABLE OF CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Package Requirements for Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Calibration Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Fluid and Filter Requirements and Maintenance Schedules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
CONTROL SYSTEM PROGNOSTICS OPERATION AND DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Oil Life Monitor (OM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Filter Life Monitor (FM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Transmission Health Monitor (TM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Parts Change Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
FILTER LIFE VALVE BODYDISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Assemble Filter Life Valve Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SHIFT SELECTOR DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
During Normal Operating Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Operation During Diagnostic or Inhibited Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Accessing Oil Level, Prognostics, and Diagnostic Codes Using a Lever Shift Selector . . . . . . . . . . . . . . . . . . . . . . 14
Accessing Oil Level, Prognostics, and Diagnostic Codes Using a Pushbutton Shift Selector . . . . . . . . . . . . . . . . . . 15
Allison Shift Selector Service Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
PROGNOSTICS PACKAGE AND ALLISON DOC FOR PCSERVICE TOOL CHANGES . . . . . . . . . . . . 17
Enabling and Disabling Prognostics Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Calibration Information Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Prognostic Package Status at Main Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Prognostics Package Information and Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Oil Life Monitor Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Filter Life Monitor Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Transmission Health Monitor: 3000/4000 Product Families . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Service Indicator (SERVICE TRANS) Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
TRANSHEALTH Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Prognostic Messages on J1939 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
PROGNOSTICS DTC TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
DTC P0847 Pressure Switch 2 Circuit Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
DTC P0848 Pressure Switch 2 Circuit High . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
DTC P088A Main Filter Deteriorated. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
DTC P088B Transmission Fluid Filter Very Deteriorated/Expired . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
DTC P0897 Transmission Fluid Deteriorated. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
DTC P2789 Clutch Adaptive Learning at Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
PARTS CATALOG FOR PROGNOSTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3000 Product Family Seal and Gasket Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 SIL
3000 Product Family Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4000 Product Family Seal and Gasket Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
4000 Product Family Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
3000 and 4000 Product Families TCM and Selectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

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INTRODUCTION
Allison Transmission, Inc. has introduced control system Prognostics for Model Year 2009 (MY09) beginning with serial
numbers listed above for 3000 and 4000 Product Families transmissions except for 7-speed models. Prognostics are
designed to give the customer the following benefits:
Maximize fluid (oil) life
Maximize filter life
Maximize clutch life
Monitor and indicate when service limits for clutches have been exceeded
Allow maintenance to be scheduled to prevent transmission problems
Transmission operating parameters monitored and displayed by the Prognostics feature are:
Oil Life Monitor (OM)The display message denotes the calculated remaining life of the transmission fluid.
Filter Life Monitor (FM)The display message denotes operating status of the transmission main fluid filter, based
on the measured pressure drop across the filter.
Transmission Health MonitorThe display message denotes clutch life status, as determined by monitored
changes and the calculated running clearance of the transmission clutches.
Package Requirements for Use
Customer and Vehicle OEM use of the Prognostics Package has the following requirements:
Use of Allison approved TES 295 licensed fluid in the transmission. Refer to TES 295 Approved Fluids list. See
the Allison Transmission web site (www.allisontransmission.com) for that list.
Use of Allison High Capacity filters.
Prognostics package has been enabled in the TCM calibration. Requires current released Prognostics capable TCM.
The former 4th Generation TCMs are not Prognostics compatible.
Transmission control module assembly with Prognostics designed parts. Refer to the parts catalog section and
assembly/disassembly section.
OEM chassis harness wire 118 from pin 18 of the TCM connector to pin 17 of the transmission connector.
One of the following Prognostics designed shift selectors:
o Allison MY09 pushbutton shift selector with integrated SERVICE TRANS Indicator, an open-end
wrench icon
o Allison MY09 lever shift selector with integrated SERVICE TRANS Indicator, an open-end wrench icon
o OEM-supplied, Allison-approved shift selector combined with either or both of these features:
A service indicator light
A J1939 text message display
NOTE: If the Prognostics package is enabled in the TCM but any of the listed Prognostics
requirements have not been met, diagnostic codes (DTC) and/or service light activation
may occur. For example, if W118 is not in the OEM harness and Prognostics is enabled,
an active DTC P0848PS2 Circuit High occurs and a CHECK TRANS lamp condition is
displayed. See Allison Tech Data for detailed Prognostics integration information.
Calibration Information
The vehicle manufacturer (OEM) specifies whether the Allison Prognostics Package should be a factory installed option
for the transmission calibration. An OEM could have the Prognostics Package option set at the factory as one of these
choices for the customer:
Available and Prognostics are defaulted ON
Available but Prognostics are defaulted OFF
Prognostics are not available in the TCM calibration.

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The three Prognostics functions are enabled or disabled as a group and cannot be enabled or disabled individually. The
OEM may also specify whether Prognostics may be reset by:
The Allison shift selector
A J1939 message
Only with the Allison DOC For PCService Tool.
NOTE: An Allison service outlet can, at customer expense and if Allison requirements are met
before TCM recalibration, assist with a TCM calibration change so that MY09
Prognostics are available.
Fluid and Filter Requirements and Maintenance Schedules
With Mixture of TES 295 Fluids and non-TES 295 fluids
For any vehicle, including vehicles just delivered from the OEM, that have a mixture of TES 295 and Non-
TES 295 fluid in the transmission system, the Prognostics Package must be turned off and fluid/filter
changes must follow the recommendations in Service Tips #1099, available on the Allison Transmission
web site (www.allisontransmission.com).
Before a vehicle that contained a mixture of Non-TES 295 and Allison-approved TES 295 can use the
Prognostics Package and the fluid and filter schedule in Table 1, that vehicle must have two complete oil
changes using only 100 percent concentration Allison-approved TES 295 fluid and Allison High Capacity
filters.
Change Interval Schedule when Prognostics Package Requirements Fulfilled and Prognostics Package Enabled

Table 1. Recommended Fluid/Filter Change Intervals With MY09 Prognostics Package Enabled
in 3000 and 4000 Product Families Transmissions (Includes B and T Series Models)

General or Severe Vocation

Fluids Change Interval Filters Change Interval


(Prognostics ON) Filter Types (Prognostics ON)

Change fluid when indicated by Oil Allison High Capacity Main Change both fllters when indicated
Life Monitor (OM) Prognostics and Lube Filters by Filter Life Monitor (FM) Prog-
function or at 60 months (five years) nostics function between fluid
whichever occurs first. changes or at 60 months (five years)
whichever occurs first.
Change main and lube filters with
fluid
Suction Filter Assembly Kit Overhaul only

NOTE: If the Prognostics Package is not enabled in the calibration or other Prognostics Package
requirements are not met, do not use the change interval schedule in Table 1 but instead
use Service Tips #1099 available at www.allisontransmission.com to determine fluid and
filter change interval.

NOTE: Required calendar-based fluid and filter change intervals are not monitored by the
Prognostics Package so calendar intervals remain applicable to all vehicle installations
in addition to other applicable schedule requirements.
SIL
CAUTION: To help avoid transmission damage, transmission fluid and filters must be changed
whenever there is evidence of dirt or high temperature conditions. A high temperature
condition is indicated when the transmission fluid is discolored, has a strong odor, or
has exceeded oil analysis limits.

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CAUTION: Transmission fluid and filter change frequency is determined by the severity of
transmission service. To help avoid transmission damage, more frequent changes
may be necessary than recommended in the general guidelines due to operating
conditions and duty cycle.

CAUTION: If Prognostics are turned ON, only Allison approved TES 295 fluids and Allison High
Capacity filters may be used. If any other fluids or filters are used, the Prognostics
feature MUST BE turned OFF.

Prognostics information will not be accurate with any other transmission fluids and
could result in missed maintenance activities resulting in transmission damage. If
Prognostics functions are not programmed or are turned OFF, refer to the miles/
hours/months fluid and filter change interval charts or visit
www.allisontransmission.com, click Service, Fluid/Filter Change Interval, then
Fluids, and read the current version of Service Tips #1099 for details.

CONTROL SYSTEM PROGNOSTICS OPERATION AND DISPLAY


The Prognostics Package includes the following functions:
Oil Life Monitor
Filter Life Monitor
Transmission Health Monitor
Allison DOC For PCService Tool may be used to review the current status of any of these functions and a history of
indicator resets. An Allison shift selector may be used to review the current status of any of these functions provided the
function being checked is in its specific display mode. See the selector information section for that procedure.
When a specified threshold is detected for any of the prognostic functions the SERVICE TRANS indicator, seen as an
open-end wrench in an Allison selector between the range select and range monitor digits, is illuminated to alert the
operator. The lamp strategy for the icon varies to communicate to the operator which function has detected that the
threshold value was reached, e.g., flashing or steady lamp.

NOTE: Failure to attend to a service condition illustrated by an illuminated lamp and then to
reset the SERVICE TRANS indicator within a defined operating period will result in
illumination of the CHECK TRANS light and an active diagnostic code (DTC)
indicating the increased probability that the service condition will develop into a more
serious condition.

Oil Life Monitor (OM)


The display message, seen in Allison DOC For PCService Tool or an Allison shift selector, denotes the calculated
remaining life of the transmission fluid. This value is based on the established life for the required baseline fluid, and then
is continuously adjusted for cumulative effects of such operating parameters as operating time, retarder operation, output
shaft revolutions, and shift frequency.
OM Display: The selector display is a two-digit number, denoting percentage of fluid life remaining. New fluid is
displayed as 99 percent. Minimum value displayed is 00 percent. Allison DOC For PCService Tool displays from
100 percent down to minus () 100 percent.
OM TRANSMISSION SERVICE Condition: The SERVICE TRANS indicator is illuminated, denoting a required
change of transmission fluid, when the remaining fluid life reaches approximately 1 percent. The indicator will be lit
steadily upon each initialization of the TCM, and will remain on steady for approximately 12 minutes after the first
selection of a drive range each time, until service is performed and the indicator is reset.
Failure to perform maintenance and reset the SERVICE TRANS indicator within a defined period will result in the
illumination of the CHECK TRANS light and diagnostic code P0897, Transmission Fluid Deteriorated, being set. P0897
indicates that the remaining fluid life has reached 1 percent.

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OM Reset: The function may be reset by one of the following methods:


Message over the SAE J1939 communication interface.
With the ignition ON and the engine OFF, shift between N D N D N R N, pausing briefly (less than 3 seconds)
between shifts, to reset the value displayed on the shift selector to 99 percent.
Display the Oil Life Monitor information and press and hold the MODE button of an Allison shift selector for ten
seconds.
Reset by using the specific Action Request in the Allison DOC For PCService Tool.
The SERVICE TRANS indicator is illuminated briefly following a reset to acknowledge that the reset was successful.
Allison DOC For PCService Tool may be used to enable a CMC within the Prognostics Customer Modifiable
Constant (CMC) Group to restrict reset to the service tool only. If resets are restricted to the service tool only, the selector
will not be able to reset the function.
OM History: A historical record of the last six (6) resets, including mileage at the time of each reset, may be viewed using
the Allison DOC For PCService Tool.

NOTE: Required calendar-based fluid change intervals are not monitored by this function and
those intervals remain applicable to all vehicle installations in addition to the above.

Filter Life Monitor (FM)


Filter Life Monitor indicates when the filters require changing. The display message denotes operating status of the
transmission main filter, based on the measured pressure drop across the filter. The Prognostics pressure switch is
activated when fluid exiting the main filter drops below a pre-determined pressure. Both the main and lube filters must
be changed when the SERVICE TRANS indicates the main filter should be changed. The differential pressure limit is
verified for a period of time to be sure there is no false filters change indication. The feature is not functional until
transmission sump temperatures are between 40C (105F) and 150C (302F). The feature is not available with seven-
speed transmission models.
FM Display: An acceptable filter life status is displayed as OK in the shift selector. An unacceptable filter life status
is displayed as LO in the shift selector. Allison DOC For PCService Tool indicates the Filter Life Monitor Expired
as YES or NO.
FM TRANSMISSION SERVICE Condition: Once the programmed threshold for maximum filter pressure drop has
been observed and verified, a diagnostic code P088AMain Filter Deterioratedis set to indicate that the filter has
reached the end of its designed life. The SERVICE TRANS icon flashes up to two minutes at key on after D (Drive)
is selected. Thereafter, the indicator illuminates and flashes upon each TCM initialization, continuing to flash for 12
minutes after the first selection of a drive range each time, until service is performed and the indicator is reset.
Failure to perform maintenance and reset the monitor after a calibration-defined number of warnings will result in the
illumination of the CHECK TRANS light. When the CHECK TRANS has been illuminated for this purpose, the TCM
will register an additional diagnostic code (P088BVery Deteriorated Filter).
FM Reset: The feature will reset automatically when the control main fluid filter has been changed and the pressure drop
across the filter no longer exceeds the threshold value. The Lube filter must be changed with the main filter.
The SERVICE TRANS indicator will illuminate briefly following a reset to acknowledge that the reset was successful.
Manual resets may also be performed by one of the following methods:
With the ignition ON and the engine OFF, shift between N R N R N D N to reset the value displayed on the shift
selector to OK. SIL
Display the Filter Life Monitor information and press and hold the MODE button of an Allison shift selector for
ten seconds.
Message over the SAE J1939 communication interface.

NOTE: The Filter Life Monitor will trigger the SERVICE TRANS icon following a reset if the
Filter Life indicator switch re-opens again.

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Allison DOC For PCService Tool may be used to enable a CMC within the Prognostics Customer Modifiable
Constant (CMC) Group to restrict reset to the service tool only. If resets are restricted to the service tool only, the selector
will not be able to reset the function.
FM History: The Allison DOC For PCService Tool may be used to display the amount of transmission operation
from the initial service indication until the service reset.

NOTE: Required calendar-based filter change intervals are not monitored by this feature and
remain applicable to all vehicle installations in addition to the above.

Operation of Filter Life Valve and Pressure Switch (PS2)


Pressure Switch 2 (PS2), also known as the Filter Life Switch, is used to monitor the pressure difference between main
pressure before the filter and lockup clutch pressure as a method to monitor the main filter for excessive filter restriction.
See Figure 1.
When the main filter is in an unrestricted state and lockup clutch is applied, the switch is depressurized and in its Normally
Closed (NC) position which completes a circuit between wire 118 and analog returns wire 158. Allison DOC For PC
Service Tool will show PS2 is EXHAUSTED. The Filter Life Valve is de-stroked off the return spring in this condition
because lockup pressure is sufficiently high enough to keep main pressure (before the filter) from stroking the valve.
When the main filter gets excessively restricted by debris, lockup pressure will drop enough that the Filter Life Valve
strokes because of the higher main pressure (before the filter) acting on the other end of the Filter Life Valve which
compresses the return spring. This situation allows control main pressure through the valve to PS2 which pressurizes the
switch. This then opens the PS2 switch and voltage is sensed on wire 118. Allison DOC For PCService Tool will show
PS2 PRESSURIZED.

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MAIN CIRCUIT FILTER

FILTER LIFE VALVE

MAIN PRESSURE EX
(BEFORE FILTER)
FILTERED CONTROL MAIN
MAIN PS 1

TCC FLOW
PUMP

FILTERED
SUCTION FILTER MAIN

EX

SUMP LUBE

MAIN
FLOW

FILTER LIFE VALVE HYDRAULIC SCHEMATIC V11111.00.00

Figure 1. Filter Life Valve Hydraulic Schematic

Transmission Health Monitor (TM)


The display message, seen in Allison DOC For PCService Tool or an Allison shift selector, denotes clutch life status,
as determined by monitored changes and the calculated running clearance of the transmission clutches C1, C2, C3, C4,
and C5.
TM Display: An acceptable clutch life status is displayed as OK in the shift selector. An unacceptable clutch life status
is displayed as LO in the shift selector. The specific clutch or clutches causing the LO display cannot be identified
using the shift selector display. Allison DOC For PCService Tool displays clutch condition as OK or NOT OK
for each clutch, C1 through C5. Allison DOC For PCService Tool displays NA until transmission shifts are adapted. SIL
TM TRANSMISSION SERVICE Condition: The SERVICE TRANS indicator will be illuminated, indicating the
need for clutch maintenance, when the remaining clutch life reaches approximately 10 percent, or if the running clearance
exceeds a maximum value which may indicate a non-wear-related issue. Thereafter, the indicator is lit upon each
initialization of the TCM, and will remain on steady during all vehicle operation until service is performed and the
indicator is reset. Additional troubleshooting is required to be sure clutches require replacing.

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TM Reset: The feature will reset itself automatically after maintenance/repair is done to correct the condition that caused
the warning for excessive clutch clearance. The indicator can also be manually reset using the Allison DOC For PC
Service Tool diagnostics program if necessary. After a number of warnings occur from the SERVICE TRANS indicator
without correcting the condition, the CHECK TRANS light will illuminate and diagnostic code P2789 Clutch
Adaptive Learning at Limit activates.
TM History: The Allison DOC For PCService Tool may be used to display the amount of transmission operation
from the initial service indication until the service reset.
Parts Change Information:

NOTE: Refer to the parts catalog section of this publication for current parts numbers
information. This section is an overview of parts compatibility and serviceability
information.

Control module assembly and components were redesigned for Prognostics features. Backwards compatibility and
serviceability of transmissions prior to the serial number breakpoints for Prognostics is noted next to the parts description.
See the parts catalog section of this publication for part number information.
Control Module Assemblies (All) New assemblies are backwards compatible for all types MD/HD Shallow/
Medium combinations. All the former control module assemblies have been completely canceled and superseded
with the new control module assemblies listed in the parts catalog section of this publication. Some detail parts of
these assemblies must not be intermixed with non-prognostic control module assemblies as listed here.
o Oil Transfer Plate (Channel Plate) Not backwards compatible with former oil transfer plate. Former part
has been maintained for service of serial numbers prior to the breakpoints.
o Channel Separator Plate - Not backwards compatible with former channel separator plate. Former part
has been maintained for service of serial numbers prior to the serial number breakpoints.
o Main Valve Body - Not backwards compatible with former main valve body. Former part has been
maintained for service of serial numbers prior to the breakpoints. Alignment pin location has been
changed between new and former main valve body and new and former channel separator plates.
Exhaust Check Valve Pin - Not backwards compatible with former retaining pin. The former pin has
been maintained for service of serial numbers prior to the breakpoints.
Converter Regulator Stop Not backwards compatible with former main valve body and valve.
Former valve stop has been maintained for service of serial numbers prior to the breakpoints.
Solenoid Separator Plate The new solenoid separator plate is backwards compatible with the
former plate. The former solenoid separator plate has been completely canceled and superseded with
the new plate
o Internal Harness - Not backwards compatible with former Internal Harness. Former part has been
maintained for service of serial numbers prior to the breakpoints.
The new Filter Life Valve Body Assembly listed below has been added to the control module assembly. It may not be
retrofitted to the former control module assemblies. Prognostics will not work with former design hardware. See the
following section of this publication for assembly and disassembly information for the Filter Life Valve Body Assembly.
See the parts catalog section of this publication for part number information.
Filter Life Valve Body Assembly includes these parts:
o Filter Life Valve Body
o Filter Life Valve
o Return Spring
o Valve Stop
o Retaining Clip
o Pressure Switch 2 (filter life)
o M6 x 45 long Screws (4)

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TCM Type A53 TCM is backwards compatible with all former and current 4th Generation TCM types used in
3000 and 4000 Product Families including B and T Models. Service these vehicles with Type A53 TCM. The blank
TCM part number is 29545538.
Shift Selectors New pushbutton and lever selector assemblies for Prognostics are also backwards compatible to
their former counterparts, All the former selector assemblies have been completely canceled and superseded with
the new selectors. See the parts catalog section of this publication to determine which selector is needed for the
vehicle. Using a former non-Prognostics capable shift selector with a Prognostics enabled transmission result in a
DTC being set.
Seal and gasket kits MY09 Straight-Through, Control Module, and Retarder Seal and Gasket kits have been
released to service MY09 transmissions. See the parts catalog section of this publication for part numbers of kits
that have been added. Seal and Gasket kits for non-Prognostics transmissions prior to the S/N breakpoints are
maintained for service as well.

FILTER LIFE VALVE BODYDISASSEMBLY AND ASSEMBLY


The Filter Life Valve Body Assembly includes these parts listed here and shown also in Figure 2.
Filter Life Valve Body
Filter Life Valve
Return Spring
Valve Stop
Retaining Clip
Pressure Switch 2 (filter life)
M6 x 45 long Screws (4)
This assembly cannot be retrofitted to the former channel plate assemblies. All updates listed in this section and all other
requirements must be met to use Prognostics features:
Disassembly
The Filter Life Valve Body is retained to the channel plate by four bolts. Three of the bolts also retain the pressure switch
assembly.

SIL

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6
7
8

FILTER LIFE VALVE BODY ASSEMBLY V11105.00.00

Figure 2. Filter Life Valve BodyDisassembled View

Remove Filter Life Valve Body


1. Disconnect internal wiring harness connector (1) from the filter life valve body assembly.
2. Remove four bolts (2) retaining valve body (4) and pressure switch (3) to the channel plate.
3. Remove valve body (4).
4. Remove pressure switch (3).
Disassemble Filter Life Valve Body (Figure 2)
Special Tools Required: J 47942valve spring compressor
1. Place filter life valve body assembly (4) on the work surface with the machined-side up.
2. Using J 47942, compress valve spring (6) enough to remove valve retaining clip (8).
3. Remove valve retaining clip (8).
4. Remove valve stop (7), spring (6), and valve (5).
5. Inspect all parts for wear, damage, or burrs. Replace parts that are worn or damaged.
6. Inspect pressure switch (3) and its wiring leads for damage or wear. Inspect pressure switch connector (1) for
damage or loose pins. Replace the pressure switch if excessive wear or damage is found. Repair or replace the
connector as required.

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Assemble Filter Life Valve Body (Figure 2)


Assemble Filter Life Valve Body
Special Tools Required: J 47942valve spring compressor
1. With filter life valve body machined side up on the work surface, install valve (5), spring (6), and valve stop (7).
2. Using J 47942, compress spring (6) far enough to install retaining clip (8).
3. Install retaining clip (8) so that the clip is below the machined surface.
Install Filter Life Valve Body
1. Position valve body assembly (4) on channel plate assembly so that four bolt holes align with their threaded
holes in the channel plate.
2. Install pressure switch (3) assembly, wire leads up, onto the machined area of the valve body so that the pressure
switch assembly bolt holes align with three valve body bolt holes.
3. Install four bolts (2) retaining the pressure switch and valve body. Tighten four bolts finger-tight.
4. Tighten four bolts (2) to 1013 Nm (710 lb ft).
5. Connect the internal wiring to the pressure switch connector.

SHIFT SELECTOR DISPLAY

During Normal Operating Conditions

DISPLAY DESCRIPTION
Select During normal operation, this display indicates the gear range that has been
selected.
Monitor During normal operation, this display indicates the actual gear in which the trans-
mission is currently operating. If the vehicle is equipped with dual shift selectors,
the inactive selector displays a dash () in both SELECT and MONITOR dis-
play locations.

Service Indicator This light is functional only if Prognostics are enabled in the TCM controls light
calibration. Illuminated at start-up for a bulb check, this indicator is then
(Wrench icon) turned off if no service conditions exist.

SIL

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Operation During Diagnostic Or Inhibited Conditions

DISPLAY DESCRIPTION
DO NOT SHIFT During a DO NOT SHIFT condition, the SELECT display on shift selector is
illuminated: blank. The MONITOR display indicates the range in which the
transmission is locked. The CHECK TRANS light is also be activated.

Flashing Display: The flashing display indicates a requested shift is either temporarily or perma-
nently inhibited. The inhibit may clear if the cause of the inhibit clears within 3
seconds of the shift request. Otherwise, the operator must re-select the desired
range.
SERVICE TRANS Indicator Illumination of this icon is integral to all Allison shift selectors except strip push-
button selectors and functional only if Prognostics are enabled in the TCM con-
trols calibration. This indicator is illuminated upon the detection of a service
issue relating to clutch, filter, or fluid life. This indicator appears as an open-end
wrench between the select and monitor display. When the icon is on steady it
means the transmission requires attention for either fluid or clutch system main-
tenance (check DTCs to determine which). When the icon is flashing the trans-
mission requires filter maintenance.

Illumination of all segments If all segments of the display are on for more than 12 seconds, the TCM has not
completed initialization. A diagnostic code is associated with this condition.

Blank Display: This condition indicates either lack of power to the selector or the CAN (J1939)
Link is failed. Continuous blank indicates loss of power to the selector. If the
blank display changes to a single or double cat-eye display, other conditions
exist. See cat-eye discussions below.

Single Cat-Eye: (-/-) This display indicates a selector fault other than loss of power and is always
accompanied by a selector-related diagnostic code. The single cat-eye is dis-
played in the SELECT location immediately after the fault is detected.

Double Cat-Eyes (-/-)(-/-): This display indicates a failure of the CAN communication link and is always
accompanied by a diagnostic code. The cat-eyes are illuminated in both the
SELECT and MONITOR locations after approximately 12 seconds of blank
display.

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HOLD OVERRIDE HOLD OVERRIDE


BUTTON BUTTON

MODE
MODE ID INDICATOR
MODE (LED)
INDICATOR R MODE BUTTON
1 (LED) N
2
D
MODE ID
3 MODE BUTTON
6
4
5 DIGITAL
5
D
DIGITAL DISPLAY * 4 DISPLAY *
3
N
2
R DISPLAY MODE 1
DISPLAY MODE
DIAGNOSTIC DIAGNOSTIC
BUTTON BUTTON

SIX-SPEED, SEVEN-SPEED, CONTOURED


LEFT-HAND RIGHT-HAND BEZEL
LEVER SELECTOR LEVER SELECTOR

DIGITAL DISPLAY*
MODE ID
MODE
R MODE MODE
INDICATOR (LED)
R MODE
MODE BUTTON
N
N Push simultaneously
D to enter diagnostic
D mode and fluid
level check

PUSHBUTTON SELECTORS

*NOTE: The first number displayed in the digital display is the highest forward range available and second
number is range attained in selected position.

Visually confirm that the range selected was attained. If display is flashing, shift is inhibited.

SERVICE ICON
SERVICE ICON

Location of service icon on vertical and horizontal digital display V11058.00.00

Figure 3. Typical Allison 4th Generation MY09 Prognostics Shift Selectors

Accessing Oil Level, Prognostics, And Diagnostic Codes Using A Lever Shift Selector
SIL
The DISPLAY MODE/DIAGNOSTIC (DMD) button (refer to Figure 3) provides access to:
Fluid level information
Prognostics information,
Diagnostic code information.

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To access oil level, Prognostics, and diagnostic codes:


Move the shift lever to N and apply the parking brake.
Press the DISPLAY MODE/DIAGNOSTIC button once to access oil level information (if an OLS is installed).
Press the DMD again to access the Oil Life Monitor.
Press the DMD again to access the Filter Life Monitor.
Press the DMD again to access the Transmission Health Monitor.
Press the DMD again to access the diagnostic code information.
Press the MODE button to view subsequent code positions d2 through d5.
To exit the diagnostic code mode, move the shift lever to another position.
Accessing Oil Level, Prognostics, And Diagnostic Codes Using A Pushbutton Shift Selector (Refer To Figure 3)
To access oil level, Prognostics, and diagnostic codes, do the following (refer to Figure 3):
Select N and apply the parking brakes.
Simultaneously press the (Up) Arrow and (Down) Arrow buttons once to access oil level information (if an
OLS is installed).
Simultaneously press the (Up) Arrow and (Down) Arrow buttons again to access the Oil Life Monitor.
Simultaneously press the (Up) Arrow and (Down) Arrow buttons again to access the Filter Life Monitor.
Simultaneously press the (Up) Arrow and (Down) Arrow buttons again to access the Transmission Health
Monitor.
Simultaneously press the (Up) Arrow and (Down) Arrow buttons again to access the diagnostic codes.
Press the MODE button to display the next code. Repeat for code positions d3 through d5.
Press N (Neutral) to exit the diagnostic code mode.

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Allison Shift Selector Service Indicator


The following tables illustrate how to access each Prognostic function on the Allison pushbutton and lever shift selectors.

Table 4. Allison Pushbutton Shift Selectors

Up/Down Arrow
Buttons Pressed
Simultaneously Indications SELECT MONITOR
Delayed fluid level check. The dashes are followed
by a countdown from 8 down to 1 or a numerical
(alphabetical for MY08) fault code that indicates
conditions are not proper to receive the fluid level
information or there is a system malfunction.
Fluid level o L
1st press (A delayed
fluid level check may Fluid level is within the correct fluid level zone o K
occur)
Represents low fluid level L o
The number of quarts the transmission is low 0 2
Represents high fluid level H I
The number 1 indicates 1 quart of fluid above the
0 1
full transmission level
Oil Life Monitor O M
2nd press Oil life remaining will range from 99 percent down some number some number
to 00 from 9 to 0 from 9 to 0

Filter Life Monitor F M

3rd press Present life of filters is OK O K


Present life of filters is low L O

Transmission Health Monitor T M

OK clutch wear is acceptable O K


4th press
One or more clutches have worn enough to alert
L O
the TCM*

Press and hold MODE button to reset display monitor (Oil Life Monitor and Filter Life Monitor). Clear diagnostic
codes when displaying any code.
* The specific clutch or clutches which caused a LO display cannot be determined by the shift selector SIL
To exit the fluid level display mode, press any range button on the pushbutton shift selector or press the DISPLAY
MODE/DIAGNOSTIC button on the lever shift selector.

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PROGNOSTICS PACKAGE AND ALLISON DOC FOR PCSERVICE TOOL CHANGES


Allison DOC For PCService Tool was updated in order to monitor, edit, and program the Prognostics Package
parameters stored within the TCM.
Enabling and Disabling Prognostics Package
To enable and disable the Prognostics Package see the following information:
Shift selector Reset functions disabled is not a programmable CMC. This feature is only available within specific
calibrations.
If the Shift Selector Prognostic Control is turned OFF in the calibration, Allison DOC For PCService Tool
reprogramming is required to turn On or Off the Prognostic Package.
If the Shift Selector Prognostic Control CMC is turned ON in the calibration, the shift selector RESET can turn On
or Off the Prognostic Package.
Allison DOC For PCService Tool must be in reprogramming mode to turn ON or Off the Prognostic Package
even with the Shift Selector Prognostic Control CMC ON.
When Allison DOC For PCService Tool is used to change the Prognostic Package CMC, a warning message is
displayed: The Allison Prognostic Package requires TES 295 fluid. Do you still want to enable this CMC?
Allison DOC For PCService Tool has several new screens to display prognostic information.
Prognostics is not available for 3000/4000 7-speed valve bodiesPrognostic screen is not displayed and Prognostic
CMCs are set to Not Available
When Prognostic is disabledPrognostic screen is not shown and Prognostic CMCs are set to Not Available.
Calibration Information Screen

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Prognostic Package Status at Main Screen

Prognostics Package Information and Data


The primary information screen displays Oil Life Monitor, Filter Life Monitor Information, and Transmission Health
Monitor by specific clutch.
Will list Hours, Output Revs. and Miles if N/V information is entered.
Display on front screen will notify technician how long SERVICE TRANS has been active.
Displays Oil and Filter Life information.
Displays the amount of transmission operation from triggering event until service reset.

SIL

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Oil Life Monitor Information:


Allison DOC For PCService Tool displays Oil Life Remaining % (For TES 295 only).
When recalibrating the TCM to a new CIN with TCM Reflash, Oil Life data will stay in TCM.
When installing a new TCM; the following options should be considered to update or input Oil Life data into new
TCM in the order they are listed:
o Allison DOC For PCService Tool / TCM Reflash used to extract and restore
o Technician allowed to input remaining % using Allison DOC For PCService Tool in Reprogramming
mode
o TCM Software will count down from this new value instead of 100%
o Start Oil Life Monitor at 100% if no data transfer or user input
o Reset Oil Life Monitor will be an Action Request in Allison DOC For PCService Tool
1/2000 Reset Oil Life Monitor resets both Oil Life Monitor and Filter Life Monitor
o Oil Life current revs limit and current hours limit displayed on Prognostics screen
o Oil Life Resetting History displayed on Prognostics screen (Output Revs, Revs Limit, Hours, Hours
Limit, and Miles, Miles Limit (with N/V user input))
Only the most recent change displayed if Allison DOC For PCService Tool Reprogramming is
not enabled
TCM software is setup so the reset history counter can not be abused, i.e. the engine must run a few
hours before another reset is allowed
Filter Life Monitor Information:
Displays Filter Monitor Expired state and Filter Remaining Life (1000 and 2000 Product Families uses Remaining
Life since PS2 switch not used).
Wire 118 is not displayed on I/O screen in Allison DOC For PCService Tool since it is not an I/O Function.
Action Request Reset of Filter Life Monitor for 1K2K only.
Transmission Health Monitor: 3000/4000 Product Families
Monitors C1, C2, C3, C4, and C5 clutches. When maintenance conditions exist, a specific strategy for illuminating
the service indicator light is sent by the system. The SERVICE TRANS is integrated as a wrench icon in Allison
selectors for 3000/4000 Product Families.
TCM sends Allison DOC For PCService Tool the status of each clutch
o Either: OK or Not OK for each clutch
o OK=GREEN, Not OK = RED
o No need for % of clutch life
o Static Data Collection tool in Allison DOC For PCService Tool to be used if actual data is needed

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Service Indicator (SERVICE TRANS) Lamp


Action Request to test lamp
Status displayed on Prognostic Screen
If Active, the reason will be displayed.

TRANSHEALTH Report
New format of data being sent to Allison DOC For PCService ToolStatus instead of VR data
Reprogramming must be enabled in Allison DOC For PCService Tool to generate report
Adds Prognostic screen data to the report
User will still have to input the same information that they currently do today in order to get a report
TRANSHEALTH Monitor feature not included
Prognostic Messages on J1939
Transmission Oil Life Remaining
o Status broadcast as a percentage from 100 to 100
o OM Resets can be done via J1939
Transmission Oil Filter Switch
o Broadcast Switch Status for 3000/4000 only
o Broadcast status for Filter Life Percentage Remaining for 1000/2000 only
o Capable of being reset via J1939
o SERVICE TRANS Indicator (seen as wrench icon in Allison 3000/4000 selector)Status and Source
will be broadcasted and Status can be controlled (Reset).
SIL

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PROGNOSTICS DTC TROUBLESHOOTING

Introduction

NOTE: Refer to TS3989EN 3000 and 4000 Product Families Troubleshooting Manual for
connector service information.

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DTC P0847 Pressure Switch 2 Circuit Low

END VIEW OF END VIEW OF


20-WAY CONNECTOR 80-WAY CONNECTOR

1 6 61 80

7 10
41 60

11 14
21 40
15 20

1 20

TO RETARDER
CONTROL DEVICES

RETARDER
REQUEST SENSOR
(RESISTANCE
MODULE)

A B C
PWM
THROTTLE
SOURCE

TCM
WIRE 156
THROTTLE 56 RETARDER REQUEST SIGNAL
POSITION WIRE 112
SENSOR (TPS) C 12 5V SENSOR VOLTAGE
OR WIRE 144 THROTTLE POSITION OR
B 44
ELECTRONIC RTDR PRESSURE SIGNAL
BRAKING (EBS) WIRE 158
A 58 ANALOG RETURN
RTDR PRESSURE RETARDER TEMP
SENSOR WIRE 175
75 RETARDER TEMP
ENGINE TEMP
WIRE 135
35 ENGINE WATER TEMP
TRANSMISSION
ANALOG RETURN WIRE 158
19
OIL LEVEL
HALL WIRE 112
A C 16
EFFECT
B
WIRE 116
15 16 OIL LEVEL SENSOR
SUMP TEMP
WIRE 154
18 54 SUMP TEMP
PS1 WIRE 177
3 77 PS1 DIAGNOSTIC PRESSURE
PS2 NC*
17
WIRE 118
18
SWITCH
PS2 FILTER LIFE SWITCH
SIL
NC*

* NORMALLY CLOSED
V11114.00.00

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DTC P0847 Pressure Switch 2 Circuit Low


Description
P0847Pressure Switch 2 Circuit Low is a diagnostic trouble code (DTC) used in six-speed 3000/4000 transmission
system with an optional filter life detection feature. Pressure Switch 2 (PS2), also known as the Filter Life Switch,
monitors the pressure difference between main pressure before the filter and lockup clutch pressure as a method to
monitor the main filter for excessive filter restriction.
When the transmission is not using lockup, i.e., in Converter Mode, the PS2 switch state is expected to be PRESSURIZED
because Lockup pressure is not present. Since Control Main pressure opens or PRESSURIZES the PS2 switch while in
Converter Mode and because the Filter Life Indicator valve is stroked by Main Pressure, the circuit should be detected as
HIGH at TCM pin 18 since the voltage is pulled-up to about 5 volts internally by the TCM. The Converter Flow valve
(Lockup Valve) is supposed to be de-stroked at this time since the TCC solenoid is not commanded ON in Converter
Mode.
The commanded valve position for the Converter Flow Valve (Lockup Valve) is de-stroked and off the return spring while
in Converter Mode which is verified by the TCM from a PS2 switch state perspective if the circuit is seen as HIGH. If
PS2 is detected to be in the LOW state, i.e., a Normal Closed (NC) switch state which then allows a completed circuit
between W158, Analog Return, and W118 and also while in Converter Mode, DTC P0847PS2 Circuit LOW will
activate and turn on the CHECK TRANS light. The PS2 switch circuit should be HIGH (open or PRESSURIZED) in
Converter Mode during normal operation. The PS2 switch circuit should be LOW (closed or EXHAUSTED) with ignition
ON, engine not running during normal operation since W118 completes a circuit through the switch to W158, Analog
Return. If the switch circuit is detected open (HIGH or PRESSURIZED) with ignition ON, and engine not running then
DTC P0848 will set.
If P0847 is active, possible causes to investigate include issues with the Lockup Valve, TCC solenoid, TCC solenoid
valve, PS2 switch, internal harness, chassis harness, or TCM.
Conditions for Running the DTC
Prognostics Package enabled by calibration
40C (104F) <= transmission fluid temperature <= 150C (302F)
Conditions for Setting the DTC
If PS2 indicates EXHAUSTED while in Converter Mode, P0847 will set to indicate the switch state does not match
the commanded mode of operation.
After Converter Mode cycling, if PS2 switch state oscillates between PRESSURIZED and EXHAUSTED more
than the switch would be expected to in that given period of time based on fluid temperature, and then settles on an
unexpected switch state value for the mode of operation, P0847 will set.
Action Taken When the DTC Sets
DTC P0847 will be stored in the TCM DTC history for a number of ignition cycles.
The CHECK TRANS light will illuminate
Conditions for Clearing the MIL/DTC
The Allison DOC For PCService Tool can be used to clear the code from the TCM history.
The TCM automatically clears the DTC from the TCM history if the vehicle completes 40 engine starts without a
reoccurrence of the code.
Diagnostic Aids
If Prognostics is enabled but W118 is not installed by the Vehicle OEM, P0848 will go active when the ignition is
ON but engine not running.
Check for other codes, including engine and OEM generated DTC(s) that might cue the technician whether the
cause is internal or external to the transmission.
The conditions that existed for the code to activate must be true to see and determine condition(s) that are causing
the DTC. Repeating test drives under various operating conditions, possibly determined by operator interview or
previous failure records and snapshots, may be needed. Ask the operator to describe vehicle operating conditions
for how or when the codes seem to go active.

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Check the failure records (obtained in the Allison DOC For PCService Tool reports menu) and analyze previous
snapshots (where the code was active) using Allison DOC For PCService Tool in order to duplicate these known
conditions in a test drive. These records may contain information that will help to duplicate intermittent codes.
Manipulating the chassis harness may reveal intermittent shorts-to-ground, shorts to another circuit, and open
circuits.
Drivelines exceeding Allison Transmission specification, engine-to-transmission adaptation exceeding Allison
specifications, and worn, damaged, or loose motor and transmission mounts can cause intermittent vehicle
conditions causing DTCs.
OEM chassis wiring issues should be considered as possible causes for every transmission DTC. Possible issues
include these listed:
o Expanded female terminals in a connector. Use a mating pin or terminal to check for a light drag feel when
the mating terminal or pin is inserted and then slowly removed. There should be some slight friction
between the matching terminal and pin combination. Expanded terminals have no feel of drag when the
matching pin or terminal is inserted and removed.
o Broken terminal locks allow their pins or terminals to push back up into the connector resulting in poor
connection or pin to pin shorts in the connector. Inspect for broken locks and displaced terminals in
connections. Never use paper clips or other devices to back-probe a connector while doing Allison service
work.
o Poor pin crimps such as those that are loose, insufficiently wire-stripped, or crimped on insulation instead
of stripped wire. Pin crimps should be manually pull-tested by the technician to verify the crimp is secure
to the wire. If the pin crimp is loose, the pin will easily move or even come off the wire with a slight tug
on the terminal by the technician. This situation may not reveal itself as an active DTC but instead may
exhibit other symptoms like shift quality issues.
o Connector and pin corrosion caused by moisture in connectors. Vacated wire locations in connectors must
always have a plug to keep moisture from finding a path into the connector.
o Poor wiring practices from the Vehicle OEM or from a previous repair(s). Poor practices include these:
Tight/Constricted harness path over or around other vehicle components
Internal abrasion occurring between convolute tubing walls and insulated wires inside the convolute.
To-loose (allows wire movement) or to-tight (causes broken/deforming wires in the convolute) in
clamping the harness to the vehicle tie points
Insufficient number of clamp locations for size and length of harness (either not enough or to many
such that strain relief of harness is compromised)
Improper use of butt-splicesButt-splices are not an ideal solution for any transmission repair but
if they are used, always use the type that are heat-shrinkable. Never use butt-splices or wire ties
inside the transmission.
Improper connector strain reliefTight turns made just after a connector or improper strain relief at
the connector itself due to broken or missing connector parts can manifest as intermittent codes or
shift quality issues.
Always use tools that are in good condition. Reference the Allison Essential Tools list on the Allison Extranet to
complete any service procedure listed in an Allison publication. Also see appropriate Service Manuals and
Troubleshooting Manuals for service tools information as well.
The following procedures are not documented within any Allison service procedures or within any Allison
Troubleshooting Manual or Service Manual and therefore should not be used as a method to diagnose any
transmission DTC(s), function, or shift quality concern: SIL
o Back-probing any connectors used for transmission features or functionsMay damage and unlock the
terminals from the connector or expand terminals creating a bigger problem. Always use the Break-out
Box, i.e., J 39700 and appropriate harnesses.
o Load-Testing any transmission related circuits with any other electrical devices such as vehicle lamps,
relays, etc. especially with the TCM connected to the harness. Use the approved SPX Break-out service

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tool, J 39700 and appropriate harnesses with Allison DOC For PCService Tool to monitor the circuit
performance in question unless otherwise directed within a step in the various Troubleshooting Manuals
to use a digital volt-ohm meter (DVOM) with the Breakout.
o Piercing a wire to check for voltages, shorts-to-grounds or other wires anywhere in the circuit but
especially at the TCM. This creates a leak path for moisture and damages the wire and insulation.
o Using wire-ties to hold connectors together (especially connectors in an internal harness) and especially
under an Allison warranty claim. Replace the part if necessary or repair it with the correct detail service
parts in the assembly. If the repair is not warranty, Allison advises to communicate to the customer that
such repair practices are short-cuts that could compromise vehicle performance later.
If needed, call for local distributor and/or factory support before downtime and expense of repair effect the
Allison Customer Experience. The phone number for the Technical Assistance Center in the United States is
1-800-252-5283.
Test Description
The numbers below refer to step numbers on the diagnostic table.
2. Confirms code active.
3. Checks TCM response.
4. Checks for wire-to-wire and wire-to-ground shorts in chassis harness.
5. Checks for issue internal to control module.
6. Checks for TCC solenoid stuck on.
7. Checks internal harness short-to-ground or another wire.
8. Checks for hydraulically stuck valves, broken springs, valve body nicks or replace PS2.
9. Clear history and verify repair.

DTC P0847 Pressure Switch 2 Circuit Low

Step Action Value Yes No


1 Was the Beginning The Troubleshooting Process Go to Step 2 Go to Beginning the
(Section 35) Performed? troubleshooting pro-
cess Paragraph 35
2 Is DTC P0847 active? Go to Step 3 Go to Step 9

3 1. Turn OFF ignition. Go to Step 4 Replace the TCM


2. Disconnect the 20-Way transmission harness
from the transmission. Go to Step 9 only
3. Turn ON ignition. after re-installing
original TCM and
NOTE: Other transmissions DTCs will become repeating Step 3 to
active during this test, but disregard those confirm original TCM
except for status of P0847 and what the TCM is truly the issue
response is for PS2. causing the DTC. See
Does Allison DOC For PC show PS2 state as Section 36 of the
PRESSURIZED? Troubleshooting
Manual

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DTC P0847 Pressure Switch 2 Circuit Low (contd)

Step Action Value Yes No


4 1. Turn ignition power OFF. Repair wire(s) in Go to Step 5
2. Install Breakout Box J 39700. OEM Harness
3. Install J 47279 Transmission Breakout indicating
Harness (20-Way) to the vehicle side of the pin-to-pin or
20-Way. Do not connect the J 47279 to the pin-to-ground con-
transmission. tinuity to
4. Using a DVOM set to measure continuity pin 17
check pin 17 to all other pin locations shown
on J 47279-1 Magnetic Overlay for continuity Go to Step 9
and to vehicle chassis ground.
Is there continuity or low resistance between pin
17 and any other pin location(s) or chassis
ground?

5 Go to Step 6 Go to Step 2
WARNING! To help avoid serious injury,
death, or property damage caused by
sudden and unexpected vehicle
movement, do not start a stationary stall
test until you:
Put the transmission in N (Neutral).
Apply the parking brake and service
brake.
Chock the wheels and take any other
steps necessary to prevent the vehicle
from moving.
Warn personnel to keep clear of the
vehicle and its path.

1. Turn OFF ignition.


2. Reconnect all harnesses.
3. Turn ON ignition.
4. Start the engine.
5. Select D (Drive).
Does Allison DOC For PC show PS2 state as
EXHAUSTED?

6 Is there any TCC DTC active or in history? Troubleshoot TCC Go to Step 7


Codes

SIL

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DTC P0847 Pressure Switch 2 Circuit Low (contd)

Step Action Value Yes No


7 1. Turn the ignition OFF. Replace or Repair Go to Step 8
2. Consult appropriate transmission service Internal Harness
manual and remove the control module from and Go to Step 9
the transmission.
3. Disconnect the PS2 switch connector from the
switch.
4. Measure for continuity from pin location 17 in
transmission connector to all other pin
locations and the control module itself.
Was there Continuity or LOW resistance
measured pin to pin or pin to control module?

8 1. Verify the ignition is in the OFF position. Go to Step 9 Replace PS2 Switch
2. With the control module from the
transmission removed from Step 7, remove Go to Step 9
and inspect TCC solenoid regulator valve,
converter flow valve (lockup valve), filter life
valve, all valve bodies, and corresponding
return springs to determine if sticking valve,
broken return spring(s), or nicked valve body
valve bores are causing this DTC.
NOTE: Valves should move freely in valve bores
dry and by their own weight. Replace any
component(s) that prevent free unrestricted
movement of the valve(s).
Was a sticking valve or other component issue
found and repaired in the control module?
9 1. Turn ignition OFF. Repair Complete Go to Step 1
2. Reconnect all vehicle harnesses to TCM and
transmission.
3. Key ignition ON but keep engine OFF.
4. Clear all codes in history and recheck for
codes.
Is the DTC still Inactive?

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July, 2008
Product Code(s):
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DTC P0848 Pressure Switch 2 Circuit High

END VIEW OF END VIEW OF


20-WAY CONNECTOR 80-WAY CONNECTOR

1 6 61 80

7 10
41 60

11 14
21 40
15 20

1 20

TO RETARDER
CONTROL DEVICES

RETARDER
REQUEST SENSOR
(RESISTANCE
MODULE)

A B C
PWM
THROTTLE
SOURCE

TCM
WIRE 156
THROTTLE 56 RETARDER REQUEST SIGNAL
POSITION WIRE 112
SENSOR (TPS) C 12 5V SENSOR VOLTAGE
OR WIRE 144 THROTTLE POSITION OR
B 44
ELECTRONIC RTDR PRESSURE SIGNAL
BRAKING (EBS) WIRE 158
A 58 ANALOG RETURN
RTDR PRESSURE RETARDER TEMP
SENSOR WIRE 175
75 RETARDER TEMP
ENGINE TEMP
WIRE 135
35 ENGINE WATER TEMP
TRANSMISSION
ANALOG RETURN WIRE 158
19
OIL LEVEL
HALL WIRE 112
A C 16
EFFECT
B
WIRE 116
15 16 OIL LEVEL SENSOR
SUMP TEMP
WIRE 154
18 54 SUMP TEMP
PS1 WIRE 177
3 77 PS1 DIAGNOSTIC PRESSURE
PS2 NC* SWITCH
17
WIRE 118
18 PS2 FILTER LIFE SWITCH SIL
NC*

* NORMALLY CLOSED

V11114.00.00

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11-WT-08
July, 2008
Product Code(s):
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DTC P0848 Pressure Switch 2 Circuit High


Circuit Description
P0848Pressure Switch 2 Circuit High is a diagnostic trouble code (DTC) used in six-speed 3000/4000 transmission
systems with an optional filter life detection feature. Pressure Switch 2 (PS2), also known as the Filter Life Switch,
monitors the pressure difference between main pressure before the filter and lockup clutch pressure as a method to
monitor the main filter for excessive filter restriction.
When the transmission is not using lockup, i.e., in Converter Mode, the PS2 switch state is expected to be PRESSURIZED
because Lockup pressure is not present. Since Control Main pressure opens or PRESSURIZES the PS2 switch while in
Converter Mode and because the Filter Life Indicator valve is stroked by Main Pressure, the circuit should be detected as
HIGH at TCM pin 18 since the voltage is pulled-up to about 5 volts internally by the TCM. The Converter Flow valve
(Lockup Valve) is supposed to be de-stroked at this time since the TCC solenoid is not commanded ON in Converter
Mode.
The commanded valve position for the Converter Flow Valve (Lockup Valve) is de-stroked and off the return spring while
in Converter Mode which is verified by the TCM from a PS2 switch state perspective if the circuit is seen as HIGH. If
PS2 is detected to be in the LOW state, i.e., a Normal Closed (NC) switch state which then allows a completed circuit
between W158, Analog Return, and W118 and also while in Converter Mode, DTC P0847PS2 Circuit Low will activate
and turn on the CHECK TRANS Light. The PS2 switch circuit should be HIGH (open or PRESSURIZED) in Converter
Mode during normal operation. The PS2 switch circuit should be LOW (closed or EXHAUSTED) with ignition ON,
engine not running during normal operation since W118 completes a circuit through the switch to W158, Analog Return.
If the switch circuit is detected open (HIGH or PRESSURIZED) with ignition ON, and engine not running, DTC P0848
will set and turn on the CHECK TRANS light.
If P0848 is active, possible causes to investigate include issues with the Lockup Valve, TCC solenoid, TCC solenoid
valve, PS2 switch, internal harness, chassis harness, or TCM.
Conditions for Running the DTC
Prognostics Package enabled by calibration
40C (104F) <= transmission fluid temperature <= 150C (302F)
Conditions for Setting the DTC
If ignition is ON and the engine is not running and PS2 is open circuit, i.e., PS2 would show PRESSURIZED,
P0848 will set.
NOTE: This is the condition that occurs whenever the Vehicle OEM does not include W118 in the chassis harness
but enables the Prognostics Package and the operator keys the ignition without starting the engine.
After Converter Mode cycling, if PS2 switch state oscillates between PRESSURIZED and EXHAUSTED more
than the switch would be expected to in that given period of time based on fluid temperature, and then settles on an
unexpected switch state value for the mode of operation, P0848 will set.
Action Taken When the DTC Sets
DTC P0848 will be stored in the TCM DTC history for a number of ignition cycles.
The CHECK TRANS light will illuminate.
Conditions for Clearing the MIL/DTC
The Allison DOC For PCService Tool can be used to clear the code from the TCM history.
The TCM automatically clears the DTC from the TCM history if the vehicle completes 40 engine starts without a
reoccurrence of the code.
Diagnostic Aids
If Prognostics is enabled but W118 is not installed by the Vehicle OEM, P0848 will go active when the ignition is
ON but engine not running.
Check for other codes, including engine and OEM generated DTC(s) that might cue the technician whether the
cause is internal or external to the transmission.
The conditions that existed for the code to activate must be true to see and determine condition(s) that are causing
the DTC. Repeating test drives under various operating conditions, possibly determined by operator interview or

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Product Code(s):
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previous failure records and snapshots, may be needed. Ask the operator to describe vehicle operating conditions
for how or when the codes seem to go active.
Check the failure records (obtained in the Allison DOC For PCService Tool reports menu) and analyze previous
snapshots (where the code was active) using Allison DOC For PCService Tool in order to duplicate these known
conditions in a test drive. These records may contain information that will help to duplicate intermittent codes.
Manipulating the chassis harness may reveal intermittent shorts-to-ground, shorts to another circuit, and open
circuits.
Drivelines exceeding Allison Transmission specification, engine-to-transmission adaptation exceeding Allison
specifications, and worn, damaged, or loose motor and transmission mounts can cause intermittent vehicle
conditions causing DTCs.
OEM chassis wiring issues should be considered as possible causes for every transmission DTC. Possible issues
include these listed:
o Expanded female terminals in a connector. Use a mating pin or terminal to check for a light drag feel when
the mating terminal or pin is inserted and then slowly removed. There should be some slight friction
between the matching terminal and pin combination. Expanded terminals have no feel of drag when the
matching pin or terminal is inserted and removed.
o Broken terminal locks allow their pins or terminals to push back up into the connector resulting in poor
connection or pin to pin shorts in the connector. Inspect for broken locks and displaced terminals in
connections. Never use paper clips or other devices to back-probe a connector while doing Allison service
work.
o Poor pin crimps such as those that are loose, insufficiently wire-stripped, or even crimped on insulation
instead of stripped wire. Pin crimps should be manually pull-tested by the technician to verify the crimp
is secure to the wire. If the pin crimp is loose, the pin will easily move or even come off the wire with a
slight tug on the terminal by the technician. This situation may not reveal itself as an active DTC but
instead may exhibit other symptoms like shift quality issues.
o Connector and pin corrosion caused by moisture in connectors. Vacated wire locations in connectors must
always have a plug to keep moisture from finding a path into the connector.
o Poor wiring practices from the Vehicle OEM or from a previous repair(s). Practices include these:
o Tight/Constricted harness path over or around other vehicle components:
o Internal abrasion occurring between convolute tubing walls and insulated wires inside the convolute.
Too loose (wire movement) or too tight (broken/deforming wires in the convolute) in clamping the
harness to the vehicle tie points.
Insufficient number of clamp locations for size and length of harness (either not enough or to many
such that strain relief of harness is compromised).
Improper use of butt-splicesButt-splices are not an ideal solution for any transmission repair but
if they are used, always use the type that are heat-shrinkable. Never use butt-splices or wire ties
inside the transmission.
Improper connector strain reliefTight turns made just after a connector or improper strain relief at
the connector itself due to broken or missing connector parts can manifest as intermittent codes or
shift quality issues.
Always use tools that are in good condition. Reference the Allison Essential Tools list on the Allison Extranet to
complete any service procedure listed in an Allison publication. Also see appropriate Service Manuals and
Troubleshooting Manuals for service tools information as well.
The following procedures are not documented within any Allison service procedures or within any Allison
Troubleshooting Manual or Service Manual and therefore should not be used as a method to diagnose any
transmission DTC(s), function, or shift quality concern:
o Back-probing any connectors used for transmission features or functionsMay damage and unlock the SIL
terminals from the connector or expand terminals creating a bigger problem. Always use the Break-out
Box, i.e., J 39700 and appropriate harnesses.
o Load-Testing any transmission related circuits with any other electrical devices such as vehicle lamps,
relays, etc. especially with the TCM connected to the harness. Use the approved SPX Break-out service
tool, J 39700 and appropriate harnesses with Allison DOC For PCService Tool to monitor the circuit

20091001 Copyright 2009 Allison Transmission, Inc. SIL409


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PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11-WT-08
July, 2008
Product Code(s):
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performance in question unless otherwise directed within a step in the various Troubleshooting Manuals
to use a digital volt-ohmmeter (DVOM) with the Breakout.
o Piercing a wire to check for voltages, shorts-to-grounds or other wires anywhere in the circuit but
especially at the TCM. This creates a leak path for moisture and damages the wire and insulation.
o Using wire-ties to hold connectors together (especially connectors in an internal harness) and especially
under an Allison warranty claim. Replace the part if necessary or repair it with the correct detail service
parts in the assembly. If the repair is not warranty, Allison advises to communicate to the customer that
such repair practices are short-cuts that could compromise vehicle performance later.
If needed, call for local distributor and/or factory support before downtime and expense of repair effect the
Allison Customer Experience. The phone number for the Technical Assistance Center in the United States is
1-800-252-5283.
Test Description
The numbers below refer to step numbers on the diagnostic table.
2. Con rms code active.
3. Checks for PRESSURIZED state indicating code is still active.
4. Checks for correct TCM response for detected PS2 state with transmission connector removed.
5. Checks for wire-to-wire shorts.
6. Were wires that were shorted to each other in Step 5 corrected.
7. Check for defective TCM.
8. Checks for correct circuit resistance with engine off.
9. Checks for switch response with engine running and D (Drive) selected.
10. Checks for TCC Solenoid Performance causing this DTC.
11. Checks for stuck valves, broken springs, valve body nicks somewhere in TCC hydraulic circuit causing DTC.
12. Checks for broken or omitted W118 in chassis harness.
13. Checks for open circuit inside transmission.
14. Checks for defective PS2 Switch.
15. Checks for defective internal harness.
16. Clear history and verify repair.

DTC P0848 Pressure Switch 2 Circuit High

Step Action Value Yes No

1 Was the Beginning The Troubleshooting Process Go to Step 2 Go to Beginning the


(Section 35) Performed? troubleshooting pro-
cess Paragraph 35

2 Is DTC P0848 active? Go to Step 3 Go to Step 16


3 Turn ignition power ON and the engine OFF. Go to Step 4 Go to Step 2
Does Allison DOC For PC show PS2 state as
PRESSURIZED?
4 1. Turn OFF ignition. Go to Step 5 Go to Step 7
2. Disconnect the 20-Way connector at the
transmission.
3. Turn ignition power ON and the engine OFF.
NOTE: This step will cause multiple codes that
should be discounted except the P0848.
Does Allison DOC For PC show PS2 state as
EXHAUSTED?

SIL410 Copyright 2009 Allison Transmission, Inc. 20091001


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July, 2008
Product Code(s):
Page 32 of 86

DTC P0848 Pressure Switch 2 Circuit High (contd)

Step Action Value Yes No


5 1. Turn ignition power OFF. Go to Step 6 Go to Step 2
2. Install Breakout Box J 39700.
3. Install J 47279 Transmission Breakout
Harness (20-Way) to the vehicle side of the
20-Way. Do not connect the J 47279 to the
transmission.
4. Using a DVOM set to measure continuity
check pin 17 to all other pin locations shown
on J 47279-1 Magnetic Overlay for continuity.
Is there continuity or low resistance between pin
17 and any other pin location(s)?

6 Repair wire(s) in OEM Harness indicating pin- Go to Step 16 Go to Step 6


to-pin continuity to pin 17 determined at Step 5.

Is wire repair complete?


7 1. Turn OFF ignition. Go to Step 8 Replace the TCM
2. Install Breakout Box J 39700.
Go to Step 16 only
3. Install J 47275 TCM Breakout Harness
Adapter and J 47275-1 Magnetic Overlay. after re-installing
original TCM and
4. Turn ON ignition.
repeating Step 7 to
5. Using Jumper wire kit J 39197, jumper from
confirm original TCM
pin location 18 to pin location 58 on the
overlay. is truly the issue
causing the DTC. See
Does Allison DOC For PC show PS2 state as Section 36 of the
EXHAUSTED? Troubleshooting
Manual
8 1. Turn ignition power OFF. Go to Step 9 Go to Step 12
2. Install Breakout Box J 39700.
3. Install J 47279 Transmission Breakout
Harness (20-Way) to the vehicle side of the
20Way and connect the J 47279 to the
transmission side as well.
4. Using a DVOM measure for continuity from
pin 17 to pin 19 at J 47279-1 Magnetic
Overlay.
Is there continuity or low resistance between pin
17 and pin 19?

SIL

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11-WT-08
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Product Code(s):
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DTC P0848 Pressure Switch 2 Circuit High (contd)

Step Action Value Yes No


9 Go to Step 10 Go to Step 2
WARNING! To help avoid serious injury,
death, or property damage caused by
sudden and unexpected vehicle movement,
do not start a stationary stall test until you:
Put the transmission in N (Neutral).
Apply the parking brake and service
brake.
Chock the wheels and take any other
steps necessary to prevent the vehicle
from moving.
Warn personnel to keep clear of the
vehicle and its path.

1. Turn OFF ignition.


2. Reconnect all harnesses.
3. Turn ON ignition.
4. Start the Engine. Select D (Drive).
Does Allison DOC For PC show PS2 state as
EXHAUSTED?
10 Is there any TCC DTC active or in history? Troubleshoot TCC Go to Step 11
Codes
11 1. Verify the ignition is in the OFF position. Go to Step 16 Go to Step 1
2. Consult appropriate transmission service
manual and remove the control module from
the transmission.
3. Remove and inspect TCC solenoid regulator
valve, converter flow valve (lockup valve),
filter life valve, all valve bodies, and
corresponding return springs to determine if
sticking valve, broken return spring(s), or
nicked valve body valve bores are causing this
DTC.
NOTE: Valves should move freely in valve bores
dry and by their own weight. Replace any
component(s) that prevent free unrestricted
movement of the valve(s).
Was a sticking valve or other component issue
found and repaired in the control module?

SIL412 Copyright 2009 Allison Transmission, Inc. 20091001


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11-WT-08
July, 2008
Product Code(s):
Page 34 of 86

DTC P0848 Pressure Switch 2 Circuit High (contd)

Step Action Value Yes No


12 1. Turn ignition power OFF. Go to Step 13 Repair OEM Harness
2. Remove J 39700 Breakout if installed. for open circuit in
3. Disconnect the TCM 80-Way Connector from W118.
the TCM.
Go to Step 16
4. Disconnect the Transmission 20-Way
Connector from the transmission.
Using a DVOM measure for continuity in the
wire from pin 18 of the TCM and pin 17 of the
transmission connector.
NOTE: If Prognostics Package is enabled, a
wire must populate this circuit. Otherwise, DTC
118 will activate with key on and engine not
running. The wire is identified on the TCM
schematic in the Troubleshooting Manual and
Tech Data as W118).
Is there continuity or low resistance through the
circuit?

13 1. Turn ignition power OFF. Go to Step 2 Go to Step 14


2. Install Breakout Box J 39700.
3. Install J 47279 Transmission Breakout
Harness (20-Way) to the vehicle side of the
20-Way and connect the J 47279 to the
transmission side as well.
4. Using a DVOM measure for continuity from
pin 17 to pin 19 at J 47279-1 Magnetic
Overlay.
Is there continuity or low resistance between
pin 17 and pin 19?
14 1. Verify the ignition is in the OFF position. Go to Step 15 Replace or Repair
2. Consult appropriate transmission service Internal Harness and
manual and remove the control module from Go to Step 16
the transmission.
3. Disconnect the PS2 switch connector from the
switch.
4. Measure for continuity across the switch.
Was there continuity or LOW resistance across
the switch?
SIL

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11-WT-08
July, 2008
Product Code(s):
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DTC P0848 Pressure Switch 2 Circuit High (contd)

Step Action Value Yes No


15 1. Verify the ignition is in the OFF position. Go to Step 2 Replace or Repair
2. With the control module from the Internal Harness and
transmission still off from Step 14, reconnect Go to Step 16
the PS2 switch.
3. Measure for continuity from pin location 17 in
transmission connector to pin 19 in
transmission connector.
Was there continuity or LOW resistance mea-
sured across the circuit?
16 1. Turn ignition OFF. Repair Complete Go to Step 1
2. Reconnect all vehicle harnesses to TCM and
transmission.
3. Key ignition ON but keep engine OFF. Clear
all codes in history and recheck for codes.
Is the DTC still inactive?

SIL414 Copyright 2009 Allison Transmission, Inc. 20091001


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11-WT-08
July, 2008
Product Code(s):
Page 36 of 86

DTC P088A Main Filter Deteriorated

END VIEW OF END VIEW OF


20-WAY CONNECTOR 80-WAY CONNECTOR

1 6 61 80

7 10
41 60

11 14
21 40
15 20

1 20

TO RETARDER
CONTROL DEVICES

RETARDER
REQUEST SENSOR
(RESISTANCE
MODULE)

A B C
PWM
THROTTLE
SOURCE

TCM
WIRE 156
THROTTLE 56 RETARDER REQUEST SIGNAL
POSITION WIRE 112
SENSOR (TPS) C 12 5V SENSOR VOLTAGE
OR WIRE 144 THROTTLE POSITION OR
B 44
ELECTRONIC RTDR PRESSURE SIGNAL
BRAKING (EBS) WIRE 158
A 58 ANALOG RETURN
RTDR PRESSURE RETARDER TEMP
SENSOR WIRE 175
75 RETARDER TEMP
ENGINE TEMP
WIRE 135
35 ENGINE WATER TEMP
TRANSMISSION
ANALOG RETURN WIRE 158
19
OIL LEVEL
HALL WIRE 112
A C 16
EFFECT
B
WIRE 116
15 16 OIL LEVEL SENSOR
SUMP TEMP
WIRE 154
18 54 SUMP TEMP
PS1 WIRE 177
3 77 PS1 DIAGNOSTIC PRESSURE
PS2 NC* SWITCH
17
WIRE 118
18 PS2 FILTER LIFE SWITCH SIL
NC*

* NORMALLY CLOSED

V11114.00.00

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DTC P088A Main Filter Deteriorated


Description
P088ATransmission Fluid Filter Deteriorated is a diagnostic trouble code (DTC) indicating that the main and lube
filters need to be changed. This code is part of the 4th Generation Control System Prognostics Package for the function
called Filter Life Monitor (FM). The FM display message denotes operating status of the transmission main filter, based
on the measured pressure drop across the filter.
NOTE: The Prognostics Package must not be enabled if Allison High Capacity filters and 100 percent TES 295 fluid
is not used in the transmission.
If the fluid pressure drop is reached that indicates main filter restriction has occurred, a diagnostic code, P088A
Transmission Fluid Filter Deteriorated, is set. The SERVICE TRANS indicator (seen as a wrench icon integrated into all
Allison selectors) flashes up to two minutes once ignition is on and after D (Drive) is selected by the operator for the first
time. The CHECK TRANS light does not illuminate when this code is active. Both the main filter and lube filter must be
changed if the system is indicating filter restriction has occurred.
If filter maintenance is not detected within a reasonable period of time, i.e., the filter is still seen as restricted by the
system, after a number of flashing SERVICE TRANS events have occurred, the CHECK TRANS light is illuminated
and an active diagnostic code P088BVery Deteriorated/Expired Filter occurs to indicate that a filter change must be
done as soon as possible.
NOTE: Calendar based filter change requirements still apply and not part of prognostic operation.
The FM feature is designed to reset itself automatically when the main filter has been changed and appropriate condi-
tions are met to reset the feature. The SERVICE TRANS indicator can also be reset with Allison DOC For PCSer-
vice Tool by using the Action Request Reset Filter Life Indicator in the menu, or by depressing and holding the shift
selector MODE button for ten (10) seconds while Filter Life Monitor information is displayed in the selector. FM may
also be reset when the ignition is on and the engine not running by selecting N R N R N D N on the shift selector, paus-
ing briefly (less than 3 seconds) between each selector movement. It may also be reset with a J1939 message.
The SERVICE TRANS indicator will illuminate briefly following a reset to acknowledge that the reset occurred. The
Allison DOC For PCService Tool may be used to display the hours of transmission operation from the initial service
indication until the service reset. Allison DOC For PCService Tool may be used to enable a CMC within the
Prognostics Customer Modifiable Constant (CMC) Group to restrict reset to the service tool only. If resets are restricted
to the service tool only, the selector will not be able to reset the function.
Circuit Description
Pressure Switch 2 (PS2), also known as the Filter Life Switch, is used to monitor the pressure difference between main
pressure before the filter and lockup clutch pressure as a method to monitor the main filter for excessive filter restriction.
When the main filter is in an unrestricted state and lockup clutch is applied, the switch is depressurized and in its Normally
Closed (NC) position which completes a circuit between wire 118 and analog returns wire 158. Allison DOC For PC
Service Tool will show PS2 is EXHAUSTED. The filter life valve is de-stroked off the return spring in this condition
because lockup pressure is sufficiently high enough to keep main pressure (before the filter) from stroking the valve.
When the main filter gets excessively restricted by debris, lockup pressure will drop enough that the filter life valve
strokes because of the higher main pressure (before the filter) acting on the other end of the filter life valve which
compresses the return spring. This situation allows control main pressure through the valve to PS2 which pressurizes the
switch. This then opens the PS2 switch and voltage is sensed on wire 118. Allison DOC For PCService Tool will show
PS2 PRESSURIZED.
Conditions for Running the DTC
Enabled by calibration
Filter pressure switch (PS2) is detected on wire 118 (W118)
NOTE: Attaining lockup is not necessary for operator notification once a restricted filter has been detected. Status
of filter restriction is kept in TCM power-off data for display at next engine start with selection of D (Drive).
40C (104F) <= transmission fluid temperature <= 150C (302F)

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Product Code(s):
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NOTE: Since status of filter restriction is kept in TCM Power-off Data, a flashing SERVICE TRANS could occur at
temperatures above and below this temperature band because data saved for display at next engine start and
D (Drive) selection of filter is still restricted.
Conditions for Setting the DTC
If main filter restriction is detected, PS2 is PRESSURIZED and opens the switch which then allows TCM pin 18 to
see the pull-up voltage of about 5 volts that is also inside the TCM.
NOTE: Allison DOC For PCService Tool will show PS2 PRESSURIZED in this condition, which is the indication
that TCM pull-up voltage is sensed at pin 18 when PS2 opens.
Action Taken When the DTC Sets
DTC P088A will be stored in the TCM DTC history for a number of ignition cycles.
The SERVICE TRANS indicator (wrench icon in an Allison selector) will flash up to 2 minutes as soon as the
operator selects range for the first time
Conditions for Clearing the DTC
The feature is designed to reset itself automatically when the main filter has been changed and appropriate
conditions are met to reset the feature
Allison DOC For PCService Tool can clear the DTC from TCM history.
The operator can clear the indicator when viewing Filter Monitor data in the selector and holding the MODE button
for up to 10 seconds if a CMC is not enabled that disables that feature to reset the FM through the selector.
FM may also be reset by selecting N R N R N D N on the shift selector, pausing briefly (less than 3 seconds)
between each selector movement when the ignition is on and the engine not running.
FM may be reset with a J1939 message.
The TCM automatically clears inactive DTC(s) from the TCM history after a number of engine starts.
Diagnostic Aids
This feature is for use with Allison approved TES 295 fluids only and Allison High Capacity filters.
Required calendar-based fluid change intervals are not monitored by this feature and remain applicable.
If there is TCM history of active or inactive P0847 or P0848 along with P088A or P088B, the main and lube filters
likely are not restricted and are not causing the P088A or P088B DTC. Instead, use the P0847 or P0848 DTC steps,
whichever DTC is active or in TCM history.
Test Description
The numbers below refer to step numbers on the diagnostic table.
2. Confirms code active.
3. Checks for possible switch or hydraulic issue not related to restricted filter.
4. Checks for indicator operation.
5. Confirms whether filter restriction is true.
6. Was filter maintenance done.
7. Was system reset performed.
8. Checks for selector icon stuck OFF.
9. Checks for selector stuck ON.
10. Checks for inactive code.
DTC P088A Main Filter Deteriorated

Step Action Value Yes No SIL


1 Was Section 35, Beginning The Troubleshoot- Go to Step 2 Go to Begin-
ing Process, performed? ning the trouble-
shooting process
Paragraph 35
2 Is DTC P0888A active? Go to Step 3 Go to Step 9

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DTC P088A Main Filter Deteriorated (contd)

Step Action Value Yes No


3 Is P0847 or P0848 Active or in TCM History? Go to the specific Go to Step 4
DTC that is active
or in TCM
History
4 Did the SERVICE TRANS indicator (wrench Go to Step 5 Go to Step 8
icon in all Allison selectors) flash after operator
selected D (Drive) for the first time?
5 Is the answer Yes to Filter Monitor Expired? Go to Step 6 Go to Step 2
Using Allison DOC For PC, Prognostics Tab is
located at bottom of Allison DOC For PC
screen?
6 Change Main filter and Lube filter using only Go to Step 7 Go to Step 6
Allison High Capacity filters.
NOTE: Prognostics Package must be disabled if
not using Allison High Capacity filters.
Were both filters changed?
7 Reset Filter Life Monitor by one of these meth- Go to Step 10 Go to Step 10
ods:
Automatic system reset when all
appropriate conditions are met to allow
automatic reset.
Depressing and holding the MODE button
for ten (10) seconds while Filter Life
Monitor information is displayed in the
selector (if CMC is not enabled to
disallow).
FM may also be reset when the ignition is
on and the engine not running by selecting
N R N R N D N on the shift selector,
pausing briefly (less than 3 seconds)
between each selector movement (if CMC
is not enabled to disallow).
Reset with a J1939 message.
Was Filter Monitor function reset?

8 Is the wrench icon in the Allison selector not illu- Replace the Go to Step 2
minated even though there is an active DTC for a Allison Shift
Prognostic function? Selector.
NOTE: Allison DOC For PC has an Action Go to Step 10
Request labeled Lamp Tests that includes a
test for the SERV TRANS indicator lamp. Ask
the OEM of the vehicle for support in
troubleshooting and repairing all Non-Allison
SERVICE TRANS Indicators, e.g., OEM
selectors or dash lamps, that remain illuminated
due to chassis wiring issues.

SIL418 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

11-WT-08
July, 2008
Product Code(s):
Page 40 of 86

DTC P088A Main Filter Deteriorated (contd)

Step Action Value Yes No

9 Is the wrench icon in an Allison selector staying Replace the Go to Step 2


illuminated even though all Prognostic functions Allison Shift
have been reset with Allison DOC For PC and Selector.
no codes are active?
Go to Step 10
NOTE: Allison DOC For PC has an Action
Request labeled Lamp Tests that includes a
test for the SERV TRANS indicator lamp.
Ask the OEM of the vehicle for support in trou-
bleshooting and repairing all non-Allison SER-
VICE TRANS Indicators, e.g., OEM selectors
or dash lamps, that remain illuminated due to
chassis wiring issues.

10 Is DTC P088A inactive? Clear Inactive Go to Step 2


Codes.
Repair Complete

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL419


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11-WT-08
July, 2008
Product Code(s):
Page 41 of 86

DTC P088B Transmission Fluid Filter Very Deteriorated/Expired

END VIEW OF END VIEW OF


20-WAY CONNECTOR 80-WAY CONNECTOR

1 6 61 80

7 10
41 60

11 14
21 40
15 20

1 20

TO RETARDER
CONTROL DEVICES

RETARDER
REQUEST SENSOR
(RESISTANCE
MODULE)

A B C
PWM
THROTTLE
SOURCE

TCM
WIRE 156
THROTTLE 56 RETARDER REQUEST SIGNAL
POSITION WIRE 112
SENSOR (TPS) C 12 5V SENSOR VOLTAGE
OR WIRE 144 THROTTLE POSITION OR
B 44
ELECTRONIC RTDR PRESSURE SIGNAL
BRAKING (EBS) WIRE 158
A 58 ANALOG RETURN
RTDR PRESSURE RETARDER TEMP
SENSOR WIRE 175
75 RETARDER TEMP
ENGINE TEMP
WIRE 135
35 ENGINE WATER TEMP
TRANSMISSION
ANALOG RETURN WIRE 158
19
OIL LEVEL
HALL WIRE 112
A C 16
EFFECT
B
WIRE 116
15 16 OIL LEVEL SENSOR
SUMP TEMP
WIRE 154
18 54 SUMP TEMP
PS1 WIRE 177
3 77 PS1 DIAGNOSTIC PRESSURE
PS2 NC* WIRE 118 SWITCH
17 18 PS2 FILTER LIFE SWITCH
NC*

* NORMALLY CLOSED
V11114.00.00

SIL420 Copyright 2009 Allison Transmission, Inc. 20091001


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ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

11-WT-08
July, 2008
Product Code(s):
Page 42 of 86

DTC P088B Transmission Filter Very Deteriorated/Expired


Description
P088BTransmission Fluid Filter Deteriorated/Expired is a diagnostic trouble code (DTC) used to indicate that the main
and lube filters need to be changed. This code is part of the 4th Generation Control System Prognostics Package for the
function called Filter Life Monitor (FM). The FM display message denotes operating status of the transmission main
filter, based on the measured pressure drop across the filter.
NOTE: The Prognostics Package must not be enabled if Allison High Capacity filters and 100 percent TES 295 fluid
is not used in the transmission.
If the fluid pressure drop is reached that indicates main filter restriction has occurred, a diagnostic code, P088A
Transmission Fluid Filter Deteriorated, is set. The SERVICE TRANS indicator (seen as a wrench icon integrated into
all Allison selectors) flashes up to two minutes once ignition is on and after D (Drive) is selected by the operator for the
first time. The CHECK TRANS light does not illuminate when this code is active. Both the main filter and lube filter
must be changed if the system is indicating filter restriction has occurred.
If filter maintenance is not detected within a reasonable period of time, i.e., the filter is still seen as restricted by the
system, after a number of flashing SERVICE TRANS events have occurred, the CHECK TRANS light is illuminated
and an active diagnostic code P088BVery Deteriorated/Expired Filter occurs to indicate that a filter change must be
done as soon as possible.
NOTE: Calendar based filter change requirements still apply and not part of prognostic operation.
The FM feature is designed to reset itself automatically when the main filter has been changed and appropriate conditions
are met to reset the feature. The SERVICE TRANS indicator can also be reset with Allison DOC For PCService Tool
by using the specific Action Request Reset Filter Life Indicator in the menu, or by depressing and holding the MODE
button for ten (10) seconds while Filter Life Monitor information is displayed in the selector. FM may also be reset when
the ignition is on and the engine not running by selecting N R N R N D N on the shift selector, pausing briefly (less than
3 seconds) between each selector movement. Finally it may be reset with a J1939 message.
The SERVICE TRANS indicator will illuminate briefly following a reset to acknowledge that the reset occurred. The
Allison DOC For PCService Tool may be used to display the amount of transmission operation from the initial service
indication until the service reset. Allison DOC For PCService Tool may be used to enable a CMC within the
Prognostics Customer Modifiable Constant (CMC) Group to restrict reset to the service tool only. If resets are restricted
to the service tool only, the selector will no longer be able to reset the function.
Circuit Description
Pressure Switch 2 (PS2), also known as the Filter Life Switch, is used to monitor the pressure difference between main
pressure before the filter and lockup clutch pressure as a method to monitor the main filter for excessive filter restriction.
When the main filter is in an unrestricted state and lockup clutch is applied, the switch is depressurized and in its Normally
Closed (NC) position which completes a circuit between wire 118 and analog returns wire 158. Allison DOC For PC
Service Tool will show PS2 is EXHAUSTED. The filter life valve is de-stroked off the return spring in this condition because
lockup pressure is sufficiently high enough to keep main pressure (before the filter) from stroking the valve.
When the main filter gets excessively restricted by debris, lockup pressure will drop enough that the filter life valve
strokes because of the higher main pressure (before the filter) acting on the other end of the filter life valve which
compresses the return spring. This situation allows control main pressure through the valve to PS2 which pressurizes the
switch. This then opens the PS2 switch and voltage is sensed on wire 118. Allison DOC For PCService Tool will show
PS2 PRESSURIZED.
Conditions for Running the DTC
Enabled by calibration SIL
Filter Pressure Switch (PS2) is detected on wire 118 (W118)
NOTE: If Prognostics is enabled but W118 is not detected, P0848 will go active with a CHECK TRANS light.
Lockup is applied
NOTE: Attaining lockup is not necessary for operator notification once a restricted filter has been detected. Status
of filter restriction is kept in TCM power-off data for display at next engine start with selection of D (Drive).

20091001 Copyright 2009 Allison Transmission, Inc. SIL421


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11-WT-08
July, 2008
Product Code(s):
Page 43 of 86

40C (104F) <= transmission fluid temperature <= 150C (302F)


NOTE: Since status of filter restriction is kept in TCM Power-off Data, a flashing SERVICE TRANS could occur at
temperatures above and below this temperature band because data saved for display at next engine start and
D (Drive) selection of filter is still restricted.
Conditions for Setting the DTC
If main filter restriction is detected, PS2 is PRESSURIZED and opens the switch which then allows TCM pin 18
to see the pull-up voltage of about 5 volts that is also inside the TCM.
If P088A was active and Filter Life Monitor was not reset in time
NOTE: Allison DOC For PCService Tool will show PS2 PRESSURIZED in this condition, which is the indication
that TCM pull-up voltage is sensed at pin 18 when PS2 opens.
Action Taken When the DTC Sets
DTC P088B will be stored in the TCM DTC history for a number of ignition cycles.
The SERVICE TRANS indicator (wrench icon in an Allison selector) will flash up to 2 minutes as soon as the
operator selects range for the first time.

Conditions for Clearing the DTC


The feature is designed to reset itself automatically when the main filter has been changed and appropriate
conditions are met to reset the feature.
Allison DOC For PCService Tool can clear the DTC from TCM history.
The operator can clear the indicator when viewing Filter Monitor data in the selector and holding the MODE button
for up to 10 seconds if a CMC is not enabled that disables that feature to reset the FM through the selector.
FM may also be reset by selecting N R N R N D N on the shift selector, pausing briefly (less than 3 seconds)
between each selector movement when the ignition is on and the engine not running.
FM may be reset with a J1939 message.
The TCM automatically clears inactive DTC(s) from the TCM history after a number of engine starts.

Diagnostic Aids
This feature is for use with Allison approved TES 295 fluids only and Allison High Capacity filters.
Required calendar-based fluid change intervals are not monitored by this feature and remain applicable.
If there is TCM history of active or inactive P0847 or P0848 along with P088A or P088B, the main and lube filters
likely are not restricted and are not causing the P088A or P088B DTC. Instead, use the P0847 or P0848 DTC steps,
whichever DTC is active or in TCM history.

Test Description
The numbers below refer to step numbers on the diagnostic table.
2. Confirms code active.
3. Checks for possible switch or hydraulic issue not related to restricted filter.
4. Checks for indicator operation.
5. Confirms whether filter restriction is true.
6. Was filter maintenance done.
7. Was system reset performed.
8. Checks for selector icon stuck OFF.
9. Checks for selector icon stuck ON.
10. Checks for inactive code.

SIL422 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

11-WT-08
July, 2008
Product Code(s):
Page 44 of 86

DTC P088B Transmission Filter Very Deteriorated/Expired

Step Action Value Yes No

1 Was Section 35, Beginning The Troubleshoot- Go to Step 2 Go to Begin-


ing Process, performed? ning the trouble-
shooting process
Paragraph 35

2 Is DTC P0888B active? Go to Step 3 Go to Step 9


3 Is P0847 or P0848 active or in TCM history? Go to the specific Go to Step 4
DTC that is active
or in TCM
History
4 Did the SERVICE TRANS indicator (wrench Go to Step 5 Go to Step 8
icon in all Allison selectors) flash after operator
selected D (Drive) for the first time?

5 Is the answer Yes to Filter Monitor Expired? Go to Step 6 Go to Step 2


Using Allison DOC For PC, Prognostics Tab is
located at bottom of Allison DOC For PC
screen?

6 Change main filter and lube filter using only Go to Step 7 Go to Step 6
High Capacity Allison filters.
NOTE: Prognostics Package must be disabled if
not using Allison High Capacity filters.
Were both filters changed?
7 Reset Filter Life Monitor by one of these meth- Go to Step 10 Go to Step 10
ods:
Automatic system reset when all
appropriate conditions are met to allow
automatic reset.
Depressing and holding the MODE button
for ten (10) seconds while Filter Life
Monitor information is displayed in the
selector (if CMC is not enabled to
disallow).
FM may also be reset when the ignition is
on and the engine not running by selecting
N R N R N D N on the shift selector,
pausing briefly (less than 3 seconds)
between each selector movement (if CMC
is not enabled to disallow). SIL
Reset with a J1939 message.
Was Filter Monitor function reset?

20091001 Copyright 2009 Allison Transmission, Inc. SIL423


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11-WT-08
July, 2008
Product Code(s):
Page 45 of 86

DTC P088B Transmission Filter Very Deteriorated/Expired (contd)

Step Action Value Yes No


8 Is the wrench icon in the Allison selector not illu- Replace the Go to Step 2
minated even though there is an active DTC for a Allison Shift
Prognostic function? Selector.
NOTE: Allison DOC For PC has an Action Go to Step 10
Request labeled Lamp Tests that includes a
test for the SERV TRANS indicator lamp. Ask
the OEM of the vehicle for support in
troubleshooting and repairing all Non-Allison
SERVICE TRANS Indicators, e.g., OEM
selectors or dash lamps, that remain illuminated
due to chassis wiring issues.

9 Is the wrench icon in an Allison selector staying Replace the Go to Step 2


illuminated even though all Prognostic functions Allison Shift
have been reset with Allison DOC For PC and Selector.
no codes are active?
Go to Step 10
NOTE: Allison DOC For PC has an Action
Request labeled Lamp Tests that includes a
test for the SERV TRANS indicator lamp.
Ask the OEM of the vehicle for support in trou-
bleshooting and repairing all Non-Allison SER-
VICE TRANS Indicators, e.g., OEM selectors
or dash lamps, that remain illuminated due to
chassis wiring issues.

10 Is DTC P088B inactive? Clear Inactive Go to Step 1


Codes.
Repair Complete

SIL424 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

11-WT-08
July, 2008
Product Code(s):
Page 46 of 86

DTC P0897 Transmission Fluid Deteriorated


There is no wiring diagram for this DTC.

Description
The Oil Life Monitor (OM) is part of the Allison 4th Generation Control System Prognostics Package. OM calculates
the remaining life of the transmission fluid (oil) based on the established life for the required baseline fluid, and then is
continuously adjusted for cumulative effects of such operating parameters as operating time, retarder operation, output
shaft revolutions, and shift frequency.
When the remaining fluid life reaches approximately 1 percent, the SERVICE TRANS indicator (seen as a wrench icon
in an Allison shift selector) will illuminate, denoting a required change of transmission fluid. The indicator will illuminate
at each initialization of the TCM, and the indicator remains illuminated for approximately 12 minutes after the first
selection of a drive range, until a fluid change service is done and the OM function is reset.
NOTE: TES 295 fluid is required for Oil Life Monitor.
If the Oil Life Monitor function is not reset within some period of time from the initial warning indicated by the
illuminated SERVICE TRANS indicator (seen as the wrench in an Allison selector), a CHECK TRANS light will also
illuminate indicating an active DTC, P0897Transmission Fluid Deteriorated, has set. This indicates that the remaining
transmission fluid life has reached 1 percent. The SERVICE TRANS indicator can be reset with the Allison DOC For
PCService Tool diagnostic program, or by depressing and holding the MODE button for ten (10) seconds. It may also
be reset by selecting N D N D N R N on the shift selector, pausing briefly (less than 3 seconds) between each selector
movement, with the ignition on and the engine not running. Finally it may be reset with a J1939 message.
Conditions for Running the DTC
Enabled by calibration
Conditions for Setting the DTC
If the Oil Life Monitor function is not reset within some period of time from the initial warning for remaining fluid life
at 1 percent indicated by the illuminated SERVICE TRANS indicator (seen as the wrench in an Allison selector), the
DTC is set.
Action Taken When the DTC Sets
The TCM illuminates the CHECK TRANS light.
DTC P0897 will be stored in the TCM history.
Conditions for Clearing the DTC
Allison DOC For PCService Tool can clear the DTC from the TCM history. The TCM automatically clears the DTC
from the TCM history if the vehicle completes 40 warm-up cycles without failure.
Diagnostic Aids
This feature is for use with Allison approved TES 295 fluids only.
Required calendar-based fluid change intervals are not monitored by this feature and remain applicable to all
vehicle installations.
Test Description
The numbers below refer to step numbers on the diagnostic table.
2. Confirms code active.
3. Confirms the status of the service icon. SIL
4. Checks indicator state change with Action Request.
5. Confirms remaining oil life.
6. Resets performed.
7. Checks for selector icon stuck on.
8. Checks for selector stuck off.
9. Checks for inactive code.

20091001 Copyright 2009 Allison Transmission, Inc. SIL425


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11-WT-08
July, 2008
Product Code(s):
Page 47 of 86

DTC P0897 Transmission Fluid Deteriorated

Step Action Value Yes No


1 Was the Beginning The Troubleshooting Process Go to Step 2 Go to Begin-
(Section 35) Performed? ning the trouble-
shooting process
Paragraph 35

2 Is DTC P0897 active? Go to Step 3 Go to Step 9


3 Is the SERVICE TRANS (seen as a wrench Go to Step 5 Go to Step 4
icon in the shift selector) indicator illuminated
12 minutes after selecting D (Drive)?
NOTE: When transmission fluid requires
changing the SERVICE TRANS indicator lamp
illuminates at key on and goes off 12 minutes
after a shift to drive.

4 Use Allison DOC For PC, then select the Go to Step 2 Go to Step 8
Action Request button and then select lamp test,
service indicator lamp.
Did the SERVICE TRANS indicator lamp illu-
minate?
5 Using Allison DOC For PC, click on the 100 percent to Go to Step 6 Go to Step 7
Prognostic tab, check the current percentage of 100 percent
oil life displayed.
Is the percentage at 0 percent or a negative value?

6 Using Allison DOC For PC, go to Action Go to Step 9 Go to Step 6


Request button select and Reset Oil Life Monitor
from the drop down list.
Was the Oil Life Monitor reset?

7 Is the wrench icon in an Allison selector staying Replace the Go to Step 2


illuminated even though all Prognostic functions Allison selector.
have been reset with Allison DOC For PC?
Go to Step 9
NOTE: Allison DOC For PC has an Action
Request labeled Lamp Tests that includes a
test for the SERV TRANS indicator lamp. Ask
the OEM of the vehicle for support in
troubleshooting and repairing all Non-Allison
SERVICE TRANS Indicators, e.g., OEM
selectors or dash lamps, that remain illuminated
due to chassis wiring issues.

SIL426 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

11-WT-08
July, 2008
Product Code(s):
Page 48 of 86

DTC P0897 Transmission Fluid Deteriorated (contd)

Step Action Value Yes No


8 Is the wrench icon in an Allison selector staying Replace the Go to Step 2
off even though there is an active DTC for a Allison selector.
Prognostic function?
Go to Step 9
NOTE: Allison DOC For PC has an Action
Request labeled Lamp Tests that includes a
test for the SERV TRANS indicator lamp. Ask
the OEM of the vehicle for support in
troubleshooting and repairing all Non-Allison
SERVICE TRANS indicators, e.g., OEM
selectors or dash lamps, that remain illuminated
due to chassis wiring issues.

9 Is DTC P0897 inactive? Clear Inactive Go to Step 1


Codes.
Repair complete

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL427


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11-WT-08
July, 2008
Product Code(s):
Page 49 of 86

DTC P2789 Clutch Adaptive Learning at Limit


There is no wiring diagram for this DTC.

Description
The Transmission Health Monitor (TM) is part of the Allison 4th Generation Control System Prognostics Package. The
feature monitors adaptively learned clutch volume changes. These volumes are correlated to calculated free running
clearances for each of the transmission clutches C1, C2, C3, C4, and C5. The adaptive information is compared with the
baseline volumes and clearances established by the function when the clutches were new or just after a function reset was
performed following a clutch system repair.
If the remaining clutch life left is predicted to be approximately 10 percent or if the predicted free running clearance of
any clutch exceeds its maximum value, the SERVICE TRANS indicator (seen as the wrench icon in an Allison selector)
illuminates which lets the operator know there is a need for service. The wrench icon (and indicator if separate) stays
illuminated during all vehicle operation until clutch system service is performed and the Transmission Health Monitor
function can reset itself with the new predicted values. Allison DOC For PCService Tool may also be used to reset
the TM function from the Action Requests screen.
If the Transmission Health Monitor function is not reset within some period of time from the initial warning indicated by
the illuminated SERVICE TRANS indicator (seen as the wrench in an Allison selector), a CHECK TRANS light will
also illuminate indicating an active DTC P2789. The Transmission Health Monitor can automatically reset itself and
change the P2789 status from active to inactive, if the function detects that the new predicted values for the Transmission
Health Monitor have detected remaining clutch(es) life is now more than approximately 20 percent.
NOTE: Additional troubleshooting is always required to ensure clutch plate wear is actually the issue causing the
condition. There are scenarios that could cause the Adaptive Learning at Limit thresholds to be reached
without clutch wear-out being a factor such as low oil level, low main pressure, low control main pressure,
speed signal issues, solenoid issues, TCM issues, or transmission mis-assembly.
Conditions for Running the DTC
Enabled by calibration
Conditions for Setting the DTC
This DTC sets when percent clutch life remaining is predicted to be less than approximately 10 percent and stays
under that value for some period of time.

Action Taken When the DTC Sets


The TCM illuminates the CHECK TRANS light
DTC P2789 will be stored in the TCM history.

Conditions for Clearing the MIL/DTC


This DTC goes inactive when percent clutch life remaining is predicted to be more than approximately 20 percent.
Allison DOC For PCService Tool can be used to Reset Clutch Life by specific clutch(es) through the Action
Request Screen; the DTC may also be cleared from TCM history using Allison DOC For PCService Tool.
NOTE: Always Reset to Unadapted Shifts after completing a repair for this DTC.
Diagnostic Aids
Ask OEM for support in troubleshooting and repairing all Non-Allison SERVICE TRANS indicator issues, e.g.,
OEM selectors or dash lamps that remain illuminated due to chassis wiring issues but Allison DOC For PC
Service Tool indicates clutches are OK.
Low oil level can cause adaptive learning at limit notification. Always verify oil level is correct before removing
any filters for inspection, removing the control module for inspection, or removing the transmission from the
vehicle.
Always inspect for signs of clutch wear to confirm your diagnosis before removing the transmission for service by
looking for signs of excessive debris plugging the main filter or suction filter in the control module. Check the
following if no clutch debris is noted in the main filter or suction filter:

SIL428 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

11-WT-08
July, 2008
Product Code(s):
Page 50 of 86

o Speed signal issues can cause adaptive learning at limit notification. Check speed signal integrity
especially if other DTC(s) are in history.
o Solenoid issues can cause adaptive learning at limit notification. Check for solenoid issues especially if
there are solenoid or ratio DTC(s) in history.
o
Low main pressure or control main pressure. Always check pressures to verify they are within service
limits. Check that the Filter Life indicator is not active also indicating that filter restriction has reduced
main pressure.
o TCM issues can cause adaptive learning at limit notification. Check for full TCM functionality especially
if other DTC(s) are in history to indicate a possible TCM issue.
When transmission clutches are replaced, the TCM must be Reset to Unadapted Shifts. The TM function may also
be reset at this time using Allison DOC For PCService Tool Action Requests instead of waiting on the function
to recalculate its values and reset itself.
Test Description
The numbers below refer to step numbers on the diagnostic table.
3. Confirms the status of the clutch life using Allison DOC For PCService Tool.
4. Checks for visual cues of clutch wear.
5. Confirms clutch system was repaired.
6. Resets performed.
7. Checks for inactive code.
8. Checks for selector issue.
9. Checks for inactive code.
10. Confirms Adaptive Learning at Limit not triggered by clutch wear and refers technician to Diagnostic Aids
section of this DTC.

DTC P2789 Clutch Adaptive Learning at Limit

Step Action Possible Value(s) Yes No


1 Was the Beginning The Troubleshooting Process Go to Step 2 Go to Begin-
(Section 35) Performed? ning the trouble-
shooting process
Paragraph 35
2 Is DTC P2789 active? Go to Step 3 Go to Step 10

3 Using Allison DOC For PC, click on the Prog- OK/Not OK Go to Step 4 Go to Step 10
nostic tab at the bottom of the screen to see
whether any clutch(es) are detected as Not
OK.
Are there specific clutches displaying Not
OK?

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL429


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11-WT-08
July, 2008
Product Code(s):
Page 51 of 86

DTC P2789 Clutch Adaptive Learning at Limit (contd)

Step Action Possible Value(s) Yes No


4 Are there visual cues that clutch wear might Go to Step 5 Go to Step 9
exceed service guidelines or perhaps beyond
Adaptive Learning at Limit Values like:
Debris, odor, or discoloration in the
transmission fluid
Debris plugging the main filter or suction
filter
Measured clutch pressures that do not meet
minimum service specifications
Turbine speed that is indicated during
clutch test (using Allison DOC For PC)
for some or all ranges during stall condition
of torque converter. (Note: Always check
with vehicle manufacturer prior to stalling
vehicle in low ranges. Do not do this in
Reverse or lower ranges as some vehicle
components may not be rated for full stall
in lower ranges or Reverse by the OEM)
Visual cues that with control module
removed the stationary clutches appear to
have excessive free running clearance of
clutch(es)
5 Remove transmission and repair as needed. Go to Step 6 Go to Step 5
Was repair performed?

6 After repair, using Allison DOC For PC, go to Go to Step 7 Go to Step 6


Actions Request button and select Reset to
Unadapted Shifts and also select Reset Trans-
mission Health Indicator from the drop down
list.
Were these action requests reset?

7 Is the wrench icon in an Allison selector still Replace the Go to Step 8


illuminated but Allison DOC For PC shows Allison selector.
the Transmission Health Monitor data as OK? Go to Step 10
NOTE: Allison DOC For PC has an Action
Request labeled Lamp Tests that includes a
test for the SERV TRANS indicator lamp.
Ask the OEM of the vehicle for support in
troubleshooting and repairing all Non-Allison
SERVICE TRANS indicators, e.g., OEM
selectors or dash lamps, that remain illuminated
due to chassis wiring issues.

SIL430 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

11-WT-08
July, 2008
Product Code(s):
Page 52 of 86

DTC P2789 Clutch Adaptive Learning at Limit (contd)

Step Action Possible Value(s) Yes No


8 Is the wrench icon in an Allison selector NOT Replace the Alli- Go to Step 2
illuminated but Allison DOC For PC shows son selector.
the Transmission Health Monitor data as NOT Go to Step 10
OK?

NOTE: Allison DOC For PC has an Action


Request labeled Lamp Tests that includes a
test for the SERV TRANS indicator lamp.
Ask the OEM of the vehicle for support in trou-
bleshooting and repairing all Non-Allison SER-
VICE TRANS indicators, e.g., OEM selectors
or dash lamps, that remain illuminated due to
chassis wiring issues.
9 It is likely that the Adaptive Learning at Limit Go to Step 10 Go to Diagnostic
Value was triggered by something other than Aids and resolve
clutch wear. the specific issue
causing Adaptive
Have all the Diagnostic Aids listed been Learning at Limit
checked? to exceed specifi-
cation
10 Is DTC P2789 inactive? Repair Complete Go to Step 2

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL431


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11-WT-08
July, 2008
Product Code(s):
Page 53 of 86

PARTS CATALOG FOR PROGNOSTICS


3000 Product Family Seal and Gasket Kits

SERVICE KITS
RECOMMENDED
SPARES FOR UNITS
125 2650 51200

MY09 CONTROL MODULE SEAL AND GASKET KITP/N 29547927 25 50 200


Part No. Qty Description
23015806 2 O-ring, 23.5 mm ID
23043446 10 O-ring, Packing, 8.9 mm ID
23046376 3 Seal, Face
29503283 1 Gasket, Case
29503382 1 O-ring, 14.0 mm ID
29503384 1 O-ring, 18.8 mm ID
29512863 1 O-ring, Connector Assembly, 47.2 mm ID
29535518 6 O-ring, Solenoid, 13 mm ID
29537066 1 Gasket, Suction Filter
29542084 1 Seal
29542976 6 O-ring, 10.5 mm ID
29542991 1 Seal, Face
29544782 2 Ferrule, Viton
29544789 1 Instruction Sheet No. 321
29546538 1 Gasket, Channel Plate

SIL432 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

11-WT-08
July, 2008
Product Code(s):
Page 54 of 86

3000 Product Family Control Module

8 10
9

11

12
46
42
47 49
45 14
38 44 48
43
41
40 13
39
7
26
2 37

22
6 33
4 25
36 24
35 15
5 34
23
32
31 21
28 20
29 27 19
3 30 18
17 16

57 60 50
65
51 66
58 67
52
68
56 69
59
53
70
61 55
71
54 72
73
74
93 95 64
94 75
76
77
62 63
78
79
88 90
89 92
91

83 85
84 87 81
86 82
80
SIL
V11112.00.00

Figure 16E. 3000 Product Family Control Valve (1 of 2)

20091001 Copyright 2009 Allison Transmission, Inc. SIL433


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11-WT-08
July, 2008
Product Code(s):
Page 55 of 86

1 (Contd)

100 104 138 139


99
103
101
102 108
130
126 107 140
98 122 106

96 134
112
105
111
97 109
110 115
114
116
113
118
135 119
136
137 131 117

132 120
121
133
127
128
128
129 123 166
124
125

141

151 142
156
156 152
156 156
153 143

157 154 144 144


145
158
155

160
161
162
159 163
148 149 146
147
150

164 165
V11113.00.00

Figure 16E. 3000 Product Family Control Valve (2 of 2)

SIL434 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

11-WT-08
July, 2008
Product Code(s):
Page 56 of 86

GROUP 16-1846
Control Valve, Figure 16E
4 Inch Sump, Rear Cooler Ports With Oil Level Sensor,
Allison 4th Generation Controls
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Valve Assembly, Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546516 1 1 2 4
2 Filter Assembly Kit, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544785 1 2 4 8
3 Gasket, Suction Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537066 1 4 8 16
4 Filter Assembly, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . 29543067 1 4 8 16
5 Filter Assembly, Suction . . . . . . . . . . . . . . . . . . . . . . 29542990 * 1
6 Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542991 1 2 4 8
7 Bolt, M6 x 1.0 x 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11515316 3 3 6 12
8 Harness Assembly, Control, Internal . . . . . . . . . . . . . . . . . . . . 29545354 1 2 4 8
9 Connector Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543062 * 1
10 Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543073 * 1
11 Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542084 1 2 4 8
12 Sealring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512863 1 2 4 8
13 Standoff, Wiring Harness . . . . . . . . . . . . . . . . . . . . . . . . . 29544677 * 1
14 Grommet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544669 * 1
15 Bolt, 20F Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543082 * 1
16 Sensor, Temperature (OIL T) . . . . . . . . . . . . . . . . . . . . . . 12129691 1 2 4 8
17 Connector Assembly (TEMP) . . . . . . . . . . . . . . . . . . . . . . 29528593 ** 1
18 Connector, 2 Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047662 1 2 4 8
19 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 AR 2 4 8
19 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544415 AR 2 4 8
20 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 AR 2 4 8
20 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544415 AR 2 4 8
21 Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047664 1 2 4 8
22 Connector Assembly (SS1) . . . . . . . . . . . . . . . . . . . . . . . 29528597 ** 1
23 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 AR 2 4 8
23 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546747 AR 2 4 8
24 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 AR 2 4 8
24 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546747 AR 2 4 8
25 Connector, 2 Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 1 2 4 8
26 Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543019 1 2 4 8
27 Oil Level Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528611 ** 1
28 Connector, Plug, 3-Way . . . . . . . . . . . . . . . . . . . . . . 12064758 1 2 4 8
29 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 AR 2 4 8
29 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544415 AR 2 4 8
30 Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047783 1 2 4 8
31 Connector Assembly, 2-Way (PCS3).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . . 29544184 1 2 4 8
32 Connector Assembly, 2-Way (PCS4).
Service 29542997 Connector Assembly With SIL
29544184 Connector Assembly Kit. . . . . . . . . . . . . . 29544184 1 2 4 8
33 Connector Assembly, 2-Way Speed Sensor (NT1). . . . . . 29528601 ** 1

(continued on next page)

* Serviced Only As An Assembly Not Available As A Detail Part.


** Not Serviced As An Assembly Order Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. SIL435


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11-WT-08
July, 2008
Product Code(s):
Page 57 of 86

GROUP 16-1846 (contd)


Control Valve, Figure 16E
4 Inch Sump, Rear Cooler Ports With Oil Level Sensor,
Allison 4th Generation Controls
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
34 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110236 AR 2 4 8
34 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544425 AR 2 4 8
35 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110236 AR 2 4 8
35 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544425 AR 2 4 8
36 Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15490953 1 2 4 8
37 Connector Assembly, 2-Way (Main Modulator).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . . 29544184 1 2 4 8
38 Connector Assembly, 2-Way Speed Sensor (NT1). . . . . . 29528601 ** 1
39 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110236 AR 2 4 8
39 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544425 AR 2 4 8
40 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110236 AR 2 4 8
40 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544425 AR 2 4 8
41 Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15490953 1 2 4 8
42 Connector Assembly, 2-Way Pressure Switch (PS1) . . . 29528599 ** 1
43 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12066337 AR 2 4 8
44 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12066337 AR 2 4 8
45 Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110139 1 2 4 8
46 Connector Assembly, 2-Way (TCC).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit.. . . . . . . . . . . . . . 29544184 1 2 4 8
47 Connector Assembly, 2-Way (PCS1).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . . 29544184 1 2 4 8
48 Connector Assembly, 2-Way (PCS2).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit.. . . . . . . . . . . . . . 29544184 1 2 4 8
49 Bolt, M6 x 1.0 x 45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536564 3 3 6 12
50 Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542946 1 1 2 4
51 Bolt, M6 x 1.0 x 45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11516059 2 4 8 16
52 Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046376 3 3 6 12
53 Spring, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29548945 2 2 4 8
54 Plug, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536230 2 2 4 8
55 Plug, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536230 2 2 4 8
56 Spring, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29548945 2 2 4 8
57 Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542944 1 1 2 4
58 Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542838 * 1
59 Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542945 * 1
60 Bolt, M6 x 1.0 x 95 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11515310 12 12 24 48
61 Body Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542934 ** 1
62 Body Assembly, Solenoid Valve And Pin . . . . . . . . . . . . . 29542935 1 2 4 8
63 Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542822 1 2 4 8

(continued on next page)

* Serviced Only As An Assembly Not Available As A Detail Part.


** Not Serviced As An Assembly Order Detail Parts.

SIL436 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

11-WT-08
July, 2008
Product Code(s):
Page 58 of 86

GROUP 16-1846 (contd)


Control Valve, Figure 16E
4 Inch Sump, Rear Cooler Ports With Oil Level Sensor,
Allison 4th Generation Controls
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
64 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542954 3 3 6 9
65 Solenoid, TCC, Variable Bleed, CENL. Connector Body
Color Coded Natural Brown . . . . . . . . . . . . . . . . . . . 29544297 1 2 4 8
66 O-ring, 13.0 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 1 2 4 8
67 O-ring, 10.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 1 2 4 8
68 Valve, Lockup Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542937 1 2 4 8
69 Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542938 1 1 2 4
70 Solenoid, PCS 1, Variable Bleed, CENH. Connector Body
Color Coded Black. . . . . . . . . . . . . . . . . . . . . . . . . . . 29541897 1 2 4 8
71 O-ring, 13.0 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 1 2 4 8
72 O-ring, 10.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 1 2 4 8
73 Valve, Clutch Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542939 1 2 4 8
74 Spring, Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545358 1 2 4 8
75 Solenoid, PCS 2, Variable Bleed, CENH. Connector Body
Color Coded Black. . . . . . . . . . . . . . . . . . . . . . . . . . . 29541897 1 2 4 8
76 O-ring, 13.0 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 1 2 4 8
77 O-ring, 10.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 1 2 4 8
78 Valve, Clutch Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542939 1 2 4 8
79 Spring, Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545358 1 2 4 8
80 Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29531022 1 2 4 8
81 Valve, Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542940 3 6 12 24
82 Spring, Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542941 3 6 12 24
83 Solenoid, PCS 3, Variable Bleed, CENL. Connector Body
Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . 29544297 1 2 4 8
84 O-ring, 13.0 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 1 2 4 8
85 O-ring, 10.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 1 2 4 8
86 Valve, Clutch Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542939 1 2 4 8
87 Spring, Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545358 1 2 4 8
88 Solenoid, PCS 4, Variable Bleed, CENL. Connector Body
Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . 29544297 1 2 4 8
89 O-ring, 13.0 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 1 2 4 8
90 O-ring, 10.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 1 2 4 8
91 Valve, Clutch Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542939 1 2 4 8
92 Spring, Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545358 1 2 4 8
93 Solenoid, Main Mod, Variable Bleed, CENL. Connector
Body Color Coded Natural Brown. . . . . . . . . . . . . . . 29544297 1 2 4 8
94 O-ring, 13.0 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 1 2 4 8
95 O-ring, 10.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 1 2 4 8 SIL
96 Bolt, M6 x 1.0 x 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11515315 2 4 8 16
97 Sensor, Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543433 1 2 4 8
98 Bolt, M6 x 1.0 x 60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11515309 2 4 8 16
99 Plate, Solenoid Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546544 1 2 4 8

(continued on next page)

20091001 Copyright 2009 Allison Transmission, Inc. SIL437


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11-WT-08
July, 2008
Product Code(s):
Page 59 of 86

GROUP 16-1846 (contd)


Control Valve, Figure 16E
4 Inch Sump, Rear Cooler Ports With Oil Level Sensor,
Allison 4th Generation Controls
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE N O. REQ 125 2650 51200
100 Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 29546540 ** 1
101 Pin, Retention, 5 OD x 43 mm . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
102 Valve, Lockup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049315 1 2 4 8
103 Spring, Lockup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049326 1 2 4 8
104 Stop, Lockup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049337 1 2 4 8
105 Pin, Retention, 3 OD x 43 mm . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
106 Valve, Lube Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049316 1 2 4 8
107 Spring, Lube Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . 23049327 1 2 4 8
108 Stop, Lube Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049338 1 2 4 8
109 Pin, Retention, 5 OD x 43 mm . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
110 Valve, Main Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542927 1 2 4 8
111 Spring, Main Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . 29500963 1 2 4 8
112 Stop, Main Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503663 1 2 4 8
113 Valve, Control Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542925 1 2 4 8
114 Spring, Control Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542926 1 2 4 8
115 Clip, Control Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29531022 1 2 4 8
116 Pin, Retention, 2.5 OD x 40 mm . . . . . . . . . . . . . . . . . . . 29500823 1 2 4 8
117 Solenoid Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545638 1 2 4 8
118 O-ring, 18.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . 29503384 1 2 4 8
119 O-ring, 14.0 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . 29503382 1 2 4 8
120 Body, Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546542 1 2 4 8
121 Pin, Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11513011 1 2 4 8
122 Pin, Retention, 5 OD x 43 mm . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
123 Valve, C2 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544937 1 2 4 8
124 Spring, C2 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545023 1 2 4 8
125 Stop, C2 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542930 1 2 4 8
126 Pin, Retention, 5 OD x 43 mm . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
127 Valve, Exhaust Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049320 1 2 4 8
128 Spring, Exhaust Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049391 1 2 4 8
129 Stop, Exhaust Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049342 1 2 4 8
130 Pin, Retention, 5 OD x 43 mm . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
131 Valve, C1 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542928 1 2 4 8
132 Spring, C1 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545023 1 2 4 8
133 Stop, C1 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542930 1 2 4 8
134 Pin, Retention, 3 OD x 43 mm . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
135 Valve, Converter Regulator . . . . . . . . . . . . . . . . . . . . . . . 29507462 1 2 4 8
136 Spring, Converter Regulator . . . . . . . . . . . . . . . . . . . . . . 29507456 1 2 4 8
137 Stop, Converter Regulator . . . . . . . . . . . . . . . . . . . . . . . . 29546550 1 2 4 8
138 Bolt, M6 x 1.0 x 45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536564 2 4 8 16
139 Sensor Assembly, Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . 29544668 1 2 4 8
140 Ferrule, Viton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544782 2 2 4 8
141 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546536 1 2 4 8
(continued on next page)

** Not Serviced As An Assembly Order Detail Parts.

SIL438 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

11-WT-08
July, 2008
Product Code(s):
Page 60 of 86

GROUP 16-1846 (contd)


Control Valve, Figure 16E
4 Inch Sump, Rear Cooler Ports With Oil Level Sensor,
Allison 4th Generation Controls
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
142 Gasket, Channel Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546538 1 2 4 8
143 Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546524 ** 1
144 Pin, Dowel, 10 x 50 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 23046354 2 8 16 32
145 Plate, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546530 1 2 4 8
146 Plug Assembly, Oil Drain . . . . . . . . . . . . . . . . . . . . . . . . . 29534362 1 2 4 8
147 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 1 25 50 200
148 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . 29500034 10 8 16 32
149 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 8 16 32
150 Plug, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * 1
151 Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545780 2 50 100 400
152 O-ring, 75.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507437 2 50 100 400
153 O-ring, 85.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29548953 2 50 100 400
154 Gasket, Filter Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524449 2 8 16 32
155 Cover, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524447 2 8 16 32
156 Bolt, M6 x 1.0 x 45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11516059 4 8 16 32
157 Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545961 1
158 Body Assembly, Filter Life Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 29546546 ** 1
159 Body, Filter Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546547 1 2 4 8
160 Valve, Filter Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546548 1 2 4 8
161 Spring, Filter Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546549 1 2 4 8
162 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29531177 1 2 4 8
163 Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29531022 1 2 4 8
164 Bolt, M10 x 1.5 x 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541274 25 25 50 100
165 Bolt, M10 x 1.5 x 55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541286 7 7 14 28
166 Gasket, Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503283 1 4 8 16

GROUP 16-1847
Control Valve, Figure 16E
2 Inch Sump, Rear Cooler Ports With Oil Level Sensor
Allison 4th Generation Controls
Same As Group 16-1846, Except For Parts Listed Below.
1 Valve Assembly, Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546517 1 1 2 4
144 Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546525 ** 1
146 Plate, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546531 1 2 4 8
152 Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545777 2 50 100 400
185 Not Used In This Group.
187 Bolt, M10 x 1.5 x 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541286 32 32 64 128
SIL

* Serviced Only As An Assembly Not Available As A Detail Part.


** Not Serviced As An Assembly Order Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. SIL439


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11-WT-08
July, 2008
Product Code(s):
Page 61 of 86

4000 Product Family Seal and Gasket Kits

SERVICE KITS
RECOMMENDED
SPARES FOR UNITS
MY09 STRAIGHT-THRU OVERHAUL 125 2650 51200
SEAL AND GASKET KITP/N 29547928 2 4 10
Part No. Qty Description
23016014 4 O-ring, 29.7 mm ID
23043446 9 O-ring, 8.9 mm ID
23046274 1 O-ring, 25.1 mm ID
23046376 3 Seal, Face
23047808 1 O-ring, 129.8 mm ID
23047945 1 Sealring, Piston, 245.57 mm ID
23048037 2 Gasket, PTO Cover
23048098 1 Sealring, External Lip-Type, 258.25 mm ID
23048164 1 Sealring, Internal Lip-Type, 214.06 mm OD
29501099 1 Gasket, Main Housing
29501318 1 Sealring, Turbine Hub, 66.784 mm OD
29503382 1 O-ring, 13.8 mm ID
29503383 3 O-ring, 15.6 mm ID
29503384 1 O-ring, 18.8 mm ID
29503547 1 Gasket, Cooler Port Cover
29505800 2 Sealring, External Butt-Joint, 108 mm OD
29505857 3 Sealring, External Butt-Joint, 59.4 mm OD
29505858 1 Gasket, Converter Housing
29505863 3 Sealring, External Butt-Joint, 99 mm OD
29506675 1 O-ring, 419.9 mm ID
29511429 1 Retainer, Locknut
29511437 2 O-ring, 9.1 mm ID
29511444 1 O-ring, 75.9 mm ID
29512791 1 Washer, Plug
29512863 1 O-ring, 47.2 mm ID
29512875 1 O-ring, 12.3 mm ID
29513736 2 Gasket, PTO
29532361 1 Instruction Sheet No. 278
29534355 1 Gasket,
29535219 1 Bolt, Hx, M14 x 2 x 70
29535224 1 Spacer, Output
29535518 6 O-ring, Solenoid
29535634 2 Washer, Belleville
29535692 2 Bolt, M10 x 1.5 x 30, Socket Hd
29537066 1 Gasket, Suction Filter
29537166 1 Washer, Belleville
29542084 1 Seal, Feedthrough Standoff
29542208 1 Instruction Sheet No. 301
29542503 2 Piston, C3/C4
29542832 1 Instruction Sheet No. 316
29542976 6 O-ring, 10.65 mm ID
29542991 1 Seal, Face
29544782 2 Ferrule, One-Piece, Viton
29544789 1 Instruction Sheet No. 321
29545519 1 Seal Assembly

SIL440 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

11-WT-08
July, 2008
Product Code(s):
Page 62 of 86
RECOMMENDED
SPARES FOR UNITS
MY09 STRAIGHT-THRU OVERHAUL 125 2650 51200
SEAL AND GASKET KITP/N 29547928 2 4 10
29546156 1 Sealring, Piston, 202.05 mm ID. Color Coded Yellow.
29546158 1 Sealring, Piston, 315.17 mm ID.Color Coded Lt. Blue.
29546159 1 Sealring, Piston, 137.57 mm ID. Color Coded White.
29546160 1 Sealring, Piston, 109.58 mm ID. Color Coded Orange.
29546161 1 Sealring, Piston, 239.9 mm ID. Color Coded Green.
29546163 1 Sealring, Piston, 325.68 mm ID. Color Coded White.
29546164 1 Sealring, Piston, 98.42 mm ID. Color Coded Red.
29546229 1 Seal, Fill Tube
29546234 1 Seal Assembly, Output
29546539 1 Gasket, Channel Plate

MY09 COMPLETE RETARDER


SEAL AND GASKET KITP/N 29547929 2 4 10
Part No. Qty Description
23015927 3 O-ring, 37.5 mm ID
23016014 4 O-ring, 29.7 mm ID
23016455 6 O-ring, 17.2 mm ID
23019664 1 O-ring, 16.4 mm ID
23040579 1 O-ring, 7.6 mm ID
23043446 11 O-ring, 8.9 mm ID
23046274 1 O-ring, 25.1 mm ID
23046376 3 Seal, Face
23047808 1 O-ring, 129.8 mm ID
23047924 1 O-ring, 355.2 mm ID
23047945 1 Sealring, Piston, 245.57 mm ID. Color Coded White.
23048037 2 Gasket, PTO Cover
23048098 1 Sealring, External Lip-Type, 258.25 mm ID
23048164 1 Sealring, Internal Lip-Type, 214.06 mm OD
29501099 1 Gasket, Main Housing
29501318 1 Sealring, Turbine Hub, 66.784 mm OD
29503208 2 O-ring, 34.6 mm ID
29503382 1 O-ring, 13.8 mm ID
29503383 3 O-ring, 15.6 mm ID
29503384 1 O-ring, 18.8 mm ID
29505800 2 Sealring, External Butt-Joint, 108 mm OD
29505857 3 Sealring, External Butt-Joint, 59.4 mm OD
29505858 1 Gasket, Converter Housing
29505863 3 Sealring, External Butt-Joint, 99 mm OD
29506675 1 O-ring, 419.9 mm ID. No Color Code.
29507890 2 Sealring, Retarder, 146 mm OD
29511444 1 O-ring, 75.9 mm ID
29512791 1 Washer, Tachograph Plug, 18.35 mm ID
29512863 1 O-ring, 47.2 mm ID
29512875 1 O-ring, 12.3 mm ID
29513736 2 Gasket, PTO
29532361 1 Instruction Sheet No. 278
SIL
29535219 1 Bolt, Hx Hd, M14 x 2 x 70
29535224 1 Spacer, Output
29535518 7 O-ring, Solenoid
29535902 1 Gasket, Stator Housing
29536728 1 Gasket, Retarder Housing Cover

20091001 Copyright 2009 Allison Transmission, Inc. SIL441


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11-WT-08
July, 2008
Product Code(s):
Page 63 of 86
RECOMMENDED
SPARES FOR UNITS
125 2650 51200
MY09 COMPLETE RETARDER
SEAL AND GASKET KITP/N 29547929 (contd) 2 4 10
Part No. Qty Description
29536766 1 Gasket, Jumper Manifold
29537066 1 Gasket, Filter
29537166 1 Washer, Belleville
29541566 1 Gasket, Retarder Housing
29542084 1 Seal, Feedthrough Standoff
29542208 1 Instruction Sheet No. 301
29542493 1 Gasket, Control Body Cover
29542503 2 Piston, C3/C4 Clutch
29542832 1 Instruction Sheet No. 316
29542976 7 O-ring, 10.65 mm ID
29542991 1 Seal, Face
29543047 1 Seal, Square Cut O-ring
29544645 1 O-ring
29544782 2 Ferrule, One-Piece, Viton
29544789 1 Instruction Sheet No. 321
29544826 1 O-ring
29545519 1 Seal Assembly
29546156 1 Sealring, Piston, 202.05 mm ID. Color Coded Yellow.
29546158 1 Sealring, Piston, 315.17 mm ID. Color Coded Lt. Blue.
29546159 1 Sealring, Piston, 137.57 mm ID. Color Coded White.
29546160 1 Sealring, Piston, 109.58 mm ID. Color Coded Orange.
29546161 1 Sealring, Piston, 239.9 mm ID. Color Coded Green.
29546163 1 Sealring, Piston, 325.68 mm ID. Color Coded White.
29546164 1 Sealring, Piston, 98.42 mm ID. Color Coded Red.
29546229 1 Seal, Fill Tube
29546234 1 Seal Assembly, Output
29546539 1 Gasket, Channel Plate
29547921 1 Plate, Retarder Separator

MY09 CONTROL MODULE SEAL AND GASKET KITP/N 29547930 2 4 10


Part No. Qty Description
23043446 9 O-ring, 8.9 mm ID
23046376 3 Seal, Face
23048627 1 O-ring, 23.4 mm ID
29501099 1 Gasket, Main Housing
29503382 1 O-ring, 14 mm ID
29503384 1 O-ring, 18.8 mm ID
29512863 1 O-ring, 47.2 mm ID
29535518 6 O-ring
29537066 1 Gasket, Suction Filter
29542084 1 Seal, Feedthrough Standoff
29542976 6 O-ring, Solenoid
29542991 1 Seal, Face
29544782 2 Ferrule, One-Piece, Viton
29544789 1 Instruction Sheet No. 321
29546539 1 Gasket, Channel Plate

SIL442 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

11-WT-08
July, 2008
Product Code(s):
Page 64 of 86

4000 Product Family Control Module

1 (Contd)

91 93 97 131
96
94
95 101
126 132
122 100
92 118 99 105
133
104
92 130
108
98 103
102 107
106
110
109
112
111 157
127
128
129 123
124 113
114
125 119
128
120
121 115
116
117

148

147
134
146
149 135
149
149 149 145
136

144 137
150 137
138
151

153
154
155
152 156

142 140
141 139
143
SIL
158
159 V11118.00.00

Figure 16D. 4000 Product Family Control Valve (1 of 2)

20091001 Copyright 2009 Allison Transmission, Inc. SIL443


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11-WT-08
July, 2008
Product Code(s):
Page 65 of 86

8 10
9

11

2 12
41
7 37
42 44
40 14
39 43
38
13
6
30
4
36
5
26
33
29
35 34 28 15
35 27
3

32 25
24
31 23 21
22 20
19
18
17 16

52 55 45
60
46 61
53 62
47
63
51 64
54
48
65
56 50
66
49 67
68
69
88 90 59
89 70
71
72
57 58
73
74
83 85
84 87
86

78 80
79 82 76
81 77
75

V11119.00.00

Figure 16D. 4000 Product Family Control Valve (2 of 2)

SIL444 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

11-WT-08
July, 2008
Product Code(s):
Page 66 of 86

GROUP 16-1848
Control Valve, Figure 16D
TID A
4 Inch Sump, With Oil Level Sensor, Plus 4, And Filter Life Valve
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546519 1
2 Filter Assembly Kit, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544785 1 2 4 8
3 Gasket, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537066 1 4 8 16
4 Filter And Seal Assembly, Suction . . . . . . . . . . . . . . . . . . 29543067 1 4 8 16
5 Filter, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542990 * 1
6 Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542991 1 4 8 16
7 Bolt, Flange Hd, M6 x 1 x 30 . . . . . . . . . . . . . . . . . . . . . . 11515316 3 12 24 48
8 Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545355 1 2 4 8
9 Connector Assembly, 20M Feed-Thru . . . . . . . . . . . . . . . 29543062 * 1
10 Connector, 20M . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543073 * 1
11 Seal, Harness Standoff . . . . . . . . . . . . . . . . . . . . . . . 29542084 1 2 4 8
12 Sealring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512863 1 2 4 8
13 Standoff Assembly, Internal . . . . . . . . . . . . . . . . . . . . . . . 29544678 * 1
14 Grommet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544669 * 1
15 Bolt, Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543082 * 1
16 Sensor, Temperature (OILT) . . . . . . . . . . . . . . . . . . . . . . 12129691 1 2 4 8
17 Connector Assembly, 2-Way Plug (TEMP) . . . . . . . . . . . 29528593 ** 1
18 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047662 1 2 4 8
19 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 AR 2 4 8
19 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544415 AR 2 4 8
20 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 AR 2 4 8
20 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544415 AR 2 4 8
21 Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047664 1 2 4 8
22 Connector Assembly, 3-Way Plug (OLS) . . . . . . . . . . . . . 29528611 ** 1
23 Lock, Secondary, TPA . . . . . . . . . . . . . . . . . . . . . . . 12047783 1 2 4 8
24 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 AR 6 12 24
24 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544415 AR 2 4 8
25 Connector, Plug, 3-Way . . . . . . . . . . . . . . . . . . . . . . 12064758 1 2 4 8
26 Connector Assembly, 2-Way Plug (SS1) . . . . . . . . . . . . . 29528597 ** 1
27 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 AR 2 4 8
27 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546747 AR 2 4 8
28 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 AR 2 4 8
28 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546747 AR 2 4 8
29 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 1 2 4 8
30 Plate, Harness Channel . . . . . . . . . . . . . . . . . . . . . . . . . . 29543019 1 2 4 8
31 Connector Assembly, 2-Way Plug (PCS 3).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . . 29544184 1 2 4 8
32 Connector Assembly, 2-Way Plug (PCS 4).
Service 29542997 Connector Assembly With SIL
29544184 Connector Assembly Kit. . . . . . . . . . . . . . 29544184 1 2 4 8
33 Connector Assembly, 2-Way Plug (PS 2) . . . . . . . . . . . . 29528601 ** 1

(continued on next page)

* Serviced Only As An Assembly Not Available As A Detail Part.


** Not Serviced As An Assembly Order Detail Parts.
20091001 Copyright 2009 Allison Transmission, Inc. SIL445
PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11-WT-08
July, 2008
Product Code(s):
Page 67 of 86

GROUP 16-1848 (contd)


Control Valve, Figure 16D
TID A
4 Inch Sump, With Oil Level Sensor, Plus 4, And Filter Life Valve
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
34 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 15490953 1 2 4 8
35 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110236 AR 2 4 8
35 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544425 AR 2 4 8
36 Connector Assembly, 2-Way Plug (MAIN MOD).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . . 29544184 1 2 4 8
37 Connector Assembly, 2-Way Plug (PS 1) . . . . . . . . . . . . 29528599 ** 1
38 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12066337 AR 2 4 8
39 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12066337 AR 2 4 8
40 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110139 1 2 4 8
41 Connector Assembly, 2-Way Plug (TCC).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . . 29544184 1 2 4 8
42 Connector Assembly, 2-Way Plug (PCS 1).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . . 29544184 1 2 4 8
43 Connector Assembly, 2-Way Plug (PCS 2).
Service 29542997 Connector Assembly With
29544184 Connector Assembly Kit. . . . . . . . . . . . . . 29544184 1 2 4 8
44 Bolt, Shoulder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536564 3 3 6 12
45 Bracket, Solenoid, Right Side . . . . . . . . . . . . . . . . . . . . . . . . . 29542946 1 1 2 4
46 Bolt, Flange Hd, M6 x 1.0 x 45 mm . . . . . . . . . . . . . . . . . . . . . 11516059 2 2 4 8
47 Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046376 3 3 6 12
48 Spring, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29548945 2 2 4 8
49 Plug, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536230 2 2 4 8
50 Plug, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536230 2 2 4 8
51 Spring, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29548945 2 2 4 8
52 Switch Assembly, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542944 1 1 2 4
53 Switch, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542838 * 1
54 Bracket, Solenoid, Left Side . . . . . . . . . . . . . . . . . . . . . . . 29542945 1 1 2 4
55 Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . 11515310 12 12 24 48
56 Body Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542934 ** 1
57 Body Assembly, Solenoid Valve And Pin . . . . . . . . . . . . . 29542935 1 2 4 8
58 Body, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . 29542822 1 1 2 4
59 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542954 3 3 6 12
60 Solenoid, TCC, Variable Bleed, CENL. Connector Body
Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . 29544297 1 2 4 8
61 O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 1 2 4 8
62 O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 1 2 4 8
63 Valve, TCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542937 1 1 2 4
64 Spring, TCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542938 1 1 2 4
65 Solenoid, PCS 1, Variable Bleed, CENH. Connector Body
Color Coded Black. . . . . . . . . . . . . . . . . . . . . . . . . . . 29541897 1 2 4 8

(continued on next page)

* Serviced Only As An Assembly Not Available As A Detail Part.


** Not Serviced As An Assembly Order Detail Parts.

SIL446 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

11-WT-08
July, 2008
Product Code(s):
Page 68 of 86

GROUP 16-1848 (contd)


Control Valve, Figure 16D
TID A
4 Inch Sump, With Oil Level Sensor, Plus 4, And Filter Life Valve
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
66 O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 1 2 4 8
67 O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 1 2 4 8
68 Valve, PCS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542939 1 1 2 4
69 Spring, PCS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545358 1 1 2 4
70 Solenoid, PCS 2, Variable Bleed, CENH. Connector Body
Color Coded Black. . . . . . . . . . . . . . . . . . . . . . . . . . . 29541897 1
71 O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 1 2 4 8
72 O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 1 2 4 8
73 Valve, PCS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542939 1 1 2 4
74 Spring, PCS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545358 1 1 2 4
75 Clip, Spring Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . 29531022 1 1 2 4
76 Valve, Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542940 1 1 2 4
77 Spring, Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542941 1 1 2 4
78 Solenoid, PCS 3, Variable Bleed, CENL. Connector Body
Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . 29544297 1 2 4 8
79 O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 1 2 4 8
80 O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 1 2 4 8
81 Valve, PCS 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542939 1 1 2 4
82 Spring, PCS 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545358 1 1 2 4
83 Solenoid, PCS 4, Variable Bleed, CENL. Connector Body
Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . 29544297 1 2 4 8
84 O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 1 2 4 8
85 O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 1 2 4 8
86 Valve, PCS 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542939 1 1 2 4
87 Spring, PCS 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545358 1 1 2 4
88 Solenoid, Main Mod, Variable Bleed, CENL. Connector
Body Color Coded Natural Brown. . . . . . . . . . . . . . . 29544297 1 2 4 8
89 O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 1 2 4 8
90 O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 1 2 4 8
91 Plate, Solenoid Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546545 1 2 4 8
92 Bolt, Flange Hd, M6 x 1.0 x 60 mm . . . . . . . . . . . . . . . . . . . . . 11515309 2 4 8 16
93 Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 29546540 ** 1
94 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
95 Valve, Converter Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049315 1 2 4 8
96 Spring, 14.1 OD x 42.1 mm. . . . . . . . . . . . . . . . . . . . . . . . 23049326 1 2 4 8
97 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049337 1 2 4 8
98 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
99 Valve, Lube Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049316 1 2 4 8
100 Spring, 11.10 OD x 46.3 mm . . . . . . . . . . . . . . . . . . . . . . 23049327 1 2 4 8
101 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049338 1 2 4 8 SIL
102 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
103 Valve, Main Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542927 1 2 4 8
104 Spring, 22 OD x 98.5 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29500963 1 2 4 8
(continued on next page)

** Not Serviced As An Assembly Order Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. SIL447


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11-WT-08
July, 2008
Product Code(s):
Page 69 of 86

GROUP 16-1848 (contd)


Control Valve, Figure 16D
TID A
4 Inch Sump, With Oil Level Sensor, Plus 4, And Filter Life Valve
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
105 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503663 1 2 4 8
106 Valve, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542925 1 2 4 8
107 Spring, 16.0 OD x 51.41 mm . . . . . . . . . . . . . . . . . . . . . . 29542926 1 2 4 8
108 Clip, Spring Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . 29531022 1 2 4 8
109 Pin, Retaining, 2.5 x 40 mm . . . . . . . . . . . . . . . . . . . . . . . 29500823 1 2 4 8
110 Solenoid Assembly, Forward . . . . . . . . . . . . . . . . . . . . . . 29545638 1 2 4 8
111 O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503382 1 4 8 16
112 O-ring, 18.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . 29503384 1 4 8 16
113 Body, Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546542 1 2 4 8
114 Pin, Spring, 5 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 11513011 1 2 4 8
115 Valve, C2 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544937 1 2 4 8
116 Spring, 16.29 OD x 35.02 mm . . . . . . . . . . . . . . . . . . . . . 29545023 1 2 4 8
117 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542930 1 2 4 8
118 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
119 Valve, Exhaust Backfill . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049320 1 2 4 8
120 Spring, 7.8 OD x 29.2 mm . . . . . . . . . . . . . . . . . . . . . . . . 23049391 1 2 4 8
121 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049342 1 2 4 8
122 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
123 Valve, C1 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542928 1 2 4 8
124 Spring, 16.29 OD x 35.02 mm . . . . . . . . . . . . . . . . . . . . . 29545023 1 2 4 8
125 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542930 1 2 4 8
126 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
127 Valve, Converter Regulator . . . . . . . . . . . . . . . . . . . . . . . 29507462 1 2 4 8
128 Spring, 11 OD x 30.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29507456 1 2 4 8
129 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546550 1 2 4 8
130 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . 23049345 1 2 4 8
131 Bolt, Shoulder, M6 x 1 x 45 . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536564 2 4 8 16
132 Sensor Assembly, Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . 29544668 1 2 4 8
133 Ferrule, One-Piece, Viton . . . . . . . . . . . . . . . . . . . . 29544782 2 4 8 16
134 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546537 1 4 8 16
135 Gasket, Channel Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546539 1 4 8 16
136 Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546526 ** 1
137 Pin, Dowel, 10 x 50 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 23046354 2 8 16 32
138 Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546532 1 2 4 8
139 Plug Assembly, Oil Drain . . . . . . . . . . . . . . . . . . . . . . . . . 29534362 1 4 8 16
140 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 1 25 50 100
141 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . 29500034 9 9 18 36
142 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 1 9 18 36
143 Plug, Pressure Tap, 716-20 . . . . . . . . . . . . . . . . . . . . 29541018 * 1
144 Cover, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524447 2 8 16 32
145 Gasket, Filter Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524449 2 8 16 32
146 O-ring, 85.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29548953 2 50 100 400

(continued on next page)

* Serviced Only As An Assembly Not Available As A Detail Part.


** Not Serviced As An Assembly Order Detail Parts.

SIL448 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

11-WT-08
July, 2008
Product Code(s):
Page 70 of 86

GROUP 16-1848 (contd)


Control Valve, Figure 16D
TID A
4 Inch Sump, With Oil Level Sensor, Plus 4, And Filter Life Valve
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
147 O-ring, 82.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507437 2 50 100 400
148 Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545780 2 50 100 400
149 Bolt, M6 x 1.0 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11516059 4 8 16 32
150 Switch Assembly, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545961 1 2 4 8
151 Body Assembly, Filter Life Valve . . . . . . . . . . . . . . . . . . . . . . . 29546546 ** 1
152 Body, Filter Life Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546547 1 2 4 8
153 Valve, Filter Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546548 1 1 2 4
154 Spring, Filter Life Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 29546549 1 2 4 8
155 Plug, Filter Life Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29531177 1 2 4 8
156 Clip, Spring Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . 29531022 1 2 4 8
157 Gasket, Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501099 1 4 8 16
158 Bolt, Flange Hd, M10 x 1.5 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . 29541286 9 18 36 72
159 Bolt, Flange Hd, M10 x 1.5 x 100 mm . . . . . . . . . . . . . . . . . . . . . . 29541274 34 68 136 272

GROUP 16-1849
Control Valve, Figure 16D
TID A
2 Inch Sump With Oil Level Sensor, Plus 4, And Filter Life Valve
Same As Group 16-1848, Except For Parts Listed Below.
1 Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546520 1 1 2 4
136 Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546527 ** 1
138 Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546533 1 2 4 8
148 Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545777 2 50 100 400
158 Bolt, Flange Hd, M10 x 1.5 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . 29541286 43 86 172 344
159 Not Used In This Group.

GROUP 16-1850
Control Valve, Figure 16D
TID A
4 Inch Sump, With Oil Level Sensor, Plus 4, HD, Oil Field Service, And Filter Life Valve
Same As Group 16-1848, Except For Parts Listed Below.
1 Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546521 1 2 4 8
56 Body Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545901 ** 1
57 Body Assembly, Solenoid Valve And Pin . . . . . . . . . . . . . 29542955 1 2 4 8
58 Body, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . 29542956 * 1 SIL
65 Solenoid, TCC, Variable Bleed, CENL. Connector Body
Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . 29544297 1 2 4 8
70 Solenoid, TCC, Variable Bleed, CENL. Connector Body
Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . 29544297 1 2 4 8

* Serviced Only As An Assembly Not Available As A Detail Part.


** Not Serviced As An Assembly Order Detail Parts.

20091001 Copyright 2009 Allison Transmission, Inc. SIL449


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11-WT-08
July, 2008
Product Code(s):
Page 71 of 86

3000 and 4000 Product Families TCM and Selectors

TCM

12 VOLTS

XXXXXXX XXXXXXXXXXXXX
A40 AG4B2HA40
00000000000000875
1
2004 -1
TCM+CAL ASSY AT120408
(1P) A43OO1YJ

MODEL: 2000/2400
CIN: 19001YJ003W
GOV RPM: 2600 THROTTLE:
J - 1939 TCM+CAL ASSY
PRI MODE: 5421 - V SEC MODE: 5421 - V
TID#: 3 -24 (1P) A43OO1YJ
CUSTOMER P/N
1
(P)
89530 - 2790A CIN: 19001YJ003W MODEL: 2000/2400

GOV RPM: 2600 THROTTLE:


J - 1939
PRI MODE: 5421 - V SEC MODE: 5421 - V
TID#: 3 -24
CUSTOMER P/N
(P) 89530 - 2790A
1 TCM + CALIBRATION LABEL
(INSTALLED BY ALLISON TRANSMISSION)
CONTAINS THE FOLLOWING INFORMATION:
a TCM + CALIBRATION ASSEMBLY NUMBER
b CIN (CALIBRATION IDENTIFICATION NUMBER)
c TRANSMISSION MODEL
d ENGINE GOVERNED RPM
e THROTTLE POSITION SENSOR REQUIREMENT
f PRIMARY MODE RANGES
g SECONDARY MODE RANGES b
b
h CUSTOMER PART NUMBER (OPTIONAL)

TCM CALIBRATION INFORMATION


TRANSMISSION
CALIBRATIONS SERVICE RE-CALIBRATION
CAL ID 4G3K4K01
ORIG CIN:
SOFTWARE LEVEL A3D
NEW CIN:
TCM SERIAL NUMBER BK258N342403167
TCM PART NUMBER TBD DATE:
HCN 0 CUSTOMER NAME:
VEHICLE IDENTIFICATION NUMBER N/A DESCRIPTION OF CHANGE:
THIS TOOL S/N 60000
LAST TOOL S/N N/A
VOCATIONAL MODEL 3000HS
RECALIBRATION LABEL
CALIBRATION GROUP / ACTIVE PACKAGE 0 / 115
(INSTALLED BY AUTHORIZED
TID LEVEL A
SERVICE PERSONNEL)
TM
TYPICAL ALLISON DOC INFORMATION REPLACES OR SUPERSEDES
ORIGINAL CALIBRATION LABEL

ALLISON 4TH GENERATION CONTROLS


V09469.00.01

Figure 721F. Transmission Control Module (TCM)

SIL450 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

11-WT-08
July, 2008
Product Code(s):
Page 72 of 86

SECTION 721
INTRODUCTION TO ALLISON 4th GENERATION
TRANSMISSION CONTROL MODULE (TCM)

The procedure for finding parts needed to service TCMs is different from other sections in this catalog.
Information you must provide to your Allison Transmission parts supplier comes from the TCM itself. Use
the following procedures when seeking TCM service parts:
When replacing a TCM:
1. Locate label attached to the TCM as shown in Figure 721F.
2. Order the uncalibrated core part number, which is the first three characters shown at callout (a).
3. Have the correct calibration (CIN) installed on the new core. The CIN is shown as callout (b) on
the label.
4. If the correct uncalibrated core part number is unavailable, order core part number A43, and have
the Same As Except calibration installed. When this occurs, the TCM hardware capabilities
should be reviewed to ensure that the vehicle still has the proper content.

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL451


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11-WT-08
July, 2008
Product Code(s):
Page 73 of 86

ALLISON 4TH GENERATION CONTROLS

V09470.01.00

Figure 721G. Transmission Control Module (TCM)

SIL452 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

11-WT-08
July, 2008
Product Code(s):
Page 74 of 86

GROUP A
Transmission Control Module (TCM), Figure 721G
Allison 4th Generation Controls
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 TCM Assembly, A51 Basic 12V And Labels. See SIL 22-TR-05,
SIL 10-TR-06, And SIL 3-TR-07. . . . . . . . . . . . . . . . . . . . . . . . . . . 29545940 ** 1
2 TCM, A51 Basic 12V. Service 29545536 TCM With
29545538 TCM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545536 1 2 4 8
3 Not Used In This Group.

GROUP B
Transmission Control Module (TCM), Figure 721G
Allison 4th Generation Controls
1 TCM Assembly, A52 Expanded 12V And Labels. See SIL 22-TR-05,
SIL 10-TR-06, And SIL 3-TR-07. . . . . . . . . . . . . . . . . . . . . . . . . . . 29545941 ** 1
2 TCM, A52 Expanded 12V. Service 29545537 TCM With
29545538 TCM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545537 1 2 4 8
3 Not Used In This Group.

GROUP C
Transmission Control Module (TCM), Figure 721G
Allison 4th Generation Controls
1 TCM Assembly, A53 12V And 24V And Labels. See SIL 22-TR-05,
SIL 10-TR-06, And SIL 3-TR-07. . . . . . . . . . . . . . . . . . . . . . . . . . . 29545942 ** 1
2 TCM, A53 12V And 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545538 1 2 4 8
3 Not Used In This Group.

GROUP D
Transmission Control Module (TCM), Figure 721G
Allison 4th Generation Controls
12 Not Used In This Group.
3 Shield, TCM Heat Sink. See SIL 10-TR-06. . . . . . . . . . . . . . . . . . . . . . 29545460 1 2 4 8

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL453


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11-WT-08
July, 2008
Product Code(s):
Page 75 of 86

SECTION 722
INTRODUCTION TO ALLISON 4th GENERATION SHIFT SELECTORS

The procedure for finding parts needed to service shift selectors is different from other sections in this catalog.
Information you must provide to your Allison Transmission parts supplier comes from the Shift Selector itself.
To order a complete shift selector assembly, use the assembly number recorded on the label. See Figure 722L for typical
label locations.
When ordering repair parts for a shift selector:
1. Order pushbutton selector repair parts from Groups A through D and Y, which follow
Figure 722P.
2. Order lever shift selector repair parts from Groups E through AB except Y, which follow
Figure 722P.
Lever Shift Selector Information
1. Lever Shift Selectors are described by the number of forward range positions, whether the selector
lever is designed for right or left hand operation, and whether Reverse is at the front of the selector
or at the rear. For example, a lever shift selector designated as 6 LR RF means that there are 6
forward range positions, the selector Lever is positioned on the Right for right hand operation, and
Reverse is at the Front of the selector.

SIL454 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

11-WT-08
July, 2008
Product Code(s):
Page 76 of 86

ALLISON 4TH GENERATION CONTROLS


1

2
SERVICE ICON SERVICE ICON SERVICE ICON

DE
MO

R
N
D

3 7 10

4 8 11
DE
MO

R
N
D

5 9 12

6 13 LL
OLL /RO
P/R MP
PU
M PU

AD AD AD
RO
A D
RO RO RO
ON ON
LL LL
CK RO CK RO
UL PA UL PA
HA L HA EC
IAL
CIA
RF SP
E
AY RF SP
TE HW
AY
PE NA
TE HW PE
NA HIG Y ER HIG AY
ER
W RA ALT OW SP
R
ALT
IST PL
O SP IST PL
Y HO
Y HO AD
CIT RE
AD CIT UR SP
RE
UR SP LD PO
P LD PO P
HO
EE HO EE ST
CR R ST CR WE
R
TE
AD WE TE CK AD PO
LO
CK
LO PO LE F
LO LO AX
LE
F AX DIF O
DIF O LO
W PT
LO W PT
M P LO MP LO
DU DU MP
MP RM PU
MY RM PU OM
Y
NO
O NO NO EC
ON
EC AD AD
RO Y RO
Y PT
PT OFF
EM
OFF
EM
ST ST
FIR FIR

SERVICE ICON
16

14

15
SIL
18
17

V11115.00.00

Figure 722M. Shift Selectors

20091001 Copyright 2009 Allison Transmission, Inc. SIL455


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11-WT-08
July, 2008
Product Code(s):
Page 77 of 86

ALLISON 4TH GENERATION CONTROLS


SERVICE ICON

10
1
2
3
4
5
D
N
R
1
2
3
4
5
D

9
N
R

LL
/RO
MP
PU

AD AD
RO RO
ON
LL
CK RO
UL PA
HA

ER
N ATE
HIG
H WA
Y
PE
RF SP
EC
IAL

RA
Y
2 1
ALT
IST OW SP
PL
Y HO AD
CIT UR SP
RE
P LD PO
EE HO R ST
CR WE TE
CK AD PO
F
LO LO AX
LE
DIF O LO
W PT
MP LO
DU MP
OM
Y RM PU
ON NO
EC AD
Y RO
PT OFF
EM
ST
FIR

11 12

5
8
7

V11116.00.00

Figure 722N. Shift Selectors

SIL456 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

11-WT-08
July, 2008
Product Code(s):
Page 78 of 86

ALLISON 4TH GENERATION CONTROLS


SERVICE ICON

10 1
2
3
4
5
D
N
R
1
2
3
4
5
D
9
N
LL
R
/RO
MP
PU

AD AD
RO RO
ON
LL
CK RO
UL PA
HA EC
IAL

ALT
ER
NA
TE
HIG
HW
AY
PE
RF

OW
SP

SP
R AY 1
IST PL
Y HO EA
D
CIT UR SP
R
P LD PO
EE HO
CR

DIF
F
LO
CK
LO
AD PO
WE

O
R
TE

LO
ST

AX
LE
2
W PT
MP LO
DU MP
OM
Y RM PU
ON NO
EC AD
RO
P TY OFF
EM
ST
FIR

11 12

5
8

SIL

V11117.00.00

Figure 722P. Shift Selectors

20091001 Copyright 2009 Allison Transmission, Inc. SIL457


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11-WT-08
July, 2008
Product Code(s):
Page 79 of 86

GROUP A
Shift Selectors, Figure 722M
Allison 4th Generation Controls
Standard Pushbutton Shift Selector
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Selector Assembly, Standard Pushbutton . . . . . . . . . . . . . . . . . . . . . . 29546210 1
2 Selector Assembly, Standard Pushbutton And Mode Label . . . . . 29546208 * 1
35 Not Used In This Group
6 Label, Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541949 1
7 Selector Assembly, Pushbutton . . . . . . . . . . . . . . . . . . . . . . . 29546170 * 1
8 Bezel, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541910 1
9 Module, Pushbutton Selector . . . . . . . . . . . . . . . . . . . . . 29546172 * 1
1013 Not Used In This Group.
14 Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529961 * 2
15 Nut, No. 10-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540984 * 2
1618 Not Used In This Group.

GROUP B
Shift Selectors, Figure 722M
Allison 4th Generation Controls
Common Pushbutton Shift Selector
Same As Group A, Except For Parts Listed Below.
1 Selector Assembly, Common Pushbutton . . . . . . . . . . . . . . . . . . . . . . 29546211 1
2 Selector Assembly, Common Pushbutton And Mode Label . . . . . 29546209 * 1
3 Selector Assembly, Pushbutton . . . . . . . . . . . . . . . . . . . . . . . 29546171 * 1
4 Bezel, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541911 1
5 Module, Pushbutton Selector . . . . . . . . . . . . . . . . . . . . . 29546172 * 1
79 Not Used In This Group.

GROUP C
Shift Selectors, Figure 722M
Allison 4th Generation Controls
Compact Pushbutton Shift Selector
Same As Group A, Except For Parts Listed Below.
115 Not Used In This Group.
16 Selector Assembly, Compact Pushbutton And Mode Label . . . . . . . . . 29546168 1
17 Selector Assembly, Compact Pushbutton . . . . . . . . . . . . . . . . . . . 29546169 * 1
18 Label, Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541949 1

* Serviced Only As An AssemblyNot Available As A Detail Part.

SIL458 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

11-WT-08
July, 2008
Product Code(s):
Page 80 of 86

GROUP D
Shift Selectors, Figure 722M
Allison 4th Generation Controls
International Pushbutton Shift Selector
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Not Used In This Group.
2 Selector Assembly, Navistar Pushbutton And Mode Label . . . . . . . . . 29546212 1
39 Not Used In This Group.
10 Selector Assembly, Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546173 * 1
11 Bezel, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541914 1
12 Module, Pushbutton Selector . . . . . . . . . . . . . . . . . . . . . . . . . 29546174 * 1
13 Label, Mode, International Font . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537638 1
1415 Not Used In This Group.

GROUP E
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Lever Shift Selector
Two Forward Ranges, Right-Hand, Reverse At Front
1 Selector Assembly, Lever, 2-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546181 1
2 Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546186 * 1
3 Knob, Lever Selector, Front-Facing . . . . . . . . . . . . . . . . . . . . 29541937 1
4 Clip, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541929 1
5 Bezel, Lever, Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541916 1
6 Module, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546187 * 1
7 Spring, Detent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528789 1
8 Bolt, No. 6-32 x 716, T10 Pan Hd . . . . . . . . . . . . . . . . . . . . . . . 29538560 4
9 Label, Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541949 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541130 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541943 1
12 Screw, Stop Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541978 2

GROUP F
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Lever Shift Selector
Three Forward Ranges, Right-Hand, Reverse At Front
Same As Group E, Except For Parts Listed Below.
1 Selector Assembly, Lever, 3-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546180 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541131 1
SIL
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541942 1

* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001 Copyright 2009 Allison Transmission, Inc. SIL459


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11-WT-08
July, 2008
Product Code(s):
Page 81 of 86

GROUP G
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Lever Shift Selector
Four Forward Ranges, Right-Hand, Reverse At Front
Same As Group E, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO . NOMENCLATURE NO. REQ 125 2650 51200
1 Selector Assembly, Lever, 4-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546179 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528812 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541941 1

GROUP H
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Lever Shift Selector
Five Forward Ranges, Right-Hand, Reverse At Front
Same As Group E, Except For Parts Listed Below.
1 Selector Assembly, Lever, 5-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546178 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528808 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541940 1

GROUP J
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Lever Shift Selector
Six Forward Ranges, Right-Hand, Reverse At Front
Same As Group E, Except For Parts Listed Below.
1 Selector Assembly, Lever, 6-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546177 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528804 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541939 1

GROUP K
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Lever Shift Selector
Seven Forward Ranges, Right-Hand, Reverse At Front
Same As Group E, Except For Parts Listed Below.
1 Selector Assembly, Lever, 7-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546176 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528800 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541938 1

SIL460 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

11-WT-08
July, 2008
Product Code(s):
Page 82 of 86

GROUP L
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Lever Shift Selector
Seven Forward Ranges, Right-Hand, Reverse At Front
Oil Field Applications
Same As Group E, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Selector Assembly, Lever, 7-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546182 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541907 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541938 1

GROUP M
Shift Selectors, Figure 722P
Allison 4th Generation Controls
International Lever Shift Selector
Six Forward Ranges, Right-Hand, Reverse At Front
1 Selector Assembly, Lever, International . . . . . . . . . . . . . . . . . . . . . . . . 29546188 1
2 Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546191 * 1
3 Knob, Lever Selector, Front-Facing . . . . . . . . . . . . . . . . . . . . 29541937 1
4 Clip, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541929 1
5 Bezel, Lever, Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541918 1
6 Module, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546192 * 1
7 Spring, Detent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528789 1
8 Bolt, No. 6-32 x 716, T10 Pan Hd . . . . . . . . . . . . . . . . . . . . . . . 29528560 4
9 Label, Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537638 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537637 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541939 1
12 Screw, Stop Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541978 2

GROUP N
Shift Selectors, Figure 722P
Allison 4th Generation Controls
International Lever Shift Selector
Five Forward Ranges, Right-Hand, Reverse At Front
Same As Group M, Except For Parts Listed Below.
1 Selector Assembly, Lever, International . . . . . . . . . . . . . . . . . . . . . . . . 29546189 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537636 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541940 1 SIL

* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001 Copyright 2009 Allison Transmission, Inc. SIL461


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11-WT-08
July, 2008
Product Code(s):
Page 83 of 86

GROUP P
Shift Selectors, Figure 722P
Allison 4th Generation Controls
International Lever Shift Selector
Four Forward Ranges, Right-Hand, Reverse At Front
Same As Group M, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Selector Assembly, Lever, International . . . . . . . . . . . . . . . . . . . . . . . . 29546190 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537635 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541941 1

GROUP Q
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Lever Shift Selector
Five Forward Ranges, Right-Hand, Reverse At Rear
Same As Group E, Except For Parts Listed Below.
1 Selector Assembly, Lever, 5-LRRR . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546193 1
2 Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546195 1
6 Module, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546196 * 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528810 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541969 1

GROUP R
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Lever Shift Selector
Six Forward Ranges, Right-Hand, Reverse At Rear
Same As Group E, Except For Parts Listed Below.
1 Selector Assembly, Lever, 6-LRRR . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546194 1
2 Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546195 * 1
6 Module, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546196 * 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528806 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541968 1

* Serviced Only As An AssemblyNot Available As A Detail Part.

SIL462 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

11-WT-08
July, 2008
Product Code(s):
Page 84 of 86

GROUP S
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Lever Shift Selector
Two Forward Ranges, Left-Hand, Reverse At Front
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Selector Assembly, Lever, 2-LLRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546201 1
2 Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546202 * 1
3 Knob, Lever Selector, Front-Facing . . . . . . . . . . . . . . . . . . . . 29541937 1
4 Clip, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541929 1
5 Bezel, Lever, Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541936 1
6 Module, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546203 * 1
7 Spring, Detent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528789 1
8 Bolt, No. 6-32 x 716, T10 Pan Hd . . . . . . . . . . . . . . . . . . . . . . . 29538560 4
9 Label, Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541949 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541130 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541972 1
12 Screw, Stop Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541978 2

GROUP T
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Lever Shift Selector
Three Forward Ranges, Left-Hand, Reverse At Front
Same As Group S, Except For Parts Listed Below.
1 Selector Assembly, Lever, 3-LLRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546200 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541131 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541971 1

GROUP U
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Lever Shift Selector
Four Forward Ranges, Left-Hand, Reverse At Front
Same As Group S, Except For Parts Listed Below.
1 Selector Assembly, Lever, 4-LLRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546199 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528812 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541970 1

SIL

* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001 Copyright 2009 Allison Transmission, Inc. SIL463


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

11-WT-08
July, 2008
Product Code(s):
Page 85 of 86

GROUP V
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Lever Shift Selector
Five Forward Ranges, Left-Hand, Reverse At Front
Same As Group S, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
1 Selector Assembly, Lever, 5-LLRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546198 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528808 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541969 1

GROUP W
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Lever Shift Selector
Six Forward Ranges, Left-Hand, Reverse At Front
Same As Group S, Except For Parts Listed Below
1 Selector Assembly, Lever, 6-LRRF . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546197 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528804 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541968 1

GROUP X
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Lever Shift Selector
Five Forward Ranges, Left-Hand, Reverse At Rear
Same As Group S, Except For Parts Listed Below.
1 Selector Assembly, Lever, 5-LLRR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546204 1
2 Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546205 * 1
6 Module, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546206 * 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528810 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541940 1

GROUP Y
Shift Selectors, Figure 722M
Allison 4th Generation Controls
Common Pushbutton Shift Selector
Same As Group A, Except For Parts Listed Below.
1 Selector Assembly, Common Pushbutton . . . . . . . . . . . . . . . . . . . . . . 29546215 1
2 Not Used In This Group.

(continued on next page)

* Serviced Only As An AssemblyNot Available As A Detail Part.

SIL464 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

11-WT-08
July, 2008
Product Code(s):
Page 86 of 86

GROUP Y (contd)
Shift Selectors, Figure 722M
Allison 4th Generation Controls
Common Pushbutton Shift Selector
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 125 2650 51200
3 Selector Assembly, Pushbutton . . . . . . . . . . . . . . . . . . . . . . . 29546171 * 1
4 Bezel, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541911 1
5 Module, Pushbutton Selector . . . . . . . . . . . . . . . . . . . . . 29546172 * 1
69 Not Used In This Group.

GROUP Z
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Lever Shift Selector
Four Inverted Forward Ranges, Right-Hand, Reverse At Front
Same As Group E, Except For Parts Listed Below.
1 Selector Assembly, Lever, 4-LRRF Inverted . . . . . . . . . . . . . . . . . . . . 29546185 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541913 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541941 1

GROUP AA
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Lever Shift Selector
Five Inverted Forward Ranges, Right-Hand, Reverse At Front
Same As Group E, Except For Parts Listed Below.
1 Selector Assembly, Lever, 5-LRRF Inverted . . . . . . . . . . . . . . . . . . . . 29546184 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541915 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541940 1

GROUP AB
Shift Selectors, Figure 722N
Allison 4th Generation Controls
Lever Shift Selector
Six Inverted Forward Ranges, Right-Hand, Reverse At Front
Same As Group E, Except For Parts Listed Below.
SIL
1 Selector Assembly, Lever, 6-LRRF Inverted . . . . . . . . . . . . . . . . . . . . 29546183 1
10 Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541979 1
11 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541939 1

* Serviced Only As An AssemblyNot Available As A Detail Part.

20091001 Copyright 2009 Allison Transmission, Inc. SIL465


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

03-WT-09
April, 2009
Product Codes: 65, 66
Page 1 of 1

SUBJECT: Rear Cooler Port Cover

MODELS AFFECTED: 3000 and 4000 Product Families

AFFECTED SERIAL NUMBERS: 3000 Products built in Indianapolis S/N 6510842912


4000 Products built in Indianapolis S/N 6610264960
3000 Products built in Hungary S/N 6520106431
4000 Products built in Hungary S/N 6620008999

Introduction:
The rear cooler port cover has been changed to allow for a common bolt to be used with the 3000/4000 cooler
manifold and the rear cooler port cover. The common bolt (P/N 29541867) is an M10 X 1.5 X 35 LG, and uses
a sealant patch material on the threads.

Interchangeability:
The current rear cooler port cover (P/N 29549307) is backward compatible to replace the former rear cooler
port cover (P/N 29506507) which has been completely cancelled. If the new rear cooler port cover is being
used backwards, bolt (P/N 29541867) is required.
.
12.50 mm
(0.492 in.)
11.50 mm
4.30 mm (0.453 in.)
(0.169 in.) 8.20 mm
(0.323 in.)

FORMER CURRENT
(P/N 29506507) (P/N 29549307)
V11076.02.00

Figure 1: Rear Cooler Port Cover

SIL466 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

04-WT-09
April, 2009
Product Codes: 65 and 66
Page 1 of 2
SUBJECT: WTEC III Pull Knob and Lever Shift Selector Assemblies

PRODUCTS AFFECTED: 3000 and 4000 Product Families WTEC III Lever Shift Selectors

Introduction:
Due to the high number of button presses associated with some vocations, the WTEC III lever shift selector
thumb button knob assembly can wear out. In response to this, Allison Transmission, Inc. has released a pull
knob and lever shift selector assembly to replace the lever shift selector thumb button knob assembly.
Allison Transmission, Inc. has also released a pull knob assembly repair kit for use with any WTEC III lever
shift selector (see Table. 2).
Description:
Table 1 describes the newly released selector assemblies compared to the former thumb button knob and
shifter assemblies described in the introduction.

Table 1. Selector Assemblies

New Release Former


P/N Description P/N Description

29547822 Selector Assembly - Lever, 2 RH RF 29541724 Selector Assembly - Lever, 2 RH RF


Alt Disp - Pull Knob Alt Disp

29547823 Selector Assembly - Lever, 3 RH RF 29541725 Selector Assembly - Lever, 3 RH RF


Alt Disp - Pull Knob Alt Disp

29547824 Selector Assembly - Lever, 4 RH RF 29541726 Selector Assembly - Lever, 4 RH RF


Alt Disp - Pull Knob Alt Disp

Table 2. P/N 29547825 Kit Pull Knob Assembly Contents

P/N Description

29512860 Clip - Retaining

29549332 Pull Knob Assembly - Selector, Lever

29549333 Instruction Sheet 333

SIL

20091001 Copyright 2009 Allison Transmission, Inc. SIL467


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

04-WT-09
April, 2009
Product Codes: 65 and 66
Page 2 of 2

Refer to Figure 1 for the replacement of the knob assembly and detent rod bushing by the pull knob assembly,
WTEC III Kit, P/N 29547825.

RETAINING CLIP
(P/N 29512860)

KNOB ASSEMBLY
(P/N 29528787) PULL KNOB
ASSEMBLY
(P/N 29549332)

RETAINING CLIP
(P/N 29512860) DETENT ROD

BUSHING
(P/N 29536604)
SPLINES

FORMER NEW RELEASE

V11060.00.00

Figure 1. WTEC III Shift Selector Handle Assembly

Removal of the Knob Assembly


1. Remove the retaining clip (P/N 29512860) from the front of the knob (P/N 29528787). To remove, grip
the retaining clip with needle-nose pliers, or use a small screwdriver to pull the clip out from the slot on
the knob. If using a screwdriver to remove the clip, place your finger over the clip to prevent losing it.
2. Lift the knob assembly (with the rod) from the lever arm.
3. Remove the bushing (P/N 29536604) from the lever arm.
4. Discard the knob assembly and bushing.

Installation of the Pull Knob Assembly


1. Insert the detent rod into the opening of the lever arm.
2. Align the knob and lever arm splines and fully insert knob assembly (P/N 29549332) onto the lever arm.
3. Install the retaining clip (P/N 29512860) through the slot in the knob and push it in until it snaps into
place.

SIL468 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

NUMERICAL PARTS INDEX


NOTES

The numerical parts index lists the parts reference number and the figure number of the illustration in which it
appears. The reference numbers are keyed to the group listings. However, you must know the transmission assem-
bly part number to identify the right group.

NOTE: Use this index for reference only; do not order parts directly from this
index. Use the proper group referenced.

Index

20091001 Copyright 2009 Allison Transmission, Inc. Index1


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
138242 24A 2 11514354 34B 28
141445 01A 37 11514355 01A 35
141445 01B 32 11514355 01B 33
145651 RB 453621 11514355 10 2
271170 RB 29540984 11514355 20A 11
443981 30 12 11514355 20A 28
453621 10 23 11514355 34A 10
453621 R 145651 11514355 34B 22
5166664 RB 29538454 11514357 24A 2
6752502 24A 12 11514357 24B 12

6769131 24A 12 11514357 39B 53


6771231 24B 5 11514357 71 17
6771612 24B 2 11515115 39B 69
6839762 20A 7 11515115 39D 105
6839762 20B 2 11515115 R 29511064
6839762 20C 7 11515190 RB 29541865
6885065 16A 158 11515309 16A 113
6885065 16B 161 11515309 16A 125
8678805 RB 29548945 11515309 16B 118
9410356 RB 29513910 11515309 16B 128

9416389 24B 1 11515309 16B 186


9425115 RB 29544294 11515309 16C 94
11500087 RB 29519212 11515309 16C 154
11500930 34B 2 11515309 16D 92
11501822 10 1 11515310 16A 95
11501822 10 6 11515310 16A 109
11505231 24A 2 11515310 16A 115
11505232 24A 2 11515310 16A 117
11505232 24A 10 11515310 16B 100
11505232 24B 17 11515310 16B 114

11505234 24A 2 11515310 16B 120


11505487 RB 29513724 11515310 16C 57
11505501 24A 16 11515310 16D 55
11506706 01A 17 11515316 16A 123
11506706 01A 6 11515316 16B 126
11512356 RB 29543932 11515316 16C 7
11512368 39B 37 11515316 16D 7
11512368 39D 79 11515322 20C 19
11512368 39E 37 11515322 39B 44
11512368 39G 79 11515322 39B 57

11513011 16A 148 11515322 39D 72


11513011 16B 151 11515322 39D 86
11513011 16C 116 11515322 39E 44
11513011 16D 114 11515322 39E 52
11514236 24A 2 11515322 39G 72
11514354 01A 47 11515322 39G 86
11514354 01B 21 11515322 SK 29541121
11514354 10 14 11515323 20C 13
11514354 31 1 11515323 SK 29541121
11514354 34B 25 11515355 01A 31

RReplaces RBReplaced By *** No Longer Available From Allison Transmission. NINot Illustrated.

Index2 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
11515393 08 22 12034046 70C 32
11515411 RB 29541868 12034236 70A 12
11515413 RB 29541869 12034236 70A 44
11515469 01A 2 12034236 70B 12
11515469 01B 2 12034236 70B 64
11515469 R 29541831 12034236 70C 15
11515726 20A 27 12034236 70C 55
11516059 16A 176 12034236 70D 2
11516059 16C 48 12034397 70D 4
11516059 16D 46 12034413 16A 50

11516059 16D 149 12034413 16A 60


11516328 24B 21 12034413 16A 67
12004007 70C 45 12034413 16B 65
12004007 73 6 12034413 16B 72
12010492 35 25 12034413 70A 15
12010973 70A 30 12034413 70A 41
12010973 70B 56 12034413 70B 15
12010973 70D 28 12034413 70B 67
12015092 35 2 12034413 70C 18
12015092 35 11 12034413 70C 52

12015092 35 13 12034413 70D 5


12015092 35 17 12034413 SK 29519127
12015092 35 19 12040542 73 9
12015092 35 22 12040753 RB 12162193
12015092 35 26 12040781 73 10
12015243 16A 19 12040879 70D 6
12015243 16A 26 12040920 70A 14
12015243 16A 32 12040920 70B 14
12015284 70A 24 12040920 70C 17
12015284 70A 29 12040936 70A 16

12015284 70A 66 12040936 70B 16


12015284 70B 42 12040936 70C 19
12015284 70B 51 12040937 73 7
12015284 70B 55 12040940 73 8
12015284 70C 24 12041411 RB 15326143
12015284 70D 27 12047581 16A 173
12015793 70A 22 12047662 16A 14
12015793 70B 49 12047662 16B 11
12015793 70C 22 12047662 16C 18
12015795 70A 68 12047662 16D 18

12015795 70B 40 12047664 16A 12


12015797 35 24 12047664 16A 47
12020156 70C 44 12047664 16B 14
12020219 70A 65 12047664 16C 21
12020219 70B 36 12047664 16D 21
12020219 70C 33 12047767 16A 13
12033731 70C 46 12047767 16A 46
12033769 70C 43 12047767 16A 172
12034046 70A 64 12047767 16B 12
Index
12034046 70B 37 12047767 16B 13

RReplaces RBReplaced By ***No Longer Available From Allison Transmission. NINot Illustrated.

20091001 Copyright 2009 Allison Transmission, Inc. Index3


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
12047767 16B 16 12092201 70C 53
12047767 16C 19 12092420 RB 29541590
12047767 16C 20 12103881 70A 13
12047767 16C 24 12103881 70A 25
12047767 16D 19 12103881 70A 51
12047767 16D 20 12103881 70A 54
12047767 16D 24 12103881 70A 56
12047783 16A 47 12103881 70B 13
12047783 16A 171 12103881 70B 52
12047783 16B 18 12103881 70B 78

12047783 16C 23 12103881 70B 81


12047783 16D 23 12103881 70B 83
12047785 16A 45 12103881 70C 16
12047786 16A 175 12103881 70C 47
12047787 16A 174 12103881 70C 57
12048105 70A 63 12103881 70C 59
12048105 70B 38 12103881 70D 23
12048105 70C 31 12103881 70D 25
12048107 70A 62 12103881 70D 3
12048107 70B 39 12103881 70D 31

12048107 70C 30 12103881 70D 33


12064758 16A 45 12110139 16A 23
12064758 16A 170 12110139 16B 47
12064758 16B 17 12110139 16C 42
12064758 16C 25 12110139 16D 40
12064758 16D 25 12110234 70A 39
12066337 16A 22 12110234 70B 69
12066337 16B 45 12110234 70C 50
12066337 16B 46 12110236 16A 54
12066337 16C 40 12110236 16D 35

12066337 16C 41 12110236 70A 43


12066337 16D 38 12110236 70B 65
12066337 16D 39 12110236 70C 54
12089040 70A 23 12110545 70A 17
12089040 70A 67 12110545 70B 17
12089040 70B 41 12110545 70C 20
12089040 70B 50 12110546 70D 7
12089188 70A 31 12110693 722D 17
12089188 70B 57 12110693 722E 17
12089188 70C 23 12110693 722F 17

12089188 70D 29 12110693 722G 26


12092195 RB 29512863 12110693 722H 20
12092196 01A 33 12110693 722J 21
12092197 16A 52 12110693 722K 21
12092199 16A 48 12110693 722L 20
12092200 70A 40 12124618 16A 19
12092200 70B 68 12124618 16A 26
12092200 70C 51 12124618 16A 32
12092201 70A 42 12124618 16B 21
12092201 70B 66 12124618 16B 50

RReplaces RBReplaced By *** No Longer Available From Allison Transmission. NINot Illustrated.

Index4 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
12124618 16B 51 12129710 16A 49
12124618 16B 59 12129717 16A 53
12124639 16A 18 12129810 01A 33
12124639 16A 25 12160542 722D 15
12124639 16A 29 12160542 722E 15
12124639 16A 33 12160542 722F 15
12124639 16A 36 12160542 722G 24
12124639 16A 39 12160542 722H 18
12124639 16A 42 12160542 722J 19
12124639 16A 74 12160542 722K 19

12124639 16B 20 12160542 722L 18


12124639 16B 25 12160551 722D 16
12124639 16B 26 12160551 722E 16
12124639 16B 29 12160551 722F 16
12124639 16B 30 12160551 722G 25
12124639 16B 33 12160551 722H 19
12124639 16B 34 12160551 722J 20
12124639 16B 37 12160551 722K 20
12124639 16B 38 12160551 722L 19
12124639 16B 41 12162193 70A 26

12124639 16B 42 12162193 70A 53


12124639 16B 54 12162193 70B 53
12124639 16B 55 12162193 70B 79
12124639 16B 58 12162193 70B 80
12124639 16B 79 12162193 70C 48
12124639 16C 27 12162193 70C 56
12124639 16C 28 12162193 70C 58
12124639 16C 33 12162193 70D 22
12124639 16C 34 12162193 70D 24
12124639 16D 27 12162193 70D 30

12124639 16D 28 12162193 R 12040753


12129426 70A 18 12162197 70B 82
12129426 70A 38 12176394 722D 19
12129426 70B 18 12176394 722E 19
12129426 70B 70 12176394 722F 19
12129426 70C 21 12176394 722G 28
12129426 70C 49 12176394 722H 22
12129426 70D 8 12176394 722J 23
12129557 722D 18 12176394 722K 23
12129557 722E 18 12176394 722L 22

12129557 722F 18 12191176 722D 14


12129557 722G 27 12191176 722E 14
12129557 722H 21 12191176 722F 14
12129557 722J 22 12191176 722G 23
12129557 722K 22 12191176 722H 17
12129557 722L 21 12191176 722J 18
12129691 16A 15 12191176 722K 18
12129691 16B 9 12191176 722L 17
12129691 16C 16 15300027 35 10
Index
12129691 16D 16 15300027 35 21

RReplaces RBReplaced By ***No Longer Available From Allison Transmission. NINot Illustrated.

20091001 Copyright 2009 Allison Transmission, Inc. Index5


PARTS CATALOG
PC2456EN ALLISON 4000 PRODUCT FAMILY PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
15326143 70A 55 23016193 70B 19
15326143 70B 82 23016193 70C 12
15326143 70D 32 23016303 16A 1
15326143 R 12041411 23016303 70B 23
15326309 39B 45 23016303 70C 39
15326309 39D 87 23016455 16A 83
15326309 39E 45 23016455 16A 103
15326309 39G 87 23016455 16B 88
15490953 16D 34 23016455 16B 108
15752787 722E 23 23016455 16B 195

23014057 16A 84 23016455 39B 77


23014057 16A 102 23016455 39D 112
23014057 16B 89 23016455 SK 29544788
23014057 16B 107 23016455 SK 29545782
23014057 16B 194 23016455 SK 29546245
23014057 39B 78 23016455 SK 29546246
23014057 39D 113 23016455 SK 29546251
23014057 SK 29544788 23016455 SK 29547923
23014057 SK 29546245 23016455 SK 29547929
23014057 SK 29546246 23016490 70A 21

23014057 SK 29546251 23016490 70B 21


23015204 70A 20 23016490 70C 14
23015204 70B 20 23016490 70D 12
23015204 70C 13 23016504 70A 58
23015205 70D 11 23016504 70B 32
23015806 20A 3 23019664 16A 189
23015806 39B 87 23019664 16B 177
23015806 39D 122 23019664 16C 142
23015806 SK 29546246 23019664 16D 140
23015927 20A 31 23019664 39A 28

23015927 20C 2 23019664 39B 40


23015927 20C 17 23019664 39E 68
23015927 SK 29546246 23019664 39E 80
23015927 SK 29547923 23019664 39E 84
23015927 SK 29547929 23019664 39G 109
23016014 20A 3 23019664 39G 121
23016014 20A 8 23019664 39G 125
23016014 20A 40 23019664 SK 29545781
23016014 20B 3 23019664 SK 29545782
23016014 20C 8 23019664 SK 29545845

23016014 20C 12 23019664 SK 29545847


23016014 20C 31 23019664 SK 29547923
23016014 SK 29544788 23019664 SK 29547929
23016014 SK 29546245 23019664 SK 29548987
23016014 SK 29546246 23019664 SK 29548988
23016014 SK 29546247 23040579 39B 46
23016014 SK 29547923 23040579 39B 50
23016014 SK 29547928 23040579 39D 88
23016014 SK 29547929 23040579 39E 46
23016193 70A 19 23040579 39G 88

RReplaces RBReplaced By *** No Longer Available From Allison Transmission. NINot Illustrated.

Index6 Copyright 2009 Allison Transmission, Inc. 20091001


PARTS CATALOG
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG PC2456EN

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
23040579 SK 29546246 23046376 16A 114
23040579 SK 29547923 23046376 16B 99
23040579 SK 29547929 23046376 16B 113
23043446 16A 191 23046376 16B 119
23043446 16B 179 23046376 16C 49
23043446 16C 144 23046376 16D 47
23043446 16D 142 23046376 SK 29544788
23043446 20A 22 23046376 SK 29544798
23043446 20C 25 23046376 SK 29546245
23043446 20C 29 23046376 SK 29546246

23043446 20C 35 23046376 SK 29546247


23043446 31 6 23046376 SK 29547923
23043446 39B 91 23046376 SK 29547928
23043446 39C 25 23046376 SK 29547929
23043446 39C 51 23046376 SK 29547930
23043446 39D 25 23046605 SK 29544184
23043446 39D 51 23047102 34A 2
23043446 39D 131 23047102 34B 21
23043446 39E 92 23047218 71 3
23043446 39E 95 23047224 71 3

23043446 39F 25 23047230

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