<<Contents>> <<Index>>

General Model US1000

Specifications Digital Indicating Controller

GS 5D1A01-01E

General
The US1000 Digital Indicating Controller has clear bar
displays for PV, SV, and MV, and a wealth of control and
computation functions. All kinds of operations and setting
changes can be easily carried out using the front panel
keys. Communication functions such as Modbus protocol
support, are provided in order to communicate with the
other product models.

Features
30-segment LED PV bar graph
Comes standard with a universal input that can directly
accept sensor input
Powerful dual-loop control function
Custom computation function that covers a wide range of
applications and is created by users combining controls
Cascade Control: Performs cascade control using a single
and computations. (This is easily created using the LL1200
controller with two control functions, cascade
PC-Based Custom Computation Building Tool.)
control and cascade control with two universal
Half the size of earlier instrumentsbeing only 150 mm
inputs.
long.
Dual-loop PID Control: Both loops have their own
control function and controlsdual-loop
Functional Specifications control and temperature and humidity control.
Custom Computation Control: This control function is
Control Functions created by combining the computation and
Single-loop PID Control: Basic control function. signal computation functions desired by the
Single-loop control, cascade primary- and user(s). This function is created using the
secondary-loop control, loop control for optional LL1200 PC-Based Custom Computa-
backup, loop control with PV switching or PV tion Building Tool.
auto-selector, loop control with PV-hold
function, loop control with PV switching or
PV auto-selector and two universal inputs

Model and Suffix Codes, Option Codes

Model and Number of Input/Output Points

Analog input Analog output Contact

Model Suffix Codes Option Codes Description
Voltage LPS*
1
Universal Current Voltage Relay Input Output

US1000 -00 Basic type 1 1 1 1 1 0 2 3

-11 Enhanced type

2 1 2 2 1 2 7 7
(with custom computation)
-21 Position proportional type 2
2 1 2 1 1 2* 7 7
(with custom computation)
/A10 RS-485 communication

*1 : Loop power supply for transmitter

*2 : The two contact points in the US1000-21 relay item are the relay output and the feedback resistance input.

GS 5D1A01-01E
Copyright Sep. 1998
4th Edition May. 2005
<<Contents>> <<Index>> 2
Model and Control Functions Square root extraction:
Low signal cut-off of square root extraction: 0.0 to 5.0%
Control function US1000 -00 -11 -21 Ten-segment linearizer: Divides the input/output into a
Single-loop control Yes Yes Yes maximum of 10 segments.
Input unit: Percentages (%), absolute values, and
Cascade primary-loop control *Yes Yes No
engineering units
Cascade secondary-loop control *Yes Yes Yes Output unit: Percentages (%), absolute values, and
Cascade control *Yes Yes Yes engineering units
Input: 0 to 100%
Loop control for backup *Yes Yes Yes
Output: 0 to 100%
Loop control with PV switching *Yes Yes Yes Mode: Biasing and approximation
Loop control with PV auto-selector *Yes Yes Yes First order lag computation: 1 to 120 seconds
Loop control with PV-hold function *Yes Yes Yes Cascade computation:
Cascade input filter: 1 to 120 seconds
Dual-loop control No Yes No
Computational expression: Cascade setpoint x CRT +
Temperature and humidity control No Yes No CBS = computation output
Cascade control with two universal inputs No Yes Yes CRT: Cascade ratio (0.001 to 9.999)
Loop control with PV switching and two CBS: Cascade bias (-100 to 100% of measurement
universal inputs No Yes Yes range span)
Loop control with PV auto-selector and Feedforward input: One of the first-order lag computa-
two universal inputs No Yes Yes tions.
Computational expression: (Feedforward input + FBI) x
Custom computation control No Yes Yes
FGN + FBO = computation output
* The analog input-2 function is unavailable. FGN: Feedforward gain (-9.999 to 9.999)
FBI: Feedforward input bias (-100.0 to 100.0%)
Computational Functions FBO: Feedforward output bias (-999.9 to 999.9)
Time proportional PID, continuous PID, ON/OFF control, Feedforward input filter: 1 to 120 seconds
heating/cooling, and position proportional PID computations Output signal computation
are provided. The computational functions set determine the Output limiter: Output limiting function
output signal. Position proportional PID computation is Upper limit of output: -5 to 105%
only available on the US1000-21 model. Lower limit of output: -5 to 105%
Output velocity limiter: 0.1 to 100.0%
PID Control Functions Output tracking: Outputs the tracking input when the
Batch control and fixed setpoint control are provided. tracking flag is ON.
Effective when the controller mode is set in
Basic PID:
cascade primary-loop control or loop control
Proportional band (0.1 to 999.9%)
for backup.
Cooling-side proportional band (0.0 to 999.9%)
Integral time (1 to 6000 seconds) Control Period
Derivative time (1 to 6000 seconds)
Period of control function operation is 50, 100, 200, or 500
When using the heating/cooling computa-
ms (factory set default: 200 ms).
tion, PID settings must be made for both
the heating and cooling sides. It is limited by model and suffix codes, control functions,
Preset PID function: Selects a groups of PID parameters and computational functions.
as SVs. Up to 8 PID parameter groups are
available. Other Functions
Zone PID function: Switches between PID parameter Auto-tuning: Changes MV several times in step-like
groups in accordance with input changes. manner and calculates suitable PID parameter
Zone PID reference point: values from the response data. Auto-tuning is
0 to 100% of measurement range not available with the ON/OFF control
Zone PID hysteresis: 0 to 10% of measurement range computation and can only be executed when
Zone PID reference deviation: 0 to 100% of measure- the controller is in operation, set up for PID
ment range span control, and in AUTO mode.
SUPER function: An overshoot suppressing function
Signal Computation Function based on the fuzzy logic. This function is
Input signal computation effective in PID mode except when the
Bias: -100 to 100% of measurement range span integral time is OFF.
Filter: 1 to 120 seconds
PV tracking: Target setpoint tracks PV intermittently,
and gradually changes it back to its original
value at the setpoint velocity rate

All Rights Reserved. Copyright 1998, Yokogawa Electric Corporation GS 5D1A01-01E 4th Edition May.31,2005-00
<<Contents>> <<Index>>
Custom Computation Function
Valid when the controller mode is set at 21. This function is
created using the optional LL1200 PC-Based Custom
Computation Building Tool.
Computation modules:
Addition, subtraction, multiplication, division,
absolute value, reciprocal, auto-selector (min./
max./average/difference), hold maximum/
minimum value, hold, switch, limiter,
constant, AND/OR, exclusive OR, NOT,
latch, greater/lesser, decremental counter,
counter, equal to, not equal to, range, delay,
AND/OR (long word), word shift, sum, timer,
rate-of-change limiter, 10 segment linearizer 1
and 2, inverse 10 segment linearizer 1 and 2,
curve linearizer 1 and 2, ratio, First-order-lag
filter, EU range conversion, switching
between two inputs, temperature and humidity
calculation, square-root extraction, detection
of change, loop 1 and loop 2 output selection,
display data unit conversion, parameter
setting, data display 1 and 2, output 1 and
output 2 terminal configuration, fluid
temperature/pressure compensation, 10
segment linearizer 3 and 4, dead time, moving
average, multi-selector, edge counter, edge
timer, detection of edge change, square-root
extraction 2, and flow sum.
Number of usable computation modules:
30 modules for input and 30 for output
Contact Input/Output Function
Contact input function:
Operation mode (CAS, AUTO, MAN)
switching can be assigned in cascade control,
open/close switchover, run/stop switchover,
SV selection, feedforward input switchover,
loop tracking flag switchover, display
interruption switchover, message display, etc.
Contact output function:
Internal registers and relays can be assigned.
Display and Operation
PV
PV digital display
(5 digits, each comprising
11 segments) SV
MV
SV/MV digital display
(5 digits, each comprising 100
7 segments)
PV bar display
(30-segment LED display)
SV bar display
(30-segment LED display)
MV bar display 0 (switches between operation screens)
(10-segment LED display) C MV operation key
YOKOGAWA
All Rights Reserved. Copyright 1998, Yokogawa Electric Corporation
3
Alarm Function
Number of alarms: 8 points (4 points for each loop); 7
points can be used as output contacts. All of
the 8 alarm points can be read via communica-
tion.
Alarm types: PV high/low limit, SV high/low limit, MV
high/low limit, deviation high/low limit,
deviation within high and low limits, PV
velocity, self-diagnosis, and fail alarms.
The active, passive and alarm suppression
state can be specified at the start of operation
for all of these alarms.
Alarm setting: Can select wither a 4 or 8 alarm mode.
4 alarm mode: 4 alarms for loop 1 only
8 alarm mode: 4 alarms each for loop 1 and
loop 2
PV/SV alarms: -100 to 100% of measurement range
Deviation alarms: -100 to 100% of measurement range
span
Timer alarms: 0.00 to 99.59 (Unit: 1 hour or 1 minute)
Alarm hysteresis: 0 to 100% of measurement range span
PV velocity alarm duration time: 1 to 9999 seconds
Alarm mode: 6 types
Sets the effective status of alarms. The 8
alarm mode cannot be selected in cascade
control.
Security Functions
These functions are used to prohibit setting changes, key
operations, and menu display.
Password function: Prohibits changes to parameter
settings.
Key-lock function: Prohibits specific key operations.
Display lock function: Prohibits the display of specific
menus.
ALM lamp (yellow)
ALM
LP2
LP2 lamp (orange)
C mode key (with lamp indication)
A mode key (with lamp indication)
M mode key (with lamp indication)
SV setting key
SET/ENT
SET/ENT key (sets parameters)
DISP
DISP key
MV fast-change key
GS 5D1A01-01E 4th Edition May.31,2005-00
<<Contents>> <<Index>> 4
Display Operation
Digital displays: Operation keys:
PV: 5 digit, 11 segment display CAS, AUTO, MAN: mode keys
SV/MV: 5 digit, 7 segment display , : SV setting keys
Data display range: -19999 to 30000 <, >: MV operation keys
Bar graph display: << >>: MV fast key
PV/SV: 30 segment bar display DISP: DISP key
2 segment display for outside range SET/ENT: SET/ENT key
Resolution: 3.3-
MV: 10-segment bar displa
2 segment display for outside rang
Resolution: 10
Indicator lamps
Alarm indicator, loop 2 status indicator, operation mod
(CAS, AUTO, MAN) indicator, and M
indicator lamp

Input table
Input type Setting Instrument Range (C) Instrument Range (F) Accuracy for % of instrument range
Thermocouple K 1 -270.0 to 1370.0C -450.0 to 2500.0F 0C and over: 0.1% of F.S.
2 -270.0 to 1000.0C -450.0 to 2300.0F Below 0C : 0.2% of F.S.
3 -200.0 to 500.0C -200.0 to 1000.0F K (below -200C) : 2% of F.S.
J 4 -200.0 to 1200.0C -300.0 to 2300.0F
T 5 -270.0 to 400.0C -450.0 to 750.0F T (below -200C) : 1% of F.S.
6 0.0 to 400.0C -200.0 to 750.0F
B 7 0.0 to 1800.0C 32 to 3300F 400C and over: 0.1% of F.S.
Below 400C : 5% of F.S.
S 8 0.0 to 1700.0C 32 to 3100F 0.15% of F.S.
R 9 0.0 to 1700.0C 32 to 3100F
N 10 -200.0 to 1300.0C -300.0 to 2400.0F 0.1% of F.S.
E 11 -270.0 to 1000.0C -450.0 to 1800.0F 0C and over: 0.1% of F.S.
L 12 -200.0 to 900.0C -300.0 to 1600.0F Below 0C : 0.2% of F.S.
U 13 -200.0 to 400.0C -300.0 to 750.0F E (below -200C) : 1.5% of F.S.
14 0.0 to 400.0C -200.0 to 1000.0F 0.2% of F.S.
W 15 0.0 to 2300.0C 32 to 4200F 0.2% of F.S.
Platinel 2 16 0.0 to 1390.0C 32.0 to 2500.0F 0.1% of F.S.
PR20-40 17 0.0 to 1900.0C 32 to 3400F 800C and over: 0.5% of F.S.
Below 800C : Accuracy not guaranteed
W97Re3 18 0.0 to 2000.0C 32 to 3600F 0.2% of F.S.
W75Re25
RTD JPt100 30 -200.0 to 500.0C -300.0 to 1000.0F 0.1% of F.S.
31 -150.00 to 150.00C -200.0 to 300.0F 0.2% of F.S.
Pt100 35 -200.0 to 850.0C -300.0 to 1560.0F 0.1% of F.S.
(ITS90) 36 -200.0 to 500.0C -300.0 to 1000.0F
37 -150.00 to 150.00C -200.0 to 300.0F 0.2% of F.S.
Standard signal 0.4 to 2.0 V 40 0.400 to 2.000 0.1% of F.S.
1 to 5 V 41 1.000 to 5.000
DC voltage 0 to 2 V 50 0.000 to 2.000
0 to 10 V 51 0.00 to 10.00
-10 to 20mV 55 -10.00 to 20.00
0 to 100mV 56 0.0 to 100.0

All Rights Reserved. Copyright 1998, Yokogawa Electric Corporation GS 5D1A01-01E 4th Edition May.31,2005-00
<<Contents>> <<Index>>
Communication Functions (Optional
code: /A10)
Communication port: One port (communication
terminals)
Communication protocol: Modbus and PC-link commu-
nication
Communication interface: One channel
Standard: EIA RS-485
Number of connectable units: Maximum of 31 units
Communication distance: Maximum of 1200 m
Communication method: Two-wire half-duplex or four-
wire half-duplex, start-stop synchronization,
and non-procedural communication.
Communication rate: 600, 1200, 2400, 4800, 9600,
19200, 38400 bps
Optical Communication Part for Light
Loader
This is used to set parameters and custom computation
information from a personal computer using the optional
LL1100 PC-based Parameters Setting Tool and the LL1200
PC-based Custom Computation Building Tool. (See also the
GS 05G01A01-01E and GS 05G01A11-01E sheets.)
Operation upon Power Recovery
Power failure of less than 2 seconds: The operation prior
to power failure is resumed upon power
recovery.
Power failure of 2 seconds or more: The operation upon
power recovery is selected by the restart mode
setting. It is either set so that the operation
prior to power failure is resumed, or so that
operation starts in MAN mode.
Lamp/Display Status during Abnormali-
ties
System alarm: Error code display, or a flashing decimal
point in the rightmost part of the PV digital
display.
Diagnostic alarm: ALM lamp is lit, and there is an error
comment display and/or flashing decimal
point.
Process alarm: ALM lamp is lit, and the display is
normal.
Others: ALM lamp is off, and there is an error comment
display and/or flashing decimal point.
Hardware Specifications
Input/Output Signal Specifications
* The I/O accuracy under standard operating conditions
(temperature: 23 2C; humidity: 55 10% RH; power
supply frequency: 50/60 Hz), are as follows.
Analog input:
The Yokogawa BRAIN transmitter with communication
Number of input points: 1 or 2
function and the BRAIN terminal can be used.
Input type, range, and accuracy: Refer to the input table.
Sampling period: Control period
All Rights Reserved. Copyright 1998, Yokogawa Electric Corporation
5
Burnout detection:
Thermocouple input: Input bias current 0.05 A
RTD input: Input bias current 0.05 A
Standard signal input: 0.1 V or less
Input resistance:
Thermocouple and mV input: 1 M or more
Standard signal and V input: Approx. 1 M
Allowable signal source resistance:
Thermocouple and mV input: 250 or less
Standard signal and V input: 2 k or less
Signal source resistance effect:
Thermocouple and mV input: 0.1 V/ or less
Standard signal and V input: 0.01%/100
Allowable lead wire resistance:
RTD input:Maximum of 150 /wire (The resistance
must be the same for all 3 wires.)
10 /wire at -150 to 150C
Allowable input voltage:
Thermocouple, mV and RTD input: 10 V DC
Standard signal and V input: 20 V DC
Noise rejection ratio:
Normal mode: 40 dB (50/60 Hz) or more
Common mode: 120 dB (50/60 Hz) or more
Reference junction compensation error:
Thermocouple input: 1.0C (at 15 to 35C) and
1.5C (at 0 to 15C or 35 to 50C)
Applicable standards:
Thermocouple and RTD: JIS / IEC / DIN
Analog input 3
Number of input point: 1
Input type: 2 types
Standard signal input: 1 to 5 V
DC voltage input: 0 to 10 V
Burnout detection: 0.1V or less
Input accuracy: Standard signal and DC voltage input:
0.2% of input span
Input resistance: Standard signal and DC voltage input:
Approx. 1 M
Allowable signal source resistance: 2k or less
Signal source resistance effect: 0.01%/100
Allowable input voltage: 20V DC
Sampling period: Control period (100 ms or more)
Noise rejection ratio:
Normal mode: 40 dB (50/60 Hz) or more
Common mode: 120 dB (50/60 Hz) or more
Feedback resistance input (US1000-21 only)
Number of input points: 1
Input type: Slide wire resistance input with a total
resistance of 100 to 2.5 k (and slide-wire
breakage detection)
Measuring resolution: 0.1% of total resistance (After
users adjustment)
Measuring span resistance: Arbitrary within total resis-
tance (After users adjustment)
Sampling period: 50 ms
Loop power supply for transmitter
Number of output points: 1 or 2
Power supply voltage: 25.5 1.5 V DC (at 4 to 20 mA)
Maximum supply current: 30 5 mA DC
GS 5D1A01-01E 4th Edition May.31,2005-00
<<Contents>> <<Index>> 6
MV output Conformance to Safety and EMC standards
Current output: Safety standard:
Number of output points: 1 or 2 General safety standard requirements
Output signal: 4 to 20, 0 to 20, 20 to 4, or 20 to 0 mA IEC/EN61010-1
DC (Signals less than 0 mA cannot be Certified standard
output.) CSA C22.2 No.61010-1-04
Output accuracy: 0.3% of span FM No.3810
Load resistance: 600 or less Installation category: II (Note 1)
Output ripple: 0.1% of F.S.(p-p) or less at 300 Hz Pollution degree: 2 (Note 2)
Voltage pulse output: Measurement category: I (Note 3)
Number of output points: 1 or 2 Note 1: The Installation category implies the regulation for
Output signals: 12 V or more for ON voltage; 0.1 V DC impulse with stand voltage. It is also called the
or less for OFF voltage. Overvoltage category, II applies to electrical
equipment.
Load resistance: 600 or more; short-circuit current is Note2: Pollution level describes the degree to which a
approx. 30 mA DC. solid, liquid or gas which deteriorates dielectric
Minimum pulse width: 10 ms or 0.1% of output, strength is adhering. 2 applies to a normal indoor
whichever is larger. atmosphere.
Relay contact output: Note 3: For mesurements performed on circuits not directly
connected to MAIN.
Number of output points: 1 or 2
EMC standards:EN61326, EN55011, EN61000-3-2 and
Output signals: NC, NO, and common terminals.
EN61000-3-3
Contact rating: 250 V AC, 3A at 30 V DC, 3A (resis-
During test, the controller continues to
tance load).
operate with the measurement accuracy
Resolution: 10 ms or 0.1% of output, whichever is larger.
within 20% of the range
Minimum output working time: 20ms
Non-incendive electrical equipment for use in hazardous
Position proportional relay contact output (US1000-21
locations:
only):
CSA C22.2 No. 213:
Number of output points: 1 point made up of 2 contacts.
Location: Class I, division 2, Groups A,
Output signals: H (direct rotation), L (reverse rotation),
B, C, & D
and common terminals.
Temperature code: T4
Contact rating: 250 V AC, 3A at 30 V DC, 3A (resis-
FM No.3611:
tance load).
Location: Class I, Division 2, Groups A,
Retransmission Output B, C & D
Number of output points: 1 Class I, Zone 2, Groups IIC
Output signal: 1 to 5, 0 to 5, 5 to 1, or 5 to 0 V DC Temperature code: T4
(Signals below 0 V cannot be output.)
Output accuracy: 0.3% of span Construction, Installation, and Wiring (1, 2)
Load resistance: 2 k or more Construction: Dust-proof and drip-proof (IP65): Front
Output ripple: 0.1% of F.S.(p-p) or less at 300 Hz panel (drip-proof construction is not available
Contact input when controllers are mounted closely side-by-
Number of input points: 2 or 7 side)
Input type: Non-voltage contact or transistor open collector Material of the body: (Modified polyphenylene-Ether
Contact capacity: 5 V DC at 20 mA or more Resin and polycarbonato)
Signal detection: Non-voltage contact inputs are ON when Flame retardance grade:
the contact resistance is 200 or less, and Housing: V-0; bezel: V-2 or better
OFF when it is 100 k or more. Color of housing: Munsell 0.8Y 2.5 / 0.4 (CC24)
Transistor open collector inputs are ON when External dimensions: 72 (W) x 144 (H) x 150 (D*) mm
* The depth dimension is from the mounting panel
voltage is 1 V DC or less, and OFF when leak and does not include the terminal cover.
current is 100 A or less. Weight: Approx. 800 g
Minimum pulse width: Three-times the control period Mounting:
Contact output Mounting: Direct panel mounting, fixed with upper and
Number of output points: 3 or 7 lower brackets
Output type: Relay contact or transistor open collector Mounting position: Inclined upward to a maximum of 30
Contact capacity: degrees; not designed to be inclined
Relay contact: 240 V AC, 1A at 30 V DC, 1A (resistance downward.
load) Bracket tightening torque: 0.2 Nm (2 kgfcm) or less
Transistor open collector: 30 V DC, 200 mA (resistance Panel cutout dimensions: 68+0.7 (W) x 137+2.0 (H) mm
load) Wiring:
Terminals: M3.5 screws (at signal, power supply, and
grounding terminals)
Terminal tightening torque: 0.8 Nm (8 kgfcm) or less

All Rights Reserved. Copyright 1998, Yokogawa Electric Corporation GS 5D1A01-01E 4th Edition May.31,2005-00
<<Contents>> <<Index>> 7
Power Supply and Isolation
Power supply: Isolation resistance: Power supply terminal grounding
Rated voltage: 100 to 240 V AC to (10%), 50/60 Hz terminal: 500 V DC at 20 M or more
Power consumption: 25 VA (11.0 W) at maximum Grounding: Grounding resistance of no greater than 100
Allowable time for momentary power failure: 20 ms External circuit-breaker rating: Use a 5A circuit breaker
Withstanding voltage: (100/220V AC) in compliance with
Primary terminal secondary terminal: 1500 V AC for IEC60947-1 or IEC60947-3.
1 minute (Note) Installation in the same room as the US1000 is
Primary terminal grounding terminal: 1500 V AC for recommended.
1 minute (Note)
Grounding terminal secondary terminal: 1500 V AC
for 1 minute
Note: 2300 V AC for safety purposes.
Primary terminal: Power supply and relay contact output
terminals
Secondary terminal: Analog input/output, MV output,
contact input, transistor open collector, and communi-
cation terminals

Isolation specifications

L
Mixture of OUT1R (control relay output)
Hazardous hazardous live
SUPPLY N live circuit and non- hazar- DO1 to DO3 (contact outputs 1 to 3)
(power supply) dous circuits
G Non-hazardous
circuit Non-hazardous DO4 to DO7 (contact outputs 4 to 7)
FBIN (feedback resistance input)
circuit
OUT1A to OUT3A
(analog outputs 1 to 3) Non-hazardous
circuit
Non-hazardous RS-485 (communication port)
AIN3 (analog input 3) circuit
LPS (transmitter power supply) Non-hazardous
circuit
Non-hazardous DI1 to DI7 (contact inputs 1 to 7)
AIN2 (analog input 2) Non-hazardous
circuit
circuit
AIN1 (analog input 1) Non-hazardous circuit indicates a higher grade of isolation.
(Human-machine interface
and internal circuit) indicates functional isolation.

Panel sheet
Environmental Conditions
Normal operating conditions Power supply (within rated voltage)
Location: Indoor Analog input: 1 V/10 V or 0.01% of F.S./10 V or
Warm-up time: 30 minutes or more less
Ambient temperature: 0 to 50C (40C or less for close Analog output: 0.05% of F.S./10 V or less
side-by-side mounting) Transit and storage
Temperature gradient: 10C/h or less Temperature: -25 to 70C
Ambient humidity: 5 to 90% RH (no condensation) Temperature gradient: 20C/h or less
Magnetic field: 400 AT/m or less Humidity: 5 to 95% RH (no condensation)
Continuous vibration: Shock: The controller does not experience shock effects
5 to 14 Hz: Peak-to-peak amplitude of 1.25 mm or less if dropped less than 1 m.
14 to 150 Hz: 4.9 m/s2 (0.5G) or less
Short-period vibration: Accessories
14.7 m/s2 (1.5G) for no more than 15 s A pair of mounting brackets
Shock: 147 m/s2 (15G) for no more than 11 ms Tag, unit, and numeral labels
Installation height: Up to an altitude of 2,000 m (as per Terminal cover
the heat radiation condition for equipment) Operation manual
Effects of operating conditions Function manual
Ambient temperature:
Voltage and thermocouple input: 1 V/C or 0.01% Items to be Specified at Ordering
of F.S./C or less
Model and suffix codes, option codes
RTD input: 0.05C/C or less
Analog input 3: 0.02% of F.S./C or less
Analog output: 0.05% of F.S./C or less

All Rights Reserved. Copyright 1998, Yokogawa Electric Corporation GS 5D1A01-01E 4th Edition May.31,2005-00
<<Contents>> <<Index>> 8
Function Diagram
This diagram is an excerpt from those of the control functions of the enhanced (with the suffix code "-11") US1000 controller.
For information on the function diagrams of the basic model (followed by the suffix code "-00") and position-proportional model
(followed by the suffix code "-21"), see the US1000 Digital Indicating ControllerFunctions instruction manual (IM 5D1A01-
02E).

Single-loop control

Cascade input via Cascade input or Digital input

PV input communication feedforward input

AIN1 RS485 AIN3 DI7 DI6 DI5 DI4 DI3 DI2 DI1
(Option)
Analog input Analog input
type type

Unit conversion Analog input

range conversion AUTO MAN
Analog input
range conversion Analog input
bias
Analog input
bias Square-root
computation
Square-root
computation Analog input
filter
Analog input
filter

Ten-segment
linearizer
Cascade
input filter Feedforward
filter
PV bias
Feedforward
bias, gain
PV filter
CMS OFF

Cascade ratio FFS

Cascade bias
SV number selection
n.SV
CAS AUTO / MAN AUTO mode selection or MAN mode selection

PID computation

STOP RUN
Preset MV RUN / STOP switching

MAN CAS / AUTO

Manual
operation AUTO mode selection or MAN mode selection

Alarm Alarm Alarm Alarm When FAIL

Re-transmit output1 output2 output3 output4 output, do
MV selection MVS1 PV will be OFF.
(PV high limit) (PV low limit) (PV high limit) (PV low limit)

OUT1A OUT1R OUT2A OUT2R OUT3A DO1 DO2 DO3 DO4 DO5 DO6 DO7
Digital output
MV Retransmission
voltage output 3
Terminal Parameter Analog signal
Legend
Function Digital signal

All Rights Reserved. Copyright 1998, Yokogawa Electric Corporation GS 5D1A01-01E 4th Edition May.31,2005-00
<<Contents>> <<Index>> 9
Dual-loop control
Cascade input or
feedforward input or Cascade input
PV input 1 tracking input via communication PV input 2 Digital input

AIN1 AIN3 RS485 AIN2 DI7 DI6 DI5 DI4 DI3 DI2 DI1

(Option)
Analog input Analog input Analog input
type type type

Unit conversion Analog input Unit conversion

range conversion
Analog input SV number selection
Analog input range conversion
range conversion Analog input
bias
Analog input MAN1 MAN2
Analog input Square-root bias
bias computation
Square-root
Square-root computation
computation Analog input
filter Analog input
Analog input filter
filter
Ten-segment
linearizer
Ten-segment
linearizer

Cascade Feedforward Cascade

input filter input filter
filter

Feedforward
CMS bias, gain PV bias CMS
PV bias
OFF
Cascade ratio Cascade ratio
Cascade bias FFS PV filter Cascade bias
PV filter
n.SV n.SV
CAS1 AUTO1 / MAN1 CAS2 AUTO2/MAN2
MAN mode selection

Tracking signal 1 Tracking signal 2

PID computation 1 PID computation 2

+
STOP RUN Preset MV STOP RUN
Preset MV RUN / STOP switching RUN / STOP switching

MAN1 CAS1 / AUTO1 MAN2 CAS2 / AUTO2

Manual
Manual operation MAN mode selection
operation MAN mode selection

Alarm Alarm Alarm Alarm When FAIL

MVS1 MVS2 Re-transmit output1 output2 output3 output4 output, do
MV selection MV selection PV (PV high limit) (PV low limit) (PV high limit) (PV low limit) will be OFF.

OUT1A OUT1R OUT2A OUT2R OUT3A

DO1 DO2 DO3 DO4 DO5 DO6 DO7
MV1 MV2 Retransmission
voltage output 3 Digital output

Terminal Parameter Analog signal

Legend
Function Digital signal

All Rights Reserved. Copyright 1998, Yokogawa Electric Corporation GS 5D1A01-01E 4th Edition May.31,2005-00
<<Contents>> <<Index>> 10
Temperature and humidity control
Cascade input or
feedforward input or Cascade input via
Dry-bulb temperature tracking input communication Wet-bulb temperature Digital input

AIN1 AIN3 RS485 AIN2 DI7 DI6 DI5 DI4 DI3 DI2 DI1
(Option)
Analog input Analog input Analog input
type type type

Unit conversion Analog input Unit conversion

range conversion
Analog input Analog input
range conversion Analog input range conversion SV number selection MAN1 MAN2
bias
Analog input Analog input
bias Square-root bias
computation
Square-root Square-root
computation Analog input computation
filter
Analog input Analog input
filter filter

Ten-segment Relative humidity

linearizer calculation
Ten-segment
linearizer

Cascade Feedforward Cascade

PV bias input filter filter PV bias input filter

PV filter Feedforward PV filter

bias, gain
CMS CMS
OFF
Cascade ratio Cascade ratio
Cascade bias FFS Cascade bias
n.SV n.SV
CAS 1 AUTO 1 / MAN 1 MAN mode CAS 2 AUTO 2 / MAN 2 MAN mode selection
selection

PID computation 1 PID computation 2

Tracking signal 1
Tracking signal 2

STOP RUN STOP RUN

Preset MV Preset MV
RUN / STOP switching

Manual MAN 1 CAS 1 / AUTO 1 Manual MAN 2 CAS 2 / AUTO 2

operation operation MAN mode selection
MAN mode selection

MV selection MVS1 MV selection MVS2 Re-transmit Alarm Alarm Alarm Alarm When FAIL
PV output1 output2 output3 output4 output, do
(PV high limit) (PV low limit) (PV high limit) (PV low limit) will be OFF.

OUT1A OUT1R OUT2A OUT2R OUT3A

MV1 MV2 Retransmission

voltage output 3 DO1 DO2 DO3 DO4 DO5 DO6 DO7
Digital output

Terminal Parameter Analog signal

Legend
Function Digital signal

All Rights Reserved. Copyright 1998, Yokogawa Electric Corporation GS 5D1A01-01E 4th Edition May.31,2005-00
<<Contents>> <<Index>> 11
Cascade control with two universal inputs
Cascade input via Cascade input or
PV input 1 communication feedforward input PV input 2 Digital input

AIN1 RS485 AIN3 AIN2 DI7 DI6 DI5 DI4 DI3 DI2 DI1
(Option)
Analog input Analog input Analog input Display
type type type massage

Unit conversion Analog input Unit conversion

range conversion
Analog input Analog input Analog input
range conversion range conversion CAS AUTO MAN
bias
Analog input Square-root Analog input
bias computation bias

Square-root Analog input Square-root

computation filter computation

Analog input Analog input

filter filter
Cascade Feedforward
Ten-segment input filter input filter Ten-segment
linearizer linearizer
Feedforward
PV bias bias, gain
PV bias
CMS
PV filter OFF PV filter
Cascade ratio
FFS
Cascade bias
n.SV
CAS AUTO / MAN
CAS / AUTO / MAN mode selection

PID computation

Tracking signal n.SV O/C

CLOSE OPEN
OPEN / CLOSE switching

PID computation

STOP RUN
Preset MV RUN / STOP switching

MAN CAS / AUTO

Manual
operation CAS / AUTO / MAN mode selection
Re-transmit Alarm Alarm Alarm Alarm When FAIL
PV output1 output2 output3 output4 output, do
MV selection MVS2 (PV high limit) (PV low limit) (PV high limit) (PV low limit) will be OFF.

OUT1A OUT1R OUT2A OUT2R OUT3A

DO1 DO2 DO3 DO4 DO5 DO6 DO7
MV Retransmission
Digital output
voltage output 3
Terminal Parameter Analog signal
Legend
Function Digital signal

All Rights Reserved. Copyright 1998, Yokogawa Electric Corporation GS 5D1A01-01E 4th Edition May.31,2005-00
<<Contents>> <<Index>> 12
Loop control with PV switching with two universal inputs
Cascade input or
feedforward input or Cascade input via
PV input 1 PV input 2 tracking input communication Digital input

AIN1 AIN2 AIN3 RS485 DI7 DI6 DI5 DI4 DI3 DI2 DI1

(Option)
Analog input Analog input Analog input
type type type

Unit conversion Unit conversion Analog input

range conversion
Analog input Analog input
range conversion range conversion Analog input MAN
bias
Analog input Analog input SV number
bias bias Square-root selection
computation
Square-root Square-root Analog input
computation computation filter
Analog input Analog input Ten-segment
filter filter linearizer

U1 Dual-PV switching
Dual-PV switching
U2
U3
Cascade Feedforward
Ten-segment input filter filter
linearizer
Feedforward
bias, gain
CMS OFF
PV bias
Cascade ratio FFS
PV filter Cascade bias
n.SV
CAS AUTO / MAN
MAN mode selection

PID computation
Tracking signal

STOP RUN
Preset MV
RUN / STOP switching

MAN CAS / AUTO

Manual
operation MAN mode selection

Alarm Alarm Alarm Alarm When FAIL

Re-transmit output1 output2 output3 output4 output, do
MV selection MVS1 PV (PV high limit) (PV low limit) (PV high limit) (PV low limit) will be OFF.

OUT2R OUT3A DO1 DO2 DO3 DO4 DO5 DO6 DO7

OUT1A OUT1R OUT2A
Digital output
Retransmission
MV voltage output 3 Terminal Parameter Analog signal
Legend
Function Digital signal

All Rights Reserved. Copyright 1998, Yokogawa Electric Corporation GS 5D1A01-01E 4th Edition May.31,2005-00
<<Contents>> <<Index>> 13
Loop control with PV auto-selector with two universal inputs
PV input 3 or cascade
input or feedforward input or
PV input 1 PV input 2 tracking input Digital input
Cascade input via
communication
AIN1 AIN2 AIN3 RS485 DI7 DI6 DI5 DI4 DI3 DI2 DI1
(Option)
Analog input Analog input Analog input
type type type

Unit conversion Unit conversion Analog input

range conversion
Analog input Analog input
range conversion range conversion Analog input AUTO MAN
bias
Analog input Analog input
Square-root
bias bias computation
Square-root Square-root Analog input
computation computation
filter
Analog input Analog input
filter filter
Feedforward
U2 filter
PV3
Feedforward
U1 input selection Cascade bias, gain
input filter OFF
Ten-segment
linearizer FFS
CMS
PV bias
Cascade ratio
PV filter Cascade bias
n.SV
SV number selection
CAS AUTO / MAN
AUTO mode selection or
MAN mode selection
PID computation
Tracking signal
+
STOP RUN
Preset MV RUN / STOP switching

Manual MAN CAS / AUTO

operation AUTO mode selection or MAN mode selection

Alarm Alarm Alarm Alarm When FAIL

Re-transmit output1 output2 output3 output4 output, do
PV (PV high limit) (PV low limit) (PV high limit) (PV low limit) will be OFF.
MV selection MVS1

OUT1A OUT1R OUT2A OUT2R OUT3A DO1 DO2 DO3 DO4 DO5 DO6 DO7
Digital output
MV Retransmission
voltage output 3
Terminal Parameter Analog signal
Legend
Function Digital signal

All Rights Reserved. Copyright 1998, Yokogawa Electric Corporation GS 5D1A01-01E 4th Edition May.31,2005-00
<<Contents>> <<Index>> 14

<Terminal layout>
OUT1A, 3A
MV output/ Retransmission output
16 + OUT1A: MV output 1
17 + OUT3A: Retransmission output
Available for models with 18 COM
option code /A10 only Unavailable for US1000-00
LPS1
Loop power supply for
transmitter 1
19 + AIN2
AIN1
20 Analog input 2
Analog input 1 RTD input
RTD input
RS-485 46 A
1 A RS-485 communication
47 b
2 b 21 SDB(+)
48 B
3 B 22 SDA(-)
Thermocouple input
Thermocouple input 23 RDB(+)
46
1 24 RDA(-)
47 +
2 + 25 SG
48
3
Voltage input (mV DC, V DC)
Voltage input (mV DC, V DC)
46
1
47 +
2 + 1 16 31 46 48
3
2 17 32 47 OUT2A
AIN3 3 18 33 48 MV output 2
Analog input 3
Unavailable for
4 19 34 49 49 + US1000-21
4 +
50
5 5 20 35 50
LPS2
DI1,2 6 21 36 51 Loop power supply for transmitter 2
Contact input 1, 2 7 22 37 52 51 +
6 DI1: Contact input 1 For US1000-21:
8 23 38 52
7 DI2: Contact input 2
8 COM 9 24 39 OUT1R FBIN
Control relay output 1 Feedback resistance input
DO1-3 10 25 40 55
55 NC 55 100% side
Relay contact output 1-3 11 56 56 NO 56 IN
9 DO1: Contact output 1
12 57 57 COM 57 0% side
10 DO2: Contact output 2
11 DO3: Contact output 3
13 58 OUT2R OUTR
14 59 Control relay output 2 Control relay output
12 COM
58 NC 58 H (Direct)
15 60
SUPPLY 59 NO 59 L (Reverse)
Power supply 60 COM 60 COM
13 L
14 N
15 GND
DI3-7 DO4-7
Contact input 3-7 Transistor open-collector output 4-7
31 DI3: Contact input 3 36 DO4: Contact output 4
32 DI4: Contact input 4 37 DO5: Contact output 5
33 DI5: Contact input 5 38 DO6: Contact output 6
34 DI6: Contact input 6 39 DO7: Contact output 7
35 DI7: Contact input 7 40 COM

8 COM

Unavailable for US1000-00

All Rights Reserved. Copyright 1998, Yokogawa Electric Corporation GS 5D1A01-01E 4th Edition May.31,2005-00
<<Contents>> <<Index>> 15
<Dimensions>
Unit: mm
(approx. inch)

72(2.83) 12(0.47) 149(5.87) 30(1.18)

Mounting bracket
Leave 5(0.20) mm or 62(2.44)
more space above.

136.4(5.37)

135.5(5.33)
144(5.67)

156(6.14)
Panel thickness:1(0.04) to
10(0.39)mm Mounting bracket Terminal Cover Weight : 0.8kg
Leave 5(0.20) mm or
more space below.

<Panel Cutout>

(General mounting) (Side-by-side close mounting) Panel cutout width for side-by-side
close mounting
+0.7
68(2.68) 0 L [Table 1]
Number of units L (mm) L (inch)
2 140 5.51
+2

3 212 8.35
+2
137(5.39) 0

137(5.39) 0

4 284 11.18
220(8.66) or more

220(8.66) or more

5 356 14.02
6 428 16.85
7 500 19.69
8 572 22.52
9 644 25.35
10 716 28.19
11 788 31.02
93(3.66) or more
12 860 33.86
L : refer to the Table 1 13 932 36.69
14 1004 39.53

All Rights Reserved. Copyright 1998, Yokogawa Electric Corporation GS 5D1A01-01E 4th Edition May.31,2005-00