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  • Adcock Shipley 1ES Mill Manual

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    Adcock Shipley Milling Machine Manual

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    Adcock Shipley Milling Machine Manual

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    © All Rights Reserved
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    2K просмотров66 страниц

    Adcock Shipley 1ES Mill Manual

    Загружено:

    Bob Williams
    Adcock Shipley Milling Machine Manual

    Авторское право:

    © All Rights Reserved
    Скачайте в формате PDF или читайте онлайн в Scribd
    Отметить как неприемлемый контент
    из 66
    WES HORIZONTAL MILLING MACHINE CONTENTS Page No, INTRODUCTION 2 ee 1 SPECIFICATION 2 INSTALLATION PROCEDURE. www 5 OPERATIONAL INFORMATION (ALL MODELS). ss 8 MAINTENANCE INFORMATION:— SPINDLES(ALLMODELS) 2 www 9 LUBRICATION (ALLMODELS) ww 13 (MMODEL ww we 1B (GMODEL ww 18 ‘MODEL ee ee 22 “AH MODEL ww 34 AIRVICE oe 40 ELECTRICAL EQUIPMENT (ALLMODELS) ew 45 VERTICALMILLING ow we BO 1ES horizontal milling machines The Adcock- Shipley range of 1ES Milling Machines comprises four models of the same basic design, but employing different feed arrangements—_manual, automatic, ‘mechanical automatic cycle and air-operated automatic cycle. ‘The Model 1ES-G automatic feed machine has proved to be immensely popular for education and training purposes and an asset in many toolroom applications with the extraordinary rigid construction permitting a wide variety of work to be undertaken with simplicity of setting and operation. The other Models suit varying types of production requirements and the 345mm (133°) Tongitudinal traverse provides sufficient capacity for the majority of milling operations. Scientifically designed ribbed castings accord maximum, stiffness and contributes to the enviable cutting, performance of the machine. Rigidity and reliability under heavy cutting conditions is provided by the wide back-fiting knee and efficient clamping mechanism, and the special bearing arrangement for the No. 40 International ‘Taper Spindle provides for chatter-free cutting and a high {quality finish for the work-piece. A continuously rated 2 h.p. motor mounted on an adjustable plate in the base provides the drive for a totally enclosed Vee-belt arrangement producing optimum power at the spindle nose. Provision of a ball-bearing Style ‘A’ Arbor Bracket permits ‘a high and wide range of 18 spindle speeds from 50 to 2500 rpm (except Model 1ES-AH with 12 spindle speeds from 250 to 2500 rpm) and enables the machining of both conventional and modem materials. A Middle Arbor Support using a phosphor bronze bearing can be supplied as original equipment (at extra cost) for gang milling and When slow speeds are to be used for extra heavy cuiting, Electrical equipment including no-volt control thermal ‘overload protection, isolator and fuses is housed in a self-contained unit mounted at the tear of the machine. The coolant pump and tank (where specified) are enclosed in the base of the machine with the tank readily detachable for easy cleaning, Details of other features are given on the appropriate pages. ‘A wide range of equipment and accessories is available to further extend the operational capability, but the 1ES machine itself remains of simple construction and the lack of unnecessary complication provides maximum reliability and easy servicing, Good design, up-to-date production methods and flow-line assembly techniques enable Adcock-Shipley to market the 1ES range at real value-for-money prices and With the intention of providing profit for the user for 8 very long period. 3559 £25qy0 ue we 0 25S pn Use 2mm Fs i 208 3559 . PR oi 4 450490 ve Lone ras 900m 57m s00n 50m S85 50mm He s He ae was 2 2450 rm Sm mis poe we ct & 3” Automatic Feed Arrangement'G 5 Common Knee For All Types Except Arrangement ‘M See om “Cand AW KEY mm ing mm em 2m A Ns 45, S5_—4Sh_ 2308 5 us 55k oO, Cex 265 10h wh 550k Min 3 se es DMor 275 10h iy 251 Min 0 ak ae e 2S 0% % 29% Feo ak Ye wn ost G0 8 20s aoe nas 6 H a0 534 Ssh Mes 58 , m8 oo as 8 K K 30 Mh ws 4 850m Ii Hox 7B0mm 305 Moe fost Soon. 134 Mer “3507 Min WSs Automatic 150nm Zp 2H Feed Table é ae i Arrangement’ 125mm.5¥ = Automatic Cycle Table ‘Arrangement Sec 24 Hox 710.0 28 ox Stomn ay ma ‘Bromide ABs Si 420mm Automatic z 20mm Cycle Table Arrangement AH 80mm 24 Mae $B5imm 38% Moe Sonn Be Me Bibra Mn 205mm Sogn sonMSonmsOpm charescdrais OO" pr econ sore able “723 Z Hage 7 Arrangement™M- Common Table For : 20mm 2ljdiex —$80mn 2% Mon All Feeds 25mm 1 "om 279mm. Min 235mm .917 Min ‘SPINDLE AND ARBOR ENDS— No, 40 ai ard 005 ———_| TapeR 3)Spea eT Specification Table Working Surface Overall Longitudinal Traverse Cross Traverse Vertical Traverse No. of Tee Slats Width of Tee Slots Centres of Tee Slots, Spindle Bored International Standard Centre to Underside of Overarm Centre to Table Top Maximum Arbor Length Motor H.P. Shipping Particulars Space Occupied Gross Weight Nett Weight Spindle Speeds (rpm) cowiransoee i 1ES-M 1ES-G and J 1ES-AH Metric English - Metric English Metric 760x205 30"x8" 760x205 30"x8" 760208, 345 133" 345 134" 345 180 e 450 e 424 255 10" 255 10" 255 3 3 3 3 3 14.3 * 143 * 143 50 2 50 2 50 No.40 No.40 —-No.40.-—No,40.——No. 40 140, By 140 Bit 140 10-267 103" 10-267 3103" 10-267 308 12" 308) a2" 308 2 2 2 2 2 1.9cum, 67cuft 212cum. 7Scuft 252cum, 870kg. | 1830Ib. 936kg. | -1970Ib. — BB0kg. 740kg. — 1350Ib.711kg. ~—«1500Ib. 635kg. 1ES:M,G&J 50 100 200 400 790 64 125 250 510 1000 79 187 312 630 1250 ‘1ES-AH (for machines with 50 cycle electrics) 250 460 870 1700 315 575 1050 2060 390 710 1370 2500 Table Feeds (per revolution of spindle) 1ES-G Metric Metric English English 08 36 003" 014" 16 162 008" 1024" 2a 1100 009” 1039" a International Standard Taper TAPER 20S pe er. 25 sese00g- os English 30°x8" 134" 89 cust 1810ib, 1340 Ib, 1ES-AH (for machines with 60 cycle electrics) 1590 2000 2500 200 370 250 450 300 560 1ES-J Metric Metric 13 Al 17 48 20 57 25 ‘69 30 89 36 112 680 1340 830 1620 1080 1960 English English 005" 016" 007" 019" 008" 022" 010" 027" 012" 035" 01a" 04g” elegy il extra equipment 1 Vertical Milling Attachment Computer No. 4807700 The head swivels 90” either sido of tho vertical cent line and has 2 throat dimension of 203mm (8°). The spindle nose and spindle speeds are the same as the machine witha distance from tha spindle centre to spindle nose of 58 mm (2y%") leaving a maximum clearance to the table top of 217 mm (Bz). A drawbar is provided. 2 Machine Vices Tool stool jaws of 40 mm (18) depth run on long ves slides and have «2 maximum opening of 69 mm (23°), The body is made of meehanite ‘with a totally enclosed seraw and phosnhor bronze nut Computer No. 40105044" Type"A’ Pain. 4010505 - 4 Type ‘8° Swivel 3 Graduated Expanding Spacing Collars These are ideal for rapid and accurate setting up with two or more cutters, Micro-adjustments to 0.013 mm (0.0005") can easily be made. Metric or English versions are avaiable Computer No, win Bore Diameter 4010300 6.35mm 3° 254mm 1° 444mm 13° 4010301 t4.mm ye" 254mm 17 44.485 mm 13" 4010302 6.35mm }° 31.75mm 1" 540mm. 25° 4010303 ti.lmm ye" 31.78mm 14° 4 Vertical Collet Chuck Attachments These attachments are fitted with 2 quick indexing arrangement. Movement of one lever to a stop and back indexes the collet by 2 pre-determined amount. Computer No. 4001100 4001101 4091102 4001103 4001104 Collet-mm 3-26 4-38 3-42 10-60 15-75, ins 1 AB 2E BD 5 Dividing Heads A wid range of dividing heads can be supplied with centre heights Varying ffom 80 mm (3°) to 360 mm (14°). Type UTH Universal Dividing Head can facilitate a direct dividing plate with 24 notches and by indirect indexing all divisions up to 60 and many above can be carted out, while divisions beyond the indirect indexing range are ‘obtained by using the difarental system which gives al visions up to 1000. Type HTH facilitates both direct and indirect indexing while, the Type DTH is suitable for direct indexing with divisions dawn to 8 ‘minimum indexing angle of 10°. Computer No. 4000003 = UTH 100mm (4°) Universal with fixed tailstock 4000103 — HTH 100mm (4°) Semi-univorsal with fied talstock, 4000202 — DTH 100mm (4°) Plain with fixed talletoc. 6 Rotary Table Hand-operated rotary tables can be fited simply with a ball handle and micrometer dial to give accurate positioning, or alternatively with {an indirect indexing arrangement. The Model RH is provided with a micrometer dial which allows accurate angular setting in degrees, minutes and seconds. A hole plate fixture also can bo adapted for indirect dividing work on the model RHI. The Model R is provided ‘with a micrometer dial graduated in degrees, minutes, seconds and indiect indexing with 8 holed plate fixture may be utilized on the Medel RI. Computer No. 4900800 — Model RH20, 200 mm (8) dame with hondwhel and micrometer dal, 4900802 ~ Model RHI 20. 200 mm (B") diameter with dividing plate having 14-49 holes. 4000904 - Model R250. 250 mm (10°) diameter arranged with 360° scale, micrometer dal and ball handle. 4000808 — Model RI 250, 250 mm (10°) diameter arranged with 360” scale with dividing plata having 14-48 holes. Details of other madels are available on request 7 Standard Arbors with coll Siyle A Computer No. 4500013 22mmx9" 179° 4500015 —22mmx12" 1°12" 4500035 - 27 mmx9" 14°x9° 4500037 — 27 mmx 12" 13°12" Style 8 ‘Computer No. 4500220 ~ 22mm 12" 1"12" 4500246 — 27 mms 12" 14°12" Short Arbors without collars Computer No. 4500211 ~22mmx3" 1°x3" 4500212—22mmxa" 1a" 4500238 — 27 mma" 14°" 4500263 32mm: 4" 1)" 4" 9 Face Cutter Arbors To 8.S.S.122/1938 Computer No, 4010100~22mmx19mm _3°% 5" 4010101 — 27 mm 21 mm Te Tae” 4010102 32mm 21 mm 1h 1k" 10 Shell End Mill Arbors To B.S.S. 12/1938 Computer No. 4010002 22mm%40mm 37x13" 4010004 32mm%60mm 17x18" Shell end mill arbors to 8.5.5. 122/193 can be supplied ifn All taper ends on arbors to suit machine spindle and drawer 11 ‘Sorewed Tool Adaptors ‘Computer No, 4010200 ~ Internal taper: No. 2T 4010202 — Internal taper: No. 3MT External tapers to suit machine spindle. 12 Collet Chuck Collets, supplied as extras, are quickly interchangeable in the chuck Spannors are supplied with tho chuck for locking collet, Chuck Capacity Computer No. essary 16mm 4012501 a" BSW 4012500 Collete ‘Computer No. 2-20 mm x 1mm (Set of 19) 4008114 BP ae" (Set of 10) 4008100 Also available: Micro Switches ~ 4502500 Middle Arbor Support - 4512500 Splash Tray for Table ~ 4512700 ‘Splash Tray for Base — 4512800 Low Volt Lighting = 12 volt 4502600 ~ 25 volt 4502601 ~ '0 volt 4802602 AG 1ES-M Certain types of work are best suited to a hand feed machine to achieve the most economical and effective method of production. This requirement is met by the Model 1ES-M, which’has a sturdy lever feed to the table providing the operator with rapid, easy and confident control of the cutting cycle. The screw feeds to the cross and vertical movement and the clearly graduated micrometer dials provide for accurate and easy adjustment. ‘A.common deployment of this machine is the milling of slots, keyways and various parting-off operations. 1ES-G The totally enclosed gearbox of the Model 1£S-G provides six rates of automatic feed through ‘movement of the two selector levers. ‘The drive to the table feed is directly proportional to the spindle speed allowing low feeds and speeds for machining tough steels and high speeds and feeds for soft materials such as aluminium. The table feed stops simultaneously with the spindle to provide a safety feature protecting the investment in tooling, components and machine and to provide a safeguard for the operator. The rigid design provides a cutting performance normally associated with a No. 2 size miller 1ES-J Widely used for production work, the 1ES-J with mechanical automatic cycle is easy to set and operate and therefore accommodates small batch and large scale production effectively and economically, ‘The rapid traverse of 5.6m (220°) per minute is supplied by a separate motor. Simple changing of Pick-off gears provide twelve feed rates from 0.13 mm. (0.005") to 1.12 mm (0.044") per revolution of the spindle. A single lever movement initiates the automatic longitudinal cycle and a safety device provents actuation during setting. 1ES-AH ‘The 1ES-AH caters for high rate component production with extremely fast cycle times for light ‘cuts and the high spindle speeds are particularly useful for non-ferrous materials. Twin air cylinders connected to the workshop air supply provide the rapid traverse of 10m (400") per minute. A hydraulic cylinder controls the feed under cut and the rate is infinitely variable between 6.4mm (£") and 3.08m (120°) per minute. An air-operated vice or fixture car be integrated in the machine cycle to provide automatic clamping and unclamping of the work-piece. QUALITY — PERFORMANCE PRODUCTIVITY good machine tools -at low cost Sagar Richards of Halifax are well-known 26 Suppliers of castings in aluminium bronze - particularly to the motor industry, ‘Adcock Shipley Model 1S. horizontal ‘millers play an important part in the high volume production of these components The Bentley Group - one of the worlds leading manufacturers of knitting machines are. firm believers in sound’ apprentice training. AdcockShipley. Model 1 ES horizontal millers feature strongly in their trader. well equipped spprentice ining ‘AdcockShipley Model 1 ES horizontal millers are used. extensively in technical ‘education establishments, At Derby olloge ff Further Education they are ured t0 give fudente 8 thorough ‘raining in horizontal miing good machine tools -—at low cost good machine tools -at low cost Large Capacity No matter how large the component, most horizontal milling operations require a cut less than 330mm (13") in length, The remarkable metal removal rate of the 1ES plus the 345 mm (135°) of longitudinal traverse means it will mill Components previously thought to require larger machines, Spindle Design The Model 16S spindle has an excellent three-bearing arrangement. Mounted directly behind the spindle nose are a pair of precision angular contact ball bearings capable of taking journal and thrust loads. When tightly clamped together @ set pre-load is applied to them, im- proving the damping and allowing heavy cuts to be taken without vibration. A single plain ball bearing at the rear of the spindle is free to float axially and prevents variations caused by thermal expansion Centralised Lubrication A centralised lubrication system provides correct lubrication for all important sliding surfaces by single lever movement. The simplicity of operation encourages use and reduces unneces- sary and expensive wear. Bridgeport Head ‘The versatility of the Model 1S range can be further extended with the option of the Bridgeport type ‘M’ milling, drilling and boring head mounted on an overarm adaptor plate which must be speci- fied as part of the machine order. ‘The type “M head has an independent 2h.p. motor providing 6 spindle speeds from 330-8100 r.p.m, The counterbalanced quill is hard chrome plated and themaximum quill movement (hand feed only) is 88 mm (33"). A positive clamping arrangement ensures maximum rigidity of the spindle and the high precision bearing arrangement provides out- standing accuracy. Integrated Fixtures ‘The 1ES-J can accommodate an air-operated fixture integrated with the mechanical automatic cycle for use on varying types of slotting and indexing operations. Illustrated is the slotting of the Adcock-Shipley Bridgeport R-8 collet. A pneumatic controlled cylinder and micro-switches, may also be fitted to provide a predetermined number of cycles or for continuous cycling. This controlled production method ensures maximum, output, prolongs cutter life and considerably reduces operator fatigue. ‘Air operated fixtures, vices and indexing equipment may also be integrated into the cycle of the model 1ES-AH Improved Cutting Performance The illustrated graph, prepared at Birming- ham University, shows the comparison between the chatter behaviour of the 1ES and its pre~ decessor. The Dynamic vibration tests cartied out under the direction of Professor S. A. Tobias proved the 1ES range to be far superior with an Improvement of aver 100% in cutting performance. RELATIVE CHATTER RESISTANCE OF | NEW TO. OLD MACHINES % 100 type head ABBF 4 Stud (762mm) | ABBA, 4 Stud 4°(102mm) | aBeB 4 Stud 5° (127mm) | japsc | 4 “Stud 6: (152mm) japeD) 4 Stud 7° (178 mm) ABBE 4 Stud 8° (203 mm) jass | 4 Flange Nut ~ Jape | 4 Nut Coupler ~ aB7 | 4 | Tee Slot Nut } 4 Container — | ABs 4 Strap Clamp 6” (152 mm) long | % 13" (38 mm) wide | | X_2° (19mm) thick E SLOT NUT ‘These Tee Nuts sets are supplied in three types: D, € and F. ‘The table shows their various dimensions in connection with the sketch. imension 2 be a TypeD 0860" aye 14mm 25mm 10mm 22mm 29mm ‘ YUNG 1 sets ae suitable fr British built Bridgeport machines up to and including ‘Serial No. 2886, also for Adcock: Shipley No. and Ne. Se. machines, TypeE 0620" + i okom off, Func 16mm 25mm 19mm 23mm 29!mm E sos are suitable for British built Bridgeport from Serial Nos. 2887 to 3389 inclusive, an a ne oe témm 20mm Timm Hmm Simm Type F "UNC F sets are suitable forall American built Gridgeports and for British built ‘machines rom Soria! No, 3360F upwards. MOUNTING ADAPTORS Bridgeport Milling and Shaping Heads have been used very effectively on a wide range of conventional milling machines. We can supply adaptors for mounting them on to most ‘models, and we will be pleased to quote you. When enquiring please be sure to state dimensions re- quired as accurately as possible. Illustrated below are some of the adaptors available. EQUIPMENT CABINET This cabinet is designed specially for the small accessories of Bridgeport machines. The‘ unit contains two large ‘smooth-action drawers and three shelves pivoted for easy access. In addition, provision is made on the left outside wall for the attachment of the Holding Down Bolts set. The doors of this cabinet are lockable. a re INTRODUCTION Throughout the manufacture of this machine, from the machining of individual components to final assembly, great care has been taken to ensure that the finished Product when installed would give accuracy and finish of excellent quality, combined with a long and successful period of life. We feel sure it will be realised that these qualities can only be maintained provided the machine is given care in operation, and attention in the form of regular maintenance. To assist, we have carefully compiled this manual and suggest that it is kept in a safe Place adjacent to the machine, readily available to those responsible for operating and servicing. We suggest the book be passed around the works to the people concerned in the following order:— Ist Plant Engineer (or whoever is responsible for the installation) 2nd Electricians (for checking over and understanding the electrical side) 3rd Foreman {or Chargehand) 4th Operator On the lists of the Admiralty, Ministry of Supply, Air Ministry, H.M. Office of Works and Buildings, India Office, Railways etc., at home and abroad. Manufacturers of Milling Machines Plain and Universal, Horizontal and Vertical. Standard or Special features. Key C Mox D Max RerQa Min Min mss. ais 265 13 275 120 275 200 1090 io 230 370 434, 55 10k, % 10% a 0% a7; a 554 uh "Gand" mss 454 1390 Sah 265 gh 3 y 5 Wk 20 4h 250 9% Gur 7% Suro 3 Woes 42 wo 55 205 MACHINE SPECIFICATION 290" ng a 745 mmm 2 MACHINE SPECIFICATION Automatic Feed Table Arrangement'G” 685mm, 27% Mox 780m. 30% Mox 350mm. 13% Min 435.175 Min Boge Fis et a Automatic UE Cycle Table Arrangement’) —— 60mm, 267 Max =" 710 mm. 28 Mx Automatic 320mm id) Ma arom ai nn Cycle Table Arrangement AH’ 135mm 5 220mm 25%; Mon $aSmm 38% Hox 340mm 13%" Min 645mm.25% Min Lever Feed Table \ Arrangement’ Mr ae 620mm. 244'Max — SBOmm 22% Max 278mm "Min 235mm 91 Min aoe shee rt N FIG2 MACHINE SPECIFICATION 1ESM 1ES-G and J 1ES-AH Metric English Metric = English Metric English Table Working Surface Overall 760X205 30"X8" 760X205 30"X8" 760X205 30"'x8”" Longitudinal Traverse 345 13%" 45 13%" 345 13%" Cross Traverse 150 6” 150 6" 124 47a Vertical Traverse 255 10" 255 10" 255 10" No. of Tee Slots 3 3 3 3 3 3 Width of Tee Slots 14.3 ne" 14.3 S16" 14.3 Sng” Centres of Tee Slots 50 2 50 2 50 2 Spindle Bored International Standard --No.40—No.40.(No.40.-No.40.No.40 No.4 Centre to Underside of Overarm 140 By" 140 Bh” 140 5H" Centre to Table Top 10-267 %8"-10%"10-2673i6""-10%" 10-267 48"-10%" Maximum Arbor Length 305 12" 305 12” 305 12” Motor H.P, 2 2 2 2 2 2 ‘Shipping Particulars Space Occupied 1.9cum. 67eu.ft, 2.12cum. 75cu.ft. 2.52cu.m, 88cu.ft. Gross Weight B70kg. 1830 Ib, 936g. «1970 Ib, B60kg. «1810 Ib. Nett Weight 740kg. 1350 1b. 711ke, «1500 1b. 635kg. 1340 Ib. Spindle Speeds (rpm) 1ES: M,G&J 50 100 200 400 790 1590 64 125 250 510 1000 2000 79 157 312 630 1250 2500 1ES-AH (for machines with 50 cycle electrics) 1ES-AH (for machines with 60 cycle electrics) 250 460 870 1700 200370 680 1340 315 575 1050-2060 250 450 830 1620 390 «710 = 1370-2500 300 560 1080 1960 Table Feeds (per revolution of spindle) 1ES-G 1ESJ Metric Metric English English Metire Metric English English 08 36.003” 014” 13 A 005” 016" 16 62.006" .024” a7 48 007” 019" 24 1.00.09" .039”” 20 ‘57 008” 022" 25 69 010" 027" 30 89 012" 035" 3600 «1.12 014" 044" FIG 2A INSTALLATION PROCEDURE @ METHOD OF SLINGING [23% | PLAN OF BASE >» «€ DEPTH OF CONCRETE FIG3. UNPACKING CHECKING LIFTING FOUNDATIONS, LEVELLING AND CLEANING iNSTALLATION PROCEDURE Carefully remove outside casing, internal braces and skids so that the machine is not scratched or damaged in any way. Should any damage have been caused in transit, inform the Hauliers, Railway or Shippers and ourselves (or our local representative) stating the full extent of the damage incurred. ‘The packing materials must be kept until the Insurance Company's Assessors have inspected the machine. Check the whole of the equipment with the packing sheet or delivery note. Should any shortage be evident or suspected, report to us (or our local representative) immediately. Under no circumstances must chain, or wire rope, be used to lift the machine, Manilla rope slings are best and should be at least 114” diameter (or tested for 2 ton capacity). Before raising off the ground, test for balance. The diagram opposite clearly depicts the method of slinging When installing a machine, careful laying and levelling well repays itself in the life of the machine. The base of the machine has been machined to ensure its being level when placed on a flat surface. When a concrete foundation is used, we recommend the machine to be ‘grouted’ in to provide an even and solid foundation. On upper floors it is advisable to place the machine over a girder, near a wall or other position at which building vibration is at its minimum. To level the machine correctly the table should be central on the cross-slide and the cross-slide central on the knee. Insert 2 taper wedge at each corner of the base and check with a spirit level placed first lengthwise and then crosswise on the table, tapping the wedges until the spirit level gives an accurate reading both ways. Additional wedges may then be inserted and the machine bolted down and ‘grouted’ in. When the concrete has settled the machine should be cleaned down. Bright parts, protected for transit with rust preventative, should be wiped off with 2 rag, if necessary, first brushing over with paraffin or other solvent. On no account should the preservative be scratched off the metal. Overarm and slides should then be oiled and traversed by hand to give free movement and prevent corrosion. MACHINES SHIPPED ABROAD INSTALLATION PROCEDURE CONTINUED Exported machines, subjected to varying atmospheric conditions during the shipment, have to be specially treated against corrosion particularly the gears and bearings. We use a preservative soluble in oil for the gears and bearings and therefore every machine before it is packed, is run for ‘a short time using the preservative instead of oil as a lubricant, and is then drained. Since it is soluble in oif itis therefore unnecessary to remove the preservative remaining in the gear boxes. All that is required is to refill the boxes with the recommended oil. Bright metal parts are coated with either varnish or grease to B.S. Specification which should be removed with the aid of a solvent such as paraffin, etc., if necessary. OPERATIONAL INFORMATION FITTING ARBORS AND ADAPTORS PROCEDURE SPEED CHANGES BELT ADJUSTMENT In order to maintain accuracy and alignment always ensure that the arbor or adaptor shanks and spindle bore are Quite clean before assembly. This rule also applies to the fitting of COLLARS AND CUTTERS to arbors. Revolve spindle until driving keys are horizontal, the slots in the arbor flange will then support the arbor until it is pulled right home by the drawbar. The arbor should then be held by hand until the drawbar has picked up a few threads, thus preventing the arbor falling and causing damage. After placing cutter and collars, etc., in position, tighten arbor nut by hand only, until arbor support is in place then tighten with spanner. ‘These are obtained by manual changing of the vee belts over the pulleys, access to which is gained by the door, opening on the left hand side of the column. Before moving belt, decide which pulley will have the belt running on a smaller groove, after the change has been made. Move belt on this, oulley first, as it will then slacken the belt, ready for moving the belt on the other pulley. Additionally, there is a ‘Slow-Fast’ Back Gear operated by lever on the right hand side of the column, giving a spe ‘change in addition to those obtained by the pulley drive. Machine must be stopped before any changes are made, (EXCLUDING MODEL AH) Beit adjustment can be made by adjustment of the swing-plate, backing the intermediate pulley, which is easily moved after slackening the nuts holding it to the column and raising or lowering it as required. To adjust the lower belt use the screw adjustment fitted to the Motor Platform, readily accessible through a door in the left hand side of the base. Should neither of these methods prove sufficient, the belts should be slacked off the links removed or added as required. SPINDLE BEARING ADJUSTMENT REPLACEMENT PROCEDURE REF. DRAWING FIG. 4— AIR HYDRAULIC MODEL MAINTENANCE: SPINDLE BEARINGS We strongly advise against adjustment being made to these bearings, as they are supplied to us by the bearing manufacturer as a paired set, having the necessary pre-load. ‘Therefore, there is no provision for further adjustment. If after some time unsatisfactory results are being obtained which seems to indicate slack bearings, then the most likely reason is that the bearings need replacing by a new pair. 1. Slacken belt by moving one end onto a smaller groove or, alternatively, unfasten it. 2. Slacken grub screw to loosen pulley UK.82 3. Remove screws and front and rear bearing caps. 4. Slacken locking screw and remove locknut VAL. 2436, 5, Withdraw spindle complete with bearing housing using the two tapped holes provided for extraction in UK.27. 6. Press housing off spindle bearings. 7. Slacken grub screw and remove locknut UK.33. 8 The old bearings can now be removed and the washer UK.28 removed, cleaned and replaced. 9. New bearings, paired set LP.50.BH can now be fitted, making sure that the scribed lines on the inner rings are in line when the bearings are fitted to the spindle and that similar markings on the two outer tings are lined up when UK.27 is fitted. 10. Assemble in the reverse order to the dismantling procedure above. MAINTENANCE SPINDLE BEARINGS SPINDLE ASSEMBLY (AIR HYDRAULIC MODEL) FiG4 vDK UK i 1012 32 \ | UK } uk 28 © WY © 24 Lp oh & 50 BH NY ,! oe ysP S——— 27 0402 | UK 33 Sex _ “

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