Baker Oil Tools Unit No.

5033 Date: January 17, 2005

Rev. B Page: 1 of 36
PACKER SYSTEMS Single String Retrievable Mechanical Set
TECHNICAL UNIT

Reliant 10K HORNET Mechanical Tension Set Packer

Product Family No. H64682

Introduction
The HORNET Mechanical Set Packer is a
high performance full bore single string retrievable
packer with 41XX 18-22 Rc flow wetted material. It
is specifically designed to perform reliably in high
pressure frac and production applications. It is ten-
sion set or compression set and can be landed in
compression, tension, or a neutral condition.
Enhancements of field proven design features
combining rugged simplicity, economy and ease of
operation, result in a new and test proven standard
of performance. It now makes available reliable
performance in a retrievable packer under com-
bined conditions of 350F and 10,000 psi differen-
tial above or below the packer.

Drawing No. 390-877-00

This document is and contains unpublished, copyrighted and confidential information of Baker Hughes, and is revealed for limited purposes only. This document
is the property of Baker Hughes and is to be returned to Baker Hughes on request and may not be reproduced, used or disclosed to persons not having a need to
know consistent with the purpose of the document, without the written consent of Baker Hughes. This document is not rented, loaned or sold, either alone ore in
conjunction with equipment or product. 1/17/05 Baker Hughes Incorporated.
 Unit No. 5033 1-17-05 Reliant 10K HORNET
Rev. B Page 2 of 36 Mechanical Tension Set Packer
Tubing can be landed in tension, compression
WARNING or neutral
Use of Baker equipment contrary to
manufacturers specification may result in Built in unloader with bonded seal for bypass
property damage, serious injury or fatality. Bypass opens before release of upper slips for
safety and ease of release
No O-rings
Features/Benefits Staged loading of upper slips for ease of
Ease of operation - 1/4 turn to right to set, 1/4 release
turn to right to release Solid upper slip cone for added strength and
High performance three-piece element system elimination of release sleeve
for high pressure sealing and pressure reversal Resettable at low pressures
loads
5,000 psi at 250F
Baker tested unplugged to 350F at 10,000 psi 3,000 psi at 300F
differential both above and below 2,000 psi at 350F
Plugged rating of 7,500 psi below or 7,500 psi
above at 350F with NACE Flow-wetted
Plugged rating of 10,000 psi below or 7,500 psi
above at 350F with Non-NACE Packer

Specification Guide
Casing Packer
Seal Temperature and
OD Weight Min Max Max Material
Size Drift Diameter Threads Metallurgy Elastomer Pressure ratings
in lb/f in. in. OD in. No.
in * (in F and psi) **
95-80-95 125-250 at 10,000
H646-82-3600STD
Carboxylated 250-300 at 8,000
13.5- 95-90-95 200-300 at 10,000
3.826 3.993 365-193 3.650 H646-82-3601STD
15.1 Carboxylated 300-350 at 8,000
95-70-95
100-175at8,000 H646-82-3602STD
Carboxylated
95-80-95 125-250 at 10,000
4-1/2 H646-82-3700STD
Carboxylated 250-300 at 8,000
11.6- 95-90-95 200-300 at 10,000
3.853 4.069 375-193 3.750 H646-82-3701
13.5 Carboxylated 300-350 at 8,000
95-70-95
100-175at 8,000 H646-82-3702
2.415 2-3/8 EU Carboxylated
1.901 Non-NACE
9.5- 2.412 Box X Pin 95-80-95 125-250 at 10,000
H646-82-3800STD
10.5 Carboxylated 250-300 at 8,000
95-90-95 200-300 at 10,000
3.943 4.220 388-193 3.880 H646-82-3801
21.4- Carboxylated 300-350 at 8,000
23.2 95-70-95
100-175at 8,000 H646-82-3802
Carboxylated
95-80-95 125-250 at 10,000
5 H646-82-4100STD
Carboxylated 250-300 at 8,000
95-90-95 200-300 at 10,000
15-18 4.195 4.486 410-193 4.100 H646-82-4101
Carboxylated 300-350 at 8,000
95-70-95
100-175at 8,000 H646-82-4102
Carboxylated
Reliant 10K HORNET Unit No. 5033 1-17-05
Mechanical Tension Set Packer Rev. B Page 3 of 36

Specification Guide
Casing Packer
Seal Temperature and
OD Weight Min Max Max Material
Size Drift Diameter Threads Metallurgy Elastomer Pressure ratings
in lb/f in. in. OD in. No.
in * (in F and psi) **
Flow-wetted
95-80-95 125-250 at 10,000 H646-82-4504STD
NACE
Carboxylated 250-300 at 8,000
Non-NACE H646-82-4507
Flow-wetted
95-90-95 200-300 at 10,000 H646-82-4505
20-23 4.578 4.868 450-193 4.500 NACE
Carboxylated 300-350 at 8,000
Non-NACE H646-82-4508
Flow-wetted
95-70-95 H646-82-4506
NACE 100-175 at 8,000
Carboxylated
Non-NACE H646-82-4509
Flow-wetted
95-80-95 125-250 at 10,000 H646-82-4604STD
NACE
Carboxylated 250-300 at 8,000
Non-NACE H646-82-4607
Flow-wetted
2.937 2-3/8 EU 95-90-95 200-300 at 10,000 H646-82-4605
17-20 4.696 4.976 460-193 4.600 1.901 NACE
2.934 Box x Pin Carboxylated 300-350 at 8,000
Non-NACE H646-82-4608
Flow-wetted
95-70-95 H646-82-4606
NACE 100-175 at 8,000
Carboxylated
Non-NACE H646-82-4609
Flow-wetted
95-80-95 125-250 at 10,000 H646-82-4704STD
NACE
Carboxylated 250-300 at 8,000
Non-NACE H646-82-4707
Flow-wetted
95-90-95 200-300 at 10,000 H646-82-4705
14-17 4.819 5.090 472-193 4.720 NACE
Carboxylated 300-350 at 8,000
Non-NACE H646-82-4708
Flow-wetted
95-70-95 H646-82-4706
NACE 100-175 at 8,000
Carboxylated
Non-NACE H646-82-4709
5-1/2
Flow-wetted
95-80-95 125-250 at 10,000 H646-82-4550STD
NACE
Carboxylated 250-300 at 8,000
Non-NACE H646-82-4553
Flow-wetted
95-90-95 200-300 at 10,000 H646-82-4551
20-23 4.578 4.868 450-237 4.500 NACE
Carboxylated 300-350 at 8,000
Non-NACE H646-82-4554
Flow-wetted
95-70-95 H646-82-4552
NACE 100-175 at 8,000
Carboxylated
Non-NACE H646-82-4555
Flow-wetted
95-80-95 125-250 at 10,000 H646-82-4650STD
NACE
Carboxylated 250-300 at 8,000
Non-NACE H646-82-4653
Flow-wetted
2.937 2-7/8 EU 95-90-95 200-300 at 10,000 H646-82-4651
17-20 4.696 4.976 460-237 4.600 2.347 NACE
2.934 Box x Pin Carboxylated 300-350 at 8,000
Non-NACE H646-82-4654
Flow-wetted
95-70-95 H646-82-4652
NACE 100-175 at 8,000
Carboxylated
Non-NACE H646-82-4655
Flow-wetted
95-80-95 125-250 at 10,000 H646-82-4750STD
NACE
Carboxylated 250-300 at 8,000
Non-NACE H646-82-4753
Flow-wetted
95-90-95 200-300 at 10,000 H646-82-4751
14-17 4.819 5.090 472-237 4.720 NACE
Carboxylated 300-350 at 8,000
Non-NACE H646-82-4754
Flow-wetted
95-70-95 H646-82-4752
NACE 100-175 at 8,000
Carboxylated
Non-NACE H646-82-4755
Flow-wetted
5-1/2 13.0 2.937 2-3/8 EU 95-80-95 125-250 at 10,000 H646-82-4800
5.044 5.251 486-193 4.860 1.901 NACE
2.934 Box x Pin Carboxylated 250-300 at 8,000
5-3/4 17-19.5 Non-NACE H646-82-4801
Flow-wetted
5-1/2 13.0 2.937 2-7/8 EU 95-80-95 125-250 at 10,000 H646-82-4850
5.044 5.251 486-237 4.860 2.347 NACE
2.934 Box x Pin Carboxylated 250-300 at 8,000
5-3/4 17-19.5 Non-NACE H646-82-4851
Unit No. 5033 1-17-05 Reliant 10K HORNET
Rev. B Page 4 of 36 Mechanical Tension Set Packer

Specification Guide
Casing Packer
Seal Temperature and
OD Weight Min Max Max Material
Size Drift Diameter Threads Metallurgy Elastomer Pressure ratings
in lb/f in. in. OD in. No.
in * (in F and psi) **
Flow-wetted
H646-82-5602
24-28 5.791 6.021 560-237 5.600 NACE
6-5/8 Non-NACE H646-82-5603
Flow-wetted
20-24 95-80-95 125-250 at 10,000 H646-82-5732
5.920 6.142 573-237 5.730 NACE
Carboxylated 250-300 at 8,000
35-38 Non-NACE H646-82-5733
Flow-wetted
H646-82-5912STD
NACE
Non-NACE H646-82-5914STD
Flow-wetted
95-90-95 H646-82-5913STD
29-32 6.094 6.293 591-237 5.910 NACE 200-350 at 10,000
Carboxylated
Non-NACE H646-82-5915STD
Flow-wetted
H646-82-5916STD
NACE 90-70-90 70-175 at 8,000
Non-NACE H646-82-5917STD
Flow-wetted
95-80-95 125-250 at 10,000 H646-82-6012STD
NACE
7 Carboxylated 250-300 at 8,000
Non-NACE H646-82-6014STD
Flow-wetted
95-90-95 H646-82-6013STD
23-29 6.184 6.466 600-237 6.000 NACE 200-350 at 10,000
Carboxylated
Non-NACE H646-82-6015STD
Flow-wetted
3.540 2-7/8 EU H646-82-6016STD
2.347 NACE 90-70-90 70-175 at 8,000
3.537 Box x Pin
Non-NACE H646-82-6017STD
Flow-wetted
95-80-95 125-250 at 10,000 H646-82-6213STD
NACE
Carboxylated 250-300 at 8,000
17-23 6.366 6.629 Non-NACE H646-82-6215STD
Flow-wetted
95-90-95 200-300 at 10,000 H646-82-6214STD
618-237 6.180 NACE
Carboxylated 300-350 at 8,000
Non-NACE H646-82-6216STD
42.8- Flow-wetted
6.375 6.632 H646-82-6217STD
47.1 NACE 90-70-90 70-175 at 8,000
Non-NACE H646-82-6218STD
Flow-wetted
95-80-95 200-300 at 10,000 H646-82-6405STD
NACE
Carboxylated 300-350 at 8,000
Non-NACE H646-82-6406STD
33.7-39 6.625 6.882 645-237 6.450
Flow-wetted
7-5/8 95-70-95 125-250 at 10,000 H646-82-6403STD
NACE
Carboxylated 250-300 at 8,000
Non-NACE H646-82-6404STD
Flow-wetted
95-80-95 200-300 at 10,000 H646-82-6706STD
NACE
Carboxylated 300-350 at 8,000
26.4- Non-NACE H646-82-6707STD
6.875 7.076 670-237 6.700
29.7 Flow-wetted
95-70-95 125-200 at 10,000 H646-82-6704STD
NACE
Carboxylated 200-250 at 8,000
Non-NACE H646-82-6705STD
Reliant 10K HORNET Unit No. 5033 1-17-05
Mechanical Tension Set Packer Rev. B Page 5 of 36

Specification Guide
Casing Packer
Seal Temperature and
OD Weight Min Max Max Material
Size Drift Diameter Threads Metallurgy Elastomer Pressure ratings
in lb/f in. in. OD in. No.
in * (in F and psi) **
Flow-wetted
H646-82-5600
24-28 5.791 6.021 560-292 5.600 NACE
6-5/8 Non-NACE H646-82-5601
Flow-wetted
20-24 95-80-95 125-250 at 10,000 H646-82-5730
5.920 6.142 573-292 5.730 NACE
Carboxylated 250-300 at 8,000
35-38 Non-NACE H646-82-5731
Flow-wetted
H646-82-5951STD
NACE
Non-NACE H646-82-5953STD
Flow-wetted
95-90-95 H646-82-5952STD
29-32 6.094 6.293 591-292 5.910 NACE 200-350 at 10,000
Carboxylated
Non-NACE H646-82-5954STD
Flow-wetted
H646-82-5955STD
NACE 90-70-90 70-175 at 8,000
Non-NACE H646-82-5956STD
Flow-wetted
95-80-95 125-250 at 10,000 H646-82-6050STD
NACE
7 Carboxylated 250-300 at 8,000
Non-NACE H646-82-6052STD
Flow-wetted
95-90-95 H646-82-6051STD
23-29 6.184 6.466 600-292 6.000 NACE 200-350 at 10,000
Carboxylated
Non-NACE H646-82-6053STD
Flow-wetted
3.540 3-1/2 EU H646-82-6054STD
2.867 NACE 90-70-90 70-175 at 8,000
3.537 Box x Pin
Non-NACE H646-82-6055STD
Flow-wetted
95-80-95 125-250 at 10,000 H646-82-6250STD
NACE
Carboxylated 250-300 at 8,000
17-23 6.366 6.629 Non-NACE H646-82-6252STD
Flow-wetted
95-90-95 200-300 at 10,000 H646-82-6251STD
618-292 6.180 NACE
Carboxylated 300-350 at 8,000
Non-NACE H646-82-6253STD
42.8- Flow-wetted
6.375 6.632 H646-82-6254STD
47.1 NACE 90-70-90 70-175at 8,000
Non-NACE H646-82-6255STD
Flow-wetted
95-80-95 200-300 at 10,000 H646-82-6452STD
NACE
Carboxylated 300-350 at 8,000
Non-NACE H646-82-6453STD
33.7-39 6.625 6.882 645-292 6.450
Flow-wetted
7-5/8 95-70-95 125-250 at 10,000 H646-82-6450STD
NACE
Carboxylated 250-300 at 8,000
Non-NACE H646-82-6451STD
Flow-wetted
95-80-95 200-300 at10,000 H646-82-6752STD
NACE
Carboxylated 300-350 at 8,000
26.4- Non-NACE H646-82-6753STD
6.875 7.076 670-292 6.700
29.7 Flow-wetted
95-70-95 125-200 at 10,000 H646-82-6750STD
NACE
Carboxylated 200-250 at 8,000
Non-NACE H646-82-6751STD
* When dressing tools, make sure that the seal diameter is within tolerance.
** When running tool in the lower temperature range, use a softer packing element for better performance.
Example: If the well temperature is 200 F, instead of using 95-90-95 (200 - 300 F) use a 95-80-95 (100 - 250 F) for better performance.
 Unit No. 5033 1-17-05
Rev. B Page 6 of 36
TubeMove/Performance
Envelope Instructions
To use the performance envelope, the differen-
tial pressure and tubing forces, at the packer, must
be calculated using the TubeMove Program. To
run the TubeMove Program for this packer, input
the seal diameter as given in the Specification
Guide as the seal bore diameter and input the tub-
ing as being anchored into the packer. With the
pressure and force at the packer calculated by
TubeMove, consult the attached performance rat-
ing envelope to ensure that the plotted coordinate
(pressure, force) is inside the envelope.
IMPORTANT
The rating envelope assumes that the casing is
supported.
Sometimes, the rating of the packer is higher
than the On-Off Tool. Consult the On-Off Tool
Rating Envelope to ensure that the rating is not
exceeded.
Sizing
The HORNET Packers are sized with two-three
digit numbers. The first number denotes the OD of
the tool, and the second denotes the ID. For exam-
ple: a 450-193 is a 4.50" OD Packer with a mini-
mum ID of 1.930".
Running Procedures
NOTE: HORNET Packers are shipped hand-tight and
are not pressure tested. They must be torqued prior to
running them into wells.
Upon reaching proper setting depth, initiate the
setting by picking up at least 15" at the tool. Rotate
tubing enough to ensure 1/4 round of right-hand
rotation reaches the tool and set down at the same
time. Application of set-down weight at the tool
closes and seals the bypass seal, sets the slips,
and packs off the Packing Elements (see chart for
minimum values; maximum set-down values can
be found in the appropriate rating envelope).
Minimum Set-Down Weight
Required to Set Bypass Seal
Set-Down
Packer Size
Weight (lb)
4-1/2" and 5"
5-1/2" 6,000
6-5/8", 7" and 7-5/8"
Pick up on the tubing string to neutral at the
tool. Work the tubing left and right with a pipe
Reliant 10K HORNET
Mechanical Tension Set Packer
wrench, observing tubing rotation and feel of
torque. Ensure that all initial right-hand rotation
originally put in is removed. Slack off tubing weight
to at least 2,000 # of applied weight at the tool.
With a pipe wrench, apply and hold left-hand
torque, then begin pulling tubing string into ten-
sion. Continue the up strain with tension over the
string weight according to the chart below. Repeat
a push and pull sequence at least once with no
torque applied, applying whatever loads are satis-
factory to accept anticipated conditions within the
rated limits. Land the tubing as specified for the ap-
plication.
NOTE: If running the HORNET with the L-10
On/Off Tool, ensure the on/off tool is pinned in the shear
up position. The same setting procedure will apply.
Upstrain Tension by Packer Size
Packer Size Tension (lb)
4-1/2" and 5"
20,000
5-1/2"
6-5/8", 7" and 7-5/8" 25,000
Releasing Procedures
Set down a minimum of 500 lb then rotate 1/4
turn to the right and pick up at the same time. This
will disengage lower J and release the packer. The
bonded seal will unload and equalize the upper
and lower annulus. Then the Upper Slips will re-
trieve using between 15,000-25,000 lb of tension.
Packing Element will be stretched out and the
Lower Cone will disengage the Lower Slips. Tool
can be reset or retrieved at this point.
Assembly Instructions for the
4-1/2" and 5" x 2-3/8" Size Packer
Refer to Drawing No. 390-877-00P03.
NOTE: All parts should be greased lightly before
assembly to ensure proper function.
Drag Block Assembly
1. Install Drag Block Spring (21) and Outer Spring
(27) in Drag Block (20) and compress springs
using Fixture ME-14513.
NOTE: Use Item 27 for Size 365 Only.
2. Install Drag Block (20) and springs onto Drag
Block Housing (19) by tapping on Drag Block
with a punch and hammer. Repeat for all Drag
Blocks.

Reliant 10K HORNET
Mechanical Tension Set Packer
Main Assembly Instructions
1. Apply grease on OD of Bonded Seal (10) and
install into Packing Element Mandrel (11).
2. Vise on Upper Cone (8) and thread (left-hand
thread) Packing Element Mandrel (11) with 24"
Memak wrench.
3. Thread (left-hand thread) Upper Gage Ring (9)
to Packing Element Mandrel (11).
4. Install End Packing Element (12) on OD of
Spacer/Limit ring (13) and slide on OD of Pack-
ing Element Mandrel (11). Install Filler Ring
(15) in ID of Center Packing Element (14) and
slide on OD of Packing Element Mandrel. In-
stall End Packing Element on OD of Spacer/
Limit ring and slide on OD of Packing Element
Mandrel.
5. Install Lower Cone (17) on OD of Packing Ele-
ment Mandrel (11). Line-up holes with groove
in Packing Element Mandrel and thread two [2]
Lock Pins (26) in Lower Cone.
6. Apply grease to seal surface on Mandrel (3)
OD.
7. Stab Mandrel (3) into Upper Cone (8).
8. Place Leaf Spring (6) on Retrieving Slip (7) and
install in slot of Upper Slip Cage (5).
Draft #1, 10-28-04
Unit No. 5033 1-17-05
Rev. B Page 7 of 36
9. Slide the Slip Cage/Slips Assembly over top of
the Mandrel (3) until Slip Cage shoulders out
against the Mandrel.
10.Install Coil Spring (4) and Ring (2) on Mandrel.
11.Thread Top Sub (1) to Mandrel (3) Hand-tight
and move tool to Vise on Top Sub.
12.Place Leaf Spring (6) on Lower Slip (18) and in-
stall in slot of Drag Block Housing (19).
13.Slide the Drag Block Assembly on Packing Ele-
ment Mandrel (11).
14.Thread (left-hand thread) J-Sleeve (22) to Drag
Block Housing (19) and install Set Screws (16).
15.Install Snap Ring (23) on Packing Element
Mandrel (11) thru slot on J-sleeve (22).
16.Do not use torque machine. Wrench-lighten the
Lower Sub (24) and Tubing Nipple (25).
17.Thread Lower Sub (24) to Mandrel (3) and
wrench-tighten Top Sub (1), Mandrel (3) and
Lower Sub (24). Smooth out vise and wrench
marks.
NOTE: Tool should be shipped as shown on
assembly view.
Disassembly Instructions for the
4-1/2" and 5" x 2-3/8" Size Packer
Refer to Drawing No. 390-877-00P03.
1. Vise tool on Top Sub (1).
2. Unscrew Lower Sub (24) from Mandrel (3).
NOTE: If Tubing Nipple unscrews from Lower Sub
(24) you can unscrew Lower Sub from Mandrel (3)
by rotating on J-Sleeve (22).
3. Remove Snap Ring (23) from Packing Element
Mandrel (11) thru slot on J-Sleeve (22).
4. Remove Set Screw (16) from J-Sleeve (22) and
unscrew (left-hand thread) from Drag Block
Housing (19).
5. Remove Lower Slips (18), Leaf Spring (6), Drag
Blocks (20) and Drag Block Housing (19) from
Packing element Mandrel (3).
6. Unscrew Lock Pin (26) from Lower Cone (17).
7. Remove Lower Cone (17), End Packing Ele-
ment (12), Spacer Ring (13), Center Packing
Element (14) and Filler Ring (15) from Packing
Element Mandrel (11).
8. Vise on Upper Cone (8) and Unscrew (left-hand
thread) Gage Ring (9) from Packing Element
Mandrel (11).
 Unit No. 5033 1-17-05
Rev. B Page 8 of 36
9. Unscrew (left-hand thread) Upper Cone (8)
from Packing Element Mandrel (11).
10.Unscrew Top Sub (1) from Mandrel (3) and re-
move Ring (2), Coil Spring (4), Upper Slip Cage
(5), Retrieving Slips (7) and Leaf Springs (6).
Disassembly of Drag Blocks
1. Remove Drag Blocks (20) from Drag Block
Housing (19) by taping on the Drag Block.
NOTE: If Drag Block Springs (21) get stuck on
threads of Drag Block Housing (19) use a putty knife
to help guide the springs. Repeat for all Drag Blocks.
Reliant 10K HORNET
Mechanical Tension Set Packer
Bonded Seal Pulling Tool
A Bonded Seal Puller is available to remove the
Bonded Seal (10). It consists of a punch and split
ring. To remove the Bonded Seal, engage the split
ring in ID of Bonded Seal and insert punch under
split ring from lower end of Packing Element Man-
drel (11). Remove Bonded Seal by tapping on the
punch with an aluminum bar.
Reliant 10K HORNET Mechanical Set Packer, Size 4-1/2" x 2-3/8"
Assembly and Dimensional Data Drawing No. 390-877-00P03

Mechanical Tension Set Packer

Reliant 10K HORNET
Rev. B
Unit No. 5033
Page 9 of 36
1-17-05
 Reliant 10K HORNET Mechanical Set Packer, Size 4-1/2" x 2-3/8"

Rev. B
Unit No. 5033
Dimensional Data
Refer to Drawing No. 390-877-00P03.
Size
Dim
365-193 375-193 385-193 410-193
A 3.650 3.750 3.880 4.100
B 1.930
C 2.910

Page 10 of 36
D 22.835
E 31.113

1-17-05
F 7.939
G 77.583
Thd H 2-3/8 4.7# EU 8Rd Box
Thd J 2-3/8 4.6# NU 10Rd
Thd K 2-3/8 4.7# EU 8Rd Pin

Parts List
Refer to Drawing No. 390-877-00P03.
Item No. Material No. and Size
Description
No. Reqd 365-193 375-193 388-193 410-193
1 Top Sub 1 H457-60-1508 (207-223-00)
2 Ring 1 H03-59265-00
3 Mandrel 1 H03-59261-00 H03-59269-00
4 Spring 1 H03-57235-00
5 Upper Slip Cage 1 H03-61694-00 10001402 (353-042-00) H03-60474-00
6 Leaf Spring 8 H03-59745-00 H03-61122-00

Mechanical Tension Set Packer

7 Retrieving Slip 4 10001239 (353-044-00) H03-59462-00 H03-59551-00
8 Upper Cone 1 H03-61695-00 H03-59262-00 H03-59268-00
9 Gage Ring 1 H03-61696-00 H03-59257-00 H03-59258-00 H03-59259-00
10* Bonded Seal 1 H03-59256-00

Reliant 10K HORNET

11 P.E. Mandrel 1 H03-61775-00 H03-59248-00 H03-59292-00
12* End Packing Element (95H Carb) 2 H03-56080-00 H03-55846-00 H03-55426-00 H03-57180-00
13 Spacer Ring 2 H03-61697-00 H03-55847-00 H03-55427-00 H03-57181-00
Center Packing Element (70H) H03-56081-02 H03-55848-02 H03-55451-02 H03-57312-02
14* Center Packing Element (80H) 1 H03-56081-01 H03-55848-01 H03-55451-01 H03-57312-01
Center Packing Element (90H) H03-56081-00 H03-55848-00 H03-55451-00 H03-57312-00
15 Filler Ring 1 10001232 (353-061-00)
16 Set Screw 5/16-18 x 3/8 2 HWWG51B0D3
17 Lower Cone 1 H03-61698-00 H03-59388-00 H03-59389-00 H03-59390-00
18 Lower Slip 4 H03-61699-00 H03-59264-00 H03-59281-00
19 Drag Block Housing 1 H03-61701-00 H03-59296-00 H03-59294-00
20 Drag Block H03-61702-00 (5) H03-59954-00 (4) H03-59902-00 (4)
21 Drag Block Spring H01-48601-00 (20) H01-53924-00 (12)
22 J Sleeve 1 H03-61703-00 H036115500
23 Snap Ring 1 10001165 (353-065-00)
24 Lower Sub 1 H03-59246-00
25 Tubing Nipple 1 H457-34-1229 (197-668-00)
26 Lock Pin 2 H03-61704-00 H03-60152-00
27 Drag Block Outer Spring 20 H01-59971-00 Not Required
* Redress kit parts
Reliant 10K HORNET Unit No. 5033 1-17-05
Mechanical Tension Set Packer Rev. B Page 11 of 36

Redress Kits for 4-1/2" and 5" Packers

Redress Kit
95CARB-70-95CARB (100-175F)

Item No. Material No. and Size

Description
No. Req'd 365 375 388 410
10 Bonded Seal 1 H03-59256-00
12 End Packing Element 2 H03-56080-00 H03-55846-00 H03-55426-00 H03-57180-00
14 and Subassembly Center Packing
1 H035-6635-02 H03-56163-02 H03-55889-02 H03-55860-02
15 Element and Filler Ring
Redress Kit - 10121245 H03-60018-02 H03-60021-02 H03-60022-02

Redress Kit
95CARB-80-95CARB (125-250F)

Item No. Material No. and Size

Description
No. Req'd 365 375 388 410
10 Bonded Seal 1 H03-59256-00
12 End Packing Element 2 H03-56080-00 H03-55846-00 H03-55426-00 H03-57180-00
Subassembly Center Packing
14 1 H03-56635-01 H03-56163-01 H03-55889-01 H03-55860-01
Element and Filler Ring
Redress Kit - 10121244 H03-60018-01 H03-60021-01 H03-60022-01

Redress Kit
95CARB-90-95CARB (200-350F)

Item No. Material No. and Size

Description
No. Req'd 365 375 388 410
10 Bonded Seal 1 H03-592560-0
12 End Packing Element 2 H03-56080-00 H03-55846-00 H03-55426-00 H03-57180-00
Subassembly Center Packing
14 1 H03-56635-00 H03-56163-00 H03-55889-00 H03-55860-00
Element and Filler Ring
Redress Kit - 10121243 H03-60018-00 H03-60021-00 H03-60022-00
 Unit No. 5033 1-17-05 Reliant 10K HORNET
Rev. B Page 12 of 36 Mechanical Tension Set Packer

Converting HORNET Mechanical Set Converting a HORNET EL (H64683)

(H64682) to a HORNET EL (H64683)
4-1/2" and 5" Packers
1. Vise on Upper Cone (8) and use Assembly Fix-
ture (H03-60605-00) to compress Spring (4).
2. Install two Cap Screws on Upper Slip Cage (5)
and compress Spring (4). Install 4 Shear
Screws (29) and remove Cap Screws from Up-
per Slip Cage. Install the two remaining Shear
Screws (29).
3. Make Mandrel (3) shoulder out on Upper Cone
(8) by taping on Top Sub (1).
4. Remove Set Screws (16) and unscrew (left-
hand thread) J-sleeve (22) from Drag Block
Housing (19). Remove Drag Blocks (20) and
Drag Block Springs (21 and 27). Make up (left-
hand thread) J-sleeve and Drag Block Housing
and install Set Screws.
5. Install Drive Pins (30) on Lower Sub (24) thru
groove on J-sleeve (22).
6. Line-up tap holes of J-sleeve (22) with flat bot-
tom holes on Packing Element Mandrel (11)
and install six [6] Shear Screws (29).
Conversion Kit
Converting HORNET Mechanical Set (H64682) to a HORNET EL (H64683)
Item No.
Description
No. Reqd
29 Brass Shear Screws 12
30 Drive Pin 2 H01-32999-00
Conversion Kit - 10109503
to HORNET Mechanical Set (H64682)
1. Vise on Upper Cone (8) and remove Drive Pins
(30) from Lower Sub (24).
2. Remove six [6] Shear Screws (29) from
J-sleeve (22). Remove Set Screws (16) and un-
screw (left-hand thread) J-sleeve (22) from
Drag Block Housing (19).
3. Install Drag Block Springs (21) and Drag Block
Outer Spring (27) in Drag Block (20) and com-
press spring using Fixture ME-14513.
NOTE: Use item 27 for size 365 only.
4. Install Drag Block and Springs onto Drag Block
Housing (19) by tapping on Drag Block with a
punch and hammer. Repeat for all Drag Blocks.
5. Make up (left-hand thread) J-sleeve (22) and
Drag Block Housing (19) and install Set Screws
(16).
6. Remove two Shear Screws (29) at 180 from
Upper Slip Cage (5). Note Spring (4) is under
high compression do not remove more than two
Shear Screws.
7. Install Assembly Fixture (H036060500) by in-
stalling two Cap Screws on Upper Slip Cage
(5). Unload Spring (4) gradually by turning on
the Assembly Fixture handle bar. Remove re-
maining Shear Screws (29) from Upper Slip
Cage. Remove Assembly Fixture from tool.
Material No. and Size
365 375 388 410
HWW-GE1D-0HB
(3/8-16 x 1/2)

Conversion Kit
Converting HORNET EL (H64683) to a HORNET Mechanical Set (H64682)
Item No. Material No. and Size
Description
No. Reqd 365 375 388 410
H03-61702-00 H03-59954-00 H03-59902-00
20 Drag Block *
[5] [4] [4]
H01-48601-00 H01-53924-00
21 Drag Block Spring *
[20] [12]
27 Drag Block Outer Spring 20 H01-59971-00 Not Required
Conversion Kit - 10127551 10109502 10109501
* Number in [ ] brackets indicates number required.
 Sizes 365/375/388/410-193 8K HORNET Packer Rating Envelope

Mechanical Tension Set Packer

Reliant 10K HORNET
(95C-70-95C PE System 100-175F), (95C-80-95C PE System 250-300F) and
(95C-90-95C PE System 300-350F). Seal Diameter 2.415
Above Pressure (Mpa) Below
-82.7 -68.9 -55.1 -41.3 -27.6 -13.8 0.0 13.8 27.6 41.3 55.1 68.9 82.7
80,000 35,584

Point 2 Point1
70,000

Tension
2,358 psi 8,000 psi
Tension

60,000 lbs 60,000 lbs

60,000 26,688

50,000

Point 3
40,000 8,000 psi
17,792
30,000 lbs

Force (DaN)
Force (lbs)

30,000

20,000 8,896

10,000

0 0
Set-Down

Set-Down
-10,000
Point 6

Rev. B
Unit No. 5033
-20,000 8,000 psi -8,896
Point 4
30,000 lbs
8,000 psi
-30,000 30,000 lbs
Point 5
-40,000 0 psi -17,792
50,000 lbs

-50,000

Page 13 of 36
-60,000 -26,688

1-17-05
-12,000 -10,000 -8,000 -6,000 -4,000 -2,000 0 2,000 4,000 6,000 8,000 10,000 12,000
Above Pressure (psi) Below
 Sizes 365/375/388/410-193 10K HORNET Packer Rating Envelope

Rev. B
Unit No. 5033
(95C-80-95C PE System 125-250F) And
(95C-90-95C PE System 200-300F) Seal Diameter

Above Pressure (Mpa) Below

-82.7 -68.9 -55.1 -41.3 -27.6 -13.8 0.0 13.8 27.6 41.3 55.1 68.9 82.7
80,000 35,584

Page 14 of 36
Tension
Point 2 Point1
Tension

70,000 2,358 psi 10,000 psi

1-17-05
60,000 lbs 60,000 lbs
60,000 26,688

50,000
Point 3
40,000 10,000 psi 17,792

Force (DaN)
30,000 lbs
Force (lbs)

30,000

20,000 8,896

10,000

0 0

Mechanical Tension Set Packer

-10,000
Set-Down

Set-Down
-20,000 -8,896

Reliant 10K HORNET

-30,000
Point 4 Point 6
-40,000 -17,792
10,000 psi 10,000 psi
30,000 lbs 30,000 lbs
-50,000 Point 5
0 psi
-60,000 50,000 -26,688
-12,000 -10,000 -8,000 -6,000 -4,000 -2,000 0 2,000 4,000 6,000 8,000 10,000 12,000
Above Pressure (psi) Below
Reliant 10K HORNET
Mechanical Tension Set Packer
Assembly Instructions for the
5-1/2" x 2-7/8" Size HORNET
Refer to Drawing No. 390-944-03P03.
NOTE: All parts should be greased lightly before
assembly to ensure proper function.
Drag Block Assembly:
1. Install Drag Block Springs (22) into Drag Block
(21) and compress springs using fixture ME-
14513.
2. Install Drag Block (21) and Drag Block Springs
(22) into Drag Block Housing (20) by tapping on
Drag Block (21) with a punch and hammer. Re-
peat for all drag blocks.
Main Assembly Instructions:
1. Apply grease on OD of Bonded Seal (8), seal
surface of P.E. Mandrel ID and install into Pack-
ing Element Mandrel (14).
Unit No. 5033 1-17-05
Rev. B Page 15 of 36
2. Vise on Upper Cone (7) and thread Packing El-
ement Mandrel (14) into Upper Cone with 24"
Memak wrench.
3. Thread Upper Gage Ring (9) onto Packing Ele-
ment Mandrel (14).
4. Install End Packing Element (10) on OD of
Spacer/Limit Ring (11) and slide on OD of
Packing Element Mandrel (14). Install Filler
Ring (12) in ID of Center Packing Element (13)
and slide on OD of Packing Element Mandrel
(14). Install End Packing Element (10) on OD of
Spacer/Limit Ring (11) and slide on OD of
Packing Element Mandrel (14).
5. Install Lower Gage Ring (15) and thread (left-
hand thread) Packing Element Ext. (16) to
Packing Element Mandrel (14) and install Set
Screws (17).
6. Thread Lower Cone (18) to Lower Gage Ring
(15).
7. Apply grease to seal surface on Mandrel (2)
O.D.
8. Stab Mandrel (2) into Upper Cone (7).
9. Lightly buff the exposed seal surface on Man-
drel (2), Noted as do not vise on page 1, with
fine grade sandpaper or Scotchbrite pad to re-
move roughness.
NOTE: When dressing tool, make sure the seal
diameter is within tolerance (see specification
guide pg.3).
10.Place Leaf Springs (5) on Retrieving Slips (6)
and install in slots of Upper Slip Cage (4).
11.Slide the Upper Slip Cage Assembly onto top
end of mandrel (2) until Slip Cage (4) shoulders
out against the Mandrel (2). Make sure the Re-
trieving Slips and springs remain in place and
can be actuated. Check the Leaf Springs (5) for
damage.
 Unit No. 5033 1-17-05 Reliant 10K HORNET
Rev. B Page 16 of 36 Mechanical Tension Set Packer

12.Install Coil Spring (3) on Mandrel (2). (16). Unscrew (left-hand thread) Packing Ele-
13.Thread Top Sub (1) to Mandrel (2) hand-tight ment Ext. (16) from Packing Element Mandrel
and move tool to vise on Top Sub (1). (14) and remove Lower Gage Ring (15).
14.Place Leaf Springs (5) on Lower Slips (19) and 8. Remove End Packing Elements (10), Spacer
install in slot of Drag Block Housing (20). Rings (11), Center Packing Element (13) and
Filler Ring (12) from Packing Element Man-
15.Slide the Drag Block Assembly onto the Pack-
drel(14).
ing Element Ext. (16).
9. Unscrew Upper Gage Ring (9) from Packing El-
16.Install Snap Ring (23) on Drag Block Housing
ement Mandrel (14).
(20).
10.Unscrew Packing Element Mandrel (14) from
17.Thread (left-hand thread) J-Sleeve (24) to Drag
Upper Cone(7). (
Block Housing (20) and install Set screws (17)
through J-Sleeve (24) into Snap Ring (23). NOTE: Vise on lower end of Packing Element
Mandrel.
18.Install Snap Ring (25) on Packing Element
Mandrel(16) through slot on J-Sleeve (24). 11.Vise tool on Top Sub (1) and unscrew Mandrel
(2). Remove Coil Spring (3), Upper Slip Cage
19.Do not use torque machine. Wrench-tighten the (4), Retrieving Slips (6) and Leaf Springs (5).
Lug Sub (26) to the Tubing Nipple (27).
12.Smooth out all vise and wrench marks.
20.Thread Lug Sub (26) to Mandrel (2) and
wrench-tighten Top Sub (1), Mandrel (2) and Disassembly Of Drag Blocks:
Lug Sub (26). Smooth out vise and wrench
marks. 1. Remove Drag Blocks (21) from Drag Block
NOTE: Tool should be shipped as shown on
Housing (20) by taping on the Drag Block.
assembly view. NOTE: If Drag Block Springs (22) get stuck on
threads of Drag Block Housing (20), use a putty
Disassembly Instructions knife or flathead screwdriver to help guide the
Springs over the threads. Repeat for all Drag
For the 5-1/2" x 2-7/8" Size HORNET Blocks.
Refer to Drawing No. 390-944-03P03.
Bonded Seal Pulling Tool
Main Disassembly A Bonded Seal Puller is available to remove the
1. Unscrew Lug Sub (26) from Mandrel (2). Bonded Seal (8). It consists of a Punch AND Split
NOTE: If Tubing Nipple unscrews from Lug Sub Ring. To remove the Bonded Seal, engage the
(26), unscrew Lug Sub (26) from Mandrel (2) By Split Ring in ID of Bonded Seal and insert Punch
rotating on top end of J-Sleeve (24). BE sure not to under Split Ring from lower end of Packing Ele-
vice on shear screw holes of J-Sleeve (2). ment Mandrel (14). Remove bonded Seal by tap-
2. Remove Snap Ring (25) from Packing Element ping on the Punch with an aluminum bar.
Ext. (16) through slot on J-Sleeve (24).
3. Remove Set Screws (17) from J-Sleeve (24)
and unscrew (left-hand thread) from Drag Block
Housing (20).
4. Remove Snap Ring (23) from Drag Block Hous-
ing (20).
5. Remove Lower Slips (19), Leaf Springs (5),
Drag Blocks (21) and Drag Block Housing (20)
from Packing Element Ext. (16).
6. Hold back up on Lower Gage Ring (15) and un-
screw Lower Cone (18).
7. Vise tool on Upper Cone (7) and remove set
screws (17) from the Packing Element Ext.
Reliant 10K HORNET Mechanical Set Packer, Sizes 5-1/2" x 2-3/8" and 2-7/8"

Mechanical Tension Set Packer

Reliant 10K HORNET
Assembly and Dimensional Data Drawing Nos. 390-944-03P03

Rev. B
Unit No. 5033
Page 17 of 36
1-17-05
 Reliant 10K HORNET Mechanical Set Packer, Sizes 5-1/2" x 2-3/8" and 2-7/8"

Rev. B
Unit No. 5033
Dimensional Data Parts List
Refer to Drawing No. 390-944-03P03. Refer to Drawing No. 390-944-03P03.
Size Item No. Material No. and Size
Dim Description
No. Reqd 450 460 472 486
450-193 460-193 472-193 486-193 450-237 460-237 472-237 486-237
A 4.500 4.600 4.720 4.860 4.500 4.600 4.720 4.860 80 H457-60-2204
237
B 2.375 2.375 110 H469-10-220D
1 Top Sub 1
80 H457-60-151L
C 3.500 3.685 193

Page 18 of 36
110 H457-60-151M
D 26.50 25.75
80 H03-59927-00
E 35.75 35.00 237
110 H03-59927-01

1-17-05
F 12.00 12.00 2 Mandrel 1
80 H03-61002-00
G 104.89 95.439 193
110 H03-61002-01
Thd H 2-3/8" 427# EU 8rd Box 2-7/8" 6.5# EU 8rd Box
3 Coil Spring 1 H03-59959-00
Thd J 2-7/8" 6.5# NU 10rd
4 Upper Slip Cage 1 H03-59924-00 H03-5992500 H03-59923-00 H03-62120-00
Thd K 2-7/8" 6.5# EU 8rd Pin 2-7/8 6.5# EU 8rd
5 Leaf Spring 8 H03-56593-00
Thd L 2-3/8 4.7# EU 8rd Pin -
6 Retrieving Slip 4 H03-58050-00 H03-57544-00 H03-57577-00 H03-62121-00
M 1.93 -
7 Upper Cone 1 H03-59926-00
8 Bonded Seal 1 H02-99062-00
9 Upper Gage Ring 1 H03-48572-00 H03-49559-00 H03-49551-00 H03-62122-00
10 End Packing Element 2 H03-49729-00 H03-49558-00 H03-49555-00 H03-62124-00
11 Spacer Ring 2 H03-48558-00 H03-49560-00 H03-49552-00 H03-62125-00
12 Filler Ring 1 H03-48559-00
70 H H03-51821-02 H03-51822-02 H03-51823-02 -
13 Center Packing Element 80 H 1 H03-51821-01 H03-51822-01 H03-51823-01 H03-62123-01
90 H H03-51821-00 H03-51822-00 H03-51823-00 -
14 Packing Element Mandrel 1 H03-49223-00
15 Lower Gage Ring 1 H03-48574-00 H03-49557-00 H03-49554-00 H03-62126-00

Mechanical Tension Set Packer

16 Packing Element Mandrel Ext. 1 H03-62074-00
HWW-G51D-080
17 Set Screw 4
(3/8-16 x 1/4", steel)
18 Lower Cone 1 H03-62072-00
19 Lower Slip 4 H03-59929-00 H03-59930-00 H03-62129-00

Reliant 10K HORNET

20 Drag Block Housing 1 H03-59933-00 H03-59931-00
21 Drag Block 4 H03-59935-00 H03-62195-00
22 Drag Block Springs 16 H01-39722-00
23 Snap Ring 1 H03-61147-00
24 J-Sleeve 1 H03-61148-00
25 Snap Ring 1 H01-65596-00
80 H03-59936-00
237
110 H03-59936-01
26 Lug Sub 1
80 H03-61001-00
193
110 H03-61001-01
80 H457-34-1409
237
110 H457-34-1408
27 Pup Joint 1
80 H457-34-1231
193
110 H457-34-1229
80 H469-10-6652
28 Bottom Sub 193 1
110 H469-10-670A
Reliant 10K HORNET Unit No. 5033 1-17-05
Mechanical Tension Set Packer Rev. B Page 19 of 36

Redress Kit, Size 95-70-95

Item No. Material No. and Size
Description
No. Reqd 450 460 472
13 Bonded Seal 1 H02-99062-00
15 End Packing Element 2 H03-49729-00 H03-49558-00 H03-49555-00
17 and 18 Subassembly Center Packing Element 1 H03-48992-02 H03-48993-02 H03-48994-02
Redress Kit - H03-51778-02 H03-51779-02 H03-51780-02

Redress Kit, Size 95-80-95

Item No Material No. and Size
Description
No. Reqd 450 460 472 486
13 Bonded Seal 1 H02-99062-00
15 End Packing Element 2 H03-49729-00 H03-49558-00 H03-49555-00 H03-62124-00
Subassembly Center
17 and 18 1 H03-48992-01 H03-48993-01 H03-48994-01 10128241
Packing Element
Redress Kit - H03-51778-01 H03-51779-01 H03-51780-01 10128130

Redress Kit, Size 95-90-95

Item No. Material No. and Size
Description
No. Reqd 450 460 472
13 Bonded Seal 1 H02-99062-00
15 End Packing Element 2 H03-49729-00 H03-49558-00 H03-49555-00
17 and 18 Subassembly Center Packing Element 1 H03-48992-00 H03-48993-00 H03-48994-00
Redress Kit - H03-51778-00 H03-51779-00 H03-51780-00

Converting HORNET Mechanical Set Converting a HORNET EL (H64683)

(H64682) to a HORNET EL (H64683) to HORNET Mechanical Set (H64682)
5-1/2" Packers 1. Vise on Upper Cone (7) and remove Drive Pins
1. Vise on Upper Cone (7) and use Assembly Fix- (30) from Lug Sub (26).
ture (H03-60605-01) to compress Spring (3). 2. Remove six Shear Screws (29) from J-sleeve
2. Install two [2] Cap Screws on Upper Slip Cage (24). Remove Set Screws (17) and unscrew
(4) and compress Spring (3). Install 4 Shear (left-hand thread) J-sleeve from Drag Block
Screws (29) and remove Cap Screws from Up- Housing (20).
per Slip Cage. Install the two remaining Shear 3. Install Drag Block Springs (22) in Drag Block
Screws. (21) and compress spring using Fixture
3. Make Mandrel (2) shoulder out on Upper Cone ME-14513.
(7) by taping on Top Sub (1). 4. Install Drag Block and Springs onto Drag Block
4. Remove Set Screws (17) and unscrew (left- Housing (20) by tapping on Drag Block with a
hand thread) J-sleeve (24) from Drag Block punch and hammer. Repeat for all Drag Blocks.
Housing (20). Remove Drag Blocks and Drag
Block Springs (22). Make up (left-hand thread)
J-sleeve and Drag Block Housing and install
Set Screws.
5. Install Drive Pins (30) on Lug Sub (26) thru
groove on J-sleeve (24).
6. Line-up tap holes of J-sleeve (24) with flat bot-
tom holes on Packing Element Mandrel Ext.
(16) and install six [6] Shear Screws (29).
Unit No. 5033 1-17-05 Reliant 10K HORNET
Rev. B Page 20 of 36 Mechanical Tension Set Packer

5. Make up (left-hand thread) J-sleeve (24) and

Drag Block Housing (20) and install Set Screws
(17).
6. Remove two [2] Shear Screws (29) at 180
from Upper Slip Cage (4). Note Spring (3) is un-
der high compression do not remove more than
two Shear Screws.
7. Install Assembly Fixture (H03-60605-01) by in-
stalling two Cap Screws on Upper Slip Cage
(4). Unload Spring (3) gradually by turning on
the Assembly Fixture handle bar. Remove re-
maining Shear Screws (29) from Upper Slip
Cage. Remove Assembly Fixture from tool.

Conversion Kit
Converting HORNET Mechanical Set (H64682) to a HORNET EL (H64683)
Item Description No. Material No. and Size
No. Reqd 450 460 472 486
HWW-GE1D-0HB
29 Brass Shear Screws 12
(3/8-16 x 1/2)
30 Drive Pin 2 H01-32999-00
Conversion Kit - 10109503

Conversion Kit
Converting HORNET EL (H64683) to a HORNET Mechanical Set (H64682)
Item Description No. Material No. and Size
No. Reqd 450 460 472 486
21 Drag Block 4 H03-59935-00 H03-62195-00
22 Drag Block Spring 16 H01-39722-00
Conversion Kit - 10111733 10133827
 Sizes 450/460/472/486-193 and 237 10K HORNET Packer Rating Envelope

Mechanical Tension Set Packer

Reliant 10K HORNET
F/ P.E.s: 95-80-95 at 250oF and 95-90-95 at 300oF

Above Pessure (MPa) Below

-82.7 -68.9 -55.2 -41.4 -27.6 -13.8 0.0 13.8 27.6 41.4 55.2 68.9 82.7
125,000 55,603

100,000 44,482
Point 2 Point 1
3,400 psi 10,000 psi
100,000 lbs 100,000 lbs
75,000 33,362

Tension
Tension

50,000 22,241

Point 3
8,000 psi
25,000 41,000 lbs 11,121

Force (daN)
Force (lbs)

0 Point 8 0
Point 4 10,000 psi
10,000 psi 20,000 lbs
1000 lbs
Point 7
-25,000 8,000 psi -11,121
Point 5
Point 6 40,782 lbs

Set-Down
Set-Down

10,000 psi
50,000 lbs 0 psi
60,000 lbs

Rev. B
Unit No. 5033
-50,000 -22,241

-75,000 -33,362
-12,000 -10,000 -8,000 -6,000 -4,000 -2,000 0 2,000 4,000 6,000 8,000 10,000 12,000
Above Pressure (psi) Below

Page 21 of 36
1-17-05
 Sizes 450/460/472/486-193 and 237 8K HORNET Packer Rating Envelope

Rev. B
Unit No. 5033
F/ P.E.s: 95-70-95 at 175oF, 95-80-95 at 300oF and 95-90-95 at 350oF Seal Diameter 2.937"
Above Pessure (MPa) Below
-82.7 -68.9 -55.2 -41.4 -27.6 -13.8 0.0 13.8 27.6 41.4 55.2 68.9 82.7
125,000 55,603

Page 22 of 36
100,000 44,482
Point 1

1-17-05
Point 2
8,000 psi
3,400 psi
100,000 lbs
75,000 100,000 lbs 33,362

Tension
Tension

50,000 22,241

Point 3
8,000 psi
25,000 41,000 lbs 11,121

Force (daN)
Force (lbs)

0 0

Mechanical Tension Set Packer

Point 6
-25,000 -11,121
8,000 psi

Set-Down
Set-Down

Point 4 Point 5 40,782 lbs

8,000 psi 0 psi

Reliant 10K HORNET

54,000 lbs 60,000 lbs
-50,000 -22,241

-75,000 -33,362
-10,000 -8,000 -6,000 -4,000 -2,000 0 2,000 4,000 6,000 8,000 10,000
Above Pressure (psi) Below
 Reliant 10K HORNET Unit No. 5033 1-17-05
Mechanical Tension Set Packer Rev. B Page 23 of 36

Assembly Instructions for the Main Assembly Instructions

6-5/8", 7" and 7-5/8" Mechanical Set 1. Apply grease on OD of Bonded Seal (10) and
HORNET Packers (2-7/8" and 3-1/2") install into Packing Element Mandrel (11).

Refer to Drawing No. 390-994-00P03.

NOTE: All parts should be greased lightly before
assembly to ensure proper function.

Drag Block Assembly

1. Install Drag Block Springs (21) into Drag Block
(20) and compress springs using fixture ME-
14581.

2. Vise on Upper Cone (8) and thread (left-hand

thread) Packing Element Mandrel (11) with 24"
MEMAK wrench.

2. Install Drag Block (20) and Drag Block Springs

(21) into Drag Block Housing (19) by tapping on
Drag Block with a punch and hammer. Repeat
for all drag blocks.
3.

3. Thread (left-hand thread) Upper Gage Ring (9)

to Packing Element Mandrel.

4. Install End Packing Element (12) on OD of

Spacer/Limit Ring (13) and slide on OD of
Packing Element Mandrel.
 Unit No. 5033 1-17-05 Reliant 10K HORNET
Rev. B Page 24 of 36 Mechanical Tension Set Packer

6. Apply Grease to Seal Surface on Mandrel (3)

OD.

Install Center Packing Element (14) on OD of

Packing Element Mandrel. Install End Packing
Element (12) on OD of Spacer/Limit Ring (13) 7. Stab Mandrel (3) into Upper Cone (8).
and slide on OD of Packing Element Mandrel.

8. Place Leaf Spring (6) on Retrieving Slip (7) and

install in slot of Upper Slip Cage (5). Repeat for
5. Install Lower Cone (17) on OD of Packing Ele-
all Retrieving Slips.
ment Mandrel (11). Line-up holes with slots in
Packing Element Mandrel and thread two J-
pins (15) in Lower Cone.
Reliant 10K HORNET Unit No. 5033 1-17-05
Mechanical Tension Set Packer Rev. B Page 25 of 36

11.Thread Top Sub (1) to Mandrel (3) hand-tight

and move tool to vise on Top Sub.

9. Slide the Slip Cage/Slips assembly over top

end of the Mandrel (3) until Slip Cage shoulders
out against the Mandrel. 12.Place Leaf Spring (6) on Lower Slip (18) and in-
stall in slot of Drag Block Housing (19). Repeat
for all Lower Slips.

10.Install Compression Spring (4) and Spring Re-

tainer Ring (2) on Mandrel. Note: Spring Re-
tainer Ring (2) not required for size -292.
 Unit No. 5033 1-17-05 Reliant 10K HORNET
Rev. B Page 26 of 36 Mechanical Tension Set Packer

13.Slide the Drag Block assembly on Packing Ele- 16.Do not use torque machine. Wrench-tighten the
ment Mandrel (11). Lug Sub (24) to the Tubing Nipple (25).

14.Thread (left-hand thread) J-sleeve (22) to Drag 17.Thread Lug Sub (24) to Mandrel (3) and
Block Housing (19) and install Set Screws (16). wrench-tighten Top Sub, Mandrel and Lug Sub.
Smooth out vise and wrench marks.

15.Install Snap Ring (23) on Packing Element

Mandrel (11) thru slot on J-Sleeve (22).

NOTE: Tool should be shipped as shown on assembly

view.
Reliant 10K HORNET
Mechanical Tension Set Packer
Disassembly Instructions
1. Vise tool on Top Sub (1).
2. Unscrew Lug Sub (24) from Mandrel (3).
NOTE: If Tubing Nipple (25) unscrews from Lug Sub
(24) you can unscrew Lug Sub (24) from Mandrel (3)
by rotating J-sleeve (22).
3. Remove Snap Ring (23) from Packing Element
Mandrel (11) thru Slot on J-sleeve (22).
4. Remove Set Screws (16) in J-Sleeve (22). Un-
screw (left-hand thread) and remove J-Sleeve
(22) from Drag Block Housing (19).
5. Remove the Drag Block Housing assembly
which includes Lower Slips (18), Leaf Springs
(6), Drag Blocks (20) and Drag Block Springs
(21), from Packing Element Mandrel (11). See
Disassembly of Drag Blocks below.
6. Unscrew J-Pins (15) from Lower Cone (17).
7. Remove Lower Cone (17), End Packing Ele-
ments (12), Spacer Rings (13) and Center
Packing Element (14) from Packing Element
Mandrel (11).
8. Vise on Upper Cone (8) and unscrew (left-hand
thread) Gage Ring (9) from Packing Element
Mandrel (11).
Unit No. 5033 1-17-05
Rev. B Page 27 of 36
9. Unscrew (left-hand thread) Upper Cone (8)
from Packing Element Mandrel (11).
10.Unscrew Top Sub (1) from Mandrel (3) and re-
move Spring Retaining Ring (2), Compression
Spring (4), Upper Slip Cage (5), Retrieving
Slips (7) and Leaf Springs (6).
Disassembly of Drag Blocks
1. Remove Drag Blocks (20) from Drag Block
Housing (19) by tapping on the Drag Block.
NOTE: If Drag Block Springs (21) get stuck on
threads of Drag Block Housing (19), use a putty
knife to help guide the springs. Repeat for all Drag
Blocks.
Bonded Seal Pulling Tool
A Bonded Seal Puller is available to remove the
Bonded Seal (10). It consists of a punch and split
ring. To remove the Bonded Seal, engage the split
ring in ID of Bonded Seal and insert punch under
split ring from lower end of packing Element Man-
drel (11). Remove Bonded Seal by tapping on the
punch with an aluminum bar.
Reliant 10K HORNET Mechanical Set Packer, Sizes 6-5/8", 7" and 7-5/8" (2-7/8" and 3-1/2")

Rev. B
Unit No. 5033
Assembly and Dimensional Data Drawing No. 390-994-00P03

Page 28 of 36
1-17-05
Mechanical Tension Set Packer
Reliant 10K HORNET
Reliant 10K HORNET Unit No. 5033 1-17-05
Mechanical Tension Set Packer Rev. B Page 29 of 36

Reliant 10K HORNET Mechanical Set Packer, Sizes 6-5/8" (2-7/8" and 3-1/2")
Parts List
Refer to Drawing Nos. 390-994-01P03 for Size 6-5/8" x 2-7/8"
and 390-994-00P03 for Size 6-5/8" x 3-1/2".
Item No. Material No. and Size
Description
No. Reqd 560 573
2-7/8" EU 8RD 80 H457-60-3511
237 1
Box x 3-1/2" NU 10RD Box 110 H457-60-3512
1 Top Sub
3-1/2" EU 8RD 80 H457-60-3508
292 1
Box x 3-1/2" NU 10RD Box 110 H457-60-3509
80 H03-60956-00
3 Mandrel 3-1/2" NU 10RD Pin x Pin 292 1
110 H03-60956-01
4 Inconel Compression Spring 1 H03-57938-01
5 Upper Slip Cage 1 H03-62455-00 H03-62456-00
6 Retrieving and Lower Slip Leaf Spring 12 H03-57857-00
7 Retrieving Slip 6 H03-62457-00
8 Upper Cone 1 H03-62458-00
9 Gage Ring 1 H03-62459-00 H03-62459-01
10* Bonded Seal 1 H03-32690-00
11 P.E. Mandrel 1 H03-61221-00
12* End Packing Element 95H CARB. 2 H03-62631-00 H01-58904-04
13 Spacer Ring 2 H03-62573-00 H03-62573-01
14* Center Packing Element 80H 1 H03-62632-00 H01-58888-02
15 J-Pin 2 H03-62574-00
16 Set Screw 3/8-16 x 0.25" 2 HWW-G51D-080
17 Lower Cone 1 H03-62575-00 H03-62576-00
18 Lower Slip 6 H03-62577-00
19 Drag Block Housing 1 H03-62579-00
20 Drag Block 6 H03-62578-00
21 Drag Block Spring 24 H01-39542-00
22 J-Sleeve 1 H03-62610-00
23 Snap Ring 1 H03-61223-00
3-1/2" NU 10RD 80 H03-60957-00
24 Lug Sub 292 1
Box x 3-1/2" EU 8RD Box 110 H03-60957-01
80 H457-61-802K
25 Tubing Nipple 3-1/2" EU 8RD Pin x Pin 292 1
110 H457-61-802L
3-1/2" EU 8RD 80 H457-30-7521
**28 Bottom Sub 237 1
Box x 2-7/8" EU 8RD Pin 110 H469-10-7503
* Redress kit parts.
** Item 28 is for size 2-7/8" (237) only.

Redress Kit R-3 Packing Element

95CARB-80-95CARB (125-300oF) MECHANICAL
Item Description No. Material No. and Size
No. Reqd 560 573
10 Bonded Seal 1 H033269000
12 End Packing Element 95H Carb 2 H03-62631-00 H01-58904-04
14 Center Packing Element 80H 1 H03-62632-00 H01-58888-02
Redress Kit - 10139549 H03-58114-01
Unit No. 5033 1-17-05 Reliant 10K HORNET
Rev. B Page 30 of 36 Mechanical Tension Set Packer

Reliant 10K HORNET Mechanical Set Packer,

Sizes 7" and 7-5/8" (2-7/8" and 3-1/2")
Parts List
Refer to Drawing NO 390-994-00P03.
Item No. Material No. and Size
Description
No. Reqd 591 600 618 645 670
2-7/8" EU 8RD 80 H457-35-1421
237
Box x Box 110 H494-06-3262
1 Top Sub 3-1/2" EU 8RD 80 1 H457-60-3508
Box x 3-1/2" NU 292
10RD Box 110 H457-60-3509
2 Spring Retaining Ring For 237 ONLY 1 H03-53838-00
2-7/8" EU 8RD 80 H03-61236-00
237
Pin x Pin 110 H03-61236-01
3 Mandrel 1
3-1/2" NU 10RD 80 H03-60956-00
292
Pin x Pin 110 H03-6095-601
4 Inconel Compression Spring 1 H03-5793-801
5 Upper Slip Cage 1 H03-61237-00 H03-61238-00 H03-61551-00
6 Retrieving & Lower Slip Leaf Spring 12 H03-57857-00
7 Retrieving Slip 6 H03-61845-00 H03-59170-00 H03-59044-00
8 Upper Cone 1 H03-61224-00 H03-61550-00
9 Gage Ring 1 H03-61218-00 H03-61218-01 H03-61218-02 H03-61218-03 H03-61218-04
10* Bonded Seal 1 H03-32690-00
11 P.E. Mandrel 1 H03-61221-00
90H 2 H01-5890400 H01-58905-00 -
12* End Packing Element
95H CARB. H01-5890404 H01-58905-07 H01-64016-01 H01-64017-01
13 Spacer Ring 2 H03-6121900 H03-61219-01 H03-61219-02 H03-61549-00 H03-61549-01
70H H01-5888800 H01-58890-00 H01-58892-00 H01-58893-00
14* Center Packing Element 80H 1 H01-5888802 H01-58890-01 H01-58892-02 H01-65334-00
90H H01-5888803 H01-58890-03 -
15 J-Pin 2 H03-57853-00
16 Set Screw 3/8-16 x 0.25 2 HWW-G51D-080
17 Lower Cone 1 H03-61220-00 H03-61220-01 H03-61220-02 H03-61220-03 H03-61220-04
18 Lower Slip 6 H03-61235-00 H03-61552-00
19 Drag Block Housing 1 H03-61232-00 H03-61230-00 H03-61617-00
20 Drag Block 6 H03-61229-00 H03-61553-00
21 Drag Block Spring 24 H01-53925-00
22 J-Sleeve 1 H03-61222-00
23 Snap Ring 1 H03-61223-00
2-7/8" EU 8RD 80 H03-61225-00
237
Box x Box 110 H03-61225-01
24 Lug Sub 3-1/2" NU 10RD 80 1 H03-60957-00
Box x 3-1/2" EU 292
8RD Box 110 H03-60957-01

2-7/8" EU 8RD 80 H457-34-1409

237
Pin x Pin 110 H457-34-1408
25 Tubing Nipple 1
3-1/2" EU 8RD 80 H457-61-802K
292
Pin x Pin 110 H457-61-802L
* Redress kit parts.
Reliant 10K HORNET Unit No. 5033 1-17-05
Mechanical Tension Set Packer Rev. B Page 31 of 36

Redress Kit R-3 Packing Element

90-70-90 (70-175oF) MECHANICAL
Material No. and Size
Item Description No.
645 670
No. Reqd 591 600 618
(125-300oF) (125-250oF)
10 Bonded Seal 1 H03-32690-00
End Packing Element 90H H01-58904-00 H01-58905-00 -
12 End Packing 2
- H01-64016-01 H01-64017-01
Element 95H Carb
Center Packing
14 1 H01-58888-00 H01-58890-00 H01-58892-00 H01-58893-00
Element 70H
Redress Kit - H03-58114-00 H03-58120-00 H03-59947-00 10121512

Redress Kit R-3 Packing Element

95CARB-80-95CARB (125-300oF) MECHANICAL
Material No. and Size
Item Description No.
645 670
No. Reqd 591 600 618
(200-350oF) (200-350oF)
10 Bonded Seal 1 H03-32690-00
End Packing
12 2 H01-58904-04 H01-58905-07 H01-64016-01 H01-64017-01
Element 95H Carb
Center Packing
14 1 H01-58888-02 H01-58890-01 H01-58892-02 H01-65334-00
Element 80H
Redress Kit - H03-58114-01 H03-58120-01 H03-59947-01 10121513

Redress Kit R-3 Packing Element

95CARB-90-95CARB (200-350oF) MECHANICAL
Item Description No. Material No. and Size
No. Reqd 591 600 618
10 Bonded Seal 1 H03-32690-00
End Packing
12 2 H01-58904-04 H01-58905-07
Element 95H Carb
Center Packing
14 1 H01-58888-03 H01-58890-03
Element 90H
Redress Kit - H03-58114-02 H03-58120-02

Converting Sizes 6-5/8", 7" and 7-5/8"
Mechanical Set HORNET Packers
(H64682) to Wireline Set (H64683)
1. Vise on Upper Cone (8) and prepare Assembly
Fixture (H03-60605-05) to compress the Com-
pression Spring (4). It is recommended to mark
the flat bottom holes in the Mandrel (3) with a
white metal marker for easier location.
2. Install two Cap Screws thru the Assembly Fix-
ture's Assembly Sleeve and into the packer's
Upper Slip Cage (5). Compress Compression
Spring (4) by turning the Fixture's handle.
When reaching the flat bottom holes in the man-
drel, install 4 Shear Screws (26). Remove Cap
Screws from Upper Slip Cage (5) and Assembly
Sleeve. Remove the Assembly Fixture and re-
place with the two remaining Shear Screws
(26).
3. Make Mandrel (3) shoulder out on Upper Cone
(8) by taping on Top Sub (1).
4. Remove Snap Ring (23) from Packing Element
Mandrel (11) thru slot on J-Sleeve (22).
5. Remove Set Screws (16) in J-Sleeve (22). Un-
screw (left-hand thread) and pull J-Sleeve (22)
away from Drag Block Housing (19).
 Unit No. 5033 1-17-05 Reliant 10K HORNET
Rev. B Page 32 of 36 Mechanical Tension Set Packer

6. Remove Drag Blocks (20) from Drag Block
Housing (19) by tapping on the Drag Block.
Note: If Drag Block Springs (21) get stuck on
threads of Drag Block Housing (19), use a putty
knife to help guide the springs. Repeat for all
Drag Blocks. It is recommended to mark the flat
bottom holes in the Packing Element Mandrel
(11) with a white metal marker for easier loca-
tion.
7. Pull up and thread (left-hand thread) J-sleeve
(22) back to Drag Block Housing (19) and install
Set Screws (16).
8. Install Snap Ring (23) on Packing Element
Mandrel (11) thru slot on J-sleeve (22).
9. Manipulate the Drag Block Housing/J-Sleeve
assembly so that the Lug Sub pins are sitting in
the setting section of the J-Sleeve's track.
10.Install Drive Pins (27) on Lug Sub (24) thru
groove on J-sleeve (22).
11.Line-up tap holes of J-sleeve (22) with flat bot-
tom holes on Packing Element Mandrel (11)
and install 6 Shear Screws (26).
Converting Sizes 6-5/8", 7" and 7-5/8"
Wireline Set HORNET Packers
(H64683) to Mechanical Set (H64682)
1. Vise on Upper Cone (8) and remove Drive Pins
(27) from Lug Sub (24).
2. Remove six Shear Screws (26) from J-Sleeve
(22).
3. Remove Set Screws (16). Unscrew (left-hand
thread) and pull J-Sleeve (22) away from Drag
Block Housing (19).
4. Install and compress 4 Drag Block Springs (21)
in Drag Block (20) using fixture ME-14581.
5. Install compressed Drag Block and Drag Block
Springs onto Drag Block Housing (19) by tap-
ping on Drag Block with a punch and hammer
thru fixture. Repeat for all Drag Blocks.
6. Pull up and thread (left-hand thread) J-sleeve
(22) back to Drag Block Housing (19) and install
Set Screws (16).
7. Install Snap Ring (23) on Packing Element
Mandrel (11) thru slot on J-sleeve (22).
8. Remove any two Shear Screws (29) at 180
from each other from Upper Slip Cage (5).
Note: Compression Spring (4) is highly ener-
gized. DO NOT remove more than two Shear
Screws.
9. Utilizing the Assembly Fixture (H03-60605-05),
install two Cap Screws thru the Fixture's As-
sembly Sleeve and into the packer's Upper Slip
Cage (5). Turn the handle until the Assembly
Fixture takes the load off the Compression
Spring (4).
10.Remove remaining Shear Screws (26) from
Upper Slip Cage (5).
11.Unload the Compression Spring.
12.Remove Assembly Fixture from tool.

Conversion Kit
Converting Mechanical Set HORNET (H64682) to Wireline Set (H64683)
Item Description No. Material No. and Size
No. Req'd 560 573 591 600 618 645 670
HWW-GE1D-0HB
26 Brass Shear Screws 12
(3/8-16 x 1/2)
H01-32999-00
27 Drive Pin 2
(0.156" x 0.530")
Conversion Kit - 10109503

Conversion Kit
Converting Wireline Set HORNET (H64683) to Mechanical Set (H64682)
Item No. Material No. and Size
Description
No. Req'd 560 573 591 600 618 645 670
20 Drag Block 6 H03-62578-00 H03-61229-00 H03-61553-00
21 Drag Block Spring 24 H01-39542-00 H01-53925-00
Conversion Kit - 10135462 10127952 10127954
 237-8K HORNET Packer Rating Envelope - Seal Diameter 3.540"

Mechanical Tension Set Packer

Reliant 10K HORNET
Size 560 and 573 (95C-80-95C PE, 250-300oF) 6-5/8" Casing Size 591, 600 and 618 (90-70-90 PE, 70-175oF) 7" Casing
Size 591, 600 and 618 (95C-80-95C PE, 250-300oF) 7" Casing Size 618 (95C-90-95C PE, 300-350oF) 7" Casing
Size 645 (95C-70-95C PE, 250-300oF) 7-5/8" Casing Size 645 (95C-80-95C PE, 300-350oF) 7-5/8" Casing
Size 670 (95C-70-95C PE, 200-250oF) 7-5/8" Casing Size 670 (95C-80-95C PE, 300-350oF) 7-5/8" Casing
Above Pessure (MPa) Below
-68.9 -55.2 -41.4 -27.6 -13.8 0.0 13.8 27.6 41.4 55.2 68.9
120,000 53,379

100,000 44,482

Point 2 Point 1
80,000 4,300 psi 8,000 psi 35,586
100,000 lbs 100,000 lbs
Point 3

Tension
60,000 26,689
Tension

8,000 psi
70,000 lbs
40,000 17,793

20,000 8,896

Force (daN)
Force (lbs)

0 0

-20,000 -8,896
Point 4 Point 6
-40,000 8,000 psi Point 5
8,000 psi -17,793
60,000 lbs 60,000 lbs
0 psi

Rev. B
Unit No. 5033
-60,000 70,000 lbs -26,689

Set-Down
Set-Down

-80,000 -35,586

-100,000 -44,482
-10,000 -8,000 -6,000 -4,000 -2,000 0 2,000 4,000 6,000 8,000 10,000

Page 33 of 36
Above Pressure (psi) Below

1-17-05
 237-10K HORNET Packer Rating Envelope - Seal Diameter 3.540"

Rev. B
Unit No. 5033
Size 560 and 573 (95C-80-95C PE, 125-250oF) 6-5/8" Casing Size 591, 600 and 618 (95C-80-95C PE, 125-250oF) 7" Casing
Size 591 and 600 (95C-90-95C PE, 200-350oF) 7" Casing Size 618 (95C-90-95C PE, 200-300oF) 7" Casing
Size 645 (95C-70-95C PE, 125-250oF) 7-5/8" Casing Size 645 (95C-80-95C PE, 200-300oF) 7-5/8" Casing
o
Size 670 (95C-70-95C PE, 125-200
( F) 7-5/8" Casing g ) g Size 670 (95C-80-95C
( PE, 200-300oF)g7-5/8"
) Casing g
Above Pressure (MPa) Below
-82.7 -68.9 -55.2 -41.4 -27.6 -13.8 0.0 13.8 27.6 41.4 55.2 68.9 82.7

Page 34 of 36
120,000 53,379

1-17-05
100,000 44,482
Point 2
Point 1
80,000 4,300 psi 35,586
10,000 psi
100,000 lbs
100,000 lbs
60,000 Point 3 26,689

Tension
Tension

8,000 psi
70,000 lbs
40,000 17,793

20,000 Point 4 8,896

10,000 psi
30,000 lbs

Force (daN)
0 0
Force (lbs)

Mechanical Tension Set Packer

-20,000 -8,896

Point 5 Point 7
-40,000 10,000 psi 10,000 psi -17,793
Point 6

Reliant 10K HORNET

60,000 lbs 0 psi 60,000 lbs

Set-Down
-60,000 70,000 lbs -26,689
Set-Down

-80,000 -35,586

-100,000 -44,482
-12,000 -10,000 -8,000 -6,000 -4,000 -2,000 0 2,000 4,000 6,000 8,000 10,000 12,000

Above Pressure (psi) Below

 292-10K HORNET Packer Rating Envelope - Seal Diameter 3.540"

Mechanical Tension Set Packer

Reliant 10K HORNET
Size 560 and 573 (95C-80-95C PE, 125-250oF) 6-5/8" Casing Size 591, 600 and 618 (95C-80-95C PE, 125-250oF) 7" Casing
Size 591 and 600 (95C-90-95C PE, 200-350oF) 7" Casing Size 618 (95C-90-95C PE, 200-300oF) 7" Casing
Size 645 (95C-70-95C PE, 125-250oF) 7-5/8" Casing Size 645 (95C-80-95C PE, 200-300oF) 7-5/8" Casing
Size 670 (95C-70-95C PE, 125-200oF) 7-5/8" Casing Size 670 (95C-80-95C PE, 200-300oF) 7-5/8" Casing
Above Pressure (MPa) Below
-82.7 -68.9 -55.2 -41.4 -27.6 -13.8 0.0 13.8 27.6 41.4 55.2 68.9 82.7
120,000 53,379

100,000 44,482
Point 2 Point 1
4,300 psi 10,000 psi
80,000 35,586
100,000 lbs 100,000 lbs

60,000 26,689

Tension
Tension

40,000 Point 3 17,793

8,000 psi
46,500 lbs
20,000 8,896

Point 8

Force (daN)
0 10,000 psi 0
Force (lbs)

Point 4
10,000 psi 14,700 lbs
0 lbs
-20,000 -8,896

Point 5 Point 7
-40,000 10,000 psi 8,000 psi -17,793

Rev. B
Unit No. 5033
Point 6
60,000 lbs 0 psi 60,000 lbs

Set-Down
-60,000 70,000 lbs -26,689
Set-Down

-80,000 -35,586

-100,000 -44,482

Page 35 of 36
-12,000 -10,000 -8,000 -6,000 -4,000 -2,000 0 2,000 4,000 6,000 8,000 10,000 12,000

1-17-05
Above Pressure (psi) Below
 292-8K HORNET Packer Rating Envelope - Seal Diameter 3.540"

Size 560 and 573 (95C-80-95C PE, 250-300oF) 6-5/8" Casing
Size 591, 600 and 618 (95C-80-95C PE, 250-300oF) 7" Casing
Size 645 (95C-70-95C PE, 250-300oF) 7-5/8" Casing
Size 670 (95C-70-95C PE, 200-250oF) 7-5/8" Casing
Rev. B
Unit No. 5033
Size 591, 600 and 618 (90-70-90 PE, 70-175oF) 7" Casing
Size 618 (95C-90-95C PE, 300-350oF) 7" Casing
Size 645 (95C-80-95C PE, 300-350oF) 7-5/8" Casing
Size 670 (95C-80-95C PE, 300-350oF) 7-5/8" Casing

Above Pessure (MPa) Below

Page 36 of 36
-68.9 -55.2 -41.4 -27.6 -13.8 0.0 13.8 27.6 41.4 55.2 68.9
120,000 53,379

1-17-05
100,000 44,482
Point 2 Point 1
80,000 4,300 psi 8,000 psi 35,586
100,000 lbs 100,000 lbs
Tension

Tension
60,000 26,689

40,000 Point 3 17,793

8,000 psi
20,000 46,500 lbs 8,896

Force (daN)
0 0
Force (lbs)

Mechanical Tension Set Packer

-20,000 -8,896
Point 4 Point 6
-40,000 8,000 psi Point 5 8,000 psi -17,793

Reliant 10K HORNET

60,000 lbs 0 psi 60,000 lbs
-60,000 70,000 lbs -26,689

Set-Down
Set-Down

-80,000 -35,586

-100,000 -44,482
-10,000 -8,000 -6,000 -4,000 -2,000 0 2,000 4,000 6,000 8,000 10,000
Above Pressure (psi) Below